JP2021178996A - Sintered ore structure evaluation method and sintered ore production method - Google Patents

Sintered ore structure evaluation method and sintered ore production method Download PDF

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JP2021178996A
JP2021178996A JP2020084930A JP2020084930A JP2021178996A JP 2021178996 A JP2021178996 A JP 2021178996A JP 2020084930 A JP2020084930 A JP 2020084930A JP 2020084930 A JP2020084930 A JP 2020084930A JP 2021178996 A JP2021178996 A JP 2021178996A
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sintered ore
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hematite
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治郎 仲道
Jiro Nakamichi
一穂 穐鹿
Issui Akishika
謙弥 堀田
Kaneya Hotta
隆英 樋口
Takahide Higuchi
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JFE Steel Corp
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Abstract

To propose a sintered ore structure evaluation method for readily evaluating the structure of a produced sintered ore and also propose a sintered ore production method for adjusting operation conditions of a sintering machine on the basis of the result of evaluation.SOLUTION: Any surface of a sintered ore is smoothened. A light-microscopic image of the smoothened surface is acquired, and a light-microscopic image of the smoothened surface having a translucent thin film added thereto is acquired. On the basis of the contrast between both light-microscopic images, an area ratio for each structure of the sintered ore is determined as a structural fraction.SELECTED DRAWING: Figure 1

Description

本発明は、焼結鉱の組織を簡便な方法で評価する焼結鉱の組織評価方法、およびその評価結果に基づいて焼結機の操業条件を適正化することにより、高品質の焼結鉱を製造することができる焼結鉱の製造方法に関する。 The present invention is a method for evaluating the structure of a sinter that evaluates the structure of the sinter by a simple method, and by optimizing the operating conditions of the sinter based on the evaluation results, the present invention provides a high-quality sinter. The present invention relates to a method for producing a sinter that can be produced.

焼結鉱は、複数銘柄の粉鉄鉱石に、石灰石や珪石、蛇紋岩等の副原料粉と、ダスト、スケール、返鉱等の雑原料と、粉コークス等の固体燃料とを適量ずつ配合した焼結配合原料に、水を添加して混合・造粒し、得られた造粒原料をドワイトロイド型(DL)焼結機などに装入して焼成することによって製造される。前記焼結配合原料は、造粒時に水分を含むことで互いに凝集して擬似粒子となり、擬似粒子化した焼結用造粒原料をDL焼結機のパレット上に装入することで、焼成時に良好な通気性を確保でき、円滑な焼結が進むようになる。 Sintered ore is a mixture of multiple brands of powdered iron ore, auxiliary raw material powder such as limestone, silica stone, and serpentine, miscellaneous raw materials such as dust, scale, and return ore, and solid fuel such as powdered coke. It is produced by adding water to a sintering compound raw material, mixing and granulating it, and charging the obtained granulating raw material into a Dwightroid type (DL) sintering machine or the like and firing it. The above-mentioned sintering compounding raw material agglomerates with each other to form pseudo-particles by containing water during granulation, and the pseudo-granulated raw material for sintering is charged onto a pallet of a DL sintering machine during firing. Good air permeability can be ensured and smooth sintering can proceed.

ところで、焼結配合原料である粉鉄鉱石は、近年、高品質鉄鉱石の枯渇による低品位化、即ちスラグ成分の増加や微粉化の傾向が顕著であり、焼結鉱の品質を低下させる原因となっている。特に、鉄鉱石のアルミナ成分の増加は、高炉スラグ比を増大させて、高炉に投入する還元材量の増大を招くという問題がある。高炉に投入する焼結鉱は、溶銑製造コストの低減やCO発生量の低減という観点から低スラグ比、高被還元性、高強度のものが求められている。また高炉の操業安定性の観点から、焼結鉱の成品歩留り(高炉に投入可能な粒径が5mm以上の焼結鉱の比率)の向上も要求されている。従って、原料鉄鉱石の低品位化による悪影響に対して、原料の配合比率、水分量、焼結ヒートパターン、雰囲気の酸素分圧、通気度等の操業条件の調整により、焼結鉱の生産性を落とすことなく品質と成品歩留りの向上をはかる対策が必要となっている。 By the way, in recent years, powdered iron ore, which is a raw material for sintering, has a remarkable tendency to be low in quality due to depletion of high quality iron ore, that is, an increase in slag component and micronization, which causes the quality of the sintered ore to deteriorate. It has become. In particular, there is a problem that an increase in the alumina component of iron ore increases the blast furnace slag ratio and causes an increase in the amount of reducing agent to be charged into the blast furnace. The sinter to be put into the blast furnace is required to have a low slag ratio, high reducibility and high strength from the viewpoint of reducing the cost of producing hot metal and reducing the amount of CO 2 generated. From the viewpoint of operational stability of the blast furnace, it is also required to improve the product yield of the sinter (the ratio of the sinter having a particle size of 5 mm or more that can be put into the blast furnace). Therefore, in response to the adverse effects of lowering the quality of raw iron ore, the productivity of sinter is achieved by adjusting operating conditions such as the mixing ratio of raw materials, water content, sinter heat pattern, oxygen partial pressure in the atmosphere, and air permeability. It is necessary to take measures to improve quality and product yield without losing the product.

焼結鉱は、マグネタイト、ヘマタイト、カルシウムフェライト、スラグなどの主要鉱物相および気孔(空隙と称することもある)から構成され、その組織形態は複雑である。焼結鉱の被還元性、強度、生産性は相互に関連性があり、いずれも組織形態と密接な関係があることが知られている(非特許文献1)。焼結鉱の歩留りは、タブレット焼成試験により得られた焼結鉱の強度と空隙率を用いて推定できることが非特許文献2に開示されている。したがって、焼結鉱の生産性、品質と成品歩留りの向上のためには、製造された焼結鉱の組織形態を評価し、その評価結果に基づいて製造条件を適正に調整することが重要である。 Sintered ore is composed of major mineral phases such as magnetite, hematite, calcium ferrite, and slag, and pores (sometimes referred to as voids), and its structural morphology is complicated. It is known that the reducibility, strength, and productivity of sinter are related to each other and are closely related to the structure morphology (Non-Patent Document 1). Non-Patent Document 2 discloses that the yield of sinter can be estimated using the strength and porosity of sinter obtained by the tablet firing test. Therefore, in order to improve the productivity, quality and product yield of sinter, it is important to evaluate the structural morphology of the manufactured sinter and appropriately adjust the manufacturing conditions based on the evaluation results. be.

焼結鉱の組織評価方法として、粉末X線回折による主要鉱物相の定量分析や光学顕微鏡や電子顕微鏡や電子線マイクロアナライザー(EPMA)による組織定量分析、およびこれらを併用した方法が従来報告されている。例えば特許文献1では、X線回折パターンから求めた各構成相の存在比を用いて、光学顕微鏡による組織画像中の輝度ヒストグラムから各構成相の境界値を決め、組織画像を構成相に対応させて4値化する方法が開示されている。特許文献2では、X線回折パターンから求めた各構成相の質量比率を、焼結鉱の特性X線マッピングから求めた各構成相の平均粒径と質量吸収係数によって補正する方法が開示されている。一方、特許文献3では、マイクロフォーカスX線CTを用いて焼結鉱の断面における見掛密度を求め、該見掛密度から各鉱物相の含有量を求める方法が開示されている。 As a method for evaluating the structure of sintered ore, quantitative analysis of the main mineral phase by powder X-ray diffraction, quantitative analysis of the structure by an optical microscope, an electron microscope, or an electron probe microanalyzer (EPMA), and a method using these in combination have been conventionally reported. There is. For example, in Patent Document 1, the boundary value of each constituent phase is determined from the brightness histogram in the texture image obtained by the optical microscope using the abundance ratio of each constituent phase obtained from the X-ray diffraction pattern, and the texture image is made to correspond to the constituent phase. The method of quaternizing is disclosed. Patent Document 2 discloses a method of correcting the mass ratio of each constituent phase obtained from the X-ray diffraction pattern by the average particle size and mass absorption coefficient of each constituent phase obtained from the characteristic X-ray mapping of the sinter. There is. On the other hand, Patent Document 3 discloses a method of obtaining an apparent density in a cross section of a sinter using microfocus X-ray CT and obtaining the content of each mineral phase from the apparent density.

特開2014−137344号公報Japanese Unexamined Patent Publication No. 2014-137344 特開2018−44855号公報Japanese Unexamined Patent Publication No. 2018-44855 特開2009−30104号公報Japanese Unexamined Patent Publication No. 2009-30104

佐々木ら:鉄と鋼、68(1982)p.563.Sasaki et al .: Iron and Steel, 68 (1982) p. 563. 大山ら:鉄と鋼、82(1996)、p.719.Oyama et al .: Iron and Steel, 82 (1996), p. 719.

しかしながら、焼結鉱の従来の組織評価技術には次のような課題があった。例えば、光学顕微鏡や走査電子顕微鏡(SEM)で撮影した画像から組織評価する方法は、研磨面のわずかなコントラストの違いから組織の判別を行うため、研磨面の状況や撮影条件(光量、加速電圧等)の影響を受けやすく、組織の判別には鉱物学的な知識と熟練が必要である。またEPMAによる組織定量分析結果から組織を推定する方法は、定量元素数が多く、しかもヘマタイトとマグネタイトを識別する際に、わずかに含まれるAlやMg等の酸化物構成元素による補正が必要である等、定量作業が煩雑で評価までに時間を要するという問題がある。特許文献1および2は、X線回折や特性X線による元素マッピングの結果を用いることによって、上記画像のコントラストや明るさなどの閾値の決定や補正を行うが、複数手法を併用した複雑な工程であるため、評価までに時間を要するという問題がある。また特許文献3では、150kV以上の強力なX線源を必要とするため、設備が大掛かりとなり焼結機の機側で実施できないという問題がある。 However, the conventional structure evaluation technique for sinter has the following problems. For example, in the method of evaluating the structure from an image taken with an optical microscope or a scanning electron microscope (SEM), the structure is discriminated from a slight difference in contrast of the polished surface, so that the condition of the polished surface and the imaging conditions (light amount, acceleration voltage) are used. Etc.), and mineralogical knowledge and skill are required to discriminate the structure. In addition, the method of estimating the structure from the results of quantitative analysis of the structure by EPMA has a large number of quantitative elements, and when distinguishing between hematite and magnetite, it is necessary to correct with a small amount of oxide constituent elements such as Al and Mg. There is a problem that the quantitative work is complicated and it takes time to evaluate. Patent Documents 1 and 2 determine and correct threshold values such as contrast and brightness of the image by using the results of element mapping by X-ray diffraction and characteristic X-ray, but are complicated processes using a plurality of methods in combination. Therefore, there is a problem that it takes time to evaluate. Further, Patent Document 3 requires a powerful X-ray source of 150 kV or more, so that there is a problem that the equipment becomes large and cannot be carried out on the machine side of the sintering machine.

本発明の目的は、製造された焼結鉱の組織を迅速かつ簡便に評価する焼結鉱の組織評価方法を提案し、さらにその評価結果に基づいて焼結機の操業条件を調整する焼結鉱の製造方法を提案することにある。 An object of the present invention is to propose a method for evaluating the structure of a sinter that quickly and easily evaluates the structure of the produced sinter, and to adjust the operating conditions of the sinter based on the evaluation result. It is to propose a method for producing ore.

そこで、本発明では、従来技術が抱えている前述の課題を解決し、上記目的を達成するためには、迅速でより客観的な指標により焼結鉱の組織評価を行い、これを焼結機の操業にフィードバックしつつ焼結することが有効であるとの結論に達し、本発明を開発するに到った。即ち、発明者らは、簡便性という観点から光学顕微鏡に着目し、試料調整により画像コントラストと色調の変化があることに着目してこれを利用することにした。 Therefore, in the present invention, in order to solve the above-mentioned problems of the prior art and achieve the above object, the structure of the sinter is evaluated by a quicker and more objective index, and this is used as a sinter machine. We came to the conclusion that it is effective to sinter while feeding back to the operation of the above, and came to develop the present invention. That is, the inventors focused on the optical microscope from the viewpoint of convenience, and decided to use it by paying attention to the change in image contrast and color tone due to sample adjustment.

即ち、本発明は、焼結鉱の任意の表面を平滑にし、平滑化した表面の光学顕微鏡画像を取得するとともに、平滑化した表面に光透過性の薄膜を付与した後の表面の光学顕微鏡画像を取得し、両者の光学顕微鏡画像のコントラストに基づき、焼結鉱の組織ごとの面積率を組織分率として求めることを特徴とする、焼結鉱の組織評価方法である。 That is, in the present invention, an arbitrary surface of the sinter is smoothed to obtain an optical microscope image of the smoothed surface, and an optical microscope image of the surface after applying a light-transmitting thin film to the smoothed surface. Is obtained, and the area ratio of each structure of the sinter is obtained as the structure fraction based on the contrast between the two optical microscope images. This is a method for evaluating the structure of the sinter.

なお、前記のように構成される本発明に係る焼結鉱の組織評価方法においては、
(1)前記光透過性の薄膜は、カーボン薄膜であること、
(2)前記焼結鉱の組織は、ヘマタイト、マグネタイト、スラグ、空隙であり、残部をカルシウムフェライトとすること、
(3)前記焼結鉱の組織のうち、ヘマタイトおよびマグネタイトの面積率は、前記平滑化した表面の光学顕微鏡画像のコントラストから取得し、スラグおよび空隙の面積率は、前記平滑化した表面に光透過性の薄膜を付与した後の表面の光学顕微鏡画像から取得すること、
がより好ましい解決手段となるものと考えられる。
In the method for evaluating the structure of the sinter according to the present invention, which is configured as described above,
(1) The light-transmitting thin film is a carbon thin film.
(2) The structure of the sinter is hematite, magnetite, slag, and voids, and the balance is calcium ferrite.
(3) Among the structures of the sinter, the area ratios of hematite and magnetite are obtained from the contrast of the optical microscope image of the smoothed surface, and the area ratios of slags and voids are light on the smoothed surface. Obtaining from an optical microscope image of the surface after applying a transparent thin film,
Is considered to be a more preferable solution.

また、本発明は、鉄鉱石、副原料、雑原料および固体燃料を含有する粉状物質を配合してなる焼結配合原料に水を添加して混合造粒し、得られた造粒物である擬似粒子を焼結して焼結鉱とし、該焼結鉱におけるヘマタイト、マグネタイト、スラグ、空隙およびカルシウムフェライトの組織分率を上記焼結鉱の組織評価方法により評価し、該評価結果に基づいて焼結鉱の製造条件を調整することを特徴とする、焼結鉱の製造方法である。 Further, the present invention is a granulated product obtained by adding water to a sintered compounded raw material, which is a compounded powdery substance containing iron ore, auxiliary raw materials, miscellaneous raw materials and solid fuel, and mixing and granulating the mixture. Certain pseudo-particles are sintered into a sinter, and the microstructural proportions of hematite, magnetite, slag, voids and calcium ferrite in the sinter are evaluated by the above-mentioned sinter texture evaluation method, and based on the evaluation results. It is a method for producing sinter, which is characterized by adjusting the production conditions of the sinter.

なお、前記のように構成される本発明に係る焼結鉱の製造方法においては、
(1)前記製造条件の調整は、コークスおよび/または石灰の配合率の変更を含むこと、
がより好ましい解決手段となるものと考えられる。
In the method for producing a sinter according to the present invention, which is configured as described above,
(1) The adjustment of the production conditions includes changing the mixing ratio of coke and / or lime.
Is considered to be a more preferable solution.

本発明の焼結鉱の組織評価方法によれば、焼結鉱の組織形態を迅速かつ簡便に評価することができるので、操業条件の調整に反映させることができる。その結果、焼結鉱の品質が向上し、焼結鉱の製造コストの低減や生産性の向上をも図ることが可能となる。 According to the sinter structure evaluation method of the present invention, the sinter structure can be quickly and easily evaluated, which can be reflected in the adjustment of operating conditions. As a result, the quality of the sinter is improved, and it is possible to reduce the production cost of the sinter and improve the productivity.

焼結鉱の光学顕微鏡画像の一例を示す写真であり、(a)は研磨まま試料の光学顕微鏡画像を示す写真であり、(b)はカーボン蒸着後試料の同一視野の光学顕微鏡画像を示す写真である。It is a photograph showing an example of an optical microscope image of a sintered ore, (a) is a photograph showing an optical microscope image of a sample as it is polished, and (b) is a photograph showing an optical microscope image of the same field of a sample after carbon deposition. Is. 発明例と比較例の焼結鉱の強度(TI値)のばらつきを示す図である。It is a figure which shows the variation of the strength (TI value) of the sinter of the invention example and the comparative example.

本発明の開発に当たり、発明者らは、焼結鉱の各鉱物相の組織分率と一部の鉱物相の形態を迅速かつ精度よく評価する方法を鋭意検討した。簡便性という観点から光学顕微鏡に着目し、試料調整による画像コントラストと色調の変化を同一視野で調査した。その結果、図1(a)、(b)に比較して示すように、観察面(研磨面)にカーボン蒸着を施すと、蒸着前の画像と比べてコントラストと色調が大きく変化することを見出した。 In developing the present invention, the inventors have diligently studied a method for quickly and accurately evaluating the microstructural fraction of each mineral phase of sinter and the morphology of some mineral phases. Focusing on the optical microscope from the viewpoint of convenience, we investigated the changes in image contrast and color tone due to sample adjustment in the same field of view. As a result, as shown in comparison with FIGS. 1 (a) and 1 (b), it was found that when carbon vapor deposition is applied to the observation surface (polished surface), the contrast and color tone are significantly changed as compared with the image before vapor deposition. rice field.

画像コントラストと色調変化がどの鉱物相に対応するのかを明らかにするため、電子線マイクロアナライザー(EPMA)による元素濃度の分析を行った。研磨まま試料の光学顕微鏡画像(図1(a))からは、焼結鉱中の主要組織であるヘマタイトが最も明るいコントラストの白色領域として、マグネタイトが次に明るいコントラストの明灰色領域として識別できることがわかった。カルシウムフェライト、スラグおよび空隙については、ヘマタイト、マグネタイトと異なるコントラスト(暗灰色領域および黒色領域)であるが、各々の分類は明確には困難であった。一方、カーボン蒸着を行った試料の光学顕微鏡画像(図1(b))からは、スラグを白色領域、および空隙を黒色領域として他の組織と明確に識別できた。これはスラグのコントラストが、カーボン蒸着により黒色から白色に変化したためである。以上の結果から、研磨まま試料の画像からヘマタイト、マグネタイトを識別し、カーボン蒸着後の画像からスラグと空隙を識別し、残りをカルシウムフェライトとすることで、焼結鉱の主要組織をすべて識別できることがわかった。 In order to clarify which mineral phase the image contrast and the color tone change correspond to, the element concentration was analyzed by the electron beam microanalyzer (EPMA). From the light microscope image of the sample as it is polished (FIG. 1 (a)), hematite, which is the main structure in the sinter, can be identified as the brightest contrast white region, and magnetite can be identified as the next brightest contrast light gray region. all right. Calcium ferrite, slag and voids have different contrasts (dark gray region and black region) from hematite and magnetite, but it was clearly difficult to classify each. On the other hand, from the optical microscope image (FIG. 1 (b)) of the sample subjected to carbon vapor deposition, the slag could be clearly distinguished from other tissues with the white region and the void as the black region. This is because the contrast of the slag changed from black to white due to carbon vapor deposition. From the above results, hematite and magnetite can be identified from the image of the sample as it is polished, slag and voids can be identified from the image after carbon deposition, and the rest can be calcium ferrite to identify all the main structures of the sinter. I understood.

発明者らは、カーボン蒸着を施すことにより、光学顕微鏡の画像コントラストと色調が変化する理由について以下のように考えた。焼結鉱の研磨まま試料の光学顕微鏡画像にコントラストが生じるのは、各鉱物相によって光の吸収・反射特性が異なっているためであり(空隙はすべて吸収するので黒色)、蒸着膜を付けることにより蒸着種と膜厚に応じて特定の波長の入射光および反射光が吸収されて、スラグの吸収・反射スペクトルが変化し、空隙との識別が可能となったものと推定される。また、今回形成される蒸着膜は、光の波長より短い膜厚のため、単純な散乱吸収だけでなく、サンプル/蒸着膜界面での状態も光の散乱・吸収・反射に影響する。このため、詳細な機構については不明であるが、カーボン蒸着により鉱物種による表面状態の変化により、コントラスト差が形成されたと推察される。 The inventors considered the reason why the image contrast and color tone of the optical microscope were changed by carbon vapor deposition as follows. The reason why the contrast occurs in the optical microscope image of the sample while the sintered ore is being polished is that the light absorption / reflection characteristics differ depending on each mineral phase (black because all voids are absorbed), and a vapor deposition film should be attached. It is presumed that the incident light and reflected light of a specific wavelength are absorbed according to the vapor deposition type and the film thickness, the absorption / reflection spectrum of the slag changes, and the slag can be distinguished from the void. Further, since the thin-film film formed this time has a film thickness shorter than the wavelength of light, not only simple scattering absorption but also the state at the sample / thin-film film interface affects the scattering / absorption / reflection of light. Therefore, although the detailed mechanism is unknown, it is presumed that the contrast difference was formed by the change in the surface state depending on the mineral species due to carbon vapor deposition.

以下、本発明の実施形態について詳細に説明する。なお、以下の説明は、本発明の好適な一実施態様を示すものであり、本発明は、以下の説明によって何ら限定されるものではない。 Hereinafter, embodiments of the present invention will be described in detail. The following description shows a preferred embodiment of the present invention, and the present invention is not limited to the following description.

焼結機から排出された焼結鉱をクラッシャーで粗粉砕し、クーラーに導入して冷却する。実機において焼結鉱を採取するには、専用の箱型のサンプラーで採取する場合に限らず、手動で柄杓などを使ってベルトコンベア上から採取したものであってもよく、ベルトコンベア上を流れている焼結鉱を何らかの手段で採取する方法であってもよい。例えば、ロボットアームを用いて、ベルト上を流れる焼結鉱の一部を連続的に採取してもよいし、強度測定用に粒度選別された試料容器の中から、アームを使って連続的に選別採取してもよい。さらに、オペレータの手で試料容器の中から採取し、それを定期的、連続的に実施する方法であってもよい。組織のばらつきを評価する必要がある場合は、同一ロットから複数個の試料を採取する。 The sinter discharged from the sinter is coarsely crushed with a crusher and introduced into a cooler for cooling. In order to collect sinter in an actual machine, it is not limited to collecting with a dedicated box-shaped sampler, but it may also be collected manually from the belt conveyor using a cassotte or the like, and it flows on the belt conveyor. It may be a method of collecting the sinter which is used by some means. For example, a robot arm may be used to continuously collect a part of the sinter flowing on the belt, or a sample container whose particle size has been selected for strength measurement may be continuously collected using the arm. It may be sorted and collected. Further, it may be a method of collecting the sample from the sample container by the operator's hand and performing it regularly and continuously. If tissue variability needs to be assessed, multiple samples are taken from the same lot.

焼結鉱の組織評価を行うにあたり、まず観察面となる焼結鉱の試料の表面を鏡面になるまで研磨する。焼結鉱は不定形で崩れやすいため、焼結鉱を予め樹脂に埋め込んだ試料に対し研磨してもよい。 In evaluating the structure of the sinter, the surface of the sinter sample, which is the observation surface, is first polished to a mirror surface. Since the sinter is amorphous and easily crumbles, it may be polished on a sample in which the sinter is pre-embedded in a resin.

次に研磨した試料の表面を光学顕微鏡で観察する。光学顕微鏡は通常の金属顕微鏡でよい。画像撮影するために接眼位置にカメラ等を取り付けることが好ましい。観察倍率は組織の平均情報が得られるように、組織のサイズに応じて適宜調整することが好ましい。取り込んだ光学顕微鏡画像のコントラストと色調に基づいて、白色領域をヘマタイト、明灰色領域をマグネタイトおよびそれ以外とを識別する。 Next, the surface of the polished sample is observed with an optical microscope. The optical microscope may be an ordinary metallurgical microscope. It is preferable to attach a camera or the like to the eyepiece position in order to take an image. It is preferable to adjust the observation magnification appropriately according to the size of the tissue so that the average information of the tissue can be obtained. Based on the contrast and color tone of the captured light microscope image, the white area is distinguished from hematite, the light gray area is distinguished from magnetite and others.

具体的な識別には、画像処理装置を用いることが好ましい。画像処理装置を用いた識別では、ヘマタイト、マグネタイトとそれ以外のコントラストになるよう、最も明るいコントラストの領域とその次に明るいコントラストの領域とを抽出し、残りをそれ以外の領域とに分割する3値化を行う。また、最も暗い領域(黒色領域)の抽出も合わせて行う4値化を行ってもよい。このとき、試料調整条件や撮影条件により画像の明るさが変化するので、コントラストの閾値を一定に設定することはできないが、前記組織のコントラスト差が明確であるため、それぞれの画像においてコントラストの閾値を設定することは容易である。 It is preferable to use an image processing device for specific identification. In the identification using the image processing device, the brightest contrast region and the next brightest contrast region are extracted so that hematite, magnetite and other contrasts are obtained, and the rest is divided into other regions. 3 Perform digitization. Further, quaternization may be performed in which the darkest region (black region) is also extracted. At this time, since the brightness of the image changes depending on the sample adjustment condition and the photographing condition, the contrast threshold value cannot be set to a constant value, but since the contrast difference of the tissue is clear, the contrast threshold value in each image. Is easy to set up.

上記の他にも、画像処理を行った後、輝度のプロファイルを取得し、最も輝度の大きいピークをヘマタイト、次に輝度の大きいピークをマグネタイトとして、それぞれの領域を識別することも可能である。またこの場合、黒色領域については、周囲と明瞭にコントラストが異なるため、黒色領域をいれて4値化での画像処理を行ってもよい。このようにして得られた3値化、あるいは4値化した画像から、ヘマタイトとマグネタイトの面積率を求め、それぞれの組織分率とする。さらに形状パラメータとして、平均円相当径、平均フェレ径、アスペクト比の平均値等を求めることもできる。また、組織の識別をさらに容易にするために、偏光フィルター等を用いることも可能である。 In addition to the above, it is also possible to acquire a luminance profile after performing image processing, and identify each region by setting the peak with the highest luminance as hematite and the peak with the next highest luminance as magnetite. Further, in this case, since the contrast of the black region is clearly different from that of the surroundings, the black region may be inserted and image processing may be performed by quaternization. From the ternary or quaternized images obtained in this way, the area ratios of hematite and magnetite are obtained and used as the respective tissue fractions. Further, as shape parameters, the average circle equivalent diameter, the average ferret diameter, the average value of the aspect ratio, and the like can be obtained. It is also possible to use a polarizing filter or the like to further facilitate the identification of the tissue.

次に、研磨面に光透過性の薄膜を付与した試料を光学顕微鏡で観察する。試料は、別途採取して鏡面に研磨したものを用いてもよいが、上記観察で用いた試料を引き続き用いることが好ましい。前記薄膜は、カーボン薄膜が好ましく、具体的にはカーボン蒸着膜が好ましい。蒸着の方法としては、真空中で蒸着源を加熱して蒸着する方法でも、化学反応やイオンスパッタを用いた方法でもよく、特に限定はしない。薄膜の厚さは、1nm以上50nm以下が好ましい。膜厚の制御は、装置付属の膜厚計で調整することもできるが、蒸着時間と膜厚の関係をあらかじめ求めておき、時間で制御してもよい。観察倍率は、薄膜付与前の観察と同じ倍率であることが好ましい。取り込んだ光学顕微鏡画像のコントラストと色調に基づいて、白色領域をスラグ、黒色領域を空隙、それ以外とを識別する。具体的な識別には画像処理装置を用いて、スラグ、空隙とそれ以外の組織のコントラストになるよう3値化することが好ましい。試料調整条件や撮影条件により画像の明るさが変化するので、閾値を一定に設定することはできないが、前記組織のコントラストが明確であるため、それぞれの画像における閾値の設定は容易である。具体的には、目視で最も明るいコントラストの領域(白色領域)と最も暗いコントラストの領域(黒色領域)とをそれぞれ抽出し、それ以外の領域に分割する3値化を行う。もしくは、画像処理を行った後、輝度のプロファイルを取得し、最も輝度の大きいピークをスラグ、最も輝度の小さいピークを空隙として、それ以外の領域を決定する。このようにして3値化した画像から、スラグと空隙の面積率を求め、それぞれの組織分率とする。さらに形状パラメータとして、平均円相当径、平均フェレ径、アスペクト比の平均値等を求めることもできる。 Next, a sample having a light-transmitting thin film on the polished surface is observed with an optical microscope. As the sample, a sample collected separately and polished to a mirror surface may be used, but it is preferable to continue to use the sample used in the above observation. The thin film is preferably a carbon thin film, and specifically, a carbon vapor-deposited film is preferable. The vapor deposition method may be a method of heating a vapor deposition source in vacuum for vapor deposition, or a method using a chemical reaction or ion sputtering, and is not particularly limited. The thickness of the thin film is preferably 1 nm or more and 50 nm or less. The film thickness can be controlled by the film thickness meter attached to the apparatus, but the relationship between the vapor deposition time and the film thickness may be obtained in advance and controlled by the time. The observation magnification is preferably the same as the observation before applying the thin film. Based on the contrast and color tone of the captured optical microscope image, the white area is distinguished from the slag, the black area from the void, and the others. For specific identification, it is preferable to use an image processing device to quantify the contrast between the slag and voids and other tissues. Since the brightness of the image changes depending on the sample adjustment conditions and the imaging conditions, the threshold value cannot be set to a constant value, but since the contrast of the tissue is clear, it is easy to set the threshold value in each image. Specifically, the brightest contrast region (white region) and the darkest contrast region (black region) are each extracted visually, and quantification is performed to divide the region into the other regions. Alternatively, after performing image processing, a luminance profile is acquired, the peak with the highest luminance is used as a slag, and the peak with the lowest luminance is used as a void, and other regions are determined. From the image quantified in this way, the area ratios of slag and voids are obtained and used as the respective tissue fractions. Further, as shape parameters, the average circle equivalent diameter, the average ferret diameter, the average value of the aspect ratio, and the like can be obtained.

カルシウムフェライトの組織分率は、薄膜付与前の試料から求めたヘマタイトおよびマグネタイトの面積率、薄膜付与後の試料から求めたスラグおよび空隙の面積率を差引いた残部の面積率により求める。ここで、前記5つに分類されない構成要素(不純物)はカルシウムフェライトとして評価されることになるが、該構成要素は微量であるため焼結鉱の特性には大きく影響を与えないため、問題はない。なお、観察領域は薄膜付与前後で、それぞれ異なる領域でもよいが、組織分率の評価精度を向上させるために、同一領域で行うことが好ましい。 The microstructural fraction of calcium ferrite is determined by the area ratio of hematite and magnetite obtained from the sample before thin film application, and the area ratio of the balance obtained by subtracting the area ratio of slag and voids obtained from the sample after thin film application. Here, the components (impurities) that are not classified into the above five are evaluated as calcium ferrite, but the problem is that the components are so small that they do not significantly affect the characteristics of the sinter. No. The observation region may be different before and after the thin film is applied, but it is preferable to use the same region in order to improve the evaluation accuracy of the tissue fraction.

一方、本発明における焼結鉱の組織評価方法はヘマタイト、マグネタイト、スラグ、空隙、カルシウムフェライトに限るものではなく、薄膜付与前または薄膜付与後に取得した光学顕微鏡画像でコントラストが識別できる相であれば、本発明法を適用して、新たな相として組織分率を求めることが可能である。 On the other hand, the method for evaluating the structure of the sinter in the present invention is not limited to hematite, magnetite, slag, voids, and calcium ferrite, as long as the contrast can be identified by the optical microscope image obtained before or after the thin film is applied. By applying the method of the present invention, it is possible to obtain the tissue fraction as a new phase.

<実施例1>
焼結条件の異なる4種類の焼結鉱をタブレット試験により作製し、各鉱物相および空隙の組織分率の測定を行った。作製した焼結鉱を粗粉砕した後、任意の焼結鉱試料を樹脂に埋め込み、鏡面研磨して分析試料とした。
<Example 1>
Four types of sinters with different sinter conditions were prepared by a tablet test, and the microstructural fractions of each mineral phase and voids were measured. After the prepared sinter was roughly pulverized, an arbitrary sinter sample was embedded in a resin and mirror-polished to obtain an analysis sample.

(比較例1:EPMA)
組織分率の基準として、EPMA(日本電子製 JXA−8100)を用いて、400μm×300μmのFe、Ca、Al、Si、MgおよびOの定量元素マッピング分析を行い、ヘマタイト、マグネタイト、カルシウムフェライト、スラグおよび空隙の面積率を求めた。分析条件は以下のとおりである。
加速電圧:20kV
ビーム電流値:200nA
測定点数:200×150
測定間隔:2μm
ビーム系:2μm
取込み時間/点:1sec
定量方法:ZAF
(Comparative Example 1: EPMA)
Using EPMA (JXA-8100 manufactured by JEOL Ltd.) as a standard for the microstructure fraction, quantitative element mapping analysis of Fe, Ca, Al, Si, Mg and O of 400 μm × 300 μm was performed, and hematite, magnetite, calcium ferrite, The area ratio of slag and voids was determined. The analysis conditions are as follows.
Acceleration voltage: 20kV
Beam current value: 200nA
Number of measurement points: 200 x 150
Measurement interval: 2 μm
Beam system: 2 μm
Capture time / point: 1 sec
Quantitative method: ZAF

得られた定量マッピング像から、以下のように鉱物相と空隙の識別を行った。まず、Oを除く元素の原子濃度比でFeの濃度が95%以上で、しかもCa、Siを含まない領域をFeの酸化物相(ヘマタイトまたはマグネタイト)と判断した。このとき、Feの酸化物相中には、微量のAl、Mgも検出されたため、これらについては酸化物形態をそれぞれAlおよびMgOと仮定し、その酸素量を化学量論組成に基づき求め、Feの酸化物相中の全酸素量から差し引いてFeのみに結合するO原子濃度分布を求めた。このようにして求めたFeとOの原子比について、Fe/Oの値が0.70以上をマグネタイト相、0.70未満をヘマタイト相と決定した。カルシウムフェライト相は、上記以外のFe、Ca、Siを含む酸化物領域とした。スラグは、Ca、Si:10〜30at%,Al:5〜15at%、Fe:0〜10at%、Mg:0〜5at%を含むカルシウムシリケートが主体の酸化物領域とした。空隙はこれら元素のない領域のため、各元素の強度が著しく下がった領域とした。 From the obtained quantitative mapping image, the mineral phase and voids were distinguished as follows. First, the region where the concentration of Fe was 95% or more in the atomic concentration ratio of the elements other than O and did not contain Ca and Si was determined to be the oxide phase of Fe (hematite or magnetite). At this time, trace amounts of Al and Mg were also detected in the oxide phase of Fe, so the oxide forms of these were assumed to be Al 2 O 3 and Mg O, respectively, and the oxygen content was based on the chemical quantitative composition. The O atom concentration distribution bonded only to Fe was obtained by subtracting it from the total oxygen content in the oxide phase of Fe. Regarding the atomic ratio of Fe and O thus obtained, it was determined that the Fe / O value of 0.70 or more was the magnetite phase and that the Fe / O value was less than 0.70 was the hematite phase. The calcium ferrite phase was an oxide region containing Fe, Ca, and Si other than the above. The slag was an oxide region mainly composed of calcium silicate containing Ca, Si: 10 to 30 at%, Al: 5 to 15 at%, Fe: 0 to 10 at%, and Mg: 0 to 5 at%. Since the voids are regions without these elements, the strength of each element was significantly reduced.

(比較例2:従来法)
研磨まま試料を光学顕微鏡(Nikon製:ECLIPSE LV150N)を用いて、倍率200倍で撮影を行い、試料中心部400μm×300μmの領域の光学顕微鏡画像を取得した。取得した各画像についてヘマタイト、マグネタイト、カルシウムフェライト、スラグおよび空隙の面積率を求めた。
(Comparative example 2: Conventional method)
The sample was photographed with an optical microscope (manufactured by Nikon: ECLIPSE LV150N) at a magnification of 200 times as it was polished, and an optical microscope image of a region of 400 μm × 300 μm in the center of the sample was obtained. The area ratios of hematite, magnetite, calcium ferrite, slag and voids were determined for each of the acquired images.

(発明例:本発明)
研磨まま試料を比較例2と同じ条件で光学顕微鏡画像を取得した。画像解析ソフトウェア(Digital Micrograph)を用い、取得した画像から最も明るいコントラスト領域と、その次に明るいコントラストの領域とを抽出し、それぞれの領域の面積率を、ヘマタイトとマグネタイトの面積率とした。次いで、観察後の試料に厚さ約10nmのカーボン蒸着を施した後、比較例2と同じ条件で光学顕微鏡画像を取得した。取得した画像から、上記画像解析ソフトウェアを用いて、最も明るいコントラスト領域と、最も暗いコントラスト領域とを抽出し、それぞれの領域の面積率をスラグと空隙の面積率とした。カルシウムフェライトの面積率は、100%からヘマタイト、マグネタイト、スラグ、空隙の面積率を差し引いて求めた。
(Invention Example: The present invention)
An optical microscope image was obtained from the sample as it was polished under the same conditions as in Comparative Example 2. Using image analysis software (Digital Micrograph), the brightest contrast region and the next brightest contrast region were extracted from the acquired image, and the area ratio of each region was defined as the area ratio of hematite and magnetite. Then, after carbon vapor deposition having a thickness of about 10 nm was applied to the sample after observation, an optical microscope image was acquired under the same conditions as in Comparative Example 2. The brightest contrast region and the darkest contrast region were extracted from the acquired image using the above image analysis software, and the area ratio of each region was defined as the area ratio of the slag and the void. The area ratio of calcium ferrite was obtained by subtracting the area ratio of hematite, magnetite, slag, and voids from 100%.

ここで、発明例、比較例1および2のいずれも、上記の方法で10視野について各鉱物相および空隙の面積率を測定し、平均値を組織分率とした。以下の表1に発明例、比較例1および2の組織分率の評価結果を示す。 Here, in each of the invention examples and the comparative examples 1 and 2, the area ratios of each mineral phase and voids were measured for 10 fields of view by the above method, and the average value was taken as the tissue fraction. Table 1 below shows the evaluation results of the tissue fractions of Invention Examples and Comparative Examples 1 and 2.

Figure 2021178996
Figure 2021178996

表1の本発明差分より、発明例では、4つの鉱物相および空隙のいずれもEPMAで評価した比較例1に対し、±2.5%以内でほぼ一致したことがわかった。また、測定から組織分率を得るまでに要した時間は、本発明例が0.5hであり、迅速に評価できたのに対し、比較例1は10hを要した。一方、従来法差分より、比較例2では、マグネタイトとヘマタイトについては、比較例1と±2.5%以内で一致したのに対し、カルシウムフェライト、スラグ、空隙の組織分率については、比較例1との差分が±2.5%を超えて乖離している場合が多く確認された。 From the differences of the present invention in Table 1, it was found that in the invention example, all of the four mineral phases and voids were almost the same within ± 2.5% with respect to Comparative Example 1 evaluated by EPMA. Further, the time required from the measurement to the acquisition of the tissue fraction was 0.5 h in the example of the present invention, which could be evaluated quickly, whereas in the comparative example 1, it took 10 hours. On the other hand, according to the difference between the conventional methods, in Comparative Example 2, magnetite and hematite were in agreement with Comparative Example 1 within ± 2.5%, whereas the structural fractions of calcium ferrite, slag, and voids were in Comparative Example. In many cases, it was confirmed that the difference from 1 was more than ± 2.5%.

<実施例2>
(基準サンプルの作製)
篩に通して粒子サイズを揃えた2種類の原料鉱石A、Bを7:3の配合比で配合し、さらに原料鉱石に対して石灰を1.0%および粉コークスを5.0%の割合で添加して焼結配合原料とした。この焼結配合原料に水を加えて常法に従って混合造粒して疑似粒子とし、該疑似粒子を焼結して基準サンプルとなる焼結鉱を作製した。
<Example 2>
(Preparation of reference sample)
Two types of raw material ores A and B with the same particle size are mixed through a sieve in a mixing ratio of 7: 3, and lime is 1.0% and powdered coke is 5.0% of the raw material ore. Was added to make a sintered compounding raw material. Water was added to the sinter compounding raw material and mixed and granulated according to a conventional method to obtain pseudo-particles, and the pseudo-particles were sintered to prepare a sinter as a reference sample.

(組織評価)
前記基準サンプル(焼結鉱)を粗粉砕した後、粉砕後の試料から任意に10個選別した。選別した試料を、樹脂に埋め込み、鏡面研磨した後、組織評価に供した。組織評価は、前述の発明例および比較例2と同じ条件で行い、前記10個の試料のマグネタイト、ヘマタイト、カルシウムフェライト、スラグおよび空隙の面積分率の平均値を求め、組織分率とした。
(Organizational evaluation)
After the reference sample (sintered ore) was roughly pulverized, 10 samples were arbitrarily selected from the pulverized sample. The selected sample was embedded in a resin, mirror-polished, and then subjected to microstructure evaluation. The microstructure evaluation was carried out under the same conditions as in the above-mentioned Invention Example and Comparative Example 2, and the average value of the area fractions of magnetite, hematite, calcium ferrite, slag and voids of the 10 samples was obtained and used as the microstructure fraction.

(強度測定)
前記基準サンプル(焼結鉱)の強度は、JIS M8712法に従って回転強度試験法により強度(TI値)を求めた。
(Strength measurement)
As for the strength of the reference sample (sintered ore), the strength (TI value) was determined by the rotational strength test method according to the JIS M8712 method.

(試験サンプルの作製)
次に、原料鉱石A、Bを3:7の配合比で配合し、原料鉱石に対して粉コークスを5.0%の割合で添加して、焼結配合原料とした。この焼結配合原料を基準サンプルと同じ焼結条件で焼結し、試験サンプルを作製した。試験サンプルの各組織分率は、前述の発明例および比較例2により、それぞれ求めた。求めた組織分率が下記(a)〜(g)に示す基準のいずれに相当するかを判定し、その判定に基づき、石灰源および/または粉コークスの配合率を調整した後、再度焼結鉱を作製した。なお、下記(a)〜(g)に記載のX、Y、Zは式(1)、(2)、(3)によりそれぞれ規定されるものとする。また、式中の酸化鉄はマグネタイトおよび/またはヘマタイトを示す。

Figure 2021178996
(Preparation of test sample)
Next, the raw material ores A and B were blended in a blending ratio of 3: 7, and coke breeze was added at a ratio of 5.0% to the raw material ore to prepare a sintered blended raw material. This sintered compound raw material was sintered under the same sintering conditions as the reference sample to prepare a test sample. Each tissue fraction of the test sample was determined by the above-mentioned invention example and comparative example 2, respectively. It is determined which of the criteria shown in the following (a) to (g) the obtained structural fraction corresponds to, and based on the determination, the blending ratio of the lime source and / or the coke breeze is adjusted, and then sintered again. The ore was made. It should be noted that X, Y, and Z described in the following (a) to (g) are defined by the formulas (1), (2), and (3), respectively. In addition, iron oxide in the formula indicates magnetite and / or hematite.
Figure 2021178996

(a)X≧3、かつY≦−5を満たす場合は、熱量過剰と判断し、原料粉の粉コークス配合率を0.10%低減した。
(b)X≧3、またはY≦−5のどちらか一方のみを満たす場合には、熱量過剰と判断し、原料粉の粉コークス配合率を0.05%低減した。
(c)−4<X<3、かつ−5<Y<5を満たす場合には、基準サンプルと同等と判断して、同一条件で次の焼結を実施した。
(d)X≦−4、またはY≧5のどちらか一方のみを満たし、かつZ≦−6を満たす場合には、Ca量の不足と熱量不足と判断し、原料粉の石灰源の配合率を0.5%増加させ粉コークス配合率を0.08%増加した。
(e)X≦−4、またはY≧5のどちらか一方のみを満たし、かつZ>−6を満たす場合には、若干熱量不足と判断し、原料粉のコークス配合率を0.04%増加した。
(f)X≦−4、かつY≧5、かつZ≦−4を満たす場合には、Ca量の不足と熱量不足と判断し、原料粉の石灰源の配合率を1.0%増加させ粉コークス配合率を0.10%増加した。
(g)X≦−4、かつY≧5、かつZ>−4を満たす場合には、若干熱量不足と判断し、原料粉のコークス配合率を0.05%増加した。
(A) When X ≧ 3 and Y ≦ −5 were satisfied, it was judged that the amount of heat was excessive, and the powder coke mixing ratio of the raw material powder was reduced by 0.10%.
(B) When only one of X ≧ 3 and Y ≦ −5 was satisfied, it was judged that the amount of heat was excessive, and the powder coke mixing ratio of the raw material powder was reduced by 0.05%.
(C) When -4 <X <3 and -5 <Y <5 were satisfied, it was judged to be equivalent to the reference sample, and the next sintering was carried out under the same conditions.
(D) When only one of X≤-4 or Y≥5 is satisfied and Z≤-6 is satisfied, it is judged that the amount of Ca is insufficient and the amount of heat is insufficient, and the mixing ratio of the lime source of the raw material powder is satisfied. Was increased by 0.5% and the coke breeze content was increased by 0.08%.
(E) If only either X ≦ -4 or Y ≧ 5 is satisfied and Z> -6 is satisfied, it is judged that the amount of heat is slightly insufficient, and the coke content of the raw material powder is increased by 0.04%. bottom.
(F) When X ≦ -4, Y ≧ 5, and Z ≦ -4 are satisfied, it is judged that the amount of Ca is insufficient and the amount of heat is insufficient, and the mixing ratio of the lime source of the raw material powder is increased by 1.0%. The powdered coke compounding ratio was increased by 0.10%.
(G) When X ≦ -4, Y ≧ 5, and Z> -4 were satisfied, it was judged that the amount of heat was slightly insufficient, and the coke content of the raw material powder was increased by 0.05%.

上記の(a)〜(g)に示す基準に基づき、20回バッチ処理にて焼結鉱を製造した。得られた焼結鉱について、JIS M8712法に従ってTI値を測定し、基準サンプルのTI値との差を求め、その標準偏差を強度のばらつきとした。 Based on the criteria shown in (a) to (g) above, sinter was produced by batch processing 20 times. The TI value of the obtained sinter was measured according to the JIS M8712 method, the difference from the TI value of the reference sample was obtained, and the standard deviation was taken as the variation in strength.

本発明法による焼結鉱の強度のばらつきを、従来法(比較例2)とともに図2に示す。比較例2では、強度のばらつきが1.7%であるのに対し、本発明例では0.7%であり、強度のばらつきを改善することができた。 The variation in the strength of the sinter according to the method of the present invention is shown in FIG. 2 together with the conventional method (Comparative Example 2). In Comparative Example 2, the variation in strength was 1.7%, whereas in the example of the present invention, it was 0.7%, and the variation in strength could be improved.

本発明に係る焼結鉱の組織評価方法および焼結鉱の製造方法は、焼結鉱組織の観察と、その観察結果に基づく情報を焼結機の操業に反映させながら焼結鉱を製造する方法だけに限らず、他の鉱物組織の観察やその結果に基づく製品の製造方法への応用が可能である。 In the method for evaluating the structure of sinter and the method for producing sinter according to the present invention, the sinter is manufactured while observing the sinter structure and reflecting the information based on the observation results in the operation of the sinter. Not limited to the method, it can be applied to the observation of other mineral structures and the manufacturing method of products based on the result.

Claims (6)

焼結鉱の任意の表面を平滑にし、平滑化した表面の光学顕微鏡画像を取得するとともに、平滑化した表面に光透過性の薄膜を付与した後の表面の光学顕微鏡画像を取得し、両者の光学顕微鏡画像のコントラストに基づき、焼結鉱の組織ごとの面積率を組織分率として求めることを特徴とする、焼結鉱の組織評価方法。 An optical microscope image of the smoothed surface is obtained by smoothing an arbitrary surface of the sintered ore, and an optical microscope image of the surface after applying a light-transmitting thin film to the smoothed surface is obtained. A method for evaluating the structure of a sintered ore, which comprises obtaining the area ratio of each structure of the sintered ore as a structure fraction based on the contrast of an optical microscope image. 前記光透過性の薄膜は、カーボン薄膜であることを特徴とする請求項1に記載の焼結鉱の組織評価方法。 The method for evaluating the structure of a sinter according to claim 1, wherein the light-transmitting thin film is a carbon thin film. 前記焼結鉱の組織は、ヘマタイト、マグネタイト、スラグ、空隙であり、残部をカルシウムフェライトとすることを特徴とする、請求項1または2に記載の焼結鉱の組織評価方法。 The method for evaluating the structure of sinter according to claim 1 or 2, wherein the structure of the sinter is hematite, magnetite, slag, and voids, and the balance is calcium ferrite. 前記焼結鉱の組織のうち、ヘマタイトおよびマグネタイトの面積率は、前記平滑化した表面の光学顕微鏡画像のコントラストから取得し、スラグおよび空隙の面積率は、前記平滑化した表面に光透過性の薄膜を付与した後の表面の光学顕微鏡画像から取得することを特徴とする、請求項1〜3のいずれか1項に記載の焼結鉱の組織評価方法。 The area ratios of hematite and magnetite in the structure of the sinter are obtained from the contrast of the light microscope image of the smoothed surface, and the area ratios of slags and voids are light-transmitting to the smoothed surface. The method for evaluating the structure of a sinter according to any one of claims 1 to 3, wherein the sinter is obtained from an optical microscope image of the surface after the thin film is applied. 鉄鉱石、副原料、雑原料および固体燃料を含有する粉状物質を配合してなる焼結配合原料に水を添加して混合造粒し、得られた造粒物である擬似粒子を焼結して焼結鉱とし、該焼結鉱におけるヘマタイト、マグネタイト、スラグ、空隙およびカルシウムフェライトの組織分率を請求項3または4に記載の焼結鉱の組織評価方法により評価し、該評価結果に基づいて焼結鉱の製造条件を調整することを特徴とする、焼結鉱の製造方法。 Sintering made by blending powdery substances containing iron ore, auxiliary raw materials, miscellaneous raw materials and solid fuel Sintering of pseudo-particles, which are the obtained granulated products, are performed by adding water to the mixed raw material. The sinter is obtained, and the microstructure fraction of hematite, magnetite, slag, voids and calcium ferrite in the sinter is evaluated by the sinter texture evaluation method according to claim 3 or 4, and the evaluation result is obtained. A method for producing sinter, which comprises adjusting the production conditions of sinter based on the above. 前記製造条件の調整は、コークスおよび/または石灰の配合率の変更を含むことを特徴とする、請求項5に記載の焼結鉱の製造方法 The method for producing a sinter according to claim 5, wherein the adjustment of the production conditions includes a change in the blending ratio of coke and / or lime.
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