JP2022036140A - Light-emitting device - Google Patents

Light-emitting device Download PDF

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JP2022036140A
JP2022036140A JP2021209826A JP2021209826A JP2022036140A JP 2022036140 A JP2022036140 A JP 2022036140A JP 2021209826 A JP2021209826 A JP 2021209826A JP 2021209826 A JP2021209826 A JP 2021209826A JP 2022036140 A JP2022036140 A JP 2022036140A
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light emitting
light
pipe
emitting device
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JP7265196B2 (en
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洋平 河野
Yohei Kono
彰 浅野
Akira Asano
友路 佐竹
Tomomichi Satake
晴海 桜木
Harumi Sakuragi
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Nichia Chemical Industries Ltd
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Nichia Chemical Industries Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a light-emitting device and the like reducing breakage by thermal stress.
SOLUTION: A light-emitting device 100 includes: a light diffusion part 30 which is composed of a material different from a cylindrical pipe part 20 arranged so as to surround an arrangement region on a substrate 10, diffuses and transmits light emitted by a plurality of light emitting elements; and a cover part 40 which is fixed on the substrate 10 and holds the light diffusion part 30 between itself and the pipe part 20. The light diffusion part 30 is arranged on an upper surface of the pipe part 20. The cover part 40 is provided with: a cover region 41 which has an internal diameter larger than an outer diameter of the pipe part 20 and covers an outside surface of the pipe part 20; and a holding region 42 which is extended from an upper end of the cover region 41 to an inside, has an inner diameter smaller than an outer diameter of the light diffusion part 30, and covers an upper end of the light diffusion part 30. The cover part is formed so that difference in height between an arrangement position of the light diffusion part 30 on an upper surface of the pipe part 20 and a lower surface of the holding region 42 becomes greater than thickness of the light diffusion part 30, and a thickness direction margin MV is formed between the holding region 42 and the light diffusion part 30.
SELECTED DRAWING: Figure 4
COPYRIGHT: (C)2022,JPO&INPIT

Description

本発明は、発光装置に関する。 The present invention relates to a light emitting device.

発光ダイオード(LED)等の発光素子を用いた発光装置が照明等に用いられている。このような発光装置においては、光量を増やすために多数のLEDチップを用いているものがある。 A light emitting device using a light emitting element such as a light emitting diode (LED) is used for lighting or the like. Some such light emitting devices use a large number of LED chips in order to increase the amount of light.

しかしながら、多数のLEDチップが発する光をそのまま出力すると、LED光の強い指向性によって、各LEDチップの外形が視認されることがある。例えば正方形状のLEDチップを碁盤目状に並べた発光素子の場合、碁盤目状のパターンがLEDの出力光として現れてしまうことがあった。 However, if the light emitted by a large number of LED chips is output as it is, the outer shape of each LED chip may be visually recognized due to the strong directivity of the LED light. For example, in the case of a light emitting element in which square LED chips are arranged in a grid pattern, a grid pattern may appear as the output light of the LED.

そこで、LEDチップからの発光を拡散させて放出するための拡散光学系を備えることが考えられる。例えば、図11に示すような筒状の導光パイプ111と、導光パイプ111に接着された拡散ガラス130で構成された拡散光学系を設ける発光装置110とすることが考えられる。 Therefore, it is conceivable to provide a diffusion optical system for diffusing and emitting light emitted from the LED chip. For example, it is conceivable to use a light emitting device 110 provided with a diffused optical system composed of a tubular light guide pipe 111 as shown in FIG. 11 and a diffused glass 130 bonded to the light guide pipe 111.

しかしながら、多数のLEDチップを集中的に配置する場合は、発熱量が多くなることが考えられる。例えば図11の構成において、導光パイプ111を樹脂製で構成すると、拡散ガラス130との間で線膨張係数に差が生じる。すなわち、高温時には樹脂製の導光パイプ111の変形量が大きくなり、一方で拡散ガラス130は殆ど膨張しない結果、導光パイプ111と拡散ガラス130との接合界面で導光パイプ111が膨張し、その反作用によって拡散ガラス130に押し戻される結果、樹脂製の導光パイプ111が破損することがあった。このように、拡散光学系を一体成型すると、熱応力による破損が発生してしまうという課題があった。 However, when a large number of LED chips are arranged intensively, it is conceivable that the amount of heat generated will increase. For example, in the configuration of FIG. 11, when the light guide pipe 111 is made of resin, a difference in linear expansion coefficient occurs between the light guide pipe 111 and the diffused glass 130. That is, at high temperatures, the amount of deformation of the resin light guide pipe 111 becomes large, while the diffuser glass 130 hardly expands, and as a result, the light guide pipe 111 expands at the junction interface between the light guide pipe 111 and the diffuser glass 130. As a result of being pushed back to the diffused glass 130 by the reaction, the light guide pipe 111 made of resin may be damaged. As described above, when the diffusion optical system is integrally molded, there is a problem that damage due to thermal stress occurs.

特開2001-108878号公報Japanese Unexamined Patent Publication No. 2001-108878 実開平03-092614号公報Jikkenhei 03-092614 Gazette 特開平10-319873号公報Japanese Unexamined Patent Publication No. 10-319873 特開2006-178382号公報Japanese Unexamined Patent Publication No. 2006-178382

本発明はこのような背景に鑑みてなされたものであり、その目的の一は、熱応力による破損を低減した発光装置を提供することにある。 The present invention has been made in view of such a background, and one of the objects thereof is to provide a light emitting device in which damage due to thermal stress is reduced.

本発明の一形態に係る発光装置によれば、複数の発光素子と、前記複数の発光素子を、所定のパターンに並べて配置する配置領域を上面に設けた基板と、前記基板に固定され、前記基板上で前記配置領域を囲むように配置される筒状のパイプ部と、前記パイプ部と異なる材料からなり、前記複数の発光素子が発する光を拡散させて透過させる光拡散部と、前記基板に固定され、前記光拡散部を、前記パイプ部との間で保持するカバー部と、を備え、前記光拡散部は、前記パイプ部の上面に配置され、前記カバー部は、前記パイプ部の外径よりも大きい内径を有し、前記パイプ部の外側面を被覆する被覆領域と、前記被覆領域の上端から内側に延長され、前記光拡散部の外径よりも小さい内径を有し、前記光拡散部の上端を被覆する保持領域と、を備え、前記パイプ部上面の前記光拡散部の配置位置と前記保持領域の下面との高さの差が、前記光拡散部の厚さより大きくなるよう形成され、前記保持領域と前記光拡散部の間に厚さ方向マージンが形成されている。 According to the light emitting device according to one embodiment of the present invention, a plurality of light emitting elements, a substrate provided with an arrangement area for arranging the plurality of light emitting elements in a predetermined pattern on the upper surface, and the substrate are fixed to the substrate. A tubular pipe portion arranged so as to surround the arrangement region on the substrate, a light diffusion portion made of a material different from the pipe portion and diffusing and transmitting light emitted by the plurality of light emitting elements, and the substrate. The light diffusing portion is provided with a cover portion that is fixed to and holds the light diffusing portion between the pipe portion, the light diffusing portion is arranged on the upper surface of the pipe portion, and the cover portion is the pipe portion. It has an inner diameter larger than the outer diameter and has an inner diameter that covers the outer surface of the pipe portion and an inner diameter that extends inward from the upper end of the covering region and is smaller than the outer diameter of the light diffusing portion. A holding region covering the upper end of the light diffusing portion is provided, and the difference in height between the arrangement position of the light diffusing portion on the upper surface of the pipe portion and the lower surface of the holding region is larger than the thickness of the light diffusing portion. A thickness direction margin is formed between the holding region and the light diffusing portion.

上記形態によれば、熱応力による破損を低減した発光装置を得ることができる。 According to the above embodiment, it is possible to obtain a light emitting device with reduced damage due to thermal stress.

実施形態1に係る照明装置の側面図である。It is a side view of the lighting apparatus which concerns on Embodiment 1. FIG. 図1の照明装置からリフレクタを外した分解斜視図である。It is an exploded perspective view which removed the reflector from the lighting apparatus of FIG. 図2の発光装置の拡大斜視図である。It is an enlarged perspective view of the light emitting device of FIG. 図3の発光装置の分解斜視図である。It is an exploded perspective view of the light emitting device of FIG. 図4の発光装置を斜め下方から見た分解斜視図である。FIG. 3 is an exploded perspective view of the light emitting device of FIG. 4 as viewed from diagonally below. 図3のVI-VI線における断面図である。FIG. 3 is a cross-sectional view taken along the line VI-VI of FIG. 図6の要部拡大段面図である。FIG. 6 is an enlarged step view of a main part of FIG. 図8Aは発光素子の配置パターンの一例、図8Bは他の例を示す平面図である。FIG. 8A is an example of an arrangement pattern of light emitting elements, and FIG. 8B is a plan view showing another example. 変形例に係るカバー部を示す斜視図である。It is a perspective view which shows the cover part which concerns on the modification. 図10A、図10Bは保持領域の内面の一例を示す拡大断面図である。10A and 10B are enlarged cross-sectional views showing an example of the inner surface of the holding region. 本発明者らが試作した拡散光学系を設けた発光装置を示す斜視図である。It is a perspective view which shows the light emitting device provided with the diffusion optical system prototyped by the present inventors.

以下、本発明に係る実施形態及び実施例を、図面に基づいて説明する。ただし、以下に示す実施形態及び実施例は、本発明の技術思想を具体化するための例示であって、本発明は以下のものに限定されるものでない。また各図面が示す部材の大きさや位置関係等は、説明を明確にするため誇張していることがある。さらに以下の説明において、同一の名称、符号については同一もしくは同質の部材を示しており、詳細説明を適宜省略する。さらに、本発明に係る実施形態及び実施例を構成する各要素は、複数の要素を同一の部材で構成して一の部材で複数の要素を兼用する態様としてもよいし、逆に一の部材の機能を複数の部材で分担して実現することもできる。また、一部の実施例、実施形態において説明された内容は、他の実施例、実施形態等に利用可能なものもある。
(照明装置)
Hereinafter, embodiments and examples according to the present invention will be described with reference to the drawings. However, the embodiments and examples shown below are examples for embodying the technical idea of the present invention, and the present invention is not limited to the following. In addition, the size and positional relationship of the members shown in each drawing may be exaggerated to clarify the explanation. Further, in the following description, members of the same or the same quality are shown with the same name and reference numeral, and detailed description thereof will be omitted as appropriate. Further, each element constituting the embodiment and the embodiment according to the present invention may be configured such that a plurality of elements are composed of the same member and the plurality of elements are combined with one member, or conversely, one member. It is also possible to share the functions of the above with a plurality of members. In addition, the contents described in some examples and embodiments can be used in other embodiments and embodiments.
(Lighting device)

図1~図7に、実施形態1に係る照明装置1000を示す。ここでは発光装置の一例として、医療用の照明装置に適用した例を示している。これらの図において、図1は、実施形態1に係る照明装置1000の側面図、図2は図1の照明装置1000からリフレクタ50を外した分解斜視図、図3は図2の発光装置100の拡大斜視図、図4は図3の発光装置100の分解斜視図、図5は図4の発光装置100を斜め下方から見た分解斜視図、図6は図3のVI-VI線における断面図、図7は図6の要部拡大段面図を、それぞれ示している。図1、図2に示す照明装置1000は、発光装置100にリフレクタ50を設けている。リフレクタ50は、発光装置100から出射光を放出する発光面に固定されて、発光装置100からリフレクタ50内部に進入した光を反射面で反射させている。このリフレクタ50は、発光装置100からの光を平行光に近付けるコリメート系の光学系を構成している。またリフレクタ50の代わりに、上記の光学系としてレンズを用いてもよい。また端面に反射効率に優れた反射面を形成する。反射面は、金属製とすることが好ましい。なお、リフレクタは必ずしも別部材とする必要はなく、発光装置と一体に構成してもよい。またリフレクタは必須でなく、省略することもできる。
(発光装置100)
1 to 7 show the lighting device 1000 according to the first embodiment. Here, as an example of a light emitting device, an example applied to a medical lighting device is shown. In these figures, FIG. 1 is a side view of the lighting device 1000 according to the first embodiment, FIG. 2 is an exploded perspective view in which the reflector 50 is removed from the lighting device 1000 of FIG. 1, and FIG. 3 is a light emitting device 100 of FIG. An enlarged perspective view, FIG. 4 is an exploded perspective view of the light emitting device 100 of FIG. 3, FIG. 5 is an exploded perspective view of the light emitting device 100 of FIG. 4 as viewed from diagonally below, and FIG. 6 is a sectional view taken along line VI-VI of FIG. , FIG. 7 shows an enlarged step view of a main part of FIG. 6, respectively. In the lighting device 1000 shown in FIGS. 1 and 2, a reflector 50 is provided in the light emitting device 100. The reflector 50 is fixed to a light emitting surface that emits light emitted from the light emitting device 100, and the light that has entered the inside of the reflector 50 from the light emitting device 100 is reflected by the reflecting surface. The reflector 50 constitutes a collimated optical system that brings the light from the light emitting device 100 closer to parallel light. Further, instead of the reflector 50, a lens may be used as the above optical system. In addition, a reflective surface having excellent reflection efficiency is formed on the end surface. The reflective surface is preferably made of metal. The reflector does not necessarily have to be a separate member, and may be integrally configured with the light emitting device. Further, the reflector is not essential and can be omitted.
(Light emitting device 100)

図3、図4、図5に示す発光装置100は、複数の発光素子1と、これら複数の発光素子1を実装する基板10と、基板10上で発光素子1を囲むように配置される筒状のパイプ部20と、パイプ部20の上面に固定される光拡散部30と、光拡散部30をパイプ部20との間で挟み込んで基板10に固定されるカバー部40とを備える。
(発光素子1)
The light emitting device 100 shown in FIGS. 3, 4, and 5 has a plurality of light emitting elements 1, a substrate 10 on which the plurality of light emitting elements 1 are mounted, and a cylinder arranged so as to surround the light emitting element 1 on the substrate 10. A pipe portion 20 having a shape, a light diffusing portion 30 fixed to the upper surface of the pipe portion 20, and a cover portion 40 having the light diffusing portion 30 sandwiched between the pipe portions 20 and fixed to the substrate 10 are provided.
(Light emitting element 1)

発光素子1は、通常、発光ダイオードが用いられる。発光素子1は、その組成、発光色又は波長、大きさ、個数等、目的に応じて適宜選択することができる。例えば、青色、緑色の発光素子としては、ZnSe、窒化物系半導体(InXAlYGa1-X-YN、0≦X、0≦Y、X+Y≦1)、GaPなどの半導体層を用いたもの、赤色の発光素子としては、GaAlAs、AlInGaPなどの半導体層を用いたものが挙げられる。 A light emitting diode is usually used as the light emitting element 1. The light emitting element 1 can be appropriately selected depending on the purpose, such as its composition, light emitting color or wavelength, size, number, and the like. For example, as the blue and green light emitting elements, a semiconductor layer such as ZnSe, a nitride semiconductor (In X Al Y Ga 1-XY N, 0 ≦ X, 0 ≦ Y, X + Y ≦ 1), GaP or the like is used. Examples of the red light emitting element include those using a semiconductor layer such as GaAlAs and AlInGaP.

発光素子1は、通常、成長用基板(例えば、サファイア基板)上に、半導体層を積層させて形成される。成長用基板は半導体層との接合面に凹凸を有していてもよい。これにより半導体層から出射された光が、成長用基板に当たるときの臨界角を意図的に変えて、成長用基板の外部に光を容易に取り出すことができる。成長用基板は、半導体層の積層後に除去されていてもよい。成長用基板の除去は、例えば研磨、LLO(Laser Lift Off)等で行うことができる。 The light emitting element 1 is usually formed by laminating a semiconductor layer on a growth substrate (for example, a sapphire substrate). The growth substrate may have irregularities on the bonding surface with the semiconductor layer. As a result, the critical angle when the light emitted from the semiconductor layer hits the growth substrate is intentionally changed, and the light can be easily taken out to the outside of the growth substrate. The growth substrate may be removed after the semiconductor layers are laminated. The growth substrate can be removed by, for example, polishing, LLO (Laser Lift Off), or the like.

発光素子1は、同一面側に正負一対の電極を有していてもよい。これにより、発光素子1を、基板10上の配置領域に予め形成された導電パターンに対してフリップチップ実装することができる。この場合、一対の電極が形成された面と対向する面が光取り出し面となる。フリップチップ実装は、Au、Cu等の金属バンプ、半田等の導電性を有するペースト状の接合部材、薄膜状の接合部材等を用いて、発光素子1と基板10の導電パターンとが電気的に接続される。あるいは、フェイスアップ実装する場合には、一対の電極が形成された面を光取り出し面としてもよい。あるいはまた発光素子は、異なる側に正負一対の電極を有するものであってもよい。この場合、一方の電極が導電性接着材で基板10に接着され、他方の電極が導電性ワイヤ等で基板10と接続される。 The light emitting element 1 may have a pair of positive and negative electrodes on the same surface side. Thereby, the light emitting element 1 can be flip-chip mounted on the conductive pattern formed in advance in the arrangement region on the substrate 10. In this case, the surface facing the surface on which the pair of electrodes is formed becomes the light extraction surface. Flip-chip mounting uses metal bumps such as Au and Cu, a paste-like bonding member having conductivity such as solder, a thin-film bonding member, and the like, and the conductive pattern of the light emitting element 1 and the substrate 10 is electrically connected. Be connected. Alternatively, in the case of face-up mounting, the surface on which the pair of electrodes are formed may be used as the light extraction surface. Alternatively, the light emitting element may have a pair of positive and negative electrodes on different sides. In this case, one electrode is adhered to the substrate 10 with a conductive adhesive, and the other electrode is connected to the substrate 10 with a conductive wire or the like.

また発光素子に、この発光素子1からの発光を吸収して異なる波長の光に波長変換する蛍光体を組み合わせてもよい。蛍光体としては、当該分野で公知のものを使用することができる。例えば、セリウムで賦活されたイットリウム・アルミニウム・ガーネット系蛍光体(YAG:Ce)、セリウムで賦活されたルテチウム・アルミニウム・ガーネット系蛍光体(LAG:Ce)、ユーロピウム及び/又はクロムで賦活された窒素含有アルミノ珪酸カルシウム系蛍光体(CaO-Al23-SiO2:Eu,Cr)、ユーロピウムで賦活されたシリケート系蛍光体((Sr,Ba)2SiO4:Eu)、βサイアロン蛍光体、クロロシリケート蛍光体、CASN系又はSCASN系蛍光体などの窒化物系蛍光体、希土類金属窒化物蛍光体、酸窒化物蛍光体、KSF系蛍光体(K2SiF6:Mn)、硫化物系蛍光体、量子ドット蛍光体などが挙げられる。これらの蛍光体と、青色光発光素子又は紫外光発光素子とを組み合わせることにより、様々な色の発光装置(例えば白色系の発光装置)を得ることができる。青色の発光素子を用いて白色に発光可能な発光装置とする場合、発光素子を被覆する蛍光体の種類、濃度によって白色となるよう調整される。 Further, the light emitting element may be combined with a phosphor that absorbs the light emitted from the light emitting element 1 and converts the wavelength into light having a different wavelength. As the phosphor, those known in the art can be used. For example, yttrium-aluminum-garnet phosphor (YAG: Ce) activated with cerium, lutetium-aluminum-garnet phosphor (LAG: Ce) activated with cerium, europium and / or nitrogen activated with chromium. Contains calcium aluminosilicate-based phosphor (CaO-Al 2 O 3 -SiO 2 : Eu, Cr), europium-activated silicate-based phosphor ((Sr, Ba) 2 SiO 4 : Eu), β-sialon phosphor, Chlorosilicate phosphors, nitride-based phosphors such as CASN-based or SCASN-based phosphors, rare earth metal nitride phosphors, oxynitride phosphors, KSF-based phosphors (K 2 SiF 6 : Mn), sulfide-based phosphors Examples include a body and a quantum dot phosphor. By combining these phosphors with a blue light emitting element or an ultraviolet light emitting element, a light emitting device of various colors (for example, a white light emitting device) can be obtained. When a light emitting device capable of emitting white light using a blue light emitting element is used, the light emitting device is adjusted to be white depending on the type and concentration of the phosphor covering the light emitting element.

発光素子1は、1つの発光装置100において複数含まれている。複数の発光素子1は、整列して配置されている。例えば、一列に整列されてもよいし、複数列に整列されていてもよい。発光素子1の数は、得ようとする発光装置の特性、サイズ等に応じて適宜設定することができる。 A plurality of light emitting elements 1 are included in one light emitting device 100. The plurality of light emitting elements 1 are arranged in an aligned manner. For example, they may be arranged in one column or may be arranged in a plurality of columns. The number of light emitting elements 1 can be appropriately set according to the characteristics, size, and the like of the light emitting device to be obtained.

整列する複数の発光素子1は、互いに近接していることが好ましく、さらに輝度分布等を考慮すると、発光素子間の距離は、発光素子1の最大辺の長さの5~50%程度が挙げられ、5~30%程度が好ましく、5~20%程度がさらに好ましい。このように発光素子同士を近接して配置させることにより、均一で良好な輝度分布を確保することができる。その結果、発光ムラの少ない発光品位の高い面光源の発光装置10とすることができる。 It is preferable that the plurality of light emitting elements 1 to be aligned are close to each other, and further, considering the luminance distribution and the like, the distance between the light emitting elements is about 5 to 50% of the length of the maximum side of the light emitting element 1. It is preferably about 5 to 30%, more preferably about 5 to 20%. By arranging the light emitting elements close to each other in this way, a uniform and good luminance distribution can be ensured. As a result, it is possible to obtain a light emitting device 10 of a surface light source having low light emission unevenness and high light emission quality.

また複数の発光素子1を、異なる発光色を組み合わせて構成してもよい。例えば第一の発光色を発する第一発光素子1aと、この第一発光素子とは異なる発光色の第二発光素子1bを含める。具体的には、電球色の発光ダイオードと、白色光の発光ダイオードを組み合わせることができる。 Further, the plurality of light emitting elements 1 may be configured by combining different light emitting colors. For example, a first light emitting element 1a that emits a first light emitting color and a second light emitting element 1b having a light emitting color different from the first light emitting element are included. Specifically, a light bulb-colored light-emitting diode and a white light-emitting diode can be combined.

さらに図4等の例では、複数の発光素子1を円形状に配置している。このとき、複数の異なる種類の発光素子1を配置する際の配置パターンは、種々のパターンが採用できる。例えば図8Aに示すように、同種の発光素子1同士、例えば第一発光素子1a、第二発光素子1b同士をそれぞれ線状に並べ、交互に配置する。あるいは図8Bに示すように、同種の発光素子同士を直線状でなく、波形状に配置してもよい。図8Bの例では、水平方向に対して中央を窪ませた緩やかなV字状のパターンを各ライン毎に交互に配置している。このような、非直線状の曲線を、同種の発光素子毎に交互に配置することで、図8Aのような直線状に並べた同種の発光素子を交互に配置するパターンと比べ、より混色性を高めることが可能となる。
(基板10)
Further, in the example of FIG. 4 and the like, a plurality of light emitting elements 1 are arranged in a circular shape. At this time, various patterns can be adopted as the arrangement pattern when arranging the plurality of different types of light emitting elements 1. For example, as shown in FIG. 8A, light emitting elements 1 of the same type, for example, the first light emitting element 1a and the second light emitting element 1b are arranged linearly and alternately arranged. Alternatively, as shown in FIG. 8B, light emitting elements of the same type may be arranged in a wavy shape instead of a linear shape. In the example of FIG. 8B, a gentle V-shaped pattern whose center is recessed with respect to the horizontal direction is alternately arranged for each line. By alternately arranging such non-linear curves for each of the same type of light emitting elements, the color mixing property is higher than that of the pattern in which the same type of light emitting elements arranged in a straight line are alternately arranged as shown in FIG. 8A. Can be increased.
(Board 10)

基板10は、複数の発光素子1を、所定のパターンに並べて上面に実装する実装基板である。基板10は、通常、導電パターンとそれを支持する基体とからなる。基体の材料としては、例えば、ガラスエポキシ、樹脂、セラミックスなどの絶縁材料から成る基体、絶縁材料を形成したアルミニウム等の金属部材等が挙げられる。なかでも、耐熱性及び耐候性の高いセラミックスを利用したものが好ましい。セラミックスとしては、アルミナ、窒化アルミニウム、ムライトなどが挙げられる。これらのセラミックスに、例えば、BTレジン、ガラスエポキシ、エポキシ系樹脂等の絶縁材料を組み合わせてもよい。基体の厚みは、例えば100μm~1mm程度が挙げられる。この基板10上には、複数の発光素子1を配置する配置領域を形成している。
(パイプ部20)
The substrate 10 is a mounting substrate on which a plurality of light emitting elements 1 are arranged in a predetermined pattern and mounted on the upper surface. The substrate 10 usually consists of a conductive pattern and a substrate that supports it. Examples of the material of the substrate include a substrate made of an insulating material such as glass epoxy, resin, and ceramics, and a metal member such as aluminum on which the insulating material is formed. Among them, those using ceramics having high heat resistance and weather resistance are preferable. Examples of ceramics include alumina, aluminum nitride, and mullite. Insulating materials such as BT resin, glass epoxy, and epoxy resin may be combined with these ceramics. The thickness of the substrate is, for example, about 100 μm to 1 mm. An arrangement region for arranging a plurality of light emitting elements 1 is formed on the substrate 10.
(Pipe part 20)

パイプ部20は、基板10上で配置領域を囲むように固定される。またパイプ部20の内面は、光反射性を高めた部材とする。例えば白色の樹脂や、金属メッキを施した樹脂、あるいは金属製の筒などとできる。パイプ部20を樹脂で構成する場合は、ポリカーボネート、ポリスチレン、アクリルニトリル-ブタジエン-スチレン系樹脂(ABS樹脂)、ポリ塩化ビニル系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリプロピレン等が利用できる。特に、ポリブチレンテレフタレートが強度の点で好ましい。このように、複数の発光素子1の周囲を筒状に囲むことで、パイプ部20を光を案内する導光管(ライトガイド)として利用できる。具体的には、パイプ部20の形状を、両端を開口した筒状とする。そして一方の開口を光を導入する導入端とし、他方の開口を光を放出する放出端とする。さらに導入端を基板10側に配置し、放出端に光拡散部30を配置している。このように、パイプ部20でもって光拡散板を光源である発光素子1から離間させることにより、光路長を確保して光の拡散効果を高めることができる。 The pipe portion 20 is fixed on the substrate 10 so as to surround the arrangement area. Further, the inner surface of the pipe portion 20 is a member having enhanced light reflectivity. For example, it can be a white resin, a metal-plated resin, or a metal cylinder. When the pipe portion 20 is made of a resin, polycarbonate, polystyrene, acrylic nitrile-butadiene-styrene resin (ABS resin), polyvinyl chloride resin, polyethylene terephthalate, polybutylene terephthalate, polypropylene and the like can be used. In particular, polybutylene terephthalate is preferable in terms of strength. By surrounding the periphery of the plurality of light emitting elements 1 in a cylindrical shape in this way, the pipe portion 20 can be used as a light guide tube (light guide) for guiding light. Specifically, the shape of the pipe portion 20 is a cylinder with both ends open. Then, one opening is used as an introduction end for introducing light, and the other opening is used as an emission end for emitting light. Further, the introduction end is arranged on the substrate 10 side, and the light diffusing portion 30 is arranged at the emission end. In this way, by separating the light diffusing plate from the light emitting element 1 which is a light source by the pipe portion 20, it is possible to secure the optical path length and enhance the light diffusing effect.

筒状のパイプ部20の端面は、円環状としている。ただし筒状の端面は、円環状とする構成に限らず、楕円状や矩形状、多角形状等としてもよい。またこのパイプ部20は、第一パイプ領域21と第二パイプ領域22を有する。第一パイプ領域21は、光拡散部30の外径よりも小さい第一内径D1を有する。第二パイプ領域22は、第一パイプ領域21の上方において第一内径D1よりも大きい第二内径D2を有する。また第二パイプ領域22の高さH2は、後述する光拡散部30の厚さH3よりも高く形成する。光拡散部30の厚さH3と第二パイプ領域22の高さH2との差が、後述する厚さ方向マージンMVとなる。 The end face of the tubular pipe portion 20 has an annular shape. However, the cylindrical end face is not limited to an annular shape, and may be an elliptical shape, a rectangular shape, a polygonal shape, or the like. Further, the pipe portion 20 has a first pipe region 21 and a second pipe region 22. The first pipe region 21 has a first inner diameter D1 smaller than the outer diameter of the light diffusing portion 30. The second pipe region 22 has a second inner diameter D2 larger than the first inner diameter D1 above the first pipe region 21. Further, the height H2 of the second pipe region 22 is formed higher than the thickness H3 of the light diffusing portion 30 described later. The difference between the thickness H3 of the light diffusing portion 30 and the height H2 of the second pipe region 22 is the thickness direction margin MV described later.

一方第一パイプ領域21は、その内壁の下端に、発光素子1の厚さよりも高い窪み部23を形成している。図5の分解斜視図や図6の断面図に示す例では、窪み部23はパイプ部20の導光端の端縁を面取りする、あるいは階段状に削り取るようにして形成される。このような窪み部23を形成したことで、発光装置100の組立時にパイプ部20を基板10上に固定する際、パイプ部20の内壁を発光装置100に接触させるおそれを低減でき、発光素子1の保護が図られる。 On the other hand, the first pipe region 21 has a recess 23 formed at the lower end of the inner wall thereof, which is higher than the thickness of the light emitting element 1. In the example shown in the exploded perspective view of FIG. 5 and the cross-sectional view of FIG. 6, the recessed portion 23 is formed by chamfering the edge of the light guide end of the pipe portion 20 or scraping it off in a stepped manner. By forming such a recessed portion 23, when the pipe portion 20 is fixed on the substrate 10 at the time of assembling the light emitting device 100, the possibility that the inner wall of the pipe portion 20 comes into contact with the light emitting device 100 can be reduced, and the light emitting element 1 can be reduced. Is protected.

またパイプ部20の高さHPは、このパイプの内径、具体的には第二内径D2よりも小さく形成することが好ましい。これにより、パイプ部20でもって光拡散板を複数の発光素子1から離間させて光路長を確保しつつも、光路長が長くなって光がパイプ部20内で反射され吸収されて効率が低下する事態を抑制できる。
(パイプ側ベース領域24)
Further, it is preferable that the height HP of the pipe portion 20 is formed smaller than the inner diameter of the pipe, specifically, the second inner diameter D2. As a result, the light diffusing plate is separated from the plurality of light emitting elements 1 by the pipe portion 20 to secure the optical path length, but the optical path length becomes long and the light is reflected and absorbed in the pipe portion 20 to reduce the efficiency. It is possible to suppress the situation.
(Pipe side base area 24)

またパイプ部20は、第一パイプ領域21の下端から外側に延長された、基板10に固定するためのパイプ側ベース領域24を備えている。パイプ側ベース領域24は、好ましくは複数設けられている。複数のパイプ側ベース領域24は、パイプ部20の周囲に等間隔に配置される。図4、図5の例では、平面視において3つのパイプ側ベース領域24が、約120°の間隔で配置されている。さらに各パイプ側ベース領域24の裏面側、すなわち基板10と接する面には、図5に示すようにパイプ側固定部として、先端にパイプ側ピン25が設けられる。また基板10側には、パイプ部20を配置領域を囲む姿勢に配置した際に、パイプ側ピン25と対応する位置に、基板側第一固定部として基板側第一ピン穴15が開口される。パイプ側ピン25を、基板側第一ピン穴15に嵌合して、パイプ部20は基板10上に固定される。なお本発明は、パイプ部を基板に固定する構造を、ピンとピン穴の嵌合に限定せず、他の既知の固定方法、例えばねじやボルトによる螺合、かしめ、接着等を適宜利用できる。
(光拡散部30)
Further, the pipe portion 20 includes a pipe-side base region 24 for fixing to the substrate 10 extending outward from the lower end of the first pipe region 21. A plurality of pipe-side base regions 24 are preferably provided. The plurality of pipe-side base regions 24 are arranged around the pipe portion 20 at equal intervals. In the examples of FIGS. 4 and 5, three pipe-side base regions 24 are arranged at intervals of about 120 ° in a plan view. Further, on the back surface side of each pipe-side base region 24, that is, on the surface in contact with the substrate 10, a pipe-side pin 25 is provided at the tip thereof as a pipe-side fixing portion as shown in FIG. Further, on the substrate 10 side, when the pipe portion 20 is arranged in a posture surrounding the arrangement area, the substrate side first pin hole 15 is opened as the substrate side first fixing portion at a position corresponding to the pipe side pin 25. .. The pipe side pin 25 is fitted into the substrate side first pin hole 15, and the pipe portion 20 is fixed on the substrate 10. In the present invention, the structure for fixing the pipe portion to the substrate is not limited to the fitting of the pin and the pin hole, and other known fixing methods such as screwing with screws or bolts, caulking, bonding and the like can be appropriately used.
(Light diffuser 30)

光拡散部30は、複数の発光素子1が発する光を拡散させて透過させるための部材である。このような光拡散部30は、透光性を有すると共に、両面又は片面を粗面にしている、又は光を拡散させる拡散材を分散させている。また光拡散部30は、パイプ部20と異なる材料で構成される。例えば耐熱性、耐光性に優れたガラス板で光拡散部30を構成することでその劣化を抑制できる。特に、LEDのような強い光を照射する発光素子を用いると、強い光に晒されることになる。LEDを複数個使用する場合は、さらに強い光となる。加えて複数の発光素子では発熱量もこれに応じて多くなる。このため光拡散部30には耐光性、耐熱性などの高い耐久性が求められ、有機系の樹脂材よりも無機系の材質が好ましい。 The light diffusing unit 30 is a member for diffusing and transmitting the light emitted by the plurality of light emitting elements 1. Such a light diffusing unit 30 has light permeability and has both sides or one side roughened, or disperses a diffusing material that diffuses light. Further, the light diffusing portion 30 is made of a material different from that of the pipe portion 20. For example, by forming the light diffusing portion 30 with a glass plate having excellent heat resistance and light resistance, its deterioration can be suppressed. In particular, if a light emitting element that irradiates strong light such as an LED is used, it will be exposed to strong light. When a plurality of LEDs are used, the light becomes even stronger. In addition, the amount of heat generated by the plurality of light emitting elements increases accordingly. Therefore, the light diffusing portion 30 is required to have high durability such as light resistance and heat resistance, and an inorganic material is preferable to an organic resin material.

光拡散部30は、第二パイプ領域22の内側であって第一パイプ領域21の上端に配置される。このように、導光管としてパイプ部20を設け、かつ放出端に光拡散部30を設けたことで、複数の発光素子1の発する光を比較的均一に混色でき、ムラの少ない高品質な発光装置を得ることが可能となる。 The light diffusing portion 30 is arranged inside the second pipe region 22 and at the upper end of the first pipe region 21. By providing the pipe portion 20 as the light guide tube and the light diffusing portion 30 at the emission end in this way, the light emitted by the plurality of light emitting elements 1 can be mixed relatively uniformly, and the quality is high with little unevenness. It becomes possible to obtain a light emitting device.

光拡散部30を構成する材料は、例えば、ケイ酸塩ガラス、ホウケイ酸ガラス、石英ガラスなどのガラス材料が挙げられる。光拡散部30の両面又は片面を粗面にする方法としては、サンドブラスト、研磨等を用いることができる。 Examples of the material constituting the light diffusing unit 30 include glass materials such as silicate glass, borosilicate glass, and quartz glass. As a method of roughening both sides or one side of the light diffusing portion 30, sandblasting, polishing or the like can be used.

また光拡散部30に、拡散材の他、蛍光体等を有していてもよい。拡散材や蛍光体は光拡散部30の内部に含有させてもよいし、光拡散部30の両面又は片面に拡散材や蛍光体を含有する層を設けてもよい。拡散材や蛍光体を含有する層を形成する方法としては、例えば、印刷、スプレー法、電着法、静電塗装法を用いることができる。あるいは樹脂に蛍光体を含有させた材料から成る蛍光体シート等を光拡散部に接着してもよい。 Further, the light diffusing unit 30 may have a phosphor or the like in addition to the diffusing material. The diffusing material or the fluorescent substance may be contained inside the light diffusing section 30, or a layer containing the diffusing material or the fluorescent substance may be provided on both sides or one side of the light diffusing section 30. As a method for forming a layer containing a diffuser or a phosphor, for example, a printing method, a spray method, an electrodeposition method, or an electrostatic coating method can be used. Alternatively, a fluorescent material sheet or the like made of a material containing a fluorescent material in a resin may be adhered to the light diffusing portion.

拡散材としては、例えば、シリカ、酸化チタン、酸化ジルコニウム、酸化アルミニウム等を用いることができる。
(カバー部40)
As the diffusing material, for example, silica, titanium oxide, zirconium oxide, aluminum oxide and the like can be used.
(Cover 40)

カバー部40は、光拡散部30をパイプ部20との間で保持するための部材である。このカバー部40は、基板10に固定される。カバー部40は、被覆領域41と、保持領域42と、カバー側ベース領域43を備える。カバー部40は、ポリカーボネート、ポリスチレン、アクリルニトリル-ブタジエン-スチレン系樹脂(ABS樹脂)、ポリ塩化ビニル系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリプロピレン等で構成される。好ましくは、パイプ部20と同じ部材で構成する。
(被覆領域41)
The cover portion 40 is a member for holding the light diffusing portion 30 between the light diffusing portion 30 and the pipe portion 20. The cover portion 40 is fixed to the substrate 10. The cover portion 40 includes a covering region 41, a holding region 42, and a cover-side base region 43. The cover portion 40 is made of polycarbonate, polystyrene, acrylonitrile-butadiene-styrene resin (ABS resin), polyvinyl chloride resin, polyethylene terephthalate, polybutylene terephthalate, polypropylene and the like. Preferably, it is composed of the same member as the pipe portion 20.
(Covered area 41)

カバー部40の被覆領域41は、パイプ部20の外径よりも大きい内径を有する筒状に形成される。被覆領域41はパイプ部20の形状に応じて形成され、パイプ部20が円筒形に形成される場合は、被覆領域41はこれよりも一回り大きい円筒形に形成される。この被覆領域41でもって、パイプ部20の外側面を被覆する。
(保持領域42)
The covering region 41 of the cover portion 40 is formed in a cylindrical shape having an inner diameter larger than the outer diameter of the pipe portion 20. The covering region 41 is formed according to the shape of the pipe portion 20, and when the pipe portion 20 is formed in a cylindrical shape, the covering region 41 is formed in a cylindrical shape slightly larger than this. The outer surface of the pipe portion 20 is covered with the covering region 41.
(Holding area 42)

保持領域42は、被覆領域41の上端から内側に延長されて、第二内径D2よりも小さい内径DCの開口窓を形成している。このように形成することで、図6の断面図に示すよう保持領域42で、第二パイプ領域22の上端を被覆すると共に、その間で光拡散部30の周囲を保持する。
(熱膨張による変形緩和機能)
The holding region 42 extends inward from the upper end of the covering region 41 to form an opening window having an inner diameter DC smaller than the second inner diameter D2. By forming in this way, as shown in the cross-sectional view of FIG. 6, the holding region 42 covers the upper end of the second pipe region 22 and holds the periphery of the light diffusing portion 30 between them.
(Deformation mitigation function due to thermal expansion)

光拡散部30はパイプ部20に直接固定されておらず、パイプ部20の段差に載置して保持された状態となっている。いいかえると、光拡散部30をパイプ部20とカバー部40で保持し、パイプ部20とカバー部40のそれぞれを基板10に固定している。すなわち、パイプ部20とカバー部40同士も、直接固定されていない。このような構成によって、熱膨張によって生じる応力を緩和することができる。 The light diffusing portion 30 is not directly fixed to the pipe portion 20, but is placed and held on a step of the pipe portion 20. In other words, the light diffusing portion 30 is held by the pipe portion 20 and the cover portion 40, and each of the pipe portion 20 and the cover portion 40 is fixed to the substrate 10. That is, the pipe portion 20 and the cover portion 40 are not directly fixed to each other. With such a configuration, the stress caused by thermal expansion can be relieved.

導光管を構成するパイプ部を樹脂製等の有機材料とした場合、ガラス等の無機材料である光拡散部とは線膨張係数が異なり、高温時には樹脂製のパイプ部の変形量がガラス製の光拡散部よりも大きくなる。よって、光拡散部をパイプ部と一体に成形した場合は、パイプ部と光拡散部との接合界面で熱によりパイプ部が膨張し光拡散部を押圧すると、その反作用によってパイプ部が破損される可能性があった。これに対して実施形態1に係る発光装置100では、パイプ部20と光拡散部30とを一体に形成せず、敢えて隙間(マージン)を設けた状態にて保持することで、いわば遊びを意図的に設けることで、このような熱応力による破損を回避している。
(マージン)
When the pipe part constituting the light guide tube is made of an organic material such as resin, the linear expansion coefficient is different from the light diffusion part which is an inorganic material such as glass, and the amount of deformation of the resin pipe part is made of glass at high temperature. It becomes larger than the light diffusing part of. Therefore, when the light diffusing part is integrally molded with the pipe part, when the pipe part expands due to heat at the junction interface between the pipe part and the light diffusing part and presses the light diffusing part, the pipe part is damaged by the reaction. There was a possibility. On the other hand, in the light emitting device 100 according to the first embodiment, the pipe portion 20 and the light diffusing portion 30 are not integrally formed, but are intentionally held in a state where a gap (margin) is provided, so to speak, to play. By providing the above purpose, damage due to such thermal stress is avoided.
(margin)

上述の通り光拡散部30と、これを保持するパイプ部20やカバー部40との間には、マージンが設けられる。具体的には、光拡散部30と第二パイプ領域22との間、すなわち光拡散部30の水平方向である横方向マージンMHと、光拡散部30と保持領域42との間、すなわち光拡散部30の鉛直方向である厚さ方向マージンMVが、それぞれ形成される。このようにマージンを設けたことで、光拡散部30よりも線膨張係数の大きいパイプ部20及びカバー部40が、発光素子の発熱によって膨張した際、光拡散部30との接触面で押圧されて変形しクラックや歪み等が生じる事態を、マージンで吸収することが可能となる。 As described above, a margin is provided between the light diffusing portion 30 and the pipe portion 20 and the cover portion 40 that hold the light diffusing portion 30. Specifically, between the light diffusion unit 30 and the second pipe region 22, that is, between the horizontal margin MH in the horizontal direction of the light diffusion unit 30, and between the light diffusion unit 30 and the holding region 42, that is, light diffusion. The thickness direction margin MV which is the vertical direction of the portion 30 is formed respectively. By providing the margin in this way, when the pipe portion 20 and the cover portion 40 having a linear expansion coefficient larger than that of the light diffusing portion 30 are expanded by the heat generation of the light emitting element, they are pressed by the contact surface with the light diffusing portion 30. It is possible to absorb the situation where the deformation occurs and cracks, distortions, etc. occur with a margin.

また横方向マージンMHを、厚さ方向マージンMVよりも大きく形成することが好ましい。これにより、熱膨張によって変形量が大きくなる周囲方向のマージンを、厚さ方向よりも大きく採ることで、周方向の変形を抑制してより確実に発光装置100の保護を図ることが可能となる。 Further, it is preferable to form the lateral margin MH larger than the thickness margin MV. As a result, by taking a margin in the peripheral direction in which the amount of deformation increases due to thermal expansion larger than in the thickness direction, it is possible to suppress deformation in the circumferential direction and more reliably protect the light emitting device 100. ..

このように、パイプ部20でもって光拡散板を複数の発光素子1から離間させることにより、光路長を確保して光の拡散効果を高めることに加えて、光拡散部30よりも線膨張係数の大きいパイプ部20及びアウター部が、発光素子1の発熱によって膨張した際、光拡散部30との接触面で押圧されて変形しクラックや歪み等が生じる事態を、マージンを設けたことで吸収することが可能となる。
(カバー側ベース領域43)
In this way, by separating the light diffusing plate from the plurality of light emitting elements 1 by the pipe portion 20, in addition to securing the optical path length and enhancing the light diffusing effect, the linear expansion coefficient is higher than that of the light diffusing portion 30. When the large pipe portion 20 and the outer portion expand due to the heat generated by the light emitting element 1, the situation where they are pressed by the contact surface with the light diffusing portion 30 and deformed to cause cracks, distortions, etc. is absorbed by providing a margin. It becomes possible to do.
(Cover side base area 43)

カバー側ベース領域43は、カバー部40を基板10に固定するための部材である。カバー側ベース領域43は、被覆領域41の下端から外側に延長されている。図4等の例では、カバー側ベース領域43は三角形状に形成される。三角形状のベース領域の中央に、被覆領域41が設けられる。すなわち、平面視において円筒形の被覆領域41が、三角形状のカバー側ベース領域43にほぼ内接する姿勢に設けられる。そして、カバー側ベース領域43を形成する三角形状の各頂点に、基板10と固定するためのカバー側固定部としてカバー側貫通孔44を形成している。基板10側には、カバー部40を配置した際にカバー側貫通孔44と対応する位置に、基板側第二固定部として基板側第二貫通孔16を形成している。カバー側貫通孔44と基板側第二貫通孔16に、ねじやボルト、リベットピンなどのピン材PNを挿通して、カバー部40を基板10に固定する。基板側第二貫通孔16は、長穴に形成することが好ましい。これにより、多少の製造公差や位置ずれを吸収して、カバー部40を基板10に確実に固定できる。なお図4、図5等の例では、カバー部40を基板10に固定する構造としてカバー側貫通孔44と基板側第二貫通孔16の組み合わせに限らず、既知の固定構造を適宜利用できることは言うまでもない。例えば図9に示す変形例では、カバー側固定部としてカバー側貫通孔に代えて、切り欠き44Bを形成している。この構成のカバー側固定部は、同様にねじなどのピン材で基板10の基板側第二貫通孔16と螺合できる。またこの構成であれば多少の位置ずれにも対応できるので、基板側第二貫通孔16を長穴とせずともよい。 The cover-side base region 43 is a member for fixing the cover portion 40 to the substrate 10. The cover-side base region 43 extends outward from the lower end of the covering region 41. In the example of FIG. 4, etc., the cover side base region 43 is formed in a triangular shape. A covering region 41 is provided in the center of the triangular base region. That is, in a plan view, the cylindrical covering region 41 is provided in a posture in which it is substantially inscribed in the triangular cover-side base region 43. Then, at each of the triangular vertices forming the cover-side base region 43, a cover-side through hole 44 is formed as a cover-side fixing portion for fixing to the substrate 10. On the substrate 10 side, a substrate side second through hole 16 is formed as a substrate side second fixing portion at a position corresponding to the cover side through hole 44 when the cover portion 40 is arranged. A pin material PN such as a screw, a bolt, or a rivet pin is inserted into the cover side through hole 44 and the substrate side second through hole 16 to fix the cover portion 40 to the substrate 10. The second through hole 16 on the substrate side is preferably formed as an elongated hole. As a result, the cover portion 40 can be reliably fixed to the substrate 10 by absorbing some manufacturing tolerances and misalignments. In the examples of FIGS. 4 and 5, the structure for fixing the cover portion 40 to the substrate 10 is not limited to the combination of the cover side through hole 44 and the substrate side second through hole 16, and a known fixing structure can be appropriately used. Needless to say. For example, in the modified example shown in FIG. 9, a notch 44B is formed as the cover-side fixing portion in place of the cover-side through hole. Similarly, the cover-side fixing portion having this configuration can be screwed into the substrate-side second through hole 16 of the substrate 10 with a pin material such as a screw. Further, since this configuration can cope with a slight positional deviation, the second through hole 16 on the substrate side does not have to be an elongated hole.

基板10上において、パイプ部20を固定する基板側第一固定位置と、カバー部40を固定する基板側第二固定位置とは、図4、図5の例では、異なる位置としている。すなわち、基板側第一固定位置と基板側第二固定位置とを同じ数とし、かつ第一固定位置同士の間に、第二固定位置が位置するよう、交互に設けている。これにより、パイプ部20とカバー部40とをそれぞれ安定して、基板10に確実に固定することができる。 On the substrate 10, the first fixing position on the substrate side for fixing the pipe portion 20 and the second fixing position on the substrate side for fixing the cover portion 40 are different positions in the examples of FIGS. 4 and 5. That is, the number of the first fixed position on the substrate side and the second fixed position on the substrate side are the same, and the second fixed position is alternately provided between the first fixed positions. As a result, the pipe portion 20 and the cover portion 40 can be stably and securely fixed to the substrate 10.

またカバー部40は、カバー側固定部同士の間に、被覆部と連通するスリット46を形成することができる。図1に示すカバー部40の例では、三角形状のカバー側ベース領域43の、各隅部を階段状に折曲させて、基板10と接触させつつ、カバー側ベース領域43の内、隅部以外の領域は基板10から離間させてスリット46を形成している。このスリット46によって、熱による反りを抑制することができる。また、このスリット46を通じて、カバー部40で被覆されたパイプ部20はパイプ側ベース領域24をカバー部40から部分的に表出させることができる。これにより、カバー部40はパイプ部20を完全に被覆することなく、基板10に固定することが可能となる。換言すると、カバー部40を必要以上に大型化させることなく、パイプ部20のパイプ側パイプ領域21及び第二パイプ領域22を被覆して光拡散部30を保持できる。 Further, the cover portion 40 can form a slit 46 communicating with the covering portion between the cover-side fixed portions. In the example of the cover portion 40 shown in FIG. 1, each corner of the triangular cover-side base region 43 is bent stepwise so as to be in contact with the substrate 10, and the corner portion of the cover-side base region 43 is formed. The regions other than the above are separated from the substrate 10 to form the slit 46. The slit 46 can suppress warpage due to heat. Further, through the slit 46, the pipe portion 20 covered with the cover portion 40 can partially expose the pipe side base region 24 from the cover portion 40. As a result, the cover portion 40 can be fixed to the substrate 10 without completely covering the pipe portion 20. In other words, the light diffusing portion 30 can be held by covering the pipe side pipe region 21 and the second pipe region 22 of the pipe portion 20 without making the cover portion 40 larger than necessary.

ただ、本発明はパイプ部とカバー部の固定位置を共通としてもよい。例えばパイプ側ベース領域に固定穴を設け、カバー側貫通孔と重なるように配置することで、共通のねじなどで基板にパイプ部とカバー部とを同時に固定できる利点が得られる。 However, in the present invention, the fixed position of the pipe portion and the cover portion may be the same. For example, by providing a fixing hole in the base region on the pipe side and arranging it so as to overlap the through hole on the cover side, there is an advantage that the pipe portion and the cover portion can be fixed to the substrate at the same time with a common screw or the like.

保持領域42’の内面47’は、図10Aの拡大断面図に示すように垂直面状に形成してもよいが、図10Bの拡大断面図に示すようにテーパ状に形成することが好ましい。図10Bに示す例では、カバー部40の保持領域42の内面47、すなわち開口窓の端面を、断面視において下り勾配に傾斜させることで、端面を傾斜させたことによる光の反射される成分を低減することが可能となる。これにより、光拡散部30を覆うカバー部40’の端縁で光が反射されて、投光パターンがカバー部40’の端縁に沿って二重の環状に投影されてしまう事態を効果的に回避できる。 The inner surface 47'of the holding region 42'may be formed in a vertical plane shape as shown in the enlarged cross-sectional view of FIG. 10A, but is preferably formed in a tapered shape as shown in the enlarged cross-sectional view of FIG. 10B. In the example shown in FIG. 10B, the inner surface 47 of the holding region 42 of the cover portion 40, that is, the end surface of the opening window is inclined downward in a cross-sectional view to obtain a component that reflects light due to the inclination of the end surface. It is possible to reduce it. As a result, it is effective that the light is reflected at the edge of the cover portion 40'that covers the light diffusion portion 30 and the projection pattern is projected in a double ring along the edge of the cover portion 40'. Can be avoided.

本発明の実施形態に係る発光装置は、医療用の無影灯などに好適に利用できる。 The light emitting device according to the embodiment of the present invention can be suitably used for a medical shadowless lamp or the like.

1000…照明装置
100…発光装置
1…発光素子;1a…第一発光素子;1b…第二発光素子
10…基板
15…基板側第一ピン穴
16…基板側第二貫通孔
20…パイプ部
21…第一パイプ領域
22…第二パイプ領域
23…窪み部
24…パイプ側ベース領域
25…パイプ側ピン
30…光拡散部
40、40’…カバー部
41…被覆領域
42、42’…保持領域
43…カバー側ベース領域
44…カバー側貫通孔;44B…切り欠き
46…スリット
47、47’…保持領域の内面
50…リフレクタ
110…発光装置
111…導光パイプ
130…拡散ガラス
D1…第一内径
D2…第二内径
DC…保持領域の内径
H2…第二パイプ領域の高さ
H3…光拡散部の厚さ
HP…パイプ部の高さ
MV…厚さ方向マージン
MH…横方向マージン
PN…ピン材
1000 ... Illumination device 100 ... Light emitting device 1 ... Light emitting element; 1a ... First light emitting element; 1b ... Second light emitting element 10 ... Board 15 ... Board side first pin hole 16 ... Board side second through hole 20 ... Pipe portion 21 ... First pipe region 22 ... Second pipe region 23 ... Recessed portion 24 ... Pipe side base region 25 ... Pipe side pin 30 ... Light diffusing portion 40, 40'... Cover portion 41 ... Covering region 42, 42'... Holding region 43 ... Cover side base area 44 ... Cover side through hole; 44B ... Notch 46 ... Slit 47, 47'... Inner surface 50 of holding area ... Reflector 110 ... Light emitting device 111 ... Light guide pipe 130 ... Diffuse glass D1 ... First inner diameter D2 ... Second inner diameter DC ... Inner diameter H2 of holding region ... Height H3 of second pipe region ... Thickness of light diffusing part HP ... Height of pipe part MV ... Thickness direction margin MH ... Lateral margin PN ... Pin material

Claims (10)

複数の発光素子と、
前記複数の発光素子を、所定のパターンに並べて配置する配置領域を上面に設けた基板と、
前記基板に固定され、前記基板上で前記配置領域を囲むように配置される筒状のパイプ部と、
前記パイプ部と異なる材料からなり、前記複数の発光素子が発する光を拡散させて透過させる光拡散部と、
前記基板に固定され、前記光拡散部を、前記パイプ部との間で保持するカバー部と、
を備え、
前記光拡散部は、前記パイプ部の上面に配置され、
前記カバー部は、前記パイプ部の外径よりも大きい内径を有し、前記パイプ部の外側面を被覆する被覆領域と、前記被覆領域の上端から内側に延長され、前記光拡散部の外径よりも小さい内径を有し、前記光拡散部の上端を被覆する保持領域と、を備え、
前記パイプ部上面の前記光拡散部の配置位置と前記保持領域の下面との高さの差が、前記光拡散部の厚さより大きくなるよう形成され、
前記保持領域と前記光拡散部の間に厚さ方向マージンが形成されてなる発光装置。
With multiple light emitting elements
A substrate having an arrangement area on the upper surface for arranging the plurality of light emitting elements in a predetermined pattern.
A cylindrical pipe portion fixed to the substrate and arranged so as to surround the arrangement region on the substrate.
A light diffusing part made of a material different from that of the pipe part and diffusing and transmitting light emitted by the plurality of light emitting elements, and a light diffusing part.
A cover portion fixed to the substrate and holding the light diffusing portion between the pipe portion and the cover portion.
Equipped with
The light diffusing portion is arranged on the upper surface of the pipe portion.
The cover portion has an inner diameter larger than the outer diameter of the pipe portion, has a covering region covering the outer surface of the pipe portion, and extends inward from the upper end of the covering region, and has an outer diameter of the light diffusing portion. It has a smaller inner diameter and comprises a holding region that covers the upper end of the light diffusing portion.
The difference in height between the arrangement position of the light diffusing portion on the upper surface of the pipe portion and the lower surface of the holding region is formed to be larger than the thickness of the light diffusing portion.
A light emitting device in which a thickness direction margin is formed between the holding region and the light diffusing portion.
請求項1に記載の発光装置であって、
前記パイプ部は、
前記光拡散部の外形よりも小さい第一内径を有し、上面に前記光拡散部が配置される第一パイプ領域と、
前記第一パイプ領域から外側に延長された、前記基板に固定するためのパイプ側ベース領域と、
を備えてなる発光装置。
The light emitting device according to claim 1.
The pipe part is
A first pipe region having a first inner diameter smaller than the outer shape of the light diffusing portion and having the light diffusing portion arranged on the upper surface,
A pipe-side base region for fixing to the substrate, which is extended outward from the first pipe region, and
A light emitting device that is equipped with.
請求項2に記載の発光装置であって、
前記カバー部は、前記被覆領域から外側に延長された、前記基板に固定するためのカバー側ベース領域を備えてなる発光装置。
The light emitting device according to claim 2.
The cover portion is a light emitting device including a cover-side base region for fixing to the substrate, which is extended outward from the covering region.
請求項3に記載の発光装置であって、
前記パイプ側ベース領域は、前記基板と固定されるパイプ側固定部を有する発光装置。
The light emitting device according to claim 3.
The pipe-side base region is a light emitting device having a pipe-side fixing portion fixed to the substrate.
請求項4に記載の発光装置であって、
前記カバー側ベース領域は、前記基板と固定されるカバー側固定部を有する発光装置。
The light emitting device according to claim 4.
The cover-side base region is a light emitting device having a cover-side fixing portion fixed to the substrate.
請求項5に記載の発光装置であって、
前記パイプ側固定部は、前記カバー側固定部と重なるように配置される発光装置。
The light emitting device according to claim 5.
The pipe-side fixing portion is a light emitting device arranged so as to overlap the cover-side fixing portion.
請求項2~6のいずれか一項に記載の発光装置であって、
前記第一パイプ領域は、その下端の内壁に、前記発光素子の厚さよりも高い窪み部を形成してなる発光装置。
The light emitting device according to any one of claims 2 to 6.
The first pipe region is a light emitting device formed by forming a recess portion higher than the thickness of the light emitting element on the inner wall at the lower end thereof.
請求項1~7のいずれか一項に記載の発光装置であって、
前記光拡散部が、ガラス板で構成されてなる発光装置。
The light emitting device according to any one of claims 1 to 7.
A light emitting device in which the light diffusing portion is made of a glass plate.
請求項8に記載の発光装置であって、
前記パイプ部とカバー部が、同じ材質で構成されてなる発光装置。
The light emitting device according to claim 8.
A light emitting device in which the pipe portion and the cover portion are made of the same material.
請求項1~9のいずれか一項に記載の発光装置であって、
前記複数の発光素子が、
第一の発光色を発する第一発光素子と、
該第一発光素子と異なる発光色の第二発光素子を含む発光装置。
The light emitting device according to any one of claims 1 to 9.
The plurality of light emitting elements
The first light emitting element that emits the first light emitting color,
A light emitting device including a second light emitting element having a light emitting color different from that of the first light emitting element.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10319873A (en) * 1997-05-15 1998-12-04 Mitsubishi Electric Corp Light source unit and display device, display and illumination device using it
JP2007091119A (en) * 2005-09-29 2007-04-12 Harison Toshiba Lighting Corp Lighting system
JP2009104100A (en) * 2007-09-27 2009-05-14 Enplas Corp Optical unit
JP2016051823A (en) * 2014-08-29 2016-04-11 日亜化学工業株式会社 Light-emitting device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10319873A (en) * 1997-05-15 1998-12-04 Mitsubishi Electric Corp Light source unit and display device, display and illumination device using it
JP2007091119A (en) * 2005-09-29 2007-04-12 Harison Toshiba Lighting Corp Lighting system
JP2009104100A (en) * 2007-09-27 2009-05-14 Enplas Corp Optical unit
JP2016051823A (en) * 2014-08-29 2016-04-11 日亜化学工業株式会社 Light-emitting device

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