JP2500846B2 - Multi-layered structure - Google Patents
Multi-layered structureInfo
- Publication number
- JP2500846B2 JP2500846B2 JP5259567A JP25956793A JP2500846B2 JP 2500846 B2 JP2500846 B2 JP 2500846B2 JP 5259567 A JP5259567 A JP 5259567A JP 25956793 A JP25956793 A JP 25956793A JP 2500846 B2 JP2500846 B2 JP 2500846B2
- Authority
- JP
- Japan
- Prior art keywords
- fiber
- fabric
- cushion
- layered
- batting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
Description
【０００１】[0001]
【産業上の利用分野】本発明は、敷布団、ベットバッ
ド、こたつ敷布団、クッション、座布団、椅子布団、及
び枕等に有用な詰物体に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a padded object useful for a mattress, a bed pad, a kotatsu mattress, a cushion, a cushion, a cushion, and a pillow.
【０００２】[0002]
【従来の技術】敷布団、ベットバッド、こたつ敷布団、
座布団、椅子布団、クッション及び枕等の詰物体は、従
来、木綿や合成繊維等の原綿をカード機により開繊し、
繊維ウェブとした後、所定の形状に折り畳んで中綿体を
形成し、この中綿体を側地の開口部から側地内に充填
し、前記側地開口部を縫製することによって製造してい
た。しかしながら、従来の詰物体は、充填する綿の量が
多く重い上、床つき感（実際に着用したときに人体の重
量で沈むこと）があり、長期間使用すると中綿体がヘタ
リ易く、そのうえそのままの状態で洗濯ができないとい
う問題があった。これを改良するため、開繊した短繊維
を圧力空気を用いて側地内に成形しつつ吹き込み、その
後側地開口部を閉じた後、側地とともに厚さ方向を縫製
する方法が提案されている。また、別の方法として、詰
綿として低融点繊維を用いて融着させた硬綿を用いるこ
とが提案されている（特開平５−１３７８５７号公
報）。2. Description of the Related Art Duvet, bed bud, kotatsu mattress,
For cushioned objects such as cushions, cushions, pillows, etc., conventionally, raw cotton such as cotton or synthetic fiber is opened by a card machine,
It was manufactured by forming a fibrous web, folding it into a predetermined shape to form a batting body, filling the batting body into the side fabric through the opening of the side fabric, and sewing the side fabric opening. However, the conventional stuffed object has a large amount of cotton to be filled and is heavy and has a feeling of flooring (it may sink due to the weight of the human body when actually worn). There was a problem that I could not wash in this condition. In order to improve this, a method has been proposed in which opened short fibers are blown while being molded into the side ground using pressure air, after which the side ground opening is closed and then sewn in the thickness direction together with the side ground. . Further, as another method, it has been proposed to use hard cotton that is fused by using low melting point fibers as the stuffed cotton (Japanese Patent Laid-Open No. 5-137857).
【０００３】[0003]
【発明が解決しようとする課題】前記した通り、従来か
らの最も一般的な詰物体は、洗濯ができず、病院関係や
レンタル関係の布団には不向きであった。また、吸水
性、吸湿性、保温性、軽量化、折り畳んだときのコンパ
クト性等を改良することができないという問題があっ
た。また、前記吹き込み法の詰物や融着硬綿の詰物も、
同様に洗濯ができず、病院関係やレンタル関係の布団に
は不向きであった。また、吸水性、吸湿性、保温性、軽
量化、折り畳んだときのコンパクト性等を改良すること
ができないという問題があった。As described above, the most common conventional stuffed objects cannot be washed and are not suitable for futons related to hospitals or rentals. Further, there is a problem that it is impossible to improve water absorption, hygroscopicity, heat retention, weight reduction, compactness when folded, and the like. Also, the filling of the blowing method and the filling of fused hard cotton,
Similarly, it couldn't be washed and was unsuitable for hospital and rental futons. Further, there is a problem that it is impossible to improve water absorption, hygroscopicity, heat retention, weight reduction, compactness when folded, and the like.
【０００４】本発明は、前記従来の問題を解決するた
め、弾発性があり、洗濯も可能で、そのうえ吸水性、吸
湿性、保温性、軽量化、折り畳んだときのコンパクト性
等の機能性を付与できる多層構造詰物体を提供すること
を目的とする。In order to solve the above-mentioned conventional problems, the present invention is elastic and washable, and has functionality such as water absorption, hygroscopicity, heat retention, lightweight, compactness when folded. It is an object of the present invention to provide a multi-layered structure-filled article that can be imparted with.
【０００５】[0005]
【課題を解決するための手段】前記目的を達成するた
め、本発明の多層構造詰物体は、側地の内部に中綿が充
填された詰物体であって、前記中綿は、基布と繊維ウェ
ブが一体化された薄層の繊維シートが多数層積層された
構造であることを特徴とする。In order to achieve the above object, the multi-layered stuffed article of the present invention is a stuffed article in which batting is filled inside the side material, and the batting is a base cloth and a fibrous web. Is a structure in which a large number of thin fiber sheets integrated with each other are laminated.
【０００６】前記構成においては、基布と繊維ウェブの
一体化が、基布と繊維ウェブの繊維どうしの交絡である
ことが好ましい。この交絡は、例えばニードルパンチ処
理やウォーターニードル処理等の方法で行うことができ
る。In the above-mentioned structure, it is preferable that the base cloth and the fibrous web are integrated by entanglement of the fibers of the base cloth and the fibrous web. This entanglement can be performed by a method such as needle punching or water needle processing.
【０００７】また前記構成においては、基布が不織布、
織物及び編物から選ばれる少なくとも一つの布帛であ
り、繊維ウェブが短繊維カードウェブであることが好ま
しい。前記不織布としては、スプレファイバ法不織布、
スパンボンド法不織布、スパンレース法不織布、スパン
フリース法不織布、フラッシュ紡糸法不織布、メルトブ
ロー法不織布、バーストファイバー法不織布、フィルム
スプリット法不織布、ニードルパンチ法不織布、ウォー
タージェットパンチ法不織布、ケミカルボンド法不織
布、ステッチボンド法不織布、サーマルボンド法不織布
等を用いることができる。また織物としては例えばタフ
タを用いることができ、編物としては、横編、たて編等
任意のものを使用できる。In the above construction, the base cloth is a non-woven cloth,
It is preferably at least one cloth selected from woven and knitted fabrics, and the fiber web is preferably a short fiber card web. As the non-woven fabric, a non-woven fabric by spray fiber method,
Spunbond non-woven fabric, spunlace non-woven fabric, spun fleece non-woven fabric, flash spinning non-woven fabric, burst fiber non-woven fabric, film split non-woven fabric, needle punch non-woven fabric, water jet punch non-woven fabric, chemical bond non-woven fabric, Stitch bond nonwoven fabric, thermal bond nonwoven fabric, etc. can be used. As the woven fabric, for example, taffeta can be used, and as the knitted fabric, any knitted fabric such as flat knitting and warp knitting can be used.
【０００８】また前記構成においては、基布と繊維ウェ
ブが一体化された薄層の繊維シートの厚さが、無荷重状
態で０．５〜５ｍｍであることが好ましい。より好まし
くは、基布の目付けは１０〜１００ｇ／ｍ2 程度であ
り、繊維ウェブは目付け５０〜２００ｇ／ｍ2 程度が好
ましい。そして寝具用敷布団の場合は前記繊維シートは
１０〜２０層程度積層するのが好ましい。また、ベッド
パッドの場合は前記繊維シートは３〜１０層程度積層す
るのが好ましい。また、こたつ敷布団の場合は前記繊維
シートは３〜７層程度積層するのが好ましい。クッショ
ン、座布団、椅子布団、及び枕等の場合は、厚さに応じ
て任意の積層数とする。In the above construction, it is preferable that the thickness of the thin-layer fiber sheet in which the base cloth and the fiber web are integrated is 0.5 to 5 mm in the unloaded state. More preferably, the basis weight of the base fabric is about 10 to 100 g / m 2 , and the fiber web is preferably about 50 to 200 g / m 2 . In the case of bedding for bedclothes, it is preferable to stack about 10 to 20 layers of the fiber sheet. Also, in the case of a bed pad, it is preferable to stack about 3 to 10 layers of the fiber sheet. Further, in the case of a kotatsu mattress, it is preferable to stack about 3 to 7 layers of the fiber sheet. In the case of cushions, cushions, cushions, pillows, etc., the number of layers is arbitrary depending on the thickness.
【０００９】また前記構成においては、繊維シートが多
数層積層された中綿自体、または中綿と側地が一体で、
厚さ方向に糸で縫製されていることが好ましい、積層の
層崩れや形崩れを防止するため、及び耐洗濯性を上げる
ためである。縫製は、和とじでもキルティング等のとじ
方でもよい。In the above construction, the batting itself in which a plurality of layers of fiber sheets are laminated, or the batting and the side cloth are integrated,
It is preferable to sew with a thread in the thickness direction, in order to prevent layer collapse and shape collapse of the laminate and to improve washing resistance. The sewing may be a Japanese stitch or a quilting stitch.
【００１０】また前記構成においては、詰物体が、敷布
団、ベットバッド、こたつ敷布団、クッション、座布
団、椅子布団、及び枕から選ばれる少なくとも一つであ
ることが好ましい。前記クッションとしては、応接セッ
トの上等で用いるクッションの他、自動車や車両のシー
ト、応接セットの椅子自体の中に詰める詰物対なども含
むものである。Further, in the above structure, it is preferable that the stuffing object is at least one selected from a mattress, a bed pad, a kotatsu mattress, a cushion, a cushion, a cushion, and a pillow. The cushion includes cushions used on the reception set and the like, as well as seats of automobiles and vehicles, and a pair of padding to be packed in the chair of the reception set.
【００１１】また前記構成においては、多層構造積層体
の内部に、さらにクッション体を存在させても良い。さ
らに前記構成においては、クッション体が、二重接結パ
イル布帛、樹脂ネット成形体、樹脂発泡体及び融着固定
繊維成形体から選ぶことができる。In the above structure, a cushion body may be further provided inside the multilayer structure laminate. Further, in the above structure, the cushion body can be selected from a double-bonded pile cloth, a resin net molded body, a resin foamed body, and a fusion fixed fiber molded body.
【００１２】[0012]
【作用】前記した本発明の構成によれば、中綿は、基布
と繊維ウェブが一体化された薄層の繊維シートが多数層
積層された構造であることにより、弾発性があり、洗濯
も可能で、そのうえ吸水性、吸湿性、保温性、軽量化、
折り畳んだときのコンパクト性等の機能性を付与でき
る。これは、各繊維シートが独立に存在し、各繊維シー
ト間のフェルト化が起こりにくく、弾発性とその耐久性
に優れ、かつ形態安定性に優れているので、洗濯も可能
である。また、各繊維シート間には空気層が存在するの
で保温性に優れる。薄層の繊維シートが多数層積層され
ており、各繊維シート間には空気層が存在するので、全
体の重量は軽く、折り畳んだときのコンパクト化がはか
れる。さらに、基布と繊維ウェブと繊維シートの原料を
任意に選択できるので、吸水性、吸湿性、放湿性さらに
は防臭性、消臭性、防菌防黴性または難燃性なども付与
できる。例えば基布をポリエステル等の合成繊維にし、
繊維ウェブを木綿や羊毛、カシミヤ、絹などの天然繊維
にしたり、多数層積層の中央部分の層には吸水性、吸湿
性繊維シートを配置させ、人体に接する部分層には疎水
性繊維シートを配置させることもできる。勿論、一般の
家庭で用いる敷布団として、人体に接する側に天然繊維
を配置し、内部に合成繊維を配置してもよい。According to the above-mentioned constitution of the present invention, the batting is elastic because it has a structure in which a plurality of thin fiber sheets in which the base cloth and the fiber web are integrated are laminated. It is also possible to use water absorption, moisture absorption, heat retention, weight reduction,
Functionality such as compactness when folded can be added. This is because each fibrous sheet exists independently, it is difficult for the fibrous sheets to be felt between the fibrous sheets, the resilience and durability thereof are excellent, and the form stability is excellent. In addition, since there is an air layer between each fiber sheet, the heat retaining property is excellent. Since a large number of thin fiber sheets are laminated and an air layer is present between the respective fiber sheets, the overall weight is light and the compactness when folded can be achieved. Further, since the raw materials for the base cloth, the fibrous web and the fibrous sheet can be arbitrarily selected, it is possible to impart water absorption, hygroscopicity, moisture releasing property, deodorizing property, deodorizing property, antibacterial and antifungal property, flame retardancy and the like. For example, the base cloth is a synthetic fiber such as polyester,
The fibrous web is made of natural fibers such as cotton, wool, cashmere, or silk, and a water-absorbing or hygroscopic fiber sheet is placed in the central layer of the multi-layered laminate, and a hydrophobic fiber sheet is placed in the partial layer in contact with the human body. It can also be arranged. Of course, as a mattress used at home, natural fibers may be arranged on the side in contact with the human body and synthetic fibers may be arranged inside.
【００１３】前記において、基布と繊維ウェブの一体化
が、基布と繊維ウェブの繊維どうしの交絡であると、基
布と繊維ウェブの強固な一体化が可能である。また基布
が不織布、織物及び編物から選ばれる少なくとも一つの
布帛であり、繊維ウェブが短繊維カードウェブである
と、安価な詰物体とすることができる。In the above, if the integration of the base cloth and the fiber web is the entanglement of the fibers of the base cloth and the fiber web, the base cloth and the fiber web can be strongly integrated. Further, when the base fabric is at least one fabric selected from a non-woven fabric, a woven fabric and a knitted fabric, and the fiber web is a short fiber card web, it is possible to obtain an inexpensive filling material.
【００１４】また、基布と繊維ウェブが一体化された薄
層の繊維シートの厚さが、無荷重状態で０．５〜５ｍｍ
であると、取扱性も詰物体の物性の点でも都合が良い。
また、繊維シートが多数層積層された中綿自体、または
中綿と側地が一体で、厚さ方向に糸で縫製されている
と、形態保持安定性を向上できる。Further, the thickness of the thin-layer fiber sheet in which the base cloth and the fiber web are integrated has a thickness of 0.5 to 5 mm under no load.
This is convenient in terms of handling and physical properties of the stuffed object.
Further, when the batting itself in which a plurality of fiber sheets are laminated or the batting and the side fabric are integrally sewn with a thread in the thickness direction, the shape retention stability can be improved.
【００１５】また、詰物体が、敷布団、ベットバッド、
こたつ敷布団、クッション、座布団、椅子布団、及び枕
から選ばれる少なくとも一つであると、本発明を効果的
に使用できる。Also, the stuffed object is a mattress, a bed pad,
The present invention can be effectively used when it is at least one selected from a kotatsu mattress, a cushion, a cushion, a cushion, and a pillow.
【００１６】また、多層構造積層体の内部に、さらにク
ッション体を存在させると、弾発性をさらに向上でき
る。さらに前記構成において、クッション体が、二重接
結パイル布帛、樹脂ネット成形体、樹脂発泡体、または
融着固定繊維成形体であると、睡眠中の発汗による湿度
を外部に送り出す作用を発揮できる。If a cushion body is further provided inside the multilayer structure laminate, the elasticity can be further improved. Further, in the above-mentioned configuration, when the cushion body is a double-bonded pile cloth, a resin net molded body, a resin foamed body, or a fusion fixed fiber molded body, it is possible to exert the action of sending out the humidity due to perspiration during sleep to the outside. .
【００１７】[0017]
【実施例】以下実施例を用いて本発明をさらに具体的に
説明する。 （実施例１）図１は本発明の一実施例の詰物体に使用す
る基布と繊維ウェブが一体化された薄層の繊維シートの
断面図である。図１において、１は繊維シート、２は不
織布などの基布、３は短繊維カードウェブである。基布
２と繊維ウェブ３は、ニードルパンチ装置の交絡処理に
より、互いの繊維どうしが交絡一体化されている。基布
２としてポリエステルスパンボンド（東レ社製”アクス
ター”、目付け２０ｇ／ｍ2 ）を用い、短繊維カードウ
ェブとして、木綿ウェブ（目付け８０ｇ／ｍ2）を用い
た。The present invention will be described more specifically with reference to the following examples. (Embodiment 1) FIG. 1 is a cross-sectional view of a thin-layer fiber sheet in which a base cloth and a fiber web are integrated, which is used for a stuffed article according to an embodiment of the present invention. In FIG. 1, 1 is a fiber sheet, 2 is a base fabric such as a nonwoven fabric, and 3 is a short fiber card web. The base cloth 2 and the fiber web 3 are entangled and integrated with each other by the entanglement process of the needle punch device. A polyester spun bond (“Axter” manufactured by Toray Industries, Inc., weight: 20 g / m 2 ) was used as the base cloth 2, and a cotton web (weight: 80 g / m 2 ) was used as the short fiber card web.
【００１８】次に図２は、繊維シート１を１５枚重ね
て、糸４で数箇所厚さ方向を和とじした例である。この
多層構造詰物体５を側地８内に充填して、敷布団とし
た。また糸４のとじ部は、多層構造詰物体５のみの部分
に形成してもよいし、多層構造詰物体５と側地８を一体
的形成しても良い。Next, FIG. 2 shows an example in which fifteen fiber sheets 1 are stacked and the yarns 4 are bound in several thickness directions. The multi-layered structure stuffed body 5 was filled in the side ground 8 to form a mattress. Further, the binding portion of the thread 4 may be formed only on the portion having the multi-layered structure stuffing 5, or the multi-layered structure stuffing 5 and the side material 8 may be integrally formed.
【００１９】以上のようにして得られた敷布団の中綿重
量は、シングル布団で約３ｋｇであった。この敷布団を
実際に３月間着用試験をしたところ、弾発性が高くヘタ
リにくかった。それは、基布２は繊維ウェブ３に比較し
て繊維密度が高く、かつ繊維シート１は各々独立に存在
し、各繊維シート１間のフェルト化が起こりにくいから
である。また各繊維シート１間には空気層が存在するの
で保温性に優れていた。さらに薄層の繊維シートが多数
層積層されており、各繊維シート間には空気層が存在す
るので、全体の重量は軽く、折り畳んだときのコンパク
ト化がはかれた。また洗濯を繰り返しても形態が崩れる
ことはなかった。さらに繊維ウェブ３として木綿を使用
したことから、吸水、吸湿性にも優れていた。また短繊
維カードウェブ３として、羊毛を用いて同様に敷布団を
作成したが、木綿と同様に優れたものが得られた。この
場合、人体と接する側に羊毛を用いたシートを配置し、
内部にポリエステルを用いたシートを配置すると、さら
に吸湿性と吸水性および保温性に優れた敷布団が得られ
た。The mattress weight of the mattress obtained as described above was about 3 kg for the single mattress. When this mattress was actually tested for wearing for 3 months, it had high elasticity and was hard to set. This is because the base fabric 2 has a higher fiber density than the fiber web 3, and the fiber sheets 1 are independently present, and the felting between the fiber sheets 1 is unlikely to occur. In addition, since there is an air layer between each fiber sheet 1, the heat retention was excellent. Furthermore, a large number of thin fiber sheets are laminated, and an air layer is present between each fiber sheet, so the overall weight is light and compact when folded. Moreover, the shape did not collapse even after repeated washing. Furthermore, since cotton was used as the fibrous web 3, it was also excellent in water absorption and hygroscopicity. Further, as the short fiber card web 3, a mattress was prepared in the same manner by using wool, but an excellent material similar to cotton was obtained. In this case, place a sheet using wool on the side that contacts the human body,
When a sheet made of polyester was placed inside, a mattress with excellent hygroscopicity, water absorption and heat retention was obtained.
【００２０】なお従来法のシングル敷布団の中綿重量
は、木綿の場合約４．５〜６．０ｋｇ、ポリエステル短
繊維使いの場合、約４．０〜４．５ｋｇであった。 （実施例２）図３は別の実施例の敷布団を示す。繊維シ
ート１として、通常の幅のシートを用いるほか、内部に
部分的に幅の小さい繊維シートを配置する。例えばシン
グルの敷布団では約９０ｃｍ幅の繊維シート１の積層体
の内部に、約７０ｃｍ幅程度の繊維シートを何層か挿入
する。このようにすると、いわゆる”あんこ型”の形状
の敷布団となり、外観を向上させるばかりでなくさらに
弾発性を向上できる。 （実施例３）次に、図４は多層構造積層体６の内部に、
さらにクッション体７を存在させた敷布団の例である。
クッション体としては、二重接結パイル布帛、樹脂ネッ
ト成形体、樹脂発泡体、または融着固定繊維成形体等を
使用できる。クッション体７を存在させた分、多層構造
積層体６の厚さを図２に比べて薄くするのが好ましい。
この様なクッション体７を用いると、睡眠中の発汗によ
る湿度を外部に送り出す作用を発揮でき、快適な敷布団
とすることができる。The weight of the batting of the single mattress of the conventional method was about 4.5 to 6.0 kg for cotton and about 4.0 to 4.5 kg for polyester short fibers. (Embodiment 2) FIG. 3 shows a mattress of another embodiment. As the fiber sheet 1, a sheet having a normal width is used, and a fiber sheet having a small width is partially arranged inside. For example, in a single mattress, several layers of a fiber sheet having a width of about 70 cm are inserted inside a laminated body of the fiber sheets 1 having a width of about 90 cm. In this way, the mattress has a so-called "anko-type" shape, and not only the appearance can be improved but also the elasticity can be further improved. (Embodiment 3) Next, FIG. 4 shows the inside of the multilayer structure laminate 6,
Further, it is an example of a mattress in which a cushion body 7 is present.
As the cushion body, a double-bonded pile cloth, a resin net molded body, a resin foamed body, a fusion fixed fiber molded body, or the like can be used. It is preferable to reduce the thickness of the multilayer structure laminate 6 as compared with that of FIG. 2 by the amount of the presence of the cushion body 7.
When such a cushion body 7 is used, it is possible to exert an action of sending out humidity caused by perspiration during sleep to the outside, and it is possible to provide a comfortable mattress.
【００２１】[0021]
【発明の効果】以上説明した通り本発明によれば、中綿
は、基布と繊維ウェブが一体化された薄層の繊維シート
が多数層積層された構造であることにより、弾発性があ
り、洗濯も可能で、そのうえ吸水性、吸湿性、放湿性、
防臭性、消臭性、防菌防黴性、難燃性、保温性、軽量
化、折り畳んだときのコンパクト性等の機能性を付与で
きる。As described above, according to the present invention, the batting has elasticity due to the structure in which a large number of thin fiber sheets in which the base cloth and the fiber web are integrated are laminated. It is also washable, and it also absorbs water, absorbs moisture, releases moisture,
Functionality such as deodorant property, deodorant property, antibacterial and antifungal property, flame retardant property, heat retaining property, lightweight, compactness when folded can be imparted.
【００２２】前記において、基布と繊維ウェブの一体化
が、基布と繊維ウェブの繊維どうしの交絡であると、基
布と繊維ウェブの強固な一体化が可能である。また基布
が不織布、織物及び編物から選ばれる少なくとも一つの
布帛であり、繊維ウェブが短繊維カードウェブである
と、安価な詰物体とすることができる。In the above, if the integration of the base cloth and the fibrous web is the entanglement of the fibers of the base cloth and the fibrous web, it is possible to firmly integrate the base cloth and the fibrous web. Further, when the base fabric is at least one fabric selected from a non-woven fabric, a woven fabric and a knitted fabric, and the fiber web is a short fiber card web, it is possible to obtain an inexpensive filling material.
【００２３】また、基布と繊維ウェブが一体化された薄
層の繊維シートの厚さが、無荷重状態で０．５〜５ｍｍ
であると、取扱性も詰物体の物性の点でも都合が良い。
また、繊維シートが多数層積層された中綿自体、または
中綿と側地が一体で、厚さ方向に糸で縫製されている
と、形態保持安定性を向上できる。Further, the thickness of the thin-layer fiber sheet in which the base cloth and the fiber web are integrated has a thickness of 0.5 to 5 mm under no load.
This is convenient in terms of handling and physical properties of the stuffed object.
Further, when the batting itself in which a plurality of fiber sheets are laminated or the batting and the side fabric are integrally sewn with a thread in the thickness direction, the shape retention stability can be improved.
【００２４】また、詰物体が、敷布団、ベットバッド、
こたつ敷布団、クッション、座布団、椅子布団、及び枕
から選ばれる少なくとも一つであると、本発明を効果的
に使用できる。The stuffed object is a mattress, a bed pad,
The present invention can be effectively used when it is at least one selected from a kotatsu mattress, a cushion, a cushion, a cushion, and a pillow.
【００２５】また、多層構造積層体の内部に、さらにク
ッション体を存在させると、弾発性をさらに向上でき
る。さらに前記構成において、クッション体が、二重接
結パイル布帛、樹脂ネット成形体、樹脂発泡体、または
融着固定繊維成形体であると、睡眠中の発汗による湿度
を外部に送り出す作用を発揮できる。If a cushion is further provided inside the multilayer structure laminate, the elasticity can be further improved. Further, in the above-mentioned configuration, when the cushion body is a double-bonded pile cloth, a resin net molded body, a resin foamed body, or a fusion fixed fiber molded body, it is possible to exert the action of sending out the humidity due to perspiration during sleep to the outside. .
【図１】本発明の一実施例の詰物体に使用する繊維シー
トの断面図である。FIG. 1 is a cross-sectional view of a fiber sheet used for a filling object according to an embodiment of the present invention.
【図２】本発明の一実施例の多層構造詰物体の断面図で
ある。FIG. 2 is a cross-sectional view of a multi-layer structure stuffed product according to an embodiment of the present invention.
【図３】本発明の一実施例の通常の幅の繊維シートと、
内部に部分的に幅の小さい繊維シートを配置した多層構
造詰物体の断面図である。FIG. 3 is a typical width fiber sheet of one embodiment of the present invention,
FIG. 3 is a cross-sectional view of a multi-layer structure filled article in which a fiber sheet having a small width is partially arranged inside.
【図４】本発明の一実施例の多層構造積層体の内部にク
ッション体を存在させた敷布団の断面図である。FIG. 4 is a cross-sectional view of a mattress in which a cushion body is present inside the multilayer structure laminate of one embodiment of the present invention.
１ 繊維シート ２ 不織布などの基布 ３ 繊維ウェブ ４ とじ糸 ５，６ 多層構造詰物体 ７ クッション体 ８ 側地 DESCRIPTION OF SYMBOLS 1 Fiber sheet 2 Base fabric such as nonwoven fabric 3 Fiber web 4 Binding yarn 5,6 Multi-layered structure padded object 7 Cushion body 8 Side material
Claims (8)
あって、前記中綿は、基布と繊維ウェブが一体化された
薄層の繊維シートが多数層積層された構造であることを
特徴とする多層構造詰物体。1. A filling object in which a side material is filled with batting, wherein the batting has a structure in which a plurality of thin fiber sheets in which a base cloth and a fiber web are integrated are laminated. A multi-layered stuffed object characterized by.
維ウェブの繊維どうしの交絡である請求項１に記載の多
層構造詰物体。2. The multi-layered structured article according to claim 1, wherein the integration of the base cloth and the fiber web is the entanglement of the fibers of the base cloth and the fiber web.
る少なくとも一つの布帛であり、繊維ウェブが短繊維カ
ードウェブである請求項１または２に記載の多層構造詰
物体。3. The multi-layered structured article according to claim 1, wherein the base fabric is at least one fabric selected from a non-woven fabric, a woven fabric and a knitted fabric, and the fiber web is a short fiber card web.
繊維シートの厚さが、無荷重状態で０．５〜５ｍｍであ
る請求項１に記載の多層構造詰物体。4. The multi-layered structured article according to claim 1, wherein the thickness of the thin-layer fiber sheet in which the base fabric and the fiber web are integrated is 0.5 to 5 mm in the unloaded state.
体、または中綿と側地が一体で、厚さ方向に糸で縫製さ
れている請求項１に記載の多層構造詰物体。5. The multi-layer structure stuffed article according to claim 1, wherein the batting itself having a plurality of laminated fiber sheets, or the batting and the side fabric are integrally sewn with a thread in the thickness direction.
つ敷布団、クッション、座布団、椅子布団、及び枕から
選ばれる少なくとも一つである請求項１に記載の多層構
造詰物体。6. The multi-layered stuffing object according to claim 1, wherein the stuffing object is at least one selected from a mattress, a bed pad, a kotatsu mattress, a cushion, a cushion, a cushion, and a pillow.
ョン体を存在させた請求項１に記載の多層構造詰物体。7. The multi-layered structured article according to claim 1, further comprising a cushion body inside the multi-layered laminate.
樹脂ネット成形体、樹脂発泡体及び融着固定繊維成形体
から選ばれる少なくとも一つである請求項７に記載の多
層構造詰物体。8. The cushion body is a double-bonded pile cloth,
The multi-layered structured article according to claim 7, which is at least one selected from a resin net molded body, a resin foamed body, and a fusion fixed fiber molded body.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5259567A JP2500846B2 (en) | 1993-10-18 | 1993-10-18 | Multi-layered structure |
| KR1019930027134A KR0123542B1 (en) | 1993-10-18 | 1993-12-10 | Multilayered structure pad body |
| CN94117301A CN1042961C (en) | 1993-10-18 | 1994-10-18 | Filling pad of layered structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5259567A JP2500846B2 (en) | 1993-10-18 | 1993-10-18 | Multi-layered structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07112503A JPH07112503A (en) | 1995-05-02 |
| JP2500846B2 true JP2500846B2 (en) | 1996-05-29 |
Family
ID=17335923
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5259567A Expired - Lifetime JP2500846B2 (en) | 1993-10-18 | 1993-10-18 | Multi-layered structure |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP2500846B2 (en) |
| KR (1) | KR0123542B1 (en) |
| CN (1) | CN1042961C (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6689437B1 (en) | 1999-03-31 | 2004-02-10 | Toyo Boseki Kabushiki Kaisha | Oxygen-absorbing material |
| WO2005016782A1 (en) | 2003-08-14 | 2005-02-24 | Toyo Seikan Kaisha, Ltd. | Packaging container |
| US7390569B2 (en) | 2003-05-19 | 2008-06-24 | Toyo Seikan Kaisha, Ltd. | Multi-layer structure for packaging |
| WO2019022159A1 (en) | 2017-07-26 | 2019-01-31 | 東洋製罐グループホールディングス株式会社 | Resin molded body having excellent discoloration resistance |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100417731B1 (en) * | 2002-11-26 | 2004-02-14 | (주)뉴크린-탑 | Fishing method using for microfiber fabric |
| CN101400840B (en) * | 2006-03-04 | 2011-08-24 | 卡尔.迈耶.马里莫纺织机械制造有限责任公司 | Method for producing a multidirectional fabric web |
| CN101906700A (en) * | 2010-07-01 | 2010-12-08 | 张延青 | Filling cotton and preparation method thereof |
| KR101124413B1 (en) * | 2010-07-05 | 2012-03-20 | 동진침장 주식회사 | Method for manufacturing natural fiber stripe-quilted fabric having protruded wrinkle patterns on its surface |
| JP5822289B2 (en) | 2010-08-23 | 2015-11-24 | 倉敷紡績株式会社 | Stuffed object |
| CN103963361A (en) * | 2013-01-28 | 2014-08-06 | 李军 | Layer pad production method |
| CN105463701A (en) * | 2015-12-22 | 2016-04-06 | 安徽三宝棉纺针织投资有限公司 | Processing technology for double-excellent quilt filler |
| CN105525435B (en) * | 2016-01-26 | 2018-06-19 | 浙江大彩绗缝制品有限公司 | A kind of layered structure filler and preparation method thereof |
| CN107411423A (en) * | 2017-06-26 | 2017-12-01 | 常熟市大发经编织造有限公司 | Manual padding for spring bed |
| CN109972332B (en) * | 2019-04-29 | 2021-10-26 | 广东溢达纺织有限公司 | Washing water carrier and washing water method |
| KR20240008999A (en) | 2022-07-12 | 2024-01-22 | 디제이티 주식회사 | Dishwasher |
| KR20240009000A (en) | 2022-07-12 | 2024-01-22 | 디제이티 주식회사 | Dishwasher |
| KR20240008998A (en) | 2022-07-12 | 2024-01-22 | 디제이티 주식회사 | Dishwasher |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5137857A (en) * | 1974-09-28 | 1976-03-30 | Tokyo Sheet Kk | Suhookutoringuno yosetsuki |
-
1993
- 1993-10-18 JP JP5259567A patent/JP2500846B2/en not_active Expired - Lifetime
- 1993-12-10 KR KR1019930027134A patent/KR0123542B1/en not_active IP Right Cessation
-
1994
- 1994-10-18 CN CN94117301A patent/CN1042961C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6689437B1 (en) | 1999-03-31 | 2004-02-10 | Toyo Boseki Kabushiki Kaisha | Oxygen-absorbing material |
| US7390569B2 (en) | 2003-05-19 | 2008-06-24 | Toyo Seikan Kaisha, Ltd. | Multi-layer structure for packaging |
| AU2004238689B2 (en) * | 2003-05-19 | 2009-03-26 | Toyo Seikan Kaisha, Ltd. | Multi-layer structure for packaging |
| AU2004238689B8 (en) * | 2003-05-19 | 2009-05-07 | Toyo Seikan Kaisha, Ltd. | Multi-layer structure for packaging |
| WO2005016782A1 (en) | 2003-08-14 | 2005-02-24 | Toyo Seikan Kaisha, Ltd. | Packaging container |
| WO2019022159A1 (en) | 2017-07-26 | 2019-01-31 | 東洋製罐グループホールディングス株式会社 | Resin molded body having excellent discoloration resistance |
Also Published As
| Publication number | Publication date |
|---|---|
| KR0123542B1 (en) | 1997-11-20 |
| CN1042961C (en) | 1999-04-14 |
| KR950011111A (en) | 1995-05-15 |
| CN1112974A (en) | 1995-12-06 |
| JPH07112503A (en) | 1995-05-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP2500846B2 (en) | Multi-layered structure | |
| AU2009296195B2 (en) | Fabric system | |
| US11627812B2 (en) | Mattress top panel and mattress assemblies with improved airflow | |
| US20230115100A1 (en) | Consumer goods made with pieces of verticaly lapped nonwoven | |
| JP2720985B2 (en) | Filler | |
| JP3152904U (en) | Lightweight laminated product for bedding | |
| JP2007230086A (en) | Laminate and cushioning material | |
| JP2005143567A (en) | Multilayer type mattress, spread pad or bed pad, and its manufacturing method | |
| US11627811B2 (en) | Mattress top panel and mattress assemblies with improved airflow | |
| JP3647232B2 (en) | Laminated three-dimensional knitted fabric having body pressure dispersion effect and pressure ulcer prevention cushion | |
| JP3129646U (en) | Multi-layer bedding | |
| AU2012202375A1 (en) | Fabric system | |
| JP6688844B2 (en) | Mattress manufacturing method | |
| JP2985214B2 (en) | Cushioning material | |
| JPH0542819Y2 (en) | ||
| JP6332825B1 (en) | Warp knitted fabric for intermediate materials | |
| JP3786619B2 (en) | Filling object | |
| TWM617584U (en) | Fabric structure for blocking allergens and bedding cover containing the same | |
| JPH0646370Y2 (en) | Mattress | |
| JP4646821B2 (en) | Quilted sewing products and cushioning materials | |
| JP2022129530A (en) | Wadding and fiber product including the same | |
| JP2009247664A (en) | Inner cotton | |
| JP3106491U (en) | Cushion | |
| JP2005179808A (en) | Stereostructural knitted fabric | |
| JP2005131158A (en) | Bed pad |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110313 Year of fee payment: 15 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130313 Year of fee payment: 17 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130313 Year of fee payment: 17 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140313 Year of fee payment: 18 |
|
| EXPY | Cancellation because of completion of term |