JP2561660B2 - Film packaging equipment - Google Patents

Description

Description: TECHNICAL FIELD The present invention relates to a film packaging apparatus for film-wrapping an outer periphery of an object to be packed, and particularly in winding the outer periphery of the object to be packed while applying tension with a film. The present invention relates to a film packaging device capable of preventing a film from being broken at a corner of an article to be packed.

[Prior Art] Conventionally, in film packaging, a so-called stretch packaging in which a thin transparent film is wound around a package to be packaged while being pulled around the packaged object. This film wrapping has an advantage that the object to be packed can be packed easily and in a short time, as compared with the conventional strapping method and carton case method.

[Problems to be Solved by the Invention] However, in film packaging, when the object to be packaged has a sharp corner portion such as a laminated sheet of glass or a laminated sheet of iron plate, when the film is tensioned and started to be wound, the corner is wound. There is a problem that the film is cut at some parts.

For this reason, the present applicant has previously proposed a stretch packing method (Japanese Patent Application No. 60-271975).

This method will be described with reference to FIGS. 10 to 13. As shown in FIG. 13, the rod-shaped body c is arranged at the corner b of the article to be packed a,
In this state, the film e is unwound from the film roll d, and the film e is rotated while applying the tension to the film e by rotating the object to be packed a together with the rod c in the direction of the arrow shown in the figure.
Wrap around. FIG. 10 shows a state in which the film is completely wound, and the film e is held by the rod-shaped body c while maintaining the tension. Next, from the state shown in FIG. 10, the rod-shaped body c is moved from the corner b to the center of the side as shown in FIG. 11, and the rod-shaped body c is pulled up as shown by the chain double-dashed line in FIG. Film e wrapped around the film e and the object to be packed a
As a result of the tension, as shown in FIG. 12, the sheet a comes into close contact with the outer periphery of the article a to be packaged, and the article a is packaged in a film. In this case, the films e are laminated in multiple layers and have strength so that the films e will not be broken even if they hit the corners b.

As described above, the present invention of the prior application can effectively solve the problem in film packaging.

SUMMARY OF THE INVENTION It is an object of the present invention to provide a film packaging device which utilizes the invention of the above-mentioned prior application and which can automate the film packaging of the article to be packaged and can make the outer periphery of the article to be packaged uniform.

[Means for Solving the Problems] In order to achieve the above-mentioned object, the present invention arranges a vertical protective frame at a corner of an article to be packaged having a polygonal horizontal cross section, and around the periphery of the article to be packaged, Wrap the film around the protective frame several times while applying tension to the film, then open the protective frame.
In a film wrapping device that moves to a place other than the corners and wraps the film to be packed by pulling it upward from between the film and the product to be packed, the guide roller that guides the film is rotated along the vertical direction outside the protective frame. It is provided freely.

[Operation] According to the above configuration, the guide roller is positioned on the protective frame at the corner of the packaged object, and the packaged object is rotated together with the protective frame.
By wrapping the film around the object to be packed, the film is prevented from directly hitting the corners of the object to be packed while it is wound, and the guide rollers located at the corners rotate freely even when tension is applied to the film As a result, the film can be fed smoothly and the tension of the film can be made uniform. After winding the film in this manner, the protective frame is moved and pulled out to allow the laminated film to be tightly attached to the article to be packed by the tension so that the film can be packaged.

[Embodiment] Hereinafter, a preferred embodiment of a film packaging apparatus according to the present invention will be described with reference to the accompanying drawings.

FIG. 1 shows an example in which a packaged object obtained by collecting several boxes is film-wrapped.

In FIG. 1, reference numeral 1 denotes a turntable on which a package 2 is placed and rotated, and a conveyor 3 for carrying in and a conveyor 4 for unloading the package 2 are arranged before and after the turntable.

Provided on the turntable 1 is an object-to-be-packed transfer means 5 comprising rollers for receiving the object to be packaged 2 from the carry-in conveyor 3, and after packing, transferring the goods to the carry-out conveyor 4.

Above the turntable 11, a protective frame unit 8 having protective frames 7 corresponding to the number of corners 6 of the article to be packed 2 is provided. The protective frame unit 8 includes a support arm 10 provided on a column 9 so as to be vertically movable and a base frame 11 provided rotatably on the support arm 10 and having a rotation axis coinciding with a rotation axis of the turntable 1. A support frame 12 provided below the base frame 11 and movable in the left-right direction when the base frame 11 is stopped; and a support frame 7 provided movably in the front-rear direction along the support frame 12. Mobile 13
Consists of

Although not shown, the support arm 10 is moved up and down by an elevating device, and the base frame 11 is rotated by a rotary drive device 14 so as to be synchronized with the turntable 1 therebelow.

The support frame 12 is moved by a left and right moving device 15 such as a ball screw provided on the base frame body 11, and the moving body 13 supporting the protection frame 7 is moved by a front and rear moving device 16 such as a ball screw provided on the support frame 12. To be done.

As shown in FIG. 2, the protective frame 7 has guide rollers 17 respectively.
Are rotatably supported by hinges 17a. This protection frame 7
Can be moved to the target with respect to the center of rotation by the lateral movement of the support frame 12 and the longitudinal movement of the moving body 13.

The support 9 is provided with a film supply means 19 for winding the film 18 around the outer periphery of the article 2 to be packed. The film supply means 19 is provided on the column 9 so as to be movable up and down. Even if the width of the film 18 is smaller than the height of the article 2, the film supply means 19 moves up and down the film supply means 19 in order. The film 18 can be supplied accordingly.

 Next, the operation of this embodiment will be described.

The article to be packed 2 is transferred from the carry-in conveyor 3 to the object to be packed transfer means 5 on the turntable 1. After the transfer, the support frame 12 of the protective frame unit 8 moves according to the left and right width of the object to be packed 2, and at the same time, moves to the moving body 13 according to the front and rear width of the object to be packed 2, and the guide roller of the protective frame 7 17 is positioned at the corner 6 of the article to be packed 2 as shown.

Next, the film 18 is sent out from the film supply means 19,
The tip of the object 2 is supported by the protective frame 7, and in that state, the turntable 1 and the protective frame unit 8 are synchronized with each other and rotated in the direction of the arrow shown in the figure, the protective layer 7 is provided on the outer periphery of the object 2. A film 18 is wound around each. In this case, the film supply means 19 supplies the film 18 so that a constant tension is applied to the film 18. The guide roller 17 is a film 18
When the film is wound, the film 18 is smoothly moved in the circumferential direction, and the film 18 is guided so as to be wound uniformly.

After winding the film 18 a predetermined number of times, the rotation of the turntable 1 and the protective frame unit 8 is stopped, and the end of the film 18 is cut by a cutter (not shown).

Next, the movable bodies 13 of the protective frame unit 8 are moved so that their front and rear sides are closer to each other, so that the protective frame 7 is moved from the corner 6 of the article to be packed 2 toward the center of the side, and the protective frame unit 8 is further raised. When the protective frame 7 is blown from between the film 18 and the article 2 to be packed, the film 18 comes into close contact with the outer periphery of the article 2 to be packed by the tension, and the article 2 to be packed is film-wrapped. In this case, since the guide roller 17 rotates, the protection frame 7 can be moved smoothly.

The packaged object 2 after the film packaging is completed is transferred to the unloading conveyor 4 by the transfer means 5, and the new packaged object 2 is again film-packaged as described above.

FIGS. 3 to 9 show another embodiment of the present invention, showing an example of film-wrapping an object to be packed made of laminated sheet glass.

First, as shown in FIG. 9, the article 2 to be packed is made up of a number of laminated glass plates 20, and is placed on a pallet 21 to carry the article 2 to be packed.

The pallet 21 is composed of a cross-shaped frame body 22, has a hole 23 for handling for separating and lifting the object to be packed 2 from the pallet 21 as described later, and prevents displacement of the object to be packed 2. Further, a rubber pad 24 for absorbing shock is provided at an appropriate place on the frame body 22.

3 to 5 show the entire film packaging apparatus for the article to be packed 2 made of the plate glass 20, FIG. 3 is an overall perspective view, FIG. 4 is a plan view, and FIG. 5 is a front view.

This example is basically the same as the example of FIG. 1, but the rotation direction of the turntable 1 and the protective frame unit 8 is opposite to that of FIG. 1, and the pallet 21 is placed on the turntable 1.
A pallet separating device 25 for separating the pallet and the object to be packed 2 is provided, the transfer means 5 is composed of a chain conveyor 26 and is moved up and down by a table lifter 27, and the structure of the film supply means 19 is different.

First, the turntable 1 is rotatably provided on a support base 28, and is rotated by a rotary drive device 29. The rotary drive device 29 rotates the protective frame unit 8 in synchronization with the turntable 1. That is, turntable 1
Is transmitted to the timing gear 30 as shown in FIG. 5, and the rotation of the timing gear 30 is transmitted to the timing belt.
The gear 33 is attached to the ball spline shaft 32 provided in the support 9 from the base 31.
Is transmitted through. This ball spline shaft 32 has
The driven gear 34 provided on the support arm 10 of the protection frame unit 8 is spline-engaged, and the driven gear 34 causes the base frame 11 to rotate in synchronization with the turntable 1 via the timing belt 35. . Further, in the pillar 9, a lifting device such as a hydraulic cylinder for lifting the protection frame unit 8 is provided.
Is provided.

As described with reference to FIG.
A support arm 10 rotatable up and down, a base frame 11 rotatably provided on the support arm 10, a support frame 12 provided on the base frame 11 and movable in the left-right direction by a moving device 15, and a protection frame 7 A moving body that supports
It consists of thirteen.

On the other hand, a table lifter 27 is provided on the turntable 1 as shown in FIG. This table lifter 27
It comprises a table section 37 for supporting the chain conveyor 26 as the transfer means 5, a link mechanism 38 provided between the table section 37 and the turntable 1, and an elevating cylinder 39 for elevating the table section 37. .

As shown in FIGS. 6 and 8, the transfer means 5 is provided with a sprocket 41 before and after a support plate 40 provided in parallel along the front-back direction on the table portion 37, and the sprocket 41 is provided.
In between, a chain 42 having an attachment (not shown) for supporting the pallet 21 is chained over an endless chain conveyor 26. One sprocket 41 is connected by a shaft 43, and the shaft 43 is connected to an electric motor 44 and a transmission gear. It is designed to rotate at 45. A guide rail 46 is provided on the support plate 40 between the front and rear sprockets 41 to support the chain 42.

Between the chain conveyors 26, there is provided a pallet separating device 25 for holding the article 2 to be packed through the hole 23 of the pallet 21 and separating the article 2 and the pallet 21.

This pallet separating device 25 is a base plate attached to the center of the turntable 1 as shown in FIGS. 6 and 7.
A fixed head 49 provided on the fixed head 49 and side heads 50 provided on both sides of the fixed head 49 and capable of moving up and down with respect to the fixed head 49, the side head 50 being a base plate
A hydraulic cylinder 51 provided at 48 moves up and down. Further, as shown in FIG. 7, the table portion 37 of the table lifter 27 is formed with an opening 52 for inserting the separating device 25.

The fixed head 49 has three fixed head portions in the front-rear direction.
49A, 49B and 49C, and the side head 50 also has three lifting head portions 50A, 50B and 50C, respectively. These head parts 49A
A rubber pad 53 is attached to the surface of each of C to 50O to C.

The head portions 49A, 49B, 49C of the fixed head 49 and the head portions 50A, 50B, 50C of the side head 50 are arranged so as to correspond to the holes 23 of the pallet 21, as shown in FIG. Heads 49A, 49B, 49C on the pallet 21 through the respective holes 23
And 50A, 50B, 50C can come and go.

In this case, each head part 49A, 49B, 49C of the fixed head 49 is fixed, and the height of the pallet 21 is lowered by the table lifter 27, so that the head part 49A,
49B and 49C can be projected, and the maximum height of each side head section 50A, 50B and 50C is fixed.
It is designed to be at the same level as 9A, 49B, 49C. Further, the chain conveyor 26 can be moved up and down by a table lifter 27 from a position higher than the height of each head portion 49A-C, 50A-C to a position lower than the head portions 49A-C, 50A-C. I have.

As shown in FIGS. 3 and 4, the film supply means 19 includes two film supply rolls 54A and 54B, a guide roller 55 that guides the film 18, and a pinch roller 56 that applies tension to the film 18. A tension roller 57 for guiding the object to be packed 2 while applying tension, and a cutter 58 for cutting the film 18 at the end of winding.

Two film supply rolls 54A, 54B, when supplying the film with one of them 54A, the other 54B is a preliminary roll, if the film 18 of one 54A is gone, the other 54B at the end of the film 18 By stacking the films of the preliminary rolls, the film 18 can be continuously supplied.

Next, film wrapping by the film wrapping device shown in FIGS. 3 to 9 will be described.

First, the height of the chain conveyor 26, which is the transfer means 5, is adjusted by the table lifter 27 so that it is at the same level as the carry-in / out conveyors 3 and 4 before and after it. In this case, the head portions 49A to 49C and 50A to 50C of the pallet separation device 25 are at positions lower than the level of the chain conveyor 26. In this state, the packaged object 2 made of the plate glass 20 placed on the pallet 21 is moved together with the pallet 21 from the carry-in conveyor 3 to the chain conveyor.
The chain conveyor 26 is stopped at a position where the center of the packaged object 2 matches the center of the turntable 1.

Next, the head portions 50A, 50B,
When 50C is raised, and in that state, the lifting cylinder 39 (Fig. 6) of the table lifter 27 is driven to lower the table portion 37 and the chain conveyor 26 is lowered, the pallet 21 becomes
Although it descends together with the chain conveyor 26, the item to be packed 2 is supported by the head portions 49A to C, 50A to C of the pallet separating device 25, and the pallet 21 and the item to be packed 2 are separated.

Next, the guide roller 17 of each protection frame 7 of the protection frame unit 8
The support frame 12 and the moving body 13 are moved so that the parts are located at the corners 6 of the article to be packed 2.

When the setting of the protective frame 7 is completed, the film supply means
When the film 18 is grasped from 19 by a grasping device (not shown) provided on the table portion 37 or the protective frame 7 and the turntable 1 is rotated by the drive device 29, the article to be packed 2 is separated by the pallet separating device.
At the same time, the protective frame unit 8 is rotated in synchronism with the turntable 1 through 25, and the film is packaged as described in FIG.

In this case, the supply amount of the film 18 is controlled by the pinch roll 56 of the film supply means 19, and the film 18 is maintained at an appropriate tension.

When the film 18 has been wound a predetermined number of times, the edge of the film is cut by the cutter 58, and then the protective frame 7 is moved from the corner 6 to the center side and the protective frame unit 8 is lifted to remove the protective frame 7. Complete the film packaging.

After completion, raise the table lifter 27 and
21. The chain conveyor 26 with the 21 placed thereon is lifted, the object 2 to be packed is transferred from the pallet separating device 25 onto the pallet 21, and then the chain conveyor 26 is driven to film-package the object together with the pallet 21. 2 is transferred to the carry-out conveyor 4, and a new object to be packed 2 is again film-wrapped as described above.

In the film wrapping shown in FIGS. 3 to 9, a film 18 for wrapping the outer periphery of the object to be packed 2 made of plate glass 20 in a state of being film-wrapped from a pallet 21 is provided.
Can be wound with the lower portion of the package 2 lower than the lower portion of the packaged object 2. After the film packaging, the edge of the film adheres closely to the bottom and top edges of the packaged product 2, and is wound around the package 18 with the film 18. In addition, the upper and lower peripheral edges can be protected, and the laminated body such as the sheet glass 20 can be almost completely packaged without dislodging.

[Effects of the Invention] As is clear from the above, according to the present invention, the following excellent effects are exhibited.

(1) In film-wrapping the outer periphery of the object to be packed,
Since the film is wound with the protective frame having the guide roller applied to the corners of the article to be packed, the film is not broken at the corners at the beginning of winding.

(2) After the film is wound, the protective frame is moved from the corner and pulled out, and the film is wrapped by tightening the outer periphery of the packaged object with the tension of the whole wound film, so that the film is damaged at the corner. And can be film-wrapped uniformly throughout.

(3) By providing a guide roller for guiding the film on the protective frame, the film can be wound evenly.

[Brief description of drawings]

1 is an overall perspective view showing an embodiment of the present invention, FIG. 2 is a perspective view showing an essential part of FIG. 1, FIG. 3 is an overall perspective view showing another embodiment of the present invention, and FIG. FIG. 5 is a plan view of FIG. 3, FIG. 5 is a front view of FIG. 3, FIG. 6 is a view taken along the line VI-VI of FIG.
FIG. 7 is a detailed perspective view of the pallet separator in FIG. 5, FIG. 8 is a view taken along the line VIII-VIII in FIG. 5, and FIG. 9 is a detailed perspective view of the object to be packed and the pallet in FIG. 10 to 13 are views for explaining the invention of the prior application, FIGS. 10 and 11 are plan views showing a process of film-wrapping an object to be packaged, and FIG. 12 is an object to be packaged after film packaging. A plan view and FIG. 13 are schematic perspective views showing a state of film packaging. In the figure, 1 is a turntable, 2 is an object to be packed, 5 is means for transferring an object to be packed, 6 is a corner, 7 is a protective frame, 8 is a protective frame unit, 17 is a guide roller, 18 is a film, and 19 is a film. It is a supply means.

(72) Inventor Masao Ezaki 1-19-10 Mori, Koto-ku, Tokyo Ishikawa Shima Harima Heavy Industries, Ltd. Koto Office (72) Inventor Ken Enomoto 1-19-10 Mori, Koto-ku, Tokyo Ishikawa Shimaharima Heavy Industries Co., Ltd., Koto Office (56) References JP-A-55-107606 (JP, A) SAIKAI 60-24703 (JP, U)

Claims (1)

(57) [Claims] 1. A protective frame which is vertical to a corner of an object to be packed having a polygonal horizontal cross section is arranged, and the film is wound around the outer circumference of the object to be packed several times while applying tension to the film together with the protective frame. In a film wrapping device that moves the protection frame to a position other than the corners and wraps the product to be packed in a film by extracting the film from between the film and the product to be packed, the film is guided along the vertical direction outside the protection frame. A film wrapping device, which is provided with a guide roller that is rotatable.