JP2023060649A - Cereal sorting screen drum device - Google Patents

Cereal sorting screen drum device Download PDF

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JP2023060649A
JP2023060649A JP2021170363A JP2021170363A JP2023060649A JP 2023060649 A JP2023060649 A JP 2023060649A JP 2021170363 A JP2021170363 A JP 2021170363A JP 2021170363 A JP2021170363 A JP 2021170363A JP 2023060649 A JP2023060649 A JP 2023060649A
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screen
sorting
drum
screen frame
frame
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JP7166673B1 (en
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友晴 安永
Tomoharu Yasunaga
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HOKUTO KOKI KK
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Abstract

To provide a cereal sorting screen drum device which can easily and quickly exchange a porous screen of a sorting drum, efficiently sort a collected raw material to cereals and contaminants, can quickly sort cereals having different sizes, reduces damage of a raw material by cushioning property, suppresses clogging and can maintain sorting efficiency.SOLUTION: A sorting drum 2 is inclined downward and is mounted on a trestle 1, and is rotationally driven by a deceleration motor 15. The trestle 1 is provided with a cereal discharge duct 1D positioned below the sorting drum 2. The sorting drum 2 is composed of a screen frame, a rotary shaft 5 arranged in the screen frame, a paddle shaft 7 externally fit to the rotary shaft 5, a plurality of feed blades which are arranged in a circumferential direction in the paddle shaft 7 so as to be separated from each other in an axial direction and has an outer peripheral end fastened to the screen frame, and a porous screen 4 which is wound around the outside of the screen frame and is composed of a soft synthetic resin material, and the sorting drum 2 is wholly covered with a cover 9.SELECTED DRAWING: Figure 4

Description

本発明は、採取した原料は乾燥する前に、豆類、籾、小麦、蕎麦等の穀類と大きな鞘、藁等の夾雑物を効率的に選別除去し、また穀類のサイズの大小に対応した選別が可能な穀類選別スクリーンドラム装置に関する。 The present invention efficiently sorts and removes grains such as beans, rice, wheat, buckwheat, etc. and contaminants such as large pods, straws, etc. before drying the collected raw materials, and sorts according to the size of the grains. It relates to a grain sorting screen drum device capable of

収穫した原料から夾雑物を選別する選別機或いは粗選機は知られており、選別の手段に多孔板製ドラムや金網製ドラムを回転させて、大きさの異なる原料を穀類と夾雑物とに選別している。 A sorting machine or rough sorting machine for sorting out impurities from harvested raw materials is known, and a perforated plate drum or a wire mesh drum is rotated as a means of sorting, and raw materials of different sizes are separated into grains and impurities. are sorting.

見出せず。I can't find it.

従来のドラム式選別機は、金属製の多孔板や金網でドラムを形成しているため、原料が痛む、選別中に跳ねるために選別に時間を要し、選別効率が良くない、選別孔に引っ掛かった原料を除去するにの時間と労力を要する、ドラムが損傷した場合にはドラム全体を交換する必要があり、ドラムの費用及び交換作業の費用が嵩むといった問題がある。 In conventional drum-type sorting machines, the drum is made of perforated metal plates and wire netting, so the raw material is damaged, it takes time to sort because it bounces during sorting, and the sorting efficiency is not good. There are problems in that it takes time and labor to remove the caught material, and that if the drum is damaged, it is necessary to replace the entire drum, which increases the cost of the drum and the cost of the replacement work.

本発明は従来技術の問題点に鑑みなされたもので、選別ドラムを構成する多孔スクリーンの交換が容易で、かつ速やかに出来るから、採取した原料を穀類と夾雑物とに効率良く選別し、サイズの異なる穀類の選別作業にも速やかに対応することができ、かつクッション性があるので原料の損傷を低減し、目詰まりも抑制できるので選別効率を維持することができ、かつ選別作業も静粛である穀類選別スクリーンドラム装置を提供することを目的とする。 The present invention has been devised in view of the problems of the prior art, and since the perforated screen that constitutes the sorting drum can be replaced easily and quickly, the collected raw material can be efficiently sorted into grains and contaminants, and the size can be reduced. In addition, the cushioning property reduces damage to the raw materials and suppresses clogging, so the sorting efficiency can be maintained and the sorting work is quiet. It is an object of the present invention to provide a grain sorting screen drum apparatus.

(1)上述した課題を解決するために構成した本発明の手段は、架台と、軸方向両端が開口した筒体からなり、後下がりに傾斜した状態で該架台に搭載し、駆動源により回転可能な選別ドラムと、該選別ドラムの下方に位置して前記架台に設けた穀類排出ダクト及び夾雑物放出ダクトからなり、前記選別ドラムは、金属製の筒状枠からなるスクリーン枠と、該スクリーン枠内に配設した回転軸と、軸方向に離間して該回転軸に周方向に配設し、外周端は該スクリーン枠に固着した複数枚の穀類送り羽根と、前記スクリーン枠の外側に巻装した軟質合成樹脂材からなる多孔スクリーンとから構成し、該選別ドラムは前記一端側と他端側及び側面をカバーで覆った構成からなる。
(2)そして、前記多孔スクリーンは、ウレタン製であるとよい。
(3)また、前記多孔スクリーンは、前記スクリーン枠に同種又は異種の多孔スクリーンと張り替え可能に巻装するとよい。
(4)そして、前記カバーには、前記選別ドラムの周面に接するスクレーパを設けるとよい。
(5)更に、前記カバーには、目視用窓を設けるとよい。
(1) The means of the present invention configured to solve the above-mentioned problems consists of a frame and a cylindrical body with both ends in the axial direction opened, mounted on the frame in a state of being inclined rearwardly downward, and rotated by a drive source. and a grain discharge duct and a contaminant discharge duct provided on the pedestal below the screening drum, and the screening drum comprises a screen frame made of a metal cylindrical frame, and the screen a rotating shaft disposed within a frame; a plurality of grain feeding blades spaced apart from each other in the axial direction and disposed circumferentially around the rotating shaft; The screening drum is composed of a perforated screen made of a wound soft synthetic resin material, and the screening drum is constructed such that the one end side, the other end side and the side surface are covered with a cover.
(2) The perforated screen is preferably made of urethane.
(3) Further, the porous screen is preferably wound around the screen frame so as to be replaceable with the same or different porous screen.
(4) It is preferable that the cover is provided with a scraper that contacts the peripheral surface of the sorting drum.
(5) Further, it is preferable that the cover is provided with a viewing window.

本発明は上述の如く構成したから、下記の諸効果を奏する。
(1)選別ドラムは軟質合成製の多孔スクリーンを巻装する構成にしたから、選別時に穀類が損傷するのを低減できるし、原料が跳ねることにより選別効率が低下するのを抑制できる。
(2)選別ドラムは、スクリーン枠に多孔スクリーンを交換可能に巻装して構成したから、摩耗や損傷した多孔スクリーンの交換が容易であるし、サイズの異なる穀類を選別する場合、選別ドラム自体を交換することなく、多孔スクリーンのみを交換すればよいから、維持費を節減できる。
(3)選別ドラム内に送り羽根を配設したから原料から選別した夾雑物を速やかに排出することができ、夾雑物の滞留による選別の阻害を生じ難くすることによる効果として選別時間を最適化できる。
(4)選別ドラムの外周面にスクレーパが摺接する構成にしたから、多孔スクリーンの目詰まりを防止して選別効率を維持することができる。
Since the present invention is constructed as described above, it has the following effects.
(1) Since the sorting drum is wound with a perforated screen made of soft synthetic material, damage to grains during sorting can be reduced, and reduction in sorting efficiency due to jumping of raw materials can be suppressed.
(2) Since the sorting drum is constructed by winding a perforated screen replaceably around a screen frame, it is easy to replace worn or damaged perforated screens. Maintenance costs can be saved because only the perforated screen needs to be replaced without replacing the .
(3) Since the feed vane is arranged in the sorting drum, the foreign matter sorted out from the raw material can be quickly discharged, and the sorting time is optimized as an effect by making it difficult for the sorting to be hindered due to the accumulation of the foreign matter. can.
(4) Since the scraper is in sliding contact with the outer peripheral surface of the sorting drum, clogging of the porous screen can be prevented and sorting efficiency can be maintained.

本発明の実施の形態に係る穀類選別スクリーンドラム装置の正面図である。1 is a front view of a grain sorting screen drum device according to an embodiment of the present invention; FIG. 穀類選別スクリーンドラム装置の背面図である。It is a rear view of a grain sorting screen drum device. 穀類選別スクリーンドラム装置の右側面図である。It is a right side view of a grain sorting screen drum device. 穀類選別スクリーンドラム装置の分解斜視図である。It is an exploded perspective view of a grain sorting screen drum device. 選別ドラムの斜視図である。FIG. 3 is a perspective view of a sorting drum; 選別ドラムの縦断面図である。Fig. 3 is a longitudinal sectional view of a sorting drum; 選別ドラムを構成するスクリーン枠の斜視図である。FIG. 4 is a perspective view of a screen frame that constitutes a sorting drum; パドル軸と送り羽根の斜視図である。It is a perspective view of a paddle shaft and a feed vane. パドル軸と送り羽根の配置関係を示す説明図である。FIG. 4 is an explanatory diagram showing the arrangement relationship between a paddle shaft and feed blades; 選別ドラム装置の内部を他端側から見た構成図である。It is the block diagram which looked at the inside of the sorting drum apparatus from the other end side. 選別ドラム装置の縦断面図である。It is a longitudinal cross-sectional view of a sorting drum device.

以下、本発明の実施の形態を図面に基づき詳述する。図において、1は金属製の架台で、該架台1は四角形の枠体1Aと、該枠体1Aに下方に突出して設けた一側脚体1Bと、枠体1Aに下方に突出して設けた他側脚体1Cとから構成し、該他側脚体1Cは一側脚体1Bより若干短い寸法に設定することで枠体1Aは後下がりに約4~5度傾斜させてある。そして、枠体1Aには下方に突出した状態で穀類排出ダクト1Dが設けてあり、他側脚体1Cには選別した夾雑物を放出するための夾雑物放出ダクト1Eが設けてある。 Embodiments of the present invention will be described in detail below with reference to the drawings. In the figure, reference numeral 1 denotes a metal mount, which includes a rectangular frame 1A, one side leg 1B protruding downward from the frame 1A, and a leg 1B protruding downward from the frame 1A. The other leg 1C is set to be slightly shorter than the one leg 1B, so that the frame 1A is inclined rearwardly downward by about 4 to 5 degrees. The frame 1A is provided with a grain discharge duct 1D projecting downward, and the other leg 1C is provided with a contaminant discharge duct 1E for discharging the sorted contaminants.

2は前記架台1に回転可能に横設した選別ドラムを示す。3は該選別ドラム2を構成する金属製の筒状枠からなるスクリーン枠を示す。該スクリーン枠3は一側環状枠部3Aと、軸方向に離間する他側環状枠部3Bと、該一対の環状枠部3A、3Bを連結する緩やかな螺旋状の外周枠部3Cとから構成してあり、図7に示すように全体はスケルトン状の構成のものである。 Reference numeral 2 denotes a sorting drum rotatably installed horizontally on the base 1. As shown in FIG. Reference numeral 3 denotes a screen frame made of a metallic cylindrical frame that constitutes the sorting drum 2 . The screen frame 3 is composed of one side annular frame portion 3A, the other side annular frame portion 3B spaced apart in the axial direction, and a gently helical outer peripheral frame portion 3C connecting the pair of annular frame portions 3A and 3B. , and as shown in FIG. 7, the whole is of a skeleton-like construction.

4はスクリーン枠3と共に選別ドラム2を構成し、原料を穀類と夾雑物に選別するためにスクリーン枠3に巻装する多孔スクリーンを示す。該多孔スクリーン4は軟質合成樹脂材、例えばウレタンからなり、スクリーン枠3の軸方向に沿う線状縦材4Aと、スクリーン枠3の周方向に沿う線状横材4Bを夫々所定の間隔で格子状に配列して四角形のシート状に成形したもので、全面に一例として、内寸法が12×9mm~18×12mmの大きさの四角形の選別孔4C、4C、・・・が多数形成されている。
そして、多孔スクリーン4は、巻装方向両端に連続する凹凸からなる鋸歯状の締着部4D、4Dが設けてあり、該締着部4D、4Dを咬合させた状態でスクリーン枠3に螺子止めすることで、多孔スクリーン4はスクリーン枠3に着脱可能に巻装してある。
Numeral 4 indicates a perforated screen wound around the screen frame 3 to constitute a sorting drum 2 together with the screen frame 3 and sort the raw material into grains and impurities. The perforated screen 4 is made of a soft synthetic resin material such as urethane, and linear vertical members 4A along the axial direction of the screen frame 3 and linear horizontal members 4B along the circumferential direction of the screen frame 3 are arranged at predetermined intervals. It is formed into a square sheet shape by arranging it in a shape, and as an example, a large number of square sorting holes 4C, 4C, . . . there is
The perforated screen 4 is provided with serrated fastening portions 4D, 4D which are continuous on both ends in the winding direction, and is screwed to the screen frame 3 in a state where the fastening portions 4D, 4D are engaged. By doing so, the perforated screen 4 is detachably wound around the screen frame 3 .

5はスクリーン枠3の略中心に位置して軸方向に挿設した回転軸で、該回転軸5は両端側5A、5Bが後述する一側及び他側カバー板10、12に回転可能に支持されている。 Reference numeral 5 denotes a rotary shaft which is positioned substantially at the center of the screen frame 3 and inserted in the axial direction. It is

6は前記スクリーン枠3内に配設した原料の送り羽根機構を示す。7は該送り羽根機構6を構成し、後述する送り羽根8を設けるためのパドル軸で、該パドル軸7は回転軸5の外周に設けてある。8、8、・・はパドル軸7の軸方向に離間し、かつ周方向に90度変位させてパドル軸7の外周に配設した複数枚の送り羽根を示す。該各送り羽根8は略扇型の形状からなり、内周縁8Aを凹湾曲状に形成してパドル軸7の周面に固着し、外周縁8Bを凸湾曲状に形成してスクリーン枠3の外周枠部3Cの内面に固着してある。
ここで、選別ドラム2の他側、即ち排出口側で、多孔スクリーン4の締着部4D、4Dに対して半径方向に位置する送り羽根8は2枚重ねに構成して重くすることで重心の調整を図り、後述する減速モータ16の負荷を軽減している。
Reference numeral 6 denotes a material feeding blade mechanism arranged in the screen frame 3 . A paddle shaft 7 constitutes the feed blade mechanism 6 and is provided with a feed blade 8 which will be described later. 8, 8, . . . indicate a plurality of feed blades spaced apart in the axial direction of the paddle shaft 7 and arranged on the outer periphery of the paddle shaft 7 while being displaced by 90 degrees in the circumferential direction. Each of the feed blades 8 has a substantially fan-like shape, and has an inner peripheral edge 8A formed in a concave curve to be fixed to the peripheral surface of the paddle shaft 7, and an outer peripheral edge 8B formed in a convex curve to attach to the screen frame 3. It is fixed to the inner surface of the outer peripheral frame portion 3C.
Here, on the other side of the sorting drum 2, that is, on the outlet side, the feed blades 8 located radially with respect to the fastening portions 4D, 4D of the perforated screen 4 are constructed in two layers to make the center of gravity is adjusted to reduce the load on the deceleration motor 16, which will be described later.

かくして、選別ドラム2はスクリーン枠3と、該スクリーン枠3に着脱可能に巻装した多孔スクリーン4と、スクリーン枠3内に挿設した回転軸5と、該回転軸5の外周に設けたパドル軸7と、該パドル軸7とスクリーン枠3に固着して配設した複数の送り羽根8、8、・・とから構成してある。 Thus, the sorting drum 2 consists of a screen frame 3, a perforated screen 4 detachably wound around the screen frame 3, a rotary shaft 5 inserted in the screen frame 3, and paddles provided on the outer periphery of the rotary shaft 5. It is composed of a shaft 7 and a plurality of feed blades 8, 8, .

9は選別ドラム2を覆う金属製のカバーを示す。10は該カバー9を構成する一側カバー板で、該一側カバー板10には略中心に位置して軸穴10A、該軸穴10Aの側方に位置し原料投入口10Bが開口形成してあり、原料投入口10Bには原料を投入し易いようにホッパー11が突設してある。
12は一側カバー板10と略同形の外形からなる他側カバー板で、該他側カバー板12は略中心に位置して軸穴12Aが設けてある。
13は側面カバー板で、該側面カバー板13は左右一対の側板部13Aと、選別ドラム2を覆うように該一対の側板部13A、13Aに架設した外形が側面視で無落雪屋根型の上板部13Bとから構成してあり、各側板部13Aには目視用窓13A、13Aが設けてある。
9 denotes a metal cover that covers the sorting drum 2 . Reference numeral 10 denotes a one-side cover plate that constitutes the cover 9. The one-side cover plate 10 has a shaft hole 10A positioned substantially in the center and a raw material inlet 10B positioned to the side of the shaft hole 10A. A hopper 11 protrudes from the raw material inlet 10B so as to facilitate the introduction of the raw material.
Reference numeral 12 denotes the other side cover plate having an outer shape substantially the same as that of the one side cover plate 10. The other side cover plate 12 is positioned substantially at the center and provided with a shaft hole 12A.
Reference numeral 13 denotes a side cover plate. The side cover plate 13 comprises a pair of left and right side plate portions 13A, which are installed on the pair of side plate portions 13A and 13A so as to cover the sorting drum 2. The outer shape of the side cover plate 13 is a snow-free roof type when viewed from the side. Each side plate portion 13A is provided with viewing windows 13A 1 and 13A 1 .

14は前記上板部14Bの内面に下向きに設けたスクレーパで、該スクレーパ14は本体14Aと、該本体14Aを側面カバー板13の上板部13Bに取り付けるための取着板14Bとから構成してある。そして、スクレーパ14は選別ドラム2の外周面、具体的には多孔スクリーン4に摺接することで、多孔スクリーン4の選別孔4Cに穀類や夾雑物が詰まって目詰まりするのを防止し、選別効率を維持している。 A scraper 14 is provided downward on the inner surface of the upper plate portion 14B. The scraper 14 comprises a main body 14A and an attachment plate 14B for attaching the main body 14A to the upper plate portion 13B of the side cover plate 13. There is. The scraper 14 is in sliding contact with the outer peripheral surface of the sorting drum 2, specifically, the perforated screen 4, thereby preventing clogging of the sorting holes 4C of the perforated screen 4 with grains and contaminants and improving the sorting efficiency. is maintained.

15は選別ドラム2を回転駆動するための減速モータで、該減速モータ15はケーシング15Aに格納した状態で他側カバー板12に設置し、回転軸5の軸端5Bと連結してある。 Reference numeral 15 denotes a deceleration motor for rotationally driving the sorting drum 2. The deceleration motor 15 is housed in a casing 15A and installed on the other side cover plate 12, and is connected to the shaft end 5B of the rotating shaft 5. As shown in FIG.

本実施の形態に係る穀類選別スクリーンドラム装置は上述の構成からなるもので、次にその作用について説明する。採取した原料は選別のためにベルトコンベア等の移送手段によって選別ドラム2にシューター11を介して原料投入口10Bから投入する。減速モータ15により回転駆動される選別ドラム2内で、原料は送り羽根8、8、・・によって一側から他側に送られ、この間多孔スクリーン4の選別孔4Cを抜ける穀類は穀類排出ダクト1Eに落下して回収する。 The grain sorting screen drum device according to the present embodiment is constructed as described above, and its operation will be described below. For sorting, the collected raw materials are introduced into the sorting drum 2 from the raw material inlet 10B through the shooter 11 by transfer means such as a belt conveyor. In the sorting drum 2 rotated by a deceleration motor 15, the raw materials are sent from one side to the other side by the feeding blades 8, 8, . . . drop to and collect.

他方、選別孔4Cより大きい夾雑物は落下することなく送り羽根8によって他側に送られ、夾雑物放出ダクト1Eから排出される。そして、これらの選別処理において、選別ドラム2の多孔スクリーン4はウレタン等の軟質合成樹脂で成形してありスクリーンが揺動することで、原料が選別孔4Cに引っ掛かり難く、目詰まりを抑制できる。 On the other hand, contaminants larger than the sorting hole 4C are sent to the other side by the feed vane 8 without falling and discharged from the contaminant release duct 1E. In these sorting processes, the perforated screen 4 of the sorting drum 2 is made of a soft synthetic resin such as urethane, and the screen oscillates so that the raw materials are less likely to get caught in the sorting holes 4C and clogging can be suppressed.

1 架台
2 選別ドラム
3 スクリーン枠
4 多孔スクリーン
5 回転軸
8 送り羽根
9 カバー
13A目視用窓
14 スクレーパ
15 減速モータ
REFERENCE SIGNS LIST 1 stand 2 sorting drum 3 screen frame 4 perforated screen 5 rotating shaft 8 feeding blade 9 cover 13A 1 viewing window 14 scraper 15 reduction motor

Claims (5)

架台と、軸方向両端が開口した筒体からなり、後下がりに傾斜した状態で該架台に搭載し、駆動源により回転可能な選別ドラムと、該選別ドラムの下方に位置して前記架台に設けた穀類排出ダクト及び夾雑物放出ダクトとからなり、前記選別ドラムは、金属製の筒状枠からなるスクリーン枠と、該スクリーン枠内に配設した回転軸と、軸方向に離間して該回転軸に周方向に配設し、外周端は該スクリーン枠に固着した複数枚の穀類送り羽根と、前記スクリーン枠の外側に巻装した軟質合成樹脂材からなる多孔スクリーンとから構成し、該選別ドラムは前記一端側と他端側及び側面をカバーで覆ってある穀類選別スクリーンドラム装置。 a pedestal, a cylindrical body with both ends in the axial direction opened, mounted on the pedestal in a downwardly inclined state, and rotatable by a drive source; The sorting drum comprises a screen frame made of a cylindrical metal frame, and a rotating shaft arranged in the screen frame while being axially spaced from the rotating shaft. The screen is composed of a plurality of grain feeding blades arranged in the circumferential direction on the shaft and fixed to the screen frame at the outer peripheral end, and a porous screen made of a soft synthetic resin wound around the screen frame. A grain sorting screen drum device in which the drum is covered with a cover on the one end side, the other end side and the side surface. 前記多孔スクリーンは、ウレタン製である請求項1記載の穀類選別スクリーンドラム装置。 2. The grain sorting screen drum device according to claim 1, wherein said perforated screen is made of urethane. 前記多孔スクリーンは、前記スクリーン枠に同種又は異種の多孔スクリーンと張り替え可能に巻装してある請求項1記載の穀類選別スクリーンドラム装置。 2. The grain sorting screen drum device according to claim 1, wherein said perforated screen is wound around said screen frame so as to be replaceable with the same or different perforated screen. 前記カバーには、前記選別ドラムの周面に接するスクレーパが設けてあることを特徴とする請求項1記載の穀類選別スクリーンドラム装置。 2. The grain sorting screen drum device according to claim 1, wherein said cover is provided with a scraper contacting the peripheral surface of said sorting drum. 前記カバーには、目視用窓を設けてあることを特徴とする請求項1記載の穀類選別スクリーンドラム装置。
2. The grain sorting screen drum device according to claim 1, wherein said cover is provided with a viewing window.
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