JP2022041262A - Production management device, production management method, and production management program - Google Patents

Abstract

To improve the accuracy of stock management of semi-finished products when a product is produced from the semi-finished products after receiving an order entry.SOLUTION: A production management device of an embodiment comprises: a first master registered by associating, for each product, a base semi-finished product, which is a basis of production of a product, with a necessary amount of the base semi-finished products needed when the product is produced; and order entry receiving means that performs an allocation of the stock of the base semi-finished product of stock data by acquiring the base semi-finished product and the necessary amount from the first master using the product as a key when receiving an order entry of the product, and by creating order entry data including an order entry number, a product, a base semi-finished product, an order entry amount, and an allocation amount of the base semi-finished products calculated by multiplying the order entry amount by the necessary amount.SELECTED DRAWING: Figure 3

Description

The present invention relates to a manufacturing control device, a manufacturing control method, and a manufacturing control program.

For example, in the case of individually manufactured products (ordered products for each customer), it is basically not possible to make them as inventory. Therefore, it is necessary to keep the base semi-finished product, which is the base product that is the basis of the individually manufactured product, in inventory. Instead of making from 1 for each order, we are trying to shorten the delivery time by making each order after the process of the base semi-finished product. As a system for manufacturing a product from a semi-finished product, for example, there is Patent Document 1.

Japanese Patent Application Laid-Open No. 2003-295926

However, Patent Document 1 does not describe anything about improving the accuracy of inventory management of semi-finished products when an order is received and a product is manufactured from semi-finished products.

The present invention has been made in view of the above, and is a manufacturing control device, a manufacturing control method, and a manufacturing control method capable of improving the accuracy of inventory management of semi-finished products when an order is received and a product is manufactured from semi-finished products. The purpose is to provide a manufacturing control program.

In order to solve the above-mentioned problems and achieve the object, the present invention is a manufacturing control device provided with a storage unit and a control unit, and the storage unit is used as a base for manufacturing the product for each product. The first master registered by associating the base semi-finished product with the required quantity of the base semi-finished product required for manufacturing the product is stored, and when an order for the product is received, the product is stored. As a key, an order including the order number, product, base semi-finished product, order quantity, and the allocated quantity of the base semi-finished product calculated by multiplying the order quantity by the required quantity by acquiring the base semi-finished product and the required quantity from the first master. It is characterized by having an order acquisition means for creating data and allocating inventory of semi-finished products based on inventory data.

Further, according to one aspect of the present invention, the control unit further includes a production instruction creating means for automatically creating manufacturing instruction data of the base semi-finished product to which the inventory is allocated based on the order data. You may.

Further, according to one aspect of the present invention, the storage unit can be a second master in which an automatic creation category that defines whether or not the manufacturing instruction data is automatically created is registered for each base semi-finished product. The order data includes an automatic creation category, the order acquisition means acquires the automatic creation category from the second master using the base semi-finished product of the order data as a key, and the production instruction creation means When the automatic creation category of the order data is the target for automatic creation of the manufacturing instruction data, the manufacturing instruction data of the base semi-finished product may be automatically created.

Further, according to one aspect of the present invention, the product may be an individually manufactured product.

Further, in order to solve the above-mentioned problems and achieve the object, the present invention is a manufacturing control method executed by an information processing apparatus provided with a storage unit and a control unit, and the storage unit is used for each product. The first master registered in association with the base semi-finished product that is the base for manufacturing the product and the required quantity of the base semi-finished product required for manufacturing the product is stored in the control unit. When there is an order for a product executed in, the base semi-finished product and the required quantity are acquired from the first master using the product as a key, and the order number, product, base semi-finished product, order quantity, and order are received. It is characterized by including an order acquisition process in which order data including the allocation quantity of the base semi-finished product calculated by the quantity × the required quantity is created and the inventory of the base semi-finished product of the inventory data is allocated.

Further, in order to solve the above-mentioned problems and achieve the object, the present invention is a manufacturing control program for causing an information processing apparatus provided with a storage unit and a control unit to execute the storage unit.
For each product, a first master registered in association with the base semi-finished product that is the base for manufacturing the product and the required quantity of the base semi-finished product required for manufacturing the product is stored. When an order for a product is received in the control unit, the base semi-finished product and the required quantity are acquired from the first master using the product as a key, and the order number, product, base semi-finished product, order quantity, and order quantity are obtained. × It is a manufacturing control program for creating order data including the allocation quantity of the base semi-finished product calculated by the required quantity and executing the order acquisition process that allocates the inventory of the base semi-finished product of the inventory data. And.

According to the present invention, when a product is manufactured from a semi-finished product by receiving an order, it is possible to improve the accuracy of inventory management of the semi-finished product.

FIG. 1 is a diagram showing an example of a conventional system flow. FIG. 2 is a diagram showing an example of the system flow of the present invention. FIG. 3 is a block diagram showing an example of the configuration of the manufacturing control device according to the present embodiment. FIG. 4 is a diagram for explaining a specific example of the order acquisition process. FIG. 5 is a diagram for explaining a specific example of the order acquisition process. FIG. 6 is a diagram for explaining a specific example of the production instruction creation process. FIG. 7 is a diagram showing a display example of the production instruction input screen. FIG. 8 is a diagram showing a display example of a production instruction input detail input screen.

Embodiments of the present invention will be described in detail with reference to the drawings. The present invention is not limited to the present embodiment.

[1. Overview]
For example, in the case of individually manufactured products (ordered products for each customer), it is basically not possible to make them as inventory. Therefore, it is necessary to keep the base semi-finished product, which is the base product that is the basis of the individually manufactured product, in inventory. Instead of making from 1 for each order, we are trying to shorten the delivery time by making each order after the process of the base semi-finished product.

However, in the past, in inventory allocation, although it was possible to allocate products at the time of receiving an order, it was not possible to take into account the base semi-finished products, which are the points of inventory determination. For this reason, it was necessary to confirm the inventory of the base semi-finished product each time an order was received, and it took time to respond to the delivery date.
In addition, the manufacturing instructions for the base semi-finished products (manufacturing instructions for replenishment) were also processed separately, which was troublesome. Since people also judged the indicated quantity, inventory could be insufficient or excessive. Although the appropriate number of stocks was decided and managed, mistakes sometimes occurred because the backlog of orders and the number of backlogs of manufacturing instructions could not be managed accurately.

Therefore, in the present embodiment, when an order is received for an individually manufactured product, the inventory of the base semi-finished product is referred to to determine whether or not the stock is reserved, and the base semi-finished product for which the allocation has been made is automatically replenished. Create manufacturing instruction data. As a result, the inventory accuracy of the base semi-finished product, not the final product, is improved, which makes it possible to realize an early response to the delivery date and an appropriate inventory.

More specifically, in the present embodiment, (1) in the manufacturing industry, by holding the base semi-finished product having the longest process as inventory, the turnover rate of sales can be increased. (2) In individual manufacturing, the final product differs for each order, so it is possible to optimize inventory and improve sales turnover in individual manufacturing by allocating base semi-finished products instead of product inventory allocation. can. (3) By automatically allocating inventory (allocation of base semi-finished products) at the time of receiving an order, it is possible to reduce labor and respond quickly to delivery dates. (4) For base semi-finished products that have decreased due to inventory allocation, it is possible to efficiently prepare replenishment inventory by automatically creating manufacturing instruction data. That is, since only the reduced amount is manufactured, it becomes possible to maintain a certain quantity and manage the inventory.

FIG. 1 is a diagram showing a conventional system flow. In the reception process, orders from the web system and orders by fax are accepted. Data is created by automatic linkage from the web system. In the case of FAX, enter the data manually. Next, in order processing, the inventory of the base semi-finished product is confirmed, inventory is manually allocated, and the delivery date is entered. The allocated base semi-finished product is moved to the reserve warehouse. For manufacturing instructions, manually create instructions while checking the inventory allocation status.

FIG. 2 is a diagram showing a system flow of the present invention. In the order acquisition process (S1), order data is acquired. Receives orders from the web system on a regular basis and creates order data. Next, it is automatically transferred to the sales reserve warehouse. Expand the registration number (processed product) as a base, and move the base semi-finished product to the sales reserve warehouse. It is subtracted from the effective inventory on the system. We will reply to the customer on the delivery date.

In the production instruction creation process (S2), production instructions are given for each process based on the order number. Refer to the master of the base semi-finished product (product number master) to determine whether to automatically create manufacturing instruction data, and for the semi-finished products to be automatically created, periodically refer to the order data and automatically create the manufacturing instruction data. create.

[2. Constitution]
An example of the manufacturing control device according to the present embodiment will be described with reference to FIG. FIG. 2 is a block diagram showing an example of the configuration of the manufacturing control device according to the present embodiment. In FIG. 2,
The manufacturing control device 100 is, for example, a commercially available desktop personal computer. The manufacturing management device 100 is not limited to a stationary information processing device such as a desktop personal computer, but is a portable type such as a commercially available notebook personal computer, a PDA (Personal Digital Assistants), a smartphone, or a tablet personal computer. It may be an information processing device. The manufacturing control device 100 includes a control unit 102, a communication interface unit 104, a storage unit 106, and an input / output interface unit 108. Each part of the manufacturing control device 100 is communicably connected via an arbitrary communication path.

The communication interface unit 104 connects the manufacturing management device 100 to the network 300 so as to be communicable via a communication device such as a router and a wired or wireless communication line such as a dedicated line. The communication interface unit 104 has a function of communicating data with another device via a communication line. Here, the network 300 has a function of connecting the manufacturing management device 100 and the server 200 so as to be communicable with each other, and is, for example, the Internet, a LAN (Local Area Network), or the like.

An input device 112 and an output device 114 are connected to the input / output interface unit 108. As the output device 114, a speaker or a printer can be used in addition to a monitor (including a home television). As the input device 112, a keyboard, a mouse, and a microphone, as well as a monitor that cooperates with the mouse to realize a pointing device function can be used. In the following, the output device 114 may be described as a monitor 114.

Various databases, tables, files, and the like are stored in the storage unit 106. In the storage unit 106, a computer program for giving an instruction to a CPU (Central Processing Unit) in cooperation with an OS (Operating System) to perform various processes is recorded. As the storage unit 106, for example, a memory device such as a RAM (Random Access Memory) / ROM (Read Only Memory), a fixed disk device such as a hard disk, a flexible disk, an optical disk, or the like can be used. The storage unit 106 includes a base semi-product development master 106a, an item master 106b, a routing master 106c, an order condition master 106d, a configuration master 106e, an order work table 106f, and a data file 106g.

The base semi-product development master 106a is the required quantity (pre-deployment quantity (product quantity), post-deployment quantity (base semi-product quantity), which is the quantity of the base semi-product required for the registered product, the base semi-product, and the product. )) Can be configured as a table or the like for associating and registering the data (see FIG. 4).

The item master 106b is a table or the like for associating and registering the data of the base semi-finished product and the automatic creation category (for example, "1": manufacturing instruction data automatic creation target, "0": manufacturing instruction data automatic creation non-target). It can be configured (see Figure 4).

The routing master 106c can be composed of a table or the like for registering data of a base semi-finished product, a routing, a process content, a numerator number, and a denominator in association with each other (see FIG. 6).

The order condition master 106d can be composed of a base semi-finished product, a route, a process content, an order classification, an order destination, a table for registering data of manufacturing LT in association with each other (see FIG. 6).

The configuration master 106e can be configured with a table or the like for registering data of the base semi-finished product, the route, the process content, the items used, the number of numerator, and the number of denominators in association with each other (see FIG. 6).

The order work table 106f is, for example, a table for expanding the order data imported from the web system, and is an order number, a business partner name, a row, a registered product, a reception date / time, an update date / time, an order quantity, an order unit price, and an order. Amount data is expanded (see Figure 4).

The data file 106g is a file for storing various data such as order data, movement instruction data, inventory data, and manufacturing instruction data (for example, order information, used item information).

Order data includes order number, supplier name, row, registered product, base semi-finished product, order quantity, reserve quantity, order unit price, order amount, manufacturing number, and automatic creation category (for example, "1": manufacturing instruction data automatic. It may include data of creation target, "0": manufacturing instruction data automatic creation non-target) (see FIG. 4).

The movement instruction data may include data on the movement number, warehouse, row, base semi-finished product, and movement quantity (see FIG. 5).

Inventory data may include data on warehouses, base semi-finished products, current stocks, sales reserves, effective inventory, and planned production (see Figure 5).

The arrangement information may include data such as production number, line, arrangement destination, arrangement number, base semi-finished product, routing, process content, scheduled start date, scheduled end date, and work quantity (see FIG. 6).

The used item information may include data of order number, row, base semi-finished product, routing, used item, process content, scheduled start date, scheduled end date, and work quantity (see FIG. 6).

The control unit 102 is a CPU or the like that comprehensively controls the manufacturing control device 100. The control unit 102 has an internal memory for storing a control program such as an OS, a program that defines various processing procedures, required data, and the like, and performs various information processing based on these stored programs. Execute. The control unit 102 is functionally conceptually different from the order acquisition processing unit 102a.
It includes a production instruction creation processing unit 102b, a master maintenance unit 102c, and a screen display control unit 102d.

When an order is received for a product, the order acquisition processing unit 102a acquires the base semi-finished product and the required quantity from the base semi-product development master (first master) 106a using the product as a key, and obtains the order number and the product. Create order data including the base semi-finished product, the order quantity, and the base semi-product allocation quantity calculated by multiplying the order quantity by the required quantity, and reserve the stock of the base semi-product in the inventory data. The order acquisition processing unit 102a may acquire the automatic creation category from the item master (second master) 106b using the base semi-finished product of the order data as a key. The product may be an individually manufactured product.

Specifically, the order acquisition processing unit 102a executes the order acquisition process (S1). In the order acquisition process, the following process is executed. The order acquisition processing unit 102a periodically receives an order (order) from the web system, and its data (order number, customer name, line, registered product, reception date / time, update date / time (Null), order quantity). , Order unit price, order amount) is expanded in the order work table 106f.

The order acquisition processing unit 102a creates order data with reference to the base semi-finished product development master 106a and the item master 106b based on the data expanded in the order work table 106f. Specifically, the order acquisition processing unit 102a acquires the base semi-finished product and its required quantity (pre-deployment quantity, post-deployment quantity) from the base semi-product development master 106a using the registered product of the expanded data as a key. , Calculate the allocated quantity of the base semi-finished product, and acquire the automatic creation category from the item master 106b using the acquired base semi-finished product as a key, and obtain the order number, customer name, row, registered product, base semi-finished product, Create order data including order quantity, allocation quantity, order unit price, order amount, production number, and automatic creation category.

In addition, the order acquisition processing unit 102a creates move instruction data based on the created order data (base semi-finished product, reserve quantity). The order acquisition processing unit 102a allocates the inventory of the base semi-finished product of the inventory data (subtracts from the effective inventory) based on the created move instruction data, and updates the inventory data. When the above order acquisition processing is completed, the order acquisition processing unit 102a updates the update date and time of the order work table 106f. Then, the delivery date is answered to the customer.

The production instruction creation processing unit 102b automatically creates production instruction data for the base semi-finished product to which inventory has been allocated based on the order data. In this case, the production instruction creation processing unit 102b may automatically create the production instruction data of the base semi-finished product when the automatic creation category of the order data is the target for automatic creation of the production instruction data.

Specifically, the order acquisition processing unit 102a executes the order acquisition process (S1). In the order acquisition process, the following process is executed. The production instruction creation processing unit 102b automatically creates manufacturing instruction data (arrangement information, used item information) of the base semi-finished product for the order data automatic creation instruction category = 1. Specifically, the order information is created with reference to the route master 106c and the order condition master 106d based on the order data. Further, based on the order information, the used item information is created with reference to the configuration master 106e.

The master maintenance unit 102c has a base semi-finished product development master 106a, an item master 106b, a routing master 106c, an order condition master 106d, and a configuration master in response to an operation by an operator or the like on the master maintenance screen displayed on the monitor 112. This is for editing, adding, changing, etc., of data to 106e.

The screen display control unit 102d controls the display and input of various screens (for example, a production instruction input screen, a production instruction input detail input screen, etc.) to be displayed on the monitor 114.

[3. Concrete example]
A specific example of the processing of the manufacturing control device 100 according to the present embodiment will be described with reference to FIGS. 2 to 8. 2 to 8 are diagrams for explaining a specific example of processing of the control unit 102 of the manufacturing control device 100 according to the present embodiment.

(Order capture processing: S1)
A specific example of the order acquisition process will be described with reference to FIGS. 4 and 5. 4 and 5 show sample data for explaining a specific example of the order acquisition process. The order acquisition processing unit 102a executes the order acquisition process.

For example, the data before receiving an order (order data) is taken in from the web system and expanded in the order work table 106f. In the example of the order work table 106f shown in FIG. 4, the first row is the order number "A000001", the customer name "101001: Obic store", the row "01", the registered product "○○ bag △△ name entered", Reception date and time "2020/06/23 13:00", update date and time "NULL", order quantity "500", order unit price "30", order amount "15,000", second line is order number "A000001", Customer name "101001: OBIC store", line "02", registered product "○○ bag □□ with name", reception date and time "2020/06/23 13:00", update date and time "NULL", order quantity "800" , The order unit price is "50", and the order amount is "45,000". When the order is fetched, the data is updated at the updated date and time. If the update date and time does not contain a value, it is judged to be unlinked.

In the example of the base semi-finished product development master 106a shown in FIG. 4, the first line is the registered product "○○ bag △△ with name", the base semi-finished product "** × ** standard transparent", and the quantity before deployment "1". , The quantity after deployment "1", the second line is the registered product "○○ bag □□ with name", the base semi-finished product "** × ** standard white", the quantity before deployment "1", the quantity after deployment "2" The third line is the registered product "○○ bag □□ with name", the base semi-finished product "** × ** standard dedicated seal", the pre-deployment quantity "1", and the post-deployment quantity "2". ..

In this example, one base semi-finished product "** × ** standard transparent" is used to manufacture one registered product "○○ bag △△ with name". In addition, two base semi-finished products "** × ** standard white" are used to manufacture one registered product "○○ bag □□ with name".

In the example of the item master 106b shown in FIG. 4, the first line is the base semi-finished product “** × ** standard transparent”, the automatic creation category “1”, and the second line is the base semi-finished product “** × **”. The standard is white, and the automatic creation category is 0. However, the automatic creation category "1": the target for automatic creation of manufacturing instruction data, and "0": the target for automatic creation of manufacturing instruction data.

In this example, the base semi-finished product "** × ** standard transparent" is automatically created, and the base semi-finished product "** × ** standard white" is not automatically created.

The order data creation process is performed for the order work table 106f that does not include the update date and time. The processing is executed with reference to the order work table 106f periodically. The order acquisition processing unit 102a creates order data with reference to the base semi-product development master 106a and the item master 106b based on the data in the order work table 106f. Specifically, the order acquisition processing unit 102a acquires the base semi-finished product and its required quantity (pre-deployment quantity, post-deployment quantity) from the base semi-product development master 106a using the registered product as a key, and obtains the base semi-finished product. The allocation quantity of is calculated, and the automatically created classification is acquired from the item master 106b using the acquired base semi-finished product as a key.

In the example of order data shown in FIG. 6, the first line is the order number "A000001", the customer name "101001: OBIC store", the line "01", the registered product "○○ bag △△ name", and the base half. Product "** × ** standard transparent", order quantity "500", allocation quantity "500", order unit price "30", order amount "15,000", serial number "", automatic creation category "1", 2 The line is the order number "A000001", the customer name "101001: OBIC store", the line "02", the registered product "○○ bag □□ with name", the base semi-finished product "** × ** standard white", Order quantity "800", reserve quantity "1,600 (= 800 x required quantity" 2 ")", order unit price "50", order amount "45,000", serial number "", automatic creation category "0" It has become. After the manufacturing instruction data is created, the numbered manufacturing number is set.

Create move instruction data based on order data. In the example of the move instruction data shown in FIG. 5, the first line is the move number “I000001”, the warehouse “100: sales reserve warehouse”, the line “01”, the base semi-finished product “** × ** standard transparent”, and the move. Quantity "500", second line is move number "I000001", warehouse "100: Sales reserve warehouse", line "02", base semi-finished product "** × ** standard white", move quantity "1,600" It has become.

Inventory data base Make inventory allocation for semi-finished products. In the example of inventory data shown in FIG. 5, the first line is the warehouse "100: Sales reserve warehouse", the base semi-finished product "** × ** standard transparent", the current number of warehouses "3,000", and the sales reserve number " 500 ”, effective inventory number“ 2,500 ”, planned production number“ 0 ”, second line is warehouse“ 100: sales reserve warehouse ”, base semi-finished product“ **** standard white ”, current number of warehouses“ The number is 2,000, the number of sales reserves is "1,600", the number of effective stocks is "400", and the number of planned productions is "0".

When the order acquisition process is completed, the update date and time of the order work table 106f is updated. In the example shown in FIG. 5, the update date and time of the first row of the order work table 106f is updated to "2020/06/23 13:00", and the update date and time of the second row is updated to "2020/06/23 13:05". Will be done.

(Production instruction creation process: S2)
A specific example of the production instruction creation process will be described with reference to FIG. FIG. 6 shows sample data for explaining a specific example of the production instruction creation process. The production instruction creation processing unit 102b executes the production instruction creation processing. The production instruction creation processing unit 102b automatically creates manufacturing instruction data (arrangement information, used item information) of the base semi-finished product for the order data automatic creation instruction category = 1. In the following example, in FIG. 4, since the automatic creation instruction category of the base semi-finished product “**×** standard transparent” of the order data is 1, the manufacturing instruction of the base semi-finished product “**×** standard transparent” is set. An example of automatically creating data will be described.

In the example shown in the routing master 106c shown in FIG. 6, the first line is the base semi-finished product “** × ** standard transparent”, the routing “100”, the process content “gravure”, the number of molecules “1”, and the denominator. The number "1", the second line is the base semi-finished product "** × ** standard transparent", the route "200", the process content "laminate 1", the number of molecules "1", and the denominator number "1". There is.

The third line is the base semi-finished product "** × ** standard transparent", the route "300", the process content "laminate 2", the number of molecules "1", the denominator number "1", and the fourth line is the base half. Product "** × ** standard transparent", route "400", process content "slitter", number of molecules "1", denominator number "1", 5th line is base semi-finished product "** × ** standard" It is "transparent", the route "500", the process content "bag making", the number of molecules "10", and the denominator number "1".

In the example of the arrangement condition master 106d shown in FIG. 6, the first line is the base semi-finished product "** × ** standard transparent", the route "100", the process content "gravure", the arrangement classification "in-house production", and the arrangement. The destination "○○ factory", manufacturing LT "1", the second line is the base semi-finished product "** × ** standard transparent", the route "200", the process content "laminate 1", the arrangement classification "in-house work" , Arrangement destination "○○ factory", Manufacturing LT "1", 3rd line is base semi-finished product "** × ** standard transparent", route "300", process content "laminate 2", arrangement classification "inside" "Production", arrangement destination "△△ factory", manufacturing LT "1".

The 4th line is the base semi-finished product "** × ** standard transparent", the route "400", the process content "slitter", the arrangement classification "in-house work", the arrangement destination "○○ factory", the manufacturing LT "1". The 5th line is the base semi-finished product "** × ** standard transparent", the route "500", the process content "bag making", the arrangement classification "in-house production", the arrangement destination "○○ factory", the manufacturing LT " It is "1".

The production instruction creation processing unit 102b creates order information with reference to the route master 106c and the order condition master 106d based on the order data.

In the example showing the arrangement information in FIG. 6, the first line is the production number "0000001", the line "01", the arrangement destination "○○ factory", the arrangement number "G000001", and the base semi-finished product "** × ** standard". "Transparent", route "100", process content "gravure", scheduled start date "2020/09/05", scheduled end date "2020/09/05", work quantity "50", second line is serial number "0000001", line "02", arrangement destination "○○ factory", arrangement number "G000002", base semi-finished product "** × ** standard transparent", route "200", process content "laminate 1", start Scheduled date "2020/09/06", scheduled end date "2020/09/06", work quantity "50", third line is production number "0000001", line "03", arrangement destination "△△ factory" , Arrangement number "G000003", Base semi-finished product "** × ** standard transparent", Route "300", Process content "Laminate 2", Scheduled start date "2020/09/07", Scheduled end date "2020 /" 09/07 ”and the work quantity“ 50 ”.

The 4th line is the production number "0000001", line "04", the arrangement destination "○○ factory", the arrangement number "G000004", the base semi-finished product "** × ** standard transparent", the route "400", the process. Contents "Slitter 2", Scheduled start date "2020/09/08", Scheduled end date "2020/09/08", Work quantity "50", 5th line is serial number "0000001", Line "05", Arrangement destination "○○ factory", arrangement number "G000005", base semi-finished product "** × ** standard transparent", route "500", process content "bag making", scheduled start date "2020/09/09" , The scheduled end date is "2020/09/09", and the work quantity is "500".

In the example of the configuration master 106e shown in FIG. 6, the first line is the base semi-finished product "** × ** standard transparent", the route "100", the process content "gravure", the purpose of use "OOOO", The number of molecules is "1", the number of denominators is "1", and the second line is the base semi-finished product "*** standard transparent", the route "100", the process content "gravure", and the purpose of use "△△△△". , Number of molecules "1", Number of denominators "1", 3rd line is base semi-finished product "** × ** standard transparent", route "100", process content "gravure", purpose of use "□□□□" , The number of molecules is "1", and the number of denominators is "1".

The production instruction creation processing unit 102b creates the used item information with reference to the configuration master 106e based on the arrangement information.

In the example of the order information shown in FIG. 6, the first line is the order number "G000001", the line "01", the base semi-finished product "** × ** standard transparent", the route "100", and the item used "○○". 〇〇 ”, process content“ gravure ”, scheduled start date“ 2020/09/05 ”, scheduled end date“ 2020/09/05 ”, work quantity“ 50 ”, second line is arrangement number“ G000002 ”, line "02", base semi-finished product "** × ** standard transparent", route "100", items used "△△△△", process content "gravure", scheduled start date "2020/09/06", end Scheduled date "2020/09/06", work quantity "50", 3rd line is order number "G000003", line "03", base semi-finished product "** × ** standard transparent", work order "100" , Items used "□□□□", process content "gravure", scheduled start date "2020/09/07", scheduled end date "2020/09/07", work quantity "50".

When the manufacturing instruction data is created, the numbered manufacturing number is set in the order data. As shown in FIG. 6, the serial number of the first line of the order data is set to "0000001".

FIG. 7 is a diagram showing a display example of the production instruction input screen. FIG. 8 is a diagram showing a display example of a production instruction input detail input screen. For example, using the production instruction input screen and the production instruction input detail input screen shown in FIGS. 7 and 8, the order details of the details of the order data automatic creation category = 0 (manufacturing instruction data automatic creation not applicable) are called. , Manufacturing instruction data may be created manually.

As described above, according to the present embodiment, for each product, the base semi-finished product that is the base for manufacturing the product and the required quantity of the base semi-finished product required for manufacturing the product are associated with each other. When there is an order for a product with the base semi-product development master (first master) 106a registered in the above, the base semi-product development master 106a is used as a key to acquire the base semi-product and the required quantity, and the order is received. Create order data including number, product, base semi-finished product, order quantity, and base semi-product allocation quantity calculated by order quantity x required quantity, and allocate order for base semi-product inventory in inventory data. Since the processing unit 102a is provided, it is possible to improve the accuracy of inventory management of the semi-finished product when the product is manufactured from the semi-finished product in response to an order.

[4. Other embodiments]
In addition to the above-described embodiments, the present invention may be implemented in various different embodiments within the scope of the technical ideas described in the claims.

For example, of each of the processes described in the embodiments, all or part of the processes described as being automatically performed may be manually performed, or all of the processes described as being performed manually. Alternatively, a part can be automatically performed by a known method.

In addition, processing procedures, control procedures, specific names, information including parameters such as registration data and search conditions for each processing, screen examples, and database configurations shown in this specification and drawings are not specified unless otherwise specified. Can be changed arbitrarily.

Further, with respect to the manufacturing control device 100, each component shown in the figure is a functional concept and does not necessarily have to be physically configured as shown in the figure.

For example, with respect to the processing functions included in the manufacturing control device 100, particularly each processing function performed by the control unit 102, all or any part thereof is realized by the CPU and a program interpreted and executed by the CPU. It may be realized as hardware by wired logic. The program is recorded on a non-temporary computer-readable recording medium including a programmed instruction for causing the information processing apparatus to execute the process described in the present embodiment, and the manufacturing control apparatus is required. Read mechanically to 100. That is, a computer program for giving instructions to the CPU in cooperation with the OS and performing various processes is recorded in a storage unit 106 such as a ROM or an HDD (Hard Disk Drive). This computer program is executed by being loaded into the RAM, and constitutes the control unit 102 in cooperation with the CPU.

Further, this computer program may be stored in an application program server connected to the manufacturing control device 100 via an arbitrary network, and all or a part thereof can be downloaded as needed. be.

Further, the program for executing the process described in the present embodiment may be stored in a non-temporary computer-readable recording medium, or may be configured as a program product. Here, the "recording medium" includes a memory card, a USB (Universal Serial Bus) memory, an SD (Secure Digital) card, a flexible disk, a magneto-optical disk, a ROM, an EPROM (Erasable Programmable Read Only Memory), and an EEPROM (registration). Trademarks) (Electrically Erasable and Probe Read Only Memory), CD-ROM (Compact Disk Read Only Memory), MO (Magnet-Optical Disc), MO (Magnet-Optical Disc), DVD (Digital), DVD (Digital) It shall include any "portable physical medium".

Further, the "program" is a data processing method described in any language or description method, regardless of the format such as source code or binary code. The "program" is not necessarily limited to a single program, but is distributed as multiple modules or libraries, or cooperates with a separate program represented by the OS to achieve its function. Including things. It should be noted that well-known configurations and procedures can be used for specific configurations and reading procedures for reading the recording medium in each apparatus shown in the embodiment, installation procedures after reading, and the like.

Various databases and the like stored in the storage unit 106 are memory devices such as RAM and ROM, fixed disk devices such as hard disks, flexible disks, and storage means such as optical disks, and are used for various processes and website provision. Stores programs, tables, databases, files for web pages, etc.

Further, the manufacturing control device 100 may be configured as an information processing device such as a known personal computer or workstation, or may be configured as the information processing device to which an arbitrary peripheral device is connected. Further, the manufacturing control device 100 may be realized by mounting software (including a program or data) that realizes the processing described in the present embodiment on the information processing device.

Furthermore, the specific form of distribution / integration of the device is not limited to that shown in the figure, and all or part of the device may be functionally or physically in any unit according to various additions or the like. It can be distributed and integrated. That is, the above-described embodiments may be arbitrarily combined and implemented, or the embodiments may be selectively implemented.

100 Manufacturing control device 102 Control unit 102a Order acquisition processing unit 102b Production instruction creation processing unit 102c Master maintenance unit 102d Screen display control unit 104 Communication interface unit 106 Storage unit 106a Base semi-product development master 106b Item master 106c Route master 106d Arrangement Condition master 106e Configuration master 108 Input / output interface unit 112 Input device 114 Output device 200 Server 300 Network

Claims (6)

A manufacturing control device equipped with a storage unit and a control unit.
In the storage unit
For each product, a first master registered in association with the base semi-finished product that is the base for manufacturing the product and the required quantity of the base semi-finished product required for manufacturing the product is stored.
The control unit
When there is an order for a product, the base semi-finished product and the required quantity are acquired from the first master with the product as the key, and the order number, product, base semi-finished product, order quantity, and order quantity x required quantity are used. A manufacturing control device provided with an order acquisition means for creating order data including the calculated allocation quantity of the base semi-finished product and allocating the inventory of the base semi-finished product of the inventory data. The control unit further
The manufacturing control apparatus according to claim 1, further comprising a production instruction creating means for automatically creating manufacturing instruction data of the base semi-finished product to which the inventory is allocated based on the order data. In the storage unit
For each base semi-finished product, a second master that registers the automatic creation category that defines whether or not the manufacturing instruction data is automatically created is possible.
The order data includes an automatic creation category, and the order acquisition means acquires an automatic creation category from the second master using the base semi-finished product of the order data as a key.
The manufacturing according to claim 2, wherein the production instruction creating means automatically creates manufacturing instruction data for a base semi-finished product when the automatic creation category of order data is a target for automatic production instruction data. Management device. The manufacturing control device according to any one of claims 1 to 3, wherein the product is an individually manufactured product. It is a manufacturing control method executed by an information processing device equipped with a storage unit and a control unit.
In the storage unit
For each product, a first master registered in association with the base semi-finished product that is the base for manufacturing the product and the required quantity of the base semi-finished product required for manufacturing the product is stored.
Executed in the control unit,
When there is an order for a product, the base semi-finished product and the required quantity are acquired from the first master with the product as the key, and the order number, product, base semi-finished product, order quantity, and order quantity x required quantity are used. A manufacturing control method comprising an order capture process in which order data including a calculated base semi-finished product allocation quantity is created and inventory of the base semi-finished product inventory of inventory data is allocated. It is a manufacturing control program to be executed by an information processing device equipped with a storage unit and a control unit.
In the storage unit
For each product, a first master registered in association with the base semi-finished product that is the base for manufacturing the product and the required quantity of the base semi-finished product required for manufacturing the product is stored.
In the control unit
When there is an order for a product, the base semi-finished product and the required quantity are acquired from the first master with the product as the key, and the order number, product, base semi-finished product, order quantity, and order quantity x required quantity are used. A manufacturing control program for creating order data that includes the calculated base semi-finished product allocation quantity and executing an order capture process that allocates inventory for the base semi-finished product in inventory data.

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