JP2022156357A - Led module, illumination apparatus, and illumination structure - Google Patents

Led module, illumination apparatus, and illumination structure Download PDF

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JP2022156357A
JP2022156357A JP2021059994A JP2021059994A JP2022156357A JP 2022156357 A JP2022156357 A JP 2022156357A JP 2021059994 A JP2021059994 A JP 2021059994A JP 2021059994 A JP2021059994 A JP 2021059994A JP 2022156357 A JP2022156357 A JP 2022156357A
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led
leds
white
color
led module
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久稔 森
Hisatoshi Mori
貴之 泉
Takayuki Izumi
淳 松永
Atsushi Matsunaga
和夫 丸山
Kazuo Maruyama
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Koito Electric IndustriesLtd
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Abstract

To provide an LED module in which LEDs are unlikely influenced by heat and color nonuniformity is prevented as far as possible from occurring in illumination light, and an illumination apparatus with the LED module.SOLUTION: An LED module 1 constituting an illumination apparatus is configured by disposing a plurality of LEDs including a plurality of full color LEDs 2 and a plurality of white LEDs 3 in a row on a substrate 4 and configured by disposing a plurality of LED groups in each of which three white LEDs 3 are disposed adjacently to one full color LED 2, in a row. An inter-center distance A between the full color LED 2 and the white LED 3 which are adjacent to each other in the same LED group is set longer than an inter-center distance B between the white LEDs 3 in both ends in the three white LEDs in the same LED group. An inter-center distance between the full color LED2 and the white LED3 which are adjacent in the adjacent LED groups is equal to the distance A.SELECTED DRAWING: Figure 4

Description

本発明は、LEDモジュール、該LEDモジュールを備えた照明装置、及び照明構造に関するものである。 TECHNICAL FIELD The present invention relates to an LED module, a lighting device equipped with the LED module, and a lighting structure.

複数のLEDが基板上に一列に配置されて成るLEDモジュールが公知である。例えば特許文献1には、一対の白色LED間に赤色LED、緑色LED、青色LEDがこの順で配置されたLED群が複数群一列に配置された構成のLEDモジュールが開示されている。このLEDモジュールは、照明光の色むらを少なくするために、同一LED群内における一方の白色LEDとそれに隣接した赤色LEDとの中心間距離(2N)、及び他方の白色LEDとそれに隣接した青色LEDとの中心間距離(2N)が、隣接したLED群における隣接した白色LED同士の中心間距離(2L)よりも短く形成されている。即ち、LED群内で有色LED(赤色LED、青色LED)と白色LEDとを近付けることで色むらを少なくしている。 An LED module is known in which a plurality of LEDs are arranged in a row on a substrate. For example, Patent Literature 1 discloses an LED module having a configuration in which a plurality of groups of LEDs, in which a red LED, a green LED, and a blue LED are arranged in this order between a pair of white LEDs, are arranged in a row. In order to reduce color unevenness of illumination light, this LED module has a center-to-center distance (2N) between one white LED and its adjacent red LED in the same LED group, and the other white LED and its adjacent blue LED. The center-to-center distance (2N) from the LEDs is shorter than the center-to-center distance (2L) between adjacent white LEDs in the adjacent LED group. That is, the color unevenness is reduced by bringing the colored LEDs (red LEDs and blue LEDs) closer to the white LEDs in the LED group.

特許第6558672号公報Japanese Patent No. 6558672

本願発明者らは、複数のフルカラーLEDと複数の白色LEDとを含む複数のLEDが基板上に一列に配置されて成るLEDモジュールを開発した。そして、この開発を進める中で、以下の問題に直面した。即ち、フルカラーLEDはワンチップにRGB3色の素子が内蔵されているため、白色LEDに比べ発熱する。そのため、白色LEDとフルカラーLEDは、互いに熱の影響を受け難い配置にする必要がある。一方、これらLEDの配置は、照明光に色むらが極力生じない配置にする必要があり、両者を両立させることは困難な問題であった。 The inventors of the present application have developed an LED module in which a plurality of LEDs including a plurality of full-color LEDs and a plurality of white LEDs are arranged in a row on a substrate. During this development, we encountered the following problems. That is, since the full-color LED has elements of RGB three colors in one chip, it generates more heat than the white LED. Therefore, the white LEDs and the full-color LEDs need to be arranged so that they are not easily affected by each other's heat. On the other hand, it is necessary to arrange these LEDs so that the illumination light has as little color unevenness as possible, and it is difficult to achieve both.

本発明は、LED同士が熱の影響を受け難く、かつ、照明光に色むらが極力生じないLEDモジュール、該LEDモジュールを備えた照明装置、及び照明構造を提供することを目的としている。 An object of the present invention is to provide an LED module in which LEDs are not easily affected by heat and in which color unevenness in illumination light is minimized, an illumination device including the LED module, and an illumination structure.

本発明のLEDモジュールは、複数のフルカラーLEDと複数の白色LEDとを含む複数のLEDが基板上に一列に配置されて成るLEDモジュールであって、一つのフルカラーLEDの隣に複数の白色LEDが配置されたLED群が複数群一列に配置されており、同一LED群内における互いに隣接したフルカラーLEDと白色LEDとの中心間距離が、同一LED群内における複数のうちの両端の白色LED同士の中心間距離よりも長いことを特徴とする。 The LED module of the present invention is an LED module in which a plurality of LEDs including a plurality of full-color LEDs and a plurality of white LEDs are arranged in a row on a substrate, and a plurality of white LEDs are arranged next to one full-color LED. The arranged LED groups are arranged in a row in a plurality of groups, and the center-to-center distance between the adjacent full-color LEDs and the white LEDs in the same LED group is the distance between the white LEDs at both ends of the plurality in the same LED group. It is characterized by being longer than the center-to-center distance.

本発明の照明装置は、上記LEDモジュールと、該LEDモジュールを収容した筐体と、を備えたことを特徴とする。 A lighting device according to the present invention includes the above-described LED module and a housing that accommodates the LED module.

本発明の照明構造は、上記照明装置と、該照明装置からの光を反射させる反射面と、を備え、前記照明装置が間接照明として用いられることを特徴とする。 A lighting structure according to the present invention includes the lighting device described above and a reflecting surface for reflecting light from the lighting device, and the lighting device is used as indirect lighting.

本発明によれば、LED同士が熱の影響を受け難く、かつ、照明光に色むらが極力生じないLEDモジュール、該LEDモジュールを備えた照明装置、及び照明構造を提供することができる。 Advantageous Effects of Invention According to the present invention, it is possible to provide an LED module in which LEDs are not easily affected by heat and in which color unevenness in illumination light is minimized, an illumination device including the LED module, and an illumination structure.

本発明の一実施形態にかかるLEDモジュールを備えた照明装置を模式的に表した図である。It is a figure showing typically the lighting installation provided with the LED module concerning one Embodiment of this invention. 図1の照明装置の設置例を示す図である。FIG. 2 is a diagram showing an installation example of the lighting device of FIG. 1; 図1の照明装置の他の設置例を示す図である。3 is a diagram showing another installation example of the lighting device of FIG. 1; FIG. 図1のLEDモジュールの模式図である。FIG. 2 is a schematic diagram of the LED module of FIG. 1; 図4の要部を拡大した図である。5 is an enlarged view of the main part of FIG. 4; FIG. 比較例のLEDモジュールの模式図である。It is a schematic diagram of the LED module of a comparative example. 図1の照明装置と比較例の照明装置の輝度値を表すグラフであり、各照明装置を電球色に発光させた際のグラフである。It is a graph showing the luminance value of the illuminating device of FIG. 1 and the illuminating device of a comparative example, and is a graph at the time of making each illuminating device light a light bulb color. 図1の照明装置と比較例の照明装置の輝度値を表すグラフであり、各照明装置を赤色に発光させた際のグラフである。It is a graph showing the luminance value of the illuminating device of FIG. 1 and the illuminating device of a comparative example, and is a graph at the time of making each illuminating device light-emit red. 図1の照明装置と比較例の照明装置の輝度値を表すグラフであり、各照明装置を緑色に発光させた際のグラフである。It is a graph showing the luminance value of the illuminating device of FIG. 1 and the illuminating device of a comparative example, and is a graph at the time of making each illuminating device emit light in green. 図1の照明装置と比較例の照明装置の輝度値を表すグラフであり、各照明装置を青色に発光させた際のグラフである。It is a graph showing the luminance value of the illuminating device of FIG. 1 and the illuminating device of a comparative example, and is a graph at the time of making each illuminating device light-emit blue.

本発明の一実施形態にかかる「LEDモジュール」、「照明装置」、及び「照明構造」を図1~10を参照して説明する。 An “LED module”, “illumination device” and “illumination structure” according to one embodiment of the present invention will be described with reference to FIGS.

図1に示す照明装置10は、LEDモジュール1と、LEDモジュール1を収容した筐体9と、筐体9の開口部9aに取り付けられた透明カバーと、を備えている。 A lighting device 10 shown in FIG. 1 includes an LED module 1 , a housing 9 housing the LED module 1 , and a transparent cover attached to an opening 9 a of the housing 9 .

LEDモジュール1は、模式的に表されているが、複数のフルカラーLEDと複数の白色LEDとを含む複数のLEDが細長い基板上に該基板の長手方向に一列に配置されて成るものである。本例の照明装置10は、長さ30センチ程度のLEDモジュール1が4枚使用されており、各LEDモジュール1が長手方向に並べられている。 The LED module 1, which is schematically shown, is composed of a plurality of LEDs including a plurality of full-color LEDs and a plurality of white LEDs arranged in a row on a long and narrow substrate in the longitudinal direction of the substrate. Four LED modules 1 having a length of about 30 cm are used in the illumination device 10 of this example, and the respective LED modules 1 are arranged in the longitudinal direction.

上記透明カバーは、LEDモジュール1の光を透過させるものであり、光拡散シートが貼り付けられている。このように、透明カバーには、光拡散シート等の拡散層を設けて配光角を大きくすることが好ましい。このようにすることで照明光の色むらをより低減することができる。 The transparent cover allows the light from the LED module 1 to pass therethrough, and is attached with a light diffusion sheet. Thus, it is preferable to provide a diffusion layer such as a light diffusion sheet on the transparent cover to increase the light distribution angle. By doing so, it is possible to further reduce the color unevenness of the illumination light.

本例の照明装置10は、鉄道車両の室内灯として使用されることを予定している。また、照明装置10は、図2に示すように、その長手方向(LEDの並び方向)が車両11の進行方向となるように、かつ、光が天井12にあたるように斜め上向きに設置されて間接照明として使用されることを予定している。 The illumination device 10 of this example is intended to be used as an interior lamp of a railway vehicle. Further, as shown in FIG. 2, the lighting device 10 is installed obliquely upward so that its longitudinal direction (the direction in which the LEDs are arranged) is in the traveling direction of the vehicle 11 and that the light hits the ceiling 12. It is intended to be used as lighting.

即ち、図2に示す照明構造は、間接照明として用いられる照明装置10と、照明装置10からの光を反射させる反射面としての天井12と、で構成されている。また、天井12は、照明光の色むらをより低減できるように光拡散面(鏡面ではなく、凹凸を有し、入射光を拡散反射させる面)とされている。このように照明装置10を間接照明として使用することで、照射面で光が混ざり、より均一な色になる。また、本例では、照明装置10が光拡散シートを備え、かつ、天井12が光拡散面とされているが、本発明の照明構造においては、色むらを低減するために、前記光拡散シートと前記光拡散面の少なくとも一方の構成を備えていることが好ましい。 That is, the lighting structure shown in FIG. 2 is composed of a lighting device 10 used as indirect lighting and a ceiling 12 as a reflecting surface for reflecting the light from the lighting device 10 . In addition, the ceiling 12 is a light diffusion surface (not a mirror surface, but a surface that diffuses and reflects incident light) so as to further reduce color unevenness of the illumination light. By using the illumination device 10 as indirect illumination in this manner, the light is mixed on the illuminated surface, resulting in a more uniform color. In this example, the lighting device 10 is provided with a light diffusion sheet, and the ceiling 12 is a light diffusion surface. and at least one of the light diffusion surface.

なお、図3に示すように、光が座席14や床13に直接あたるように照明装置10を下向きに設置してもよい。即ち、照明装置10は直接照明として使用することも可能である。 Note that, as shown in FIG. 3, the lighting device 10 may be installed facing downward so that the light directly hits the seat 14 and the floor 13 . That is, the illumination device 10 can also be used as direct illumination.

続いて、LEDモジュール1の素子配置について説明する。図4に示すように、LEDモジュール1は、複数のフルカラーLED2と複数の白色LED3とを含む複数のLEDが基板4上に一列に配置されて構成されている。複数のフルカラーLED2は、図5に示すように、ワンチップにRGB3色の素子2r,2g,2bが内蔵されたものである。本例では、RGB3色の素子2r,2g,2bがこの順で複数のLED2,3の並び方向に並んでいる。 Next, the element arrangement of the LED module 1 will be described. As shown in FIG. 4 , the LED module 1 is configured by arranging a plurality of LEDs including a plurality of full-color LEDs 2 and a plurality of white LEDs 3 in a row on a substrate 4 . As shown in FIG. 5, the plurality of full-color LEDs 2 are those in which RGB three-color elements 2r, 2g, and 2b are incorporated in one chip. In this example, elements 2r, 2g, and 2b of three colors of RGB are arranged in this order in the direction in which the plurality of LEDs 2 and 3 are arranged.

複数のLED2,3は、フルカラーLED2、白色LED3、白色LED3、白色LED3、フルカラーLED2、白色LED3、白色LED3、白色LED3・・・の順で規則的に配置されている。即ち、一つのフルカラーLED2の隣に三つの白色LED3が配置されたLED群が複数群一列に配置されている。図4中の一点鎖線は、各LED群の単位を表しており、一点鎖線で囲まれた要素で各LED群が構成されている。本例では、1枚の基板4に10のLED群が配置されている。よって、本例では10個のフルカラーLED2と、30個の白色LED3とでLEDモジュール1が構成されている。 The plurality of LEDs 2 and 3 are regularly arranged in the order of full-color LED 2, white LED 3, white LED 3, white LED 3, full-color LED 2, white LED 3, white LED 3, white LED 3, . That is, a plurality of groups of LEDs each having three white LEDs 3 arranged next to one full-color LED 2 are arranged in a row. A dashed-dotted line in FIG. 4 represents a unit of each LED group, and each LED group is composed of elements enclosed by the dashed-dotted line. In this example, ten LED groups are arranged on one substrate 4 . Therefore, in this example, the LED module 1 is composed of 10 full-color LEDs 2 and 30 white LEDs 3 .

これら複数のLED2,3は、互いに間隔をあけて配置されているが、LED同士が熱の影響を受け難く、かつ、照明光に色むらが極力生じないLEDモジュールを実現するために、LEDの間隔が以下のように設定されている。 The plurality of LEDs 2 and 3 are spaced apart from each other. The intervals are set as follows.

即ち、同一LED群内における互いに隣接したフルカラーLED2と白色LED3との中心間距離Aが、同一LED群内における三つのうちの両端の白色LED3同士の中心間距離Bよりも長く設定されている。同一LED群内における三つの白色LED3は、等間隔に配置されている。また、隣接したLED群における隣接したフルカラーLED2と白色LED3との中心間距離は、前記距離Aと等しい。本例では、A=10.1834mmであり、B=8.9834mmとされている。 That is, the center-to-center distance A between the full-color LED 2 and the white LED 3 adjacent to each other in the same LED group is set longer than the center-to-center distance B between the white LEDs 3 at both ends of the three in the same LED group. The three white LEDs 3 in the same LED group are arranged at regular intervals. In addition, the center-to-center distance between adjacent full-color LEDs 2 and white LEDs 3 in adjacent LED groups is equal to the distance A described above. In this example, A=10.1834 mm and B=8.9834 mm.

発明が解決しようとする課題の項で述べたように、フルカラーLED2はワンチップにRGB3色の素子2r,2g,2bが内蔵されているため、白色LED3に比べ発熱する。よって、本発明では、上述したように、フルカラーLED2とその両側の白色LED3との中心間距離Aを三つ並んだうちの両端の白色LED3同士の中心間距離Bよりも長くして、フルカラーLED2と白色LED3を互いに熱の影響を受け難い配置としている。 As described in the section of the problem to be solved by the invention, the full-color LED 2 generates more heat than the white LED 3 because the three color elements 2r, 2g, and 2b of RGB are built in one chip. Therefore, in the present invention, as described above, the center-to-center distance A between the full-color LED 2 and the white LEDs 3 on both sides thereof is made longer than the center-to-center distance B between the white LEDs 3 on both ends of the three aligned full-color LEDs 2 . , and the white LED 3 are arranged so that they are not easily affected by heat.

本願発明者らは、上記照明装置10を車両モックに設置し、壁面に光をあてて当該壁面における色むら、輝度分布を評価した。また、比較対象として、図6に示すLEDモジュール301を備えた照明装置を本発明の照明装置10と同等の明るさに調光の上、照明装置10の横に並べて(2つの照明装置を長手方向に並べて)設置し、両者を比較した。 The inventors of the present application installed the lighting device 10 on a mock-up of a vehicle, applied light to a wall surface, and evaluated color unevenness and luminance distribution on the wall surface. For comparison, a lighting device equipped with the LED module 301 shown in FIG. direction) and compared the two.

図6に示す比較例のLEDモジュール301は、基板4上に白色LED3とフルカラーLED2が交互に一列に配置されて成るものである(ただし、途中三箇所においては白色LED3が二つ連続して配置されている)。このLEDモジュール301は、26個のフルカラーLED2と、30個の白色LED3とで構成されている。 The LED module 301 of the comparative example shown in FIG. 6 is formed by alternately arranging white LEDs 3 and full-color LEDs 2 in a row on the substrate 4 (however, two white LEDs 3 are arranged in succession at three places on the way). is being used). This LED module 301 is composed of 26 full-color LEDs 2 and 30 white LEDs 3 .

色むら評価に関しては、本発明の照明装置10及び比較例の照明装置を、電球色(白色LED3のみを点灯させる)、赤色、緑色、青色に発光させ、各色にて上記壁面における色むらの有無を目視にて確認した。この結果、本発明の照明装置10は、各色において比較例の照明装置と比べて遜色なく、色むらがないことが確認できた。 Regarding the color unevenness evaluation, the lighting device 10 of the present invention and the lighting device of the comparative example emit light in incandescent color (only the white LED 3 is lit), red, green, and blue. was confirmed visually. As a result, it was confirmed that the lighting device 10 of the present invention was comparable in each color to the lighting device of the comparative example and had no color unevenness.

輝度分布評価に関しては、本発明の照明装置10及び比較例の照明装置を、電球色(白色LED3のみを点灯させる)、赤色、緑色、青色に発光させ、各色にて上記壁面の輝度画像を取得し、ピクセル位置毎の輝度値をグラフ化した。図7は電球色に発光させた際のグラフであり、図8は赤色に発光させた際のグラフであり、図9は緑色に発光させた際のグラフであり、図10は青色に発光させた際のグラフである。各グラフ横軸の「ピクセル位置」は、上記壁面の水平方向の位置であり、本発明の照明装置10と比較例の照明装置の並び方向の位置である。これらグラフから明らかなように、本発明の照明装置10は、各色において比較例の照明装置とほぼ同等の輝度分布が確認でき、輝度むらに問題がないことが確認できた。 Regarding the luminance distribution evaluation, the lighting device 10 of the present invention and the lighting device of the comparative example emit light in incandescent color (only the white LED 3 is lit), red, green, and blue, and the luminance image of the wall surface is obtained in each color. and plotted the luminance value for each pixel position. 7 is a graph when light is emitted in incandescent color, FIG. 8 is a graph when light is emitted in red, FIG. 9 is a graph when light is emitted in green, and FIG. 10 is a graph when light is emitted in blue. It is a graph when The "pixel position" on the horizontal axis of each graph is the position in the horizontal direction of the wall surface, and is the position in the direction in which the lighting device 10 of the present invention and the lighting device of the comparative example are arranged. As is clear from these graphs, it was confirmed that the lighting device 10 of the present invention had a luminance distribution substantially equal to that of the lighting device of the comparative example in each color, and that there was no problem with luminance unevenness.

以上説明したように、本発明によれば、LED2,3同士が熱の影響を受け難く、かつ、照明光に色むらが極力生じないLEDモジュール1、該LEDモジュール1を備えた照明装置10、及び照明構造を提供することができる。 As described above, according to the present invention, an LED module 1 in which the LEDs 2 and 3 are not easily affected by heat and in which color unevenness in illumination light is minimized, a lighting device 10 including the LED module 1, and lighting structures.

上述した実施形態では、LEDモジュールの各LED群が、一つのフルカラーLED2の隣に三つの白色LED3が配置された構成であったが、本発明ではこれに限らず、各LED群が、一つのフルカラーLED2の隣に二つの白色LED3が配置された構成であってもよいし、一つのフルカラーLED2の隣に三つ以上の白色LED3が配置された構成であってもよい。何れの場合でも、同一LED群内における互いに隣接したフルカラーLEDと白色LEDとの中心間距離が、同一LED群内における複数のうちの両端の白色LED同士の中心間距離よりも長く設定されていればよい。 In the above-described embodiment, each LED group of the LED module has a configuration in which three white LEDs 3 are arranged next to one full-color LED 2, but the present invention is not limited to this, and each LED group has one A configuration in which two white LEDs 3 are arranged next to a full-color LED 2 may be used, or a configuration in which three or more white LEDs 3 are arranged next to one full-color LED 2 may be used. In any case, the center-to-center distance between the full-color LED and the white LED adjacent to each other in the same LED group should be set longer than the center-to-center distance between the white LEDs at both ends among the plurality of white LEDs in the same LED group. Just do it.

なお、前述した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々変形して実施することができる。 In addition, the above-described embodiment merely shows a typical form of the present invention, and the present invention is not limited to the embodiment. That is, various modifications can be made without departing from the gist of the present invention.

1 LEDモジュール
2 フルカラーLED
3 白色LED
4 基板
10 照明装置
1 LED module 2 full color LED
3 white LEDs
4 substrate 10 lighting device

Claims (5)

複数のフルカラーLEDと複数の白色LEDとを含む複数のLEDが基板上に一列に配置されて成るLEDモジュールであって、
一つのフルカラーLEDの隣に複数の白色LEDが配置されたLED群が複数群一列に配置されており、
同一LED群内における互いに隣接したフルカラーLEDと白色LEDとの中心間距離が、同一LED群内における複数のうちの両端の白色LED同士の中心間距離よりも長い
ことを特徴とするLEDモジュール。
An LED module in which a plurality of LEDs including a plurality of full-color LEDs and a plurality of white LEDs are arranged in a row on a substrate,
LED groups in which a plurality of white LEDs are arranged next to one full-color LED are arranged in a row in a plurality of groups,
An LED module, wherein a center-to-center distance between a full-color LED and a white LED adjacent to each other in the same LED group is longer than a center-to-center distance between white LEDs at both ends of a plurality of the same LED group.
請求項1に記載のLEDモジュールと、該LEDモジュールを収容した筐体と、を備えた
ことを特徴とする照明装置。
An illumination device comprising: the LED module according to claim 1; and a housing housing the LED module.
前記LEDモジュールの光が透過する光拡散シートを備えている
ことを特徴とする請求項2に記載の照明装置。
3. The lighting device according to claim 2, further comprising a light diffusion sheet through which light from the LED modules is transmitted.
請求項2又は3に記載の照明装置と、該照明装置からの光を反射させる反射面と、を備え、
前記照明装置が間接照明として用いられる
ことを特徴とする照明構造。
A lighting device according to claim 2 or 3, and a reflecting surface that reflects light from the lighting device,
A lighting structure, wherein the lighting device is used as indirect lighting.
前記反射面が光拡散面である
ことを特徴とする請求項4に記載の照明構造。
5. The lighting structure of Claim 4, wherein the reflective surface is a light diffusing surface.
JP2021059994A 2021-03-31 2021-03-31 Led module, illumination apparatus, and illumination structure Pending JP2022156357A (en)

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JP2021059994A JP2022156357A (en) 2021-03-31 2021-03-31 Led module, illumination apparatus, and illumination structure

Publications (1)

Publication Number Publication Date
JP2022156357A true JP2022156357A (en) 2022-10-14

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Country Link
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