JP2023046384A - プレハブ壁モジュール化の装飾組立とそのプレハブの施工法 - Google Patents
プレハブ壁モジュール化の装飾組立とそのプレハブの施工法 Download PDFInfo
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Abstract
Description
壁のサイズ、編集、組版、及び施工図に基づいて、プレハブ壁装飾組立のモジュール化接合設計を計画する工程S1。
前記モジュール化接合設計に基づいて板材を規定の大きさに切断し、且つラベルシーケンス番号により完成品組立を設計に基づいて容易に接合及び装設可能にする工程S2。
従来の装飾材料の製造過程において原材料が液化状態にある場合、銀イオンまたは銅イオン抗菌機能を有する添加剤を添加して混合し、従来の装飾材料の表面を成形した後に抗菌機能を有する工程S3。
銀イオンまたは銅イオンを添加した従来の装飾材料を板材に適用または敷設する工程S4。
第一ラテックス層に第一両面テープを接着し、第一ラテックス層と第一可塑化ステムロック層との間に第二両面テープを接着し、第二ラテックス層に第四両面テープを接着し、第二ラテックス層と第二可塑化ステムロック層との間に第三両面テープを接着し、最後に第一可塑化ステムロック層と第二可塑化ステムロック層とを結合して活性接着層を形成し、前記活性接着層を所定のサイズに裁断し、板材の底部に等間隔で嵌め込むか接着する工程S5。
壁の表面に少なくとも2層の保護層を塗装し、壁の表面の接着エネルギーを増強する工程S6。
前記モジュール化接合設計に基づいて保護層に完成品を接着し、板材と保護層との間に5~6mmの遮音エアギャップを形成する工程S7。
上述の技術手段により、従来の装飾材料、板材、活性接着層及び保護層が壁に順に設置され、板材と保護層との間には遮音エアギャップが形成されている。製造が簡単であり、装設が便利であり、吸音性能が高く、ノイズによる干渉を低減させている。
壁のサイズ、編集、組版、及び施工図に基づいて、プレハブ壁装飾組立のモジュール化接合設計を計画する工程S1。例えば、壁の幅を4.8mとし、高さを2.4mとし、4枚の1.18mx1.38mの板材を設計し、且つ厚さ約1mmのオーバーロックされた面材を添加する。
モジュール化接合設計に基づいて選定した板材2として合板、中密度繊維板、高密度繊維板、ポリ塩化ビニル板、発泡ポリ塩化ビニル板、ハニカムボード、パーティクルボード、メラミン板を含むが、これらに限られず、規定の大きさに切断し、ラベルシーケンス番号により完成品組立を設計に基づいて容易に接合及び装設可能にする工程S2。
従来の装飾材料1の製造過程において原材料が液化状態にある場合、銀イオンまたは銅イオン抗菌機能を有する添加剤を添加して混合し、材料の表面を成形した後に抗菌機能を有する工程S3。その原理について下述する。
1.陽電気を帯びた銀イオンまたは銅イオンが、陰電気を有する微生物の細胞に接触した後に相互に吸着する。
2.銀イオンが細胞の外面を穿刺して細胞のDNAを破壊し、タンパク質の形成を抑制し、細胞を代謝不能にして繁殖せずに死亡するようにすることで、滅菌効果を達成する。
3.細胞が活性を失った後、銀イオンまたは銅イオンが離れて抗菌を継続し、持続的な抗菌効果を有し、毒性及び副作用はない。
実装、塗油、詰め物、接着、包装等のプロセスにより、銀イオンまたは銅イオンが添加されたニス、壁紙、生地、皮革、人工皮革、石材、または磁器質タイル等の従来の装飾材料1を、選定された板材2に適用または敷設する工程S4。
60N/cm2以上の動的引張力を有している第一両面テープ3を80N/cm2以上の動的引張力を有している第一ラテックス層4に接着し、60N/cm2以上の動的引張力を有している第二両面テープ5を第一ラテックス層4と毎平方インチ当たり160~250個の可塑化ステムロックを有している第一可塑化ステムロック層6との間に接着し、80N/cm2以上の動的引張力を有している第四両面テープ14を第二ラテックス層13に接着し、60N/cm2以上の動的引張力を有している第三両面テープ12を第二ラテックス層13と毎平方インチ当たり160~250個の可塑化ステムロックを有している第二可塑化ステムロック層11との間に接着し、最後に第一可塑化ステムロック層6と第二可塑化ステムロック層11とを結合して15.2N/cm2の動的圧着力、29.6N/cm2の動的開離力、及び15N/cm2の斜め方向の剥奪力を有する活性接着層7を形成し、前記活性接着層を所定のサイズに裁断し、板材2の底部に等間隔で嵌め込むか接着する工程S5。ここでは、第一可塑化ステムロック層及び第二可塑化ステムロック層はプラスチックで製造され、末端が「T」または「個」状を呈する可塑化ステムロックを毎平方インチ当たり160~250個有し、2枚が互いに接着されて相互に係着する作用を形成している。
平坦な木製、セメント製、または石膏製の板の壁8の表面に乾性油、樹脂、及び希釈剤または溶解力を有する乾燥剤が混合された少なくとも2層の保護層9を塗装し、壁の表面の接着エネルギーを増強し、以下の数式により表面エネルギーを合理的に推計する工程S6。
ここでは、γは液体の表面エネルギー密度を示し、zσ及びzβは材料の表面及び本体領域に対応する配位数を示し、5及び6にそれぞれ等しい。a0は単一の分子の表面積を示し、WAAは対になる分子の分子間エネルギーを示す
完成品をモジュール化接合設計大綱に基づいて、処理が完了した平坦な壁8に接着し、板材2と保護層9との間に5~6mmの遮音エアギャップ10を形成し、モジュール化組立構造に基づいて、完成品を壁に懸架し、且つ材料の表面に銀イオンまたは銅イオン抗菌機能を添加した仕様に基づいて、抗菌機能を達成し、再利用するために取り外し及び再装設を可能にする工程S7。
2 板材
3 第一両面テープ
4 第一ラテックス層
5 第二両面テープ
6 第一可塑化ステムロック層
7 活性接着層
8 壁
9 保護層
10 遮音エアギャップ
11 第二可塑化ステムロック層
12 第三両面テープ
13 第二ラテックス層
14 第四両面テープ
Claims (5)
- 従来の装飾材料と、板材と、活性接着層と、保護層と、を含んで構成されるプレハブ壁モジュール化の装飾組立であって、前記従来の装飾材料は前記板材の外面に装設され、前記板材と前記保護層との間には活性接着層が等間隔で設けられて前記板材と前記保護層との間に遮音エアギャップが形成され、前記保護層は壁の外面に装設されていることを特徴とするプレハブ壁モジュール化の装飾組立。
- 前記活性接着層は第一ラテックス層と、第二ラテックス層と、第一可塑化ステムロック層と、第二可塑化ステムロック層と、を含んで構成され、前記第一ラテックス層と前記板材との間には第一両面テープが設置され、前記第一ラテックス層と前記第一可塑化ステムロック層との間には第二両面テープが設置され、前記第一可塑化ステムロック層と前記第二可塑化ステムロック層とが結合され、前記第二可塑化ステムロック層と前記第二ラテックス層との間には第三両面テープが設置され、前記第二ラテックス層と前記保護層との間には第四両面テープが設置されていることを特徴とする請求項1に記載のプレハブ壁モジュール化の装飾組立。
- 前記従来の装飾材料はニス、壁紙、生地、人工皮革、石材、または磁器質タイルを含むことを特徴とする請求項1に記載のプレハブ壁モジュール化の装飾組立。
- 前記板材は合板、中密度繊維板、高密度繊維板、ポリ塩化ビニル板、発泡ポリ塩化ビニル板、ハニカムボード、パーティクルボード、メラミン板を含むことを特徴とする請求項1に記載のプレハブ壁モジュール化の装飾組立。
- 壁のサイズ、編集、組版、及び施工図に基づいて、プレハブ壁装飾組立のモジュール化接合設計を計画する工程S1と、
前記モジュール化接合設計に基づいて板材を規定の大きさに切断し、且つラベルシーケンス番号により完成品組立を設計に基づいて容易に接合及び装設可能にする工程S2と、
従来の装飾材料の製造過程において原材料が液化状態にある場合、銀イオンまたは銅イオン抗菌機能を有する添加剤を添加して混合し、従来の装飾材料の表面を成形した後に抗菌機能を有する工程S3と、
銀イオンまたは銅イオンを添加した従来の装飾材料を板材に適用または敷設する工程S4と、
第一ラテックス層に第一両面テープを接着し、第一ラテックス層と第一可塑化ステムロック層との間に第二両面テープを接着し、第二ラテックス層に第四両面テープを接着し、第二ラテックス層と第二可塑化ステムロック層との間に第三両面テープを接着し、最後に第一可塑化ステムロック層と第二可塑化ステムロック層とを結合して活性接着層を形成し、前記活性接着層を所定のサイズに裁断し、板材の底部に等間隔で嵌め込むか接着する工程S5と、
壁の表面に少なくとも2層の保護層を塗装し、壁の表面の接着エネルギーを増強する工程S6と、
完成品を前記モジュール化接合設計に基づいて保護層に接着し、板材と保護層との間に5~6mmの遮音エアギャップを形成する工程S7と、を含むことを特徴とするプレハブ壁モジュール化の装飾組立のプレハブ施工法。
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US4744189A (en) * | 1986-08-14 | 1988-05-17 | Snap-Wall, Inc. | Removable wall panel |
JPH10169155A (ja) * | 1996-12-12 | 1998-06-23 | Toppan Printing Co Ltd | 壁パネル及び壁下地材並びにそれらを用いた壁面施工方法 |
JP2007056517A (ja) * | 2005-08-24 | 2007-03-08 | Asahi Kasei Construction Materials Co Ltd | 内装パネル及び内装パネルの取付構造 |
JP2010236331A (ja) * | 2009-03-31 | 2010-10-21 | Sumitomo Forestry Co Ltd | 木質複合面部材 |
CN102979278A (zh) * | 2012-12-25 | 2013-03-20 | 曹继生 | 一种装饰板在基体面上的安装方法 |
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