JP2588129B2 - Tiling method and tiling tool used for the method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tiling method and a tiling tool used in the tiling method. More specifically, the present invention relates to a tiling method and a tiling tool used for applying a tile to an outer wall of a building easily and reliably without bothering a craftsman.

[0002]

2. Description of the Related Art Conventionally, as a method of applying a tile to an outer wall of a building or the like, a method of embedding a tile 101 having a plurality of grooves 102 on a back surface as shown in FIG. Generally known. That is, as shown in FIG. 13, mortar 104 is applied to the surface of outer wall 103 to an appropriate thickness, and the back side of tile 101 is embedded in mortar 104,
Before curing the mortar 104, the tile 101 is locked in the mortar 104 by the groove 102 formed on the back surface of the tile 101, and the tile 101 is cured by the curing of the mortar 104.
After being completely fixed to the tiles 104, the gap between the adjacent tiles 101 is filled with a joint material, and the tile application to the outer wall 103 is completed.

[0003]

However, the conventional tiling method has the following problems. The tiles are bonded to the concrete outer wall with mortar, but as the mortar cracks over time, rainwater etc. penetrates from the cracked part, and there is a risk that the tiles may come off in large quantities and fall off . Placing tiles on exterior walls is generally done by plasterers applying mortar on exterior walls and tile craftsmen embedding tiles in mortar.However, as the number of plasterers and tile craftsmen decreases due to aging, the successor The fact is that it is difficult to perform the tiling by the conventional tiling method because it is not growing. In addition, since all the tiling operations are manually performed by plasterers and tile craftsmen, it takes a long time and costs are increased. Before mortar hardening, the dimensions of the tile are limited because the tile is locked in the mortar by grooves formed on the back surface of the tile. The joints between adjacent tiles must be adjusted vertically, horizontally, and separately, which is one of the causes of a reduction in the efficiency of the tile attaching work. Mortar and joint material easily adhere to the tile surface,
Extra work is required because the deposits on the tile surface must be removed after the tile application. Since a large number of work steps are required until the completion of the tiling, the tiling work at a higher place increases the danger.

In view of such circumstances, the present invention can perform tiling with excellent durability, regardless of the dimensions of the tile, and can greatly improve the efficiency of tiling, shorten the construction period, and reduce construction cost. It is an object of the present invention to provide a tiling method and a tiling tool used in the tiling method capable of reducing the number of tiles.

[0005]

The tile applying method of the present invention is a method of attaching a tile to a surface of a building wall or the like, which has a flap around an opening and is slightly larger than a tile containing an iron material. A plurality of tile storage bags are arranged so as to form a gap between adjacent tile storage bags, and the tile storage bag of the tile storage body that is integrally formed is provided on the opening side of the storage bag. A first step of storing the iron-containing tile so that the back surface of the iron-containing tile is positioned to produce a tile assembly; and a first bamboo concrete having substantially the same dimensions as the tile assembly on the surface of the tile assembly. The surfaces of the formwork are superimposed, and magnets are respectively arranged on the back surface of the first bamboo concrete formwork at positions corresponding to the tiles containing the iron material,
A second step of joining the tile assembly and the first bamboo concrete formwork by the attraction of a magnet to form a first bamboo concrete formwork with a tile assembly; and a first bamboo work with the tile assembly. The third for assembling the concrete casting formwork with the concrete formwork and the second bamboo concrete formwork
And a fourth step of placing concrete in the concrete casting formwork. After the concrete is hardened, a magnet is removed from the back surface of the first bamboo concrete formwork with the tile assembly, and the tile assembly is removed. Removing the first bamboo concrete formwork and removing the second bamboo concrete formwork from the step, and removing a portion of the tile storage bag covering the tile assembly surface. And a seventh step of filling a joint formed in a gap formed between adjacent tile storage bags with a joint material. Also, the tiling tool has a flap around the opening,
Multiple tile storage bags that are slightly larger than iron-containing tiles,
A tile storage body that is arranged and formed integrally with a gap between adjacent tile storage bags, and a bamboo concrete form having substantially the same dimensions as the tile storage body, and a magnet. Features. The surface of the tile assembly referred to in the present invention refers to the surface side of the iron-containing tile stored in the tile storage bag of the tile storage body. In addition, the bamboo concrete form refers to a concrete form in which a mixed material obtained by mixing an adhesive with bamboo chip is integrally formed by press molding.

[0006]

According to the tiling method of the present invention, the dimensions of the tile storage bag can be freely set, so that the tiling using tiles of various sizes can be performed. In addition, since the tiles are stored in the tile storage bag in a state where they hardly move, there is no need to adjust joints between adjacent tiles, so that the number of work steps can be reduced to improve work efficiency. Further, a concrete batting formwork using a first bamboo concrete formwork with a tile body assembly in which a tile assembly composed of a large number of tiles containing iron is joined to the first bamboo concrete formwork by the attraction of a magnet. Can be assembled, and after the concrete is cast, the first bamboo concrete formwork can be removed by simply removing the magnets. Can greatly improve efficiency. In addition, the tiling tool of the present invention is composed of a tile aggregate, a bamboo concrete formwork, and a magnet, and these are inexpensive. Can be. In addition, because the formwork is a bamboo concrete formwork, it can be kept flat without irregularity, so that a beautifully finished tiled surface can be manufactured,
Since it is lightweight and easy to handle, the efficiency of assembling and disassembling the concrete casting formwork can be improved.

[0007]

Next, embodiments of the present invention will be described with reference to the drawings. (First Embodiment) An explanation will be given based on an embodiment in which the first invention is applied to tile construction on a concrete surface. In FIG.
A cross-sectional view of a case where concrete 9 is cast in a concrete casting formwork assembled by a first bamboo concrete formwork 4 with a tile assembly and a second bamboo concrete formwork 5 is shown. . As shown in FIGS. 2 and 3, the tile assembly 1 includes a tile storage body 11 and a tile 2 containing an iron material stored in the tile storage body 11. It is almost the same as the frame. As shown in FIGS. 2 and 3, the tile storage body 11 is configured such that a plurality of tile storage bags 12 are arranged to form a vertical gap d1 and a horizontal gap d2 between adjacent tile storage bags 12, and the adjacent tiles. The storage bags 12 are connected and integrated on the bottom and top surfaces of the tile storage bag 12. In addition, adjacent tile storage bag
The connection method between the 12 may be any position in the depth direction of the tile storage bag 12 as long as the vertical gap d1 and the horizontal gap d2 are formed. Further, the dimensions of the vertical gap d1 and the horizontal gap d2 can be set freely.

As shown in FIG. 4, the tile storage bag 12 comprises a rectangular box portion 12a having an opening at the top, and a flap 12b continuous around the opening and attached inward. The dimensions of the box portion 12a are set slightly larger than the iron-containing tile 2 described later. Also, flap 12
As will be described later, the width of b can cover the outer peripheral edge of the back surface of the iron-containing tile 2 housed in the box portion 12a and can be freely adjusted so as not to hinder the adhesion between the back surface of the iron-containing tile 2 and concrete. Can be set. Tile storage bags
The material of the material 11 is not particularly limited and may be any material as long as it can surely prevent the vertical and horizontal movement of the iron-containing tile 2 stored in the bag, as described later. And the like.

The tile 2 containing iron material does not differ from the commercially available tile in appearance. A plurality of grooves 23 are formed on the back surface as shown in FIG. Can be adopted. Then, as shown in FIG. 6, an iron material 21 for attracting the iron material-containing tile 2 by the attraction force of a magnet described later is embedded in the iron material-containing tile 2. In the present embodiment, an iron wire mesh is used as the iron material 21. However, the iron material 21 is not particularly limited as long as it is attracted by a magnet. Can be adopted. In addition, iron material 21
Is sufficient if the magnet 2 to be described later is used to firmly attract the iron-containing tile 2. The tile 2 with iron material
As shown in FIG. 4, the back surface of the iron-containing tile 2 is located on the opening side of the tile storage bag 12, and the outer periphery of the back surface is flap.
It is stored in the tile storage bag 12 while being covered with 12b.

As shown in FIG. 7, the first bamboo concrete form 4 is composed of a weir board 41, a frame body 42 and a filler member 43, the size of which is substantially the same as that of the tile assembly 1. It is. A plurality of connecting small holes 44 are formed on both sides in the horizontal direction (longitudinal direction) of the frame 42, and a plurality of connecting small holes 45 are formed in the vertical direction (short direction). The number of the connecting vertical small holes 44 and the connecting horizontal small holes 45
It can be set freely according to the size of 42. In addition, the formation positions of the connecting vertical small holes 44 and the connecting horizontal small holes 45 can be freely set. However, when a plurality of molds 4 are connected vertically and horizontally, stabilization can be achieved. It is preferable to form them at positions. The weir board 41, the frame body 42, and the filler 43 constituting the first bamboo concrete formwork 4 are obtained by integrally molding a mixture of bamboo chips and an adhesive by press molding. 2nd bamboo concrete formwork 5
Is substantially the same as the first bamboo concrete formwork 4 and will not be described.

Next, a description will be given of a method of producing a concrete outer wall by applying a tile on the surface. First, as shown in FIGS. 2 and 3, the iron-containing tile 2 is placed in the plurality of tile storage bags 12 of the tile storage body 11 such that the back surface of the iron-containing tile 2 is positioned on the opening side of the tile storage bag 12. Each is stored and the tile assembly 1 is manufactured. Next, the tile assembly 1 is placed on the floor surface such that the back surface of the tile assembly 1, that is, the back surface side of the tile 2 with the iron material stored in the tile storage bag 12 of the tile storage body 11 is on the lower side. The surface of the tile assembly 1, that is, the tile housing 11
The surface of the first bamboo concrete formwork 4 is overlapped on the surface side of the first bamboo concrete formwork 4 on the surface side of the iron-containing tile 2 stored in the tile storage bag 12 as shown in FIGS. The magnets 6 are respectively arranged at the positions corresponding to the iron-containing tiles 2 of the tile assembly 1 on the back surface of the weir 4 and the tile assembly 1 and the first bamboo concrete formwork 4 are joined by the attractive force of the magnet. Then, the first bamboo concrete formwork 4 with the tile assembly is formed. The magnet 6 is a permanent magnet, the shape of which can be freely set, and the attraction force of the magnet-containing tile 2 constituting the tile assembly 1 is the first.
It suffices if it can be firmly joined to the bamboo concrete formwork 4. Although a permanent magnet is used as the magnet 6 in the present embodiment, any type of magnet may be used as long as the tile 2 containing the iron material can be attracted. For example, an electromagnet can be used. Further, the magnet 6 may be arranged only in a part of the back surface of the weir board 41 of the first bamboo concrete formwork 4 corresponding to the tile 2 with the iron material.
From the viewpoint of securely and firmly joining the first bamboo concrete formwork 4 to the first bamboo concrete formwork 4, it is preferable to dispose the magnets 6 at all positions corresponding to the tiles 2 containing the iron material. Next, the first bamboo concrete formwork 4 and the second bamboo concrete formwork 5 with the tile assembly are transported to the position where the outer wall to be tiled is to be built by a crane, human power, or the like, as shown in FIG. Assemble and install concrete casting formwork. In the case where a large concrete casting form is required, a plurality of first bamboo concrete forms 4 and a plurality of second bamboo concrete forms 5 may be connected as shown in FIG. That is, the vertical and horizontal sides of the plurality of first bamboo concrete forms 4 are brought into contact with each other, and the adjacent first bamboo concrete forms 4 are connected to each other by the connecting vertical small holes 44 and the connecting horizontal small holes 45 (see FIG. 7). ) Communicate with each other,
As shown in FIG. 1, the inside of the communicating vertical small hole 44 and the horizontal small hole 45
The pin 46 is fitted therein. Although the first bamboo concrete form 4 and the second bamboo concrete form 5 can be used as they are, in the present embodiment, the surfaces of the first bamboo concrete form 4 and the second bamboo concrete form 5 are used. Is covered with a covering material. As the covering material, any material that can cover the surface of the bamboo concrete forms 4 and 5 and that is impermeable to moisture and the like and can be easily removed from the bamboo concrete forms 4 and 5 can be used. Any material may be used, for example, vinyl or the like. Next, as shown in FIG. 1, concrete 9 is cast in the concrete casting formwork. After the concrete 9 has hardened, all magnets 6 are removed from the back surface of the first bamboo concrete formwork 4 with the tile assembly,
The first bamboo concrete formwork 4 is removed from the tile assembly 1 and the second bamboo concrete formwork 5 is removed.
A concrete outer wall having a tile assembly 1 as shown in FIG. In addition, regardless of the order of removing the first bamboo concrete formwork 4 and the second bamboo concrete formwork 5, both forms 4 and 5 may be removed simultaneously. Next, the surface of the tile assembly 1, that is, the bottom surface of the tile storage bag 12 covering the surface of the iron-containing tile 2 is removed, and the surface of the iron-containing tile 2 is exposed as shown in FIG. The method of removing the bottom surface portion of the tile storage bag 12 is not particularly limited and may be any method as long as the entire surface of the iron-containing tile 2 can be exposed. Can be adopted. Lastly, the joint material 8 is filled in the gap formed between the adjacent tile storage bags 12 to complete the tiled outer wall A as shown in FIG. Note that a commercially available joint material 8 can be used. In the present embodiment, the method of manufacturing the tiled outer wall A by attaching the iron-containing tile 2 to the outer wall has been described. However, as long as the concrete can be tiled, the tiled work is performed by the same method. be able to.

As described above, the following effects can be obtained by using the tiling method of this embodiment. Since the iron-containing tile 2 is bonded and fixed by the concrete 9 and the iron-containing material 21 is embedded in the iron-containing tile 2, the iron-containing material 21 functions as a reinforcing material. Will not fall. 1st with tile assembly easily by the attractive force of magnet 6
The bamboo concrete formwork 4 can be manufactured, and the first bamboo concrete formwork 4 with the tile assembly and the second bamboo concrete formwork 4 can be manufactured.
By placing the concrete 9 in the concrete casting formwork assembled with the attached bamboo concrete formwork 5, the tiled outer wall A can be easily produced, thereby shortening the construction period and reducing the construction cost. Can be achieved. Since the iron-containing tile 2 is stored in the tile storage bag 12 with almost no gap, the movement of the iron-containing tile 2 is prevented, so that it is not necessary to adjust the gap (joint) between adjacent tiles, and the tile attaching work is not required. The efficiency can be improved. The tile 2 containing the iron material is firstly moved by the attraction force of the magnet 6.
Since it is joined to the bamboo concrete formwork 4, it is also possible to apply the large-sized iron-containing tile 2 to the tile. Since the surface of the tile 2 containing the iron material is covered with the tile storage bag 12, concrete or dust does not adhere during the tiling work, so that the operation of removing the attached matter is not required. Further, since the surfaces of the first bamboo concrete formwork 4 and the second bamboo concrete formwork 5 are covered with the covering material, no deposits adhere to the surfaces of the bamboo concrete formwork 4 and 5, Cleaning after use of the bamboo concrete forms 4 and 5 is not required at all, and the efficiency of the form dismantling work can be improved. The assembling of the concrete casting formwork and the casting of the concrete 9 do not require much manpower, so that the danger is reduced even in the case of tiling at a high place. Since the first concrete bamboo form 4 and the second bamboo concrete form 5 are made of bamboo, they are lightweight and have little deviation, so that a beautiful tiled construction surface can be easily handled.

(Second Embodiment) In one embodiment of the second invention, as shown in FIGS. 2 and 7, a tile attaching tool comprises a tile housing 11, a bamboo concrete form 4 and a magnet 6. ing. As shown in FIG.
It consists of a plurality of tile storage bags 12. As shown in FIG. 4, a flap 12b is attached around the opening of the tile storage bag 12, and the width of the flap 12b can be freely set. Since the tile 2 containing the iron material can be easily stored in the inside, the handling is very easy. In addition, since the tile storage bag 12 is made of synthetic resin such as vinyl or nylon, it can be easily removed if it is broken by hand after casting concrete. Can be. Furthermore, since the dimensions of the tile storage bag 12 are slightly larger than the dimensions of the iron-containing tile 2 to be stored in the tile storage bag 12, the stored iron-containing tile 2 does not shift, so that the adjacent iron-containing There is no need to adjust the gap between the tiles 2, and from this point the work efficiency can be improved. In addition, tile storage bag 12
Since the size and shape of the tile can be freely set, the tile storage bag according to the size and shape of the tile 2 containing iron material
Since 12 can be easily manufactured, it is possible to apply the iron-containing tile 2 of any size and shape.

As shown in FIG. 7, the bamboo concrete form 4 is composed of a weir board 41, a frame 42, and a filler 43, and the dimensions of the weir board 41 are substantially the same as the dimensions of the tile housing 11. Therefore, it is possible to reliably overlap the tile storage body 11 in which the iron-containing tiles 2 are stored, and it is possible to easily perform the tile application with a beautiful finished surface. In addition, since the bamboo concrete form 4 is made of bamboo chips as a main material, the material is uniform and less disordered, and sufficient strength and durability can be obtained.
Tile work with beautiful finished surface can be carried out, and large concrete formwork can be easily manufactured, so large area tile work can be carried out at one time, and significant work efficiency can be achieved. Can be improved. Furthermore, if the surface of the bamboo concrete form 4 is covered with a covering material such as vinyl and used, the surface of the bamboo concrete form 4 will not be stained or adhered to the surface. Cleaning after the use of the formwork 4 is completely unnecessary, and since the bamboo concrete formwork 4 does not absorb moisture, it is light and easy to handle, thereby greatly improving the efficiency of formwork dismantling work. And the construction cost can be reduced. In addition, since the plurality of bamboo concrete forms 4 can be easily assembled by connecting the pins 46, a large-sized concrete form can be easily produced. be able to.

Since the magnet 6 is a permanent magnet, it is very easy to handle. The iron material stored in the tile storage bag 12 of the tile storage body 11 simply by placing it on the back surface of the bamboo concrete formwork 4 The tile 2 with bamboo can be joined to the concrete form 4 made of bamboo, and the concrete form 4 made of bamboo can be separated from the tile 2 with ferrous material only by removing the magnet 6. It is possible to greatly improve the efficiency of attaching and detaching work to and from the tile storage body 11 in which the iron-containing tile 2 is stored. As described above, by using the tiling tool of the present embodiment, it is possible to significantly improve the efficiency of tiling work on a concrete outer wall or the like, and to shorten the construction period and reduce the construction cost, A beautifully finished tiled outer wall or the like can be obtained.

[0016]

According to the present invention, it is possible to carry out the tiling work excellent in durability irrespective of the size of the tile, and to greatly improve the efficiency of the tiling work, shorten the construction period and reduce the construction cost. Reduction can be achieved.
In addition, a tiled outer wall or the like having a beautiful finished surface can be manufactured.

[Brief description of the drawings]

FIG. 1 is a cross-sectional view when concrete is cast into a concrete casting formwork.

FIG. 2 is a plan view of the tile assembly 1. FIG.

FIG. 3 is a sectional view taken along line III-III in FIG. 2;

FIG. 4 is a partially cutaway perspective view when the tile 2 containing iron material is stored in the tile storage bag 12.

FIG. 5 is a perspective view of a tile 2 containing iron material.

FIG. 6 is a sectional view taken along line VI-VI in FIG. 5;

FIG. 7 is a perspective view of a bamboo concrete formwork 4;

FIG. 8 is a plan view when a magnet 6 is arranged on a bamboo concrete formwork 4;

9 is an enlarged sectional view taken along line IX-IX in FIG.

FIG. 10 is an explanatory diagram of a state of tile application.

FIG. 11 is an explanatory diagram of a state of the tiling operation.

FIG. 12 is a perspective view of a conventional tile.

FIG. 13 is an explanatory diagram of a conventional tiling method.

[Explanation of symbols]

REFERENCE SIGNS LIST 1 tile assembly 2 iron-containing tile 4 first bamboo concrete formwork 5 second bamboo concrete formwork 6 magnet 8 joint material 9 concrete 11 tile storage body 12 tile storage bag

Claims (2)

(57) [Claims] 1. A method of attaching a tile to a surface of a building wall or the like, comprising: (a) a plurality of tile storage bags having a flap around an opening and being slightly larger than an iron-containing tile; A gap is formed between the tile storage bags, and the tile storage bag of the tile storage body that is integrally formed is configured such that the back surface of the iron-containing tile is positioned on the opening side of the storage bag. (B) stacking the surface of a first bamboo concrete formwork having substantially the same dimensions as the tile assembly on the surface of the tile assembly. Aligning, magnets are respectively arranged on the back surface of the first bamboo concrete formwork at positions corresponding to the iron-containing tiles, and the tile assembly and the first bamboo concrete formwork are joined by the attraction of the magnet; 1st bamboo concrete with tile assembly (C) assembling a concrete casting formwork with the first bamboo concrete formwork and the second bamboo concrete formwork with the tile assembly; and d) a fourth step of casting concrete into the concrete casting formwork;
(e) After the concrete hardens, the magnet is removed from the back surface of the first bamboo concrete formwork with the tile assembly, the first bamboo concrete formwork is removed from the tile assembly, and the second bamboo concrete form is removed. A fifth step of removing the formwork, (f) a sixth step of removing a portion of the tile storage bag covering the surface of the tile assembly, and (g) formed between adjacent tile storage bags. And a seventh step of filling the gaps with the joint material. 2. A plurality of tile storage bags each having a flap around the opening and being slightly larger than the iron-containing tile are formed so as to form a gap between adjacent tile storage bags and are integrated. A tile housing, a bamboo concrete form having substantially the same dimensions as the tile housing, and a magnet.