JP2021161178A - Plant filler, resin composition, and method for producing plant filler - Google Patents

Plant filler, resin composition, and method for producing plant filler Download PDF

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JP2021161178A
JP2021161178A JP2020062353A JP2020062353A JP2021161178A JP 2021161178 A JP2021161178 A JP 2021161178A JP 2020062353 A JP2020062353 A JP 2020062353A JP 2020062353 A JP2020062353 A JP 2020062353A JP 2021161178 A JP2021161178 A JP 2021161178A
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plant
filler
plant filler
water content
crushing
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洋 宇津野
Hiroshi Utsuno
晃生 山口
Akio Yamaguchi
宏樹 北野
Hiroki Kitano
一徳 太田
Kazunori Ota
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Kitagawa Industries Co Ltd
National Institute of Advanced Industrial Science and Technology AIST
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Kitagawa Industries Co Ltd
National Institute of Advanced Industrial Science and Technology AIST
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Abstract

To provide a plant filler or the like that, when mixed with a synthetic resin, prevents the fluidity level of the mixture from decreasing and also significantly reduces odors emitted therefrom.SOLUTION: A plant filler comprises a pulverized product of a plant material consisting of only a stem of a tomato and can pass through a sieve with an opening of 0.5 mm or less.SELECTED DRAWING: Figure 1

Description

本発明は、植物フィラー、樹脂組成物、及び植物フィラーの製造方法に関する。 The present invention relates to a plant filler, a resin composition, and a method for producing a plant filler.

トマト等の果菜類の茎葉は、通常、実の収穫後に廃棄物として処理される。しかしながら、近年、環境負荷の低減等を理由に植物由来の廃棄物を資源として有効活用することが求められている。例えば、特許文献1に示されるように、トマトの茎葉残渣の微粉砕物が、合成樹脂に難燃性等を付与するための添加材(植物フィラー)として利用されている。 The foliage of fruits and vegetables such as tomatoes is usually treated as waste after harvesting the fruits. However, in recent years, it has been required to effectively utilize plant-derived waste as a resource for the purpose of reducing the environmental load and the like. For example, as shown in Patent Document 1, a finely pulverized product of tomato foliage residue is used as an additive (plant filler) for imparting flame retardancy to a synthetic resin.

特開2011−241261号公報Japanese Unexamined Patent Publication No. 2011-241261

製品の合成樹脂の一部を、上記添加材に置き換えることができれば、植物由来廃棄物の有効活用のみならず、化石資源由来のため大気中のCO濃度を増加させる要因の1つである合成樹脂の使用量を削減することができる。特に、置き換えに使用される添加材の重量が増大するほど、その効果は顕著となる。 If a part of the synthetic resin of the product can be replaced with the above additive, not only the effective utilization of plant-derived waste but also the synthesis which is one of the factors to increase the CO 2 concentration in the atmosphere because it is derived from fossil resources. The amount of resin used can be reduced. In particular, as the weight of the additive used for replacement increases, the effect becomes more remarkable.

従来の植物系の添加材は、合成樹脂と混ぜ合わせた際に、添加量によっては、その混合物(添加材と合成樹脂とを含む樹脂組成物)の流動性を低下させ、前記混合物の成形性(例えば、射出成形時の成形性)が著しく損なわれる場合があった。 When a conventional plant-based additive is mixed with a synthetic resin, the fluidity of the mixture (resin composition containing the additive and the synthetic resin) is lowered depending on the amount of addition, and the moldability of the mixture is reduced. (For example, moldability at the time of injection molding) may be significantly impaired.

また、従来の植物系添加材は、乾燥時や合成樹脂との混練等の際に、加熱に伴って発生する臭気が問題となる場合があった。 In addition, conventional plant-based additives may have a problem of odor generated by heating during drying or kneading with a synthetic resin.

本発明の目的は、合成樹脂と混ぜ合わせた際に、その混合物の流動性の低下の度合いが抑制され、かつ臭気の発生が著しく低減された植物フィラー等を提供することである。 An object of the present invention is to provide a plant filler or the like in which the degree of decrease in fluidity of the mixture is suppressed when mixed with a synthetic resin, and the generation of odor is remarkably reduced.

前記課題を解決するための手段は、以下の通りである。即ち、
<1> トマトの茎のみからなる植物原料の粉砕物からなり、目開きが0.5mm以下の篩を通過できる植物フィラー。なお、本明細書において、目開きが0.5mm以下の「篩」には、粉砕機が備えるメッシュスクリーン等の他の分級器具が含まれる。また、前記目開きは、0.05mm以上であることが好ましい。
The means for solving the above-mentioned problems are as follows. That is,
<1> A plant filler made of crushed plant material consisting only of tomato stems and capable of passing through a sieve having an opening of 0.5 mm or less. In the present specification, the "sieve" having an opening of 0.5 mm or less includes other classification instruments such as a mesh screen provided in the crusher. Further, the opening is preferably 0.05 mm or more.

<2> 前記植物材料は、粉砕前に含水率が20質量%以下に乾燥され、かつ粉砕後の含水率が粉砕前の前記含水率よりも低くなるように、粉砕機で粉砕される前記<1>に記載の植物フィラー。 <2> The plant material is pulverized by a pulverizer so that the moisture content after pulverization is dried to 20% by mass or less before pulverization and the moisture content after pulverization is lower than the moisture content before pulverization. 1> The plant filler according to 1.

<3> 前記トマトは、長期・多段・養液栽培されたものからなる前記<1>又は<2>に記載の植物フィラー。 <3> The plant filler according to <1> or <2>, wherein the tomato is a long-term, multi-stage, hydroponic cultivated tomato.

<4> 前記<1>〜<3>の何れか1つに記載の植物フィラーと、合成樹脂とを含む樹脂組成物。 <4> A resin composition containing the plant filler according to any one of <1> to <3> and a synthetic resin.

<5> トマトの茎のみからなる植物原料を、長繊維状物及びその凝集体の生成を抑えるために、含水率が20質量%以下となるように乾燥させる乾燥工程と、乾燥後の前記植物原料から乾式の粗粉砕機を用いた粉砕により数mm程度の一次粉砕物を得ると共に、乾燥後の前記植物材料の前記含水率よりも前記一次粉砕物の含水率を下げる粗粉砕工程と、
前記一次粉砕物を、乾式の微粉砕機を用いて粉砕することで、微細な二次粉砕物(ただし、目開きが0.5mm以下の篩を通過できるもの)を得る微粉砕工程とを備える植物フィラーの製造方法。
<5> A drying step of drying a plant material consisting only of tomato stems so that the water content is 20% by mass or less in order to suppress the formation of long fibrous substances and their aggregates, and the dried plant. A rough crushing step of obtaining a primary crushed product of about several mm from the raw material by crushing using a dry coarse crusher and lowering the water content of the primary crushed product from the water content of the plant material after drying.
The primary pulverized product is pulverized using a dry pulverizer to obtain a fine secondary pulverized product (provided that the primary pulverized product can pass through a sieve having a mesh size of 0.5 mm or less). Method for producing plant filler.

本願発明によれば、合成樹脂と混ぜ合わせた際に、その混合物の流動性の低下の度合いが抑制され、かつ臭気の発生が著しく低減された植物フィラー等を提供することができる。 According to the present invention, it is possible to provide a plant filler or the like in which the degree of decrease in fluidity of the mixture is suppressed and the generation of odor is remarkably reduced when mixed with the synthetic resin.

実施例1の植物フィラーの拡大写真Enlarged photograph of the plant filler of Example 1 実施例1の植物フィラーの篩による多段分画Multi-stage fractionation of the plant filler of Example 1 by sieving 実施例2の植物フィラーの拡大写真Enlarged photograph of the plant filler of Example 2 実施例2の植物フィラーの篩による多段分画Multi-stage fractionation of the plant filler of Example 2 by sieving 実施例1及び比較例2の各植物フィラー(10g)を、メスシリンダー(50mL)に入れた状態を示す写真Photograph showing a state in which each plant filler (10 g) of Example 1 and Comparative Example 2 was put in a measuring cylinder (50 mL). 実施例1の植物フィラーを30質量%含むポリプロピレン(樹脂組成物)を用いた射出成形により得られた成形品の写真Photograph of a molded product obtained by injection molding using polypropylene (resin composition) containing 30% by mass of the plant filler of Example 1.

〔植物フィラー〕
植物フィラーは、トマトの茎のみからなる植物原料の粉砕物からなる。
[Plant filler]
The plant filler consists of a crushed plant material consisting only of tomato stalks.

植物原料として使用されるトマトは、露地栽培されたものでもよいし、栽培施設内で養液栽培されたものであってもよい。なお、土等の異物混入が抑制される等の観点より、トマトとしては、特に土を用いずに栽培施設内で養液栽培されたものが好ましい。このような土を用いない養液栽培により、トマトの長期・多段栽培された施設からは、下葉が剪定され、かつ土等の異物混入が少ないトマトの茎部分が、大量に排出される。例えば、栽培施設内で長期・多段栽培されたトマトの茎は、10m近くの長さに成長する。また、長期・多段栽培されたトマトの茎は、トマトが結実する付近を除いて、枝葉が剪定されており、植物材料としての使用に好適である。トマトの根元側の茎は、上部の茎や葉を支えるために、セルロースの多い丈夫な構造となっている。したがって、長期・多段栽培されたトマトからは、セルロースを多く含む茎を効率的かつ大量に得ることができる。また、トマトの茎としては、実等の収穫を終えた後に残されたもの(廃棄物)を利用してもよいし、廃棄物ではないものを利用してもよい。なお、長期・多段栽培の長期とは、6ケ月以上の期間をいう。なお、本明細書において、「長期・多段・養液栽培」とは、「長期(6ケ月以上)に亘って果房段数が5段以上(好ましくは8段以上)の状態で行う養液栽培」のことである。 The tomatoes used as plant raw materials may be those cultivated in the open field or those cultivated in a hydroponic solution in a cultivation facility. From the viewpoint of suppressing the contamination of foreign substances such as soil, the tomatoes are preferably those cultivated in a hydroponic solution in a cultivation facility without using soil. By such hydroponic cultivation without using soil, a large amount of tomato stems, in which the lower leaves are pruned and foreign substances such as soil are less mixed, are discharged from the facility where tomatoes are cultivated for a long period of time and in multiple stages. For example, tomato stems cultivated for a long period of time and in multiple stages in a cultivation facility grow to a length of nearly 10 m. Further, the stems of tomatoes cultivated for a long period of time and in multiple stages have pruned branches and leaves except for the vicinity where the tomatoes bear fruit, and are suitable for use as a plant material. The stem on the root side of the tomato has a strong cellulose-rich structure to support the upper stem and leaves. Therefore, it is possible to efficiently and a large amount of cellulose-rich stems can be obtained from tomatoes cultivated for a long period of time and in multiple stages. Further, as the tomato stem, those left after the harvest of fruits and the like (waste) may be used, or those that are not waste may be used. The long-term / multi-stage cultivation period means a period of 6 months or more. In addition, in this specification, "long-term, multi-stage, hydroponic cultivation" means "hydroponic cultivation performed in a state where the number of fruit clusters is 5 or more (preferably 8 or more) over a long period (6 months or more). ".

本発明者らは、加熱時に植物フィラーから発生する臭気の低減について鋭意検討を行った結果、植物原料としてトマトの茎のみを利用すれば、発生する臭気を著しく低減できることを見出した。そのため植物原料としては、トマトの茎のみが利用され、茎以外の部分(例えば、葉、根等)は、植物原料として使用しない。茎としては、主軸や、主軸から分岐した側軸等が利用される。 As a result of diligent studies on the reduction of the odor generated from the plant filler during heating, the present inventors have found that the generated odor can be significantly reduced by using only the tomato stem as the plant raw material. Therefore, only tomato stems are used as plant raw materials, and parts other than stems (for example, leaves, roots, etc.) are not used as plant raw materials. As the stem, a main shaft, a side shaft branched from the main shaft, and the like are used.

茎部は植物を力学的に支える役割を担っており、他の部位と比較して、細胞壁が厚く、セルロースの占める重量割合が高い。そして、セルロースのみを合成樹脂と混練した場合、ほとんど臭気が発生しなかったことから、セルロースが多い部位の利用が臭気の発生の大幅な低減に繋がったものと推測される。 The stem plays a role of mechanically supporting the plant, and the cell wall is thicker and the weight ratio of cellulose is higher than that of other parts. When only cellulose was kneaded with the synthetic resin, almost no odor was generated. Therefore, it is presumed that the use of the portion containing a large amount of cellulose led to a significant reduction in the generation of odor.

なお、植物フィラーが添加された樹脂組成物のメルトマスフローレイト(MFR)が、10g/10minを超えると、その樹脂組成物を用いて射出成形が容易となり、樹脂組成物の用途が広がる。 When the melt mass flow rate (MFR) of the resin composition to which the plant filler is added exceeds 10 g / 10 min, injection molding using the resin composition becomes easy, and the use of the resin composition expands.

植物原料は、後述するように、乾式の粉砕工程(粗粉砕工程、微粉砕工程)を経て、植物フィラーとされる。粗粉砕後の粉砕物を一次粉砕物、微粉砕後の最終的な粉砕物を二次粉砕物と称する。前記二次粉砕物は、目開きが0.5mm以下の篩(粉砕機が備えるメッシュスクリーン等の他の分級器具を含む)等を通過したものである。 As will be described later, the plant raw material is made into a plant filler through a dry pulverization step (coarse pulverization step, fine pulverization step). The pulverized product after coarse pulverization is referred to as a primary pulverized product, and the final pulverized product after fine pulverization is referred to as a secondary pulverized product. The secondary pulverized product has passed through a sieve having a mesh opening of 0.5 mm or less (including other classifying instruments such as a mesh screen provided in the crusher) and the like.

なお、本明細書において、篩の目開きは、以下のようにして特定される。例えば、篩が、正方形又は長方形の網目を有する金網(例えば、JIS Z 8801に準拠した金網)の場合、その網目の長辺の長さが、篩の目開きとなる。また、篩が、菱形や六角形等の多角形(正方形及び長方形を除く)の網目を有する金網(例えば、菱形金網、亀甲金網)の場合、その多角形の網目の内接円の直径が、篩の目開きとなる。また、篩が、金属板に貫通孔が網目状に多数個設けられたもの(所謂、パンチングメタル)からなる場合、貫通孔が円形であればその貫通孔の直径が篩の目開きとなり、貫通孔が正方形又は長方形であればその貫通孔の長辺の長さが篩の目開きとなり、貫通孔が多角形(正方形及び長方形を除く)であればその多角形の貫通孔の内接円の直径が、篩の目開きとなる。 In this specification, the mesh opening of the sieve is specified as follows. For example, when the sieve is a wire mesh having a square or rectangular mesh (for example, a wire mesh conforming to JIS Z8801), the length of the long side of the mesh is the mesh opening of the sieve. When the sieve is a wire mesh having a polygonal mesh (excluding squares and rectangles) such as a rhombus or a hexagon (for example, a rhombic wire mesh or a turtle wire mesh), the diameter of the inscribed circle of the polygonal mesh is determined. It becomes the opening of the sieve. Further, when the sieve is made of a metal plate in which a large number of through holes are provided in a mesh shape (so-called punching metal), if the through holes are circular, the diameter of the through holes becomes the opening of the sieve and penetrates. If the hole is square or rectangular, the length of the long side of the through hole is the opening of the sieve, and if the through hole is polygonal (excluding squares and rectangles), the inscribed circle of the polygonal through hole The diameter is the opening of the sieve.

植物フィラーは、合成樹脂の添加材として利用される。合成樹脂としては、添加材と混合し易い等の観点より、熱可塑性樹脂が好ましい。熱可塑性樹脂としては、例えば、ポリエチレン(PE)、ポリプロピレン(PP)、エチレン−プロピレン共重合体等のポリオレフィン系樹脂、アクリル系樹脂、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)等のポリエステル系樹脂、ポリスチレン系樹脂、アクリロニトリル・ブタジエン・スチレン(ABS)樹脂、変性ポニフェニレンエーテル等が挙げられる。熱可塑性樹脂は、単独で、又は2種以上を組み合わせて用いてもよい。これらの熱可塑性樹脂のうち、ポリオレフィン系樹脂がより好ましい。 The plant filler is used as an additive for synthetic resins. As the synthetic resin, a thermoplastic resin is preferable from the viewpoint of easy mixing with an additive. Examples of the thermoplastic resin include polyolefin resins such as polyethylene (PE), polypropylene (PP), and ethylene-propylene copolymers, acrylic resins, polyethylene terephthalates (PET), and polyesters such as polybutylene terephthalate (PBT). Examples thereof include resins, polystyrene-based resins, acrylonitrile-butadiene-styrene (ABS) resins, and modified poniphenylene ethers. The thermoplastic resin may be used alone or in combination of two or more. Of these thermoplastic resins, polyolefin-based resins are more preferable.

植物フィラー(二次粉砕物)は、合成樹脂100質量部に対して、例えば、100質量部の割合(50質量%)で添加することができる。前記植物フィラーは、従来の植物系の添加材と比べて、乾燥時や合成樹脂との混練時等において、加熱に伴う臭気の発生量が著しく少なく、かつその混合物である樹脂組成物は流動性の低下の度合いが抑制されたものである。 The plant filler (secondary pulverized product) can be added, for example, at a ratio of 100 parts by mass (50% by mass) to 100 parts by mass of the synthetic resin. Compared with conventional plant-based additives, the plant filler generates a significantly smaller amount of odor due to heating during drying or kneading with a synthetic resin, and the resin composition as a mixture thereof is fluid. The degree of decrease in is suppressed.

前記植物フィラーを含む樹脂組成物は成形性に優れ、当該植物フィラーを含む樹脂組成物より製造された樹脂成形品は、機械強度(曲げ弾性率等)に優れる。 The resin composition containing the plant filler is excellent in moldability, and the resin molded product produced from the resin composition containing the plant filler is excellent in mechanical strength (flexural modulus, etc.).

樹脂組成物は、植物フィラーの他に、必要に応じて、熱安定剤、可塑剤、紫外線吸収剤、酸化防止剤、着色剤(顔料、染料)、離型剤、抗菌剤、防カビ剤、発泡剤等の各種成分を含んでもよい。 In addition to plant fillers, resin compositions include heat stabilizers, plasticizers, UV absorbers, antioxidants, colorants (pigments, dyes), mold release agents, antibacterial agents, antifungal agents, as required. It may contain various components such as a foaming agent.

次いで、植物フィラーの製造方法について説明する。植物フィラーの製造方法は、トマトの茎のみからなる植物原料を、長繊維状物及びその凝集体の生成を抑えるために、含水率が20質量%以下となるように乾燥させる乾燥工程と、乾燥後の前記植物原料から乾式の粗粉砕機を用いた粉砕により、後述する微粉砕機に投入可能な数mm程度の一次粉砕物を得ると共に、乾燥後の前記植物材料の前記含水率よりも前記一次粉砕物の含水率を下げる粗粉砕工程と、粗粉砕機で粉砕された一次粉砕物を、乾式の微粉砕機を用いて粉砕することで、より微細な二次粉砕物(例えば、目開きが0.5mm以下の篩を通過できるもの)を得る微粉砕工程とを備える。 Next, a method for producing the plant filler will be described. The method for producing the plant filler is a drying step of drying a plant material consisting of only tomato stems so that the water content is 20% by mass or less in order to suppress the formation of long fibrous substances and their aggregates, and drying. By pulverizing the plant raw material later using a dry coarse pulverizer, a primary pulverized product having a size of about several mm that can be put into a fine pulverizer described later is obtained, and the moisture content of the plant material after drying is higher than that of the plant material. A coarse pulverization step of lowering the water content of the primary pulverized product and a pulverization of the primary pulverized product crushed by the coarse pulverizer using a dry pulverizer are performed to obtain a finer secondary pulverized product (for example, opening). It is provided with a fine pulverization step for obtaining (those that can pass through a sieve having a size of 0.5 mm or less).

乾燥工程は、トマトの茎のみからなる植物原料を、含水率が20質量%以下となるように乾燥させる工程である。乾燥工程では、例えば、刈り取って1m程度の長さに切断された茎を、自然乾燥(例えば、栽培施設内での天日干し等)や乾燥機を利用して乾燥させる。植物原料の含水率は、水分率計等によって測定される。なお、この乾燥工程は、後述する粗粉砕工程において長繊維状物及びその凝集体の生成を抑えるために行われる。粗粉砕工程において、含水率が20質量%以下であると、植物原料が適切に粗粉砕機によって粉砕されて長繊維状物が生成し難くなり、その長繊維状物が集まって凝集体が作られることも抑制される。これにより後述する粗粉砕工程で、植物原料を粉砕して所定のサイズにするために、植物原料を粗粉砕機で処理する回数を減らすことができる。 The drying step is a step of drying a plant raw material consisting only of tomato stems so that the water content is 20% by mass or less. In the drying step, for example, the stems that have been cut and cut to a length of about 1 m are naturally dried (for example, dried in the sun in a cultivation facility) or dried using a dryer. The water content of plant raw materials is measured by a water content meter or the like. This drying step is performed in order to suppress the formation of long fibrous substances and their aggregates in the coarse pulverization step described later. In the coarse crushing step, when the water content is 20% by mass or less, the plant raw material is appropriately crushed by the coarse crusher and it becomes difficult to produce long fibrous substances, and the long fibrous substances are gathered to form an agglomerate. It is also suppressed. As a result, in the coarse crushing step described later, the number of times the plant raw material is processed by the coarse crusher can be reduced in order to crush the plant raw material to a predetermined size.

粗粉砕工程は、乾燥後の前記植物原料を、乾式の粗粉砕機で粉砕して、微粉砕機に投入可能なサイズの一次粉砕物を得ると共に、乾燥後の前記植物材料の前記含水率よりも前記一次粉砕物の含水率を低い状態にする工程である。乾式の粗粉砕機により、植物原料は、例えば、数mm程度の大きさに粉砕される。数mm程度とは、例えば、10mm以下であり、次工程において微粉砕機に投入可能なサイズであればよい。また、この粗粉砕工程では、植物原料を粗粉砕機で粉砕するときに、植物原料と粗粉砕機との間で生じる摩擦熱や粗粉砕機の動作熱を積極的に活用して、植物原料の含水率の低減を図っている。粉砕物の含水率を、この粗粉砕工程を行うことで、粉砕前よりも低減したため、上述した長繊維状物の生成をより一層強く抑えることができる。このような粗粉砕工程により得られた粉砕物を、一次粉砕物と称する。粗粉砕機としては、公知の乾式の粗粉砕機が利用される。 In the coarse pulverization step, the dried plant raw material is pulverized by a dry coarse pulverizer to obtain a primary pulverized product having a size that can be put into a fine pulverizer, and the moisture content of the dried plant material is used. Is also a step of lowering the water content of the primary pulverized product. The plant raw material is crushed to a size of, for example, several mm by a dry coarse crusher. A few mm is, for example, 10 mm or less, and may be a size that can be put into a pulverizer in the next step. Further, in this coarse crushing step, when the plant raw material is crushed by the coarse crusher, the frictional heat generated between the plant raw material and the coarse crusher and the operating heat of the coarse crusher are positively utilized to actively utilize the plant raw material. We are trying to reduce the water content of. By performing this coarse pulverization step, the water content of the pulverized product is reduced as compared with that before pulverization, so that the formation of the above-mentioned long fibrous material can be further suppressed. The pulverized product obtained by such a coarse pulverization step is referred to as a primary pulverized product. As the coarse crusher, a known dry type rough crusher is used.

微粉砕工程は、粗粉砕機で製造された一次粉砕物を、乾式の微粉砕機を用いて粉砕することで、より小さなサイズの二次粉砕物を得る工程である。微粉砕工程では、微粉砕機により一次粉砕物を、例えば、0.5mm以下の篩を通過できるサイズに粉砕される。微粉砕機としては、公知の微粉砕機(例えば、目開きが0.5mmのメッシュスクリーン付の微粉砕機)が利用される。この微粉砕工程により得られた微粉砕物を、二次粉砕物と称する。 The fine pulverization step is a step of obtaining a secondary pulverized product having a smaller size by pulverizing the primary pulverized product produced by the coarse pulverizer using a dry pulverizer. In the fine pulverization step, the primary pulverized product is pulverized by a fine pulverizer to a size capable of passing through a sieve of, for example, 0.5 mm or less. As the pulverizer, a known pulverizer (for example, a pulverizer with a mesh screen having an opening of 0.5 mm) is used. The finely pulverized product obtained by this fine pulverization step is referred to as a secondary pulverized product.

なお、微粉砕工程は、1段階で行ってもよいが、本発明の目的を損なわない限り、複数段階(2段階以上)で行ってもよい。例えば、樹脂に植物フィラーを高充填しても流動性の低下の度合いを抑えることができるように、目開きが0.5mmのメッシュスクリーン付きの微粉砕機で微粉砕工程を複数段階行うことで、二次粉砕物の微細化を推し進めてもよい。一次粉砕物を、目開きが0.5mmのメッシュスクリーン付の微粉砕機で1段階目の微粉砕を行った後、更に、目開きが0.08mmのメッシュスクリーン(1段階目よりも目開きが小さいメッシュスクリーンの一例)付の微粉砕機で粉砕することでより微細化を進めてもよい。 The fine pulverization step may be carried out in one step, but may be carried out in a plurality of steps (two or more steps) as long as the object of the present invention is not impaired. For example, in order to suppress the degree of decrease in fluidity even if the resin is highly filled with plant filler, the fine pulverization step is performed in multiple stages with a fine pulverizer equipped with a mesh screen having a mesh screen of 0.5 mm. , The miniaturization of the secondary pulverized product may be promoted. After the primary pulverized product is finely pulverized in the first stage with a fine pulverizer equipped with a mesh screen having a mesh opening of 0.5 mm, a mesh screen having a mesh screen having a mesh opening of 0.08 mm (opener than the first stage) is further pulverized. (Example of a mesh screen with a small size) may be further refined by pulverizing with a fine pulverizer attached.

また、植物フィラーの製造方法では、必要に応じて、粗粉砕工程後や、微粉砕工程後の二次粉砕物に対して、目開きが所定の大きさの篩(例えば、目開きが0.5mm、0.15mm、0.1mm、0.05mmの篩)等を利用して、分級工程を行ってもよい。 Further, in the method for producing a plant filler, a sieve having a predetermined size of opening (for example, 0. The classification step may be performed using a sieve of 5 mm, 0.15 mm, 0.1 mm, 0.05 mm or the like.

また、植物フィラーの製造方法では、必要に応じて、粗粉砕工程後や微粉砕工程後等に、熱風による乾燥・殺菌工程等の他の工程を行ってもよい。ただし、植物フィラーの製造方法では、湿式の粉砕工程は行わない。 Further, in the method for producing a plant filler, if necessary, another step such as a drying / sterilization step with hot air may be performed after a rough crushing step or a fine crushing step. However, in the method for producing a plant filler, a wet crushing step is not performed.

また、本発明の植物フィラーは、上述した製造方法以外の製造方法で製造されてもよい。 Further, the plant filler of the present invention may be produced by a production method other than the above-mentioned production method.

以下、実施例に基づいて本発明を更に詳細に説明する。なお、本発明はこれらの実施例により何ら限定されるものではない。 Hereinafter, the present invention will be described in more detail based on Examples. The present invention is not limited to these examples.

〔実施例1〕
<トマトの茎>
実の収穫を終えたトマトの茎のみを集めたものを植物原料とした。なお、このトマトの品種は「桃太郎」である。また、トマトは栽培施設内で長期・多段・養液栽培されたものであり、葉が剪定された茎のみを使用した。
[Example 1]
<Tomato stalk>
The plant material was a collection of only tomato stems that had been harvested. The tomato variety is "Momotaro". In addition, tomatoes were cultivated for a long period of time, in multiple stages, and hydroponic in a cultivation facility, and only stems with pruned leaves were used.

<乾燥工程>
上記植物原料を、含水率が18質量%となるまで乾燥させた。乾燥には、栽培場での自然乾燥に加え、熱風乾燥機(エスペック株式会社製、「LKS−3C」)等の乾燥機を使用した(設定温度:100℃)。
<Drying process>
The above plant material was dried until the water content became 18% by mass. For drying, in addition to natural drying at the cultivation site, a dryer such as a hot air dryer (manufactured by ESPEC CORPORATION, "LKS-3C") was used (set temperature: 100 ° C.).

<粗粉砕工程>
乾燥後の植物原料(トマトの茎)を、粗粉砕機(相川鉄鋼株式会社製、「SDR−14型」)を用いて、数mm程度の大きさに粉砕し、一次粉砕物を得た。なお、一次粉砕物の含水率を測定した結果、14質量%であった。
<Coarse crushing process>
The dried plant material (tomato stalk) was crushed to a size of about several mm using a coarse crusher (manufactured by Aikawa Steel Co., Ltd., "SDR-14 type") to obtain a primary crushed product. As a result of measuring the water content of the primary pulverized product, it was 14% by mass.

<微粉砕工程1>
上記一次粉砕物を、目開き0.5mmのメッシュスクリーンを備えた微粉砕機(増幸産業株式会社製、「MKZA10−20」)を用いて、回転刃の回転数1,000rpmの条件で粉砕することで、微粉砕物1を得た。
<Fine crushing process 1>
The above primary pulverized product is pulverized using a fine pulverizer (manufactured by Masuyuki Sangyo Co., Ltd., "MKZA10-20") equipped with a mesh screen having an opening of 0.5 mm under the condition that the rotation speed of the rotary blade is 1,000 rpm. As a result, a finely pulverized product 1 was obtained.

上記微粉砕物1を実施例1の植物フィラーとした。図1は、実施例1の植物フィラーの拡大写真である。図1の写真から、実施例1の植物フィラーには様々なサイズの粉砕物が存在することが確認される。図2は、実施例1の植物フィラーを、目開きが0.5mm、0.15mm、0.1mm及び0.05mmの各篩をこの順で使用して、篩い分けした結果である。微粉砕工程1を施すことにより、一次粉砕物が良好に微細化されていることが確認される。 The finely pulverized product 1 was used as the plant filler of Example 1. FIG. 1 is an enlarged photograph of the plant filler of Example 1. From the photograph of FIG. 1, it is confirmed that the plant filler of Example 1 contains pulverized products of various sizes. FIG. 2 shows the results of sieving the plant filler of Example 1 using sieves having a mesh size of 0.5 mm, 0.15 mm, 0.1 mm, and 0.05 mm in this order. By performing the fine pulverization step 1, it is confirmed that the primary pulverized product is satisfactorily finely divided.

〔実施例2〕
<微粉砕工程2>
実施例1の植物フィラーを、目開き0.08mmのメッシュスクリーンを備えた微粉砕機(フリッチュ社製、「P−14」)を用いて、回転刃の回転数10,000rpmの条件で粉砕することで、微粉砕物2を得た。この微粉砕物2を実施例2の植物フィラーとした。図3は、実施例2の植物フィラーの拡大写真である。図4は、実施例2の植物フィラーを、目開きが0.5mm、0.15mm、0.1mm及び0.05mmの各篩をこの順で使用して、篩い分けした結果である。図1〜図4から、実施例1の植物フィラーに、微粉砕工程2を施すことにより、植物フィラーの微細化が進行し、より微細な植物フィラーが得られることが確認される。
[Example 2]
<Fine crushing process 2>
The plant filler of Example 1 is pulverized using a fine pulverizer (manufactured by Fritsch, “P-14”) equipped with a mesh screen having an opening of 0.08 mm under the condition that the rotation speed of the rotary blade is 10,000 rpm. As a result, the finely pulverized product 2 was obtained. This finely ground product 2 was used as the plant filler of Example 2. FIG. 3 is an enlarged photograph of the plant filler of Example 2. FIG. 4 shows the results of sieving the plant filler of Example 2 using sieves having a mesh size of 0.5 mm, 0.15 mm, 0.1 mm and 0.05 mm in this order. From FIGS. 1 to 4, it is confirmed that by subjecting the plant filler of Example 1 to the fine pulverization step 2, the finer plant filler is further refined and a finer plant filler can be obtained.

〔比較例1〕
上記実施例1の微粉砕工程1において、上記メッシュスクリーン(目開き0.5mm)を通過できなかった粗大粉砕物を、比較例1の植物フィラーとした。
[Comparative Example 1]
In the fine pulverization step 1 of Example 1, the coarsely pulverized product that could not pass through the mesh screen (opening 0.5 mm) was used as the plant filler of Comparative Example 1.

〔比較例2〕
実施例1と同様のトマトの茎を植物原料として用意した。その植物原料に対して、上記乾燥工程を行わずに、上記粗粉砕工程を施した。その粉砕工程において、植物原料が粉砕機内で詰まるのを防ぐために、用意した植物原料1kgに対して、水を20Lの割合で加えて、上記粗粉砕を行った(湿式の粗粉砕)。その後、得られた粉砕物を遠心脱水した上で、熱風乾燥機(エスペック株式会社製、「LKS−3C」)で乾燥した。乾燥後の粉砕物を、目開き0.5mmのメッシュスクリーンを備えた微粉砕機(増幸産業株式会社製、「MKZA10−20」)を用いて、回転刃の回転数1,000rpmの条件で粉砕することで、微粉砕物1Aを得た。微粉砕物1Aを比較例2の植物フィラーとした。
[Comparative Example 2]
The same tomato stems as in Example 1 were prepared as plant raw materials. The plant raw material was subjected to the above-mentioned coarse crushing step without performing the above-mentioned drying step. In the crushing step, in order to prevent the plant raw material from being clogged in the crusher, water was added at a ratio of 20 L to 1 kg of the prepared plant raw material to carry out the above-mentioned coarse crushing (wet rough crushing). Then, the obtained pulverized product was centrifugally dehydrated and then dried with a hot air dryer (“LKS-3C” manufactured by ESPEC CORPORATION). The crushed product after drying is crushed using a fine crusher equipped with a mesh screen with an opening of 0.5 mm (manufactured by Masuyuki Sangyo Co., Ltd., "MKZA10-20") under the condition of a rotary blade rotation speed of 1,000 rpm. By doing so, a finely pulverized product 1A was obtained. The finely ground product 1A was used as the plant filler of Comparative Example 2.

〔比較例3〕
比較例2の植物フィラーを、目開き0.08mmのメッシュスクリーンを備えた微粉砕機(フリッチュ社製、「P−14」)を利用して、回転刃の回転数10,000rpmの条件で粉砕することで、微粉砕物2Aを得た。微粉砕物2Aを比較例3の植物フィラーとした。
[Comparative Example 3]
The plant filler of Comparative Example 2 is crushed using a fine crusher (“P-14” manufactured by Fritsch) equipped with a mesh screen having an opening of 0.08 mm under the condition of a rotary blade rotation speed of 10,000 rpm. By doing so, a finely pulverized product 2A was obtained. The finely ground product 2A was used as the plant filler of Comparative Example 3.

〔比較例4〕
比較例2において、目開き0.5mmのメッシュスクリーンを備えた微粉砕機による粉砕時に、前記メッシュスクリーンを通過できなかった粗大粉砕物を、比較例4の植物フィラーとした。
[Comparative Example 4]
In Comparative Example 2, the coarsely pulverized product that could not pass through the mesh screen when pulverized by a fine pulverizer equipped with a mesh screen having an opening of 0.5 mm was used as the plant filler of Comparative Example 4.

〔比較例5〕
使用する植物原料を、実の収穫を終えたトマトの葉のみに変更し、このトマトの葉に実施例1と同様の操作(乾燥工程、粗粉砕工程及び微粉砕工程1)を施して作製された微粉砕物を、比較例5の植物フィラーとした。
[Comparative Example 5]
The plant material used is changed only to the leaves of tomatoes whose fruits have been harvested, and the tomato leaves are produced by performing the same operations as in Example 1 (drying step, coarse crushing step and fine crushing step 1). The finely ground product was used as a plant filler of Comparative Example 5.

〔比較例6〕
使用する植物原料を、実の収穫を終えたトマトの茎と葉の混合物に変更し、このトマトの茎と葉の混合物に実施例1と同様の操作(乾燥工程、粗粉砕工程及び微粉砕工程1)を施して作製された微粉砕物を、比較例6の植物フィラーとした。
[Comparative Example 6]
The plant material used was changed to a mixture of tomato stems and leaves after harvesting the fruits, and the same operation as in Example 1 (drying step, coarse grinding step and fine grinding step) was applied to this mixture of tomato stems and leaves. The finely pulverized product prepared by applying 1) was used as the plant filler of Comparative Example 6.

〔樹脂組成物の作製〕
実施例及び比較例の各種の植物フィラーを用いて、それぞれ以下に示される方法で、樹脂組成物を作製した。混練装置(東洋精機製、「4C150−01」)を用いてポリプロピレン(サンアロマー株式会社製、グレード:PMA20V)に、所定量の植物フィラーを添加し、それを180℃で混練することで、樹脂組成物を得た。樹脂組成物としては、樹脂フィラーの含有量が、10質量%のものと、30質量%のものとを作製した。なお、実施例1,2については、植物フィラーの含有量が、50質量%の樹脂組成物も作製した。
[Preparation of resin composition]
Using various plant fillers of Examples and Comparative Examples, resin compositions were prepared by the methods shown below, respectively. A resin composition is obtained by adding a predetermined amount of plant filler to polypropylene (manufactured by SunAllomer Ltd., grade: PMA20V) using a kneading device (manufactured by Toyo Seiki Co., Ltd., "4C150-01") and kneading it at 180 ° C. I got something. As the resin composition, one having a resin filler content of 10% by mass and one having a resin filler content of 30% by mass were prepared. For Examples 1 and 2, a resin composition having a plant filler content of 50% by mass was also prepared.

〔樹脂組成物のMFR〕
実施例及び比較例の各種の植物フィラーとポリプロピレンを混練して作製した樹脂組成物のメルトマスフローレイト(MFR:g/10min)の値を、測定装置(株式会社東洋精機製作所製、「MELT INDEXER F−F01」)を用いて、JIS K 7210−1(熱可塑性プラスチックのメルトマスフローレイト及びメルトボリュームフローレイトの求め方)のポリプロピレンの測定条件(温度:230℃、荷重:2.16kg)で測定した。結果は、表1に示した。
[MFR of resin composition]
The value of melt mass flow rate (MFR: g / 10min) of the resin composition prepared by kneading various plant fillers of Examples and Comparative Examples with polypropylene was measured by a measuring device (manufactured by Toyo Seiki Seisakusho Co., Ltd., "MELT INDEXER F". -F01 ") was used to measure under the polypropylene measurement conditions (temperature: 230 ° C., load: 2.16 kg) of JIS K 7210-1 (how to determine the melt mass flow rate and melt volume flow rate of thermoplastics). .. The results are shown in Table 1.

10質量%の実施例1又は実施例2の植物フィラーを添加した樹脂組成物のMFRの値は、40g/10min以上であった。実施例1,2の植物フィラーを添加した樹脂組成物のMFRの値は、前記湿式の粗粉砕工程を経て作製された比較例2,3の植物フィラーを添加した樹脂組成物のMFRの値と比べて、植物フィラーを混ぜていないポリプロピレンのみのMFRの値(53.6g/10min)に近いものであった。この結果、乾式の粗粉砕工程を経たのちに微粉砕操作により作製される植物フィラーは、湿式の粗粉砕工程を経たのち微粉砕操作により作製される植物フィラーと比較して、樹脂と混合して樹脂組成物を作製した場合、その流動性の低下の度合いが抑えられることが確認された。 The MFR value of the resin composition to which 10% by mass of the plant filler of Example 1 or Example 2 was added was 40 g / 10 min or more. The MFR value of the resin composition to which the plant filler of Examples 1 and 2 was added is the value of the MFR of the resin composition to which the plant filler of Comparative Examples 2 and 3 was added, which was produced through the wet rough pulverization step. In comparison, it was close to the MFR value (53.6 g / 10 min) of polypropylene alone without the mixture of plant filler. As a result, the plant filler produced by the fine pulverization operation after the dry coarse pulverization step is mixed with the resin as compared with the plant filler produced by the fine pulverization operation after the wet coarse pulverization step. It was confirmed that when the resin composition was prepared, the degree of decrease in its fluidity was suppressed.

実施例1,2の植物フィラーを用いた場合、50質量%もの植物フィラーを添加した樹脂組成物の作製も容易であり、また、それらの樹脂組成物のMFRの値は、8.0g/10min以上(実施例1:8.5g/10min、実施例2:12.9g/10min)であり、これらの樹脂組成物は、射出成形に使用できるものであった。 When the plant fillers of Examples 1 and 2 are used, it is easy to prepare resin compositions to which as much as 50% by mass of plant fillers are added, and the MFR value of these resin compositions is 8.0 g / 10 min. As described above (Example 1: 8.5 g / 10 min, Example 2: 12.9 g / 10 min), these resin compositions could be used for injection molding.

〔臭気試験〕
実施例及び比較例の各種の植物フィラーを用いて、30質量%の植物フィラーを添加したポリプロピレン組成物(樹脂組成物の例)を作製した。植物フィラーとポリプロピレンとを、180℃で混練した際に、前記樹脂組成物から発生する臭気の特性を、「9段階快・不快度表示法」に従って判定した。臭気試験は、5名の測定者によって行われた。「9段階快・不快度表示法」では、「+4:極端に快」、「+3:非常に快」、「+2:快」、「+1:やや快」、「±0:快でも不快でもない」、「−1:やや不快」、「−2:不快」、「−3:非常に不快」、及び「−4:極端に不快」の9段階で臭いの特性を判定する。結果は、表1に示した。
[Odor test]
Using various plant fillers of Examples and Comparative Examples, polypropylene compositions (examples of resin compositions) to which 30% by mass of plant fillers were added were prepared. When the plant filler and polypropylene were kneaded at 180 ° C., the characteristics of the odor generated from the resin composition were determined according to the "9-step pleasant / unpleasant degree display method". The odor test was conducted by 5 measurers. In the "9-step pleasant / unpleasant degree display method", "+4: extremely pleasant", "+3: very pleasant", "+2: pleasant", "+1: slightly pleasant", "± 0: neither pleasant nor unpleasant" , "-1: Slightly unpleasant", "-2: Unpleasant", "-3: Very unpleasant", and "-4: Extremely unpleasant". The results are shown in Table 1.

Figure 2021161178
Figure 2021161178

実施例1(茎),比較例5(葉)及び比較例6(茎と葉)の植物フィラーを用いた比較実験の結果から、発生する臭気の強さ(不快さ)は、実施例1<比較例6<比較例5の順であった。この結果から、植物原料として、トマトの茎のみの使用は、加熱に伴って発生する臭気の抑制に有効であることが確認された。同時に、トマトの葉には、臭気発生の要因となる物質が他の部位と比較して多く含まれていることも示唆された。また、実施例1と比較例2及び実施例2と比較例3の植物フィラーを用いた比較実験の結果から、湿式の粗粉砕処理を施すことにより、より効果的に臭気の発生を抑制できることも確認された。これは、湿式の粗粉砕工程で、臭気発生の要因となる物質の一部が、粉砕時に使用される水とともに流出するためと推測される。一方、比較例2〜4の植物フィラーを作製する際には、粗粉砕時に使用した水に粉砕物、臭気物質、無機物質等が含まれた大量の廃液が発生する。そのため、廃液を処理する時間やコスト等が問題となる。 From the results of comparative experiments using the plant fillers of Example 1 (stem), Comparative Example 5 (leaves) and Comparative Example 6 (stems and leaves), the intensity (discomfort) of the generated odor was determined by Example 1 <. The order was Comparative Example 6 <Comparative Example 5. From this result, it was confirmed that the use of only tomato stems as a plant raw material is effective in suppressing the odor generated by heating. At the same time, it was suggested that the leaves of tomatoes contained more substances that cause odor generation than other parts. Further, from the results of comparative experiments using the plant fillers of Example 1 and Comparative Example 2 and Example 2 and Comparative Example 3, it is also possible to more effectively suppress the generation of odor by performing the wet coarse pulverization treatment. confirmed. It is presumed that this is because some of the substances that cause the generation of odor flow out together with the water used during pulverization in the wet rough pulverization process. On the other hand, when the plant fillers of Comparative Examples 2 to 4 are produced, a large amount of waste liquid containing pulverized substances, odorous substances, inorganic substances and the like is generated in the water used for coarse pulverization. Therefore, the time and cost for processing the waste liquid become a problem.

なお、表1にサイズとして記入した数値は次のとおりである。「≦0.5」:増幸産業株式会社製微粉砕機で粉砕後、0.5mmのメッシュスクリーンを通過したフィラーのサイズとして記載した。「≦0.08」:フリッチュ社製微粉砕機で粉砕後、0.08mmのメッシュスクリーンを通過いたフィラーサイズとして記載した。「>0.5」:増幸産業株式会社製微粉砕機で粉砕後、0.5mmのメッシュスクリーンを通過できなかったフィラーサイズとして記載した。 The numerical values entered as sizes in Table 1 are as follows. “≦ 0.5”: Described as the size of the filler that passed through a 0.5 mm mesh screen after being pulverized with a fine pulverizer manufactured by Masuko Sangyo Co., Ltd. “≦ 0.08”: Described as the filler size that passed through a 0.08 mm mesh screen after being pulverized with a pulverizer manufactured by Fritsch. "> 0.5": Described as a filler size that could not pass through a 0.5 mm mesh screen after being crushed by a fine crusher manufactured by Masuko Sangyo Co., Ltd.

〔かさ密度の比較〕
かさ密度は、粉体を一定容積の容器に一定の方法で充填し、粒子間の空隙も含めた体積で、粉体の重量を除した値のことである。かさ密度が大きくなることで、高い重量の割合でフィラーを添加した樹脂組成物の作製ができる。作製した植物フィラーのかさ密度の大小は、50mLのメスシリンダーに10gの植物フィラー試料を、漏斗を使ってゆっくりと入れた時の体積を比較することにより行った。
[Comparison of bulk density]
The bulk density is a volume obtained by filling a container having a constant volume with a constant volume by a constant method and including voids between particles, and dividing the weight of the powder. By increasing the bulk density, it is possible to prepare a resin composition in which a filler is added at a high weight ratio. The bulk density of the prepared plant filler was determined by comparing the volumes of 10 g of the plant filler sample in a 50 mL graduated cylinder when slowly placed using a funnel.

図5は、実施例1及び比較例2の植物フィラー(10g)を、メスシリンダー(50mL)に入れた状態を示す写真である。図5に示されるように、実施例1の植物フィラーの体積(10gあたり)は、比較例2の植物フィラーの体積(10gあたり)よりも小さく、乾式の粗粉砕工程を経て作製される実施例1の植物フィラーの方が、湿式の粗粉砕工程を経て作製される比較例2の植物フィラーよりも、かさ密度が高いことが確認された。これは、乾式の粗粉砕は、主に、植物体の切断・破砕によるものであることに対し、湿式の粗粉砕は、植物体の解砕・破砕によるものであるためと推測される。また、乾式の粗粉砕では、湿式の粗粉砕では水に溶脱しやすい成分(燃焼後、灰分となるミネラル成分)が細胞の空孔(細胞孔)内に残存し、フィラーの比重を高めることも、かさ密度が高い要因の一因となると推測される。 FIG. 5 is a photograph showing a state in which the plant fillers (10 g) of Example 1 and Comparative Example 2 were placed in a graduated cylinder (50 mL). As shown in FIG. 5, the volume of the plant filler of Example 1 (per 10 g) is smaller than the volume of the plant filler of Comparative Example 2 (per 10 g), and the example is produced through a dry coarse pulverization step. It was confirmed that the plant filler of No. 1 had a higher bulk density than the plant filler of Comparative Example 2 produced through a wet coarse pulverization step. It is presumed that this is because the dry coarse crushing is mainly due to the cutting and crushing of the plant body, whereas the wet rough crushing is mainly due to the crushing and crushing of the plant body. In addition, in dry coarse crushing, components that are easily leached into water (mineral components that become ash after combustion) remain in the cell pores (cell pores) in wet coarse crushing, which may increase the specific gravity of the filler. , It is presumed to be one of the factors of high bulk density.

〔曲げ弾性率の測定試験用試験片の作製〕
実施例1の植物フィラーとポリプロピレンとを使用して、植物フィラーの含有量が、10質量%、30質量%、50質量%の樹脂組成物を作製した。また比較のために植物フィラーを含まない(つまり、植物フィラーの含有量が0質量%)樹脂組成物も作製した。これらの樹脂組成物を、射出成形機に供給し、165〜170℃の温度条件でJIS−K7171(プラスチック−曲げ特性の求め方)に規定されているサイズの試験片(長さ80mm×幅10mm×厚さ4mm)を作製した。
[Preparation of test piece for measurement test of flexural modulus]
Using the plant filler of Example 1 and polypropylene, resin compositions having a plant filler content of 10% by mass, 30% by mass, and 50% by mass were prepared. For comparison, a resin composition containing no plant filler (that is, the content of the plant filler was 0% by mass) was also prepared. These resin compositions are supplied to an injection molding machine, and a test piece (length 80 mm × width 10 mm) having a size specified in JIS-K7171 (Plastic-How to determine bending characteristics) under temperature conditions of 165 to 170 ° C. × thickness 4 mm) was produced.

〔強度試験(曲げ弾性率の測定)〕
測定は、JIS−K7171に準拠した3点曲げ試験により行った。その結果、曲げ弾性率の値は、植物フィラーの含有量が0質量%、10質量%、30質量%、50質量%で、それぞれ、0.90GPa、1.21GPa、1.64GPa、2.39GPaと曲げ弾性率の値が向上することが分かる。
[Strength test (measurement of flexural modulus)]
The measurement was performed by a three-point bending test conforming to JIS-K7171. As a result, the values of flexural modulus were 0.90 GPa, 1.21 GPa, 1.64 GPa, 2.39 GPa, respectively, when the content of the plant filler was 0% by mass, 10% by mass, 30% by mass, and 50% by mass. It can be seen that the value of the flexural modulus is improved.

図6は、実施例1の植物フィラーを30質量%含むポリプロピレン(樹脂組成物)を射出成形機に供給し、165〜170℃の温度条件で成形した成形品の写真である。図6に示されるように、成形品(製品)の形状が複雑な場合であっても、MFRの値が良好であるため金型のキャビティ内の末端にまで樹脂組成物を流し込むことができ、この樹脂組成物が成形性に優れていることが確認できた。 FIG. 6 is a photograph of a molded product obtained by supplying polypropylene (resin composition) containing 30% by mass of the plant filler of Example 1 to an injection molding machine and molding it under temperature conditions of 165 to 170 ° C. As shown in FIG. 6, even when the shape of the molded product (product) is complicated, the resin composition can be poured into the end inside the cavity of the mold because the MFR value is good. It was confirmed that this resin composition was excellent in moldability.

Claims (5)

トマトの茎のみからなる植物原料の粉砕物からなり、目開きが0.5mm以下の篩を通過できる植物フィラー。 A plant filler that consists of crushed plant material consisting only of tomato stems and can pass through a sieve with an opening of 0.5 mm or less. 前記植物材料は、粉砕前に含水率が20質量%以下に乾燥され、かつ粉砕後の含水率が粉砕前の前記含水率よりも低くなるように、粉砕機で粉砕される請求項1に記載の植物フィラー。 The first aspect of claim 1, wherein the plant material is dried to a water content of 20% by mass or less before crushing, and is crushed by a crusher so that the water content after crushing is lower than the water content before crushing. Plant filler. 前記トマトは、長期・多段・養液栽培されたものからなる請求項1又は請求項2に記載の植物フィラー。 The plant filler according to claim 1 or 2, wherein the tomato is a long-term, multi-stage, hydroponic cultivated tomato. 請求項1〜3の何れか一項に記載の植物フィラーと、合成樹脂とを含む樹脂組成物。 A resin composition containing the plant filler according to any one of claims 1 to 3 and a synthetic resin. トマトの茎のみからなる植物原料を、長繊維状物及びその凝集体の発生を抑えるために、含水率が20質量%以下となるように乾燥させる乾燥工程と、乾燥後の前記植物原料から乾式の粗粉砕機を用いた粉砕により数mm程度の一次粉砕物を得ると共に、乾燥後の前記植物材料の前記含水率よりも前記一次粉砕物の含水率を下げる粗粉砕工程と、
前記一次粉砕物を、乾式の微粉砕機を用いて粉砕することで、より微細な二次粉砕物(ただし、目開きが0.5mm以下の篩を通過できるもの)を得る微粉砕工程とを備える植物フィラーの製造方法。
A drying step of drying a plant material consisting only of tomato stems so that the water content is 20% by mass or less in order to suppress the generation of long fibrous substances and their aggregates, and a drying method from the dried plant material. A coarse crushing step of obtaining a primary crushed product of about several mm by crushing using the coarse crushing machine of the above, and lowering the water content of the primary crushed product from the water content of the plant material after drying.
By pulverizing the primary pulverized product using a dry pulverizer, a fine pulverization step of obtaining a finer secondary pulverized product (however, a product having a mesh size of 0.5 mm or less can be passed through a sieve) can be obtained. A method for producing a plant filler to be provided.
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JP2006254776A (en) * 2005-03-17 2006-09-28 Chubu Electric Power Co Inc Method and apparatus for hydroponics of plant
JP2017082216A (en) * 2015-10-28 2017-05-18 北川工業株式会社 Function adding material and manufacturing method of function adding material
JP2019157028A (en) * 2018-03-15 2019-09-19 北川工業株式会社 Resin composition, molded body, and method for producing resin composition
JP2019200230A (en) * 2018-05-14 2019-11-21 北川工業株式会社 Manufacturing method for plant-derived black powder and manufacturing method for resin composition

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07255298A (en) * 1994-03-25 1995-10-09 Norin Suisansyo Yasai Chiyagiyou Shikenjo Method for supplying nutrient solution for continuously tomato producing device
JP2006254776A (en) * 2005-03-17 2006-09-28 Chubu Electric Power Co Inc Method and apparatus for hydroponics of plant
JP2017082216A (en) * 2015-10-28 2017-05-18 北川工業株式会社 Function adding material and manufacturing method of function adding material
JP2019157028A (en) * 2018-03-15 2019-09-19 北川工業株式会社 Resin composition, molded body, and method for producing resin composition
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