JP2520046Y2 - Electric furnace temperature measuring / sampling device - Google Patents
Electric furnace temperature measuring / sampling deviceInfo
- Publication number
- JP2520046Y2 JP2520046Y2 JP1991099295U JP9929591U JP2520046Y2 JP 2520046 Y2 JP2520046 Y2 JP 2520046Y2 JP 1991099295 U JP1991099295 U JP 1991099295U JP 9929591 U JP9929591 U JP 9929591U JP 2520046 Y2 JP2520046 Y2 JP 2520046Y2
- Authority
- JP
- Japan
- Prior art keywords
- scrap
- electric furnace
- molten metal
- probe
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Sampling And Sample Adjustment (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Description
【0001】[0001]
【産業上の利用分野】本考案は、金属材料の溶解、溶融
金属の精錬等に使用される電気炉で溶融金属の温度・成
分を測定するサンプリング装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sampling device for measuring the temperature and composition of molten metal in an electric furnace used for melting metal materials and refining molten metal.
【0002】[0002]
【従来の技術】精錬用の電気炉操業では、スクラップの
溶解後、溶融金属の成分・温度を所定の値とする精錬・
昇熱工程を実施する。このためスクラップの溶解後、溶
融金属の温度・成分を出鋼するまでに目標の値となるよ
う適宜測定しながら操業を継続していく必要があるが、
従来は溶融金属のサンプリング作業は電気炉の作業口か
ら人力により鉄製の柄杓で溶融金属を採取し、温度測定
の場合もプローブの溶融金属内への浸漬を同じ要領で行
っていた。このような溶融金属の成分・温度の測定は転
炉の操業でも必要で、溶融金属の成分・温度の測定作業
を成分・温度を検出するプローブをホルダーに装着し、
走行可能な台車にホルダーを固定した装置を遠隔操作で
台車を走行させて実施する技術が使用されている。近年
電気炉業界では危険作業の廃止、操業自動化、生産性向
上のため、転炉の技術を電気炉で適用することが考えら
れている。2. Description of the Related Art In the operation of an electric furnace for refining, after the scrap is melted, the refining and
Carry out the heating step. For this reason, after melting the scrap, it is necessary to continue the operation while appropriately measuring the temperature and composition of the molten metal until the steel is tapped.
Conventionally, the molten metal sampling work was performed by manually extracting the molten metal from the work opening of the electric furnace with an iron ladle and dipping the probe in the molten metal in the same manner when measuring the temperature. Such measurement of molten metal composition / temperature is necessary even in the operation of a converter, and the work of measuring molten metal composition / temperature is mounted on the holder with a probe that detects the composition / temperature.
A technique is used in which a device in which a holder is fixed to a trolley capable of traveling is carried out by remotely driving the trolley. In recent years, it has been considered in the electric furnace industry to apply converter technology to electric furnaces in order to abolish dangerous work, automate operations, and improve productivity.
【0003】[0003]
【考案が解決しようとする課題】しかるに、電気炉の場
合は転炉の場合と異なり、炉内はスクラップという固体
から溶解して溶融金属の液体へと変化していき、転炉の
場合のように常に溶融金属の液体状態のみではない。ま
た、電気炉の操業において溶融金属の成分・温度はなる
べく早い時期に測定し、その後の精錬の昇熱工程の作業
判断をとる必要があり、このため電気炉での溶融金属の
成分・温度の測定時期はスクラップが完全に溶解してお
らず、スクラップと溶融金属が共存している状況が一般
的である。[Problems to be Solved by the Invention] However, in the case of an electric furnace, unlike in the case of a converter, the inside of the furnace is changed from scrap solids to molten metal liquid and changes into liquid metal. The liquid state of molten metal is not always the only one. In addition, in the operation of the electric furnace, it is necessary to measure the composition and temperature of the molten metal as early as possible, and to make a work decision on the subsequent heating process of refining. At the time of measurement, scrap is not completely melted, and scrap and molten metal coexist.
【0004】これらのことより電気炉で転炉の技術を適
用しようとした場合、台車を走行させ、プローブを溶融
金属内に浸漬させて測温・サンプリングしようとした
時、浸漬部位にスクラップが存在していたらプローブの
折損または装置の破損という事故発生につながり、電気
炉で転炉の技術を適用しても安定して使用できないとい
う欠点を有していた。From these things, when trying to apply the technology of the converter in the electric furnace, when the carriage is run and the probe is immersed in the molten metal to measure the temperature and sample, scrap is present in the immersed part. If this happens, an accident such as breakage of the probe or breakage of the device may occur, and even if the converter technology is applied to the electric furnace, it has a drawback that it cannot be used stably.
【0005】本考案は、電気炉において炉内にスクラッ
プと溶融金属が共存した状況でも、プローブの折損また
は装置の破損なく溶融金属の測温・サンプリング作業を
可能とする装置を提供することを目的とする。An object of the present invention is to provide an apparatus capable of measuring temperature and sampling molten metal without breaking the probe or damaging the apparatus even when scrap and molten metal coexist in the electric furnace. And
【0006】[0006]
【課題を解決するための手段】本考案の要旨とするとこ
ろは、炉内溶融金属の温度または成分を測定するプロー
ブを装着するホルダーに、該プローブの先端より突出す
るようにスクラップ検出棒を取り付け、スクラップ検出
棒からの信号でホルダーを固定した台車が自動停止する
制御装置を備えたことを特徴とする電気炉の測温・サン
プリング装置にある。The gist of the present invention is to attach a scrap detection rod to a holder for mounting a probe for measuring the temperature or composition of molten metal in a furnace so as to project from the tip of the probe. The temperature measuring / sampling device for an electric furnace is provided with a control device for automatically stopping a trolley with a holder fixed by a signal from a scrap detection rod.
【0007】[0007]
【作用】本考案においては、プローブより突出したスク
ラップ検出棒を備えているため、浸漬部位にたとえスク
ラップが存在していても強度を有したスクラップ検出棒
が先にスクラップに当るためプローブの折損はなくな
り、またスクラップ検出棒がスクラップに当った時の信
号で台車の駆動を自動的に停止し、後退方向に切り替え
る制御装置を備えているため、装置に無理な力を掛ける
こともなくなり、装置の破損もなくなることとなる。勿
論、停止後に手動押釦によって後退等の次の動作の操作
を行なってもよい。In the present invention, since the scrap detection rod protruding from the probe is provided, even if the scrap is present in the immersion portion, the scrap detection rod having strength hits the scrap first, so that the probe is not broken. Also, since the scrap detection rod automatically stops driving the truck with a signal when the scrap hits the scrap, and has a control device that switches to the backward direction, there is no need to apply excessive force to the device. There will be no damage. Of course, after the stop, the operation of the next operation such as backward movement may be performed by the manual push button.
【0008】[0008]
【実施例】図1は、本考案による電気炉の測温・サンプ
リング装置の例図を示す。電気炉9内の溶融金属11の
成分・温度を測定するプローブ4はホルダー3に装着さ
れ、該ホルダー3は、架構(図示せず)により支持され
た走行フレーム1の上を走行する台車2に固定されてい
る。台車2の走行の手段としては例図では走行フレーム
の先端・後端にスプロケット8a、8b中央にスプロケ
ット8cを設け、台車2の前後に連結されたチェーン7
に駆動装置6で前進または後退の力を働かせて走行させ
る方式を示しているが、他の方式でもかまわない。DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows an example of a temperature measuring / sampling device for an electric furnace according to the present invention. A probe 4 for measuring the composition and temperature of the molten metal 11 in the electric furnace 9 is mounted on a holder 3, and the holder 3 is mounted on a carriage 2 traveling on a traveling frame 1 supported by a frame (not shown). It is fixed. As an example of the means for traveling the trolley 2, the chain 7 connected to the front and rear of the trolley 2 is provided with sprockets 8a at the front and rear ends of the traveling frame and sprocket 8c at the center of the frame.
Although the method of driving the vehicle with the drive device 6 exerting forward or backward force is shown in the above, other methods may be used.
【0009】ホルダー3にプローブ4より進行方向に突
出した長さを有するスクラップ検出棒5がボルトまたは
コッターなどの固定方法(図示せず)で強固に固定され
ている。測温・サンプリング装置は常時は炉外で待機し
ており、測定時に電気炉の炉蓋10あるいは炉体9に取
り付けられた(例図では炉蓋に取り付けられたものを示
す)測温・サンプリング装置用開口部12の蓋(図示せ
ず)を開け、台車2を下降させていく。この時、浸漬予
定部位にスクラップがあった場合には、まずスクラップ
検出棒5がスクラップと当ることとなり、それ以上の下
降が困難となり走行停止状態となる。この時、図2に示
した駆動装置6の例図で説明すると、電動機13の出力
部分にカムクラッチ機構14を設けることで台車2の走
行が停止しても装置全体に異常な力を作用させない構造
とし、さらにスプロケット8dに直結させたパルス発信
装置15を設置してスクラップ検出棒停止の信号として
パルス発信装置15の変化度合いを検出して自動停止さ
せ、必要に応じて自動的に台車2を後退制御させる。図
3に、この制御装置のフローの一例を示す。A scrap detection rod 5 having a length protruding from the probe 4 in the traveling direction is firmly fixed to the holder 3 by a fixing method (not shown) such as a bolt or a cotter. The temperature measuring / sampling device is always on standby outside the furnace, and is attached to the furnace lid 10 or the furnace body 9 of the electric furnace at the time of measurement (an example is shown attached to the furnace lid). The lid (not shown) of the device opening 12 is opened, and the carriage 2 is lowered. At this time, if there is scrap in the part to be immersed, the scrap detection bar 5 first comes into contact with the scrap, making it difficult to descend further and the vehicle is stopped. At this time, to explain with an example of the drive device 6 shown in FIG. 2, by providing the cam clutch mechanism 14 at the output portion of the electric motor 13, even if the traveling of the carriage 2 is stopped, an abnormal force is not applied to the entire device. Further, a pulse transmission device 15 having a structure and directly connected to the sprocket 8d is installed to detect the degree of change of the pulse transmission device 15 as a scrap detection rod stop signal to automatically stop, and automatically move the carriage 2 as necessary. Retreat control. FIG. 3 shows an example of the flow of this control device.
【0010】スクラップ検出棒5の溶融金属内への浸漬
時間は、測定時もスクラップ検出時も極わずかで鋼製で
も溶損の程度は小さいが、スラグの付着が生じるためス
ラグの付着しにくい鋳鉄材料をスクラップ検出棒5の母
材とするか、またジルコニア系、鉄クロム系などの粉末
をスクラップ検出棒5の表面にコーティングしてもよ
い。The immersion time of the scrap detection rod 5 in the molten metal is extremely small both during measurement and scrap detection, and the degree of melting loss is small even with steel, but since slag adheres, cast iron is less likely to adhere. The material may be the base material of the scrap detection rod 5, or the surface of the scrap detection rod 5 may be coated with powder such as zirconia-based or iron-chromium-based powder.
【0011】[0011]
【考案の効果】以上に説明したように、本考案による電
気炉の測温・サンプリング装置は電気炉炉内状況がスク
ラップと溶融金属が共存している状況においてもプロー
ブの折損また装置の破損なく遠隔で操作できることとな
り、安定して測定を行うことができる。このため作業者
の危険作業の解消ができるとともに、操業の自動化が可
能となり、生産性の向上・操業コストの低減に貢献する
ものである。As described above, the temperature measuring / sampling device for an electric furnace according to the present invention does not break the probe or damage the device even when scrap and molten metal coexist in the electric furnace. Since it can be operated remotely, stable measurement can be performed. Therefore, the dangerous work of the worker can be eliminated and the operation can be automated, which contributes to improvement of productivity and reduction of operation cost.
【図1】本考案の電気炉の測温・サンプリング装置の構
造例を示す図である。FIG. 1 is a diagram showing a structural example of a temperature measuring / sampling device for an electric furnace of the present invention.
【図2】本考案による駆動装置部の制御機構を含めた機
構図である。FIG. 2 is a mechanism diagram including a control mechanism of a drive unit according to the present invention.
【図3】制御フローの一例を示す図である。FIG. 3 is a diagram showing an example of a control flow.
1 走行フレーム 2 台車 3 ホルダー 4 プローブ 5 スクラップ検出棒 6 駆動装置 11 溶融金属 1 Travel Frame 2 Bogie 3 Holder 4 Probe 5 Scrap Detecting Rod 6 Driving Device 11 Molten Metal
フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 G01N 1/10 G01N 1/10 S (72)考案者 高橋 誠 福岡県北九州市戸畑区大字中原46−59 新日本製鐵株式会社 機械・プラント事 業部内 (56)参考文献 実開 平1−120661(JP,U)Continuation of front page (51) Int.Cl. 6 Identification number Reference number within the agency FI Technical indication location G01N 1/10 G01N 1/10 S (72) Creator Makoto Takahashi 46-59 Nakahara, Tobata-ku, Kitakyushu, Fukuoka New Nippon Steel Co., Ltd., Machinery & Plant Division (56) References: Kaihei Hei 1-120661 (JP, U)
Claims (1)
るプローブを装着するホルダーに、該プローブの先端よ
り突出するようにスクラップ検出棒を取り付け、スクラ
ップ検出棒からの信号でホルダーを固定した台車が自動
停止する制御装置を備えたことを特徴とする電気炉の測
温・サンプリング装置。1. A trolley in which a scrap detection rod is attached to a holder for mounting a probe for measuring the temperature or composition of molten metal in a furnace so as to project from the tip of the probe, and the holder is fixed by a signal from the scrap detection rod. A temperature measuring / sampling device for an electric furnace, which is equipped with a control device that automatically stops.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991099295U JP2520046Y2 (en) | 1991-12-02 | 1991-12-02 | Electric furnace temperature measuring / sampling device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991099295U JP2520046Y2 (en) | 1991-12-02 | 1991-12-02 | Electric furnace temperature measuring / sampling device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0547800U JPH0547800U (en) | 1993-06-25 |
JP2520046Y2 true JP2520046Y2 (en) | 1996-12-11 |
Family
ID=14243647
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1991099295U Expired - Lifetime JP2520046Y2 (en) | 1991-12-02 | 1991-12-02 | Electric furnace temperature measuring / sampling device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2520046Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101504280B1 (en) * | 2013-10-14 | 2015-03-19 | 동국제강주식회사 | METHODE OF FeO PREDICTION FOR MOLTEN SLAG IN ELECTRIC ARC FURNACE |
-
1991
- 1991-12-02 JP JP1991099295U patent/JP2520046Y2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0547800U (en) | 1993-06-25 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 19960528 |