JP2023108267A - Packaging material cutting knife and vertical bag making, filling and packaging machine - Google Patents

Packaging material cutting knife and vertical bag making, filling and packaging machine Download PDF

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JP2023108267A
JP2023108267A JP2022009292A JP2022009292A JP2023108267A JP 2023108267 A JP2023108267 A JP 2023108267A JP 2022009292 A JP2022009292 A JP 2022009292A JP 2022009292 A JP2022009292 A JP 2022009292A JP 2023108267 A JP2023108267 A JP 2023108267A
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blade
packaging material
cutting
knife
cutting edge
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正和 江川
Masakazu Egawa
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Tokyo Automatic Machinery Works Ltd
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Tokyo Automatic Machinery Works Ltd
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Abstract

To provide a packaging material cutting knife capable of forming a smooth cut area in a packaging material hard to be drawn, and a vertical bag making, filling and packaging machine equipped with the knife.SOLUTION: A packaging material cutting knife 22 for sticking and cutting a packaging material W hard to be drawn comprises: a plate-shaped body 26; a blade 32 formed in the body; and blade slaves 34 formed into V shapes in a plan view and arranged side by side at a prescribed interval D in a width direction X of the blade. Each of the blade slaves is provided with a cutting blade 40 forming a V-shaped pointed end of the blade slave, a blade bottom 42 forming the V-shaped valley of the blade slave and positioned on both sides of the cutting blade in the width direction, a blade tip 44 forming V-shaped two sides of the blade slave and connecting the cutting blade and the blade bottom, a front blade 36 formed on a surface of the blade slave and extending along the blade tip from the blade tip to the blade bottom, and a back blade 38 formed on a backside of the blade slave and having a cutting blade, a blade bottom, and a blade tip similar to those of the front blade. The back blade inclines in a direction where a thickness t2 in a blade thickness direction Z of the front blade decreases.SELECTED DRAWING: Figure 5

Description

本発明は、包材切断用のナイフ、及びそのナイフを備えた縦形製袋充填包装機に関し、特に難延伸性包材を切断するためのナイフ、及びそのナイフを備えた縦形製袋充填包装機に関する。 TECHNICAL FIELD The present invention relates to a knife for cutting packaging materials and a vertical form-fill-seal packaging machine equipped with the knife, and more particularly to a knife for cutting non-stretchable packaging material and a vertical form-fill-seal packaging machine equipped with the knife. Regarding.

特許文献1には、包装機の切断装置に設けられ、筒状に成形したシート状材を突き押し切断する切断用ナイフが開示されている。このナイフは、プレート状をなす本体と、本体に形成される刃部と、刃部の幅方向に所定の間隔で並設される刃子とを備える。刃子は、二等辺三角形状、換言すると平面視にてV字状をなし、切刃、刃元、刃先、表刃、及び裏刃を備えている。 Patent Literature 1 discloses a cutting knife provided in a cutting device of a packaging machine for thrusting and cutting a tubular sheet material. This knife includes a plate-shaped main body, a blade formed in the main body, and blades arranged side by side at predetermined intervals in the width direction of the blade. The blade has an isosceles triangle shape, in other words, a V shape in plan view, and has a cutting blade, a blade root, a cutting edge, a front blade, and a back blade.

切刃は、刃子のV字状の尖端をなしている。刃元は、切刃の幅方向の両側に位置し、刃子のV字状の谷をなしている。刃先は、切刃と刃元とを繋ぐ線状の部位である。表刃は、刃子の表面に形成され、刃先を含み、切刃から刃元に向けて延在し、刃子の刃厚を減じる方向に傾斜する。裏刃は、刃子の裏面に形成され、表刃と同一の切刃、刃元、及び刃先を有する。 The cutting edge forms the V-shaped tip of the blade. The cutting edge is located on both sides of the cutting edge in the width direction and forms a V-shaped valley of the cutting edge. The cutting edge is a linear portion that connects the cutting edge and the root of the cutting edge. The front blade is formed on the surface of the blade, includes the cutting edge, extends from the cutting blade toward the base of the blade, and is inclined in a direction to reduce the blade thickness of the blade. The back blade is formed on the back surface of the blade, and has the same cutting edge, blade base, and cutting edge as the front blade.

特許文献1に記載のナイフに形成される表刃及び裏刃は、刃子の厚み中心から見て、異なる方向に傾斜した同一形状の傾斜面とされ、同一切込み角をもって表裏対称に形成される(公報第10頁第17行~第20行等参照)。これにより、刃子の切刃から刃元に亘る刃厚方向の断面は菱形形状となる。各刃子が包材を突き押すことにより、包材には菱形形状の切り口が幅方向に並んで形成される。 The front and back blades formed on the knife described in Patent Document 1 are inclined surfaces of the same shape that are inclined in different directions when viewed from the thickness center of the blade, and are formed symmetrically on the front and back sides with the same included angle. (See page 10, lines 17-20, etc.). As a result, the cross section in the blade thickness direction from the cutting edge of the blade to the base of the blade has a rhomboid shape. Each cutting edge presses the packaging material, so that diamond-shaped cut edges are formed in the packaging material in a row in the width direction.

各刃子の突き押しが進行すると、包材の切り口が菱形形状の相似形をなしつつ徐々に大きくなる。そして、各刃子の突き押しがさらに進行して幅方向に隣り合う各切り口が繋がることにより、包材が切断される。すなわち、包材の切り口の面積に相当する部位をナイフの各刃子で突き押しながら(突き押しプロセス)、包材をナイフの各刃先で切り裂いて包材の切り口を徐々に大きくしていく(切り裂きプロセス)。これにより、包材が切断される。 As each knife advances, the cutting edge of the packaging material gradually becomes larger while forming a shape similar to a rhombus. Then, the packaging material is cut by further advancing the thrusting of each blade and connecting the adjacent cut edges in the width direction. That is, while thrusting a portion corresponding to the area of the cut end of the packaging material with each blade of the knife (thrusting process), the packaging material is cut with each cutting edge of the knife to gradually enlarge the cut end of the packaging material ( ripping process). As a result, the packaging material is cut.

実開平1-176012号公報Japanese Utility Model Laid-Open No. 1-176012

昨今、SDGs(持続可能な開発目標)など、世界規模で環境配慮や省資源化推進の機運が高まり、また世界的な社会課題となっている「廃棄プラスチックによる海洋汚染問題」を受け、環境負荷を低減するパッケージに注目が集まっている。従来の包材の多くはシート状のフィルムであり、主として石油由来のプラスチック材から形成されるため、主体が紙材の紙包材に変更することにより、プラスチック材の使用量を削減する試みがなされている。 In recent years, there has been a growing momentum to promote environmental consideration and resource conservation on a global scale, such as the SDGs (Sustainable Development Goals). Attention is focused on packages that reduce Many of the conventional packaging materials are sheet-like films, which are mainly made of petroleum-derived plastic materials. is done.

プラスチック材から形成されるフィルム包材は、薄く且つ柔軟であるため、前述した突き押しプロセスにおいてフィルム包材が適度に延伸し、前述した切り裂きプロセスと相俟って包材の切り口は滑らかなものとなる。一方、紙包材は、木材パルプなどの繊維が絡み合ったシートであり、フィルム包材に比して延伸し難いため、突き押しプロセスにおいて紙包材の延伸が不十分となる。このため、紙包材の押し千切りが発生し、紙包材の切り口に繊維の毛羽立ちなどの切り残しが発生し、滑らかな切り口を得ることができない。 Since the film packaging material made of plastic material is thin and flexible, the film packaging material is stretched appropriately in the above-mentioned thrusting process, and the cutting edge of the packaging material is smooth in combination with the above-mentioned tearing process. becomes. On the other hand, the paper packaging material is a sheet in which fibers such as wood pulp are entangled, and is more difficult to stretch than the film packaging material. As a result, the paper packaging material is torn to pieces, and uncut ends of the paper packaging material such as fluff of fibers are left uncut, making it impossible to obtain a smooth cut end.

本発明は、このような課題に鑑みてなされたもので、紙包材などの難延伸性包材に滑らかな切り口を形成することができる包材切断用のナイフ、及びそのナイフを備えた縦形製袋充填包装機を提供することを目的とする。 The present invention has been made in view of such problems, and a knife for cutting packaging material capable of forming a smooth cut on a difficult-to-stretch packaging material such as a paper packaging material, and a vertical cutting knife provided with the knife. An object of the present invention is to provide a form-fill-seal machine.

上記の目的を達成するべく、一形態に係る包材切断用のナイフは、難延伸性の包材を突き押して切断する包材切断用のナイフであって、プレート状をなす本体と、本体に形成される刃部と、刃部の幅方向に所定の間隔で並設され、平面視にてV字状をなす刃子とを備え、刃子は、刃子のV字状の尖端をなす切刃と、切刃の幅方向における両側に位置し、刃子のV字状の谷をなす刃元と、切刃と刃元とを繋ぎ、刃子のV字状の2辺をなす刃先と、刃子の表面に形成され、切刃から刃元に向けて刃先に沿って延在する表刃と、刃子の裏面に形成され、表刃と同一の切刃、刃元、及び刃先を有する裏刃とを備え、裏刃は、表刃の刃厚方向における厚みを減じる方向に傾斜する。 In order to achieve the above object, a knife for cutting packaging material according to one embodiment is a knife for cutting packaging material that pushes and cuts a difficult-to-stretch packaging material, and comprises a plate-shaped main body and a It comprises a formed blade and blades arranged side by side at predetermined intervals in the width direction of the blade and forming a V shape in plan view, and the blade forms a V-shaped tip of the blade. A cutting edge, a cutting edge that is located on both sides in the width direction of the cutting edge and forms a V-shaped valley of the blade, and a cutting edge that connects the cutting edge and the blade base and forms two sides of the V-shaped blade. And, a front blade formed on the surface of the blade and extending along the blade edge from the cutting edge toward the blade base, and a cutting edge formed on the back surface of the blade and the same cutting edge as the front blade, the blade base, and the blade edge , and the back blade is inclined in the direction of reducing the thickness of the front blade in the blade thickness direction.

一形態に係る縦形製袋充填包装機は、前述した包材切断用のナイフを備え、製袋チューブの周りにて難延伸性の包材を筒状に成形し、成形した筒状包材を製袋チューブの長手方向に繰り出しながら、製袋チューブの下方にて、筒状包材の長手方向に所定の間隔を存して横シール部を形成する一方、横シール部の形成と筒状包材の内部への充填物の充填を交互に行い、併せてナイフにより横シール部にて筒状包材を切断し、充填物が充填された袋を製造する。 A vertical bag-making, filling and packaging machine according to one embodiment includes the knife for cutting the packaging material described above, forms a hard-stretchable packaging material into a tubular shape around the bag-making tube, and cuts the formed tubular packaging material. While extending the bag-making tube in the longitudinal direction, lateral seals are formed below the bag-making tube at predetermined intervals in the longitudinal direction of the cylindrical packaging material. The interior of the material is filled with the filling material alternately, and a knife is used to cut the cylindrical packaging material at the horizontal sealing portion to produce a bag filled with the filling material.

難延伸性包材に滑らかな切り口を形成することができる。 A smooth cut edge can be formed in a hard-to-stretch packaging material.

実施形態に係る縦形製袋充填包装機の斜視図である。1 is a perspective view of a vertical form-fill-seal machine according to an embodiment; FIG. ナイフの平面図である。Fig. 2 is a plan view of the knife; 表刃の拡大図である。It is an enlarged view of a front blade. 裏刃の拡大図である。It is an enlarged view of a back blade. 図3のA-A矢視断面図である。4 is a cross-sectional view taken along line AA of FIG. 3; FIG. 図3のB-B矢視断面図である。4 is a cross-sectional view taken along line BB of FIG. 3; FIG. 図3のC-C矢視断面図である。4 is a cross-sectional view taken along line CC of FIG. 3; FIG. 各刃子の延在方向から見た、(a):各切刃における正面図、(b)~(e):各刃子の刃元に近づく方向における段階的な断面図、である。Viewed from the extending direction of each blade, (a): front view of each cutting blade, (b) to (e): stepwise cross-sectional views in a direction approaching the blade base of each blade. 筒状包材をナイフで切断する過程において、(a):各刃子が筒状包材を突き押したときの筒状包材の切り口、(b):各刃子の突き押しが進行したときの筒状包材の切り口、(c):各刃子が筒状包材を切断したときの筒状包材の切り口、のそれぞれの撮像画像である。In the process of cutting the tubular packaging material with a knife, (a): the cut end of the tubular packaging material when each blade pushes against the tubular packaging material, (b): the pushing progressed by each blade. (c): the cut end of the tubular packaging material when each blade cuts the tubular packaging material. ナイフで切断された横シール部の切り口を明確にした袋の正面図である。FIG. 10 is a front view of the bag in which the cut edges of the lateral seal portions cut with a knife are clarified; 従来において発生していた筒状包材の切り口の繊維の毛羽立ちを示す図である。FIG. 10 is a diagram showing fluffing of fibers at a cut end of a cylindrical packaging material, which has occurred in the past.

図1は、実施形態に係る縦形製袋充填包装機1の斜視図を示す。この縦形製袋充填包装機(以下、単に包装機ともいう)1は製袋チューブ2を備え、製袋チューブ2は上下方向に延びている。製袋チューブ2は、その上端にホッパ6を有し、ホッパ6を通じて粉粒体などの充填物の供給を受ける。また、包装機1の上方には充填供給装置(図示しない)が配置され、充填供給装置は、ホッパ6を介して製袋チューブ2内に所定量の充填物を供給する。 FIG. 1 shows a perspective view of a vertical form-fill-seal machine 1 according to an embodiment. This vertical bag-making, filling and packaging machine (hereinafter also simply referred to as packaging machine) 1 includes a bag-making tube 2 that extends vertically. The bag-making tube 2 has a hopper 6 at its upper end, through which a filler such as powder or granular material is supplied. A filling and feeding device (not shown) is arranged above the packaging machine 1 , and feeds a predetermined amount of filling into the bag-making tube 2 via a hopper 6 .

製袋チューブ2の上方で且つホッパ6の下側にはフォーマ8が取り付けられ、フォーマ8から包材リール10まで包材繰り出し経路が延びている。包材リール10からは、複数のローラ12を介して包材Wが繰り出される。包材Wは、難延伸性包材であって、例えば、袋Pの外装に使用されるシート状の紙材と、袋Pの内装に使用されるシート状のヒートシール材とを積層及び接着した紙包材である。包材リール10から繰り出された包材Wは、包材繰り出し経路に沿って案内され、フォーマ8に沿って製袋チューブ2の外周に導かれる。 A former 8 is attached above the bag-making tube 2 and below the hopper 6 , and a packaging material delivery path extends from the former 8 to a packaging material reel 10 . A packaging material W is fed out from the packaging material reel 10 via a plurality of rollers 12 . The packaging material W is a non-stretchable packaging material, for example, a sheet-like paper material used for the exterior of the bag P and a sheet-like heat-sealing material used for the interior of the bag P are laminated and bonded together. It is a paper packaging material. The packaging material W fed out from the packaging material reel 10 is guided along the packaging material feeding path and led to the outer circumference of the bag-making tube 2 along the former 8 .

フォーマ8に沿って導かれた包材Wは、製袋チューブ2を囲む筒状に成形され、この筒状包材Wcは製袋チューブ2に沿い下方に導かれる。また、フォーマ8を通過する際、筒状包材Wcの両側縁は所定の形態、例えば合掌貼りの形態にて互いに重ね合わされたラップ部Lを形成する。また、包装機1は、包材繰り出し装置を備えている。包材繰り出し装置は一対の包材フィーダ14を有する。 The packaging material W guided along the former 8 is formed into a tubular shape surrounding the bag-making tube 2 , and this tubular packaging material Wc is guided downward along the bag-making tube 2 . Further, when passing through the former 8, both side edges of the cylindrical packaging material Wc form lap portions L which are overlapped with each other in a predetermined form, for example, a form of joining hands together. The packaging machine 1 also includes a packaging material delivery device. The packaging material delivery device has a pair of packaging material feeders 14 .

包材フィーダ14は、フォーマ8の下方にて製袋チューブ2の外周の両側にそれぞれ配置されている。各包材フィーダ14は、それぞれ無端状のサクションベルト16を有し、サクションベルト14に筒状包材Wcを吸着させる。この吸着状態にて、サクションベルト14が一方向に走行することにより、筒状包材Wcは製袋チューブ2に沿って下方に向けて繰り出される。 The packaging material feeders 14 are arranged on both sides of the outer circumference of the bag-making tube 2 below the former 8 . Each packaging material feeder 14 has an endless suction belt 16 to which the tubular packaging material Wc is attracted. In this suction state, the suction belt 14 travels in one direction, so that the tubular packaging material Wc is fed downward along the bag-making tube 2 .

製袋チューブ2の近傍には、開閉可能な縦シーラ18が配置されている。縦シーラ18は、製袋チューブ2の周方向で見て一対の包材フィーダ14間に配置され、筒状包材Wcのラップ部Lをヒートシールし、その両側縁を互いに接着させた縦シール部Svを袋Pに形成する。これにより、縦シーラ18を通過した後、筒状包材Wcは完全に両側縁が閉じた状態となる。 A vertical sealer 18 that can be opened and closed is arranged near the bag-making tube 2 . The vertical sealer 18 is disposed between the pair of packaging material feeders 14 when viewed in the circumferential direction of the bag-making tube 2, heat seals the wrap portion L of the tubular packaging material Wc, and adheres both side edges to each other for vertical sealing. A portion Sv is formed in the bag P. As a result, after passing through the vertical sealer 18, the cylindrical packaging material Wc is completely closed at both side edges.

製袋チューブ2の下方には、開閉可能な横シーラ20が配置されている。横シーラ20は一対のヒータブロック20a,20bを有する。各ヒータブロック20a,20bにはヒータが内蔵されている。各ヒータブロック20a,20bは、筒状包材Wcを横断する方向である水平方向に延び、水平面内にて製袋チューブ2の径方向に互いに接離する。これにより、横シーラ20の開閉動作がなされる。 A horizontal sealer 20 that can be opened and closed is arranged below the bag-making tube 2 . The lateral sealer 20 has a pair of heater blocks 20a, 20b. Each heater block 20a, 20b has a built-in heater. Each heater block 20a, 20b extends in the horizontal direction, which is the direction across the cylindrical packaging material Wc, and contacts and separates from each other in the radial direction of the bag-making tube 2 within the horizontal plane. Thereby, the opening and closing operation of the horizontal sealer 20 is performed.

各ヒータブロック20a,20bは、筒状包材Wcを横シーラ20の閉動作によりその前後から挟み付けることで、筒状包材Wcに横シール部Shを形成する。また、各ヒータブロック20a,20bの一方であるヒータブロック20aには、包材切断用のナイフ22が保持されている。各ヒータブロック20a,20bの他方であるヒータブロック20bには、ナイフ22を受け入れる刃受溝24が形成されている。横シーラ20が閉動作することにより、ナイフ22は刃受溝24に向かって水平方向にスライドし、横シール部Shを突き押して切断する。 The heater blocks 20a and 20b sandwich the tubular packaging material Wc from the front and rear by the closing operation of the horizontal sealer 20, thereby forming a horizontal seal portion Sh on the tubular packaging material Wc. The heater block 20a, which is one of the heater blocks 20a and 20b, holds a knife 22 for cutting the packaging material. A blade receiving groove 24 for receiving the knife 22 is formed in the heater block 20b which is the other of the heater blocks 20a and 20b. When the horizontal sealer 20 is closed, the knife 22 slides horizontally toward the blade receiving groove 24 and thrusts and cuts the horizontal seal portion Sh.

このように構成される包装機1の一連の動作を以下に説明する。包装機1は、製袋チューブ2の周りにて包材Wを筒状に成形し、成形された筒状包材Wcを製袋チューブ2の長手方向、すなわち下方向に繰り出しながら、縦シーラ18により縦シール部Svを形成する。次に、製袋チューブ2の下方にて、横シーラ20により筒状包材Wcの長手方向に所定の間隔を存して横シール部Shを形成する。一方、横シール部Shの形成と筒状包材Wcの内部への充填物の充填を交互に行う。併せて、ナイフ22により横シール部Shにて筒状包材Wcを切断する。これにより、充填物が充填された袋Pが製造される。 A series of operations of the packaging machine 1 configured in this manner will be described below. The packaging machine 1 forms the packaging material W into a tubular shape around the bag-making tube 2 , and feeds the formed tubular packaging material Wc in the longitudinal direction of the bag-making tube 2 , i.e., downward. to form the vertical seal portion Sv. Next, below the bag-making tube 2, a horizontal sealer 20 forms a horizontal seal portion Sh at a predetermined interval in the longitudinal direction of the tubular packaging material Wc. On the other hand, the formation of the lateral seal portion Sh and the filling of the interior of the cylindrical packaging material Wc with the filler are alternately performed. At the same time, the knife 22 cuts the cylindrical packaging material Wc at the horizontal seal portion Sh. Thereby, the bag P filled with the filler is manufactured.

図2はナイフ22の平面図を示す。ナイフ22は、横シーラ20において、横シール部Shの筒状包材Wcを突き押して切断する。ナイフ22のプレート状をなす本体26には、ヒータブロック20aにナイフ22を保持するためのボルト挿通孔28と、2つの係合切欠30とが形成されている。また、本体26には刃部32が形成されている。 FIG. 2 shows a plan view of the knife 22. FIG. The knife 22 pushes and cuts the cylindrical packaging material Wc of the lateral seal portion Sh in the lateral sealer 20 . A plate-shaped main body 26 of the knife 22 is formed with a bolt insertion hole 28 for holding the knife 22 in the heater block 20a and two engaging notches 30. As shown in FIG. A blade portion 32 is formed on the main body 26 .

刃部32の幅方向Xには、所定の間隔D(例えば5mmピッチ)で多数の刃子34が並設されている。換言すると、刃子34の幅方向Xの幅寸法は間隔Dである。個々の刃子34には、2つの表刃36が形成されている。刃子34の各表刃36の反対側の裏面には、それぞれ裏刃38(破線で示す)が形成されている。なお、刃部32の幅方向Xと直交する方向は、刃子34の延在方向Yと定義される。 A large number of blades 34 are arranged side by side in the width direction X of the blade portion 32 at a predetermined interval D (for example, a pitch of 5 mm). In other words, the width dimension of the blade 34 in the width direction X is the interval D. As shown in FIG. Two front blades 36 are formed on each blade 34 . Back blades 38 (indicated by dashed lines) are formed on the back surface of the blade 34 opposite to the front blades 36 . A direction perpendicular to the width direction X of the blade portion 32 is defined as an extension direction Y of the blade 34 .

図3は、表刃36の拡大図を示す。個々の刃子34は、切刃40、刃元42、及び刃先44を備えている。切刃40は、刃子34のV字状の尖端をなす。刃元42は、切刃40の幅方向Xにおける両側に位置し、刃子34のV字状の谷をなす。刃先44は、切刃40と刃元42とを繋ぎ、刃子34のV字状の2辺をなす。表刃36は、切刃40から刃元42に向けて刃先44に沿って延在する。 FIG. 3 shows an enlarged view of the front blade 36. As shown in FIG. Each blade 34 has a cutting edge 40 , a root 42 and a cutting edge 44 . The cutting edge 40 forms the V-shaped tip of the blade 34 . The blade roots 42 are positioned on both sides of the cutting blade 40 in the width direction X and form a V-shaped valley of the blade 34 . The cutting edge 44 connects the cutting edge 40 and the blade root 42 and forms two V-shaped sides of the blade 34 . The front cutting edge 36 extends along a cutting edge 44 from the cutting edge 40 toward the cutting edge 42 .

詳しくは、表刃36は、四角形状の傾斜面をなしている。また、刃子34において、幅方向Xに隣り合う表刃36の境目には稜線46が形成されている。稜線46は、切刃40から延在方向Yに延び、切刃40とは反対側の端に基点48を有する。刃元42は、基点48と幅方向Xの同一線上、或いは、延在方向Yにおいて基点48よりも切刃40の側に位置している。稜線46は、その刃子34の表面における基点48から切刃40に至るまで延在方向Yに延びている。また、刃子34の表面において、幅方向Xに隣り合う刃子34の境目には第1谷線50が形成されている。 Specifically, the front cutting edge 36 has a rectangular inclined surface. Further, in the blade 34, a ridgeline 46 is formed at the boundary between the front blades 36 adjacent in the width direction X. As shown in FIG. The ridge line 46 extends in the extending direction Y from the cutting edge 40 and has a base point 48 at the end opposite to the cutting edge 40 . The blade base 42 is located on the same line in the width direction X as the base point 48 or on the cutting edge 40 side of the base point 48 in the extension direction Y. As shown in FIG. The ridgeline 46 extends in the extension direction Y from a base point 48 on the surface of the blade 34 to the cutting edge 40 . A first valley line 50 is formed at the boundary between blades 34 adjacent to each other in the width direction X on the surface of the blade 34 .

図4は、裏刃38の拡大図を示す。裏刃38は、刃子34の表刃36と反対側の裏面に形成され、表刃36と同一の切刃40、刃元42、及び刃先44を有する。詳しくは、裏刃38は、三角形状の傾斜面をなしている。また、刃子34において、幅方向Xに隣り合う裏刃38の境目には第2谷線52が形成されている。また、刃子34の裏面において、幅方向Xに隣り合う刃子34の境目は裏刃38の三角形状の頂点をなし、当該頂点には刃元42が位置付けられている。 FIG. 4 shows an enlarged view of the back blade 38. As shown in FIG. The back blade 38 is formed on the back surface of the blade 34 opposite to the front blade 36 and has the same cutting blade 40 , base 42 and edge 44 as the front blade 36 . Specifically, the back blade 38 has a triangular inclined surface. In addition, a second valley line 52 is formed at the boundary between the back blades 38 adjacent to each other in the width direction X in the blade 34 . In addition, on the back surface of the blade 34, the boundary between the blades 34 adjacent in the width direction X forms a triangular vertex of the back blade 38, and the blade root 42 is positioned at the vertex.

図5~図7は、それぞれ、図3のA-A矢視断面図、B-B矢視断面図、C-C矢視断面図を示す。図5には、刃子34の稜線46に沿った断面が現われている。図6には、刃子34の表刃36及び裏刃38の双方が存在する部位において延在方向Yに対し傾斜した角度の断面が現われている。図7には、刃子34の第1谷線50に沿った断面が現われている。 5 to 7 respectively show a cross-sectional view along line AA, a cross-sectional view along line BB, and a cross-sectional view along line CC in FIG. FIG. 5 shows a cross-section along the edge line 46 of the blade 34. As shown in FIG. FIG. 6 shows a cross section at an angle with respect to the extending direction Y at a portion where both the front cutting edge 36 and the back cutting edge 38 of the blade 34 are present. FIG. 7 shows a cross section of blade 34 along first valley line 50 .

表刃36は、図5~図7より明らかなように、刃子34の刃厚方向Zにおける厚みt1を減じる方向に傾斜する。一方、裏刃38は、図5及び図6より明らかなように、第2谷線52の存在により、表刃36の裏側をえぐるように形成され、表刃36の刃厚方向Zにおける厚みt2を減じる方向に傾斜している。 As is clear from FIGS. 5 to 7, the front blade 36 is inclined in the direction of decreasing the thickness t1 of the blade 34 in the blade thickness direction Z. As shown in FIG. On the other hand, as is clear from FIGS. 5 and 6, the back blade 38 is formed so as to gouge the back side of the front blade 36 due to the presence of the second valley line 52, and has a thickness t2 in the blade thickness direction Z of the front blade 36. is inclined in the direction of decreasing

図8は、各刃子34(具体的には3つ)の延在方向Yから見た、(a):各刃子34の正面図、(b)~(e):各刃子34の刃元42に近づく方向における段階的な断面図、をそれぞれ示す。表刃36の厚みt2を裏刃38の形成に伴い減じたことにより、刃子34の切刃40から刃元42に亘る刃厚方向Zの断面Sの面積は、従来の菱形形状の断面Sの場合に比して大幅に減じられる。具体的には、断面Sは、図8(a)~(e)の何れの断面においても凹四角形をなしている。 8 shows, as seen from the extending direction Y of each blade 34 (specifically three), (a): front view of each blade 34, (b) to (e): each blade 34 4A and 4B are stepwise cross-sectional views in a direction approaching the blade base 42, respectively. By reducing the thickness t2 of the front blade 36 along with the formation of the back blade 38, the area of the cross section S in the blade thickness direction Z from the cutting edge 40 of the blade 34 to the blade base 42 is the same as the conventional rhombic cross section S is greatly reduced compared to the case of Specifically, the cross section S forms a concave quadrangle in any cross section of FIGS. 8(a) to (e).

図9は、筒状包材Wcをナイフ22で切断する過程において、(a)各刃子34が筒状包材Wcを突き押したときの筒状包材Wcの各切り口54、(b)各刃子34の突き押しが進行したときの筒状包材Wcの切り口54、(c)各刃子34が筒状包材Wcを切断したときの筒状包材Wcの切り口54のそれぞれの撮像画像を示す。各刃子34が筒状包材Wcを突き押すことにより、図9(a)に示すように、筒状包材Wcには凹四角形状の切り口54が幅方向Xに並んで形成される。 FIG. 9 shows (a) each cut edge 54 of the tubular packaging material Wc when each blade 34 thrusts the tubular packaging material Wc in the process of cutting the tubular packaging material Wc with the knife 22, and (b) (c) the cut end 54 of the tubular packaging material Wc when each blade 34 cuts the tubular packaging material Wc. 4 shows a captured image. By pushing the tubular packaging material Wc with each of the blades 34, concave rectangular cut edges 54 are formed in the tubular packaging material Wc in the width direction X as shown in FIG. 9(a).

各刃子34の突き押しが進行すると、図9(b)に示すように、筒状包材Wcの切り口54が凹四角形状の相似形をなしつつ徐々に大きくなる。そして、図9(c)に示すように、各刃子34の突き押しがさらに進行して幅方向Xに隣り合う各切り口54が繋がることにより、筒状包材Wcが切断される。 As the pushing of each blade 34 progresses, as shown in FIG. 9B, the cut edge 54 of the cylindrical packaging material Wc gradually increases in size while forming a shape similar to a concave rectangular shape. Then, as shown in FIG. 9(c), the cutting edges 54 adjacent to each other in the width direction X are connected with each other by further advancing the thrusting of the blades 34, thereby cutting the cylindrical packaging material Wc.

すなわち、筒状包材Wcの切り口54の面積に相当する部位をナイフ22の各刃子34で突き押しながら(突き押しプロセス)、筒状包材Wcをナイフ22の各刃先44で切り裂いて筒状包材Wcの切り口54を徐々に大きくしていく(切り裂きプロセス)。図9に示す切り口54の下側部分は、凹四角形状の断面を有する各刃子34の凹部分に対応する形状をなしている。従って、突き押しプロセスにおいて各刃子34が筒状包材Wcを突き押す際、各刃子34で切り口54の下側部分の包材Wをさほど押すことなく筒状包材Wcが切断される。 That is, while the cutting edge 34 of the knife 22 pushes a portion corresponding to the area of the cut end 54 of the tubular packaging material Wc (pushing process), the tubular packaging material Wc is cut by the blade edges 44 of the knife 22 to cut into a tubular shape. The cut edge 54 of the shaped packaging material Wc is gradually enlarged (cutting process). The lower portion of the incision 54 shown in FIG. 9 has a shape corresponding to the concave portion of each blade 34 having a concave rectangular cross section. Therefore, when each blade 34 pushes the tubular packaging material Wc in the push-pushing process, each blade 34 cuts the tubular packaging material Wc without pushing the packaging material W in the lower portion of the cut edge 54 so much. .

図10は、ナイフ22で切断された横シール部Shの切り口54を明確にした袋Pの正面図を示す。横シール部Shにおける筒状包材Wcの切り口54は、袋Pの上下端に形成される。切り口54は、各刃子34の凹四角形状の断面の外縁に沿った山谷状の波型をなしている。この波型は山、谷の双方の部位が滑らかであり、図9(c)からも明らかなように、切り口54に筒状包材Wcの繊維の毛羽立ちなどの切り残しは発生していない。 FIG. 10 shows a front view of the bag P in which the cut end 54 of the lateral seal portion Sh cut by the knife 22 is clarified. The cut edges 54 of the tubular packaging material Wc at the laterally sealed portion Sh are formed at the upper and lower ends of the bag P. As shown in FIG. The incision 54 forms a ridge-and-valley wave shape along the outer edge of the concave quadrangular cross-section of each blade 34 . Both peaks and valleys of this corrugated shape are smooth, and as is clear from FIG.

一方、図11は、従来において発生していた筒状包材Wcの切り口54の繊維の毛羽立ち56を示す。従来の筒状包材Wcの切り口54は、波型の山の頂部と、谷の隅部とに筒状包材Wcの繊維の毛羽立ち56が生じている。これは、包材Wがフィルム包材に比して延伸し難いため、刃子34の断面Sが菱形形状となる従来の場合、突き押しプロセスにおいて筒状包材Wcの延伸が不十分となり、筒状包材Wcの押し千切りが発生したことに起因する。 On the other hand, FIG. 11 shows fluff 56 of fibers at the cut end 54 of the cylindrical packaging material Wc, which has occurred in the prior art. In the cut edge 54 of the conventional tubular packaging material Wc, fluff 56 of the fibers of the tubular packaging material Wc are generated at the peaks of the corrugated crests and at the corners of the corrugated valleys. This is because the wrapping material W is more difficult to stretch than the film wrapping material, so in the conventional case where the blade 34 has a diamond-shaped cross section S, the stretching of the cylindrical wrapping material Wc is insufficient in the pushing process. This is due to the fact that the cylindrical packaging material Wc was pushed and shredded.

具体的には、ナイフ22の突き押しプロセスの進行に伴い、図11に示す筒状包材Wcの切り口54を形成する部位(袋Pの上端)は、刃子34により押し込まれ、刃子34の下側に倒されながら刃子34に引っ張られる。難延伸性の包材Wから形成された筒状包材Wcは、切断が完了する前に包材Wの引張強度の限界を超えて刃子34に引っ張られることとなり、刃子34により押し千切られ、切り口54に毛羽立ち56を生ずる。 Specifically, as the thrusting process of the knife 22 progresses, the portion (upper end of the bag P) forming the cut edge 54 of the cylindrical packaging material Wc shown in FIG. is pulled downward by the blade 34. The tubular packaging material Wc formed from the hard-to-stretch packaging material W exceeds the limit of the tensile strength of the packaging material W before the cutting is completed, and is pulled by the blade 34. The cut edge 54 is fuzzy 56 .

このような毛羽立ち56は、滑らかな切り口54の形成を阻むとともに、毛羽立ち56に接触することにより他の物の引っ掛かりが生じたり、毛羽立ち56の脱落により紙粉が発生したりするため、袋Pの品質を低下させる。 Such fluff 56 prevents the formation of a smooth cut edge 54, and when it comes into contact with the fluff 56, other objects may be caught on it, and when the fluff 56 comes off, paper dust may be generated. reduce quality.

以上のように実施形態の包材切断用のナイフ22は、表刃36の厚みt2を裏刃38の形成に伴い減じたことにより、表刃36及び裏刃38は、刃子34の厚み中心から見て、同一方向に傾斜した傾斜面とされ、異なる切込み角をもって表裏非対称に形成される。これにより、刃子34の切刃40から刃元42に亘る刃厚方向Zの断面Sの面積が減じられる。 As described above, in the knife 22 for cutting packaging materials of the embodiment, the thickness t2 of the front blade 36 is reduced along with the formation of the back blade 38. When viewed from above, the slanted surfaces are slanted in the same direction, and are formed asymmetrically on the front and back surfaces with different cutting angles. As a result, the area of the cross section S in the blade thickness direction Z extending from the cutting edge 40 of the blade 34 to the blade base 42 is reduced.

刃子34の断面Sの面積を減じたことにより、各刃子34で切り口54の下側部分の包材Wをさほど押すことなく筒状包材Wcが切断される。すなわち、筒状包材Wcの切り口54の面積が従来に比して小さくなることから、前述した突き押しプロセスの比重を低減することができる。従って、ナイフ22で筒状包材Wcを切断する際、前述した切り裂きプロセスの比重が相対的に大きくなり、筒状包材Wcに滑らかな切り口54を形成することができる。 Since the area of the cross section S of the blades 34 is reduced, each blade 34 cuts the tubular packaging material Wc without pressing the packaging material W at the lower portion of the cut edge 54 so much. That is, since the area of the cut end 54 of the cylindrical packaging material Wc is smaller than in the conventional case, it is possible to reduce the specific gravity of the pushing process described above. Therefore, when cutting the tubular packaging material Wc with the knife 22, the specific gravity of the above-described tearing process becomes relatively large, and a smooth cut edge 54 can be formed in the tubular packaging material Wc.

具体的には、刃子34の切刃40から刃元42に亘る刃厚方向Zの断面Sは凹四角形となる。これにより、筒状包材Wcの切り口54を各刃子34の凹四角形状の断面の外縁に沿った、毛羽立ち56のない山谷状の波型に形成することができる。また、刃元42は、稜線46の基点48と幅方向Xの同一線上、或いは、延在方向Yにおいて基点48よりも切刃40の側に位置する。 Specifically, the cross section S in the blade thickness direction Z from the cutting edge 40 to the blade base 42 of the blade 34 is a concave quadrangle. As a result, the cut edge 54 of the tubular packaging material Wc can be formed into a crest-and-valley wave pattern without fluff 56 along the outer edge of the concave square cross-section of each blade 34 . The base 42 of the blade 42 is located on the same line in the width direction X as the base point 48 of the ridge line 46 , or on the cutting edge 40 side of the base point 48 in the extension direction Y.

これにより、ナイフ22で筒状包材Wcを切断する過程において、刃子34の刃元42が筒状包材Wcに到達した際、稜線46は、筒状包材Wcの切り口54の山の頂部に確実に位置付けられる。従って、図9(c)に示したように、各切り口54が繋がることにより筒状包材Wcが切断されるまで、断面Sを凹四角形に維持可能となる。このため、筒状包材Wcに滑らかな切り口54をより一層確実に形成することができる。 As a result, in the process of cutting the tubular packaging material Wc with the knife 22, when the blade base 42 of the blade 34 reaches the tubular packaging material Wc, the ridgeline 46 is aligned with the ridge of the cut end 54 of the tubular packaging material Wc. Securely positioned on top. Therefore, as shown in FIG. 9(c), by connecting the cut edges 54, the cross section S can be maintained in a concave square shape until the tubular packaging material Wc is cut. Therefore, it is possible to more reliably form the smooth cut edge 54 in the cylindrical packaging material Wc.

また、刃部32の幅方向Xに並設される刃子34の間隔Dは5mmとするのが好ましい。このように従来に比して短い間隔Dで刃子34を並設することにより、切り口54の毛羽立ち56をより一層効果的に防止することができる。 Moreover, it is preferable that the interval D between the blades 34 arranged side by side in the width direction X of the blade portion 32 is 5 mm. By arranging the cutting blades 34 side by side with a shorter interval D than in the prior art, it is possible to more effectively prevent the fluffing 56 of the cut edge 54 .

以上で実施形態についての説明を終えるが、本発明は上記実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更ができるものである。例えば、ナイフ22は、紙包材以外の難延伸包材を切断することができ、筒状包材Wc以外の形状の包材W全般の切断に使用することができる。また、包材Wの切断用に用いるのであれば、ナイフ22を実施形態で示した縦形製袋充填包装機1以外の包装型式の包装機に使用しても良い。 Although the description of the embodiments is finished above, the present invention is not limited to the above embodiments, and various modifications can be made without departing from the scope of the present invention. For example, the knife 22 can cut difficult-to-stretch packaging materials other than paper packaging materials, and can be used to cut all packaging materials W in shapes other than cylindrical packaging materials Wc. Further, if the knife 22 is used for cutting the packaging material W, the knife 22 may be used for a packaging type packaging machine other than the vertical form-fill-seal packaging machine 1 shown in the embodiment.

また、ナイフ22を包装機以外の装置における包材Wの切断に用いることもできる。また、刃子34の断面Sは凹四角形に限定されない。具体的には、刃36の厚みt2を裏刃38の形成に伴い減じれば良い。換言すると、表刃36及び裏刃38が刃子34の厚み中心から見て、同一方向に傾斜した傾斜面とされ、異なる切込み角をもって表裏非対称に形成されれば良い。 The knife 22 can also be used for cutting the packaging material W in devices other than packaging machines. Also, the cross section S of the blade 34 is not limited to a concave square. Specifically, the thickness t2 of the blade 36 should be reduced as the back blade 38 is formed. In other words, the front cutting edge 36 and the back cutting edge 38 may be inclined in the same direction when viewed from the thickness center of the cutting edge 34, and formed asymmetrically with different cutting angles.

これらの条件を満たす限りにおいては、要求される包材Wの切り口54の形状に応じ、刃子34の断面Sを種々の形状に変更することができる。例えば、刃子34の切刃40から刃元42に亘る刃厚方向Zの断面Sを鋭角の角部を有する凹四角形ではなく、円弧状の角部を有する形状としても良い。 As long as these conditions are satisfied, the cross section S of the blade 34 can be changed into various shapes according to the required shape of the cut edge 54 of the packaging material W. For example, the cross section S in the blade thickness direction Z from the cutting edge 40 to the blade base 42 of the blade 34 may have a shape with arcuate corners instead of a concave square with acute corners.

また、刃元42を稜線46の基点48と幅方向Xの同一線上、或いは、延在方向Yにおいて基点48よりも切刃40の側に位置させた状態で、断面Sを三角形状としても良い。これにより、少なくとも刃子34の断面Sが菱形形状となる場合に比して、断面Sの面積が減じられる。さらに、各切り口54が繋がることにより筒状包材Wcが切断されるまで、断面Sを三角形状に維持可能となるため、筒状包材Wcに滑らかな切り口54を形成することができる。 Further, the cross section S may be formed in a triangular shape with the blade base 42 positioned on the same line in the width direction X as the base point 48 of the ridgeline 46 or on the cutting edge 40 side of the base point 48 in the extension direction Y. . As a result, the area of the cross section S is reduced as compared with at least the case where the cross section S of the blade 34 has a rhombic shape. Furthermore, since the cross section S can be maintained in a triangular shape until the tubular packaging material Wc is cut by connecting the respective cut edges 54, the tubular packaging material Wc can be formed with smooth cut edges 54. FIG.

1 縦形製袋充填包装機
2 製袋チューブ
22 ナイフ
24 刃受溝
26 本体
32 刃部
34 刃子
36 表刃
38 裏刃
40 切刃
42 刃元
44 刃先
46 稜線
48 基点
D 間隔
P 袋
S 断面
Sh 横シール部
t2 厚み
W 包材
Wc 筒状包材
X 幅方向
Y 延在方向
Z 刃厚方向
1 vertical bag-making, filling and packaging machine 2 bag-making tube 22 knife 24 blade receiving groove 26 body 32 blade portion 34 blade 36 front blade 38 back blade 40 cutting blade 42 blade base 44 blade edge 46 ridge line 48 base point D interval P bag S cross section Sh Horizontal seal portion t2 Thickness W Packaging material Wc Cylindrical packaging material X Width direction Y Extension direction Z Blade thickness direction

Claims (7)

難延伸性の包材を突き押して切断する包材切断用のナイフであって、
プレート状をなす本体と、
前記本体に形成される刃部と、
前記刃部の幅方向に所定の間隔で並設され、平面視にてV字状をなす刃子と
を備え、
前記刃子は、
前記刃子の前記V字状の尖端をなす切刃と、
前記切刃の前記幅方向における両側に位置し、前記刃子の前記V字状の谷をなす刃元と、
前記切刃と前記刃元とを繋ぎ、前記刃子の前記V字状の2辺をなす刃先と、
前記刃子の表面に形成され、前記切刃から前記刃元に向けて前記刃先に沿って延在する表刃と、
前記刃子の裏面に形成され、前記表刃と同一の前記切刃、前記刃元、及び前記刃先を有する裏刃と
を備え、
前記裏刃は、前記表刃の刃厚方向における厚みを減じる方向に傾斜する、包材切断用のナイフ。
A knife for cutting packaging materials that pushes and cuts a difficult-to-stretch packaging material,
a plate-shaped main body;
a blade portion formed on the main body;
A blade that is arranged side by side at a predetermined interval in the width direction of the blade and has a V shape in plan view,
The blade is
a cutting edge forming the V-shaped tip of the blade;
A blade root located on both sides of the cutting edge in the width direction and forming the V-shaped valley of the blade,
A cutting edge that connects the cutting edge and the blade base and forms two sides of the V-shaped blade,
A front blade formed on the surface of the blade and extending along the blade edge from the cutting blade toward the blade base;
A back blade formed on the back surface of the blade and having the same cutting edge as the front blade, the blade base, and the cutting edge,
The back blade is a knife for cutting packaging material, wherein the back blade is inclined in the direction of decreasing the thickness in the blade thickness direction of the front blade.
前記表刃及び前記裏刃は、前記刃子の厚み中心から見て、同一方向に傾斜した傾斜面とされ、異なる切込み角をもって表裏非対称に形成される、請求項1に記載の包材切断用のナイフ。 2. The packaging material cutting tool according to claim 1, wherein said front and back blades are inclined in the same direction when viewed from the thickness center of said blade, and are asymmetrically formed with different cutting angles. knife. 前記刃子の前記切刃から前記刃元に亘る前記刃厚方向の断面は、凹四角形をなす、請求項2に記載の包材切断用のナイフ。 3. The knife for cutting packaging materials according to claim 2, wherein a cross section in the blade thickness direction from the cutting edge of the blade to the base of the blade forms a concave square. 前記刃子において前記幅方向に隣り合う前記表刃の境目に形成され、前記切刃から前記刃子の延在方向に延びる稜線と、
前記稜線の前記切刃とは反対側の端となる基点と
を備え
前記刃元は、前記基点と前記幅方向の同一線上、或いは、前記延在方向において前記基点よりも前記切刃の側に位置する、請求項1から3の何れか一項に記載の包材切断用のナイフ。
A ridgeline formed at the boundary between the front blades adjacent in the width direction in the blade and extending from the cutting edge in the extending direction of the blade;
and a base point that is the end of the ridge line opposite to the cutting edge, and the blade base is on the same line in the width direction as the base point, or on the cutting edge side of the base point in the extending direction. A knife for cutting packaging material according to any one of claims 1 to 3, located.
前記刃部の前記幅方向に並設される前記刃子の前記間隔は5mmである、請求項1から4の何れか一項に記載の包材切断用のナイフ。 The knife for cutting packaging material according to any one of claims 1 to 4, wherein the interval between the blades arranged side by side in the width direction of the blade portion is 5 mm. 前記表刃は、四角形状の傾斜面をなす一方、前記裏刃は、三角形状の傾斜面をなす、請求項1から5の何れか一項に記載の包材切断用のナイフ。 The knife for cutting packaging material according to any one of claims 1 to 5, wherein the front blade has a rectangular inclined surface, and the back blade has a triangular inclined surface. 請求項1から6の何れか一項に記載の包材切断用のナイフを備えた縦形製袋充填包装機であって、
製袋チューブの周りにて前記包材を筒状に成形し、成形された前記筒状包材を前記製袋チューブの長手方向に繰り出しながら、前記製袋チューブの下方にて、前記筒状包材の長手方向に所定の間隔を存して横シール部を形成する一方、前記横シール部の形成と前記筒状包材の内部への充填物の充填を交互に行い、併せて前記ナイフにより前記横シール部にて前記筒状包材を切断し、前記充填物が充填された袋を製造する、縦形製袋充填包装機。
A vertical bag-making, filling and packaging machine comprising the knife for cutting packaging material according to any one of claims 1 to 6,
The packaging material is formed into a tubular shape around the bag-making tube, and the tubular packaging material is pushed out below the bag-making tube while the formed tubular packaging material is fed out in the longitudinal direction of the bag-making tube. While forming the lateral seal portions at predetermined intervals in the longitudinal direction of the material, the formation of the lateral seal portions and the filling of the interior of the cylindrical packaging material are alternately performed, and at the same time, the knife is used to form the lateral seal portions. A vertical form-fill-seal-packaging machine that cuts the cylindrical packaging material at the horizontal sealing section to manufacture a bag filled with the filling material.
JP2022009292A 2022-01-25 2022-01-25 Packaging material cutting knife and vertical bag making, filling and packaging machine Pending JP2023108267A (en)

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Applications Claiming Priority (1)

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Country Link
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