JP2562110B2 - Torque limiter - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a paper feeding device for copiers, printers, facsimiles, audio equipment,
More specifically, the present invention relates to a torque limiter used for a reel base driving device in a video device or the like, and more particularly to a torque limiter that transmits torque by hysteresis torque and has a sufficiently small torque ripple.

[0002]

2. Description of the Related Art A paper feed mechanism of a copying machine, which is an FRR mechanism for preventing paper from running overly, comprises a feed roller and a reverse roller. The feed roller functions to feed the uppermost paper of the stacked papers in the paper feeding direction. The reverse roller functions to return the second and lower sheets of the overlapped paper in the anti-feeding direction, but since the feed roller does not prevent the uppermost sheet from being fed in the paper feeding direction, the torque limiter is used. Is used. The torque limiter used for the reverse roller is required to have a small torque fluctuation with time. If the torque fluctuates greatly, the paper cannot be fed smoothly.

FIG. 4 is an end view showing an example of a paper feed roller using a conventional torque limiter. In the torque limiter 200, the first rotating shaft 21 has a drum shape and is made of synthetic resin. A metal shaft 1a is fitted in the center of the first rotating shaft 21, and a cylindrical permanent magnet 3 is bonded to the outer peripheral surface thereof.

The second rotary shaft 2 has a sleeve shape and is made of synthetic resin. A cylindrical semi-hard magnetic material 4 is fixed to the inner peripheral surface of the second rotating shaft 2, and the lid 2a is attached after the first rotating shaft 21 is inserted. A rubber roller G is fitted on the outer peripheral surface of the second rotating shaft 2.

When the first rotary shaft 21 and the second rotary shaft 2 are positioned, a magnet gap 8 having a predetermined gap is formed between the permanent magnet 3 and the semi-hard magnetic material 4.

[0006]

In the conventional torque limiter 200 described above, a liquid lubricant such as silicone oil is added to the sliding portions 10 and 11, but the problem is that the fluctuation of torque cannot be sufficiently reduced. There is. Further, even if a synthetic oil other than silicone oil, a naphthene-based or paraffin-based mineral oil, or a liquid lubricant such as a hydraulic oil is used, there is a problem that the fluctuation in torque cannot be sufficiently reduced. On the other hand, it is possible to use a solid lubricant such as a fluororesin powder instead of the liquid lubricant, but since these fine particles aggregate and do not disperse evenly over the entire sliding portion, there is still a fluctuation in torque. There is a problem that it cannot be made small enough. In order to solve such a problem, the applicant has improved thermal conductivity and dimensional stability by forming at least one of the first rotary shaft and the second rotary shaft with a metal material.
A torque limiter capable of obtaining a stable torque has already been proposed (Japanese Patent Laid-Open No. 5-43154). Japanese Patent Laid-Open No. 5-
According to the torque limiter proposed in No. 43154, a stable torque with a small torque fluctuation over a long period of time can be obtained, but a torque ripple (torque fluctuation within a minute time) is observed in a minute time. Occurrence of was inevitable.

Therefore, an object of the present invention is a torque limiter that transmits torque by hysteresis torque, and a stable torque can be obtained with little fluctuation of torque.
Particularly, it is to provide a torque limiter capable of sufficiently reducing the torque ripple within a minute time.

[0008]

According to a first aspect, a torque limiter of the present invention uses a hysteresis torque between a first rotating shaft and a second rotating shaft which are engaged with each other by a sliding portion so as to be relatively rotatable. In the torque limiter that transmits
As a lubricant to be added to the sliding portion, a liquid lubricant and a solid lubricant are used together, and the solid lubricant is negatively charged.
At least one of the rotary shaft and the second rotary shaft is positively charged
However, the solid lubricant causes static electricity to cause the first rotary shaft or front
It is characterized in that it is sucked and held by one or both of the second rotating shafts . From the second point of view,
The torque limiter of the present invention can be relatively rotated by the sliding portion.
Between the first rotating shaft and the second rotating shaft engaged with the
A torque limiter that transmits torque by torque
As a lubricant to be added to the sliding part, a solid lubricant
Combined with body lubricant, solid lubricant is fluorine resin powder
Yes, at least the first rotary shaft or the second rotary shaft
The other is characterized in that one is made of a metallic material.
It

[0009]

[Action] In the torque limiter of the first aspect, as a lubricant to be added to the sliding portion between the first rotary shaft and second rotary shaft, since the combined use of liquid lubricant and a solid lubricant, liquid lubricant The agent evenly disperses the solid lubricant and prevents its agglomeration. Then, the dispersed solid lubricant acts like a ball bearing to sufficiently reduce the torque ripple. Sa
In addition, the solid lubricant is negatively charged, and the first rotating shaft or the second
At least one of the rotating shafts is positively charged,
More solid lubricant is evenly distributed on the first or second rotating shaft
Adsorb and hold. Also, at the time of assembly,
The charged solid lubricant is charged to the positively charged rotating shaft by static electricity.
Since it only has to be adsorbed and held, the work during assembly is
It becomes easy and the production efficiency can be improved. In the second viewpoint above
In the torque limiter according to the above, between the first rotating shaft and the second rotating shaft,
As a lubricant to be added to the sliding parts of the
Since it is used in combination with a lubricant, the liquid lubricant can even out the solid lubricant.
To prevent its agglomeration. And the dispersed solid
The body lubricant acts like a ball bearing,
Make the apple small enough. In addition, the solid lubricant fluorine
The resin powder is negatively charged, and the first rotating shaft or the second rotating shaft
At least one of the rotating shafts made of metallic material is positively charged
Static electricity causes solid lubricant to move to the first rotating shaft or the second rotating shaft.
It is evenly adsorbed and held on the rotating shaft. Also the assembly
Sometimes negatively charged fluororesin powder was positively charged
If electrostatically adsorbed and held on a rotating shaft made of metal material
Because it is good, the work at the time of assembly becomes easy and the production efficiency is improved.
The rate can be improved.

[0010]

The present invention will be further described below with reference to the embodiments shown in the drawings. It should be noted that the present invention is not limited by this. FIG. 1 is an end view showing a paper feed roller using a torque limiter according to an embodiment of the present invention. In this torque limiter 100, the first rotating shaft 1 has a drum shape and is made of aluminum. In addition to aluminum, a non-magnetic material such as zinc, brass, stainless steel, or synthetic resin may be used. A metal shaft 1a is fitted in the center of the first rotating shaft 1, and a cylindrical permanent magnet 3 is fixed to the outer peripheral surface by an adhesive. The permanent magnet 3 is a rare earth magnet.

The second rotating shaft 2 has a sleeve shape and is made of polypropylene resin. It should be noted that synthetic resins other than polypropylene resin and non-magnetic materials such as aluminum, zinc, brass and stainless steel may be used. A cylindrical semi-hard magnetic material 4 is fixed to the inner peripheral surface of the second rotary shaft 2, and the lid 2a is attached after the first rotary shaft 1 is inserted. The semi-hard magnetic material 4 is made of Fe-Cr-Co based alloy. A rubber roller G is fitted on the outer peripheral surface of the second rotating shaft 2.

When the first rotary shaft 1 and the second rotary shaft 2 are positioned, a magnet gap 8 having a predetermined gap is formed between the permanent magnet 3 and the semi-hard magnetic material 4.

A sliding portion 1 between the first rotating shaft 1 and the second rotating shaft 2.
Silicon oil as a liquid lubricant and fluororesin powder as a solid lubricant are used in combination for Nos. 0 and 11. The surface roughness of the sliding portions 10 and 11 (in particular, the surface roughness of the first rotating shaft 1 made of aluminum) is Rmax 5 μm or more.
0.1 μm is preferable. When Rmax is 5 μm or more, the torque ripple becomes large and the wear also becomes large. Rmax 0.1 μm
In the following, the processing cost will increase. A more preferable range is
Rmax is 2.5 μm to 1 μm.

FIG. 2 shows the sliding portion 1 of the torque limiter 100.
It is a schematic cross section of 0 and 11. 12 is silicone oil (Shin-Etsu Chemical Co., Ltd .; KF-96; viscosity 100 cst). The viscosity of silicone oil 12 is 50
It is preferable that it is not less than cst and not more than 1000 cst.
When the viscosity is 50 cst or less, the volatile content is large, and the torque increases with time. If it is 1000 cst or more, the viscosity becomes high and the difference between the torque value at the time of starting and the torque value at the time of steady state becomes large. A more preferable range is 100
It is not less than cst and not more than 300 cst. Also, instead of silicone oil, synthetic oils other than silicone oil,
A liquid lubricant such as naphthenic or paraffinic mineral oil or hydraulic oil may be used.

Numeral 13 is a fluororesin powder (Asahi Glass Co., Ltd .; Fluon Lubricant L155J). Since the fluororesin has a small friction coefficient, it is particularly effective in reducing the torque ripple. Further, since the fluororesin powder 13 is negatively charged and the first rotary shaft 1 made of aluminum is positively charged, the fluororesin powder 13 is first charged by the electrostatic force.
It is also preferable in that it is adsorbed and held on the rotating shaft 1. Instead of the fluorine resin powder, molybdenum disulfide (MoS
₂ ), graphite, tungsten disulfide (WS2),
Boron nitride (BN), fluorinated graphite, melamine cyanurate resin, polyethylene resin, polypropylene resin, silicone resin, metallic soap or the like may be powdered.

The fluororesin powder 13 is evenly adsorbed and held on the first rotating shaft 1 by electrostatic force, and is evenly dispersed on the sliding portions 10 and 11 by the silicone oil 12. Therefore, the combination system of the fluorine resin powder 13 and the silicone oil 12 works like a ball bearing,
The torque ripple can be sufficiently reduced, and the performance of sufficiently reducing the torque ripple can be maintained for a long period of time. As the fluororesin powder, it is preferable to use one having an average particle diameter of 20 μm or less. If the average particle size is larger than 20 μm, the torque ripple cannot be sufficiently reduced.
A more preferable range of the average particle diameter is 10 μm or less.

During assembly, the fluororesin powder 13 is adsorbed and held on the outer peripheral surface of the first rotary shaft 1 made of aluminum by electrostatic force, and the silicone oil 12 is applied to the inner peripheral surface of the second rotary shaft 2. , Both should be assembled. In addition, the fluororesin powder 13 and the silicone oil 12 are mixed in advance, and the resulting mixture is used as the sliding part 1.
It may be added to 0 and 11.

FIG. 3 is a comparison table of the example data of the present invention and the comparative example data. The simultaneous addition of the liquid lubricant and the solid lubricant makes it possible to reduce the torque ripple by 2.5 to 3.0 times as compared with the case where either one is used.

[0019]

As described above, according to the present invention, it is a torque limiter that transmits torque by hysteresis torque, the torque fluctuation is small, and stable torque can be obtained. Especially, the torque ripple within a minute time. It is possible to provide a torque limiter having a sufficiently small value. The torque limiter according to the present invention is used in copiers, printers,
The present invention can be widely applied to a sheet feeding device in a facsimile or the like, a reel base driving device in audio or video equipment, and other applications.

[Brief description of drawings]

FIG. 1 is an end view showing a paper feed roller using a torque limiter according to an embodiment of the present invention.

2 is a schematic cross-sectional view of a sliding portion of the torque limiter of FIG.

FIG. 3 is a comparison chart of the example data of the present invention and the comparative example data.

FIG. 4 is an end view showing an example of a paper feed roller using a conventional torque limiter.

[Explanation of symbols]

 100 Torque limiter 1 1st rotating shaft 2 2nd rotating shaft 2a Lid 3 Permanent magnet 4 Semi-hard magnetic material 8 Magnet gap 10 and 11 Sliding part 12 Silicone oil 13 Fluorine resin powder

Claims (5)

(57) [Claims] 1. A torque limiter for transmitting torque by hysteresis torque between a first rotating shaft and a second rotating shaft, which are engaged with each other by a sliding portion so that they can rotate relative to each other, and as a lubricant added to the sliding portion. When the liquid lubricant and the solid lubricant are used together , the solid lubricant is negatively charged,
At least one of the second rotating shafts is positively charged,
The lubricant causes static electricity to cause the first rotating shaft or the second rotating shaft.
A torque limiter characterized by being adsorbed and held on one or both of the rolling shafts . 2. A first member engaged by a sliding portion so as to be relatively rotatable.
Hysteresis torque is applied between the 1st rotating shaft and the 2nd rotating shaft.
Torque limiter that transmits torque
Liquid lubricant and solid lubricant as lubricants to be added to the parts
When used in combination, the solid lubricant is fluorine resin powder,
At least one of the first rotation shaft and the second rotation shaft is a metal
A torque limiter made of a material . 3. The torque according to claim 1 or 2.
In the limiter, the solid lubricant has an average particle size of 20 μm or less.
A torque limiter characterized by being the lower powder . 4. The method according to any one of claims 1 to 3.
In the torque limiter, the liquid lubricant has a viscosity of 50cs
A torque limiter characterized by being t or more and 1000 cst or less . 5. The method according to any one of claims 1 to 4.
In the torque limiter of, the liquid lubricant is silicone
A torque limiter characterized by being an il .