JP2506532B2 - Three-layer elastic knitted fabric and its knitting method - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION The present invention relates to shock absorption, heat insulation,
The present invention relates to a knitted fabric used for sports clothing, industrial clothing, general clothing, footwear, interiors of automobiles, furniture, daily necessities, etc., which require functions such as flexibility and fit, and a knitting method thereof.

[0002]

2. Description of the Related Art Conventionally, as a cloth used for the above purpose,
Laminate a sheet or film of rubber, synthetic resin elastomer, etc. on the back side of a woven fabric or knitted fabric, or pile a pile of fibers on a fabric or sheet to overlay fabrics or sheets with different functions and different functions. In many cases, a multi-layered structure was used by joining. For example, JP-A-63-28954 discloses an elastic warp knitted fabric in which a 4-needle, single-needle bed warp knitting machine equipped with sinker piles is used, and elastic yarns are arranged in the middle cloth. To a plastic sheet, etc.
An elastic warp knitted fabric used for automobile interiors and the like is described.

[0003]

However, the above-mentioned multi-layered fabric has many unsolved points in terms of breathability, shape retention, familiarity when worn, water resistance and the like, and basically has a different structure. Since the items are joined using an adhesive, etc., if they are used for a long period of time, the knitted fabric will fray due to washing,
There was a problem such as peeling. The present invention is a knitted fabric that satisfies the above-mentioned problems such as breathability and familiarity when worn, and is an integrated multifunctional knitted fabric that can be produced without the need for laminating different materials. It was completed for the purpose of providing.

[0004]

SUMMARY OF THE INVENTION The present invention uses a double Russell knitting machine having two opposing needle rows and five or more needles, and uses three surface layers, an intermediate layer and a back layer. A knitted fabric that is knitted into layers, and an elastic yarn or a covering yarn having an elastic yarn as a core yarn is knitted in each of the front surface layer and the back surface layer by using two or more sheets of elastic yarn, and the intermediate layer is , 20-40 denier synthetic fiber monofilament other than substantially elastic yarn
An elastic knitted fabric having a three-layer structure is provided, which is characterized in that Furthermore, it has two rows of needles facing each other,
Using a double Russell knitting machine equipped with five or more stitches, knitting the front surface layer and the back surface layer with two or more stitches, respectively, and using an elastic yarn, Synthetic fiber monofilament of 20 to 40 denier other than elastic yarn is fed by covering yarn with elastic yarn as core yarn.
Filaments and knit the above-mentioned elastic yarns or covering yarns on the front surface layer and the back surface layer, substantially before the intermediate layer.
Provided is a knitting method of a three-layer structure elastic knitted fabric, which comprises knitting with a synthetic fiber monofilament .

[0005]

[Examples and Actions] The three-layer elastic knitted fabric and the knitting method of the three-layer elastic knitted fabric of the present invention will be described. The elastic knitted fabric having the three-layer structure is composed of three layers of a surface layer, an intermediate layer and a back layer, and these three layers are knitted integrally as a knitted fabric. Of these, the front and back layers are
Each of the knitted yarns is made of two or more strands , and an elastic yarn or a covering yarn (hereinafter collectively referred to as elastic yarn) is knitted. As the core yarn of the elastic yarn or the covering yarn, it is preferable to use a polyurethane spandex yarn. In the present invention, the elastic yarn means a fiber having an elongation of 400 to 900%, preferably 400 to 650%. The ratio of elastic yarn knitted into the front surface layer and the back surface layer is about 10 to 50% by weight.

The middle layer is a non-elastic yarn of substantially synthetic fibers.
Organize. As the synthetic fiber, polyester fiber, polyamide fiber, polyolefin fiber, polyacrylonitrile fiber, polyvinyl alcohol fiber, rayon fiber,
Monofilaments such as cellulose acetate fibers
It The type and fineness of the fibers of the intermediate layer are selected according to the purpose of use of the knitted fabric. For example, when using polyamide fiber or polyester fiber, the fineness is usually 20 to 5
Using those 0 denier, but not preferable be used 20 to 40 denier polyamide fiber, the polyester fiber when used in clothing and footwear. To integrate the middle-layer and the surface layer and the back layer, 1 part of elastic fibers constituting the surface layer or the back surface layer may be mixed knitting the intermediate layer.

The three-layer structure elastic knitted fabric of the present invention has two opposing layers.
Knit into three layers using a double Russell knitting machine with five or more barbs with a row of needles. By knitting using such a knitting machine, it is possible to knit the three-layer elastic knitted fabric of the present invention in which the three layers of the front surface layer, the intermediate layer and the back surface layer are integrated. In this type of knitting machine, the number of gauges per inch is usually used in the range of 16 to 28, but in the present invention, it is 24 to 36, preferably 2
It is used in the range of 8 to 32. Increase the loop density,
This is for knitting a flexible and strong knitted fabric.

In knitting the knitted fabric, the thickness of the intermediate layer can be changed by the distance between the facing trick plates and the amount of the yarn to be delivered. Usually, it is advisable to set the distance between the trick plates to 1 to 6 mm and adjust the amount of yarn to be fed so that the thickness of the knitted fabric is about 1.5 to 10 mm. The elastic fiber is usually fed at a draft rate of 100 to 250%, preferably 150 to 200%. A knitted fabric with stretch can be obtained by half-knitting the front surface layer and the back surface layer, or on either side. When the elastic fiber is knitted in a closed loop, the fiber constituting the intermediate layer having high fastness and good dyeability can be exposed on the surface. The front layer and the back layer are
The type of fibers used, the knitting structure, etc. may be the same or different. FIG. 1 is a diagram schematically showing an example of a cross section of a three-layer elastic knitted fabric of the present invention, which is knitted by using a double raschel knitting machine having 5 sheets. L in the figure indicates the fibers fed by the reeds. The three-layer elastic knitted fabric of the present invention will be specifically described below with reference to examples.

[0009]

EXAMPLES Example 1 Gauge number is 30 G / inch and needle bed spacing is 1 m.
A 1.8 mm thick book for shoe material, using a double Russell knitting machine (made by KARL MAYER (Germany): DR-5) with a length of 5 mm and a trick plate spacing of 1 mm. The three-layer elastic knitted fabric of the invention was knitted. The evaluation results of the yarns used, the amount of delivered yarns, the knitting structure, and the knitted fabric were as follows. 2 shows the knitting structure of this embodiment. (1) Yarn used Back gusset (L1) Spandex yarn 40 denier:
Draft ratio 180% (L2) Polyamide yarn 50 denier x 12 filament Medium-sized (L3) Polyamide yarn 20 denier x
1 filament (L4) Polyamide yarn 50 denier x 12 filaments Front comb (L5) Spandex yarn 40 denier:
Draft ratio 180% (2) Knitting structure Runner after-sales (L1) 10/11/12/11 104cm (L2) 32/22/01/11 156cm Medium-sasa (L3) 10/01/12/21 400cm ( L4) 11/32/22/01 156cm Maeda (L5) 11/10/11/12 104cm Knitting machine course / inch 50 Finishing course / inch 60 Finishing wale / inch 42 (3) Knitting fabric evaluation results (Implementation: Toyama Industrial Technology Center, Textile Research Institute) a) Stress during constant elongation of finished knitted fabric (test length: 10 cm, sample width: 2.5 cm, tensile speed: 30 cm / min) Wale direction Course direction elongation (%) 30 50 30 50 Stress at constant elongation (gf) 370 638 615 2110 b) Breathability (breathability tester: KES F-8) Elongation (%) 0 30 3 Conventional product Wale direction Course direction Cotton fabric Breathability (cc / cm2 / s) 59.7 86.5 130.0 2.3 The knitted three-layer elastic knitted fabric of the present invention is bulky, fit and breathable. The sex was also very good. I actually tried it on sports shoes, but it has an outstandingly popular feeling compared to conventional products, it has good ventilation and hygiene, and its durability against water is also significantly improved.

In this embodiment, L1 and L2, L4 and L
Although knitting was done with the half-structure of 5 and 5, the elasticity is increased to the same degree regardless of whether it is open or closed.

Example 2 The gauge number is 30 G / inch and the needle bed spacing is 3 m.
A 5 mm thick double Russell knitting machine (Karl Mayer (Germany): DR-5) with a trick plate spacing of 3 mm and a 3.5 mm thick book for shoe material. The three-layer elastic knitted fabric of the invention was knitted. The evaluation results of the yarns used, the amount of delivered yarns, the knitting structure, and the knitted fabric were as follows. Further, FIG. 3 illustrates the knitting structure of this embodiment. (1) Yarn used Back gusset (L1) Spandex yarn 40 denier:
Draft ratio 180% (L2) Polyester yarn 50 denier x 24
Filament Nakasa (L3) polyester yarn 20 denier × 1 filament (L4) polyester yarn 50 denier × 24
Filament front thread (L5) spandex yarn 40 denier:
Draft ratio 180% (2) Knitting structure Runner After-sales (L1) 10/11/12/11 104cm (L2) 23/22/10/11 156cm Medium-sasa (L3) 10/01/12/21 600cm ( L4) 11/23/22/10 156cm Maeda (L5) 11/10/11/12 104cm Knitting machine course / inch 50 Finishing course / inch 60 Finishing wale / inch 40 (2) Evaluation result of knitted fabric (Implementation: Toyama Industrial Technology Center, Textile Research Institute) a) Stress during constant elongation of finished knitted fabric (test length: 10 cm, sample width: 2.5 cm, tensile speed: 30 cm / min) Wale direction Course direction elongation (%) 30 50 30 30 50 Stress at constant elongation (gf) 570 998 538 1583 b) Breathability (breathability tester: KES F-8) Elongation (%) 0 30 3 Wale direction course direction air permeability (cc / cm2 / s) 60.8 84.2 139.9 other evaluation results of product was approximately the same as in Example 1.

[0012]

Since the three-layer elastic knitted fabric of the present invention itself has a multi-layered structure, it is not necessary to bond other materials to achieve the desired function. There is no bonding surface, and the threads of the surface layer, middle layer, and back layer are entangled with each other, so they have durability against water, and they may fray or separate during washing or long-term use. There is no. Since it does not have rubber sheets or plastic flumes stacked on it, it has high breathability, and is highly flexible and stretchable. Therefore, it has a good fit and is hygienic. Appropriate fibers and knitting conditions can be selected in a wide range, and it is easy to design the structure of the knitted fabric according to the purpose of use. For example, water absorption can be added by knitting cotton yarn or rayon yarn. Further, when the method for knitting a knitted fabric of the present invention is used, the above knitted fabric can be knitted in one step using a commercially available knitting machine, and its productivity is high, which is very economical.

[Brief description of drawings]

FIG. 1 is a view schematically showing an example of a cross section of a three-layer structure elastic knitted fabric of the present invention.

2 is a knitted fabric structure chart of Example 1. FIG.

FIG. 3 is a knitted fabric structure diagram of Example 2.

Claims (2)

(57) [Claims] 1. A knitted fabric which is knitted in three layers of a front layer, an intermediate layer and a back layer by using a double Russell knitting machine having two rows of needles facing each other and having five or more stitches. Then, an elastic yarn or a covering yarn having an elastic yarn as a core yarn is knitted by using two or more sheets for each of the front surface layer and the back surface layer, and the intermediate layer is substantially made of a material other than the elastic yarn. 20-40 denier
A three-layer elastic knitted fabric characterized by being knitted with a synthetic fiber monofilament . 2. A double Russell knitting machine having two rows of needles facing each other and equipped with five or more needles, and knitting a front surface layer and a back surface layer with two or more needles each. In addition, an elastic thread or a covering thread having an elastic thread as a core thread is fed to the front and rear sashes, and a synthetic denier of 20 to 40 denier other than the elastic thread is provided to the intermediate step.
A fiber monofilament is fed, the above-mentioned elastic yarn or covering yarn is woven into the front surface layer and the back surface layer, and the intermediate layer is substantially the synthetic fiber monofilament.
Organized in cement, it three-layer structure elastic knitted fabric knitting method according to claim.