JP2640240B2 - Rope manufacturing method - Google Patents

Rope manufacturing method

Info

Publication number
JP2640240B2
JP2640240B2 JP63088915A JP8891588A JP2640240B2 JP 2640240 B2 JP2640240 B2 JP 2640240B2 JP 63088915 A JP63088915 A JP 63088915A JP 8891588 A JP8891588 A JP 8891588A JP 2640240 B2 JP2640240 B2 JP 2640240B2
Authority
JP
Japan
Prior art keywords
fiber
thermoplastic resin
linear body
reinforcing
mixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP63088915A
Other languages
Japanese (ja)
Other versions
JPH01266231A (en
Inventor
哲史 池田
和夫 諸橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eneos Corp
Original Assignee
Nippon Oil Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Oil Corp filed Critical Nippon Oil Corp
Priority to JP63088915A priority Critical patent/JP2640240B2/en
Publication of JPH01266231A publication Critical patent/JPH01266231A/en
Application granted granted Critical
Publication of JP2640240B2 publication Critical patent/JP2640240B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/40Yarns in which fibres are united by adhesives; Impregnated yarns or threads
    • D02G3/402Yarns in which fibres are united by adhesives; Impregnated yarns or threads the adhesive being one component of the yarn, i.e. thermoplastic yarn
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/02Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/16Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2015Strands
    • D07B2201/2036Strands characterised by the use of different wires or filaments
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2207/00Rope or cable making machines
    • D07B2207/40Machine components
    • D07B2207/404Heat treating devices; Corresponding methods
    • D07B2207/4059Heat treating devices; Corresponding methods to soften the filler material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Ropes Or Cables (AREA)
  • Reinforced Plastic Materials (AREA)
  • Moulding By Coating Moulds (AREA)

Description

【発明の詳細な説明】 <産業上の利用分野> 本発明は土木、建築、海洋等の分野での使用に最適
な、軽量性、柔軟性、耐食性に優れた、繊維強化熱可塑
性樹脂線状態を複数本撚り合わせたロープの製造法に関
する。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a fiber-reinforced thermoplastic resin wire having excellent lightness, flexibility, and corrosion resistance, which is optimal for use in fields such as civil engineering, construction, and the ocean. And a method for manufacturing a rope in which a plurality of ropes are twisted.

〈従来の技術及びその欠点〉 近年線状体として、従来より使用されているスチール
等の金属材料に代り、軽量性、耐食性に優れた繊維強化
プラスチックが提案されている。
<Conventional Technology and Its Defects> In recent years, fiber-reinforced plastics excellent in light weight and corrosion resistance have been proposed as a linear body in place of conventionally used metal materials such as steel.

しかし、かかる繊維強化プラスチックのなかで、エポ
キシ樹脂や不飽和ポリエステル樹脂等の熱硬化性樹脂を
マトリックスとして用いたものは、一般に柔軟性に乏し
く、屈曲した部分への使用が制限されるほか、小径で巻
き取ることが困難なため、運搬、取扱いが不便であると
いう欠点を持つ。
However, among such fiber-reinforced plastics, those using a thermosetting resin such as an epoxy resin or an unsaturated polyester resin as a matrix generally have poor flexibility, and are restricted in use in a bent portion, and have a small diameter. And it is difficult to wind up, so there is a drawback that transport and handling are inconvenient.

一方、マトリックスとして熱可塑性樹脂を用いて、柔
軟性、可撓性を改良した線状体が提案されており、例え
ば熱可塑性樹脂の溶融槽中に補強繊維を導入し、熱可塑
性樹脂を含浸させた後、賦形して作成した線状体を複数
本撚り合わせる方法が考えられるが、エネルギーコスト
的に不利なほか、熱可塑性樹脂の補強繊維への付着量を
一定に保つことが難しいため、安定した品質が得られな
いという問題がある。又、(1)熱可塑性樹脂の微粉末
を用いて、補強繊維に熱可塑性樹脂を含浸させた後、賦
形する線状体の形成方法(アメリカ特許第4680224
号)、 (2)熱可塑性樹脂押出機に連結させたクロスヘッドダ
イ中に補強繊維を導入し、熱可塑性樹脂の含浸、賦形を
同時に行う線状体の形成方法(特開昭62−60625,アメリ
カ特許4439837) が提案されている。(1)については、安全な含浸条件
を得るため、微粉末の品質を厳しくコントロールする必
要があり、そのためコストが問題となる。(2)につい
ては、樹脂供給量および温度を厳密に制御する必要があ
り、安定に連続運転することは非常に難しいという欠点
がある。このように、熱可塑性樹脂は、熱硬化性樹脂と
比較して、一般に加工性が劣るため、補強繊維が均一に
分散し、かつ熱可塑性樹脂が十分に浸透された含浸性の
良好な、安定した品質の繊維強化熱可塑性樹脂線状体を
連続的に製造するには、技術的に極めて困難である。
On the other hand, using a thermoplastic resin as a matrix, flexibility, a linear body with improved flexibility has been proposed, for example, reinforcing fibers are introduced into a melting tank of the thermoplastic resin, and impregnated with the thermoplastic resin. After that, it is conceivable to twist a plurality of linear bodies formed by shaping, but it is disadvantageous in terms of energy cost, because it is difficult to keep the amount of thermoplastic resin attached to the reinforcing fiber constant, There is a problem that stable quality cannot be obtained. Also, (1) a method of forming a linear body to be shaped after impregnating a reinforcing fiber with a thermoplastic resin using a fine powder of the thermoplastic resin (US Pat. No. 4,680,224)
(2) A method of forming a linear body in which reinforcing fibers are introduced into a crosshead die connected to a thermoplastic resin extruder, and the thermoplastic resin is simultaneously impregnated and shaped (Japanese Patent Application Laid-Open No. Sho 62-60625). U.S. Pat. No. 4,439,837) has been proposed. Regarding (1), in order to obtain safe impregnation conditions, it is necessary to strictly control the quality of the fine powder, so that the cost becomes a problem. In the case of (2), there is a disadvantage that it is necessary to strictly control the resin supply amount and the temperature, and it is very difficult to stably perform continuous operation. As described above, the thermoplastic resin is generally inferior in workability as compared with the thermosetting resin, so the reinforcing fibers are uniformly dispersed, and the impregnating property in which the thermoplastic resin is sufficiently penetrated is good and stable. It is technically extremely difficult to continuously produce a fiber-reinforced thermoplastic resin linear body having a good quality.

さらに前記方法では、補強繊維束の内部まで熱可塑性
樹脂を完全に浸透させることは難しく、補強繊維が熱可
塑性樹脂でぬれていない、いわゆる含浸性の不良な部分
が生じ、線状体としての機械的物性に影響するという問
題点がある。
Further, in the above method, it is difficult to completely infiltrate the thermoplastic resin into the inside of the reinforcing fiber bundle, and the reinforcing fibers are not wet with the thermoplastic resin, so-called poor impregnating portions occur, and the machine as a linear body is produced. There is a problem of affecting physical properties.

〈発明が解決しようとする課題〉 本発明の目的は、かかる繊維強化熱可塑性樹脂線状体
の前記問題点を解決し、補強繊維と熱可塑性樹脂との定
量性に優れ、安定した品質を有すると共に、含浸性が良
好で、機械的物性に優れた、柔軟性、可撓性を有する繊
維強化熱可塑性樹脂線状体を複数本撚り合わせたロープ
の製造法を提供することにある。
<Problems to be Solved by the Invention> The object of the present invention is to solve the above-mentioned problems of such a fiber-reinforced thermoplastic resin linear body, to have excellent quantitativeness of the reinforcing fibers and the thermoplastic resin, and to have a stable quality. Another object of the present invention is to provide a method for manufacturing a rope in which a plurality of fiber-reinforced thermoplastic resin linear bodies having good impregnation properties and excellent mechanical properties, and having flexibility and flexibility are twisted.

〈課題を解決するための手段〉 本発明によれば、補強繊維と熱可塑性樹脂繊維とから
なる混繊糸の周囲に熱可塑性樹脂繊維を配置させ、該周
囲に熱可塑性樹脂繊維を配置させた混繊糸を、張力が10
0フィラメントあたり5〜300gとなる緊張下、該熱可塑
性樹脂の融点以上の温度に加熱して繊維強化熱可塑性樹
脂線状体を得、該繊維強化熱可塑性樹脂線状体を複数本
撚り合わせることを特徴とするロープの製造法が提供さ
れる。
<Means for Solving the Problems> According to the present invention, the thermoplastic resin fibers are arranged around the mixed fiber consisting of the reinforcing fibers and the thermoplastic resin fibers, and the thermoplastic resin fibers are arranged around the periphery. The mixed fiber is tensioned at 10
Under a tension of 5 to 300 g per filament, heating to a temperature equal to or higher than the melting point of the thermoplastic resin to obtain a fiber reinforced thermoplastic resin linear body, and twisting a plurality of the fiber reinforced thermoplastic resin linear bodies. A method for producing a rope is provided.

以下本発明を更に詳細に説明する。 Hereinafter, the present invention will be described in more detail.

本発明のロープを構成する繊維強化熱可塑性樹脂線状
体は、補強繊維と熱可塑性樹脂繊維とからなる混繊系の
周囲に、熱可塑性樹脂繊維を配置させ、特定張力の緊張
下、該熱可塑性樹脂の融点以上の温度に加熱することに
より得られる。
The fiber-reinforced thermoplastic resin linear body constituting the rope of the present invention has a structure in which thermoplastic resin fibers are arranged around a mixed fiber system composed of reinforcing fibers and thermoplastic resin fibers. It is obtained by heating to a temperature higher than the melting point of the plastic resin.

本発明に用いる混繊糸とは、各々数百ないし数万のフ
ィラメントからなる補強繊維と熱可塑性樹脂繊維とを空
気流(エアージェット)等の処理を施して各々のフィラ
メントをランダムに混ぜ合わせたものである。前記混繊
糸の成分である補強繊維としては、炭素繊維、ガラス繊
維、アラミド繊維又はこれらのハイブリッド等を挙げる
ことができ、また熱可塑性樹脂繊維としては、ポリアミ
ド、液晶性芳香族ポリアミド、ポリエステル、液晶性芳
香族ポリエステル、ポリエチレン、ポリプロピレン、ポ
リエーテルスルホン、ポリフェニレンスルフィド、ポリ
エーテルケトン、ポリスルホン等の繊維を挙げることが
できる。前記、混繊糸中の補強繊維と熱可塑性樹脂繊維
との混合割合は、補強繊維が30〜80wt%、好ましくは、
40〜70wt%含有されていることが望ましい。
The mixed fiber used in the present invention is obtained by subjecting a reinforcing fiber composed of hundreds to tens of thousands of filaments and a thermoplastic resin fiber to a treatment such as air flow (air jet) or the like, and randomly mixing the respective filaments. Things. Examples of the reinforcing fiber which is a component of the mixed fiber include carbon fiber, glass fiber, aramid fiber or a hybrid thereof, and the thermoplastic resin fiber includes polyamide, liquid crystalline aromatic polyamide, polyester, and the like. Fibers such as liquid crystalline aromatic polyester, polyethylene, polypropylene, polyether sulfone, polyphenylene sulfide, polyether ketone, and polysulfone can be given. The mixing ratio of the reinforcing fiber and the thermoplastic resin fiber in the mixed fiber is 30 to 80 wt% of the reinforcing fiber, preferably,
It is desirable to contain 40 to 70 wt%.

本発明では、前記補強繊維と熱可塑性樹脂繊維の混合
割合をあらかじめ厳密にコントロールすることが可能で
あるので、従来の線状体とは異なり、樹脂量のバラツキ
が小さい、安定した品質の線状体を提供することができ
る。
In the present invention, the mixing ratio of the reinforcing fiber and the thermoplastic resin fiber can be strictly controlled in advance, so that unlike the conventional linear body, the variation in the amount of resin is small, and the linear quality is stable. Body can be provided.

本発明では、前記混繊糸の周囲に熱可塑性樹脂繊維を
配置させるのであるが、該熱可塑性樹脂繊維としては、
混繊糸の成分と同様な熱可塑性樹脂繊維を用いることが
できる。この際、混繊糸に用いる熱可塑性樹脂繊維と該
混繊糸の周囲に配置させる熱可塑性樹脂繊維とは、同一
の熱可塑性樹脂繊維を用いるのが望ましいが、用途に応
じて異なる熱可塑性樹脂繊維を用いることもできる。混
繊糸とその周囲に配置させる熱可塑性樹脂繊維との配合
割合は、混繊糸が60〜90vol%、好ましくは、70〜80vol
%であることが望ましい。前記混繊糸の割合が90vol%
をこえると、線状体とする場合に、該線状体表面の補強
繊維が露出しやすくなり、取扱性に問題が生じるので好
ましくない。配置させる方法は、特に制限されないが、
次に、第1〜3図を参釈し、好ましい配置方法例及び本
発明の好ましい製造法例について説明する。
In the present invention, the thermoplastic resin fibers are arranged around the mixed fiber, but as the thermoplastic resin fibers,
The same thermoplastic resin fiber as the component of the mixed fiber can be used. At this time, it is desirable to use the same thermoplastic resin fiber as the thermoplastic resin fiber used for the mixed fiber and the thermoplastic resin fiber disposed around the mixed fiber, but the thermoplastic resin differs depending on the application. Fibers can also be used. The blending ratio of the mixed fiber and the thermoplastic resin fiber disposed around the mixed fiber is such that the mixed fiber is 60 to 90 vol%, preferably 70 to 80 vol%.
% Is desirable. 90 vol% of the mixed fiber
When the ratio exceeds the above range, the reinforcing fibers on the surface of the linear body are likely to be exposed in the case of forming the linear body, which causes a problem in handling property, which is not preferable. The method of placing is not particularly limited,
Next, preferred examples of the arrangement method and examples of the preferred production method of the present invention will be described with reference to FIGS.

第1図において、補強繊維及び熱可塑性樹脂繊維から
なる混繊糸2と熱可塑性樹脂繊維3とは、張力コントロ
ール装置付クリール1から繰り出され、ガイド4,5で最
終形状に近い形に徐々に引きそろえることができる。ガ
イド4,5における混繊糸と熱可塑性樹脂繊維との断面配
置状態を第2図に示す。
In FIG. 1, a mixed fiber 2 composed of a reinforcing fiber and a thermoplastic resin fiber and a thermoplastic resin fiber 3 are fed out from a creel 1 with a tension control device, and are gradually brought into a shape close to a final shape by guides 4 and 5. You can arrange them. FIG. 2 shows the cross-sectional arrangement of the mixed fiber and the thermoplastic resin fiber in the guides 4 and 5.

混繊糸の周囲に熱可塑性樹脂繊維を配置させた繊維束
は、ガイド6でさらに集束させ、加熱炉7で該熱可塑性
樹脂の融点以上に加熱し、ロール処理する方法等により
繊維強化熱可塑性樹脂線状体を得ることができる。この
際、混繊糸2と熱可塑性樹脂繊維3とはクリール1によ
り、各々100フィラメントあたり5〜300g、好ましくは2
0〜150gの張力となるよう調整する。これよりも低い張
力では樹脂含浸性が不十分となる。このような張力によ
る緊張下は、引抜き成形機では通常得られない。
The fiber bundle in which the thermoplastic resin fibers are arranged around the mixed fiber is further bundled by a guide 6, heated to a temperature equal to or higher than the melting point of the thermoplastic resin in a heating furnace 7, and roll-processed. A resin linear body can be obtained. At this time, each of the mixed fiber 2 and the thermoplastic resin fiber 3 is 5 to 300 g per 100 filaments, preferably 2
Adjust to a tension of 0-150 g. If the tension is lower than this, the resin impregnation becomes insufficient. Such tension under tension is not normally obtained with a pultrusion molding machine.

加熱炉7で、補強繊維は熱可塑性樹脂により十分含浸
されるが、さらに一体化を進めるため、また形状を整え
るため、賦形ロール8,9で処理した後、巻取機10で巻取
ることが望ましい。この際前記賦形ロール8は、該熱可
塑性樹脂の融点以上、賦形ロール9は、該熱可塑性樹脂
の融点より少し低い濃度に設定すると、最終形状、外観
的に良好な線状体が得られる。なお、第3図に賦形ロー
ル8,9の立面を、第4図に得られた線状体の断面を示
す。
In the heating furnace 7, the reinforcing fibers are sufficiently impregnated with the thermoplastic resin. However, in order to further promote the integration and adjust the shape, the reinforcing fibers are treated with the shaping rolls 8 and 9, and then wound up by the winder 10. Is desirable. At this time, if the shaping roll 8 is set at a concentration equal to or higher than the melting point of the thermoplastic resin and the shaping roll 9 is set at a concentration slightly lower than the melting point of the thermoplastic resin, a linear body having a good final shape and appearance is obtained. Can be FIG. 3 shows an elevation of the shaping rolls 8 and 9, and FIG. 4 shows a cross section of the obtained linear body.

前記繊維強化熱可塑性樹脂線状体は、材料である混繊
糸の段階で補強繊維と熱可塑性樹脂繊維とがあらかじめ
混り合った状態になっているため、特定張力の緊張下、
該熱可塑性樹脂の融点以上に加熱することにより、容易
に製造することが可能であり、補強繊維は、均一に分散
し熱可塑性樹脂で十分にぬれた状態となる。したがっ
て、前記線状体は、前述した従来の製造法で得られる線
状体に比べ、含浸性が良好で、補強繊維の補強効果が高
く、機械的物性に優れた線状体である。
The fiber-reinforced thermoplastic resin linear body is in a state in which the reinforcing fibers and the thermoplastic resin fibers are preliminarily mixed at the stage of the mixed fiber which is a material.
By heating to a temperature equal to or higher than the melting point of the thermoplastic resin, it can be easily manufactured, and the reinforcing fibers are uniformly dispersed and sufficiently wet with the thermoplastic resin. Therefore, the linear body has a better impregnation property, a higher reinforcing effect of the reinforcing fiber, and is superior in mechanical properties as compared with the linear body obtained by the above-mentioned conventional manufacturing method.

また、混繊糸の周囲に配置した熱可塑性樹脂繊維は、
被覆層としてはたらき補強繊維を保護し、線状体として
の取扱性を向上させる機能を有する。
In addition, the thermoplastic resin fiber placed around the mixed fiber is
It functions as a coating layer, protects reinforcing fibers, and has a function of improving the handleability as a linear body.

本発明では、前記繊維強化熱可塑性樹脂線状体を複数
本撚り合わせることによりロープを得ることができる。
撚り合わせの形状については特に限定されないが、第5
図に示される形状等を好ましく挙げることができる。
In the present invention, a rope can be obtained by twisting a plurality of the fiber-reinforced thermoplastic resin linear bodies.
Although the shape of the twist is not particularly limited,
The shapes shown in the figures can be preferably mentioned.

〈発明の効果〉 本発明のロープの製造法では軽量であり、耐食性に優
れるほか、柔軟性、可撓性を有し、安定した品質と良好
な含浸性及び優れた機械的物性を有するロープを容易に
得ることができる。従って、得られるロープは、使用目
的に応じ、補強繊維、熱可塑性樹脂繊維の種類を適宜選
択することにより、土木、建築、海洋等の各種分野に利
用可能である。
<Effect of the Invention> In the rope manufacturing method of the present invention, a rope having light weight, excellent corrosion resistance, flexibility, flexibility, stable quality, good impregnation, and excellent mechanical properties is used. Can be easily obtained. Accordingly, the obtained rope can be used in various fields such as civil engineering, construction, and marine by appropriately selecting the types of the reinforcing fiber and the thermoplastic resin fiber according to the purpose of use.

〈実施例〉 以下に実施例により本発明を説明するが、本発明はこ
れらに限定されるものではない。
<Examples> Hereinafter, the present invention will be described with reference to examples, but the present invention is not limited thereto.

実施例1 補強繊維としてガラス繊維(旭ファイバーグラス
(株)製,商品名「ER575」,1600フィラメント,5175デ
ニール)、熱可塑性樹脂繊維としてナイロン糸(400フ
ィラメント,1800デニール)を用い、空気加工機(愛機
製作所製)により、エアージェット処理(80cm2/min)
して混繊糸を作製した。混繊糸中の補強繊維の割合はガ
ラス繊維が70wt%であった。
Example 1 An air processing machine using glass fiber (manufactured by Asahi Fiberglass Co., Ltd., trade name "ER575", 1600 filament, 5175 denier) as a reinforcing fiber and nylon yarn (400 filament, 1800 denier) as a thermoplastic resin fiber Air jet treatment (80cm 2 / min) by Aiki Seisakusho
Then, a mixed fiber was prepared. The ratio of the reinforcing fibers in the mixed fiber was 70% by weight of glass fibers.

該混繊糸ストランドを30本、その周囲にナイロン糸
(400フィラメント,1800デニール)ストランドを12本配
置し、第1図に示す方法で、ストランドあたり500gの張
力下、250℃、2分間加熱し、賦形することにより、直
径4.2mmの線状体を得た。得られた線状体の繊維体積含
有率は平均52%であった。また、この線状体を複数本撚
り合わせることによりロープとすることができる。
Thirty strands of the mixed fiber strand and twelve nylon yarn (400 filament, 1800 denier) strands are arranged around the strand, and heated at 250 ° C. for 2 minutes under the tension of 500 g per strand by the method shown in FIG. By shaping, a linear body having a diameter of 4.2 mm was obtained. The fiber volume content of the obtained linear body was 52% on average. Further, a rope can be obtained by twisting a plurality of the linear bodies.

実施例2 実施例1において、補強繊維として炭素繊維(東レ
(株)製、商品名「トレカT−300」,3000フィラメン
ト,1782デニール)を用いた以外は実施例1と同じ条件
で混繊糸を作製した。混繊糸中の補強繊維の含有割合は
炭素繊維が61wt%であった。
Example 2 A mixed fiber under the same conditions as in Example 1 except that carbon fiber (trade name “Torayca T-300”, 3000 filament, 1782 denier, manufactured by Toray Industries, Inc.) was used as the reinforcing fiber. Was prepared. The content ratio of the reinforcing fiber in the mixed fiber was 61 wt% for the carbon fiber.

該混繊糸ストランドを55本、その周囲にナイロン糸
(400フィラメント,1800デニール)ストランドを22本配
置し実施例1と同様な条件で、直径4.1mmの線状体を得
た。得られた線状体の繊維体積含有率は平均53%であっ
た。
Under the same conditions as in Example 1, a fibrous body having a diameter of 4.1 mm was obtained under the same conditions as in Example 1, except that 55 strands of the mixed fiber strand and 22 strands of nylon yarn (400 filament, 1800 denier) were arranged around the strand. The fiber volume content of the obtained linear body was 53% on average.

得られた線状体の断面を顕微鏡観察したところ、空洞
はまったく確認されず、補強繊維と熱可塑性樹脂は十分
に一体化したものであることがわかった。また、線状体
の長手方向についての繊維体積含有率のバラツキは極め
て小さく、安定した品質の線状体であった。また、この
線状体を複数本撚り合わせることによりロープとするこ
とができる。
When the cross section of the obtained linear body was observed under a microscope, no void was confirmed at all, and it was found that the reinforcing fiber and the thermoplastic resin were sufficiently integrated. Further, the fiber volume content variation in the longitudinal direction of the linear body was extremely small, and the linear body was stable in quality. Further, a rope can be obtained by twisting a plurality of the linear bodies.

つぎに、得られた線状体の引張試験を行った。結果を
表1に示す。
Next, a tensile test was performed on the obtained linear body. Table 1 shows the results.

表1より、本発明による線状体は補強繊維の性能を十
分に発揮した、優れた引張強度、引張弾性率を有するこ
とがわかる。
Table 1 shows that the linear body according to the present invention sufficiently exhibited the performance of the reinforcing fiber and had excellent tensile strength and tensile modulus.

【図面の簡単な説明】[Brief description of the drawings]

第1図は本発明に用いる線状体を製造する装置の一例を
示す略示図、第2図は混繊糸と熱可塑性樹脂繊維との配
置の状態を示す断面配置略示図、第3図は賦形ロール8
または9を示す立面図、第4図は本発明に用いる線状体
の断面を示す斜視図、第5図は本発明の線状体を複数本
撚り合わせたロープの断面を示す斜視図である。 1……クリール、2……混繊糸、3……熱可塑性樹脂繊
維、4,5,6……ガイド、7……加熱炉、8,9……賦形ロー
ル、10……巻取機、11……補強繊維、12……熱可塑性樹
脂。
FIG. 1 is a schematic diagram showing an example of an apparatus for producing a linear body used in the present invention, FIG. 2 is a schematic diagram showing a cross-sectional arrangement showing an arrangement state of a mixed fiber and a thermoplastic resin fiber, and FIG. The figure shows the shaping roll 8
FIG. 4 is a perspective view showing a cross section of a linear body used in the present invention, and FIG. 5 is a perspective view showing a cross section of a rope obtained by twisting a plurality of the linear bodies of the present invention. is there. 1… Creel 2… Mixed fiber 3… Thermoplastic resin fiber 4, 5, 6… Guide 7… Heating furnace 8, 9… Forming roll 10… Winding machine , 11 ... reinforcing fiber, 12 ... thermoplastic resin.

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】補強繊維と熱可塑性樹脂繊維とからなる混
繊糸の周囲に熱可塑性樹脂繊維を配置させ、該周囲に熱
可塑性樹脂繊維を配置させた混繊糸を、張力が100フィ
ラメントあたり5〜300gとなる緊張下、該熱可塑性樹脂
の融点以上の温度に加熱して繊維強化熱可塑性樹脂線状
体を得、該繊維強化熱可塑性樹脂線状体を複数本撚り合
わせることを特徴とするロープの製造法。
1. A mixed fiber in which a thermoplastic resin fiber is disposed around a mixed fiber composed of a reinforcing fiber and a thermoplastic resin fiber, and the thermoplastic resin fiber is disposed around the mixed fiber, the tension of which is about 100 filaments. Under a tension of 5 to 300 g, a fiber reinforced thermoplastic resin linear body is obtained by heating to a temperature equal to or higher than the melting point of the thermoplastic resin, and a plurality of the fiber reinforced thermoplastic resin linear bodies are twisted together. Method of manufacturing rope.
JP63088915A 1988-04-13 1988-04-13 Rope manufacturing method Expired - Lifetime JP2640240B2 (en)

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Application Number Priority Date Filing Date Title
JP63088915A JP2640240B2 (en) 1988-04-13 1988-04-13 Rope manufacturing method

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Application Number Priority Date Filing Date Title
JP63088915A JP2640240B2 (en) 1988-04-13 1988-04-13 Rope manufacturing method

Publications (2)

Publication Number Publication Date
JPH01266231A JPH01266231A (en) 1989-10-24
JP2640240B2 true JP2640240B2 (en) 1997-08-13

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JP6659322B2 (en) 2015-04-03 2020-03-04 国立大学法人岐阜大学 Composite material, method for producing composite material, and method for producing molded article
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