JP2022060625A - Adhesion preventive composition for unvulcanized rubber and use thereof - Google Patents
Adhesion preventive composition for unvulcanized rubber and use thereof Download PDFInfo
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- JP2022060625A JP2022060625A JP2020168180A JP2020168180A JP2022060625A JP 2022060625 A JP2022060625 A JP 2022060625A JP 2020168180 A JP2020168180 A JP 2020168180A JP 2020168180 A JP2020168180 A JP 2020168180A JP 2022060625 A JP2022060625 A JP 2022060625A
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- JP
- Japan
- Prior art keywords
- unvulcanized rubber
- weight
- silicate
- wax
- adhesive composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 107
- 239000005060 rubber Substances 0.000 title claims abstract description 107
- 239000000203 mixture Substances 0.000 title claims abstract description 67
- 230000003449 preventive effect Effects 0.000 title abstract description 7
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 58
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 32
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000000344 soap Substances 0.000 claims abstract description 21
- 239000004094 surface-active agent Substances 0.000 claims abstract description 18
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 239000000853 adhesive Substances 0.000 claims description 68
- 230000001070 adhesive effect Effects 0.000 claims description 65
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 239000003223 protective agent Substances 0.000 claims description 5
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 3
- 230000002265 prevention Effects 0.000 abstract description 4
- 239000001993 wax Substances 0.000 description 35
- -1 innosilicates Inorganic materials 0.000 description 30
- 239000006185 dispersion Substances 0.000 description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 23
- 239000000440 bentonite Substances 0.000 description 14
- 229910000278 bentonite Inorganic materials 0.000 description 14
- 229940092782 bentonite Drugs 0.000 description 14
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 14
- 150000002506 iron compounds Chemical class 0.000 description 14
- 239000000843 powder Substances 0.000 description 13
- 150000004760 silicates Chemical class 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 12
- 235000014113 dietary fatty acids Nutrition 0.000 description 12
- 239000000194 fatty acid Substances 0.000 description 12
- 229930195729 fatty acid Natural products 0.000 description 12
- 150000004665 fatty acids Chemical class 0.000 description 10
- 239000011734 sodium Substances 0.000 description 10
- 239000004636 vulcanized rubber Substances 0.000 description 10
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 9
- 239000002518 antifoaming agent Substances 0.000 description 9
- 229910052708 sodium Inorganic materials 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 229920002472 Starch Polymers 0.000 description 7
- 239000010445 mica Substances 0.000 description 7
- 229910052618 mica group Inorganic materials 0.000 description 7
- 229910052700 potassium Inorganic materials 0.000 description 7
- 239000011591 potassium Substances 0.000 description 7
- 235000019698 starch Nutrition 0.000 description 7
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 229910052615 phyllosilicate Inorganic materials 0.000 description 6
- 239000008107 starch Substances 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 5
- 229910052605 nesosilicate Inorganic materials 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229910021647 smectite Inorganic materials 0.000 description 5
- 229920003169 water-soluble polymer Polymers 0.000 description 5
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 150000001768 cations Chemical class 0.000 description 4
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 4
- 229910052901 montmorillonite Inorganic materials 0.000 description 4
- 230000001603 reducing effect Effects 0.000 description 4
- FSYKKLYZXJSNPZ-UHFFFAOYSA-N sarcosine Chemical compound C[NH2+]CC([O-])=O FSYKKLYZXJSNPZ-UHFFFAOYSA-N 0.000 description 4
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- 125000005702 oxyalkylene group Chemical group 0.000 description 3
- 239000012169 petroleum derived wax Substances 0.000 description 3
- 235000019381 petroleum wax Nutrition 0.000 description 3
- 235000021317 phosphate Nutrition 0.000 description 3
- 239000008399 tap water Substances 0.000 description 3
- 235000020679 tap water Nutrition 0.000 description 3
- 229910052902 vermiculite Inorganic materials 0.000 description 3
- 239000010455 vermiculite Substances 0.000 description 3
- 235000019354 vermiculite Nutrition 0.000 description 3
- 238000004073 vulcanization Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- CSHOPPGMNYULAD-UHFFFAOYSA-N 1-tridecoxytridecane Chemical compound CCCCCCCCCCCCCOCCCCCCCCCCCCC CSHOPPGMNYULAD-UHFFFAOYSA-N 0.000 description 2
- 229940114069 12-hydroxystearate Drugs 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000001856 Ethyl cellulose Substances 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 102100037644 Kelch-like protein 41 Human genes 0.000 description 2
- 108050003242 Kelch-like protein 41 Proteins 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 2
- 235000019482 Palm oil Nutrition 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 239000013543 active substance Substances 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 235000010443 alginic acid Nutrition 0.000 description 2
- 229920000615 alginic acid Polymers 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 235000015278 beef Nutrition 0.000 description 2
- LLEMOWNGBBNAJR-UHFFFAOYSA-N biphenyl-2-ol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1 LLEMOWNGBBNAJR-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000008116 calcium stearate Substances 0.000 description 2
- 235000013539 calcium stearate Nutrition 0.000 description 2
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- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
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- 150000001875 compounds Chemical class 0.000 description 2
- 229910052607 cyclosilicate Inorganic materials 0.000 description 2
- DNKPFCQEGBJJTE-UHFFFAOYSA-N diiodohydroxypropane Chemical compound ICC(O)CI DNKPFCQEGBJJTE-UHFFFAOYSA-N 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
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- 229910000199 gadolinite Inorganic materials 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- 229920000591 gum Polymers 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 150000004678 hydrides Chemical class 0.000 description 2
- 229910052622 kaolinite Inorganic materials 0.000 description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 2
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Abstract
Description
本発明は未加硫ゴム用防着剤組成物及びその利用に関する。 The present invention relates to an adhesive composition for unvulcanized rubber and its use.
ゴム製品の生産加工工程において、未加硫ゴムを次の成型や加硫等の工程に移行するまでの間、積み重ねて貯蔵することがあり、この場合にゴムの密着を防止する目的で密着防止剤(防着剤)が使用されている。
防着剤としては、無機粉末と界面活性剤を主成分とする防着剤が広く用いられており、一般に、これらは水分散液の形態でゴム表面に塗布し乾燥させることが行われている。塗布方法としては、水分散液をスプレーしたり、水分散液に浸漬したりする。
In the production and processing process of rubber products, unvulcanized rubber may be stacked and stored until the process shifts to the next molding or vulcanization process. In this case, adhesion prevention is performed for the purpose of preventing rubber adhesion. An agent (adhesive agent) is used.
As the adhesive, an adhesive containing an inorganic powder and a surfactant as main components is widely used, and these are generally applied to a rubber surface in the form of an aqueous dispersion and dried. .. As a coating method, an aqueous dispersion is sprayed or immersed in the aqueous dispersion.
ゴム製品の生産加工工程において、未加硫ゴムを次の成型や加硫等の工程に移行するまでの間、積み重ねて貯蔵することがあり、この場合にゴムの密着を防止する目的で密着防止剤(防着剤)が使用されている。
防着剤としては、無機粉末と界面活性剤を主成分とする防着剤が広く用いられており、一般に、これらは水分散液の形態でゴム表面に塗布し乾燥させることが行われている。無機粉末としては、ベントナイトなどの水膨潤性無機粉末が一般的に使用される。水膨潤性無機粉末は水中で膨潤し微粒子になることから、ゴムへの付着性に優れる。しかし、微粒子となるために乾燥時の粒子間の凝集力が強く、乾燥固化物の硬さは著しく増大する。
この対策として、乾燥固化物の崩壊性を向上させた防着剤が開発されているが、上記問題を解決し、防着剤に要求される各特性を十分に満たす防着剤はこれまでにない。
In the production and processing process of rubber products, unvulcanized rubber may be stacked and stored until the process shifts to the next molding or vulcanization process. In this case, adhesion prevention is performed for the purpose of preventing rubber adhesion. An agent (adhesive agent) is used.
As the adhesive, an adhesive containing an inorganic powder and a surfactant as main components is widely used, and these are generally applied to a rubber surface in the form of an aqueous dispersion and dried. .. As the inorganic powder, a water-swellable inorganic powder such as bentonite is generally used. Water-swellable inorganic powder swells in water and becomes fine particles, so it has excellent adhesion to rubber. However, since it becomes fine particles, the cohesive force between the particles at the time of drying is strong, and the hardness of the dried solidified product is remarkably increased.
As a countermeasure against this, an adhesive that has improved the disintegration property of the dried solidified product has been developed. not.
特許文献1では、造膜性を有する水溶性高分子と陰イオン活性剤または非イオン活性剤とからなる防着用組成物が開示されている。この防着用組成物は無機粉体を使用しないことを特徴としており、乾燥固化物の形成を抑制できる。しかし、
十分な防着性能を発揮させるためには、高濃度で使用することが必要であり、その場合、水溶性高分子の保水性が著しく高くなり、防着剤組成物を塗布した後の乾燥工程に時間がかかり、生産性を悪化させる。
特許文献2では、ベンナイト以外の特定の無機粉体を主体とし、乾燥固化物の崩壊性を向上させたゴム用密着防止剤が開示されている。しかし、ベントナイトなどの水膨潤性無機粉末を主体としない防着剤では付着性に劣るため、十分な防着性を得るには高濃度で使用する必要がある。高濃度となると、乾燥固化物の崩壊性が向上したとしても、ゴムへの異物となる防着剤塊の形成リスクが増大してしまう。
以上のように、崩壊性を向上させた防着剤が特許文献1、2に示されているが、同時に、十分な防着性を満たすものはない。
Patent Document 1 discloses a wear-proof composition comprising a water-soluble polymer having a film-forming property and an anionic active agent or a nonionic active agent. This anti-wearing composition is characterized by not using an inorganic powder, and can suppress the formation of a dry solidified product. but,
In order to exhibit sufficient adhesive performance, it is necessary to use it at a high concentration, in which case the water retention of the water-soluble polymer becomes significantly high, and the drying step after applying the adhesive composition. It takes time and reduces productivity.
Patent Document 2 discloses an adhesion preventive agent for rubber, which is mainly composed of a specific inorganic powder other than Bennite and has improved disintegration property of a dried solidified product. However, an adhesive that does not mainly contain a water-swellable inorganic powder such as bentonite is inferior in adhesiveness, and therefore needs to be used at a high concentration in order to obtain sufficient adhesiveness. At high concentrations, even if the disintegration property of the dried solidified product is improved, the risk of forming a lump of the adhesive that becomes a foreign substance on the rubber increases.
As described above, the adhesives having improved disintegration property are shown in Patent Documents 1 and 2, but at the same time, none of them satisfy sufficient adhesiveness.
本発明の目的は、防着性と崩壊性が同時に優れる未加硫ゴム用防着剤組成物と、その未加硫ゴム用防着剤組成物を使用して行われる防着処理された未加硫ゴムの製造方法を提供することにある。 An object of the present invention is an unvulcanized rubber protective agent composition having excellent adhesiveness and disintegration property at the same time, and an unvulcanized non-vulcanized rubber adhesive composition performed by using the unvulcanized rubber adhesive composition. The present invention is to provide a method for producing vulcanized rubber.
本発明者は、上記課題を解決するために鋭意検討した結果、特定のグリフィン法によるHLBを示すノニオン界面活性剤を含む界面活性剤と、特定の鉄化合物を含む無機成分と、金属石鹸及び/又はワックスと、を含有する未加硫ゴム用防着剤組成物であれば、解決できることを見出した。
すなわち、本発明の未加硫ゴム用防着剤組成物は、無機成分と、界面活性剤と、金属石鹸及び/又はワックスと、を含有する未加硫ゴム用防着剤組成物であって、
前記無機成分が、珪酸塩と、酸化鉄及び硫化鉄から選ばれる少なくとも1種とを必須に含み、前記未加硫ゴム用防着剤組成物を100重量部としたときに、前記珪酸塩が10~35重量部であり、前記珪酸塩、前記酸化鉄及び前記硫化鉄の合計に対する前記酸化鉄及び前記硫化鉄の重量割合の合計が2重量%未満であり、
前記界面活性剤がグリフィン法によるHLB3~13のノニオン界面活性剤を必須に含む。
As a result of diligent studies to solve the above problems, the present inventor has made a surfactant containing a nonionic surfactant showing HLB by a specific Griffin method, an inorganic component containing a specific iron compound, a metal soap and / Alternatively, it has been found that a problem can be solved by using a non-vulcanized rubber adhesive composition containing wax.
That is, the adhesive composition for unvulcanized rubber of the present invention is an adhesive composition for unvulcanized rubber containing an inorganic component, a surfactant, a metal soap and / or a wax. ,
When the inorganic component indispensably contains a silicate and at least one selected from iron oxide and iron sulfide, and the amount of the unsulfurized rubber adhesive composition is 100 parts by weight, the silicate is used. It is 10 to 35 parts by weight, and the total weight ratio of the iron oxide and the iron sulfide to the total of the silicate, the iron oxide and the iron sulfide is less than 2% by weight.
The surfactant essentially contains a nonionic surfactant of HLB 3 to 13 according to the Griffin method.
前記未加硫ゴム用防着剤組成物を100重量部としたときに、前記金属石鹸及び/又はワックスの合計が10~70重量部であると好ましい。
炭酸塩をさらに含有すると好ましい。
When the unvulcanized rubber adhesive composition is 100 parts by weight, the total amount of the metal soap and / or wax is preferably 10 to 70 parts by weight.
It is preferable to further contain a carbonate.
本発明の防着処理された未加硫ゴムの製造方法は、上記未加硫ゴム用防着剤組成物を、成型加工された未加硫ゴムの表面に付着させる処理工程を含む。 The method for producing an unvulcanized unvulcanized rubber of the present invention includes a treatment step of adhering the above-mentioned adhesive composition for unvulcanized rubber to the surface of the molded unvulcanized rubber.
本発明の未加硫ゴム用防着剤組成物は、防着性と崩壊性が同時に優れるため、未加硫ゴム製造工程で生産性に優れる。 Since the adhesive composition for unvulcanized rubber of the present invention is excellent in adhesiveness and disintegration at the same time, it is excellent in productivity in the unvulcanized rubber manufacturing process.
〔未加硫ゴム用防着剤組成物〕
本発明の未加硫ゴム用防着剤組成物は、珪酸塩を必須とする無機成分と、グリフィン法によるHLBが3~13であるノニオン界面活性剤を必須とする界面活性剤と、金属石鹸及び/又はワックスと、を含有する未加硫ゴム用防着剤組成物である。
以下、各成分を詳しく説明する。
[Adhesive composition for unvulcanized rubber]
The adhesive composition for unvulcanized rubber of the present invention comprises an inorganic component that requires a silicate, a surfactant that requires a nonionic surfactant having an HLB of 3 to 13 by the Griffin method, and a metal soap. And / or a non-vulcanized rubber adhering agent composition containing wax.
Hereinafter, each component will be described in detail.
〔無機成分〕
無機成分は、未加硫ゴム表面に被膜を形成して防着性を発揮する材料の成分である。
本発明の未加硫ゴム用防着剤では、無機成分は珪酸塩を必須成分として含有する。
珪酸塩は、一般に、4個の酸素原子から形成される三角錐の真ん中の隙間に1個の珪素原子が入り込んでできる珪酸四面体が連結して形成される構造である。珪酸塩は、珪酸四面体の連結方式により、さらにネソ珪酸塩、ソロ珪酸塩、サイクロ珪酸塩、イノ珪酸塩、フィロ珪酸塩およびテクト珪酸塩等に分類され、本発明の未加硫ゴム用防着剤では、これらの珪酸塩を1種または2種以上を併用してもよい。
[Inorganic component]
The inorganic component is a component of a material that forms a film on the surface of unvulcanized rubber and exhibits adhesiveness.
In the non-vulcanized rubber adhesive of the present invention, the inorganic component contains silicate as an essential component.
A silicate is generally a structure formed by connecting silicic acid tetrahedrons formed by inserting one silicon atom into a gap in the middle of a triangular pyramid formed of four oxygen atoms. Silicates are further classified into nesosilicates, solo silicates, cyclosilicates, innosilicates, phyllosilicates, tect silicates, etc. according to the silicate tetrahedron connection method, and the silicates for unsulfurized rubber of the present invention. In the dressing, one kind or two or more kinds of these silicates may be used in combination.
ネソ珪酸塩は、独立型連結方式の珪酸塩と分類され、(SiO4)4-の化学式で表される構造を基本組成とする。ネソ珪酸塩としては、特に限定はないが、たとえば、フォルステライト、ファヤライト、マンガンカンラン石等のかんらん石;ヒューマイト;パイロープ、アルマンディン、スペサルティン、グロッシュラー、アンドラダイト、ウバロバイト等のざくろ石;ダトーライト、珪線石等のガドリン石等が挙げられ、これらを1種又は2種以上を併用してもよい。 Nesosilicates are classified as stand-alone linkage type silicates and have a basic composition represented by the chemical formula (SiO 4 ) 4- . The nesosilicate is not particularly limited, but for example, sillimanite such as forsterite, firealite, and manganese olivine; humite; garnet such as pyrope, almandine, spessartine, glossler, andradite, and gadolinite; , Gadolinite such as sillimanite, and the like, and these may be used alone or in combination of two or more.
ソロ珪酸塩は、複合型連結方式の珪酸塩と分類され、(Si2O7)6-及び(Si5O16)12-の化学式で表される構造から選ばれる少なくとも1種を基本組成とする。ネソ珪酸塩としては、特に限定はないが、たとえば、ゾイサイト、クリノゾイサイト等の緑レン石;オケルマナイト、ゲーレナイト等のメリライト;ベスビアナイト等のパンペリー石等が挙げられ、これらを1種又は2種以上を併用してもよい。
サイクロ珪酸塩は、環状連結方式の珪酸塩と分類され、(Si3O9)6-、(Si4O12)8-、(Si6O18)12-の化学式で表される構造を基本組成とする。ネソ珪酸塩としては、特に限定はないが、たとえば、ベニト石;斧石;緑柱石;鉄電気石、苦土電気石、リシア電気石等の電気石;大隅石等が挙げられ、これらを1種又は2種以上を併用してもよい。
Solo silicates are classified as complex ligated silicates and have at least one selected from the structures represented by the chemical formulas (Si 2 O 7 ) 6- and (Si 5 O 16 ) 12- as the basic composition. do. The nesosilicate is not particularly limited, and examples thereof include green lenite such as zoisite and clinozoisite; melilite such as okelmite and gelenite; pumpellyite such as vesbianite, and one or more of these. May be used together.
Cyclosilicates are classified as cyclically linked silicates and are based on the structures represented by the chemical formulas (Si 3 O 9 ) 6- , (Si 4 O 12 ) 8- , and (Si 6 O 18 ) 12- . The composition. The nesosilicate is not particularly limited, and examples thereof include Benitoite; auxite; beryl; iron tourmaline, magnesio-foit, lisia tourmaline and the like; osumilite and the like. Seeds or two or more may be used in combination.
イノ珪酸塩は、単鎖状連結方式の珪酸塩と分類され、(Si2O6)4-、(Si3O9)6-、(Si4O11)6-、(Si5O15)10-、(Si7O21)14-の化学式で表される構造を基本組成とする。イノ珪酸塩としては、特に限定はないが、たとえば、透輝石、クリノエンスタタイト、エンスタタイト、アクマイト、スポジューメン等の輝石;直閃石、透閃石、藍閃石、ロードナイト等の角閃石等が挙げられ、これらを1種又は2種以上を併用してもよい。 Innosilicates are classified as single chain silicates, (Si 2 O 6 ) 4- , (Si 3 O 9 ) 6- , (Si 4 O 11 ) 6- , (Si 5 O 15 ). The basic composition is a structure represented by the chemical formulas of 10- and (Si 7 O 21 ) 14- . The innosilicate is not particularly limited, and examples thereof include pyroxenes such as diopside, clinoenstatite, enstatite, acumite, and spodium; anthophyllite, tremolite, indigo flash, and amphibole such as roadnite. These may be used alone or in combination of two or more.
フィロ珪酸塩は、層状連結方式の珪酸塩と分類され、SiO2の化学式で表される構造を基本組成とする。フィロ珪酸塩としては、特に限定はないが、たとえば、モンモリロナイト、バイデライト、ノントロナイト、サポナイト、ヘクトライト、ソーコナイト、スチブンサイト等のスメクタイト;ジ-バーミキュライト、トリ-バーミキュライト等のバーミキュライト;ハロイサイト、カオリン、エンデライト、ディッカイト、ナクライト、クリソタイル等のカオリナイト;タルク;テトラシリリックマイカ等のマイカ;パイロフィライト;マーガライト;クリントナイト;白雲母、黒雲母、金雲母、合成雲母、フッ素雲母等の雲母鉱物;パラゴライト;フロゴパイト;レピドライト;アンチゴライト等のジャモン石;ドンパサイト、スドウ石、クッカイト、クリノクロア、シャモサイト、クロライト、ナンタイト等の緑泥石;セピオライト、パリゴルスカイト等のピオライト-パリゴスカイト等が挙げられ、これらを1種または2種以上を併用してもよい。 The phyllosilicate is classified as a layered connection type silicate, and has a structure represented by the chemical formula of SiO 2 as a basic composition. The phyllosilicate is not particularly limited, but is, for example, smectite such as montmorillonite, byderite, nontronite, saponite, hectrite, soconite, and stibunsite; vermiculite such as divermiculite and trivermiculite; halloysite, kaolin, and ende. Kaolinite such as light, deckite, nacrite, chrysotile; talc; mica such as tetrasilic mica; pyrophyllite; margarite; clintite; mica minerals such as white mica, black mica, gold mica, synthetic mica, and fluorine mica. Paragolite; Vermiculite; Lepidrite; Jamon stones such as antigolite; Green mudstones such as donpasite, vermiculite, cookite, clinochloa, chamosite, chlorite, nantit; These may be used alone or in combination of two or more.
テクト珪酸塩は、網状連結方式の珪酸塩と分類され、SiO2の化学式で表される構造を基本組成とする。テクト珪酸塩としては、特に限定はないが、たとえば、サニディン、アルバイト、アノーサイト、ネフェリン等の長石;白榴石、スコレス沸石、輝沸石等の沸石;柱石等が挙げられ、これらを1種または2種以上を併用してもよい。 Tect silicates are classified as network-connected silicates and have a basic composition represented by the chemical formula of SiO 2 . The tect silicate is not particularly limited, and examples thereof include feldspars such as sanidine, part-time job, anorthite, and neferin; zeolites such as leucite, scoles zeolite, and heulandite; scapolite, and the like. Two or more types may be used in combination.
本発明で用いる無機成分に含まれる珪酸塩は、フィロ珪酸塩を含有すると好ましく、水分散性が良好で防着性に優れた被膜を形成することができる。なかでも、フィロ珪酸塩が、スメクタイト、カオリナイト、タルクおよびマイカから選ばれる少なくとも1種であると、防着性に優れた被膜を形成するので好ましい。 The silicate contained in the inorganic component used in the present invention preferably contains a phyllosilicate, and can form a film having good water dispersibility and excellent adhesion. Among them, it is preferable that the phyllosilicate is at least one selected from smectite, kaolinite, talc and mica because it forms a film having excellent adhesion resistance.
スメクタイトは、水と接触すると、層間の交換性陽イオンに水分子が次々に水和して膨潤するため、水中で効果的に分散することができる。したがって、フィロ珪酸塩がスメクタイトであると、水に配合した際の分散性に優れ被膜性が向上するのでさらに好ましい。また、スメクタイトのうちでも、水膨潤性が特に著しいことから、モンモリロナイトが好ましい。 When smectite comes into contact with water, water molecules hydrate and swell in exchangeable cations between layers one after another, so that smectite can be effectively dispersed in water. Therefore, it is more preferable that the phyllosilicate is smectite because it has excellent dispersibility when blended in water and the film property is improved. Further, among smectites, montmorillonite is preferable because it has particularly remarkable water swelling property.
モンモリロナイトは2八面体型含水層状珪酸塩の鉱物であり、ナトリウム、カルシウム、カリウム、マグネシウム、水素イオン等を交換陽イオンとして含有する。これらの陽イオンは容易に交換される性質を有しており、かつ容易に水を取り込める性質も有している。交換陽イオンがナトリウムイオンであると、水和力で水分子を取り込みやすく、層間隔が増大し膨潤が著しい。 Montmorillonite is a mineral of a dihedron type hydrous layered silicate, and contains sodium, calcium, potassium, magnesium, hydrogen ions and the like as exchange cations. These cations have the property of being easily exchanged and also have the property of being able to easily take in water. When the exchanged cation is a sodium ion, it is easy to take in water molecules by hydration power, the layer spacing is increased, and the swelling is remarkable.
一般に、モンモリロナイトを主成分として含有する層状粘土鉱物をベントナイトと呼ぶ。ベントナイトは、無機成分の一例として挙げられ、未加硫ゴム表面に容易に吸着し、被膜を形成することができる。ベントナイトの被膜は、防着性及び滑性に優れることから、本発明の未加硫ゴム用防着剤における珪酸塩がベントナイトを必須成分とするとさらに好ましい。また、ベントナイトがナトリウムベントナイトを高い純度で含有すると、水膨潤性の効果が著しく最も好ましい。 Generally, a layered clay mineral containing montmorillonite as a main component is called bentonite. Bentonite is given as an example of an inorganic component, and can be easily adsorbed on the surface of unvulcanized rubber to form a film. Since the film of bentonite is excellent in adhesiveness and slipperiness, it is more preferable that the silicate in the adhesive for unvulcanized rubber of the present invention contains bentonite as an essential component. Further, when bentonite contains sodium bentonite in a high purity, the water swelling effect is remarkably most preferable.
また、本発明で用いる無機成分は、珪酸塩、酸化鉄及び硫化鉄の合計に対する酸化鉄及び硫化鉄の重量割合が少ないほうが好ましい。珪酸塩は微量の炭酸塩や鉄化合物と共に存在することが多いが、鉄化合物は、珪酸塩と比べると比重が大きく、水分散性に優れない。したがって、珪酸塩、酸化鉄及び硫化鉄の合計に対する鉄化合物の重量割合が大きいと、珪酸塩のゴムへの均一な付着を妨げ防着性悪化の原因となる。したがって、防着剤の均一な付着を促し、防着性を高めるという観点からは、できるだけ鉄化合物の重量割合は少ないほうが好ましい。 Further, the inorganic component used in the present invention preferably has a small weight ratio of iron oxide and iron sulfide to the total of silicate, iron oxide and iron sulfide. Sirates often exist together with trace amounts of carbonates and iron compounds, but iron compounds have a higher specific gravity than silicates and are not excellent in water dispersibility. Therefore, if the weight ratio of the iron compound to the total of the silicate, iron oxide and iron sulfide is large, the uniform adhesion of the silicate to the rubber is hindered and the adhesion is deteriorated. Therefore, from the viewpoint of promoting uniform adhesion of the adhesive and enhancing the adhesive property, it is preferable that the weight ratio of the iron compound is as small as possible.
珪酸塩、酸化鉄及び硫化鉄の合計に対する酸化鉄及び硫化鉄の重量割合については、好ましくは2%未満、より好ましくは1.8%未満、さらに好ましくは1.6%未満、特に好ましくは1.4%未満、最も好ましくは1.2%未満である。 The weight ratio of iron oxide and iron sulfide to the total of silicate, iron oxide and iron sulfide is preferably less than 2%, more preferably less than 1.8%, still more preferably less than 1.6%, particularly preferably 1. Less than 0.4%, most preferably less than 1.2%.
珪酸塩、酸化鉄及び硫化鉄の合計に対する酸化鉄及び硫化鉄の重量割合の好ましい下限値は、0.1重量%、より好ましくは0.05重量%、さらに好ましくは0.01重量%、よりさらに好ましくは0.001重量%、特に好ましくは0.0001重量%、最も好ましくは0重量%超である。 The preferable lower limit of the weight ratio of iron oxide and iron sulfide to the total of silicate, iron oxide and iron sulfide is 0.1% by weight, more preferably 0.05% by weight, still more preferably 0.01% by weight, and more. It is more preferably 0.001% by weight, particularly preferably 0.0001% by weight, and most preferably more than 0% by weight.
珪酸塩、酸化鉄及び硫化鉄の合計に対する酸化鉄及び硫化鉄の重量割合を調整する方法としては、共に存在する鉄化合物の重量割合が2重量%未満の珪酸塩は、その市販品を入手することもできるが、共に存在する鉄化合物を含む珪酸塩に対して遠沈法や遠心分離法等の処理を行ったり、鉄化合物を混合したりしてもよい。
本発明における鉄化合物とは、酸化鉄及び硫化鉄から選ばれる少なくとも一つであり、両方含んでいてもよい。
As a method for adjusting the weight ratio of iron oxide and iron sulfide to the total of silicate, iron oxide and iron sulfide, for silicates in which the weight ratio of the iron compound present together is less than 2% by weight, a commercially available product thereof is obtained. However, the silicate containing the iron compound coexisting with the iron compound may be treated by a centrifuge method, a centrifugation method, or the like, or the iron compound may be mixed.
The iron compound in the present invention is at least one selected from iron oxide and iron sulfide, and may contain both.
〔鉄化合物の重量割合の分析方法〕
珪酸塩と共に存在する鉄化合物の重量割合を粉末X線回折により測定する。測定値が検出限界未満である時は0重量%とした。
また、無機成分の平均粒子径については、特に限定はないが、未加硫ゴムへの付着性等を考慮すると、好ましくは0.1~200μm、より好ましくは0.1~100μm、さらに好ましくは0.1~50μm、特に好ましくは0.1~40μm、最も好ましくは0.1~30μmである。
[Analysis method of weight ratio of iron compound]
The weight ratio of the iron compound present with the silicate is measured by powder X-ray diffraction. When the measured value was below the detection limit, it was set to 0% by weight.
The average particle size of the inorganic component is not particularly limited, but is preferably 0.1 to 200 μm, more preferably 0.1 to 100 μm, and even more preferably 0.1 to 100 μm in consideration of adhesion to unvulcanized rubber. It is 0.1 to 50 μm, particularly preferably 0.1 to 40 μm, and most preferably 0.1 to 30 μm.
未加硫ゴム用防着剤組成物の合計重量に対する珪酸塩の重量割合については、好ましくは、未加硫ゴム用防着剤組成物を100重量部としたときに、前記珪酸塩が10~35重量部が好ましい。さらに好ましくは12.5~32.5重量部、特に好ましくは15~30重量部である。 Regarding the weight ratio of the silicate to the total weight of the unvulcanized rubber adhesive composition, preferably, the silicate is 10 to 10 parts by weight when the unvulcanized rubber adhesive composition is 100 parts by weight. 35 parts by weight is preferable. It is more preferably 12.5 to 32.5 parts by weight, and particularly preferably 15 to 30 parts by weight.
〔界面活性剤〕
界面活性剤は、本発明に必須の成分であり、防着剤組成物の未加硫ゴムへの付着を補助する成分である。界面活性剤が本発明の未加硫ゴム用防着剤組成物に含まれていることによって、未加硫ゴムへの付着性が向上することで、より均一に未加硫ゴム表面に被膜化し防着性が向上する。
[Surfactant]
The surfactant is an essential component in the present invention, and is a component that assists the adhesion of the adhesive composition to the unvulcanized rubber. Since the surfactant is contained in the adhesive composition for unvulcanized rubber of the present invention, the adhesion to the unvulcanized rubber is improved, so that the surface of the unvulcanized rubber is more uniformly coated. Improves adhesion.
本発明で用いられる界面活性剤は、グリフィン法によるHLBが3~13であるノニオン界面活性剤を必須に含む。ノニオン界面活性剤は防着剤組成物の未加硫ゴムへの付着を向上させる。 The surfactant used in the present invention essentially contains a nonionic surfactant having an HLB of 3 to 13 according to the Griffin method. Nonionic surfactants improve the adhesion of the adhesive composition to unvulcanized rubber.
ここで、グリフィン法によるHLBとは、分子構造に基づき、下記(I)により算出できる数値である。すなわち、グリフィン法によるHLBとは、0から20までの数値をとり、数値が小さいほど親油性で、数値が大きいほど親水性であることの指標となる。
HLB=20×(親水部の式量の総和/分子量)(I)
グリフィン法によるHLBが3~13であるノニオン界面活性剤については特に限定は無く、1種又は2種以上を含んでいてもよい。グリフィン法によるHLBが3~13であるノニオン界面活性剤の役割は、珪酸塩と金属石鹸及び/又はワックスを含む防着剤の分散液の循環中にスカムを発生させることで、ゴム表面上に波状の防着剤膜を形成することにある。
グリフィン法によるHLBが3未満の場合、ゴムへの濡れ性が不足し、13を超える場合、抑泡性が不足する。
グリフィン法によるHLBは、防着性と崩壊性の観点から、4~12が好ましく、5~11がさらに好ましく、6~10が特に好ましい。
Here, the HLB by the Griffin method is a numerical value that can be calculated by the following (I) based on the molecular structure. That is, the HLB by the Griffin method takes a numerical value from 0 to 20, and the smaller the value is, the more lipophilic it is, and the larger the value is, the more hydrophilic it is.
HLB = 20 × (total formula weight of hydrophilic part / molecular weight) (I)
The nonionic surfactant having an HLB of 3 to 13 according to the Griffin method is not particularly limited and may contain one kind or two or more kinds. The role of the nonionic surfactant having an HLB of 3 to 13 by the Griffin method is to generate scum in the circulation of the dispersion of the adhesive containing the silicate and the metal soap and / or the wax, thereby forming a scum on the rubber surface. The purpose is to form a wavy adhesive film.
If the HLB according to the Griffin method is less than 3, the wettability to the rubber is insufficient, and if it exceeds 13, the foam-suppressing property is insufficient.
The HLB by the Griffin method is preferably 4 to 12, more preferably 5 to 11, and particularly preferably 6 to 10 from the viewpoint of adhesion resistance and disintegration.
グリフィン法によるHLBが3~13であるノニオン界面活性剤については、例えば、下記化学式(1)で表されるノニオン界面活性剤を用いることができる。
RO-(AO)n-H (1)
前記化学式(1)中、Rは脂肪族炭化水素基である。前記脂肪族炭化水素基は、直鎖状でも分岐鎖状でもよい。また、前記脂肪族炭化水素基は、飽和脂肪族炭化水素基、不飽和脂肪族炭化水素基のいずれでもよい。AOは、炭素原子数2~4のオキシアルキレン基を表し、nは、AOの平均付加モル数である。
As the nonionic surfactant having an HLB of 3 to 13 by the Griffin method, for example, a nonionic surfactant represented by the following chemical formula (1) can be used.
RO- (AO) n-H (1)
In the chemical formula (1), R is an aliphatic hydrocarbon group. The aliphatic hydrocarbon group may be linear or branched. Further, the aliphatic hydrocarbon group may be either a saturated aliphatic hydrocarbon group or an unsaturated aliphatic hydrocarbon group. AO represents an oxyalkylene group having 2 to 4 carbon atoms, and n is the average number of moles of AO added.
炭素原子数2~4のオキシアルキレン基とは、例えば、炭素原子数2~4のアルキレンオキサイドが付加してなる重合単位である。オキシアルキレン基を複数種類含む場合は、これらの基がブロック状に配列していても、ランダム状に配列していてもよい。
未加硫ゴム用防着剤組成物の合計重量に対する界面活性剤の重量割合については、特に限定はないが、付着性および水分散液の泡立ちの観点から、好ましくは1~30重量%である。さらに好ましくは1~28重量%、特に好ましくは1~26重量%、最も好ましくは、1~24重量%である。
The oxyalkylene group having 2 to 4 carbon atoms is, for example, a polymerization unit to which an alkylene oxide having 2 to 4 carbon atoms is added. When a plurality of types of oxyalkylene groups are contained, these groups may be arranged in a block shape or at random.
The weight ratio of the surfactant to the total weight of the unvulcanized rubber adhesive composition is not particularly limited, but is preferably 1 to 30% by weight from the viewpoint of adhesion and foaming of the aqueous dispersion. .. It is more preferably 1 to 28% by weight, particularly preferably 1 to 26% by weight, and most preferably 1 to 24% by weight.
〔金属石鹸〕
金属石鹸は、未加硫ゴム表面に付着し、未加硫ゴム間の摩擦を軽減する成分である。また、防着剤の乾燥固化物の凝集を弱め、崩壊性を向上させる成分である。
金属石鹸としては、ラウリン酸マグネシウム、ラウリン酸カルシウム、ラウリン酸亜鉛、ミリスチン酸マグネシウム、ミリスチン酸カルシウム、ミリスチン酸亜鉛、パルミチン酸マグネシウム、パルミチン酸カルシウム、パルミチン酸亜鉛、ステアリン酸マグネシウム、ステアリン酸カルシウム、ステアリン酸亜鉛、トリオクタデカン酸アルミニウム、ジオクタデカン酸アルミニウム、モノオクタデカン酸アルミニウム、オクタデカン酸カルシウム、オクタデカン酸亜鉛、オクタデカン酸マグネシウム、オクタデカン酸バリウム等が挙げられる。
前記金属石鹸としては、ステアリン酸マグネシウム、ステアリン酸カルシウム及びステアリン酸亜鉛から選ばれる少なくとも1種であると、未加硫ゴム間の摩擦を軽減する効果が高く好ましい。
未加硫ゴム用防着剤組成物の合計重量に対する金属石鹸の重量割合については、本願効果を奏する観点から、好ましくは、未加硫ゴム用防着剤組成物を100重量部としたときに、前記金属石鹸が10~70重量部が好ましい。さらに好ましくは12.5~67.5重量部、特に好ましくは15~65重量部である。
[Metal soap]
Metal soap is a component that adheres to the surface of unvulcanized rubber and reduces friction between unvulcanized rubber. In addition, it is a component that weakens the aggregation of the dried solidified product of the adhesive and improves the disintegration property.
Metallic soaps include magnesium laurate, calcium laurate, zinc laurate, magnesium myristate, calcium myristate, zinc myristate, magnesium palmitate, calcium palmitate, zinc palmitate, magnesium stearate, calcium stearate, zinc stearate. , Aluminum trioctadecanoate, aluminum dioctadecanoate, aluminum monooctadecanoate, calcium octadecanoate, zinc octadecanoate, magnesium octadecanoate, barium octadecanoate and the like.
As the metal soap, at least one selected from magnesium stearate, calcium stearate and zinc stearate is preferable because it has a high effect of reducing friction between unvulcanized rubbers.
The weight ratio of the metal soap to the total weight of the unvulcanized rubber protective agent composition is preferably 100 parts by weight when the unvulcanized rubber adhesive composition is made up of 100 parts by weight from the viewpoint of achieving the effect of the present application. , The metal soap is preferably 10 to 70 parts by weight. It is more preferably 12.5 to 67.5 parts by weight, and particularly preferably 15 to 65 parts by weight.
金属石鹸の平均粒子径については、特に限定はないが、摩擦軽減効果および崩壊性向上効果、未加硫ゴム表面に付着した金属石鹸の粉落ちの観点から、好ましくは0.1~200μm、より好ましくは0.1~100μm、さらに好ましくは0.1~50μm、特に好ましくは0.1~40μm、最も好ましくは0.1~30μmである。 The average particle size of the metal soap is not particularly limited, but is preferably 0.1 to 200 μm from the viewpoint of friction reducing effect, disintegration improving effect, and powder removal of the metal soap adhering to the surface of unvulcanized rubber. It is preferably 0.1 to 100 μm, more preferably 0.1 to 50 μm, particularly preferably 0.1 to 40 μm, and most preferably 0.1 to 30 μm.
[ワックス]
ワックスは、金属石鹸同様に、未加硫ゴム表面に付着し、未加硫ゴム間の摩擦を軽減する成分である。また、防着剤の乾燥固化物の凝集を弱め、崩壊性を向上させる成分である。
ワックスとしては、特に限定はないが、たとえば、植物系ワックス、動物系ワックス、鉱物系ワックス、石油ワックス、合成炭化水素系ワックス、変性ワックス、水素化ワックス、脂肪酸アミドおよび無水フタル酸イミド等からなる粒子が挙げられ、1種または2種以上を併用してもよい。
[wax]
Like metal soap, wax is a component that adheres to the surface of unvulcanized rubber and reduces friction between unvulcanized rubber. In addition, it is a component that weakens the aggregation of the dried solidified product of the adhesive and improves the disintegration property.
The wax is not particularly limited, and includes, for example, plant-based wax, animal-based wax, mineral-based wax, petroleum wax, synthetic hydrocarbon-based wax, modified wax, hydride wax, fatty acid amide, anhydrous phthalic acid imide, and the like. Particles are mentioned, and one kind or two or more kinds may be used in combination.
植物系ワックスとしては、特に限定はないが、たとえば、キャンデリラワックス、カルナバワックス、ライスワックス、木蝋、ほほば油、シュガーワックス、ベイベリーワックス、オーキュリーワックス、エスパルトワックス等が挙げられる。
動物系ワックスとしては、特に限定はないが、たとえば、みつろう、ラノリン、鯨蝋等、昆虫ろう、セラックろう等が挙げられる。
鉱物系ワックスとしては、特に限定はないが、たとえば、モンタンワックス、オゾケライト、セレシン等が挙げられる。
石油ワックスとしては、特に限定はないが、たとえば、パラフィンワックス、マイクロクリスタンワックス、ペトロラクタム等が挙げられる。
合成炭化水素系ワックスとしては、特に限定はないが、たとえば、フィッシャー・トロプシュワックス、ポリエチレンワックス等が挙げられる。
変性ワックスとしては、特に限定はないが、たとえば、モンタンワックス誘導体、パラフィンワックス誘導体、マイクロクリスタンワックス誘導体等が挙げられる。
The vegetable wax is not particularly limited, and examples thereof include candelilla wax, carnauba wax, rice wax, Japan wax, cheek oil, sugar wax, bayberry wax, ochery wax, and esparto wax.
The animal wax is not particularly limited, and examples thereof include beeswax, lanolin, spermaceti, insect wax, and shellac wax.
The mineral wax is not particularly limited, and examples thereof include montan wax, ozokerite, and selecin.
The petroleum wax is not particularly limited, and examples thereof include paraffin wax, microkristang wax, and petroleum lactam.
The synthetic hydrocarbon wax is not particularly limited, and examples thereof include Fischer-Tropsch wax and polyethylene wax.
The modified wax is not particularly limited, and examples thereof include a montan wax derivative, a paraffin wax derivative, and a microkristang wax derivative.
水素化ワックスとしては、特に限定はないが、たとえば、硬化ひまし油、12-ヒドロキシステアリン酸、12-ヒドロキシステアリン酸アミド、N-ヒドロキシエチル-12-ヒドロキシステアリルアミド、N,N’-エチレン-ビス-12-ヒドロキシステアリルアミド、N,N’-ヘキサメチレン-ビス-12-ヒドロキシステアリルアミド、N,N’-キシリレン-ビス-12-ヒドロキシステアリルアミド、メチル-12-ヒドロキシステアレート、プロピレングリコール-モノ-12-ヒドロキシステアレート、エチレングリコール-モノ-12-ヒドロキシステアレート等が挙げられる。
脂肪酸アミドとしては、特に限定はないが、たとえば、ラウリン酸アミド、ステアリン酸アミド、オレイン酸アミド、エルカ酸アミド、N,N’-キシリレンビスステアリン酸アミド、やし油脂肪酸モノエタノールアミド、N-オレイルステアリン酸アミド、N,N’-ジオレイルアジピン酸アミド等が挙げられる。
上記で説明したワックスのなかでも、植物系ワックス、石油ワックス、合成炭化水素系ワックス、水素化ワックスから選ばれた少なくとも1種が好ましい。
未加硫ゴム用防着剤組成物の合計重量に対するワックスの重量割合については、本願効果を奏する観点から、好ましくは、未加硫ゴム用防着剤組成物を100重量部としたときに、前記ワックスが10~70重量部が好ましい。さらに好ましくは12.5~67.5重量部、特に好ましくは15~65重量部である。
The hydride wax is not particularly limited, but is, for example, cured castor oil, 12-hydroxystearic acid, 12-hydroxystearic acid amide, N-hydroxyethyl-12-hydroxystearylamide, N, N'-ethylene-bis-. 12-Hydroxystearylamide, N, N'-hexamethylene-bis-12-hydroxystearylamide, N, N'-xylylene-bis-12-hydroxystearylamide, methyl-12-hydroxystearate, propylene glycol-mono- Examples thereof include 12-hydroxystearate and ethylene glycol-mono-12-hydroxystearate.
The fatty acid amide is not particularly limited, but is, for example, lauric acid amide, stearic acid amide, oleic acid amide, erucic acid amide, N, N'-xylylenebis stearic acid amide, coconut oil fatty acid monoethanolamide, N. -Oleyl stearate amide, N, N'-diorail adipic acid amide and the like can be mentioned.
Among the waxes described above, at least one selected from vegetable waxes, petroleum waxes, synthetic hydrocarbon waxes, and hydrogenated waxes is preferable.
The weight ratio of the wax to the total weight of the unvulcanized rubber protective agent composition is preferably 100 parts by weight when the unvulcanized rubber adhesive composition is 100 parts by weight from the viewpoint of achieving the effect of the present application. The wax is preferably 10 to 70 parts by weight. It is more preferably 12.5 to 67.5 parts by weight, and particularly preferably 15 to 65 parts by weight.
ワックスの平均粒子径については、特に限定はないが、摩擦軽減効果および崩壊性向上効果、ワックスの粉落ちの観点から、好ましくは0.1~200μm、より好ましくは0.1~100μm、さらに好ましくは0.1~50μm、特に好ましくは0.1~40μm、最も好ましくは0.1~30μmである。 The average particle size of the wax is not particularly limited, but is preferably 0.1 to 200 μm, more preferably 0.1 to 100 μm, still more preferably, from the viewpoint of friction reducing effect, disintegration improving effect, and wax powder falling off. Is 0.1 to 50 μm, particularly preferably 0.1 to 40 μm, and most preferably 0.1 to 30 μm.
本発明の未加硫ゴム用防着剤組成物は、上記で説明した成分以外に、下記成分をさらに含有していてもよい。
〔その他の無機成分〕
その他の無機成分は、未加硫ゴム表面に付着し、未加硫ゴム間の密着を防止したり、未加硫ゴム間の摩擦を軽減したりする成分である。
その他の無機粉体としては、たとえば、炭酸カルシウム、炭酸ナトリウム、炭酸マグネシウム等の炭酸塩;硫酸カルシウム、硫酸バリウム等の硫酸塩;非晶質シリカ、アルミナ、酸化マグネシウム、三酸化アンチモン、酸化チタン、ホワイトカーボン等の金属酸化物;水酸化アルミニウム、水酸化マグネシウム、水酸化鉄等の金属水酸化物;ベンガラ;カーボンブラック;グラファイト等が挙げられる
前記その他の無機成分としては、炭酸塩が好ましく、未加硫ゴム間の摩擦を軽減する効果の高い炭酸カルシウム、ベントナイトの水への膨潤を促進し防着性をより向上させる炭酸ナトリウム及び炭酸マグネシウムから選ばれる少なくとも1種であると、さらに好ましい。
The adhesive composition for unvulcanized rubber of the present invention may further contain the following components in addition to the components described above.
[Other inorganic components]
Other inorganic components are components that adhere to the surface of unvulcanized rubber, prevent adhesion between unvulcanized rubbers, and reduce friction between unvulcanized rubbers.
Examples of other inorganic powders include carbonates such as calcium carbonate, sodium carbonate and magnesium carbonate; sulfates such as calcium sulfate and barium sulfate; amorphous silica, alumina, magnesium oxide, antimony trioxide and titanium oxide. Metal oxides such as white carbon; metal hydroxides such as aluminum hydroxide, magnesium hydroxide, iron hydroxide; Bengala; carbon black; graphite and the like. As the other inorganic component, carbonate is preferable and not yet used. It is further preferable that it is at least one selected from calcium carbonate, which has a high effect of reducing friction between vulture rubbers, sodium carbonate and magnesium carbonate, which promotes swelling of bentonite in water and further improves adhesion resistance.
〔アニオン界面活性剤〕
アニオン界面活性剤としては、たとえば、カプリン酸カリウム、カプリン酸ナトリウム、ラウリン酸ナトリウム、ラウリン酸カリウム、パルミチン酸ナトリウム、プルミチン酸カリウム、ステアリン酸カリウム、ステアリン酸ナトリウム、パーム核油脂肪酸ナトリウム、パーム核油脂肪酸カリウム、パームステアリン酸カリウム、パームステアリン酸ナトリウム、ヤシ油脂肪酸ナトリウム、ヤシ油脂肪酸カリウム、牛脂脂肪酸ナトリウム、牛脂脂肪酸カリウム等の脂肪酸石鹸;ラウリル硫酸ナトリウム、ラウリル硫酸アンモニウム、ステアリル硫酸ナトリウム、セチル硫酸ナトリウム等のアルキル硫酸エステル塩;ポリオキシエチレントリデシルエーテル酢酸ナトリウム等のポリオキシアルキレンアルキルエーテル酢酸塩;ドデシルベンゼンスルホン酸ナトリウム等のアルキルベンゼンスルホン酸塩;ポリオキシアルキレンアルキルエーテル硫酸塩;ジオクチルスルホコハク酸ナトリウム、2-エチルヘキシルスルホコハク酸Na等の長鎖スルホコハク酸塩;オレオイルザルコシンナトリウム、ラウロイルザルコシンナトリウム等のN‐アシルサルコシン塩;ステアロイルメチルタウリンナトリウム、ラウロイルメチルタウリンナトリウム、ミリストイルメチルタウリンナトリウム、パルミトイルメチルタウリンナトリウム等の高級脂肪酸アミドスルホン酸塩;モノステアリルリン酸ナトリウム等のアルキルリン酸塩;ポリオキシエチレンオレイルエーテルリン酸ナトリウム、ポリオキシエチレンステアリルエーテルリン酸ナトリウム等のポリオキシアルキレンアルキルエーテルリン酸エステル塩;N-ラウロイルグルタミン酸ナトリウムモノナトリウム、N-ステアロイル-L-グルタミン酸ジナトリウム等の長鎖N-アシルグルタミン酸塩等が挙げられる。
[Anionic surfactant]
Examples of anionic surfactants include potassium capricate, sodium caprate, sodium laurate, potassium laurate, sodium palmitate, potassium plumitate, potassium stearate, sodium stearate, sodium palm kernel oil fatty acid, and palm kernel oil. Fatty soaps such as potassium fatty acid, potassium palm stearate, sodium palm stearate, sodium palm oil fatty acid, potassium palm oil fatty acid, sodium beef fat fatty acid, potassium beef fat fatty acid; sodium lauryl sulfate, ammonium lauryl sulfate, sodium stearyl sulfate, sodium cetyl sulfate, etc. Alkyl sulfate ester salt; Polyoxyalkylene alkyl ether acetate such as polyoxyethylene tridecyl ether sodium acetate; Alkylbenzene sulfonate such as dodecylbenzene sulfonate sodium; Polyoxyalkylene alkyl ether sulfate; Sodium dioctyl sulfosuccinate, 2 -Long-chain sulfosuccinates such as Na ethylhexyl sulfosuccinate; N-acylsarcosine salts such as oleoyl sarcosin sodium and lauroyl sarcosin sodium; Higher fatty acid amide sulfonates such as; alkyl phosphates such as sodium monostearyl phosphate; polyoxyalkylene alkyl ether phosphates such as polyoxyethylene oleyl ether sodium phosphate, polyoxyethylene stearyl ether sodium phosphate; Examples thereof include long-chain N-acylglutamates such as sodium monosodium N-lauroyl glutamate and disodium N-stearoyl-L-glutamate.
〔水溶性高分子〕
水溶性高分子は未加硫ゴム用防着剤組成物の水分散液に粘性を付与し、未加硫ゴム表面への付着性を向上させる成分である。
水溶性高分子としては、特に限定はないが、たとえば、酸化でんぷん、酢酸でんぷん、燐酸でんぷん、カルボキシメチルスターチ、カルボキシエチルスターチ、ヒドロキシエチルスターチ、陽性でんぷん、シアノエチル化でんぷん、ジアルデヒドでんぷん等のでんぷん類;マンナン;アルギン酸、アルギン酸ナトリウム、アルギン酸プロピレングリコールエステル、アルギン酸トリエタノールアミン、アルギン酸アンモニウム等のアルギン酸類;メチルセルロース、エチルセルロース、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシエチルメチルセルロース、ヒドロキシエチルエチルセルロース、カルボキシメチルセルロース等のセルロースエーテル類;タラカントガム、アラビアガム、グアーガム、キサンタンガム、ブリティッシュガム、グルコマンナン、ジェランガム、タラガム、ローカストビーンガム、カラギーナン等の天然ガム類;ポリアクリル酸ソーダ;ポリビニルアルコール;ポリエチレングリコール;ポリエチレンオキシド;水溶性アクリル樹脂;水溶性ウレタン樹脂;水溶性メラミン樹脂;水溶性エポキシ樹脂;水溶性ブタジエン樹脂;水溶性フェノール樹脂等が挙げられる。
[Water-soluble polymer]
The water-soluble polymer is a component that imparts viscosity to the aqueous dispersion of the adhesive composition for unvulcanized rubber and improves the adhesion to the surface of the unvulcanized rubber.
The water-soluble polymer is not particularly limited, but for example, starches such as oxidized starch, acetate starch, phosphate starch, carboxymethyl starch, carboxyethyl starch, hydroxyethyl starch, positive starch, cyanoethylated starch, and dialdehyde starch. Mannan; Arginic acids such as alginic acid, sodium alginate, propylene glycol alginate, triethanolamine alginate, ammonium alginate; methylcellulose, ethylcellulose, hydroxyethylcellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, hydroxyethylmethylcellulose, hydroxyethylethylcellulose, carboxymethylcellulose Ethyl cellulose ethers such as; natural gums such as taracanth gum, arabic gum, guar gum, xanthan gum, British gum, glucomannan, gellan gum, tara gum, locust bean gum, carrageenan; sodium polyacrylic acid; polyvinyl alcohol; polyethylene glycol; polyethylene oxide; Examples thereof include water-soluble acrylic resin; water-soluble urethane resin; water-soluble melamine resin; water-soluble epoxy resin; water-soluble butadiene resin; and water-soluble phenol resin.
〔多価アルコール〕
多価アルコールは未加硫ゴム表面に付着し、未加硫ゴム間に潤滑性を付与し、未加硫ゴム間の摩擦を軽減する成分である。
多価アルコールとしては特に限定はないが、たとえば、グリセリン、1,3-ブタンジオール、プロピレングリコール、ジプロピレングリコール、ペンチレングリコール、ネオペンチルグリコール、ヘキシレングリコール、ポリエチレングリコール、エリスリトール、ペンタエリスリトール、ジペンタエリスリトール、トリメチロールエタン、トリメチロールプロパン、ジトリメチロールプロパン、キシリトール、ソルビトール、マンニトール、マルチトール、マルトトリオース、グルコース、スクロース、フルクトース、マルトース等が挙げられ、1種又は2種以上を併用してもよい。
[Multivalent alcohol]
The polyhydric alcohol is a component that adheres to the surface of the unvulcanized rubber, imparts lubricity between the unvulcanized rubbers, and reduces friction between the unvulcanized rubbers.
The polyhydric alcohol is not particularly limited, but for example, glycerin, 1,3-butanediol, propylene glycol, dipropylene glycol, pentylene glycol, neopentyl glycol, hexylene glycol, polyethylene glycol, erythritol, pentaerythritol, di Pentaerythritol, trimethylolethane, trimethylolpropane, ditrimethylolpropane, xylitol, sorbitol, mannitol, multitoll, maltotriose, glucose, sucrose, glycolose, maltose, etc. may be mentioned, and one or more of them may be used in combination. May be good.
〔消泡剤〕
消泡剤としては、たとえば、ポリメチルシロキサン、ポリエーテル変性シリコー等のシリコーン系消泡剤;ヒマシ油、ゴマ油、アマニ油、動植物油等の油脂系消泡剤;ステアリン酸、オレイン酸、パルミチン酸等の脂肪酸系消泡剤;ステアリン酸イソアミル、コハク酸ジステアリル、エチレングリコールジステアレート、ステアリン酸ブチル等の脂肪酸エステル系消泡剤;ポリオキシアルキレンモノハイドリックアルコールジ-t-アミルフェノキシエタノール、3-ヘプタノール、2-エチルヘキサノール等のアルコール系消泡剤;ジ-t-アミルフェノキシエタノール3-ヘプチルセロソルブノニルセロソルブ3-ヘプチルカルビトール等のエーテル系消泡剤;トリブチルオスフェート、トリス(ブトキシエチル)フオスフェート等のリン酸エステル系消泡剤;ジアミルアミン等のアミン系消泡剤;ポリアルキレンアミド、アシレートポリアミン等のアミド系消泡剤;ラウリル硫酸エステルナトリウム等の硫酸エステル系消泡剤;ポリオキシアルキレン系消泡剤;鉱物油等が挙げられる。
[Defoamer]
Examples of the defoaming agent include silicone-based defoaming agents such as polymethylsiloxane and polyether-modified Sirico; oil-based defoaming agents such as castor oil, sesame oil, flaxseed oil, and animal and vegetable oil; stearic acid, oleic acid, and palmitic acid. Defoamers based on fatty acids such as: Isoamyl stearate, distearyl succinate, ethylene glycol distearate, butyl stearate and other fatty acid ester defoamers; polyoxyalkylene monohydric alcohol di-t-amylphenoxyethanol, 3 -Alcohol-based defoaming agents such as hepthanol and 2-ethylhexanol; Phosphoric acid ester-based defoaming agent such as; Amin-based defoaming agent such as diamilamine; Amid-based defoaming agent such as polyalkylene amide and acylate polyamine; Sulfate-based defoaming agent such as lauryl sulfate ester sodium; Polyoxyalkylene Antifoaming agent; examples include mineral oil.
〔防腐剤〕
防腐剤としては、たとえば、チアゾール、2-メルカプトチアゾール等のチアゾール類;メチレンビスチオシアネート、アンモニウムチオシアネート等のチオシアネート類;o-ベンゾイックスルフィミド、フェニルマーキュリック-o-ベンゾイックスルフィミド等のスルフィミド類;メチルジメチルチオカルバメート、エチルジエチルジチオカルバメート等のアルキルジアルキルチオカルバメート類;テトラメチルチラウムスルフィド、テトラエチルチラウムスルフィド等のチラウムスルフィド類;テトラメチルチラウムジスルフィド、テトラエチルチラウムジスルフィド等のチラウムジスルフィド類;フェリックジエチルジチオカルバメート、リードジメチルジチオカルバメート等のジチオカルバメート類;o-トルエンスルホンアミド、ベンゼンスルフォンアニリド等のスルファミド類;1-アミノナフチル-4-スルホン酸、1-アミノ-2-ナフトール-4-スルホン酸等のアミノスルホン酸類;ペンタクロロフェノール、o-フェニルフェノール等のフェノール類及びこれらのアルカリ金属塩類;;テトラクロロ-p-ベンゾキノン、2,3-ジクロロ-1,4-ナフトキノン等の塩化キノン類;ジニトロカプリルフェニルクロトネート、ジニトロ-o-クレゾール等のニトロ基含有化合物類;1,3,5-トリヒドロキシエチルヘキサハイドロ-1,3,5-トリアジン、1,3,5-トリエチルヘキサハイドロ-1,3,5-トリアジン等のトリアジン類;フェニルマーキュリックフタレート、o-ヒドロキシフェニルマーキュリッククロライド等の有機水銀化合物;p-アミノアゾベンゼン、ジフェニルアミン等のアミン類;シンナムアニリド等のアミド類;1,3-ジヨード-2-プロパノール等のヨウ素含有化合物等が挙げられる。
〔Preservative〕
Examples of the preservative include thiazoles such as thiazole and 2-mercaptothiazole; thiocyanates such as methylenebisthiocyanate and ammonium thiocyanate; sulfidides such as o-benzoixlufmid and phenylmercuric-o-benzoixulfidide. Alkyldialkylthiocarbamates such as methyldimethylthiocarbamate and ethyldiethyldithiocarbamate; Tyraum sulfides such as tetramethyltyraum sulfide and tetraethyltiraum sulfide; Classes; Dithiocarbamates such as ferric diethyldithiocarbamate and lead dimethyldithiocarbamate; Sulfamides such as o-toluenesulfonamide and benzenesulphonanilide; 1-aminonaphthyl-4-sulfonic acid, 1-amino-2-naphthol-4 -Amino sulfonic acids such as sulfonic acid; phenols such as pentachlorophenol and o-phenylphenol and alkali metal salts thereof ;; chloride such as tetrachloro-p-benzoquinone and 2,3-dichloro-1,4-naphthoquinone. Kinones; Nitro group-containing compounds such as dinitrocapril phenylcrotonate and dinitro-o-cresol; 1,3,5-trihydroxyethylhexahydro-1,3,5-triazine, 1,3,5-triethylhexa Triazines such as hydro-1,3,5-triazine; organic mercury compounds such as phenylmercuric phthalate and o-hydroxyphenylmerculic chloride; amines such as p-aminoazobenzene and diphenylamine; amides such as cinnamanilide ; Examples include iodine-containing compounds such as 1,3-diiodo-2-propanol.
〔水〕
水は、水道水、イオン交換水、蒸留水等のいずれでもよく、特に限定はないが、イオン交換水や蒸留水等が好ましい。また、水の硬度の観点からは、水が軟水であると、品質管理の観点から好ましい。
〔water〕
The water may be tap water, ion-exchanged water, distilled water or the like, and is not particularly limited, but ion-exchanged water, distilled water or the like is preferable. Further, from the viewpoint of water hardness, it is preferable that the water is soft water from the viewpoint of quality control.
〔未加硫ゴム用防着剤の製造方法〕
本発明の未加硫ゴム用防着剤の製造方法については、無機粉末、界面活性剤、金属石鹸又はワックス、さらにその他の成分等を混合する工程を含むものであれば、混合順序や使用する混合設備等について特に限定はない。未加硫ゴム用防着剤は、たとえば、リボン型混合機等の粉体混合機に各成分を順次添加し、混合することで製造することができる。
[Manufacturing method of adhesive for unvulcanized rubber]
Regarding the method for producing the non-vulcanized rubber adhesive according to the present invention, if it includes a step of mixing an inorganic powder, a surfactant, a metal soap or wax, and other components, the mixing order and use are used. There are no particular restrictions on the mixing equipment, etc. The non-vulcanized rubber adhesive can be produced, for example, by sequentially adding and mixing each component to a powder mixer such as a ribbon type mixer.
〔防着処理された未加硫ゴムの製造方法〕
本発明の防着処理された未加硫ゴムの製造方法は、上記未加硫ゴム用防着剤組成物を、未加硫ゴムの表面に付着させる処理工程を含む。ここで、未加硫ゴムは、成形加工されたものであるとよい。
処理工程では、ウェット法、すなわち、未加硫ゴム用防着剤組成物として水が配合された水分散液を用いる方法が好ましい。
ウェット法で処理工程を行う場合、未加硫ゴム用防着剤組成物(水分散液)をスプレーする方法や、細流にてゴムに吹き付ける方法や分散液中に浸漬する方法等が挙げられる。水分散液中に浸漬する方法では、均一に未加硫ゴム用防着剤組成物を付着させることができるため好ましい。本発明の製造方法で用いる未加硫ゴムは、通常、100~180℃に加熱された状態にあり、水分散液中に浸漬する方法で未加硫ゴムを冷却することができる。水分散液の温度は特に限定はないが、0~60℃であると好ましい。次いで、水分散液を付着後に未加硫ゴムを乾燥する工程を実施してもよい。乾燥の方法としては、特に限定はないが熱風機やブローヒーターにより熱風を送ることで強制的に乾燥させる方法であると、コストが安くてよい。
当該水分散液の濃度は、良好な防着性と乾燥性を発揮しやすい観点から、0.01~10%が好ましく、0.05~7.5%がより好ましく、0.1~5.0%がさらに好ましい。0.01%未満では、防着性が悪化する可能性があり、10%超では、乾燥性が悪化する可能性がある。
処理工程では、ドライ法、すなわち、水が配合されていない未加硫ゴム用防着剤組成物を用いる方法を行ってもよい。
このようにして製造された、防着処理された未加硫ゴムでは、次の工程に移行するまでの間、積み重ねて貯蔵する場合に、未加硫ゴム同士の密着を防止することができる。
[Manufacturing method of anti-vulcanized rubber]
The method for producing an unvulcanized unvulcanized rubber of the present invention includes a treatment step of adhering the above-mentioned adhesive composition for unvulcanized rubber to the surface of the unvulcanized rubber. Here, the unvulcanized rubber is preferably one that has been molded.
In the treatment step, a wet method, that is, a method using an aqueous dispersion containing water as the adhesive composition for unvulcanized rubber is preferable.
When the treatment step is performed by the wet method, a method of spraying an unvulcanized rubber adhesive composition (water dispersion), a method of spraying the rubber with a trickle, a method of immersing in the dispersion, and the like can be mentioned. The method of immersing in an aqueous dispersion is preferable because the adhesive composition for unvulcanized rubber can be uniformly adhered. The unvulcanized rubber used in the production method of the present invention is usually in a state of being heated to 100 to 180 ° C., and the unvulcanized rubber can be cooled by a method of immersing it in an aqueous dispersion. The temperature of the aqueous dispersion is not particularly limited, but is preferably 0 to 60 ° C. Then, the step of drying the unvulcanized rubber after adhering the aqueous dispersion may be carried out. The drying method is not particularly limited, but a method of forcibly drying by sending hot air with a hot air blower or a blow heater may be low in cost.
The concentration of the aqueous dispersion is preferably 0.01 to 10%, more preferably 0.05 to 7.5%, and 0.1 to 5. 0% is more preferable. If it is less than 0.01%, the adhesiveness may be deteriorated, and if it is more than 10%, the drying property may be deteriorated.
In the treatment step, a dry method, that is, a method using an unvulcanized rubber adhesive composition containing no water may be used.
The non-vulcanized rubber produced in this manner and which has been subjected to the anti-adhesion treatment can prevent the unvulcanized rubbers from adhering to each other when they are stacked and stored until the next step is performed.
以下に、本発明を実施例及び比較例を示して具体的に説明する。本発明はこれら実施例に限定されるものではない。実施例及び比較例における各物性の評価は、以下のようにして行った。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples. The present invention is not limited to these examples. The evaluation of each physical property in Examples and Comparative Examples was performed as follows.
[防着性]
未加硫ゴム用防着剤組成物の水分散液(2.0%濃度)に対して、100℃に加熱したNR/BR試験片(天然ゴム/ブタジエンゴム;厚み0.5cm×縦5cm×横3cm)を浸漬して直ちに引き上げる。浸漬させたゴム試験片を2枚作製し、風乾したら重ね合わせ、1000kg/m2の荷重をかけ40℃の恒温槽に24時間放置する。恒温槽から取出した試験片を室温まで空冷し、引張り試験機を用いて100mm/minの速度下で剥離抗力(N/cm)を測定した。剥離抗力が小さいほど剥がしやすく、防着性が高い。評価基準は次の通りであり、剥離抗力が2N/cm未満の場合を合格とした。
剥離抗力が1N/cm以下:防着性は非常に良好(容易に未加硫ゴム同士を剥がすことができる、指標は◎)
剥離抗力が1N/cm超2N/cm未満:防着性は良好(負荷なく未加硫ゴム同士を剥がすことができる、指標は○)
剥離抗力が2N/cm以上3N/cm以下:防着性は不良(未加硫ゴム同士を剥がす時の負荷が大きく、防着性が低い、指標は△)
剥離抗力が3N/cm超:防着性が非常に不良(ゴム同士が密着して剥離が困難である。防着性が非常に低い、指標は×)
[Detability]
NR / BR test piece (natural rubber / butadiene rubber; thickness 0.5 cm × length 5 cm ×) heated to 100 ° C. with respect to the aqueous dispersion (2.0% concentration) of the non-vulcanized rubber adhesive composition. Immediately pull up by immersing (3 cm wide). Two soaked rubber test pieces are prepared, air-dried, stacked, and a load of 1000 kg / m 2 is applied and left in a constant temperature bath at 40 ° C. for 24 hours. The test piece taken out from the constant temperature bath was air-cooled to room temperature, and the peeling drag (N / cm) was measured at a speed of 100 mm / min using a tensile tester. The smaller the peeling drag, the easier it is to peel off and the higher the adhesion resistance. The evaluation criteria are as follows, and the case where the peeling drag is less than 2 N / cm is regarded as acceptable.
Peeling drag is 1 N / cm or less: Very good adhesiveness (unvulcanized rubber can be easily peeled off, index is ◎)
Peeling drag is more than 1N / cm and less than 2N / cm: Good adhesion (unvulcanized rubber can be peeled off without load, index is ○)
Peeling drag is 2 N / cm or more and 3 N / cm or less: Poor adhesiveness (load when peeling unvulcanized rubber is large, low adhesiveness, index is △)
Peeling drag is over 3 N / cm: Very poor adhesiveness (rubbers are in close contact with each other and difficult to peel off. Very low adhesiveness, index is x)
[崩壊性]
未加硫ゴム用防着剤組成物の水分散液を濃縮乾固し、10mm角の乾燥固化物を作製した。各乾燥固化物についてデュロメーターで硬さを測定し、数値が70未満の場合を合格とした。
数値が60未満:崩壊性は非常に良好(乾燥固化物は容易に崩壊する、指標は◎)
数値が60以上70未満:崩壊性は良好(乾燥固化物は崩壊する、指標は○)
数値が70以上80未満:崩壊性は不良(乾燥固化物はやや崩壊し難い、指標は△)
数値が80以上または測定不可:崩壊性は非常に不良(乾燥固化物は崩壊しにくい、指標は×)
[Collapse]
The aqueous dispersion of the unvulcanized rubber adhesive composition was concentrated and dried to prepare a 10 mm square dry solidified product. The hardness of each dried solidified product was measured with a durometer, and the case where the value was less than 70 was regarded as acceptable.
Numerical value less than 60: Very good disintegration (dry solidified easily disintegrates, index is ◎)
Numerical value is 60 or more and less than 70: Good disintegration (dry solidified product disintegrates, index is ○)
Numerical value is 70 or more and less than 80: Poor disintegration (dry solidified product is a little hard to disintegrate, index is △)
Numerical value is 80 or more or cannot be measured: Very poor disintegration (dry solidified material is difficult to disintegrate, index is ×)
(実施例1)
ベントナイト1 20g、ステアリン酸亜鉛60g、POE(3)トリデシルエーテル20gを均一に混合して、未加硫ゴム用防着剤を得た。
次いで、水道水294gに上記防着剤組成物を6g加え、水中に均一分散させて、未加硫ゴム用防着剤組成物の水分散液を得た。得られた水分散液を用いて、防着性、脱落防止性を評価した。評価の結果は表1に示すとおりで、防着性、崩壊性に優れた。
(Example 1)
Bentonite 1 20 g, zinc stearate 60 g, and POE (3) tridecyl ether 20 g were uniformly mixed to obtain an adhesive for unvulcanized rubber.
Next, 6 g of the above-mentioned adhesive composition was added to 294 g of tap water and uniformly dispersed in water to obtain an aqueous dispersion of the unvulcanized rubber-adhesive composition. Using the obtained aqueous dispersion, the adhesion resistance and the dropout prevention property were evaluated. The results of the evaluation are shown in Table 1, and they were excellent in adhesion resistance and disintegration property.
(実施例2~16)
実施例2~16では、表1および2に示すように組成を変更した以外は、実施例1と同様にして未加硫ゴム用防着剤組成物の水分散液を得て、評価した。評価の結果は表1および2に示す。
(比較例1)
ベントナイト5 20g、ステアリン酸亜鉛60g、POE(3)トリデシルエーテル20gを均一に混合して、未加硫ゴム用防着剤を得た。
次いで、水道水294gに上記防着剤組成物を6g加え、水中に均一分散させて、未加硫ゴム用防着剤組成物の水分散液を得た。得られた水分散液を用いて、防着性、崩壊性を評価した。評価の結果は表3に示すとおりで、防着性が不良であった。
(Examples 2 to 16)
In Examples 2 to 16, an aqueous dispersion of an unvulcanized rubber adhesive composition was obtained and evaluated in the same manner as in Example 1 except that the compositions were changed as shown in Tables 1 and 2. The evaluation results are shown in Tables 1 and 2.
(Comparative Example 1)
Bentonite 5 20 g, zinc stearate 60 g, and POE (3) tridecyl ether 20 g were uniformly mixed to obtain an adhesive for unvulcanized rubber.
Next, 6 g of the above-mentioned adhesive composition was added to 294 g of tap water and uniformly dispersed in water to obtain an aqueous dispersion of the unvulcanized rubber-adhesive composition. Using the obtained aqueous dispersion, the adhesion resistance and disintegration property were evaluated. The results of the evaluation are shown in Table 3, and the adhesion resistance was poor.
(比較例2~9)
比較例2~9では、表3に示すように組成を変更した以外は、比較例1と同様にして未加硫ゴム用防着剤組成物の水分散液を得て評価した。その結果を表3にそれぞれ示す。
上記実施例及び比較例において、POE(m)とはポリオキシエチレン(オキシエチレンの繰返し単位数:m)を意味する。POP(n)とはポリオキシプロピレン(オキシプロピレンの繰返し単位数:n)を意味する。
また、使用した珪酸塩に含有する鉄化合物の種類と鉄化合物の珪酸塩に対する重量割合は以下の通りである。
ベントナイト1:酸化鉄が0.1重量%、珪酸塩が99.9重量%
ベントナイト2:酸化鉄が0.5重量%、珪酸塩が99.5重量%
ベントナイト3:酸化鉄及び硫化鉄が1重量%、珪酸塩が99重量%
ベントナイト4:酸化鉄及び硫化鉄が2重量%、珪酸塩が98重量%
カオリン:酸化鉄が0.1重量%、珪酸塩が99.9重量%
(Comparative Examples 2-9)
In Comparative Examples 2 to 9, an aqueous dispersion of an unvulcanized rubber adhesive composition was obtained and evaluated in the same manner as in Comparative Example 1 except that the composition was changed as shown in Table 3. The results are shown in Table 3.
In the above Examples and Comparative Examples, POE (m) means polyoxyethylene (number of repeating units of oxyethylene: m). POP (n) means polyoxypropylene (number of repeating units of oxypropylene: n).
The types of iron compounds contained in the silicate used and the weight ratio of the iron compounds to the silicate are as follows.
Bentonite 1: Iron oxide 0.1% by weight, silicate 99.9% by weight
Bentonite 2: Iron oxide 0.5% by weight, silicate 99.5% by weight
Bentonite 3: 1% by weight of iron oxide and iron sulfide, 99% by weight of silicate
Bentonite 4: 2% by weight of iron oxide and iron sulfide, 98% by weight of silicate
Kaolin: 0.1% by weight of iron oxide, 99.9% by weight of silicate
表1および2からわかるように、実施例1~16の未加硫ゴム用防着剤組成物は、無機成分と界面活性剤と金属石鹸及び/又はワックスを含有する未加硫ゴム用防着剤組成物であって、前記無機成分が、珪酸塩と、酸化鉄及び硫化鉄から選ばれる少なくとも1種とを必須に含み、前記未加硫ゴム用防着剤組成物を100重量部としたときに、前記珪酸塩が10~35重量部であって、前記珪酸塩、前記酸化鉄及び前記硫化鉄の合計に対する前記酸化鉄及び前記硫化鉄の重量割合の合計が2重量%未満であって、前記界面活性剤がHLB3~13であるノニオン界面活性剤を含むために、本願の課題である、防着性と崩壊性の両性能を満たす。
一方、表3からわかるように、珪酸塩、前記酸化鉄及び前記硫化鉄の合計に対する酸化鉄及び硫化鉄の重量割合の合計が2重量%以上の場合(比較例1及び2)、珪酸塩がない場合(比較例3及び4)、金属石鹸及びワックスがない場合(比較例5)、ノニオン界面活性剤がない場合(比較例6及び7)、ノニオン界面活性剤のHLBが3~13でない場合(比較例8及び9)には、本願の課題である、防着性または崩壊性のいずれか一つが満たされない。
As can be seen from Tables 1 and 2, the non-sulfurized rubber protective agent compositions of Examples 1 to 16 contain an inorganic component, a surfactant, a metal soap and / or a wax. The agent composition essentially contains the silicate and at least one selected from iron oxide and iron sulfide as the inorganic component, and the unsulfurized rubber adhesive composition is 100 parts by weight. Sometimes, the silicate is 10 to 35 parts by weight, and the total weight ratio of the iron oxide and the iron sulfide to the total of the silicate, the iron oxide and the iron sulfide is less than 2% by weight. Since the surfactant contains a nonionic surfactant having HLB 3 to 13, it satisfies both the adhesive resistance and disintegration performance, which are the subjects of the present application.
On the other hand, as can be seen from Table 3, when the total weight ratio of iron oxide and iron sulfide to the total of the silicate, the iron oxide and the iron sulfide is 2% by weight or more (Comparative Examples 1 and 2), the silicate is used. When not (Comparative Examples 3 and 4), when there is no metal soap and wax (Comparative Example 5), when there is no nonionic surfactant (Comparative Examples 6 and 7), when the HLB of the nonionic surfactant is not 3 to 13. (Comparative Examples 8 and 9) do not satisfy any one of the subject matter of the present application, adhesiveness or disintegration.
本発明の未加硫ゴム用防着剤組成物は、未加硫ゴム製品の生産加工工程に用いられ、未加硫ゴムを次の成型や加硫等の工程に移行するまでの間、積み重ねて貯蔵する場合にゴムの密着を防止することができる。その際、防着剤の乾燥固化物の崩壊性が良好であり、ゴム製品の不良の低減が可能となる。 The adhesive composition for unvulcanized rubber of the present invention is used in the production processing process of unvulcanized rubber products, and is stacked until the unvulcanized rubber is transferred to the next molding or vulcanization process. It is possible to prevent the rubber from adhering to the rubber when it is stored. At that time, the dry solidified product of the adhesive has good disintegration property, and it is possible to reduce the defects of the rubber product.
Claims (4)
前記無機成分が、珪酸塩と、酸化鉄及び硫化鉄から選ばれる少なくとも1種とを必須に含み、
前記未加硫ゴム用防着剤組成物を100重量部としたときに、前記珪酸塩が10~35重量部であり、
前記珪酸塩、前記酸化鉄及び前記硫化鉄の合計に対する前記酸化鉄及び前記硫化鉄の重量割合の合計が2重量%未満であり、
前記界面活性剤がグリフィン法によるHLB3~13のノニオン界面活性剤を必須に含む、未加硫ゴム用防着剤組成物。 An adhesive composition for unvulcanized rubber containing an inorganic component, a surfactant, a metal soap and / or a wax.
The inorganic component essentially contains a silicate and at least one selected from iron oxide and iron sulfide.
When the unvulcanized rubber adhesive composition is 100 parts by weight, the silicate is 10 to 35 parts by weight.
The total weight ratio of the iron oxide and the iron sulfide to the total of the silicate, the iron oxide and the iron sulfide is less than 2% by weight.
An adhesive composition for unvulcanized rubber, wherein the surfactant indispensably contains a nonionic surfactant of HLB3 to 13 by the Griffin method.
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