JP2568313B2 - Method for seam welding stainless steel strip in process line - Google Patents

Method for seam welding stainless steel strip in process line

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Publication number
JP2568313B2
JP2568313B2 JP2329599A JP32959990A JP2568313B2 JP 2568313 B2 JP2568313 B2 JP 2568313B2 JP 2329599 A JP2329599 A JP 2329599A JP 32959990 A JP32959990 A JP 32959990A JP 2568313 B2 JP2568313 B2 JP 2568313B2
Authority
JP
Japan
Prior art keywords
welding
stainless steel
steel strip
seam welding
process line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2329599A
Other languages
Japanese (ja)
Other versions
JPH04200876A (en
Inventor
裕二 佐藤
Original Assignee
川崎製鉄 株式会社
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Priority to JP2329599A priority Critical patent/JP2568313B2/en
Publication of JPH04200876A publication Critical patent/JPH04200876A/en
Application granted granted Critical
Publication of JP2568313B2 publication Critical patent/JP2568313B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、プロセスラインにおけるステンレス鋼帯の
シーム溶接方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a seam welding method for a stainless steel strip in a process line.

〈従来の技術〉 鋼帯のプロセスラインとして、例えば連続焼鈍ライ
ン、連続めっきライン、連続酸洗ランイ、連続圧延ライ
ン等においては、鋼帯コイルを生産工程中に溶接接続し
て連続的に通板操業することにより、プロセスラインの
稼動率を高めている。このような鋼帯コイルの接合法と
しては、シーム溶接法、フラッシュバット溶接法、レー
ザ溶接法等が適用されている。
<Conventional technology> As a process line of a steel strip, for example, in a continuous annealing line, a continuous plating line, a continuous pickling run, a continuous rolling line, etc., a steel strip coil is welded and connected continuously during a production process. By operating, the operation rate of the process line is raised. Seam welding, flash butt welding, laser welding and the like are applied as such a method of joining steel strip coils.

これら接合法のうち、シーム溶接法は、重ね合わせた
鋼帯端部を上下一対の銅電極円板で挟み、連続又は断続
通電し溶接する方法であるため、他の方法より簡素であ
り、かつ溶接速度も2〜20mpmと高速であるため、プロ
セスラインにおいて広く利用されている。
Among these joining methods, the seam welding method is a method in which the overlapped steel strip ends are sandwiched between a pair of upper and lower copper electrode discs and are continuously or intermittently energized and welded, and are simpler than other methods, and Since the welding speed is as high as 2 to 20 mpm, it is widely used in process lines.

しかし、このシーム溶接法でステンレス鋼帯を溶接す
る場合、ステンレス鋼は炭素鋼に比較して熱伝導が低く
電気抵抗も高いため短時間通電になる断続通電による溶
接方法(中村孝・小林徳夫・森本一共著「抵抗溶接」昭
和55年1月23日、産報出版、P.145参照)が広く採用さ
れていた。これは、ステンレス鋼に連続通電シーム溶接
すると母材の熱影響による結晶粒粗大化により機械的性
質が低下したり、溶け落ちたりすることにより健全な溶
接部が形成できないためである。
However, when stainless steel strips are welded by this seam welding method, stainless steel has lower heat conduction and higher electric resistance than carbon steel, so intermittent current welding is applied for a short period of time (Takao Nakamura, Tokuo Kobayashi, Morimoto Kazuki, Resistance Welding, January 23, 1980, Sanyo Publishing, p. 145) was widely adopted. This is because, when continuous energization seam welding is performed on stainless steel, a mechanical property is reduced due to coarsening of crystal grains due to the influence of heat of the base material, or the stainless steel is melted off, so that a healthy weld cannot be formed.

〈発明が解決しようとする課題〉 しかし、前記の方法では銅電極円板によるナゲット
(溶鋼が凝固した跡)の形状が断続的になるため、繰り
返し曲げを受ける連続プロセスラインでは、断続的なナ
ゲット形成部に応力集中が生じ、通板の負荷に耐えられ
ず、ライン内で溶接部が破断することがあり、復旧まで
に長時間を要し、設備の稼動率を低下させる大きな原因
になる。
<Problems to be Solved by the Invention> However, in the above-described method, the shape of a nugget (trace of solidification of molten steel) formed by a copper electrode disk is intermittent. Stress concentration occurs in the formed portion, the load of the threaded plate cannot be withheld, the welded portion may be broken in the line, it takes a long time to recover, and this is a major cause of reducing the operation rate of the equipment.

さらに1.0mmの厚さの低炭素鋼鋼帯で断続通電による
溶接速度と連続通電による溶接速度を比較すると、前者
は2.5mpm(前記「抵抗溶接」P.140参照)、後者は20mpm
(「高速重ねシーム溶接の接合部形成現象の基礎的研究
(第8報)」Vol.48、4、P.222、1979、溶接学会誌参
照)であり、断続通電によるシーム溶接法は低速度での
溶接しかできなった。ステンレス鋼の断続通電シーム溶
接においては溶接速度をさらに遅くする必要があり、1.
0mm厚さの溶接速度は1.8mpm以下(前記「抵抗溶接」P.1
46参照)となり、連続プロセスラインの通板速度を低下
させる必要が生ずるという欠点があった。
Furthermore, comparing the welding speed with intermittent current and the welding speed with continuous current in a low carbon steel strip with a thickness of 1.0 mm, the former is 2.5 mpm (see the above “resistance welding” on page 140) and the latter is 20 mpm
(See “Basic Research on Joint Formation Phenomena in High Speed Lap Seam Welding (8th Report)”, Vol. 48, 4, P. 222, 1979, Journal of the Japan Welding Society). We could only do welding at In intermittent current seam welding of stainless steel, it is necessary to further reduce the welding speed, and 1.
The welding speed of 0mm thickness is 1.8mpm or less.
46), and there is a drawback that it is necessary to reduce the sheet passing speed in the continuous process line.

本発明は、前記のような欠点を改善したステンレス鋼
帯の連続通電による高速シーム溶接方法を提供すること
を目的とするものである。
An object of the present invention is to provide a high-speed seam welding method by continuously energizing a stainless steel strip in which the above-mentioned disadvantages have been improved.

〈課題を解決するための手段〉 前記目的を達成するための本発明は、ステンレス鋼帯
の端部を重ね合わせ、この重ね合わせ部を上下一対の電
極円板を移動させながらシーム溶接により接合するプロ
セスラインにおけるステンレス鋼帯のシーム溶接方法に
おいて、前記電極円板からの溶接入熱を、前記重ね合わ
せ部の接合界面温度が再結晶温度を超え、かつ融点未満
になるように連続通電により加熱し、この接合界面温度
が再結晶温度以上かつ融点未満に保たれているうちに前
記電極円板に続行して移動する上下一対の圧下ロールに
より前記重ね合わせ部を押し潰すことを特徴とするプロ
セスラインにおけるステンレス鋼帯のシーム溶接方法で
ある。
<Means for Solving the Problems> According to the present invention for achieving the above object, the ends of stainless steel strips are overlapped, and this overlapped portion is joined by seam welding while moving a pair of upper and lower electrode disks. In the seam welding method for a stainless steel strip in a process line, the welding heat input from the electrode disk is heated by continuous energization so that the bonding interface temperature of the overlapped portion exceeds the recrystallization temperature and becomes lower than the melting point. A process line characterized by crushing the overlapped portion by a pair of upper and lower pressing rolls that continue to move to the electrode disk while the bonding interface temperature is maintained at the recrystallization temperature or higher and lower than the melting point. Is a method for seam welding of stainless steel strip.

〈作用〉 本発明によれば、連続通電であるために、断続通電で
生ずるような溶接方向のナゲット形成の断続がなくなり
応力集中が生じない。また、溶接入熱をステンレス鋼の
融点未満にするので、電極接触面の温度が低く保てるた
め結晶粒の粗大化が生ずることがなく、接合界面も融点
未満であるので、溶け落ちが生じない。
<Operation> According to the present invention, since the continuous energization is performed, there is no intermittent formation of the nugget in the welding direction caused by the intermittent energization, and no stress concentration occurs. Further, since the welding heat input is lower than the melting point of the stainless steel, the temperature of the electrode contact surface can be kept low, so that the crystal grains do not become coarse, and since the bonding interface is lower than the melting point, there is no burn-through.

溶接電極円板による溶接入熱では、接合界面が融点に
達しないためにナゲットが形成されないが、接合界面の
温度が再結晶温度以上に保たれているうちに圧下ロール
で加圧するので接合界面には再結晶の核が生成し成長す
ることにより、重ね部は接合される。この際、融点未満
で、融点近くの入熱条件のもとでステンレス鋼帯の厚さ
1mm当たり0.5トン以下では重ね代全面に再結晶が生成せ
ず接合断面が不連続になり、1.5トン以上では溶接部が
圧壊され健全な溶接部が形成されない。また再結晶温度
を超えて再結晶温度近傍の入熱条件のもとで1.0トン以
下では重ね代全面に再結晶が生成し難く、また2.0トン
以上では溶接部が圧壊され健全な溶接部が形成されな
い。
In the welding heat input by the welding electrode disc, nuggets are not formed because the joining interface does not reach the melting point, but since the temperature of the joining interface is maintained at the recrystallization temperature or higher, pressure is applied by the rolling roll. The nucleus of recrystallization is generated and grown, so that the overlapped portions are joined. At this time, the thickness of the stainless steel strip under the heat input conditions below the melting point and near the melting point
At less than 0.5 ton per mm, recrystallization does not occur on the entire overlap margin and the cross section becomes discontinuous. At more than 1.5 ton, the welded portion is crushed and a sound weld is not formed. Also, under heat input conditions near the recrystallization temperature exceeding the recrystallization temperature, recrystallization is not easily generated over the entire overlap margin at 1.0 ton or less, and at 2.0 ton or more, the weld is crushed and a sound weld is formed. Not done.

〈実施例〉 第1図は本発明の一実施例を示す溶接装置の側面図で
ある。第1図において矢印5の方向に溶接される上側ス
テンレス鋼帯1と下側ステンレス鋼帯2の接合に際し、
まずそれらの鋼帯1と2を重ね合わせ未溶接部3を溶接
電極円板6ではさみ溶接装置フレーム10に取付けられた
電極加圧装置7で加圧しながら連続通電する。この際の
溶接電流(溶接入熱)は、重ね合わせた接合界面の温度
がステンレス鋼の再結晶温度を超え、かつ融点未満にな
る温度範囲であり、融点を超えないようにする。これら
の温度は各鋼種ごとに圧下ロール8をかけないで予備実
験しておくことにより、容易に求まる。
<Embodiment> FIG. 1 is a side view of a welding apparatus showing an embodiment of the present invention. In joining the upper stainless steel strip 1 and the lower stainless steel strip 2 welded in the direction of arrow 5 in FIG.
First, the steel strips 1 and 2 are overlapped, and the unwelded portion 3 is sandwiched between the welding electrode discs 6 and continuously energized while being pressed by the electrode pressing device 7 attached to the welding device frame 10. The welding current (welding heat input) at this time is in a temperature range where the temperature of the superposed joining interface exceeds the recrystallization temperature of the stainless steel and is lower than the melting point, and is set not to exceed the melting point. These temperatures can be easily determined by performing preliminary experiments without applying the rolling rolls 8 for each steel type.

次に、鋼帯1と2の接合界面が前述の温度範囲にある
間に圧下ロール8を用い、圧下ロール加圧装置9によっ
て荷重をかけ、重ね合わせ部を押し潰して接合する。第
2図は前述の操作によって接合した溶接部4の溶接条件
と溶接結果の関係図である。縦軸に圧下ロールの加圧
力、横軸に溶接電流(溶接入熱)をとっている。第2図
から明らかなように、再結晶温度以下の入熱であり9kA
以下では、重ね代の再結晶生成が不連続であり、融点を
超える入熱である18kA以上では散りが大きく溶け落ちが
生ずる。
Next, while the bonding interface between the steel strips 1 and 2 is in the above-mentioned temperature range, a load is applied by the pressing roll press device 9 using the pressing roll 8, and the overlapped portions are crushed and joined. FIG. 2 is a diagram showing a relationship between welding conditions and welding results of the welded portion 4 joined by the above-described operation. The vertical axis represents the pressing force of the reduction roll, and the horizontal axis represents the welding current (welding heat input). As is clear from FIG. 2, the heat input was lower than the recrystallization temperature and 9 kA
In the following, the recrystallization generation at the overlap margin is discontinuous, and when the heat input exceeds the melting point, that is, 18 kA or more, the dispersion is large and the burn-through occurs.

また、圧下ロール加圧力が零においては、連続的な再
結晶が生成されず、12kAから15kAの入熱で0.5トンのロ
ール加圧力を加えたものには、再結晶を生じさせること
ができる。入熱が高く(15kA以上)ロール加圧力の高い
条件では圧壊が生じている。すなわち、再結晶温度を超
え融点未満に溶接電極円板6からの通電で接合部を加熱
した後に圧下ロールで適度に加圧したので、広い溶接条
件範囲で再結晶により連続接合界面を有する良好な結果
が得られた。
Further, when the rolling pressure is zero, continuous recrystallization is not generated, and recrystallization can be generated in the case where a roll pressure of 0.5 ton is applied with a heat input of 12 kA to 15 kA. Under the condition of high heat input (15kA or more) and high roll pressure, crushing occurs. That is, since the joining portion is heated by energization from the welding electrode disk 6 to a temperature exceeding the recrystallization temperature and less than the melting point, and then appropriately pressed by a reduction roll, a good joining having a continuous joining interface by recrystallization in a wide range of welding conditions. The result was obtained.

〈発明の効果〉 本発明では、連続通電と連続圧下によって接合するよ
うにしたから連続的に均一な接合ができるようになり、
融点未満の温度までの加熱であるため、母材への熱影
響、ひずみや溶け落ちなどの溶接不具合がなく接合でき
る。
<Effects of the invention> In the present invention, since the joining is performed by continuous energization and continuous reduction, it becomes possible to continuously and uniformly join,
Since the heating is performed to a temperature lower than the melting point, joining can be performed without welding effects such as heat influence on the base material, distortion and burn-through.

また、入熱が小さくても接合できるために、ステンレ
ス鋼のシーム溶接で問題となる溶接電極円板の消耗が極
端に少なくなるという効果もある。さらに、溶接電極で
の加圧時の接合ではないため、ステンレス鋼帯の接合で
も2〜20mpmの高速溶接が可能となり、プロセスライン
の速度も高速化できるという効果もある。
Further, since joining can be performed even with a small heat input, there is also an effect that wear of the welding electrode disk, which is a problem in seam welding of stainless steel, is extremely reduced. Furthermore, since it is not the joining at the time of pressurization with a welding electrode, high-speed welding of 2 to 20 mpm is possible even with joining of a stainless steel strip, and the speed of the process line can be increased.

【図面の簡単な説明】[Brief description of the drawings]

第1図は本発明の一実施例を示すシーム溶接装置の側面
図、第2図は溶接条件と溶接結果の関係を示すグラフで
ある。 1……上側ステンレス鋼帯、2……下側ステンレス鋼
帯、3……未接合部、4……接合部、5……溶接の向
き、6……溶接電極円板、7……電極加圧装置、8……
圧下ロール、9……圧下ロール加圧装置、10……溶接装
置フレーム。
FIG. 1 is a side view of a seam welding apparatus showing one embodiment of the present invention, and FIG. 2 is a graph showing a relationship between welding conditions and welding results. 1 ... upper stainless steel strip, 2 ... lower stainless steel strip, 3 ... unjoined part, 4 ... joined part, 5 ... welding direction, 6 ... welding electrode disk, 7 ... electrode Pressure device, 8 ...
Roll-down roll, 9 ... Roll-down roll pressurizing device, 10 ... Frame of welding device.

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】ステンレス鋼帯の端部を重ね合わせ、この
重ね合わせ部を上下一対の電極円板を移動させながらシ
ーム溶接により接合するプロセスラインにおけるステン
レス鋼帯のシーム溶接方法において、前記電極円板から
の溶接入熱を、前記重ね合わせ部の接合界面温度が再結
晶温度を超え、かつ融点未満になるように連続通電によ
り加熱し、この接合界面温度が再結晶温度以上かつ融点
未満に保たれているうちに前記電極円板に続行して移動
する上下一対の圧下ロールにより前記重ね合わせ部を押
し潰すことを特徴とするプロセスラインにおけるステン
レス鋼帯のシーム溶接方法。
1. A method for seam welding a stainless steel strip in a process line in which end portions of a stainless steel strip are overlapped, and the overlapped part is joined by seam welding while moving a pair of upper and lower electrode disks. The welding heat input from the plate is heated by continuous energization so that the joining interface temperature of the overlapped portion exceeds the recrystallization temperature and falls below the melting point, and this joining interface temperature is kept above the recrystallization temperature and below the melting point. A method for seam welding a stainless steel strip in a process line, wherein the overlapped portion is crushed by a pair of upper and lower pressing rolls that continue to move on the electrode disk while being laid.
JP2329599A 1990-11-30 1990-11-30 Method for seam welding stainless steel strip in process line Expired - Fee Related JP2568313B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2329599A JP2568313B2 (en) 1990-11-30 1990-11-30 Method for seam welding stainless steel strip in process line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2329599A JP2568313B2 (en) 1990-11-30 1990-11-30 Method for seam welding stainless steel strip in process line

Publications (2)

Publication Number Publication Date
JPH04200876A JPH04200876A (en) 1992-07-21
JP2568313B2 true JP2568313B2 (en) 1997-01-08

Family

ID=18223151

Family Applications (1)

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Country Status (1)

Country Link
JP (1) JP2568313B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015046091A1 (en) * 2013-09-27 2015-04-02 独立行政法人産業技術総合研究所 Methods for joining stainless steel members, and stainless steels

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USRE36612E (en) * 1995-02-23 2000-03-14 Toyota Jidosha Kabushiki Kaisha Mash seam welding process and mash seam welding apparatus
JP5846868B2 (en) * 2011-11-16 2016-01-20 日新製鋼株式会社 Manufacturing method of stainless steel diffusion bonding products

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Publication number Priority date Publication date Assignee Title
JPS6024751A (en) * 1983-07-21 1985-02-07 Nippon Telegr & Teleph Corp <Ntt> Digital signal demodulation system
JPH01186291A (en) * 1988-01-21 1989-07-25 Nippon Steel Corp Method and device for manufacturing composite metal material

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WO2015046091A1 (en) * 2013-09-27 2015-04-02 独立行政法人産業技術総合研究所 Methods for joining stainless steel members, and stainless steels
JP6082866B2 (en) * 2013-09-27 2017-02-22 国立研究開発法人産業技術総合研究所 Method of joining stainless steel members and stainless steel
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