JP2022084227A - Dimension inspection method, scale for dimensional inspection, and method of manufacturing seal member for machine tool - Google Patents

Dimension inspection method, scale for dimensional inspection, and method of manufacturing seal member for machine tool Download PDF

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JP2022084227A
JP2022084227A JP2020195956A JP2020195956A JP2022084227A JP 2022084227 A JP2022084227 A JP 2022084227A JP 2020195956 A JP2020195956 A JP 2020195956A JP 2020195956 A JP2020195956 A JP 2020195956A JP 2022084227 A JP2022084227 A JP 2022084227A
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machine tool
inspected
seal member
product
dimensional
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勇喜 阿部
Yuki Abe
宏行 坂中
Hiroyuki Sakanaka
武 野田
Takeshi Noda
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Bando Chemical Industries Ltd
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Abstract

To provide an inspection method capable of easily and accurately performing inspection as to whether or not a size to be evaluated of the inspected object matches a standard value of a product to be inspected in a short time.SOLUTION: A dimension inspection method includes the steps of: preparing a scale for dimensional inspection having a reference diagram in which a product to be inspected viewed from one direction is drawn in a product size, and the inspected object in which a size to be evaluated is determined whether or not to match a standard value of the product to be inspected; comparing a shape of the inspected object viewed from one direction with a reference diagram by overlapping the inspected object on the reference diagram drawn on the scale for dimensional inspection; and determining whether or not the size to be evaluated of the inspected object matches the standard value of the product to be inspected.SELECTED DRAWING: Figure 4

Description

本発明は、寸法検査方法、この寸法検査方法で使用される寸法検査用スケール、及びこの寸法検査方法を含む工作機械用シール部材の製造方法に関する。 The present invention relates to a dimensional inspection method, a dimensional inspection scale used in the dimensional inspection method, and a method for manufacturing a seal member for a machine tool including the dimensional inspection method.

旋盤やマシニングセンタなどの工作機械は、製造産業で汎用されている最も基本的な機械装置であり、これらの工作機械では、駆動機構等を切屑やクーラント(切削油)等から保護したり、切屑やクーラントを除去したりするために、リップシール、スライドシール、テレスコシール、カバーシール等の種々のシール部材(ワイパー部材と称することもある)が使用されている(例えば、特許文献1~6参照)。上記シール部材は、通常、当該シール部材を工作機械に取り付けるために使用される取付け孔を備えている。
上記シール部材は、工作機械ごとに設計されており、また、1台の工作機械に対して複数種類の工作機械用シール部材を組み合わせて使用されることもある。
そのため、工作機械用シール部材としては様々な寸法の部材が存在している。各工作機械用シール部材は寸法精度良く、製造されている必要がある。
Machine tools such as lathes and machining centers are the most basic machine tools widely used in the manufacturing industry.In these machine tools, the drive mechanism and the like are protected from chips and coolant (cutting oil), and chips and chips are used. Various sealing members (sometimes referred to as wiper members) such as lip seals, slide seals, telescopic seals, and cover seals are used to remove coolant (see, for example, Patent Documents 1 to 6). .. The seal member is usually provided with a mounting hole used to attach the seal member to a machine tool.
The seal member is designed for each machine tool, and may be used in combination with a plurality of types of machine tool seal members for one machine tool.
Therefore, there are members having various dimensions as seal members for machine tools. Each machine tool seal member needs to be manufactured with high dimensional accuracy.

国際公開第2017/110275号International Publication No. 2017/11275 特開2019-30936号公報Japanese Unexamined Patent Publication No. 2019-30936 特開2017-189863号公報Japanese Unexamined Patent Publication No. 2017-189863 特許第6174175号公報Japanese Patent No. 6174175 国際公開第2017/073405号International Publication No. 2017/073405 国際公開第2015/119030号International Publication No. 2015/11030

上記シール部材は、寸法が規格値と合致しているか否か(寸法公差の範囲内にあるか否か)が検査され、検査に合格したものが製品として出荷される。
上記シール部材の検査では、例えば、当該シール部材の外形の長さや、上記取付け孔の位置や径が検査される。
これらのシール部材の検査は、例えばノギスやマイクロメータなどを用いて行うことができる。しかしながら、これらの方法は、かなりの時間と工数とを必要とする検査方法である。
The seal member is inspected for whether or not the dimensions meet the standard values (whether or not it is within the range of the dimensional tolerance), and those that pass the inspection are shipped as products.
In the inspection of the seal member, for example, the length of the outer shape of the seal member and the position and diameter of the mounting hole are inspected.
The inspection of these sealing members can be performed using, for example, a caliper or a micrometer. However, these methods are inspection methods that require a considerable amount of time and man-hours.

また、ノギスやマイクロメータはそもそも寸法の具体的な数値を取得するための道具であるのに対し、製品の寸法が規格値と合致しているか否かを判断する場合、寸法の具体的な数値は必ずしも必要な情報ではなかった。 In addition, while calipers and micrometer are tools for obtaining specific numerical values of dimensions, when determining whether or not the dimensions of a product match the standard values, specific numerical values of dimensions are used. Was not always necessary information.

本発明は、このような実情に鑑みてなされたものであり、工作機械用シール部材などの検査対象となる製品の寸法が規格値と合致しているか否かの判断を短時間で簡単に行うことができる手法を提供することを目的とする。 The present invention has been made in view of such circumstances, and it is possible to easily determine in a short time whether or not the dimensions of a product to be inspected, such as a seal member for a machine tool, conform to a standard value. The purpose is to provide a method that can be used.

(1)本発明の寸法検査方法は、一方向から視た検査対象製品が製品寸法で描画された基準図を有する寸法検査用スケールと、
評価対象寸法が上記検査対象製品の規格値に合致しているか否かが判断される被検査物と、を用意し、
上記寸法検査用スケールに描画された基準図に、上記被検査物を重ね合わせて、当該被検査物を上記一方向から視た形状と、上記基準図とを比較して、上記被検査物の評価対象寸法が、上記検査対象製品の規格値に合致しているか否かを判断する。
(1) The dimensional inspection method of the present invention includes a dimensional inspection scale having a reference drawing in which the product to be inspected viewed from one direction is drawn with the product dimensions.
Prepare an inspected object for which it is judged whether or not the dimensions to be evaluated conform to the standard values of the above-mentioned products to be inspected.
The object to be inspected is superimposed on the reference drawing drawn on the scale for dimensional inspection, and the shape of the object to be inspected viewed from one direction is compared with the reference drawing to compare the object to be inspected. It is determined whether or not the evaluation target dimension conforms to the standard value of the inspection target product.

上記寸法検査方法では、被検査物を寸法検査用スケールに描画された図形と重ね合わせるだけで、寸法の具体的な数値を実測することなく、被検査物の評価対象寸法が検査対象製品の規格値に合致しているか否かを判断することができる。そのため、短時間で容易にかつ正確に被検査物の寸法検査を行うことができる。
また、上記寸法検査用スケールは、被検査物ごとに安価に製造することができるため、上記寸法検査方法は、多品種少量生産品の寸法検査方法として特に好適である。
本明細書においては、評価対象寸法が検査対象製品の規格値に合致しているか否かの判断がなされる前の検査対象製品を被検査物と称する。従って、上記被検査物には、評価対象寸法が検査対象製品の規格値に合致しているものと、合致していないものとが含まれる。
In the above dimensional inspection method, the evaluation target dimension of the inspected object is the standard of the product to be inspected by simply superimposing the inspected object on the figure drawn on the dimensional inspection scale without actually measuring the specific numerical value of the dimension. It is possible to judge whether or not the value is matched. Therefore, the dimensional inspection of the inspected object can be easily and accurately performed in a short time.
Further, since the scale for dimensional inspection can be manufactured at low cost for each object to be inspected, the dimensional inspection method is particularly suitable as a dimensional inspection method for high-mix low-volume products.
In the present specification, the product to be inspected is referred to as an inspected product before it is determined whether or not the dimensions to be evaluated conform to the standard values of the product to be inspected. Therefore, the object to be inspected includes those whose dimensions to be evaluated match the standard values of the products to be inspected and those whose dimensions do not match the standard values of the products to be inspected.

(2)上記(1)の寸法検査方法において、上記基準図には、上記検査対象製品における上記評価対象寸法の寸法公差の範囲が示されており、
上記被検査物の評価対象寸法が寸法公差の範囲に収まっているか否かを判定し、収まっていれば上記検査対象製品の規格値に合致していると判断する、ことが好ましい。
この場合、検査対象製品の寸法公差を考慮した寸法検査を容易に行うことができる。
(2) In the dimensional inspection method of (1) above, the reference drawing shows the range of the dimensional tolerance of the dimensional to be evaluated in the product to be inspected.
It is preferable to determine whether or not the evaluation target dimension of the inspected object is within the range of the dimensional tolerance, and if it is within the range, it is determined that the evaluation target product conforms to the standard value of the inspected product.
In this case, the dimensional inspection can be easily performed in consideration of the dimensional tolerance of the product to be inspected.

(3)上記(1)又は(2)の寸法検査方法は、検査対象製品における少なくとも2つの評価対象寸法を同時に評価する、ことが好ましい。
この場合、少ない工数で被検査物の評価対象寸法が検査対象製品の規格値に合致しているか否かを判断することができる。
本評価において、評価対象寸法を同時に評価するとは、厳密に評価時間が一致しているわけではなく、1回の評価工程で判断することを意味する。
(3) In the dimension inspection method of (1) or (2) above, it is preferable that at least two evaluation target dimensions in the inspection target product are evaluated at the same time.
In this case, it is possible to determine whether or not the evaluation target dimension of the inspected object conforms to the standard value of the inspected product with a small number of man-hours.
In this evaluation, evaluating the evaluation target dimensions at the same time does not mean that the evaluation times are exactly the same, but means that the evaluation is made in one evaluation process.

(4)上記(1)~(3)のいずれかの寸法検査方法において、
上記検査対象製品は、工作機械への取付け面を構成する平面と、工作機械に取り付けるための孔とを備える工作機械用シール部材であり、
上記寸法検査用スケールは、上記工作機械への取付け面を構成する平面の法線方向であって、上記平面と反対側から上記平面側に向かう方向、に視た上記工作機械用シール部材の基準図を有する、ことが好ましい。
上記工作機械用シール部材は、本発明の寸法検査方法で評価する検査対象製品として適している。
(4) In the dimensional inspection method according to any one of (1) to (3) above,
The product to be inspected is a machine tool seal member having a flat surface constituting a mounting surface to the machine tool and a hole for mounting to the machine tool.
The scale for dimensional inspection is a reference of the seal member for a machine tool as viewed in the direction normal to the plane constituting the mounting surface to the machine tool and from the side opposite to the plane toward the plane side. It is preferable to have a figure.
The above-mentioned seal member for machine tools is suitable as an inspection target product to be evaluated by the dimensional inspection method of the present invention.

(5)本発明の寸法検査用スケールは、
被検査物の評価対象寸法が、検査対象製品の規格値に合致しているか否かを判断するための寸法検査用スケールであって、
一方向から視た上記検査対象製品が製品寸法で描画された基準図を有し、
上記基準図には、上記検査対象製品における上記評価対象寸法の寸法公差の範囲が示されている。
上記寸法検査用スケールは、上記(1)~(4)の寸法検査方法で使用する寸法検査用スケールとして好適である。
また、上記寸法検査用スケールは、検査対象製品ごとに安価に準備することができる。
(5) The scale for dimensional inspection of the present invention is
It is a scale for dimensional inspection to judge whether the dimensional to be evaluated of the object to be inspected conforms to the standard value of the product to be inspected.
The product to be inspected from one direction has a reference diagram drawn with product dimensions,
The reference drawing shows the range of dimensional tolerances of the dimensions to be evaluated in the product to be inspected.
The dimensional inspection scale is suitable as a dimensional inspection scale used in the dimensional inspection methods (1) to (4).
Further, the scale for dimensional inspection can be prepared at low cost for each product to be inspected.

(6)上記(5)の寸法検査用スケールにおいて、
上記検査対象製品は、工作機械への取付け面を構成する平面と、工作機械に取り付けるための孔とを備える工作機械用シール部材であり、
上記工作機械への取付け面を構成する平面の法線方向であって、上記平面と反対側から上記平面側に向かう方向、に視た上記工作機械用シール部材の基準図を有する、ことが好ましい。
上記工作機械用シール部材は、上記寸法検査用スケールを用いて評価する検査対象製品として適している。
(6) In the scale for dimensional inspection of (5) above,
The product to be inspected is a machine tool seal member having a flat surface constituting a mounting surface to the machine tool and a hole for mounting to the machine tool.
It is preferable to have a reference drawing of the machine tool seal member viewed in the direction normal to the plane constituting the mounting surface to the machine tool and from the side opposite to the plane toward the plane side. ..
The machine tool seal member is suitable as an inspection target product to be evaluated using the dimensional inspection scale.

(7)本発明の工作機械用シール部材の製造方法は、
工作機械への取付け面を構成する平面と、上記工作機械に取り付けるための孔とを備える工作機械用シール部材の製造方法であって、
上記(4)に記載の寸法検査方法によって、評価対象寸法が規格値に合致した工作機械用シール部材を選別する工程を含む。
上記工作機械用シール部材の製造方法は、評価対象寸法が規格値と合致した工作機械用シール部材を効率良く製造する方法として適している。
(7) The method for manufacturing a seal member for a machine tool according to the present invention is as follows.
A method for manufacturing a machine tool seal member having a flat surface constituting a mounting surface to a machine tool and a hole for mounting to the machine tool.
The step of selecting a machine tool seal member whose evaluation target dimension matches the standard value is included by the dimension inspection method described in (4) above.
The above-mentioned method for manufacturing a seal member for a machine tool is suitable as a method for efficiently manufacturing a seal member for a machine tool whose dimensions to be evaluated match the standard values.

本発明によれば、被検査物の寸法が検査対象製品の規格値と合致しているか否かの検査を短時間で容易にかつ正確に行うことができる。
また、上記の検査を工作機械用シール部材の製造工程に取り入れることにより、評価対象寸法が規格値と合致した工作機械用シール部材を効率良く製造することができる。
According to the present invention, it is possible to easily and accurately inspect whether or not the dimensions of the object to be inspected match the standard values of the product to be inspected in a short time.
Further, by incorporating the above inspection into the manufacturing process of the machine tool seal member, it is possible to efficiently manufacture the machine tool seal member whose evaluation target dimensions match the standard values.

本発明の実施形態で検査対象となる工作機械用シール部材の一例を示す部分斜視図である。It is a partial perspective view which shows an example of the seal member for a machine tool to be inspected in embodiment of this invention. (a)は図1に示した工作機械用シール部材の正面図であり、(b)は図1に示した工作機械用シール部材の側面図であり、(c)は図1に示した工作機械用シール部材の背面図である。(A) is a front view of the machine tool seal member shown in FIG. 1, (b) is a side view of the machine tool seal member shown in FIG. 1, and (c) is a work shown in FIG. It is a rear view of the seal member for a machine. 図1に示した工作機械用シール部材を工作機械に取り付けた状態を示す図である。It is a figure which shows the state which attached the seal member for a machine tool shown in FIG. 1 to a machine tool. 本発明の実施形態に係る寸法検査用スケールの一例を示す平面図である。It is a top view which shows an example of the scale for dimensional inspection which concerns on embodiment of this invention. 本発明の実施形態に係る寸法検査方法を説明するための図である。It is a figure for demonstrating the dimensional inspection method which concerns on embodiment of this invention. 本発明の実施形態で検査対象となる工作機械用シール部材の別の一例を示す部分斜視図である。It is a partial perspective view which shows another example of the seal member for a machine tool to be inspected in embodiment of this invention. 本発明の実施形態に係る寸法検査用スケールの別の一例を示す平面図である。It is a top view which shows another example of the scale for dimension inspection which concerns on embodiment of this invention.

以下、本発明の実施の形態について、図面を参照しながら説明する。
ここでは、工作機械用シール部材を検査対象製品として、本発明の実施形態を説明する。
本発明の実施形態において、検査対象製品は、工作機械用シール部材に限定されるわけではない。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
Here, an embodiment of the present invention will be described with the seal member for a machine tool as a product to be inspected.
In the embodiment of the present invention, the product to be inspected is not limited to the seal member for machine tools.

(第1実施形態)
<工作機械用シール部材>
図1は、本実施形態の検査対象製品である工作機械用シール部材の一例を示す部分斜視図である。図2(a)は図1に示した工作機械用シール部材30を矢印IIAの方向から視た正面図であり、図2(b)は図1の工作機械用シール部材30を矢印IIBの方向から視た側面図であり、図2(c)は図1の工作機械用シール部材30を矢印IICの方向から視た背面図である。図3は、図1に示した工作機械用シール部材30を工作機械に取り付けた状態を示す図である。
(First Embodiment)
<Seal member for machine tools>
FIG. 1 is a partial perspective view showing an example of a seal member for a machine tool, which is a product to be inspected according to the present embodiment. 2A is a front view of the machine tool seal member 30 shown in FIG. 1 as viewed from the direction of arrow IIA, and FIG. 2B is a front view of the machine tool seal member 30 of FIG. 1 in the direction of arrow IIB. 2 (c) is a rear view of the machine tool seal member 30 of FIG. 1 as viewed from the direction of arrow IIC. FIG. 3 is a diagram showing a state in which the machine tool seal member 30 shown in FIG. 1 is attached to the machine tool.

本実施形態の工作機械用シール部材30は、図1に示すように、弾性部材31と、支持部材41と、湾曲補助部材51を備える。
弾性部材31は、湾曲補助部材51と接合される前の自然状態では、平板状の部材である。弾性部材31は、工作機械用シール部材30を工作機械に取り付けた際に、工作機械60の取付け部65と支持部材41との間に配置される部材である。
弾性部材31は、支持部材41の支持面41aと対向する固定部32と、固定部32から先端側(工作機械の摺動面との接触側)に延設されたリップ部33とからなる。リップ部33は、エッジ部34を含み、かつ、湾曲状態にある。
弾性部材は31、NBR(ニトリルブタジエンゴム)、ウレタンエラストマー、フッ素ゴム、シリコーンゴム、EPDM(エチレンプロピレンジエンゴム)等を含むゴム組成物からなる。
As shown in FIG. 1, the machine tool seal member 30 of the present embodiment includes an elastic member 31, a support member 41, and a bending auxiliary member 51.
The elastic member 31 is a flat plate-shaped member in a natural state before being joined to the bending auxiliary member 51. The elastic member 31 is a member arranged between the mounting portion 65 of the machine tool 60 and the support member 41 when the machine tool seal member 30 is attached to the machine tool.
The elastic member 31 includes a fixing portion 32 facing the support surface 41a of the support member 41, and a lip portion 33 extending from the fixing portion 32 to the tip side (contact side with the sliding surface of the machine tool). The lip portion 33 includes the edge portion 34 and is in a curved state.
The elastic member is made of a rubber composition containing 31, NBR (nitrile butadiene rubber), urethane elastomer, fluororubber, silicone rubber, EPDM (ethylene propylene diene rubber) and the like.

支持部材41は、弾性部材31を支持しつつ、工作機械用シール部材30を工作機械60に取り付けるための部材である。
支持部材41は、弾性部材31のおもて面31aと対向する支持面41aを有する平板状の支持部42と、支持部42の支持面41a側と反対側に立設され、使用時に弾性部材31のおもて面31aを切り粉等から保護するための、平板状の保護部43とを有している。
支持部材41は、例えば、折り曲げ加工されたスチール板やアルミニウム板等からなる。支持部材41の折り曲げ角度θ1(図2(b)参照)は、例えば80~150°程度とすればよい。
The support member 41 is a member for attaching the machine tool seal member 30 to the machine tool 60 while supporting the elastic member 31.
The support member 41 is erected on a flat plate-shaped support portion 42 having a support surface 41a facing the front surface 31a of the elastic member 31 and on the side opposite to the support surface 41a side of the support portion 42, and is an elastic member during use. It has a flat plate-shaped protective portion 43 for protecting the front surface 31a of 31 from chips and the like.
The support member 41 is made of, for example, a bent steel plate, an aluminum plate, or the like. The bending angle θ1 of the support member 41 (see FIG. 2B) may be, for example, about 80 to 150 °.

湾曲補助部材51は、弾性部材31のリップ部33の湾曲をサポートする部材である。
湾曲補助部材51を備える工作機械用シール部材30は、使用時に弾性部材31のリップ部33の反転が発生しにくくなる。また、工作機械60に取り付ける前から湾曲しているため、工作機械60への取り付け時に工作機械用シール部材30を取り付ける向きを誤ることもない。
湾曲補助部材51は、平板状の本体部52と平板状の補助部53とを有する。補助部53は、本体部52の下端部から弾性部材31の湾曲側(支持部材41側)に向かって斜めに延設されている。
湾曲補助部材51は、例えば、折り曲げ加工されたスチール板やアルミニウム板等からなる。湾曲補助部材51の折り曲げ角度θ2(図2(b)参照)は、例えば、15~60°程度とすればよい。
The bending auxiliary member 51 is a member that supports the bending of the lip portion 33 of the elastic member 31.
The machine tool seal member 30 provided with the bending auxiliary member 51 is less likely to invert the lip portion 33 of the elastic member 31 during use. Further, since it is curved before being attached to the machine tool 60, there is no mistake in the direction in which the machine tool seal member 30 is attached when the machine tool 60 is attached.
The bending auxiliary member 51 has a flat plate-shaped main body portion 52 and a flat plate-shaped auxiliary portion 53. The auxiliary portion 53 extends diagonally from the lower end portion of the main body portion 52 toward the curved side (support member 41 side) of the elastic member 31.
The bending auxiliary member 51 is made of, for example, a bent steel plate, an aluminum plate, or the like. The bending angle θ2 of the bending auxiliary member 51 (see FIG. 2B) may be, for example, about 15 to 60 °.

弾性部材31と支持部材41とは、弾性部材31のおもて面31aと支持部材41の支持部42との間に設けられた接着剤層37を介して接合されている。
弾性部材31と湾曲補助部材51とは、湾曲補助部材51の本体部52と、弾性部材31の裏面31bの一部との間に設けられた接着剤層38を介して接合されている。
The elastic member 31 and the support member 41 are joined via an adhesive layer 37 provided between the front surface 31a of the elastic member 31 and the support portion 42 of the support member 41.
The elastic member 31 and the bending auxiliary member 51 are joined via an adhesive layer 38 provided between the main body portion 52 of the bending auxiliary member 51 and a part of the back surface 31b of the elastic member 31.

工作機械用シール部材30は、図3に示すように工作機械60の取付け部65に、当該取付け部65側から順に、湾曲補助部材51、弾性部材31及び支持部材41が配置されるように取り付けて使用される。
工作機械用シール部材30は、ボルト66とナット67を用いて工作機械60に取り付けられる。そのため、工作機械用シール部材30では、所定の位置にボルト66を挿通するための取付け孔36が設けられている。
工作機械60に取り付けられた工作機械用シール部材30は、弾性部材31のエッジ部34で工作機械60の摺動面61と摺接する。
As shown in FIG. 3, the machine tool seal member 30 is attached to the mounting portion 65 of the machine tool 60 so that the bending auxiliary member 51, the elastic member 31, and the support member 41 are arranged in order from the mounting portion 65 side. Used.
The machine tool seal member 30 is attached to the machine tool 60 using bolts 66 and nuts 67. Therefore, the machine tool seal member 30 is provided with a mounting hole 36 for inserting the bolt 66 at a predetermined position.
The machine tool seal member 30 attached to the machine tool 60 is in sliding contact with the sliding surface 61 of the machine tool 60 at the edge portion 34 of the elastic member 31.

<工作機械用シール部材の製造方法>
工作機械用シール部材30は、例えば、弾性部材31と、支持部材41と、湾曲補助部材51とを別々に作製した後、各部材を接着剤層37、38を介して所定の位置関係で接合させる作製工程Aを経て製造する。
支持部材41及び湾曲補助部材51は、例えば、スチール板等を所定の形状に裁断した後、折り曲げ加工することにより作製することができる。
弾性部材31は、例えば、上述したゴム成分を含むゴム組成物からなるシート状物を所定の形状に裁断することにより作製することができる。
<Manufacturing method of seal members for machine tools>
In the machine tool seal member 30, for example, the elastic member 31, the support member 41, and the bending auxiliary member 51 are separately manufactured, and then the members are joined via the adhesive layers 37 and 38 in a predetermined positional relationship. It is manufactured through the manufacturing step A.
The support member 41 and the bending auxiliary member 51 can be manufactured, for example, by cutting a steel plate or the like into a predetermined shape and then bending the steel plate or the like.
The elastic member 31 can be manufactured, for example, by cutting a sheet-like material made of the rubber composition containing the above-mentioned rubber component into a predetermined shape.

また、長手方向(図2(a)中、左右方向)の長さが充分に長い、支持部材、湾曲補助部材及び弾性部材を用意した後、これらを接着剤層を介して接合させて工作機械用シール部材の長尺物を作製し、その後、長手方向の寸法が所定の寸法となるように裁断する作製工程Bを経て工作機械用シール部材30を製造してもよい。
上記作製工程A及びBのいずれの工程を経た場合も、図1に示した工作機械用シール部材30と同じ部材を備え、本実施形態に係る寸法検査が行われる前の工作機械用シール部材30′を作製することができる。
Further, after preparing a support member, a bending auxiliary member and an elastic member having a sufficiently long length in the longitudinal direction (in the left-right direction in FIG. 2A), these are joined via an adhesive layer to form a machine tool. The machine tool seal member 30 may be manufactured through a manufacturing step B in which a long object of the sealing member for machine tool is manufactured and then cut so that the dimension in the longitudinal direction becomes a predetermined dimension.
Regardless of which of the manufacturing steps A and B is performed, the same member as the machine tool seal member 30 shown in FIG. 1 is provided, and the machine tool seal member 30 before the dimensional inspection according to the present embodiment is performed. ′ Can be produced.

上記作製工程Aや上記作製工程Bを経て作製された、被検査物となる工作機械用シール部材30′には、通常、評価対象寸法が工作機械用シール部材30の規格値に合致するものと、当該規格値に合致しないものとが混在している。
そこで、本実施形態では、上記作製工程Aや上記作製工程Bを経て作製された工作機械用シール部材30′を被検査物とし、後述する寸法検査方法によって、評価対象寸法が工作機械用シール部材30の規格値に合致した工作機械用シール部材30′を選別する寸法検査工程を行う。
これにより、評価対象寸法が規格値に合致した工作機械用シール部材30を製造することができる。
The machine tool seal member 30'manufactured through the manufacturing process A and the manufacturing step B, which is the object to be inspected, usually has dimensions to be evaluated that match the standard values of the machine tool sealing member 30. , Those that do not meet the standard value are mixed.
Therefore, in the present embodiment, the machine tool seal member 30'manufactured through the manufacturing process A and the manufacturing process B is used as the object to be inspected, and the evaluation target dimension is the machine tool sealing member by the dimension inspection method described later. A dimensional inspection process is performed to select a machine tool seal member 30'that meets the standard value of 30.
As a result, it is possible to manufacture the machine tool seal member 30 whose dimensions to be evaluated meet the standard values.

本実施形態では、工作機械用シール部材30′を被検査物とし、工作機械用シール部材30′の長手方向の長さと、取付け孔36′の位置及び径が、工作機械用シール部材30の規格値に合致しているか否かを判断する。 In the present embodiment, the machine tool seal member 30'is used as an object to be inspected, and the length of the machine tool seal member 30'in the longitudinal direction and the position and diameter of the mounting hole 36'are the specifications of the machine tool seal member 30. Determine if it matches the value.

<寸法検査用スケール>
図4は、本実施形態に係る寸法検査用スケールの一例を示す平面図である。図4では矢印Xの方向を上方向、矢印Yの方向を左方向とする。
本実施形態に係る寸法検査用スケール10は、紙11のおもて面に、一方向から視た工作機械用シール部材30が製品寸法で描画された基準図12を有する。基準図12は、工作機械用シール部材30を支持部材41側から湾曲補助部材51側に向かう方向(図1における矢印IIAの方向)に視たときの図である。基準図12は、検査対象製品である工作機械用シール部材30が製品寸法で(即ち、縮尺1:1で)描画されている。
<Scale for dimensional inspection>
FIG. 4 is a plan view showing an example of a scale for dimensional inspection according to the present embodiment. In FIG. 4, the direction of the arrow X is the upward direction, and the direction of the arrow Y is the left direction.
The dimensional inspection scale 10 according to the present embodiment has a reference drawing 12 on the front surface of the paper 11 in which the machine tool seal member 30 viewed from one direction is drawn with the product dimensions. Reference numeral 12 is a view when the machine tool seal member 30 is viewed from the support member 41 side toward the bending auxiliary member 51 side (direction of arrow IIA in FIG. 1). In the reference diagram 12, the machine tool seal member 30 which is the product to be inspected is drawn with the product dimensions (that is, at a scale of 1: 1).

本発明の実施形態において、基準図には、設計寸法通りに製造された検査対象製品(例えば、工作機械用シール部材)が描画される。
また、本発明の実施形態において、基準図に描画される形状を取得するために検査対象製品を視る、上記一方向は特に限定されず、検査対象製品の形状や評価対象寸法に応じて適宜設定すればよい。
In the embodiment of the present invention, the inspection target product (for example, a seal member for a machine tool) manufactured according to the design dimensions is drawn on the reference drawing.
Further, in the embodiment of the present invention, the above-mentioned one direction in which the product to be inspected is viewed in order to acquire the shape drawn on the reference drawing is not particularly limited, and is appropriately determined according to the shape of the product to be inspected and the dimensions to be evaluated. Just set it.

基準図12には、工作機械用シール部材30における評価対象寸法の寸法公差の範囲が示されている。
ここでは、工作機械用シール部材30の設計品の長手方向(図4中、左右方向)の長さの寸法公差の範囲14がハッチングされた領域として示されている。
また、工作機械用シール部材30の設計品の取付け孔36に対応する図形13A~13C(ハッチングされた領域)が、寸法公差の範囲を含んで描画されている。そのため、工作機械用シール部材30の設計品の取付け孔36を上記一方向(図1中、矢印IIAの方向)から見た形状は円形であるが、紙11に描画された図形13A~13Cは、取付け孔36の寸法公差を含んだ、二つの等しい長さの平行線と二つの半円形とからなる形状(以下、単に長円形ともいう)で描画されている。
Reference FIG. 12 shows a range of dimensional tolerances of the dimensions to be evaluated in the machine tool seal member 30.
Here, the range 14 of the dimensional tolerance of the length in the longitudinal direction (left-right direction in FIG. 4) of the design product of the machine tool seal member 30 is shown as a hatched region.
Further, the figures 13A to 13C (hatched areas) corresponding to the mounting holes 36 of the design product of the machine tool seal member 30 are drawn including the range of the dimensional tolerance. Therefore, the shape of the mounting hole 36 of the design product of the machine tool seal member 30 when viewed from the above one direction (direction of arrow IIA in FIG. 1) is circular, but the figures 13A to 13C drawn on the paper 11 are shown. , It is drawn in a shape (hereinafter, also simply referred to as an oval) consisting of two parallel lines of equal length and two semicircles including the dimensional tolerance of the mounting hole 36.

寸法公差の範囲14、及び図形13A~13Cは、検査実施者が容易に視認できるように描画されていればよい。これらは、ハッチングではなく、例えば、紙11とは異なる色によるベタ塗りで示されていてもよい。 The range 14 of the dimensional tolerance and the figures 13A to 13C may be drawn so as to be easily visible to the inspector. These may be shown by solid painting with a color different from that of paper 11, for example, instead of hatching.

本発明の実施形態において、寸法検査用スケールに描画された基準図に評価対象寸法の寸法公差の範囲が示されている場合、評価対象寸法の寸法公差の範囲が示された部分には、基準図12の寸法公差の範囲14の部分のように、設計品の形状を示す線14aと寸法公差の範囲を示すための線14bとの両方が描画されていてもよいし、基準図12の図形13A~13Cのように、設計品の形状を示す線は省略され、寸法公差の範囲を示すための線13bだけが描画されていてもよい。 In the embodiment of the present invention, when the reference drawing drawn on the scale for dimensional inspection shows the range of the dimensional tolerance of the dimensional to be evaluated, the portion showing the range of the dimensional tolerance of the dimensional to be evaluated is the reference. Both the line 14a indicating the shape of the design product and the line 14b indicating the range of the dimensional tolerance may be drawn as in the portion of the dimensional tolerance range 14 in FIG. 12, or the figure of the reference FIG. Like 13A to 13C, the line indicating the shape of the design product may be omitted, and only the line 13b for indicating the range of the dimensional tolerance may be drawn.

寸法検査用スケール10を使用した後述の寸法検査方法では、寸法検査用スケール10に設定した基準部位を基準として、基準図12と、被検査物である工作機械用シール部材30′との重ね合わせを行う。
上記基準部位の設定では、基準図12における工作機械用シール部材30の外形線のうち左上の角を基準点BPに設定し、上側の辺を第1基準線BL1に設定する。更に紙11のおもて面内にあり、基準点BPを通り第1基準線BL1に垂直な仮想線を第2基準線BL2に設定する。
このように設定した基準部位(基準点BP、第1基準線BL1及び第1基準線BL2)は、本実施形態の寸法検査方法において、重ね合わせ時の基準となる。
本実施形態において、基準図12の外形線の左上の角を基準点BPに設定している理由は、この部位を検査対象製品である工作機械用シール部材30の設計図面(図示せず)が基準点としているからである。検査対象製品の設計図面の基準点と同じ部位に、寸法検査用スケール10の基準部位を設定することにより、設計図面通りの寸法検査が可能となる。
In the dimensional inspection method described later using the dimensional inspection scale 10, the reference FIG. 12 and the machine tool seal member 30'which is the object to be inspected are superposed with the reference portion set in the dimensional inspection scale 10 as a reference. I do.
In the setting of the reference portion, the upper left corner of the outline of the machine tool seal member 30 in the reference drawing 12 is set to the reference point BP, and the upper side is set to the first reference line BL1. Further, a virtual line which is in the front surface of the paper 11 and which passes through the reference point BP and is perpendicular to the first reference line BL1 is set as the second reference line BL2.
The reference sites (reference point BP, first reference line BL1 and first reference line BL2) set in this way serve as a reference at the time of superposition in the dimensional inspection method of the present embodiment.
In the present embodiment, the reason why the upper left corner of the outline of the reference diagram 12 is set as the reference point BP is that the design drawing (not shown) of the machine tool seal member 30 which is the product to be inspected indicates this portion. This is because it is used as a reference point. By setting the reference part of the scale 10 for dimensional inspection at the same part as the reference point of the design drawing of the product to be inspected, the dimensional inspection according to the design drawing becomes possible.

上述の寸法公差の範囲14は、基準点BPを含む第2基準線BL2を基準にして設定されている。
また、図形13A~13Cは、13Aの長円形より13Bの長円形の方が長手方向(図4中、左右方向)の長さが長くなり、13Bの長円形より13Cの長円形の方が長手方向の長さが長くなるように描画されている。
これは、取付け孔36に対応する図形13A~13Cの寸法公差が第2基準線BL2を基準にして設定されているからである。寸法検査用スケール10に描画された基準図12では、第2基準線BL2から離れた取付け孔36に対応する図形ほど寸法公差の範囲が大きくされている。
The above-mentioned dimensional tolerance range 14 is set with reference to the second reference line BL2 including the reference point BP.
Further, in the figures 13A to 13C, the length of the 13B oval is longer in the longitudinal direction (left-right direction in FIG. 4) than that of the 13A oval, and the length of the 13C oval is longer than that of the 13B oval. It is drawn so that the length in the direction is long.
This is because the dimensional tolerances of the figures 13A to 13C corresponding to the mounting holes 36 are set with reference to the second reference line BL2. In the reference diagram 12 drawn on the dimensional inspection scale 10, the range of the dimensional tolerance is increased as the figure corresponds to the mounting hole 36 away from the second reference line BL2.

<寸法検査方法>
図5は、本実施形態に係る寸法検査方法を説明するための図である。
本実施形態において、工作機械用シール部材の寸法検査は、寸法検査用スケール10と、別途用意した検査用治具70とを用いて行う。
検査用治具70は、2本の四角柱部材71、72が、両者のなす角度90°で接合されたような形状(L字形状)を有する部材である。検査用治具70は、樹脂や金属等からなる充分に硬い部材である。検査用治具70は、位置合わせが容易な観点から透明であることが好ましい。
上記検査用治具において、2本の四角柱部材のなす角度は、図4に示した基準図12の上辺と左辺とのなす角度以上であればよく、90°より大きくてもよい。
<Dimension inspection method>
FIG. 5 is a diagram for explaining a dimensional inspection method according to the present embodiment.
In the present embodiment, the dimensional inspection of the machine tool seal member is performed by using the dimensional inspection scale 10 and the inspection jig 70 separately prepared.
The inspection jig 70 is a member having a shape (L-shape) in which two square pillar members 71 and 72 are joined at an angle of 90 ° formed by the two square pillar members 71 and 72. The inspection jig 70 is a sufficiently hard member made of resin, metal, or the like. The inspection jig 70 is preferably transparent from the viewpoint of easy alignment.
In the inspection jig, the angle formed by the two square pillar members may be equal to or greater than the angle formed by the upper side and the left side of the reference FIG. 12 shown in FIG. 4, and may be larger than 90 °.

(1)図5に示すように、寸法検査用スケール10のおもて面の所定の位置に検査用治具70を載置する。
ここでは、検査用治具70を、四角柱部材71の1つ稜線71aが基準図12に設定された第1基準線BL1と一致し、この稜線71aの四角柱部材72側の端部が基準図12の基準点BPと一致するように載置する。これにより、四角柱部材71と四角柱部材72とのなす角度が90°であることから、四角柱部材72の1つの稜線が、基準点BPを通り第1基準線BL1と直交する第2基準線BL2と一致する。
(1) As shown in FIG. 5, the inspection jig 70 is placed at a predetermined position on the front surface of the dimensional inspection scale 10.
Here, in the inspection jig 70, one ridge line 71a of the square pillar member 71 coincides with the first reference line BL1 set in the reference diagram 12, and the end portion of the ridge line 71a on the square pillar member 72 side is the reference. Place it so that it coincides with the reference point BP in FIG. As a result, since the angle formed by the quadrangular prism member 71 and the quadrangular prism member 72 is 90 °, one ridge line of the quadrangular prism member 72 passes through the reference point BP and is orthogonal to the first reference line BL1. Consistent with line BL2.

(2)次に、被検査物である工作機械用シール部材30′を寸法検査用スケール10のおもて面に載置し(図5参照)、工作機械用シール部材30′の外縁(湾曲補助部材51の上側の縁部と当該縁部の左側端部)を検査用治具70に接触させて、工作機械用シール部材30′を寸法検査用スケール10に描画された基準図12に重ね合わせる。
ここでは、工作機械用シール部材30′の背面側(完成品における工作機械60への取付け面側)が、寸法検査用スケール10のおもて面と対向するように、当該工作機械用シール部材30′を載置する。
(2) Next, the machine tool seal member 30'which is the object to be inspected is placed on the front surface of the dimensional inspection scale 10 (see FIG. 5), and the outer edge (curvature) of the machine tool seal member 30'is placed. The upper edge of the auxiliary member 51 and the left end of the edge) are brought into contact with the inspection jig 70, and the machine tool seal member 30'is overlapped with the reference drawing 12 drawn on the dimension inspection scale 10. match.
Here, the machine tool seal member 30'is opposed to the front surface of the dimensional inspection scale 10 so that the back side (mounting surface side of the finished product to the machine tool 60) faces the machine tool seal member 30'. Place 30'.

その後、検査実施者の視認により、工作機械用シール部材30′を支持部材41側から湾曲補助部材51側に向かう方向に視た形状と、寸法検査用スケール10に描画された工作機械用シール部材30の設計品の形状(基準図12)とを比較し、下記(A)及び(B)の判断を行う。 After that, the shape of the machine tool seal member 30'viewed from the support member 41 side toward the bending auxiliary member 51 and the machine tool seal member drawn on the dimensional inspection scale 10 are visually recognized by the inspector. The shapes of the 30 designed products (reference diagram 12) are compared with each other, and the following judgments (A) and (B) are made.

(A)工作機械用シール部材30′の検査用治具70に接触させた側と長手方向反対側(長手方向右側)の端部が、基準図12の寸法公差の範囲14と重なっているか、否かを判断する。その結果、上記長手方向反対側の端部全体が、寸法公差の範囲14と重なっている場合は、この評価寸法は合格と判断する。 (A) Whether the end portion of the machine tool seal member 30'on the side in contact with the inspection jig 70 and the side opposite to the longitudinal direction (right side in the longitudinal direction) overlaps with the dimensional tolerance range 14 of the reference drawing 12. Judge whether or not. As a result, when the entire end portion on the opposite side in the longitudinal direction overlaps the range 14 of the dimensional tolerance, it is judged that this evaluation dimension is acceptable.

(B)工作機械用シール部材30′の取付け孔36′を通して、寸法検査用スケール10に描画された基準図12を見た際に、各取付け孔36′から図形13A~13Cのみが見えるか否かを判断する。その結果、取付け孔36′を通して図形13A~13Cのみ(ハッチングのみ)が観察された場合は、この評価寸法は合格と判断する。一方、取付け孔36′を通して、図形13A~13Cのその周辺も観察された場合は、不合格と判断する。
そして、本実施形態では、上記(A)及び(B)の評価がともに合格であった場合に、評価した工作機械用シール部材30′は、評価対象寸法が規格値に合致していると判断する。
本実施形態の寸法検査方法では、少なくとも2つの評価対象寸法を同時に評価している。
(B) Whether or not only the figures 13A to 13C can be seen from each mounting hole 36'when the reference diagram 12 drawn on the dimensional inspection scale 10 is viewed through the mounting hole 36'of the machine tool seal member 30'. Judge. As a result, when only the figures 13A to 13C (only hatching) are observed through the mounting hole 36', it is judged that this evaluation dimension is acceptable. On the other hand, if the periphery of the figures 13A to 13C is also observed through the mounting hole 36', it is judged to be unacceptable.
Then, in the present embodiment, when the evaluations of (A) and (B) are both passed, it is determined that the evaluated machine tool seal member 30'has the evaluation target dimension conforming to the standard value. do.
In the dimension inspection method of the present embodiment, at least two evaluation target dimensions are evaluated at the same time.

このような寸法検査方法は、上述した工作機械用シール部材の製造方法に含まれる一工程とすることができ、上記寸法検査方法を含む工作機械用シール部材の製造方法によれば、評価対象寸法が規格値と合致した工作機械用シール部材を効率良く製造することができる。 Such a dimensional inspection method can be one step included in the above-mentioned method for manufacturing a seal member for machine tools, and according to the method for manufacturing a seal member for machine tools including the above dimensional inspection method, the dimensions to be evaluated. Can efficiently manufacture machine tool seal members that meet the standard values.

本実施形態では、基準点BPを通る第2基準線BL2を基準に、長手方向(図4中、左右方向)の寸法を検査している。
上述した検査方法で検査される工作機械用シール部材の被検査物は、より精度良く寸法検査を行うことができる観点から、短手方向(図4中、上下方向)の寸法、及び、上側の縁部と長手方向両端の縁部との角度、の検査が既に行われ、当該検査に合格した工作機械用シール部材であることが好ましい。
In the present embodiment, the dimensions in the longitudinal direction (left-right direction in FIG. 4) are inspected with reference to the second reference line BL2 passing through the reference point BP.
The object to be inspected for the machine tool seal member to be inspected by the above-mentioned inspection method has dimensions in the lateral direction (vertical direction in FIG. 4) and the upper side from the viewpoint of being able to perform dimensional inspection with higher accuracy. It is preferable that the seal member for a machine tool has already been inspected for the angle between the edge portion and the edge portions at both ends in the longitudinal direction and has passed the inspection.

(第2実施形態)
本実施形態は、検査対象製品である工作機械用シール部材の形状、及び寸法検査用スケールに描画された基準図が、第1実施形態とは異なる。
図6は、本実施形態の検査対象製品である工作機械用シール部材の一例を示す部分斜視図である。図7は、本実施形態に係る寸法検査用スケールの一例を示す平面図である。
(Second Embodiment)
In this embodiment, the shape of the seal member for machine tools, which is the product to be inspected, and the reference diagram drawn on the scale for dimensional inspection are different from those in the first embodiment.
FIG. 6 is a partial perspective view showing an example of a seal member for a machine tool, which is a product to be inspected according to the present embodiment. FIG. 7 is a plan view showing an example of a scale for dimensional inspection according to the present embodiment.

<工作機械用シール部材>
本実施形態の検査対象製品である工作機械用シール部材130は、弾性部材131と、板状の支持部材141とを備える。この工作機械用シール部材130は、湾曲補助部材を備えていない点で、第1実施形態の工作機械用シール部材30と異なる。工作機械用シール部材130は、長手方向両端縁の形状も第1実施形態の工作機械用シール部材30と異なる。
<Seal member for machine tools>
The machine tool seal member 130, which is the product to be inspected in the present embodiment, includes an elastic member 131 and a plate-shaped support member 141. The machine tool seal member 130 is different from the machine tool seal member 30 of the first embodiment in that it does not include a bending auxiliary member. The shape of both end edges in the longitudinal direction of the machine tool seal member 130 is also different from that of the machine tool seal member 30 of the first embodiment.

弾性部材131は、第1実施形態のおける弾性部材31と同様の部材である。弾性部材131は、ゴム組成物からなり自然状態では平板状の部材である。弾性部材131は、工作機械用シール部材130を工作機械に取り付けた際に、工作機械の取付け部と支持部材141との間に配置される部材である。弾性部材131は、支持部材141と対向する固定部132と、固定部132から先端側に延びるリップ部133とからなり、リップ部133先端のエッジ部134で工作機械の摺動面と接触する。 The elastic member 131 is the same member as the elastic member 31 in the first embodiment. The elastic member 131 is made of a rubber composition and is a flat plate-shaped member in a natural state. The elastic member 131 is a member arranged between the attachment portion of the machine tool and the support member 141 when the seal member 130 for the machine tool is attached to the machine tool. The elastic member 131 includes a fixing portion 132 facing the support member 141 and a lip portion 133 extending from the fixing portion 132 to the tip end side, and the edge portion 134 at the tip end of the lip portion 133 comes into contact with the sliding surface of the machine tool.

支持部材141は、弾性部材131を支持しつつ、工作機械用シール部材130を工作機械に取り付けるための部材である。支持部材141は、スチール板やアルミニウム板等からなる平板状の部材である。支持部材141は、工作機械の取付け部との間に弾性部材131の固定部132を挟み込み、工作機械用シール部材130を工作機械に取り付ける。 The support member 141 is a member for attaching the machine tool seal member 130 to the machine tool while supporting the elastic member 131. The support member 141 is a flat plate-shaped member made of a steel plate, an aluminum plate, or the like. The support member 141 sandwiches the fixing portion 132 of the elastic member 131 between the support member 141 and the mounting portion of the machine tool, and attaches the machine tool seal member 130 to the machine tool.

弾性部材131と支持部材141とは、両者の間に設けられた接着剤層137を介して接合されている。
工作機械用シール部材130は、複数の取付け孔136を有している。工作機械用シール部材130は、取付け孔136にボルトを挿通し、ナットで固定して工作機械に取り付けられる。
The elastic member 131 and the support member 141 are joined via an adhesive layer 137 provided between the elastic member 131 and the support member 141.
The machine tool seal member 130 has a plurality of mounting holes 136. The machine tool seal member 130 is attached to the machine tool by inserting a bolt into the mounting hole 136 and fixing it with a nut.

<工作機械用シール部材の製造方法>
工作機械用シール部材130は、第1実施形態の工作機械用シール部材の製造方法における作製工程Aや作製工程Bと同様の手順(ただし、湾曲補助部材の接合工程は無い)を経て製造することができる。
この場合も、上記作製工程Aや上記作製工程Bを経て作製された工作機械用シール部材には、通常、評価対象寸法が工作機械用シール部材130の規格値に合致するものと、当該規格値に合致しないものとが混在している。
<Manufacturing method of seal members for machine tools>
The machine tool seal member 130 shall be manufactured through the same procedure as in the manufacturing step A and the manufacturing step B in the method for manufacturing the machine tool seal member of the first embodiment (however, there is no joining step of the bending auxiliary member). Can be done.
In this case as well, the machine tool seal member manufactured through the manufacturing step A and the manufacturing step B usually has a dimension to be evaluated that matches the standard value of the machine tool seal member 130, and the standard value. Some of them do not match.

そこで、本実施形態の製造方法でも、上記作製工程Aや上記作製工程Bを経て作製された工作機械用シール部材を被検査物とし、後述する寸法検査方法によって、評価対象寸法が工作機械用シール部材130の規格値に合致した工作機械用シール部材を選別する寸法検査工程を行う。 Therefore, also in the manufacturing method of the present embodiment, the machine tool seal member manufactured through the manufacturing process A and the manufacturing process B is used as the object to be inspected, and the evaluation target dimension is the machine tool seal by the dimension inspection method described later. A dimensional inspection process is performed to select a machine tool seal member that meets the standard value of the member 130.

これにより、評価対象寸法が規格値に合致した工作機械用シール部材130を製造することができる。 As a result, it is possible to manufacture the machine tool seal member 130 whose dimensions to be evaluated meet the standard values.

本実施形態では、工作機械用シール部材130を検査対象製品とする。
本実施形態は、被検査物としての工作機械用シール部材の長手方向の長さと、取付け孔の位置及び径とが、工作機械用シール部材130の規格値に合致しているか否かを判断する。
In the present embodiment, the machine tool seal member 130 is the product to be inspected.
In this embodiment, it is determined whether or not the length of the machine tool seal member as an object to be inspected in the longitudinal direction and the position and diameter of the mounting hole conform to the standard values of the machine tool seal member 130. ..

<寸法検査用スケール>
図7は、本実施形態に係る寸法検査用スケールの一例を示す平面図である。図7では矢印Xの方向を上方向、矢印Yの方向を左方向とする。
本実施形態に係る寸法検査用スケール110は、紙111のおもて面に、一方向から視た工作機械用シール部材130が製品寸法で描画された基準112を有する。基準図112は、工作機械用シール部材130を支持部材141側から弾性部材131に向かう方向に視たときの図である。基準図112は、検査対象製品である工作機械用シール部材が製品寸法で描画されている。基準図112の縮尺は1:1である。
<Scale for dimensional inspection>
FIG. 7 is a plan view showing an example of a scale for dimensional inspection according to the present embodiment. In FIG. 7, the direction of the arrow X is the upward direction, and the direction of the arrow Y is the left direction.
The dimension inspection scale 110 according to the present embodiment has a reference 112 on the front surface of the paper 111 in which the machine tool sealing member 130 viewed from one direction is drawn with the product dimensions. Reference numeral 112 is a view when the machine tool seal member 130 is viewed in the direction from the support member 141 side toward the elastic member 131. In the reference diagram 112, the seal member for a machine tool, which is the product to be inspected, is drawn with the product dimensions. The scale of the reference diagram 112 is 1: 1.

基準図112には、工作機械用シール部材130における評価対象寸法の寸法公差の範囲が示されている。
ここでは、工作機械用シール部材130の設計品の長手方向(図7中、左右方向)の長さの寸法公差の範囲114がハッチングされた領域として示されている。
また、工作機械用シール部材130の設計品の取付け孔136に対応する図形113A及び113B(ハッチングされた領域)は、寸法公差の範囲を含んで描画されている。そのため、工作機械用シール部材130の設計品の取付け孔136を上記一方向から見た形状は円形であるが、図形113A及び113Bは、寸法公差を含んだ長円形で描画されている。
Reference FIG. 112 shows a range of dimensional tolerances of the dimensions to be evaluated in the machine tool seal member 130.
Here, the range 114 of the dimensional tolerance of the length in the longitudinal direction (left-right direction in FIG. 7) of the design product of the machine tool seal member 130 is shown as a hatched region.
Further, the figures 113A and 113B (hatched areas) corresponding to the mounting holes 136 of the design product of the machine tool seal member 130 are drawn including the range of the dimensional tolerance. Therefore, the shape of the mounting hole 136 of the design product of the machine tool seal member 130 when viewed from the above one direction is circular, but the figures 113A and 113B are drawn in an oval shape including the dimensional tolerance.

寸法公差の範囲114、及び図形113A及び113Bは、ハッチングではなく、例えば、紙111とは異なる色によるベタ塗りで示されていてもよい。 The range 114 of the dimensional tolerances and the figures 113A and 113B may be shown, for example, by solid painting with a color different from that of the paper 111, instead of hatching.

寸法検査用スケール110を使用した寸法検査方法では、寸法検査用スケール110に設定した基準部位を基準として、基準図112と、工作機械用シール部材の被検査物との重ね合わせを行う。
上記基準部位の設定では、基準図112における工作機械用シール部材130の外形線のうち左上の角を基準点BPに設定し、上側の辺を第1基準線BL1に設定する。更に紙111のおもて面内にあり、基準点BPを通り第1基準線BL1に垂直な線を第2基準線BL2に設定する。本実施形態では、基準図112の左側の辺が第2基準線BL2と一致する。
このように設定した基準部位(基準点BP、第1基準線BL1及び第1基準線BL2)は、後述する寸法検査方法において、重ね合わせ時の基準となる。
本実施形態において、基準図112の外形線の左上の角を基準点BPに設定している理由は、検査対象製品である工作機械用シール部材130の設計図面(図示せず)において、この部位が基準点とされているからである。これにより、設計図面通りの寸法検査が可能となる。
In the dimension inspection method using the dimension inspection scale 110, the reference drawing 112 and the object to be inspected of the machine tool seal member are superposed with the reference portion set in the dimension inspection scale 110 as a reference.
In the setting of the reference portion, the upper left corner of the outline of the machine tool seal member 130 in the reference drawing 112 is set to the reference point BP, and the upper side is set to the first reference line BL1. Further, a line that is in the front surface of the paper 111, passes through the reference point BP, and is perpendicular to the first reference line BL1 is set as the second reference line BL2. In the present embodiment, the left side of the reference diagram 112 coincides with the second reference line BL2.
The reference portions (reference point BP, first reference line BL1 and first reference line BL2) set in this way serve as a reference at the time of superposition in the dimensional inspection method described later.
In the present embodiment, the reason why the upper left corner of the outline of the reference diagram 112 is set as the reference point BP is that this portion is set in the design drawing (not shown) of the machine tool seal member 130 which is the inspection target product. Is the reference point. This enables dimensional inspection according to the design drawing.

上述の寸法公差の範囲114は、基準点BPを含む第2基準線BL2を基準にして設定されている。
図形113A及び113Bは、113Aの長円形より113Bの長円形の方が長手方向の長さが長くなるように描画されている。これは、第2基準線BL2を基準として図形113A及び113Bに含まれる寸法公差が設定されているからである。
The above-mentioned dimensional tolerance range 114 is set with reference to the second reference line BL2 including the reference point BP.
The figures 113A and 113B are drawn so that the oval shape of 113B has a longer length in the longitudinal direction than the oval shape of 113A. This is because the dimensional tolerances included in the figures 113A and 113B are set with reference to the second reference line BL2.

<寸法検査方法>
本実施形態でも、第1実施形態と同様、寸法検査用スケール110とL字形状の検査用治具とを用いて、寸法検査を行う。なお、上記検査用治具において、2本の四角柱部材のなす角度は、図7に示した基準図112の上辺と左辺とのなす角度より大きくてもよい。
まず、第1基準線BL1及び基準点BPを基準にして寸法検査用スケール110のおもて面の所定の位置に、上記検査用治具を載置する。
<Dimension inspection method>
Also in this embodiment, as in the first embodiment, the dimensional inspection is performed using the dimensional inspection scale 110 and the L-shaped inspection jig. In the inspection jig, the angle formed by the two quadrangular prism members may be larger than the angle formed by the upper side and the left side of the reference diagram 112 shown in FIG.
First, the inspection jig is placed at a predetermined position on the front surface of the dimension inspection scale 110 with reference to the first reference line BL1 and the reference point BP.

次に、上記工作機械用シール部材の被検査物を寸法検査用スケール110のおもて面に載置し、上記工作機械用シール部材の被検査物の上側の縁部と左側の縁部とを上記検査用治具に接触させて、上記工作機械用シール部材の被検査物を寸法検査用スケール110に描画された基準図112に重ね合わせる。
ここでは、上記工作機械用シール部材の被検査物の背面側(完成品における工作機械への取付け面側)が、寸法検査用スケール110のおもて面と対向するように、当該工作機械用シール部材の被検査物を載置する。
Next, the object to be inspected of the machine tool seal member is placed on the front surface of the scale 110 for dimensional inspection, and the upper edge portion and the left side edge portion of the inspected object of the machine tool seal member are placed. Is brought into contact with the inspection jig, and the object to be inspected of the machine tool seal member is superimposed on the reference drawing 112 drawn on the dimension inspection scale 110.
Here, for the machine tool, the back side of the object to be inspected (the side of the finished product to be attached to the machine tool) of the seal member for the machine tool faces the front surface of the scale 110 for dimensional inspection. Place the object to be inspected for the seal member.

その後、検査実施者の視認により、上記工作機械用シール部材の被検査物を支持部材141側から弾性部材131側に向かう方向に視た形状と、寸法検査用スケール110に描画された工作機械用シール部材130の設計品の形状(基準図112)とを比較し、第1実施形態と同様にして、上記工作機械用シール部材の被検査物の評価対象寸法が工作機械用シール部材130の規格値に合致しているか否かを判断する。
本実施形態の寸法検査方法でも、少なくとも2つの評価対象寸法を同時に評価している。
After that, the shape of the object to be inspected of the seal member for machine tools viewed in the direction from the support member 141 side toward the elastic member 131 and the shape drawn on the dimensional inspection scale 110 for the machine tool by the visual inspection of the inspector. Comparing with the shape of the design product of the seal member 130 (reference drawing 112), the evaluation target dimension of the inspected object of the machine tool seal member is the standard of the machine tool seal member 130 in the same manner as in the first embodiment. Determine if it matches the value.
Also in the dimension inspection method of this embodiment, at least two evaluation target dimensions are evaluated at the same time.

本実施形態では、基準点BPを通る第2基準線BL2を基準に、長手方向(図7中、左右方向)の寸法を検査している。
本実施形態で検査される工作機械用シール部材の被検査物は、より精度良く寸法検査を行うことができる観点から、短手方向(図7中、上下方向)の寸法、及び、上側の縁部と長手方向両端の縁部との角度(両者が直角であること)、の検査が既に行われ、当該検査に合格した工作機械用シール部材であることが好ましい。
In the present embodiment, the dimensions in the longitudinal direction (left-right direction in FIG. 7) are inspected with reference to the second reference line BL2 passing through the reference point BP.
The object to be inspected for the machine tool seal member inspected in the present embodiment has the dimensions in the lateral direction (vertical direction in FIG. 7) and the upper edge from the viewpoint that the dimensional inspection can be performed more accurately. It is preferable that the machine tool seal member has already been inspected for the angle between the portion and the edges at both ends in the longitudinal direction (both are at right angles) and has passed the inspection.

(その他の実施形態)
上述した実施形態では、1枚の寸法検査用スケールに一方向から視た検査対象製品の基準図が1つだけ記載されていたが、本発明の実施形態では、1枚の寸法検査用スケールに複数の基準図が描画されていてもよい。
例えば、1台の工作機械に工作機械用シール部材を取りつける場合、複数の工作機械用シール部材を組み合わせたものを1台の工作機械に取り付けることがある。この場合には、1台の工作機械に取り付ける複数の工作機械用シール部材の全ての基準図が1枚の寸法検査用スケールに描画されていてもよい。
また、1枚の寸法検査用スケールに複数の基準図が描画されている場合、各基準図は全て同一の方向から視た図であってもよいし、1枚の寸法検査用スケールに異なる方向から視た基準図が混在していてもよい。
(Other embodiments)
In the above-described embodiment, only one reference drawing of the product to be inspected viewed from one direction is described on one dimensional inspection scale, but in the embodiment of the present invention, one dimensional inspection scale is used. A plurality of reference diagrams may be drawn.
For example, when a machine tool seal member is attached to one machine tool, a combination of a plurality of machine tool seal members may be attached to one machine tool. In this case, all the reference drawings of the plurality of machine tool seal members attached to one machine tool may be drawn on one dimensional inspection scale.
Further, when a plurality of reference drawings are drawn on one dimensional inspection scale, all the reference drawings may be views from the same direction, or different directions on one dimensional inspection scale. Reference diagrams viewed from above may be mixed.

上述した実施形態の寸法検査用スケールにおいて、検査対象製品の基準図は紙に描画されているが、本発明の実施形態に係る寸法検査用スケールおいて、上記基準図が描画される部材は紙に限定されず、例えば、樹脂シートや樹脂板、木製又は金属製の板等のシート状又は板状の部材であってもよい。これらのなかでは、安価で大量生産に向いている点で、紙が好ましい。 In the dimensional inspection scale of the above-described embodiment, the reference drawing of the product to be inspected is drawn on paper, but in the dimensional inspection scale according to the embodiment of the present invention, the member on which the reference drawing is drawn is paper. The present invention is not limited to, and may be, for example, a sheet-like or plate-like member such as a resin sheet, a resin plate, or a wooden or metal plate. Among these, paper is preferable because it is inexpensive and suitable for mass production.

上述した実施形態の寸法検査用スケールでは、検査対象製品の基準図と被検査物とを重ね合わせるための基準部位が、検査対象製品の設計図面の基準点と同じ位置を含むように設定されているが、上記基準部位は必ずしも設計図面の基準点と同じ位置を含むように設定されていなくてもよく、測定対象製品に応じて適宜設定すればよい。 In the dimensional inspection scale of the above-described embodiment, the reference portion for superimposing the reference drawing of the product to be inspected and the object to be inspected is set to include the same position as the reference point in the design drawing of the product to be inspected. However, the reference portion does not necessarily have to be set to include the same position as the reference point in the design drawing, and may be appropriately set according to the product to be measured.

上述した実施形態では、工作機械用シール部材の長手方向(図4、図7のY方向)の寸法検査を行っているが、本発明の実施形態では、併せて工作機械用シール部材の短手方向(図4、図7のX方向)の寸法検査を行ってもよい。また、工作機械用シール部材の短手方向の寸法検査は、本発明の実施形態に係る寸法検査方法を用いて別工程で行ってもよい。
この場合、一方向から視た工作機械用シール部材が製品寸法で描画された基準図には、工作機械用シール部材における短手方向の長さの寸法公差の範囲がハッチング等で示されていてもよい。
In the above-described embodiment, the dimension inspection in the longitudinal direction (Y direction in FIGS. 4 and 7) of the machine tool seal member is performed, but in the embodiment of the present invention, the short side of the machine tool seal member is also performed. Dimensional inspection in the direction (X direction in FIGS. 4 and 7) may be performed. Further, the dimensional inspection in the lateral direction of the seal member for a machine tool may be performed in a separate step by using the dimensional inspection method according to the embodiment of the present invention.
In this case, in the reference drawing in which the machine tool seal member viewed from one direction is drawn with the product dimensions, the range of the dimensional tolerance of the length in the lateral direction of the machine tool seal member is shown by hatching or the like. May be good.

本発明の実施形態で検査対象となる工作機械用シール部材は、上述した構成の工作機械用シール部材に限定されるわけではなく、リップシール、スライドシール、テレスコシール、カバーシール等の公知の工作機械用シール部材を検査対象とすることができる。
上記工作機械用シール部材の具体例としては、例えば、上述した特許文献1~6に例示された工作機械用シール部材が例示できる。
上記検査対象製品は、工作機械用シール部材以外の製品であってもよい。
The machine tool seal member to be inspected in the embodiment of the present invention is not limited to the machine tool seal member having the above-described configuration, and is known as a lip seal, slide seal, telesco seal, cover seal, or the like. Mechanical seal members can be inspected.
As a specific example of the seal member for a machine tool, for example, the seal member for a machine tool exemplified in the above-mentioned Patent Documents 1 to 6 can be exemplified.
The product to be inspected may be a product other than the machine tool seal member.

10、110 寸法検査用スケール
11、111 紙
12、112 基準図
13A、13B、13C 取付け孔36に対応する図形
14、114 寸法公差
30、130 工作機械用シール部材
30′ 工作機械用シール部材の被検査物
31、131 弾性部材
32、132 固定部
33、133 リップ部
34、134 エッジ部
36、136 取付け孔
37、38、137 接着剤層
41、141 支持部材
42 支持部
43 保護部
51 湾曲補助部材
52 平板部
53 補助部
60 工作機械
65 取付け部
66 ボルト
67 ナット
BL1 第1基準線
BL2 第2基準線
BP 基準点
10, 110 Dimensional inspection scale 11, 111 Paper 12, 112 Reference drawing 13A, 13B, 13C Figures corresponding to the mounting holes 36 14,114 Dimensional tolerances 30, 130 Machine tool seal member 30'Machine tool seal member cover Inspection object 31, 131 Elastic member 32, 132 Fixed part 33, 133 Lip part 34, 134 Edge part 36, 136 Mounting holes 37, 38, 137 Adhesive layer 41, 141 Support member 42 Support part 43 Protective part 51 Curved auxiliary member 52 Flat plate 53 Auxiliary part 60 Machine tool 65 Mounting part 66 Bolt 67 Nut BL1 1st reference line BL2 2nd reference line BP reference point

Claims (7)

一方向から視た検査対象製品が製品寸法で描画された基準図を有する寸法検査用スケールと、
評価対象寸法が前記検査対象製品の規格値に合致しているか否かが判断される被検査物と、を用意し、
前記寸法検査用スケールに描画された基準図に、前記被検査物を重ね合わせて、当該被検査物を前記一方向から視た形状と、前記基準図とを比較して、前記被検査物の評価対象寸法が、前記検査対象製品の規格値に合致しているか否かを判断する、寸法検査方法。
A dimensional inspection scale with a reference drawing of the product to be inspected from one direction drawn with the product dimensions,
Prepare an object to be inspected for which it is judged whether or not the dimensions to be evaluated conform to the standard values of the product to be inspected.
The object to be inspected is superimposed on the reference drawing drawn on the scale for dimensional inspection, and the shape of the object to be inspected viewed from one direction is compared with the reference drawing to compare the object to be inspected. A dimensional inspection method for determining whether or not the dimensional evaluation target conforms to the standard value of the product to be inspected.
前記基準図には、前記検査対象製品における前記評価対象寸法の寸法公差の範囲が示されており、
前記被検査物の評価対象寸法が寸法公差の範囲に収まっているか否かを判定し、収まっていれば前記検査対象製品の規格値に合致していると判断する、請求項1に記載の寸法検査方法。
The reference drawing shows the range of dimensional tolerances of the dimensions to be evaluated in the product to be inspected.
The dimension according to claim 1, wherein it is determined whether or not the dimension to be evaluated of the object to be inspected is within the range of the dimensional tolerance, and if it is within the range, it is determined that the dimension to be evaluated conforms to the standard value of the product to be inspected. Inspection methods.
検査対象製品における少なくとも2つの評価対象寸法を同時に評価する、請求項1又は2に記載の寸法検査方法。 The dimensional inspection method according to claim 1 or 2, wherein at least two evaluation target dimensions in the inspection target product are evaluated at the same time. 前記検査対象製品は、工作機械への取付け面を構成する平面と、工作機械に取り付けるための孔とを備える工作機械用シール部材であり、
前記寸法検査用スケールは、前記工作機械への取付け面を構成する平面の法線方向であって、前記平面と反対側から前記平面側に向かう方向、に視た前記工作機械用シール部材の基準図を有する、請求項1~3のいずれかに記載の寸法検査方法。
The product to be inspected is a machine tool seal member provided with a flat surface constituting a mounting surface to the machine tool and a hole for mounting the machine tool.
The scale for dimensional inspection is a reference of the seal member for a machine tool as viewed in the direction normal to the plane constituting the mounting surface to the machine tool and from the side opposite to the plane toward the plane side. The dimensional inspection method according to any one of claims 1 to 3, having a figure.
被検査物の評価対象寸法が、検査対象製品の規格値に合致しているか否かを判断するための寸法検査用スケールであって、
一方向から視た前記検査対象製品が製品寸法で描画された基準図を有し、
前記基準図には、前記検査対象製品における前記評価対象寸法の寸法公差の範囲が示されている、寸法検査用スケール。
It is a scale for dimensional inspection to judge whether the dimensional to be evaluated of the object to be inspected conforms to the standard value of the product to be inspected.
The product to be inspected when viewed from one direction has a reference diagram drawn with product dimensions.
The reference drawing shows a range of dimensional tolerances of the dimensions to be evaluated in the product to be inspected, which is a scale for dimensional inspection.
前記検査対象製品は、工作機械への取付け面を構成する平面と、工作機械に取り付けるための孔とを備える工作機械用シール部材であり、
前記工作機械への取付け面を構成する平面の法線方向であって、前記平面と反対側から前記平面側に向かう方向、に視た前記工作機械用シール部材の基準図を有する、請求項5に記載の寸法検査用スケール。
The product to be inspected is a machine tool seal member provided with a flat surface constituting a mounting surface to the machine tool and a hole for mounting the machine tool.
5. The fifth aspect of the present invention has a reference drawing of the sealing member for a machine tool, which is a normal direction of a plane constituting the mounting surface to the machine tool and is viewed from a side opposite to the plane toward the plane side. Scale for dimensional inspection described in.
工作機械への取付け面を構成する平面と、前記工作機械に取り付けるための孔とを備える工作機械用シール部材の製造方法であって、
請求項4に記載の寸法検査方法によって、評価対象寸法が規格値に合致した工作機械用シール部材を選別する工程を含む、工作機械用シール部材の製造方法。
A method for manufacturing a machine tool seal member having a flat surface constituting a mounting surface to a machine tool and a hole for mounting to the machine tool.
A method for manufacturing a machine tool seal member, which comprises a step of selecting a machine tool seal member whose dimensions to be evaluated match a standard value by the dimension inspection method according to claim 4.
JP2020195956A 2020-11-26 2020-11-26 Dimension inspection method, scale for dimensional inspection, and method of manufacturing seal member for machine tool Pending JP2022084227A (en)

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