JP2665245B2 - Paint temperature adjustment method - Google Patents
Paint temperature adjustment methodInfo
- Publication number
- JP2665245B2 JP2665245B2 JP26119688A JP26119688A JP2665245B2 JP 2665245 B2 JP2665245 B2 JP 2665245B2 JP 26119688 A JP26119688 A JP 26119688A JP 26119688 A JP26119688 A JP 26119688A JP 2665245 B2 JP2665245 B2 JP 2665245B2
- Authority
- JP
- Japan
- Prior art keywords
- paint
- temperature
- coating
- booth
- tanks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
- Coating Apparatus (AREA)
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は、塗料タンクから塗装ブースに供給される塗
料の温度を設定温度に調節するための塗料温度調節方法
に関する。Description: FIELD OF THE INVENTION The present invention relates to a method for adjusting the temperature of a paint supplied from a paint tank to a coating booth to a set temperature.
(従来の技術) 塗装ブースで塗装ロボット等を用いて自動的に塗布作
業を行なう場合被塗装物の膜厚が均一になるよう吐出量
を一定にするため、塗料粘度を一定にしなければならな
い。ここで粘度変化の原因としては塗料組成と塗度温度
が主であるが、塗料組成は一旦調合すれば変化はほとん
どないが、塗料温度は気温により容易に変化する。その
ため塗布時の塗料温度を所定温度にしておく必要があ
る。(Prior Art) When a coating operation is performed automatically by using a coating robot or the like in a coating booth, the coating viscosity must be constant in order to make the discharge amount constant so that the film thickness of the object to be coated becomes uniform. Here, the causes of the viscosity change are mainly the paint composition and the coating temperature, but once the paint composition is prepared, there is almost no change, but the paint temperature easily changes depending on the air temperature. Therefore, it is necessary to keep the paint temperature at the time of application at a predetermined temperature.
そこで、従来の塗料温度調節方法としては、複数個の
塗料タンクをその外周囲に塗料温度調節用流体を循環せ
しめ得る二重タンク構造となした塗料温度調節装置によ
って行なうものが知られている(例えば、特開昭60−48
167号公報参照)。Therefore, as a conventional method of controlling the paint temperature, a method is known in which a plurality of paint tanks are performed by a paint temperature control device having a double tank structure capable of circulating a fluid for controlling the paint temperature around the outside thereof ( For example, JP-A-60-48
167 publication).
(発明が解決しようとする課題) 従来の塗料温度調節方法にあっては、塗料タンクは消
防法により塗装ブースから十分離すことが義務付けられ
ているため、たとえ塗料タンクで設定温度に調節しても
通常数100mある塗装ブースまでの配管途中で気温により
冷却あるいは加熱されてしまうという問題点を有してい
た。更に塗布作業を行なっていない塗料についても常に
塗料温度を設定値に調節するため温水又は冷水のエネル
ギーを無駄に使用しているという問題点を有していた。(Problems to be Solved by the Invention) In the conventional method of controlling the temperature of the paint, the paint tank is obliged to be sufficiently separated from the paint booth by the Fire Service Law. There was a problem that the pipe was cooled or heated by the air temperature in the middle of the pipe to the painting booth which is usually several hundred meters. Further, there is a problem in that the energy of hot water or cold water is wasted in order to always adjust the paint temperature to the set value even for the paint that has not been coated.
本発明は、従来の技術の有するこのような問題点に鑑
みてなされたものであり、その目的とするところは、塗
布時の塗料温度を設定温度に調節することが出来ると共
に省エネルギー化が図れる塗料温度調節方法を提供しよ
うとするものである。SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems of the prior art, and has as its object to provide a paint capable of adjusting a paint temperature at the time of application to a set temperature and achieving energy saving. It is intended to provide a temperature control method.
(課題を解決するための手段) 上記課題を解決すべく本発明は、塗装ブース手前に設
けた識別装置で検出した被塗装物の塗色と塗料タンクの
各々に設けた温度センサで検出した各塗料温度を基に前
記塗装ブース近傍で且つ各塗料ごとに設けた熱交換器を
作動させて各塗料を加温あるいは冷却するようにした。(Means for Solving the Problems) In order to solve the above-mentioned problems, the present invention provides a paint color of an object to be coated detected by an identification device provided in front of a coating booth and a temperature detected by a temperature sensor provided in each of the paint tanks. A heat exchanger provided near each of the coating booths and for each paint is operated based on the paint temperature to heat or cool each paint.
(作用) 識別装置で検出した被塗装物の塗色と温度センサで検
出した各塗料温度を基にして熱交換器を作動させること
により塗布作業が行なわれる塗料の塗布時の塗料温度が
設定温度に調節される。(Operation) The paint temperature at the time of application of the paint is set by operating the heat exchanger based on the paint color of the object to be coated detected by the identification device and each paint temperature detected by the temperature sensor. Is adjusted to
(実施例) 以下に本発明の実施例を添付図面に基づいて説明す
る。(Example) Hereinafter, an example of the present invention will be described with reference to the accompanying drawings.
第1図は本発明の塗料温度調節方法を実施するための
装置を示す説明図である。FIG. 1 is an explanatory view showing an apparatus for carrying out the coating material temperature adjusting method of the present invention.
本発明を実施するための装置は、塗装色に応じるため
各色の塗料を貯える塗料タンク1,2,3とこれらの塗料タ
ンク1,2,3の各塗料を塗装ブース4に配設された夫々の
塗装ガン5,6,7に供給するポンプ8,9,10とこれらのポン
プ8,9,10から吐出された夫々の塗料を加温あるいは冷却
するために塗装ブース4近傍に設けられた熱交換器11,1
2,13とこれらの熱交換器11,12,13を作動させるための信
号を出力するコントローラ14とこのコントローラ14の入
力信号となる被塗装物Wの塗色を検出する識別装置15及
び塗料タンク1,2,3の塗料温度を検出する温度センサ16,
17,18とから構成されている。An apparatus for carrying out the present invention includes paint tanks 1, 2, and 3 for storing paints of respective colors to correspond to paint colors, and paints of these paint tanks 1, 2, and 3 provided in a paint booth 4, respectively. Pumps 8, 9, and 10 for supplying coating guns 5, 6, and 7 and heat provided near the coating booth 4 for heating or cooling the paint discharged from these pumps 8, 9, and 10, respectively. Exchanger 11,1
2, 13 and a controller 14 for outputting signals for operating these heat exchangers 11, 12, 13; a discriminating device 15 for detecting the paint color of the workpiece W which is an input signal of the controller 14; and a paint tank. Temperature sensors for detecting paint temperature of 1, 2, 3
It is composed of 17,18.
また、熱交換器11,12,13の熱源(不図示)には塗料温
度が設定温度より低ければ温水が、高ければ冷水が用い
られコントローラ14の出力信号により作動するストップ
バルブ19,20,21を介して熱源回路22,23,24に供給され
る。If the paint temperature is lower than the set temperature, hot water is used as the heat source (not shown) of the heat exchangers 11, 12 and 13, and if the paint temperature is higher than the set temperature, cold water is used. Are supplied to the heat source circuits 22, 23, 24 via the.
更に、塗料管路は塗料タンク1,2,3からポンプ8,9,1
0、熱交換器11,12,13及び塗装ブース4を経て再び塗料
タンクに戻るメインライン25,26,27と熱交換器11,12,13
の出口側のメインライン25,26,27と塗装ガン5,6,7のレ
ギュレータ28,29,30を結ぶ送り管路31,32,33と塗料を塗
料タンク1,2,3に戻す戻り専用のサブライン34,35,36と
レギュレータ28,29,30とサブライン34,35,36を結ぶ戻り
管路37,38,39とから構成されている。In addition, the paint pipes run from paint tanks 1,2,3 to pumps 8,9,1.
0, the main lines 25, 26, 27 returning to the paint tank again via the heat exchangers 11, 12, 13 and the painting booth 4, and the heat exchangers 11, 12, 13
Feed lines 31, 32, 33 connecting the main lines 25, 26, 27 on the outlet side of the tank with the regulators 28, 29, 30 of the coating guns 5, 6, 7 and return the paint to the paint tanks 1, 2, 3 And return lines 37, 38, 39 connecting the sub-lines 34, 35, 36, the regulators 28, 29, 30 and the sub-lines 34, 35, 36.
また圧力ゲージ40,41を前後に備えるフィルタ42を各
塗料色の管路ごとに設けることにより調合室を構成する
が、この調合室は塗装ブース4から消防法で定められた
十分な距離(通常数百m)だけ離して設けられている。Also, a mixing room is constructed by providing a filter 42 having pressure gauges 40 and 41 in front and behind for each pipe of each paint color, and this mixing room is separated from the painting booth 4 by a sufficient distance defined by the Fire Service Law (normally). (Several hundred meters) apart.
更に、塗料タンク1,2,3への戻り側の夫々の管路には
塗料の吐出圧を一定とするための背圧レギュレータ43が
設けられている。Further, a back pressure regulator 43 for keeping the discharge pressure of the paint constant is provided in each of the pipelines on the return side to the paint tanks 1, 2, and 3.
以上のように構成した装置により実施される塗料温度
調節方法の作用について以下に説明する。The operation of the method for controlling a paint temperature performed by the apparatus configured as described above will be described below.
塗料は顔料、樹脂、有機溶剤等を含んでいるため、滞
留状態ではその成分が沈降し、分離してしまうため、ポ
ンプ8,9,10を駆動して絶えず塗料を塗料タンク1,2,3か
らメインライン25,26,27、レギュレータ28,29,30そして
サブライン34,35,36、塗料タンク1,2,3と循環させてい
る。Since the paint contains pigments, resins, organic solvents, etc., the components settle and separate in the stagnant state, so the pumps 8, 9, and 10 are driven to constantly paint the paint tanks 1, 2, and 3. The main lines 25, 26, 27, the regulators 28, 29, 30 and the sub lines 34, 35, 36, and the paint tanks 1, 2, 3 are circulated.
被塗装物Wが図中矢印の方向にコンベア等で搬送され
る。そして被塗装物Wの塗色を塗装ブース4に搬入され
る前に識別装置15が検出して、その塗色信号をコントロ
ーラ14に入力する。一方、塗料タンク1,2,3に備えられ
た温度センサ16,17,18は塗料温度を常に検出してコント
ローラ14に入力する。The work W is conveyed by a conveyor or the like in the direction of the arrow in the figure. Then, the identification device 15 detects the coating color of the workpiece W before it is carried into the coating booth 4, and inputs the coating color signal to the controller 14. On the other hand, temperature sensors 16, 17, and 18 provided in the paint tanks 1, 2, and 3 always detect the paint temperature and input it to the controller.
そこで、コントローラ14は塗色信号と塗料温度を基に
例えば塗色が塗料タンク1の塗料であり、しかも塗料温
度が設定温度と相違する場合にはその塗色の熱交換器11
のストップバルブ19を開状態とする。従って熱源回路22
に温水又は冷水が流動し、熱交換器11に絶えず塗料がメ
インライン25を介して流れているので、塗料温度は徐々
に上昇又は下降して設定温度に調節される。塗料温度が
設定温度になればコントローラ14が熱源回路22のストッ
プバルブ19を閉状態として加熱又は冷却を停止する。Therefore, if the paint color is the paint in the paint tank 1 based on the paint color signal and the paint temperature, and the paint temperature is different from the set temperature, the controller 14 determines the heat exchanger 11 of the paint color.
Open the stop valve 19. Therefore, the heat source circuit 22
The hot or cold water flows, and the paint is constantly flowing through the main line 25 to the heat exchanger 11, so that the paint temperature is gradually increased or decreased to be adjusted to the set temperature. When the paint temperature reaches the set temperature, the controller 14 closes the stop valve 19 of the heat source circuit 22 to stop heating or cooling.
尚、この間他の塗色の熱交換器12,13のストップバル
ブ20,21は閉状態である。しかし、熱交換器12,13の能力
を超えるような塗料温度であればコントローラ14は予め
熱交換器12,13を作動させて、塗布時の塗料温度が設定
温度に上昇又は下降出来るようにしておく。During this time, the stop valves 20, 21 of the heat exchangers 12, 13 of other coating colors are in a closed state. However, if the paint temperature exceeds the capacity of the heat exchangers 12 and 13, the controller 14 operates the heat exchangers 12 and 13 in advance so that the paint temperature at the time of application can be raised or lowered to the set temperature. deep.
(発明の効果) 以上説明したように本発明によれば、塗装ブース近傍
で且つ各塗料ごとに熱交換器を設けたので熱交換器と塗
装ブース間での塗料の冷却あるいは加熱による熱エネル
ギーの損失が少ない。(Effects of the Invention) As described above, according to the present invention, since a heat exchanger is provided near each coating booth and for each coating material, heat energy can be reduced by cooling or heating the coating material between the heat exchanger and the coating booth. Low loss.
また、被塗装物の塗色を識別装置で検出することで塗
装ブースで使用される塗料だけ加温又は冷却するように
したため熱交換器の運転を自動化できると共に省エネル
ギー化できる。Further, since only the paint used in the painting booth is heated or cooled by detecting the paint color of the object to be painted by the identification device, the operation of the heat exchanger can be automated and energy can be saved.
第1図は本発明の塗料温度調節方法を実施するための装
置を示す説明図である。 尚、図面中、1,2,3は燃料タンク、4は塗装ブース、11,
12,13は熱交換器、15は識別装置、16,17,18は温度セン
サ、Wは被塗装物である。FIG. 1 is an explanatory view showing an apparatus for carrying out the coating material temperature adjusting method of the present invention. In the drawings, 1, 2, and 3 are fuel tanks, 4 is a painting booth, 11,
12, 13 are heat exchangers, 15 is an identification device, 16, 17, and 18 are temperature sensors, and W is an object to be coated.
Claims (1)
に供給して塗布作業を行なう場合に塗布時の塗料温度を
設定温度に調節するための塗料温度調節方法において、
前記塗装ブース手前に設けた識別装置で検出した被塗装
物の塗色と前記塗料タンクの各々に設けた温度センサで
検出した各塗料温度を基に前記塗装ブース近傍で且つ各
塗料ごとに設けた熱交換器を作動させて各塗料を加温あ
るいは冷却することを特徴とする塗料温度調節方法。A paint temperature adjusting method for adjusting a paint temperature at the time of application to a set temperature when applying paint by supplying paint from a plurality of paint tanks to a paint booth.
Provided in the vicinity of the coating booth and for each coating based on the coating color of the object to be coated detected by the identification device provided in front of the coating booth and each coating temperature detected by a temperature sensor provided in each of the coating tanks. A method for controlling the temperature of a paint, wherein the paint is heated or cooled by operating a heat exchanger.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26119688A JP2665245B2 (en) | 1988-10-17 | 1988-10-17 | Paint temperature adjustment method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26119688A JP2665245B2 (en) | 1988-10-17 | 1988-10-17 | Paint temperature adjustment method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02107369A JPH02107369A (en) | 1990-04-19 |
JP2665245B2 true JP2665245B2 (en) | 1997-10-22 |
Family
ID=17358481
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP26119688A Expired - Fee Related JP2665245B2 (en) | 1988-10-17 | 1988-10-17 | Paint temperature adjustment method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2665245B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7124580B2 (en) | 2018-09-07 | 2022-08-24 | トヨタ自動車株式会社 | Vehicle painting method and painting system |
-
1988
- 1988-10-17 JP JP26119688A patent/JP2665245B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH02107369A (en) | 1990-04-19 |
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Legal Events
Date | Code | Title | Description |
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LAPS | Cancellation because of no payment of annual fees |