JP2023013090A - Controller and pump facility - Google Patents

Controller and pump facility Download PDF

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JP2023013090A
JP2023013090A JP2021117021A JP2021117021A JP2023013090A JP 2023013090 A JP2023013090 A JP 2023013090A JP 2021117021 A JP2021117021 A JP 2021117021A JP 2021117021 A JP2021117021 A JP 2021117021A JP 2023013090 A JP2023013090 A JP 2023013090A
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water
detector
pump
full
alarm
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孝雄 梅澤
Takao Umezawa
真 千葉
Makoto Chiba
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Ebara Corp
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Abstract

To detect erroneous detection of a full water detector and/or a waterdrop detector.SOLUTION: A pump that is installed at a position above a suction water level, is provided with a full water detector, and is provided with a waterdrop detector at a height below the full water detector, comprises: comparison means of comparing detection results of the presence or absence of water of the full water detector and the waterdrop detector during stop of the pump; and alarm means of outputting an alarm to give a notification on an abnormality of the detector when different states continue for a set period or longer.SELECTED DRAWING: Figure 2

Description

本発明は、制御装置及びポンプ設備に関する。 The present invention relates to control devices and pumping equipment.

ポンプが吸込水位より上に設置されている吸上げ式のポンプ機場において、満水検知器、落水検知器の故障、誤検知によりポンプが空運転になり軸受の焼損事故につながることがある。ポンプが故障した場合には復旧に数ヶ月かかるため未然に防ぐことが重要となる。 In a suction pump station where the pump is installed above the suction water level, failure or erroneous detection of the full water detector or low water detector may cause the pump to run dry, leading to bearing burnout. If the pump breaks down, it will take several months to recover, so it is important to prevent it from happening.

吸上げ式のポンプ機場はポンプ始動前にポンプ内部を水で満たす必要がある。満水検知器はポンプ内部が水で満たされ運転準備完了を確認するために使用しているが、誤検知や故障によりポンプ内部が充水される前に満水を誤検知し空運転につながる可能性がある。 A suction type pump station needs to fill the inside of the pump with water before starting the pump. The full water detector is used to confirm that the inside of the pump is filled with water and that the pump is ready for operation. There is

一方、落水検知器はポンプ回転中にポンプ内部の水が落水したことを検知し非常停止するために設置している。落水検知器の故障、誤検知により落水を検知することが出来ず、ポンプが空運転を継続する可能性がある。誤検知が発生するのは検知器自体の故障だけではなく、泥などの汚れやわらなどの異物でも発生する。 On the other hand, a water drop detector is installed to detect that the water inside the pump has fallen while the pump is rotating, and to stop the pump in an emergency. Failure of the falling water detector or erroneous detection may prevent detection of falling water, and the pump may continue to run dry. False positives occur not only when the detector itself malfunctions, but also when dirt such as mud or foreign objects such as straw occur.

特開2017-96201号公報JP 2017-96201 A 特開2017-96202号公報JP 2017-96202 A

従来の技術では、落水検知器の変換器に自己診断機能があり、落水検知器自体の故障は検知できる。しかしながら、変換器の自己診断機能で検知できるのは落水検知器自体の故障のみで、汚れや異物による誤検知(誤作動)を検知することができないという問題がある。またポンプの落水検知をする方法が知られている。しかし、水の検知器(具体的には満水検知器及び/または落水検知器)自体の故障や誤作動は考慮されておらず、長期的に使用することを考えると信頼性に欠けるという課題が残る。 In the prior art, the converter of the falling water detector has a self-diagnostic function, and failure of the falling water detector itself can be detected. However, the self-diagnostic function of the converter can only detect failures of the falling water detector itself, and there is a problem that it cannot detect erroneous detection (malfunction) due to dirt or foreign matter. There is also known a method of detecting a water drop in a pump. However, failure or malfunction of the water detector (specifically, the full water detector and/or the water fall detector) itself is not taken into consideration, and there is the problem of lack of reliability when considering long-term use. remain.

本発明は、上記問題に鑑みてなされたものであり、満水検知器及び/または落水検知器の誤検知を検知することを可能とする制御装置及びポンプ設備を提供することを目的とする。 SUMMARY OF THE INVENTION It is an object of the present invention to provide a control device and pump equipment capable of detecting erroneous detection of a full water detector and/or a water falling detector.

本発明の第1の態様に係る制御装置は、ポンプ設置位置が吸込水位よりも高い位置に設置され、満水検知器が設けられ且つ当該満水検知器よりも低い高さに落水検知器が設けられたポンプにおいて、ポンプ停止中に当該満水検知器と当該落水検知器の水の有無の検知結果を比較する比較手段と、異なる状態を設定期間以上継続した場合、検知器の異常を通知するための警報を出力する発報手段と、を備える。 A control device according to a first aspect of the present invention has a pump installation position higher than a suction water level, a full water detector is provided, and a water drop detector is provided at a height lower than the full water detector. In the pump, comparing means for comparing the detection results of the presence or absence of water of the full water detector and the water falling detector while the pump is stopped; and an alarm means for outputting an alarm.

この構成によれば、満水検知器と落水検知器の水の有無の検知結果を比較することによって、満水検知器自体の故障、落水検知器自体の故障だけでなく、汚れや異物による誤検知(誤作動)も検知することができる。 According to this configuration, by comparing the water detection results of the full water detector and the water fall detector, it is possible to detect not only failures of the full water detector itself and the water fall detector itself, but also erroneous detection due to dirt and foreign matter ( malfunction) can also be detected.

本発明の第2の態様に係る制御装置は、第1の態様に係る制御装置であって、前記発報手段は、満水検知器が水ありを検知し且つ前記落水検知器が水なしを検知した状態が、前記設定期間以上継続した場合、前記満水検知器の異常を通知するための警報を出力してもよい。 A control device according to a second aspect of the present invention is the control device according to the first aspect, wherein the notification means detects the presence of water in the full water detector and the absence of water in the water fall detector. If this state continues for the set period or longer, an alarm may be output to notify the abnormality of the full water detector.

本発明の第3の態様に係る制御装置は、第1または2の態様に係る制御装置であって、前記発報手段は、前記満水検知器が水なしを検知し且つ前記落水検知器が水ありを検知した状態が、前記設定期間以上継続した場合、前記落水検知器の異常を通知するための警報を出力してもよい。 A control device according to a third aspect of the present invention is the control device according to the first or second aspect, wherein the notification means detects that the full water detector detects no water and When the presence detection state continues for the set period or longer, an alarm may be output to notify the abnormality of the falling-in-water detector.

本発明の第4の態様に係る制御装置は、第1から3のいずれかの態様に係る制御装置であって、前記発報手段は、前記異なる状態を設定期間以上継続した場合であっても、ポンプ回転中は、検知器の異常を通知するための警報を出力しなくてもよい。 A control device according to a fourth aspect of the present invention is the control device according to any one of the first to third aspects, wherein the alarm means, even if the different state continues for a set period or more, , it is not necessary to output an alarm for notifying an abnormality of the detector while the pump is rotating.

本発明の第5の態様に係る制御装置は、第1から4のいずれかの態様に係る制御装置であって、前記設定期間は、真空破壊弁を開いた時から、落水検知器が水なしを検知開始する時までの時間であってもよい。 A control device according to a fifth aspect of the present invention is the control device according to any one of the first to fourth aspects, wherein the set period is set so that the water fall detector detects no water from the time the vacuum breaker valve is opened. may be the time up to the start of detection.

本発明の第6の態様に係る制御装置は、第1から5のいずれかの態様に係る制御装置であって、満水待機状態の有無を受け付ける満水待機スイッチを備え、
ポンプ停止中において、前記満水待機スイッチが満水待機状態にある場合、前記発報手段は、前記異なる状態を設定期間以上継続した場合であっても、検知器の異常を通知するための警報を出力しなくてもよい。
A control device according to a sixth aspect of the present invention is the control device according to any one of the first to fifth aspects, comprising a full-water standby switch for accepting the presence or absence of a full-water standby state,
When the full-water standby switch is in the full-water standby state while the pump is stopped, the alarming means outputs an alarm to notify of an abnormality in the detector even if the different state continues for a set period or longer. You don't have to.

本発明の第7の態様に係る制御装置は、第1から6のいずれかの態様に係る制御装置であって、前記発報手段は、ポンプ停止後、真空破壊弁の開動作前でポンプ内に水ありの状態において、前記満水検知器が水なしを検知し且つ前記落水検知器が水ありを検知した場合、当該満水検知器の異常を通知するための警報を出力し、前記満水検知器が水ありを検知し且つ前記落水検知器が水なしを検知した場合、当該落水検知器の異常を通知するための警報を出力してもよい。 A control device according to a seventh aspect of the present invention is the control device according to any one of the first to sixth aspects, wherein the alarming means comprises a When the full water detector detects no water and the water fall detector detects the presence of water, an alarm is output to notify the abnormality of the full water detector, and the full water detector detects the presence of water and the water fall detector detects the absence of water, an alarm may be output to notify that the water fall detector is abnormal.

本発明の第8の態様に係る制御装置は、第1から7のいずれかの態様に係る制御装置であって、前記発報手段は、ポンプ停止後、真空破壊弁の開動作前でポンプ内に水ありの状態において、前記満水検知器及び前記落水検知器が両方とも水ありを検知した場合、検知器の異常を通知するための警報を出力してもよいしなくてもよい。 A control device according to an eighth aspect of the present invention is the control device according to any one of the first to seventh aspects, wherein the alarming means comprises a When both the full-water detector and the falling-water detector detect that water is present, an alarm may or may not be output to notify that the detector is abnormal.

本発明の第9の態様に係る制御装置は、第1から8のいずれかの態様に係る制御装置であって、前記発報手段は、ポンプ停止中において、真空ポンプ運転中に落水検知器が水ありを検知した直後から第2設定期間が経過する前までの間において、前記満水検知器と前記落水検知器が両方とも水ありを検知した場合、前記満水検知器の異常を通知するための警報を出力し、前記第2設定期間は、真空ポンプ運転中に落水検知器が水ありを検知した直後から落水満水検知器が水ありを検知するまでの時間であってもよい。 A control device according to a ninth aspect of the present invention is the control device according to any one of the first to eighth aspects, wherein the notification means is such that when the pump is stopped and the vacuum pump is in operation, for notifying an abnormality of the full water detector when both the full water detector and the water falling detector detect the presence of water during a period from immediately after detecting the presence of water to before the second set period elapses. An alarm may be output, and the second set period may be a time period from immediately after the water fall detector detects presence of water during operation of the vacuum pump until the water fall detector detects the presence of water.

本発明の第10の態様に係る制御装置は、第9の態様に係る制御装置であって、前記発報手段は、ポンプ停止中において、真空ポンプ運転中に落水検知器が水ありを検知した直後から第2設定期間が経過する前までの間において、前記満水検知器が水なしを検知し且つ前記落水検知器が水ありを検知した場合、検知器の異常を通知するための警報を出力しなくてもよい。 A control device according to a tenth aspect of the present invention is the control device according to the ninth aspect, wherein the notification means detects that the falling water detector has detected water while the vacuum pump is operating while the pump is stopped. If the full water detector detects no water and the falling water detector detects water during the period from immediately after to before the second set period elapses, an alarm is output to notify the abnormality of the detector. You don't have to.

本発明の第11の態様に係る制御装置は、第1から10のいずれかの態様に係る制御装置であって、前記発報手段は、ポンプ停止後、真空破壊弁の開動作後から第3設定期間が経過する前までの間において、前記満水検知器が水ありを検知し且つ前記落水検知器が水ありを検知した場合、前記満水検知器の異常を通知するための警報を出力し、及び/または前記満水検知器が水なしを検知し且つ前記落水検知器が水なしを検知した場合、前記落水検知器の異常を通知するための警報を出力し、前記第3設定期間は、ポンプ停止後、真空破壊弁開動作後から、前記落水検知器が水なしを検知するまでの時間であってもよい。 A control device pertaining to an eleventh aspect of the present invention is the control device pertaining to any one of the first to tenth aspects, wherein the alarming means, after stopping the pump and after opening the vacuum breaker valve, outputting an alarm to notify an abnormality of the full water detector when the full water detector detects the presence of water and the water fall detector detects the presence of water before the set period elapses; and/or when the full water detector detects no water and the water fall detector detects no water, an alarm is output to notify an abnormality of the water fall detector; It may be the time from after the vacuum breaker valve is opened after the stop to when the water drop detector detects no water.

本発明の第12の態様に係る制御装置は、第11の態様に係る制御装置であって、前記発報手段は、ポンプ停止後、真空破壊弁開動作後から第3設定期間が経過する前までの間において、前記満水検知器が水なしを検知し且つ前記落水検知器が水ありを検知した場合、検知器の異常を通知するための警報を出力しなくてもよい。 A control device pertaining to a twelfth aspect of the present invention is the control device pertaining to the eleventh aspect, wherein the alarming means is provided after the pump is stopped and before a third set period elapses after the vacuum breaker valve is opened. During this period, when the full water detector detects no water and the water fall detector detects the presence of water, it is not necessary to output an alarm for notifying the abnormality of the detector.

本発明の第13の態様に係る制御装置は、第1から12のいずれかの態様に係る制御装置であって、他のポンプ設備の制御装置と情報交換可能に接続されており、前記自ポンプ設備と他のポンプ設備との間でポンプの状態が同じ且つポンプ内の水の状態が同じ状態において、自ポンプ設備の検知器と他ポンプ設備の検知器の検知結果が異なる場合、当該検知器の異常を通知するための警報を出力してもよい。 A control device according to a thirteenth aspect of the present invention is the control device according to any one of the first to twelfth aspects, wherein the control device is connected to a control device of another pump facility so as to be able to exchange information, and the self pump When the state of the pump and the state of the water in the pump are the same between the equipment and the other pump equipment, if the detection results of the detector of the own pump equipment and the detector of the other pump equipment are different, the detector An alarm may be output to notify the abnormality.

本発明の第14の態様に係る制御装置は、第13の態様に係る制御装置であって、自ポンプ設備と他のポンプ設備との間でポンプの状態が同じ且つポンプ内の水の状態が同じ状態において、自ポンプ設備の検知器と他ポンプ設備の検知器の検知結果が同じ場合、警報を出力しなくてもよい。 A control device according to a fourteenth aspect of the present invention is the control device according to the thirteenth aspect, wherein the state of the pump is the same between the own pump facility and the other pump facility and the state of the water in the pump is the same. In the same state, when the detection result of the detector of the own pump equipment and the detector of the other pump equipment are the same, it is not necessary to output an alarm.

本発明の第15の態様に係るポンプ設備は、制御装置であって、ポンプと、前記ポンプに設けられた満水検知器と、前記ポンプにおいて前記当該満水検知器よりも低い高さに設けられた落水検知器と、第1から14のいずれかの態様に係る記載の制御装置と、を備えてもよい。 A pump facility according to a fifteenth aspect of the present invention is a control device comprising a pump, a full water detector provided in the pump, and a full water detector provided in the pump at a height lower than the full water detector A falling water detector and a control device as described in any of the first to fourteenth aspects may be provided.

本発明の一態様によれば、満水検知器と落水検知器の水の有無の検知結果を比較することによって、満水検知器自体の故障、落水検知器自体の故障だけでなく、汚れや異物による誤検知(誤作動)も検知することができる。 According to one aspect of the present invention, by comparing the detection results of the presence or absence of water of the full water detector and the water falling detector, it is possible to detect not only the failure of the full water detector itself, the failure of the water falling detector itself, but also dirt and foreign matter. False positives (malfunctions) can also be detected.

本実施形態に係るポンプ設備の概略構成図である。It is a schematic block diagram of the pump equipment which concerns on this embodiment. ポンプ設置位置が吸込水位を説明するための図である。It is a figure for demonstrating a pump installation position to a suction water level. 制御装置の処理の一例を示すフローチャートである。4 is a flowchart showing an example of processing of a control device; 運転中にわずかに落水した場合の模式断面図である。It is a schematic cross-sectional view in the case of a slight water drop during operation. 運転中に落水した場合の模式断面図である。It is a schematic cross-sectional view when it falls into the water during operation. ポンプ運転終了後(ポンプ停止中)に真空破壊弁を開いた場合の水位変化を説明するための図である。FIG. 4 is a diagram for explaining a change in water level when a vacuum breaker valve is opened after the pump has stopped operating (while the pump is stopped); ポンプ停止中において満水待機している場合の模式断面図である。FIG. 10 is a schematic cross-sectional view when the pump is in a state of full water standby while the pump is stopped; 真空破壊弁開動作前でポンプ内に水ありの状態の模式断面図である。FIG. 3 is a schematic cross-sectional view of a state in which water is present in the pump before opening the vacuum breaker valve; 落水検知器と満水検知器の間に水位がある状態の模式断面図である。FIG. 4 is a schematic cross-sectional view of a state where the water level is between the falling water detector and the full water detector;

以下、各実施形態について、図面を参照しながら説明する。但し、必要以上に詳細な説明は省略する場合がある。例えば、既によく知られた事項の詳細説明や実質的に同一の構成に対する重複説明を省略する場合がある。これは、以下の説明が不必要に冗長になるのを避け、当業者の理解を容易にするためである。 Hereinafter, each embodiment will be described with reference to the drawings. However, more detailed description than necessary may be omitted. For example, detailed descriptions of well-known matters and redundant descriptions of substantially the same configurations may be omitted. This is to avoid unnecessary verbosity in the following description and to facilitate understanding by those skilled in the art.

図1は、本実施形態に係るポンプ設備の概略構成図である。図1に示すように、ポンプ設備Sは例えば、原動機1と、原動機1に接続された減速機2と、主軸が減速機2に接続されたポンプ3と、ポンプ3に設けられた満水検知器4と、ポンプ3において満水検知器4よりも低い高さに設けられた落水検知器5とを備える。更にポンプ設備Sは例えば、ポンプ3に設けられた電動吐出弁6と、ポンプ3に連通する真空用配管10と、真空用配管10に設けられた真空破壊弁7と、真空用配管10に設けられた吸気弁8と、真空用配管10に設けられた真空ポンプ9とを備える。更にポンプ設備Sは例えば、制御装置20を備え、制御装置20は、比較手段21と、発報手段22と、時間を計数するタイマー23と、満水待機スイッチ24を備える。満水待機スイッチ24は、例えばポンプ設備の管理者などから、満水待機状態の有無を受け付ける。 FIG. 1 is a schematic configuration diagram of pump equipment according to the present embodiment. As shown in FIG. 1, the pump equipment S includes, for example, a prime mover 1, a reduction gear 2 connected to the prime mover 1, a pump 3 having a main shaft connected to the reduction gear 2, and a full water detector provided to the pump 3. 4 and a falling water detector 5 provided at a height lower than the full water detector 4 in the pump 3. Furthermore, the pump equipment S includes, for example, an electric discharge valve 6 provided on the pump 3, a vacuum pipe 10 communicating with the pump 3, a vacuum breaking valve 7 provided on the vacuum pipe 10, and a and a vacuum pump 9 provided in a vacuum pipe 10 . Further, the pump facility S includes, for example, a control device 20 , and the control device 20 includes a comparison means 21 , an alarm means 22 , a timer 23 for counting time, and a full-water standby switch 24 . The full-water standby switch 24 receives, for example, the presence or absence of a full-water standby state from the manager of the pump facility.

<処理1>
続いて、制御装置20の処理内容について説明する。図2は、ポンプ設置位置が吸込水位を説明するための図である。図2に示すように、ポンプ設置位置H1が吸込水位H0よりも高い位置に設置されている。ポンプ停止中はポンプ内に水がない。満水検知器が正常であれば水なしと検知し、落水検知器が正常であれば水なしと検知する。これを利用して、比較手段21は、ポンプ停止中に当該満水検知器と当該落水検知器の水の有無の検知結果を比較する。発報手段22は、異なる状態を設定期間以上継続した場合、検知器の異常を通知するための警報を出力する。この警報は、ランプ(例えばLEDなど)を点灯もしくは点滅させる信号であってもよいし、異常を警告する映像を表示するための映像信号であってもよいし、異常を警告する音声信号であってもよいし、これらの二つ以上の組合せであってもよい。
<Processing 1>
Next, the processing contents of the control device 20 will be described. FIG. 2 is a diagram for explaining the suction water level as the pump installation position. As shown in FIG. 2, the pump installation position H1 is installed at a position higher than the suction water level H0. There is no water in the pump while the pump is stopped. If the full water detector is normal, it is detected that there is no water, and if the water fall detector is normal, it is detected that there is no water. Utilizing this, the comparing means 21 compares the detection result of the presence or absence of water of the full water detector and the water falling detector while the pump is stopped. The alarm means 22 outputs an alarm for notifying an abnormality of the detector when the different state continues for a set period or longer. This alarm may be a signal for lighting or blinking a lamp (such as an LED), a video signal for displaying a video warning of an abnormality, or an audio signal for warning an abnormality. or a combination of two or more of these.

続いて、正常状態と異常状態の判断基準の一例について説明する。
<正常状態>
ポンプ停止中でポンプ内に水なしの状態において、満水検知器4が水なしを検知し且つ落水検知器5が水なしを検知した場合、検知器(すなわち満水検知器4及び落水検知器5)が正常である。この場合、発報手段22は、検知器(すなわち満水検知器4及び落水検知器5)が正常であるから、警報を出力しない。
Next, an example of criteria for determining the normal state and the abnormal state will be described.
<Normal state>
When the full water detector 4 detects no water and the water falling detector 5 detects no water when the pump is stopped and there is no water in the pump, the detectors (that is, the full water detector 4 and the water falling detector 5) is normal. In this case, the alarm unit 22 does not output an alarm because the detectors (that is, the full water detector 4 and the falling water detector 5) are normal.

<異常状態 その1>
ポンプ停止中でポンプ内に水なしの状態において、満水検知器4が水ありを検知し且つ落水検知器5が水なしを検知している状態を、設定期間以上継続した場合、満水検知器4が異常である。この場合、発報手段22は、満水検知器4の異常を通知するための警報を出力する。このように、発報手段22は、満水検知器が水ありを検知し且つ前記落水検知器が水なしを検知した状態が、前記設定期間以上継続した場合、前記満水検知器の異常を通知するための警報を出力する。
<Abnormal state 1>
When the pump is stopped and there is no water in the pump, if the full water detector 4 detects water and the water fall detector 5 detects no water for a set period or longer, the full water detector 4 is abnormal. In this case, the alarm means 22 outputs an alarm for notifying that the full water detector 4 is abnormal. In this way, the notification means 22 notifies the abnormality of the full water detector when the state in which the full water detector detects the presence of water and the water fall detector detects the absence of water continues for the set period or longer. output an alert for

<異常状態 その2>
ポンプ停止中でポンプ内に水なしの状態において、満水検知器4が水なしを検知し且つ落水検知器5が水ありを検知した状態を、設定期間以上継続した場合、落水検知器5が異常である。この場合、発報手段22は、落水検知器5の異常を通知するための警報を出力する。このように、発報手段22は、前記満水検知器が水なしを検知し且つ前記落水検知器が水ありを検知した状態が、前記設定期間以上継続した場合、前記落水検知器の異常を通知するための警報を出力する。
<Abnormal state 2>
When the pump is stopped and there is no water in the pump, if the full water detector 4 detects no water and the water fall detector 5 detects water for a set period or longer, the water fall detector 5 is abnormal. is. In this case, the alarm unit 22 outputs an alarm for notifying that the falling water detector 5 is abnormal. In this way, the notification means 22 notifies the abnormality of the water fall detector when the state in which the full water detector detects the absence of water and the water fall detector detects the presence of water continues for the set period or longer. output an alarm to

続いて、上記処理の一例についてフローチャートを用いて説明する。図3は、制御装置の処理の一例を示すフローチャートである。
(ステップS10)まず、比較手段21は、満水検知器4が水を検知したか判定する。
Next, an example of the above process will be explained using a flowchart. FIG. 3 is a flowchart showing an example of processing of the control device.
(Step S10) First, the comparison means 21 determines whether the full water detector 4 has detected water.

(ステップS20)並行して、比較手段21は、落水検知器5が水を検知したか判定する。 (Step S20) In parallel, the comparison means 21 determines whether the falling water detector 5 has detected water.

(ステップS30)比較手段21は、満水検知器4が水を検知しておらず且つ落水検知器5が水を検知している状態を維持する間、タイマーをカウントアップする。 (Step S30) The comparison means 21 counts up the timer while the full water detector 4 is not detecting water and the water falling detector 5 is detecting water.

(ステップS40)比較手段21は、満水検知器4が水を検知しており且つ落水検知器5が水を検知していない状態を維持する間、タイマーをカウントアップする。 (Step S40) The comparison means 21 counts up the timer while the full water detector 4 is detecting water and the falling water detector 5 is not detecting water.

(ステップS50)発報手段22は、タイマーが設定期間以上か否か判定する。 (Step S50) The alarm unit 22 determines whether or not the timer is equal to or longer than the set period.

(ステップS60)ステップS50でタイマーが設定期間以上である場合、発報手段22は、検知器の異常を通知するための警報を出力する。 (Step S60) If the timer is equal to or longer than the set period in step S50, the alarm unit 22 outputs an alarm for notifying the abnormality of the detector.

以上、本実施形態に係る制御装置20は、ポンプ設置位置が吸込水位よりも高い位置に設置され、満水検知器4が設けられ且つ当該満水検知器4よりも低い高さに落水検知器5が設けられたポンプにおいて、ポンプ停止中に当該満水検知器4と当該落水検知器5の水の有無の検知結果を比較する比較手段21と、異なる状態を設定期間以上継続した場合、検知器の異常を通知するための警報を出力する発報手段22と、を備える。この構成によれば、満水検知器4と落水検知器5の水の有無の検知結果を比較することによって、満水検知器4自体の故障、落水検知器5自体の故障だけでなく、汚れや異物による誤検知(誤作動)も検知することができる。 As described above, in the control device 20 according to the present embodiment, the pump installation position is installed at a position higher than the suction water level, the full water detector 4 is provided, and the water fall detector 5 is provided at a height lower than the full water detector 4. In the provided pump, when the comparison means 21 compares the detection result of the presence or absence of water of the full water detector 4 and the water fall detector 5 while the pump is stopped, and the different state continues for a set period or more, the detector is abnormal. and an alarming means 22 for outputting an alarm for notifying. According to this configuration, by comparing the water detection results of the full water detector 4 and the water fall detector 5, not only the failure of the water full detector 4 itself and the water fall detector 5 itself but also dirt and foreign matter can be detected. It is also possible to detect false positives (malfunctions) caused by

<処理2>
図4は、運転中にわずかに落水した場合の模式断面図である。図4において、ポンプ回転中において、わずかに落水した場合の水位H2が示されている。通常、ポンプ回転中はポンプ3内、満水検知器4内は水で満たされているが次の(1)及び(2)の場合は満水検知器4と落水検知器5の検知状態(水あり、なしの検知状態)が異なるためポンプ回転中は異常検知を行わない。
(1)運転中にわずかに落水し、満水検知器4内が水なし状態になる可能性がある。この状態はポンプが排水し続けている限りは異常ではない。
<Process 2>
FIG. 4 is a schematic cross-sectional view in the case of a slight water drop during operation. FIG. 4 shows the water level H2 when the water drops slightly while the pump is rotating. Normally, while the pump is rotating, the inside of the pump 3 and the inside of the full water detector 4 are filled with water. , no detection status) are different, so the abnormality detection is not performed while the pump is rotating.
(1) There is a possibility that the inside of the full water detector 4 will be in a state of no water due to a slight water drop during operation. This condition is normal as long as the pump continues to drain.

図5は、運転中に落水した場合の模式断面図である。図5に示すように、落水後水位H3が示されている。ポンプ回転中に落水するとポンプ内に水がない。しかし、ポンプ内の水が落水しても満水検知器内のみ水が残ることがある。
(2)ポンプ回転中に満水検知器4が水ありを検知し且つ落水検知器5が水なしを検知した状態は、本当に落水して落水検知しているので正常動作となる。
FIG. 5 is a schematic cross-sectional view in the case of falling into the water during operation. As shown in FIG. 5, the post-falling water level H3 is shown. If the water falls while the pump is rotating, there is no water in the pump. However, even if the water in the pump drops, water may remain only in the full water detector.
(2) When the full water detector 4 detects the presence of water and the water drop detector 5 detects the absence of water while the pump is rotating, it is a normal operation because the water has really dropped and the water drop has been detected.

したがって、発報手段22は、前記異なる状態を設定期間以上継続した場合であっても、ポンプ回転中は、検知器の異常を通知するための警報を出力しない。 Therefore, even if the different state continues for a set period or longer, the alarming means 22 does not output an alarm for notifying the abnormality of the detector while the pump is rotating.

<処理3>
ポンプ停止中でも次の(1)の場合は満水検知器と落水検知器の検知結果(すなわち水あり、なし)が異なるため、例えばタイマー23などで設定期間(一定時間)以上異なる検知状態が継続することを異常検知の条件とする。
<Processing 3>
Even when the pump is stopped, in the case of (1) below, the detection results of the full water detector and the low water detector (i.e. water present, no water) are different. be a condition for anomaly detection.

(1)図6は、ポンプ運転終了後(ポンプ停止中)に真空破壊弁を開いた場合の水位変化を説明するための図である。ポンプ運転終了後(ポンプ停止中)に真空破壊弁7を開きポンプ3内の水を落水させると満水検知器4と落水検知器5の取付け高さが違うため、ポンプ内の水位は落水前の水位H6→落水中の水位の例H5→落水検知器5も水なし状態を検知開始する水位H4と変動していく。そのため、満水検知器4と落水検知器5の検知状態(水あり、なしの検知状態)は、設定期間、状態が異なることがあるが、異常ではない。 (1) FIG. 6 is a diagram for explaining the water level change when the vacuum breaker valve is opened after the pump operation is finished (while the pump is stopped). After the pump has finished operating (while the pump is stopped), the vacuum breaker valve 7 is opened to allow the water in the pump 3 to drop. Water level H6→Example of falling water level H5→Water level H4 at which the falling water detector 5 also starts detecting a waterless state. Therefore, the detection states of the full water detector 4 and the low water detector 5 (detection states of presence of water and absence of water) may differ during the set period, but this is not abnormal.

よって、この水位H6~水位H4まで水位変動する時間を、タイマー23で除外する。真空破壊弁7を開きポンプ3内の水を落水させた場合に満水検知器4が水なしを検知開始する時から、落水検知器5が水なしを検知開始する時までの時間は、対象となるポンプ3で予め計測しておくものとする。つまり、設定期間は例えば、真空破壊弁7を開いた時から、落水検知器5が水なしを検知開始する時までの時間である。 Therefore, the timer 23 excludes the time during which the water level fluctuates from the water level H6 to the water level H4. When the vacuum breaker valve 7 is opened and the water in the pump 3 is dropped, the time from when the full water detector 4 starts detecting no water to when the water falling detector 5 starts detecting no water is subject. It is assumed that the measurement is performed in advance by the pump 3. That is, the set period is, for example, the time from when the vacuum breaker valve 7 is opened to when the falling water detector 5 starts detecting no water.

<処理4>
図7は、ポンプ停止中において満水待機している場合の模式断面図である。図7には、満水待機の水位H8、満水待機中に少しだけ落水した水位H7が示されている。図7では、ポンプ停止中において、次回運転のためにポンプを満水にしたまま待機している。この場合、徐々に落水し「満水検知器4が水なしを検知し且つ落水検知器5が水ありを検知した状態」が長時間継続する。この場合は検知器異常ではないので、例えば満水待機スイッチ24が満水待機状態の場合、異常検知を行わない。
<Processing 4>
FIG. 7 is a schematic cross-sectional view when the pump is stopped and waiting for full water. FIG. 7 shows the water level H8 when the water level is full and the water level H7 which has dropped slightly during the full water level standby. In FIG. 7, while the pump is stopped, the pump is on standby for the next operation while the water is full. In this case, the water gradually falls, and "the state in which the full water detector 4 detects the absence of water and the water fall detector 5 detects the presence of water" continues for a long time. Since the detector is not abnormal in this case, for example, when the full-water standby switch 24 is in the full-water standby state, abnormality detection is not performed.

すなわち、ポンプ停止中において、満水待機スイッチ24が満水待機状態にある場合、発報手段22は、前記異なる状態を設定期間以上継続した場合であっても、検知器の異常を通知するための警報を出力しない。 That is, when the full-water standby switch 24 is in the full-water standby state while the pump is stopped, the alarm means 22 issues an alarm for notifying the abnormality of the detector even if the different state continues for a set period or longer. does not output

<処理5>
また、真空破壊弁開動作前でポンプ内に水ありの状態で、検知器の異常検知を行ってもよい。図8は、真空破壊弁開動作前でポンプ内に水ありの状態の模式断面図である。図8には、ポンプ停止後真空破壊弁開動作前の水位H9が示されている。
<Processing 5>
Further, the abnormality detection of the detector may be performed in a state where water is present in the pump before the vacuum breaker valve is opened. FIG. 8 is a schematic cross-sectional view of a state in which water is present in the pump before the vacuum breaker valve is opened. FIG. 8 shows the water level H9 after stopping the pump and before opening the vacuum breaker valve.

(1)正常状態
ポンプ停止後、真空破壊弁開動作前でポンプ内に水ありの状態において、満水検知器4が水ありを検知し且つ落水検知器5が水ありを検知した場合、検知器(すなわち満水検知器4及び落水検知器5)が正常である。この場合、発報手段22は、検知器(すなわち満水検知器4及び落水検知器5)が正常であるから、警報を出力しない。
(1) Normal state After the pump is stopped and before the vacuum breaker valve is opened and there is water in the pump, when the full water detector 4 detects the presence of water and the water fall detector 5 detects the presence of water, the detector (that is, the full water detector 4 and the water falling detector 5) are normal. In this case, the alarm unit 22 does not output an alarm because the detectors (that is, the full water detector 4 and the falling water detector 5) are normal.

(2)異常状態 その1
ポンプ停止後、真空破壊弁開動作前でポンプ内に水ありの状態において、満水検知器4が水なしを検知し且つ落水検知器5が水ありを検知した場合、満水検知器4が異常である。この場合、発報手段22は、満水検知器4の異常を通知するための警報を出力する。
(2) Abnormal state 1
After the pump is stopped and before the vacuum breaker valve is opened and there is water in the pump, if the full water detector 4 detects no water and the falling water detector 5 detects water, the full water detector 4 is abnormal. be. In this case, the alarm means 22 outputs an alarm for notifying that the full water detector 4 is abnormal.

(3)異常状態 その2
ポンプ停止後、真空破壊弁開動作前でポンプ内に水ありの状態において、満水検知器4が水ありを検知し且つ落水検知器5が水なしを検知した場合、落水検知器5が異常である。この場合、発報手段22は、落水検知器5の異常を通知するための警報を出力する。
(3) Abnormal condition 2
After the pump is stopped and before the vacuum breaker valve is opened and there is water in the pump, if the full water detector 4 detects water and the water fall detector 5 detects no water, the water fall detector 5 is abnormal. be. In this case, the alarm unit 22 outputs an alarm for notifying that the falling water detector 5 is abnormal.

このように、発報手段22は、ポンプ停止後、真空破壊弁の開動作前でポンプ内に水ありの状態において、満水検知器4が水なしを検知し且つ落水検知器5が水ありを検知した場合、当該満水検知器4の異常を通知するための警報を出力し、もしくは満水検知器4が水ありを検知し且つ落水検知器5が水なしを検知した場合、当該落水検知器5の異常を通知するための警報を出力する。一方、発報手段22は、ポンプ停止後、真空破壊弁の開動作前でポンプ内に水ありの状態において、前記満水検知器及び前記落水検知器が両方とも水ありを検知した場合、検知器の異常を通知するための警報を出力しない。 In this way, the notification means 22 detects the presence of water by the full water detector 4 and the water drop detector 5 when water is present in the pump after the pump is stopped and before the vacuum breaking valve is opened. When detected, an alarm is output to notify the abnormality of the full water detector 4, or when the full water detector 4 detects water and the water fall detector 5 detects no water, the water fall detector 5 Outputs an alarm to notify an abnormality of On the other hand, the notification means 22 detects that both the full water detector and the water falling detector detect the presence of water in a state where water exists in the pump before the vacuum breaker valve is opened after the pump is stopped. does not output an alarm to notify an abnormality of

<処理6>
続いて処理6について図9を用いて説明する。処理6は、真空ポンプを運転し、満水作業中での異常検出処理である。水位が図9の水位H10、H11、H12の順に水位が上昇していくことを想定する。その場合において、真空ポンプ運転中に落水検知器が水ありを検知した直後であって満水検知器と落水検知器の間に水位がある状態において、検知器の異常検知を行ってもよい。図9は、落水検知器と満水検知器の間に水位がある状態の模式断面図である。図9には、落水検知器5が水を検知可能な上限水位、満水作業中で満水検知器4よりも下の水位H11、満水検知器が水を検知不能な上限水位H12が示されている。
<Processing 6>
Processing 6 will now be described with reference to FIG. A process 6 is an abnormality detection process during the full-water operation by operating the vacuum pump. It is assumed that the water levels rise in order of water levels H10, H11, and H12 in FIG. In this case, the detector abnormality detection may be performed in a state where the water level is between the full-water detector and the water-fall detector immediately after the water detector detects the presence of water during the operation of the vacuum pump. FIG. 9 is a schematic cross-sectional view showing a state in which the water level is between the falling water detector and the full water detector. FIG. 9 shows the upper limit water level at which the falling water detector 5 can detect water, the water level H11 below the full water detector 4 during full water work, and the upper limit water level H12 at which the full water detector cannot detect water. .

(1)正常状態
真空ポンプ運転中に落水検知器が水ありを検知した直後であって満水検知器4と落水検知器5の間に水位がある状態(すなわち図9の水位H10~水位H12の間に水位がある状態)において、満水検知器4が水なしを検知し且つ落水検知器5が水ありを検知した場合、検知器(すなわち満水検知器4及び落水検知器5)が正常である。この場合、発報手段22は、検知器(すなわち満水検知器4及び落水検知器5)が正常であるから、警報を出力しない。
(1) Normal state Immediately after the water drop detector detects the presence of water during the operation of the vacuum pump, and the water level is between the full water detector 4 and the water drop detector 5 (that is, between the water level H10 and the water level H12 in FIG. 9). If the full water detector 4 detects no water and the water falling detector 5 detects water, the detectors (i.e. full water detector 4 and water falling detector 5) are normal. . In this case, the alarm unit 22 does not output an alarm because the detectors (that is, the full water detector 4 and the falling water detector 5) are normal.

(2)異常状態
一方、真空ポンプ運転中に落水検知器が水ありを検知した直後であって、満水検知器4と落水検知器5の間に水位がある状態(すなわち図9の水位H10~水位H12の間に水位がある状態)において、満水検知器4が水ありを検知し且つ落水検知器5が水ありを検知した場合、本来、満水検知器4は水を検知しないはずなので、満水検知器4が異常である。この場合、発報手段22は、満水検知器4の異常を通知するための警報を出力する。
(2) Abnormal state On the other hand, immediately after the water fall detector detects the presence of water during the operation of the vacuum pump, and the water level is between the full water detector 4 and the water fall detector 5 (that is, the water level H10 in FIG. 9). In the state where the water level is between the water level H12), if the full water detector 4 detects the presence of water and the water fall detector 5 detects the presence of water, the full water detector 4 should not originally detect water. Detector 4 is abnormal. In this case, the alarm means 22 outputs an alarm for notifying that the full water detector 4 is abnormal.

ここで、真空ポンプ運転中に落水検知器5が水ありを検知した直後から満水検知器4が水ありを検知するまでの時間を第2設定期間として予め計測しておく。そうすると、真空ポンプ運転中に落水検知器が水ありを検知した直後から第2設定期間が経過する前までの間は、満水検知器4と落水検知器5の間に水位がある状態(すなわち図9の水位H10~水位H12の間に水位がある状態)である。 Here, the time from immediately after the falling water detector 5 detects the presence of water to when the full water detector 4 detects the presence of water during operation of the vacuum pump is measured in advance as a second set period. Then, the water level is between the full water detector 4 and the water detector 5 from immediately after the water fall detector detects water during vacuum pump operation to before the second set period elapses (that is, in the figure 9, the water level is between the water level H10 and the water level H12).

このことを利用して、発報手段22は、ポンプ停止中において、真空ポンプ運転中に落水検知器5が水ありを検知した直後から第2設定期間が経過する前までの間において、満水検知器4と落水検知器5が両方とも水ありを検知した場合、満水検知器4の異常を通知するための警報を出力してもよい。一方、発報手段22は、ポンプ停止中において、真空ポンプ運転中に落水検知器5が水ありを検知した直後から第2設定期間が経過する前までの間において、満水検知器4が水なしを検知し且つ落水検知器5が水ありを検知した場合、検知器の異常を通知するための警報を出力しないようにしてもよい。 Utilizing this fact, the notification means 22 detects full water during the period from immediately after the falling water detector 5 detects the presence of water while the vacuum pump is in operation to before the second set period elapses while the pump is stopped. When both the water detector 4 and the water fall detector 5 detect the presence of water, an alarm may be output to notify that the water full detector 4 is abnormal. On the other hand, when the pump is stopped, the notification means 22 detects that the full water detector 4 detects no water during the period from immediately after the water fall detector 5 detects the presence of water during the operation of the vacuum pump to before the second set period elapses. is detected and the falling water detector 5 detects that there is water, the alarm for notifying the abnormality of the detector may not be output.

<処理7>
続いて処理7について同じく図9を用いて説明する。処理7は、落水中の異常検出処理である。落水中の異常検出なので、処理7の場合において図9の水位H11は「落水中で満水検知器よりも下の水位」である。処理6とは反対に、水位が図9の水位H12、H11、H10の順に水位が下降していくことを想定する。その場合において、ポンプ停止後、真空破壊弁開動作後、満水検知器4と落水検知器5の間に水位がある状態で、検知器の異常検知を行ってもよい。
<Process 7>
Next, processing 7 will be described with reference to FIG. 9 as well. Process 7 is an abnormality detection process during falling into the water. Since the abnormality is detected while falling into the water, the water level H11 in FIG. Contrary to process 6, it is assumed that the water level descends in the order of water levels H12, H11, and H10 in FIG. In this case, after stopping the pump and opening the vacuum breaker valve, the abnormality detection of the detector may be performed in a state where the water level is between the full water detector 4 and the water falling detector 5 .

(1)正常状態
ポンプ停止後、真空破壊弁開動作後、満水検知器4と落水検知器5の間に水位がある状態(すなわち図9の水位H10~水位H12の間に水位がある状態)において、満水検知器4が水なしを検知し且つ落水検知器5が水ありを検知した場合、検知器(すなわち満水検知器4及び落水検知器5)が正常である。この場合、発報手段22は、検知器(すなわち満水検知器4及び落水検知器5)が正常であるから、警報を出力しない。
(1) Normal state After the pump is stopped and the vacuum breaker valve is opened, the water level is between the full water detector 4 and the low water detector 5 (that is, the water level is between the water level H10 and the water level H12 in FIG. 9). , if the full water detector 4 detects no water and the water fall detector 5 detects water, the detectors (that is, full water detector 4 and water fall detector 5) are normal. In this case, the alarm unit 22 does not output an alarm because the detectors (that is, the full water detector 4 and the falling water detector 5) are normal.

(2)異常状態 その1
一方、ポンプ停止後、真空破壊弁開動作後、満水検知器4と落水検知器5の間に水位がある状態において、満水検知器4が水ありを検知し且つ落水検知器5が水ありを検知した場合、本来、満水検知器4は水を検知しないはずなので、満水検知器4が異常である。この場合、発報手段22は例えば、満水検知器4の異常を通知するための警報を出力する。
(2) Abnormal state 1
On the other hand, after the pump is stopped and the vacuum breaker valve is opened, the full water detector 4 detects the presence of water and the water fall detector 5 detects the presence of water in a state where the water level is between the full water detector 4 and the water falling detector 5. If it is detected, the full water detector 4 should not normally detect water, so the full water detector 4 is abnormal. In this case, the alarm means 22 outputs an alarm for notifying that the water full detector 4 is abnormal, for example.

(3)異常状態 その2
また、ポンプ停止後、真空破壊弁開動作後、満水検知器4と落水検知器5の間に水位がある状態において、満水検知器4が水なしを検知し且つ落水検知器5が水なしを検知した場合、本来、落水検知器5が水を検知すべきであるので、落水検知器5が異常である。この場合、発報手段22は例えば、落水検知器5の異常を通知するための警報を出力する。
(3) Abnormal condition 2
After the pump is stopped and the vacuum breaker valve is opened, the full water detector 4 detects no water and the water falling detector 5 detects no water when the water level is between the full water detector 4 and the water falling detector 5. If detected, the falling water detector 5 is supposed to detect water, so the falling water detector 5 is abnormal. In this case, the alarm means 22 outputs an alarm for notifying that the falling water detector 5 is abnormal, for example.

ここで、ポンプ停止後、真空破壊弁開動作後から、落水検知器5の検知結果が水ありから水なしに切り替わる時までの期間を第3設定期間として予め計測しておく。そうすると、ポンプ停止後、真空破壊弁開動作後から第3設定期間が経過する前までの間は、満水検知器4と落水検知器5の間に水位がある状態(すなわち図9の水位H10~水位H12の間に水位がある状態)である。 Here, the period from after the pump is stopped and after the vacuum breaker valve is opened to when the detection result of the falling water detector 5 switches from the presence of water to the absence of water is measured in advance as a third set period. Then, after the pump is stopped, the water level is between the full water detector 4 and the low water detector 5 (that is, the water level H10 ~ The water level is between the water level H12).

このことを利用して、発報手段22は、ポンプ停止後、真空破壊弁開動作後から第3設定期間が経過する前までの間において、満水検知器4が水ありを検知し且つ落水検知器5が水ありを検知した場合、満水検知器4の異常を通知するための警報を出力し、及び/または満水検知器4が水なしを検知し且つ落水検知器5が水なしを検知した場合、落水検知器5の異常を通知するための警報を出力してもよい。一方、発報手段22は、ポンプ停止後、真空破壊弁開動作後から第3設定期間が経過する前までの間において、満水検知器4が水なしを検知し且つ落水検知器5が水ありを検知した場合、検知器の異常を通知するための警報を出力しないようにしてもよい。 Utilizing this fact, the notification means 22 detects that the full water level detector 4 is full of water and that the water is falling during the period from after the pump is stopped and after the vacuum breaker valve is opened until the third set period has passed. When the device 5 detects water, an alarm is output to notify the abnormality of the full water detector 4 and/or the full water detector 4 detects no water and the water fall detector 5 detects no water. In this case, an alarm may be output to notify that the falling-in-water detector 5 is abnormal. On the other hand, the notification means 22 detects that the full water detector 4 detects no water and the water falling detector 5 detects that there is no water in the period from after the pump is stopped and after the vacuum breaker valve is opened to before the third set period elapses. is detected, the alarm for notifying the abnormality of the detector may not be output.

<処理8>
上記では同じポンプ設備で満水検知器と落水検知器の検知結果を比較したが、他のポンプ設備(以下、他号機ともいう)の検知器との間で検知結果を比較してもよい。その際には、同種の検知器同士で比較してもよいし、異種の検知器同士で比較してもよい。異種の検知器同士で比較する場合、例えば満水検知器と他号機の落水検知器とを比較してもよいし、落水検知器と他号機の満水検知器とを比較してもよい。例えば、自ポンプ設備と他のポンプ設備との間でポンプの状態が同じ且つポンプ内の水の状態が同じ状態(例えばポンプ停止中でポンプ内の水なしの状態)において、自ポンプ設備と他のポンプ設備との間で検知器の検知結果の照合を行う。
<Process 8>
In the above description, the detection results of the full water detector and the low water detector are compared in the same pump facility, but the detection results may be compared with detectors of other pump facilities (hereinafter also referred to as other pump facilities). At that time, the same type of detectors may be compared, or different types of detectors may be compared. When different types of detectors are compared, for example, a full water detector and a water fall detector of another machine may be compared, or a water fall detector and a water full detector of another machine may be compared. For example, when the state of the pump is the same and the state of water in the pump is the same between the self-pump facility and the other pump facility (for example, when the pump is stopped and there is no water in the pump), the self-pump facility and the other pump facility The detection results of the detectors will be collated with the pump equipment of the

これにより、同じポンプ設備(以下、同号機ともいう)における検知器同士の検知結果の照合に加えて、他号機とも検知器同士で検知結果の照合を行うことで制御上のエラーも防止され、さらに信頼性が向上する。ここで、本実施形態のポンプ設備を有する第1のポンプ設備を1号機、本実施形態のポンプ設備を有する第2のポンプ設備を2号機として、処理の一例を説明する。1号機の制御装置と2号機の制御装置は情報を交換可能に接続されているものとして説明する。 As a result, in addition to checking the detection results of the detectors of the same pump facility (hereinafter referred to as the same machine), the detection results of the detectors of other machines are also checked to prevent errors in control. Reliability is further improved. Here, an example of the process will be described by assuming that the first pump facility having the pump facility of the present embodiment is No. 1, and the second pump facility having the pump facility of the present embodiment is No. 2. A description will be given assuming that the control device of the first machine and the control device of the second machine are connected so as to be able to exchange information.

(1)正常状態
1号機停止中(ポンプ停止中でポンプ内の水なしの状態)且つ2号機停止中(ポンプ停止中でポンプ内水なしの状態)の状態において、1号機の満水検知器4が水なしを検知し、2号満水検知器が水なしを検知した場合には、正常である。また、1号機の落水検知器5が水なしを検知し、2号機の落水検知器5が水なしを検知した場合には、正常である。これらの場合、発報手段22は、検知器(すなわち満水検知器4及び落水検知器5)が正常であるから、警報を出力しない。
(1) Normal state When Unit 1 is stopped (the pump is stopped and there is no water in the pump) and Unit 2 is stopped (the pump is stopped and there is no water in the pump), the full water detector 4 of Unit 1 detects no water and No. 2 full water detector detects no water, it is normal. Also, if the falling water detector 5 of the first machine detects no water and the falling water detector 5 of the second machine detects no water, the situation is normal. In these cases, the alarm unit 22 does not output an alarm because the detectors (that is, the full water detector 4 and the falling water detector 5) are normal.

(2)異常状態
1号機停止中(ポンプ停止中でポンプ内の水なしの状態)且つ2号機停止中(ポンプ停止中でポンプ内水なしの状態)の状態において、1号機の満水検知器4の検知結果と2号機の満水検知器の検知結果が異なる場合、本来、検知結果は同じであるはずであるから、いずれかの満水検知器4が異常である。この場合、発報手段22は、いずれかの満水検知器4の異常を通知するための警報を出力してもよい。
(2) Abnormal state When Unit 1 is stopped (the pump is stopped and there is no water in the pump) and Unit 2 is stopped (the pump is stopped and there is no water in the pump), the full water detector 4 of Unit 1 If the detection result of No. 2 and the detection result of the full water detector of the second machine are different, the detection results should be the same, so one of the full water detectors 4 is abnormal. In this case, the alarm means 22 may output an alarm for notifying that one of the full-water detectors 4 is abnormal.

また1号機停止中(ポンプ停止中でポンプ内の水なしの状態)且つ2号機停止中(ポンプ停止中でポンプ内水なしの状態)の状態において、1号機の落水検知器5の検知結果と2号機の落水検知器5の検知結果が異なる場合、本来、検知結果は同じであるはずであるから、いずれかの落水検知器5が異常である。この場合、発報手段22は、いずれかの落水検知器5の異常を通知するための警報を出力してもよい。 In addition, when Unit 1 is stopped (the pump is stopped and there is no water in the pump) and Unit 2 is stopped (the pump is stopped and there is no water in the pump), the detection result of the falling water detector 5 of Unit 1 and the If the detection results of the falling water detector 5 of the second device are different, the detection results should be the same, so one of the falling water detectors 5 is abnormal. In this case, the alarm means 22 may output an alarm for notifying that one of the overwater detectors 5 is abnormal.

すなわち、発報手段22は、自ポンプ設備と他のポンプ設備との間でポンプの状態が同じ且つポンプ内の水の状態が同じ状態(例えばポンプ停止中でポンプ内の水なしの状態)において、自ポンプ設備の検知器と他ポンプ設備の検知器の検知結果が異なる場合、当該検知器の異常を通知するための警報を出力してもよい。一方、発報手段22は、自ポンプ設備と他のポンプ設備との間でポンプの状態が同じ且つポンプ内の水の状態が同じ状態(例えばポンプ停止中でポンプ内の水なしの状態)において、自ポンプ設備の検知器と他ポンプ設備の検知器の検知結果が同じ場合、警報を出力しなくてもよい。 That is, when the state of the pump and the state of the water in the pump are the same between the own pump equipment and the other pump equipment (for example, when the pump is stopped and there is no water in the pump) If the detection results of the detector of the own pump equipment and the detector of the other pump equipment are different, an alarm may be output to notify the abnormality of the detector. On the other hand, the alarming means 22 is issued when the state of the pump is the same and the state of the water in the pump is the same between the self-pumping equipment and the other pumping equipment (for example, when the pump is stopped and there is no water in the pump) , when the detection result of the detector of the own pump equipment and the detector of the other pump equipment are the same, it is not necessary to output an alarm.

以上、本発明は上記実施形態そのままに限定されるものではなく、実施段階ではその要旨を逸脱しない範囲で構成要素を変形して具体化できる。また、上記実施形態に開示されている複数の構成要素の適宜な組み合わせにより、種々の発明を形成できる。例えば、実施形態に示される全構成要素から幾つかの構成要素を削除してもよい。更に、異なる実施形態にわたる構成要素を適宜組み合わせてもよい。 As described above, the present invention is not limited to the above-described embodiments as they are, and can be embodied by modifying the constituent elements without departing from the scope of the present invention at the implementation stage. Further, various inventions can be formed by appropriate combinations of the plurality of constituent elements disclosed in the above embodiments. For example, some components may be omitted from all components shown in the embodiments. Furthermore, components across different embodiments may be combined as appropriate.

1 原動機
10 真空用配管
2 減速機
20 制御装置
21 比較手段
22 発報手段
23 タイマー
24 満水待機スイッチ
3 ポンプ
4 満水検知器
5 落水検知器
6 電動吐出弁
7 真空破壊弁
8 吸気弁
9 真空ポンプ
S ポンプ設備
1 prime mover 10 vacuum pipe 2 reduction gear 20 control device 21 comparison means 22 alarm means 23 timer 24 full water standby switch 3 pump 4 full water detector 5 falling water detector 6 electric discharge valve 7 vacuum breaking valve 8 intake valve 9 vacuum pump S pump equipment

Claims (15)

ポンプ設置位置が吸込水位よりも高い位置に設置され、満水検知器が設けられ且つ当該満水検知器よりも低い高さに落水検知器が設けられたポンプにおいて、ポンプ停止中に当該満水検知器と当該落水検知器の水の有無の検知結果を比較する比較手段と、
異なる状態を設定期間以上継続した場合、検知器の異常を通知するための警報を出力する発報手段と、
を備える制御装置。
In a pump that is installed at a position higher than the suction water level, is provided with a full water detector, and has a water fall detector at a height lower than the full water detector, the full water detector and the full water detector while the pump is stopped comparison means for comparing detection results of the presence or absence of water of the falling water detector;
an alarm means for outputting an alarm to notify an abnormality of the detector when different states continue for a set period or longer;
A control device comprising:
前記発報手段は、満水検知器が水ありを検知し且つ前記落水検知器が水なしを検知した状態が、前記設定期間以上継続した場合、前記満水検知器の異常を通知するための警報を出力する
請求項1に記載の制御装置。
When the state in which the water full detector detects the presence of water and the water fall detector detects the absence of water continues for the set period or longer, the notification means issues an alarm to notify the abnormality of the full water detector. The control device according to claim 1, which outputs.
前記発報手段は、前記満水検知器が水なしを検知し且つ前記落水検知器が水ありを検知した状態が、前記設定期間以上継続した場合、前記落水検知器の異常を通知するための警報を出力する
請求項1または2に記載の制御装置。
The notification means issues an alarm for notifying an abnormality of the water fall detector when a state in which the full water detector detects the absence of water and the water fall detector detects the presence of water continues for the set period or longer. The control device according to claim 1 or 2, which outputs the .
前記発報手段は、前記異なる状態を設定期間以上継続した場合であっても、ポンプ回転中は、検知器の異常を通知するための警報を出力しない
請求項1から3のいずれか一項に記載の制御装置。
4. The alarm device according to any one of claims 1 to 3, wherein even if the different state continues for a set period or more, the alarm means does not output an alarm for notifying the abnormality of the detector while the pump is rotating. Control device as described.
前記設定期間は、真空破壊弁を開いた時から、落水検知器が水なしを検知開始する時までの時間である
請求項1から4のいずれか一項に記載の制御装置。
The control device according to any one of claims 1 to 4, wherein the set period is the time from when the vacuum breaker valve is opened to when the falling water detector starts detecting no water.
満水待機状態の有無を受け付ける満水待機スイッチを備え、
ポンプ停止中において、前記満水待機スイッチが満水待機状態にある場合、前記発報手段は、前記異なる状態を設定期間以上継続した場合であっても、検知器の異常を通知するための警報を出力しない
請求項1から5のいずれか一項に記載の制御装置。
Equipped with a full water standby switch that accepts the presence or absence of a full water standby state,
When the full-water standby switch is in the full-water standby state while the pump is stopped, the alarming means outputs an alarm to notify of an abnormality in the detector even if the different state continues for a set period or longer. The control device according to any one of claims 1 to 5.
前記発報手段は、ポンプ停止後、真空破壊弁の開動作前でポンプ内に水ありの状態において、前記満水検知器が水なしを検知し且つ前記落水検知器が水ありを検知した場合、当該満水検知器の異常を通知するための警報を出力し、前記満水検知器が水ありを検知し且つ前記落水検知器が水なしを検知した場合、当該落水検知器の異常を通知するための警報を出力する
請求項1から6のいずれか一項に記載の制御装置。
When the water level detector detects water shortage and the water fall detector detects water status in a state where water exists in the pump after the pump is stopped and before the vacuum breaking valve is opened, Outputting an alarm for notifying the abnormality of the full water detector, and notifying the abnormality of the water fall detector when the full water detector detects the presence of water and the water fall detector detects the absence of water. The control device according to any one of claims 1 to 6, which outputs an alarm.
前記発報手段は、ポンプ停止後、真空破壊弁の開動作前でポンプ内に水ありの状態において、前記満水検知器及び前記落水検知器が両方とも水ありを検知した場合、検知器の異常を通知するための警報を出力しない
請求項7に記載の制御装置。
After the pump is stopped and before the vacuum breaking valve is opened, the notification means detects that both the full-water detector and the water-falling detector detect that water is present in the pump. The control device according to claim 7, which does not output an alarm for notifying the
前記発報手段は、ポンプ停止中において、真空ポンプ運転中に落水検知器が水ありを検知した直後から第2設定期間が経過する前までの間において、前記満水検知器と前記落水検知器が両方とも水ありを検知した場合、前記満水検知器の異常を通知するための警報を出力し、
前記第2設定期間は、真空ポンプ運転中に落水検知器が水ありを検知した直後から満水検知器が水ありを検知するまでの時間である
請求項1から8のいずれか一項に記載の制御装置。
The notification means is configured such that, while the pump is stopped, the full water detector and the water fall detector are detected during a period from immediately after the water fall detector detects presence of water during operation of the vacuum pump until a second set period elapses. When both of them detect the presence of water, output an alarm to notify the abnormality of the full water detector,
9. The second set period according to any one of claims 1 to 8, wherein the second set period is a period of time from immediately after the water fall detector detects the presence of water to when the full water detector detects the presence of water during operation of the vacuum pump. Control device.
前記発報手段は、ポンプ停止中において、真空ポンプ運転中に落水検知器が水ありを検知した直後から第2設定期間が経過する前までの間において、前記満水検知器が水なしを検知し且つ落水検知器が水ありを検知した場合、検知器の異常を通知するための警報を出力しない
請求項9に記載の制御装置。
The notification means detects the absence of water by the full water detector during a period from immediately after the water fall detector detects the presence of water while the vacuum pump is in operation to before the second set period elapses while the pump is stopped. 10. The control device according to claim 9, wherein, when the falling water detector detects presence of water, an alarm for notifying abnormality of the detector is not output.
前記発報手段は、ポンプ停止後、真空破壊弁の開動作後から第3設定期間が経過する前までの間において、前記満水検知器が水ありを検知し且つ前記落水検知器が水ありを検知した場合、前記満水検知器の異常を通知するための警報を出力し、及び/または前記満水検知器が水なしを検知し且つ前記落水検知器が水なしを検知した場合、前記落水検知器の異常を通知するための警報を出力し、
前記第3設定期間は、ポンプ停止後、真空破壊弁開動作後から、前記落水検知器が水なしを検知するまでの時間である
請求項1から10のいずれか一項に記載の制御装置。
The reporting means detects the presence of water in the full water detector and the presence of water in the water falling detector during a period from the opening operation of the vacuum breaking valve after the pump is stopped and before the third set period elapses. When detected, an alarm is output to notify the abnormality of the full water detector, and/or when the full water detector detects no water and the water fall detector detects no water, the water fall detector output an alarm to notify the abnormality of
The control device according to any one of claims 1 to 10, wherein the third set period is the time from after the pump is stopped and after the vacuum breaker valve is opened until the water drop detector detects no water.
前記発報手段は、ポンプ停止後、真空破壊弁開動作後から第3設定期間が経過する前までの間において、前記満水検知器が水なしを検知し且つ前記落水検知器が水ありを検知した場合、検知器の異常を通知するための警報を出力しない
請求項11に記載の制御装置。
The notification means detects the absence of water by the full water detector and detects the presence of water by the water fall detector during a period from after the pump is stopped and after the vacuum breaker valve is opened to before the third set period elapses. 12. The control device according to claim 11, wherein an alarm for notifying an abnormality of the detector is not output when the alarm is detected.
他のポンプ設備の制御装置と情報交換可能に接続されており、
前記自ポンプ設備と他のポンプ設備との間でポンプの状態が同じ且つポンプ内の水の状態が同じ状態において、自ポンプ設備の検知器と他ポンプ設備の検知器の検知結果が異なる場合、当該検知器の異常を通知するための警報を出力する
請求項1から12のいずれか一項に記載の制御装置。
It is connected to control devices of other pump equipment so that information can be exchanged.
When the state of the pump is the same between the self-pump facility and the other pump facility and the state of the water in the pump is the same, and the detection results of the detector of the self-pump facility and the detector of the other pump facility are different, 13. The control device according to any one of claims 1 to 12, wherein an alarm is output to notify an abnormality of the detector.
自ポンプ設備と他のポンプ設備との間でポンプの状態が同じ且つポンプ内の水の状態が同じ状態において、自ポンプ設備の検知器と他ポンプ設備の検知器の検知結果が同じ場合、警報を出力しない
請求項13に記載の制御装置。
If the state of the pump is the same between the self-pump facility and the other pump facility and the state of the water in the pump is the same, and the detection results of the detector of the self-pump facility and the other pump facility are the same, an alarm will be issued. 14. The control device according to claim 13, which does not output the .
ポンプと、
前記ポンプに設けられた満水検知器と、
前記ポンプにおいて前記満水検知器よりも低い高さに設けられた落水検知器と、
請求項1から14のいずれか一項に記載の制御装置と、
を備えるポンプ設備。
a pump;
a full water detector provided in the pump;
a falling water detector provided at a height lower than the full water detector in the pump;
a control device according to any one of claims 1 to 14;
pumping equipment.
JP2021117021A 2021-07-15 2021-07-15 Controller and pump facility Pending JP2023013090A (en)

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Country Link
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