JP2022132699A - Curable resin and method for producing the same, curable resin composition and cured product - Google Patents
Curable resin and method for producing the same, curable resin composition and cured product Download PDFInfo
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- JP2022132699A JP2022132699A JP2022116376A JP2022116376A JP2022132699A JP 2022132699 A JP2022132699 A JP 2022132699A JP 2022116376 A JP2022116376 A JP 2022116376A JP 2022116376 A JP2022116376 A JP 2022116376A JP 2022132699 A JP2022132699 A JP 2022132699A
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- Japan
- Prior art keywords
- bis
- group
- biphenyl
- benzene
- curable resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 229920005989 resin Polymers 0.000 title claims abstract description 107
- 239000011347 resin Substances 0.000 title claims abstract description 107
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000011342 resin composition Substances 0.000 title claims description 22
- -1 aralkyl compound Chemical class 0.000 claims abstract description 53
- 238000004132 cross linking Methods 0.000 claims abstract description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 13
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical compound ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 claims abstract description 5
- BHELZAPQIKSEDF-UHFFFAOYSA-N allyl bromide Chemical compound BrCC=C BHELZAPQIKSEDF-UHFFFAOYSA-N 0.000 claims abstract description 5
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 claims abstract description 4
- IWTYTFSSTWXZFU-UHFFFAOYSA-N 3-chloroprop-1-enylbenzene Chemical compound ClCC=CC1=CC=CC=C1 IWTYTFSSTWXZFU-UHFFFAOYSA-N 0.000 claims abstract description 4
- HFBMWMNUJJDEQZ-UHFFFAOYSA-N acryloyl chloride Chemical compound ClC(=O)C=C HFBMWMNUJJDEQZ-UHFFFAOYSA-N 0.000 claims abstract description 4
- VHRYZQNGTZXDNX-UHFFFAOYSA-N methacryloyl chloride Chemical compound CC(=C)C(Cl)=O VHRYZQNGTZXDNX-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000006243 chemical reaction Methods 0.000 claims description 42
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 27
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 claims description 26
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 24
- 125000000217 alkyl group Chemical group 0.000 claims description 19
- 125000004432 carbon atom Chemical group C* 0.000 claims description 19
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 17
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 15
- 125000003118 aryl group Chemical group 0.000 claims description 13
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 13
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 12
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 11
- NKTOLZVEWDHZMU-UHFFFAOYSA-N 2,5-xylenol Chemical compound CC1=CC=C(C)C(O)=C1 NKTOLZVEWDHZMU-UHFFFAOYSA-N 0.000 claims description 10
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical group C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 claims description 10
- AZDCYKCDXXPQIK-UHFFFAOYSA-N ethenoxymethylbenzene Chemical group C=COCC1=CC=CC=C1 AZDCYKCDXXPQIK-UHFFFAOYSA-N 0.000 claims description 9
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 claims description 8
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 8
- BHCGGVIVFXWATI-UHFFFAOYSA-N 1-[4-(1-hydroxyethyl)phenyl]ethanol Chemical compound CC(O)C1=CC=C(C(C)O)C=C1 BHCGGVIVFXWATI-UHFFFAOYSA-N 0.000 claims description 7
- QQOMQLYQAXGHSU-UHFFFAOYSA-N 236TMPh Natural products CC1=CC=C(C)C(O)=C1C QQOMQLYQAXGHSU-UHFFFAOYSA-N 0.000 claims description 7
- OGRAOKJKVGDSFR-UHFFFAOYSA-N 2,3,5-trimethylphenol Chemical compound CC1=CC(C)=C(C)C(O)=C1 OGRAOKJKVGDSFR-UHFFFAOYSA-N 0.000 claims description 6
- GJYCVCVHRSWLNY-UHFFFAOYSA-N 2-butylphenol Chemical compound CCCCC1=CC=CC=C1O GJYCVCVHRSWLNY-UHFFFAOYSA-N 0.000 claims description 6
- BWVAOONFBYYRHY-UHFFFAOYSA-N [4-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=C(CO)C=C1 BWVAOONFBYYRHY-UHFFFAOYSA-N 0.000 claims description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 6
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 claims description 6
- IXQGCWUGDFDQMF-UHFFFAOYSA-N 2-Ethylphenol Chemical compound CCC1=CC=CC=C1O IXQGCWUGDFDQMF-UHFFFAOYSA-N 0.000 claims description 5
- PKFYTXXLSIGWPE-UHFFFAOYSA-N 1-(1-methoxyethyl)-4-[4-(1-methoxyethyl)phenyl]benzene Chemical group COC(C)C1=CC=C(C=C1)C1=CC=C(C=C1)C(C)OC PKFYTXXLSIGWPE-UHFFFAOYSA-N 0.000 claims description 4
- INZDTEICWPZYJM-UHFFFAOYSA-N 1-(chloromethyl)-4-[4-(chloromethyl)phenyl]benzene Chemical group C1=CC(CCl)=CC=C1C1=CC=C(CCl)C=C1 INZDTEICWPZYJM-UHFFFAOYSA-N 0.000 claims description 4
- QWBBPBRQALCEIZ-UHFFFAOYSA-N 2,3-dimethylphenol Chemical compound CC1=CC=CC(O)=C1C QWBBPBRQALCEIZ-UHFFFAOYSA-N 0.000 claims description 4
- UGPWRRVOLLMHSC-UHFFFAOYSA-N 2-[3-(2-hydroxypropan-2-yl)phenyl]propan-2-ol Chemical compound CC(C)(O)C1=CC=CC(C(C)(C)O)=C1 UGPWRRVOLLMHSC-UHFFFAOYSA-N 0.000 claims description 4
- BALFTRWHVULYEO-UHFFFAOYSA-N 2-[4-[4-(2-hydroxypropan-2-yl)phenyl]phenyl]propan-2-ol Chemical group C1=CC(C(C)(O)C)=CC=C1C1=CC=C(C(C)(C)O)C=C1 BALFTRWHVULYEO-UHFFFAOYSA-N 0.000 claims description 4
- YCOXTKKNXUZSKD-UHFFFAOYSA-N 3,4-xylenol Chemical compound CC1=CC=C(O)C=C1C YCOXTKKNXUZSKD-UHFFFAOYSA-N 0.000 claims description 4
- TUAMRELNJMMDMT-UHFFFAOYSA-N 3,5-xylenol Chemical compound CC1=CC(C)=CC(O)=C1 TUAMRELNJMMDMT-UHFFFAOYSA-N 0.000 claims description 4
- HMNKTRSOROOSPP-UHFFFAOYSA-N 3-Ethylphenol Chemical compound CCC1=CC=CC(O)=C1 HMNKTRSOROOSPP-UHFFFAOYSA-N 0.000 claims description 4
- HXDOZKJGKXYMEW-UHFFFAOYSA-N 4-ethylphenol Chemical compound CCC1=CC=C(O)C=C1 HXDOZKJGKXYMEW-UHFFFAOYSA-N 0.000 claims description 4
- AXPZDYVDTMMLNB-UHFFFAOYSA-N Benzyl ethyl ether Chemical compound CCOCC1=CC=CC=C1 AXPZDYVDTMMLNB-UHFFFAOYSA-N 0.000 claims description 4
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 4
- 235000010290 biphenyl Nutrition 0.000 claims description 4
- 239000004305 biphenyl Substances 0.000 claims description 4
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 claims description 4
- DCUFMVPCXCSVNP-UHFFFAOYSA-N methacrylic anhydride Chemical compound CC(=C)C(=O)OC(=O)C(C)=C DCUFMVPCXCSVNP-UHFFFAOYSA-N 0.000 claims description 4
- GQKZBCPTCWJTAS-UHFFFAOYSA-N methoxymethylbenzene Chemical compound COCC1=CC=CC=C1 GQKZBCPTCWJTAS-UHFFFAOYSA-N 0.000 claims description 4
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 4
- ARJOQCYCJMAIFR-UHFFFAOYSA-N prop-2-enoyl prop-2-enoate Chemical compound C=CC(=O)OC(=O)C=C ARJOQCYCJMAIFR-UHFFFAOYSA-N 0.000 claims description 4
- 150000003440 styrenes Chemical class 0.000 claims description 4
- IVSZLXZYQVIEFR-UHFFFAOYSA-N 1,3-Dimethylbenzene Natural products CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 claims description 3
- PRJNEUBECVAVAG-UHFFFAOYSA-N 1,3-bis(ethenyl)benzene Chemical compound C=CC1=CC=CC(C=C)=C1 PRJNEUBECVAVAG-UHFFFAOYSA-N 0.000 claims description 3
- WEERVPDNCOGWJF-UHFFFAOYSA-N 1,4-bis(ethenyl)benzene Chemical compound C=CC1=CC=C(C=C)C=C1 WEERVPDNCOGWJF-UHFFFAOYSA-N 0.000 claims description 3
- XIRPMPKSZHNMST-UHFFFAOYSA-N 1-ethenyl-2-phenylbenzene Chemical group C=CC1=CC=CC=C1C1=CC=CC=C1 XIRPMPKSZHNMST-UHFFFAOYSA-N 0.000 claims description 3
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 claims description 3
- LEARFTRDZQQTDN-UHFFFAOYSA-N 2-[4-(2-hydroxypropan-2-yl)phenyl]propan-2-ol Chemical compound CC(C)(O)C1=CC=C(C(C)(C)O)C=C1 LEARFTRDZQQTDN-UHFFFAOYSA-N 0.000 claims description 3
- MVRPPTGLVPEMPI-UHFFFAOYSA-N 2-cyclohexylphenol Chemical compound OC1=CC=CC=C1C1CCCCC1 MVRPPTGLVPEMPI-UHFFFAOYSA-N 0.000 claims description 3
- VGHILWIYDSXHKJ-UHFFFAOYSA-N 2-phenylphenol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1.OC1=CC=CC=C1C1=CC=CC=C1 VGHILWIYDSXHKJ-UHFFFAOYSA-N 0.000 claims description 3
- DXIJHCSGLOHNES-UHFFFAOYSA-N 3,3-dimethylbut-1-enylbenzene Chemical compound CC(C)(C)C=CC1=CC=CC=C1 DXIJHCSGLOHNES-UHFFFAOYSA-N 0.000 claims description 3
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 claims description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 3
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 claims description 3
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 claims description 3
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical group C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 claims description 3
- KGKAYWMGPDWLQZ-UHFFFAOYSA-N 1,2-bis(bromomethyl)benzene Chemical compound BrCC1=CC=CC=C1CBr KGKAYWMGPDWLQZ-UHFFFAOYSA-N 0.000 claims description 2
- FMGGHNGKHRCJLL-UHFFFAOYSA-N 1,2-bis(chloromethyl)benzene Chemical compound ClCC1=CC=CC=C1CCl FMGGHNGKHRCJLL-UHFFFAOYSA-N 0.000 claims description 2
- JEHNWRLQWXMLQC-UHFFFAOYSA-N 1,3-bis(chloromethyl)-2,4-dimethylbenzene Chemical compound CC1=CC=C(CCl)C(C)=C1CCl JEHNWRLQWXMLQC-UHFFFAOYSA-N 0.000 claims description 2
- CSWGHVOWBGYQII-UHFFFAOYSA-N 1,3-bis(fluoromethyl)benzene Chemical compound FCC1=CC=CC(CF)=C1 CSWGHVOWBGYQII-UHFFFAOYSA-N 0.000 claims description 2
- FDHLGWMYGPMNKC-UHFFFAOYSA-N 1,4-bis(1-ethoxyethyl)benzene Chemical compound CCOC(C)C1=CC=C(C(C)OCC)C=C1 FDHLGWMYGPMNKC-UHFFFAOYSA-N 0.000 claims description 2
- SLEFGCTURQPRGC-UHFFFAOYSA-N 1,4-bis(1-methoxyethyl)benzene Chemical compound COC(C)C1=CC=C(C(C)OC)C=C1 SLEFGCTURQPRGC-UHFFFAOYSA-N 0.000 claims description 2
- RBZMSGOBSOCYHR-UHFFFAOYSA-N 1,4-bis(bromomethyl)benzene Chemical compound BrCC1=CC=C(CBr)C=C1 RBZMSGOBSOCYHR-UHFFFAOYSA-N 0.000 claims description 2
- UYRPOMMBPQHVMN-UHFFFAOYSA-N 1,4-bis(chloromethyl)-2,5-dimethylbenzene Chemical compound CC1=CC(CCl)=C(C)C=C1CCl UYRPOMMBPQHVMN-UHFFFAOYSA-N 0.000 claims description 2
- ZZHIDJWUJRKHGX-UHFFFAOYSA-N 1,4-bis(chloromethyl)benzene Chemical compound ClCC1=CC=C(CCl)C=C1 ZZHIDJWUJRKHGX-UHFFFAOYSA-N 0.000 claims description 2
- MLLANGFZGUQFAO-UHFFFAOYSA-N 1,4-bis(fluoromethyl)benzene Chemical compound FCC1=CC=C(CF)C=C1 MLLANGFZGUQFAO-UHFFFAOYSA-N 0.000 claims description 2
- JALHTPIEJQBDEN-UHFFFAOYSA-N 1,5-bis(chloromethyl)-2,4-dimethylbenzene Chemical compound CC1=CC(C)=C(CCl)C=C1CCl JALHTPIEJQBDEN-UHFFFAOYSA-N 0.000 claims description 2
- WMLLTXYPQDCHHN-UHFFFAOYSA-N 1-(1-propan-2-yloxyethyl)-4-[4-(1-propan-2-yloxyethyl)phenyl]benzene Chemical group C(C)(C)OC(C)C1=CC=C(C=C1)C1=CC=C(C=C1)C(C)OC(C)C WMLLTXYPQDCHHN-UHFFFAOYSA-N 0.000 claims description 2
- IWRHGIFWOZVWBS-UHFFFAOYSA-N 1-(2-methoxypropan-2-yl)-4-[4-(2-methoxypropan-2-yl)phenyl]benzene Chemical group C1=CC(C(C)(C)OC)=CC=C1C1=CC=C(C(C)(C)OC)C=C1 IWRHGIFWOZVWBS-UHFFFAOYSA-N 0.000 claims description 2
- LZIRWDFRRULVAU-UHFFFAOYSA-N 1-(2-propan-2-yloxypropan-2-yl)-4-[4-(2-propan-2-yloxypropan-2-yl)phenyl]benzene Chemical group C(C)(C)OC(C)(C)C1=CC=C(C=C1)C1=CC=C(C=C1)C(C)(C)OC(C)C LZIRWDFRRULVAU-UHFFFAOYSA-N 0.000 claims description 2
- HMUGRILXVBKBID-UHFFFAOYSA-N 1-(bromomethyl)-4-[4-(bromomethyl)phenyl]benzene Chemical group C1=CC(CBr)=CC=C1C1=CC=C(CBr)C=C1 HMUGRILXVBKBID-UHFFFAOYSA-N 0.000 claims description 2
- FVRWZGLTJFGUJF-UHFFFAOYSA-N 1-(chloromethyl)-2-[2-(chloromethyl)phenyl]benzene Chemical group ClCC1=CC=CC=C1C1=CC=CC=C1CCl FVRWZGLTJFGUJF-UHFFFAOYSA-N 0.000 claims description 2
- ZHIQYXZKSXNRRG-UHFFFAOYSA-N 1-(chloromethyl)-2-[3-(chloromethyl)phenyl]benzene Chemical group ClCC1=CC=CC(C=2C(=CC=CC=2)CCl)=C1 ZHIQYXZKSXNRRG-UHFFFAOYSA-N 0.000 claims description 2
- XEIQYEHVSAUFIB-UHFFFAOYSA-N 1-(chloromethyl)-2-[4-(chloromethyl)phenyl]benzene Chemical group C1=CC(CCl)=CC=C1C1=CC=CC=C1CCl XEIQYEHVSAUFIB-UHFFFAOYSA-N 0.000 claims description 2
- ABWJOIWLENARBP-UHFFFAOYSA-N 1-(ethoxymethyl)-2-[4-(ethoxymethyl)phenyl]benzene Chemical group C1=CC(COCC)=CC=C1C1=CC=CC=C1COCC ABWJOIWLENARBP-UHFFFAOYSA-N 0.000 claims description 2
- UQWJRHXJJRTQCX-UHFFFAOYSA-N 1-(ethoxymethyl)-4-[4-(ethoxymethyl)phenyl]benzene Chemical group C1=CC(COCC)=CC=C1C1=CC=C(COCC)C=C1 UQWJRHXJJRTQCX-UHFFFAOYSA-N 0.000 claims description 2
- XBKOUTQVCYJNDL-UHFFFAOYSA-N 1-(methoxymethyl)-2-[2-(methoxymethyl)phenyl]benzene Chemical group COCC1=CC=CC=C1C1=CC=CC=C1COC XBKOUTQVCYJNDL-UHFFFAOYSA-N 0.000 claims description 2
- IJDKPPLGHBNKAL-UHFFFAOYSA-N 1-(methoxymethyl)-2-[3-(methoxymethyl)phenyl]benzene Chemical group COCC1=CC=CC(C=2C(=CC=CC=2)COC)=C1 IJDKPPLGHBNKAL-UHFFFAOYSA-N 0.000 claims description 2
- YZFKKMQHOVOVOD-UHFFFAOYSA-N 1-(methoxymethyl)-2-[4-(methoxymethyl)phenyl]benzene Chemical group C1=CC(COC)=CC=C1C1=CC=CC=C1COC YZFKKMQHOVOVOD-UHFFFAOYSA-N 0.000 claims description 2
- NRQUWBYCZOWOAU-UHFFFAOYSA-N 1-(methoxymethyl)-3-[3-(methoxymethyl)phenyl]benzene Chemical group COCC1=CC=CC(C=2C=C(COC)C=CC=2)=C1 NRQUWBYCZOWOAU-UHFFFAOYSA-N 0.000 claims description 2
- MSABFPOFZGHJJL-UHFFFAOYSA-N 1-(methoxymethyl)-3-[4-(methoxymethyl)phenyl]benzene Chemical group C1=CC(COC)=CC=C1C1=CC=CC(COC)=C1 MSABFPOFZGHJJL-UHFFFAOYSA-N 0.000 claims description 2
- MODAACUAXYPNJH-UHFFFAOYSA-N 1-(methoxymethyl)-4-[4-(methoxymethyl)phenyl]benzene Chemical group C1=CC(COC)=CC=C1C1=CC=C(COC)C=C1 MODAACUAXYPNJH-UHFFFAOYSA-N 0.000 claims description 2
- RVFDBFMBZGBSSE-UHFFFAOYSA-N 1-(propan-2-yloxymethyl)-2-[4-(propan-2-yloxymethyl)phenyl]benzene Chemical group C1=CC(COC(C)C)=CC=C1C1=CC=CC=C1COC(C)C RVFDBFMBZGBSSE-UHFFFAOYSA-N 0.000 claims description 2
- JXGTYKDVCCARGA-UHFFFAOYSA-N 1-[3-(1-hydroxyethyl)phenyl]ethanol Chemical compound CC(O)C1=CC=CC(C(C)O)=C1 JXGTYKDVCCARGA-UHFFFAOYSA-N 0.000 claims description 2
- IYSVFZBXZVPIFA-UHFFFAOYSA-N 1-ethenyl-4-(4-ethenylphenyl)benzene Chemical group C1=CC(C=C)=CC=C1C1=CC=C(C=C)C=C1 IYSVFZBXZVPIFA-UHFFFAOYSA-N 0.000 claims description 2
- KUFFULVDNCHOFZ-UHFFFAOYSA-N 2,4-xylenol Chemical compound CC1=CC=C(O)C(C)=C1 KUFFULVDNCHOFZ-UHFFFAOYSA-N 0.000 claims description 2
- VNOBVWJTEWHIJJ-UHFFFAOYSA-N 2,7-bis(chloromethyl)naphthalene Chemical compound C1=CC(CCl)=CC2=CC(CCl)=CC=C21 VNOBVWJTEWHIJJ-UHFFFAOYSA-N 0.000 claims description 2
- MZUKJNWYCVODSR-UHFFFAOYSA-N 2-[4-[2-(2-hydroxypropan-2-yl)phenyl]phenyl]propan-2-ol Chemical group C1=CC(C(C)(O)C)=CC=C1C1=CC=CC=C1C(C)(C)O MZUKJNWYCVODSR-UHFFFAOYSA-N 0.000 claims description 2
- CDMGNVWZXRKJNS-UHFFFAOYSA-N 2-benzylphenol Chemical compound OC1=CC=CC=C1CC1=CC=CC=C1 CDMGNVWZXRKJNS-UHFFFAOYSA-N 0.000 claims description 2
- CRBJBYGJVIBWIY-UHFFFAOYSA-N 2-isopropylphenol Chemical compound CC(C)C1=CC=CC=C1O CRBJBYGJVIBWIY-UHFFFAOYSA-N 0.000 claims description 2
- ZNPSUQQXTRRSBM-UHFFFAOYSA-N 4-n-Pentylphenol Chemical compound CCCCCC1=CC=C(O)C=C1 ZNPSUQQXTRRSBM-UHFFFAOYSA-N 0.000 claims description 2
- IGFHQQFPSIBGKE-UHFFFAOYSA-N 4-nonylphenol Chemical compound CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 claims description 2
- YXVFYQXJAXKLAK-UHFFFAOYSA-N biphenyl-4-ol Chemical compound C1=CC(O)=CC=C1C1=CC=CC=C1 YXVFYQXJAXKLAK-UHFFFAOYSA-N 0.000 claims description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 125000005429 oxyalkyl group Chemical group 0.000 claims description 2
- QBDSZLJBMIMQRS-UHFFFAOYSA-N p-Cumylphenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=CC=C1 QBDSZLJBMIMQRS-UHFFFAOYSA-N 0.000 claims description 2
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 claims 2
- UVOJWHKWBFTIFA-UHFFFAOYSA-N 1-(propan-2-yloxymethyl)-4-[4-(propan-2-yloxymethyl)phenyl]benzene Chemical group C1=CC(COC(C)C)=CC=C1C1=CC=C(COC(C)C)C=C1 UVOJWHKWBFTIFA-UHFFFAOYSA-N 0.000 claims 1
- NTDQQZYCCIDJRK-UHFFFAOYSA-N 4-octylphenol Chemical compound CCCCCCCCC1=CC=C(O)C=C1 NTDQQZYCCIDJRK-UHFFFAOYSA-N 0.000 claims 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims 1
- 125000004218 chloromethyl group Chemical group [H]C([H])(Cl)* 0.000 claims 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims 1
- 239000000376 reactant Substances 0.000 claims 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 abstract description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 abstract 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 abstract 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 72
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000011973 solid acid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
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Abstract
Description
本発明は、特定構造を有する硬化性樹脂、前記硬化性樹脂を含有する硬化性樹脂組成物、前記硬化性樹脂組成物により得られる硬化物に関する。 TECHNICAL FIELD The present invention relates to a curable resin having a specific structure, a curable resin composition containing the curable resin, and a cured product obtained from the curable resin composition.
近年の情報通信量の増加に伴い、高周波数帯域での情報通信が盛んに行われるようになり、より優れた電気特性、なかでも高周波数帯域での伝送損失を低減させるため、低誘電率と低誘電正接を有する電気絶縁材料が求められてきている。 With the recent increase in the amount of information communication, information communication in high frequency bands has become popular. There is a need for electrical insulating materials with low dielectric loss tangents.
さらにそれら電気絶縁材料が使われているプリント基板あるいは電子部品は、実装時に高温のハンダリフローに曝されるため、耐熱性に優れた高いガラス転移温度を示す材料が求められ、特に最近は、環境問題の観点から、融点の高い鉛フリーのハンダが使われるため、より耐熱性の高い電気絶縁材料の要求が高まってきている。 In addition, printed circuit boards and electronic parts that use these electrical insulating materials are exposed to high-temperature solder reflow during mounting, so materials with excellent heat resistance and a high glass transition temperature are in demand. From the point of view of the problem, the use of lead-free solder with a high melting point has increased the demand for more heat-resistant electrical insulating materials.
これらの要求に対し、従来から、種々の化学構造を持つビニル基含有の硬化性樹脂が提案されている。このような硬化性樹脂としては、例えば、ビスフェノールのジビニルベンジルエーテル、あるいはノボラックのポリビニルベンジルエーテルなどの硬化性樹脂が提案されている(例えば、特許文献1及び2参照)。しかし、これらのビニルベンジルエーテルは、誘電特性が十分に小さい硬化物を与えることができず、得られる硬化物は高周波数帯域で安定して使用するには問題があり、さらにビスフェノールのジビニルベンジルエーテルは、耐熱性においても十分に高いとはいえないものであった。 To meet these demands, vinyl group-containing curable resins having various chemical structures have been proposed. As such a curable resin, for example, curable resins such as bisphenol divinylbenzyl ether and novolac polyvinylbenzyl ether have been proposed (see, for example, Patent Documents 1 and 2). However, these vinyl benzyl ethers cannot give a cured product with sufficiently low dielectric properties, and the resulting cured product has a problem in stable use in a high frequency band. However, it cannot be said that the heat resistance is sufficiently high.
上記特性を向上させたビニルベンジルエーテルに対して、誘電特性等の向上を図るため、特定構造のポリビニルベンジルエーテルがいくつか提案されている(例えば、特許文献3~5参照)。しかし、誘電正接を抑える試みや、耐熱性を向上させる試みがなされているが、これらの特性の向上は、未だ十分とは言えず、さらなる特性改善が望まれている。 Several polyvinyl benzyl ethers having specific structures have been proposed in order to improve the dielectric properties and the like of vinyl benzyl ethers having improved properties as described above (see, for example, Patent Documents 3 to 5). Attempts have been made to suppress the dielectric loss tangent and to improve the heat resistance.
このように、従来のポリビニルベンジルエーテルを含むビニル基含有の硬化性樹脂は、電気絶縁材料用途、特に高周波数対応の電気絶縁材料用途として必要な低い誘電正接と、鉛フリーのハンダ加工に耐えうる耐熱性とを兼備する硬化物を与えるものではなかった。 Thus, conventional vinyl group-containing curable resins containing polyvinyl benzyl ether can withstand low dielectric loss tangent and lead-free soldering required for electrical insulating material applications, especially for high-frequency electrical insulating material applications. It did not give a cured product having heat resistance.
従って、本発明が解決しようとする課題は、特定構造を有する硬化性樹脂を使用することで、耐熱性(高ガラス転移温度)、及び、低誘電特性に優れた硬化物を提供することにある。 Therefore, the problem to be solved by the present invention is to provide a cured product excellent in heat resistance (high glass transition temperature) and low dielectric properties by using a curable resin having a specific structure. .
そこで、本発明者らは、上記課題を解決するため、鋭意検討した結果、耐熱性、及び、低誘電特性に寄与できる硬化性樹脂、及び、前記硬化性樹脂を含有する硬化性樹脂組成物より得られる硬化物が、耐熱性、及び、低誘電特性に優れることを見出し、本発明を完成するに至った。 Therefore, in order to solve the above problems, the present inventors have made intensive studies, and found that a curable resin that can contribute to heat resistance and low dielectric properties, and a curable resin composition containing the curable resin The inventors have found that the resulting cured product is excellent in heat resistance and low dielectric properties, and have completed the present invention.
即ち、本発明は、下記一般式(1)で表される構造単位(1)と、下記一般式(2)で表される末端構造(2)と、を有することを特徴とする硬化性樹脂に関する。 That is, the present invention is a curable resin characterized by having a structural unit (1) represented by the following general formula (1) and a terminal structure (2) represented by the following general formula (2) Regarding.
(上記一般式(1)及び(2)中、R1は、それぞれ独立に、炭素数1~12のアルキル基、アリール基、アラルキル基、または、シクロアルキル基を表し、kは、1~3の整数を示す。R2は、それぞれ独立に、水素原子、または、メチル基を表す。Xは、(メタ)アクリロイルオキシ基、ビニルベンジルエーテル基、または、アリルエーテル基を表す。また、上記一般式(2)中、R3は、それぞれ独立に、炭素数1~12のアルキル基、アリール基、アラルキル基、シクロアルキル基、または、アルケニル基を表す。) (In general formulas (1) and (2) above, each R 1 independently represents an alkyl group, aryl group, aralkyl group, or cycloalkyl group having 1 to 12 carbon atoms, and k is 1 to 3. Each R 2 independently represents a hydrogen atom or a methyl group, X represents a (meth)acryloyloxy group, a vinylbenzyl ether group, or an allyl ether group. In formula (2), each R 3 independently represents an alkyl group, aryl group, aralkyl group, cycloalkyl group, or alkenyl group having 1 to 12 carbon atoms.)
本発明の硬化性樹脂は、上記一般式(1)が、下記一般式(1-1)で表されることが好ましい。 In the curable resin of the present invention, the above general formula (1) is preferably represented by the following general formula (1-1).
本発明の硬化性樹脂は、上記一般式(2)が、下記一般式(2-1)で表されることが好ましい。 In the curable resin of the present invention, the above general formula (2) is preferably represented by the following general formula (2-1).
(上記一般式(2-1)中、R4は、水素原子、メチル基、または、フェニル基を表し、R5は炭素数1~4のアルキル基を表す。) (In general formula (2-1) above, R 4 represents a hydrogen atom, a methyl group, or a phenyl group, and R 5 represents an alkyl group having 1 to 4 carbon atoms.)
本発明の硬化性樹脂は、上記一般式(1)が、下記一般式(1-2)で表され、上記一般式(2)が、下記一般式(2-2)、または、(2-3)で表されることが好ましい。 In the curable resin of the present invention, the general formula (1) is represented by the following general formula (1-2), and the general formula (2) is the following general formula (2-2) or (2- 3) is preferably represented.
(上記一般式(1-2)、(2-2)、及び、(2-3)中、R6は、それぞれ独立に、水素原子、炭素数1~12のアルキル基、アリール基、アラルキル基、または、シクロアルキル基を表す。) (In general formulas (1-2), (2-2), and (2-3) above, R 6 is each independently a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, an aryl group, an aralkyl group , or represents a cycloalkyl group.)
本発明の硬化性樹脂は、重量平均分子量が、500~50000であることが好ましい。 The curable resin of the present invention preferably has a weight average molecular weight of 500 to 50,000.
本発明は、前記硬化性樹脂を含有する硬化性樹脂組成物に関する。 The present invention relates to a curable resin composition containing the curable resin.
本発明は、前記硬化性樹脂組成物を硬化反応させた硬化物に関する。 The present invention relates to a cured product obtained by subjecting the curable resin composition to a curing reaction.
本発明の硬化性樹脂は、耐熱性、及び、低誘電特性に寄与できるため、前記硬化性樹脂を含有する硬化性樹脂組成物より得られる硬化物が、耐熱性、及び、低誘電特性(特に低誘電正接)に優れ、有用である。 Since the curable resin of the present invention can contribute to heat resistance and low dielectric properties, the cured product obtained from the curable resin composition containing the curable resin has heat resistance and low dielectric properties (especially (low dielectric loss tangent) and useful.
以下、本発明を詳細に説明する。 The present invention will be described in detail below.
<硬化性樹脂>
本発明は、下記一般式(1)で表される構造単位(1)と、下記一般式(2)で表される末端構造(2)と、を有することを特徴とする硬化性樹脂に関する。
<Curable resin>
The present invention relates to a curable resin characterized by having a structural unit (1) represented by the following general formula (1) and a terminal structure (2) represented by the following general formula (2).
(上記一般式(1)及び(2)中、R1は、それぞれ独立に、炭素数1~12のアルキル基、アリール基、アラルキル基、または、シクロアルキル基を表し、kは1~3の整数を示す。R2は、それぞれ独立に、水素原子またはメチル基を表す。Xは、(メタ)アクリロイルオキシ基、ビニルベンジルエーテル基、または、アリルエーテル基を表す。また、上記一般式(2)中、R3は、それぞれ独立に、炭素数1~12のアルキル基、アリール基、アラルキル基、シクロアルキル基、または、アルケニル基を表す。) (In the above general formulas (1) and (2), each R 1 independently represents an alkyl group, an aryl group, an aralkyl group, or a cycloalkyl group having 1 to 12 carbon atoms, and k is 1 to 3 is an integer, each R 2 independently represents a hydrogen atom or a methyl group, X represents a (meth)acryloyloxy group, a vinylbenzyl ether group, or an allyl ether group, and the general formula (2 ), each R 3 independently represents an alkyl group, aryl group, aralkyl group, cycloalkyl group, or alkenyl group having 1 to 12 carbon atoms.)
前記硬化性樹脂が、上記末端構造、及び、上記主鎖構造が特定の構造を有することにより、前記硬化性樹脂の構造中に極性官能基の割合が少なくなり、前記硬化性樹脂を使用して製造される硬化物は、低誘電特性に優れるため、好ましい。また、前記硬化性樹脂中に、架橋基を有することで、得られる硬化物が耐熱性に優れ、好ましい。 By having the terminal structure and the main chain structure of the curable resin having a specific structure, the proportion of polar functional groups in the structure of the curable resin is reduced, and the curable resin can be used The produced cured product is preferable because it has excellent low dielectric properties. In addition, it is preferable that the curable resin has a cross-linking group, so that the resulting cured product has excellent heat resistance.
上記一般式(1)中、R1は、それぞれ独立に、炭素数1~12のアルキル基、アリール基、アラルキル基、または、シクロアルキル基を表し、好ましくは、炭素数1~6のアルキル基、アリール基、又は、シクロアルキル基である。前記R1が炭素数1~12のアルキル基等であることで、上記一般式(1)中のベンゼン環の近傍の平面性が低下し、結晶性低下により、溶剤溶解性が向上するとともに、融点が低くなり、好ましい態様となる。 In the above general formula (1), each R 1 independently represents an alkyl group having 1 to 12 carbon atoms, an aryl group, an aralkyl group, or a cycloalkyl group, preferably an alkyl group having 1 to 6 carbon atoms. , an aryl group, or a cycloalkyl group. When R 1 is an alkyl group having 1 to 12 carbon atoms or the like, the planarity in the vicinity of the benzene ring in the general formula (1) is reduced, and the crystallinity is reduced, thereby improving the solvent solubility. The melting point is lowered, which is a preferred embodiment.
上記一般式(1)中、kは、1~3の整数を示し、好ましくは、1~2の整数である。kが前記範囲内にあることにより、上記一般式(1)中のベンゼン環の近傍の平面性が低下し、結晶性低下により、溶剤溶解性が向上するとともに、融点が低くなり、好ましい態様となる。 In the above general formula (1), k represents an integer of 1-3, preferably an integer of 1-2. When k is within the above range, the planarity in the vicinity of the benzene ring in the general formula (1) is reduced, and the crystallinity is reduced, improving the solvent solubility and lowering the melting point. Become.
上記一般式(1)中、R2は、それぞれ独立に、水素原子、または、メチル基である。前記R2が水素原子等であることで、誘電率が低くなり、好ましい態様となる。 In general formula (1) above, each R 2 is independently a hydrogen atom or a methyl group. When R 2 is a hydrogen atom or the like, the dielectric constant is lowered, which is a preferred embodiment.
上記一般式(1)中、Xは、(メタ)アクリロイルオキシ基、ビニルベンジルエーテル基、または、アリルエーテル基であり、好ましくは、(メタ)アクリロイルオキシ基であり、より好ましくは、メタクリロイルオキシ基である。前記硬化性樹脂中に、前記架橋基を有することで、低い誘電正接を有する硬化物が得られ、好ましい態様となる。なお、前記メタクリロイルオキシ基は、その他の架橋基(例えば、ビニルベンジルエーテル基や、アリルエーテル基などの極性基であるエーテル基)と比べて、前記硬化性樹脂の構造中にメチル基を含むため、立体障害が大きくなり、分子運動性が更に低くなることが推測され、より低誘電正接の硬化物を得られるため、好ましい。また、架橋基が複数の場合、架橋密度が上がり、耐熱性が向上する。 In general formula (1) above, X is a (meth)acryloyloxy group, a vinylbenzyl ether group, or an allyl ether group, preferably a (meth)acryloyloxy group, more preferably a methacryloyloxy group. is. By having the cross-linking group in the curable resin, a cured product having a low dielectric loss tangent can be obtained, which is a preferred embodiment. In addition, the methacryloyloxy group contains a methyl group in the structure of the curable resin compared to other cross-linking groups (for example, a vinylbenzyl ether group, an ether group that is a polar group such as an allyl ether group). , the steric hindrance is increased, it is assumed that the molecular mobility is further reduced, and a cured product with a lower dielectric loss tangent can be obtained, which is preferable. Moreover, when there are a plurality of cross-linking groups, the cross-linking density is increased and the heat resistance is improved.
また、前記架橋基であるXは、極性基でもあるが、置換基であるR1が隣接することにより、立体障害となり、Xの分子運動性が抑制され、得られる硬化物の誘電正接が低くなり、好ましい態様となる。 In addition, the cross-linking group X is also a polar group, but when the substituent R 1 is adjacent, it becomes a steric hindrance, the molecular mobility of X is suppressed, and the dielectric loss tangent of the resulting cured product is low. It becomes a preferable mode.
上記一般式(2)中、R3は、それぞれ独立に、炭素数1~12のアルキル基、アリール基、アラルキル基、シクロアルキル基、または、アルケニル基を表し、好ましくは、炭素数1~10のアルキル基、アリール基、又は、シクロアルキル基である。前記R3が炭素数1~12のアルキル基等であることで、上記一般式(2)中のベンゼン環の近傍の平面性が低下し、結晶性低下により、溶剤溶解性が向上するとともに、融点が低くなり、好ましい態様となる。また、前記架橋基であるXは、極性基でもあるが、置換基であるR3が隣接することにより、立体障害となり、Xの分子運動性が抑制され、得られる硬化物の誘電正接が低くなり、好ましい態様となる。 In the above general formula (2), each R 3 independently represents an alkyl group, aryl group, aralkyl group, cycloalkyl group or alkenyl group having 1 to 12 carbon atoms, preferably 1 to 10 carbon atoms. is an alkyl group, an aryl group, or a cycloalkyl group. When R 3 is an alkyl group having 1 to 12 carbon atoms or the like, the planarity in the vicinity of the benzene ring in the general formula (2) is lowered, and the crystallinity is lowered, thereby improving the solvent solubility. The melting point is lowered, which is a preferred embodiment. In addition, the cross-linking group X is also a polar group, but when the substituent R 3 is adjacent, it becomes a steric hindrance, the molecular mobility of X is suppressed, and the dielectric loss tangent of the resulting cured product is low. It becomes a preferable mode.
本発明の硬化性樹脂は、上記一般式(1)及び(2)を含むことを特徴とし、上記構造単位(1)を繰り返した構造であり、かつ、上記一般式(2)に基づく末端構造であることが好ましいが、前記構造単位(1)及び末端構造(2)以外の構造(または構造単位)として、フェニルエチリデン骨格(構造)、インダン骨格(構造)、ジシクロペンタジエン骨格(構造)、置換基を有するアラルキル基(構造)などの構造(または構造単位)を含んでいても良い。つまり、前記構造単位(1)はブロック構造を形成していても良く、本発明の特性に影響を与えない範囲であれば、その他の構造単位と共にランダム構造を形成していても良い。前記構造単位(1)及び末端構造(2)以外の前記フェニルエチリデン骨格(構造)等は、極性が小さく、誘電率や誘電正接を上昇させる構造ではないため、特に本発明における硬化性樹脂の特性に影響を与えるものではない。 The curable resin of the present invention is characterized by including the general formulas (1) and (2), has a structure in which the structural unit (1) is repeated, and has a terminal structure based on the general formula (2) However, structures (or structural units) other than the structural unit (1) and the terminal structure (2) include a phenylethylidene skeleton (structure), an indane skeleton (structure), a dicyclopentadiene skeleton (structure), A structure (or structural unit) such as an aralkyl group (structure) having a substituent may be included. That is, the structural unit (1) may form a block structure, or may form a random structure together with other structural units as long as the characteristics of the present invention are not affected. The phenylethylidene skeleton (structure) other than the structural unit (1) and the terminal structure (2) has a small polarity and does not have a structure that increases the dielectric constant or the dielectric loss tangent. does not affect
本発明の硬化性樹脂は、上記一般式(1)が、下記一般式(1-1)で表されることが好ましい。 In the curable resin of the present invention, the above general formula (1) is preferably represented by the following general formula (1-1).
本発明の硬化性樹脂は、上記一般式(2)が、下記一般式(2-1)で表されることが好ましい。 In the curable resin of the present invention, the above general formula (2) is preferably represented by the following general formula (2-1).
上記一般式(2-1)中、R4は、水素原子、メチル基、または、フェニル基で表されることが好ましく、水素原子またはメチル基であることがより好ましく、R5は、炭素数1~4のアルキル基で表されることが好ましく、炭素数1~2のアルキル基であることがより好ましい。前記R4が前記水素原子等であることにより、誘電正接が低くなり、好ましい態様となり、また、前記R5が前記アルキル基等であることにより、誘電正接が低くなり、好ましい態様となる。 In general formula (2-1) above, R 4 is preferably represented by a hydrogen atom, a methyl group, or a phenyl group, more preferably a hydrogen atom or a methyl group, and R 5 has the number of carbon atoms. It is preferably represented by an alkyl group having 1 to 4 carbon atoms, more preferably an alkyl group having 1 to 2 carbon atoms. When R 4 is the hydrogen atom or the like, the dielectric loss tangent is low, which is a preferable embodiment, and when R 5 is the alkyl group or the like, the dielectric loss tangent is low, which is a preferable embodiment.
本発明の硬化性樹脂は、上記一般式(1)が、下記一般式(1-2)で表され、上記一般式(2)が、下記一般式(2-2)または(2-3)で表されることが好ましい。 In the curable resin of the present invention, the general formula (1) is represented by the following general formula (1-2), and the general formula (2) is represented by the following general formula (2-2) or (2-3) is preferably represented by
上記一般式(1-2)、(2-2)、及び、(2-3)中、R6は、それぞれ独立に、水素原子、炭素数1~12のアルキル基、アリール基、アラルキル基、または、シクロアルキル基で表されることが好ましく、水素原子、炭素数1~6のアルキル基、アリール基、または、シクロアルキル基で表されることがより好ましい。前記R6が、前記水素原子等であることにより、誘電正接が低くなり、好ましい態様となる。 In the general formulas (1-2), (2-2), and (2-3), R 6 is each independently a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, an aryl group, an aralkyl group, Alternatively, it is preferably represented by a cycloalkyl group, more preferably represented by a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an aryl group, or a cycloalkyl group. When R 6 is the hydrogen atom or the like, the dielectric loss tangent becomes low, which is a preferred embodiment.
なお、上記一般式(1)~(2-3)中において、同一の記号や、同一の置換基、及び、同一の官能基(k、X、及び、R1等)については、共通するのものとする。また、後述する下記一般式(3-1)~(7)についても同様である。 In the above general formulas (1) to (2-3), the same symbols, the same substituents, and the same functional groups (k, X, and R 1 , etc.) are common. shall be The same applies to general formulas (3-1) to (7) described below.
<中間体フェノール化合物の製造方法>
前記硬化性樹脂の製造方法として、まずは、前記硬化性樹脂の原料(前駆体)である中間体フェノール化合物の製造方法を以下に説明する。
<Method for producing intermediate phenol compound>
As a method for producing the curable resin, first, a method for producing an intermediate phenol compound, which is a raw material (precursor) of the curable resin, will be described below.
前記中間体フェノール化合物の製造方法としては、下記一般式(3-1)又は(3-2)で示されるアラルキル化合物(以下、「化合物(a)」と称する場合がある。)と、下記一般式(4)で示されるフェノール又はその誘導体(以下、「化合物(b)」と称する場合がある。)とを混合し、酸触媒存在下に反応させてえられる反応生成物(c)に、下記一般式(5-1)又は(5-2)で示されるアラルキル化合物(以下、「化合物(d)」と称する場合がある。)を反応させることにより、下記一般式で表される構造単位(6)と、下記一般式(7)で表される末端構造と、を有する前記中間体フェノール化合物を得ることができる。 As a method for producing the intermediate phenol compound, an aralkyl compound represented by the following general formula (3-1) or (3-2) (hereinafter sometimes referred to as "compound (a)"), and the following general A reaction product (c) obtained by mixing a phenol represented by formula (4) or a derivative thereof (hereinafter sometimes referred to as "compound (b)") and reacting in the presence of an acid catalyst, By reacting an aralkyl compound represented by the following general formula (5-1) or (5-2) (hereinafter sometimes referred to as "compound (d)"), a structural unit represented by the following general formula The intermediate phenol compound having (6) and a terminal structure represented by the following general formula (7) can be obtained.
また、前記中間体フェノール化合物の製造方法として、前記化合物(b)、及び、前記化合物(d)を同時に仕込み、ワンポットで中間体フェノール化合物を合成することも可能である。 Moreover, as a method for producing the intermediate phenol compound, it is also possible to prepare the compound (b) and the compound (d) at the same time to synthesize the intermediate phenol compound in one pot.
なお、上記一般式(3-1)中のYは、ハロゲン原子、ヒドロキシル基、または、オキシアルキル基であることが好ましく、ヒドロキシル基であることがより好ましい。 Y in general formula (3-1) above is preferably a halogen atom, a hydroxyl group, or an oxyalkyl group, more preferably a hydroxyl group.
前記化合物(a)の具体例としては、1,2-ジ(クロロメチル)ベンゼン、1,2-ジ(ブロモメチル)ベンゼン、1,3-ジ(クロロメチル)ベンゼン、1,3-ジ(フルオロメチル)ベンゼン、1,4-ジ(クロロメチル)ベンゼン、1,4-ジ(ブロモメチル)ベンゼン、1,4-ジ(フルオロメチル)ベンゼン、1,4-ジ(クロロメチル)-2,5-ジメチルベンゼン、1,3-ジ(クロロメチル)-4,6-ジメチルベンゼン、1,3-ジ(クロロメチル)-2,4-ジメチルベンゼン、4,4’-ビス(クロロメチル)ビフェニル、2,2’-ビス(クロロメチル)ビフェニル、2,4’-ビス(クロロメチル)ビフェニル、2,3’-ビス(クロロメチル)ビフェニル、4,4’-ビス(ブロモメチル)ビフェニル、4,4’-ビス(クロロメチル)ジフェニルエーテル、2,7-ジ(クロロメチル)ナフタレン、p-キシリレングリコール、m-キシレングリコール、1,4-ジ(2-ヒドロキシ-2-エチル)ベンゼン、4,4’-ビス(ジメチロール)ビフェニル、2,4’-ビス(ジメチロール)ビフェニル、4,4’-ビス(2-ヒドロキシ-2-プロピル)ビフェニル、2,4’-ビス(2-ヒドロキシ-2-プロピル)ビフェニル、1,4’-ジ(メトキシメチル)ベンゼン、1,4’-ジ(エトキシメチル)ベンゼン、1,4’-ジ(イソプロポキシ)ベンゼン、1,4’-ジ(ブトキシ)ベンゼン、1,3’-ジ(メトキシメチル)ベンゼン、1,3’-ジ(エトキシメチル)ベンゼン、1,3’-ジ(イソプロポキシ)ベンゼン、1,3’-ジ(ブトキシ)ベンゼン、1,4-ジ(2-メトキシ-2-エチル)ベンゼン、1,4-ジ(2-ヒドロキシ-2-エチル)ベンゼン、1,4-ジ(2-エトキシ-2-エチル)ベンゼン、4,4’-ビス(メトキシメチル)ビフェニル、2,4’-ビス(メトキシメチル)ビフェニル、2,2’-ビス(メトキシメチル)ビフェニル、2,3’-ビス(メトキシメチル)ビフェニル、3,3’-ビス(メトキシメチル)ビフェニル、3,4’-ビス(メトキシメチル)ビフェニル、4,4’-ビス(エトキシメチル)ビフェニル、2,4’-ビス(エトキシメチル)ビフェニル、4,4’-ビス(イソプロポキシ)メチルビフェニル、2,4’-ビス(イソプロポキシ)メチルビフェニル、ビス(1-メトキシ-1-エチル)ビフェニル、ビス(1-メトキシ-1-エチル)ビフェニル、ビス(1-イソプロポキシ-1-エチル)ビフェニル、ビス(2-ヒドロキシ-2-プロピル)ビフェニル、ビス(2-メトキシ-2-プロピル)ビフェニル、ビス(2-イソプロポキシ-2-プロピル)ビフェニル、1,3-ビス(α-ヒドロキシイソプロピル)ベンゼン、1,4-ビス(α-ヒドロキシイソプロピル)ベンゼン、p-ジビニルベンゼン、m-ジビニルベンゼン、4,4’-ビス(ビニル)ビフェニル、1,3-ビス(1-ヒドロキシエチル)ベンゼン、1,4-ビス(1-ヒドロキシエチル)ベンゼン等が挙げられる。これら化合物(a)は、それぞれ単独で用いても良いし、2種以上を併用しても良い。中でも、化合物(a)としては、工業的に入手のしやすさの観点から、例えば、p-キシリレングリコール、m-キシレングリコール、1,3-ビス(α-ヒドロキシイソプロピル)ベンゼン、1,4-ビス(α-ヒドロキシイソプロピル)ベンゼン、p-ジビニルベンゼン、m-ジビニルベンゼンを使用することが、より好ましい態様となる。 Specific examples of the compound (a) include 1,2-di(chloromethyl)benzene, 1,2-di(bromomethyl)benzene, 1,3-di(chloromethyl)benzene, 1,3-di(fluoro methyl)benzene, 1,4-di(chloromethyl)benzene, 1,4-di(bromomethyl)benzene, 1,4-di(fluoromethyl)benzene, 1,4-di(chloromethyl)-2,5- dimethylbenzene, 1,3-di(chloromethyl)-4,6-dimethylbenzene, 1,3-di(chloromethyl)-2,4-dimethylbenzene, 4,4'-bis(chloromethyl)biphenyl, 2 , 2′-bis(chloromethyl)biphenyl, 2,4′-bis(chloromethyl)biphenyl, 2,3′-bis(chloromethyl)biphenyl, 4,4′-bis(bromomethyl)biphenyl, 4,4′ -bis(chloromethyl)diphenyl ether, 2,7-di(chloromethyl)naphthalene, p-xylylene glycol, m-xylene glycol, 1,4-di(2-hydroxy-2-ethyl)benzene, 4,4' -bis(dimethylol)biphenyl, 2,4'-bis(dimethylol)biphenyl, 4,4'-bis(2-hydroxy-2-propyl)biphenyl, 2,4'-bis(2-hydroxy-2-propyl) biphenyl, 1,4'-di(methoxymethyl)benzene, 1,4'-di(ethoxymethyl)benzene, 1,4'-di(isopropoxy)benzene, 1,4'-di(butoxy)benzene, 1 ,3′-di(methoxymethyl)benzene, 1,3′-di(ethoxymethyl)benzene, 1,3′-di(isopropoxy)benzene, 1,3′-di(butoxy)benzene, 1,4- Di(2-methoxy-2-ethyl)benzene, 1,4-di(2-hydroxy-2-ethyl)benzene, 1,4-di(2-ethoxy-2-ethyl)benzene, 4,4'-bis (Methoxymethyl)biphenyl, 2,4′-bis(methoxymethyl)biphenyl, 2,2′-bis(methoxymethyl)biphenyl, 2,3′-bis(methoxymethyl)biphenyl, 3,3′-bis(methoxy methyl)biphenyl, 3,4'-bis(methoxymethyl)biphenyl, 4,4'-bis(ethoxymethyl)biphenyl, 2,4'-bis(ethoxymethyl)biphenyl, 4,4'-bis(isopropoxy) methylbiphenyl, 2,4′-bis(isopropoxy)methylbiphenyl, bis(1-methoxy-1-ethyl)biphenyl, Bis(1-methoxy-1-ethyl)biphenyl, bis(1-isopropoxy-1-ethyl)biphenyl, bis(2-hydroxy-2-propyl)biphenyl, bis(2-methoxy-2-propyl)biphenyl, bis (2-isopropoxy-2-propyl)biphenyl, 1,3-bis(α-hydroxyisopropyl)benzene, 1,4-bis(α-hydroxyisopropyl)benzene, p-divinylbenzene, m-divinylbenzene, 4, 4′-bis(vinyl)biphenyl, 1,3-bis(1-hydroxyethyl)benzene, 1,4-bis(1-hydroxyethyl)benzene and the like. These compounds (a) may be used alone or in combination of two or more. Among them, as the compound (a), from the viewpoint of industrial availability, for example, p-xylylene glycol, m-xylene glycol, 1,3-bis(α-hydroxyisopropyl)benzene, 1,4 -Bis(α-hydroxyisopropyl)benzene, p-divinylbenzene and m-divinylbenzene are more preferred.
前記化合物(b)としては、特に限定されないが、具体的には、o-クレゾール、m-クレゾール、p-クレゾール等のクレゾール;2,3-キシレノール、2,4-キシレノール、2,5-キシレノール、2,6-キシレノール(2,6-ジメチルフェノール)、3,4-キシレノール、3,5-キシレノール、3,6-キシレノール等のキシレノール;2,3,5-トリメチルフェノール、2,3,6-トリメチルフェノール;o-エチルフェノール(2-エチルフェノール)、m-エチルフェノール、p-エチルフェノール等のエチルフェノール;イソプロピルフェノール、ブチルフェノール、p-t-ブチルフェノール等のブチルフェノール;p-ペンチルフェノール、p-オクチルフェノール、p-ノニルフェノール、p-クミルフェノール等のアルキルフェノール;o-フェニルフェノール(2-フェニルフェノール)、p-フェニルフェノール、2-シクロヘキシルフェノール、2-ベンジルフェノール等の1置換フェノール等が挙げられる。これら化合物(b)は、それぞれ単独で用いても良いし、2種以上を併用しても良い。中でも、工業的入手のしやすさの観点から、化合物(b)としては、例えば、クレゾールやキシレノールを使用することが、より好ましい態様となる。但し、立体障害が大きすぎると、中間体フェノール化合物の合成時における反応性を阻害する場合も懸念されるため、例えば、メチル基、エチル基、シクロヘキシル基、フェニル基を有する化合物(b)を使用することが好ましい。 The compound (b) is not particularly limited, but specific examples include cresols such as o-cresol, m-cresol and p-cresol; 2,3-xylenol, 2,4-xylenol and 2,5-xylenol. , 2,6-xylenol (2,6-dimethylphenol), 3,4-xylenol, 3,5-xylenol, 3,6-xylenol; 2,3,5-trimethylphenol, 2,3,6 -trimethylphenol; o-ethylphenol (2-ethylphenol), m-ethylphenol, ethylphenol such as p-ethylphenol; isopropylphenol, butylphenol, butylphenol such as pt-butylphenol; p-pentylphenol, p- Alkylphenols such as octylphenol, p-nonylphenol and p-cumylphenol; monosubstituted phenols such as o-phenylphenol (2-phenylphenol), p-phenylphenol, 2-cyclohexylphenol and 2-benzylphenol; These compounds (b) may be used alone or in combination of two or more. Among them, from the viewpoint of industrial availability, it is more preferable to use, for example, cresol or xylenol as the compound (b). However, if the steric hindrance is too large, there is a concern that the reactivity during the synthesis of the intermediate phenol compound may be inhibited. Therefore, for example, a compound (b) having a methyl group, ethyl group, cyclohexyl group, or phenyl group is used. preferably.
前記中間体フェノール化合物の製造方法においては、前記化合物(a)と前記化合物(b)を、前記化合物(a)に対する前記化合物(b)のモル比(化合物(b)/化合物(a))を、好ましくは2.5/1~1.05/1であり、より好ましくは2/1~1.1/1で仕込み、酸触媒存在下で反応させることにより、前記化合物(a)、および、前記化合物(b)との反応生成物(c)を得ることができる。 In the method for producing the intermediate phenol compound, the compound (a) and the compound (b) are mixed, and the molar ratio of the compound (b) to the compound (a) (compound (b)/compound (a)) is The compound (a), and A reaction product (c) with the compound (b) can be obtained.
前記反応に用いる酸触媒には、例えば、リン酸、塩酸、硫酸のような無機酸、シュウ酸、ベンゼンスルホン酸、トルエンスルホン酸、メタンスルホン酸、フルオロメタンスルホン酸等の有機酸、活性白土、酸性白土、シリカアルミナ、ゼオライト、強酸性イオン交換樹脂のような固体酸、ヘテロポリ酸塩等を挙げることができるが、反応後、塩基による中和と水による洗浄で簡便に除去できる均一系触媒であるシュウ酸、ベンゼンスルホン酸、トルエンスルホン酸、メタンスルホン酸、フルオロメタンスルホン酸を用いることが好ましい。 The acid catalyst used in the reaction includes, for example, inorganic acids such as phosphoric acid, hydrochloric acid and sulfuric acid, organic acids such as oxalic acid, benzenesulfonic acid, toluenesulfonic acid, methanesulfonic acid and fluoromethanesulfonic acid, activated clay, Acid clay, silica alumina, zeolite, solid acids such as strongly acidic ion exchange resins, heteropolyacid salts, etc. can be mentioned, but they are homogeneous catalysts that can be easily removed by neutralization with a base and washing with water after the reaction. Certain oxalic acid, benzenesulfonic acid, toluenesulfonic acid, methanesulfonic acid, fluoromethanesulfonic acid are preferably used.
前記酸触媒の配合量は、最初に仕込む原料の前記化合物(a)、及び、前記化合物(b)の総量100質量部に対して、0.001~40質量部の範囲で配合されるが、ハンドリング性と経済性の点から、0.001~25質量部が好ましい。 The amount of the acid catalyst blended is in the range of 0.001 to 40 parts by mass with respect to the total amount of 100 parts by mass of the compound (a) and the compound (b) as raw materials initially charged, 0.001 to 25 parts by mass is preferable from the point of handleability and economy.
前記反応温度は、通常80~200℃の範囲であればよいが、異性体構造の生成を抑制し、熱分解等の副反応を避け、高純度の中間体フェノール化合物を得るためには、100~150℃が好ましい。 The reaction temperature may generally be in the range of 80 to 200° C., but in order to suppress the formation of isomer structures, avoid side reactions such as thermal decomposition, and obtain a high-purity intermediate phenol compound, the temperature should be 100 ~150°C is preferred.
前記反応時間としては、短時間では反応が完全に進行せず、また長時間にすると生成物の熱分解反応等の副反応が起こることから、前記反応温度条件下で、通常は、のべ0.5~24時間の範囲であるが、好ましくは、のべ0.5~15時間の範囲である。 As for the reaction time, if the reaction time is short, the reaction does not proceed completely, and if the reaction time is long, side reactions such as thermal decomposition of the product occur. 0.5 to 24 hours, preferably 0.5 to 15 hours in total.
前記化合物(d)(末端封止剤として機能する。)の具体例としては、特に限定されないが、具体的には、スチレン、スチレンダイマー、α-メチルスチレン、α-メチルスチレンダイマー、メチルスチレン、ビニルトルエン)、エチルスチレン、t-ブチルスチレン等のスチレン又はスチレン誘導体、ビニルナフタレン、ビニルビフェニル、ジフェニルエチレン、1-オクテン等が挙げられる。 Specific examples of the compound (d) (which functions as a terminal blocker) are not particularly limited, but specific examples include styrene, styrene dimer, α-methylstyrene, α-methylstyrene dimer, methylstyrene, vinyltoluene), ethylstyrene, t-butylstyrene and other styrene or styrene derivatives, vinylnaphthalene, vinylbiphenyl, diphenylethylene, 1-octene and the like.
前記化合物(d)の配合量は、最初に仕込む原料の前記化合物(a)、及び、前記化合物(b)の総量100質量部に対して、1~200質量部の範囲で配合されるが、反応性の点から、10~100質量部が好ましい。 The amount of the compound (d) is blended in the range of 1 to 200 parts by mass with respect to the total amount of 100 parts by mass of the compound (a) and the compound (b) as the raw materials initially charged, From the viewpoint of reactivity, 10 to 100 parts by mass is preferable.
前記化合物(b)と反応生成物(c)との反応温度は、通常80~200℃の範囲であればよいが、異性体構造の生成を抑制し、熱分解等の副反応を避け、高純度の中間体フェノール化合物を得るためには、100~150℃が好ましい。 The reaction temperature between the compound (b) and the reaction product (c) is usually in the range of 80 to 200° C., but it is possible to suppress the formation of isomer structures, avoid side reactions such as thermal decomposition, and maintain a high temperature. A temperature of 100 to 150° C. is preferred for obtaining a pure intermediate phenol compound.
前記反応時間としては、短時間では反応が完全に進行せず、また長時間にすると生成物の熱分解反応等の副反応が起こることから、前記反応温度条件下で、通常は、のべ0.5~24時間の範囲であるが、好ましくは、のべ0.5~15時間の範囲である。 As for the reaction time, if the reaction time is short, the reaction does not proceed completely, and if the reaction time is long, side reactions such as thermal decomposition of the product occur. 0.5 to 24 hours, preferably 0.5 to 15 hours in total.
なお、前記反応生成物(c)と前記化合物(d)との反応の際に、上述した前記化合物(a)と前記化合物(b)との反応時に使用する酸触媒を同様に使用することができる。 In the reaction between the reaction product (c) and the compound (d), the same acid catalyst as used in the reaction between the compound (a) and the compound (b) can be used. can.
前記中間体フェノール化合物の製造方法においては、原料が溶剤を兼ねる場合もあるため、必ずしも他の溶剤は用いなくても良いが、溶剤を用いることも可能である。また、反応時に発生する溶剤(例えば、メタノールなど)については、留去してから、上記反応温度の範囲で反応を行う方法を採用してもよい。 In the method for producing the intermediate phenol compound, since the raw material may also serve as a solvent, other solvents may not necessarily be used, but a solvent may be used. In addition, a method of distilling off a solvent (eg, methanol, etc.) generated during the reaction and then performing the reaction within the above reaction temperature range may be employed.
前記中間体フェノール化合物を合成するために使用される有機溶媒としては、アセトン、メチルエチルケトン(MEK)、メチルイソブチルケトン、シクロヘキサノン、アセトフェノン等のケトン類、2-エトキシエタノール、メタノールなどのアルコール類、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、ジメチルスルホキシド、N-メチル-2-ピロリドン、アセトニトリル、スルホラン等の非プロトン性溶媒、ジオキサン、テトラヒドロフラン等の環状エーテル類、酢酸エチル、酢酸ブチル等のエステル類、ベンゼン、トルエン、キシレン等の芳香族系溶媒等が挙げられ、またこれらは単独で用いても混合して用いてもよい。 Examples of the organic solvent used for synthesizing the intermediate phenol compound include ketones such as acetone, methyl ethyl ketone (MEK), methyl isobutyl ketone, cyclohexanone and acetophenone; alcohols such as 2-ethoxyethanol and methanol; Aprotic solvents such as N-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, N-methyl-2-pyrrolidone, acetonitrile and sulfolane; cyclic ethers such as dioxane and tetrahydrofuran; esters such as ethyl acetate and butyl acetate; and aromatic solvents such as benzene, toluene and xylene, and these may be used alone or in combination.
前記中間体フェノール化合物の水酸基当量(フェノール当量)としては、耐熱性の観点から、好ましくは、100~1000g/eqであり、より好ましくは、200~500g/eqである。なお、中間体フェノール化合物の水酸基当量(フェノール当量)は、滴定法により算出したものであり、JIS K0070に準拠した中和滴定法を指す。 The hydroxyl equivalent (phenol equivalent) of the intermediate phenol compound is preferably 100 to 1000 g/eq, more preferably 200 to 500 g/eq, from the viewpoint of heat resistance. The hydroxyl group equivalent (phenol equivalent) of the intermediate phenol compound is calculated by a titration method, and refers to a neutralization titration method according to JIS K0070.
<硬化性樹脂の製造方法>
前記硬化性樹脂の製造方法(中間体フェノール化合物への(メタ)アクリロイルオキシ基、ビニルベンジルエーテル基、または、アリルエーテル基の導入)について、以下に説明する。
<Method for producing curable resin>
A method for producing the curable resin (introduction of a (meth)acryloyloxy group, a vinylbenzyl ether group, or an allyl ether group into an intermediate phenol compound) will be described below.
前記硬化性樹脂は、塩基性、又は、酸性触媒存在下で、前記中間体フェノール化合物に、無水(メタ)アクリル酸、(メタ)アクリル酸クロリド、クロロメチルスチレン、クロロスチレン、塩化アリル、または、臭化アリル等(以下、「化合物(e)」と称する場合がある。)との反応といった公知の方法によって得ることができる。これらを反応させることにより、中間体フェノール化合物中に架橋基(X)を導入することができ、また、低誘電率、低誘電正接な熱硬化性となり、好ましい態様となる。 The curable resin is added to the intermediate phenol compound in the presence of a basic or acidic catalyst, (meth)acrylic anhydride, (meth)acrylic chloride, chloromethylstyrene, chlorostyrene, allyl chloride, or It can be obtained by a known method such as reaction with allyl bromide or the like (hereinafter sometimes referred to as "compound (e)"). By reacting these, a cross-linking group (X) can be introduced into the intermediate phenol compound, and thermosetting with a low dielectric constant and a low dielectric loss tangent can be obtained, which is a preferred embodiment.
前記化合物(e)(架橋基導入剤として機能する。)として、前記無水(メタ)アクリル酸としては、無水アクリル酸と無水メタクリル酸が挙げられる。前記(メタ)アクリル酸クロリドとしては、メタクリル酸クロリドとアクリル酸クロリドが挙げられる。また、クロロメチルスチレンとしては、例えば、p-クロロメチルスチレン、m-クロロメチルスチレンが挙げられ、クロロスチレンとしては、例えば、p-クロロスチレン、m-クロロスチレンが挙げられ、塩化アリルとしては、例えば、3-クロロ-1-プロペンが挙げられ、臭化アリルとしては、例えば、3-ブロモ-1-プロペンが挙げられる。これらはそれぞれ単独で用いても混合して用いてもよい。中でも、より低誘電正接の硬化物が得られる無水メタクリル酸や、メタクリル酸クロリドを用いることが好ましい。 Examples of the (meth)acrylic anhydride for the compound (e) (functioning as a crosslinking group-introducing agent) include acrylic anhydride and methacrylic anhydride. Examples of the (meth)acrylic acid chloride include methacrylic acid chloride and acrylic acid chloride. Examples of chloromethylstyrene include p-chloromethylstyrene and m-chloromethylstyrene. Examples of chlorostyrene include p-chlorostyrene and m-chlorostyrene. Examples of allyl chloride include: Examples include 3-chloro-1-propene, and allyl bromide includes, for example, 3-bromo-1-propene. These may be used alone or in combination. Among them, it is preferable to use methacrylic anhydride and methacrylic acid chloride, which give a cured product with a lower dielectric loss tangent.
前記塩基性触媒としては、具体的には、ジメチルアミノピリジン、アルカリ土類金属水酸化物、アルカリ金属炭酸塩、及び、アルカリ金属水酸化物等が挙げられる。前記酸性触媒としては、具体的には、硫酸、メタンスルホン酸等が挙げられる。特にジメチルアミノピリジンが触媒活性の点から優れている。 Specific examples of the basic catalyst include dimethylaminopyridine, alkaline earth metal hydroxides, alkali metal carbonates, and alkali metal hydroxides. Specific examples of the acidic catalyst include sulfuric acid and methanesulfonic acid. In particular, dimethylaminopyridine is superior in terms of catalytic activity.
前記中間体フェノール化合物と前記化合物(e)との反応としては、前記中間体フェノール化合物に含まれる水酸基1モルに対し、前記化合物(e)を1~10モルを添加し、0.01~0.2モルの塩基性触媒を一括添加、又は、徐々に添加しながら、30~150℃の温度で、1~40時間反応させる方法が挙げられる。 As the reaction between the intermediate phenol compound and the compound (e), 1 to 10 mol of the compound (e) is added to 1 mol of the hydroxyl group contained in the intermediate phenol compound, and 0.01 to 0.01 2 mol of a basic catalyst may be added all at once, or may be added gradually at a temperature of 30 to 150° C. for 1 to 40 hours.
また、前記化合物(e)との反応(架橋基の導入)時に、有機溶媒を併用することにより、前記硬化性樹脂の合成における反応速度を高めることができる。このような有機溶媒としては特に限定されないが、例えば、アセトン、メチルエチルケトン等のケトン類、メタノール、エタノール、1-プロピルアルコール、イソプロピルアルコール、1-ブタノール、セカンダリーブタノール、ターシャリーブタノール等のアルコール類、メチルセロソルブ、エチルセロソルブ等のセロソルブ類、テトラヒドロフラン、1、4-ジオキサン、1、3-ジオキサン、ジエトキシエタン等のエーテル類、アセトニトリル、ジメチルスルホキシド、ジメチルホルムアミド等の非プロトン性極性溶媒、トルエン等が挙げられる。これらの有機溶媒は、それぞれ単独で使用してもよいし、また、極性を調製するために、適宜2種以上を併用してもよい。 In addition, by using an organic solvent in combination with the compound (e) (introduction of a cross-linking group), the reaction rate in synthesizing the curable resin can be increased. Examples of such organic solvents include, but are not limited to, ketones such as acetone and methyl ethyl ketone; alcohols such as methanol, ethanol, 1-propyl alcohol, isopropyl alcohol, 1-butanol, secondary butanol and tertiary butanol; cellosolves such as cellosolve and ethyl cellosolve; ethers such as tetrahydrofuran, 1,4-dioxane, 1,3-dioxane and diethoxyethane; aprotic polar solvents such as acetonitrile, dimethylsulfoxide and dimethylformamide; be done. These organic solvents may be used alone, or two or more of them may be used in combination to adjust the polarity.
上述の化合物(e)との反応(架橋基の導入)の終了後は、反応生成物を貧溶媒に再沈した後、析出物を貧溶媒で20~100℃の温度で、0.1~5時間攪拌し、減圧濾過した後、析出物を40~80℃の温度で、1~10時間乾燥することで、目的の前記硬化性樹脂を得ることができる。貧溶媒としてはヘキサンなどが挙げられる。 After the completion of the reaction (introduction of the cross-linking group) with the compound (e) described above, the reaction product is reprecipitated in a poor solvent, and then the precipitate is treated with a poor solvent at a temperature of 20 to 100 ° C. to 0.1 to After stirring for 5 hours and filtering under reduced pressure, the precipitate is dried at a temperature of 40 to 80° C. for 1 to 10 hours to obtain the desired curable resin. Hexane etc. are mentioned as a poor solvent.
なお、本発明の硬化性樹脂は、上記一般式(1)及び(2)を含むことを特徴とし、上記構造単位(1)を繰り返した構造であり、かつ、上記一般式(2)に基づく末端構造であることが好ましいが、上記製造方法により、副反応として、これら構造単位(1)及び末端構造(2)以外の構造を含んでいても、本発明における硬化性樹脂の特性に影響を与えるものでなければ、特に問題はない。 The curable resin of the present invention is characterized by including the general formulas (1) and (2), has a structure in which the structural unit (1) is repeated, and is based on the general formula (2) Although it is preferably a terminal structure, due to the above production method, even if a structure other than these structural units (1) and terminal structure (2) is included as a side reaction, the properties of the curable resin in the present invention are not affected. If it's nothing to give, there's no particular problem.
本発明の硬化性樹脂は、重量平均分子量(Mw)が500~50000であることが好ましく、500~20000であることがより好ましく、800~10000であることが更に好ましい。前記硬化性樹脂の重量平均分子量が前記範囲内であると、作業性や成形加工性に優れるため、好ましい。 The curable resin of the present invention preferably has a weight average molecular weight (Mw) of 500 to 50,000, more preferably 500 to 20,000, even more preferably 800 to 10,000. It is preferable that the weight-average molecular weight of the curable resin is within the above range because workability and moldability are excellent.
前記硬化性樹脂の軟化点としては、150℃以下であることが好ましく、50~100℃であることがより好ましい。前記硬化性樹脂の軟化点が前記範囲内であると、加工性に優れるため好ましい。 The softening point of the curable resin is preferably 150°C or less, more preferably 50 to 100°C. When the softening point of the curable resin is within the above range, it is preferable because the workability is excellent.
<硬化性樹脂組成物>
本発明の硬化性樹脂組成物は、前記硬化性樹脂を含有することが好ましい。前記硬化性樹脂が、構造中に置換基R1を有し、かつ、末端構造に-C(CH3)R3R3を有することで架橋基の分子運動性が抑制され低誘電正接に優れ、また構造単位に-CR2R2-C6H4-CR2R2-を有することで、自由体積が小さくなり、低誘電率に優れ、かつ、柔軟性が発現され、溶剤溶解性に優れ、硬化性樹脂組成物の調製が容易で、ハンドリング性に優れ、前記硬化性樹脂の構造中に極性官能基の割合が少ないため、前記硬化性樹脂組成物を用いて得られる硬化物は、低誘電特性に優れ、好ましい態様となる。
<Curable resin composition>
The curable resin composition of the present invention preferably contains the curable resin. The curable resin has a substituent R 1 in its structure and —C(CH 3 )R 3 R 3 in its terminal structure, thereby suppressing the molecular mobility of the cross-linking group and providing excellent low dielectric loss tangent. , In addition, by having -CR 2 R 2 -C 6 H 4 -CR 2 R 2 - in the structural unit, the free volume is small, the dielectric constant is excellent, the flexibility is expressed, and the solvent solubility is good. The curable resin composition is easy to prepare, has excellent handling properties, and has a low ratio of polar functional groups in the structure of the curable resin. It is excellent in low dielectric properties and is a preferred embodiment.
〔その他樹脂等〕
本発明の硬化性樹脂組成物には、前記硬化性樹脂に加えて、その他樹脂、硬化剤、硬化促進剤等を、本発明の目的を損なわない範囲で特に限定なく使用できる。前記硬化性樹脂は、後述するが、硬化剤を配合することなく、加熱等により硬化物を得ることができるが、例えば、その他樹脂等を併せて配合する際には、硬化剤や硬化促進剤などを配合して、使用することができる。
[Other resins, etc.]
In the curable resin composition of the present invention, in addition to the curable resin, other resins, curing agents, curing accelerators, and the like can be used without particular limitation within a range that does not impair the object of the present invention. As will be described later, the curable resin can be cured by heating or the like without adding a curing agent. etc. can be mixed and used.
なお、本発明の硬化性樹脂組成物には、前記硬化性樹脂を含むが、前記硬化性樹脂の中で、Xがアリルエーテル基の場合、Xが(メタ)アクリロイルオキシ基、ビニルベンジルエーテル基と異なり、単独重合(架橋)することができない(単独では硬化物を得ることができない)ため、前記Xがアリルエーテル基の場合は、硬化剤や硬化促進剤などを使用することが必要となる。 The curable resin composition of the present invention contains the curable resin. Among the curable resins, when X is an allyl ether group, X is a (meth)acryloyloxy group or a vinylbenzyl ether group. Unlike , homopolymerization (crosslinking) cannot be performed (a cured product cannot be obtained by itself), so when X is an allyl ether group, it is necessary to use a curing agent or curing accelerator. .
〔その他樹脂〕
前記その他樹脂としては、例えば、アルケニル基含有化合物、例えば、ビスマレイミド類、アリルエーテル系化合物、アリルアミン系化合物、トリアリルシアヌレート、アルケニルフェノール系化合物、ビニル基含有ポリオレフィン化合物等を添加することもできる。また、その他の熱硬化性樹脂、例えば、熱硬化性ポリイミド樹脂、エポキシ樹脂、フェノール樹脂、活性エステル樹脂、ベンゾオキサジン樹脂、シアネート樹脂等も目的に応じて適宜配合することも可能である。
[Other resins]
Examples of other resins that can be added include alkenyl group-containing compounds such as bismaleimides, allyl ether compounds, allylamine compounds, triallyl cyanurate, alkenylphenol compounds, and vinyl group-containing polyolefin compounds. . Other thermosetting resins such as thermosetting polyimide resins, epoxy resins, phenol resins, active ester resins, benzoxazine resins, cyanate resins, etc. can also be blended appropriately according to the purpose.
〔硬化剤〕
前記硬化剤としては、例えば、アミン系化合物、アミド系化合物、酸無水物系化合物、フェノ-ル系化合物、シアネートエステル化合物などが挙げられる。これらの硬化剤は、単独でも2種類以上の併用でも構わない。
[Curing agent]
Examples of the curing agent include amine compounds, amide compounds, acid anhydride compounds, phenol compounds and cyanate ester compounds. These curing agents may be used alone or in combination of two or more.
〔硬化促進剤〕
前記硬化促進剤としては、種々のものが使用できるが、例えば、リン系化合物、第3級アミン、イミダゾール類、有機酸金属塩、ルイス酸、アミン錯塩等が挙げられる。特に半導体封止材料用途として使用する場合には、硬化性、耐熱性、電気特性、耐湿信頼性等に優れる点から、トリフェニルフォスフィン等のリン系化合物、又は、イミダゾール類が好ましい。これらの硬化促進剤は、単独で用いることも2種以上を併用することもできる。
[Curing accelerator]
Various curing accelerators can be used, and examples thereof include phosphorus compounds, tertiary amines, imidazoles, organic acid metal salts, Lewis acids, and amine complex salts. Particularly when used as a semiconductor encapsulating material, phosphorus compounds such as triphenylphosphine or imidazoles are preferable from the viewpoint of excellent curability, heat resistance, electrical properties, moisture resistance reliability, and the like. These curing accelerators can be used alone or in combination of two or more.
〔難燃剤〕
本発明の硬化性樹脂組成物には、必要に応じて、難燃性を発揮させるために、難燃剤を配合することができ、中でも、実質的にハロゲン原子を含有しない非ハロゲン系難燃剤を配合することが好ましい。前記非ハロゲン系難燃剤として、例えば、リン系難燃剤、窒素系難燃剤、シリコーン系難燃剤、無機系難燃剤、有機金属塩系難燃剤等が挙げられ、これらの難燃剤は、単独でも2種類以上の併用でも構わない。
〔Flame retardants〕
If necessary, the curable resin composition of the present invention can be blended with a flame retardant in order to exhibit flame retardancy. Blending is preferred. Examples of the non-halogen flame retardants include phosphorus flame retardants, nitrogen flame retardants, silicone flame retardants, inorganic flame retardants, organic metal salt flame retardants, and the like. More than one type may be used in combination.
〔充填剤〕
本発明の硬化性樹脂組成物には、必要に応じて、無機質充填剤を配合することができる。前記無機質充填剤として、例えば、溶融シリカ、結晶シリカ、アルミナ、窒化珪素、水酸化アルミ等が挙げられる。前記無機充填剤の配合量を特に大きくする場合は溶融シリカを用いることが好ましい。前記溶融シリカは破砕状、球状のいずれでも使用可能であるが、溶融シリカの配合量を高め、かつ、成形材料の溶融粘度の上昇を抑制するためには、球状のものを主に用いる方が好ましい。更に球状シリカの配合量を高めるためには、球状シリカの粒度分布を適当に調整することが好ましい。また、前記硬化性樹脂組成物を以下に詳述する導電ペーストなどの用途に使用する場合は、銀粉や銅粉等の導電性充填剤を用いることができる。
〔filler〕
The curable resin composition of the present invention may optionally contain an inorganic filler. Examples of the inorganic filler include fused silica, crystalline silica, alumina, silicon nitride, and aluminum hydroxide. When the amount of the inorganic filler compounded is particularly large, it is preferable to use fused silica. The fused silica may be crushed or spherical, but in order to increase the blending amount of fused silica and suppress the increase in the melt viscosity of the molding material, it is better to mainly use spherical fused silica. preferable. Furthermore, in order to increase the blending amount of spherical silica, it is preferable to appropriately adjust the particle size distribution of spherical silica. Moreover, when using the said curable resin composition for applications, such as a conductive paste detailed below, conductive fillers, such as silver powder and copper powder, can be used.
〔その他配合剤〕
本発明の硬化性樹脂組成物は、必要に応じて、シランカップリング剤、離型剤、顔料、乳化剤等の種々の配合剤を添加することができる。
[Other compounding agents]
The curable resin composition of the present invention may optionally contain various compounding agents such as silane coupling agents, release agents, pigments and emulsifiers.
<硬化物>
本発明の硬化物は、前記硬化性樹脂組成物を硬化反応させて得られることが好ましい。前記硬化性樹脂組成物は、前記硬化性樹脂単独、もしくは、前記硬化性樹脂に加えて、上述した硬化剤などの各成分を均一に混合することにより得られ、従来知られている方法と同様の方法で容易に硬化物とすることができる。前記硬化物としては、積層物、注型物、接着層、塗膜、フィルム等の成形硬化物が挙げられる。
<Cured product>
The cured product of the present invention is preferably obtained by subjecting the curable resin composition to a curing reaction. The curable resin composition is obtained by uniformly mixing the curable resin alone, or by uniformly mixing each component such as the above-described curing agent in addition to the curable resin, in the same manner as in the conventionally known method. It can be easily cured by the method of. Examples of the cured product include molded cured products such as laminates, cast products, adhesive layers, coating films, and films.
前記硬化反応としては、熱硬化や紫外線硬化反応などが挙げられ、中でも熱硬化反応としては、無触媒下でも容易に行われるが、さらに速く反応させたい場合には、有機過酸化物、アゾ化合物のような重合開始剤やホスフィン系化合物、第3級アミンの様な塩基性触媒の添加が効果的である。例えば、ベンゾイルパーオキシド、ジクミルパーオキシド、アゾビスイソブチロニトリル、トリフェニルフォスフィン、トリエチルアミン、イミダゾール類等が挙げられる。 Examples of the curing reaction include heat curing and ultraviolet curing reactions. Among them, the heat curing reaction can be easily performed even in the absence of a catalyst. It is effective to add a polymerization initiator such as a phosphine compound or a basic catalyst such as a tertiary amine. Examples include benzoyl peroxide, dicumyl peroxide, azobisisobutyronitrile, triphenylphosphine, triethylamine, imidazoles and the like.
<用途>
本発明の硬化性樹脂組成物により得られる硬化物が、耐熱性、及び、低誘電特性に優れることから、耐熱部材や電子部材に好適に使用可能である。特に、プリプレグ、回路基板、半導体封止材、半導体装置、ビルドアップフィルム、ビルドアップ基板、接着剤やレジスト材料などに好適に使用できる。また、繊維強化樹脂のマトリクス樹脂にも好適に使用でき、高耐熱性のプリプレグとして特に適している。また、前記硬化性樹脂組成物に含まれる前記硬化性樹脂は、各種溶剤への優れた溶解性を表すことから塗料化が可能である。こうして得られる耐熱部材や電子部材は、各種用途に好適に使用可能であり、例えば、産業用機械部品、一般機械部品、自動車・鉄道・車両等部品、宇宙・航空関連部品、電子・電気部品、建築材料、容器・包装部材、生活用品、スポーツ・レジャー用品、風力発電用筐体部材等が挙げられるが、これらに限定される物ではない。
<Application>
Since the cured product obtained from the curable resin composition of the present invention is excellent in heat resistance and low dielectric properties, it can be suitably used for heat-resistant members and electronic members. In particular, it can be suitably used for prepregs, circuit boards, semiconductor sealing materials, semiconductor devices, build-up films, build-up substrates, adhesives, resist materials, and the like. Moreover, it can be suitably used as a matrix resin for fiber-reinforced resins, and is particularly suitable as a highly heat-resistant prepreg. Moreover, since the curable resin contained in the curable resin composition exhibits excellent solubility in various solvents, it can be made into a coating. The heat-resistant members and electronic members obtained in this way can be suitably used for various applications, for example, industrial machine parts, general machine parts, automobile/railroad/vehicle parts, aerospace-related parts, electronic/electrical parts, Building materials, containers/packaging members, daily necessities, sports/leisure goods, housing members for wind power generation, etc., but not limited to these.
以下に、本発明を実施例、比較例により具体的に説明するが、「部」及び「%」は特に断わりのない限り、質量基準である。なお、以下に示す条件で、硬化性樹脂、及び、前記硬化性樹脂を用いて得られる硬化物を合成し、更に得られた硬化物について、以下の条件にて測定・評価を行った。 Hereinafter, the present invention will be specifically described with reference to examples and comparative examples, and "parts" and "%" are based on mass unless otherwise specified. A curable resin and a cured product obtained using the curable resin were synthesized under the following conditions, and the obtained cured product was measured and evaluated under the following conditions.
<GPC測定(硬化性樹脂の重量平均分子量(Mw)の評価)>
以下の測定装置、測定条件を用いて測定し、以下に示す合成方法で得られた硬化性樹脂のGPCチャートを得た。前記GPCチャートの結果より、硬化性樹脂の重量平均分子量(Mw)を算出した。
<GPC measurement (evaluation of weight average molecular weight (Mw) of curable resin)>
The GPC chart of the curable resin obtained by the synthesis method shown below was obtained using the following measuring apparatus and measurement conditions. The weight average molecular weight (Mw) of the curable resin was calculated from the results of the GPC chart.
測定装置 :東ソー株式会社製「HLC-8320 GPC」
カラム:東ソー株式会社製ガードカラム「HXL-L」+東ソー株式会社製「TSK-GEL G2000HXL」+東ソー株式会社製「TSK-GEL G2000HXL」+東ソー株式会社製「TSK-GEL G3000HXL」+東ソー株式会社製「TSK-GEL G4000HXL」
検出器:RI(示差屈折計)
データ処理:東ソー株式会社製「GPCワークステーション EcoSEC-WorkStation」
測定条件:カラム温度 40℃
展開溶媒 テトラヒドロフラン
流速 1.0ml/分
標準:前記「GPCワークステーション EcoSEC-WorkStation」の測定マニュアルに準拠して、分子量が既知の下記の単分散ポリスチレンを用いた。
Measuring device: "HLC-8320 GPC" manufactured by Tosoh Corporation
Column: guard column "HXL-L" manufactured by Tosoh Corporation + "TSK-GEL G2000HXL" manufactured by Tosoh Corporation + "TSK-GEL G2000HXL" manufactured by Tosoh Corporation + "TSK-GEL G3000HXL" manufactured by Tosoh Corporation + Tosoh Corporation Made by "TSK-GEL G4000HXL"
Detector: RI (differential refractometer)
Data processing: "GPC Workstation EcoSEC-WorkStation" manufactured by Tosoh Corporation
Measurement conditions: Column temperature 40°C
Developing solvent Tetrahydrofuran
Flow rate 1.0 ml/min Standard: The following monodisperse polystyrene having a known molecular weight was used in accordance with the measurement manual of the "GPC Workstation EcoSEC-WorkStation".
(使用ポリスチレン)
東ソー株式会社製「A-500」
東ソー株式会社製「A-1000」
東ソー株式会社製「A-2500」
東ソー株式会社製「A-5000」
東ソー株式会社製「F-1」
東ソー株式会社製「F-2」
東ソー株式会社製「F-4」
東ソー株式会社製「F-10」
東ソー株式会社製「F-20」
東ソー株式会社製「F-40」
東ソー株式会社製「F-80」
東ソー株式会社製「F-128」
試料:合成例で得られた硬化性樹脂の固形分換算で1.0質量%のテトラヒドロフラン溶液をマイクロフィルターでろ過したもの(50μl)。
(Polystyrene used)
"A-500" manufactured by Tosoh Corporation
"A-1000" manufactured by Tosoh Corporation
"A-2500" manufactured by Tosoh Corporation
"A-5000" manufactured by Tosoh Corporation
"F-1" manufactured by Tosoh Corporation
"F-2" manufactured by Tosoh Corporation
"F-4" manufactured by Tosoh Corporation
"F-10" manufactured by Tosoh Corporation
"F-20" manufactured by Tosoh Corporation
"F-40" manufactured by Tosoh Corporation
"F-80" manufactured by Tosoh Corporation
"F-128" manufactured by Tosoh Corporation
Sample: A tetrahydrofuran solution of 1.0% by mass in terms of solid content of the curable resin obtained in Synthesis Example filtered through a microfilter (50 μl).
(実施例1)
撹拌機、冷却管、窒素導入管、温度計のついた3L、4口セパラブルフラスコに、o-クレゾール324.4g、p-キシリレングリコール276.3g、及びp-トルエンスルホン酸一水和物19.0gを仕込み、撹拌しながら150℃に昇温し5時間反応させた。この間、反応により生成するメタノールは系外に除いた。その後、120℃に降温し、スチレン260.4gを5時間かけて滴下し反応させ、中間体フェノール化合物を得た。
(Example 1)
324.4 g of o-cresol, 276.3 g of p-xylylene glycol, and p-toluenesulfonic acid monohydrate were placed in a 3 L, 4-neck separable flask equipped with a stirrer, condenser, nitrogen inlet tube, and thermometer. 19.0 g was charged, heated to 150° C. with stirring, and reacted for 5 hours. During this time, methanol produced by the reaction was removed from the system. Then, the temperature was lowered to 120° C., and 260.4 g of styrene was added dropwise over 5 hours for reaction to obtain an intermediate phenol compound.
撹拌機、冷却管、窒素導入管、温度計のついた100mL、4口フラスコに、上記で合成した中間体フェノール化合物を10.0g、N,N-ジメチルホルムアミド10.0g、4-クロロメチルスチレン9.2g、48%水酸化カリウム水溶液7.0gを仕込み、攪拌しながら60℃に昇温し20時間反応させた。反応液をメタノール100gに注ぎ、ポリマーを再沈殿した。ポリマーをテトラヒドロフラン100gで再溶解し、再びメタノール100gに注ぎ、ポリマーを再沈殿した。得られたポリマーをメタノール100gで2回洗浄した。その後、減圧下50℃で2時間乾燥させ、硬化性樹脂(Mw:2100)を得た。 10.0 g of the intermediate phenol compound synthesized above, 10.0 g of N,N-dimethylformamide, 4-chloromethylstyrene were placed in a 100 mL, 4-necked flask equipped with a stirrer, condenser, nitrogen inlet tube, and thermometer. 9.2 g and 7.0 g of a 48% potassium hydroxide aqueous solution were added, and the temperature was raised to 60° C. while stirring, and the reaction was allowed to proceed for 20 hours. The reaction solution was poured into 100 g of methanol to reprecipitate the polymer. The polymer was redissolved in 100 g of tetrahydrofuran and poured into 100 g of methanol again to reprecipitate the polymer. The resulting polymer was washed twice with 100 g of methanol. Then, it was dried at 50° C. under reduced pressure for 2 hours to obtain a curable resin (Mw: 2100).
(実施例2)
撹拌機、冷却管、窒素導入管、温度計のついた3L、4口セパラブルフラスコに、o-クレゾール324.4g、1,3-ビス(α-ヒドロキシイソプロピル)ベンゼン388.5g、及びp-トルエンスルホン酸一水和物19.0gを仕込み、撹拌しながら150℃に昇温し5時間反応させた。この間、反応により生成する水は系外に除いた。その後、120℃に降温し、スチレン260.4gを5時間かけて滴下し反応させ、中間体フェノール化合物を得た。
(Example 2)
324.4 g of o-cresol, 388.5 g of 1,3-bis(α-hydroxyisopropyl)benzene, and p- 19.0 g of toluenesulfonic acid monohydrate was charged, heated to 150° C. with stirring, and reacted for 5 hours. During this time, water produced by the reaction was removed from the system. Then, the temperature was lowered to 120° C., and 260.4 g of styrene was added dropwise over 5 hours for reaction to obtain an intermediate phenol compound.
撹拌機、冷却管、窒素導入管、温度計のついた100mL、4口フラスコに、上記で合成した中間体フェノール化合物を10.0g、N,N-ジメチルホルムアミド10.0g、4-クロロメチルスチレン9.2g、48%水酸化カリウム水溶液7.0gを仕込み、攪拌しながら60℃に昇温し20時間反応させた。反応液をメタノール100gに注ぎ、ポリマーを再沈殿した。ポリマーをテトラヒドロフラン100gで再溶解し、再びメタノール100gに注ぎ、ポリマーを再沈殿した。得られたポリマーをメタノール100gで2回洗浄した。その後、減圧下50℃で2時間乾燥させ、硬化性樹脂(Mw:2200)を得た。 10.0 g of the intermediate phenol compound synthesized above, 10.0 g of N,N-dimethylformamide, 4-chloromethylstyrene were placed in a 100 mL, 4-necked flask equipped with a stirrer, condenser, nitrogen inlet tube, and thermometer. 9.2 g and 7.0 g of a 48% potassium hydroxide aqueous solution were added, and the temperature was raised to 60° C. while stirring, and the reaction was allowed to proceed for 20 hours. The reaction solution was poured into 100 g of methanol to reprecipitate the polymer. The polymer was redissolved in 100 g of tetrahydrofuran and poured into 100 g of methanol again to reprecipitate the polymer. The resulting polymer was washed twice with 100 g of methanol. Then, it was dried at 50° C. under reduced pressure for 2 hours to obtain a curable resin (Mw: 2200).
(実施例3)
撹拌機、冷却管、窒素導入管、温度計のついた3L、4口セパラブルフラスコに、o-クレゾール324.4g、1,4-ビス(1-ヒドロキシエチル)ベンゼン332.4g、及びp-トルエンスルホン酸一水和物19.0gを仕込み、撹拌しながら150℃に昇温し5時間反応させた。この間、反応により生成する水は系外に除いた。その後、120℃に降温し、スチレン260.4gを5時間かけて滴下し反応させ、中間体フェノール化合物を得た。
(Example 3)
324.4 g of o-cresol, 332.4 g of 1,4-bis(1-hydroxyethyl)benzene, and p- 19.0 g of toluenesulfonic acid monohydrate was charged, heated to 150° C. with stirring, and reacted for 5 hours. During this time, water produced by the reaction was removed from the system. Then, the temperature was lowered to 120° C., and 260.4 g of styrene was added dropwise over 5 hours for reaction to obtain an intermediate phenol compound.
撹拌機、冷却管、窒素導入管、温度計のついた100mL、4口フラスコに、上記で合成した中間体フェノール化合物を10.0g、N,N-ジメチルホルムアミド10.0g、4-クロロメチルスチレン9.2g、48%水酸化カリウム水溶液7.0gを仕込み、攪拌しながら60℃に昇温し20時間反応させた。反応液をメタノール100gに注ぎ、ポリマーを再沈殿した。ポリマーをテトラヒドロフラン100gで再溶解し、再びメタノール100gに注ぎ、ポリマーを再沈殿した。得られたポリマーをメタノール100gで2回洗浄した。その後、減圧下50℃で2時間乾燥させ、硬化性樹脂(Mw:2200)を得た。 10.0 g of the intermediate phenol compound synthesized above, 10.0 g of N,N-dimethylformamide, 4-chloromethylstyrene were placed in a 100 mL, 4-necked flask equipped with a stirrer, condenser, nitrogen inlet tube, and thermometer. 9.2 g and 7.0 g of a 48% potassium hydroxide aqueous solution were added, and the temperature was raised to 60° C. while stirring, and the reaction was allowed to proceed for 20 hours. The reaction solution was poured into 100 g of methanol to reprecipitate the polymer. The polymer was redissolved in 100 g of tetrahydrofuran and poured into 100 g of methanol again to reprecipitate the polymer. The resulting polymer was washed twice with 100 g of methanol. Then, it was dried at 50° C. under reduced pressure for 2 hours to obtain a curable resin (Mw: 2200).
(実施例4)
実施例3のスチレン260.4gをα-メチルスチレン295.5gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:2000)を得た。
(Example 4)
Synthesis was carried out in the same manner as in Example 3 except that 260.4 g of styrene in Example 3 was changed to 295.5 g of α-methylstyrene to obtain a curable resin (Mw: 2000).
(実施例5)
実施例3のスチレン260.4gを4-メチルスチレン295.5gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:1900)を得た。
(Example 5)
Synthesis was carried out in the same manner as in Example 3 except that 260.4 g of styrene in Example 3 was changed to 295.5 g of 4-methylstyrene to obtain a curable resin (Mw: 1900).
(実施例6)
実施例3のスチレン260.4gを1,1-ジフェニルエチレン450.8gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:1900)を得た。
(Example 6)
Synthesis was carried out in the same manner as in Example 3 except that 260.4 g of styrene in Example 3 was changed to 450.8 g of 1,1-diphenylethylene to obtain a curable resin (Mw: 1900).
(実施例7)
実施例3のスチレン260.4gを1-オクテン280.6gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:1800)を得た。
(Example 7)
Synthesis was carried out in the same manner as in Example 3 except that 260.4 g of styrene in Example 3 was changed to 280.6 g of 1-octene to obtain a curable resin (Mw: 1800).
(実施例8)
実施例3のo-クレゾール324.4gを2-エチルフェノール366.5gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:1800)を得た。
(Example 8)
Synthesis was carried out in the same manner as in Example 3 except that 324.4 g of o-cresol in Example 3 was changed to 366.5 g of 2-ethylphenol to obtain a curable resin (Mw: 1800).
(実施例9)
実施例3のo-クレゾール324.4gを2-フェニルフェノール510.6gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:1800)を得た。
(Example 9)
Synthesis was carried out in the same manner as in Example 3 except that 324.4 g of o-cresol in Example 3 was changed to 510.6 g of 2-phenylphenol to obtain a curable resin (Mw: 1800).
(実施例10)
実施例3のo-クレゾール324.4gを2-シクロヘキシルフェノール528.8gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:1900)を得た。
(Example 10)
Synthesis was carried out in the same manner as in Example 3 except that 324.4 g of o-cresol in Example 3 was changed to 528.8 g of 2-cyclohexylphenol to obtain a curable resin (Mw: 1900).
(実施例11)
実施例3のo-クレゾール324.4gをp-クレゾール324.4gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:2600)を得た。
(Example 11)
Synthesis was carried out in the same manner as in Example 3 except that 324.4 g of o-cresol in Example 3 was changed to 324.4 g of p-cresol to obtain a curable resin (Mw: 2600).
(実施例12)
実施例3の4-クロロメチルスチレン9.2gをメタクリル酸無水物9.3gに変更し、48%水酸化カリウム水溶液7.0gを4-ジメチルアミノピリジン0.2gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:2200)を得た。
(Example 12)
Example 3 except that 9.2 g of 4-chloromethylstyrene in Example 3 was changed to 9.3 g of methacrylic anhydride, and 7.0 g of 48% potassium hydroxide aqueous solution was changed to 0.2 g of 4-dimethylaminopyridine. Synthesis was carried out in the same manner as in 3 to obtain a curable resin (Mw: 2200).
(実施例13)
撹拌機、冷却管、窒素導入管、温度計のついた3L、4口セパラブルフラスコに、o-クレゾール324.4g、p-トルエンスルホン酸一水和物19.0gを仕込み、撹拌しながら120℃に昇温し、ジビニルベンゼン280.4gを5時間かけて滴下し反応させた。その後、スチレン260.4gを5時間かけて滴下し反応させ、中間体フェノール化合物を得た。
(Example 13)
324.4 g of o-cresol and 19.0 g of p-toluenesulfonic acid monohydrate were charged in a 3 L, 4-necked separable flask equipped with a stirrer, condenser, nitrogen inlet tube, and thermometer, and the mixture was stirred at 120°C. C., and 280.4 g of divinylbenzene was added dropwise over 5 hours for reaction. After that, 260.4 g of styrene was added dropwise over 5 hours and reacted to obtain an intermediate phenol compound.
撹拌機、冷却管、窒素導入管、温度計のついた100mL、4口フラスコに、上記で合成した中間体フェノール化合物を10.0g、N,N-ジメチルホルムアミド10.0g、4-クロロメチルスチレン9.2g、48%水酸化カリウム水溶液7.0gを仕込み、攪拌しながら60℃に昇温し20時間反応させた。反応液をメタノール100gに注ぎ、ポリマーを再沈殿した。ポリマーをテトラヒドロフラン100gで再溶解し、再びメタノール100gに注ぎ、ポリマーを再沈殿した。得られたポリマーをメタノール100gで2回洗浄した。その後、減圧下50℃で2時間乾燥させ、硬化性樹脂(Mw:2100)を得た。 10.0 g of the intermediate phenol compound synthesized above, 10.0 g of N,N-dimethylformamide, 4-chloromethylstyrene were placed in a 100 mL, 4-necked flask equipped with a stirrer, condenser, nitrogen inlet tube, and thermometer. 9.2 g and 7.0 g of a 48% potassium hydroxide aqueous solution were added, and the temperature was raised to 60° C. while stirring, and the reaction was allowed to proceed for 20 hours. The reaction solution was poured into 100 g of methanol to reprecipitate the polymer. The polymer was redissolved in 100 g of tetrahydrofuran and poured into 100 g of methanol again to reprecipitate the polymer. The resulting polymer was washed twice with 100 g of methanol. Then, it was dried at 50° C. under reduced pressure for 2 hours to obtain a curable resin (Mw: 2100).
(実施例14)
実施例3のo-クレゾール324.4gを2,5-キシレノール366.49gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:2300)を得た。
(Example 14)
Synthesis was carried out in the same manner as in Example 3 except that 324.4 g of o-cresol in Example 3 was changed to 366.49 g of 2,5-xylenol to obtain a curable resin (Mw: 2300).
(実施例15)
実施例3のo-クレゾール324.4gを2,3,5-トリメチルフェノール408.54gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:2500)を得た。
(Example 15)
Synthesis was carried out in the same manner as in Example 3 except that 324.4 g of o-cresol in Example 3 was changed to 408.54 g of 2,3,5-trimethylphenol, and a curable resin (Mw: 2500) was prepared. Obtained.
(実施例16)
実施例3の4-クロロメチルスチレン9.2gをアクリルブロミド7.3gに変更し、48%水酸化カリウム水溶液7.0gを炭酸カリウム20.0gに変更した以外は、実施例3と同様の方法で合成を実施し、硬化性樹脂(Mw:1800)を得た。
(Example 16)
The same method as in Example 3 except that 9.2 g of 4-chloromethylstyrene in Example 3 was changed to 7.3 g of acrylic bromide and 7.0 g of 48% potassium hydroxide aqueous solution was changed to 20.0 g of potassium carbonate. to obtain a curable resin (Mw: 1800).
(比較例1)
撹拌機、冷却管、窒素導入管、温度計のついた3L、4口セパラブルフラスコに、フェノール282.3g、p-キシリレングリコール276.3g、及びp-トルエンスルホン酸一水和物19.0gを仕込み、撹拌しながら150℃に昇温し5時間反応させた。この間、反応により生成するメタノールは系外に除いて、中間体フェノール化合物を得た。
(Comparative example 1)
282.3 g of phenol, 276.3 g of p-xylylene glycol, and 19.5 g of p-toluenesulfonic acid monohydrate were placed in a 3 L, 4-neck separable flask equipped with a stirrer, condenser, nitrogen inlet tube, and thermometer. 0 g was charged, heated to 150° C. with stirring, and reacted for 5 hours. During this time, methanol produced by the reaction was removed from the system to obtain an intermediate phenol compound.
撹拌機、冷却管、窒素導入管、温度計のついた100mL、4口フラスコに、上記で合成した中間体フェノール化合物を10.0g、N,N-ジメチルホルムアミド10.0g、4-クロロメチルスチレン9.2g、48%水酸化カリウム水溶液7.0gを仕込み、攪拌しながら60℃に昇温し20時間反応させた。反応液をメタノール100gに注ぎ、ポリマーを再沈殿した。ポリマーをテトラヒドロフラン100gで再溶解し、再びメタノール100gに注ぎ、ポリマーを再沈殿した。得られたポリマーをメタノール100gで2回洗浄した。その後、減圧下50℃で2時間乾燥させ、硬化性樹脂(Mw:2300)を得た。 10.0 g of the intermediate phenol compound synthesized above, 10.0 g of N,N-dimethylformamide, 4-chloromethylstyrene were placed in a 100 mL, 4-necked flask equipped with a stirrer, condenser, nitrogen inlet tube, and thermometer. 9.2 g and 7.0 g of a 48% potassium hydroxide aqueous solution were added, and the temperature was raised to 60° C. while stirring, and the reaction was allowed to proceed for 20 hours. The reaction solution was poured into 100 g of methanol to reprecipitate the polymer. The polymer was redissolved in 100 g of tetrahydrofuran and poured into 100 g of methanol again to reprecipitate the polymer. The resulting polymer was washed twice with 100 g of methanol. Then, it was dried at 50° C. under reduced pressure for 2 hours to obtain a curable resin (Mw: 2300).
(比較例2)
撹拌機、冷却管、窒素導入管、温度計のついた3L、4口セパラブルフラスコに、o-クレゾール324.4g、p-キシリレングリコール276.3g、及びp-トルエンスルホン酸一水和物19.0gを仕込み、撹拌しながら150℃に昇温し5時間反応させた。この間、反応により生成するメタノールは系外に除いて、中間体フェノール化合物を得た。
(Comparative example 2)
324.4 g of o-cresol, 276.3 g of p-xylylene glycol, and p-toluenesulfonic acid monohydrate were placed in a 3 L, 4-neck separable flask equipped with a stirrer, condenser, nitrogen inlet tube, and thermometer. 19.0 g was charged, heated to 150° C. with stirring, and reacted for 5 hours. During this time, methanol produced by the reaction was removed from the system to obtain an intermediate phenol compound.
撹拌機、冷却管、窒素導入管、温度計のついた100mL、4口フラスコに、上記で合成した中間体フェノール化合物を10.0g、N,N-ジメチルホルムアミド10.0g、4-クロロメチルスチレン9.2g、48%水酸化カリウム水溶液7.0gを仕込み、攪拌しながら60℃に昇温し20時間反応させた。反応液をメタノール100gに注ぎ、ポリマーを再沈殿した。ポリマーをテトラヒドロフラン100gで再溶解し、再びメタノール100gに注ぎ、ポリマーを再沈殿した。得られたポリマーをメタノール100gで2回洗浄した。その後、減圧下50℃で2時間乾燥させ、硬化性樹脂(Mw:2400)を得た。 10.0 g of the intermediate phenol compound synthesized above, 10.0 g of N,N-dimethylformamide, 4-chloromethylstyrene were placed in a 100 mL, 4-necked flask equipped with a stirrer, condenser, nitrogen inlet tube, and thermometer. 9.2 g and 7.0 g of a 48% potassium hydroxide aqueous solution were added, and the temperature was raised to 60° C. while stirring, and the reaction was allowed to proceed for 20 hours. The reaction solution was poured into 100 g of methanol to reprecipitate the polymer. The polymer was redissolved in 100 g of tetrahydrofuran and poured into 100 g of methanol again to reprecipitate the polymer. The resulting polymer was washed twice with 100 g of methanol. Then, it was dried at 50° C. under reduced pressure for 2 hours to obtain a curable resin (Mw: 2400).
<樹脂フィルム(硬化物)の作成>
実施例、及び、比較例で得られた硬化性樹脂(固体粉末)を5cm角の正方形の型枠に入れ、ステンレス板で挟み、真空プレスにセットした。常圧常温下で1.5MPaまで加圧した。次に10torrまで減圧後、熱硬化温度より50℃高い温度まで30分かけて加温した。さらに2時間静置後、室温まで徐冷した。その結果、平均膜厚が100μmの均一な樹脂フィルム(硬化物)を作製した。
<Creation of resin film (cured product)>
The curable resins (solid powders) obtained in Examples and Comparative Examples were placed in a 5 cm square mold, sandwiched between stainless steel plates, and set in a vacuum press. It was pressurized to 1.5 MPa under normal pressure and normal temperature. Next, after reducing the pressure to 10 torr, heating was performed over 30 minutes to a temperature 50° C. higher than the thermosetting temperature. After standing for another 2 hours, it was gradually cooled to room temperature. As a result, a uniform resin film (cured product) having an average thickness of 100 μm was produced.
なお、実施例16(Xがアリルエーテル基)においては、硬化性樹脂単独での単独重合(架橋)が進行しないため、硬化性樹脂の製造確認のみを行い、以下の樹脂フィルム(硬化物)に基づく評価は行っていない。 In Example 16 (where X is an allyl ether group), homopolymerization (crosslinking) of the curable resin alone did not proceed, so only production confirmation of the curable resin was performed, and the following resin films (cured products) were prepared. No evaluation based on
<誘電特性の評価>
得られた樹脂フィルム(硬化物)の面内方向の誘電特性について、キーサイト・テクノロジー社のネットワークアナライザーN5247Aを用いて、スプリットポスト誘電体共振器法により、周波数10GHzについて誘電率、及び、誘電正接を測定した。なお、誘電正接としては、10×10-3以下であれば、実用上問題がなく、好ましくは、5.5×10-3以下であり、より好ましくは4.5×10-3以下である。また、誘電率としては、3以下であれば、実用上問題がなく、好ましくは、2.8以下であることが好ましく、より好ましくは、2.6以下である。
<Evaluation of dielectric properties>
Regarding the in-plane dielectric properties of the obtained resin film (cured product), the dielectric constant and dielectric loss tangent at a frequency of 10 GHz were measured by the split-post dielectric resonator method using a network analyzer N5247A manufactured by Keysight Technologies. was measured. Incidentally, if the dielectric loss tangent is 10×10 −3 or less, there is no practical problem, preferably 5.5×10 −3 or less, more preferably 4.5×10 −3 or less. . Also, if the dielectric constant is 3 or less, there is no practical problem, preferably 2.8 or less, more preferably 2.6 or less.
<耐熱性の評価(ガラス転移温度)>
得られた樹脂フィルム(硬化物)について、パーキンエルマー製DSC装置(Pyris Diamond)を用い、室温から20℃/分の昇温条件で測定した際に観測される発熱ピーク温度(熱硬化温度)の観測後、それより50℃高い温度で30分間保持した。ついで、20℃/分の降温条件で室温まで試料を冷却し、さらに、再度20℃/分の昇温条件で昇温し、樹脂フィルム(硬化物)のガラス転移点温度(Tg)(℃)を測定した。なお、ガラス転移点温度(Tg)としては、100℃以上であれば、実用上問題がなく、好ましくは、130℃以上、より好ましくは、150℃以上である。
<Evaluation of heat resistance (glass transition temperature)>
The resulting resin film (cured product) was measured using a PerkinElmer DSC (Pyris Diamond) under the temperature rising condition of 20°C/min from room temperature, and the exothermic peak temperature (thermosetting temperature) observed was measured. After observation, the temperature was maintained at a temperature 50° C. higher than that for 30 minutes. Next, the sample was cooled to room temperature under a temperature decrease condition of 20°C/min, and further heated again under a temperature increase condition of 20°C/min to obtain the glass transition temperature (Tg) (°C) of the resin film (cured product). was measured. A glass transition temperature (Tg) of 100° C. or higher poses no practical problem, and is preferably 130° C. or higher, more preferably 150° C. or higher.
注)上記表1中のR1は、実施例1~10、12、及び、13は、架橋基Xに対して、オルソ位にメチル基等を有する。また、実施例11は、架橋基Xに対してオルト位にメチル基を有し、実施例14は、架橋基Xに対して、オルト位(2-)とメタ位(5-)にメチル基を有し、実施例15が架橋基Xに対して、オルト位(2-)、メタ位(3-)、及び、メタ位(5-)にメチル基を有する。 Note) R 1 in the above Table 1, Examples 1 to 10, 12 and 13 have a methyl group or the like at the ortho position with respect to the bridging group X. Further, Example 11 has a methyl group at the ortho position with respect to the cross-linking group X, and Example 14 has a methyl group at the ortho-position (2-) and meta-position (5-) with respect to the cross-linking group X. and Example 15 has methyl groups at the ortho (2-), meta (3-), and meta (5-) positions relative to the bridging group X.
注)上記表1及び表2中のPhはフェニル基、Cyはシクロヘキシル基を表す。 Note) Ph in Tables 1 and 2 above represents a phenyl group, and Cy represents a cyclohexyl group.
上記表1及び表2の評価結果より、全ての実施例においては、硬化性樹脂を使用することで得られる硬化物は、耐熱性、及び、低誘電特性の両立を図ることができ、実用上問題のないレベルであることが確認できた。 From the evaluation results in Tables 1 and 2 above, in all the examples, the cured product obtained by using the curable resin can achieve both heat resistance and low dielectric properties, and is practically It was confirmed that the level was satisfactory.
一方、上記表2の評価結果より、比較例1においては、得られた硬化性樹脂中の主鎖と末端の架橋基(極性部位)の分子運動性が高いことにより、誘電正接や誘電率が高めの値を示し、誘電特性に劣り(低誘電特性が得られず)、主鎖の剛直性が低いことにより、ガラス転移温度(Tg)が低く、耐熱性に劣ることが確認された。比較例2においては、硬化性樹脂の末端の架橋基(極性部位)の分子運動性が高いことのせいで、誘電正接や誘電率が高めの値を示し、誘電特性に劣り、主鎖の剛直性が低いため、ガラス転移温度(Tg)が低く、耐熱性に劣ることも確認された。 On the other hand, from the evaluation results in Table 2 above, in Comparative Example 1, the dielectric loss tangent and the dielectric constant were reduced due to the high molecular mobility of the main chain and terminal cross-linking groups (polar sites) in the obtained curable resin. It was confirmed that the glass transition temperature (Tg) was low and the heat resistance was poor due to the relatively high value, poor dielectric properties (no low dielectric properties were obtained), and low rigidity of the main chain. In Comparative Example 2, due to the high molecular mobility of the cross-linking groups (polar sites) at the ends of the curable resin, the dielectric loss tangent and the dielectric constant show high values, the dielectric properties are poor, and the rigidity of the main chain is low. It was also confirmed that the glass transition temperature (Tg) was low and the heat resistance was poor due to the low heat resistance.
本発明の硬化制樹脂を使用し得られる硬化物は、耐熱性、及び、誘電特性に優れることから、耐熱部材や電子部材に好適に使用可能であり、特に、プリプレグ、半導体封止材、回路基板、ビルドアップフィルム、ビルドアップ基板等や、接着剤やレジスト材料に好適に使用可能である。また、繊維強化樹脂のマトリクス樹脂にも好適に使用可能であり、高耐熱性のプリプレグとして適している。 The cured product obtained by using the curable resin of the present invention is excellent in heat resistance and dielectric properties, so that it can be suitably used for heat-resistant members and electronic members. It can be suitably used for substrates, build-up films, build-up substrates, adhesives and resist materials. Moreover, it can be suitably used as a matrix resin for fiber-reinforced resins, and is suitable as a highly heat-resistant prepreg.
Claims (7)
下記一般式(4)で示されるフェノール、又は、その誘導体と、
スチレン、スチレンダイマー、α-メチルスチレン、α-メチルスチレンダイマー、ビニルトルエン、エチルスチレン、t-ブチルスチレン、ビニルナフタレン、ビニルビフェニル、ジフェニルエチレン、及び、1-オクテンからなる群より選ばれる1種のアラルキル化合物と、
無水アクリル酸、無水メタクリル酸、アクリル酸クロリド、メタクリル酸クロリド、クロロメチルスチレン、クロロスチレン、塩化アリル、及び、臭化アリルからなる群より選ばれる1種の架橋基導入剤と、
を反応させる硬化性樹脂の製造方法。
〔上記一般式(3-1)中、R2は、それぞれ独立に、水素原子、または、メチル基を表す。Yは、ハロゲン原子、ヒドロキシル基、または、オキシアルキル基を表す。〕
〔上記一般式(4)中、R1は、それぞれ独立に、炭素数1~12のアルキル基、アリール基、アラルキル基、または、シクロアルキル基を表し、kは、1~3の整数を示す。〕 an aralkyl compound represented by the following general formula (3-1) or the following general formula (3-2);
A phenol represented by the following general formula (4) or a derivative thereof,
One selected from the group consisting of styrene, styrene dimer, α-methylstyrene, α-methylstyrene dimer, vinyltoluene, ethylstyrene, t-butylstyrene, vinylnaphthalene, vinylbiphenyl, diphenylethylene, and 1-octene an aralkyl compound;
one crosslinking group introducing agent selected from the group consisting of acrylic anhydride, methacrylic anhydride, acrylic acid chloride, methacrylic acid chloride, chloromethylstyrene, chlorostyrene, allyl chloride, and allyl bromide;
A method for producing a curable resin by reacting the
[In general formula (3-1) above, each R 2 independently represents a hydrogen atom or a methyl group. Y represents a halogen atom, a hydroxyl group, or an oxyalkyl group. ]
[In the above general formula (4), each R 1 independently represents an alkyl group, an aryl group, an aralkyl group, or a cycloalkyl group having 1 to 12 carbon atoms, and k represents an integer of 1 to 3. . ]
下記一般式(4)で表されるフェノール、又は、その誘導体と、を反応させた反応物と、
スチレン、スチレンダイマー、α-メチルスチレン、α-メチルスチレンダイマー、ビニルトルエン、エチルスチレン、t-ブチルスチレン、ビニルナフタレン、ビニルビフェニル、ジフェニルエチレン、及び、1-オクテンからなる群より選ばれる1種のアラルキル化合物と、を反応させる、請求項1に記載の製造方法。 an aralkyl compound represented by the following general formula (3-1) or the following general formula (3-2);
a reactant obtained by reacting a phenol represented by the following general formula (4) or a derivative thereof;
One selected from the group consisting of styrene, styrene dimer, α-methylstyrene, α-methylstyrene dimer, vinyltoluene, ethylstyrene, t-butylstyrene, vinylnaphthalene, vinylbiphenyl, diphenylethylene, and 1-octene 2. The production method according to claim 1, wherein an aralkyl compound is reacted.
また、上記一般式(2)中、R3は、フェニル基と水素原子、フェニル基とメチル基、フェニルメチル基と水素原子、フェニル基とフェニル基、ヘキシル基と水素原子のいずれかの組み合わせを示す。〕 A curable resin comprising a structural unit (1) represented by the following general formula (1) and a terminal structure (2) represented by the following general formula (2).
In general formula (2) above, R 3 represents any combination of a phenyl group and a hydrogen atom, a phenyl group and a methyl group, a phenylmethyl group and a hydrogen atom, a phenyl group and a phenyl group, or a hexyl group and a hydrogen atom. show. ]
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