JP2021167174A - Complex - Google Patents

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JP2021167174A
JP2021167174A JP2020071800A JP2020071800A JP2021167174A JP 2021167174 A JP2021167174 A JP 2021167174A JP 2020071800 A JP2020071800 A JP 2020071800A JP 2020071800 A JP2020071800 A JP 2020071800A JP 2021167174 A JP2021167174 A JP 2021167174A
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reinforcing member
composite structure
reinforcing
structural elements
pillar portion
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JP7416657B2 (en
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真一郎 竹本
Shinichiro Takemoto
真弥 三原
Maya Mihara
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Renault SAS
Nissan Motor Co Ltd
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Renault SAS
Nissan Motor Co Ltd
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Abstract

To provide a complex with metal structural element and fiber-reinforced resin reinforcement member, capable of ensuring rigidity to both of tension and torsion.SOLUTION: Longitudinal metal structural elements FP, CP, RP, RS, CL include a top plate part 1 and a pair of side plate parts 2. A fiber-reinforced resin reinforcement member joined to the structural element includes a tape-like first reinforcement member R arranged along the longitudinal direction of the structural element with continuous reinforced fiber orientated in the longitudinal direction and a second reinforcement member R2 arranged in a local range of the structural element with a discontinuous reinforced fiber orientated in a multiple direction. On the top plate part 1 of the structural element, a first reinforcement member R1 which contacts the side plate part 2 is arranged and the second reinforcement member R2 which contacts the first reinforcement member R1 is arranged in a local range including corner parts K of the structural elements in intersection areas C1-C6 to form a complex A. It is thus possible to ensure rigidity against tension and torsion.SELECTED DRAWING: Figure 1

Description

本発明は、長尺状を成す複数の金属製の構造要素と、構造要素に接合した繊維強化樹脂製の補強部材とを備えた複合構造体に関し、自動車のボディパネル等に用いるのに好適な複合構造体に関するものである。 The present invention relates to a composite structure including a plurality of elongated metal structural elements and a reinforcing member made of fiber reinforced resin bonded to the structural elements, and is suitable for use in an automobile body panel or the like. It relates to a composite structure.

従来の複合構造体としては、例えば、特許文献1に記載されたものがある。特許文献1に記載の複合構造体は、車両用の仕切りパネルであって、トランクと車両内部とを仕切る複合材で形成したパネル部と、パネル部の下部中央から上方に傾斜した複合材で形成された補強部とを備えている。補強部は、連続した強化繊維を長手方向に配向したテープ状の複合材である。 As a conventional composite structure, for example, there is one described in Patent Document 1. The composite structure described in Patent Document 1 is a partition panel for a vehicle, and is formed of a panel portion formed of a composite material for partitioning the trunk and the inside of the vehicle, and a composite material inclined upward from the lower center of the panel portion. It is equipped with a reinforced part. The reinforcing portion is a tape-shaped composite material in which continuous reinforcing fibers are oriented in the longitudinal direction.

US 2018/0111647 A1US 2018/0111647 A1

しかしながら、上記したような複合構造体にあっては、例えば、自動車のボディサイドパネル等のように、開口を有する枠状を成すとともに外部からの荷重が想定される場合、引張とねじりとの両方に対する剛性が必要になる。このため、単にテープ状の補強部を採用した従来の複合構造体では、軽量化には有利であるが、充分な剛性を確保することが困難であった。 However, in the case of the composite structure as described above, for example, when a frame shape having an opening is formed and an external load is assumed, such as a body side panel of an automobile, both tension and torsion are expected. Rigidity is required. For this reason, a conventional composite structure that simply employs a tape-shaped reinforcing portion is advantageous for weight reduction, but it is difficult to secure sufficient rigidity.

本発明は、上記従来の状況に鑑みて成されたもので、複数の金属製の構造要素と、構造要素に接合した繊維強化樹脂製の補強部材とを備えた複合構造体において、引張及びねじりの両方に対する剛性を確保することができ、自動車のボディパネル等に用いるのに好適な複合構造体を提供することを目的としている。 The present invention has been made in view of the above-mentioned conventional situation, and is used for tensioning and twisting in a composite structure including a plurality of metal structural elements and a reinforcing member made of fiber reinforced resin bonded to the structural elements. It is an object of the present invention to provide a composite structure which can secure rigidity for both of the above and is suitable for use in a body panel of an automobile or the like.

本発明に係わる複合構造体は、長尺状を成す金属製の複数の構造要素を同一面上に配置して隣接する2つの構造要素同士を交差領域で一体化した構造を有すると共に、構造要素に繊維強化樹脂製の補強部材を接合した構造を有する。構造要素は、長手方向に交差する断面において、上記の同一面に沿う天板部と、天板部の両端部から同一側に延出する一対の側板部とを備えている。補強部材は、連続した強化繊維を長手方向に配向するとともに構造要素の長手方向に沿って配置するテープ状の第1補強部材と、不連続の強化繊維を多方向に配向するとともに構造要素の局部範囲に配置する第2補強部材とを備えている。そして、複合構造体は、構造要素の天板部に、第1補強部材を側板部と接する状態で配置し、交差領域における構造要素同士の角部を含む局部範囲に、第2補強部材を第1補強部材と接する状態で配置したことを特徴としている。
なお、上記構成において、長尺状の構造要素とは、形材のように同一断面が連続する部材だけでなく、一般的な長めの部材、長手方向を特定し得る各種形態の部材である。
The composite structure according to the present invention has a structure in which a plurality of elongated metal structural elements are arranged on the same surface and two adjacent structural elements are integrated in an intersecting region, and the structural elements are integrated. It has a structure in which a reinforcing member made of fiber reinforced resin is joined to. The structural element includes a top plate portion along the same surface and a pair of side plate portions extending from both ends of the top plate portion to the same side in a cross section intersecting in the longitudinal direction. The reinforcing members are a tape-shaped first reinforcing member in which continuous reinforcing fibers are oriented in the longitudinal direction and arranged along the longitudinal direction of the structural element, and a discontinuous reinforcing fiber is oriented in multiple directions and a local part of the structural element. It is provided with a second reinforcing member to be arranged in the range. Then, in the composite structure, the first reinforcing member is arranged on the top plate portion of the structural element in a state of being in contact with the side plate portion, and the second reinforcing member is placed in a local range including the corner portion between the structural elements in the intersecting region. 1 It is characterized in that it is arranged in contact with the reinforcing member.
In the above configuration, the long structural element is not only a member having the same cross section continuous like a profile, but also a general long member and various types of members capable of specifying the longitudinal direction.

本発明に係わる複合構造体は、上記構成を採用したことにより、複数の金属製の構造要素と、構造要素に接合した繊維強化樹脂製の補強部材とを備えた複合構造体において、引張及びねじりの両方に対する剛性を確保することができ、自動車のボディパネル等に用いるのに好適である。 By adopting the above configuration, the composite structure according to the present invention is a composite structure provided with a plurality of metal structural elements and a reinforcing member made of fiber reinforced resin bonded to the structural elements, and is tensioned and twisted. It is possible to secure the rigidity for both of the above, and it is suitable for use in the body panel of an automobile or the like.

本発明に係わる複合構造体の一実施形態を説明する正面図である。It is a front view explaining one Embodiment of the composite structure which concerns on this invention. 構造要素を説明する正面図(A)、図A中のI−I線矢視に基づく断面図(B)、図A中のII−II線矢視に基づく断面図(C)、及び図A中のIII−III線矢視に基づく断面図(D)である。A front view (A) for explaining the structural elements, a cross-sectional view (B) based on the arrow I-I in FIG. A, a cross-sectional view (C) based on the arrow II-II in FIG. A, and FIG. A. It is a cross-sectional view (D) based on the arrow III-III inside. 第1補強部材を配置した構造要素を説明する正面図(A)、図A中のI−I線矢視に基づく断面図(B)、図A中のII−II線矢視に基づく断面図(C)、及び図A中のIII−III線矢視に基づく断面図(D)である。A front view (A) for explaining the structural element in which the first reinforcing member is arranged, a cross-sectional view (B) based on the line arrow I-I in FIG. A, and a cross-sectional view based on the line arrow II-II in FIG. (C) and a cross-sectional view (D) based on the arrow line III-III in FIG. A. 図1中のI−I線矢視に基づく断面図(A)、II−II線矢視に基づく断面図(B)、III−III線矢視に基づく断面図(C)、IV−IV線矢視に基づく断面図(D)、及びV−V線矢視に基づく断面図(E)である。Sectional view (A) based on line I-I arrow in FIG. 1, sectional view (B) based on line arrow II-II, sectional view (C) based on line arrow III-III, line IV-IV. It is a cross-sectional view (D) based on the arrow view and the cross-sectional view (E) based on the VV line arrow view.

図1〜図4は、本発明に係わる複合構造体の一実施形態を説明する図である。
すなわち、複合構造体は、長尺状を成す金属製の複数の構造要素を同一面上に配置して隣接する2つの構造要素同士を交差領域で一体化した構造を有すると共に、構造要素に繊維強化樹脂製の補強部材を接合した構造を有する。
1 to 4 are views for explaining an embodiment of the composite structure according to the present invention.
That is, the composite structure has a structure in which a plurality of elongated metal structural elements are arranged on the same surface and two adjacent structural elements are integrated at an intersection region, and the structural elements are made of fibers. It has a structure in which reinforcing members made of reinforced resin are joined.

複数の構造要素は、とくに、同一面上に配置して一体化した構造を有し、全体として、開口を有する二次元的な枠状を成す。交差領域は、隣接する2つの構造要素に共通する領域であり、構造要素の一部と解釈することもできるが、補強部材の配置を説明する都合上、一構成部位として説明する。 The plurality of structural elements have a structure in which they are arranged on the same surface and integrated, and form a two-dimensional frame shape having an opening as a whole. The intersecting region is a region common to two adjacent structural elements and can be interpreted as a part of the structural elements, but for convenience of explaining the arrangement of the reinforcing members, it will be described as one constituent part.

より具体的に説明すると、図1に例示する複合構造体Aは、自動車のボディパネルである。図1は、車体右側を構成するボディパネルを車体内側から見た正面図である。 More specifically, the composite structure A illustrated in FIG. 1 is an automobile body panel. FIG. 1 is a front view of the body panel constituting the right side of the vehicle body as viewed from the inside of the vehicle body.

図示の複合構造体Aにおける構成要素は、ボディパネルにおいて上下方向を長手方向とするフロントピラー部FP、センターピラー部CP、及びリアピラー部RPである。 The components of the composite structure A shown in the figure are a front pillar portion FP, a center pillar portion CP, and a rear pillar portion RP whose longitudinal direction is the vertical direction in the body panel.

また、同じく構造要素は、ボディパネルにおいて前後方向を長手方向としてフロントピラー部FP、センターピラー部CP及びリアピラー部RPの上端及び下端を夫々連ねるルーフサイドRS部及びシル部CLである。 Similarly, the structural elements are the roof side RS portion and the sill portion CL that connect the upper ends and the lower ends of the front pillar portion FP, the center pillar portion CP, and the rear pillar portion RP, respectively, with the front-rear direction as the longitudinal direction in the body panel.

そして、複合構造体(ボディサイドパネル)Aは、構造要素間に、前側ドア及び後側ドアを取り付けるための前側開口部FO及び後側開口部ROを形成し、全体として2つの開口部FO,ROを有する枠状を成している。 Then, the composite structure (body side panel) A forms a front opening FO and a rear opening RO for attaching the front door and the rear door between the structural elements, and the two opening FOs as a whole are formed. It has a frame shape with RO.

図示の複合構造体Aにおいて、隣接する2つの構造要素同士の交差領域は、フロントピラー部FPの上端とルーフサイド部RSの前端とを一体化するフロント上側交差領域C1、フロントピラー部FPの下端とシル部CLの前端とを一体化するフロント下側交差領域C2である。これにより、フロントピラー部FPと、ルーフサイド部RS及びシル部CLとは、概略的に夫々L字形状に一体化した構造になっている。 In the composite structure A shown in the figure, the intersection region between two adjacent structural elements is the front upper intersection region C1 that integrates the upper end of the front pillar portion FP and the front end of the roof side portion RS, and the lower end of the front pillar portion FP. This is a front lower intersection region C2 that integrates the sill portion CL with the front end of the sill portion CL. As a result, the front pillar portion FP, the roof side portion RS, and the sill portion CL are substantially integrated into an L-shape.

また、同じく交差領域は、センターピラー部CPの上端とルーフサイド部RSの中間とを一体化するセンター上側交差領域C3、センターピラー部CPの下端とシル部CLの中間とを一体化するセンター下側交差領域C4である。これにより、センターピラー部CPと、ルーフサイド部RS及びシル部CLとは、概略的に夫々T字形状に一体化した構造になっている。 Similarly, the intersection region is the center upper intersection region C3 that integrates the upper end of the center pillar portion CP and the middle of the roof side portion RS, and the lower center that integrates the lower end of the center pillar portion CP and the middle of the sill portion CL. It is a side intersection region C4. As a result, the center pillar portion CP, the roof side portion RS, and the sill portion CL are substantially integrated into a T-shape, respectively.

さらに、同じく交差領域は、リアピラー部RPの上端とルーフサイド部RSの後端とを一体化するリア上側交差領域C5、リアピラー部RPの下端とシル部CLの後端とを一体化するリア下側交差領域C6である。これにより、リアピラー部RPと、ルーフサイド部RS及びシル部CLとは、概略的に夫々L字形状に一体化した構造になっている。 Further, the intersection region is also the rear upper intersection region C5 that integrates the upper end of the rear pillar portion RP and the rear end of the roof side portion RS, and the lower rear that integrates the lower end of the rear pillar portion RP and the rear end of the sill portion CL. It is a side intersection region C6. As a result, the rear pillar portion RP, the roof side portion RS, and the sill portion CL are substantially integrated into an L-shape.

上記の構造要素のうちのセンターピラー部CP、ルーフサイド部RS、及びシル部CLは、図2に示すように、長手方向に交差する断面において、上述の同一面(各構造要素を配置する面)に沿う天板部1と、天板部1の両端部から同一側に且つ互いに平行に延出する一対の側板部2,2とを備えている。両側板部2,2は、天板部1に対して所定角度を成して延出しており、平行でない場合もあり得る。これにより、センターピラー部CP、ルーフサイド部RS、及びシル部CLは、車体内側に開放された断面形状を有している。 Of the above structural elements, the center pillar portion CP, the roof side portion RS, and the sill portion CL have the same planes (planes on which the respective structural elements are arranged) in the cross section intersecting in the longitudinal direction, as shown in FIG. ), And a pair of side plate portions 2 and 2 extending from both ends of the top plate portion 1 on the same side and in parallel with each other. The side plate portions 2 and 2 extend at a predetermined angle with respect to the top plate portion 1, and may not be parallel to each other. As a result, the center pillar portion CP, the roof side portion RS, and the sill portion CL have a cross-sectional shape that is open to the inside of the vehicle body.

また、構造要素のうちのフロントピラー部FP及びリアピラー部RPは、同様に、天板部1及び側板部2を有している。なお、フロントピラー部FP及びリアピラー部RPの側板部2は、前後の開口部FO,RO側のみに設けても良い。 Further, among the structural elements, the front pillar portion FP and the rear pillar portion RP also have a top plate portion 1 and a side plate portion 2. The side plate portions 2 of the front pillar portion FP and the rear pillar portion RP may be provided only on the front and rear openings FO and RO sides.

複合構造体Aにおいて、金属製の構造要素は、その材料が限定されるものではないが、一例として、軽量化に有利なアルミニウム合金であり、例えば、一枚のブランク材にプレス加工を施すことにより長尺状を成す金属製の複数の構造要素が交差領域で一体化した構造を成形することができる。 In the composite structure A, the material of the metal structural element is not limited, but as an example, it is an aluminum alloy that is advantageous for weight reduction, and for example, one blank material is pressed. Therefore, it is possible to form a structure in which a plurality of long metal structural elements are integrated at an intersecting region.

補強部材は、連続する強化繊維を長手方向に配向したテープ状の第1補強部材R1と、不連続の強化繊維を多方向に配向した第2補強部材R2とを備えている。補強部材は、その材料が限定されるものではないが、好適な例として、炭素繊維を強化繊維とする熱可塑性樹脂(CFRTP)を挙げることができる。 The reinforcing member includes a tape-shaped first reinforcing member R1 in which continuous reinforcing fibers are oriented in the longitudinal direction, and a second reinforcing member R2 in which discontinuous reinforcing fibers are oriented in multiple directions. The material of the reinforcing member is not limited, but a preferred example thereof is a thermoplastic resin (CFRTP) in which carbon fiber is used as the reinforcing fiber.

第1補強部材R1は、連続する多数の強化繊維を一方向に揃えて樹脂を含浸することにより、所定の幅及び厚さを有するテープ状に形成されたものであり、要求強度に応じて適数枚を積層配置しても良い。この第1補強部材R1は、構造要素の長手方向に沿って配置することで、強化繊維の配向を構造要素の長手方向に合わせる。 The first reinforcing member R1 is formed in the form of a tape having a predetermined width and thickness by aligning a large number of continuous reinforcing fibers in one direction and impregnating the resin, and is suitable according to the required strength. Several sheets may be stacked and arranged. By arranging the first reinforcing member R1 along the longitudinal direction of the structural element, the orientation of the reinforcing fibers is aligned with the longitudinal direction of the structural element.

他方、第2補強部材R2は、不連続の多数の強化繊維(短繊維)を樹脂に含浸することにより、強化繊維を多方向に配向したものである。第2補強部材R2は、例えば、熱溶着積層により形成することができ、要求強度に応じて積層高さや範囲を決定することができる。なお、第2補強部材R2は、射出成形や樹脂プレス成形により成形することも可能である。この第2補強部材R2は、交差領域を含む構造要素の局部範囲に配置する。 On the other hand, in the second reinforcing member R2, the reinforcing fibers are oriented in multiple directions by impregnating the resin with a large number of discontinuous reinforcing fibers (short fibers). The second reinforcing member R2 can be formed by, for example, heat welding lamination, and the lamination height and range can be determined according to the required strength. The second reinforcing member R2 can also be molded by injection molding or resin press molding. The second reinforcing member R2 is arranged in a local range of the structural element including the intersecting region.

そして、複合構造体Aは、構造要素(FP,CP,RP,RS,CL)の天板部1に、第1補強部材R1を側板部2と接する状態で配置して、交差領域C1〜C6における構造要素同士の角部Kを含む局部範囲に、第2補強部材R2を第1補強部材R1と接する状態で配置する。 Then, in the composite structure A, the first reinforcing member R1 is arranged on the top plate portion 1 of the structural elements (FP, CP, RP, RS, CL) in a state of being in contact with the side plate portion 2, and the intersecting regions C1 to C6 The second reinforcing member R2 is arranged in a state of being in contact with the first reinforcing member R1 in a local range including the corner portion K between the structural elements in the above.

複合構造体Aは、より好ましい実施形態として、第2補強部材R2が、第1補強部材R1を部分的に被覆する状態で同第1補強部材R1と接している構成を採用し得る。この場合、補強部材は、図3に示すように、第1補強部材R1を先に配置することになる。 As a more preferable embodiment, the composite structure A may adopt a configuration in which the second reinforcing member R2 is in contact with the first reinforcing member R1 in a state of partially covering the first reinforcing member R1. In this case, as shown in FIG. 3, the reinforcing member R1 is arranged first.

第1補強部材R1は、構造要素における天板部1の全面を被覆するように配置して両側の側板部2,2に接する状態にしても良いが、この実施形態では、天板部1の両端のみに配置している。つまり、複合構造体Aは、図3(B)〜(D)に、構造要素であるルーフサイド部RS、センターピラー部CP、及びシル部CLの横断面を示すように、天板部1に、2つの第1補強部材R1,R1を互いに離間した状態で配置している。この際、一方の第1補強部材R1は、一方の側板部2に接し、他方の第1補強部材R1は、他方の側板部2に接している。なお、図示を省略したが、第1補強部材R1は、構造要素であるフロントピラー部FP及びリアピラー部RPに配置しても良い。 The first reinforcing member R1 may be arranged so as to cover the entire surface of the top plate portion 1 in the structural element so as to be in contact with the side plate portions 2 and 2 on both sides. It is placed only on both ends. That is, the composite structure A is attached to the top plate portion 1 so as shown in FIGS. 3 (B) to 3 (D) the cross sections of the roof side portion RS, the center pillar portion CP, and the sill portion CL, which are structural elements. The two first reinforcing members R1 and R1 are arranged so as to be separated from each other. At this time, one first reinforcing member R1 is in contact with one side plate portion 2, and the other first reinforcing member R1 is in contact with the other side plate portion 2. Although not shown, the first reinforcing member R1 may be arranged on the front pillar portion FP and the rear pillar portion RP, which are structural elements.

複合構造体Aは、より好ましい実施形態として、第1補強部材R1が、交差領域に連続して配置してある構成を採用し得る。また、複合構造体Aは、より好ましい実施形態として、交差領域において隣接する2つの構造要素の第1補強部材R1同士が交差している構成を採用し得る。 As a more preferable embodiment, the composite structure A may adopt a configuration in which the first reinforcing member R1 is continuously arranged in the intersecting region. Further, as a more preferable embodiment, the composite structure A may adopt a configuration in which the first reinforcing members R1 of two adjacent structural elements intersect each other in the intersecting region.

複合構造体Aは、図3(A)に示すように、センターピラー部CPの第1補強部材R1,R1の上端が、センター上側交差領域C3に連続して、ルーフサイド部RSの上側の側板部2にも接している。また、センターピラー部CPの第1補強部材R1,R1の下端が、センター下側交差領域C4に連続して、シル部CLの下側の側板部2にも接している。 In the composite structure A, as shown in FIG. 3A, the upper ends of the first reinforcing members R1 and R1 of the center pillar portion CP are continuous with the center upper crossing region C3, and the upper side plate of the roof side portion RS is formed. It is also in contact with part 2. Further, the lower ends of the first reinforcing members R1 and R1 of the center pillar portion CP are in contact with the lower side plate portion 2 of the sill portion CL in succession to the center lower crossing region C4.

さらに、複合構造体Aは、同じく図3(A)に示すように、ルーフサイド部RSの第1補強部材R1,R1が、ルーフサイド部RSの前端からセンター上側交差領域C3を経て後端に至る長手方向全体にわたって連続している。また、複合構造体Aは、シル部CLの第1補強部材R1,R1が、シル部CL前端からセンター下側交差領域C4を経て後端に至る長手方向全体にわたって連続している。 Further, in the composite structure A, as also shown in FIG. 3A, the first reinforcing members R1 and R1 of the roof side portion RS are moved from the front end of the roof side portion RS to the rear end via the center upper crossing region C3. It is continuous throughout the longitudinal direction. Further, in the composite structure A, the first reinforcing members R1 and R1 of the sill portion CL are continuous over the entire longitudinal direction from the front end of the sill portion CL through the lower center crossing region C4 to the rear end.

そして、複合構造体Aは、同じく図3(A)に示すように、センター上側交差領域C3において、センターピラー部CPの第1補強部材R1とルーフサイド部RSの第1補強部材R1とが交差している。また、複合構造体Aは、センター下交差領域C4において、センターピラー部CPの第1補強部材R1とシル部CLの第1補強部材R1とが交差している。 Then, in the composite structure A, as also shown in FIG. 3A, the first reinforcing member R1 of the center pillar portion CP and the first reinforcing member R1 of the roof side portion RS intersect with each other in the center upper crossing region C3. doing. Further, in the composite structure A, the first reinforcing member R1 of the center pillar portion CP and the first reinforcing member R1 of the sill portion CL intersect in the lower center crossing region C4.

ここで、複合構造体Aは、ボディサイドパネルに好適な実施形態として、とくにセンター下側交差領域C4においては、シル部CLの天板部1に配置した第1補強部材R1,R1に対して、センターピラー部CPの天板部1に配置した第1補強部材R1,R1が乗り上げて交差している。 Here, the composite structure A is a suitable embodiment for the body side panel, particularly in the center lower crossing region C4, with respect to the first reinforcing members R1 and R1 arranged on the top plate portion 1 of the sill portion CL. , The first reinforcing members R1 and R1 arranged on the top plate portion 1 of the center pillar portion CP ride on and intersect.

さらに、複合構造体Aは、より好ましい実施形態として、構造要素の中間部における局部範囲に、一方の側板部2から他方の側板部2に至る第2補強部材R2を第1補強部材R1と接する状態で配置した構成を採用し得る。 Further, as a more preferable embodiment, the composite structure A contacts the second reinforcing member R2 from one side plate portion 2 to the other side plate portion 2 with the first reinforcing member R1 in a local range in the intermediate portion of the structural element. A configuration arranged in a state can be adopted.

この実施形態の複合構造体Aは、図1及び図4(A)〜(C)に示すように、センターピラー部CPの中間部、ルーフサイド部RS及びシル部CLの前側開口部FOに対応する範囲の中間部、並びにルーフサイド部RS及びシル部CLの後側開口部ROに相当する範囲の中間部における夫々の局部範囲に、一方の側板部2から他方の側板部2に至る第2補強部材R2が配置してある。これらの第2補強部材R2は、センターピラー部CP、ルーフサイド部RS及びシル部CLに夫々配置した2つの第1補強部材R1,R1に接している。 As shown in FIGS. 1 and 4 (A) to 4 (C), the composite structure A of this embodiment corresponds to the intermediate portion of the center pillar portion CP, the roof side portion RS, and the front opening FO of the sill portion CL. A second from one side plate 2 to the other side plate 2 in each local range in the middle of the range to be used and in the middle of the range corresponding to the rear opening RO of the roof side portion RS and the sill portion CL. Reinforcing member R2 is arranged. These second reinforcing members R2 are in contact with two first reinforcing members R1 and R1 arranged in the center pillar portion CP, the roof side portion RS, and the sill portion CL, respectively.

さらに、複合構造体Aは、先述の如く、隣接する2つの構造要素が、概略的にT字形状又はL字形状に一体化した構造を有しており、より好ましい実施形態として、交差領域における複数の局部範囲に第2補強部材R2を配置すると共に、夫々の第2補強部材R2が、少なくとも一部で連続している構成を採用し得る。 Further, as described above, the composite structure A has a structure in which two adjacent structural elements are substantially integrated into a T-shape or an L-shape, and as a more preferable embodiment, in an intersecting region. It is possible to adopt a configuration in which the second reinforcing member R2 is arranged in a plurality of local ranges and the second reinforcing member R2 is continuous at least in a part thereof.

この実施形態の複合構造体Aは、フロント上側交差領域C1及びフロント下側交差領域C2においては、角部Kを含む局部範囲に、第2補強部材R2が夫々配置してある。また、複合構造体Aは、リア上側交差領域C5及びリア下側交差領域C6においては、角部Kを含む局部範囲に、第2補強部材R2が夫々配置してある。 In the composite structure A of this embodiment, in the front upper crossing region C1 and the front lower crossing region C2, the second reinforcing member R2 is arranged in a local range including the corner portion K, respectively. Further, in the composite structure A, in the rear upper crossing region C5 and the rear lower crossing region C6, the second reinforcing member R2 is arranged in a local range including the corner portion K, respectively.

さらに、複合構造体Aは、図1及び図4(D)に示すように、センター上側交差領域C3においては、2つの角部K,Kを有するので、夫々の角部K,Kを含む2つの局部範囲と、ルーフサイド部RSの上側の第1補強部材R1を含む局部範囲との三箇所に、第2補強部材R2が配置してある。そして、複合構造体Aは、上記三箇所の局部範囲に配置した第2補強部材R2同士を一部で連続させている。これらの連続部分は、同じ第2補強部材R2で形成する。 Further, as shown in FIGS. 1 and 4 (D), the composite structure A has two corners K and K in the center upper crossing region C3, and therefore includes the respective corners K and K. The second reinforcing member R2 is arranged at three positions, one local range and the local range including the first reinforcing member R1 on the upper side of the roof side portion RS. Then, in the composite structure A, the second reinforcing members R2 arranged in the above three local ranges are partially continuous with each other. These continuous portions are formed by the same second reinforcing member R2.

図示例では、センター上側交差領域C3において、センターピラー部CPの2つの第1補強部材R1及びルーフサイド部RSの下側の第1補強部材R1を夫々被覆し且つ隣接する2つの第2補強部材R2,R2間に掛け渡すように配置した第2補強部材R2により、各局部範囲の第2補強部材R2同士を連続させている。 In the illustrated example, in the center upper crossing region C3, the two first reinforcing members R1 of the center pillar portion CP and the lower first reinforcing member R1 of the roof side portion RS are covered with each other and the two adjacent second reinforcing members are adjacent to each other. The second reinforcing member R2 in each local range is made continuous by the second reinforcing member R2 arranged so as to span between R2 and R2.

さらに、複合構造体Aは、図1及び図4(E)に示すように、センター下側交差領域C4においては、センター上側交差領域C3と同様に、夫々の角部K,Kを含む2つの局部範囲と、シル部CLの下側の第1補強部材R1を含む局部範囲との三箇所に、第2補強部材R2が配置してあり、これらの第2補強部材R2同士を連続させている。その連続部分は、センター上側交差領域C3と同様に配置した第2補強部材R2で形成している。 Further, as shown in FIGS. 1 and 4 (E), the composite structure A has two corner portions K and K in the center lower intersection region C4, similarly to the center upper intersection region C3. The second reinforcing member R2 is arranged at three locations, the local range and the local range including the first reinforcing member R1 on the lower side of the sill portion CL, and these second reinforcing members R2 are continuous with each other. .. The continuous portion is formed by a second reinforcing member R2 arranged in the same manner as the center upper crossing region C3.

なお、第2補強部材R2は、例えば、センター上側交差領域C3やセンター下側交差領域C4の全体を被覆するように配置し、複数の局部範囲に配置したものを一体化した構造にすることも可能であるが、要求される強度や重量、材料の歩留まり及び製造コストなどを考慮して、配置の形態を決定するのがより望ましい。 The second reinforcing member R2 may be arranged so as to cover the entire center upper crossing region C3 and the center lower crossing region C4, and may be integrated in a plurality of local ranges. Although it is possible, it is more desirable to determine the form of arrangement in consideration of the required strength and weight, the yield of the material, the manufacturing cost, and the like.

上記構成を備えた複合構造体Aは、構造要素が、天板部1と一対の側板部2,2とにより片側に開口した断面形状を有すると共に、補強部材が、連続する強化繊維を長手方向に配向したテープ状の第1補強部材R1と、不連続の強化繊維を多方向に配向した第2補強部材R2を有する。 In the composite structure A having the above structure, the structural element has a cross-sectional shape opened on one side by the top plate portion 1 and the pair of side plate portions 2 and 2, and the reinforcing member has continuous reinforcing fibers in the longitudinal direction. It has a tape-shaped first reinforcing member R1 oriented in a direction, and a second reinforcing member R2 in which discontinuous reinforcing fibers are oriented in multiple directions.

上記複合構造体Aは、構造要素(FP,CP,RP,RS,DL)の天板部1に、その長手方向に沿って、第1補強部材R1を配置することで、構造要素の長手方向と連続した強化繊維の配向とが一致した状態になる。これにより、複合構造体Aは、構造要素の長手方向の引張に対する充分な剛性を確保し、しかも、第1補強部材R1を構造要素の側板部2に接した状態にすることで、構造要素のねじりに対する剛性を確保する。 In the composite structure A, the first reinforcing member R1 is arranged along the longitudinal direction of the top plate portion 1 of the structural element (FP, CP, RP, RS, DL) in the longitudinal direction of the structural element. And the orientation of the continuous reinforcing fibers are in agreement. As a result, the composite structure A secures sufficient rigidity against tension in the longitudinal direction of the structural element, and further, by keeping the first reinforcing member R1 in contact with the side plate portion 2 of the structural element, the structural element Ensure rigidity against twisting.

また、上記複合構造体Aは、交差領域C1〜C6における構造要素同士の角部Kを含む局部範囲に、第2補強部材R2を第1補強部材R1と接する状態で配置することで、交差領域C1〜C6に不特定の方向から荷重を受けた際、これにより生じる曲げ応力に対する剛性を高めることができる。 Further, the composite structure A is arranged in a local range including the corners K between the structural elements in the intersecting regions C1 to C6 by arranging the second reinforcing member R2 in contact with the first reinforcing member R1 to form an intersecting region. When a load is applied to C1 to C6 from an unspecified direction, the rigidity against the bending stress generated by the load can be increased.

さらに、上記複合構造体Aは、複数の構造要素を同一面上に配置して一体化した構造を有し、全体として開口を有する二次元的な枠状を成すものであるから、全体的なねじりが生じ易い。そこで、複合構造体Aは、連続した強化繊維を一方向に配向して構造要素の長手方向に配置する第1補強部材R1と、不連続の強化繊維を多方向に配向して局部範囲に配置する第2の補強部材R2とを採用することで、構造体全体のねじりに対する剛性を確保している。 Further, the composite structure A has a structure in which a plurality of structural elements are arranged on the same surface and integrated, and forms a two-dimensional frame shape having an opening as a whole. Twisting is likely to occur. Therefore, in the composite structure A, the first reinforcing member R1 in which continuous reinforcing fibers are oriented in one direction and arranged in the longitudinal direction of the structural element, and the discontinuous reinforcing fibers are arranged in multiple directions and arranged in a local range. By adopting the second reinforcing member R2, the rigidity of the entire structure against torsion is ensured.

このようにして、上記複合構造体Aは、複数の金属製の構造要素(FP,CP,RP,RS,DL)と、繊維強化樹脂製の補強部材である第1及び第2の補強部材R1,R2とで構成することで、軽量化を実現しつつ、引張及びねじりの両方に対する剛性を確保することができる。 In this way, the composite structure A includes a plurality of metal structural elements (FP, CP, RP, RS, DL) and first and second reinforcing members R1 which are reinforcing members made of fiber reinforced resin. By configuring with R2 and R2, it is possible to secure rigidity against both tension and torsion while realizing weight reduction.

また、上記複合構造体Aは、必要な部位に第1及び第2の補強部材R1,R2を配置するので、材料の歩留まりが良好であると共に、生産性の向上、製造コストの低減、及び軽量化などに貢献することができる。 Further, in the composite structure A, since the first and second reinforcing members R1 and R2 are arranged at necessary parts, the material yield is good, the productivity is improved, the manufacturing cost is reduced, and the weight is reduced. It can contribute to the conversion.

このような複合構造体Aは、とくに、開口を有する枠状を成すとともに外部からの荷重が想定されるものとして、自動車のボディパネルに用いるのに非常に好適である。換言すれば、引張及びねじりの両方に対する剛性を充分に備えた自動車のボディパネルを提供し得ることとなる。 Such a composite structure A is very suitable for use in a body panel of an automobile, as it has a frame shape having an opening and is expected to be loaded from the outside. In other words, it is possible to provide an automobile body panel having sufficient rigidity against both tension and torsion.

上記複合構造体Aは、ボディパネルに適用した場合、センター下側交差領域C4において、シル部CLの天板部2に配置した第1補強部材R1に対して、センターピラー部CPの天板部1に配置した第1補強部材R1が乗り上げて交差している。これにより、ボディサイドパネルは、シル部Clに配置した第1補強部材R1の連続強化繊維が、曲がることなくシル部CLの全長にわたって配向された状態となり、これに第2補強部材R2が加わるので、センター下側交差領域C4の剛性が充分に得られ、側面衝突に充分に耐える強度を確保することができる。 When the composite structure A is applied to the body panel, the top plate portion of the center pillar portion CP is compared with the first reinforcing member R1 arranged on the top plate portion 2 of the sill portion CL in the center lower intersection region C4. The first reinforcing member R1 arranged in 1 rides on and intersects. As a result, in the body side panel, the continuous reinforcing fibers of the first reinforcing member R1 arranged in the sill portion Cl are in a state of being oriented over the entire length of the sill portion CL without bending, and the second reinforcing member R2 is added thereto. , Sufficient rigidity of the center lower intersection region C4 can be obtained, and sufficient strength to withstand a side collision can be secured.

また、上記複合構造体Aは、第2補強部材R2が、第1補強部材R1を部分的に被覆する状態で第1補強部材R1と接している。これにより、複合構造体Aは、構造要素に対して第1補強部材R1を配置して、第1補強部材R1の連続した強化繊維が曲がるのを極力回避し、強化繊維による剛性確保をより高めることができる。 Further, the composite structure A is in contact with the first reinforcing member R1 in a state where the second reinforcing member R2 partially covers the first reinforcing member R1. As a result, in the composite structure A, the first reinforcing member R1 is arranged with respect to the structural element to prevent the continuous reinforcing fibers of the first reinforcing member R1 from bending as much as possible, and to further enhance the rigidity secured by the reinforcing fibers. be able to.

さらに、上記複合構造体Aは、構造要素の中間部における局部範囲に、一方の側板部2から他方の側板部2に至る第2補強部材R2を第1補強部材R1と接する状態で配置している。これにより、上記複合構造体Aは、連続した強化繊維を配向した第1補強部材R1に対して、その配向に交差する方向の強度を第2補強部材R2で確保し、補強部材の使用量を必要最低限にして引張及びねじりの両方に対する剛性を確保することができる。 Further, in the composite structure A, a second reinforcing member R2 extending from one side plate portion 2 to the other side plate portion 2 is arranged in a local range in the intermediate portion of the structural element in a state of being in contact with the first reinforcing member R1. There is. As a result, in the composite structure A, the strength of the first reinforcing member R1 in which the continuous reinforcing fibers are oriented is secured by the second reinforcing member R2 in the direction intersecting the orientation, and the amount of the reinforcing member used is increased. Rigidity against both tension and torsion can be ensured to the minimum necessary.

さらに、上記複合構造体Aは、隣接する2つの構造要素が、T字形状又はL字形状に一体化した構造を有しており、交差領域(C1〜C6)における複数の局部範囲に第2補強部材R2を配置すると共に、夫々の第2補強部材R2が、少なくとも一部で連続している。これにより、上記複合構造体Aは、交差領域に引張、曲げ、及び剪断の複雑な力が作用した際に、第1補強部材R1を第2補強部材R2で補強することができ、補強部材の使用量を必要最低限にして引張及びねじりの両方に対する剛性を確保することができる。 Further, the composite structure A has a structure in which two adjacent structural elements are integrated into a T-shape or an L-shape, and is second in a plurality of local ranges in the intersecting regions (C1 to C6). Along with arranging the reinforcing member R2, each second reinforcing member R2 is continuous at least in a part. As a result, in the composite structure A, the first reinforcing member R1 can be reinforced by the second reinforcing member R2 when a complicated force of tension, bending, and shearing is applied to the intersecting region, and the reinforcing member can be reinforced. Rigidity against both tension and torsion can be ensured by minimizing the amount used.

さらに、上記複合構造体Aは、第1補強部材R1が、交差領域C1〜C6に連続して配置してある。これにより、上記複合構造体Aは、各構造要素(FP,CP,RP,RS,DL)の全長にわたって第1補強部材R1を配置した構造になり、長手方向の引張及びねじりの両方に対する剛性を確実に維持し得る。 Further, in the composite structure A, the first reinforcing member R1 is continuously arranged in the intersecting regions C1 to C6. As a result, the composite structure A has a structure in which the first reinforcing member R1 is arranged over the entire length of each structural element (FP, CP, RP, RS, DL), and has rigidity against both tensile and torsional in the longitudinal direction. Can be reliably maintained.

さらに、上記複合構造体Aは、交差領域C1〜C6において、2つの構造要素の第1補強部材R1同士が交差している。これにより、上記複合構造体Aは、交差領域に不特定方向の力が作用した場合でも、各構造要素の引張及びねじりに対する剛性を確保し得る。 Further, in the composite structure A, the first reinforcing members R1 of the two structural elements intersect each other in the intersecting regions C1 to C6. As a result, the composite structure A can secure the rigidity of each structural element against tension and torsion even when a force in an unspecified direction acts on the intersecting region.

さらに、上記複合構造体Aは、構造要素の長手方向に交差する断面において、天板部1に、2つの第1補強部材R1,R1を互いに離間した状態で配置し、一方の第1補強部材R1が、一方の側板部2に接し、他方の第1補強部材R1が、他方の側板部2に接している構造である。これにより、複合構造体Aは、は、第1補強部材R1の使用量を必要最低限にして、構造要素の引張及びねじりに対する剛性を確保し得る。 Further, in the composite structure A, two first reinforcing members R1 and R1 are arranged on the top plate portion 1 in a state of being separated from each other in a cross section intersecting the longitudinal direction of the structural element, and one of the first reinforcing members is arranged. The structure is such that R1 is in contact with one side plate portion 2 and the other first reinforcing member R1 is in contact with the other side plate portion 2. As a result, the composite structure A can secure the rigidity of the structural element against tension and torsion by minimizing the amount of the first reinforcing member R1 used.

本発明に係る複合構造体は、図1〜図4に示す上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲で適宜変更することが可能である。つまり、複合構造体は、自動車のボディサイドパネル以外にも当然適用可能であり、構造要素の数や配置、第1及び第2の補強部材の配置数や配置範囲を適宜変更することが可能である。 The composite structure according to the present invention is not limited to the above-described embodiment shown in FIGS. 1 to 4, and can be appropriately modified without departing from the gist of the present invention. That is, the composite structure is naturally applicable to other than the body side panel of the automobile, and the number and arrangement of structural elements and the arrangement number and arrangement range of the first and second reinforcing members can be appropriately changed. be.

A 複合構造体(ボディサイドパネル)
CL シル部(構造要素)
CP センターピラー部(構造要素)
FP フロントピラー部(構造要素)
RP リアピラー部(構造要素)
RS ルーフサイド部(構造要素)
C1 フロント上側交差領域
C2 フロント下側交差領域
C3 センター上側交差領域
C4 センター下側交差領域
C5 リア上側交差領域
C6 リア下側交差領域
K 角部
R1 第1補強部材
R2 第2補強部材
1 天板部
2 側板部
A composite structure (body side panel)
CL sill part (structural element)
CP center pillar (structural element)
FP front pillar (structural element)
RP rear pillar part (structural element)
RS roof side part (structural element)
C1 Front upper crossing area C2 Front lower crossing area C3 Center upper crossing area C4 Center lower crossing area C5 Rear upper crossing area C6 Rear lower crossing area K Corner R1 First reinforcing member R2 Second reinforcing member 1 Top plate 2 Side plate

Claims (9)

長尺状を成す金属製の複数の構造要素を同一面上に配置して隣接する2つの前記構造要素同士を交差領域で一体化した構造を有すると共に、前記構造要素に繊維強化樹脂製の補強部材を接合した構造を有する複合構造体であって、
前記構造要素が、長手方向に交差する断面において、前記同一面に沿う天板部と、前記天板部の両端部から同一側に延出する一対の側板部とを備え、
前記補強部材が、連続した強化繊維を長手方向に配向するとともに前記構造要素の長手方向に沿って配置するテープ状の第1補強部材と、不連続の強化繊維を多方向に配向するとともに前記構造要素の局部範囲に配置する第2補強部材とを備え、
前記構造要素の前記天板部に、前記第1補強部材を前記側板部と接する状態で配置し、 前記交差領域における前記構造要素同士の角部を含む局部範囲に、前記第2補強部材を前記第1補強部材と接する状態で配置したことを特徴とする複合構造体。
A plurality of elongated metal structural elements are arranged on the same surface to have a structure in which two adjacent structural elements are integrated at an intersecting region, and the structural elements are reinforced with fiber reinforced resin. A composite structure having a structure in which members are joined,
In a cross section in which the structural elements intersect in the longitudinal direction, a top plate portion along the same surface and a pair of side plate portions extending from both ends of the top plate portion to the same side are provided.
The reinforcing member has a tape-shaped first reinforcing member in which continuous reinforcing fibers are oriented in the longitudinal direction and arranged along the longitudinal direction of the structural element, and a discontinuous reinforcing fiber is oriented in multiple directions and the structure. Equipped with a second reinforcing member to be placed in the local range of the element
The first reinforcing member is arranged on the top plate portion of the structural element in a state of being in contact with the side plate portion, and the second reinforcing member is placed in a local range including a corner portion between the structural elements in the intersecting region. A composite structure characterized in that it is arranged in contact with the first reinforcing member.
前記第2補強部材が、前記第1補強部材を部分的に被覆する状態で前記第1補強部材と接していることを特徴とする請求項1に記載の複合構造体。 The composite structure according to claim 1, wherein the second reinforcing member is in contact with the first reinforcing member in a state of partially covering the first reinforcing member. 前記構造要素の中間部における局部範囲に、一方の前記側板部から他方の前記側板部に至る第2補強部材を前記第1補強部材と接する状態で配置したことを特徴とする請求項1又は2に記載の複合構造体。 Claim 1 or 2 is characterized in that a second reinforcing member extending from one side plate portion to the other side plate portion is arranged in a local range in an intermediate portion of the structural element in a state of being in contact with the first reinforcing member. The composite structure described in. 隣接する2つの前記構造要素が、T字形状又はL字形状に一体化した構造を有し、
前記交差領域における複数の局部範囲に前記第2補強部材を配置すると共に、夫々の前記第2補強部材が、少なくとも一部で連続していることを特徴とする請求項1〜3のいずれか1項に記載の複合構造体。
The two adjacent structural elements have a structure integrated into a T-shape or an L-shape.
Any one of claims 1 to 3, wherein the second reinforcing member is arranged in a plurality of local ranges in the intersecting region, and each of the second reinforcing members is continuous at least in a part thereof. The composite structure described in the section.
前記第1補強部材が、前記交差領域に連続して配置してあることを特徴とする請求項1〜4のいずれか1項に記載の複合構造体。 The composite structure according to any one of claims 1 to 4, wherein the first reinforcing member is continuously arranged in the intersecting region. 前記交差領域において、隣接する2つの前記構造要素の前記第1補強部材同士が交差していることを特徴とする請求項5に記載の複合構造体。 The composite structure according to claim 5, wherein the first reinforcing members of two adjacent structural elements intersect each other in the intersecting region. 前記構造要素の長手方向に交差する断面において、前記天板部に、2つの前記第1補強部材を互いに離間した状態で配置し、一方の前記第1補強部材が、一方の前記側板部に接していると共に、他方の前記第1補強部材が、他方の前記側板部に接していることを特徴とする請求項1〜6に記載の複合構造体。 In a cross section intersecting the longitudinal direction of the structural element, two first reinforcing members are arranged on the top plate portion in a state of being separated from each other, and one of the first reinforcing members is in contact with one of the side plate portions. The composite structure according to claim 1 to 6, wherein the other first reinforcing member is in contact with the other side plate portion. 前記構造要素が、
自動車のボディパネルにおいて上下方向を長手方向とするフロントピラー部、センターピラー部、及びリアピラー部であると共に、前記ボディパネルにおいて前後方向を長手方向として前記フロントピラー部、前記センターピラー部及び前記リアピラー部の上端及び下端を夫々連ねるルーフサイド部及びシル部であり、
前記交差領域が、
前記フロントピラー部の上端と前記ルーフサイド部の前端とを一体化するフロント上側交差領域、
前記フロントピラー部の下端と前記シル部の前端とを一体化するフロント下側交差領域、
前記センターピラー部の上端と前記ルーフサイド部の中間とを一体化するセンター上側交差領域、
前記センターピラー部の下端と前記シル部の中間とを一体化するセンター下側交差領域、
前記リアピラー部の上端と前記ルーフサイド部の後端とを一体化するリア上側交差領域、
及び前記リアピラー部の下端と前記シル部の後端とを一体化するリア下側交差領域であることを特徴とする請求項1〜7のいずれか1項に記載の複合構造体。
The structural element
The front pillar portion, the center pillar portion, and the rear pillar portion having the vertical direction as the longitudinal direction in the body panel of the automobile, and the front pillar portion, the center pillar portion, and the rear pillar portion having the front-rear direction as the longitudinal direction in the body panel. It is a roof side part and a sill part that connect the upper end and the lower end of the
The intersection area
A front upper intersection area that integrates the upper end of the front pillar portion and the front end of the roof side portion.
A front lower intersection area that integrates the lower end of the front pillar portion and the front end of the sill portion.
A center upper intersection area that integrates the upper end of the center pillar portion and the middle of the roof side portion.
A center lower intersection region that integrates the lower end of the center pillar portion and the middle of the sill portion,
Rear upper crossing region that integrates the upper end of the rear pillar portion and the rear end of the roof side portion,
The composite structure according to any one of claims 1 to 7, wherein the lower end of the rear pillar portion and the rear end of the sill portion are integrated with each other.
前記センター下側交差領域において、前記シル部の前記天板部に配置した前記第1補強部材に対して、前記センターピラー部の前記天板部に配置した前記第1補強部材が乗り上げて交差していることを特徴とする請求項8に記載の複合構造体。 In the center lower intersection region, the first reinforcing member arranged on the top plate portion of the center pillar portion rides on and intersects with the first reinforcing member arranged on the top plate portion of the sill portion. The composite structure according to claim 8, wherein the composite structure is characterized by the above.
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