JP2657891B2 - Lightweight mortar decorative material, lightweight mortar decorative body such as decorative mortar board, lightweight mortar decorative layer formed on surface of building frame, etc., and method of forming lightweight mortar decorative layer on surface of building frame, etc. - Google Patents

Lightweight mortar decorative material, lightweight mortar decorative body such as decorative mortar board, lightweight mortar decorative layer formed on surface of building frame, etc., and method of forming lightweight mortar decorative layer on surface of building frame, etc.

Info

Publication number
JP2657891B2
JP2657891B2 JP5180849A JP18084993A JP2657891B2 JP 2657891 B2 JP2657891 B2 JP 2657891B2 JP 5180849 A JP5180849 A JP 5180849A JP 18084993 A JP18084993 A JP 18084993A JP 2657891 B2 JP2657891 B2 JP 2657891B2
Authority
JP
Japan
Prior art keywords
weight
lightweight
decorative
lightweight mortar
building
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP5180849A
Other languages
Japanese (ja)
Other versions
JPH07157379A (en
Inventor
井 義 友 細
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JUWA KASEI KK
TAGAWA SANGYO KK
Daiei Sangyo Co Ltd
Original Assignee
JUWA KASEI KK
TAGAWA SANGYO KK
Daiei Sangyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JUWA KASEI KK, TAGAWA SANGYO KK, Daiei Sangyo Co Ltd filed Critical JUWA KASEI KK
Priority to JP5180849A priority Critical patent/JP2657891B2/en
Publication of JPH07157379A publication Critical patent/JPH07157379A/en
Application granted granted Critical
Publication of JP2657891B2 publication Critical patent/JP2657891B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/08Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5076Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with masses bonded by inorganic cements

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、軽量モルタル化粧材、
及び軽量モルタル化粧板等の軽量モルタル化粧体、建築
物の躯体等の表面に形成する軽量モルタル化粧層、並び
に建築物の躯体等の表面に軽量モルタル化粧層を形成す
る方法に関し、特に自然石状の材質感を得ることで装飾
的(美的)効果を発揮させることができると共に、従来
の化粧板に比べて著しく軽量化することで作業の簡易化
を図ることのできる軽量モルタル化粧材、及び軽量モル
タル化粧板等の軽量モルタル化粧体、建築物の躯体等の
表面に形成する軽量モルタル化粧層、並びに建築物の躯
体等の表面に軽量モルタル化粧層を形成する方法に関す
るものである。
The present invention relates to a lightweight mortar decorative material,
And a lightweight mortar decorative layer such as a decorative mortar decorative board, a lightweight mortar decorative layer formed on the surface of a building frame, and a method of forming the lightweight mortar decorative layer on the surface of a building frame, particularly natural stone A lightweight mortar decorative material that can achieve a decorative (aesthetic) effect by obtaining a material texture of, and that can be simplified by significantly reducing the weight compared to a conventional decorative board, and a lightweight. The present invention relates to a lightweight mortar decorative body such as a decorative mortar board, a lightweight mortar decorative layer formed on the surface of a building frame, and a method of forming a lightweight mortar decorative layer on the surface of a building frame.

【0002】[0002]

【従来の技術】従来、建築物の躯体等の表面に形成する
化粧板が、比重が著しく大であり、フック等の係止手段
を介して固定していた為、作業が煩雑かつ工数多大であ
り作業が劣悪であるばかりでなく、コストが高価となる
という問題点があった。
2. Description of the Related Art Conventionally, a decorative plate formed on the surface of a building body or the like of a building has a remarkably large specific gravity and is fixed via a hook or other locking means. There is a problem that not only the work is poor, but also the cost is high.

【0003】また、建築物の躯体等の表面に形成する従
来のモルタル層が、比重が大なることによって、作業が
煩雑かつ工数多大となることによる作業が劣悪であると
いう問題点があった。
Another problem is that the conventional mortar layer formed on the surface of a building body or the like has a large specific gravity, which makes the work complicated and requires a large number of steps, resulting in poor work.

【0004】さらに、従来のモルタルが、セメントと川
砂と水とからなり、該川砂の粒径が小さいことや良質の
川砂が採取禁止により確保し難いことによる亀裂や浮き
等の不具合が発生し易いという問題点があった。
Further, conventional mortars are composed of cement, river sand and water, and the problems such as cracks and floating are liable to occur due to the small particle size of the river sand and the difficulty in securing high quality river sand due to the prohibition of sampling. There was a problem.

【0005】また、従来のモルタルが、吸水性が高い
為、耐久性の大きなネックとなっているという問題点が
あった。
In addition, there is a problem that the conventional mortar has a high durability due to high water absorption.

【0006】[0006]

【発明が解決しようとする課題】本発明では、下記構成
とすることによって、上述した問題を解決することを目
的とする。 すなわち、 (1)自然石状の材質感を得ることで装飾的(美的)効
果を発揮させることができると共に、従来の化粧板に比
べて著しく軽量化することで作業の簡易化に寄与せしめ
る。 (2)従来の化粧板に比べて、著しく軽量化させた所定
厚さの軽量モルタル化粧層の形成により、作業の簡易化
を図ることと、工数の減少化を図ることで、稼働率向上
に寄与せしめる。 (3)主剤として合成樹脂を使用すると共に、硬化材と
してセメントと共に特殊軽量骨材を使用することで、粒
度分布が理想的と成ることや吸水性が著しく低減される
ことによって硬化に伴う収縮を減少させ、「どか付け」
においても、モルタル特有の浮きや亀裂の発生阻止に寄
与せしめ、しかも接着強度、防水性、断熱性、及び耐火
性等の建築物の耐久性の向上に役立つ性能を向上させ、
さらに施工後の経時変化によるこれらの性能低下現象の
可及的抑制に寄与せしめる。
SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems by adopting the following constitution. That is, (1) a decorative (aesthetic) effect can be exerted by obtaining a natural stone-like material feeling, and the work can be simplified by significantly reducing the weight as compared with a conventional decorative board. (2) Improve the operation rate by simplifying the work and reducing the number of steps by forming a lightweight mortar decorative layer of a predetermined thickness that is significantly lighter than the conventional decorative panel. Make a contribution. (3) By using a synthetic resin as a main agent and using a special lightweight aggregate together with cement as a hardening material, shrinkage due to hardening due to an ideal particle size distribution and a remarkable reduction in water absorption. Decrease and "doka"
In addition, it contributes to the prevention of the occurrence of floating and cracks unique to mortar, and also improves the performance that is useful for improving the durability of buildings such as adhesive strength, waterproofness, heat insulation, and fire resistance,
Furthermore, it contributes to the suppression of these performance deterioration phenomena due to the temporal change after construction.

【0007】[0007]

【課題を解決するための手段】このような目的は、本発
明によれば、主剤であるSBR系合成樹脂が、2重量%
〜8重量%、硬化材であるセメントが、20重量%〜3
5重量%、硬化材である特殊軽量骨材の内、シラスバル
ーン微粉末が、10重量%〜30重量%、硬化材である
特殊軽量骨材の内、シラスバルーン粒が、7重量%〜2
5重量%、化粧材である種石が、2重量%〜10重量
%、水が、25重量%〜45重量%とを、混練すること
により形成したことを特徴とする軽量モルタル化粧材、
及び主剤であるSBR系合成樹脂が、2重量%〜8重量
%、硬化材であるセメントが、20重量%〜35重量
%、硬化材である特殊軽量骨材の内、シラスバルーン微
粉末が、10重量%〜30重量%、硬化材である特殊軽
量骨材の内、シラスバルーン粒が、7重量%〜25重量
%、化粧材である種石が、2重量%〜10重量%、水
が、25重量%〜45重量%とを、混練することにより
形成した軽量モルタル化粧材を、型枠に流し込んで板状
等の所定形状に形成し、かつその表面をサンダー等で削
除して、該表面に凹部を形成すると共に、上記化粧材を
表面に表出して自然石状としたことを特徴とする軽量モ
ルタル化粧板等の軽量モルタル化粧体、主剤であるSB
R系合成樹脂が、2重量%〜8重量%、硬化材であるセ
メントが、20重量%〜35重量%、硬化材である特殊
軽量骨材の内、シラスバルーン微粉末が、10重量%〜
30重量%、硬化材である特殊軽量骨材の内、シラスバ
ルーン粒が、7重量%〜25重量%、化粧材である種石
が、2重量%〜10重量%、水が、25重量%〜45重
量%とを、混練することにより形成した軽量モルタル化
粧材を、建築物の躯体等の表面に目地棒を所定幅で設置
して所定厚さに塗布することで、区画状に形成し、かつ
その表面をサンダー等で削除して、該表面に凹部を形成
すると共に、上記化粧材を表面に表出して自然石状とし
たことを特徴とする建築物の躯体等の表面に形成する軽
量モルタル化粧層、並びにまず、主剤であるSBR系合
成樹脂が、2重量%〜8重量%、硬化材であるセメント
が、20重量%〜35重量%、硬化材である特殊軽量骨
材の内、シラスバルーン微粉末が、10重量%〜30重
量%、硬化材である特殊軽量骨材の内、シラスバルーン
粒が、7重量%〜25重量%、化粧材である種石が、2
重量%〜10重量%、水が、25重量%〜45重量%と
を、混練することにより軽量モルタル化粧材を形成し、
次に、該軽量モルタル化粧材を、建築物の躯体等の表面
に、左官鏝等の塗布手段を用いて、建築物の躯体等の表
面に目地棒を所定幅で設置して所定厚さに塗布すること
で軽量モルタル化粧層を区画状に形成し、つづいて、該
軽量モルタル化粧層の表面をサンダー等で削除して、該
軽量モルタル化粧層の表面に凹部を形成すると共に、上
記化粧材を表面に表出して自然石状とすることにより、
建築物の躯体等と一体となる所定厚さの軽量モルタル化
粧層を、該建築物の躯体等の表面に形成することを特徴
とする建築物の躯体等の表面に軽量モルタル化粧層を形
成する方法を提供することにより達成される。
According to the present invention, an SBR-based synthetic resin as a main ingredient is contained in an amount of 2% by weight.
88% by weight, cement as a hardening agent is 20% by weight33
5% by weight, of special lightweight aggregate as hardening material, Shirasu balloon fine powder is 10% to 30% by weight, of special lightweight aggregate as hardening material, Shirasu balloon is 7% to 2% by weight.
A lightweight mortar decorative material formed by kneading 5% by weight, 2% by weight to 10% by weight of a seed as a decorative material, and 25% by weight to 45% by weight of water;
2% to 8% by weight of an SBR synthetic resin as a main agent, 20% to 35% by weight of a cement as a hardening material, and fine shirasu balloon powder among special lightweight aggregates as a hardening material, 10% to 30% by weight, of the special lightweight aggregate which is a hardening material, 7% to 25% by weight of shirasu balloon, 2% to 10% by weight of a seed which is a cosmetic material, and water , 25% by weight to 45% by weight, and a lightweight mortar decorative material formed by kneading is poured into a mold to form a predetermined shape such as a plate, and the surface thereof is removed with a sander or the like, A light-weight mortar decorative body, such as a light-weight mortar decorative board, characterized in that a concave portion is formed on the surface and the above-mentioned decorative material is exposed on the surface to form a natural stone, and SB as a main agent
The R-based synthetic resin is 2% by weight to 8% by weight, the cement as a hardening material is 20% to 35% by weight, and among the special lightweight aggregate as a hardening material, the fine powder of shirasu balloon is 10% by weight or more.
30% by weight, 7% to 25% by weight of shirasu balloon, 2% to 10% by weight of seed material, and 25% by weight of water 4545% by weight, and a lightweight mortar decorative material formed by kneading is formed into a partition by applying a joint rod having a predetermined width on a surface of a building body or the like to a predetermined width and applying a predetermined thickness. And removing the surface with a sander or the like to form a concave portion on the surface and forming the decorative material on the surface to form a natural stone and form the surface on the surface of a building body or the like of a building. Lightweight mortar decorative layer, first, SBR synthetic resin as a main agent is 2 to 8% by weight, cement as a hardening material is 20 to 35% by weight, and special lightweight aggregate as a hardening material. , Shirasu balloon fine powder is 10% by weight to 30% by weight, Among the special lightweight aggregate, Shirasu balloon grains, 7 wt% to 25 wt%, is certain stones in decorative material, 2
Weight% to 10% by weight, water is kneaded with 25% to 45% by weight to form a lightweight mortar decorative material,
Next, using a coating means such as a plastering iron, the lightweight mortar decorative material is installed on the surface of the building body or the like with a predetermined width on a surface of the building body or the like to a predetermined thickness by using an application means such as a plaster iron. The light-weight mortar decorative layer is formed in sections by applying, and then the surface of the light-weight mortar decorative layer is removed with a sander or the like to form a concave portion on the surface of the light-weight mortar decorative layer, By expressing on the surface and making it a natural stone shape,
Forming a lightweight mortar decorative layer on the surface of a building frame or the like characterized by forming a lightweight mortar decorative layer of a predetermined thickness integral with the building frame or the like on the surface of the building frame or the like. This is achieved by providing a method.

【0008】[0008]

【作用】このような本発明によれば、以下の作用があ
る。
According to the present invention, the following effects are obtained.

【0009】すなわち、本発明によれば、自然石状の材
質感が得られ、かつ従来の石材に比べて著しくしく軽量
化することで作業の簡易化を図ると共に、建築物の躯体
等の表面に確実に固定することを目的とするものであ
り、 (1)軽量モルタル化粧層の表面に形成される多数の凹
部の大きさと分布や、該表面に表出する化粧材である種
石の色と分布とが、ランダムに形成されることで、自然
石状の材質感を得ることができ、これにより装飾的(美
的)効果が発揮される。 (2)従来の石材に比べて著しくしく軽量化する為、作
業の簡易化を図ることと、工数の減少化を図ることで、
稼働率が向上する。 (3)硬化材としてセメントと混合する骨材を特殊軽量
骨材とする為、粒度分布が理想的と成ることによって、
硬化に伴う収縮が少くなり、モルタル特有の浮きや亀裂
の発生が阻止される。 (4)硬化材として特殊軽量骨材を使用する為、熱伝導
率が普通モルタルの約1/10となり、断熱性が著しく
向上し、結露防止効果が優れたものとなる。 (5)硬化材として特殊軽量骨材を使用する為、曲げ強
度と接着強度が優れたものとなり、建築物の躯体等の表
面に強力に接着すると共に、防水性に優れたものとな
る。 (6)主剤として合成樹脂を使用すると共に、硬化材と
してセメントと共に特殊軽量骨材を使用し、これらと水
とを混練することによって軽量モルタル化粧材を形成す
るようにしたので、吸水性が著しく低減され、接着強
度、防水性、断熱性、及び耐火性等の建築物の耐久性の
向上に役立つ性能が向上し、しかも施工後の経時変化に
よるこれらの性能の低下現象を可及的に抑制することが
出来る。
That is, according to the present invention, a natural stone-like texture can be obtained, and the work can be simplified by remarkably reducing the weight as compared with the conventional stone, and at the same time, the surface of the building body or the like can be improved. (1) The size and distribution of a large number of recesses formed on the surface of the lightweight mortar decorative layer, and the color of the seed stone, which is a decorative material that appears on the surface. And the distribution are formed at random, so that a natural stone-like material feeling can be obtained, whereby a decorative (aesthetic) effect is exhibited. (2) The work is simplified and the number of man-hours is reduced in order to significantly reduce the weight compared to the conventional stone,
The operation rate improves. (3) Because the aggregate mixed with cement as a hardening material is a special lightweight aggregate, the particle size distribution becomes ideal,
Shrinkage due to hardening is reduced, and floating and cracks peculiar to mortar are prevented. (4) Since a special lightweight aggregate is used as the hardening material, the thermal conductivity is about 1/10 of that of ordinary mortar, the heat insulating property is remarkably improved, and the dew condensation preventing effect is excellent. (5) Since a special lightweight aggregate is used as the hardening material, the bending strength and the adhesive strength are excellent, and the adhesive is strongly adhered to the surface of a building body or the like, and is excellent in waterproofness. (6) Since a synthetic resin is used as the main agent, a special lightweight aggregate is used together with cement as a hardening material, and these are mixed with water to form a lightweight mortar decorative material. The performance is improved, which is useful for improving the durability of buildings, such as adhesive strength, waterproofness, heat insulation, and fire resistance. In addition, these performance degradation phenomena due to aging after construction are suppressed as much as possible. You can do it.

【0010】[0010]

【実施例】以下に添付の図面を参照して、本発明を特定
の実施例について詳述する。
BRIEF DESCRIPTION OF THE DRAWINGS The invention will now be described in more detail with reference to the accompanying drawings, in which: FIG.

【0011】図1は、本発明の軽量モルタル化粧材の一
実施例を示し、該軽量モルタル化粧材を使用して、コン
クリート等からなる建築物の躯体等の表面に軽量モルタ
ル化粧層を塗布形成することができる。
FIG. 1 shows an embodiment of a lightweight mortar decorative material according to the present invention. Using the lightweight mortar decorative material, a lightweight mortar decorative layer is applied to the surface of a building or the like of a building made of concrete or the like. can do.

【0012】すなわち、まず、セメント3、特殊軽量骨
材4、化粧材である種石9、及び分散剤、保水剤、超減
水剤、その他の混合材料8を混合して、硬化材を形成す
る。
That is, first, a cement 3, a special lightweight aggregate 4, a seed stone 9 as a cosmetic material, a dispersant, a water retention agent, a super water reducing agent, and other mixed materials 8 are mixed to form a hardened material. .

【0013】次に、該硬化材と、主剤である合成樹脂
2、及び水5とを、混練することにより、上記軽量モル
タル化粧材1を形成する。
Next, the lightening mortar decorative material 1 is formed by kneading the hardening material, the synthetic resin 2 as a main agent, and water 5.

【0014】該主剤である合成樹脂2としては、例えば
SBR系混和剤またはこれに準ずるものがあり、接着
性、防水性、断熱性等に優れたものとなる。
As the synthetic resin 2 as the main agent, there is, for example, an SBR-based admixture or an equivalent thereof, which is excellent in adhesiveness, waterproofness, heat insulation and the like.

【0015】また、硬化材である特殊軽量骨材4として
は、シラスバルーン微粉末6とシラスバルーン粒7があ
り、軽比重であり、かつ断熱性等に優れたものとなる。
The special lightweight aggregate 4 which is a hardening material includes shirasu balloon fine powder 6 and shirasu balloon particles 7, which have a low specific gravity and are excellent in heat insulation and the like.

【0016】該シラスバルーン微粉末6は、粉末径が1
0〜400ミクロン程度の粒度分布が適切であり、ま
た、上記シラスバルーン粒7は、粒径が0.3〜2.5
ミリ程度の粒度分布が適切である。
The Shirasu balloon fine powder 6 has a powder diameter of 1
A particle size distribution of about 0 to 400 microns is appropriate, and the Shirasu balloon particles 7 have a particle size of 0.3 to 2.5.
A particle size distribution on the order of millimeters is appropriate.

【0017】さらに、上記化粧材である種石9として
は、玉砂利があり、軽比重であり、かつ装飾性等に優れ
たものとなる。
Further, the seed stone 9 as the above-mentioned decorative material has a pebble, a light specific gravity, and is excellent in decorativeness and the like.

【0018】また、該玉砂利は、径が0.5〜5mm程
度が適切であり、色の種類は問わない。
The diameter of the gravel is suitably about 0.5 to 5 mm, and the kind of the color is not limited.

【0019】これら各材料の混合比は、主剤である合成
樹脂2が、2重量%〜8重量%、硬化材であるセメント
3が、20重量%〜35重量%、硬化材である特殊軽量
骨材4の内、シラスバルーン微粉末6が、10重量%〜
30重量%、硬化材である特殊軽量骨材4の内、シラス
バルーン粒7が、7重量%〜25重量%、化粧材である
種石9が、2重量%〜10重量%、水5が、25重量%
〜45重量%、が適切である。
The mixing ratio of these materials is as follows: the synthetic resin 2 as the main agent is 2 to 8% by weight, the cement 3 as the hardening material is 20 to 35% by weight, and the special lightweight bone as the hardening material is used. Of the material 4, the shirasu balloon fine powder 6 is 10% by weight or more.
30% by weight, of the special lightweight aggregate 4 which is a hardening material, 7% to 25% by weight of shirasu balloon 7; 2% to 10% by weight of seed stone 9 which is a cosmetic material; , 25% by weight
~ 45% by weight is suitable.

【0020】例えば、主剤である合成樹脂2が、4重量
%、硬化材であるセメント3が、27重量%、硬化材で
ある特殊軽量骨材4の内、シラスバルーン微粉末6が、
15重量%、シラスバルーン粒7が、13重量%、化粧
材である種石9が、5重量%、水5が、36重量%、の
如くである。
For example, 4% by weight of a synthetic resin 2 as a main agent, 27% by weight of a cement 3 as a hardening material, and a special lightweight aggregate 4 as a hardening material.
15% by weight, 13% by weight of shirasu balloon 7; 5% by weight of seed stone 9 as a cosmetic material; 36% by weight of water 5;

【0021】このようにして形成された軽量モルタル化
粧材1は、比重が0.5〜0.9前後と水の比重1より
も小さく、通常のモルタルの比重(=2.0)に比べて
約1/2〜1/4と極めて小なるものとなり、多くの優
れた特徴を持つものとなる。
The thus-formed lightweight mortar decorative material 1 has a specific gravity of about 0.5 to 0.9, which is smaller than the specific gravity of water 1, and is smaller than the specific gravity of ordinary mortar (= 2.0). It is extremely small, about 1/2 to 1/4, and has many excellent features.

【0022】次に、図2は、本発明の軽量モルタル化粧
板等の軽量モルタル化粧体の一実施例を示し、上記軽量
モルタル化粧材を使用して形成することができる。
Next, FIG. 2 shows an embodiment of a lightweight mortar decorative body such as a lightweight mortar decorative board of the present invention, which can be formed by using the above lightweight mortar decorative material.

【0023】すなわち、軽量モルタル化粧体である軽量
モルタル化粧板11は、まず、前記実施例と同要領に
て、図1に良く示されているように、セメント3、特殊
軽量骨材4、化粧材である種石9、及び分散剤、保水
剤、超減水剤、その他の混合材料8を混合して、硬化材
を形成した後、該硬化材と、主剤である合成樹脂2、及
び水5とを、混練することにより、上記軽量モルタル化
粧材1を形成する。
That is, as shown in FIG. 1, a lightweight mortar decorative board 11 which is a lightweight mortar decorative body is firstly provided in the same manner as in the above embodiment, as shown in FIG. A seed material 9 as a material, a dispersing agent, a water retention agent, a super water reducing agent, and other mixed materials 8 are mixed to form a hardened material, and then the hardened material, a synthetic resin 2 as a main agent, and water 5 Are kneaded to form the lightweight mortar decorative material 1.

【0024】つづいて、図2に良く示されているよう
に、該軽量モルタル化粧材1を所定厚さの板状の型枠P
に流し込み、所定時間放置して養生することにより、所
定厚さの軽量モルタル板を形成すると共に、その表面を
サンダー等で削除することにより、図2に良く示されて
いるように、該表面に、特殊軽量骨材4(シラスバルー
ン微粉末6、シラスバルーン粒7)が削除されること
で、大きさと分布とがランダムに形成され多数の凹部1
0が形成されると共に、色と分布とがランダムに表出し
た種石9が現れることで、自然石状の材質感が得られる
板状の軽量モルタル化粧体である軽量モルタル化粧板1
1を形成することができる。
Subsequently, as shown in FIG. 2, the lightweight mortar decorative material 1 is formed into a plate-shaped form P having a predetermined thickness.
And left to cure for a predetermined time to form a lightweight mortar board of a predetermined thickness, and by removing the surface with a sander or the like, as shown in FIG. By removing the special lightweight aggregate 4 (Shirasu balloon fine powder 6, Shirasu balloon particles 7), the size and distribution are randomly formed, and a large number of recesses 1 are formed.
0 is formed, and a seed stone 9 whose color and distribution appear at random appears, so that a decorative mortar decorative board 1 which is a plate-like lightweight mortar decorative body which can obtain a natural stone-like texture is obtained.
1 can be formed.

【0025】尚、該軽量モルタル化粧体は、上記軽量モ
ルタル化粧板11に限られることなく、天井、床版、
壁、梁、柱、その他に使用する所定形状の軽量モルタル
化粧体とすることができるのは、勿論である。
The lightweight mortar decorative body is not limited to the lightweight mortar decorative board 11, but may be a ceiling, a floor slab,
It is needless to say that a lightweight mortar decorative body having a predetermined shape used for walls, beams, columns, and the like can be obtained.

【0026】次に、図3と図4は、本発明の建築物の躯
体等の表面に形成する軽量モルタル化粧層の一実施例を
示す。
Next, FIGS. 3 and 4 show an embodiment of a lightweight mortar decorative layer formed on the surface of a building or the like of a building according to the present invention.

【0027】すなわち、建築物の躯体等Cの表面Fに形
成する軽量モルタル化粧層Mは、まず、前記実施例と同
要領にて、図1に良く示されているように、セメント
3、特殊軽量骨材4、化粧材である種石9、及び分散
剤、保水剤、超減水剤、その他の混合材料8を混合し
て、硬化材を形成した後、該硬化材と、主剤である合成
樹脂2、及び水5とを、混練することにより形成した上
記軽量モルタル化粧材1を、図4に良く示されているよ
うに、建築物の躯体等Cの表面Fに、目地棒を所定幅で
設置して、所定厚さに塗布することで、区画状に形成す
ると共に、その表面をサンダー等で削除することによ
り、図3に良く示されているように、該表面に、特殊軽
量骨材4(シラスバルーン微粉末6、シラスバルーン粒
7)が削除されることで、大きさと分布とがランダムに
形成され多数の凹部10が形成されると共に、色と分布
とがランダムに表出した種石9が現れることで、自然石
状の材質感が得られるように形成する。
That is, as shown in FIG. 1, the lightweight mortar decorative layer M formed on the surface F of the building body C or the like, as shown in FIG. A light-weight aggregate 4, a seed stone 9 as a cosmetic material, and a dispersing agent, a water-retaining agent, a super-water-reducing agent, and other mixed materials 8 are mixed to form a hardening material. As shown in FIG. 4, the lightweight mortar decorative material 1 formed by kneading the resin 2 and the water 5 is provided with a joint rod having a predetermined width on a surface F of a building body C or the like. And by applying it to a predetermined thickness, it is formed in a partition shape, and the surface is removed with a sander or the like, as shown in FIG. By removing the material 4 (Shirasu balloon fine powder 6, Shirasu balloon particles 7), Shape and distribution are formed at random, and a large number of concave portions 10 are formed. At the same time, a seed stone 9 in which the color and distribution appear at random appears so as to obtain a natural stone-like texture. .

【0028】このようにして、図3に良く示されている
ように、表面に大きさと分布とがランダムに形成され多
数の凹部10や、色と分布とがランダムに表出した種石
9が現れることで、自然石状の材質感が得られ、建築物
の躯体等Cと一体となる所定厚さの軽量モルタル化粧層
Mを、該建築物の躯体等Cの表面Fに形成することが出
来る。
In this manner, as shown in FIG. 3, a large number of recesses 10 whose size and distribution are randomly formed on the surface and a seed stone 9 whose color and distribution are randomly expressed are formed. By appearing, a natural stone-like material feeling is obtained, and a lightweight mortar decorative layer M of a predetermined thickness integrated with the building body C of the building can be formed on the surface F of the building body C of the building. I can do it.

【0029】このようにして形成された軽量モルタル化
粧層Mは、表面に形成される多数の凹部の大きさと分布
や、該表面に表出する化粧材である種石の色と分布とが
ランダムに形成されることで、自然石状の材質感を得る
ことができ、これにより装飾的(美的)効果が発揮され
る。
In the lightweight mortar decorative layer M thus formed, the size and distribution of a large number of concave portions formed on the surface and the color and distribution of the seed material, which is a decorative material appearing on the surface, are random. Thus, a natural stone-like material feeling can be obtained, and thereby a decorative (aesthetic) effect is exhibited.

【0030】また、この軽量モルタル化粧層Mは、比重
が0.5〜0.9前後と水の比重1よりも小さく、従来
の石材に比べて著しくしく軽量化する為、稼働率が向上
することや、浮きや亀裂の発生が阻止されることや、結
露防止効果が優れたものとなることや、接着強度に優れ
たものとなる等の多くの優れた特徴を持つものとなる。
The lightweight mortar decorative layer M has a specific gravity of about 0.5 to 0.9, which is smaller than a specific gravity of water of 1, and is significantly reduced in weight as compared with a conventional stone, thereby improving the operation rate. In addition, it has many excellent characteristics such as prevention of the occurrence of floating and cracks, an excellent dew condensation preventing effect, and an excellent adhesive strength.

【0031】次に、図3と図4は、本発明の建築物の躯
体等の表面に軽量モルタル化粧層を形成する方法の一実
施例を示す。
Next, FIGS. 3 and 4 show one embodiment of the method of forming a lightweight mortar decorative layer on the surface of a building or the like of a building according to the present invention.

【0032】すなわち、 第1工程 建築物の躯体等の表面に軽量モルタル化粧層を形成する
に当たっては、まず、図1に良く示されているように、
まず、前記実施例と同要領にて、図1に良く示されてい
るように、セメント3、特殊軽量骨材4、化粧材である
種石9、及び分散剤、保水剤、超減水剤、その他の混合
材料8を混合して、硬化材を形成する。
That is, the first step In forming a lightweight mortar decorative layer on the surface of a building or the like of a building, first, as shown well in FIG.
First, in the same manner as in the previous embodiment, as shown in FIG. 1 as well, cement 3, special lightweight aggregate 4, seed stone 9 as a cosmetic material, dispersant, water retention agent, super water reducing agent, The other mixed material 8 is mixed to form a hardened material.

【0033】次に、該硬化材と、主剤である合成樹脂
2、及び水5とを、混練することにより、軽量モルタル
化粧材1を形成する。
Next, the hardening material, the synthetic resin 2 as a main agent, and water 5 are kneaded to form a lightweight mortar decorative material 1.

【0034】第2工程 つづいて、図4に良く示されているように、建築物の躯
体等Cの表面Fに、目地棒を所定幅で設置して、左官鏝
等の塗布手段を用いて、所定厚さの軽量モルタル化粧材
1を連続して塗布することにより、建築物の躯体等Cと
軽量モルタル化粧層Mとを接着し、図3に良く示されて
いるように、建築物の躯体等Cと一体となる所定厚さの
軽量モルタル化粧層Mを、該建築物の躯体等Cの表面F
に区画状に形成する。
Second Step Subsequently, as shown in FIG. 4, joint bars are set at a predetermined width on the surface F of the building body C or the like of the building, and are applied using a coating means such as a plastering iron. By continuously applying the lightweight mortar decorative material 1 having a predetermined thickness, the building body C or the like of the building and the lightweight mortar decorative layer M are bonded to each other, and as shown in FIG. A light-weight mortar decorative layer M having a predetermined thickness integrated with the skeleton C is applied to the surface F of the skeleton C of the building.
It is formed in a partition shape.

【0035】第3工程 さらに、該軽量モルタル化粧層Mの表面をサンダー等で
削除することにより、図3に良く示されているように、
該表面に、特殊軽量骨材4(シラスバルーン微粉末6、
シラスバルーン粒7)が削除されることで、大きさと分
布とがランダムに形成され多数の凹部10が形成される
と共に、色と分布とがランダムに表出した種石9が現れ
ることで、自然石状の材質感が得られるように形成す
る。
Third Step Further, by removing the surface of the lightweight mortar decorative layer M with a sander or the like, as shown in FIG.
A special lightweight aggregate 4 (Shirasu balloon fine powder 6,
By removing the shirasu balloon particles 7), the size and distribution are randomly formed, a large number of recesses 10 are formed, and the seed stone 9 in which the color and distribution are expressed at random appears, and natural It is formed so as to obtain a stone-like texture.

【0036】このようにして、図3に良く示されている
ように、表面に大きさと分布とがランダムに形成され多
数の凹部10や、色と分布とがランダムに表出した種石
9が現れることで、自然石状の材質感が得られ、建築物
の躯体等Cと一体となる所定厚さの軽量モルタル化粧層
Mを、該建築物の躯体等Cの表面Fに区画状に形成する
ことが出来る。
In this manner, as is well shown in FIG. 3, a large number of recesses 10 whose size and distribution are randomly formed on the surface and a seed stone 9 whose color and distribution are randomly expressed are formed. By appearing, a natural stone-like material feeling is obtained, and a lightweight mortar decorative layer M of a predetermined thickness integrated with the building body C of the building is formed in a partitioned shape on the surface F of the building body C of the building. You can do it.

【0037】この際、急激な乾燥が予想される強風時や
直射日光に晒される場合には、シート養生をするのが適
切である。
At this time, it is appropriate to carry out sheet curing when exposed to strong winds or direct sunlight where rapid drying is expected.

【0038】このようにして形成された軽量モルタル化
粧層Mは、表面に形成される多数の凹部の大きさと分布
や、該表面に表出する化粧材である種石の色と分布とが
ランダムに形成されることで、自然石状の材質感を得る
ことができ、これにより装飾的(美的)効果が発揮され
る。
In the lightweight mortar decorative layer M thus formed, the size and distribution of the large number of concave portions formed on the surface and the color and distribution of the seed stone as a decorative material appearing on the surface are random. Thus, a natural stone-like material feeling can be obtained, and thereby a decorative (aesthetic) effect is exhibited.

【0039】また、この軽量モルタル化粧層Mは、比重
が0.5〜0.9前後と水の比重1よりも小さく、従来
の石材に比べて著しくしく軽量化する為、稼働率が向上
することや、浮きや亀裂の発生が阻止されることや、結
露防止効果が優れたものとなることや、接着強度に優れ
たものとなる等の多くの優れた特徴を持つものとなる。
The lightweight mortar decorative layer M has a specific gravity of about 0.5 to 0.9, which is smaller than a specific gravity of water of 1, and is markedly reduced in weight as compared with the conventional stone, so that the operation rate is improved. In addition, it has many excellent characteristics such as prevention of the occurrence of floating and cracks, an excellent dew condensation preventing effect, and an excellent adhesive strength.

【0040】次に、本実施例に係る軽量モルタル化粧
材、及び軽量モルタル化粧板等の軽量モルタル化粧体、
建築物の躯体等の表面に形成する軽量モルタル化粧層、
並びに建築物の躯体等の表面に軽量モルタル化粧層を形
成する方法の作用について説明する。
Next, a lightweight mortar decorative material according to the present embodiment, a lightweight mortar decorative body such as a lightweight mortar decorative board,
Lightweight mortar decorative layer formed on the surface of the building frame, etc.
The effect of the method for forming a lightweight mortar decorative layer on the surface of a building body or the like will be described.

【0041】このように本発明にあっては、自然石状の
材質感が得られ、かつ従来の石材に比べて著しく軽量化
することで作業の簡易化を図ると共に、建築物の躯体等
の表面に確実に固定することを目的とするものであり、 (1)軽量モルタル化粧層の表面に形成される多数の凹
部の大きさと分布や、該表面に表出する化粧材である種
石の色と分布とが、ランダムに形成されることで、自然
石状の材質感を得ることができ、これにより装飾的(美
的)効果が発揮される。 (2)従来の石材に比べて著しく軽量化する為、作業の
簡易化を図ることと、工数の減少化を図ることで、稼働
率が向上する。 (3)硬化材としてセメントと混合する骨材を特殊軽量
骨材とする為、粒度分布が理想的と成ることによって、
硬化に伴う収縮が少くなり、モルタル特有の浮きや亀裂
の発生が阻止される。 (4)硬化材として特殊軽量骨材を使用する為、熱伝導
率が普通モルタルの約1/10となり、断熱性が著しく
向上し、結露防止効果が優れたものとなる。 (5)硬化材として特殊軽量骨材を使用する為、曲げ強
度と接着強度が優れたものとなり、建築物の躯体等の表
面に強力に接着すると共に、防水性に優れたものとな
る。 (6)主剤として合成樹脂を使用すると共に、硬化材と
してセメントと共に特殊軽量骨材を使用し、これらと水
とを混練することによって軽量モルタル化粧材を形成す
るようにしたので、吸水性が著しく低減され、接着強
度、防水性、断熱性、及び耐火性等の建築物の耐久性の
向上に役立つ性能が向上し、しかも施工後の経時変化に
よるこれらの性能の低下現象を可及的に抑制することが
出来る。
As described above, according to the present invention, a natural stone-like texture can be obtained, and the work can be simplified by remarkably reducing the weight compared with the conventional stone. (1) The size and distribution of a large number of recesses formed on the surface of the lightweight mortar decorative layer, and the seed stone, which is a decorative material that appears on the surface, Since the color and the distribution are formed at random, a natural stone-like material feeling can be obtained, and a decorative (aesthetic) effect is exhibited. (2) Since the weight is significantly reduced as compared with the conventional stone, the operation rate is improved by simplifying the operation and reducing the number of steps. (3) Because the aggregate mixed with cement as a hardening material is a special lightweight aggregate, the particle size distribution becomes ideal,
Shrinkage due to hardening is reduced, and floating and cracks peculiar to mortar are prevented. (4) Since a special lightweight aggregate is used as the hardening material, the thermal conductivity is about 1/10 of that of ordinary mortar, the heat insulating property is remarkably improved, and the dew condensation preventing effect is excellent. (5) Since a special lightweight aggregate is used as the hardening material, the bending strength and the adhesive strength are excellent, and the adhesive is strongly adhered to the surface of a building body or the like, and is excellent in waterproofness. (6) Since a synthetic resin is used as the main agent, a special lightweight aggregate is used together with cement as a hardening material, and these are mixed with water to form a lightweight mortar decorative material. The performance is improved, which is useful for improving the durability of buildings, such as adhesive strength, waterproofness, heat insulation, and fire resistance. In addition, these performance degradation phenomena due to aging after construction are suppressed as much as possible. You can do it.

【0042】尚、本発明の軽量モルタル化粧材、及び軽
量モルタル化粧板等の軽量モルタル化粧体、建築物の躯
体等の表面に形成する軽量モルタル化粧層、並びに建築
物の躯体等の表面に軽量モルタル化粧層を形成する方法
は、上記各実施例に限られることなく、多くの変形例が
考えられる。
The lightweight mortar decorative material of the present invention, a lightweight mortar decorative body such as a lightweight mortar decorative board, a lightweight mortar decorative layer formed on the surface of a building frame, etc., and a lightweight mortar decorative layer formed on the surface of a building frame, etc. The method of forming the decorative mortar layer is not limited to the above-described embodiments, and many variations are conceivable.

【0043】[0043]

【発明の効果】このように本発明にあっては、自然石状
の材質感が得られ、かつ従来の石材に比べて著しく軽量
化することで作業の簡易化を図ると共に、建築物の躯体
等の表面に確実に固定することを目的とするものであ
り、 (1)軽量モルタル化粧層の表面に形成される多数の凹
部の大きさと分布や、該表面に表出する化粧材である種
石の色と分布とが、ランダムに形成されることで、自然
石状の材質感を得ることができ、これにより装飾的(美
的)効果が発揮される利点がある。 (2)従来の石材に比べて著しく軽量化する為、作業の
簡易化を図ることと、工数の減少化を図ることで、稼働
率が向上する利点がある。 (3)硬化材としてセメントと混合する骨材を特殊軽量
骨材とする為、粒度分布が理想的と成ることによって、
硬化に伴う収縮が少くなり、モルタル特有の浮きや亀裂
の発生が阻止される利点がある。 (4)硬化材として特殊軽量骨材を使用する為、熱伝導
率が普通モルタルの約1/10となり、断熱性が著しく
向上し、結露防止効果が優れたものとなる利点がある。 (5)硬化材として特殊軽量骨材を使用する為、曲げ強
度と接着強度が優れたものとなり、建築物の躯体等の表
面に強力に接着すると共に、防水性に優れたものとなる
利点がある。 (6)主剤として合成樹脂を使用すると共に、硬化材と
してセメントと共に特殊軽量骨材を使用し、これらと水
とを混練することによって軽量モルタル化粧材を形成す
るようにしたので、吸水性が著しく低減され、接着強
度、防水性、断熱性、及び耐火性等の建築物の耐久性の
向上に役立つ性能が向上し、しかも施工後の経時変化に
よるこれらの性能の低下現象を可及的に抑制することが
出来る利点がある。
As described above, according to the present invention, it is possible to obtain a natural stone-like material feeling and to simplify the work by remarkably reducing the weight as compared with the conventional stone material, and to improve the structure of the building. And (1) the size and distribution of a large number of recesses formed on the surface of the lightweight mortar decorative layer, and the type of decorative material that appears on the surface. Since the color and the distribution of the stones are randomly formed, a natural stone-like material feeling can be obtained, which has an advantage that a decorative (aesthetic) effect is exhibited. (2) Since the weight is significantly reduced as compared with the conventional stone, there is an advantage that the operation rate is improved by simplifying the operation and reducing the number of steps. (3) Because the aggregate mixed with cement as a hardening material is a special lightweight aggregate, the particle size distribution becomes ideal,
There is an advantage that shrinkage due to hardening is reduced, and the occurrence of floating and cracks specific to mortar is prevented. (4) Since a special lightweight aggregate is used as the hardening material, the heat conductivity is about 1/10 of that of ordinary mortar, the heat insulating property is significantly improved, and there is an advantage that the dew condensation preventing effect is excellent. (5) The use of special lightweight aggregate as the hardening material has the advantage of being excellent in bending strength and adhesive strength, and being strongly bonded to the surface of the building body and the like, and having excellent waterproofness. is there. (6) Since a synthetic resin is used as the main agent, a special lightweight aggregate is used together with cement as a hardening material, and these are mixed with water to form a lightweight mortar decorative material. The performance is improved, which is useful for improving the durability of buildings, such as adhesive strength, waterproofness, heat insulation, and fire resistance. In addition, these performance degradation phenomena due to aging after construction are suppressed as much as possible. There is an advantage that can be done.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に基づく一実施例の軽量モルタル化粧材
を形成する方法を示すブロック図である。
FIG. 1 is a block diagram illustrating a method for forming a lightweight mortar decorative material according to an embodiment of the present invention.

【図2】本発明に基づく軽量モルタル化粧体の一実施例
である軽量モルタル化粧板を形成する方法を示す断面図
である。
FIG. 2 is a cross-sectional view showing a method of forming a lightweight mortar decorative board which is one embodiment of the lightweight mortar decorative body according to the present invention.

【図3】本発明に基づく一実施例の建築物の躯体等の表
面に形成する軽量モルタル化粧層を示す断面図である。
FIG. 3 is a sectional view showing a lightweight mortar decorative layer formed on a surface of a building or the like of a building according to one embodiment of the present invention.

【図4】本発明に基づく一実施例の建築物の躯体等の表
面に軽量モルタル化粧層を形成する方法のうち建築物の
躯体等を示す断面図である。
FIG. 4 is a cross-sectional view showing a building body or the like in a method of forming a lightweight mortar decorative layer on a surface of a building body or the like of a building according to an embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 軽量モルタル化粧材 2 主剤である合成樹脂 3 硬化材であるセメント 4 硬化材である特殊軽量骨材 5 水 6 シラスバルーン微粉末 7 シラスバルーン粒 8 その他の混合材料 9 種石(化粧材) 10 凹部 11 軽量モルタル化粧板(軽量モルタル化粧体) M 軽量モルタル化粧層 C 建築物の躯体等 F 建築物の躯体等の表面 P 型枠 DESCRIPTION OF SYMBOLS 1 Lightweight mortar decorative material 2 Synthetic resin which is a main agent 3 Cement which is a hardening material 4 Special lightweight aggregate which is a hardening material 5 Water 6 Shirasu balloon fine powder 7 Shirasu balloon particles 8 Other mixed materials 9 Seed stone (cosmetic material) 10 Concave portion 11 Lightweight mortar decorative board (lightweight mortar decorative body) M Lightweight mortar decorative layer C Building frame etc. F Building frame etc. P Formwork

フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C04B 41/72 C04B 41/72 //(C04B 28/02 24:26 14:16 14:02) 103:60 111:72 (54)【発明の名称】 軽量モルタル化粧材、及び軽量モルタル化粧板等の軽量モルタル化粧体、建築物の躯体等の表面 に形成する軽量モルタル化粧層、並びに建築物の躯体等の表面に軽量モルタル化粧層を形成する 方法Continuation of the front page (51) Int.Cl. 6 Identification number Reference number in the agency FI Technical display location C04B 41/72 C04B 41/72 // (C04B 28/02 24:26 14:16 14:02) 103: 60 111: 72 (54) [Title of the Invention] Lightweight mortar decorative material, lightweight mortar decorative body such as decorative mortar board, lightweight mortar decorative layer formed on the surface of building skeleton, building skeleton of building, etc. Method of forming lightweight mortar decorative layer on surface

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 主剤であるSBR系合成樹脂が、2重量
%〜8重量%、硬化材であるセメントが、20重量%〜
35重量%、硬化材である特殊軽量骨材の内、シラスバ
ルーン微粉末が、10重量%〜30重量%、硬化材であ
る特殊軽量骨材の内、シラスバルーン粒が、7重量%〜
25重量%、化粧材である種石が、2重量%〜10重量
%、水が、25重量%〜45重量%とを、混練すること
により形成したことを特徴とする軽量モルタル化粧材。
1. An SBR-based synthetic resin as a main agent is used in an amount of 2 to 8% by weight, and a cement as a hardener is used in an amount of 20% by weight or more.
35% by weight, of the special lightweight aggregate as a hardening material, Shirasu balloon fine powder is 10% by weight to 30% by weight, and of the special lightweight aggregate as a hardening material, 7% by weight of a Shirasu balloon particle is
A lightweight mortar decorative material formed by kneading 25% by weight, 2% to 10% by weight of a seed stone as a decorative material, and 25% to 45% by weight of water.
【請求項2】 主剤であるSBR系合成樹脂が、2重量
%〜8重量%、硬化材であるセメントが、20重量%〜
35重量%、硬化材である特殊軽量骨材の内、シラスバ
ルーン微粉末が、10重量%〜30重量%、硬化材であ
る特殊軽量骨材の内、シラスバルーン粒が、7重量%〜
25重量%、化粧材である種石が、2重量%〜10重量
%、水が、25重量%〜45重量%とを、混練すること
により形成した軽量モルタル化粧材を、型枠に流し込ん
で板状等の所定形状に形成し、かつその表面をサンダー
等で削除して、該表面に凹部を形成すると共に、上記化
粧材を表面に表出して自然石状としたことを特徴とする
軽量モルタル化粧板等の軽量モルタル化粧体。
2. The SBR-based synthetic resin as a main agent is 2% by weight to 8% by weight, and the cement as a hardener is 20% by weight or more.
35% by weight, of the special lightweight aggregate as a hardening material, Shirasu balloon fine powder is 10% by weight to 30% by weight, and of the special lightweight aggregate as a hardening material, 7% by weight of a Shirasu balloon particle is
A lightweight mortar decorative material formed by kneading 25% by weight, 2% by weight to 10% by weight of a seed as a decorative material, and 25% by weight to 45% by weight of water is poured into a mold. It is formed in a predetermined shape such as a plate shape, and its surface is removed with a sander or the like to form a concave portion on the surface, and the decorative material is exposed on the surface to have a natural stone shape. Lightweight mortar cosmetics such as mortar decorative boards.
【請求項3】 主剤であるSBR系合成樹脂が、2重量
%〜8重量%、硬化材であるセメントが、20重量%〜
35重量%、硬化材である特殊軽量骨材の内、シラスバ
ルーン微粉末が、10重量%〜30重量%、硬化材であ
る特殊軽量骨材の内、シラスバルーン粒が、7重量%〜
25重量%、化粧材である種石が、2重量%〜10重量
%、水が、25重量%〜45重量%とを、混練すること
により形成した軽量モルタル化粧材を、建築物の躯体等
の表面に目地棒を所定幅で設置して所定厚さに塗布する
ことで区画状に形成し、かつその表面をサンダー等で削
除して、該表面に凹部を形成すると共に、上記化粧材を
表面に表出して自然石状としたことを特徴とする建築物
の躯体等の表面に形成する軽量モルタル化粧層。
3. The SBR-based synthetic resin as a main agent is contained in an amount of 2 to 8% by weight, and the cement as a hardening agent is contained in an amount of 20% by weight to 20% by weight.
35% by weight, of the special lightweight aggregate as a hardening material, Shirasu balloon fine powder is 10% by weight to 30% by weight, and of the special lightweight aggregate as a hardening material, 7% by weight of a Shirasu balloon particle is
A lightweight mortar decorative material formed by kneading 25% by weight, 2% by weight to 10% by weight of a seed, which is a decorative material, and 25% by weight to 45% by weight of water, is used to build a building body or the like. A joint rod is installed in a predetermined width on the surface of the member and formed into a partition by applying a predetermined thickness, and the surface is removed with a sander or the like to form a concave portion on the surface, and the cosmetic material is formed. A lightweight mortar decorative layer formed on the surface of a building frame, etc., which is exposed on the surface and has a natural stone shape.
【請求項4】 まず、主剤であるSBR系合成樹脂が、
2重量%〜8重量%、硬化材であるセメントが、20重
量%〜35重量%、硬化材である特殊軽量骨材の内、シ
ラスバルーン微粉末が、10重量%〜30重量%、硬化
材である特殊軽量骨材の内、シラスバルーン粒が、7重
量%〜25重量%、化粧材である種石が、2重量%〜1
0重量%、水が、25重量%〜45重量%とを、混練す
ることにより軽量モルタル化粧材を形成し、次に、該軽
量モルタル化粧材を、建築物の躯体等の表面に、左官鏝
等の塗布手段を用いて、建築物の躯体等の表面に目地棒
を所定幅で設置して所定厚さに塗布することで軽量モル
タル化粧層を区画状に形成し、つづいて、該軽量モルタ
ル化粧層の表面をサンダー等で削除して、該軽量モルタ
ル化粧層の表面に凹部を形成すると共に、上記化粧材を
表面に表出して自然石状とすることにより、建築物の躯
体等と一体となる所定厚さの軽量モルタル化粧層を、該
建築物の躯体等の表面に形成することを特徴とする建築
物の躯体等の表面に軽量モルタル化粧層を形成する方
法。
First, an SBR synthetic resin as a main agent is
2% to 8% by weight, cement as a hardening material, 20% to 35% by weight, of special lightweight aggregate as a hardening material, fine shirasu balloon powder, 10% to 30% by weight, hardening material Among the special lightweight aggregates, 7% to 25% by weight of shirasu balloon particles and 2% by weight to 1% of a seed stone as a cosmetic material
0% by weight and 25% by weight to 45% by weight of water are kneaded to form a lightweight mortar decorative material, and then the lightweight mortar decorative material is applied to the surface of a building body or the like by a plastering iron. By using a coating means such as, a joint rod is installed at a predetermined width on the surface of a building or the like of a building and applied to a predetermined thickness to form a lightweight mortar decorative layer in a partitioned shape, and then, the lightweight mortar The surface of the decorative layer is removed with a sander or the like to form a concave portion on the surface of the lightweight mortar decorative layer, and the decorative material is exposed to the surface to form a natural stone, thereby integrating with the building body of the building. Forming a light-weight mortar decorative layer having a predetermined thickness on the surface of a building or the like of the building.
JP5180849A 1993-06-25 1993-06-25 Lightweight mortar decorative material, lightweight mortar decorative body such as decorative mortar board, lightweight mortar decorative layer formed on surface of building frame, etc., and method of forming lightweight mortar decorative layer on surface of building frame, etc. Expired - Lifetime JP2657891B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5180849A JP2657891B2 (en) 1993-06-25 1993-06-25 Lightweight mortar decorative material, lightweight mortar decorative body such as decorative mortar board, lightweight mortar decorative layer formed on surface of building frame, etc., and method of forming lightweight mortar decorative layer on surface of building frame, etc.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5180849A JP2657891B2 (en) 1993-06-25 1993-06-25 Lightweight mortar decorative material, lightweight mortar decorative body such as decorative mortar board, lightweight mortar decorative layer formed on surface of building frame, etc., and method of forming lightweight mortar decorative layer on surface of building frame, etc.

Publications (2)

Publication Number Publication Date
JPH07157379A JPH07157379A (en) 1995-06-20
JP2657891B2 true JP2657891B2 (en) 1997-09-30

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Country Link
JP (1) JP2657891B2 (en)

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Publication number Priority date Publication date Assignee Title
KR100522850B1 (en) * 2002-10-31 2005-11-21 김문훈 Method for manufacturing boundary concrete curbs utilizing scoria
JP2009084092A (en) * 2007-09-28 2009-04-23 Taiheiyo Material Kk Mortar-based restoring material

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* Cited by examiner, † Cited by third party
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JPS62189218A (en) * 1986-02-17 1987-08-19 Aoki Kensetsu:Kk Mortar spraying work for sloped ground
JPH0637803B2 (en) * 1986-08-07 1994-05-18 株式会社九建 Insulation panel
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