JP2019157028A - Resin composition, molded body, and method for producing resin composition - Google Patents

Resin composition, molded body, and method for producing resin composition Download PDF

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JP2019157028A
JP2019157028A JP2018048016A JP2018048016A JP2019157028A JP 2019157028 A JP2019157028 A JP 2019157028A JP 2018048016 A JP2018048016 A JP 2018048016A JP 2018048016 A JP2018048016 A JP 2018048016A JP 2019157028 A JP2019157028 A JP 2019157028A
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plant
powder
resin composition
resin
colored
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政宏 齋藤
Masahiro Saito
政宏 齋藤
山口 晃生
Akio Yamaguchi
晃生 山口
洋 宇津野
Hiroshi Utsuno
洋 宇津野
一徳 太田
Kazunori Ota
一徳 太田
小林 慶三
Keizo Kobayashi
慶三 小林
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Kitagawa Industries Co Ltd
National Institute of Advanced Industrial Science and Technology AIST
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Kitagawa Industries Co Ltd
National Institute of Advanced Industrial Science and Technology AIST
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Abstract

To provide a resin composition colored by a simple method using a plant-derived raw material whose utilization method is sought as a social request.SOLUTION: A resin composition 10A includes a colored plant powder 12 obtained by coloring a plant powder, which is made by pulverization of a plant, with a water-soluble colorant, and a resin 11.SELECTED DRAWING: Figure 4

Description

本発明は、樹脂組成物、成形体及び樹脂組成物の製造方法に関する。   The present invention relates to a resin composition, a molded body, and a method for producing a resin composition.

果菜類の茎や葉、根などは、通常、実の収穫後には廃棄物として処理される場合が多い。例えば、トマトでは果実であるトマトを収穫した後、大量の茎や葉が農業廃棄物として未利用のまま処分されている。トマトの茎や葉は燃焼に伴うエネルギー量が少ないため、燃焼には適さず、土中に埋めて堆肥化するにも時間を要する。   In many cases, the stems, leaves, roots, and the like of fruit vegetables are usually treated as waste after the harvest. For example, after harvesting tomato, which is a fruit, a large amount of stems and leaves are disposed of unused as agricultural waste. Tomato stems and leaves are not suitable for combustion because of the small amount of energy associated with combustion, and it takes time to bury them in soil and compost them.

また、成長が早いが、茎部に中空部分を有する竹のような植物では、材木のような一様なる強度を発現しにくいため、その用途が近年少なくなっている。植物由来の廃棄物の処理は効率が悪く、その量は増加する傾向にあり、近年社会問題となっている。すなわち、これらの草本植物はその利用が減少し、木本植物と同じ用途への展開が困難になっている。   In addition, plants such as bamboo, which grow fast but have a hollow portion in the stem, are less useful in recent years because they do not easily exhibit uniform strength like timber. The treatment of plant-derived waste is inefficient and its amount tends to increase, which has become a social problem in recent years. That is, the use of these herbaceous plants has decreased, making it difficult to develop the same uses as woody plants.

しかし、このような草本植物由来の廃棄物には、植物が有する特有の微細組織が残存しており、植物が本来有する高い親水性から、工業的な利用の可能性が期待される。一部、トマトなどの残渣である茎や葉を細かく粉砕し、合成樹脂に添加して難燃性を発現させる技術が検討されている(特許文献1参照)。   However, such a herbaceous plant-derived waste retains the unique fine tissue of the plant, and is expected to be industrially available due to the high hydrophilicity inherent in the plant. A technique for finely pulverizing stems and leaves, which are residues of tomatoes, etc., and adding them to a synthetic resin to develop flame retardancy has been studied (see Patent Document 1).

特開2011−241261号公報JP 2011-241261 A

社会的な要請として、植物由来の材料に対する活用方法が求められている。   As a social request, a method for utilizing plant-derived materials is required.

本発明の目的は、植物由来の原料を用いて簡易な方法で着色された樹脂組成物、その成形体等を提供することである。   An object of the present invention is to provide a resin composition colored by a simple method using plant-derived raw materials, a molded product thereof, and the like.

本発明に係る樹脂組成物は、植物を粉末化した植物性粉末を水溶性着色料により着色した着色植物性粉末と、樹脂とを含む。   The resin composition according to the present invention includes a colored vegetable powder obtained by coloring a vegetable powder obtained by powdering a plant with a water-soluble colorant, and a resin.

前記樹脂組成物において、前記植物は、草本植物であることが好ましい。   In the resin composition, the plant is preferably a herbaceous plant.

前記樹脂組成物において、前記植物は、草本植物の茎部であって、空洞を有する茎部であることが好ましい。   The said resin composition WHEREIN: It is preferable that the said plant is a stem part of a herbaceous plant, Comprising: It is a stem part which has a cavity.

前記樹脂組成物において、前記樹脂は、熱可塑性樹脂又は熱硬化性樹脂であることが好ましい。   In the resin composition, the resin is preferably a thermoplastic resin or a thermosetting resin.

前記樹脂組成物において、前記樹脂は、その融点又は熱硬化温度が300℃未満であることが好ましい。   In the resin composition, the resin preferably has a melting point or thermosetting temperature of less than 300 ° C.

前記樹脂組成物において、前記樹脂組成物における前記植物性粉末の含有率が、50質量%以下であることが好ましい。   The said resin composition WHEREIN: It is preferable that the content rate of the said vegetable powder in the said resin composition is 50 mass% or less.

前記樹脂組成物において、前記植物性粉末は、目開き500μmの篩を通過する大きさであることが好ましい。   In the resin composition, the vegetable powder is preferably sized to pass through a sieve having an opening of 500 μm.

前記樹脂組成物において、前記植物は、トマト又は竹であることが好ましい。   In the resin composition, the plant is preferably tomato or bamboo.

また、本発明に係る成形体は、前記何れかの樹脂組成物を成形したものからなる。   Moreover, the molded object which concerns on this invention consists of what shape | molded one of the said resin compositions.

また、本発明に係る樹脂組成物の製造方法は、前記何れかに記載の樹脂組成物の製造方法であって、植物を粉末化し植物性粉末とする粉末化工程と、前記植物性粉末を着色し着色植物性粉末とする着色工程と、前記着色植物性粉末と樹脂とを混合する混合工程と、を備える。   Moreover, the manufacturing method of the resin composition which concerns on this invention is a manufacturing method of the resin composition in any one of the above, Comprising: The powdering process which pulverizes a plant and makes it a vegetable powder, Coloring the said vegetable powder And a coloring process for producing colored vegetable powder, and a mixing process for mixing the colored vegetable powder and the resin.

本発明によれば、植物由来の原料を用いて簡易な方法で着色された樹脂組成物、その成形体等を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the resin composition colored by the simple method using the plant-derived raw material, its molded object, etc. can be provided.

植物由来粉末の着色手順の一例を示すフロー図Flow chart showing an example of coloring procedure of plant-derived powder 植物由来粉末と樹脂の混合手順の一例を示すフロー図Flow chart showing an example of mixing procedure of plant-derived powder and resin 水溶性染料で着色した植物由来粉末を含む実施例1の樹脂組成物の外観写真Appearance photograph of resin composition of Example 1 containing plant-derived powder colored with water-soluble dye 水溶性染料で着色した植物由来粉末を含む実施例2の樹脂組成物の光学顕微鏡写真Optical micrograph of resin composition of Example 2 containing plant-derived powder colored with water-soluble dye 水溶性染料で着色した植物由来粉末を含む実施例2の樹脂組成物の外観写真Appearance photograph of resin composition of Example 2 containing plant-derived powder colored with water-soluble dye 水溶性顔料で着色した植物由来粉末を含む実施例3の樹脂組成物の外観写真Appearance photograph of resin composition of Example 3 containing plant-derived powder colored with water-soluble pigment 水溶性顔料で着色した植物由来粉末を含む実施例4の樹脂組成物の外観写真Appearance photograph of resin composition of Example 4 containing plant-derived powder colored with water-soluble pigment 水溶性染料と水溶性顔料で着色した植物由来粉末を含む実施例4と実施例4−1との樹脂組成物の違いを示す写真Photograph showing difference in resin composition between Example 4 and Example 4-1 containing plant-derived powder colored with water-soluble dye and water-soluble pigment 着色した植物由来粉末を含む実施例5の樹脂組成物の外観写真Appearance photograph of resin composition of Example 5 containing colored plant-derived powder 比較例1のα−セルロースと実施例2のトマト由来粉末の染色性を比較した写真Photograph comparing the staining properties of α-cellulose of Comparative Example 1 and tomato-derived powder of Example 2 水溶性薬品で着色した植物由来粉末を含む実施例6の樹脂組成物の外観写真Appearance photograph of resin composition of Example 6 containing plant-derived powder colored with water-soluble chemicals 着色した植物由来粉末を含む樹脂組成物の外観写真Photo of appearance of resin composition containing colored plant-derived powder

(植物由来粉末)
植物由来粉末は、植物を粉砕し、粉末化したものである。植物には、水溶性着色料を浸潤しやすい茎と葉を持つ植物である草本植物を用いることが好ましい。草本植物は木本植物に比べて、組織が柔らかく、茎が自立するために大量の水分を細胞内に含んでいる。そのため、木本植物に比べて草本植物は乾燥することで微細な空孔を多く含む状態に加工しやすい。草本植物の中でも果実を収穫した後の植物茎や、中空構造のため構造材料への利用が難しい植物茎を用いることが好ましい。草本植物は髄と呼ばれる茎の中心部と表皮部での細胞組織が大きく異なっていることが多いが、例えば、トマトに代表されるように植物が成長して結実した頃には、髄の部分が消失し、空洞になるものが好ましい。また、竹のように、成長過程で、茎が中空構造となるものが好ましい。これにより、外部からの力による機械的な粉砕が容易になるとともに生育途中は不均質であった茎の細胞がほぼ均質である部分のみを使えることになる。そのため、植物由来粉末の対象としては、草本植物の中でも細胞組織が茎と大きく異なる葉や根の部分よりも、茎の部分を用いることが好ましい。
(Plant-derived powder)
The plant-derived powder is obtained by pulverizing and pulverizing a plant. As the plant, it is preferable to use a herbaceous plant, which is a plant having stems and leaves that easily infiltrate a water-soluble colorant. Compared to woody plants, herbaceous plants have a soft tissue and contain a large amount of water in the cells because the stems are self-sustaining. Therefore, compared to woody plants, herbaceous plants are easy to process into a state containing many fine pores by drying. Among herbaceous plants, it is preferable to use plant stems after harvesting fruits or plant stems that are difficult to be used as structural materials due to the hollow structure. Herbaceous plants often have very different cellular structures at the center and epidermis of the stem, called the pith, but for example, when the plant grows and bears fruit, as represented by tomatoes, It is preferable that disappears and becomes a cavity. Further, it is preferable that the stem has a hollow structure during the growth process, such as bamboo. As a result, mechanical crushing by an external force is facilitated, and only the portion where the stem cells that were heterogeneous during growth are almost homogeneous can be used. Therefore, as a target of plant-derived powder, it is preferable to use a stem portion rather than a leaf or root portion having a cell tissue greatly different from that of a stem among herbaceous plants.

植物由来粉末を作製するには、一般的な機械的な力を利用した粉砕機が利用できる。草本植物の茎部を用いることが好ましく、茎部に空洞を有することが好ましい。茎部の空洞は、例えば、植物が結実した際や植物の成長過程において形成される。これらの植物の茎部は外部から力を加えることにより容易に変形し、粉砕あるいは破砕することができる。   In order to produce the plant-derived powder, a pulverizer using a general mechanical force can be used. It is preferable to use the stem part of a herbaceous plant, and it is preferable to have a cavity in the stem part. The cavity of the stem portion is formed, for example, when the plant is fruited or during the growth process of the plant. The stems of these plants are easily deformed by applying force from the outside, and can be crushed or crushed.

外部からの力としては、圧縮力、せん断力、摩擦力、衝撃力などが利用でき、一般的な機械的な粉砕方法が利用できる。機械的な粉砕方法としては、各種ボールミル(転動型ボールミル、振動型ボールミル、遊星型ボールミルなど)、媒体攪拌式ミル、気流式粉砕機などが利用される。   As an external force, a compressive force, a shear force, a friction force, an impact force, or the like can be used, and a general mechanical grinding method can be used. As a mechanical pulverization method, various ball mills (rolling ball mill, vibration ball mill, planetary ball mill, etc.), medium agitating mill, airflow pulverizer, and the like are used.

また、植物由来粉末を、水などの水系溶媒中に浸漬した状態で、水中解砕装置(例えば、ホモジナイザー)を利用して、粉砕(解砕)してもよい。この際に、草本植物に含まれる葉緑素や糖などが溶出するが、本願発明への影響はない。   Further, the plant-derived powder may be pulverized (pulverized) using an underwater crusher (for example, a homogenizer) in a state of being immersed in an aqueous solvent such as water. At this time, chlorophyll, sugar and the like contained in the herbaceous plant are eluted, but there is no influence on the present invention.

植物由来材料の粉砕は、徐々に平均粒子径が小さくなるように、複数の段階、装置に分けてもよい。例えば、茎を数センチ程度の大きさに粗粉砕し、その粗粉砕物をさらに数百ミクロン程度まで粉砕(微粉砕)してもよい。   The pulverization of the plant-derived material may be divided into a plurality of stages and apparatuses so that the average particle diameter gradually decreases. For example, the stem may be coarsely pulverized to a size of about several centimeters, and the coarsely pulverized product may be further pulverized (pulverized) to a few hundred microns.

植物由来粉末は、篩等により、適宜分級されてもよい。植物由来粉末の形状や平均粒子径は、本願発明の目的を損なわない限り、特に制限はないが、均質な着色を行い、樹脂への均一混合を短時間で実現するには、目開き500μmの篩を通過する大きさが好ましい。粉砕した粉末は細胞の構造を反映して必ずしも球形ではないが、短径が500μm以下であれば、樹脂との混合は可能である。なお、植物由来粉末の主成分であるセルロースを分離できるナノ領域まで粉砕すると、草本植物由来の構造が崩壊するため水溶性着色料の付着が低下し、想定している着色を行うことが難しくなるため、好ましくない。本願発明の植物由来粉末の着色手順の一例を図1に示す。図1に示されるように、草本植物(茎部)より、植物由来粉末が調製される(S1)。次いで、植物由来粉末は、着色剤水溶液に浸漬される(S2)。なお、着色剤水溶液の濃度は任意であり、目的に応じて、適宜設定される。次いで、着色剤水溶液に浸漬された植物由来粉末は、濾過される(S3)。濾過後、回収された固形分は、乾燥される(S4)。乾燥後、着色した植物由来粉末が得られる(S5)。   The plant-derived powder may be appropriately classified with a sieve or the like. The shape and average particle size of the plant-derived powder are not particularly limited as long as the object of the present invention is not impaired. However, in order to perform uniform coloring and achieve uniform mixing into the resin in a short time, the mesh has an opening of 500 μm. A size passing through a sieve is preferred. The pulverized powder does not necessarily have a spherical shape reflecting the cell structure, but can be mixed with a resin if the minor axis is 500 μm or less. In addition, when pulverizing to the nano range where cellulose, which is the main component of the plant-derived powder, can be separated, the herbaceous plant-derived structure collapses, so that the adhesion of water-soluble colorants is reduced and it is difficult to perform the expected coloring. Therefore, it is not preferable. An example of the coloring procedure of the plant-derived powder of the present invention is shown in FIG. As shown in FIG. 1, a plant-derived powder is prepared from a herbaceous plant (stem) (S1). Next, the plant-derived powder is immersed in an aqueous colorant solution (S2). In addition, the density | concentration of coloring agent aqueous solution is arbitrary and is set suitably according to the objective. Next, the plant-derived powder immersed in the aqueous colorant solution is filtered (S3). After filtration, the recovered solid is dried (S4). After drying, a colored plant-derived powder is obtained (S5).

植物の中でも成熟した状態で茎内部に空洞を有する草本植物に対して、外部から力を加えた機械的な粉砕を行うことで、植物の有する本来の細胞壁構造を維持したまま粉末を作製できることができる。すなわち、植物が本来有する親水性が維持できる大きさの粉末を草本植物が有する構造を維持したままで植物性粉末を作製することができる。   It is possible to produce a powder while maintaining the original cell wall structure of a plant by mechanically crushing herbaceous plants with cavities inside the stem in a mature state among plants, by applying mechanical force from the outside. it can. That is, a vegetable powder can be produced while maintaining the structure of a herbaceous plant with a size that can maintain the hydrophilicity inherent to the plant.

(水溶性着色料)
水溶性着色料は、水溶性の着色を施すことができる材料である。水溶性着色料として、例えば、水溶性染料や水溶性顔料が挙げられる。染料は化学的な分子レベルで発色したものであり、顔料は微細な粒子が分散した様態である。ただし、水溶性顔料は水に分散できるように界面活性剤や顔料の粒子微細化などが施されており、本願発明の中では水溶性染料と同じ扱いができる。水溶性であることにより、植物由来粉末へ浸潤しやすい。したがって、植物由来粉末へ浸潤しやすいように水溶性着色料を水などで希釈することが望ましい。草本植物由来の粉末は、その高い親水性のため、水溶性着色料とのなじみがよく、均一に着色することができる。なお、機械的な粉砕で得られた植物由来粉末は白色やうすい茶色を呈していることが多いが、水溶性着色料はこれらの粉末の表面ならびに細胞壁に由来する微細組織内の空孔に浸潤するため、目的の色を発現することができる。
(Water-soluble colorant)
A water-soluble colorant is a material that can be subjected to water-soluble coloring. Examples of the water-soluble colorant include water-soluble dyes and water-soluble pigments. The dye is colored at the chemical molecular level, and the pigment is in a state where fine particles are dispersed. However, the water-soluble pigment is provided with a fine particle of a surfactant or pigment so that it can be dispersed in water, and can be treated in the same manner as a water-soluble dye in the present invention. Being water-soluble, it easily infiltrates into plant-derived powder. Therefore, it is desirable to dilute the water-soluble colorant with water or the like so as to easily infiltrate the plant-derived powder. The herbaceous plant-derived powder has good hydrophilicity and can be uniformly colored due to its high hydrophilicity. Plant-derived powders obtained by mechanical grinding often have a white or light brown color, but water-soluble colorants infiltrate the surface of these powders and pores in the fine tissue derived from the cell walls. Therefore, the target color can be expressed.

水溶性顔料は、顔料の大きさや界面活性剤の影響を受けやすいため、水溶性染料より着色の程度が弱い場合がある。水溶性顔料をあらかじめ粉砕して、顔料を微細化するなどの処理を行っても本願発明には影響しない。また、一度着色した粉末を熱などで乾燥し、再度水溶性顔料に浸漬して発色を濃厚にしてもよい。   Since water-soluble pigments are easily affected by the size of the pigment and the surfactant, the degree of coloring may be weaker than that of water-soluble dyes. Even if the water-soluble pigment is pulverized in advance and the pigment is refined, the present invention is not affected. Alternatively, the colored powder may be dried by heat or the like, and dipped in a water-soluble pigment again to thicken the color.

植物由来粉末を水溶性着色料に浸漬させるには、粉末の上から振りかけて余分な着色料を分離・回収しても、霧状に吹きかけてもよい。また、重力による水溶性着色料のばらつきが気になる場合は、水溶性着色料と植物由来粉末を一定時間攪拌混合することもよい。   In order to immerse the plant-derived powder in the water-soluble colorant, the excess colorant may be separated and collected by sprinkling from above the powder, or sprayed in a mist form. Moreover, when the dispersion | variation in the water-soluble colorant by gravity is worrisome, it is good to stir and mix a water-soluble colorant and plant origin powder for a fixed time.

水溶性着色料には、水溶性薬品を用いた水溶液である水溶性薬品水溶液も含まれる。すなわち、水溶性薬品水溶液は、それ自体が着色用途で用いられるものではないが、植物由来粉末を水溶性薬品水溶液に浸潤すると、セルロースの一部を脱水処理し、植物由来粉末が黒色化するため、着色をすることができる。水溶性薬品としては、例えば、硫酸、塩酸、リン酸アンモニウム水溶液などが例示される。さらに加熱することで反応が進行し、より短時間での色彩変更が可能になる。   The water-soluble colorant also includes a water-soluble chemical aqueous solution that is an aqueous solution using a water-soluble chemical. That is, the water-soluble chemical aqueous solution itself is not used for coloring purposes, but when the plant-derived powder is infiltrated into the water-soluble chemical aqueous solution, a part of the cellulose is dehydrated and the plant-derived powder becomes black. Can be colored. Examples of water-soluble chemicals include sulfuric acid, hydrochloric acid, and ammonium phosphate aqueous solution. Furthermore, the reaction proceeds by heating, and the color can be changed in a shorter time.

水溶性着色料には、一般に樹脂を黒色化するために添加されるカーボン粒子を用いることもできるが、水溶性薬品水溶液は、カーボン粒子に比べ、植物由来粉末そのものの表面部の色を変化させているため、樹脂の成形時における色素粒子(カーボン粒子)の脱落などを生じにくい。   Carbon particles that are generally added to blacken the resin can also be used as the water-soluble colorant, but the water-soluble chemical aqueous solution changes the color of the surface part of the plant-derived powder itself as compared with the carbon particles. Therefore, it is difficult for pigment particles (carbon particles) to fall off during resin molding.

(組成物の作製)
着色した植物由来粉末を乾燥し、樹脂との混合を行う。植物由来粉末の着色は水溶性着色料で行っているため、水分が蒸発する温度で加熱乾燥することが望ましい。また、植物由来粉末の熱による変質がみられる場合には、真空乾燥を利用することもできる。さらに、加熱乾燥と真空乾燥を併用しても問題ない。乾燥した着色された植物由来粉末は樹脂と混合することで組成物とする。組成物に用いる樹脂には、例えば、熱可塑性樹脂や熱硬化性樹脂を用いることができる。
(Production of composition)
The colored plant-derived powder is dried and mixed with the resin. Since the plant-derived powder is colored with a water-soluble colorant, it is desirable to heat and dry at a temperature at which moisture evaporates. In addition, when the plant-derived powder is altered by heat, vacuum drying can be used. Furthermore, there is no problem even if heat drying and vacuum drying are used in combination. The dried colored plant-derived powder is mixed with a resin to form a composition. As the resin used for the composition, for example, a thermoplastic resin or a thermosetting resin can be used.

熱可塑性樹脂としては、ポリプロピレンやポリスチレンなどの樹脂が使用でき、植物由来粉末に含まれるセルロースが加熱により大きく色を損なわない限り加熱して混合することができる。一般にセルロースは300℃以上の加熱で黒色化するため、300℃未満の加熱で混合することが好ましい。そのため、用いる熱可塑性樹脂の融点300℃未満であることが望ましい。融点が300℃以上の場合、熱可塑性樹脂を溶融させて成形すると着色した植物由来粉末が黒色化し、着色した意味がなくなってしまうことがある。   As the thermoplastic resin, resins such as polypropylene and polystyrene can be used, and they can be heated and mixed as long as the cellulose contained in the plant-derived powder is not greatly damaged by heating. In general, cellulose is blackened by heating at 300 ° C. or higher. Therefore, it is preferable to mix by heating at less than 300 ° C. Therefore, it is desirable that the thermoplastic resin used has a melting point of less than 300 ° C. When the melting point is 300 ° C. or higher, when the thermoplastic resin is melted and molded, the colored plant-derived powder becomes black and the colored meaning may be lost.

混合方法は特に限定しないが、一般的な樹脂と無機物などを混合する手法が利用できる。市販の撹拌機、押出機(一軸、二軸など)、ラボプラストミルなどの公知の混練装置が利用される。均質な混合を行うためには、加熱により樹脂を軟化あるいは溶解して混合することが好ましい。図2に熱可塑性樹脂を用いた樹脂組成物の混合手順の一例を示す。図2に示されるように、先ず、樹脂(熱可塑性樹脂)は、混練装置で加熱されて、軟化される(S11)。次いで、軟化した熱可塑性樹脂に、着色された植物由来粉末が添加される(S12)。その後、前記熱可塑性樹脂と前記植物由来粉末とを混練し(S13)、その混練物は、押出機を利用してストランド化される(S14)。ストランド化された混練物は、ペレタイザーでペレット化される(S15)。このような手順により、ペレット化された樹脂組成物を得ることができる。   The mixing method is not particularly limited, but a general method of mixing a resin and an inorganic material can be used. A known kneading apparatus such as a commercially available stirrer, an extruder (uniaxial, biaxial, etc.) or a lab plast mill is used. In order to perform homogeneous mixing, it is preferable to mix by softening or dissolving the resin by heating. FIG. 2 shows an example of a mixing procedure of a resin composition using a thermoplastic resin. As shown in FIG. 2, first, the resin (thermoplastic resin) is heated and softened by a kneading apparatus (S11). Next, a colored plant-derived powder is added to the softened thermoplastic resin (S12). Thereafter, the thermoplastic resin and the plant-derived powder are kneaded (S13), and the kneaded product is formed into a strand using an extruder (S14). The kneaded material formed into a strand is pelletized by a pelletizer (S15). By such a procedure, a pelletized resin composition can be obtained.

樹脂と植物由来粉末の混合割合は、混合方法に大きく依存するが、均一な混合が行えるなら特に制約はない。ただし、一般に混合時に樹脂は液体状態であり、植物由来粉末は固体であることを考えると、植物由来粉末が50質量%以下であることが混合を容易にするものと考えられる。固体の植物由来粉末が50質量%を越えると、混合する機器への負荷が大きくなることが考えられる。   The mixing ratio of the resin and the plant-derived powder largely depends on the mixing method, but is not particularly limited as long as uniform mixing can be performed. However, considering that the resin is generally in a liquid state at the time of mixing and the plant-derived powder is solid, it is considered that the plant-derived powder is 50% by mass or less to facilitate mixing. If the solid plant-derived powder exceeds 50% by mass, it is considered that the load on the equipment to be mixed increases.

熱硬化性樹脂についても同様に、熱硬化性樹脂の熱硬化温度が300℃未満であり、300℃未満の加熱で混合することが好ましい。また、二種類以上の液体を混合して硬化を促進する樹脂も硬化温度が300℃未満であれば利用することができる。   Similarly, for the thermosetting resin, the thermosetting temperature of the thermosetting resin is less than 300 ° C, and it is preferable to mix by heating at less than 300 ° C. In addition, a resin that promotes curing by mixing two or more liquids can be used as long as the curing temperature is less than 300 ° C.

熱硬化性樹脂についても、市販の撹拌機や混合機を利用することができる。また、硬化促進剤などを利用する場合は、真空下で脱泡処理を行うことが好ましい。   Commercially available stirrers and mixers can also be used for the thermosetting resin. Moreover, when utilizing a hardening accelerator etc., it is preferable to perform a defoaming process under vacuum.

熱硬化性樹脂を用いた組成物の成形は、一般的な組成物の成形方法が利用できる。例えば、植物由来粉末を含む樹脂を硬化前に型に充填して加圧しながら成形することができる。また、硬化前にローラーなどで板状に成形することもできる。成形の際に圧力を付与することは組成物中に残存する気孔を減じることができるため、成形体の強度を強くする上では有効である。   For molding the composition using the thermosetting resin, a general molding method of the composition can be used. For example, a resin containing plant-derived powder can be molded while being filled and pressurized before curing. Moreover, it can also shape | mold into plate shape with a roller etc. before hardening. Applying pressure at the time of molding can reduce pores remaining in the composition, which is effective in increasing the strength of the molded body.

(その他の成分)
樹脂組成物には、本願発明の目的を損なわない限り、必要に応じて、相溶化剤、熱安定剤、可塑剤、紫外線吸収剤、酸化防止剤、離型剤、抗菌剤、防カビ剤、発泡剤等の各種添加剤とともに利用されてもよい。
(Other ingredients)
In the resin composition, as long as the purpose of the present invention is not impaired, a compatibilizer, a heat stabilizer, a plasticizer, an ultraviolet absorber, an antioxidant, a release agent, an antibacterial agent, an antifungal agent, You may utilize with various additives, such as a foaming agent.

以下、実施例に基づいて本発明を更に詳細に説明する。なお、本発明はこれらの実施例により何ら限定されるものではない。   Hereinafter, the present invention will be described in more detail based on examples. In addition, this invention is not limited at all by these Examples.

〔実施例1〕
市販の竹粉末((有)八起産業製「ゆめ竹」)5gに、水溶性染料として赤色インク(プラチナ製SPN-100A #11)を2.4mlと蒸留水72.6mlを混合した溶液に浸漬し、途中攪拌しながら竹粉末全体に着色を施した。余分な着色溶液は、孔径8μmのメンブランフィルター(ミリポア製SCWP09025)を用いて減圧濾過により分離・除去した。得られた水溶性染料で赤く染色した竹粉末を100℃の電気乾燥器で5時間処理した。
[Example 1]
To a solution of 2.4 g of red ink (SPN-100A # 11 made of platinum) and 72.6 ml of distilled water as a water-soluble dye in 5 g of commercially available bamboo powder (“Yumetake” manufactured by Yaki Sangyo) The whole bamboo powder was colored while being immersed and stirred. The excess coloring solution was separated and removed by vacuum filtration using a membrane filter (SCWP09025 manufactured by Millipore) having a pore size of 8 μm. The bamboo powder dyed red with the obtained water-soluble dye was treated with an electric dryer at 100 ° C. for 5 hours.

得られた赤色に着色された竹粉末(植物由来粉末)4gと熱可塑性樹脂である顆粒状のポリプロピレン(サンアロマー製PMA20V)36gを、ラボプラストミル(東洋精機製4C150-01)にて混合した。混合は、180℃で回転数10rpmにて5分間、50rpmにて5分、150rpmにて15分行った。   4 g of the bamboo powder (plant-derived powder) colored in red and 36 g of granular polypropylene (PMA20V manufactured by Sun Allomer), which is a thermoplastic resin, were mixed in a lab plast mill (4C150-01 manufactured by Toyo Seiki). Mixing was carried out at 180 ° C. for 5 minutes at a rotational speed of 10 rpm, 5 minutes at 50 rpm, and 15 minutes at 150 rpm.

得られた組成物の外観を図3に示す。図3に示されるように、得られた樹脂組成物10は、赤色の竹粉末が均一にポリプロピレン中に分散しており、ポリプロピレンが赤く着色されている。なお、着色植物性粉末(水溶性染料で赤色に着色した竹粉末):ポリプロピレン=5:95(w/w)である。   The appearance of the obtained composition is shown in FIG. As shown in FIG. 3, in the obtained resin composition 10, red bamboo powder is uniformly dispersed in polypropylene, and the polypropylene is colored red. Colored vegetable powder (bamboo powder colored red with a water-soluble dye): polypropylene = 5: 95 (w / w).

組成物を切断して塊状とし、加熱式プレス機((株)岩城工業製 C型)により180℃で、加圧力1MPaにて厚み2mm程度の板状に成形した。   The composition was cut into a lump shape and formed into a plate shape having a thickness of about 2 mm at 180 ° C. and a pressure of 1 MPa using a heating press (C type manufactured by Iwaki Kogyo Co., Ltd.).

得られた成形体には、傷や割れ、そりがなく、良好な成形体となった。成形に伴う色の変化はなく、赤い成形体を任意の形状に加工することができる。   The obtained molded product was free from scratches, cracks and warpage, and was a good molded product. There is no color change accompanying molding, and the red molded body can be processed into an arbitrary shape.

〔実施例2〕
桃太郎とまとの収穫後、乾燥させた茎部を粗粉砕装置(相川鉄工(株)製SDR-14)による粗粉砕、さらに微粉砕装置(増幸産業(株)製MKZA10-20)による微粉砕することでトマト由来粉末を作製した。このトマト由来粉末を500μmの篩目で振動分級し、500μm以下の粉末を回収した。得られた粉末5gに、水溶性染料として赤色インク(プラチナ製SPN-100A #11)を2.4mlと蒸留水72.6mlを混合した溶液に浸漬し、トマト粉末全体に着色を施した。余分な着色溶液は、孔径8μmのメンブランフィルター(ミリポア製SCWP09025)を用いて減圧濾過により分離・除去した。得られた水溶性染料で赤く染色したトマト粉末を100℃の電気乾燥器で5時間処理した。
[Example 2]
After harvesting Momotaro and Tomato, the dried stems should be coarsely pulverized with a coarse pulverizer (SDR-14 manufactured by Aikawa Tekko Co., Ltd.) and further pulverized with a fine pulverizer (MKZA10-20 manufactured by Masuko Sangyo Co., Ltd.). A tomato-derived powder was prepared. This tomato-derived powder was subjected to vibration classification with a 500 μm sieve, and a powder of 500 μm or less was recovered. 5 g of the obtained powder was immersed in a solution in which 2.4 ml of red ink (SPN-100A # 11 made of platinum) as a water-soluble dye was mixed with 72.6 ml of distilled water, and the whole tomato powder was colored. The excess coloring solution was separated and removed by vacuum filtration using a membrane filter (SCWP09025 manufactured by Millipore) having a pore size of 8 μm. The tomato powder dyed red with the water-soluble dye obtained was treated with an electric dryer at 100 ° C. for 5 hours.

得られた赤色に着色されたトマト粉末4gと熱可塑性樹脂である顆粒状のポリプロピレン(サンアロマー製PMA20V)36gを、ラボプラストミル(東洋精機製4C150-01)にて混合した。180℃で回転数10rpmにて5分間、50rpmにて5分、150rpmにて15分行った。   4 g of the obtained tomato powder colored in red and 36 g of granular polypropylene (PMA20V manufactured by Sun Allomer), which is a thermoplastic resin, were mixed in a lab plast mill (4C150-01 manufactured by Toyo Seiki). It was carried out at 180 ° C. for 5 minutes at 10 rpm, 5 minutes at 50 rpm, and 15 minutes at 150 rpm.

得られた組成物の光学顕微鏡組織を図4に示す。赤色のトマト粉末(着色した植物由来粉末)が均一にポリプロピレン中へ分散している。実施例2の樹脂組成物10Aの外観は図5のように赤く着色したポリプロピレンになっている。なお、着色植物性粉末(水溶性染料で赤色に着色したトマト粉末):ポリプロピレン=5:95(w/w)である。   The optical microscope structure of the obtained composition is shown in FIG. Red tomato powder (colored plant-derived powder) is uniformly dispersed in polypropylene. The appearance of the resin composition 10A of Example 2 is polypropylene colored red as shown in FIG. Colored vegetable powder (tomato powder colored red with water-soluble dye): polypropylene = 5: 95 (w / w).

組成物を切断して塊状とし、射出成形機により成形温度185℃、金型温度40℃、射出速度70mm/sの条件で射出成形した。   The composition was cut into lumps and injection molded by an injection molding machine under conditions of a molding temperature of 185 ° C., a mold temperature of 40 ° C., and an injection speed of 70 mm / s.

得られた成形体は、傷や割れ、そりがなく、良好な成形体となった。成形に伴う色の大きな変化はなく、赤い成形体を任意の形状に加工することができる。また、射出成形体の表面にはポリプロピレンの薄い層が形成されている。   The obtained molded body was free from scratches, cracks and warpage, and was a good molded body. There is no significant change in color associated with molding, and a red molded body can be processed into an arbitrary shape. Further, a thin layer of polypropylene is formed on the surface of the injection molded body.

〔実施例3〕
市販の竹粉末((有)八起産業製「ゆめ竹」)5gに、水溶性顔料として蛍光桃色インク(三菱鉛筆製PUSR-80 桃)2.4mlと蒸留水72.6mlを混合した溶液に浸漬し、竹粉末全体に着色を施した。余分な着色溶液は、孔径8μmのメンブランフィルター(ミリポア製SCWP09025)を用いて減圧濾過により分離・除去した。得られた水溶性顔料で桃色に染色した竹粉末を100℃の電気乾燥器で5時間処理した。
Example 3
In a mixture of 5 g of commercially available bamboo powder (“Yumetake” manufactured by Yaki Sangyo Co., Ltd.) and 2.4 ml of fluorescent pink ink (PUSR-80 peach made by Mitsubishi Pencil) as a water-soluble pigment and 72.6 ml of distilled water Immersion was done and the entire bamboo powder was colored. The excess coloring solution was separated and removed by vacuum filtration using a membrane filter (SCWP09025 manufactured by Millipore) having a pore size of 8 μm. The bamboo powder dyed pink with the water-soluble pigment thus obtained was treated with an electric dryer at 100 ° C. for 5 hours.

得られた桃色に着色された竹粉末0.5gに二液混合型の熱硬化性樹脂であるエポキシ樹脂(IWAパフォーマンスポリマーズ&フルイズ ジャパン製Devcon ET)9.5gを混合し、シリコンゴム製の型内に充填し、室温にて硬化させた。   0.5g of the resulting pink powdered bamboo powder is mixed with 9.5g of epoxy resin (Devcon ET made by IWA Performance Polymers & Fluids Japan) which is a two-component mixed thermosetting resin. It was filled in and cured at room temperature.

得られた組成物の外観を図6に示す。図6に示されるように、実施例3の樹脂組成物10Bは、桃色に着色された竹粉末が透明性の高いエポキシ樹脂の中に分散しており、発色している。なお、着色植物性粉末(水溶性顔料で桃色に着色した竹粉末):エポキシ樹脂=5:95(w/w)である。   The appearance of the obtained composition is shown in FIG. As shown in FIG. 6, in the resin composition 10B of Example 3, the bamboo powder colored pink is dispersed in a highly transparent epoxy resin, and color is developed. Colored vegetable powder (bamboo powder colored pink with a water-soluble pigment): epoxy resin = 5: 95 (w / w).

得られた組成物の成形体に紫外線LED(UV−LED)ライトを照射すると、暗室にてわずかに発光している。水溶性顔料が有する蛍光成分が竹粉末に均等に吸着され、発光していることが確認できた。ただ、桃色を発色させる蛍光成分は、使用したUV−LEDライトの波長では、発光が弱いためと考えられる。   When the molded body of the obtained composition is irradiated with an ultraviolet LED (UV-LED) light, light is emitted slightly in a dark room. It was confirmed that the fluorescent component of the water-soluble pigment was evenly adsorbed on the bamboo powder and emitted light. However, it is considered that the fluorescent component that develops a pink color is weak in light emission at the wavelength of the UV-LED light used.

〔実施例4〕
桃太郎とまとの収穫後、乾燥させた茎部を粗粉砕装置(相川鉄工(株)製SDR-14)による粗粉砕、さらに微粉砕装置(増幸産業(株)製MKZA10-20)による微粉砕することでトマト由来粉末を作製した。このトマト由来粉末を500μmの篩目で振動分級し、500μm以下の粉末を回収した。得られた粉末5gを、水溶性顔料として蛍光緑色インク(三菱鉛筆製PUSR-80 緑)2.4mlと蒸留水72.6mlを混合した溶液に浸漬し、途中攪拌しながらトマト粉末全体に着色を施した。余分な着色溶液は、孔径8μmのメンブランフィルター(ミリポア製SCWP09025)を用いて減圧濾過により分離・除去した。得られた水溶性顔料で染色したトマト粉末を100℃の電気乾燥器で5時間処理した。
Example 4
After harvesting Momotaro and Tomato, the dried stems should be coarsely pulverized with a coarse pulverizer (SDR-14 manufactured by Aikawa Tekko Co., Ltd.) and further pulverized with a fine pulverizer (MKZA10-20 manufactured by Masuko Sangyo Co., Ltd.). A tomato-derived powder was prepared. This tomato-derived powder was subjected to vibration classification with a 500 μm sieve, and a powder of 500 μm or less was recovered. 5 g of the obtained powder is immersed in a solution obtained by mixing 2.4 ml of fluorescent green ink (PUSR-80 green manufactured by Mitsubishi Pencil) and 72.6 ml of distilled water as a water-soluble pigment. gave. The excess coloring solution was separated and removed by vacuum filtration using a membrane filter (SCWP09025 manufactured by Millipore) having a pore size of 8 μm. The tomato powder dyed with the obtained water-soluble pigment was treated with an electric dryer at 100 ° C. for 5 hours.

得られた緑色に着色されたトマト粉末0.5gに二液混合型の熱硬化性樹脂であるエポキシ樹脂(IWAパフォーマンスポリマーズ&フルイズ ジャパン製Devcon ET)9.5gを混合し、シリコンゴム製の型内に充填し、室温にて硬化させた。   0.5g of the green colored tomato powder obtained is mixed with 9.5g of epoxy resin (Devcon ET made by IWA Performance Polymers & Fluids Japan) which is a two-component thermosetting resin. It was filled in and cured at room temperature.

得られた組成物の外観を図7に示す。図7に示されるように、実施例4の樹脂組成物10Cは、蛍光色の緑色に着色されたトマト由来粉末が透明性の高いエポキシ樹脂の中に分散しており、発色している。なお、着色植物性粉末(水溶性顔料で緑色に着色したトマト粉末):エポキシ樹脂=5:95(w/w)である。   The appearance of the obtained composition is shown in FIG. As shown in FIG. 7, in the resin composition 10 </ b> C of Example 4, the tomato-derived powder colored green in color is dispersed in a highly transparent epoxy resin and is colored. Colored vegetable powder (tomato powder colored green with a water-soluble pigment): epoxy resin = 5: 95 (w / w).

得られた実施例4の組成物の成形体10Cに紫外線LED(UV−LED)ライトを照射すると、暗室にて強く発光していることが確認できた。水溶性顔料が有する蛍光成分がトマト由来粉末に均等に吸着され、発光していることが確認できた。なお、水溶性染料でトマト粉末を同じ緑に着色した実施例4−1の組成物からなる成形体10C−1と比較すると、図8のように可視光下では色に大差がないものの、UV−LEDライトによる発光の違いは明確であった。なお、実施例4−1の着色植物性粉末(水溶性染料で緑色に着色したトマト粉末):エポキシ樹脂=5:95(w/w)である。   When the obtained molded body 10C of the composition of Example 4 was irradiated with an ultraviolet LED (UV-LED) light, it was confirmed that light was strongly emitted in a dark room. It was confirmed that the fluorescent component of the water-soluble pigment was evenly adsorbed on the tomato-derived powder and emitted light. In addition, when compared with the molded product 10C-1 composed of the composition of Example 4-1 in which the tomato powder is colored the same green with a water-soluble dye, although there is no significant difference in color under visible light as shown in FIG. -The difference in light emission by LED light was clear. In addition, it is coloring vegetable powder of Example 4-1 (tomato powder colored green with water-soluble dye): epoxy resin = 5: 95 (w / w).

〔実施例5〕
桃太郎とまとの収穫後、乾燥させた茎部を粗粉砕装置(相川鉄工(株)製SDR-14)による粗粉砕、さらに微粉砕装置(増幸産業(株)製MKZA10-20)による微粉砕することでトマト由来粉末を作製した。このトマト由来粉末を500μmの篩目で振動分級し、500μm以下の粉末を回収した。得られた粉末5gに、水溶性染料として赤色インク(プラチナ製SPN-100A #11)を2.4mlと蒸留水72.6mlを混合した溶液に浸漬し、トマト粉末全体に着色を施した。余分な着色溶液は、孔径8μmのメンブランフィルター(ミリポア製SCWP09025)を用いて減圧濾過により分離・除去した。得られた水溶性染料で赤く染色したトマト粉末を100℃の電気乾燥器で5時間処理した。
Example 5
After harvesting Momotaro and Tomato, the dried stems should be coarsely pulverized with a coarse pulverizer (SDR-14 manufactured by Aikawa Tekko Co., Ltd.) and further pulverized with a fine pulverizer (MKZA10-20 manufactured by Masuko Sangyo Co., Ltd.). A tomato-derived powder was prepared. This tomato-derived powder was subjected to vibration classification with a 500 μm sieve, and a powder of 500 μm or less was recovered. 5 g of the obtained powder was immersed in a solution in which 2.4 ml of red ink (SPN-100A # 11 made of platinum) as a water-soluble dye was mixed with 72.6 ml of distilled water, and the whole tomato powder was colored. The excess coloring solution was separated and removed by vacuum filtration using a membrane filter (SCWP09025 manufactured by Millipore) having a pore size of 8 μm. The tomato powder dyed red with the water-soluble dye obtained was treated with an electric dryer at 100 ° C. for 5 hours.

得られた赤色に着色されたトマト粉末と二液混合型の熱硬化性樹脂であるエポキシ樹脂(IWAパフォーマンスポリマーズ&フルイズ ジャパン製Devcon ET)を質量比7:10の割合で混合し、ステンレス製の金型内に充填し、直径約15mmで厚み約5mmの円柱形状に成形した。この成形体を室温にて硬化させた。   The resulting red-colored tomato powder and a two-component mixed thermosetting resin epoxy resin (IWA Performance Polymers & Fluid Japan Devcon ET) are mixed at a mass ratio of 7:10, and are made of stainless steel. The mold was filled and formed into a cylindrical shape having a diameter of about 15 mm and a thickness of about 5 mm. This molded body was cured at room temperature.

得られた組成物の外観を図9に示す。図9に示されるように、実施例5の樹脂組成物10Dは、赤色に着色されたトマト由来粉末が透明性の高いエポキシ樹脂で結合されており、成形体は赤く発色している。エポキシ樹脂は着色された粉末を包み込んでいるため、水に入れても色が抜けるようなことはなかった。トマト由来粉末の割合が多くても、樹脂による成形が可能であり、成形体の発色は着色された粉末の色を損なわないことが確認された。なお、着色植物性粉末(水溶性染料で赤色に着色したトマト粉末):エポキシ樹脂=7:10(w/w)である。前記トマト粉末の含有量は、約41質量%であった。   The appearance of the obtained composition is shown in FIG. As shown in FIG. 9, in the resin composition 10D of Example 5, the tomato-derived powder colored in red is bonded with a highly transparent epoxy resin, and the molded product is colored red. Since the epoxy resin encloses the colored powder, the color did not come off even when placed in water. Even if the ratio of the tomato-derived powder is large, it is possible to mold with a resin, and it was confirmed that the color of the molded body does not impair the color of the colored powder. Colored vegetable powder (tomato powder colored red with a water-soluble dye): epoxy resin = 7: 10 (w / w). The tomato powder content was about 41% by mass.

〔比較例1〕
市販のα−セルロース(和光純薬工業製)を用いて、実施例2と同じように、同じ濃度の水溶性染料を利用して着色を実施した。得られた比較例1の粉末と実施例2のトマト由来粉末の着色粉末の外観を図10に示す。セルロース粉末の発色は極めて薄く、多種多様な色を表現することが難しい。
[Comparative Example 1]
Using commercially available α-cellulose (manufactured by Wako Pure Chemical Industries, Ltd.), in the same manner as in Example 2, coloring was performed using a water-soluble dye having the same concentration. The appearance of the obtained powder of Comparative Example 1 and the colored powder of the tomato-derived powder of Example 2 is shown in FIG. The color of cellulose powder is extremely thin and it is difficult to express a wide variety of colors.

トマト由来粉末や竹粉末は、草本植物であるが、その主成分はセルロースであることが知られている。しかし、セルロースは細胞壁などを構成する最小単位であり、植物の違いによる差異はあまりないものと考えられる。本願発明の着色メカニズムは草本植物が有する親水性という特性とともに草本植物が有する乾燥組織中の空孔に起因するものと考えられる。なお、トマト由来粉末で着色前の粉末は、水を200質量%以上吸水することができ、その結果水溶性着色料をしっかり保持できるものと考えられる。   Tomato-derived powder and bamboo powder are herbaceous plants, but it is known that the main component is cellulose. However, cellulose is the smallest unit constituting cell walls and the like, and it is considered that there is not much difference due to plant differences. The coloring mechanism of the present invention is considered to be caused by pores in the dry tissue of the herbaceous plant as well as the hydrophilic property of the herbaceous plant. In addition, it is thought that the powder before coloring with a tomato origin powder can absorb water 200 mass% or more, and can hold | maintain a water-soluble colorant firmly as a result.

〔実施例6〕
桃太郎とまとの収穫後、乾燥させた茎部を粗粉砕装置(相川鉄工(株)製SDR-14)による粗粉砕、さらに微粉砕装置(増幸産業(株)製MKZA10-20)による微粉砕することでトマト由来粉末を作製した。このトマト由来粉末を500μmの篩目で振動分級し、500μm以下の粉末を回収した。得られた粉末5gに、水溶性薬品であるリン酸二水素アンモニウム(和光純薬工業製)10.5gと蒸留水95gを混合した溶液に浸漬し、途中攪拌しながらトマト粉末全体にリン酸二水素アンモニウムの担持を施した。余分な薬品溶液は、孔径8μmのメンブランフィルター(ミリポア製SCWP09025)を用いて減圧濾過により分離・除去した。得られたリン酸二水素アンモニウムを担持したトマト粉末を100℃の電気乾燥器で5時間処理した後、220℃のホットプレート上で30分処理した。
Example 6
After harvesting Momotaro and Tomato, the dried stems should be coarsely pulverized with a coarse pulverizer (SDR-14 manufactured by Aikawa Tekko Co., Ltd.) and further pulverized with a fine pulverizer (MKZA10-20 manufactured by Masuko Sangyo Co., Ltd.). A tomato-derived powder was prepared. This tomato-derived powder was subjected to vibration classification with a 500 μm sieve, and a powder of 500 μm or less was recovered. 5 g of the obtained powder is immersed in a solution obtained by mixing 10.5 g of ammonium dihydrogen phosphate (manufactured by Wako Pure Chemical Industries, Ltd.), which is a water-soluble chemical, and 95 g of distilled water. Ammonium hydrogen support was applied. Excess chemical solution was separated and removed by vacuum filtration using a membrane filter (SCWP09025 manufactured by Millipore) having a pore size of 8 μm. The obtained tomato powder carrying ammonium dihydrogen phosphate was treated with an electric dryer at 100 ° C. for 5 hours, and then treated on a hot plate at 220 ° C. for 30 minutes.

得られたリン酸二水素アンモニウムが担持されたトマト粉末4gと熱可塑性樹脂である顆粒状のポリプロピレン(サンアロマー製PMA20V)36gを、ラボプラストミル(東洋精機製4C150-01)にて混合した。混合は、180℃で回転数10rpmにて5分間、50rpmにて5分、150rpmにて15分行った。   4 g of the tomato powder on which ammonium dihydrogen phosphate was supported and 36 g of granular polypropylene (PMA20V manufactured by Sun Allomer), which is a thermoplastic resin, were mixed using a lab plast mill (4C150-01 manufactured by Toyo Seiki). Mixing was carried out at 180 ° C. for 5 minutes at a rotational speed of 10 rpm, 5 minutes at 50 rpm, and 15 minutes at 150 rpm.

得られた組成物の外観を図11に示す。図11に示されるように、実施例6の樹脂組成物10Fは、ホットプレートによる熱処理により黒色化したトマト粉末が、均一にポリプロピレン中に分散しており、黒く着色されたポリプロピレンとなっている。なお、着色植物性粉末(水溶性薬品で着色したトマト粉末):ポリプロピレン=5:95(w/w)である。   The appearance of the obtained composition is shown in FIG. As shown in FIG. 11, in the resin composition 10F of Example 6, the tomato powder blackened by the heat treatment by the hot plate is uniformly dispersed in the polypropylene, and becomes a black colored polypropylene. Colored vegetable powder (tomato powder colored with water-soluble chemicals): polypropylene = 5: 95 (w / w).

本願発明で作製される樹脂組成物は、水溶性着色料により着色された材料であり、本来疎水性を示す樹脂への着色剤として水溶性着色料が使えることは環境に配慮した部材/部品として利用することができる。さらに、製造工程や利用環境において有害物質の発生が少なく、石油由来の資材である樹脂の使用量を低減しながら、軽量な部材を市場に供給することができる。また、本願発明の植物由来粉末は、植物の主成分であるセルロースだけでは実現できない色素の担持をその構造と化学的な親水性という特性で実現しており、色素以外の水溶性あるいは水分散性に優れる機能性因子を保持することができる。そのため、樹脂組成物としての用途を拡大するだけでなく、新たな機能性を付与した部材への展開が可能になる。さらに、蛍光着色料を含む水溶性着色料を用いて本願発明で作製した樹脂組成物ならびにその成形体は、紫外線によって発色(発光)するため、視認性が高く、今後市場が期待される高齢者向けの日常品あるいは介護用製品としての応用が期待される。なお、樹脂としてポリプロピレンを用い、トマト由来粉末に着色した樹脂組成物の外観は図12のように水溶性着色料で様々な色に彩色することができる。なお、図12に示される樹脂組成物は、着色植物性粉末(水溶性着色料で着色したトマト粉末):ポリプロピレン=5:95(w/w)である。   The resin composition produced in the present invention is a material colored with a water-soluble colorant, and the use of a water-soluble colorant as a colorant for a resin that is inherently hydrophobic is an environmentally-friendly member / part. Can be used. Furthermore, there are few generation | occurrence | production of a hazardous | toxic substance in a manufacturing process or utilization environment, and a lightweight member can be supplied to a market, reducing the usage-amount of resin which is a petroleum-derived material. In addition, the plant-derived powder of the present invention realizes the support of a pigment that cannot be realized only with cellulose, which is the main component of the plant, with the characteristics of its structure and chemical hydrophilicity. It is possible to retain a functional factor that excels in performance. Therefore, not only the use as a resin composition is expanded, but also development to a member having new functionality is possible. Furthermore, since the resin composition produced in the present invention using a water-soluble colorant including a fluorescent colorant and the molded product thereof are colored (emitted) by ultraviolet rays, the elderly is expected to have high visibility and the market is expected in the future. It is expected to be applied as a daily product for nursing care or as a care product. In addition, the external appearance of the resin composition colored tomato-derived powder using polypropylene as the resin can be colored in various colors with a water-soluble colorant as shown in FIG. The resin composition shown in FIG. 12 is colored vegetable powder (tomato powder colored with a water-soluble colorant): polypropylene = 5: 95 (w / w).

10,10A…樹脂組成物、11…樹脂、12…着色植物性粉末   DESCRIPTION OF SYMBOLS 10,10A ... Resin composition, 11 ... Resin, 12 ... Colored vegetable powder

Claims (10)

植物を粉末化した植物性粉末を水溶性着色料により着色した着色植物性粉末と、樹脂とを含む樹脂組成物。   A resin composition comprising a colored plant powder obtained by coloring a plant powder obtained by powdering a plant with a water-soluble colorant, and a resin. 前記植物は、草本植物である請求項1に記載の樹脂組成物。   The resin composition according to claim 1, wherein the plant is a herbaceous plant. 前記植物は、草本植物の茎部であって、空洞を有する茎部である請求項1又は請求項2に記載の樹脂組成物。   The resin composition according to claim 1 or 2, wherein the plant is a stem portion of a herbaceous plant and is a stem portion having a cavity. 前記樹脂は、熱可塑性樹脂又は熱硬化性樹脂である請求項1〜請求項3の何れか一項に記載の樹脂組成物。   The resin composition according to any one of claims 1 to 3, wherein the resin is a thermoplastic resin or a thermosetting resin. 前記樹脂は、その融点又は熱硬化温度が300℃未満である請求項1〜請求項4に記載の樹脂組成物。   The resin composition according to claim 1, wherein the resin has a melting point or a thermosetting temperature of less than 300 ° C. 5. 前記樹脂組成物における前記植物性粉末の含有率が、50質量%以下である請求項1〜請求項5の何れか一項に記載の樹脂組成物。   The resin composition according to any one of claims 1 to 5, wherein a content of the vegetable powder in the resin composition is 50% by mass or less. 前記植物性粉末は、目開き500μmの篩を通過する大きさである請求項1〜請求項6の何れか一項に記載の樹脂組成物。   The resin composition according to any one of claims 1 to 6, wherein the vegetable powder has a size that passes through a sieve having an opening of 500 µm. 前記植物は、トマト又は竹である請求項1〜請求項7の何れか一項に記載の樹脂組成物。   The resin composition according to any one of claims 1 to 7, wherein the plant is tomato or bamboo. 請求項1〜請求項8の何れか一項に記載の樹脂組成物を成形した成形体。   The molded object which shape | molded the resin composition as described in any one of Claims 1-8. 請求項1〜請求項8の何れか一項に記載の樹脂組成物の製造方法であって、
植物を粉末化し植物性粉末とする粉末化工程と、
前記植物性粉末を着色し着色植物性粉末とする着色工程と、
前記着色植物性粉末と樹脂とを混合する混合工程と、を備える樹脂組成物の製造方法。
It is a manufacturing method of the resin composition as described in any one of Claims 1-8,
A pulverization process to pulverize a plant into a vegetable powder;
A coloring step of coloring the vegetable powder into a colored vegetable powder;
A method for producing a resin composition comprising: a mixing step of mixing the colored vegetable powder and a resin.
JP2018048016A 2018-03-15 2018-03-15 Resin composition, molded body, and method for producing resin composition Pending JP2019157028A (en)

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JPH0639818A (en) * 1992-06-24 1994-02-15 Misawa Homes Co Ltd Ligneous like frame material
JPH09272108A (en) * 1996-04-04 1997-10-21 Agency Of Ind Science & Technol Anti-discoloration method of molded body
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JPH0543735A (en) * 1991-08-16 1993-02-23 Japan Steel Works Ltd:The Light-resistant plastic composition
JPH0639818A (en) * 1992-06-24 1994-02-15 Misawa Homes Co Ltd Ligneous like frame material
JPH09272108A (en) * 1996-04-04 1997-10-21 Agency Of Ind Science & Technol Anti-discoloration method of molded body
WO2003095553A1 (en) * 2002-05-07 2003-11-20 National Institute Of Advanced Industrial Science And Technology Novel raw material composition
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