JP2505488Y2 - Fusing type pipe fitting - Google Patents
Fusing type pipe fittingInfo
- Publication number
- JP2505488Y2 JP2505488Y2 JP1990402626U JP40262690U JP2505488Y2 JP 2505488 Y2 JP2505488 Y2 JP 2505488Y2 JP 1990402626 U JP1990402626 U JP 1990402626U JP 40262690 U JP40262690 U JP 40262690U JP 2505488 Y2 JP2505488 Y2 JP 2505488Y2
- Authority
- JP
- Japan
- Prior art keywords
- pipe joint
- pipe
- joint body
- fusion
- heating wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Branch Pipes, Bends, And The Like (AREA)
Description
【0001】[0001]
【産業上の利用分野】本考案は、融着式管継手、詳しく
は熱可塑性樹脂のような熱溶融性合成樹脂で管継手本体
が作られており、その管継手本体と管体とを熱融着させ
て両者を接続する形式の管継手に関する。BACKGROUND OF THE INVENTION The present invention relates to a fusion-bonded pipe joint, more specifically, a pipe joint body made of a heat-melting synthetic resin such as a thermoplastic resin. The present invention relates to a pipe joint of a type that is fused and connected to each other.
【0002】[0002]
【従来の技術】ガス配管などに用いられるポリエチレン
管や、給水・給湯配管に用いられるポリブテン管などの
管体は接着剤での接合ができないところから、上述の融
着式管継手を用いて接続することが多い。図4に示すよ
うに、融着式管継手8を用いた上記種類の管体P,P同
士の接続作業は、従来、治具9の台座91で管継手8を
支持させると共に、その管継手8に差し込んだ管体P,
Pを治具9のクランプ92A,92Aと92B,92B
によりばね93A,93Bの力にて挾持して位置決めす
るという前準備を行った後、管継手8の発熱線81を通
電により発熱させ、その熱により管継手8の合成樹脂層
や管体の管壁を溶融させて両者を熱融着するという工程
を経て行われていた。なお、82は電極端子である。2. Description of the Related Art Pipes such as polyethylene pipes used for gas pipes and polybutene pipes used for water supply and hot water supply pipes cannot be joined with an adhesive. I often do it. As shown in FIG. 4 , in the connection work of the pipes P of the above-described type using the fusion-bonded pipe joint 8, the pipe joint 8 is conventionally supported by the pedestal 91 of the jig 9, and the pipe joint is The tube P inserted in 8,
P is the clamps 92A, 92A and 92B, 92B of the jig 9.
After the preliminary preparation of holding and positioning by the force of the springs 93A, 93B, the heating wire 81 of the pipe joint 8 is heated by energization, and the heat causes the synthetic resin layer of the pipe joint 8 and the pipe of the pipe body to be heated. It was performed through a process of melting the wall and heat-sealing the both. Reference numeral 82 is an electrode terminal.
【0003】このような接続作業において、治具9は管
継手8を管体Pと同心状に保持して融着箇所に外力が加
わらないようにするために必要であり、この治具9を用
いずに接続作業を行うと、溶融箇所の溶融状態が各部で
不均一になったり、溶融時に管継手8や管体Pが自重に
より撓んで両方の管体P,Pがまっすぐに接続されなか
ったりすることがある。しかし、治具9を用いなければ
ならない接続作業は治具9に要する費用だけ割高になる
ばかりでなく、治具9を管継手8の両側の管体P,Pに
セットしたり、その治具9の大きさを見込んで地面を広
く掘り治具9の取り外しを行うスペースを確保したりす
るのに手間がかかって煩わしいという問題があり、その
ことが融着式の管継手8の普及を妨げている。In such connection work, the jig 9 is necessary to hold the pipe joint 8 concentrically with the pipe body P and prevent external force from being applied to the fusion-bonded portion. If the connection work is performed without using the pipes, the melting state of the melting portion becomes uneven in each part, or the pipe joint 8 or the pipe body P is bent by its own weight at the time of melting, so that both pipe bodies P, P are not directly connected. It may happen. However, the connection work which requires the use of the jig 9 is not only expensive due to the cost required for the jig 9, but also the jig 9 is set on the pipes P, P on both sides of the pipe joint 8, There is a problem in that it is troublesome and time-consuming to secure a space for digging the ground widely for digging the size of 9 and removing the jig 9, which hinders the spread of the fusion-bonded pipe joint 8. ing.
【0004】[0004]
【考案が解決しようとする課題】本考案は以上の事情に
鑑みてなされたもので、管継手自体に、管体に対する調
心保持機能を具備させることによって、図4のような治
具9を必要としない融着式管継手を提供することを目的
とする。The present invention has been made in view of the above circumstances, and a jig 9 as shown in FIG. 4 is provided by providing the pipe joint itself with a function of maintaining the centering of the pipe body . It is an object of the present invention to provide a fusion splicing joint that does not require it.
【0005】[0005]
【課題を解決するための手段】請求項1の考案による融
着式管継手は、内面に沿って発熱線が配設された熱溶融
性合成樹脂製の管継手本体における端部に、管継手本体
の軸線側に近づきながら軸線方向外方に延び出た複数の
突片が形成され、これらの突片が、上記管継手本体に差
し込まれた管体の外面に弾接し、共働してその管継手本
体を管体に対して同心状に保持するように構成されてい
るものである。According to a first aspect of the present invention, there is provided a fusion-bonding type pipe joint, wherein a heat-melting synthetic resin pipe joint main body having a heating wire along its inner surface is provided at an end portion of the pipe joint. Body
Along the axis side of the
Projecting pieces are formed, these protruding pieces are elastic contact with the outer surface of the plugged tube body to the pipe joint body, configured to hold concentrically the pipe joint body relative to the tube to cooperate Has been
It is those that.
【0006】[0006]
【作用】この考案によれば、融着前と融着後は勿論、溶
融時においても管継手本体が突片を介して管体に弾性的
に支持されるため、管体と管継手本体の位置関係が作業
の全工程中において同心状に保たれる。特に、管継手本
体の端部に形成された複数の突片は管継手本体の軸線側
に近づきながら軸線方向外方に延び出ているので、融着
時の熱的影響が管体を支えている突片に及ばなくなる。
そのため、融着時にその熱的影響で突片が変形したりす
ることがなく、管継手本体の内周と管体の外周とが一様
に確実に融着されるようになる。 According to this invention , since the pipe joint body is elastically supported by the pipe body through the projecting piece not only before and after fusion but also at the time of fusion, the pipe body and the pipe joint body are The positional relationship is kept concentric during the whole process of work. Especially, pipe fitting book
The protrusions formed at the end of the body are on the axis side of the pipe joint body.
Since it extends outward in the axial direction while approaching the
The thermal effect of time does not reach the projection supporting the pipe.
Therefore, the protrusion may be deformed due to the thermal effect during fusion.
The inner circumference of the pipe joint body and the outer circumference of the pipe body
Will surely be fused.
【0007】[0007]
【実施例】図1は請求項1の考案の実施例による融着式
管継手1の使用状態を示す一部破断側面図、図2は同使
用状態の正面図である。1 is a partially cutaway side view showing a use state of a fusion splicing joint 1 according to an embodiment of the present invention, and FIG. 2 is a front view of the use state.
【0008】管継手1は、ポリエチレン樹脂やポリブテ
ン樹脂などのオレフィン系樹脂を筒状に成形することに
よって作られた管継手本体11の両端面に、弾性を具備
する複数の突片12を形成したものであり、それぞれの
端面での複数の突片12は相互間隔は等間隔になってい
る。また、管継手本体11の一端面および他端面に形成
されているそれぞれの突片12は、管継手本体11の軸
線側に近づきながら軸線方向外方に延び出ている。さら
に管継手本体11の内面aに沿って通電により発熱する
発熱線13を螺旋状に配設してある。突片12は管継手
本体11の端面から突き出た基部14とその基部14に
湾曲部15を介して斜め外向きに連設された呼込み片部
16とを備えており、管継手本体11の同一端部で円形
に配列されたすべての突片12…は、管継手本体11の
内面aから軸線側に同一またはほぼ同一幅だけ突き出て
いる。そして、それらの突片12…の配列によって形成
される仮想円(図2の2点鎖線)の直径は管継手本体1
1に接続される管体P,Pの外周直径よりもやゝ小さく
定められている。発熱線13には通電により発熱するニ
クロム線、炭素繊維や炭素粉の線状集合体が用いられ
る。発熱線13は図例のように管継手本体11の内面a
の上に配設されていても、管継手本体11の合成樹脂層
に埋入されていてもよい。なお、17は発熱線13の電
極端子である。The pipe joint 1 has a plurality of elastic projections 12 formed on both end faces of a pipe joint body 11 formed by molding an olefin resin such as polyethylene resin or polybutene resin into a tubular shape . Each of the
The plurality of protrusions 12 on the end face are equidistant from each other.
It Also, formed on one end surface and the other end surface of the pipe joint body 11.
Each protruding piece 12 is a shaft of the pipe joint body 11.
It extends outward in the axial direction while approaching the line side. Further
A heating wire 13 that generates heat when energized is spirally arranged along the inner surface a of the pipe joint body 11. The protruding piece 12 includes a base portion 14 protruding from an end surface of the pipe joint body 11 and a pull-in piece portion 16 continuously connected to the base portion 14 via a curved portion 15 in an obliquely outward direction. All the protruding pieces 12 ... Arranged in a circular shape at the ends project from the inner surface a of the pipe joint body 11 to the axial side by the same or substantially the same width. The diameter of an imaginary circle (two-dot chain line in FIG. 2) formed by the array of the protrusions 12 ...
It is set to be slightly smaller than the outer diameter of the pipes P, P connected to 1. As the heating wire 13, a nichrome wire that generates heat when energized, a linear assembly of carbon fiber or carbon powder is used. The heating wire 13 is the inner surface a of the pipe joint body 11 as shown in the figure.
Or may be embedded in the synthetic resin layer of the pipe joint body 11. Reference numeral 17 is an electrode terminal of the heating wire 13.
【0009】このような管継手1において、発熱線13
の配設された部分は、通電により発熱線13を発熱させ
たときに加熱軟化される溶融ゾーンS1となり、発熱線
13の配設されていない部分は、発熱線13の発熱によ
っても発熱されないコールドゾーンS2となる。図例の
管継手1では、管継手本体11の中央部と両端部にコー
ルドゾーンS2が存在し、コールドゾーンS2に挾まれ
た部分に溶融ゾーンS1が存在する。そして、上記突片
12はすべてコールドゾーンS2に一体形成されてい
る。In such a pipe joint 1, the heating wire 13
The portion where the heating wire 13 is disposed becomes the melting zone S1 which is heated and softened when the heating wire 13 is heated by energization, and the portion where the heating wire 13 is not disposed is not cold even when the heating wire 13 generates heat. It becomes zone S2. In the pipe joint 1 of the illustrated example, the cold zone S2 exists in the central portion and both ends of the pipe joint body 11, and the melting zone S1 exists in the portion sandwiched by the cold zones S2. And all the said protrusions 12 are integrally formed in the cold zone S2.
【0010】管継手本体11に管体Pを差し込むと、管
体Pによりその弾性に抗して外側に反り返らされた突片
12の湾曲部15が管体Pの外面の等間隔おきの複数箇
所に弾接する。そのため、複数の突片12…が共働し、
図1のように管継手本体11を管体Pと同心状に保持す
る。管体Pを差し込むときには、突片12の呼込み片部
16がガイドとして機能するため差込み作業が円滑に行
われる。管継手本体11に管体Pを差し込んだ後、発熱
線13に通電して発熱線13を発熱させると、溶融ゾー
ンS1で合成樹脂層が軟化ないし溶融すると共に、管体
Pの管壁も上記溶融ゾーンS1に対応する箇所が軟化な
いし溶融し、両者が熱融着される。このような熱融着の
行われている間においては、突片12が調心保持機能を
発揮して管継手本体11と管体Pとを同心状に保持する
ため、管継手本体11と管体Pとが同心状に確実に接続
される。この場合、突片12は管継手本体11の軸方向
外方に延び出ているので、熱融着に伴う熱的影響が突片
12に及ばない。すなわち、突片が管継手本体の内面に
形成されていると、その突片12がコールドゾーンS2
に形成されているとしても、管継手本体11の内部に熱
が籠もってその熱の影響で突片が軟化して変形するとい
う事態が起こり得る。特に、管継手本体が小形になれば
なるほどコールドゾーンに設けられた突片が溶融ゾーン
に接近してしまうことを避けられないため、突片への上
述したような熱的影響は大きくなり、一様で確実な融着
はできにくくなる。この点、上記のように突片12が管
継手本体11の軸方向外方に延び出ていると、融着時の
熱の影響が突片12に及ばないので、その突片12によ
って管体Pが融着中も初期の状態のまま支えられて管継
手本体11の内面と管体Pの内面とが一様に確実に融着
することになる。 When the pipe body P is inserted into the pipe joint body 11, the curved portions 15 of the projection 12 which are bent back outwardly against the elasticity of the pipe body P have a plurality of curved portions 15 at equal intervals on the outer surface of the pipe body P. Make elastic contact with the place. Therefore, a plurality of protrusions 12 ...
As shown in FIG. 1, the pipe joint body 11 is held concentrically with the pipe body P. When the pipe body P is inserted, the insertion piece portion 16 of the protruding piece 12 functions as a guide, so that the insertion work is smoothly performed. When the heating wire 13 is energized to heat the heating wire 13 after the pipe body P is inserted into the fitting body 11, the synthetic resin layer is softened or melted in the melting zone S1, and the pipe wall of the piping body P is A portion corresponding to the melting zone S1 is softened or melted, and both are heat-sealed. While such heat fusion is being performed, the protruding piece 12 exerts an aligning holding function and holds the pipe joint body 11 and the pipe body P concentrically. The body P is surely concentrically connected. In this case, the protrusion 12 is in the axial direction of the pipe joint body 11.
Since it extends outwards, the thermal effect of heat fusion causes
No more than twelve. That is, the protruding piece is attached to the inner surface of the pipe joint body.
When it is formed, the protrusion 12 is in the cold zone S2.
Even if it is formed in the
It is said that the projecting piece softens and deforms due to the influence of the heat
A situation can occur. Especially if the fitting body is small
Indeed, the protrusion provided in the cold zone is the melting zone
Since it is unavoidable to approach the
As mentioned above, the thermal effect becomes large and uniform and reliable fusion
Is hard to do. In this respect, as described above, the protrusion 12 is a pipe.
When the joint body 11 extends axially outwardly, the
Since the influence of heat does not reach the protrusion 12,
Therefore, the pipe P is supported in the initial state even during fusion, and the pipe joint is supported.
The inner surface of the hand body 11 and the inner surface of the pipe body P are evenly and reliably fused.
Will be done.
【0011】管継手本体11に管体Pを差し込み、突片
12を介して管継手本体11を管体Pに保持させると共
に、図3のように複数の突片12…の上にゴム輪18を
嵌め込み、そのゴム輪18の弾性収縮力を利用して突片
12…を管体Pに締め付けておいてもよい。このように
しておくと、突片12による調心保持機能に加えてゴム
輪18による調心保持機能が発揮されるため、管継手本
体11が管体Pにさらに確実に同心状に保持される。図
3の管継手1は図1と図2で説明した管継手1と同じで
あるので同一部分に同一符号を付してある。The pipe body P is inserted into the pipe joint body 11 so that the pipe joint body 11 is held by the pipe body P through the protruding pieces 12, and the rubber ring 18 is provided on the plurality of protruding pieces 12 as shown in FIG. May be fitted, and the elastic pieces of the rubber ring 18 may be used to fasten the projecting pieces 12 to the pipe body P in advance. With this configuration, the rubber ring 18 exerts the centering holding function in addition to the centering holding function of the protruding piece 12, so that the pipe joint body 11 is more surely held concentrically with the pipe body P. . Since the pipe joint 1 of FIG. 3 is the same as the pipe joint 1 described in FIGS. 1 and 2, the same parts are designated by the same reference numerals.
【0012】[0012]
【考案の効果】請求項1の考案の融着式管継手による
と、管継手自体が管体に対する調心保持機能を具備する
ので、それだけ商品価値が高まると同時に、従来例で説
明した治具が不要になってそれだけ費用が安くなると共
に、前準備に要する手間が省け、接続作業性が向上して
融着式管継手の普及が促進される。しかも、本考案で
は、管継手本体の端部に形成された複数の突片が軸線方
向外方に延び出ているので、融着時の熱的影響が管体を
支えている突片に及ばなくなり、融着時の熱的影響で突
片が変形しなくなって管継手本体の内周と管体の外周と
が一様に確実に融着されるようになるという卓越した効
果が奏される。 According to the fusion-bonding type pipe joint of the first aspect of the invention, the pipe joint itself has the function of maintaining the centering of the pipe body, so that the commercial value is increased and the jig explained in the conventional example. Is unnecessary, the cost is reduced accordingly, the labor required for pre-preparation is saved, the connection workability is improved, and the spread of the fusion splicing joint is promoted. Moreover, in the present invention, the plurality of protrusions formed at the end of the pipe joint body are axially aligned.
Since it extends outward, the thermal effect during fusion
It does not reach the projecting piece that supports it, and it projects due to the thermal influence during fusion.
Since the piece does not deform, the inner circumference of the pipe joint body and the outer circumference of the pipe body
The excellent effect of ensuring uniform fusion
The fruit is played.
【図1】請求項1の考案の実施例による融着式管継手の
使用状態を示す一部破断側面図である。FIG. 1 is a partially cutaway side view showing a usage state of a fusion splicing pipe joint according to an embodiment of the present invention.
【図2】同使用状態の正面図である。FIG. 2 is a front view of the same usage state.
【図3】図1と同じ管継手の異なる使用状態を示す一部
破断側面図である。FIG. 3 is a partially cutaway side view showing a different usage state of the same pipe joint as in FIG.
【図4】治具を用いた接続作業を説明するための一部破
断側面図である。 FIG. 4 is a partial breakage for explaining the connection work using a jig .
It is a sectional side view.
1 管継手 11 管継手本体 12 突片 13 発熱線 14 基部 a 管継手本体の内面 P 管体DESCRIPTION OF SYMBOLS 1 Pipe joint 11 Pipe joint main body 12 Projecting piece 13 Heat generating wire 14 Base part a Pipe joint body inner surface P Pipe body
Claims (1)
性合成樹脂製の管継手本体における端部に、管継手本体
の軸線側に近づきながら軸線方向外方に延び出た複数の
突片が形成され、これらの突片が、上記管継手本体に差
し込まれた管体の外面に弾接し、共働してその管継手本
体を管体に対して同心状に保持するように構成されてい
ることを特徴とする融着式管継手。1. A pipe joint body is provided at an end portion of a pipe body made of a heat-meltable synthetic resin in which a heating wire is arranged along an inner surface.
Along the axis side of the
Projecting pieces are formed, these protruding pieces are elastic contact with the outer surface of the plugged tube body to the pipe joint body, configured to hold concentrically the pipe joint body relative to the tube to cooperate Has been
Fusion type pipe coupling, characterized in that that.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1990402626U JP2505488Y2 (en) | 1990-12-28 | 1990-12-28 | Fusing type pipe fitting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1990402626U JP2505488Y2 (en) | 1990-12-28 | 1990-12-28 | Fusing type pipe fitting |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0495192U JPH0495192U (en) | 1992-08-18 |
JP2505488Y2 true JP2505488Y2 (en) | 1996-07-31 |
Family
ID=31880511
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1990402626U Expired - Lifetime JP2505488Y2 (en) | 1990-12-28 | 1990-12-28 | Fusing type pipe fitting |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2505488Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6001373B2 (en) * | 2012-08-03 | 2016-10-05 | 株式会社クボタケミックス | Electric fusion joint |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0774678B2 (en) * | 1990-11-26 | 1995-08-09 | 積水化学工業株式会社 | Welding joint |
-
1990
- 1990-12-28 JP JP1990402626U patent/JP2505488Y2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0495192U (en) | 1992-08-18 |
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