JP2542750B2 - Surface energy control method for plastics - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for controlling the surface energy of a plastic by subjecting the plastic surface to a plasma treatment or a corona treatment using a mixed gas of a fluorine compound or other various gases.

[0002]

2. Description of the Related Art
The plastic surface is fluorinated or co-treated by plasma-treating or corona-treating the plastic surface with a fluorine-containing compound or various other gases.
Various functionalizations of the solid surface are performed such as coating, surface hardness, water repellency, hydrophilicity, improvement of adhesiveness, prevention of migration of plasticizer, and plasma etching.

For example, as disclosed in JP-A-55-99932, by plasma-treating the surface of an organic polymer using CF ₄ or the like, the surface of the organic polymer is made water resistant and resistant. Provides chemical resistance and abrasion resistance. JP-A-58-180503 discloses that CF ₄ , C ₂ F _{4 and the} like are used to impart gas permeability and surface hardness functions to rubber, plastic and metal. JP-A-59-15
No. 9806 discloses that a fluoroalkene and a fluoroalkane are used to impart water resistance, solvent resistance, and surface hardness to polyethylene, polyacrylate, and the like. In JP-A-60-90225, corona treatment is carried out using a small amount of methyl ethyl ketone and SF ₆ to passivate the surface of polyester, polyethylene, polyamide, etc., and carbon such as fluorocarbon, difluoroethylene, etc. It is disclosed that the contained monomer is used to passivate the surface of plastic or the like by corona treatment at a pressure close to atmospheric pressure. In JP-A-56-118430, in order to prevent the plasticizer from eluting molded articles such as vinyl chloride resins, low temperature plasma treatment is performed using a mixed gas of fluorine gas or Freon gas and Ar, CO, etc. ,
It is described that at least a part of the surface of the vinyl chloride resin molded article is crosslinked and a part of the crosslinked layer is fluorinated in order to improve the required storage stability of platelets such as a blood bag.

Generally, when plasma of a fluorine-containing compound is used, fluorine atoms generated in the plasma cause a non-selective fluorination reaction with a bond on the surface of the plastic to be treated. Covered with atoms, the surface energy of the plastic after treatment is instantly extremely reduced like polytetrafluoroethylene (Teflon). On the other hand, it is known that a strong oxidation reaction occurs in the plasma of an oxidizing gas such as oxygen and the plastic surface is covered with a hydrophilic group, resulting in an extremely high surface energy. . In this case, non-oxidizing A
Similarly, even if r, N, etc. are used, the surface becomes strongly hydrophilic after being taken out into the air. Therefore, in the above conventional technique, the purpose is to raise or lower the surface energy of the plastic surface in a short time, and it is extremely difficult to arbitrarily obtain a desired surface energy value. . In other words, the conventional technique is merely to make hydrophilic or fluorinated, and no method for arbitrarily controlling the surface energy has been proposed. Fluorination method using mixed gas (JP-A-56-
No. 118430) does not arbitrarily control the surface energy.

Further, in the method described in JP-A-60-90225, since a passivated thin film is laminated on the surface of plastic or the like, there are practical problems such as poor adhesion to plastic and the like. It was also necessary to treat the toxic substances generated during the monomer activation.

[0006]

[Purpose] The present invention has been made in view of the above-described conventional problems, and it is possible to directly fluorinate molecules on the plastic surface by fluorine radicals generated during plasma treatment or corona treatment, or directly by oxygen-containing gas. It is an object of the present invention to provide a surface modification method which causes no reaction of the adhesion strength between a plastic surface and a thin film by coating or laminating a hydrophobic material on the surface of the plastic by carrying out a reaction. A further object of the present invention is to provide a method for controlling the surface energy of a plastic, which not only imparts hydrophilicity or hydrophobicity to the surface of the plastic but also controls the surface energy of the plastic.

[0007]

In order to achieve such an object, the present inventors have performed a plasma treatment or a corona treatment on a plastic surface using a fluorine-containing compound,
As a result of intensive studies on a method for controlling the surface energy of the plastic surface, a fluorine-containing compound which imparts hydrophobicity to the plastic surface by plasma treatment and oxygen, nitrogen, hydrogen, argon, helium or neon which imparts hydrophilicity by plasma treatment. By mixing an appropriate amount of adjusting gas such as, and performing plasma treatment or corona treatment using the mixed gas, the surface energy of the plastic surface can be arbitrarily controlled without the need to control the treatment time, temperature, frequency, etc. The inventors have found out what can be done and have completed the present invention.

That is, the plastic surface energy control method of the present invention comprises a fluorine-containing compound which is a saturated fluorocarbon compound or a sulfur fluoride compound, which imparts hydrophobicity to the plastic surface by plasma treatment , and a plastic compound.
Plasma is applied to the plastic surface using a mixed gas in which at least one of oxygen, nitrogen, and an inert gas, which imparts hydrophilicity to the plastic surface by the zuma treatment , is mixed.
During processing, the surface energy of the plastic surface is arbitrarily controlled by changing the mixing ratio of the mixed gas,
The desired adhesive strength or peel strength is obtained.

Here, any of the fluorine-containing compounds used in the present invention can be used as long as they are gaseous at room temperature or at the temperature of plasma treatment (corona treatment). It is preferable to use a saturated fluorocarbon compound or a saturated sulfur fluoride compound which has low toxicity and is nonflammable and which is gasified at room temperature or gasified at the temperature during discharge treatment. Such compounds include, for example, CF ₄ , C ₂ F, which has low toxicity and nonflammability.
_{6 and the} like, and SF ₆ and NF ₃ which are non-flammable and non-corrosive.

As the gas which imparts hydrophilicity by the plasma treatment (corona treatment), oxygen, nitrogen, hydrogen, an inert gas such as argon, helium or neon, or a mixture thereof can be mentioned. As the plastic that can be treated by the present invention, general polymer compounds that can be molded products can be applied. For example, polyether sulfone, polyethylene ether ketone, polyethylene, polyethylene terephthalate, polyimide, graphite-added polyethylene and the like. The shape of these plastics may be fibrous, plate-like, sheet-like, block-like or the like.

The surface energy of the plastics to be treated is controlled by changing the mixing ratio of the mixed gas of the fluorine-containing compound and the gas that imparts hydrophilicity. This mixing ratio varies depending on the plastic to be treated, but the treatment time is 15 minutes. For example, in the case of polyethylene terephthalate,
O ₂ : CF ₄ is 0: 100 and the contact angle with water is 101 degrees,
It can be changed to 90 degrees at 5:95, 24 degrees at 50:50, and 1.5 degrees at 75:25. Further, in the case of polyimide, O ₂ : CF ₄ is 0: 100 and the contact angle with water is 8
8 degrees, 82 degrees at 5:95, 16.5 degrees at 50:50, 7
It becomes 0 degrees at 5:25 and can be modified to be superhydrophilic. In graphite-added polyethylene, O ₂ : CF ₄ is 5:95.
Can be controlled to 165 degrees, 50:50 to 101.5 degrees, 75:25 to 20.5 degrees, and 100: 0 to 0 degrees. FIG. 10, FIG. 11 and FIG. 12 show the relationship between the ratio of oxygen in the mixed gas and the contact angle for the plastic.

The plasma discharge device preferably used in the plasma treatment is, as a plasma generating method, a direct current glow discharge and a low frequency discharge by an internal electrode system, a high frequency discharge by an internal electrode system, an external electrode system and a coil system, a waveguide system. Microwave discharge and electron cyclotron resonance discharge (ECR discharge) according to the method, but not limited to this, other methods can be used as long as they generate plasma and cause a reaction on the surface. .

[0013]

The present invention will be further described with reference to the following examples, but the present invention is not limited to these examples. Example 1 As a base material, a commercially available 100 μm thick polyethersulfone (PES) film was used as a fluorine-containing compound, and CF was used.
₄ , oxygen as the adjusting gas, and the plasma discharge device by the high frequency shown in FIG. 1 as the plasma discharge device,
The surface of the polyethylene sulfone film was subjected to electric discharge treatment.

The plasma apparatus shown in FIG. 1 includes a plasma generation system (high frequency power supply and impedance matching circuit) 1,
The plasma reaction system basically comprises a glass container 2, a gas supply path 3 for CF ₄ , a gas supply path ₄ for oxygen, a mixed gas supply path 5 for CF ₄ and oxygen, and an exhaust path 6. Electrodes 7 and 7'are arranged with a spacing of 0.5 cm, and a polyethylene sulfone film, which is the object to be treated 8, is set on the lower electrode 7 '.

The ratio of CF ₄ to oxygen is 75:25 (volume ratio)
The mixed gas is introduced into the glass container 2 which is the plasma reaction system at a pressure of 3 Torr at a flow rate of 200 cm / min through the gas supply passages 3, 4 and 5, and the effective power is 50 W and 13.5.
A high frequency power of 6 MHz is applied to the electrodes 7 and 7'to cause a discharge, and PE for 1 minute, 5 minutes, 15 minutes, 30 minutes and 60 minutes.
The S film surface was plasma treated. Examples 2 to 7 The ratio of CF ₄ oxygen was 60:40, 50:50 and 40: 6, respectively.
Example 1 at 0, 25:75, 0: 100 and 10:00 (volume ratio)
Plasma treatment was performed in the same manner as in.

The contact angle of water droplets, which is an index of surface energy, was measured with respect to the treated surface. Changes in the contact angle of water droplets in Examples 1 to 7 are shown in FIGS. 3 to 9 in relation to the plasma discharge treatment time. The value of this contact angle is
It did not change even if left in the air for several months.
As can be seen from the above results, all are in the equilibrium state after the treatment for 5 minutes.

Further, the relationship between the contact angle of the plastic surface after the plasma treatment for 15 minutes and the ratio of CF ₄ to oxygen is shown in FIG. 2 in each example. As you can see from Figure 2,
It is possible to obtain the volume ratio of CF ₄ and oxygen corresponding to the surface energy to be obtained.

[0018]

As is apparent from the above examples, according to the plastic surface energy control method of the present invention,
The surface energy of the plastic surface can be controlled arbitrarily,
This means that, for example, the wetting of the plastic surface can be changed arbitrarily.

In this case, it is very effective for adhesiveness or releasability. When an adhesive is to be adhered to the surface of an individual, if the individual that constitutes the adhesive, for example, a synthetic polymer, has the same surface as that of the synthetic polymer, It is clear that the best adhesion is obtained with the method of. If used for releasing the pressure-sensitive adhesive, various peel strengths can be obtained by using the same pressure-sensitive adhesive.

Further, the fluorine-containing compound used has a low toxicity,
Non-flammable saturated fluorocarbon compound or non-flammable,
If a non-corrosive sulfur fluoride compound is used, there is less risk of explosion and the like, and furthermore, the plastic surface can be modified by a simple method using an existing plasma device.

[Brief description of drawings]

FIG. 1 is a schematic view of a plasma discharge device used in a plastic surface energy control method of the present invention.

FIG. 2 is a graph showing the relationship between the contact angle of water droplets on the plasma-treated plastic surface and the ratio of CF ₄ to oxygen.

FIG. 3 is a graph showing the relationship between the contact angle of water droplets on the surface of the plasma-treated plastic of Example 1 and the treatment time.

FIG. 4 is a graph showing the relationship between the contact angle of water droplets on the surface of the plasma-treated plastic of Example 2 and the treatment time.

FIG. 5 is a graph showing the relationship between the contact angle of water droplets on the surface of the plasma-treated plastic of Example 3 and the treatment time.

FIG. 6 is a graph showing the relationship between the contact angle of water droplets on the plasma-treated plastic surface of Example 4 and the treatment time.

FIG. 7 is a graph showing the relationship between the contact angle of water droplets on the plasma-treated plastic surface of Example 5 and the treatment time.

FIG. 8 is a graph showing the relationship between the contact angle of water droplets on the surface of the plasma-treated plastic of Example 6 and the treatment time.

FIG. 9 is a graph showing the relationship between the contact angle of water drops on the plasma-treated plastic surface of Example 7 and the treatment time.

FIG. 10 is a diagram showing a relationship between a ratio of oxygen in a mixed gas and a contact angle after treatment of polyethylene terephthalate.

FIG. 11 is a diagram showing a relationship between a ratio of oxygen in a mixed gas and a contact angle after treatment of polyimide.

FIG. 12 is a diagram showing the relationship between the ratio of oxygen in a mixed gas and the contact angle after treatment of graphite-added polyethylene.

[Explanation of symbols]

 1 ... ・ Plasma generation system 2 ・ ・ ・ ・ Glass container 3, 4 ・ ・ ・ Gas supply path 5 ・ ・ ・ ・ ・ ・ Mixed gas supply path 6 ・ ・ ・ ・Exhaust path 7, 7 '... Electrode 8 ...

 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Sachiko Okazaki 2-20-11, Takaido East, Suginami-ku, Tokyo (56) References JP-A-56-118430 (JP, A) JP-A-60-25733 (JP, A) JP-A-56-147831 (JP, A) JP-A-57-87431 (JP, A)

Claims (1)

(57) [Claims] 1. A fluorine-containing compound, which is either a saturated fluorocarbon compound or a sulfur fluoride compound, which imparts hydrophobicity to the plastic surface by plasma treatment , and plasma.
Oxygen to impart hydrophilicity to the plastic surface by treatment, nitrogen, plug the plastic surface by using a mixed gas obtained by mixing at least one or more gases inert gas
A method for controlling surface energy of plastics, wherein the surface energy of the surface of the plastic is arbitrarily controlled by changing the mixing ratio of the mixed gas during the zuma treatment to obtain a desired adhesive strength or peel strength.