JP2022098425A - Aqueous inkjet printing device - Google Patents

Aqueous inkjet printing device Download PDF

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JP2022098425A
JP2022098425A JP2021160185A JP2021160185A JP2022098425A JP 2022098425 A JP2022098425 A JP 2022098425A JP 2021160185 A JP2021160185 A JP 2021160185A JP 2021160185 A JP2021160185 A JP 2021160185A JP 2022098425 A JP2022098425 A JP 2022098425A
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film
printing
inkjet printing
ink
water
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良延 金岡
Yoshinobu Kaneoka
孝行 宮崎
Takayuki Miyazaki
智章 早田
Tomoaki Hayata
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Kanaoka Holdings Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J15/00Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
    • B41J15/04Supporting, feeding, or guiding devices; Mountings for web rolls or spindles
    • B41J15/048Conveyor belts or like feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J15/00Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
    • B41J15/16Means for tensioning or winding the web

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  • Ink Jet (AREA)
  • Handling Of Continuous Sheets Of Paper (AREA)
  • Advancing Webs (AREA)
  • Handling Of Sheets (AREA)
  • Ink Jet Recording Methods And Recording Media Thereof (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)

Abstract

To enable aqueous inkjet printing to be performed on a plastic film.SOLUTION: In a hot-air drying passage of an aqueous inkjet printing device configured so that a film F to be printed passes through an inkjet head part and runs on the hot-air drying passage while being applied with constant tension, the film is conveyed while being adsorptively fixed onto a belt 31 of a belt conveyor 30, so as to enable the film to stably run so that the film neither flogs nor meanders.SELECTED DRAWING: Figure 1

Description

本願発明は、水性インクジェット印刷装置に関し、特に食品を流通するに際し、それを収容するための包装袋や食品用容器の蓋に使用するプラスチックフィルム製の包装材に最適な印刷装置に関する。 The present invention relates to a water-based inkjet printing apparatus, and particularly to a printing apparatus most suitable for a plastic film packaging material used for a packaging bag for accommodating a food product or a lid of a food container.

今日では食品の流通に際しては、その場で調製した食品を包装して販売する対面販売に代わり、予め食品工場で調製した加工食品類、パン類、菓子類などを包装した包装入り食品を、コンビニエンスストアやスーパーマーケットなどの小売店舗で販売する方式が主流となりつつある。 Nowadays, when distributing foods, instead of face-to-face sales in which foods prepared on the spot are packaged and sold, packaged foods in which processed foods, breads, confectionery, etc. prepared in advance at a food factory are packaged are used as conveniences. The method of selling at retail stores such as stores and supermarkets is becoming mainstream.

前記の販売方式においては包装入り食品は小売店舗の店内の陳列棚などに陳列され、客は購入にあたってはそれを手にとって吟味する。従って、包装自体にも客の購買意欲を惹いたり、客の目につきやすくなるようなデザイン上の工夫が要求される。 In the above-mentioned sales method, the packaged food is displayed on a display shelf in a retail store, and the customer picks it up and examines it when purchasing. Therefore, it is necessary to devise a design so that the packaging itself attracts customers'willingness to purchase and makes it easier for customers to see.

前記の場合、包装材自体は食品を包装することが第一番の目的なので、その機能を損なうような形状の変更は行うことができず、表面に施される図柄および/または文字(以下、「図柄など」と称する。)の役目が非常に重要となる。 In the above case, since the primary purpose of the packaging material itself is to wrap food, it is not possible to change the shape so as to impair its function, and the design and / or characters applied to the surface (hereinafter referred to as "hereinafter"). The role of "design, etc.") is very important.

前記の図柄などを包装袋や食品用容器の蓋に施す手段としては印刷によることが一般的であり、包装袋や食品用容器の蓋に印刷する場合にはこれらの裏側に印刷(裏刷り)する場合と表側に印刷(表刷り)する場合の2種の印刷方法がある。この場合、食品用包装材においては、食品衛生法により印刷インキが食品に接触することが禁止されているので、これらの裏側に印刷する場合にはプラスチックフィルムの印刷層の側に保護用のプラスチックフィルムを積層しなければならなかった。 Printing is generally used as a means for applying the above-mentioned patterns to the lids of packaging bags and food containers, and when printing on the lids of packaging bags and food containers, printing is performed on the back side of these (back printing). There are two types of printing methods, one is to print on the front side and the other is to print on the front side (front printing). In this case, in food packaging materials, the Food Sanitation Law prohibits printing ink from coming into contact with food. Therefore, when printing on the back side of these, protective plastic is placed on the side of the printing layer of the plastic film. The films had to be laminated.

一方、包装材の表側に印刷する場合には前記のような制約はないが、印刷層が露出するので、包装袋や蓋への加工時に印刷してフィルムを巻き取った際にフィルムの裏面に接触したり、流通時や展示時に他の包装材や物品、あるいは人の手指と接触したりすることにより物理的摩擦や溶媒(アルコールや油)により印刷層が不鮮明にならないよう配慮しなくてはならなかった。 On the other hand, when printing on the front side of the packaging material, there are no restrictions as described above, but since the printing layer is exposed, it is printed on the back side of the film when it is printed on the packaging bag or lid and wound up. Care must be taken to prevent the printed layer from becoming unclear due to physical friction or solvent (alcohol or oil) due to contact, contact with other packaging materials or articles during distribution or exhibition, or contact with human fingers. did not become.

前記の場合、プラスチックフィルムは紙などと異なり液体を吸収し難い基材なので、印刷に際しては塗膜密着性の高いグラビアインキを使用するグラビア印刷や、フレキソインキを使用するフレキソ印刷が採用されていた(例えば特許文献1)。 In the above case, since the plastic film is a base material that does not easily absorb liquid unlike paper, gravure printing using gravure ink having high coating adhesion and flexographic printing using flexo ink have been adopted for printing. (For example, Patent Document 1).

ところで、印刷に際して製版の必要がなくデジタルデータにより印刷用の画像を生成できるインクジェット印刷はオンデマンド性に優れ、多種の図柄などを随時印刷しなくてはならない食品用包装材に本来は有用な筈であるが採用できなかった。 By the way, inkjet printing, which does not require plate making for printing and can generate images for printing from digital data, has excellent on-demand properties and should be originally useful for food packaging materials that must print various patterns at any time. However, it could not be adopted.

その理由は、インクジェット印刷が可能な水性インクジェットインキは耐摩擦性、アルコール耐性、耐油性、耐水性などの諸物性がなく、簡単にインキが落ちてしまい塗膜密着性が薄弱だからである。この場合、塗膜密着性の高いグラビアインキやフレキソインキは粘度が高すぎるので、ノズルからインキを噴射して付着させるインクジェット印刷においてはノズルから円滑に噴射することが不可能で使用できなかった。 The reason is that the water-based inkjet ink capable of inkjet printing does not have various physical properties such as abrasion resistance, alcohol resistance, oil resistance, and water resistance, and the ink easily falls off and the coating film adhesion is weak. In this case, since the viscosity of the gravure ink and the flexographic ink having high adhesion to the coating film is too high, it cannot be used because it is impossible to smoothly eject the ink from the nozzle in the inkjet printing in which the ink is ejected and adhered from the nozzle.

図柄などの種類が固定されている固定耐久消費財でなく短期に消費され、しかも内容物に応じて多種多様な図柄などを随時印刷しなくてはならない食品用包装材においては生産効率を向上させるために印刷のスピードアップが不可欠である。 Improve production efficiency in food packaging materials that are consumed in a short period of time rather than fixed durable consumer goods with fixed types such as patterns, and that must be printed with a wide variety of patterns according to the contents at any time. Therefore, speeding up printing is indispensable.

しかしながら、新たな図柄などのために版を用意して、その都度製造ラインにセットしなくてはならないグラビア印刷やフレキソ印刷は印刷にとりかかるための工程に時間を要し、スピードアップに限界があった。 However, gravure printing and flexographic printing, in which plates must be prepared for new designs and set on the production line each time, take time to start printing, and there is a limit to speeding up. rice field.

例えば、グラビア印刷により図柄などを印刷した食品用包装材においては、印刷前に必要な作業(版下入稿+製版)と印刷で計12日を要し、その他後加工(フィルム積層、仕上げ加工)で6日かかり合計18日を要していた。 For example, in the case of food packaging materials in which patterns are printed by gravure printing, it takes a total of 12 days for the work required before printing (block copy submission + plate making) and printing, and other post-processing (film lamination, finishing processing). ), Which took 6 days and a total of 18 days.

また、前記のようにグラビア印刷は分色と製版手間がかかるので、どうしても最小受注ロットは多目になり、顧客は必要以上の包装材を購入せざるを得ず、廃棄ロスが生じた。 In addition, as described above, gravure printing requires time and effort for color separation and plate making, so the minimum order lot is inevitably large, and the customer has no choice but to purchase more packaging material than necessary, resulting in waste loss.

一方、インクジェット印刷を袋の裏側に印刷する場合に採用するという選択も容易になし得るが、そのためにはプラスチックフィルムの印刷層の側にプラスチックフィルムを積層する工程を要し、コストと時間を要する問題を生じた。 On the other hand, the option of adopting inkjet printing when printing on the back side of the bag can be easily made, but this requires a process of laminating the plastic film on the side of the printing layer of the plastic film, which requires cost and time. I had a problem.

これに関し、本願発明者は下記の発明を創作した。
第一の発明は、食品用包装材を構成すべきプラスチックフィルムの製袋時に表側に位置する面に図柄および/または文字を印刷するにあたり、インクジェットインキを用いて図柄および/または文字をインクジェット印刷した後、上記印刷領域に透明なインクジェットインキをインクジェット印刷により重ね印刷したことを特徴とする発明である。
In this regard, the inventor of the present application created the following invention.
In the first invention, in order to print a pattern and / or a character on a surface located on the front side at the time of making a bag of a plastic film to be composed of a food packaging material, the pattern and / or the character was inkjet printed using an inkjet ink. Later, the invention is characterized in that a transparent inkjet ink is overprinted on the print area by inkjet printing.

また、第二の発明は、食品用包装材を構成すべきプラスチックフィルムの表側に位置する面に図柄および/または文字を印刷するにあたり、インクジェットインキを用いて図柄および/または文字をインクジェット印刷した後、透明なUVインキを重ね印刷したことを特徴とする発明である。 Further, the second invention is to print a design and / or a character on a surface located on the front side of a plastic film to be composed of a food packaging material, after the design and / or the character is inkjet printed using an inkjet ink. The invention is characterized in that transparent UV ink is overprinted.

また、第三の発明は、食品用包装材を構成すべきプラスチックフィルムの表側に位置する面に図柄および/または文字を印刷するにあたり、インクジェットインキを用いて図柄および/または文字をインクジェット印刷した後、透明なEBインキを重ね印刷したことを特徴とする発明である。 Further, the third invention is to print a design and / or a character on a surface located on the front side of a plastic film to be composed of a food packaging material, after the design and / or the character is inkjet printed using an inkjet ink. The invention is characterized in that transparent EB ink is overprinted.

特開2000- 273379JP 2000-273379

本願発明者による前記の発明によれば、包装袋や食品用容器の蓋の表側に位置する面に図柄などを印刷するにあたり、水性インクジェットインキを用いてインクジェット印刷しても、上記印刷領域に透明なインクジェットインキ、あるいは透明なUVインキ、あるいは透明なEBインキが重ね印刷されて、図柄などの印刷層を保護するので、図柄などの印刷層が露出しない。 According to the above-mentioned invention by the inventor of the present application, when printing a pattern or the like on the surface located on the front side of the lid of a packaging bag or a food container, even if the print is inkjet printed using a water-based inkjet ink, the printed area is transparent. Ink ink, transparent UV ink, or transparent EB ink is overprinted to protect the print layer such as a pattern, so that the print layer such as a pattern is not exposed.

よって、包装袋や蓋への加工時に印刷してフィルムを巻き取った際にフィルムの裏面に接触したり、流通時や展示時に他の包装材や物品、あるいは人の手指と接触したりすることにより摩擦により図柄などの印刷層が削られて不鮮明になったり削り屑が生じることが防止される。 Therefore, when printing on a packaging bag or lid and winding the film, it may come into contact with the back surface of the film, or it may come into contact with other packaging materials or articles during distribution or exhibition, or with human fingers. This prevents the printed layer such as a pattern from being scraped by friction and becoming unclear or producing shavings.

一方、オンデマンド性に優れたインクジェット印刷により印刷が完了するので、新たな図柄などのために版を用意して、製造ラインにセットしなくてはならないグラビア印刷やフレキソ印刷のように印刷にとりかかるための工程の時間を要することがなく、スピードアップを図ることが可能となり、内容物に応じて多種多様な図柄などを随時印刷しなくてはならない食品用包装材の生産効率を飛躍的に高めることができる。 On the other hand, since printing is completed by inkjet printing with excellent on-demand characteristics, we have to prepare a plate for new patterns and set it on the production line, and start printing like gravure printing and flexographic printing. It is possible to speed up the process without taking time for the process, and dramatically improve the production efficiency of food packaging materials, which must be printed with a wide variety of patterns according to the contents. be able to.

前記の発明はプラスチックフィルムの印刷において、水性インクジェットインキは耐摩擦性、アルコール耐性、耐油性、耐水性などの諸物性がなく、簡単にインキが落ちてしまい塗膜密着性が薄弱で採用できないという従来の技術常識を打ち破ったものである。 According to the above invention, in printing a plastic film, the water-based inkjet ink does not have various physical properties such as abrasion resistance, alcohol resistance, oil resistance, and water resistance, and the ink easily falls off and the coating film adhesion is weak and cannot be adopted. It breaks the conventional technical wisdom.

しかしながら、いままで誰も着手しなかったプラスチックフィルムへの水性インクジェットインキ印刷を実行した本願発明の発明者は新たな問題に直面した。 However, the inventor of the present invention, who has performed water-based inkjet ink printing on a plastic film that no one has started so far, has faced a new problem.

それは、インクヘッド部(印刷部)が非接触式である水性インクジェット印刷では、印刷するインクヘッド部と乾燥経路を走行するフィルムの張力は同じ条件下になるので、乾燥温度と乾燥経路の張力の影響でフィルムの熱伸縮が発生し見当と寸法を制御できなくなるという問題である。 In water-based inkjet printing where the ink head part (printing part) is non-contact type, the tension of the ink head part to be printed and the tension of the film running on the drying path are the same conditions, so that the drying temperature and the tension of the drying path are the same. The problem is that the effect causes thermal expansion and contraction of the film, making it impossible to control the register and dimensions.

そのため、被印刷対象のフィルムが一定の張力を与えられながらインクヘッド部を通過して熱風乾燥経路を走行する水性インクジェット印刷において、熱風乾燥時に熱風によりフィルムがバタつかず蛇行しないように安定した走行ができる張力を与えることが必要となった。 Therefore, in water-based inkjet printing in which the film to be printed passes through the ink head portion and travels on a hot air drying path while being given a certain tension, stable running is performed so that the film does not flutter and meander due to hot air during hot air drying. It became necessary to give the tension that can be produced.

図3はそのための方策の一つであり、ここでは、熱風乾燥経路において、回転に伴ってフィルムFが外周の円弧面に接触しながら走行する大径の回転ドラム41を複数個用意し、フィルムを順次次の回転ドラムに送るとともに、フィルムをそれが接触する回転ドラムからの熱および回転ドラムの周側に配された熱風装置43により乾燥させることにより、フィルムがバタつかず蛇行しないように安定した走行を実現している。図中符号42はフィルムを案内するためのガイドローラである。 FIG. 3 is one of the measures for that purpose. Here, in the hot air drying path, a plurality of large-diameter rotating drums 41, in which the film F travels while contacting the arc surface on the outer circumference as the film rotates, are prepared and the film is prepared. Is sequentially sent to the next rotating drum, and the film is dried by the heat from the rotating drum with which it contacts and the hot air device 43 arranged on the peripheral side of the rotating drum, so that the film is stable so as not to flutter and meander. It realizes the running. Reference numeral 42 in the figure is a guide roller for guiding the film.

また、図4はそのための他の方策の一つであり、ここでは、熱風乾燥経路において、フィルムFを赤外線ヒータ(図示せず)により水分を乾燥させた後、熱風装置(図示せず)を設けた乾燥炉内の渦巻状の経路に沿って走行させて熱風乾燥させることにより、フィルムがバタつかず蛇行しないように安定した走行を実現している。図中符号52はフィルムを案内するためのガイドローラである。 Further, FIG. 4 is one of the other measures for that purpose. Here, in the hot air drying path, the film F is dried with an infrared heater (not shown), and then the hot air device (not shown) is installed. By running along a spiral path in the provided drying furnace and drying with hot air, stable running is realized so that the film does not flutter and meander. Reference numeral 52 in the figure is a guide roller for guiding the film.

本願発明は前記の方策とは異なる手段により、フィルムがバタつかず蛇行しないように安定した走行を実現することを目的として創作されたものである。 The present invention has been created for the purpose of realizing stable running so that the film does not flutter and meander by means different from the above-mentioned measures.

すなわち、本願発明の水性インクジェット印刷装置は、被印刷対象のフィルムが一定の張力を与えられながらインクヘッド部を通過して熱風乾燥経路を走行する水性インクジェット印刷装置の熱風乾燥経路において、フィルムをベルトコンベアのベルト上に吸着固定して搬送させることにより、フィルムがバタつかず蛇行しないように安定した走行を実現したことを特徴とする。 That is, the water-based inkjet printing apparatus of the present invention belts the film in the hot-air drying path of the water-based inkjet printing apparatus in which the film to be printed passes through the ink head portion and travels on the hot-air drying path while being applied with a constant tension. The feature is that stable running is realized so that the film does not flutter and meander by being sucked and fixed on the belt of the conveyor and conveyed.

また、請求項2記載の発明は前記の水性インクジェット印刷装置において、ベルトコンベアのベルトに穿設した多数の小孔から空気を吸引することにより吸着手段としたことを特徴とする。 Further, the invention according to claim 2 is characterized in that, in the above-mentioned water-based inkjet printing apparatus, air is sucked from a large number of small holes formed in a belt of a belt conveyor to serve as a suction means.

本願発明の水性インクジェット印刷装置によれば、熱風乾燥時に熱風によりフィルムがバタつかず蛇行しないように安定した走行ができる張力を与えることが可能となるので、フィルムが熱伸縮せず印刷の見当制御が出来て製品寸法が基準内となる。 According to the water-based inkjet printing apparatus of the present invention, it is possible to apply a tension capable of stable running so that the film does not flutter and meander due to hot air during hot air drying. And the product dimensions are within the standard.

本願発明の水性インクジェット印刷装置の概念図。The conceptual diagram of the water-based inkjet printing apparatus of this invention. 同上、要部の平面図。Same as above, plan view of the main part. 同上、比較例の要部の側面図。Same as above, side view of the main part of the comparative example. 同上、他の比較例の要部の側面図。Same as above, side view of the main part of other comparative examples.

以下、本願発明の具体的実施例を添付図面に基づいて説明する。図1は本願発明の水性インクジェット印刷装置の概念図である。図中符号Fは被印刷対象のフィルムであり、一定の張力を与えられながらインクヘッド部10を通過して熱風乾燥経路20を走行する。インクヘッド部10は非接触式であるので乾燥経路20内の張力と同じ条件になる。乾燥経路20においては乾燥炉内において、ノズルから熱風をインキ面に当てて乾燥させる。 Hereinafter, specific examples of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a conceptual diagram of the water-based inkjet printing apparatus of the present invention. In the figure, reference numeral F is a film to be printed, and the film passes through the ink head portion 10 and travels on the hot air drying path 20 while being applied with a constant tension. Since the ink head portion 10 is a non-contact type, the conditions are the same as the tension in the drying path 20. In the drying path 20, hot air is blown from the nozzle to the ink surface in the drying furnace to dry the ink.

図3は本願発明の要旨を示す図である。ここでは、熱風乾燥経路において、フィルムFをベルトコンベア30のベルト31上に吸着固定して搬送させることにより、フィルムがバタつかず蛇行しない様に安定した走行を実現している。なお、ここでは吸着手段としてベルトコンベア30のベルト31に穿設した多数の小孔から空気を吸引する手段を採用している。 FIG. 3 is a diagram showing the gist of the present invention. Here, by adsorbing and fixing the film F on the belt 31 of the belt conveyor 30 and transporting the film F in the hot air drying path, stable running is realized so that the film does not flutter and meander. Here, as the suction means, a means for sucking air from a large number of small holes formed in the belt 31 of the belt conveyor 30 is adopted.

この場合、ベルトコンベア30のベルト31は水平方向に移動する水平面を持ち、水平面に差しかかったフィルムを順次空気の吸引によりベルト上に吸着固定して水平方向に輸動し、水平面が終わった段階で固定を順次解除する。 In this case, the belt 31 of the belt conveyor 30 has a horizontal plane that moves in the horizontal direction, and the film approaching the horizontal plane is sequentially adsorbed and fixed on the belt by suction of air and transferred in the horizontal direction. Release the fixing sequentially with.

F フィルム
10 インクヘッド部
20 熱風乾燥経路
30 ベルトコンベア
31 ベルト
41 回転ドラム
42 ガイドローラ
43 熱風装置
52 ガイドローラ
F film 10 Ink head 20 Hot air drying path 30 Belt conveyor 31 Belt 41 Rotating drum 42 Guide roller 43 Hot air device 52 Guide roller

Claims (2)

被印刷対象のフィルムが一定の張力を与えられながらインクヘッド部を通過して熱風乾燥経路を走行する水性インクジェット印刷装置の熱風乾燥経路において、フィルムをベルトコンベアのベルト上に吸着固定して搬送させることにより、フィルムがバタつかず蛇行しないように安定した走行を実現したことを特徴とする水性インクジェット印刷装置。 In the hot air drying path of a water-based inkjet printing device, where the film to be printed passes through the ink head portion and travels on the hot air drying path while being given a constant tension, the film is adsorbed and fixed on the belt of the belt conveyor and conveyed. A water-based inkjet printing device characterized by achieving stable running so that the film does not flutter and meander. ベルトコンベアのベルトに穿設した多数の小孔から空気を吸引することにより吸着手段とした請求項1記載の水性インクジェット印刷装置。 The water-based inkjet printing apparatus according to claim 1, wherein the suction means is obtained by sucking air from a large number of small holes formed in a belt of a belt conveyor.
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