JP2023132503A - Rotator of dynamo-electric motor - Google Patents

Rotator of dynamo-electric motor Download PDF

Info

Publication number
JP2023132503A
JP2023132503A JP2022037866A JP2022037866A JP2023132503A JP 2023132503 A JP2023132503 A JP 2023132503A JP 2022037866 A JP2022037866 A JP 2022037866A JP 2022037866 A JP2022037866 A JP 2022037866A JP 2023132503 A JP2023132503 A JP 2023132503A
Authority
JP
Japan
Prior art keywords
core
pair
axial direction
holders
rotating shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2022037866A
Other languages
Japanese (ja)
Inventor
勝利 赤池
Katsutoshi Akaike
亮平 多田
Ryohei Tada
智基 神田
Tomoki Kanda
勇太 舟木
Yuta Funaki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Electric Manufacturing Ltd
Original Assignee
Toyo Electric Manufacturing Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Electric Manufacturing Ltd filed Critical Toyo Electric Manufacturing Ltd
Priority to JP2022037866A priority Critical patent/JP2023132503A/en
Publication of JP2023132503A publication Critical patent/JP2023132503A/en
Pending legal-status Critical Current

Links

Images

Abstract

To provide a rotator 1 of a dynamo-electric motor, comprising: a rotational axis 2; a cylindrical core 6 that is extended to a shaft direction, and is externally fitted to the rotational axis 2; a pair of core pressing 7 and 7 that fixes the core 6 with a pressure in narrow to the rotational axis 2; a plurality of permanent magnets 3 or a secondary conductor which is provided while having an interval to a peripheral direction, and is embedded into the core 6; and a reinforcement pipe 4 that is formed by a heat hardening of a prepreg sheet in which a thermosetting resin is impregnated into a fiber base, capable of suppressing the scattering of all of the permanent magnets 3 or all of the secondary conductors from the rotational shaft 2 even at a high-speed rotation, as a low-cost general-purpose product.SOLUTION: Concaves 7a and 6a are provided at a plurality of places in a peripheral direction on an outer peripheral surface of each core presser 7 or a core 6. A prepreg sheet is wound around an outer periphery of the core 6 and each core presser 7. A plurality of places in the peripheral direction of a reinforcement pipe 4 is entered into the concaves 7a and 6a by a heat hardening. The reinforcement pipe 4 is adhered to the outer peripheral surface of the core 6 and each core presser 7.SELECTED DRAWING: Figure 2

Description

本発明は、回転軸と、軸方向に配置されると共に、周方向の間隔を存して回転軸の外周に設けられた複数の永久磁石又は二次導体とを備えた電動機の回転子に関する。 The present invention relates to a rotor for an electric motor, which includes a rotating shaft and a plurality of permanent magnets or secondary conductors arranged in the axial direction and provided at circumferential intervals on the outer periphery of the rotating shaft.

従来、この種の電動機の回転子として、熱硬化性樹脂が繊維基材に含浸されたプリプレグシートの加熱硬化によって形成された軸方向にのびる補強管が、全ての永久磁石の外周面に密着するものが知られている(例えば、特許文献1参照)。 Conventionally, as a rotor for this type of electric motor, an axially extending reinforcing tube formed by heating and curing a prepreg sheet in which a fiber base material is impregnated with a thermosetting resin is in close contact with the outer peripheral surface of all permanent magnets. Some are known (for example, see Patent Document 1).

このような電動機の回転子については、高速回転時の遠心力によっても全ての永久磁石が回転軸から外方へ飛散するのを抑制することが要求される。この要求を満たすためには、補強管の密着強度を高める必要がある。そこで、特許文献1記載の電動機の回転子では、永久磁石が取り付けられた回転軸を内挿可能にした筒状の補強管を予め作製しておくと共に、回転軸に中空なものを採用している。そして、いわゆる冷し嵌めという手法を採用して電動機の回転子を作製する。すなわち、回転軸の中空部に液体窒素等の冷媒を流通させて回転軸を径方向内側に収縮させる。この後、補強管の内部に回転軸を挿入して冷媒の流通を停止し、回転軸の温度を常温に戻すことによって、回転軸を径方向外側に膨張させて元の大きさに復帰させる。そして、補強管を、全ての永久磁石の外周面に密着させる。 Regarding the rotor of such an electric motor, it is required to suppress all the permanent magnets from scattering outward from the rotating shaft even due to centrifugal force during high-speed rotation. In order to meet this requirement, it is necessary to increase the adhesion strength of the reinforcing tube. Therefore, in the electric motor rotor described in Patent Document 1, a cylindrical reinforcing tube into which a rotating shaft with a permanent magnet attached can be inserted is prepared in advance, and a hollow one is used for the rotating shaft. There is. Then, the rotor of the electric motor is manufactured using a method called cold fitting. That is, a refrigerant such as liquid nitrogen is caused to flow through the hollow portion of the rotating shaft to contract the rotating shaft inward in the radial direction. Thereafter, the rotating shaft is inserted into the reinforcing tube to stop the flow of refrigerant and the temperature of the rotating shaft is returned to room temperature, thereby expanding the rotating shaft radially outward and returning to its original size. Then, the reinforcing tube is brought into close contact with the outer peripheral surfaces of all the permanent magnets.

特開2017-50925号公報JP 2017-50925 Publication

しかしながら、特許文献1記載の電動機の回転子には、作製のために採用している冷し嵌めが特殊な手法であり、専用の治具等が必要であるばかりでなく、筒状の補強管をプリプレグの単体で作製するための治具や中空な回転軸も必要である。したがって、特許文献1記載の電動機の回転子を安価な汎用品とするためには、再検討の余地が少なからずある。 However, the rotor of the electric motor described in Patent Document 1 uses a special method of cold fitting for manufacturing, and not only requires a special jig, but also a cylindrical reinforcing tube. A jig and a hollow rotating shaft are also required to make the prepreg from a single piece of prepreg. Therefore, there is considerable room for reexamination in order to make the rotor of the electric motor described in Patent Document 1 an inexpensive general-purpose product.

本発明は、以上の点に鑑み、高速回転時にも全ての永久磁石又は全ての二次導体が回転軸から外方へ飛散するのを抑制しつつ、安価な汎用品となり得る電動機の回転子を提供することをその課題としている。 In view of the above points, the present invention provides a rotor for an electric motor that can be an inexpensive general-purpose product while suppressing all permanent magnets or all secondary conductors from scattering outward from the rotating shaft even during high-speed rotation. The task is to provide.

上記課題を解決するために、本発明は、第1に、回転軸と、軸方向に配置されると共に、周方向の間隔を存して回転軸の外周面に取り付けられた複数の永久磁石とを備えた電動機の回転子であって、熱硬化性樹脂が繊維基材に含浸されたプリプレグシートの加熱硬化によって形成される、軸方向にのびる補強管が、全ての永久磁石の外周面に密着するものにおいて、各永久磁石の軸方向の両端に位置し、回転軸に外嵌して全ての永久磁石を狭圧固定する一対の磁石押えが設けられ、各磁石押えの外周面における周方向の複数箇所に窪みが凹設され、プリプレグシートが、一対の磁石押えと共に、全ての永久磁石の外周に巻き付けられ、補強管の周方向の複数箇所が各窪みに入り込んで、補強管が、全ての永久磁石の外周面に接着していることを特徴とする。 In order to solve the above problems, the present invention first provides a rotating shaft, a plurality of permanent magnets arranged in the axial direction, and attached to the outer circumferential surface of the rotating shaft at intervals in the circumferential direction. A rotor for an electric motor equipped with an axially extending reinforcing tube, which is formed by heating and curing a prepreg sheet in which a fiber base material is impregnated with a thermosetting resin, is in close contact with the outer peripheral surface of all permanent magnets. A pair of magnet holders are provided at both ends of each permanent magnet in the axial direction, and are fitted onto the rotating shaft to tightly fix all the permanent magnets. Recesses are formed at multiple locations, the prepreg sheet is wrapped around the outer periphery of all permanent magnets together with a pair of magnet holders, and multiple locations in the circumferential direction of the reinforcing tube enter each recess, so that the reinforcing tube It is characterized by being adhered to the outer peripheral surface of a permanent magnet.

本発明の第1の特徴によれば、プリプレグシートの加熱硬化時に含浸させた熱硬化性樹脂の一部が、各磁石押えに凹設された窪みに浸入して硬化するため、窪みに入り込んだ補強管の周方向の複数箇所がアンカーとして機能する。したがって、全ての永久磁石及び一対の磁石押えと補強管との接着強度は、上記の通りの冷し嵌めによる密着強度と遜色のない十分に高いものになる。このため、高速回転時にも全ての永久磁石が回転軸から外方へ飛散するのを抑制することができる。そして、回転軸に外嵌する、外周面の周方向の複数箇所に窪みが凹設された一対の磁石押えを用い、後に補強管となるプリプレグシートを、一対の磁石押えと共に、全ての永久磁石の外周に巻き付けて加熱硬化することによって、電動機の回転子は作製されるため、この電動機の回転子は安価な汎用品となり得る。 According to the first feature of the present invention, a part of the thermosetting resin impregnated during heat curing of the prepreg sheet infiltrates into the recesses provided in each magnet holder and hardens. Multiple locations in the circumferential direction of the reinforcing tube function as anchors. Therefore, the adhesive strength between all the permanent magnets and the pair of magnet holders and the reinforcing tube is sufficiently high, comparable to the adhesive strength obtained by cold fitting as described above. Therefore, even during high-speed rotation, all the permanent magnets can be prevented from scattering outward from the rotating shaft. Then, using a pair of magnetic holders that are fitted around the rotating shaft and have recesses in multiple locations in the circumferential direction of the outer circumferential surface, a prepreg sheet that will later become a reinforcing tube is held together with a pair of magnetic holders, all of the permanent magnets. The motor rotor is manufactured by wrapping the material around the outer periphery of the material and heating and hardening it, so the motor rotor can be an inexpensive general-purpose product.

本発明の第1の特徴が対象とする電動機の回転子は、いわゆるSPM(Surface Permanent Magnet)方式と呼ばれるタイプであり、回転軸に全ての永久磁石が取り付けられるものであるが、第1の特徴における窪み及びプリプレグシートは、軸方向に配置されると共に、周方向に間隔を存して設けられた複数の永久磁石又は複数の二次導体が、コアに埋設される、いわゆるIPM(Internal Permanent Magnet)方式の電動機の回転子にも等しく適用することができる。 The rotor of the electric motor to which the first feature of the present invention is directed is of the so-called SPM (Surface Permanent Magnet) type, in which all permanent magnets are attached to the rotating shaft. The recesses and prepreg sheets in the so-called IPM (Internal Permanent Magnet ) type electric motor rotor.

そこで、本発明は、第2に、回転軸と、軸方向にのび、回転軸に外嵌する筒状のコアと、このコアの軸方向の両端に位置し、回転軸に外嵌してコアを狭圧固定する一対のコア押えと、これら一対のコア押え間で、軸方向に配置されると共に、周方向の間隔を存して設けられた複数の永久磁石又は二次導体とを備えた電動機の回転子であって、永久磁石又は二次導体はコアに埋設され、熱硬化性樹脂が繊維基材に含浸されたプリプレグシートの加熱硬化によって形成される、軸方向にのびる補強管が、コア及び一対のコア押えの外周面に密着するものにおいて、一対のコア押え又はコアの外周面における周方向の複数箇所に窪みが凹設され、一対のコア押えとコアとの外周にプリプレグシートが巻き付けられ、加熱硬化によって軸方向にのびる補強管が形成され、この補強管の周方向の複数箇所が窪みに入り込んで、補強管が、コアの外周面及び一対のコア押えの外周面に接着されていることを特徴とする。 Therefore, secondly, the present invention provides a rotating shaft, a cylindrical core extending in the axial direction and fitting around the rotating shaft, and a core located at both ends of the core in the axial direction and fitting around the rotating shaft. A pair of core holders for tightly fixing the core holder, and a plurality of permanent magnets or secondary conductors arranged in the axial direction and spaced apart in the circumferential direction between the pair of core holders. A rotor of an electric motor, in which a permanent magnet or a secondary conductor is embedded in a core, and a reinforcing tube extending in the axial direction is formed by heating and curing a prepreg sheet in which a fiber base material is impregnated with a thermosetting resin. In the case where the core is in close contact with the outer circumferential surface of the core and the pair of core holders, depressions are provided at multiple locations in the circumferential direction on the outer periphery of the pair of core holders or the core, and a prepreg sheet is provided on the outer periphery of the pair of core holders and the core. A reinforcing tube extending in the axial direction is formed by being wrapped and heated and hardened, and multiple points in the circumferential direction of this reinforcing tube enter the depressions, and the reinforcing tube is bonded to the outer circumferential surface of the core and the outer circumferential surfaces of the pair of core holders. It is characterized by

本発明の第2の特徴によれば、上記第1の特徴と同様に、窪みに入り込んだ補強管の周方向の複数箇所がアンカーとして機能し、コア及び一対のコア押えと補強管との接着強度が十分高くなり、高速回転時にも全ての永久磁石又は全ての二次導体がコアの外方へ飛散するのを抑制することができる。そして、作製される電動機の回転子は安価な汎用品となり得る。 According to the second feature of the present invention, similarly to the first feature, a plurality of locations in the circumferential direction of the reinforcing tube that has entered the depression function as anchors to bond the reinforcing tube to the core and the pair of core holders. The strength is sufficiently high, and it is possible to prevent all permanent magnets or all secondary conductors from scattering outside the core even during high-speed rotation. The manufactured rotor of the electric motor can be an inexpensive general-purpose product.

また、本発明は、第3に、回転軸と、軸方向にのび、回転軸に外嵌する筒状のコアと、このコアの軸方向の両端に位置し、回転軸に外嵌してコアを狭圧固定する一対のコア押えと、これら一対のコア押え間で、軸方向に配置されると共に、周方向の間隔を存して設けられた複数の永久磁石又は二次導体とを備えた電動機の回転子であって、永久磁石又は二次導体はコアに埋設され、熱硬化性樹脂が繊維基材に含浸されたプリプレグシートの加熱硬化によって形成される、軸方向にのびる補強管が、コア及び一対のコア押えの外周面に密着するものにおいて、コアの外周面には、各永久磁石又は各二次導体の埋設箇所の間に位置して軸方向にのびる複数の溝部が形成され、コアの各溝部に熱硬化性樹脂製のバインダーが挿入され、一対のコア押えと共に、コア及び各バインダーの外周にプリプレグシートが巻き付けられ、加熱硬化によって軸方向にのびる補強管が形成され、この補強管が、コアの外周面及び一対のコア押えの外周面に接着されていると共に、補強管は、加熱硬化した各バインダーを介してコアの各溝部にも接着されていることを特徴とする。 Thirdly, the present invention provides a rotating shaft, a cylindrical core that extends in the axial direction and fits around the rotating shaft, and a core that is located at both ends of the core in the axial direction and fits around the rotating shaft. A pair of core holders for tightly fixing the core holder, and a plurality of permanent magnets or secondary conductors arranged in the axial direction and spaced apart in the circumferential direction between the pair of core holders. A rotor of an electric motor, in which a permanent magnet or a secondary conductor is embedded in a core, and a reinforcing tube extending in the axial direction is formed by heating and curing a prepreg sheet in which a fiber base material is impregnated with a thermosetting resin. A plurality of grooves extending in the axial direction are formed on the outer circumferential surface of the core and are located between the buried locations of each permanent magnet or each secondary conductor, in a device that is in close contact with the outer circumferential surface of the core and the pair of core holders, A thermosetting resin binder is inserted into each groove of the core, a prepreg sheet is wrapped around the core and each binder together with a pair of core holders, and a reinforcing tube extending in the axial direction is formed by heating and curing. The pipe is bonded to the outer circumferential surface of the core and the outer circumferential surfaces of the pair of core holders, and the reinforcing tube is also bonded to each groove of the core via each heat-cured binder.

本発明の第3の特徴によれば、補強管の周方向の複数箇所の窪みへの入り込みに替わって、各溝部に挿入した熱硬化性樹脂製のバインダーがアンカーとして機能する。したがって、上記第2の特徴と同様に、コア及び一対のコア押えと補強管との接着強度が十分高くなり、高速回転時にも全ての永久磁石又は全ての二次導体がコアの外方へ飛散するのを抑制することができる。そして、作製される電動機の回転子は安価な汎用品となり得る。 According to the third feature of the present invention, the thermosetting resin binder inserted into each groove functions as an anchor instead of entering the reinforcing tube into the recesses at multiple locations in the circumferential direction. Therefore, similar to the second feature above, the adhesive strength between the core and the pair of core holders and the reinforcing tube becomes sufficiently high, and even during high-speed rotation, all the permanent magnets or all the secondary conductors scatter to the outside of the core. It is possible to prevent this from happening. The manufactured rotor of the electric motor can be an inexpensive general-purpose product.

(a)は、本発明の第1の特徴に対応する電動機の回転子の一実施形態の概略を示す軸方向断面図。(b)は、同実施形態のA-A断面図。(a) is an axial cross-sectional view schematically showing an embodiment of a rotor of an electric motor corresponding to the first feature of the present invention. (b) is an AA sectional view of the same embodiment. 本発明の第2の特徴に対応する電動機の回転子の一実施形態の概略を示す軸方向断面図。FIG. 3 is an axial sectional view schematically showing an embodiment of a rotor of an electric motor corresponding to a second feature of the present invention. (a)は、図2に示す実施形態を作製する際に、プリプレグを巻き付ける工程を概略的に示すA-A断面図。(b)は、図2に示す実施形態のA-A断面図。(a) is an AA sectional view schematically showing a step of winding prepreg when manufacturing the embodiment shown in FIG. 2; (b) is a sectional view taken along line AA of the embodiment shown in FIG. 2. 本発明の第3の特徴に対応する電動機の回転子の一実施形態における回転軸、コア及び永久磁石の概略を示す径方向断面図。FIG. 3 is a radial cross-sectional view schematically showing a rotating shaft, a core, and a permanent magnet in an embodiment of a rotor of an electric motor according to a third feature of the present invention. (a)(b)(c)は、夫々、図4に示す実施形態を作製する際の各工程を概略的に示す径方向断面図。(a), (b), and (c) are radial cross-sectional views schematically showing each step in manufacturing the embodiment shown in FIG. 4, respectively. 図5(b)に示す工程後の回転子の前駆体の概略と、図5(c)に示す工程後の、本発明の第3の特徴に対応する電動機の回転子の一実施形態の概略を示す軸方向断面図。An outline of the rotor precursor after the step shown in FIG. 5(b) and an outline of an embodiment of the rotor of the electric motor corresponding to the third feature of the present invention after the step shown in FIG. 5(c) FIG.

図1(a)(b)に示す実施形態は、上記SPMに分類される電動機の回転子の一例である。電動機はモータであり、回転子1は、回転軸2と、軸方向に配置されると共に、周方向の間隔を存して回転軸2の外周面に取り付けられた複数の永久磁石3とを備えている。回転軸2は、鉄その他の磁性物質を含有する金属材料から形成されている。各永久磁石3は、具体的には、各永久磁石3の構成単位となる複数の磁石片3aが、軸方向に一列に配列され、回転軸2の外周面に磁石片3aが有する磁力によって取り付けられている。各永久磁石3は、モータの要求性能を満たすことができるような磁界を発生するものである限り、永久磁石3の数、回転軸2への取付位置等は特に限定されない。また、磁石片3aを形成する材料についても特に限定されない。 The embodiment shown in FIGS. 1(a) and 1(b) is an example of a rotor of an electric motor classified as the above-mentioned SPM. The electric motor is a motor, and the rotor 1 includes a rotating shaft 2 and a plurality of permanent magnets 3 arranged in the axial direction and attached to the outer peripheral surface of the rotating shaft 2 at intervals in the circumferential direction. ing. The rotating shaft 2 is made of a metal material containing iron or other magnetic material. Specifically, in each permanent magnet 3, a plurality of magnet pieces 3a, which are constituent units of each permanent magnet 3, are arranged in a line in the axial direction, and are attached to the outer peripheral surface of the rotating shaft 2 by the magnetic force of the magnet pieces 3a. It is being As long as each permanent magnet 3 generates a magnetic field that can satisfy the required performance of the motor, the number of permanent magnets 3, the mounting position on the rotating shaft 2, etc. are not particularly limited. Moreover, the material forming the magnet piece 3a is not particularly limited either.

また、回転子1では、熱硬化性樹脂が繊維基材に含浸されたプリプレグシートの加熱硬化によって形成される、軸方向にのびる補強管4が、全ての永久磁石3の外周面に密着している。プリプレグシートについては、繊維基材には、例えば、炭素繊維、炭化ケイ素繊維、チラノ(SiTiC)繊維繊、ケブラー繊維、アルミナ繊維、ボロン繊維等の織布又は不織布が採用可能である。熱硬化性樹脂には、エポキシ樹脂、ポリイミド樹脂、ポリエーテルエーテルケトン樹脂等が採用可能である。上記プリプレグシートから形成される補強管4は、軽量であり、且つ全ての永久磁石3が、高速回転によっても回転軸2から外方への飛散するのを抑制することができる強度を有するものが望ましい。以上のことを考慮して、上記繊維基材及び上記熱硬化性樹脂は選択される。 In addition, in the rotor 1, a reinforcing tube 4 extending in the axial direction, which is formed by heating and curing a prepreg sheet in which a fiber base material is impregnated with a thermosetting resin, is in close contact with the outer peripheral surface of all the permanent magnets 3. There is. For the prepreg sheet, the fiber base material can be, for example, woven or nonwoven fabrics such as carbon fibers, silicon carbide fibers, tyranno (SiTiC) fibers, Kevlar fibers, alumina fibers, and boron fibers. Epoxy resin, polyimide resin, polyether ether ketone resin, etc. can be used as the thermosetting resin. The reinforcing tube 4 formed from the prepreg sheet is lightweight and strong enough to prevent all the permanent magnets 3 from scattering outward from the rotating shaft 2 even during high-speed rotation. desirable. The above-mentioned fiber base material and the above-mentioned thermosetting resin are selected in consideration of the above.

さらに、回転子1では、各永久磁石3の軸方向の両端に位置し、回転軸2に外嵌して全ての永久磁石3を狭圧固定する一対の磁石押え5,5が設けられている。各磁石押え5の外周面における周方向の複数箇所に窪み5aが凹設されている。補強管4は、その周方向の複数箇所が、各窪み5aに入り込んで、補強管4が、全ての永久磁石3の外周面及び一対の磁石押え5,5の永久磁石3側に位置する外周面に接着している。全ての永久磁石3及び一対の磁石押え5,5と補強管4との接着は、上記プリプレグシートが、一対の磁石押え5,5と共に、全ての永久磁石3の外周面に巻き付けられ、加熱硬化によって補強管4になる時に、上記熱硬化性樹脂の一部が、各磁石押え5に凹設された各窪み5aに浸入して硬化することによって実現される。そして、各窪み5aに入り込んだ補強管4の周方向の複数箇所がアンカーとして機能し、全ての永久磁石3及び一対の磁石押え5,5と補強管4との接着強度は、従来の冷し嵌めによる密着強度と遜色のない十分に高いものになる。 Further, the rotor 1 is provided with a pair of magnet holders 5, 5, which are located at both ends of each permanent magnet 3 in the axial direction and are fitted onto the rotating shaft 2 to fix all the permanent magnets 3 under narrow pressure. . Recesses 5a are provided at a plurality of locations in the circumferential direction on the outer peripheral surface of each magnet holder 5. The reinforcing tube 4 is inserted into each depression 5a at a plurality of places in the circumferential direction, so that the reinforcing tube 4 is located on the outer circumferential surface of all the permanent magnets 3 and on the outer periphery of the pair of magnet holders 5, 5 located on the permanent magnet 3 side. It is glued to the surface. All the permanent magnets 3 and the pair of magnet holders 5, 5 are bonded to the reinforcing tube 4 by wrapping the prepreg sheet together with the pair of magnet holders 5, 5 around the outer peripheral surfaces of all the permanent magnets 3, and then heating and hardening. When forming the reinforcing tube 4, a part of the thermosetting resin infiltrates into each recess 5a formed in each magnet holder 5 and hardens. The plurality of locations in the circumferential direction of the reinforcing tube 4 that have entered each depression 5a function as anchors, and the adhesive strength between all the permanent magnets 3 and the pair of magnet holders 5, 5 and the reinforcing tube 4 is lower than that of the conventional cooling method. The adhesion strength is high enough to be comparable to the adhesion strength due to fitting.

より具体的には、上記プリプレグシートの軸方向の幅寸法は、各磁石押え5の全ての窪み5aよりも軸方向外側までの長さとされ、原反から引き出され、いわゆるBステージとされた状態で一対の磁石押え5,5と共に、全ての永久磁石3の外周に、所定の張力で巻き付けられる。また、全ての永久磁石3及び一対の磁石押え5,5に補強管4を接着させる際には、一対の磁石押え5,5と共に、全ての永久磁石3の外周に上記プリプレグシートが巻き付けられた前駆体を、例えば、減圧可能とされた袋、容器等の内部に収納し、減圧によってプリプレグシートが、各磁石押え5の各窪み5aの内面及び各永久磁石3の外周面に沿うように変形させる。そして、上記前駆体を、上記プリプレグシートの上記熱硬化性樹脂の硬化温度まで加熱する。この時の加熱は、袋、容器等の内部に収納したままの連続処理であっても、一旦外部に取り出し、熱処理路等の内部に収納し直して加熱するバッチ処理であっても構わない。 More specifically, the width dimension of the prepreg sheet in the axial direction is set to the length outside all the recesses 5a of each magnet holder 5 in the axial direction, and the prepreg sheet is pulled out from the original fabric and placed in the so-called B stage. Together with the pair of magnet holders 5, 5, the permanent magnets 3 are wound around the outer periphery of all the permanent magnets 3 with a predetermined tension. In addition, when bonding the reinforcing tube 4 to all the permanent magnets 3 and the pair of magnet holders 5, 5, the prepreg sheet was wrapped around the outer periphery of all the permanent magnets 3 together with the pair of magnet holders 5, 5. The precursor is stored in a bag, container, etc. that can be depressurized, and the prepreg sheet is deformed by the depressurization so as to follow the inner surface of each recess 5a of each magnet holder 5 and the outer peripheral surface of each permanent magnet 3. let Then, the precursor is heated to the curing temperature of the thermosetting resin of the prepreg sheet. Heating at this time may be a continuous process while the product is stored inside a bag, container, etc., or a batch process where the product is once taken out outside and then stored again inside a heat treatment path or the like and then heated.

例えば、このようにして作製される本実施形態のモータの回転子1は、上記の通り、全ての永久磁石及び一対の磁石押え5,5と補強管4との接着強度が十分高く、回転子1の高速回転時にも全ての永久磁石3が回転軸2から外方へ飛散するのを抑制することができる。そして、モータの回転子1は、回転軸2に外嵌する、外周面の周方向の複数箇所に窪み5aが凹設された一対の磁石押え5を用い、後に補強管4となる上記プリプレグシートを、一対の磁石押え5,5と共に、全ての永久磁石3の外周に巻き付けて加熱硬化することによって作製されるため、モータの回転子1は安価な汎用品となり得る。 For example, as described above, the rotor 1 of the motor of the present embodiment manufactured in this manner has sufficiently high adhesive strength between all the permanent magnets, the pair of magnet holders 5, 5, and the reinforcing tube 4, and the rotor It is possible to suppress all the permanent magnets 3 from scattering outward from the rotating shaft 2 even during high-speed rotation. The rotor 1 of the motor is constructed by using a pair of magnet retainers 5 which are fitted onto the rotating shaft 2 and have recesses 5a at a plurality of locations in the circumferential direction on the outer circumferential surface of the prepreg sheet, which will later become the reinforcing tube 4. The rotor 1 of the motor can be an inexpensive general-purpose product because it is manufactured by winding the permanent magnets 3 together with the pair of magnet holders 5, 5 around the outer periphery of all the permanent magnets 3 and heating and hardening them.

図2及び図3(a)(b)は、上記IPMに分類される電動機の回転子の一実施形態である。なお、図1(a)(b)に示す実施形態と同じ部品及び部位については、同一の符号を付し、説明を省略する。 FIGS. 2 and 3(a) and 3(b) show an embodiment of a rotor of an electric motor classified as the above-mentioned IPM. Note that the same parts and parts as in the embodiment shown in FIGS. 1(a) and 1(b) are designated by the same reference numerals, and description thereof will be omitted.

図2及び図3(a)(b)に示す電動機もモータであるが、永久磁石3は、巻線等の二次導体に置換することができ、この場合、電動機は発電機になる。なお、図2及び図3(a)(b)に示すモータの回転子1は、回転軸2に外嵌する筒状のコア6と、回転軸2に外嵌し、コア3を軸方向両端で狭圧固定する、筒状の一対のコア押え7,7とを備えている。 The electric motor shown in FIGS. 2 and 3(a) and 3(b) is also a motor, but the permanent magnet 3 can be replaced with a secondary conductor such as a winding, and in this case, the electric motor becomes a generator. The rotor 1 of the motor shown in FIGS. 2 and 3(a) and 3(b) includes a cylindrical core 6 that is fitted onto the rotating shaft 2, and a core 3 that is fitted onto the rotating shaft 2 at both ends in the axial direction. It is provided with a pair of cylindrical core pressers 7, 7 which are fixed under narrow pressure.

なお、図2及び図3(a)(b)に示すモータは、IPMに分類されるものであるため、複数の永久磁石3は、コア6に周方向の間隔を存して埋設されている。このようなIPMに分類されるモータの場合、回転子1については、回転性能の向上を図るために、固定子とのギャップを縮小することが望ましく、この場合、全ての永久磁石3は、コア6の外周面寄りの部分に埋設される。 Note that since the motor shown in FIGS. 2 and 3(a) and (b) is classified as an IPM, a plurality of permanent magnets 3 are embedded in the core 6 at intervals in the circumferential direction. . In the case of a motor classified as such an IPM, it is desirable to reduce the gap between the rotor 1 and the stator in order to improve rotational performance. In this case, all permanent magnets 3 are connected to the core. 6 is buried near the outer peripheral surface.

各コア押え6の外周面における周方向の複数箇所には、図1(a)(b)に示す窪み5aに相当する窪み6aが凹設されている。本実施形態のモータの回転子1も、図1(a)(b)に示すモータの回転子1と同様にして作製することができる。すなわち、コア6と一対のコア押え7との外周に、熱硬化性樹脂が繊維基材に含浸されたプリプレグシート8が巻き付けられ、加熱硬化によって軸方向にのびる補強管4が形成される。また、コア押え7の各窪み7aには、補強管4の周方向の複数箇所が入り込み、補強管4が、一対のコア押え7及びコア6の外周面に接着される。したがって、各窪み7aに入り込んだ補強管4の周方向の複数箇所がアンカーとして機能し、コア6及び一対のコア押え7,7と補強管4との接着強度が十分高くなり、高速回転時にも全ての永久磁石3がコア6の外方へ飛散するのを抑制することができる。そして、作製されるモータの回転子1は安価な汎用品となり得る。これらのことは、発電機の場合にも同様である。 Recesses 6a corresponding to the recesses 5a shown in FIGS. 1(a) and 1(b) are provided at a plurality of locations in the circumferential direction on the outer peripheral surface of each core presser 6. The motor rotor 1 of this embodiment can also be manufactured in the same manner as the motor rotor 1 shown in FIGS. 1(a) and 1(b). That is, a prepreg sheet 8 in which a fiber base material is impregnated with a thermosetting resin is wrapped around the outer periphery of the core 6 and the pair of core holders 7, and is heated and cured to form a reinforcing tube 4 extending in the axial direction. Further, a plurality of circumferential locations of the reinforcing tube 4 enter into each depression 7a of the core presser 7, and the reinforcing tube 4 is adhered to the outer circumferential surfaces of the pair of core pressers 7 and the core 6. Therefore, multiple locations in the circumferential direction of the reinforcing tube 4 that have entered each depression 7a function as anchors, and the adhesive strength between the core 6 and the pair of core holders 7, 7 and the reinforcing tube 4 becomes sufficiently high, even during high-speed rotation. All the permanent magnets 3 can be prevented from scattering outside the core 6. The manufactured rotor 1 of the motor can be an inexpensive general-purpose product. These things also apply to generators.

なお、本実施形態のモータの回転子1は、発電機の場合も含め、コア押え7,7に凹設された各窪み7aは、コア6に設けることもできる。この場合にも、窪みは、コア6の周方向の複数箇所に設ける。このようにコア6に凹設される各窪みの位置は、コア6の軸方向に任意とすることができ、例えば、軸方向に所定の間隔を存して配置することもできる。この場合の各窪みは、例えば、各窪みの凹設箇所に位置する複数の電磁鋼板の外周縁部に、夫々、窪みの径方向の断面形状に相当する形状の切欠きを形成することによって形成される。 In addition, in the rotor 1 of the motor of this embodiment, including the case of a generator, the recesses 7a formed in the core holders 7, 7 can also be provided in the core 6. In this case as well, the depressions are provided at a plurality of locations in the circumferential direction of the core 6. The positions of the recesses formed in the core 6 in this way can be arbitrary in the axial direction of the core 6, and for example, they can be arranged at predetermined intervals in the axial direction. In this case, each depression is formed by, for example, forming a notch with a shape corresponding to the radial cross-sectional shape of the depression in the outer peripheral edge of a plurality of electromagnetic steel sheets located at the recessed location of each depression. be done.

そして、図4、図5(a)(b)(c)及び図6を参照して、上記IPMに分類される電動機の回転子の別の実施形態について説明する。本実施形態も、図2及び図3(a)(b)に示す実施形態と同様に、図1(a)(b)に示す実施形態と同じ部品及び部位については、同一の符号を付し、説明を省略する。 Next, another embodiment of the rotor of the electric motor classified as the IPM will be described with reference to FIGS. 4, 5(a), 5(b), and 6. In this embodiment, like the embodiment shown in FIGS. 2 and 3(a), (b), the same parts and parts as in the embodiment shown in FIGS. 1(a) and (b) are designated by the same reference numerals. , the explanation is omitted.

図4、図5(a)(b)(c)及び図6に示す電動機としてのモータの回転子1は、図4に示すように、まず、コア6の形状及び構造が、図2及び図3(a)(b)に示すモータの回転子1と相違している。すなわち、コア6には、周方向の間隔を存して埋設された、軸方向にのびる永久磁石3の埋設箇所の間に位置して、軸方向にのびる複数の溝部6aが形成されている。具体的には、各溝部6aは、径方向の断面がV字形の形状を有し、コア6の周方向に所定の間隔で形成されている。各溝部6aは、コア6を形成する各電磁鋼板の外周縁部を各溝部6aの上記断面形状に一致する形状に切り欠き、周方向に間隔を存する切欠きを形成し、各電磁鋼板を、上記切欠きが一致するように軸方向に積層することによって形成することができる。 As shown in FIG. 4, the rotor 1 of the motor as an electric motor shown in FIGS. This is different from the motor rotor 1 shown in FIGS. 3(a) and 3(b). That is, a plurality of axially extending grooves 6a are formed in the core 6 and are located between the buried locations of the axially extending permanent magnets 3, which are embedded at intervals in the circumferential direction. Specifically, each groove 6a has a V-shaped cross section in the radial direction, and is formed at predetermined intervals in the circumferential direction of the core 6. Each groove 6a is formed by cutting out the outer peripheral edge of each electromagnetic steel plate forming the core 6 into a shape that matches the cross-sectional shape of each groove 6a, forming notches spaced apart in the circumferential direction, and cutting each electromagnetic steel plate into It can be formed by stacking them in the axial direction so that the notches coincide with each other.

また、軸方向にのびる永久磁石3は、その2本を一組として、コア6の外周面寄りの部分に埋設されている。各組では、2本の永久磁石3,3は、相互の間にギャップが形成されるように離隔して配置されている。この配置は、2本一組とした永久磁石3,3の外周面寄りの部分での埋設によるコア6の強度低下を抑制するためである。 Further, two permanent magnets 3 extending in the axial direction are buried in a portion of the core 6 closer to the outer circumferential surface thereof as a set. In each set, the two permanent magnets 3, 3 are spaced apart from each other so that a gap is formed between them. This arrangement is for suppressing a decrease in the strength of the core 6 due to embedding of the permanent magnets 3, 3 in a pair near the outer peripheral surface.

そして、図4、図5(a)(b)(c)及び図6に示すモータの回転子1は、各溝部6aに熱硬化性樹脂製のバインダー9が挿入される点でも、図2及び図3(a)(b)に示すモータの回転子1と相違している。バインダー9を形成する熱硬化性樹脂としては、例えば、コア6の外周に巻き付けられるプリプレグシート8の上記熱硬化性樹脂との親和性が良好なものが採用される。プリプレグシート8の熱硬化性樹脂と同一のものを採用することができ、この場合、親和性を良好とするのに特に好適である。 The motor rotor 1 shown in FIGS. 4, 5(a), 5(b), and 6 is different from the one shown in FIG. This is different from the motor rotor 1 shown in FIGS. 3(a) and 3(b). As the thermosetting resin forming the binder 9, for example, one that has good affinity with the thermosetting resin of the prepreg sheet 8 wound around the outer periphery of the core 6 is used. The same thermosetting resin as the prepreg sheet 8 can be used, and in this case, it is particularly suitable for improving the affinity.

また、バインダー9は、固体状であっても、プリプレグシート8と同様にBステージにしたものであってもよい。いずれにしても、各溝部6aへの挿入後にバインダー9が各溝部6aから脱落しなければよい。固体状のバインダー9の形状は、各溝部6aの各側面と密接する断面を有するものとする。具体的には、三角形状の断面等が例示される。また、バインダー9は、各溝部6aの軸方向の全長に亘って挿入される。但し、バインダー9は、必ずしも各溝部6aの全長に亘ってのびる長尺なものでなくともよい。複数の短尺のバインダー9を各溝部6aの長さ方向に間隔を開け又は開けずに挿入することも可能である。複数の短尺のバインダー9を隣接する2つの間で間隔をあけて挿入する場合は、プリプレグシート8を加熱硬化させる際に溶融等する部分が密着し、隙間が形成されないような間隔にすることが望ましい。 Further, the binder 9 may be in a solid state or may be B-staged like the prepreg sheet 8. In any case, it is sufficient if the binder 9 does not fall off from each groove 6a after being inserted into each groove 6a. The shape of the solid binder 9 is such that it has a cross section that comes into close contact with each side surface of each groove 6a. Specifically, a triangular cross section is exemplified. Further, the binder 9 is inserted over the entire length of each groove portion 6a in the axial direction. However, the binder 9 does not necessarily have to be elongated and extend over the entire length of each groove 6a. It is also possible to insert a plurality of short binders 9 in the length direction of each groove 6a with or without intervals. When inserting a plurality of short binders 9 at intervals between two adjacent ones, the intervals should be set so that the parts that are melted when heating and curing the prepreg sheet 8 come into close contact and no gaps are formed. desirable.

さらに、バインダー9については、加熱硬化による熱収縮を考慮して、各溝部6aに挿入したときの外側面が、コア6の外周面から径方向外側に突出する大きさにすることができる。この場合の突出代は、各熱硬化性樹脂に固有の熱収縮率に基づいて設定することができる。 Further, the binder 9 can be made to have a size such that when inserted into each groove 6a, the outer surface of the binder 9 protrudes radially outward from the outer peripheral surface of the core 6, in consideration of heat shrinkage due to heat curing. The protrusion margin in this case can be set based on the heat shrinkage rate specific to each thermosetting resin.

図4、図5(a)(b)(c)及び図6に示すモータの回転子1を作製する際には、図5(a)に示すように、コア6の各溝部6aにバインダー9を挿入し、図4(b)に示すように、プリプレグシート8をコア6及び一対のコア押え7,7の外周に巻き付ける。巻き付けた後の回転子1の前駆体は、図6に示すように、プリプレグシート8と各コア押え7のコア6側に位置する端部との間には、バインダー9の径方向外側への突出によって、空隙10が形成される。 When manufacturing the motor rotor 1 shown in FIGS. 4, 5(a), 5(b), and 6, a binder 9 is placed in each groove 6a of the core 6, as shown in FIG. 5(a). is inserted, and the prepreg sheet 8 is wound around the outer periphery of the core 6 and the pair of core pressers 7, 7, as shown in FIG. 4(b). As shown in FIG. 6, the wrapped precursor of the rotor 1 has a binder 9 radially outward between the prepreg sheet 8 and the end of each core presser 7 located on the core 6 side. A void 10 is formed by the protrusion.

この後の工程は、他の実施形態のモータの回転子1の工程に準ずる。そして、図5(c)に示すように、加熱硬化に伴うバインダー9の溶融等を伴う熱収縮によって、図6に示す空隙10が消失し、プリプレグシート8の加熱硬化によって軸方向にのびる補強管4が形成される。そして、補強管4は、一対のコア押え7,7及びコア6の外周面に接着されると共に、加熱硬化した各バインダー9を介してコア6の各溝部6aにも接着される。このため、回転性能の向上のために永久磁石3をコア6の外周面寄りの部分に配置しても、回転子1におけるコア6の強度が向上する。 The subsequent steps are similar to those for the rotor 1 of the motor in other embodiments. Then, as shown in FIG. 5(c), the voids 10 shown in FIG. 6 disappear due to thermal contraction accompanied by melting of the binder 9 due to heat curing, and the reinforcing tubes extending in the axial direction are caused by heat curing of the prepreg sheet 8. 4 is formed. The reinforcing tube 4 is bonded to the pair of core holders 7 and the outer circumferential surface of the core 6, and is also bonded to each groove 6a of the core 6 via each binder 9 cured by heat. Therefore, even if the permanent magnet 3 is disposed near the outer peripheral surface of the core 6 in order to improve rotational performance, the strength of the core 6 in the rotor 1 is improved.

また、他の実施形態における補強管4の周方向の複数箇所の窪み5a,7aへの入り込みに替わって、溝部6aに挿入した熱硬化性樹脂製のバインダー9がアンカーとして機能し、コア6及び一対のコア押え7,7と補強管4との接着強度が十分高くなる。このため、高速回転時にも全ての永久磁石3がコア6の外方へ飛散するのを抑制することができる。そして、他の実施形態と同様に、作製されるモータの回転子1は安価な汎用品となり得る。これらのことは、発電機の場合にも同様である。 Furthermore, instead of entering the reinforcing tube 4 into the recesses 5a and 7a at multiple locations in the circumferential direction in other embodiments, the thermosetting resin binder 9 inserted into the groove 6a functions as an anchor, and the core 6 and The adhesive strength between the pair of core pressers 7, 7 and the reinforcing tube 4 becomes sufficiently high. Therefore, all the permanent magnets 3 can be prevented from scattering outward from the core 6 even during high-speed rotation. As in the other embodiments, the manufactured rotor 1 of the motor can be an inexpensive general-purpose product. These things also apply to generators.

以上、本発明の実施形態について図面を参照して説明したが、本発明はこれに限定されない。例えば、永久磁石3の形状、大きさ、数及び回転軸2の外周面への取付位置又はコア6への埋設位置、そして、永久磁石3の構成単位である永久磁石片3aの数、形状、大きさ及び材質については特に限定されない。また、各磁石押え5に凹設する窪み5aの形状、大きさ、数及び配置位置についても特に限定されない。このことは、各コア押え7に凹設する窪み7a又は各コア6に凹設する上記窪みにも共通する。さらに、コア6に形成する各溝部6aの形状、大きさ及び数についても同様である。そして、プリプレグシート8を構成する繊維基材及び熱硬化性樹脂の種類等についても特に限定されない。 Although the embodiments of the present invention have been described above with reference to the drawings, the present invention is not limited thereto. For example, the shape, size, number, and mounting position of the permanent magnet 3 on the outer peripheral surface of the rotating shaft 2 or the embedded position in the core 6, and the number and shape of the permanent magnet pieces 3a that are the constituent units of the permanent magnet 3, The size and material are not particularly limited. Moreover, the shape, size, number, and arrangement position of the recesses 5a provided in each magnet holder 5 are not particularly limited. This also applies to the depressions 7a formed in each core holder 7 or the depressions formed in each core 6. Furthermore, the same applies to the shape, size, and number of each groove portion 6a formed in the core 6. The type of fiber base material and thermosetting resin constituting the prepreg sheet 8 is also not particularly limited.

1…電動機の回転子、2…回転軸、3…永久磁石、4…補強管、5…磁石押え、5a,7a…窪み、6…コア、6a…溝部、7…コア押え、8…プリプレグシート、9…バインダー。 DESCRIPTION OF SYMBOLS 1... Motor rotor, 2... Rotating shaft, 3... Permanent magnet, 4... Reinforcement tube, 5... Magnet holder, 5a, 7a... Hollow, 6... Core, 6a... Groove, 7... Core holder, 8... Prepreg sheet , 9...Binder.

Claims (3)

回転軸と、軸方向に配置されると共に、周方向の間隔を存して回転軸の外周面に取り付けられた複数の永久磁石とを備えた電動機の回転子であって、
熱硬化性樹脂が繊維基材に含浸されたプリプレグシートの加熱硬化によって形成される、軸方向にのびる補強管が、全ての永久磁石の外周面に密着するものにおいて、
各永久磁石の軸方向の両端に位置し、回転軸に外嵌して全ての永久磁石を狭圧固定する一対の磁石押えが設けられ、各磁石押えの外周面における周方向の複数箇所に窪みが凹設され、
プリプレグシートが、一対の磁石押えと共に、全ての永久磁石の外周に巻き付けられ、補強管の周方向の複数箇所が各窪みに入り込んで、補強管が、全ての永久磁石の外周面に接着していることを特徴とする電動機の回転子。
A rotor for an electric motor, comprising a rotating shaft and a plurality of permanent magnets arranged in the axial direction and attached to the outer peripheral surface of the rotating shaft at intervals in the circumferential direction,
A reinforcing tube extending in the axial direction, which is formed by heating and curing a prepreg sheet in which a fiber base material is impregnated with a thermosetting resin, is in close contact with the outer peripheral surface of all permanent magnets,
A pair of magnet holders are provided at both ends of each permanent magnet in the axial direction, and are fitted onto the rotating shaft to tightly fix all the permanent magnets. is recessed,
The prepreg sheet is wrapped around the outer periphery of all the permanent magnets along with a pair of magnet holders, and multiple points in the circumferential direction of the reinforcing tube enter each depression, so that the reinforcing tube is adhered to the outer periphery of all the permanent magnets. A rotor for an electric motor characterized by:
回転軸と、軸方向にのび、回転軸に外嵌する筒状のコアと、このコアの軸方向の両端に位置し、回転軸に外嵌してコアを狭圧固定する一対のコア押えと、これら一対のコア押え間で、軸方向に配置されると共に、周方向の間隔を存して設けられた複数の永久磁石又は二次導体とを備えた電動機の回転子であって、
永久磁石又は二次導体はコアに埋設され、
熱硬化性樹脂が繊維基材に含浸されたプリプレグシートの加熱硬化によって形成される、軸方向にのびる補強管が、コア及び一対のコア押えの外周面に密着するものにおいて、
一対のコア押え又はコアの外周面における周方向の複数箇所に窪みが凹設され、
一対のコア押えとコアとの外周にプリプレグシートが巻き付けられ、加熱硬化によって軸方向にのびる補強管が形成され、この補強管の周方向の複数箇所が窪みに入り込んで、補強管が、コアの外周面及び一対のコア押えの外周面に接着されていることを特徴とする電動機の回転子。
A rotating shaft, a cylindrical core extending in the axial direction and fitting onto the rotating shaft, and a pair of core holders located at both ends of the core in the axial direction and fitting onto the rotating shaft to fix the core under narrow pressure. , a rotor of an electric motor comprising a plurality of permanent magnets or secondary conductors arranged in the axial direction and spaced apart in the circumferential direction between the pair of core holders,
A permanent magnet or secondary conductor is embedded in the core,
A reinforcing tube extending in the axial direction, which is formed by heating and curing a prepreg sheet in which a fiber base material is impregnated with a thermosetting resin, is in close contact with the outer peripheral surface of the core and a pair of core holders,
Recesses are provided at multiple locations in the circumferential direction on the outer peripheral surface of the pair of core holders or the core,
A prepreg sheet is wrapped around the outer periphery of the pair of core holders and the core, and a reinforcing tube extending in the axial direction is formed by heating and curing. A rotor for an electric motor, characterized in that the rotor is bonded to an outer circumferential surface and to the outer circumferential surfaces of a pair of core holders.
回転軸と、軸方向にのび、回転軸に外嵌する筒状のコアと、このコアの軸方向の両端に位置し、回転軸に外嵌してコアを狭圧固定する一対のコア押えと、これら一対のコア押え間で、軸方向に配置されると共に、周方向の間隔を存して設けられた複数の永久磁石又は二次導体とを備えた電動機の回転子であって、
永久磁石又は二次導体はコアに埋設され、
熱硬化性樹脂が繊維基材に含浸されたプリプレグシートの加熱硬化によって形成される、軸方向にのびる補強管が、コア及び一対のコア押えの外周面に密着するものにおいて、
コアの外周面には、各永久磁石又は各二次導体の埋設箇所の間に位置して軸方向にのびる複数の溝部が形成され、
コアの各溝部に熱硬化性樹脂製のバインダーが挿入され、一対のコア押えと共に、コア及び各バインダーの外周にプリプレグシートが巻き付けられ、加熱硬化によって軸方向にのびる補強管が形成され、この補強管が、コアの外周面及び一対のコア押えの外周面に接着されていると共に、補強管は、加熱硬化した各バインダーを介してコアの各溝部にも接着されていることを特徴とする電動機の回転子。
A rotating shaft, a cylindrical core extending in the axial direction and fitting onto the rotating shaft, and a pair of core holders located at both ends of the core in the axial direction and fitting onto the rotating shaft to fix the core under narrow pressure. , a rotor of an electric motor comprising a plurality of permanent magnets or secondary conductors arranged in the axial direction and spaced apart in the circumferential direction between the pair of core holders,
A permanent magnet or secondary conductor is embedded in the core,
A reinforcing tube extending in the axial direction, which is formed by heating and curing a prepreg sheet in which a fiber base material is impregnated with a thermosetting resin, is in close contact with the outer peripheral surface of the core and a pair of core holders,
A plurality of grooves extending in the axial direction are formed on the outer peripheral surface of the core and are located between the buried locations of each permanent magnet or each secondary conductor,
A thermosetting resin binder is inserted into each groove of the core, a prepreg sheet is wrapped around the core and each binder together with a pair of core holders, and a reinforcing tube extending in the axial direction is formed by heating and curing. An electric motor characterized in that the tube is bonded to the outer circumferential surface of the core and the outer circumferential surface of the pair of core holders, and the reinforcing tube is also bonded to each groove of the core via each heat-cured binder. rotor.
JP2022037866A 2022-03-11 2022-03-11 Rotator of dynamo-electric motor Pending JP2023132503A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2022037866A JP2023132503A (en) 2022-03-11 2022-03-11 Rotator of dynamo-electric motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2022037866A JP2023132503A (en) 2022-03-11 2022-03-11 Rotator of dynamo-electric motor

Publications (1)

Publication Number Publication Date
JP2023132503A true JP2023132503A (en) 2023-09-22

Family

ID=88065287

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2022037866A Pending JP2023132503A (en) 2022-03-11 2022-03-11 Rotator of dynamo-electric motor

Country Status (1)

Country Link
JP (1) JP2023132503A (en)

Similar Documents

Publication Publication Date Title
US7608966B2 (en) Rotor and method of manufacturing
US10102953B2 (en) Apparatus and methods for magnet retention
US7560842B2 (en) Permanent magnet type rotating electric machine capable of suppressing deformation of rotor core
JP5167855B2 (en) Fixing method of motor stator
KR102643516B1 (en) Laminated core and rotating electric machines
JP7418350B2 (en) Adhesive laminated core for stators and rotating electric machines
KR20210088642A (en) Laminated Cores and Rotating Electrical Machines
JP2007295740A (en) Stator core and its manufacturing method, and motor and its manufacturing method
JP2004088970A (en) Stacked iron core and rotating electric machine and transformer using the same
KR100800875B1 (en) Rotary electric machine and method for making windings
JP2001025192A (en) Permanent magnet type dynamo-electric machine and method of manufacturing the same
JP5895015B2 (en) Reinforced magnet
JP4968928B2 (en) Permanent magnet motor and manufacturing method thereof
JP2004112856A (en) Cooling structure for rotary electric machine and its manufacturing method
WO2015049967A1 (en) Permanent magnet embedded rotating electric machine and method for manufacturing same
JP2023132503A (en) Rotator of dynamo-electric motor
JP7068151B2 (en) Rotor of a synchronous motor with a reinforcing member that presses a magnet
WO2004093307A2 (en) Simple rotor assembly for a reluctance machine
JP2023132504A (en) Rotator of dynamo-electric motor
US7081695B2 (en) Adjustable fit wedges
JP7168724B1 (en) Manufacturing method of permanent magnet rotor
JP2010226901A (en) Rotary electric machine
CN117616668A (en) Rotor
CN117013728A (en) Permanent magnet rotor resistant to thermal expansion and associated manufacturing method
JP2010011607A (en) Dynamo-electric machine