JP2022548715A - Low Cr ferritic stainless steel with improved tube expandability and method for producing the same - Google Patents

Low Cr ferritic stainless steel with improved tube expandability and method for producing the same Download PDF

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JP2022548715A
JP2022548715A JP2022517506A JP2022517506A JP2022548715A JP 2022548715 A JP2022548715 A JP 2022548715A JP 2022517506 A JP2022517506 A JP 2022517506A JP 2022517506 A JP2022517506 A JP 2022517506A JP 2022548715 A JP2022548715 A JP 2022548715A
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ユ,ハンジン
ジョン,イルチャン
キム,ヘフン
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Abstract

【課題】拡管加工性が向上した低Crフェライト系ステンレス鋼及びその製造方法を提供する。【解決手段】重量%で、C:0.01%以下(0は除く)、N:0.01%以下(0は除く)、Si:1.0~2.0%、Mn:0.5%以下(0は除く)、Cr:9.0~15.0%、Ti:0.1~0.5%、Sn:0.05~0.2%、Cu:1.0%以下(0は除く)、P:0.035%以下(0は除く)、S:0.01%以下(0は除く)、残りのFe及び不可避な不純物からなり、表面から100μm以下の深さに該当する領域の平均結晶粒のサイズ(Gs)及び中心部領域の平均結晶粒のサイズ(Gc)の比(Gs/Gc)が1.5以下であり、下記式(1)を満たすことを特徴とする。式(1):Cr+3Si+10Sn+2Cu≧17(ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する)【選択図】図1A low Cr ferritic stainless steel with improved pipe expandability and a method for producing the same are provided. In weight percent, C: 0.01% or less (excluding 0), N: 0.01% or less (excluding 0), Si: 1.0 to 2.0%, Mn: 0.5 % or less (excluding 0), Cr: 9.0 to 15.0%, Ti: 0.1 to 0.5%, Sn: 0.05 to 0.2%, Cu: 1.0% or less (0 ), P: 0.035% or less (excluding 0), S: 0.01% or less (excluding 0), remaining Fe and inevitable impurities, corresponding to a depth of 100 μm or less from the surface The ratio (Gs/Gc) of the average crystal grain size (Gs) of the region to the average crystal grain size (Gc) of the central region is 1.5 or less, and the following formula (1) is satisfied. . Formula (1): Cr+3Si+10Sn+2Cu≧17 (wherein Cr, Si, Sn, and Cu mean the content (% by weight) of each element) [selection] FIG.

Description

本発明は、拡管加工性が向上した低Crフェライト系ステンレス鋼及びその製造方法に係り、より詳しくは、特に拡管加工性が向上した自動車排気系用の低Crフェライト系ステンレス鋼及びその製造方法に関する。 TECHNICAL FIELD The present invention relates to a low Cr ferritic stainless steel with improved tube expandability and a method for producing the same, and more particularly to a low Cr ferritic stainless steel for automobile exhaust systems with improved tube expandability and a method for producing the same. .

一般的にステンレス鋼は、化学成分や金属組織によって分類される。金属組織による場合、ステンレス鋼は、オーステナイト(Austenite)系、フェライト(Ferrite)系、マルテンサイト(Martensite)系、及び二重相(Dual Phase)系に分類できる。
フェライト系ステンレス鋼は、高価な合金元素が少量しか添加されないにも拘わらず耐食性に優れており、オーステナイト系ステンレス鋼に比べて価格競争力が高い。特に、STS409L、439、436Lなどのフェライト系ステンレス鋼は、400℃以内の温度範囲で適用されるマフラーケース、パイプ、プレートなど自動車排気系用部材の素材として使用されている。
Stainless steels are generally classified according to their chemical composition and metallographic structure. Stainless steels can be classified into austenite, ferrite, martensite, and dual phase based metallographic structures.
Ferritic stainless steel has excellent corrosion resistance in spite of the addition of only a small amount of expensive alloying elements, and is highly price competitive compared to austenitic stainless steel. In particular, ferritic stainless steels such as STS409L, 439, and 436L are used as materials for automobile exhaust system members such as muffler cases, pipes, and plates, which are applied within a temperature range of 400°C.

例えば、STS409L鋼は、Crを11%程度使用し、炭素(C)及び窒素(N)をチタン(Ti)で安定化して溶接部の脆弱化を防止し、加工性を改善した鋼種で、700℃以下の温度で主に使用され、自動車の排気系から発生する凝縮水の成分に対しても不完全ながら腐食抵抗性を有しているため、最も広く使用されてきた。
STS439鋼は、炭素(C)及び窒素(N)をチタン(Ti)で安定化したもので、クロム(Cr)を17%程度含有している。また、STS436L鋼は、STS439鋼にモリブデン(Mo)を約1%程度添加した鋼で、凝縮水に対する優れた耐腐食特性及び耐発錆腐食特性を有している鋼である。
For example, STS409L steel uses about 11% Cr and stabilizes carbon (C) and nitrogen (N) with titanium (Ti) to prevent weakening of the weld zone and improve workability. It has been most widely used because it is mainly used at temperatures below °C and has imperfect corrosion resistance to components of condensed water generated from automobile exhaust systems.
STS439 steel stabilizes carbon (C) and nitrogen (N) with titanium (Ti) and contains about 17% chromium (Cr). The STS436L steel is a steel obtained by adding about 1% molybdenum (Mo) to the STS439 steel, and has excellent corrosion resistance against condensed water and rust corrosion resistance.

一方、近年、中国、中南米、インドなど多様な国で自動車普及率が急激に増加しているが、これらの国々は、ガソリン成分に硫黄(S)が他の先進国に比べて多量に含まれている。例えば、韓国、日本は、ガソリンの成分中の硫黄(S)成分を10ppm以下に規制しているが、中国のガソリンの規制値は、500ppm以下であるにもかかわらず、実際にはそれ以上の硫黄(S)が含まれているものと推定される。
ガソリン中の硫黄(S)成分は、自動車排気ガスの凝縮水成分中に含まれるSO 2-イオンに濃縮され、pH2以下の硫酸(HSO)に変化し、高い腐食性を示す。
このように、ガソリン成分中の硫黄(S)成分が多量含有されている地域では、自動車マフラー素材として使用されるSTS409L鋼が、次第にSTS439鋼、436L鋼などクロム(Cr)成分を17%以上含有した高クロム系のステンレス素材に代替せざるを得ない状況にある。このため、資源価格の上昇に伴い、モリブデン(Mo)など高価な元素を添加しないか、または微量の添加でもSTS439鋼または436L鋼素材と同等以上の凝縮水耐腐食特性を有するステンレス素材開発が求められている。
On the other hand, in recent years, the penetration rate of automobiles has increased rapidly in various countries such as China, Central and South America, and India. ing. For example, South Korea and Japan regulate the sulfur (S) component in gasoline components to 10 ppm or less, but China's gasoline regulation value is 500 ppm or less, but actually it is higher than that. It is presumed that sulfur (S) is contained.
The sulfur (S) component in gasoline is concentrated into SO 4 2- ions contained in the condensed water component of automobile exhaust gas, and changes to sulfuric acid (H 2 SO 4 ) with a pH of 2 or less, exhibiting high corrosiveness.
Thus, in areas where gasoline contains a large amount of sulfur (S), STS409L steel, which is used as an automobile muffler material, gradually contains 17% or more of chromium (Cr), such as STS439 and 436L steels. However, we are in a situation where we have no choice but to replace with high chromium stainless steel materials. For this reason, with the rise in resource prices, there is a demand for the development of stainless steel materials that do not add expensive elements such as molybdenum (Mo), or that have condensed water corrosion resistance equal to or greater than that of STS439 steel or 436L steel even with the addition of trace amounts. It is

一方、実際の自動車排気系環境では、凝縮水によって発生する内面凝縮水の腐食だけでなく、除雪塩や海水などにより発生する外面腐食が同時に発生し、このような外面腐食環境を考慮したフェライト系ステンレス鋼の開発普及は不備であるのが実情で、既存のSTS439鋼での代替は不可能な状況である。
また、近年、自動車排気系部品のトレンドは、自動車の下部の排気系部品の個数が増加する傾向にあり、これにより、自動車下部の空間効率性を高めるために各部品の形状が非常に複雑になっており、既存に比べて拡管加工性の改善を求めている実情がある。
したがって、内面凝縮水腐食だけでなく、外面腐食を考慮して既存の439鋼または436L鋼素材と同等以上の凝縮水耐腐食特性を有する、拡管加工性が向上したフェライト系ステンレス鋼の開発が求められている。
On the other hand, in the actual automobile exhaust system environment, not only corrosion of the inner surface condensed water caused by condensed water but also external surface corrosion caused by snow removal salt and seawater occur at the same time. The fact is that the development and spread of stainless steel is inadequate, and it is impossible to replace it with the existing STS439 steel.
In recent years, the trend of automobile exhaust system parts is increasing the number of exhaust system parts in the lower part of the automobile. Therefore, there is a demand for improvement in tube expandability compared to existing products.
Therefore, in consideration of not only internal condensed water corrosion but also external corrosion, there is a demand for the development of a ferritic stainless steel with condensed water corrosion resistance equal to or greater than that of the existing 439 steel or 436L steel material, and with improved tube expandability. It is

本発明の目的とするところは、Sn、Si、Cuの含量を最適化し、Cr含量の増加がなくても高Crフェライト系ステンレス鋼に匹敵する外面腐食及び内面凝縮水腐食に対する抵抗性を確保するとともに、拡管加工性が向上したフェライト系ステンレス鋼及びその製造方法を提供することにある。 The aim of the present invention is to optimize the Sn, Si and Cu contents to ensure resistance to external corrosion and internal condensate water corrosion comparable to high Cr ferritic stainless steels without increasing the Cr content. Another object of the present invention is to provide a ferritic stainless steel with improved pipe expandability and a method for producing the same.

本発明の拡管加工性が向上した低Crフェライト系ステンレス鋼は、重量%で、C:0.01%以下(0は除く)、N:0.01%以下(0は除く)、Si:1.0~2.0、Mn:0.5%以下(0は除く)、Cr:9.0~15.0%、Ti:0.1~0.5%、Sn:0.05~0.2%、Cu:1.0%以下(0は除く)、P:0.035%以下(0は除く)、S:0.01%以下(0は除く)、残りのFe及び不可避な不純物からなり、表面から100μm以下の深さに該当する領域の平均結晶粒のサイズ(Gs)及び中心部領域の平均結晶粒のサイズ(Gc)の比(Gs/Gc)が1.5以下であり、下記式(1)を満たすことを特徴とする。
式(1):Cr+3Si+10Sn+2Cu≧17
ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する。
The low Cr ferritic stainless steel with improved pipe expandability of the present invention has C: 0.01% or less (excluding 0), N: 0.01% or less (excluding 0), and Si: 1% by weight. 0-2.0, Mn: 0.5% or less (excluding 0), Cr: 9.0-15.0%, Ti: 0.1-0.5%, Sn: 0.05-0. 2%, Cu: 1.0% or less (excluding 0), P: 0.035% or less (excluding 0), S: 0.01% or less (excluding 0), remaining Fe and inevitable impurities and the ratio (Gs/Gc) of the average crystal grain size (Gs) in the region corresponding to the depth of 100 μm or less from the surface and the average crystal grain size (Gc) in the central region is 1.5 or less, It is characterized by satisfying the following formula (1).
Formula (1): Cr+3Si+10Sn+2Cu≧17
Here, Cr, Si, Sn, and Cu mean the content (% by weight) of each element.

また、本発明の拡管加工性が向上した低Crフェライト系ステンレス鋼は、下記式(2)を満たすことができる。
式(2):Cr+2Si+15Sn+5Cu≧17
ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する。
更に、本発明の低Crフェライト系ステンレス鋼は、下記式(3)で定義される拡管率が25%以上であることがよい。
式(3):(Df-D0)/D0*100
ここで、Dfは、成形後の加工部の孔の長さを、D0は、初期加工孔の長さを意味する。
In addition, the low Cr ferritic stainless steel with improved pipe expandability of the present invention can satisfy the following formula (2).
Formula (2): Cr+2Si+15Sn+5Cu≧17
Here, Cr, Si, Sn, and Cu mean the content (% by weight) of each element.
Furthermore, the low Cr ferritic stainless steel of the present invention preferably has a tube expansion ratio defined by the following formula (3) of 25% or more.
Formula (3): (Df-D0)/D0*100
Here, Df means the length of the hole in the machined portion after molding, and D0 means the length of the initial machined hole.

本発明の低Crフェライト系ステンレス鋼は、圧延方向の垂直方向における延伸率が30%以上であることがよい。
また、本発明の低Crフェライト系ステンレス鋼は、表面から100μm以下の深さに該当する領域の平均結晶粒のサイズは、50μm以下であることが好ましい。
The low Cr ferritic stainless steel of the present invention preferably has an elongation of 30% or more in the direction perpendicular to the rolling direction.
In addition, in the low Cr ferritic stainless steel of the present invention, the average grain size in the region corresponding to the depth of 100 μm or less from the surface is preferably 50 μm or less.

本発明の拡管加工性が向上した低Crフェライト系ステンレス鋼の製造方法は、重量%で、C:0.01%以下(0は除く)、N:0.01%以下(0は除く)、Si:1.0~2.0%、Mn:0.5%以下(0は除く)、Cr:9.0~15.0%、Ti:0.1~0.5%、Sn:0.05~0.2%、Cu:1.0%以下(0は除く)、P:0.035%以下(0は除く)、S:0.01%以下(0は除く)、残りのFe及び不可避な不純物からなり、下記式(1)を満たすスラブを熱間圧延する段階、冷間圧延及び冷延焼鈍する段階、及び中性塩電解及び硫酸電解を通じて冷延酸洗いをする段階を含むことを特徴とする。
式(1):Cr+3Si+10Sn+2Cu≧17
ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する。
The method for producing a low-Cr ferritic stainless steel with improved pipe expandability according to the present invention comprises, in weight percent, C: 0.01% or less (excluding 0), N: 0.01% or less (excluding 0), Si: 1.0 to 2.0%, Mn: 0.5% or less (excluding 0), Cr: 9.0 to 15.0%, Ti: 0.1 to 0.5%, Sn: 0.5%. 05 to 0.2%, Cu: 1.0% or less (excluding 0), P: 0.035% or less (excluding 0), S: 0.01% or less (excluding 0), the remaining Fe and The steps of hot-rolling, cold-rolling and cold-rolling annealing of a slab containing unavoidable impurities and satisfying the following formula (1), and cold-rolling pickling through neutral salt electrolysis and sulfuric acid electrolysis are included. characterized by
Formula (1): Cr+3Si+10Sn+2Cu≧17
Here, Cr, Si, Sn, and Cu mean the content (% by weight) of each element.

本発明の低Crフェライト系ステンレス鋼の製造方法で、スラブは、下記式(2)を満たすことができる。
式(2):Cr+2Si+15Sn+5Cu≧17
ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する。
また、本発明の低Crフェライト系ステンレス鋼の製造方法で、前記スラブを1,020~1,180℃の温度で熱間圧延することがよい。
更に、本発明の低Crフェライト系ステンレス鋼の製造方法で、900~1,100℃の温度範囲で冷延焼鈍することが好ましい。
In the method for producing low Cr ferritic stainless steel of the present invention, the slab can satisfy the following formula (2).
Formula (2): Cr+2Si+15Sn+5Cu≧17
Here, Cr, Si, Sn, and Cu mean the content (% by weight) of each element.
Also, in the method for producing low Cr ferritic stainless steel of the present invention, the slab is preferably hot rolled at a temperature of 1,020 to 1,180.degree.
Furthermore, it is preferable to carry out cold rolling annealing in the temperature range of 900 to 1,100° C. in the method for producing the low Cr ferritic stainless steel of the present invention.

本発明の実施例によれば、本発明は、拡管加工性を向上させるとともに、STS439水準の外面腐食及び内面凝縮水腐食に対する抵抗性を確保できる低Crフェライト系ステンレス鋼及びその製造方法を提供することができる。 According to an embodiment of the present invention, the present invention provides a low-Cr ferritic stainless steel that can improve the workability of pipe expansion and ensure the resistance to external corrosion and internal condensed water corrosion of the STS439 level, and a method for producing the same. be able to.

自動車排気系環境において、鋼種別の除雪塩などにより発生する外面腐食試験の結果を示すグラフである。4 is a graph showing the results of an external surface corrosion test caused by snow removal salt for each steel type in an automobile exhaust system environment. 自動車排気系環境において、Cr+3Si+10Sn+2Cuで定義される外面腐食指数による耐食性評価の結果を示すグラフである。2 is a graph showing the results of corrosion resistance evaluation by an external surface corrosion index defined by Cr+3Si+10Sn+2Cu in an automobile exhaust system environment. 自動車排気系凝縮水環境において、Cr+2Si+15Sn+5Cuで定義される内面腐食指数による耐食性評価の結果を示すグラフである。2 is a graph showing the results of corrosion resistance evaluation by an internal corrosion index defined by Cr+2Si+15Sn+5Cu in an automobile exhaust system condensed water environment. 実施例2の冷延焼鈍後、Scale構造を示す図である。FIG. 10 is a diagram showing a scale structure after cold rolling annealing in Example 2; 比較例12の冷延焼鈍後、Scale構造を示す図である。FIG. 12 is a diagram showing a scale structure after cold rolling annealing in Comparative Example 12; 実施例2を中性塩電解、硫酸電解を通じて冷延酸洗いをした後の冷延鋼板の表面状態及び耐食性評価後の表面状態を示す写真であり、(a)は、混酸浸漬工程を省略した中性塩電解-硫酸電解条件の冷延酸洗を導入した場合、(b)は、発錆の発生が少なく、発錆の発生時点も遅くなることを示す図である。2 is a photograph showing the surface state of the cold-rolled steel sheet after cold-rolling pickling in Example 2 through neutral salt electrolysis and sulfuric acid electrolysis, and the surface state after corrosion resistance evaluation, and (a) omits the mixed acid immersion step. When cold-rolling pickling under the conditions of neutral salt electrolysis and sulfuric acid electrolysis is introduced, (b) is a diagram showing that rust generation is less and the timing of rust generation is delayed. 実施例2を中性塩電解、硫酸電解、混酸(硝酸+フッ酸)浸漬を通じて冷延酸洗いをした後の表面状態及び耐食性評価後の表面状態を示す写真であって、(a)は、フッ酸を使用した場合、(b)は、表面に形成されているピット(pit)の影響により発錆が多数発生した状態の図である。2 is a photograph showing the surface state after cold-rolling pickling of Example 2 through neutral salt electrolysis, sulfuric acid electrolysis, and mixed acid (nitric acid + hydrofluoric acid) immersion, and the surface state after corrosion resistance evaluation. When hydrofluoric acid is used, (b) is a diagram of a state in which a large number of rusts are generated due to the influence of pits formed on the surface. 実施例2の冷延焼鈍温度変化による微細組織を観察した写真である。4 is a photograph of observation of microstructures according to changes in cold-rolled annealing temperature in Example 2. FIG. 比較例12の冷延焼鈍温度変化による微細組織を観察した写真である。10 is a photograph of observation of the microstructure according to the change in cold rolling annealing temperature of Comparative Example 12. FIG.

本発明の一実施例による拡管加工性が向上した低Crフェライト系ステンレス鋼は、重量%で、C:0.01%以下(0は除く)、N:0.01%以下(0は除く)、Si:1.0~2.0%、Mn:0.5%以下(0は除く)、Cr:9.0~15.0%、Ti:0.1~0.5%、Sn:0.05~0.2%、Cu:1.0%以下(0は除く)、P:0.035%以下(0は除く)、S:0.01%以下(0は除く)、残りのFe及び不可避な不純物からなり、表面から100μm以下の深さに該当する領域の平均結晶粒のサイズ(Gs)及び中心部領域の平均結晶粒のサイズ(Gc)の比(Gs/Gc)が1.5以下であり、下記式(1)を満たす。
式(1):Cr+3Si+10Sn+2Cu≧17
ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する。
The low Cr ferritic stainless steel with improved tube expandability according to one embodiment of the present invention has C: 0.01% or less (excluding 0) and N: 0.01% or less (excluding 0) by weight. , Si: 1.0 to 2.0%, Mn: 0.5% or less (excluding 0), Cr: 9.0 to 15.0%, Ti: 0.1 to 0.5%, Sn: 0 .05 to 0.2%, Cu: 1.0% or less (excluding 0), P: 0.035% or less (excluding 0), S: 0.01% or less (excluding 0), remaining Fe and inevitable impurities, and the ratio (Gs/Gc) of the average crystal grain size (Gs) in the region corresponding to the depth of 100 μm or less from the surface and the average crystal grain size (Gc) in the central region is 1. It is 5 or less and satisfies the following formula (1).
Formula (1): Cr+3Si+10Sn+2Cu≧17
Here, Cr, Si, Sn, and Cu mean the content (% by weight) of each element.

以下、本発明の実施例を添付図面を参照し、詳細に説明する。以下の実施例は、本発明が属する技術分野において通常の知識を有する者に本発明の思想を十分に伝達するために提示するものである。本発明は、ここで提示した実施例のみに限定されず、他の形態で具体化されてもよい。図面では、本発明を明確にするために説明と関係のない部分の図示を省略し、理解を助けるために構成要素のサイズを多少誇張して表現できる。
明細書全体において、ある部分がある構成要素を「含む」としたとき、これは、特に反対の記載がない限り、他の構成要素を除外するのではなく、他の構成要素をさらに含み得ることを意味する。
単数の表現は、文脈上、明らかに定義されない限り、複数の表現を含む。以下では、本発明による実施例を添付の図面を基にして詳細に説明する。
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The following examples are presented to fully convey the spirit of the invention to those of ordinary skill in the art to which the invention pertains. This invention is not limited to the embodiments presented herein, but may be embodied in other forms. In the drawings, parts irrelevant to the description may be omitted to clarify the present invention, and the sizes of components may be exaggerated to facilitate understanding.
Throughout the specification, when a part "includes" a component, this does not exclude other components, but may further include other components, unless specifically stated to the contrary. means
Singular references include plural references unless the context clearly dictates otherwise. Exemplary embodiments according to the invention are described in detail below with reference to the accompanying drawings.

本発明者らは、原価の安い低Crフェライト系ステンレス鋼の除雪塩または海水などにより発生する外面腐食抵抗性及び拡管加工性を向上させるために種々の検討を行った結果、以下の知見を得た。
耐食性の向上のためには一般にCr含量を高めるが、Crも原料費が高価で製造コストを上昇させる原因となるので、好ましい開発方向ではない。
The inventors of the present invention conducted various studies to improve the resistance to external corrosion caused by snow removal salt, seawater, etc. of low-cost, low-Cr ferritic stainless steel and to improve the pipe expandability. As a result, the following findings were obtained. rice field.
In order to improve the corrosion resistance, the Cr content is generally increased, but Cr is also expensive as a raw material and causes an increase in manufacturing cost, which is not a desirable development direction.

本発明では、フェライト系ステンレス鋼の外面腐食及び内面凝縮水腐食抵抗性を向上させるための合金元素としてSi、Sn、Cu候補を選定した。一方、Snは、熱間加工性を低下させる元素として知られている。しかし、本発明者らは、Sn含量を0.2%以下に制御する場合、熱間加工性の低下を効果的に制御できるということを見出した。
また、0.5%以下のCuと、1~2%のSiをSnと複合添加することにより、熱間加工性を確保するとともに、自動車排気系の外面腐食抵抗性が急激に向上することを見出した。
In the present invention, Si, Sn, and Cu are selected as alloying elements for improving the external corrosion and internal condensed water corrosion resistance of ferritic stainless steel. On the other hand, Sn is known as an element that reduces hot workability. However, the present inventors found that the reduction in hot workability can be effectively controlled when the Sn content is controlled to 0.2% or less.
In addition, by adding 0.5% or less of Cu and 1 to 2% of Si in combination with Sn, hot workability is ensured, and the external corrosion resistance of automobile exhaust systems is rapidly improved. Found it.

一方、Cuは、外面腐食及び内面凝縮水腐食抵抗性を向上させる元素であるが、その含量が増加するほどフェライト系ステンレス鋼の表層の結晶粒サイズが急激に増加し、パイプ造管後の拡管加工時に加工性を確保できないという問題がある。
そこで、本発明者は、Cu含量が0.5%以下の状態で、Si含量を1.0%以上で確保すれば表層結晶粒の成長が抑制されることを見出し、外面腐食抵抗性及び拡管加工性を考慮して合金成分の最適化を行った。
On the other hand, Cu is an element that improves external corrosion resistance and internal condensed water corrosion resistance. There is a problem that workability cannot be ensured during processing.
Therefore, the inventors of the present invention found that the growth of surface layer crystal grains can be suppressed if the Si content is secured at 1.0% or more while the Cu content is 0.5% or less. The alloy composition was optimized in consideration of workability.

図1は、自動車排気系環境において、鋼種別の除雪塩などにより発生する外面腐食試験の結果を示すグラフである。
図1に示したとおり、他の合金元素を添加しない状態でCrを11%含有する場合、平均腐食深さが約0.6mmであり、Crを11%含有した状態でSn、Cu及びSiを単独で添加した場合には、腐食深さが0.4~0.5mmであるので、11Cr STS鋼より若干減少したことが確認できる。
一方、Crを11%含有した状態で合金元素Sn、Cu、Siを同時に複合添加した場合には、腐食深さが0.1mm水準で急激に減少し、18Cr STS鋼水準の耐食性を確保できることを確認した。
FIG. 1 is a graph showing the results of an external surface corrosion test caused by snow removal salt or the like for each steel type in an automobile exhaust system environment.
As shown in FIG. 1, when Cr is contained by 11% without adding other alloying elements, the average corrosion depth is about 0.6 mm. When added alone, the corrosion depth is 0.4 to 0.5 mm, so it can be confirmed that it is slightly less than the 11Cr STS steel.
On the other hand, when the alloying elements Sn, Cu, and Si are simultaneously added in a state containing 11% Cr, the corrosion depth sharply decreases at the level of 0.1 mm, and corrosion resistance at the level of 18Cr STS steel can be secured. confirmed.

本発明の一側面による拡管加工性が向上した低Crフェライト系ステンレス鋼は、重量%で、C:0.01%以下(0は除く)、N:0.01%以下(0は除く)、Si:1.0~2.0%、Mn:0.5%以下(0は除く)、Cr:9.0~15.0%、Ti:0.1~0.5%、Sn:0.05~0.2%、Cu:1.0%以下(0は除く)、P:0.035%以下(0は除く)、S:0.01%以下(0は除く)、残りのFe及び不可避な不純物からなる。
以下、本発明の実施例における含金成分含量の数値限定理由について説明する。以下では、特に言及のない限り、単位は、重量%である。
The low Cr ferritic stainless steel with improved pipe expandability according to one aspect of the present invention has, in weight %, C: 0.01% or less (excluding 0), N: 0.01% or less (excluding 0), Si: 1.0 to 2.0%, Mn: 0.5% or less (excluding 0), Cr: 9.0 to 15.0%, Ti: 0.1 to 0.5%, Sn: 0.5%. 05 to 0.2%, Cu: 1.0% or less (excluding 0), P: 0.035% or less (excluding 0), S: 0.01% or less (excluding 0), the remaining Fe and Consists of unavoidable impurities.
The reasons for limiting the numerical values of the content of the metal-containing component in the examples of the present invention will be described below. Below, the unit is % by weight unless otherwise specified.

CとNの含量は、0.01%以下(0は除く)である。
炭素(C)及び窒素(N)は、Ti(C、N)炭窒化物を形成する侵入型元素である。
C、N含量が高くなると、Ti(C、N)炭窒化物を形成できない固溶C、Nは、素材の延伸率及び低温衝撃特性を低下させ、溶接後600℃以下で長時間使用された場合、Crと結合し、Cr23などのCr炭化物を生成して粒界腐食が発生するため、C及びNの上限を0.01%に限定する。
また、C+N含量が高くなると、Ti含量の増加により製鋼性の介在物が増加することになり、これによりスキャブ(scab)などの表面欠陥が発生する。更に、連鋳時にノズル詰まり現象が発生し、延伸率及び衝撃特性が低下するという問題があり、C+Nの総含量は、0.02%以内に限定することがよい。
The content of C and N is 0.01% or less (excluding 0).
Carbon (C) and nitrogen (N) are interstitial elements that form Ti(C,N) carbonitrides.
When the content of C and N is high, dissolved C and N, which cannot form Ti(C,N) carbonitrides, deteriorate the elongation and low-temperature impact properties of the material, and are used for a long time at 600°C or less after welding. In this case, the upper limits of C and N are limited to 0.01% because they combine with Cr to form Cr carbides such as Cr 23 C 6 to cause intergranular corrosion.
In addition, when the C+N content is high, steelmaking inclusions are increased due to the increase in Ti content, which causes surface defects such as scabs. Furthermore, there is a problem that the nozzle clogging phenomenon occurs during continuous casting, and the elongation and impact properties are deteriorated.

Siの含量は、1.0~2.0%である。
シリコーン(Si)は、製鋼工程中において脱酸剤の役割を果たし、フェライト相を安定化する元素である。Siの含量が増加すると結晶粒界の周辺に濃化現象が発生し、濃化したSiによって結晶粒の成長が抑制される効果がある。本発明では、凝縮水雰囲気で耐食性の増大、表層結晶粒の成長を抑制するため、Siを1.0%以上添加する。ただし、その含量が過剰な場合、延性及び成形性が低下するという問題があり、本発明では、その上限を2.0%に限定する。
The content of Si is 1.0-2.0%.
Silicon (Si) is an element that acts as a deoxidizing agent during the steelmaking process and stabilizes the ferrite phase. As the Si content increases, a concentration phenomenon occurs around grain boundaries, and the concentrated Si has the effect of suppressing the growth of grains. In the present invention, 1.0% or more of Si is added in order to increase corrosion resistance and suppress the growth of surface layer crystal grains in a condensed water atmosphere. However, if the content is excessive, there is a problem that the ductility and formability are lowered, so in the present invention, the upper limit is limited to 2.0%.

Mnの含量は、0.5%以下(0は除く)である。
マンガン(Mn)は、オーステナイトを安定化する元素であり、Mn含量が増加するとMnSなどの析出物を形成して耐孔食性を低下させることになるが、過度に低減する場合には、精製コストが増加するので、その上限を0.5%に限定する。
The content of Mn is 0.5% or less (excluding 0).
Manganese (Mn) is an element that stabilizes austenite, and when the Mn content increases, it forms precipitates such as MnS and reduces pitting corrosion resistance. increases, the upper limit is limited to 0.5%.

Crの含量は、9.0~15.0%である。
クロム(Cr)は、酸化を抑制する不動態皮膜を形成し、フェライトを安定化する元素である。本発明では、凝縮水雰囲気で耐食性を確保するために9.0%以上添加する。ただし、その含量が過剰な場合、製造コストが上昇し、加工性及び衝撃特性に劣る問題があり、その上限を15.0%に限定する。
The Cr content is 9.0-15.0%.
Chromium (Cr) is an element that forms a passive film that suppresses oxidation and stabilizes ferrite. In the present invention, 9.0% or more of Si is added to ensure corrosion resistance in a condensed water atmosphere. However, if the content is excessive, the production cost increases and the workability and impact properties are deteriorated, so the upper limit is limited to 15.0%.

Tiの含量は、0.1~0.5%である。
チタン(Ti)は、Ti(C、N)炭窒化物を形成して粒界腐食を防止する元素である。Tiは、炭素(C)と窒素(N)などの侵入型元素と優先的に結合して析出物Ti(C、N)炭窒化物を形成することにより、鋼中固溶C及び固溶Nの量を低減し、Cr枯渇領域の形成を抑制して鋼の耐食性確保に効果的な元素であり、本発明では、0.1%以上添加することがよい。ただし、その含量が過剰な場合、Ti系介在物を形成してスキャブ(scab)などの表面欠陥が多量に発生し、連鋳時にノズル詰まり現象が発生するという問題があり、その上限を0.5%に限定する。
The content of Ti is 0.1-0.5%.
Titanium (Ti) is an element that forms Ti(C,N) carbonitrides to prevent intergranular corrosion. Ti preferentially combines with interstitial elements such as carbon (C) and nitrogen (N) to form precipitates Ti(C,N) carbonitrides, thereby causing solid solution C and solid solution N in the steel. is an element effective for securing the corrosion resistance of steel by reducing the amount of Cr and suppressing the formation of a Cr-depleted region. However, if the content is excessive, Ti-based inclusions are formed to cause a large amount of surface defects such as scabs, which causes nozzle clogging during continuous casting. Limited to 5%.

Snの含量は、0.05~0.2%である。
錫(Sn)は、本発明で目標とする凝縮水雰囲気における耐食性を確保するための必須元素であり、18Cr STS439鋼と同等水準以上の耐食性を確保するため、0.05%以上添加することがよい。ただし、その含量が過剰な場合、熱間加工性が低下し、製造工程の効率が低下するという問題があり、その上限を0.2%に限定する。
The Sn content is 0.05-0.2%.
Tin (Sn) is an essential element for ensuring corrosion resistance in a condensed water atmosphere, which is the target of the present invention. good. However, if the content is excessive, there is a problem that the hot workability is lowered and the efficiency of the manufacturing process is lowered, so the upper limit is limited to 0.2%.

Cuの含量は1.0%以下(0は除く)である。
銅(Cu)は、本発明で目標とする凝縮水雰囲気における耐食性を確保するための必須元素であり、18Cr STS439鋼と同等水準以上の耐食性を確保するために添加する。ただし、その含量が過剰な場合、素材コストの上昇だけでなく熱間加工性を低下させるという問題点があり、その上限を1.0%に制限する。
The content of Cu is 1.0% or less (excluding 0).
Copper (Cu) is an essential element for ensuring corrosion resistance in a condensed water atmosphere, which is the target of the present invention, and is added to ensure corrosion resistance equal to or higher than that of 18Cr STS439 steel. However, if the content is excessive, there is a problem that not only the material cost increases but also the hot workability deteriorates, so the upper limit is limited to 1.0%.

Pの含量は、0.035%以下(0は除く)である。
リン(P)は、鋼のうち不可避に含有される不純物であり、粒界偏析及びMnS析出物を形成して熱間加工性を低下させる主要原因となる元素であるため、その含量をできるだけ低く制御することが好ましい。本発明では、前記P含量を0.035%以下に管理する。
The content of P is 0.035% or less (excluding 0).
Phosphorus (P) is an unavoidable impurity contained in steel, and is an element that forms grain boundary segregation and MnS precipitates and is the main cause of deterioration of hot workability. Control is preferred. In the present invention, the P content is controlled to 0.035% or less.

Sの含量は、0.01%以下(0は除く)である。
硫黄(S)は、鋼のうち不可避に含有される不純物であり、粒界偏析及びMnS析出物を形成して熱間加工性を低下させる主要原因となる元素であるため、その含量をできるだけ低く制御することが好ましい。本発明では、前記S含量を0.01%以下に管理する。
The content of S is 0.01% or less (excluding 0).
Sulfur (S) is an unavoidable impurity contained in steel, and is an element that forms grain boundary segregation and MnS precipitates and is the main cause of deterioration of hot workability. Control is preferred. In the present invention, the S content is controlled to 0.01% or less.

本発明の残りの成分は、鉄(Fe)である。ただし、通常の製造過程では、原料または周囲環境から意図しない不純物が不可避に混入されることがあるので、これを完全に排除することはできない。これらの不純物は、通常の製造過程の技術者であれば誰でも知ることができるので、そのすべての内容を特に本明細書で言及していない。 The remaining component of the present invention is iron (Fe). However, in normal manufacturing processes, unintended impurities from raw materials or the surrounding environment may inevitably be mixed in, so this cannot be completely eliminated. Since these impurities are known to any person skilled in the art of normal manufacturing processes, their full content is not specifically mentioned herein.

一方、本発明の一実施例による拡管加工性が向上した低Crフェライト系ステンレス鋼は、下記式(1)を満たすことができる。
式(1):Cr+3Si+10Sn+2Cu)≧17
ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する。
本発明では、フェライトステンレス鋼の外面腐食環境を模した溶液における耐食性を評価した結果、式(1)で表される外面腐食指数を導き出した。
On the other hand, the low Cr ferritic stainless steel with improved pipe expandability according to an embodiment of the present invention can satisfy the following formula (1).
Formula (1): Cr+3Si+10Sn+2Cu)≧17
Here, Cr, Si, Sn, and Cu mean the content (% by weight) of each element.
In the present invention, as a result of evaluating the corrosion resistance in a solution simulating the external surface corrosion environment of ferritic stainless steel, the external surface corrosion index represented by the formula (1) was derived.

図2は、自動車排気系環境においてCr+3Si+10Sn+2Cuで定義される外面腐食指数による耐食性評価の結果を示すグラフである。図2において、既存のSTS439鋼の腐食深さは、1mmと測定され、STS439鋼と同等以上の外面腐食抵抗性を確保するため、外面腐食指数を17以上に限定した。
図2に示したとおり、前記外面腐食指数が17未満の場合には、腐食深さが1mmを超え、STS439鋼水準の除雪塩または海水などにより発生する外面腐食に対する抵抗性を確保できない。
FIG. 2 is a graph showing the results of corrosion resistance evaluation by the external surface corrosion index defined by Cr+3Si+10Sn+2Cu in an automobile exhaust system environment. In FIG. 2, the corrosion depth of the existing STS439 steel was measured to be 1 mm, and the external corrosion index was limited to 17 or more in order to ensure external corrosion resistance equal to or greater than that of the STS439 steel.
As shown in FIG. 2, when the external corrosion index is less than 17, the corrosion depth exceeds 1 mm, and resistance to external corrosion caused by snow removal salt or seawater of the STS439 steel level cannot be ensured.

一方、本発明の一実施例による拡管加工性が向上した低Crフェライト系ステンレス鋼は、下記式(2)を満たす。
式(2):Cr+2Si+15Sn+5Cu≧17
ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する。
本発明では、フェライトステンレス鋼の外面腐食環境だけでなく、凝縮水を模した溶液における耐食性を評価した結果、式(2)で表される内面腐食指数を導き出した。
On the other hand, the low Cr ferritic stainless steel with improved pipe expandability according to an embodiment of the present invention satisfies the following formula (2).
Formula (2): Cr+2Si+15Sn+5Cu≧17
Here, Cr, Si, Sn, and Cu mean the content (% by weight) of each element.
In the present invention, as a result of evaluating the corrosion resistance in a solution simulating condensed water as well as the external corrosion environment of ferritic stainless steel, the internal corrosion index represented by the formula (2) was derived.

図3は、自動車排気系凝縮水環境でCr+2Si+15Sn+5Cuで定義される内面腐食指数による耐食性評価の結果を示すグラフである。図3において、既存のSTS439鋼の腐食深さは、2.5mmと測定され、STS439鋼と同等以上の外面腐食抵抗性を確保するため、内面腐食指数を17以上に限定した。
図3に示したとおり、前記内面腐食指数が17未満の場合には、腐食深さが2.5mmを超え、STS439鋼水準の凝縮水環境における耐食性を確保できない。
FIG. 3 is a graph showing the results of corrosion resistance evaluation by the internal corrosion index defined by Cr+2Si+15Sn+5Cu in an automobile exhaust system condensed water environment. In FIG. 3, the corrosion depth of the existing STS439 steel was measured to be 2.5 mm, and the internal corrosion index was limited to 17 or more in order to ensure external corrosion resistance equal to or greater than that of the STS439 steel.
As shown in FIG. 3, when the internal corrosion index is less than 17, the corrosion depth exceeds 2.5 mm, and the corrosion resistance in the condensed water environment of the STS439 steel level cannot be ensured.

上記のとおり、CuとSiをSnと複合添加する場合には、Cu含量が増加するほどフェライト系ステンレス鋼の表層の結晶粒サイズが急激に増加し、パイプ造管後の拡管加工時に加工性を確保できない。本発明では、Cu含量が0.5%以下の状態で、Si含量を1.0~2.0%に制御することで表層結晶粒の成長を抑制することができた。 As described above, when Cu and Si are added in combination with Sn, as the Cu content increases, the crystal grain size in the surface layer of the ferritic stainless steel increases rapidly, and the workability during pipe expansion after pipe making is reduced. cannot be guaranteed. In the present invention, the growth of surface layer crystal grains could be suppressed by controlling the Si content to 1.0 to 2.0% while the Cu content is 0.5% or less.

本発明の一実施例による拡管加工性が向上した低Crフェライト系ステンレス鋼は、表面から100μm以下の深さに該当する領域の平均結晶粒のサイズ(Gs)及び中心部領域の平均結晶粒のサイズ(Gc)の比(Gs/Gc)が1.5以下である。
すなわち、フェライト系ステンレス鋼で内部結晶粒に比べて、表面から100μm以下の領域に分布した表面結晶粒の成長を制御してパイプ造管時に拡管加工性を確保することができる。例えば、前記表面領域の平均結晶粒のサイズ(Gs)は、造管延伸率を考慮して50μm以下であることがよい。
したがって、開示された実施例によるフェライト系ステンレス鋼は、下記式(3)で定義される拡管率が25%以上である。
式(3):(D-D)/D*100
(ここで、Dは、成形後の加工部の穴の長さを、Dは、初期加工穴の長さを意味する。)
The low Cr ferritic stainless steel with improved pipe expandability according to one embodiment of the present invention has an average grain size (Gs) in the region corresponding to a depth of 100 μm or less from the surface and an average grain size (Gs) in the central region. The size (Gc) ratio (Gs/Gc) is 1.5 or less.
That is, in ferritic stainless steel, it is possible to control the growth of surface crystal grains distributed in a region of 100 μm or less from the surface compared to the internal crystal grains, thereby ensuring pipe expandability during pipe making. For example, the average crystal grain size (Gs) of the surface region is preferably 50 μm or less in consideration of the tube-making elongation.
Therefore, the ferritic stainless steel according to the disclosed examples has an expansion ratio of 25% or more defined by the following formula (3).
Formula (3): (D f −D 0 )/D 0 *100
(Here, Df means the length of the machined hole after molding, and D0 means the length of the initial machined hole.)

拡管率は、鋼板に多様な加工方法を通じて加工した穴がクラック(crack)やネッキング(necking)などの不良なしにどれだけ拡張可能なのかに対する材料特性で、(成形後加工部の穴の長さ)-(初期加工穴の長さ)*100/(初期加工穴の長さ)で定義される。
次に、本発明の他の一側面による拡管加工性が向上した低Crフェライト系ステンレス鋼の製造方法について説明する。
例えば、上述した合金成分組成を含むスラブを熱間圧延し、熱間圧延された熱延鋼板を焼鈍熱処理し、冷間圧延及び冷延焼鈍して冷延焼鈍鋼板として製造してもよい。
The expansion rate is a material property that indicates how much a hole machined in a steel plate through various processing methods can be expanded without defects such as cracks and necking. )-(length of initial machined hole)*100/(length of initial machined hole).
Next, a method for producing a low Cr ferritic stainless steel with improved pipe expandability according to another aspect of the present invention will be described.
For example, a cold-rolled annealed steel sheet may be produced by hot-rolling a slab containing the above-described alloy composition, subjecting the hot-rolled hot-rolled steel sheet to annealing heat treatment, cold-rolling and cold-rolling annealing.

熱間圧延条件の場合、スラブ加熱温度が高いほど熱延操業中に再結晶形成に有利であるが、加熱温度が高すぎると、表面欠陥が多量発生するため、熱間圧延温度の上限を1,180℃に限定することがよい。
熱間圧延時の仕上げ圧延温度は低いほど熱間圧延中に変形蓄積エネルギーが高くなり焼鈍時の再結晶に役立つため、延伸率の向上に有利である。一方、仕上げ圧延温度が低すぎると圧延ロールに素材がくっつくスティッキング(sticking)欠陥が発生しやすいため、熱間圧延温度の下限を1,020℃に限定することがよい。
In the case of hot rolling conditions, the higher the slab heating temperature is, the more advantageous it is for recrystallization during the hot rolling operation. , 180°C.
The lower the finish rolling temperature during hot rolling, the higher the accumulated deformation energy during hot rolling, which is useful for recrystallization during annealing, which is advantageous for improving the elongation. On the other hand, if the finish rolling temperature is too low, sticking defects, that is, sticking of the material to the rolling rolls, are likely to occur.

一方、素材の冷間圧下率が低すぎると、表面欠陥除去及び表面特性確保が困難であり、冷間圧下率が高すぎると、r-bar値が上昇して成形性が改善されるため、冷間圧下率を70~80%に限定することがよい。
次に、通常の900~1,100℃の温度範囲で冷延焼鈍する段階を経た後、冷延焼鈍鋼板を中性塩電解及び硫酸電解を通じて冷延酸洗することがよい。
On the other hand, if the cold rolling reduction of the material is too low, it is difficult to remove surface defects and ensure surface properties. It is preferable to limit the cold rolling reduction to 70 to 80%.
Next, the cold-rolled annealed steel sheet may be cold-rolled and pickled through neutral salt electrolysis and sulfuric acid electrolysis after undergoing a step of cold-rolling annealing in a normal temperature range of 900 to 1,100°C.

本発明のオーステナイト系ステンレス鋼は、Sn、Cu、Siを同時に複合添加し、冷延焼鈍鋼板の表面にスケールが環状に形成されず、薄い層で均一に形成される。
すなわち、Snを一定量含むことにより冷延焼鈍後のSiOスケール層の形成が抑制されることがある。したがって、従来では、SiOスケール層が環状に厚く形成されることにより、このようなスケールを除去するために冷延酸洗工程においてフッ酸と硝酸が添加された混酸浸漬工程を行っていたが、このようなフッ酸及び硝酸を添加せず、中性塩電解及び硫酸電解のみを行っても十分な冷延酸洗の効果が得られ、工程コストを節減できる。
In the austenitic stainless steel of the present invention, Sn, Cu, and Si are added in combination at the same time, and scales are not annularly formed on the surface of the cold-rolled and annealed steel sheet, but are uniformly formed in a thin layer.
That is, the formation of a SiO 2 scale layer after cold rolling annealing may be suppressed by including a certain amount of Sn. Therefore, conventionally, since the SiO 2 scale layer is thickly formed in an annular shape, a mixed acid dipping step to which hydrofluoric acid and nitric acid are added has been performed in the cold rolling pickling step in order to remove such scales. Even if only neutral salt electrolysis and sulfuric acid electrolysis are performed without adding such hydrofluoric acid and nitric acid, a sufficient effect of cold rolling pickling can be obtained, and the process cost can be reduced.

したがって、冷延焼鈍鋼板は、表面から100μm以下の深さに該当する領域の平均結晶粒のサイズ(Gs)及び中心部領域の平均結晶粒のサイズ(Gc)の比(Gs/Gc)が1.5以下であることがよい。
すなわち、表面結晶粒の成長を制御することによりパイプ造管時の拡管加工性を確保することができ、これにより開示された実施例によるフェライト系ステンレス鋼で製造されたパイプの造管時、拡管率を25%以上に確保できる。
Therefore, in the cold-rolled annealed steel sheet, the ratio (Gs/Gc) of the average grain size (Gs) in the region corresponding to the depth of 100 μm or less from the surface and the average grain size (Gc) in the central region is 1 0.5 or less.
That is, by controlling the growth of surface crystal grains, it is possible to ensure the pipe expansion workability during pipe making, so that when pipes made of ferritic stainless steel according to the disclosed embodiments are expanded, A rate of 25% or more can be secured.

以下、実施例を通じて本発明をより詳細に説明する。
下記表1に示す多様な合金成分範囲に対して、インゴット(Ingot)溶解により120mm厚のインゴットを鋳造した後、1,150℃の温度で熱間圧延を行い、3.0mm厚の熱延鋼板を製造した。その後、冷間圧延により1.2mm厚の冷延鋼板を製造した後、1,100℃の温度で冷延焼鈍を1分間行った。
以後、冷延焼鈍鋼板を溶融塩温度400℃で5秒沈積を行った後、60℃の硝酸溶液で約10秒程度沈積し、冷延酸洗して最終冷延酸洗鋼板を製造した。このとき、硝酸溶液の濃度は、110g/Lに維持した。
Hereinafter, the present invention will be described in more detail through examples.
For the various alloy composition ranges shown in Table 1 below, a 120 mm thick ingot was cast by ingot melting, hot rolled at a temperature of 1,150 ° C., and a 3.0 mm thick hot rolled steel sheet. manufactured. After that, a cold-rolled steel sheet having a thickness of 1.2 mm was manufactured by cold rolling, and then cold-rolled annealing was performed at a temperature of 1,100° C. for 1 minute.
Thereafter, the cold-rolled annealed steel sheet was deposited at a molten salt temperature of 400° C. for 5 seconds, deposited in a nitric acid solution at 60° C. for about 10 seconds, and cold-rolled and pickled to produce a final cold-rolled pickled steel sheet. At this time, the concentration of the nitric acid solution was maintained at 110 g/L.

各実験鋼種に対する合金組成(重量%)と式(1)の値及び式(2)の値を下記表1に示す。

Figure 2022548715000002
Table 1 below shows the alloy composition (% by weight), the value of formula (1), and the value of formula (2) for each experimental steel type.

Figure 2022548715000002

除雪塩や海水などによって発生する外面腐食及び凝縮水によって発生する内面腐食環境を模し、それぞれの腐食深さを測定した。
外面腐食試験は、各実施例及び比較例の試片サイズを150*70mmサイズに切断して表面に存在する油分などを苛性ソーダで除去した後、400℃に維持された熱処理炉で約24時間熱処理を行った。
The depth of corrosion was measured by simulating external corrosion caused by snow removal salt, seawater, etc. and internal corrosion caused by condensed water.
The outer surface corrosion test was performed by cutting test pieces of each example and comparative example into 150*70mm sizes, removing oil from the surface with caustic soda, and then heat-treating them in a heat-treating furnace maintained at 400°C for about 24 hours. did

次いで、複合サイクル腐食試験を行った。具体的には、各試片に30℃で5%NaCl溶液を2時間噴霧した後、相対湿度25%、温度60℃の雰囲気で約4時間乾燥し、相対湿度90%、温度50℃の雰囲気で2時間維持させることを1サイクルとして、100サイクルを繰り返して腐食試験を行った。以後、各試片を60%硝酸溶液に浸漬して酸化スケールを除去し、腐食深さを測定した。腐食深さは、それぞれの試片から肉眼で最も深い10部分を選定して測定した後、その平均値で計算した。
内面腐食試験は、各実施例及び比較例の試片サイズを40*70mmサイズに切断し、400℃に維持された電気炉で約24時間維持する前処理過程を行った。
A combined cycle corrosion test was then performed. Specifically, each test piece was sprayed with a 5% NaCl solution at 30 ° C. for 2 hours, dried in an atmosphere with a relative humidity of 25% and a temperature of 60 ° C. for about 4 hours, and then dried in an atmosphere with a relative humidity of 90% and a temperature of 50 ° C. The corrosion test was conducted by repeating 100 cycles, one cycle being maintained at 2 hours. Thereafter, each test piece was immersed in a 60% nitric acid solution to remove oxide scale, and the depth of corrosion was measured. The depth of corrosion was calculated by averaging 10 deepest points from each test piece.
The internal corrosion test was carried out by cutting test pieces of each example and comparative example into 40*70 mm sizes and pre-treating them in an electric furnace maintained at 400° C. for about 24 hours.

次いで、Cl濃度が50ppm、SO 2-濃度が100ppmであり、pHが8.0に維持された凝縮水模写環境のHCl、HSO溶液を製造した。このとき、pHは、NH溶液を用いて8.0に調節した。以後、各試片に6時間ごとに試験溶液を10mL注入し、100サイクル繰り返す腐食試験を行った。
一方、表面から100μm以下の深さに該当する領域及び厚さの半分に該当する中心部領域の結晶粒サイズをエッチングして光学顕微鏡を用いて測定し、表面領域の平均結晶粒のサイズ及び中心部領域の平均結晶粒のサイズの比(Gs/Gc)及び表面領域の平均結晶粒のサイズを下記表2に示した。
A solution of HCl, H 2 SO 4 in a condensed water mimicking environment was then prepared with a Cl concentration of 50 ppm, an SO 4 2− concentration of 100 ppm, and a pH maintained at 8.0. At this time, pH was adjusted to 8.0 with NH3 solution. Thereafter, 10 mL of the test solution was injected into each test piece every 6 hours, and a corrosion test was performed by repeating 100 cycles.
On the other hand, the grain size of the region corresponding to the depth of 100 μm or less from the surface and the grain size of the central region corresponding to half the thickness were etched and measured using an optical microscope, and the average grain size and center of the surface region were measured. The average grain size ratio (Gs/Gc) in the partial region and the average grain size in the surface region are shown in Table 2 below.


Figure 2022548715000003
Figure 2022548715000003

前記表1及び表2において、比較例1及び比較例2は、それぞれ汎用的に自動車排気系素材として使用されるCr11%の11Cr STS409鋼、Cr18%の18Cr STS439鋼に該当する。 In Tables 1 and 2, Comparative Examples 1 and 2 correspond to 11Cr STS409 steel with 11% Cr and 18Cr STS439 steel with 18% Cr, which are generally used as materials for automobile exhaust systems, respectively.

図2は、自動車排気系環境においてCr+3Si+10Sn+2Cuで定義される外面腐食指数による耐食性評価の結果を示すグラフである。
図2に示したとおり、外面腐食指数が増加することにより、外面腐食深さが線形的に減少することが確認でき、式(1)で表される外面腐食抵抗性指数が17以上である実施例1~7の場合、腐食深さが1.0mm以下でSTS439鋼と同等以上の外面腐食抵抗性を確保できた。
FIG. 2 is a graph showing the results of corrosion resistance evaluation by the external surface corrosion index defined by Cr+3Si+10Sn+2Cu in an automobile exhaust system environment.
As shown in FIG. 2, it can be confirmed that the external corrosion depth decreases linearly as the external corrosion index increases. In the cases of Examples 1 to 7, the corrosion depth was 1.0 mm or less, and external corrosion resistance equal to or higher than that of STS439 steel could be secured.

図3は、自動車排気系凝縮水環境においてCr+2Si+15Sn+5Cuで定義される内面腐食指数による耐食性評価の結果を示すグラフである。
図3に示したとおり、内面腐食指数が増加することにより内面腐食深さが線形的に減少することが確認でき、式(2)で表される内面腐食抵抗指数が17以上である実施例1~7の場合、腐食深さが2.5mm以下でSTS439鋼と同等以上の内面腐食抵抗性を確保できた。
FIG. 3 is a graph showing the results of corrosion resistance evaluation by the internal corrosion index defined by Cr+2Si+15Sn+5Cu in an automobile exhaust system condensed water environment.
As shown in FIG. 3, it can be confirmed that the internal corrosion depth linearly decreases as the internal corrosion index increases. In the case of ~7, the corrosion depth was 2.5 mm or less, and the internal corrosion resistance equal to or higher than that of STS439 steel could be secured.

図4は、実施例2の冷延焼鈍後、スケール構造を示す図である。図5は、比較例12の冷延焼鈍後、スケール構造を示す図である。
図4及び図5に示したとおり、Snを含まない比較例12の場合、冷延焼鈍後、SiO焼鈍スケールが環状に表面に全体的に形成されている。これとは異なり、Snの含量を0.05%以上で、例えば、0.15%で含んでいる実施例2の場合、SiO焼鈍スケールが表に形状が環状に形成されておらず、非常に薄い層で均一に形成されている。したがって、冷延焼鈍酸洗時、フッ酸を添加しなくても十分な冷延酸洗の効果が得られる。
FIG. 4 is a diagram showing the scale structure after cold rolling annealing in Example 2. FIG. FIG. 5 is a diagram showing the scale structure after cold rolling annealing of Comparative Example 12. FIG.
As shown in FIGS. 4 and 5, in the case of Comparative Example 12, which does not contain Sn, after cold-rolling annealing, SiO 2 annealing scales are formed in an annular shape on the entire surface. In contrast, in the case of Example 2, which contains a Sn content of 0.05% or more, for example, 0.15%, the SiO 2 annealing scale is not ring-shaped on the surface, and is very formed uniformly in a thin layer. Therefore, a sufficient cold-rolling pickling effect can be obtained without adding hydrofluoric acid during cold-rolling annealing and pickling.

図6は、実施例2を中性塩電解、硫酸電解を通じて冷延酸洗いをした後の冷延鋼板の表面状態及び耐食性評価後の表面状態を示す写真であり、(a)は、混酸浸漬工程を省略した中性塩電解-硫酸電解条件の冷延酸洗を導入した場合、(b)は、発錆の発生が少なく、発錆の発生時点も遅くなることを示す図である。図7は、実施例2を中性塩電解、硫酸電解、混酸(硝酸+フッ酸)浸漬を通じて冷延酸洗いをした後の表面状態及び耐食性評価後の表面状態を示す写真であり、(a)は、フッ酸を使用した場合、(b)は、表面に形成されているピット(pit)の影響により発錆が多数発生した状態の図である。
耐食性評価は、複合サイクル腐食試験機を用いて耐食性を評価した。複合サイクル腐食試験条件は、塩水噴霧(5%NaCl溶液を30℃で2時間噴霧)、乾燥(相対湿度25%、温度60℃で4時間乾燥)、湿潤(相対湿度90%、温度50℃で2時間湿潤状態に維持)状態を繰り返すことを1サイクルとし、本条件では、5サイクル繰り返した後の試片表面の写真を観察することで耐食性を評価した。
FIG. 6 is a photograph showing the surface state of the cold-rolled steel sheet after cold-rolling pickling in Example 2 through neutral salt electrolysis and sulfuric acid electrolysis, and the surface state after corrosion resistance evaluation. When cold-rolling pickling under the neutral salt electrolysis-sulfuric acid electrolysis condition, omitting the process, is introduced, (b) is a diagram showing that rust generation is less and the time of rust generation is delayed. FIG. 7 is a photograph showing the surface state after cold-rolling pickling of Example 2 through neutral salt electrolysis, sulfuric acid electrolysis, and mixed acid (nitric acid + hydrofluoric acid) immersion, and the surface state after corrosion resistance evaluation. ) shows a state in which hydrofluoric acid is used, and (b) shows a state in which many rusts occur due to the influence of pits formed on the surface.
Corrosion resistance was evaluated using a combined cycle corrosion tester. The combined cyclic corrosion test conditions were salt spray (5% NaCl solution sprayed at 30°C for 2 hours), dry (relative humidity 25%, temperature 60°C for 4 hours), wet (relative humidity 90%, temperature 50°C). 1 cycle was repeated for 2 hours in a wet state, and under these conditions, corrosion resistance was evaluated by observing photographs of the surface of the test piece after repeating 5 cycles.

図7の(a)に示したとおり、硝/フッ酸混酸浸漬条件の冷延酸洗を導入した場合、フッ酸を使用することにより、表面に母材が溶解しているピット(pit)が多数発生することが確認できる。また、図7の(b)に示したとおり、表面に形成されているピット(pit)の影響により発錆が多数発生することが確認できる。
一方、図6の(a)に示したとおり、混酸浸漬工程を省略した中性塩電解-硫酸電解条件の冷延酸洗を導入した場合、ピット(pit)が観察されず、均一なステンレス鋼表面が得られた。また、図6の(b)に示したとおり、発錆の発生が少なく、発錆の発生時点も遅くなることが確認できる。
すなわち、本発明の一実施例によるフェライト系ステンレス冷延焼鈍鋼板は、中性塩電解、硫酸電解を通じて冷延焼鈍スケールを完全に除去することが可能であり、発錆の発生が少ないことに加えて、発錆発生時点も比較例に比べて遅く、酸洗時に混酸工程を行わなくても十分な冷延酸洗効果が得られるだけでなく、表面特性を確保できるため、工程コストを節減することができる。
As shown in FIG. 7(a), when cold-rolling pickling under nitric acid/hydrofluoric acid mixed acid immersion conditions is introduced, the use of hydrofluoric acid creates pits where the base material is dissolved on the surface. It can be confirmed that many occurrences occur. Further, as shown in FIG. 7B, it can be confirmed that many rusts occur due to the influence of pits formed on the surface.
On the other hand, as shown in (a) of FIG. 6, when cold-rolling pickling under the conditions of neutral salt electrolysis and sulfuric acid electrolysis omitting the mixed acid immersion step was introduced, no pits were observed, and uniform stainless steel was obtained. surface was obtained. Moreover, as shown in FIG. 6(b), it can be confirmed that the occurrence of rust is less and the time of occurrence of rust is delayed.
That is, the ferritic stainless steel cold-rolled annealed steel sheet according to one embodiment of the present invention can completely remove the cold-rolled annealing scale through neutral salt electrolysis and sulfuric acid electrolysis, and is less likely to rust. Therefore, the time of rust generation is later than that of the comparative example, and a sufficient cold-rolled pickling effect can be obtained without the mixed acid process during pickling. be able to.

一方、実施例2及び比較例12の冷延焼鈍温度が900~1,030℃に変化することにより、圧延方向TD面における厚み方向に表面領域の平均結晶粒のサイズ及び中心部領域の平均結晶粒のサイズの比(Gs/Gc)、延伸率、25%以上の拡管加工時のクラック発生の有無を下記表3に示す。
延伸率は、圧延方向に垂直な方向の延伸率値をJIS 13Bサイズに加工してJIS 2241基準により測定した。パイプ造管時に25%の拡管率を付与し、クラック発生の有無をチェックした。
On the other hand, by changing the cold rolling annealing temperature of Example 2 and Comparative Example 12 from 900 to 1,030 ° C., the average grain size of the surface region and the average grain size of the central region in the thickness direction in the rolling direction TD plane Table 3 below shows the grain size ratio (Gs/Gc), the elongation ratio, and the presence or absence of cracks during tube expansion of 25% or more.
The elongation was measured in accordance with the JIS 2241 standard by processing the elongation in the direction perpendicular to the rolling direction into JIS 13B size. An expansion rate of 25% was given during pipe making, and the presence or absence of crack generation was checked.


Figure 2022548715000004
Figure 2022548715000004

図8は、実施例2の冷延焼鈍温度変化による微細組織を観察した写真であり、図9は、比較例12の冷延焼鈍温度変化による微細組織を観察した写真である。
図8及び図9に示したとおり、比較例12の場合、930℃以上から表層の結晶粒サイズが急激に増加することが確認できる。一方、実施例2の場合、1,030℃まで表層の結晶粒サイズの急激な変化なしに、表層部と中心部で均一な結晶粒サイズ分布を示している。
FIG. 8 is a photograph of observation of the microstructure according to the cold-rolling annealing temperature change in Example 2, and FIG. 9 is a photograph of observation of the microstructure according to the cold-rolling annealing temperature change of Comparative Example 12.
As shown in FIGS. 8 and 9, in the case of Comparative Example 12, it can be confirmed that the crystal grain size of the surface layer sharply increases from 930° C. or higher. On the other hand, in the case of Example 2, a uniform grain size distribution is exhibited in the surface layer and the center without abrupt changes in the grain size of the surface layer up to 1,030°C.

表3に示したとおり、実施例2の場合、延伸率値が32~33%で、比較例12の場合より相対的に1~2%低く測定された。これは実施例2の場合、Si含量が1%以上と高く、加工硬化現象が発生することによるものと判断される。
通常、延伸率に優れていれば、それによって拡管率が高くなる。
しかし、冷延焼鈍鋼板をパイプに造管し、25%以上の拡管加工を行う際、比較例12の場合には表層と中心部の結晶粒サイズが不均一に分布し、拡管加工時にクラックが発生することが確認できる。
As shown in Table 3, the elongation value of Example 2 was 32-33%, which was lower than that of Comparative Example 12 by 1-2%. In the case of Example 2, the Si content is as high as 1% or more, which is considered to be due to the occurrence of the work hardening phenomenon.
Generally, the better the draw rate, the higher the expansion rate.
However, when the cold-rolled annealed steel sheet is made into a pipe and expanded by 25% or more, in the case of Comparative Example 12, the crystal grain sizes in the surface layer and the central portion are unevenly distributed, and cracks occur during pipe expansion. can be confirmed to occur.

これとは異なり、実施例2の場合には、Siを1.0%以上添加し、表面領域の平均結晶粒のサイズ及び中心部領域の平均結晶粒のサイズの比を1.5以下に制御することにより、クラックの発生を抑制した。
このように、開示された実施例によれば、合金成分、成分関係式を制御することにより凝縮水腐食だけでなく、外面腐食抵抗性を確保するとともに、拡管加工性を向上させたフェライト系ステンレス鋼を製造することができる。
In contrast, in the case of Example 2, 1.0% or more of Si was added, and the ratio of the average crystal grain size of the surface region and the average crystal grain size of the central region was controlled to 1.5 or less. By doing so, the occurrence of cracks was suppressed.
As described above, according to the disclosed embodiment, by controlling the alloy components and the component relational expressions, not only the condensed water corrosion but also the outer surface corrosion resistance is ensured, and the ferritic stainless steel with improved pipe expandability. Steel can be manufactured.

以上、本発明の例示的な実施例を説明したが、本発明はこれに限定されず、当該技術分野において通常の知識を有する者であれば、以下に記載する特許請求の範囲の概念と範囲から逸脱しない範囲内で様々な変更及び変形が可能であろうことが理解できる。 While illustrative embodiments of the invention have been described above, the invention is not so limited and those of ordinary skill in the art will appreciate the concept and scope of the claims set forth below. It is understood that various modifications and variations may be made without departing from the scope of the invention.

本発明によるフェライト系ステンレス鋼は、拡管加工性を向上させるとともに、STS439水準の外面腐食及び内面凝縮水腐食に対する抵抗性を確保できるので、自動車排気系用素材に適用が可能である。

INDUSTRIAL APPLICABILITY The ferritic stainless steel according to the present invention can be applied to automobile exhaust system materials because it can improve tube expandability and ensure resistance to external surface corrosion and internal surface condensed water corrosion at the STS439 level.

Claims (9)

重量%で、C:0.01%以下(0は除く)、N:0.01%以下(0は除く)、Si:1.0~2.0%、Mn:0.5%以下(0は除く)、Cr:9.0~15.0%、Ti:0.1~0.5%、Sn:0.05~0.2%、Cu:1.0%以下(0は除く)、P:0.035%以下(0は除く)、S:0.01%以下(0は除く)、残りのFe及び不可避な不純物からなり、
表面から100μm以下の深さに該当する領域の平均結晶粒のサイズ(Gs)及び中心部領域の平均結晶粒のサイズ(Gc)の比(Gs/Gc)が1.5以下であり、
下記式(1)を満たすことを特徴とする拡管加工性が向上した低Crフェライト系ステンレス鋼。
式(1):Cr+3Si+10Sn+2Cu≧17
(ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する)
% by weight, C: 0.01% or less (excluding 0), N: 0.01% or less (excluding 0), Si: 1.0 to 2.0%, Mn: 0.5% or less (0 excluding), Cr: 9.0 to 15.0%, Ti: 0.1 to 0.5%, Sn: 0.05 to 0.2%, Cu: 1.0% or less (excluding 0), P: 0.035% or less (excluding 0), S: 0.01% or less (excluding 0), the remaining Fe and inevitable impurities,
The ratio (Gs/Gc) of the average crystal grain size (Gs) in the region corresponding to the depth of 100 μm or less from the surface and the average crystal grain size (Gc) in the central region is 1.5 or less,
A low Cr ferritic stainless steel with improved pipe expandability, which satisfies the following formula (1).
Formula (1): Cr+3Si+10Sn+2Cu≧17
(Here, Cr, Si, Sn, Cu mean the content (% by weight) of each element)
下記式(2)を満たすことを特徴とする請求項1に記載の拡管加工性が向上した低Crフェライト系ステンレス鋼。
式(2):Cr+2Si+15Sn+5Cu≧17
(ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する)
2. The low Cr ferritic stainless steel with improved pipe expandability according to claim 1, wherein the following formula (2) is satisfied.
Formula (2): Cr+2Si+15Sn+5Cu≧17
(Here, Cr, Si, Sn, Cu mean the content (% by weight) of each element)
下記式(3)で定義される拡管率が25%以上であることを特徴とする請求項1に記載の拡管加工性が向上した低Crフェライト系ステンレス鋼。
式(3):(Df-D0)/D0*100
(ここで、Dfは、成形後の加工部の穴の長さを、D0は、初期加工穴の長さを意味する。)
2. The low Cr ferritic stainless steel with improved tube expandability according to claim 1, wherein the tube expansion rate defined by the following formula (3) is 25% or more.
Formula (3): (Df-D0)/D0*100
(Here, Df means the length of the machined hole after molding, and D0 means the length of the initial machined hole.)
圧延方向の垂直方向における延伸率が30%以上であることを特徴とする請求項1に記載の拡管加工性が向上した低Crフェライト系ステンレス鋼。 2. The low Cr ferritic stainless steel with improved pipe expandability according to claim 1, wherein the elongation in the direction perpendicular to the rolling direction is 30% or more. 表面から100μm以下の深さに該当する領域の平均結晶粒のサイズは50μm以下であることを特徴とする請求項1に記載の拡管加工性が向上した低Crフェライト系ステンレス鋼。 2. The low Cr ferritic stainless steel with improved pipe expandability according to claim 1, wherein the average grain size of the region corresponding to the depth of 100 μm or less from the surface is 50 μm or less. 重量%で、C:0.01%以下(0は除く)、N:0.01%以下(0は除く)、Si:1.0~2.0%、Mn:0.5%以下(0は除く)、Cr:9.0~15.0%、Ti:0.1~0.5%、Sn:0.05~0.2%、Cu:1.0%以下(0は除く)、P:0.035%以下(0は除く)、S:0.01%以下(0は除く)、残りのFe及び不可避な不純物からなり、下記式(1)を満たすスラブを熱間圧延する段階と、
冷間圧延及び冷延焼鈍する段階と、
中性塩電解及び硫酸電解を通じて冷延酸洗いをする段階と、を含むことを特徴とする拡管加工性が向上した低Crフェライト系ステンレス鋼の製造方法。
式(1):Cr+3Si+10Sn+2Cu≧17
(ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する)
% by weight, C: 0.01% or less (excluding 0), N: 0.01% or less (excluding 0), Si: 1.0 to 2.0%, Mn: 0.5% or less (0 excluding), Cr: 9.0 to 15.0%, Ti: 0.1 to 0.5%, Sn: 0.05 to 0.2%, Cu: 1.0% or less (excluding 0), P: 0.035% or less (excluding 0), S: 0.01% or less (excluding 0), remaining Fe and inevitable impurities, and hot-rolling a slab that satisfies the following formula (1) When,
cold rolling and cold rolling annealing;
and cold rolling pickling through neutral salt electrolysis and sulfuric acid electrolysis.
Formula (1): Cr+3Si+10Sn+2Cu≧17
(Here, Cr, Si, Sn, Cu mean the content (% by weight) of each element)
前記スラブは、下記式(2)を満たすことを特徴とする請求項6に記載の拡管加工性が向上した低Crフェライト系ステンレス鋼の製造方法。
式(2):Cr+2Si+15Sn+5Cu≧17
(ここで、Cr、Si、Sn、Cuは、各元素の含量(重量%)を意味する)
7. The method for producing low Cr ferritic stainless steel with improved pipe expandability according to claim 6, wherein the slab satisfies the following formula (2).
Formula (2): Cr+2Si+15Sn+5Cu≧17
(Here, Cr, Si, Sn, Cu mean the content (% by weight) of each element)
前記スラブを1,020~1,180℃の温度で熱間圧延することを特徴とする請求項6に記載の拡管加工性が向上した低Crフェライト系ステンレス鋼の製造方法。 7. The method for producing low Cr ferritic stainless steel with improved pipe expandability according to claim 6, wherein the slab is hot rolled at a temperature of 1,020 to 1,180.degree. 900~1,100℃の温度範囲で冷延焼鈍することを特徴とする請求項6に記載の拡管加工性が向上した低Crフェライト系ステンレス鋼の製造方法。 7. The method for producing a low Cr ferritic stainless steel with improved tube expandability according to claim 6, wherein the cold rolling annealing is performed in a temperature range of 900 to 1,100°C.
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