JP2547088B2 - Method for manufacturing concrete pile with PC joint and manufacturing form - Google Patents

Method for manufacturing concrete pile with PC joint and manufacturing form

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Publication number
JP2547088B2
JP2547088B2 JP1086430A JP8643089A JP2547088B2 JP 2547088 B2 JP2547088 B2 JP 2547088B2 JP 1086430 A JP1086430 A JP 1086430A JP 8643089 A JP8643089 A JP 8643089A JP 2547088 B2 JP2547088 B2 JP 2547088B2
Authority
JP
Japan
Prior art keywords
pile
concrete
mold
node
knot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP1086430A
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Japanese (ja)
Other versions
JPH02266019A (en
Inventor
貞男 薮内
金吾 浅山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIOTOTSUPU KK
Original Assignee
JIOTOTSUPU KK
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Filing date
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Application filed by JIOTOTSUPU KK filed Critical JIOTOTSUPU KK
Priority to JP1086430A priority Critical patent/JP2547088B2/en
Publication of JPH02266019A publication Critical patent/JPH02266019A/en
Application granted granted Critical
Publication of JP2547088B2 publication Critical patent/JP2547088B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Piles And Underground Anchors (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、地上の構造物を支える基礎杭として用いら
れるPC節付きコンクリート杭の製造方法および製造用型
枠に関するものである。
TECHNICAL FIELD The present invention relates to a method for manufacturing a concrete pile with a PC knot used as a foundation pile for supporting a structure on the ground, and a manufacturing form.

[従来の技術] 従来の円筒節付きコンクリート杭(F′)(以下、単
に節杭という)は、第19図および第20図に示すように、
円筒状の胴部(1′)の外周に、軸方向に所定の間隔を
あけて複数の節部(2′)が設けられ、杭端部に端部金
具(4′)(4′)が冠着されてなるものが通常であ
り、一般には、杭の周面摩擦力で構造物荷重を支える摩
擦杭として用いられている。
[Prior Art] A conventional concrete pile with cylindrical joints (F ′) (hereinafter, simply referred to as joint piles) is, as shown in FIGS. 19 and 20,
A plurality of nodes (2 ') are provided on the outer circumference of the cylindrical body (1') at predetermined intervals in the axial direction, and end fittings (4 ') (4') are provided at the pile ends. It is usually a crowned one, and is generally used as a friction pile for supporting a structural load by the frictional force of the peripheral surface of the pile.

[発明が解決しようとする課題] しかし、前記従来の節杭(F′)は、両端部に節部が
設けられていない形状であるため、これを基礎杭に使用
した場合には下記のごとき欠点がある。
[Problems to be Solved by the Invention] However, since the conventional joint pile (F ′) has a shape in which no joint portion is provided at both ends, when it is used as a foundation pile, the following cases occur. There are drawbacks.

節杭打設時に、節杭(F′)の周囲に砂利、砕石等
が充填されて、第19図のように摩擦杭として用いられ、
杭先端地盤が硬質の支持地盤である場合等、杭の先端支
持力も期待されるが、杭の先端断面積が節部に比べて少
ないため、大きな先端支持力が得られない。
Gravel, crushed stone, etc. are filled around the node pile (F ') at the time of driving the node pile, and it is used as a friction pile as shown in FIG.
Although the tip supporting force of the pile is expected when the pile tip ground is a hard supporting ground, a large tip supporting force cannot be obtained because the tip cross-sectional area of the pile is smaller than that of the node.

また、複数の節杭(F′)を連結して第20図のごと
き基礎杭とする場合は、それぞれの節杭端部の端部金具
(4′)(4′)で溶着して連結されるが、連結部分の
外径が節部径よりも小さく、曲げ耐力に弱い。
When a plurality of joint piles (F ') are connected to form a foundation pile as shown in Fig. 20, they are connected by welding with end fittings (4') (4 ') at the end of each joint pile. However, the outer diameter of the connecting part is smaller than the diameter of the knot, and the bending strength is weak.

殊に、地盤に打設された節杭(F′)の上部に水平
力が作用する場合、胴部(1′)より径の大きい節部
(2′)は地盤に対し支持点として働く。従って複数の
節杭(F′)を連結して用いる場合には、断面性能も大
きい節部で連結することが望ましく、水平力に対しより
安全で強固な基礎杭を構築できるが、従来の節杭
(F′)は、前記のように胴部(1′)と同径の杭端部
に端部金具(4′)が冠着されているもので、節部で連
結できるようにはなっていない。
In particular, when a horizontal force is applied to the upper part of the node pile (F ') placed in the ground, the node part (2') having a larger diameter than the trunk part (1 ') acts as a support point for the ground. Therefore, when a plurality of joint piles (F ') are used in combination, it is desirable to joint them with joints having a large cross-sectional performance, which makes it possible to construct a foundation pile that is safer and stronger against horizontal forces. As described above, the pile (F ') has the end fitting (4') attached to the end of the pile having the same diameter as the trunk (1 '), and can be connected at the node. Not not.

そこで、本発明の目的は、充分な先端支持力を得るこ
とができるとともに、節杭同士の連結部分の曲げ耐力に
優れ、水平力に対しより安全で強固な節付きコンクリー
ト杭の新しい製造方法、特に杭本体にプリストレスを付
与したPC節付きコンクリート杭を製造するのに適した製
造方法と製造用型枠を提供することにある。
Therefore, the object of the present invention is to obtain a sufficient tip supporting force, excellent bending strength of the joint portion between the node piles, a new method of manufacturing a knotted concrete pile that is safer and stronger against horizontal force, In particular, it is to provide a manufacturing method and a manufacturing form suitable for manufacturing a concrete-clad concrete pile with a prestressed pile body.

[課題を解決するための手段] 上記の課題を解決する本発明のPC節付きコンクリート
杭の製造方法においては、型枠軸方向に所定の間隔をあ
けて軸方向複数個所に節部成形部分を設けてなる円筒型
枠を用い、製造される節付き杭の端部に位置する型枠の
節部成形部分において、型枠の節部成形部分の内径と略
同径の端板とその周縁より延設した円筒状の側板とより
なるキャップ状の節部用端部金具を、円筒状の側板が型
枠の節部成形部分における傾斜した側面部分を除く外周
部分に位置するように嵌め込んでセットするとともに、
円筒型枠内に鉄筋籠をセットし、然る後、型枠内部に生
コンクリートを充填するとともに鉄筋篭の主筋に緊張力
を与えて回転遠心成形により杭を製造するものである。
[Means for Solving the Problem] In the method for producing a concrete-clad concrete pile according to the present invention for solving the above-mentioned problems, node forming portions are formed at a plurality of axial positions at predetermined intervals in the mold axial direction. Using the cylindrical formwork provided, in the nodal part forming part of the formwork located at the end part of the nodal pile to be manufactured, from the end plate and the peripheral edge of the inner diameter of the nodal part forming part of the formwork Insert the cap-shaped end fittings for the knots, which are composed of the extended cylindrical side plates, so that the cylindrical side plates are located on the outer peripheral portion of the molding part of the knot portion excluding the inclined side surfaces. With setting
A reinforced basket is set in a cylindrical form, and after that, the inside of the form is filled with ready-mixed concrete and a tensile force is applied to the main bar of the reinforced basket to manufacture a pile by rotational centrifugal molding.

前記の製造方法においては、節部成形部分に嵌め込み
セットした端部金具の端板に有する係止穴に、型枠内に
セットした鉄筋籠を構成する主筋を係止させておいて、
主筋に緊張力を与えて杭を製造することができる。
In the above-mentioned manufacturing method, the locking hole provided in the end plate of the end fitting fitted and set in the knot-shaped part is locked with the main bar constituting the rebar cage set in the formwork,
The tension can be applied to the main bar to manufacture the pile.

また、型枠内にセットした鉄筋篭を構成する主筋の端
部を、節部成形部分に嵌め込みセットされた端部金具の
端板より側板延設側やや内方に位置させて、該主筋に緊
張力を与えるようにして杭を製造することもできる。
In addition, the end of the main bar that constitutes the rebar cage set in the formwork is positioned slightly inward from the end plate of the end fitting that is fitted and set in the knot part molding side, and the main bar is It is also possible to manufacture the pile in such a way that it gives tension.

前記の製造方法において、端部金具に嵌め込みセット
する節部成形部分は、型枠の少なくとも一方の端部に設
けられた節部成形部分であるのが通常である。また、型
枠の軸方向中間部の節部成形部分の一つに、一つもしく
は二つの端部金具を僅かな間隔をあけて嵌め込みセット
しておくこともできる。
In the above-mentioned manufacturing method, the knot-shaped part to be fitted and set in the end fitting is usually a knot-formed part provided on at least one end of the mold. Alternatively, one or two end fittings may be fitted and set in one of the knot forming portions in the axially intermediate portion of the form at a slight interval.

さらに、上記のPC節付きコンクリート杭を製造するた
めの型枠は、円筒型枠の軸方向中間部に所定の間隔をあ
けて複数の節部成形部分を設けるとともに、少なくとも
一方の型枠端部にも節部成形部分を設けてなることを特
徴とする。この場合に、端部金具が嵌め込まれる杭端部
位置の節部成形部分の径を、他の節部成形部分の径より
拡径して形成したものとすることができる。
Furthermore, the formwork for producing the above-mentioned concrete knotted concrete pile is provided with a plurality of knotted part molding parts at predetermined intervals in the axial middle part of the cylindrical formwork, and at least one of the formwork end parts. Also, it is characterized in that it is provided with a knot portion molding portion. In this case, the diameter of the node forming portion at the end of the pile into which the end fitting is fitted can be formed to be larger than the diameter of the other node forming portion.

[作 用] 上記の本発明の製造方法によれば、製造される節付き
杭の端部に位置する型枠の節部成形部分において、該節
部成形部分の内径と略同径のキャップ状をなす節部用端
部金具を、円筒状の側板が型枠の節部成形部分における
傾斜した側面部分を除く外周部分に位置するように嵌め
込まれてセットされるため、円筒型枠を閉合する場合や
生コンクリートの充填時、あるいは鉄筋籠主筋に緊張を
与える場合や回転遠心成形時において、端部金具が傾い
たり、過度の位置ずれ等が生じることがなく、所定の位
置に確実に保持される。
[Operation] According to the above-described manufacturing method of the present invention, in the knotted portion of the mold located at the end of the knotted pile to be manufactured, the cap-shaped member having a diameter substantially the same as the inner diameter of the knotted portion is formed. The end fittings for the knots are fitted and set so that the cylindrical side plates are located on the outer peripheral portion of the knots of the mold excluding the inclined side surfaces, so that the cylindrical molds are closed. In the case of filling with ready-mixed concrete, when applying tension to the reinforcing bar cage main bar, or during rotational centrifugal molding, the end fittings are not tilted or excessively displaced and are securely held in place. It

例えば、請求項2のように、端部金具の端板に有する
係止穴に、鉄筋籠を構成する主筋を係止させておいて、
鉄筋籠主筋に緊張を与える場合において、端部金具が主
筋の延びに伴い杭軸方向に移動することがあっても、あ
るいは請求項3のように端部金具の端板より側板延設側
やや内方に端部を位置させた主筋を緊張する場合におい
ても、端部金具は円筒状の側板が節部成形部分における
テーパ状の側面部分を除く外周部分に嵌め込まれている
ため、端部金具が軸方向に移動しようとしても節部成形
部分の側面に接当することにより軸方向の移動が規制さ
れ、まったく移動しないように保持されるか、あるいは
一定範囲以上の移動が規制されて所定位置に保持され
る。また主筋緊張時に、主筋が端部金具の挿通穴に触れ
ても、端部金具が位置ずれしたり傾いたりする虞れがな
い。
For example, as claimed in claim 2, the main hole forming the rebar cage is locked in the locking hole provided in the end plate of the end fitting,
When tension is applied to the reinforcing bar cage main bar, even if the end fitting may move in the pile axial direction as the main bar extends, or as in claim 3, the end plate of the end fitting may have a side plate extension side rather than the end plate. Even when tightening the main bar with the ends positioned inward, the end fittings have cylindrical side plates that are fitted to the outer peripheral part of the node forming part excluding the tapered side surface parts. When it moves in the axial direction, it comes into contact with the side surface of the molded part of the knot to restrict the movement in the axial direction, and it is held so that it does not move at all, or the movement beyond a certain range is restricted and the specified position Held in. Further, even if the main bar touches the insertion hole of the end fitting during tensioning of the main stick, there is no risk of the end fitting being displaced or tilted.

したがって、軸方向中間部と少なくとも一方の抗端部
を含む複数個所に節部を有し、かつ少なくとも一方の杭
端部の節部に端部金具を傾きなく正確に冠着したPC節付
きコンクリート杭を遠心成形により容易に得ることがで
きる。しかもこうして製造されたPC節付きコンクリート
杭は、節部の端部金具同士を溶着して連結することが可
能で、そうした場合の連結断面積が大きくなり、それだ
け水平力に対する曲げ耐力が大きなものが得られる。
Therefore, concrete with PC joints has joints at multiple locations including the axial middle portion and at least one counter-edge portion, and end fittings are accurately crowned on the joints of at least one pile end without tilting. The pile can be easily obtained by centrifugal molding. Moreover, in the concrete pile with PC joints manufactured in this way, it is possible to weld and connect the end fittings of the joints, and in such a case the connection cross-sectional area becomes large, and the one that has a large bending resistance against horizontal force can get.

また請求項6および7の製造用型枠を使用することに
より、前記の製造方法を容易に実施できて、軸方向中間
部と少なくとも一方の端部とに節部を有しかつ該端部の
節部に端部金具を冠着した節付きコンクリート杭を確実
に製造できる。
Further, by using the manufacturing form according to claims 6 and 7, the above manufacturing method can be easily carried out, and a node portion is provided in the axially intermediate portion and at least one end portion, and the end portion of the end portion is formed. It is possible to reliably manufacture concrete piles with joints where end fittings are attached to the joints.

殊に、請求項7のように、端部金具が嵌め込まれる杭
端部位置の節部成形部分の径を他の節部成形部分より大
きくした型枠を用いることにより、杭端部の節部径が大
きい節付きコンクリート杭を製造することができる。
In particular, as in claim 7, by using a mold in which the diameter of the node forming portion at the pile end position into which the end fitting is fitted is larger than that of the other node forming portions, the node portions of the pile ends are used. It is possible to manufacture concrete piles with nodes having a large diameter.

[実施例] 次に本発明の実施例を図によりながら説明する。[Embodiment] Next, an embodiment of the present invention will be described with reference to the drawings.

第1図は、本発明により製造される節付きコンクリー
ト杭(F)を示しており、杭軸方向に所定の間隔をあけ
て胴部(1)より径大の複数の節部(2)が軸方向の中
間部を含む複数個所に設けられるとともに、一方もしく
は図のように双方の杭端部にも節部(3)が設けられ、
この端部節部(3)に、端板(4a)と側板(4b)とから
なるキャップ状の端部金具(4)が冠着されている。
FIG. 1 shows a concrete pile with joints (F) manufactured according to the present invention, in which a plurality of joints (2) having a diameter larger than that of the trunk (1) are arranged at predetermined intervals in the pile axial direction. It is provided at a plurality of places including the intermediate portion in the axial direction, and one or both end portions of both piles are also provided with a node portion (3) as shown in the drawing,
A cap-shaped end fitting (4) including an end plate (4a) and a side plate (4b) is attached to the end node (3).

第2図は、前記した第1図の節付きコンクリート杭
(F)の製造方法および製造装置としての型枠(K)の
1例を示している。これに基いて、杭本体にプリストレ
スを導入した所謂PC節付きコンクリート杭(F)(以
下、実施例の説明では単に節杭という)を製造する場合
について以下に説明する。
FIG. 2 shows an example of a mold (K) as a manufacturing method and manufacturing apparatus for the concrete pile with nodes (F) of FIG. 1 described above. Based on this, a case will be described below in which a so-called PC joint concrete pile (F) in which prestress is introduced into the pile body (hereinafter, simply referred to as joint pile in the description of the examples) is manufactured.

まず、これに使用される製造用の型枠(K)は、上下
半円状に2分割された閉合可能な円筒型枠(K)からな
り、製造対象の節杭(F)に対応して、型枠軸方向に所
定の間隔をあけて軸方向中間部の個所に胴部成形部分
(31)より径大の複数の節部成形部分(32)が設けられ
るとともに、型枠両端部にも節部成形部分(33)(33)
が設けられている。これらの節部成形部分(32)(33)
は図に示すように軸心と直角の面に対し傾斜したテーパ
状の傾斜面をなしている。この型枠(K)の両端部は固
定板(10)(10)で閉塞され、型枠(K)の外周には軸
方向所要間隔毎に回転を伝達する遠心タイヤ(36)が設
けられている。
First, the manufacturing formwork (K) used for this is composed of a separable cylindrical formwork (K) divided into upper and lower semicircles, and corresponds to the node pile (F) to be manufactured. , A plurality of knot-shaped parts (32) having a diameter larger than that of the body part (31) are provided at an axially intermediate portion at a predetermined interval in the axial direction of the form, and also at both ends of the form. Knot shaped part (33) (33)
Is provided. These knot shaped parts (32) (33)
Has a taper-shaped inclined surface inclined with respect to a surface perpendicular to the axis as shown in the figure. Both ends of the mold (K) are closed by fixing plates (10) (10), and a centrifugal tire (36) for transmitting rotation is provided on the outer periphery of the mold (K) at every axial required interval. There is.

そして、この実施例において、杭端部に冠着される端
部金具(4)および鉄筋篭(B)は、下記のような製造
にして円筒型枠(K)内にセットされ、緊張力が与えら
れる。
Then, in this embodiment, the end fittings (4) and the rebar cages (B) to be crowned to the pile ends are set in the cylindrical form (K) by the following production, and the tension is applied. Given.

すなわち、鉄筋籠(B)の主筋(20)は一定長さに切
断されるとともに、それぞれの端部はヘッデング加工さ
れ、フープ筋(24)等で篭状に編成されている。図の
(21)はヘッデング部を示す。
That is, the main bar (20) of the rebar cage (B) is cut into a fixed length, and each end is headed and knitted into a cage with the hoop bar (24) and the like. (21) in the figure shows the heading portion.

端部金具(4)はこれが嵌め込まれる位置の型枠成形
部分の内径と略同径の端板(4a)とその周縁より延設さ
れた円筒状の側板(4b)とにより形成されてキャップ状
をなしており、第4図に示すように、端板(4a)には、
大小2ケの穴が連結したひょうたん状の締結穴(4c)
が、上記主筋(20)と同位置で同数個設けられている。
この締結穴(4c)の小さい穴の部分はテーパ穴(4d)
で、上記主筋(20)のヘッデング部(21)が係止するよ
うにテーパ状座が設けられており、大きい穴の部分は前
記のヘッデング部(21)が挿通できる径のボルト用ネジ
穴(4e)であって、後記する緊張ボルト(12)が係合す
るようになっている。
The end fitting (4) is formed by an end plate (4a) having substantially the same diameter as the inner diameter of the mold forming portion at the position where the end fitting (4) is fitted, and a cylindrical side plate (4b) extending from the peripheral edge of the end plate (4). As shown in FIG. 4, the end plate (4a) has
Gourd-like fastening hole (4c) in which two large and small holes are connected
However, the same number is provided at the same position as the main bar (20).
The small hole part of this fastening hole (4c) is a taper hole (4d)
A tapered seat is provided so that the heading portion (21) of the main bar (20) is locked, and the large hole portion has a screw hole for a bolt having a diameter through which the heading portion (21) can be inserted ( 4e), which is adapted to engage a tension bolt (12) described later.

すなわち、主筋(20)のヘッデング部(21)は、端板
(4a)の大きい穴、即ちボルト用ネジ穴(4e)より挿通
されて、端部金具(4)を僅かに回転させて端部金具
(4)もしくは鉄筋篭(B)を引けば、前記ヘッデング
部(21)が前記テーパ穴(4d)の座に係止する。
That is, the heading portion (21) of the main bar (20) is inserted through the large hole of the end plate (4a), that is, the bolt screw hole (4e), and the end fitting (4) is slightly rotated to end the end portion. When the metal fitting (4) or the rebar cage (B) is pulled, the heading portion (21) is locked to the seat of the tapered hole (4d).

また型枠(K)の一方の端部(第2図の左側端部)に
設けられた固定板(10)には、第6図に示すように、緊
張ボルト(12)が係合するひょうたん状係合穴(10a)
が主筋(20)と同位置で同数個設けられている。これに
より、前記のボルト用ネジ穴(4e)に、ボルト頭部より
一定長さを残して前記緊張ボルト(12)をネジ締結し、
この緊張ボルト(12)の頭部を、固定板(10)のひょう
たん状係合穴(10a)の大きい穴より挿通して鉄筋篭
(B)を僅かに回転させて引けば、前記緊張ボルト(1
2)の頭部がひょうたん状係合穴(10a)の部分、すなわ
ち固定板(10)に係合する。
Further, as shown in FIG. 6, a gourd in which a tension bolt (12) is engaged with a fixing plate (10) provided at one end (the left end in FIG. 2) of the mold (K). -Shaped engaging hole (10a)
Are provided at the same position as the main bar (20) and in the same number. As a result, the tension bolt (12) is screwed into the bolt screw hole (4e) while leaving a certain length from the bolt head,
When the head of the tension bolt (12) is inserted through the large hole of the gourd-shaped engagement hole (10a) of the fixing plate (10) and the rebar cage (B) is slightly rotated and pulled, the tension bolt (12) 1
The head of (2) engages with the gourd-shaped engagement hole (10a), that is, the fixing plate (10).

また、鉄筋篭(B)の主筋(20)の他方の端部は下記
の構造により係合する。(11)は型枠(K)の内径と略
同径の緊張板で、第7図のように、固定板(10)と同様
のひょうたん状係合穴(11a)が主筋(20)と同位置で
同数個設けられており、センター部には緊張ロッド(1
3)を締結する締結ネジ穴(11b)が設けられている。
The other end of the main bar (20) of the rebar cage (B) is engaged by the following structure. (11) is a tension plate having the same diameter as the inner diameter of the form (K). As shown in FIG. 7, the gourd-shaped engagement hole (11a) similar to the fixing plate (10) is the same as the main bar (20). The same number are provided at the positions, and the tension rod (1
A fastening screw hole (11b) for fastening 3) is provided.

端部金具(4)と主筋(20)及び緊張ボルト(12)と
の係合は上記の場合と同様に行なわれる。また端部
(4)にネジ締結した緊張ボルト(12)と緊張板(11)
との係合についても、上記固定板(10)と緊張ボルト
(12)の係合と同様になされる。
The end fitting (4) is engaged with the main bar (20) and the tension bolt (12) in the same manner as in the above case. Further, a tension bolt (12) and a tension plate (11) screwed to the end (4).
The engagement between the fixing plate (10) and the tension bolt (12) is the same as the engagement between the fixing plate (10) and the tension bolt (12).

さらに、緊張板(11)の締結ネジ穴(11b)には、緊
張ロッド(13)の一方の端部がネジ締結され、緊張ロッ
ド(13)の他方の端部が型径(K)の他方の固定板(1
0)をロッド用穴(16)を通して型枠(K)の外部に突
出している。
Further, one end of the tension rod (13) is screwed into the fastening screw hole (11b) of the tension plate (11), and the other end of the tension rod (13) has the other of the mold diameter (K). Fixing plate (1
0) is projected to the outside of the mold (K) through the rod hole (16).

(14)は緊張ロッド(13)にネジセットした係止ナッ
トであって、前記ロッドを介して適当な緊張装置により
鉄筋篭(B)を緊張した後、係止ナット(14)を締め、
鉄筋篭(B)、緊張ロッド(13)を緊張状態で型枠
(K)に係止する。
(14) is a locking nut screw-set on the tension rod (13), and after tightening the rebar cage (B) with an appropriate tensioning device via the rod, tighten the locking nut (14),
Reinforcing bar (B) and tension rod (13) are locked to form (K) in tension.

以上のようにセットするが、特に第1図のごとき両杭
端部を節部(2)とする節杭(F)を製造する場合は、
下記のように行われる。
Although set as described above, particularly when manufacturing a node pile (F) having both ends of the pile as node portions (2) as shown in FIG. 1,
The procedure is as follows.

上記したように、まず鉄筋篭(B)の両端部、もしく
は一方の端部に、外径が型枠端部の節部成形部分(33)
の内径と略等しい端部金具(4)を、主筋(20)のヘッ
デング部(21)が端板(4a)のテーパ穴(4d)に係止す
るように取り付ける。また端板(4a)のボルト用ネジ穴
(4e)には、緊張ボルト(12)を頭部より一定長さを残
してねじ込みセットする。
As described above, first, at the end portions of the rebar cage (B) or at one end portion, the knot portion forming portion (33) whose outer diameter is the end portion of the frame is formed.
An end fitting (4) having a diameter substantially equal to the inner diameter is attached so that the heading portion (21) of the main bar (20) is locked in the tapered hole (4d) of the end plate (4a). A tension bolt (12) is screwed into the screw hole (4e) of the end plate (4a) for the bolt, leaving a certain length from the head.

上記の状態の鉄筋篭(B)を、端部金具(4)の円筒
状の側板(4b)が、下型枠(34)端部の型枠の節部成形
部分(33)における傾斜した側面部分を除く外周部分に
位置するように嵌め込んで、下型枠(34)内に設置す
る。
In the rebar cage (B) in the above state, the cylindrical side plates (4b) of the end fittings (4) are inclined side surfaces in the node forming portion (33) of the lower formwork (34) end formwork. Fit it so that it is located on the outer peripheral portion excluding the portion, and install it in the lower mold (34).

この場合、端部金具(4)に取り付けた緊張ボルト
(12)のそれぞれの頭部が、固定板(10)及び緊張板
(11)のひょうたん状係合穴(10a)(11a)の大穴部分
に位置するように設置する。
In this case, the heads of the tension bolts (12) attached to the end fittings (4) are the large holes of the gourd-shaped engagement holes (10a) (11a) of the fixing plate (10) and the tension plate (11). Install so that it is located at.

次に、鉄筋篭(B)を図に於ける左側端部の固定板
(10)方向に移動させ、緊張ボルト(12)の頭部を、ひ
ょうたん状係合穴(10a)の大穴部分に挿通し、緊張ボ
ルト(12)の頭部を固定板(10)より外部に突出させ
る。
Next, move the rebar cage (B) toward the fixing plate (10) at the left end in the figure, and insert the head of the tension bolt (12) into the large hole of the gourd-shaped engagement hole (10a). Then, the head of the tension bolt (12) is made to project to the outside from the fixing plate (10).

この状態で、鉄筋篭(B)の右側の緊張板(11)を左
方に移動させ、緊張ボルト(12)の頭部をひょうたん状
係合穴(11a)を通して緊張板(11)より図面右側に突
出させる。
In this state, the tension plate (11) on the right side of the rebar cage (B) is moved to the left, and the head of the tension bolt (12) is passed through the gourd-shaped engagement hole (11a) to the right side of the drawing from the tension plate (11). To project.

次に、主筋(20)のヘッデング部分(21)がひょうた
ん状係合穴(10a)(11a)の小穴部分に位置するよう
に、鉄筋篭(B)を僅かに回転させて、鉄筋篭(B)及
び緊張ロッド(13)を右方向に移動させると、主筋(2
0)の左右のヘッデング部(21)が、固定板(10)と緊
張板(11)のひょうたん状係合穴(10a)(11a)の小穴
部分に係止されることとなる。
Next, the rebar cage (B) is slightly rotated so that the heading portion (21) of the main bar (20) is located in the small hole portion of the gourd-shaped engaging holes (10a) (11a), and the rebar cage (B) is ) And the tension rod (13) to the right, the main bar (2
The left and right heading portions (21) of (0) are locked in the small holes of the gourd-shaped engagement holes (10a) (11a) of the fixed plate (10) and the tension plate (11).

以上のように、端部金具(4)、鉄筋篭(B)と下型
枠(34)とのセットが終わると、この後、下型枠(34)
内に所定量の生コンクリートを充填し、第13図のように
上型枠(35)を被せて閉じた後、上型枠(35)、下型枠
(34)をフランジ部で締結する。この際、端部金具
(4)は円筒状の側板(4b)の部分が型枠(K)の節部
成形部分(33)における傾斜した側面部分を除く外周部
分に位置するように嵌め込みセットされているために、
一定範囲以上の軸方向の移動が規制されて、端部金具
(4)が傾いたり、位置ずれしたりすることがなく、所
定位置に保持される。
As described above, when the setting of the end fitting (4), the rebar cage (B) and the lower mold (34) is completed, the lower mold (34) is then set.
A predetermined amount of fresh concrete is filled therein, and the upper formwork (35) is covered and closed as shown in FIG. 13, and then the upper formwork (35) and the lower formwork (34) are fastened at the flange portion. At this time, the end fitting (4) is fitted and set such that the cylindrical side plate (4b) is located on the outer peripheral portion of the knot portion molding portion (33) of the mold (K) excluding the inclined side surface portion. Because
The movement in the axial direction beyond a certain range is restricted, and the end fitting (4) is held at a predetermined position without being tilted or displaced.

こうして緊張ロッド(13)を、型枠(K)の外部より
軸方向、すなわち、図の右方向に引張して鉄筋篭(B)
を緊張する。この場合、型枠内部の鉄筋篭(B)の主筋
(20)の左端ヘッデング部(21)が固定板(10)に係止
されているため、引張すると主筋(20)が伸びて鉄筋篭
(B)に緊張力が与えられ、この状態で、緊張ロッド
(13)にネジ係合した係止ナット(14)を締めて、型枠
(K)端部の右側固定板(10)に係止する。
In this way, the tension rod (13) is pulled from the outside of the mold (K) in the axial direction, that is, in the right direction of the drawing, to rebar cage (B).
Get nervous. In this case, since the left end heading portion (21) of the main bar (20) of the reinforcing bar cage (B) inside the formwork is locked to the fixing plate (10), the main bar (20) extends and the reinforcing bar cage (20) when pulled. B) is given a tension force, and in this state, the locking nut (14) screw-engaged with the tension rod (13) is tightened to lock the right fixing plate (10) at the end of the form (K). To do.

上記のように緊張した場合、緊張板(11)側の端部金
具(4)は主筋(20)のヘッデング部(21)に係止して
あるため、主筋(20)の延びと共に右方向へ移動する。
従って、端部金具(4)をセットする節部成形部分(3
3)は、第2図に示すように、その移動量を見込んだ長
さに形成される。
When the tension is increased as described above, the end metal fitting (4) on the tension plate (11) side is locked to the heading portion (21) of the main reinforcement (20), so that the main reinforcement (20) extends rightward. Moving.
Therefore, the molding part (3) for setting the end fitting (4)
As shown in FIG. 2, 3) is formed in a length that allows for the amount of movement.

またこの際、端部金具(4)主筋(20)の延びに伴っ
て杭軸方向に移動することがあっても、節部成形部分
(33)に嵌め込まれた端部金具(4)が、節部成形部分
(33)の側面に接当して、それ以上の移動が規制されて
所定位置に保持される。
Further, at this time, even if the end fitting (4) moves in the axial direction of the pile as the main bar (20) extends, the end fitting (4) fitted into the joint forming part (33) is It comes into contact with the side surface of the knot-forming portion (33) and is restrained from moving further and held at a predetermined position.

上記の状態の型枠(K)を、第13図に示す遠心成形装
置の回転ローラ(41)上に載置して、従来と同様に型枠
(K)に高速回転を与えて遠心成形し、その後、蒸気養
生を行う。
The mold (K) in the above state is placed on the rotary roller (41) of the centrifugal molding device shown in FIG. 13, and the mold (K) is subjected to high-speed rotation and centrifugal molding as in the conventional case. , And then steam curing.

そして蒸気養生により硬化した後の脱型は、上記緊張
ロッド(13)の引張を緩めて、即ち、緊張ロッド(13)
に締結した係止ナット(14)を緩めて、鉄筋篭(B)の
縮もうとする力により杭本体にプリストレスを与え、パ
イルの端部金具(4)に係合した緊張ボルト(12)を外
して脱型すればよい。これにより端部に節部(3)
(3)が設けられ、この節部(3)(3)に端部金具
(4)(4)が冠着された第1図あるいは第16図のごと
き節杭(F)を製造できる。
Then, the mold release after hardening by steam curing is to loosen the tension of the tension rod (13), that is, the tension rod (13).
Tension bolts (12) engaged with pile end fittings (4) by loosening the locking nuts (14) fastened to Remove and remove the mold. This gives a knot (3) at the end.
(3) is provided, and the node pile (F) as shown in FIG. 1 or FIG. 16 in which the end fittings (4) and (4) are attached to the nodes (3) and (3) can be manufactured.

第3図は、杭の一方の端部のみを節部(3)とした節
杭(F)の製造例を示し、この場合、節部でない杭端部
側になる鉄筋篭(B)の端部に、これに対応する端部金
具(40)を上記同様の手段で取り付けており、型枠
(K)内に設置するとともに、固定板(10)に緊張ボル
ト(12)により係合連結してセットし、上記同様に鉄筋
籠(B)を緊張し、遠心成形を行なう。これによって、
一端部にのみ節部(3)を有し、かつ該節部(3)に端
部金具(4)を冠着した第14図に示す節杭(F)を製造
できる。
FIG. 3 shows an example of manufacturing a node pile (F) in which only one end of the pile is a node (3). In this case, the end of the rebar cage (B) on the pile end side that is not the node. An end fitting (40) corresponding to this is attached to the part by the same means as above, and is installed in the form (K) and is engaged and connected to the fixing plate (10) by a tension bolt (12). Set, and the reinforcing cage (B) is tensioned in the same manner as above, and centrifugal molding is performed. by this,
It is possible to manufacture the node pile (F) shown in FIG. 14 which has the node portion (3) only at one end and which has the end fitting (4) attached to the node portion (3).

また第5図は、上記の実施例において、端部金具
(4)が嵌め込まれる型枠(K)端部の節部成形部分
(33)の径を、中間の節部成形部分(32)の径よりも拡
径して形成した実施例を示しており、この場合にも、鉄
筋籠(B)の主筋(20)と端部金具(4)および固定板
(10)との係合は上記と同様に行なわれる。これによ
り、第17図のように杭端部の節部(3)の径を中間の節
部(2)より大きくした節杭(F)を製造でき、この節
杭(F)によれば杭先端支持力がさらに向上する。
Further, FIG. 5 shows that in the above-mentioned embodiment, the diameter of the knotted portion (33) at the end of the mold (K) into which the end fitting (4) is fitted is set to the diameter of the intermediate knotted portion (32). An example is shown in which the diameter is larger than the diameter, and in this case as well, the engagement of the main bar (20) of the rebar cage (B) with the end fitting (4) and the fixing plate (10) is as described above. The same is done as. As a result, as shown in FIG. 17, it is possible to manufacture a node pile (F) in which the diameter of the node portion (3) at the pile end portion is larger than that of the intermediate node portion (2). Supporting power is further improved.

第8図は、鉄筋籠(B)の主筋(20)の端部がネジ切
り加工されて、端部金具よりやや内方に位置する場合の
実施例を示している。
FIG. 8 shows an embodiment in which the end portion of the main bar (20) of the reinforcing bar cage (B) is threaded and positioned slightly inward of the end fitting.

この実施例の場合、第10図および第11図に拡大して示
すように、鉄筋篭(B)の主筋(20)は一定長さに切断
されて、それぞれの端部はネジ加工され、フープ筋(2
4)等で篭状に編成されており、さらに前記ネジ切り部
(22)に端部のネジ部が突出するように座付きナット
(23)がネジ込みセットされている。またこれに使用さ
れる端部金具(4)は、上記実施例と同様に端板(4a)
と側板(4b)により形成され、端板(4a)には、挿通穴
(4f)が上記主筋(20)との対応位置に同数個設けられ
ている。
In the case of this embodiment, as shown in an enlarged view in FIGS. 10 and 11, the main bar (20) of the reinforcing bar basket (B) is cut into a certain length, and each end is threaded to form a hoop. Muscle (2
4) etc. are knitted in a cage, and a nut with a seat (23) is screwed and set so that the threaded portion of the end projects into the threaded portion (22). The end fitting (4) used for this is the end plate (4a) as in the above embodiment.
And the side plate (4b), the end plate (4a) is provided with the same number of insertion holes (4f) at positions corresponding to the main bars (20).

そして突出した前記ネジ切り部(22)が、端部金具
(4)が嵌め込まれた節部成形部分(33)の端板(4a)
よりやや内方に挿通穴(4f)と対向するように位置され
て、ネジ切り部(22)の端部に内ネジ付き緊張ボルト
(17)が挿通穴(4f)を通してねじ込みセットされる。
Then, the protruding threaded portion (22) is an end plate (4a) of the node forming portion (33) into which the end fitting (4) is fitted.
A tension bolt (17) with an inner screw is positioned slightly inward so as to face the insertion hole (4f), and a tension bolt (17) with an internal thread is screwed into the end of the threaded portion (22) and set.

固定板(10)及び緊張板(11)については、上記の実
施例と同様のものが使用され、この固定板(10)および
緊張板(11)に対する内ネジ付き緊張ボルト(17)の係
合方法は、ヘッデング加工の場合と同様に行なわれる。
As the fixing plate (10) and the tension plate (11), the same ones as those in the above-mentioned embodiment are used, and the engagement of the tension bolt (17) with the internal screw to the fixing plate (10) and the tension plate (11). The method is carried out as in the heading process.

以下、生コンクリートを型枠(K)内に充填し、主筋
(20)に緊張を与える工程は上記と同様であるが、ネジ
加工の場合は、端部金具(4)と主筋(20)の端部とは
係止されていないため、緊張を与えた場合に主筋(20)
のみが延びる。従って、緊張板(11)側の内ネジ付き緊
張ボルト(17)の長さは、図示するように、上記伸び量
を見込んだ長さにしなければならない。この緊張の際、
主筋(20)あるいは内ネジ付き緊張ボルト(17)が端部
金具(4)に接触することがあっても、該端部金具
(4)は節部成形部分(33)の内部に嵌め込まれている
ため、傾きや位置ずれ等を生じることなく所定の位置に
保持される。
Hereafter, the process of filling fresh concrete into the form (K) and applying tension to the main bar (20) is the same as the above, but in the case of screwing, the end fitting (4) and the main bar (20) are The main bars (20) when tensioned as they are not locked to the ends
Only extends. Therefore, the length of the tension bolt (17) with an inner screw on the tension plate (11) side must be set to a length that allows for the amount of extension, as shown in the figure. In this tension,
Even if the main bar (20) or the tension bolt (17) with an internal thread comes into contact with the end fitting (4), the end fitting (4) is fitted inside the knot forming part (33). Therefore, it is held at a predetermined position without causing tilting or displacement.

したがって、こうして上記同様に遠心成形を行なうこ
とにより、端部に節部(2)を有しかつ端部金具(4)
がずれなく冠着された所定寸法の第1図のような節杭
(F)が得られる。この場合、杭に導入した緊張力が緩
むのを、主筋(20)端部にネジ止めした座付きナット
(23)でコンクリートに定着させることで防いでいる。
Therefore, by performing centrifugal molding in the same manner as described above, the end portion has the node portion (2) and the end portion fitting (4).
Thus, the node pile (F) as shown in FIG. In this case, the tension force introduced into the pile is prevented from loosening by fixing it to the concrete with a nut with seat (23) screwed to the end of the main bar (20).

また第8図に示すように、型枠(K)の任意の位置、
例えば中央の節部成形部分(32)に二つの端部金具
(4)(4)を若干の間隔をあけて嵌め込み、コンクリ
ートの養生、硬化後に、この端部金具(4)(4)間で
主筋を切断することにより、一つの型枠(K)でもっ
て、杭端部を節部(3)とし端部金具(4)を冠着した
2以上の節杭(F)を簡易、且つ経済的に製造すること
が出来る。なお、図示していないが、型枠(K)の端部
より内方位置のどれか一つの節部成形部分(32)に、1
個の端部金具(4)を上記同様に嵌め込みセットすれ
ば、型枠全長を使わずに型枠(K)より短い節杭(F)
を製造することができる。
Further, as shown in FIG. 8, an arbitrary position of the form (K),
For example, two end metal fittings (4) and (4) are fitted into the central node molding portion (32) with a slight gap, and after the concrete is cured and hardened, between the end metal fittings (4) and (4). By cutting the main bar, two or more node piles (F) in which one end (3) of the pile ends and the end fittings (4) are capped with one formwork (K) are simple and economical. Can be manufactured in a simple manner. Although not shown, one of the knot-forming parts (32) located inward of the end of the mold (K) should be
If the individual end fittings (4) are fitted and set in the same manner as above, the knot pile (F) shorter than the form (K) can be used without using the entire form length.
Can be manufactured.

第9図は、節部(3)の端部金具(9)が節部成形部
分(33)の側面形状に対応した形状をなすものの製造方
法を示しており、第18図のごとき節杭(F)が得られ
る。この場合も、係合手段については、上記と同様に実
施できるが、特に節部成形部分(33)に嵌め込まれセッ
トされた端部金具(4)のずれ等が生じず、良好な状態
で実施できる。
FIG. 9 shows a manufacturing method of the end fitting (9) of the joint (3) having a shape corresponding to the side surface shape of the joint forming portion (33). As shown in FIG. F) is obtained. In this case as well, the engagement means can be implemented in the same manner as described above, but in particular, the end metal fitting (4) fitted and set in the node molding portion (33) will not be displaced, etc. it can.

上記の各実施例において、型枠端部の節部成形部分
(33)は、第2図あるいは第11図のように型枠端の内径
を節部径にしておく場合よりも、第8図あるいは第9図
のように胴部(1′)と同径にしておくほうが、端部金
具(4)の安定性はよくなる。
In each of the above-described embodiments, the knot portion molding portion (33) at the end of the mold has a shape as shown in FIG. 8 as compared with the case where the inner diameter of the mold end is made to be the nodal diameter as shown in FIG. 2 or 11. Alternatively, as shown in FIG. 9, if the diameter of the body (1 ') is made the same, the stability of the end fitting (4) will be improved.

また、上記の各実施例では、緊張ボルト(12)あるい
は内ネジ付き緊張ボルト(17)等を、型枠(K)の固定
板(10)に係止しているが、第12図のように、端部金具
(4)に主筋(20)のヘッデング部(21)を係止した状
態でこれを節部成形部分(33)にセットすれば、端部金
具(4)が節部(33)に接当して軸方向に移動しないた
め、緊張の反力とすることが出来る。
Further, in each of the above-mentioned embodiments, the tension bolt (12) or the tension bolt (17) with an internal screw is locked to the fixing plate (10) of the form (K), as shown in FIG. Then, when the heading portion (21) of the main bar (20) is locked to the end fitting (4) and is set in the knot forming part (33), the end fitting (4) is set to the knot (33). ) And does not move in the axial direction, it can be a reaction force of tension.

上記のように製造された節杭(F)は、第14図のよう
に、杭周に砂利、砕石等を充填して摩擦杭として、ある
いは、第15図のように複数の節杭(F)を連結して基礎
杭として使用されるもので、この場合において、端部に
節部が存するため、摩擦杭として杭先端部において大き
な支持力が期待でき、また節杭端部の端部金具同士の溶
着により、連結部分断面積が大きく、曲げ耐力が向上
し、安全かつ強固な基礎杭を得ることができる。
The node piles (F) manufactured as described above are filled with gravel, crushed stone, etc. around the piles as friction piles as shown in Fig. 14, or a plurality of node piles (F) as shown in Fig. 15. ) Is used as a foundation pile, and in this case, since there is a node at the end, a large supporting force can be expected at the tip of the pile as a friction pile, and the end fittings at the end of the node pile are also available. By welding the two together, the connecting portion has a large cross-sectional area, the bending strength is improved, and a safe and strong foundation pile can be obtained.

[発明の効果] 上記の本発明の製造方法によれば、端部金具は、型枠
の節部成形部分に嵌め込みセットされるため、型枠閉合
時や生コンクリート充填時、あるいは鉄筋籠に緊張を与
える場合や回転遠心成形時において、端部金具が傾いた
り、位置ずれ等が生じることがなく、所定の位置に確実
に保持される。
[Effects of the Invention] According to the above-described manufacturing method of the present invention, since the end fitting is set by being fitted into the knot forming portion of the form, tension is applied to the rebar cage when the form is closed or when fresh concrete is filled. The end fittings are not tilted or misaligned in the case of giving a pressure or during rotational centrifugal molding, and the end fittings are securely held at a predetermined position.

したがって、例えば少なくとも一方の端部に節部成形
部分を有する型枠を用いて、この端部の節部成形部分に
端部金具を嵌め込みセットして製造することにより、軸
方向中間部と少なくとも一方の杭端部を含む複数個所に
節部を有し、かつ少なくとも一方の杭端部の節部に端部
金具を傾きなく正確に冠着した前記効果のあるPC節付き
コンクリート杭を容易かつ確実に製造でき、その寸法精
度も向上する。
Therefore, for example, by using a mold having a knot shaped part on at least one end, and fitting and setting an end fitting to the knot formed part of this end, the axial intermediate part and at least one part are produced. Easily and reliably a concrete concrete concrete pile with the above-mentioned effect, which has joints at multiple places including the pile end and the end fittings are accurately attached to the joints of at least one pile end without tilting. Can be manufactured, and its dimensional accuracy is improved.

しかも、こうして製造されたPC節付きコンクリート杭
は、軸方向中間部のみでなく少なくとも一端部に有する
節部の存在のために、これを摩擦杭として使用した場合
にも、杭先端支持力が大きくなる。またこのPC節付きコ
ンクリート杭を杭端部の節部の端部金具で溶着して連結
することにより、連結断面積が大きくなり、それだけ水
平力に対する曲げ耐力が向上する。したがって、従来よ
りも安全かつ強固な基礎杭を造築できる。
Moreover, the concrete joint with PC joints manufactured in this way has a large pile tip support force even when it is used as a friction pile because of the presence of joints at least at one end as well as in the axial middle portion. Become. Also, by welding and connecting the concrete pegs with PC joints with the end fittings at the joints at the pile ends, the joint cross-sectional area is increased and the bending resistance against horizontal force is improved accordingly. Therefore, it is possible to construct a foundation pile that is safer and stronger than before.

また中間位置にある節部成形部分に、二つの端部金具
を背中合せに僅かな間隔をあけて嵌め込みセットして製
造することもでき、この場合、杭製造後に前記の二つの
端部金具間で主筋を切断することにより、一つの型枠で
端部を節部とした2以上の杭を、簡易、且つ経済的に製
造することができる。また型枠端部より内方位置のどれ
かの節部成形部分に1個の端部金具を嵌め込みセットし
て製造することもでき、この場合型枠全長を使わずに型
枠より短いPC節付きコンクリート杭を製造することがで
きる。
It is also possible to set the two end fittings by fitting them back-to-back at a slight interval in the node forming part in the intermediate position, and in this case, after the pile manufacturing, between the two end fittings By cutting the main bar, it is possible to easily and economically manufacture two or more piles whose end portions are node portions with one formwork. It can also be manufactured by fitting one end fitting into one of the knot forming parts located inward from the end of the form, and in this case, the PC knot shorter than the form without using the entire length of the form. It is possible to manufacture attached concrete piles.

さらに端部金具を嵌め込みセットする節部成形部分の
径を、他の節部成形部分より大きく拡径した型枠を用い
ることにより、杭端部の節部が中間の節部より大きく拡
径したPC節付きコンクリート杭を製造することができ、
この杭を用いることにより、基礎杭の先端支持力および
杭同士の連結強度がさらに向上する。
Furthermore, by using a form that the diameter of the knotted part where the end fittings are fitted and set is made larger than that of the other knotted part, the knot end of the pile end is expanded more than the middle knot. We can manufacture concrete piles with PC joints,
By using this pile, the tip supporting force of the foundation pile and the connection strength between the piles are further improved.

【図面の簡単な説明】[Brief description of drawings]

第1図は両杭端部の節部に端部金具を冠着したPC節付き
コンクリート杭の一部縦断側面図、第2図は前図の節付
コンクリート杭の製造方法の1例を示す平面図、第3図
は一方の端部のみを節部としたPC節付きコンクリート杭
の製造方法を示す一部欠截平面図、第4図(a)(b)
は上記方法で製造する場合の端部金具を示す正面図と断
面図、第5図は端部節部の径を中間節部より大きくした
PC節付きコンクリート杭の製造方法を示す一部の平面
図、第6図は固定板の正面図、第7図は緊張板の正面
図、第8図は主筋端部をネジ切りした場合のPC節付きコ
ンクリート杭の製造方法の実施例を示す平面図、第9図
は他の実施例を示す一部の平面図、第10図は同上の実施
例に使用する端部金具を示す正面図と断面図、第11図は
主筋端部をネジ切りした場合の一部の拡大断面図、第12
図はさらに他の実施例を示す一部の平面図、第13図は遠
心成形装置の全体を示す正面図、第14図および第15図は
一方の端部に節部を設けた節杭による基礎杭構造を示す
断面図、第16図〜第18図はそれぞれ端部節部の形態を異
にした節杭を示す正面図、第19図および第20図はそれぞ
れ従来の節杭による基礎杭構造を示す断面図である。 [符号の説明] (1)……胴部 (2)……節部 (3)……節部 (4)……端部金具 (4a)……端板 (4b)……側板 (4c)……ひょうたん状締結穴 (4d)……テーパ穴 (4e)……ネジ穴 (4f)……挿通穴 (10)……固定板 (10a)……ひょうたん状係合穴 (11)……緊張板 (11a)……ひょうたん状係合穴 (11b)……締結ネジ穴 (12)……緊張ボルト (13)……緊張ロッド (14)……係止ナット (15)……遠心タイヤ (16)……ロッド用穴 (17)……内ネジ付き緊張ボルト (20)……主筋 (21)……ヘッデング部 (22)……ネジ切り部 (23)……座付きナット (24)……フーブ筋 (31)……胴部成形部分 (32)……中間の節部成形部分 (33)……端部の節部成形部分 (34)……下型枠 (35)……上型枠 (B)……鉄筋篭 (F)……PC節付きコンクリート杭(節杭) (K)……型枠
Fig. 1 is a side view of a concrete section with concrete joints with end brackets attached to the joints on the ends of both piles. Fig. 2 shows an example of the method for manufacturing the concrete pile with joints in the previous figure. The plan view and FIG. 3 are partially cutaway plan views showing a method for manufacturing a concrete pile with a PC node having only one end as a node, and FIGS. 4 (a) and 4 (b).
Is a front view and a cross-sectional view showing the end fitting in the case of manufacturing by the above method. In FIG. 5, the diameter of the end joint is larger than that of the intermediate joint.
Partial plan view showing the method of manufacturing PC knotted concrete pile, Fig. 6 is a front view of a fixing plate, Fig. 7 is a front view of a tension plate, and Fig. 8 is a PC when the ends of the main bars are threaded. FIG. 9 is a plan view showing an embodiment of a method for manufacturing a knotted concrete pile, FIG. 9 is a partial plan view showing another embodiment, and FIG. 10 is a front view showing an end fitting used in the above embodiment. Sectional view, Fig. 11 is an enlarged sectional view of a part of the case where the end of the main bar is threaded, Fig. 12
The figure is a partial plan view showing still another embodiment, FIG. 13 is a front view showing the entire centrifugal molding apparatus, and FIGS. 14 and 15 show a node pile having a node portion at one end. Sectional views showing the foundation pile structure, Figures 16 to 18 are front views showing joint piles with different end joints, and Figures 19 and 20 are foundation piles using conventional joint piles. It is sectional drawing which shows a structure. [Explanation of symbols] (1) …… Body (2) …… Knots (3) …… Knots (4) …… End fittings (4a) …… End plates (4b) …… Side plates (4c) ...... Gourd-like fastening hole (4d) …… Tapered hole (4e) …… Screw hole (4f) …… Insertion hole (10) …… Fixing plate (10a) …… Gourd-like engagement hole (11) …… Tension Plate (11a) …… Gourd-like engagement hole (11b) …… Tightening screw hole (12) …… Tension bolt (13) …… Tension rod (14) …… Locking nut (15) …… Centrifugal tire (16) ) …… Rod hole (17) …… Tension bolt with internal screw (20) …… Main bar (21) …… Heading part (22) …… Screwed part (23) …… Seat nut (24) …… Hoof Muscle (31) …… Body part molding part (32) …… Middle node part molding part (33) …… End node part molding part (34) …… Lower formwork (35) …… Upper formwork ( B) …… Reinforcing bar cage (F) …… Co with PC section Cleat pile (Fushikui) (K) ...... formwork

Claims (7)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】型枠軸方向に所定の間隔をあけて軸方向複
数個所に節部成形部分を設けてなる開閉可能な円筒型枠
を用い、製造される節付き杭の端部に位置する型枠の節
部成形部分において、型枠の節部成形部分の内径と略同
径の端板とその周縁より延設した円筒状の側板とよりな
るキャップ状の節部用端部金具を、円筒状の側板が型枠
の節部成形部分におけ傾斜した側面部分を除く外周部分
に位置するように嵌め込んでセットするとともに、円筒
型枠内に鉄筋籠をセットし、然る後、型枠内部に生コン
クリートを充填するとともに鉄筋篭の主筋に緊張力を与
えて回転遠心成形により杭を製造するPC節付きコンクリ
ート杭の製造方法。
1. A mold which is openable and closable and is provided with a plurality of node molding portions at a plurality of axial positions at predetermined intervals in the axial direction of the mold, and is located at the end of a knotted pile to be manufactured. In the nodal part molding part of the mold, a cap-shaped nodal end fitting made of an end plate having substantially the same diameter as the inner diameter of the nodal part molding part of the formwork and a cylindrical side plate extending from its peripheral edge, Insert the cylindrical side plate so that it is located on the outer peripheral part of the mold, except for the inclined side part, in the node forming part, and set the rebar cage in the cylindrical form, then A method for manufacturing a concrete pile with a PC knot, in which the concrete is filled into the frame and a tension is applied to the main reinforcement of the reinforced cage to manufacture the pile by rotational centrifugal molding.
【請求項2】節部成形部分に嵌め込みセットした端部金
具の端板に有する係止穴に、型枠内にセットした鉄筋籠
を構成する主筋を係止させておいて、主筋に緊張力を与
えて杭を製造する請求項1に記載のPC節付きコンクリー
ト杭の製造方法。
2. A main bar constituting a rebar cage set in a form is locked in a locking hole provided in an end plate of an end fitting fitted and set in a molded part of a knot, and a tension force is applied to the main bar. The method for producing a concrete pile with a PC node according to claim 1, wherein the concrete pile is produced by applying the method.
【請求項3】型枠内にセットした鉄筋篭を構成する主筋
の端部を、節部成形部分に嵌め込みセットされた端部金
具の端板より側板延設側やや内方に位置させて、該主筋
に緊張力を与えるようにして杭を製造する請求項1に記
載のPC節付きコンクリート杭の製造方法。
3. The end of the main bar constituting the rebar cage set in the mold is located slightly inward of the side plate extending side from the end plate of the end fitting fitted and set in the knot molding part, The method for manufacturing a concrete-pile-equipped concrete pile according to claim 1, wherein the pile is manufactured by applying tension to the main bars.
【請求項4】端部金具を嵌め込みセットする節部成形部
分が、型枠の少なくとも一方の端部に設けられた節部成
形部分である請求項1〜3のいずれかに記載のPC節付き
コンクリート杭の製造方法。
4. The PC joint according to any one of claims 1 to 3, wherein the joint forming portion into which the end fitting is fitted and set is a joint forming portion provided on at least one end of the mold. Manufacturing method for concrete piles.
【請求項5】端部金具を嵌め込みセットする節部形成部
分が、型枠の軸方向中間部の節部成形部分の一つであ
り、該節部成形部分に一つもしくは二つの端部金具を嵌
め込みセットする請求項1〜3のいずれかに記載のPC節
付きコンクリート杭の製造方法。
5. A joint forming portion into which an end fitting is fitted and set is one of joint forming portions at an intermediate portion in the axial direction of the mold, and one or two end fittings are formed in the joint forming portion. The method for producing a concrete-clad concrete pile with a PC joint according to claim 1, wherein the concrete pile is fitted and set.
【請求項6】開閉可能な円筒型枠の軸方向中間部に所定
の間隔をあけて複数の節部成形部分を設けるとともに、
少なくとも一方の型枠端部にも節部成形部分を設けてな
ることを特徴とするPC節付きコンクリート杭の製造用型
枠。
6. A plurality of node molding portions are provided at predetermined intervals in an axially intermediate portion of an openable / closable cylindrical frame, and
A mold for manufacturing a concrete pile with a PC knot, characterized in that at least one of the mold ends is also provided with a knot forming part.
【請求項7】端部金具が嵌め込まれる杭端部位置の節部
成形部分の径を、他の節部成形部分より拡径して形成し
た請求項6に記載のPC節付きコンクリート杭の製造用型
枠。
7. The production of a PC knot-concrete concrete pile according to claim 6, wherein the diameter of the node molding portion at the end of the pile into which the end fitting is fitted is made larger than that of the other node molding portion. Formwork.
JP1086430A 1989-04-05 1989-04-05 Method for manufacturing concrete pile with PC joint and manufacturing form Expired - Fee Related JP2547088B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1086430A JP2547088B2 (en) 1989-04-05 1989-04-05 Method for manufacturing concrete pile with PC joint and manufacturing form

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1086430A JP2547088B2 (en) 1989-04-05 1989-04-05 Method for manufacturing concrete pile with PC joint and manufacturing form

Publications (2)

Publication Number Publication Date
JPH02266019A JPH02266019A (en) 1990-10-30
JP2547088B2 true JP2547088B2 (en) 1996-10-23

Family

ID=13886690

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1086430A Expired - Fee Related JP2547088B2 (en) 1989-04-05 1989-04-05 Method for manufacturing concrete pile with PC joint and manufacturing form

Country Status (1)

Country Link
JP (1) JP2547088B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101233674B1 (en) 2012-06-18 2013-02-15 차행탁 Coupling for the production of phc file
KR20210046190A (en) * 2019-10-18 2021-04-28 권현경 Forming device for concrete pile

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5739219B2 (en) * 2011-04-26 2015-06-24 日本コンクリート工業株式会社 Assembly jigs for concrete products and concrete product reinforcement
KR101331218B1 (en) * 2013-05-03 2013-11-20 김학진 Skin friction force and end bearing capacity reinforced multi section type pre-tensioned spun high strength concrete pile

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50161013A (en) * 1974-06-14 1975-12-26
JPS5595714A (en) * 1979-01-12 1980-07-21 Takechi Koumushiyo:Kk Pile unit and pile with knot
JPS5595713A (en) * 1979-01-12 1980-07-21 Takechi Koumushiyo:Kk Pile unit and pile with knot
JPS58204218A (en) * 1982-05-21 1983-11-28 Nitto Kogyo Kk Burying work of pile
JPS59111810A (en) * 1983-08-29 1984-06-28 株式会社武智工務所 Device for manufacturing concrete pile with centrifugal knot
JPH0313555U (en) * 1989-04-13 1991-02-12

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101233674B1 (en) 2012-06-18 2013-02-15 차행탁 Coupling for the production of phc file
KR20210046190A (en) * 2019-10-18 2021-04-28 권현경 Forming device for concrete pile
KR102256636B1 (en) * 2019-10-18 2021-05-25 권현경 Forming device for concrete pile

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