JP2024009341A - Semiconductor component and manufacturing method thereof - Google Patents
Semiconductor component and manufacturing method thereof Download PDFInfo
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- JP2024009341A JP2024009341A JP2023202498A JP2023202498A JP2024009341A JP 2024009341 A JP2024009341 A JP 2024009341A JP 2023202498 A JP2023202498 A JP 2023202498A JP 2023202498 A JP2023202498 A JP 2023202498A JP 2024009341 A JP2024009341 A JP 2024009341A
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- acrylate
- semiconductor element
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
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- 238000000034 method Methods 0.000 claims description 23
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- 239000011342 resin composition Substances 0.000 description 59
- 150000001875 compounds Chemical class 0.000 description 58
- -1 amine compound Chemical class 0.000 description 36
- 229910052782 aluminium Inorganic materials 0.000 description 32
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- 239000004332 silver Substances 0.000 description 26
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- FHLPGTXWCFQMIU-UHFFFAOYSA-N [4-[2-(4-prop-2-enoyloxyphenyl)propan-2-yl]phenyl] prop-2-enoate Chemical class C=1C=C(OC(=O)C=C)C=CC=1C(C)(C)C1=CC=C(OC(=O)C=C)C=C1 FHLPGTXWCFQMIU-UHFFFAOYSA-N 0.000 description 2
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- 239000002736 nonionic surfactant Substances 0.000 description 1
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- 229910052763 palladium Inorganic materials 0.000 description 1
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- CMPQUABWPXYYSH-UHFFFAOYSA-N phenyl phosphate Chemical compound OP(O)(=O)OC1=CC=CC=C1 CMPQUABWPXYYSH-UHFFFAOYSA-N 0.000 description 1
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- 238000007747 plating Methods 0.000 description 1
- 229920003192 poly(bis maleimide) Polymers 0.000 description 1
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- 229920000768 polyamine Polymers 0.000 description 1
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- 235000003441 saturated fatty acids Nutrition 0.000 description 1
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- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-M succinate(1-) Chemical compound OC(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-M 0.000 description 1
- JIYXDFNAPHIAFH-UHFFFAOYSA-N tert-butyl 3-tert-butylperoxycarbonylbenzoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC(C(=O)OC(C)(C)C)=C1 JIYXDFNAPHIAFH-UHFFFAOYSA-N 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
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- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/32245—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48247—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73251—Location after the connecting process on different surfaces
- H01L2224/73265—Layer and wire connectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
Landscapes
- Die Bonding (AREA)
Abstract
Description
本発明は、半導体部品及びその製造方法に関する。 The present invention relates to a semiconductor component and a method for manufacturing the same.
半導体装置に用いられる半導体部品は、例えば、接着剤層を介して支持部材上に半導体素子を配置(ダイボンディング)することにより製造されている。接着剤層を形成するための接着剤としては、金-シリコン共晶、半田、ペースト状の樹脂組成物等が知られている。これらの中で、作業性及びコストの点からペースト状の樹脂組成物が使用される場合がある。ペースト状の樹脂組成物を用いた半導体部品の製造方法に対しては、樹脂組成物中にボイドが発生することを抑制すること等が求められており、各種製造方法が検討されている(例えば、下記特許文献1参照)。 Semiconductor components used in semiconductor devices are manufactured, for example, by placing semiconductor elements on a support member via an adhesive layer (die bonding). Known adhesives for forming the adhesive layer include gold-silicon eutectic, solder, and paste-like resin compositions. Among these, paste-like resin compositions are sometimes used from the viewpoint of workability and cost. Regarding the manufacturing method of semiconductor parts using a paste-like resin composition, it is required to suppress the generation of voids in the resin composition, and various manufacturing methods are being considered (for example, , see Patent Document 1 below).
ところで、ペースト状の樹脂組成物に対しては、ペースト状であることに起因して生じやすい不具合を抑制することが求められている。 By the way, there is a need for paste-like resin compositions to suppress the problems that tend to occur due to the paste-like composition.
本発明は、接着剤層を介して支持部材上に半導体素子を配置するに際して、半導体素子の側面において接着剤が半導体素子の上面側に伸びる現象を抑制することが可能な半導体部品の製造方法、及び、当該製造方法により得られる半導体部品を提供することを目的とする。 The present invention provides a method for manufacturing a semiconductor component that is capable of suppressing the phenomenon in which the adhesive extends to the top surface of the semiconductor element on the side surface of the semiconductor element when the semiconductor element is placed on a support member via an adhesive layer; The present invention also aims to provide a semiconductor component obtained by the manufacturing method.
本発明の第1実施形態に係る半導体部品の製造方法は、支持部材と、当該支持部材上に配置された半導体素子と、前記支持部材及び前記半導体素子の間に配置された接着剤層と、を備える半導体部品の製造方法であって、前記半導体素子の側面において接着剤が前記半導体素子の上面側に伸びる現象を抑制しつつ前記接着剤層を形成する工程を備える。本発明の第2実施形態に係る半導体部品は、支持部材と、当該支持部材上に配置された半導体素子と、前記支持部材及び前記半導体素子の間に配置された接着剤層と、を備え、前記半導体素子の側面において接着剤が前記半導体素子の上面側に伸びる現象が抑制されている。 A method for manufacturing a semiconductor component according to a first embodiment of the present invention includes: a support member, a semiconductor element disposed on the support member, an adhesive layer disposed between the support member and the semiconductor element; A method for manufacturing a semiconductor component, comprising the step of forming the adhesive layer on the side surface of the semiconductor element while suppressing a phenomenon in which the adhesive extends toward the upper surface of the semiconductor element. A semiconductor component according to a second embodiment of the present invention includes a support member, a semiconductor element disposed on the support member, and an adhesive layer disposed between the support member and the semiconductor element, A phenomenon in which the adhesive extends toward the upper surface of the semiconductor element on the side surface of the semiconductor element is suppressed.
本発明によれば、接着剤層を介して支持部材上に半導体素子を配置するに際して、半導体素子の側面において接着剤が半導体素子の上面側に伸びる現象を抑制することができる。 According to the present invention, when a semiconductor element is placed on a support member via an adhesive layer, it is possible to suppress the phenomenon in which the adhesive extends toward the upper surface of the semiconductor element on the side surface of the semiconductor element.
本明細書において、「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示す。本明細書に段階的に記載されている数値範囲において、ある段階の数値範囲の上限値又は下限値は、他の段階の数値範囲の上限値又は下限値と任意に組み合わせることができる。本明細書に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。「A又はB」とは、A及びBのどちらか一方を含んでいればよく、両方とも含んでいてもよい。本明細書に例示する材料は、特に断らない限り、1種を単独で又は2種以上を組み合わせて用いることができる。本明細書において、組成物中の各成分の使用量は、組成物中に各成分に該当する物質が複数存在する場合、特に断らない限り、組成物中に存在する当該複数の物質の合計量を意味する。本明細書において「層」との語は、平面図として観察したときに、全面に形成されている形状の構造に加え、一部に形成されている形状の構造も包含される。本明細書において「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の作用が達成されれば、本用語に含まれる。「(メタ)アクリル」とは、アクリル、及び、それに対応するメタクリルの少なくとも一方を意味する。「(メタ)アクリロイル」等の他の類似の表現においても同様である。 In this specification, a numerical range indicated using "~" indicates a range that includes the numerical values written before and after "~" as the minimum and maximum values, respectively. In the numerical ranges described stepwise in this specification, the upper limit or lower limit of the numerical range of one step can be arbitrarily combined with the upper limit or lower limit of the numerical range of another step. In the numerical ranges described in this specification, the upper limit or lower limit of the numerical range may be replaced with the values shown in the examples. "A or B" may include either A or B, or may include both. The materials exemplified herein can be used alone or in combination of two or more, unless otherwise specified. In the present specification, if there are multiple substances corresponding to each component in the composition, unless otherwise specified, the usage amount of each component in the composition refers to the total amount of the multiple substances present in the composition. means. In this specification, the term "layer" includes not only a structure formed on the entire surface but also a structure formed on a part of the layer when observed in a plan view. In this specification, the term "process" is used not only to refer to an independent process, but also to include a process in which the intended effect of the process is achieved even if the process cannot be clearly distinguished from other processes. . "(Meth)acrylic" means at least one of acrylic and methacrylic corresponding thereto. The same applies to other similar expressions such as "(meth)acryloyl".
以下、本発明の実施形態について詳細に説明する。但し、本発明は、以下の実施形態に限定されるものではなく、その要旨の範囲内で種々変形して実施することができる。 Embodiments of the present invention will be described in detail below. However, the present invention is not limited to the following embodiments, and can be implemented with various modifications within the scope of the gist.
<半導体部品>
本実施形態に係る半導体部品は、支持部材と、当該支持部材上に配置された半導体素子と、支持部材及び半導体素子の間に配置された接着剤層と、を備える。本実施形態に係る半導体部品では、半導体素子の側面において接着剤(接着剤層を形成するための接着剤)が半導体素子の上面側に伸びる現象(場合により、半導体素子の上面に樹脂組成物が達する現象。以下、「這い上がり現象(Creeping)」という)が抑制されている。本実施形態に係る半導体部品の製造方法は、這い上がり現象を抑制しつつ接着剤層を形成する工程を備える。接着剤層は、硬化性の接着剤(樹脂組成物等)又はその硬化物を含む。半導体素子は、接着剤層を介して支持部材上に搭載されている。接着剤層は、支持部材及び半導体素子に接している。本実施形態に係る半導体装置は、本実施形態に係る半導体部品を備える。
<Semiconductor parts>
The semiconductor component according to this embodiment includes a support member, a semiconductor element disposed on the support member, and an adhesive layer disposed between the support member and the semiconductor element. In the semiconductor component according to the present embodiment, the adhesive (adhesive for forming an adhesive layer) on the side surface of the semiconductor element extends to the upper surface of the semiconductor element (in some cases, the resin composition is spread on the upper surface of the semiconductor element). This phenomenon (hereinafter referred to as "creeping") is suppressed. The method for manufacturing a semiconductor component according to the present embodiment includes a step of forming an adhesive layer while suppressing the creep-up phenomenon. The adhesive layer contains a curable adhesive (such as a resin composition) or a cured product thereof. The semiconductor element is mounted on the support member via an adhesive layer. The adhesive layer is in contact with the support member and the semiconductor element. A semiconductor device according to this embodiment includes a semiconductor component according to this embodiment.
支持部材(半導体素子搭載用支持部材)としては、42アロイリードフレーム、銅リードフレーム、パラジウムPPFリードフレーム等のリードフレーム;ガラスエポキシ基板(ガラス繊維強化エポキシ樹脂からなる基板)、BT基板(シアネートモノマー及びそのオリゴマーとビスマレイミドからなるBTレジン使用基板)等の有機基板などが挙げられる。半導体素子としては、IC、LSI、LEDチップ等が挙げられる。半導体素子の厚さは、600μm以下であってよく、500μm以下であってよく、400μm以下であってよい。 Support members (support members for mounting semiconductor elements) include lead frames such as 42 alloy lead frames, copper lead frames, palladium PPF lead frames; glass epoxy substrates (substrates made of glass fiber reinforced epoxy resin), BT substrates (cyanate monomer and a substrate using BT resin made of its oligomer and bismaleimide). Examples of semiconductor elements include ICs, LSIs, LED chips, and the like. The thickness of the semiconductor element may be 600 μm or less, 500 μm or less, or 400 μm or less.
本実施形態に係る半導体部品は、半導体素子の一部又は全部を封止する封止部を備えていてよい。封止部の構成材料としては、透光性樹脂を用いることができる。封止部は、支持部材の一部又は全部を封止していてもよい。 The semiconductor component according to this embodiment may include a sealing portion that seals part or all of the semiconductor element. Translucent resin can be used as a constituent material of the sealing part. The sealing portion may seal part or all of the support member.
本実施形態に係る半導体部品の製造方法は、接着剤を支持部材と半導体素子との間に配置して接着剤層を形成する接着剤層形成工程を備える。本実施形態に係る半導体部品の製造方法は、接着剤層形成工程の後に、接着剤層を硬化(熱硬化等)して硬化物を得る工程を備えてよい。本実施形態に係る半導体部品の製造方法は、接着剤層形成工程の後に、半導体素子をワイヤボンディングするワイヤボンド工程を備えていてよい。本実施形態に係る半導体部品の製造方法は、接着剤層形成工程の後に、半導体素子を封止する工程を備えていてよい。 The method for manufacturing a semiconductor component according to this embodiment includes an adhesive layer forming step of disposing an adhesive between a support member and a semiconductor element to form an adhesive layer. The method for manufacturing a semiconductor component according to this embodiment may include, after the adhesive layer forming step, a step of curing the adhesive layer (thermally curing or the like) to obtain a cured product. The method for manufacturing a semiconductor component according to this embodiment may include a wire bonding step of wire bonding the semiconductor element after the adhesive layer forming step. The method for manufacturing a semiconductor component according to this embodiment may include a step of sealing the semiconductor element after the adhesive layer forming step.
接着剤を用いて半導体素子を支持部材に接着させるには、例えば、まず、支持部材上に接着剤をディスペンス法、スクリーン印刷法、スタンピング法等により塗布した後、半導体素子を圧着し、その後、加熱装置(オーブン、ヒートブロック等)を用いて接着剤を加熱硬化することにより行うことができる。さらに、ワイヤボンド工程を経た後、通常の方法により半導体素子を封止することができる。 To adhere a semiconductor element to a support member using an adhesive, for example, first, the adhesive is applied onto the support member by a dispensing method, a screen printing method, a stamping method, etc., and then the semiconductor element is pressure-bonded, and then, This can be done by heating and curing the adhesive using a heating device (oven, heat block, etc.). Further, after the wire bonding process, the semiconductor element can be sealed by a conventional method.
接着剤の加熱硬化条件は、高温での速硬化の場合と、低温での長時間硬化の場合とで異なる。例えば、高温での速硬化の場合、接着剤の加熱硬化は、150~220℃(好ましくは180~200℃)で30秒~2時間(好ましくは1時間~1時間30分)で行うことができる。 The heat curing conditions for the adhesive differ depending on whether the adhesive is cured quickly at a high temperature or cured for a long time at a low temperature. For example, in the case of rapid curing at high temperatures, heat curing of the adhesive can be carried out at 150 to 220°C (preferably 180 to 200°C) for 30 seconds to 2 hours (preferably 1 hour to 1 hour and 30 minutes). can.
図1は、本実施形態に係る半導体部品の一例を示す模式断面図である。図1に示すように、半導体部品10は、支持部材11、半導体素子13、接着剤層15、及び、封止部17を備える。接着剤層15は、支持部材11と半導体素子13との間に配置されており、本実施形態に係る接着剤又はその硬化物を含む。封止部17は、支持部材11、半導体素子13及び接着剤層15を封止している。半導体素子13は、ワイヤ19aを介してリードフレーム19bに接続されている。
FIG. 1 is a schematic cross-sectional view showing an example of a semiconductor component according to this embodiment. As shown in FIG. 1, the
図2は、本実施形態に係る半導体部品の他の例を示す模式断面図である。図2に示すように、半導体部品20は、支持部材21、半導体素子(LEDチップ)23、接着剤層25、及び、封止部27を備える。支持部材21は、基板21aと、基板21aを囲むように形成されたリードフレーム21bと、を有している。接着剤層25は、支持部材21と半導体素子23との間に配置されており、本実施形態に係る接着剤又はその硬化物を含む。封止部27は、半導体素子23及び接着剤層25を封止している。半導体素子23は、ワイヤ29を介してリードフレーム21bに接続されている。
FIG. 2 is a schematic cross-sectional view showing another example of the semiconductor component according to this embodiment. As shown in FIG. 2, the
以下、接着剤層を形成するために使用可能な接着剤である樹脂組成物の一例について説明する。 Hereinafter, an example of a resin composition that is an adhesive that can be used to form an adhesive layer will be described.
<樹脂組成物及び硬化物>
本実施形態に係る樹脂組成物は、半導体素子を支持部材に接着させるための樹脂組成物として用いることができる。本実施形態に係る樹脂組成物は、例えば硬化性(例えば熱硬化性)の組成物である。本実施形態に係る樹脂組成物は、ペースト状の樹脂組成物として用いることができる。本実施形態に係る硬化物は、本実施形態に係る樹脂組成物の硬化物である。
<Resin composition and cured product>
The resin composition according to this embodiment can be used as a resin composition for bonding a semiconductor element to a support member. The resin composition according to the present embodiment is, for example, a curable (eg, thermosetting) composition. The resin composition according to this embodiment can be used as a paste-like resin composition. The cured product according to this embodiment is a cured product of the resin composition according to this embodiment.
本実施形態に係る樹脂組成物は、脂肪酸、及び、ポリオキシアルキレン基を有する高分子化合物(以下、場合により「ポリオキシアルキレン化合物」という。脂肪酸に該当する化合物を除く)からなる群より選ばれる少なくとも一種を含有することができる。脂肪酸、及び、ポリオキシアルキレン化合物は、分散剤として用いることができる。 The resin composition according to the present embodiment is selected from the group consisting of a fatty acid and a polymer compound having a polyoxyalkylene group (hereinafter referred to as a "polyoxyalkylene compound" in some cases, excluding compounds corresponding to fatty acids). It can contain at least one type. Fatty acids and polyoxyalkylene compounds can be used as dispersants.
本実施形態によれば、支持部材と、当該支持部材上に配置された半導体素子と、支持部材及び半導体素子の間に配置された接着剤層と、を備え、接着剤層が、脂肪酸及びポリオキシアルキレン化合物からなる群より選ばれる少なくとも一種を含有する樹脂組成物又はその硬化物を含む、半導体部品を提供することができる。また、本実施形態によれば、脂肪酸及びポリオキシアルキレン化合物からなる群より選ばれる少なくとも一種を含有する樹脂組成物を支持部材と半導体素子との間に配置して接着剤層を形成する工程を備える、半導体部品の製造方法を提供することができる。 According to this embodiment, the adhesive layer includes a support member, a semiconductor element disposed on the support member, and an adhesive layer disposed between the support member and the semiconductor element, and the adhesive layer includes a fatty acid and a polyester. It is possible to provide a semiconductor component containing a resin composition or a cured product thereof containing at least one selected from the group consisting of oxyalkylene compounds. Further, according to the present embodiment, the step of forming an adhesive layer by disposing a resin composition containing at least one selected from the group consisting of fatty acids and polyoxyalkylene compounds between the support member and the semiconductor element is performed. A method for manufacturing a semiconductor component can be provided.
ところで、半導体部品の高機能化、小型化、軽量化及び薄型化に伴い半導体素子の薄型化が進んでおり、樹脂組成物を用いて支持部材と半導体素子(例えば、厚さ400μm以下の半導体素子)との間に接着剤層を形成した後にワイヤボンディングにより半導体素子のパッド部分を外部と電気的に接続する際に不具合が生じている。本発明者の知見によれば、毛細管現象等に起因して生じる這い上がり現象が上記不具合の要因であると推測される。これに対し、樹脂組成物が、脂肪酸、及び、ポリオキシアルキレン化合物からなる群より選ばれる少なくとも一種を含有することにより、這い上がり現象を抑制しやすい。金属粒子及び樹脂成分に対する脂肪酸及びポリオキシアルキレン化合物の親和性が高いため、脂肪酸又はポリオキシアルキレン化合物を用いることによって金属粒子の樹脂成分への分散性が向上すること等により、這い上がり現象を抑制できると推察される。 By the way, as semiconductor components become more sophisticated, smaller, lighter, and thinner, semiconductor elements are becoming thinner. ) A problem occurs when the pad portion of the semiconductor element is electrically connected to the outside by wire bonding after forming an adhesive layer between the semiconductor element and the semiconductor element. According to the findings of the present inventors, it is presumed that the creeping phenomenon caused by capillarity or the like is the cause of the above-mentioned problem. On the other hand, when the resin composition contains at least one selected from the group consisting of fatty acids and polyoxyalkylene compounds, the creeping-up phenomenon can be easily suppressed. Since fatty acids and polyoxyalkylene compounds have a high affinity for metal particles and resin components, the use of fatty acids or polyoxyalkylene compounds improves the dispersibility of metal particles into resin components, thereby suppressing the creeping phenomenon. It is presumed that it can be done.
脂肪酸としては、飽和脂肪酸及び不飽和脂肪酸の少なくとも一方を用いることができる。脂肪酸の炭素数は、這い上がり現象を抑制しやすい観点から、6以上が好ましく、9以上がより好ましく、12以上が更に好ましい。脂肪酸の炭素数は、15以上であってよく、18以上であってよい。脂肪酸の炭素数は、這い上がり現象を抑制しやすい観点から、24以下が好ましく、21以下がより好ましく、18以下が更に好ましい。脂肪酸の炭素数は、15以下であってよく、12以下であってよい。脂肪酸は、這い上がり現象を抑制しやすい観点から、オレイン酸、ステアリン酸及びラウリン酸からなる群より選ばれる少なくとも一種を含むことが好ましい。 As the fatty acid, at least one of saturated fatty acids and unsaturated fatty acids can be used. The number of carbon atoms in the fatty acid is preferably 6 or more, more preferably 9 or more, and even more preferably 12 or more, from the viewpoint of easily suppressing the creeping phenomenon. The number of carbon atoms in the fatty acid may be 15 or more, or 18 or more. The number of carbon atoms in the fatty acid is preferably 24 or less, more preferably 21 or less, and even more preferably 18 or less, from the viewpoint of easily suppressing the creeping phenomenon. The number of carbon atoms in the fatty acid may be 15 or less, or 12 or less. The fatty acid preferably contains at least one selected from the group consisting of oleic acid, stearic acid, and lauric acid from the viewpoint of easily suppressing the creeping phenomenon.
ポリオキシアルキレン化合物は、高分子アミン化合物であってよい。ポリオキシアルキレン化合物としては、日油株式会社製の商品名「エスリーム AD-374M」を用いることができる。 The polyoxyalkylene compound may be a polymeric amine compound. As the polyoxyalkylene compound, the product name "Esleem AD-374M" manufactured by NOF Corporation can be used.
脂肪酸及び/又はポリオキシアルキレン化合物の含有量は、樹脂組成物の総量(固形分の総量。以下同様)を基準として下記の範囲が好ましい。脂肪酸及び/又はポリオキシアルキレン化合物の含有量は、這い上がり現象を抑制しやすい観点から、0.1質量%以上が好ましく、0.3質量%以上がより好ましく、0.5質量%以上が更に好ましく、0.7質量%以上が特に好ましく、0.9質量%以上が極めて好ましい。脂肪酸及び/又はポリオキシアルキレン化合物の含有量は、樹脂組成物の硬化性を充分に確保しやすい観点から、5質量%以下が好ましく、3質量%以下がより好ましく、2質量%以下が更に好ましく、1.5質量%以下が特に好ましく、1.1質量%以下が極めて好ましく、1質量%以下が非常に好ましい。これらの観点から、脂肪酸及び/又はポリオキシアルキレン化合物の含有量は、0.1~5質量%が好ましい。 The content of the fatty acid and/or polyoxyalkylene compound is preferably in the following range based on the total amount of the resin composition (total amount of solid content; the same applies hereinafter). The content of the fatty acid and/or polyoxyalkylene compound is preferably 0.1% by mass or more, more preferably 0.3% by mass or more, and still more preferably 0.5% by mass or more, from the viewpoint of easily suppressing the creeping phenomenon. It is preferably 0.7% by mass or more, particularly preferably 0.9% by mass or more, and extremely preferably 0.9% by mass or more. The content of the fatty acid and/or polyoxyalkylene compound is preferably 5% by mass or less, more preferably 3% by mass or less, and even more preferably 2% by mass or less, from the viewpoint of easily ensuring sufficient curability of the resin composition. , 1.5% by mass or less is particularly preferred, 1.1% by mass or less is extremely preferred, and 1% by mass or less is extremely preferred. From these viewpoints, the content of the fatty acid and/or polyoxyalkylene compound is preferably 0.1 to 5% by mass.
本実施形態に係る樹脂組成物は、金属粒子(金属を含む粒子。例えば金属粉)、及び/又は、熱硬化性成分を含有することができる。 The resin composition according to the present embodiment can contain metal particles (particles containing metal, for example, metal powder) and/or a thermosetting component.
金属粒子は、アルミニウムを含む第1の粒子(以下、場合により「アルミニウム粒子」という。例えばアルミニウム粉)を含んでよい。アルミニウム粒子は、安価であると共に電気伝導性、熱伝導性等に優れる。アルミニウム粒子を用いることにより、銀粒子を用いることなく、又は、銀粒子の使用量を低減しつつ、樹脂組成物の電気伝導性及び熱伝導性を高くすることができる。アルミニウム粒子の形状としては、鱗片状、球状、塊状、樹枝状、板状等が挙げられる。 The metal particles may include first particles containing aluminum (hereinafter sometimes referred to as "aluminum particles"; for example, aluminum powder). Aluminum particles are inexpensive and have excellent electrical conductivity, thermal conductivity, and the like. By using aluminum particles, the electrical conductivity and thermal conductivity of the resin composition can be increased without using silver particles or while reducing the amount of silver particles used. Examples of the shape of the aluminum particles include scale-like, spherical, lump-like, dendritic, plate-like, and the like.
少なくとも一つのアルミニウム粒子におけるアルミニウムの含有量は、80質量%以上が好ましく、90質量%以上がより好ましく、95質量%以上が更に好ましく、98質量%以上が特に好ましく、99質量%以上が極めて好ましい。少なくとも一つのアルミニウム粒子は、実質的にアルミニウムからなる(実質的に粒子の100質量%がアルミニウムである)態様であってよい。 The content of aluminum in at least one aluminum particle is preferably 80% by mass or more, more preferably 90% by mass or more, even more preferably 95% by mass or more, particularly preferably 98% by mass or more, and extremely preferably 99% by mass or more. . The at least one aluminum particle may be in an embodiment consisting essentially of aluminum (substantially 100% by weight of the particle is aluminum).
金属粒子は、アルミニウム以外の金属を含む第2の粒子(アルミニウムを含む粒子を除く)を含んでよい。第2の粒子の形状としては、鱗片状、球状、塊状、樹枝状、板状等が挙げられるが、第2の粒子同士が接触しやすいことから優れた電気伝導性及び熱伝導性を得やすい観点から、鱗片状が好ましい。 The metal particles may include second particles containing a metal other than aluminum (excluding particles containing aluminum). The shapes of the second particles include scaly, spherical, lumpy, dendritic, plate-like, etc., but since the second particles easily come into contact with each other, it is easy to obtain excellent electrical conductivity and thermal conductivity. From this point of view, scaly shapes are preferred.
第2の粒子におけるアルミニウム以外の金属としては、銀、金、銅、ニッケル、鉄、ステンレス等が挙げられる。第2の粒子は、優れた電気伝導性、熱伝導性、耐酸化性及び分散性を得やすい観点から、銀を含む粒子(以下、場合により「銀粒子」という。例えば銀粉)を含むことが好ましい。 Examples of metals other than aluminum in the second particles include silver, gold, copper, nickel, iron, stainless steel, and the like. The second particles may include particles containing silver (hereinafter referred to as "silver particles" in some cases, for example, silver powder) from the viewpoint of easily obtaining excellent electrical conductivity, thermal conductivity, oxidation resistance, and dispersibility. preferable.
少なくとも一つの銀粒子における銀の含有量は、80質量%以上が好ましく、90質量%以上がより好ましく、95質量%以上が更に好ましく、98質量%以上が特に好ましく、99質量%以上が極めて好ましい。少なくとも一つの銀粒子は、実質的に銀からなる(実質的に粒子の100質量%が銀である)態様であってよい。 The content of silver in at least one silver particle is preferably 80% by mass or more, more preferably 90% by mass or more, even more preferably 95% by mass or more, particularly preferably 98% by mass or more, and extremely preferably 99% by mass or more. . At least one silver particle may be in an embodiment consisting essentially of silver (substantially 100% by weight of the particle is silver).
アルミニウム粒子の平均粒径は、優れた電気伝導性及び熱伝導性を得やすい観点から、1μm以上が好ましく、2μm以上がより好ましく、3μm以上が更に好ましい。アルミニウム粒子の平均粒径は、樹脂組成物の優れた濡れ拡がり性が得られる観点、及び、樹脂組成物を使用して支持部材の上に半導体素子を実装するときに半導体素子が傾くことを抑制しやすい観点から、6μm以下が好ましく、5μm以下がより好ましく、4μm以下が更に好ましい。これらの観点から、アルミニウム粒子の平均粒径は、1~6μmが好ましい。 The average particle diameter of the aluminum particles is preferably 1 μm or more, more preferably 2 μm or more, and even more preferably 3 μm or more, from the viewpoint of easily obtaining excellent electrical conductivity and thermal conductivity. The average particle size of the aluminum particles is determined from the viewpoint of obtaining excellent wetting and spreading properties of the resin composition and suppressing tilting of the semiconductor element when mounting the semiconductor element on a support member using the resin composition. From the viewpoint of ease of formation, the thickness is preferably 6 μm or less, more preferably 5 μm or less, and even more preferably 4 μm or less. From these viewpoints, the average particle size of the aluminum particles is preferably 1 to 6 μm.
銀粒子の平均粒径は、樹脂組成物中の銀粒子が沈降しづらい観点から、下記の範囲が好ましい。銀粒子の平均粒径は、1μm以上が好ましく、1.5μm以上がより好ましく、2μm以上が更に好ましい。銀粒子の平均粒径は、15μm以下が好ましく、10μm以下がより好ましく、6μm以下が更に好ましく、5μm以下が特に好ましく、4μm以下が極めて好ましく、3μm以下が非常に好ましい。これらの観点から、銀粒子の平均粒径は、1~15μmが好ましい。 The average particle size of the silver particles is preferably in the following range from the viewpoint of making it difficult for the silver particles in the resin composition to settle. The average particle diameter of the silver particles is preferably 1 μm or more, more preferably 1.5 μm or more, and even more preferably 2 μm or more. The average particle diameter of the silver particles is preferably 15 μm or less, more preferably 10 μm or less, even more preferably 6 μm or less, particularly preferably 5 μm or less, extremely preferably 4 μm or less, and very preferably 3 μm or less. From these viewpoints, the average particle size of the silver particles is preferably 1 to 15 μm.
金属粒子の平均粒径は、レーザー光回折法を利用した粒度分布測定装置(例えば、マイクロトラック・ベル株式会社製、マイクロトラックX100)を用いてメジアン径として求めることができる。「メジアン径」は、個数基準の粒度分布における累積率が50%である粒子径(D50)の値を示す。 The average particle size of the metal particles can be determined as a median diameter using a particle size distribution measuring device (for example, Microtrac X100, manufactured by Microtrac Bell Co., Ltd.) using a laser light diffraction method. The "median diameter" indicates the value of the particle diameter (D50) at which the cumulative rate in the number-based particle size distribution is 50%.
アルミニウム粒子の含有量は、金属粒子の総量を基準として下記の範囲が好ましい。アルミニウム粒子の含有量は、優れた電気伝導性及び熱伝導性を得やすい観点から、10質量%以上が好ましく、20質量%以上がより好ましく、25質量%以上が更に好ましく、30質量%以上が特に好ましく、35質量%以上が極めて好ましく、40質量%以上が非常に好ましい。アルミニウム粒子の含有量は、優れた接着強度を得やすい観点から、100質量%以下であり、100質量%未満が好ましく、90質量%以下がより好ましく、80質量%以下が更に好ましく、70質量%以下が特に好ましく、60質量%以下が極めて好ましく、50質量%以下が非常に好ましい。これらの観点から、アルミニウム粒子の含有量は、10~100質量%が好ましい。 The content of aluminum particles is preferably in the following range based on the total amount of metal particles. The content of aluminum particles is preferably 10% by mass or more, more preferably 20% by mass or more, even more preferably 25% by mass or more, and 30% by mass or more, from the viewpoint of easily obtaining excellent electrical conductivity and thermal conductivity. Particularly preferred is 35% by mass or more, extremely preferably 40% by mass or more. The content of aluminum particles is 100% by mass or less, preferably less than 100% by mass, more preferably 90% by mass or less, even more preferably 80% by mass or less, and 70% by mass from the viewpoint of easily obtaining excellent adhesive strength. The following is particularly preferred, 60% by mass or less is extremely preferred, and 50% by mass or less is extremely preferred. From these viewpoints, the content of aluminum particles is preferably 10 to 100% by mass.
第2の粒子の含有量は、金属粒子の総量を基準として下記の範囲が好ましい。第2の粒子の含有量は、優れた電気伝導性を得やすい観点から、0質量%を超えることが好ましく、10質量%以上がより好ましく、20質量%以上が更に好ましく、30質量%以上が特に好ましく、40質量%以上が極めて好ましく、50質量%以上が非常に好ましい。第2の粒子の含有量は、優れた接着強度を得やすい観点、及び、粘度を低減させやすい観点から、90質量%以下が好ましく、80質量%以下がより好ましく、75質量%以下が更に好ましく、70質量%以下が特に好ましく、65質量%以下が極めて好ましく、60質量%以下が非常に好ましい。これらの観点から、第2の粒子の含有量は、0質量%を超え90質量%以下が好ましい。 The content of the second particles is preferably in the following range based on the total amount of metal particles. The content of the second particles is preferably more than 0% by mass, more preferably 10% by mass or more, even more preferably 20% by mass or more, and even more preferably 30% by mass or more, from the viewpoint of easily obtaining excellent electrical conductivity. Particularly preferred is 40% by mass or more, extremely preferably 50% by mass or more. The content of the second particles is preferably 90% by mass or less, more preferably 80% by mass or less, and even more preferably 75% by mass or less, from the viewpoint of easily obtaining excellent adhesive strength and easily reducing viscosity. , is particularly preferably 70% by weight or less, very preferably 65% by weight or less, and very preferably 60% by weight or less. From these viewpoints, the content of the second particles is preferably more than 0% by mass and 90% by mass or less.
銀粒子の含有量は、金属粒子の総量を基準として下記の範囲が好ましい。銀粒子の含有量は、優れた電気伝導性を得やすい観点から、0質量%を超えることが好ましく、10質量%以上がより好ましく、20質量%以上が更に好ましく、30質量%以上が特に好ましく、40質量%以上が極めて好ましく、50質量%以上が非常に好ましい。銀粒子の含有量は、優れた接着強度を得やすい観点、及び、粘度を低減させやすい観点から、90質量%以下が好ましく、80質量%以下がより好ましく、75質量%以下が更に好ましく、70質量%以下が特に好ましく、65質量%以下が極めて好ましく、60質量%以下が非常に好ましい。これらの観点から、銀粒子の含有量は、0質量%を超え90質量%以下が好ましい。 The content of silver particles is preferably in the following range based on the total amount of metal particles. From the viewpoint of easily obtaining excellent electrical conductivity, the content of silver particles is preferably more than 0% by mass, more preferably 10% by mass or more, even more preferably 20% by mass or more, and particularly preferably 30% by mass or more. , 40% by mass or more is extremely preferred, and 50% by mass or more is very preferred. The content of silver particles is preferably 90% by mass or less, more preferably 80% by mass or less, even more preferably 75% by mass or less, from the viewpoint of easily obtaining excellent adhesive strength and easily reducing viscosity. It is particularly preferably up to 65% by weight, very preferably up to 60% by weight. From these viewpoints, the content of silver particles is preferably more than 0% by mass and 90% by mass or less.
アルミニウム粒子の含有量は、樹脂組成物の総量を基準として下記の範囲が好ましい。アルミニウム粒子の含有量は、優れた電気伝導性及び熱伝導性を得やすい観点から、1質量%以上が好ましく、5質量%以上がより好ましく、10質量%以上が更に好ましく、15質量%以上が特に好ましく、20質量%以上が極めて好ましく、25質量%以上が非常に好ましい。アルミニウム粒子の含有量は、優れた接着強度を得やすい観点から、70質量%以下が好ましく、60質量%以下がより好ましく、50質量%以下が更に好ましく、42質量%以下が特に好ましく、40質量%以下が極めて好ましく、35質量%以下が非常に好ましく、30質量%以下がより一層好ましい。これらの観点から、アルミニウム粒子の含有量は、1~70質量%が好ましい。 The content of aluminum particles is preferably in the following range based on the total amount of the resin composition. The content of aluminum particles is preferably 1% by mass or more, more preferably 5% by mass or more, even more preferably 10% by mass or more, and even more preferably 15% by mass or more, from the viewpoint of easily obtaining excellent electrical conductivity and thermal conductivity. Particularly preferred is 20% by mass or more, extremely preferably 25% by mass or more. The content of aluminum particles is preferably 70% by mass or less, more preferably 60% by mass or less, even more preferably 50% by mass or less, particularly preferably 42% by mass or less, and 40% by mass or less, from the viewpoint of easily obtaining excellent adhesive strength. % or less, very preferably 35% by weight or less, and even more preferably 30% by weight or less. From these viewpoints, the content of aluminum particles is preferably 1 to 70% by mass.
第2の粒子の含有量は、樹脂組成物の総量を基準として下記の範囲が好ましい。第2の粒子の含有量は、優れた電気伝導性及び熱伝導性を得やすい観点から、1質量%以上が好ましく、5質量%以上がより好ましく、10質量%以上が更に好ましく、20質量%以上が特に好ましく、30質量%以上が極めて好ましく、35質量%以上が非常に好ましい。第2の粒子の含有量は、優れた接着強度を得やすい観点、及び、粘度を低減させやすい観点から、70質量%以下が好ましく、60質量%以下がより好ましく、55質量%以下が更に好ましく、50質量%以下が特に好ましく、45質量%以下が極めて好ましく、40質量%以下が非常に好ましい。これらの観点から、第2の粒子の含有量は、1~70質量%が好ましい。 The content of the second particles is preferably in the following range based on the total amount of the resin composition. The content of the second particles is preferably 1% by mass or more, more preferably 5% by mass or more, still more preferably 10% by mass or more, and 20% by mass from the viewpoint of easily obtaining excellent electrical conductivity and thermal conductivity. Particularly preferred is above, extremely preferably 30% by mass or more, and very preferably 35% by mass or more. The content of the second particles is preferably 70% by mass or less, more preferably 60% by mass or less, and even more preferably 55% by mass or less, from the viewpoint of easily obtaining excellent adhesive strength and easily reducing viscosity. , 50% by mass or less is particularly preferred, 45% by mass or less is extremely preferred, and 40% by mass or less is extremely preferred. From these viewpoints, the content of the second particles is preferably 1 to 70% by mass.
銀粒子の含有量は、樹脂組成物の総量を基準として下記の範囲が好ましい。銀粒子の含有量は、優れた電気伝導性及び熱伝導性を得やすい観点から、1質量%以上が好ましく、5質量%以上がより好ましく、10質量%以上が更に好ましく、20質量%以上が特に好ましく、30質量%以上が極めて好ましく、35質量%以上が非常に好ましい。銀粒子の含有量は、優れた接着強度を得やすい観点、及び、粘度を低減させやすい観点から、70質量%以下が好ましく、60質量%以下がより好ましく、55質量%以下が更に好ましく、50質量%以下が特に好ましく、45質量%以下が極めて好ましく、40質量%以下が非常に好ましい。これらの観点から、銀粒子の含有量は、1~70質量%が好ましい。 The content of silver particles is preferably in the following range based on the total amount of the resin composition. The content of silver particles is preferably 1% by mass or more, more preferably 5% by mass or more, even more preferably 10% by mass or more, and even more preferably 20% by mass or more, from the viewpoint of easily obtaining excellent electrical conductivity and thermal conductivity. Particularly preferred is 30% by mass or more, extremely preferably 35% by mass or more. The content of silver particles is preferably 70% by mass or less, more preferably 60% by mass or less, even more preferably 55% by mass or less, from the viewpoint of easily obtaining excellent adhesive strength and easily reducing viscosity. It is particularly preferably up to 45% by weight, very preferably up to 40% by weight. From these viewpoints, the content of silver particles is preferably 1 to 70% by mass.
第2の粒子の含有量に対するアルミニウム粒子の含有量の質量比(アルミニウム粒子の含有量/第2の粒子の含有量)は、下記の範囲が好ましい。前記質量比は、優れた作業性を得やすい観点から、0.3以上が好ましく、0.5以上がより好ましく、0.5を超えることが更に好ましく、0.6以上が特に好ましく、0.7以上が極めて好ましく、0.75以上が非常に好ましい。前記質量比は、優れた作業性を得やすい観点から、2.5以下が好ましく、2.3以下がより好ましく、2以下が更に好ましく、1.5以下が特に好ましく、1以下が極めて好ましく、1未満が非常に好ましく、0.95以下がより一層好ましく、0.9以下が更に好ましく、0.85以下が特に好ましく、0.8以下が極めて好ましい。これらの観点から、前記質量比は、0.3~2.5が好ましく、0.3~2.3がより好ましい。 The mass ratio of the content of aluminum particles to the content of second particles (content of aluminum particles/content of second particles) is preferably in the following range. From the viewpoint of easily obtaining excellent workability, the mass ratio is preferably 0.3 or more, more preferably 0.5 or more, even more preferably more than 0.5, particularly preferably 0.6 or more, and 0.5 or more. 7 or more is extremely preferred, and 0.75 or more is very preferred. From the viewpoint of easily obtaining excellent workability, the mass ratio is preferably 2.5 or less, more preferably 2.3 or less, even more preferably 2 or less, particularly preferably 1.5 or less, extremely preferably 1 or less, It is very preferably less than 1, even more preferably 0.95 or less, even more preferably 0.9 or less, particularly preferably 0.85 or less, and extremely preferably 0.8 or less. From these viewpoints, the mass ratio is preferably 0.3 to 2.5, more preferably 0.3 to 2.3.
銀粒子の含有量に対するアルミニウム粒子の含有量の質量比(アルミニウム粒子の含有量/銀粒子の含有量)は、下記の範囲が好ましい。前記質量比は、優れた作業性を得やすい観点から、0.3以上が好ましく、0.5以上がより好ましく、0.5を超えることが更に好ましく、0.6以上が特に好ましく、0.7以上が極めて好ましく、0.75以上が非常に好ましい。前記質量比は、優れた作業性を得やすい観点から、2.5以下が好ましく、2.3以下がより好ましく、2以下が更に好ましく、1.5以下が特に好ましく、1以下が極めて好ましく、1未満が非常に好ましく、0.95以下がより一層好ましく、0.9以下が更に好ましく、0.85以下が特に好ましく、0.8以下が極めて好ましい。これらの観点から、前記質量比は、0.3~2.5が好ましく、0.3~2.3がより好ましい。 The mass ratio of the aluminum particle content to the silver particle content (aluminum particle content/silver particle content) is preferably in the following range. From the viewpoint of easily obtaining excellent workability, the mass ratio is preferably 0.3 or more, more preferably 0.5 or more, even more preferably more than 0.5, particularly preferably 0.6 or more, and 0.5 or more. 7 or more is extremely preferred, and 0.75 or more is very preferred. From the viewpoint of easily obtaining excellent workability, the mass ratio is preferably 2.5 or less, more preferably 2.3 or less, even more preferably 2 or less, particularly preferably 1.5 or less, extremely preferably 1 or less, It is very preferably less than 1, even more preferably 0.95 or less, even more preferably 0.9 or less, particularly preferably 0.85 or less, and extremely preferably 0.8 or less. From these viewpoints, the mass ratio is preferably 0.3 to 2.5, more preferably 0.3 to 2.3.
金属粒子の含有量(アルミニウム粒子及び第2の粒子の総量)は、樹脂組成物の総量を基準として下記の範囲が好ましい。金属粒子の含有量は、優れた電気伝導性及び熱伝導性を得やすい観点から、2質量%以上が好ましく、10質量%以上がより好ましく、20質量%以上が更に好ましく、40質量%以上が特に好ましく、50質量%以上が極めて好ましく、60質量%以上が非常に好ましく、65質量%以上がより一層好ましい。金属粒子の含有量は、優れた接着強度を得やすい観点、及び、粘度を低減させやすい観点から、100質量%未満が好ましく、90質量%以下がより好ましく、85質量%以下が更に好ましく、80質量%以下が特に好ましく、75質量%以下が極めて好ましく、70質量%以下が非常に好ましい。これらの観点から、金属粒子の含有量は、2質量%以上100質量%未満が好ましい。 The content of metal particles (total amount of aluminum particles and second particles) is preferably in the following range based on the total amount of the resin composition. The content of metal particles is preferably 2% by mass or more, more preferably 10% by mass or more, even more preferably 20% by mass or more, and 40% by mass or more, from the viewpoint of easily obtaining excellent electrical conductivity and thermal conductivity. Particularly preferred is 50% by mass or more, extremely preferably 60% by mass or more, even more preferably 65% by mass or more. The content of metal particles is preferably less than 100% by mass, more preferably 90% by mass or less, even more preferably 85% by mass or less, from the viewpoint of easily obtaining excellent adhesive strength and easily reducing viscosity. It is particularly preferably up to 75% by weight, very preferably up to 70% by weight. From these viewpoints, the content of metal particles is preferably 2% by mass or more and less than 100% by mass.
熱硬化性成分としては、(メタ)アクリロイル基を有する化合物(以下、場合により「(メタ)アクリル化合物」という)、熱硬化性樹脂((メタ)アクリル化合物に該当する化合物を除く)、重合開始剤、硬化促進剤等が挙げられる。 Thermosetting components include compounds with (meth)acryloyl groups (hereinafter referred to as "(meth)acrylic compounds" in some cases), thermosetting resins (excluding compounds that fall under (meth)acrylic compounds), and polymerization initiators. and hardening accelerators.
熱硬化性成分は、樹脂組成物の流動時に金属粒子と他の成分(樹脂成分等)とが分離することを抑制しやすい観点から、(メタ)アクリル化合物を含むことが好ましい。(メタ)アクリル化合物は、金属粒子と他の成分(樹脂成分等)とが分離することを更に抑制しやすい観点から、1個以上の(メタ)アクリロイルオキシ基を有する(メタ)アクリル酸エステルを含むことが好ましい。(メタ)アクリル酸エステルは、金属粒子と他の成分(樹脂成分等)とが分離することを更に抑制しやすい観点から、下記一般式(C1)で表される化合物、下記一般式(C2)で表される化合物、下記一般式(C3)で表される化合物、下記一般式(C4)で表される化合物、下記一般式(C5)で表される化合物、下記一般式(C6)で表される化合物、下記一般式(C7)で表される化合物、下記一般式(C8)で表される化合物、下記一般式(C9)で表される化合物、及び、下記一般式(C10)で表される化合物からなる群より選ばれる少なくとも一種を含むことが好ましい。 The thermosetting component preferably contains a (meth)acrylic compound from the viewpoint of easily suppressing separation of metal particles and other components (resin components, etc.) during flow of the resin composition. The (meth)acrylic compound is a (meth)acrylic ester having one or more (meth)acryloyloxy groups from the viewpoint of further suppressing separation of metal particles and other components (resin components, etc.). It is preferable to include. The (meth)acrylic acid ester is a compound represented by the following general formula (C1), a compound represented by the following general formula (C2), from the viewpoint of further suppressing separation of metal particles and other components (resin components, etc.). A compound represented by the following general formula (C3), a compound represented by the following general formula (C4), a compound represented by the following general formula (C5), a compound represented by the following general formula (C6) , a compound represented by the following general formula (C7), a compound represented by the following general formula (C8), a compound represented by the following general formula (C9), and a compound represented by the following general formula (C10). It is preferable that at least one kind selected from the group consisting of the following compounds is included.
[式中、R1aは水素原子又はメチル基を表し、R1bは炭素数1~100(好ましくは、炭素数1~36の2価の脂肪族基、又は、環状構造を有する炭化水素基)を表す。]
[In the formula, R 1a represents a hydrogen atom or a methyl group, and R 1b is a divalent aliphatic group having 1 to 100 carbon atoms (preferably a divalent aliphatic group having 1 to 36 carbon atoms, or a hydrocarbon group having a cyclic structure) represents. ]
[式中、R2aは水素原子又はメチル基を表し、R2bは炭素数1~100(好ましくは、炭素数1~36の2価の脂肪族基、又は、環状構造を有する炭化水素基)を表す。]
[In the formula, R 2a represents a hydrogen atom or a methyl group, and R 2b is a divalent aliphatic group having 1 to 100 carbon atoms (preferably a divalent aliphatic group having 1 to 36 carbon atoms or a hydrocarbon group having a cyclic structure) represents. ]
[式中、R3aは水素原子又はメチル基を表し、R3bは水素原子、メチル基又はフェノキシメチル基を表し、R3cは水素原子、炭素数1~6のアルキル基、フェニル基又はベンゾイル基を表し、n3は1~50の整数を表す。]
[In the formula, R 3a represents a hydrogen atom or a methyl group, R 3b represents a hydrogen atom, a methyl group, or a phenoxymethyl group, and R 3c represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a phenyl group, or a benzoyl group. , and n3 represents an integer from 1 to 50. ]
[式中、R4aは、水素原子又はメチル基を表し、R4bは、フェニル基、シアノ基、-Si(OR4c)3(R4cは炭素数1~6のアルキル基を表す)、又は、下記式で表される1価の基を表し、n4は0~3の整数を表す。]
[In the formula, R 4a represents a hydrogen atom or a methyl group, and R 4b represents a phenyl group, a cyano group, -Si(OR 4c ) 3 (R 4c represents an alkyl group having 1 to 6 carbon atoms), or , represents a monovalent group represented by the following formula, and n4 represents an integer of 0 to 3. ]
[式中、R4d、R4e及びR4fは、それぞれ独立に水素原子又は炭素数1~6のアルキル基を表し、R4gは、水素原子、炭素数1~6のアルキル基、又は、フェニル基を表す。]
[In the formula, R 4d , R 4e and R 4f each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and R 4g is a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or phenyl represents a group. ]
[式中、R5a及びR5bは、それぞれ独立に水素原子又はメチル基を表し、R5cは、炭素数1~100(好ましくは、炭素数1~36の2価の脂肪族基、又は、環状構造を有する炭化水素基)を表す。]
[In the formula, R 5a and R 5b each independently represent a hydrogen atom or a methyl group, and R 5c is a divalent aliphatic group having 1 to 100 carbon atoms (preferably 1 to 36 carbon atoms, or represents a hydrocarbon group (having a cyclic structure). ]
[式中、R6a及びR6bは、それぞれ独立に水素原子又はメチル基を表し、R6cは、水素原子、メチル基又はフェノキシメチル基を表し、n6は1~50の整数を表す。但し、R6cが水素原子又はメチル基であるとき、n6は1ではない。]
[In the formula, R 6a and R 6b each independently represent a hydrogen atom or a methyl group, R 6c represents a hydrogen atom, a methyl group, or a phenoxymethyl group, and n6 represents an integer of 1 to 50. However, when R 6c is a hydrogen atom or a methyl group, n6 is not 1. ]
[式中、R7a、R7b、R7c及びR7dは、それぞれ独立に水素原子又はメチル基を表す。]
[In the formula, R 7a , R 7b , R 7c and R 7d each independently represent a hydrogen atom or a methyl group. ]
[式中、R8a、R8b、R8c、R8d、R8e及びR8fは、それぞれ独立に水素原子又はメチル基を表し、n81及びn82は、それぞれ独立に1~20の整数を表す。]
[In the formula, R 8a , R 8b , R 8c , R 8d , R 8e and R 8f each independently represent a hydrogen atom or a methyl group, and n81 and n82 each independently represent an integer from 1 to 20. ]
[式中、R9a、R9b、R9c、R9d、R9e及びR9fは、それぞれ独立に水素原子又はメチル基を表し、n9は1~20の整数を表す。]
[In the formula, R 9a , R 9b , R 9c , R 9d , R 9e and R 9f each independently represent a hydrogen atom or a methyl group, and n9 represents an integer of 1 to 20. ]
[式中、R10a及びR10bは、それぞれ独立に水素原子又はメチル基を表し、r、s、t及びuは、それぞれ独立に、繰り返し数の平均値を示す0以上の数であり、r+tは0.1以上(好ましくは0.3~5)であり、s+uは1以上(好ましくは1~100)である。]
[In the formula, R 10a and R 10b each independently represent a hydrogen atom or a methyl group, r, s, t and u each independently represent a number of 0 or more indicating the average number of repeats, r + t is 0.1 or more (preferably 0.3 to 5), and s+u is 1 or more (preferably 1 to 100). ]
式(C1)で表される化合物としては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、アミル(メタ)アクリレート、イソアミル(メタ)アクリレート、ヘキシル(メタ)アクリレート、ヘプチル(メタ)アクリレート、オクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、イソデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、トリデシル(メタ)アクリレート、ヘキサデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソステアリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、トリシクロ[5.2.1.02,6]デシル(メタ)アクリレート、2-(トリシクロ)[5.2.1.02,6]デカ-3-エン-8又は9-イルオキシエチル(メタ)アクリレート等が挙げられる。式(C1)で表される化合物としては、エチル(メタ)アクリレートが好ましい。 Examples of the compound represented by formula (C1) include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, and isobutyl (meth)acrylate. Acrylate, t-butyl (meth)acrylate, amyl (meth)acrylate, isoamyl (meth)acrylate, hexyl (meth)acrylate, heptyl (meth)acrylate, octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, nonyl ( meth)acrylate, decyl(meth)acrylate, isodecyl(meth)acrylate, lauryl(meth)acrylate, tridecyl(meth)acrylate, hexadecyl(meth)acrylate, stearyl(meth)acrylate, isostearyl(meth)acrylate, cyclohexyl(meth)acrylate ) acrylate, isobornyl (meth)acrylate, tricyclo[5.2.1.0 2,6 ]decyl (meth)acrylate, 2-(tricyclo)[5.2.1.0 2,6 ]dec-3-ene -8 or 9-yloxyethyl (meth)acrylate and the like. As the compound represented by formula (C1), ethyl (meth)acrylate is preferable.
式(C2)で表される化合物としては、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、ダイマージオールモノ(メタ)アクリレート等が挙げられる。 Examples of the compound represented by formula (C2) include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, dimer diol mono(meth)acrylate, and the like.
式(C3)で表される化合物としては、ジエチレングリコールモノ(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、2-ブトキシエチル(メタ)アクリレート、メトキシジエチレングリコール(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、2-フェノキシエチル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、フェノキシポリエチレングリコール(メタ)アクリレート、2-ベンゾイルオキシエチル(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレート等が挙げられる。式(C3)で表される化合物としては、2-フェノキシエチル(メタ)アクリレートが好ましい。 Examples of the compound represented by formula (C3) include diethylene glycol mono(meth)acrylate, polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, 2-methoxyethyl(meth)acrylate, and 2-ethoxyethyl(meth)acrylate. ) acrylate, 2-butoxyethyl (meth)acrylate, methoxydiethylene glycol (meth)acrylate, methoxypolyethylene glycol (meth)acrylate, 2-phenoxyethyl (meth)acrylate, phenoxydiethylene glycol (meth)acrylate, phenoxypolyethylene glycol (meth)acrylate , 2-benzoyloxyethyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, and the like. As the compound represented by formula (C3), 2-phenoxyethyl (meth)acrylate is preferred.
式(C4)で表される化合物としては、ベンジル(メタ)アクリレート、2-シアノエチル(メタ)アクリレート、グリシジル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、テトラヒドロピラニル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、1,2,2,6,6-ペンタメチルピペリジニル(メタ)アクリレート、2,2,6,6-テトラメチルピペリジニル(メタ)アクリレート、(メタ)アクリロキシエチルホスフェート、(メタ)アクリロキシエチルフェニルアシッドホスフェート、β-(メタ)アクリロイルオキシエチルハイドロジェンフタレート、β-(メタ)アクリロイルオキシエチルハイドロジェンサクシネート、ジシクロペンテニルオキシエチル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート等が挙げられる。式(C4)で表される化合物としては、金属粒子と他の成分(樹脂成分等)とが分離することを更に抑制しやすい観点から、ジシクロペンテニルオキシエチル(メタ)アクリレートが好ましい。 Examples of the compound represented by formula (C4) include benzyl (meth)acrylate, 2-cyanoethyl (meth)acrylate, glycidyl (meth)acrylate, tetrahydrofurfuryl (meth)acrylate, tetrahydropyranyl (meth)acrylate, dimethylamino Ethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, 1,2,2,6,6-pentamethylpiperidinyl (meth)acrylate, 2,2,6,6-tetramethylpiperidinyl (meth)acrylate , (meth)acryloyloxyethyl phosphate, (meth)acryloxyethyl phenyl acid phosphate, β-(meth)acryloyloxyethyl hydrogen phthalate, β-(meth)acryloyloxyethyl hydrogen succinate, dicyclopentenyloxyethyl ( Examples include meth)acrylate, dicyclopentanyl (meth)acrylate, dicyclopentenyl (meth)acrylate, and the like. As the compound represented by formula (C4), dicyclopentenyloxyethyl (meth)acrylate is preferred from the viewpoint of further suppressing separation of metal particles and other components (resin components, etc.).
式(C5)で表される化合物としては、エチレングリコールジ(メタ)アクリレート、1,4-ブタンジオールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、1,3-ブタンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、ダイマージオールジ(メタ)アクリレート、ジメチロールトリシクロデカンジ(メタ)アクリレート等が挙げられる。式(C5)で表される化合物としては、ネオペンチルグリコールジ(メタ)アクリレートが好ましい。 Examples of the compound represented by formula (C5) include ethylene glycol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, and 1,9-nonanediol. Examples include di(meth)acrylate, 1,3-butanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, dimer diol di(meth)acrylate, dimethyloltricyclodecane di(meth)acrylate, and the like. As the compound represented by formula (C5), neopentyl glycol di(meth)acrylate is preferable.
式(C6)で表される化合物としては、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート等が挙げられる。式(C6)で表される化合物としては、ポリエチレングリコールジ(メタ)アクリレートが好ましい。 Examples of the compound represented by formula (C6) include diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, and tripropylene glycol di(meth)acrylate. Examples include meth)acrylate, polypropylene glycol di(meth)acrylate, and the like. As the compound represented by formula (C6), polyethylene glycol di(meth)acrylate is preferable.
式(C7)で表される化合物としては、ビスフェノールA、ビスフェノールF又はビスフェノールAD1モルと、グリシジル(メタ)アクリレート2モルと、を反応させたジ(メタ)アクリレート化合物等が挙げられる。 Examples of the compound represented by formula (C7) include di(meth)acrylate compounds obtained by reacting 1 mole of bisphenol A, bisphenol F, or bisphenol AD with 2 moles of glycidyl (meth)acrylate.
式(C8)で表される化合物としては、ビスフェノールA、ビスフェノールF又はビスフェノールADのポリエチレンオキサイド付加物のジ(メタ)アクリレート化合物等が挙げられる。ビスフェノールAとしては、エトキシ化ビスフェノールA(例えばEO変性ビスフェノールAジアクリレート)、水素化ビスフェノールA、ハロゲン化ビスフェノールA等が挙げられる。 Examples of the compound represented by formula (C8) include di(meth)acrylate compounds of polyethylene oxide adducts of bisphenol A, bisphenol F, or bisphenol AD. Examples of bisphenol A include ethoxylated bisphenol A (for example, EO-modified bisphenol A diacrylate), hydrogenated bisphenol A, and halogenated bisphenol A.
式(C9)で表される化合物としては、ビス((メタ)アクリロキシプロピル)ポリジメチルシロキサン、ビス((メタ)アクリロキシプロピル)メチルシロキサン-ジメチルシロキサンコポリマー等が挙げられる。 Examples of the compound represented by formula (C9) include bis((meth)acryloxypropyl)polydimethylsiloxane, bis((meth)acryloxypropyl)methylsiloxane-dimethylsiloxane copolymer, and the like.
式(C10)で表される化合物としては、無水マレイン酸を付加させたポリブタジエンと、2-ヒドロキシエチル(メタ)アクリレートと、を反応させて得られる反応物及びその水素添加物等が挙げられる。式(C10)で表される化合物としては、MM-1000-80、MAC-1000-80(共に、JX日鉱日石エネルギー株式会社、商品名)等が挙げられる。 Examples of the compound represented by formula (C10) include reaction products obtained by reacting polybutadiene to which maleic anhydride has been added and 2-hydroxyethyl (meth)acrylate, and hydrogenated products thereof. Examples of the compound represented by formula (C10) include MM-1000-80 and MAC-1000-80 (both trade names of JX Nippon Oil & Energy Corporation).
(メタ)アクリル化合物の含有量は、樹脂組成物の総量を基準として下記の範囲が好ましい。(メタ)アクリル化合物の含有量は、優れた接着強度を得やすい観点から、1質量%以上が好ましく、3質量%以上がより好ましく、5質量%以上が更に好ましく、10質量%以上が特に好ましく、15質量%以上が極めて好ましく、20質量%以上が非常に好ましい。(メタ)アクリル化合物の含有量は、優れた電気伝導性及び熱伝導性を得やすい観点から、50質量%以下が好ましく、45質量%以下がより好ましく、40質量%以下が更に好ましく、35質量%以下が特に好ましく、30質量%以下が極めて好ましく、25質量%以下が非常に好ましい。これらの観点から、(メタ)アクリル化合物の含有量は、1~50質量%が好ましい。 The content of the (meth)acrylic compound is preferably in the following range based on the total amount of the resin composition. The content of the (meth)acrylic compound is preferably 1% by mass or more, more preferably 3% by mass or more, even more preferably 5% by mass or more, particularly preferably 10% by mass or more, from the viewpoint of easily obtaining excellent adhesive strength. , 15% by mass or more is extremely preferred, and 20% by mass or more is very preferred. The content of the (meth)acrylic compound is preferably 50% by mass or less, more preferably 45% by mass or less, still more preferably 40% by mass or less, and 35% by mass or less, from the viewpoint of easily obtaining excellent electrical conductivity and thermal conductivity. % or less, particularly preferably 30% by weight or less, and very preferably 25% by weight or less. From these viewpoints, the content of the (meth)acrylic compound is preferably 1 to 50% by mass.
熱硬化性樹脂は、バインダー樹脂として用いることができる。熱硬化性樹脂としては、エポキシ樹脂、シリコーン樹脂、ウレタン樹脂等が挙げられる。熱硬化性成分は、優れた接着強度が得られやすい観点、及び、金属粒子と他の成分(樹脂成分等)とが分離することを更に抑制しやすい観点から、エポキシ樹脂を含むことが好ましい。 Thermosetting resins can be used as binder resins. Examples of the thermosetting resin include epoxy resin, silicone resin, and urethane resin. The thermosetting component preferably contains an epoxy resin from the viewpoint of easily obtaining excellent adhesive strength and from the viewpoint of further suppressing separation of the metal particles and other components (resin components, etc.).
エポキシ樹脂は、1分子中に2個以上のエポキシ基を有するエポキシ樹脂を含むことが好ましい。このようなエポキシ樹脂としては、ビスフェノールA型エポキシ樹脂(例えば、AER-X8501(旭化成株式会社、商品名)、R-301(三菱化学株式会社、商品名)、YL-980(三菱化学株式会社、商品名))、ビスフェノールF型エポキシ樹脂(例えば、YDF-170(東都化成株式会社、商品名))、ビスフェノールAD型エポキシ樹脂(例えば、R-1710(三井化学株式会社、商品名))、フェノールノボラック型エポキシ樹脂(例えば、N-730S(DIC株式会社、商品名)、Quatrex-2010(ダウ・ケミカル社、商品名))、クレゾールノボラック型エポキシ樹脂(例えば、N-665-EXP(DIC株式会社、商品名)、YDCN-702S(東都化成株式会社、商品名)、EOCN-100(日本化薬株式会社、商品名))、多官能エポキシ樹脂(例えば、EPPN-501(日本化薬株式会社、商品名)、TACTIX-742(ダウ・ケミカル社、商品名)、VG-3010(三井化学株式会社、商品名)、1032S(三菱化学株式会社、商品名))、ナフタレン骨格を有するエポキシ樹脂(例えば、HP-4032(DIC株式会社、商品名))、脂環式エポキシ樹脂(例えば、CELー3000(株式会社ダイセル、商品名))、エポキシ化ポリブタジエン(例えば、PB-3600(株式会社ダイセル、商品名)、E-1000-6.5(JX日鉱日石エネルギー株式会社、商品名))、アミン型エポキシ樹脂(例えば、ELM-100(住友化学株式会社、商品名)、YH-434L(東都化成株式会社、商品名))、レゾルシン型エポキシ樹脂(例えば、デナコールEX-201(ナガセケムテックス株式会社、商品名))、ネオペンチルグリコール型エポキシ樹脂(例えば、デナコールEX-211(ナガセケムテックス株式会社、商品名))、1,6-ヘキサンジオールジグリシジルエーテル型エポキシ樹脂(例えば、デナコールEX-212(ナガセケムテックス株式会社、商品名))、エチレン・プロピレングリコール型エポキシ樹脂(例えば、デナコールEX-810、811、850、851、821、830、832、841、861(ナガセケムテックス株式会社、商品名))、下記一般式(C11)で表されるエポキシ樹脂(例えば、E-XL-24、E-XL-3L(三井化学株式会社、商品名))等が挙げられる。 The epoxy resin preferably contains an epoxy resin having two or more epoxy groups in one molecule. Such epoxy resins include bisphenol A epoxy resins (for example, AER-X8501 (Asahi Kasei Corporation, trade name), R-301 (Mitsubishi Chemical Corporation, trade name), YL-980 (Mitsubishi Chemical Corporation, trade name), (trade name)), bisphenol F-type epoxy resin (e.g. YDF-170 (Toto Kasei Co., Ltd., trade name)), bisphenol AD-type epoxy resin (for example, R-1710 (Mitsui Chemicals Co., Ltd., trade name)), phenol Novolak-type epoxy resins (e.g., N-730S (DIC Corporation, trade name), Quatrex-2010 (Dow Chemical Company, trade name)), cresol novolac-type epoxy resins (for example, N-665-EXP (DIC Corporation, trade name)) , trade name), YDCN-702S (Toto Kasei Co., Ltd., trade name), EOCN-100 (Nippon Kayaku Co., Ltd., trade name)), polyfunctional epoxy resins (e.g., EPPN-501 (Nippon Kayaku Co., Ltd., trade name) (trade name), TACTIX-742 (Dow Chemical Co., trade name), VG-3010 (Mitsui Chemicals Co., Ltd., trade name), 1032S (Mitsubishi Chemical Co., Ltd., trade name)), epoxy resins with a naphthalene skeleton (e.g. , HP-4032 (DIC Corporation, trade name)), alicyclic epoxy resins (for example, CEL-3000 (Daicel Corporation, trade name)), epoxidized polybutadiene (for example, PB-3600 (Daicel Corporation, trade name)) name), E-1000-6.5 (JX Nippon Oil & Energy Corporation, trade name)), amine-type epoxy resins (e.g., ELM-100 (Sumitomo Chemical Co., Ltd., trade name), YH-434L (Toto Kasei Co., Ltd., trade name)), Co., Ltd. (trade name)), resorcin type epoxy resins (e.g. Denacol EX-201 (Nagase ChemteX Co., Ltd., trade name)), neopentyl glycol type epoxy resins (e.g. Denacol EX-211 (Nagase ChemteX Co., Ltd., trade name)) , trade name)), 1,6-hexanediol diglycidyl ether type epoxy resin (e.g. Denacol EX-212 (Nagase ChemteX Co., Ltd., trade name)), ethylene/propylene glycol type epoxy resin (e.g. Denacol EX- 810, 811, 850, 851, 821, 830, 832, 841, 861 (Nagase ChemteX Corporation, trade name)), epoxy resins represented by the following general formula (C11) (for example, E-XL-24, E-XL-3L (Mitsui Chemicals, Inc., trade name)) and the like.
[式中、n11は0~5の整数を表す。]
[In the formula, n11 represents an integer from 0 to 5. ]
エポキシ樹脂は、ビスフェノールF型エポキシ樹脂、エポキシ化ポリブタジエン、フェノールノボラック型エポキシ樹脂、及び、クレゾールノボラック型エポキシ樹脂からなる群より選ばれる少なくとも一種を含むことが好ましい。この場合、優れた電気伝導性、接着強度、熱伝導性、塗布作業性及び機械特性が得られやすい。 The epoxy resin preferably contains at least one selected from the group consisting of bisphenol F-type epoxy resin, epoxidized polybutadiene, phenol novolac-type epoxy resin, and cresol novolac-type epoxy resin. In this case, it is easy to obtain excellent electrical conductivity, adhesive strength, thermal conductivity, coating workability, and mechanical properties.
エポキシ樹脂は、1分子中に1個のエポキシ基を有する化合物である単官能エポキシ化合物(反応性希釈剤)を含んでもよい。このような単官能エポキシ化合物としては、フェニルグリシジルエーテル(例えば、PGE(日本化薬株式会社、商品名))、アルキルフェノールモノグリシジルエーテル(例えば、PP-101(東都化成株式会社、商品名))、脂肪族モノグリシジルエーテル(例えば、ED-502(株式会社ADEKA、商品名))、アルキルフェノールモノグリシジルエーテル(例えば、ED-509(株式会社ADEKA、商品名))、アルキルフェノールモノグリシジルエーテル(例えば、YED-122(三菱化学株式会社、商品名))等が挙げられる。 The epoxy resin may contain a monofunctional epoxy compound (reactive diluent), which is a compound having one epoxy group in one molecule. Such monofunctional epoxy compounds include phenylglycidyl ether (for example, PGE (trade name, Nippon Kayaku Co., Ltd.)), alkylphenol monoglycidyl ether (for example, PP-101 (trade name, Toto Kasei Co., Ltd.)), Aliphatic monoglycidyl ethers (e.g. ED-502 (ADEKA Co., Ltd., trade name)), alkylphenol monoglycidyl ethers (e.g. ED-509 (ADEKA Co., Ltd., trade name)), alkylphenol monoglycidyl ethers (e.g. YED- 122 (Mitsubishi Chemical Corporation, trade name)).
熱硬化性樹脂の数平均分子量は、160~3000が好ましい。熱硬化性樹脂の数平均分子量が160以上であると、優れた接着強度が得られやすい。熱硬化性樹脂の数平均分子量が3000以下であると、樹脂組成物の粘度が上昇しすぎることなく良好な作業性が得られやすい。数平均分子量は、下記条件のゲルパーミエーションクロマトグラフィー(GPC)により測定し、標準ポリスチレンを用いた検量線から換算して得ることができる。
[GPC条件]
ポンプ:日立 L-6000型(株式会社日立製作所製)
検出器:日立 L-3300 RI(株式会社日立製作所製)
カラム:Gelpack GL-R420+Gelpack GL-R430+Gelpack GL-R430(計3本)(日立化成株式会社製、商品名)
溶離液:THF
試料濃度:250mg/5mL
注入量:50μL
圧力:441Pa(45kgf/cm2)
流量:1.75mL/分
The number average molecular weight of the thermosetting resin is preferably 160 to 3,000. When the number average molecular weight of the thermosetting resin is 160 or more, excellent adhesive strength is likely to be obtained. When the number average molecular weight of the thermosetting resin is 3000 or less, good workability can be easily obtained without the viscosity of the resin composition increasing too much. The number average molecular weight can be obtained by measuring by gel permeation chromatography (GPC) under the following conditions and converting it from a calibration curve using standard polystyrene.
[GPC conditions]
Pump: Hitachi L-6000 type (manufactured by Hitachi, Ltd.)
Detector: Hitachi L-3300 RI (manufactured by Hitachi, Ltd.)
Column: Gelpack GL-R420 + Gelpack GL-R430 + Gelpack GL-R430 (3 columns in total) (manufactured by Hitachi Chemical Co., Ltd., product name)
Eluent: THF
Sample concentration: 250mg/5mL
Injection volume: 50μL
Pressure: 441Pa (45kgf/cm 2 )
Flow rate: 1.75mL/min
エポキシ樹脂のエポキシ当量は、80~1000が好ましく、100~500がより好ましい。エポキシ樹脂のエポキシ当量が80以上であると、優れた接着強度が得られやすい。エポキシ樹脂のエポキシ当量が1000以下であると、樹脂組成物の硬化時に未反応硬化物が残留することを抑制しやすいことから、硬化後の熱履歴で生じる樹脂組成物の硬化物のアウトガスの発生を抑制しやすい。 The epoxy equivalent of the epoxy resin is preferably 80 to 1000, more preferably 100 to 500. When the epoxy equivalent of the epoxy resin is 80 or more, excellent adhesive strength is likely to be obtained. When the epoxy equivalent of the epoxy resin is 1000 or less, it is easy to suppress the unreacted cured product from remaining when the resin composition is cured, so that outgassing of the cured product of the resin composition occurs due to the thermal history after curing. easy to suppress.
熱硬化性樹脂の含有量は、樹脂組成物の総量を基準として下記の範囲が好ましい。熱硬化性樹脂の含有量は、優れた接着強度が得られやすい観点から、0.1質量%以上が好ましく、0.5質量%以上がより好ましく、0.8質量%以上が更に好ましく、1質量%以上が特に好ましい。熱硬化性樹脂の含有量は、樹脂組成物の粘度が上昇しすぎることが抑制されて良好な作業性が得られやすい観点から、5質量%以下が好ましく、3質量%以下がより好ましく、2質量%以下が更に好ましく、1.5質量%以下が特に好ましい。これらの観点から、熱硬化性樹脂の含有量は、0.1~5質量%が好ましい。 The content of the thermosetting resin is preferably in the following range based on the total amount of the resin composition. The content of the thermosetting resin is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, even more preferably 0.8% by mass or more, from the viewpoint of easily obtaining excellent adhesive strength, and 1% by mass or more. Particularly preferably % by mass or more. The content of the thermosetting resin is preferably 5% by mass or less, more preferably 3% by mass or less, from the viewpoint of suppressing the viscosity of the resin composition from increasing too much and easily obtaining good workability. It is more preferably at most 1.5% by mass, particularly preferably at most 1.5% by mass. From these viewpoints, the content of the thermosetting resin is preferably 0.1 to 5% by mass.
重合開始剤は、樹脂組成物の硬化を促進するために用いることができる。重合開始剤は、ラジカル重合開始剤を含むことが好ましい。 A polymerization initiator can be used to accelerate curing of the resin composition. The polymerization initiator preferably includes a radical polymerization initiator.
ラジカル重合開始剤は、樹脂組成物の硬化時のボイドの生成を抑えやすい観点から、過酸化物系ラジカル重合開始剤を含むことが好ましい。過酸化物系ラジカル重合開始剤としては、1,1,3,3-テトラメチルパーオキシ2-エチルヘキサノエート、1,1-ビス(t-ブチルパーオキシ)シクロヘキサン、1,1-ビス(t-ブチルパーオキシ)シクロドデカン、ジ-t-ブチルパーオキシイソフタレート、t-ブチルパーベンゾエート、ジクミルパーオキサイド、t-ブチルクミルパーオキサイド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキシン、クメンハイドロパーオキサイド等が挙げられる。 The radical polymerization initiator preferably contains a peroxide-based radical polymerization initiator from the viewpoint of easily suppressing the generation of voids during curing of the resin composition. Examples of peroxide-based radical polymerization initiators include 1,1,3,3-tetramethylperoxy 2-ethylhexanoate, 1,1-bis(t-butylperoxy)cyclohexane, and 1,1-bis( t-butylperoxy) cyclododecane, di-t-butylperoxyisophthalate, t-butyl perbenzoate, dicumyl peroxide, t-butylcumyl peroxide, 2,5-dimethyl-2,5-di(t -butylperoxy)hexane, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, cumene hydroperoxide, and the like.
重合開始剤の含有量は、樹脂組成物の総量を基準として下記の範囲が好ましい。重合開始剤の含有量は、樹脂組成物の硬化性を充分に確保しやすい観点から、0.1質量%以上が好ましく、0.3質量%以上がより好ましく、0.5質量%以上が更に好ましく、0.7質量%以上が特に好ましく、0.9質量%以上が極めて好ましい。重合開始剤の含有量は、優れた接着強度を得やすい観点から、5質量%以下が好ましく、3質量%以下がより好ましく、2質量%以下が更に好ましく、1.5質量%以下が特に好ましく、1質量%以下が極めて好ましい。これらの観点から、重合開始剤の含有量は、0.1~5質量%が好ましい。 The content of the polymerization initiator is preferably in the following range based on the total amount of the resin composition. The content of the polymerization initiator is preferably 0.1% by mass or more, more preferably 0.3% by mass or more, and still more preferably 0.5% by mass or more, from the viewpoint of easily ensuring sufficient curability of the resin composition. It is preferably 0.7% by mass or more, particularly preferably 0.9% by mass or more, and extremely preferably 0.9% by mass or more. The content of the polymerization initiator is preferably 5% by mass or less, more preferably 3% by mass or less, even more preferably 2% by mass or less, particularly preferably 1.5% by mass or less, from the viewpoint of easily obtaining excellent adhesive strength. , 1% by mass or less is extremely preferred. From these viewpoints, the content of the polymerization initiator is preferably 0.1 to 5% by mass.
硬化促進剤としては、アミン化合物(ポリオキシアルキレン化合物を除く)等が挙げられる。熱硬化性成分は、樹脂組成物の硬化性を充分に確保しやすい観点から、アミン化合物を含むことが好ましい。アミン化合物としては、ジシアンジアミド、下記一般式(C12)で表される二塩基酸ジヒドラジド(例えば、ADH、PDH、及び、SDH(いずれも株式会社日本ファインケム、商品名))、ポリアミン、イミダゾール化合物、エポキシ樹脂とアミン化合物との反応物からなるマイクロカプセル型硬化剤(例えば、ノバキュア(旭化成株式会社、商品名))、ジアミノジフェニルメタン、m-フェニレンジアミン、m-キシレンジアミン、ジアミノジフェニルスルフォン、尿素、尿素誘導体、メラミン等が挙げられる。イミダゾール化合物としては、2-メチルイミダゾール、2-エチル-4-メチルイミダゾール、1-ベンジル-2-メチルイミダゾール、2-フェニルイミダゾール、2-フェニル-4-メチル-5-ヒドロキシメチルイミダゾール等が挙げられる。 Examples of the curing accelerator include amine compounds (excluding polyoxyalkylene compounds) and the like. The thermosetting component preferably contains an amine compound from the viewpoint of easily ensuring sufficient curability of the resin composition. Examples of the amine compound include dicyandiamide, dibasic acid dihydrazide represented by the following general formula (C12) (for example, ADH, PDH, and SDH (all trade names of Nippon Finechem Co., Ltd.)), polyamines, imidazole compounds, epoxy Microcapsule type curing agent consisting of a reaction product of a resin and an amine compound (e.g. Novacure (trade name, Asahi Kasei Corporation)), diaminodiphenylmethane, m-phenylenediamine, m-xylenediamine, diaminodiphenylsulfone, urea, urea derivatives , melamine, etc. Examples of imidazole compounds include 2-methylimidazole, 2-ethyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, etc. .
[式中、R12aは、m-フェニレン基、p-フェニレン基等の2価の芳香族基、炭素数2~12の直鎖又は分岐鎖のアルキレン基を表す。]
[In the formula, R 12a represents a divalent aromatic group such as m-phenylene group or p-phenylene group, or a linear or branched alkylene group having 2 to 12 carbon atoms. ]
硬化促進剤の含有量は、樹脂組成物の総量を基準として下記の範囲が好ましい。硬化促進剤の含有量は、樹脂組成物の硬化性を充分に確保しやすい観点から、0.1質量%以上が好ましく、0.15質量%以上がより好ましく、0.2質量%以上が更に好ましく、0.25質量%以上が特に好ましい。硬化促進剤の含有量は、樹脂組成物の安定性を充分に確保しやすい観点から、1質量%以下が好ましく、0.5質量%以下がより好ましく、0.4質量%以下が更に好ましく、0.3質量%以下が特に好ましい。これらの観点から、硬化促進剤の含有量は、0.1~1質量%が好ましい。 The content of the curing accelerator is preferably in the following range based on the total amount of the resin composition. The content of the curing accelerator is preferably 0.1% by mass or more, more preferably 0.15% by mass or more, and still more preferably 0.2% by mass or more, from the viewpoint of easily ensuring sufficient curability of the resin composition. It is preferably 0.25% by mass or more, particularly preferably 0.25% by mass or more. The content of the curing accelerator is preferably 1% by mass or less, more preferably 0.5% by mass or less, even more preferably 0.4% by mass or less, from the viewpoint of easily ensuring sufficient stability of the resin composition. Particularly preferred is 0.3% by mass or less. From these viewpoints, the content of the curing accelerator is preferably 0.1 to 1% by mass.
本実施形態に係る樹脂組成物は、可とう化剤(熱硬化性成分に該当する化合物を除く)を含有することができる。この場合、樹脂組成物の硬化物に可とう性を付与することができる。可とう化剤としては、ゴム系化合物、熱可塑性樹脂(ゴム系化合物を除く)等が挙げられる。 The resin composition according to the present embodiment can contain a plasticizing agent (excluding compounds corresponding to thermosetting components). In this case, flexibility can be imparted to the cured product of the resin composition. Examples of the softening agent include rubber compounds, thermoplastic resins (excluding rubber compounds), and the like.
ゴム系化合物は、ブタジエンの骨格を有するブタジエン系ゴムを含むことが好ましい。ブタジエン系ゴムとしては、エポキシ化ポリブタジエンゴム、マレイン化ポリブタジエン、アクリロニトリルブタジエンゴム、カルボキシ末端アクリロニトリルブタジエンゴム、アミノ末端アクリロニトリルブタジエンゴム、ビニル末端アクリロニトリルブタジエンゴム、スチレンブタジエンゴム等の液状ゴムなどが挙げられる。 The rubber compound preferably contains a butadiene rubber having a butadiene skeleton. Examples of the butadiene rubber include liquid rubbers such as epoxidized polybutadiene rubber, maleated polybutadiene, acrylonitrile butadiene rubber, carboxy-terminated acrylonitrile-butadiene rubber, amino-terminated acrylonitrile-butadiene rubber, vinyl-terminated acrylonitrile-butadiene rubber, and styrene-butadiene rubber.
ゴム系化合物の数平均分子量は、500~10000が好ましく、1000~5000がより好ましい。ゴム系化合物の数平均分子量が500以上であると、樹脂組成物の硬化物に良好な可とう性を付与しやすい。ゴム系化合物の数平均分子量が10000以下であると、樹脂組成物の粘度が上昇しづらく、樹脂組成物の良好な作業性が得られやすい。ゴム系化合物の数平均分子量は、熱硬化性樹脂の数平均分子量と同様の方法により測定できる。 The number average molecular weight of the rubber compound is preferably 500 to 10,000, more preferably 1,000 to 5,000. When the number average molecular weight of the rubber compound is 500 or more, it is easy to impart good flexibility to the cured product of the resin composition. When the number average molecular weight of the rubber compound is 10,000 or less, the viscosity of the resin composition is difficult to increase, and good workability of the resin composition is easily obtained. The number average molecular weight of the rubber compound can be measured by the same method as the number average molecular weight of the thermosetting resin.
可とう化剤の含有量は、樹脂組成物の総量を基準として下記の範囲が好ましい。可とう化剤の含有量は、硬化物の反りを低減しやすい観点から、1質量%以上が好ましく、2質量%以上がより好ましく、2.5質量%以上が更に好ましく、3質量%以上が特に好ましい。可とう化剤の含有量は、樹脂組成物の粘度が上昇しすぎることが抑制されて良好な作業性が得られやすい観点から、10質量%以下が好ましく、9質量%以下がより好ましく、6質量%以下が更に好ましく、4質量%以下が特に好ましい。これらの観点から、可とう化剤の含有量は、1~10質量%が好ましい。 The content of the softening agent is preferably in the following range based on the total amount of the resin composition. The content of the softening agent is preferably 1% by mass or more, more preferably 2% by mass or more, even more preferably 2.5% by mass or more, and even more preferably 3% by mass or more, from the viewpoint of easily reducing warpage of the cured product. Particularly preferred. The content of the softening agent is preferably 10% by mass or less, more preferably 9% by mass or less, from the viewpoint of suppressing the viscosity of the resin composition from increasing too much and easily obtaining good workability. It is more preferably at most 4% by mass, particularly preferably at most 4% by mass. From these viewpoints, the content of the plasticizing agent is preferably 1 to 10% by mass.
本実施形態に係る樹脂組成物は、上述した成分とは異なる他の添加剤を含有することができる。添加剤としては、アルコキシシラン(シランカップリング剤等)、カップリング剤(チタネート系カップリング剤、アルミニウム系カップリング剤、ジルコネート系カップリング剤、ジルコアルミネート系カップリング剤等。アルコキシシランに該当するカップリング剤を除く)、吸湿剤(酸化カルシウム、酸化マグネシウム等)、濡れ性向上剤(フッ素系界面活性剤、ノニオン系界面活性剤、高級脂肪酸等)、消泡剤(シリコーン油等)、イオントラップ剤(無機イオン交換体等)などが挙げられる。 The resin composition according to the present embodiment can contain other additives different from the above-mentioned components. As additives, alkoxysilanes (silane coupling agents, etc.), coupling agents (titanate coupling agents, aluminum coupling agents, zirconate coupling agents, zircoaluminate coupling agents, etc.) fall under alkoxysilanes. moisture absorbers (calcium oxide, magnesium oxide, etc.), wettability improvers (fluorosurfactants, nonionic surfactants, higher fatty acids, etc.), antifoaming agents (silicone oil, etc.), Examples include ion trapping agents (inorganic ion exchangers, etc.).
以下、実施例及び比較例を用いて本発明の内容を更に詳細に説明するが、本発明は以下の実施例に限定されるものではない。 EXAMPLES Hereinafter, the present invention will be explained in more detail using Examples and Comparative Examples, but the present invention is not limited to the following Examples.
<樹脂組成物の構成成分>
(脂肪酸)
オレイン酸、ステアリン酸及びラウリン酸を用いた。
<Components of resin composition>
(fatty acid)
Oleic acid, stearic acid and lauric acid were used.
(ポリオキシアルキレン化合物)
エスリームAD-374M(ポリアルキレングリコール誘導体、分散剤、日油株式会社製、商品名)
(Polyoxyalkylene compound)
Esleem AD-374M (polyalkylene glycol derivative, dispersant, manufactured by NOF Corporation, trade name)
(アルミニウム粒子)
12-0086(東洋アルミニウム株式会社製、商品名、平均粒径:3.5~4.2μm)
(aluminum particles)
12-0086 (manufactured by Toyo Aluminum Co., Ltd., trade name, average particle size: 3.5 to 4.2 μm)
(銀粒子)
TC-204B(株式会社徳力化学研究所製、商品名、平均粒径:2.0~4.0μm)
(Silver particles)
TC-204B (manufactured by Tokuriki Kagaku Kenkyusho Co., Ltd., trade name, average particle size: 2.0 to 4.0 μm)
((メタ)アクリル化合物)
FA-512AS(ジシクロペンテニルオキシエチルアクリレート、日立化成株式会社製、商品名、下記式(C4-1)で表される化合物)
SR-349(EO変性ビスフェノールAジアクリレート、サートマー社製、商品名、下記式(C8-1)で表される化合物)
FA-512AS (dicyclopentenyloxyethyl acrylate, manufactured by Hitachi Chemical Co., Ltd., trade name, compound represented by the following formula (C4-1))
SR-349 (EO modified bisphenol A diacrylate, manufactured by Sartomer, trade name, compound represented by the following formula (C8-1))
(熱硬化性樹脂)
N-665-EXP(クレゾールノボラック型エポキシ樹脂、DIC株式会社製、商品名、エポキシ当量:198~208)
(thermosetting resin)
N-665-EXP (cresol novolac type epoxy resin, manufactured by DIC Corporation, trade name, epoxy equivalent: 198-208)
(重合開始剤)
トリゴノックス22-70E(1,1-ビス(tert-ブチルパーオキシ)シクロヘキサン、化薬アクゾ株式会社製、商品名)
(Polymerization initiator)
Trigonox 22-70E (1,1-bis(tert-butylperoxy)cyclohexane, manufactured by Kayaku Akzo Co., Ltd., trade name)
(硬化促進剤)
Dicy(ジシアンジアミド、三菱化学株式会社製、商品名)
(hardening accelerator)
Dicy (dicyandiamide, manufactured by Mitsubishi Chemical Corporation, trade name)
(可とう化剤)
エポリードPB-4700(エポキシ化ポリブタジエン、株式会社ダイセル製、商品名、エポキシ当量:152.4~177.8、数平均分子量:3500)
(flexibilizing agent)
Epolead PB-4700 (epoxidized polybutadiene, manufactured by Daicel Corporation, trade name, epoxy equivalent: 152.4-177.8, number average molecular weight: 3500)
(カップリング剤)
KBM-403(γ-グリシドキシプロピルトリメトキシシラン、信越化学工業株式会社製、商品名)
(coupling agent)
KBM-403 (γ-glycidoxypropyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd., trade name)
<樹脂組成物の調製>
表1の各成分(配合量の単位:質量部)を混合した後、プラネタリーミキサー(プライミクス株式会社製、型番:T.K. HIVIS MIX 2P-06)を用いて混練した。次に、666.61Pa(5Torr)以下で10分間脱泡処理を行うことにより樹脂組成物を得た。
<Preparation of resin composition>
After mixing each component in Table 1 (unit of blending amount: parts by mass), the mixture was kneaded using a planetary mixer (manufactured by Primix Co., Ltd., model number: T.K. HIVIS MIX 2P-06). Next, a resin composition was obtained by performing defoaming treatment for 10 minutes at 666.61 Pa (5 Torr) or less.
<評価>
樹脂組成物を銀スポットめっき付き銅リードフレーム上に約6mg塗布して接着剤層を形成した後、7mm×7mmのシリコンチップ(厚さ:400μm)を接着剤層上に圧着(ダイボンディング)した。次に、オーブンで180℃まで30分で昇温した後、180℃で1時間加熱することにより樹脂組成物を硬化させて硬化物を得た。そして、シリコンチップの側面において樹脂組成物がシリコンチップの上面側に伸びる現象(這い上がり現象)の有無を目視で確認した。結果を表1に示す。図3及び図4は、シリコンチップの側面を示す写真である(図3(a):実施例1、図3(b):実施例2、図4(a):実施例3、図4(b):実施例4、図4(c):比較例1。実施例5の写真の掲載は省略する)。
<Evaluation>
Approximately 6 mg of the resin composition was applied onto a copper lead frame with silver spot plating to form an adhesive layer, and then a 7 mm x 7 mm silicon chip (thickness: 400 μm) was press-bonded (die bonding) onto the adhesive layer. . Next, the temperature was raised to 180°C in an oven for 30 minutes, and then the resin composition was cured by heating at 180°C for 1 hour to obtain a cured product. Then, the presence or absence of a phenomenon in which the resin composition extended toward the upper surface of the silicon chip (creeping phenomenon) on the side surface of the silicon chip was visually confirmed. The results are shown in Table 1. 3 and 4 are photographs showing the side surfaces of silicon chips (FIG. 3(a): Example 1, FIG. 3(b): Example 2, FIG. 4(a): Example 3, FIG. b): Example 4, FIG. 4(c): Comparative Example 1. Photographs of Example 5 are omitted).
10,20…半導体部品、11,21…支持部材、13,23…半導体素子、15,25…接着剤層、17,27…封止部、19a,29…ワイヤ、19b,21b…リードフレーム、21a…基板。
DESCRIPTION OF
Claims (2)
前記半導体素子の側面において接着剤が前記半導体素子の上面側に伸びる現象を抑制しつつ前記接着剤層を形成する工程を備える、半導体部品の製造方法。 A method for manufacturing a semiconductor component, comprising a support member, a semiconductor element disposed on the support member, and an adhesive layer disposed between the support member and the semiconductor element,
A method for manufacturing a semiconductor component, comprising the step of forming the adhesive layer on the side surface of the semiconductor element while suppressing a phenomenon in which the adhesive extends toward the upper surface of the semiconductor element.
前記半導体素子の側面において接着剤が前記半導体素子の上面側に伸びる現象が抑制されている、半導体部品。
comprising a support member, a semiconductor element disposed on the support member, and an adhesive layer disposed between the support member and the semiconductor element,
A semiconductor component, wherein a phenomenon in which an adhesive extends toward an upper surface of the semiconductor element on a side surface of the semiconductor element is suppressed.
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KR102040529B1 (en) * | 2016-08-19 | 2019-11-06 | 스미또모 베이크라이트 가부시키가이샤 | Die attach pastes and semiconductor devices |
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2018
- 2018-10-02 JP JP2018187503A patent/JP2020057699A/en active Pending
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2023
- 2023-11-30 JP JP2023202498A patent/JP2024009341A/en active Pending
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