JP2024043511A - Adhesive film for build-up boards - Google Patents
Adhesive film for build-up boards Download PDFInfo
- Publication number
- JP2024043511A JP2024043511A JP2023148136A JP2023148136A JP2024043511A JP 2024043511 A JP2024043511 A JP 2024043511A JP 2023148136 A JP2023148136 A JP 2023148136A JP 2023148136 A JP2023148136 A JP 2023148136A JP 2024043511 A JP2024043511 A JP 2024043511A
- Authority
- JP
- Japan
- Prior art keywords
- build
- adhesive film
- diamine component
- polyimide
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000002313 adhesive film Substances 0.000 title claims abstract description 38
- 239000004642 Polyimide Substances 0.000 claims abstract description 56
- 229920001721 polyimide Polymers 0.000 claims abstract description 56
- -1 aliphatic diamine Chemical class 0.000 claims abstract description 34
- 150000004985 diamines Chemical class 0.000 claims abstract description 26
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000002253 acid Substances 0.000 claims abstract description 17
- 150000004984 aromatic diamines Chemical class 0.000 claims abstract description 17
- 239000011229 interlayer Substances 0.000 claims abstract description 13
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 10
- 239000003960 organic solvent Substances 0.000 claims abstract description 9
- 238000009835 boiling Methods 0.000 claims abstract description 8
- 239000000758 substrate Substances 0.000 claims description 27
- 230000009477 glass transition Effects 0.000 claims description 12
- 239000002243 precursor Substances 0.000 claims description 8
- 125000000468 ketone group Chemical group 0.000 claims description 7
- 229910052731 fluorine Inorganic materials 0.000 claims description 6
- 125000001153 fluoro group Chemical group F* 0.000 claims description 6
- 125000001424 substituent group Chemical group 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 125000003545 alkoxy group Chemical group 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 125000005647 linker group Chemical group 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 2
- 239000002904 solvent Substances 0.000 abstract description 21
- 239000011810 insulating material Substances 0.000 abstract description 7
- 239000010408 film Substances 0.000 description 28
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 230000001070 adhesive effect Effects 0.000 description 12
- 239000000853 adhesive Substances 0.000 description 11
- 239000000203 mixture Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 7
- 230000000704 physical effect Effects 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 239000003822 epoxy resin Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
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- 229920002799 BoPET Polymers 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
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- 239000003795 chemical substances by application Substances 0.000 description 4
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- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
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- 239000003063 flame retardant Substances 0.000 description 3
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- 150000002576 ketones Chemical class 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920005575 poly(amic acid) Polymers 0.000 description 3
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 3
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- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 239000012787 coverlay film Substances 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
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- 239000000945 filler Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
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- 229910052751 metal Inorganic materials 0.000 description 2
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- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
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- IRPGOXJVTQTAAN-UHFFFAOYSA-N 2,2,3,3,3-pentafluoropropanal Chemical compound FC(F)(F)C(F)(F)C=O IRPGOXJVTQTAAN-UHFFFAOYSA-N 0.000 description 1
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 1
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Abstract
【課題】ビルドアップ基板における層間絶縁材料として、ポリイミド系において、低沸点溶剤に可溶であり、低温でフィルム加工でき、端子間の接続信頼性を充足する耐熱性、寸法安定性に優れたビルドアップ基板用接着フィルムを提供すること。【解決手段】ビルドアップ基板の層間絶縁膜として用いられ、酸二無水物成分とジアミン成分からなる有機溶剤に可溶なポリイミドを含有する接着フィルムであって、ジアミン成分として、炭素数24~48の長鎖脂肪族ジアミン成分と、メタ位連結芳香族ジアミン成分及びフルオレン骨格ジアミン成分から選ばれる芳香族ジアミン成分のいずれか一種以上とを必須成分として含有することを特徴とするビルドアップ基板用接着フィルム。【選択図】なし[Problem] To provide an adhesive film for build-up boards, which is a polyimide-based interlayer insulating material, is soluble in low-boiling point solvents, can be processed into a film at low temperatures, and has excellent heat resistance and dimensional stability to satisfy connection reliability between terminals. [Solution] An adhesive film for build-up boards, which is used as an interlayer insulating film for build-up boards and contains a polyimide that is soluble in an organic solvent composed of an acid dianhydride component and a diamine component, and which contains, as essential components, as the diamine component, a long-chain aliphatic diamine component having 24 to 48 carbon atoms, and at least one aromatic diamine component selected from a meta-position linked aromatic diamine component and a fluorene skeleton diamine component. [Selected Figure] None
Description
本発明は、ビルドアップ基板用接着フィルム(別称:ビルドアップフィルム)に関し、特に有機溶剤に可溶なポリイミドからなるビルドアップ基板用接着フィルムに関する。 The present invention relates to an adhesive film for build-up substrates (also known as a build-up film), and particularly to an adhesive film for build-up substrates made of polyimide soluble in organic solvents.
電気・電子機器の高機能、小型化の要求から高密度実装に対応した実装方式として、ベース基板と絶縁層とを各層ごとに順次加工を行い積層し多層化していくビルドアップ法が汎用されている。ビルトアップ配線板において多層高密度配線を設計する場合、各基板端子間の接続信頼性を担保するために、多層基板に組込まれる層間絶縁材料(絶縁接着フィルム)としては、耐熱性や寸法安定性が要求される。 Due to the demand for high functionality and miniaturization of electrical and electronic devices, the build-up method, in which the base substrate and the insulating layer are sequentially processed and laminated layer by layer, has become widely used as a mounting method that supports high-density mounting. There is. When designing multilayer high-density wiring on a built-up wiring board, in order to ensure connection reliability between each board terminal, the interlayer insulation material (insulating adhesive film) incorporated into the multilayer board must have heat resistance and dimensional stability. is required.
従来、こうしたビルドアップ基板用途の層間絶縁材料としては、主に、エポキシ樹脂系が使用されている(例えば、特許文献1、5)。しかし、エポキシ樹脂系は、可撓性が不十分であり寸法安定性難点がある。また、GHz帯の高周波信号の伝送時に要求される低誘電正接(Df)化に限界がある。
一方、ポリイミド系の層間絶縁材料も知られているが、通常、加工温度が200℃を超えるため、基板に悪影響を及ぼす懸念がある。そのため、エポキシ樹脂とポリイミドを併用した組成物も提案されている(特許文献2)。
その他、ビルドアップ基板用途ではなく、カバーレイフィルムやボンディングシート等の接着フィルムとして、脂肪族ジアミンと芳香族ジアミンを併用したポリイミドも提案されている(特許文献3、4)。しかし、これらのポリイミド系材料はガラス転移温度が低く、カバーレイフィルムやボンディングシート等の接着剤用途では使用できるものの、ビルドアップ基板に組込まれる層間絶縁材料としての信頼性は期待できないものであった。
さらに、ビルドアップ基板における層間絶縁材料として、接着フィルムの生産性を改善するため、200℃未満の低沸点溶剤に溶解する材料が求められている。
Conventionally, epoxy resins have been mainly used as interlayer insulating materials for build-up boards (see, for example, Patent Documents 1 and 5). However, epoxy resins have insufficient flexibility and dimensional stability problems. In addition, there is a limit to the low dielectric loss tangent (Df) required for transmitting high-frequency signals in the GHz range.
On the other hand, polyimide-based interlayer insulating materials are also known, but they usually require processing temperatures of over 200° C., which may adversely affect the substrate. For this reason, a composition using an epoxy resin and a polyimide in combination has been proposed (Patent Document 2).
In addition, polyimides using aliphatic diamines and aromatic diamines in combination have been proposed as adhesive films for coverlay films, bonding sheets, etc., rather than for build-up substrate applications (Patent Documents 3 and 4). However, these polyimide-based materials have low glass transition temperatures, and although they can be used as adhesives for coverlay films, bonding sheets, etc., their reliability as interlayer insulating materials incorporated in build-up substrates cannot be expected.
Furthermore, in order to improve the productivity of adhesive films as interlayer insulating materials in build-up substrates, there is a demand for materials that dissolve in low-boiling point solvents at temperatures below 200°C.
本発明は、ビルドアップ基板における層間絶縁材料として、ポリイミド系において、低沸点溶剤に可溶であり、低温でフィルム加工でき、端子間の接続信頼性を充足する耐熱性、寸法安定性に優れたビルドアップ基板用接着フィルムを提供することを目的とする。 The present invention is a polyimide-based interlayer insulating material that can be used as an interlayer insulation material for build-up boards. The purpose of the present invention is to provide an adhesive film for build-up substrates.
本発明者等は、上述した課題を解決するために、種々検討した結果、本発明に到達したものである。
すなわち、本発明は、ビルドアップ基板の層間絶縁膜として用いられ、酸二無水物成分とジアミン成分からなる有機溶剤に可溶なポリイミドを含有する耐熱性接着フィルムであって、ジアミン成分として、炭素数24~48の長鎖脂肪族ジアミン成分と、下記式(1)で表されるメタ位連結芳香族ジアミン成分及び下記式(2)で表されるフルオレン骨格ジアミン成分から選ばれる芳香族ジアミン成分のいずれか一種以上とを必須成分として含有することを特徴とするビルドアップ基板用接着フィルムである。
That is, the present invention is a heat-resistant adhesive film that is used as an interlayer insulating film of a build-up board and contains an organic solvent-soluble polyimide consisting of an acid dianhydride component and a diamine component, and wherein the diamine component is carbon. An aromatic diamine component selected from a long-chain aliphatic diamine component with numbers 24 to 48, a meta-position-linked aromatic diamine component represented by the following formula (1), and a fluorene skeleton diamine component represented by the following formula (2). This is an adhesive film for a build-up substrate, characterized in that it contains any one or more of the following as an essential component.
本発明は、上記ビルドアップ基板用接着フィルムに用いられるポリイミド前駆体又はポリイミドである。
本発明は、上記ビルドアップ基板用接着フィルムを剥離可能な支持フィルム上に積層してなる積層フィルムである。
The present invention is a polyimide precursor or polyimide used in the adhesive film for build-up substrates.
The present invention is a laminated film formed by laminating the above adhesive film for a build-up substrate on a removable support film.
本発明のビルドアップ基板用耐熱性接着フィルムは、低沸点溶剤に可溶であり、耐熱性、寸法安定性に優れる。 The heat-resistant adhesive film for build-up substrates of the present invention is soluble in low-boiling point solvents and has excellent heat resistance and dimensional stability.
本発明のビルドアップ基板用接着フィルムは、酸二無水物成分とジアミン成分からなる有機溶剤に可溶なポリイミドを含有する。本明細書において、酸二無水物成分やジアミン成分とは、原料として使用する酸二無水物やジアミンに由来する反応物(誘導物)も意味するものとする。
ポリイミドは、ジアミン成分として、炭素数24~48の長鎖脂肪族ジアミン成分と、下記式(1)で表されるメタ位連結芳香族ジアミン成分及び下記式(2)で表されるフルオレン骨格ジアミン成分から選ばれる芳香族ジアミン成分のいずれか一種以上とを必須成分として含有することを特徴とする。
The adhesive film for a build-up substrate of the present invention contains an organic solvent-soluble polyimide consisting of an acid dianhydride component and a diamine component. In this specification, the acid dianhydride component and diamine component also mean reactants (derivatives) derived from the acid dianhydride and diamine used as raw materials.
The polyimide contains, as a diamine component, a long-chain aliphatic diamine component having 24 to 48 carbon atoms, a meta-position-linked aromatic diamine component represented by the following formula (1), and a fluorene skeleton diamine represented by the following formula (2). It is characterized by containing as an essential component at least one aromatic diamine component selected from among the components.
本発明において、ポリイミドを構成するジアミン成分としては、第一に、炭素数24~48の長鎖脂肪族ジアミン成分を必須成分として含有する。
炭素数24~48の長鎖脂肪族ジアミンは、分子内に環状構造を有してもよく、ダイマー酸から誘導される脂肪族ジアミン(ダイマージアミン)が好ましい。ダイマー酸のカルボキシル基をヒドロキシル基に転化したのち、更にアミノ基に転化させた脂肪族ジアミンである。例えば、オレイン酸、リノール酸等の不飽和脂肪酸を重合させてダイマー酸とし、これを還元した後、アミノ化することにより得られる。具体的には、炭素数36の脂肪族ジアミン(クローダジャパン社製PRIAMINE1074)等の市販品を用いることができる。
全ジアミン成分に対して、炭素数24~48の長鎖脂肪族ジアミン成分を、好ましくは30~90モル%含有するとよい。より好ましくは30~70モル%、更に好ましくは30~60モル%である。
In the present invention, the diamine component constituting the polyimide first contains a long-chain aliphatic diamine component having 24 to 48 carbon atoms as an essential component.
The long-chain aliphatic diamine having 24 to 48 carbon atoms may have a cyclic structure in the molecule, and aliphatic diamine derived from dimer acid (dimer diamine) is preferable. It is an aliphatic diamine obtained by converting the carboxyl group of dimer acid into a hydroxyl group and then converting it into an amino group. For example, it can be obtained by polymerizing unsaturated fatty acids such as oleic acid and linoleic acid to form a dimer acid, reducing this, and then aminating it. Specifically, commercially available products such as aliphatic diamine having 36 carbon atoms (PRIAMINE 1074 manufactured by Croda Japan) can be used.
The long-chain aliphatic diamine component having 24 to 48 carbon atoms is preferably contained in an amount of 30 to 90 mol % based on the total diamine component. More preferably 30 to 70 mol%, still more preferably 30 to 60 mol%.
本発明において、ポリイミドを構成するジアミン成分としては、第二に、下記式(1)で表されるメタ位連結芳香族ジアミン成分及び下記式(2)で表されるフルオレン骨格ジアミン成分から選ばれる芳香族ジアミン成分のいずれか一種以上を必須成分として含有する。
上記式(1)のメタ位連結芳香族骨格や式(2)の嵩高いフルオレン骨格を導入することにより、立体的に分子鎖間の相互作用し難い構造を形成し、溶剤可溶性を高めると共に、高い耐熱性、寸法安定性を発現できる。
In the present invention, the diamine component constituting the polyimide secondly contains, as an essential component, at least one aromatic diamine component selected from a meta-position linked aromatic diamine component represented by the following formula (1) and a fluorene skeleton diamine component represented by the following formula (2):
By introducing the meta-position-linked aromatic skeleton of the above formula (1) or the bulky fluorene skeleton of the above formula (2), a structure in which interactions between molecular chains are difficult to occur three-dimensionally is formed, and the solvent solubility is increased while high heat resistance and dimensional stability can be achieved.
式(1)において、Xは好ましくは-O-、-S-、-CH2-、-C(CH3)2-である。式(1)で表されるメタ位連結芳香族ジアミンとして、具体的には、1,3-ビス(3-アミノフェノキシ)ベンゼン(APB)、3,3-ジアミノジフェニルエーテル、3,3’-ジアミノジフェニルスルフィド、3,3’-ジアミノジフェニルメタン、3,3’-ジアミノジフェニルプロパンが挙げられる。
式(1)で表されるメタ位連結芳香族ジアミン成分は、分子内におけるメタ位含有率が好ましくは50%以上、より好ましくは70%以上、さらに好ましくは90%以上である。
全ジアミン成分に対して、式(1)で表されるメタ位連結芳香族ジアミン成分を、好ましくは10~70モル%含有するとよい。より好ましくは30~65モル%、更に好ましくは30~60モル%である。
In formula (1), X is preferably -O-, -S-, -CH2-, -C(CH3)2-. Specifically, the meta-linked aromatic diamine represented by formula (1) includes 1,3-bis(3-aminophenoxy)benzene (APB), 3,3-diaminodiphenyl ether, 3,3'-diamino Examples include diphenyl sulfide, 3,3'-diaminodiphenylmethane, and 3,3'-diaminodiphenylpropane.
The meta-position-linked aromatic diamine component represented by formula (1) preferably has a meta-position content in the molecule of 50% or more, more preferably 70% or more, and even more preferably 90% or more.
The meta-linked aromatic diamine component represented by formula (1) is preferably contained in an amount of 10 to 70 mol % based on the total diamine components. More preferably 30 to 65 mol%, still more preferably 30 to 60 mol%.
式(2)で表されるフルオレン骨格ジアミンとして、具体的には、9,9-ビス(4-アミノフェニル)フルオレン(BAFL)、9,9’-ビス(4-アミノ-3-メチルフェニル)フルオレン、9,9’-ビス(4-アミノ-3-フルオロフェニル)フルオレン、9,9’-ビス(4-アミノ-3-ヒドロキシフェニル)フルオレン、9,9’-ビス(4-メチル-3-アミノフェニル)フルオレン、9,9’-ビス(4-フルオロ-3-アミノフェニル)フルオレン、9,9’-ビス(4-ヒドロキシ-3-アミノフェニル)フルオレン、9,9’-ビス[4-(4-アミノフェノキシ)フェニル]フルオレン等が挙げられる。
全ジアミン成分に対して、(2)で表されるフルオレン骨格ジアミン成分を、好ましくは40~70モル%含有するとよい。より好ましくは45~60モル%である。
Specifically, the fluorene skeleton diamine represented by formula (2) includes 9,9-bis(4-aminophenyl)fluorene (BAFL) and 9,9'-bis(4-amino-3-methylphenyl). Fluorene, 9,9'-bis(4-amino-3-fluorophenyl)fluorene, 9,9'-bis(4-amino-3-hydroxyphenyl)fluorene, 9,9'-bis(4-methyl-3 -aminophenyl)fluorene, 9,9'-bis(4-fluoro-3-aminophenyl)fluorene, 9,9'-bis(4-hydroxy-3-aminophenyl)fluorene, 9,9'-bis[4 -(4-aminophenoxy)phenyl]fluorene and the like.
The fluorene skeleton diamine component represented by (2) is preferably contained in an amount of 40 to 70 mol % based on the total diamine components. More preferably, it is 45 to 60 mol%.
ジアミン成分として、その他のジアミンを配合することもできる。例えば、m-フェニレンジアミン、p-フェニレンジアミン、4,4’-ジアミノジフェニルプロパン、4,4’-ジアミノジフェニルメタン、ベンジジン、2,2’-ジメチル-4,4’-ジアミノビフェニル、2,2’-ジエチル-4,4’-ジアミノビフェニル、2,2’-ジエトキシ-4,4’-ジアミノビフェニル、2,2’-ジトリフルオロメチルベンジジン、4-アミノフェニル-4’-アミノベンゾエート、2,2’-ジビニル-4,4’-ジアミノビフェニル、4,4’-ジアミノジフェニルスルフィド、4,4’-ジアミノジフェニルスルホン、3,3’-ジアミノジフェニルスルホン、4,4’-ジアミノジフェニルエーテル、3,3’-ジアミノジフェニルエーテル、4,4’-ジアミノ-p-ターフェニル、2,2-ビス(3-アミノフェノキシフェニル)プロパン、2,2-ビス(4-アミノフェノキシフェニル)プロパン、3,3-ビス(3-アミノフェノキシフェニル)スルホン、4,4-ビス(3-アミノフェノキシフェニル)スルホン、3,3-ビス(4-アミノフェノキシフェニル)スルホン、4,4-ビス(4-アミノフェノキシフェニル)スルホン、2,2-ビス(3-アミノフェノキシフェニル)ヘキサフルオロプロパン、2,2-ビス(4-アミノフェノキシフェニル)ヘキサフルオロプロパン、1,4-ビス(4-アミノフェノキシ)ベンゼン、1,3-ビス(4-アミノフェノキシ)ベンゼン、4,4-(p-フェニレンジイソプロピリデン)ビスアニリン、4,4-(m-フェニレンジイソプロピリデン)ビスアニリン、3,3-[(2,4,5,6-テトラメチル-1,3-フェニレン)ビス(メチレン)ビスアニリン、3,3’-[1,3-フェニレンビス(チオ)]ビスアニリン、3,3’-[1,3-フェニレンビス(1-メチルエチリデン)]ビスアニリン、などが挙げられる。
その他のジアミンを配合する場合、本発明の目的を阻害しないために、その配合量は、全ジアミン成分に対して、好ましくは50モル%未満、より好ましくは30モル%未満、さらに好ましくは10モル%未満にするとよい。
Other diamines can also be blended as the diamine component. For example, m-phenylenediamine, p-phenylenediamine, 4,4'-diaminodiphenylpropane, 4,4'-diaminodiphenylmethane, benzidine, 2,2'-dimethyl-4,4'-diaminobiphenyl, 2,2'-diethyl-4,4'-diaminobiphenyl,2,2'-diethoxy-4,4'-diaminobiphenyl,2,2'-ditrifluoromethylbenzidine,4-aminophenyl-4'-aminobenzoate, 2,2 '-Divinyl-4,4'-diaminobiphenyl, 4,4'-diaminodiphenylsulfide, 4,4'-diaminodiphenylsulfone, 3,3'-diaminodiphenylsulfone, 4,4'-diaminodiphenyl ether, 3,3 '-Diamino diphenyl ether, 4,4'-diamino-p-terphenyl, 2,2-bis(3-aminophenoxyphenyl)propane, 2,2-bis(4-aminophenoxyphenyl)propane, 3,3-bis (3-aminophenoxyphenyl) sulfone, 4,4-bis(3-aminophenoxyphenyl) sulfone, 3,3-bis(4-aminophenoxyphenyl) sulfone, 4,4-bis(4-aminophenoxyphenyl) sulfone , 2,2-bis(3-aminophenoxyphenyl)hexafluoropropane, 2,2-bis(4-aminophenoxyphenyl)hexafluoropropane, 1,4-bis(4-aminophenoxy)benzene, 1,3- Bis(4-aminophenoxy)benzene, 4,4-(p-phenylenediisopropylidene)bisaniline, 4,4-(m-phenylenediisopropylidene)bisaniline, 3,3-[(2,4,5,6 -tetramethyl-1,3-phenylene)bis(methylene)bisaniline, 3,3'-[1,3-phenylenebis(thio)]bisaniline, 3,3'-[1,3-phenylenebis(1-methyl) ethylidene)] bisaniline, and the like.
When blending other diamines, the blending amount is preferably less than 50 mol%, more preferably less than 30 mol%, and even more preferably 10 mol%, based on the total diamine components, so as not to impede the object of the present invention. It is best to keep it below %.
本発明において、ジアミン成分と共にポリイミドを構成する酸二無水物(テトラカルボン酸二無水物)成分は、種々のものを使用できる。
例えば、3,3’,4,4’-ジフェニルエーテルテトラカルボン酸二無水物、3,3’,4,4’-ジフェニルスルホンテトラカルボン酸二無水物、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、2,2’,2,3’-ベンゾフェノンテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物、2,3,3’,4’-ビフェニルテトラカルボン酸二無水物、ピロメリット酸二無水物、1,4,5,8-ナフタレンテトラカルボン酸二無水物、1,2,5,6-ナフタレンテトラカルボン酸二無水物、3,4,9,10-ペリレンテトラカルボン酸二無水物、3,3,6,7-アントラセンテトラカルボン酸二無水物、1,2,7,8-フェナントレンテトラカルボン酸二無水物、4,4’-(ヘキサフルオロイソピリデン)フタル酸二無水物、2,2-ビス〔4-(3,4-ジカルボキシフェノキシ)フェニル〕プロパン二無水物、1,4-ビス(3,4-ジカルボキシフェノキシ)ベンゼン二無水物、p-フェニレンビス(トリメリット酸モノエステル酸無水物)、エチレングリコールビスアンヒドロトリメリテートなどが挙げられる。
酸二無水物成分として、好ましくは芳香環連結基としてケトン基を有する酸二無水物成分であり、具体的には、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物(BTDA)、2,2’,2,3’-ベンゾフェノンテトラカルボン酸二無水物が挙げられる。
全酸二無水物成分に対して、芳香環連結基としてケトン基を有する酸二無水物成分を、好ましくは50モル%以上含有するとよい。より好ましくは70モル%以上、さらに好ましくは90モル%以上である。
In the present invention, various acid dianhydride (tetracarboxylic dianhydride) components can be used that constitute the polyimide together with the diamine component.
For example, 3,3',4,4'-diphenyl ether tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride, 3,3',4,4'-benzophenone Tetracarboxylic dianhydride, 2,2',2,3'-benzophenonetetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,3,3', 4'-biphenyltetracarboxylic dianhydride, pyromellitic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 3,3,6,7-anthracenetetracarboxylic dianhydride, 1,2,7,8-phenanthrenetetracarboxylic dianhydride, 4, 4'-(hexafluoroisopylidene) phthalic dianhydride, 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride, 1,4-bis(3,4- Examples include dicarboxyphenoxy)benzene dianhydride, p-phenylene bis(trimellitic acid monoester acid anhydride), and ethylene glycol bisanhydrotrimellitate.
The acid dianhydride component is preferably an acid dianhydride component having a ketone group as an aromatic ring linking group, specifically, 3,3',4,4'-benzophenonetetracarboxylic dianhydride (BTDA). ), 2,2',2,3'-benzophenonetetracarboxylic dianhydride.
The acid dianhydride component having a ketone group as an aromatic ring linking group is preferably contained in an amount of 50 mol % or more based on the total acid dianhydride component. More preferably, it is 70 mol% or more, and still more preferably 90 mol% or more.
ポリイミドは、公知の手法により、原料としてのジアミンと酸二無水物とを溶剤中で反応させ、前駆体樹脂を生成した後、加熱閉環させることにより、製造できる。
例えば、酸無水物とジアミンをほぼ等モルで有機溶剤に溶解させて、100℃以下の温度で30分~24時間撹拌し重合反応させることでポリイミド前駆体であるポリアミド酸が得られる。有機溶剤の使用量は、生成するポリイミド前駆体溶液の固形分濃度が5~30重量%の範囲内となるように調整するとよい。
Polyimide can be manufactured by a known method by reacting a diamine as a raw material with an acid dianhydride in a solvent to generate a precursor resin, and then ring-closing the resin by heating.
For example, a polyamic acid, which is a polyimide precursor, can be obtained by dissolving approximately equimolar amounts of an acid anhydride and a diamine in an organic solvent, stirring at a temperature of 100° C. or lower for 30 minutes to 24 hours, and causing a polymerization reaction. The amount of organic solvent used is preferably adjusted so that the solid content concentration of the polyimide precursor solution to be produced is within the range of 5 to 30% by weight.
合成されたポリイミド前駆体は、通常、反応溶媒溶液のまま使用することが有利であるが、必要により濃縮、希釈又は他の有機溶媒に置換することもできる。ポリイミド前駆体は一般に溶媒可溶性に優れるので、有利に使用される。前駆体をイミド化させる方法は、特に制限されず、例えば溶媒中で、80~300℃の範囲内の温度条件で1~24時間かけて加熱するといった熱処理が好適に採用される。 It is usually advantageous to use the synthesized polyimide precursor as a reaction solvent solution, but it can also be concentrated, diluted, or replaced with another organic solvent if necessary. Polyimide precursors are advantageously used because they generally have excellent solvent solubility. The method of imidizing the precursor is not particularly limited, and for example, heat treatment such as heating in a solvent at a temperature in the range of 80 to 300° C. for 1 to 24 hours is preferably employed.
本発明においては、有機溶剤として、沸点200℃未満のケトン系溶剤(S1)と芳香族炭化水素系溶剤(S2)を併用することが望ましい。溶液イミド化時に効率的にイミド化水を除去して高分子化できると共に、後工程のフィルム塗工で溶剤を効率的に除去できる。
ケトン系溶剤(S1)として、例えば、シクロヘキサノン、2-ブタノン、シクロペンタノン、メチルイソブチルケトン、ジイソブチルケトン、ダイアセトンアルコール等が挙げられ、通常、沸点140~200℃である。
芳香族炭化水素系溶剤(S2)として、例えば、キシレン、トルエン、ベンゼン、エチルベンゼン等が挙げられ、通常、沸点70~140℃である。
ケトン系溶剤(S1)と芳香族炭化水素系溶剤(S2)の配合割合は、質量比で、10/90~90/10の範囲で選択できる。
In the present invention, it is desirable to use a ketone solvent (S1) with a boiling point of less than 200° C. and an aromatic hydrocarbon solvent (S2) together as the organic solvent. Imidized water can be efficiently removed during solution imidization to form a polymer, and the solvent can be efficiently removed during film coating in the subsequent process.
Examples of the ketone solvent (S1) include cyclohexanone, 2-butanone, cyclopentanone, methyl isobutyl ketone, diisobutyl ketone, diacetone alcohol, etc., and usually have a boiling point of 140 to 200°C.
Examples of the aromatic hydrocarbon solvent (S2) include xylene, toluene, benzene, ethylbenzene, etc., and usually have a boiling point of 70 to 140°C.
The mixing ratio of the ketone solvent (S1) and the aromatic hydrocarbon solvent (S2) can be selected in the range of 10/90 to 90/10 in terms of mass ratio.
本発明のポリイミドの重量平均分子量(Mw)は、例えば5,000~200,000である。重量平均分子量が5,000未満の場合、フィルム化したときに脆弱化しやすくなる。一方、重量平均分子量が200,000を超える場合、ワニスにしたときに高粘度となり、配合時のハンドリング性の低下やフィルム状態の加熱時の流動性を損なう恐れがある。
重量平均分子量(Mw)の好ましい範囲は10,000~70,000の範囲内であり、より好ましくは20,000~60,000の範囲内である。Mwが10,000未満の場合、ポリイミド分子鎖において高極性の末端が増加するために比誘電率及び誘電正接が上昇しやすくなることがある。Mwが70,000を超える場合、分子鎖長が長くなり秩序構造を取り難くなるために、比誘電率及び誘電正接が上昇しやすくなることがある。
The weight average molecular weight (Mw) of the polyimide of the present invention is, for example, 5,000 to 200,000. When the weight average molecular weight is less than 5,000, it tends to become brittle when formed into a film. On the other hand, if the weight average molecular weight exceeds 200,000, the varnish will have a high viscosity, and there is a possibility that the handling property during blending may be reduced or the fluidity during heating of the film may be impaired.
The weight average molecular weight (Mw) is preferably within the range of 10,000 to 70,000, more preferably within the range of 20,000 to 60,000. When Mw is less than 10,000, the number of highly polar ends increases in the polyimide molecular chain, so that the relative permittivity and dielectric loss tangent may tend to increase. When Mw exceeds 70,000, the molecular chain length becomes long and it becomes difficult to form an ordered structure, so that the relative dielectric constant and dielectric loss tangent may tend to increase.
本発明のポリイミドは、熱可塑性ポリイミドであることが望ましい。ポリイミドが熱可塑性であることによって、高い接着性と熱圧着加工性が付与され、接着剤層としての適用が可能となる。ここで、「熱可塑性ポリイミド」とは、一般に加熱によって軟化し、冷却によって固化し、これを繰り返すことができ、ガラス転移温度が明確に確認できるポリイミドを指すが、本発明では、特に200℃未満の温度域でガラス転移温度が明確に確認できるポリイミドを意味する。また、熱可塑性ポリイミドは、低温での熱圧着性の観点から、180℃未満の温度域でガラス転移温度が明確に確認できるポリイミドが好ましく、動的粘弾性測定装置(DMA)を用いて測定された30℃における貯蔵弾性率が1.0×108Pa以上であり、かつ、ガラス転移温度+30℃における貯蔵弾性率が1.0×107Pa未満を示すものがより好ましい。これに対して、「非熱可塑性ポリイミド」とは、加熱しても軟化、接着性を示さないポリイミドを指すが、本発明では、動的粘弾性測定装置(DMA)を用いて測定された30℃における貯蔵弾性率が1.0×109Pa以上であり、かつ、300℃における貯蔵弾性率が1.0×108Pa以上を示すものを意味する。
こうしたポリイミドを使用した本発明の接着フィルムにおいては、引張弾性率が好ましくは0.5GPa以上、より好ましくは1.0GPa以上であることが望ましい。
The polyimide of the present invention is preferably a thermoplastic polyimide. Since polyimide is thermoplastic, it has high adhesion and thermocompression processability, and can be used as an adhesive layer. Here, "thermoplastic polyimide" generally refers to a polyimide that softens by heating, solidifies by cooling, and can repeat this process, and whose glass transition temperature can be clearly confirmed. It means a polyimide whose glass transition temperature can be clearly confirmed in the temperature range of . In addition, from the viewpoint of thermocompression bondability at low temperatures, the thermoplastic polyimide is preferably a polyimide whose glass transition temperature can be clearly confirmed in a temperature range of less than 180°C, and which can be measured using a dynamic rheological analyzer (DMA). It is more preferable that the storage elastic modulus at 30° C. is 1.0×10 8 Pa or more, and the storage elastic modulus at glass transition temperature +30° C. is less than 1.0×10 7 Pa. On the other hand, "non-thermoplastic polyimide" refers to polyimide that does not soften or exhibit adhesive properties even when heated. It means that the storage elastic modulus at 300° C. is 1.0×10 9 Pa or more and the storage elastic modulus at 300° C. is 1.0×10 8 Pa or more.
In the adhesive film of the present invention using such polyimide, it is desirable that the tensile modulus is preferably 0.5 GPa or more, more preferably 1.0 GPa or more.
本発明のビルドアップ基板用接着フィルムにおいては、任意の添加量で本発明のポリイミドを含有することができるが、樹脂成分中の主成分とすることが望ましい。
本発明の目的を阻害しない限り、任意成分として、例えば公知の可塑剤、エポキシ樹脂、エポキシ樹脂硬化剤、マレイミド、活性化エステル樹脂、スチレン骨格を有する樹脂等の不飽和結合を有する化合物などの他の架橋(硬化)樹脂成分、硬化剤、硬化促進剤、有機フィラー、二酸化ケイ素、酸化アルミニウム、酸化マグネシウム、酸化ベリリウム、窒化ホウ素、窒化アルミニウム、窒化ケイ素、フッ化アルミニウム、フッ化カルシウムなどの無機フィラー、カップリング剤、ホスフィン酸の金属塩、リン酸エステル、シクロフォスファゼンなどの難燃剤、顔料などをポリイミドと適宜配合することによって、接着剤組成物とすることができる。
The adhesive film for build-up substrates of the present invention can contain the polyimide of the present invention in any amount, but it is desirable that it be the main component in the resin component.
As long as it does not impede the purpose of the present invention, optional components may include, for example, known plasticizers, epoxy resins, epoxy resin curing agents, maleimides, activated ester resins, compounds having unsaturated bonds such as resins having a styrene skeleton, etc. Crosslinked (cured) resin components, curing agents, curing accelerators, organic fillers, inorganic fillers such as silicon dioxide, aluminum oxide, magnesium oxide, beryllium oxide, boron nitride, aluminum nitride, silicon nitride, aluminum fluoride, calcium fluoride, etc. An adhesive composition can be prepared by appropriately blending a coupling agent, a metal salt of phosphinic acid, a phosphoric acid ester, a flame retardant such as cyclophosphazene, a pigment, and the like with the polyimide.
本発明のビルドアップ基板用接着フィルムは様々な手法で架橋形成させることができる。架橋構造の形成によって、ポリイミドの耐熱性を大幅に向上させることができる。架橋構造を形成した接着性ポリイミドは応用例であり、好ましい形態となる。なお、架橋形成によってMwが大きく変動するため、架橋ポリイミドのMwは、架橋形成前の接着性ポリイミドのMwとは異なる値となる。ポリイミドがケトン基を有する場合に、該ケトン基と、少なくとも2つの第1級のアミノ基を官能基として有するアミノ化合物のアミノ基を反応させてC=N結合を形成させることによって、架橋構造を形成することができる。また、ケトン基を有する接着性ポリイミドに架橋剤を配合した接着剤組成物は別の応用例であり、好ましい形態となる。ケトン基を有する接着性ポリイミドを形成するために好ましいテトラカルボン酸二無水物としては、例えば3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物(BTDA)を、ジアミン化合物としては、例えば、4,4’-ビス(3-アミノフェノキシ)ベンゾフェノン(BABP)、1,3-ビス[4-(3-アミノフェノキシ)ベンゾイル]ベンゼン(BABB)等の芳香族ジアミンを挙げることができる。2つの第1級のアミノ基を官能基として有するアミノ化合物として、ジヒドラジド化合物、芳香族ジアミン、脂肪族アミン等を挙げることができる。 The adhesive film for build-up substrates of the present invention can be crosslinked by various methods. By forming a crosslinked structure, the heat resistance of polyimide can be significantly improved. Adhesive polyimide with a crosslinked structure is an application example and is a preferred form. Note that since the Mw varies greatly due to crosslinking, the Mw of the crosslinked polyimide has a value different from the Mw of the adhesive polyimide before crosslinking. When the polyimide has a ketone group, a crosslinked structure can be created by reacting the ketone group with the amino group of an amino compound having at least two primary amino groups as functional groups to form a C=N bond. can be formed. Further, an adhesive composition in which a crosslinking agent is blended with an adhesive polyimide having a ketone group is another application example and is a preferred form. Preferred tetracarboxylic dianhydrides for forming the adhesive polyimide having a ketone group include, for example, 3,3',4,4'-benzophenone tetracarboxylic dianhydride (BTDA), and diamine compounds include: Examples include aromatic diamines such as 4,4'-bis(3-aminophenoxy)benzophenone (BABP) and 1,3-bis[4-(3-aminophenoxy)benzoyl]benzene (BABB). Examples of amino compounds having two primary amino groups as functional groups include dihydrazide compounds, aromatic diamines, aliphatic amines, and the like.
本発明のビルドアップ基板用接着フィルムは、ポリイミドをフィルム状に成形して得られる。好適な成形方法としては、ポリイミド及びその他の成分を溶媒に溶解し、得られた樹脂溶液を、表面が剥離処理されたポリエチレンテレフタレート(PET)フィルム等の支持体上に公知手法により塗布後、乾燥し、支持体から剥離することによりフィルム化することができる。 The adhesive film for build-up substrates of the present invention is obtained by molding polyimide into a film shape. A suitable molding method is to dissolve the polyimide and other components in a solvent, apply the resulting resin solution onto a support such as a polyethylene terephthalate (PET) film whose surface has been subjected to a release treatment using a known method, and then dry it. It can be formed into a film by peeling it off from the support.
フィルム成形で用いられる有機溶剤としては、上述したとおり、重合反応に使用する沸点200℃未満のケトン系溶剤(S1)と芳香族炭化水素系溶剤(S2)を、そのまま併用することが望ましい。また、特に限定されないが、ポリイミドの溶解性を損なわない範囲で、ヘキサン、ヘプタン等の脂肪族炭化水素系の溶剤、シクロヘキサン、メチルシクロヘキサン、エチルシクロヘキサン等の脂環族炭化水素系の溶剤、酢酸エチル、ジイソプロピルエーテル等を併用しても良い。 As described above, the organic solvent used in film molding is preferably a ketone-based solvent (S1) with a boiling point of less than 200°C used in the polymerization reaction and an aromatic hydrocarbon-based solvent (S2) that are used in combination as is. In addition, although not limited thereto, aliphatic hydrocarbon-based solvents such as hexane and heptane, alicyclic hydrocarbon-based solvents such as cyclohexane, methylcyclohexane, and ethylcyclohexane, ethyl acetate, diisopropyl ether, etc. may also be used in combination within the range that does not impair the solubility of polyimide.
本発明のビルドアップ基板用接着フィルムに適用するポリイミドは、23℃、50%RHの恒温恒湿条件(常態)のもと24時間調湿後に、スプリットポスト誘電体共振器(SPDR)により測定される10GHzにおける誘電正接(Tanδ)が好ましくは0.0030未満、より好ましくは0.0025以下、更に好ましくは0.0020以下であり、比誘電率(ε)が3.0以下、好ましくは2.7以下であることがよい。誘電正接(Tanδ)及び比誘電率(ε)が上記数値を超えると、回路基板に適用した際に、誘電損失の増大に繋がり、周波数がGHz帯域(例えば1~40GHz)の高周波信号の伝送経路上で電気信号のロスなどの不都合が生じやすくなる。 The polyimide applied to the adhesive film for build-up boards of the present invention preferably has a dielectric loss tangent (Tan δ) of less than 0.0030, more preferably 0.0025 or less, and even more preferably 0.0020 or less at 10 GHz, as measured by a split post dielectric resonator (SPDR) after 24 hours of humidity conditioning under constant temperature and humidity conditions (normal state) of 23°C and 50% RH, and a relative dielectric constant (ε) of 3.0 or less, preferably 2.7 or less. If the dielectric loss tangent (Tan δ) and relative dielectric constant (ε) exceed the above values, this leads to an increase in dielectric loss when applied to a circuit board, and is likely to cause inconveniences such as loss of electrical signals on the transmission path of high-frequency signals in the GHz range (e.g., 1 to 40 GHz).
本発明のビルドアップ基板用接着フィルムに適用するポリイミドは、好ましくは、熱膨張係数(CTE)が150ppm/℃以下、ガラス転移温度(Tg)が70℃以上である。CTEは、より好ましくは100ppm/℃以下、さらに好ましくは80ppm/℃以下である。Tgは、より好ましくは95℃以上、さらに好ましくは120℃以上である。ただし、上述のとおり、特に200℃未満の温度域でガラス転移温度が明確に確認できる熱可塑性ポリイミドであることが望ましい。 The polyimide used in the adhesive film for build-up substrates of the present invention preferably has a coefficient of thermal expansion (CTE) of 150 ppm/°C or less and a glass transition temperature (Tg) of 70°C or more. The CTE is more preferably 100 ppm/°C or less, and even more preferably 80 ppm/°C or less. Tg is more preferably 95°C or higher, still more preferably 120°C or higher. However, as mentioned above, it is desirable to use a thermoplastic polyimide whose glass transition temperature can be clearly confirmed, especially in a temperature range of less than 200°C.
本発明のビルドアップ基板用接着フィルムの使用方法は、例えばフレキシブルプリント回路基板、ガラス繊維-エポキシ配線基板、紙-フェノール配線基板、ポリエステル配線基板、ポリイミド配線基板、BTレジン配線基板、熱硬化型ポリフェニレンエーテル配線基板、金属、樹脂基材等の被接着物の間に、耐熱性接着フィルムを挿入し、温度200℃未満、圧力4MPa未満の条件で熱圧着することにより、被接着物の間に層間絶縁層を形成できる。 The adhesive film for build-up boards of the present invention can be used by inserting the heat-resistant adhesive film between adherends, such as flexible printed circuit boards, glass fiber-epoxy wiring boards, paper-phenol wiring boards, polyester wiring boards, polyimide wiring boards, BT resin wiring boards, thermosetting polyphenylene ether wiring boards, metals, and resin substrates, and then thermocompressing the film at a temperature of less than 200°C and a pressure of less than 4 MPa, thereby forming an interlayer insulating layer between the adherends.
以下、実施例により本発明をより具体的に説明する。なお、実施例で用いた略号は下記化合物を示す。
DDA:炭素数36の脂肪族ジアミン(クローダジャパン株式会社製PRIAMINE1075、アミン価;209mgKOH/g)
APB:1,3-ビス(3-アミノフェノキシ)ベンゼン
N-12:ドデカン二酸ジヒドラジド(架橋硬化剤)
OP935:ホスフィン酸のアルミニウム塩(クラリアント社製難燃剤、商品名;Exolit OP935、ジエチルホスフィン酸アルミニウム、リン含有量23%、平均粒径2μm)
フィラー:シリカ粉末(日鉄ケミカル&マテリアル社製、商品名;CR10-20、球状クリストバライトシリカ粉末、真球状、シリカ含有率;99.4重量%、クリストバライト結晶相;93重量%、真比重;2.33、D50;10.8μm、D90;16.4μm、D100;24.1μm、10GHzでの誘電率;3.16、10GHzの誘電正接;0.0008)
Hereinafter, the present invention will be explained in more detail with reference to Examples. In addition, the abbreviations used in the examples indicate the following compounds.
DDA: Aliphatic diamine with 36 carbon atoms (PRIAMINE1075 manufactured by Croda Japan Co., Ltd., amine value: 209 mgKOH/g)
APB: 1,3-bis(3-aminophenoxy)benzene
N-12: Dodecanedioic acid dihydrazide (crosslinking curing agent)
OP935: Aluminum salt of phosphinic acid (flame retardant manufactured by Clariant, trade name: Exolit OP935, aluminum diethylphosphinate, phosphorus content 23%, average particle size 2 μm)
Filler: Silica powder (manufactured by Nippon Steel Chemical & Materials Co., Ltd., product name: CR10-20, spherical cristobalite silica powder, true spherical, silica content: 99.4% by weight, cristobalite crystal phase: 93% by weight, true specific gravity: 2 .33, D50: 10.8 μm, D90: 16.4 μm, D100: 24.1 μm, dielectric constant at 10 GHz: 3.16, dielectric loss tangent at 10 GHz: 0.0008)
各物性の評価方法は、以下のとおり。
(1) 重量平均分子量(Mw)
ゲル浸透クロマトグラフ(東ソー株式会社製HLC-8220GPC)により測定した。標準物質としてポリスチレンを用い、展開溶媒にテトラヒドロフラン(THF)を用いた。
(2) 有機溶剤への溶解性(粘度)
E型粘度計(ブルックフィールド社製、商品名;DV―II+Pro)を用いて、ポリイミド溶液を温度25℃、トルクが10~90%になるよう回転数を設定し、測定時間2分の条件下で、重合直後の粘度(cP)を測定した。ゲル化した場合、粘度を測定できなかった。
(3) ガラス転移温度(Tg)
3mm ×15mmの試験フィルムを熱機械分析(TMA)装置にて5.0gの荷重を加えながら一定の昇温速度(5℃/min)で5℃から300℃の温度範囲で引張り試験を行い、昇温時の伸びの変曲点となる温度をガラス転移温度とした。
(4) 熱膨張係数(CTE)
3mm ×15mmの試験フィルムを熱機械分析(TMA)装置にて5.0gの荷重を加えながら一定の昇温速度(5℃/min)で5℃から300℃の温度範囲で引張り試験を行い、10℃から30℃の温度に対する試験フィルムの伸び量から熱膨張係数(ppm/K)を測定した。
(5) 誘電特性
ベクトルネットワークアナライザ(Agilent社製E8363C)共振器を用いて周波数10GHzにおける試験フィルムの比誘電率(Dk)及び誘電正接(Df)を測定した。なお、測定に使用した試験フィルムは、温度23℃、湿度50%の条件下で24時間放置したものである。
(6) 引張弾性率
幅12.7mm×長さ127mmの試験フィルムをテンションテスター(オリエンテック社製、商品名;テンシロン)を用いて、50mm/minで引張り試験を行い、25℃における引張り弾性率を求めた。
The evaluation method for each physical property is as follows.
(1) Weight average molecular weight (Mw)
Measurement was performed using a gel permeation chromatograph (HLC-8220GPC manufactured by Tosoh Corporation). Polystyrene was used as a standard substance, and tetrahydrofuran (THF) was used as a developing solvent.
(2) Solubility in organic solvents (viscosity)
Using an E-type viscometer (manufactured by Brookfield, trade name: DV-II+Pro), the polyimide solution was heated at a temperature of 25°C, the rotation speed was set so that the torque was 10 to 90%, and the measurement time was 2 minutes. The viscosity (cP) immediately after polymerization was measured. In the case of gelation, the viscosity could not be measured.
(3) Glass transition temperature (Tg)
A 3 mm × 15 mm test film was subjected to a tensile test in a temperature range of 5 ° C to 300 ° C at a constant heating rate (5 ° C / min) while applying a load of 5.0 g using a thermomechanical analysis (TMA) device. The temperature at which the elongation reached an inflection point when the temperature was increased was defined as the glass transition temperature.
(4) Coefficient of thermal expansion (CTE)
A 3 mm × 15 mm test film was subjected to a tensile test in a temperature range of 5 ° C to 300 ° C at a constant heating rate (5 ° C / min) while applying a load of 5.0 g using a thermomechanical analysis (TMA) device. The coefficient of thermal expansion (ppm/K) was measured from the amount of elongation of the test film at temperatures from 10°C to 30°C.
(5) Dielectric properties The dielectric constant (Dk) and dielectric loss tangent (Df) of the test film at a frequency of 10 GHz were measured using a vector network analyzer (E8363C manufactured by Agilent) resonator. The test film used in the measurement was left for 24 hours at a temperature of 23° C. and a humidity of 50%.
(6) Tensile Modulus A test film with a width of 12.7 mm and a length of 127 mm was subjected to a tensile test at 50 mm/min using a tension tester (manufactured by Orientech Co., Ltd., trade name: Tensilon), and the tensile modulus at 25°C was determined. I asked for
実施例1
500mlのセパラブルフラスコに、37.98gのDDA(0.071モル)、13.78gのAPB(0.047モル)、38.24gのBTDA(0.119モル)、及び溶剤として126gのシクロキサノン及び84gのトルエンを装入し、40℃で1時間混合して、ポリアミド酸溶液を調製した。このポリアミド酸溶液を140℃に昇温し、5時間加熱、攪拌し、58gのトルエンを加えてイミド化を完結したポリイミド溶液1(固形分31.9重量%、Mw38,116、粘度10,954cP)を調製した。
次に、得られたポリイミド溶液1をそのまま使用し、溶媒を後添加することなく、離型PETフィルム(東山フィルム社製HY-S05)に塗布し、100~120℃で10分間乾燥してフィルム化した後、離型PETフィルムから剥離して、厚さ25μmの接着フィルム1を得た。
得られたポリイミド溶液1及び接着フィルム1について、各物性を測定し、結果を表1に示す。
Example 1
In a 500 ml separable flask, 37.98 g DDA (0.071 mol), 13.78 g APB (0.047 mol), 38.24 g BTDA (0.119 mol), and 126 g cycloxanone as a solvent and 84 g of toluene was charged and mixed at 40° C. for 1 hour to prepare a polyamic acid solution. This polyamic acid solution was heated to 140°C, heated and stirred for 5 hours, and 58 g of toluene was added to complete imidization. Polyimide solution 1 (solid content 31.9% by weight, Mw 38,116, viscosity 10,954 cP) ) was prepared.
Next, the obtained polyimide solution 1 was used as it was and applied to a release PET film (HY-S05 manufactured by Higashiyama Film Co., Ltd.) without adding any solvent afterward, and dried at 100 to 120°C for 10 minutes to form a film. After curing, the film was peeled off from the release PET film to obtain an adhesive film 1 with a thickness of 25 μm.
Each physical property was measured for the obtained polyimide solution 1 and adhesive film 1, and the results are shown in Table 1.
実施例2~3
表1に示す組成で実施例1と同様にポリイミド溶液、接着フィルムを調製し、同様に各物性を測定し、これらの結果も表1に示す。
Examples 2-3
Polyimide solutions and adhesive films were prepared in the same manner as in Example 1 with the compositions shown in Table 1, and the respective physical properties were measured in the same manner. The results are also shown in Table 1.
比較例1~3
表1に示す組成で実施例1と同様にポリイミド溶液、接着フィルムを調製し、同様に各物性を測定し、これらの結果も表1に示す。
Comparative examples 1 to 3
Polyimide solutions and adhesive films were prepared in the same manner as in Example 1 with the compositions shown in Table 1, and the respective physical properties were measured in the same manner. The results are also shown in Table 1.
実施例4
100gのポリイミド溶液2(固形分として31g)に1.13gの架橋硬化剤(N-12)を配合し、7.75gの難燃剤(OP935)、51.6gのフィラー(シリカ粉末CR10-20)及び126gのトルエンを加えて希釈し、攪拌することで接着剤組成物2aを調製した。
次に、得られた接着剤組成物2aを離型PETフィルム(東山フィルム社製HY-S05)に塗布し、100~120℃で10分間乾燥してフィルム化した後、離型PETフィルムから剥離して、厚さ25μmのビルドアップフィルム4を得た。
得られたビルドアップフィルム4の硬化物について、各物性を測定し、結果を表2に示す。
Example 4
1.13g of crosslinking curing agent (N-12) was blended with 100g of polyimide solution 2 (31g as solid content), 7.75g of flame retardant (OP935), and 51.6g of filler (silica powder CR10-20). Then, 126 g of toluene was added, diluted, and stirred to prepare adhesive composition 2a.
Next, the obtained adhesive composition 2a was applied to a release PET film (HY-S05 manufactured by Higashiyama Film Co., Ltd.), dried at 100 to 120°C for 10 minutes to form a film, and then peeled from the release PET film. As a result, a build-up film 4 having a thickness of 25 μm was obtained.
Each physical property of the obtained cured build-up film 4 was measured, and the results are shown in Table 2.
実施例5、6
表2に示す組成で実施例4と同様に接着剤組成物、ビルドアップフィルムを調製し、同様に各物性を測定した。結果を表2に示す。
Examples 5 and 6
Adhesive compositions and build-up films were prepared using the compositions shown in Table 2, and their physical properties were measured in the same manner as in Example 4. The results are shown in Table 2.
比較例4
表2に示す組成で実施例4と同様に接着剤組成物、ビルドアップフィルムを調製し、同様に各物性を測定した。結果を表2に示す。
Comparative example 4
An adhesive composition and a build-up film were prepared in the same manner as in Example 4 with the compositions shown in Table 2, and each physical property was measured in the same manner. The results are shown in Table 2.
実施例4~6及び比較例4(表2)は、ビルドアップフィルムとして使用される形態の例である。
比較例4で得られたビルドアップフィルムC4は、ガラス転移温度が低く、CTEが大きい。
一方、実施例4~6で得られたビルドアップフィルム4~6は、低誘電特性を維持したまま、高いガラス転移温度と低CTEを両立する特性を示した。そのため、低誘電特性と端子間の接続信頼性を充足する耐熱性、寸法安定性を有しており、ビルドアップ基板、多層基板の層間絶縁膜に有用である。
Examples 4 to 6 and Comparative Example 4 (Table 2) are examples of forms used as build-up films.
Buildup film C4 obtained in Comparative Example 4 has a low glass transition temperature and a high CTE.
On the other hand, the build-up films 4 to 6 obtained in Examples 4 to 6 exhibited characteristics of achieving both a high glass transition temperature and a low CTE while maintaining low dielectric properties. Therefore, it has heat resistance and dimensional stability that satisfy low dielectric properties and connection reliability between terminals, and is useful as an interlayer insulating film for build-up boards and multilayer boards.
本発明のビルドアップ基板用接着フィルムは、パソコンやスマートフォンなど、各種電気・電子機器の絶縁材料として有用である。
The adhesive film for build-up substrates of the present invention is useful as an insulating material for various electrical and electronic devices such as personal computers and smartphones.
Claims (9)
ジアミン成分として、炭素数24~48の長鎖脂肪族ジアミン成分と、下記式(1)で表されるメタ位連結芳香族ジアミン成分及び下記式(2)で表されるフルオレン骨格ジアミン成分から選ばれる芳香族ジアミン成分のいずれか一種以上とを必須成分として含有することを特徴とするビルドアップ基板用接着フィルム。
The diamine component is selected from a long chain aliphatic diamine component having 24 to 48 carbon atoms, a meta-linked aromatic diamine component represented by the following formula (1), and a fluorene skeleton diamine component represented by the following formula (2). 1. An adhesive film for a build-up substrate, comprising as an essential component at least one aromatic diamine component.
A laminated film obtained by laminating the adhesive film for a build-up substrate according to claim 1 on a removable support film.
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