JP2021157176A - Photosensitive resin composition, cured film, substrate with cured film, method for producing substrate with cured film and display device - Google Patents
Photosensitive resin composition, cured film, substrate with cured film, method for producing substrate with cured film and display device Download PDFInfo
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- JP2021157176A JP2021157176A JP2021049762A JP2021049762A JP2021157176A JP 2021157176 A JP2021157176 A JP 2021157176A JP 2021049762 A JP2021049762 A JP 2021049762A JP 2021049762 A JP2021049762 A JP 2021049762A JP 2021157176 A JP2021157176 A JP 2021157176A
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- 239000011342 resin composition Substances 0.000 title claims abstract description 81
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- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 31
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- 239000003999 initiator Substances 0.000 claims abstract description 13
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- 238000002834 transmittance Methods 0.000 claims description 17
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 15
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- 229910052737 gold Inorganic materials 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- JNWGOCSTXJQFEP-UHFFFAOYSA-N hexane-1,1,1,2-tetracarboxylic acid Chemical compound CCCCC(C(O)=O)C(C(O)=O)(C(O)=O)C(O)=O JNWGOCSTXJQFEP-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- ZTVZLYBCZNMWCF-UHFFFAOYSA-N homocystine Chemical compound [O-]C(=O)C([NH3+])CCSSCCC([NH3+])C([O-])=O ZTVZLYBCZNMWCF-UHFFFAOYSA-N 0.000 description 1
- 150000001261 hydroxy acids Chemical class 0.000 description 1
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- 238000013035 low temperature curing Methods 0.000 description 1
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 1
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 description 1
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 1
- OLAPPGSPBNVTRF-UHFFFAOYSA-N naphthalene-1,4,5,8-tetracarboxylic acid Chemical compound C1=CC(C(O)=O)=C2C(C(=O)O)=CC=C(C(O)=O)C2=C1C(O)=O OLAPPGSPBNVTRF-UHFFFAOYSA-N 0.000 description 1
- HRRDCWDFRIJIQZ-UHFFFAOYSA-N naphthalene-1,8-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=C2C(C(=O)O)=CC=CC2=C1 HRRDCWDFRIJIQZ-UHFFFAOYSA-N 0.000 description 1
- KHARCSTZAGNHOT-UHFFFAOYSA-N naphthalene-2,3-dicarboxylic acid Chemical compound C1=CC=C2C=C(C(O)=O)C(C(=O)O)=CC2=C1 KHARCSTZAGNHOT-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- NWAHZAIDMVNENC-UHFFFAOYSA-N octahydro-1h-4,7-methanoinden-5-yl methacrylate Chemical compound C12CCCC2C2CC(OC(=O)C(=C)C)C1C2 NWAHZAIDMVNENC-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- MIVZUXGHPJSKRI-UHFFFAOYSA-N pentane-1,1,1,2-tetracarboxylic acid Chemical compound CCCC(C(O)=O)C(C(O)=O)(C(O)=O)C(O)=O MIVZUXGHPJSKRI-UHFFFAOYSA-N 0.000 description 1
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000004714 phosphonium salts Chemical group 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- ZJLMKPKYJBQJNH-UHFFFAOYSA-N propane-1,3-dithiol Chemical compound SCCCS ZJLMKPKYJBQJNH-UHFFFAOYSA-N 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 239000002096 quantum dot Substances 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- NBPUSGBJDWCHKC-UHFFFAOYSA-M sodium 3-hydroxybutyrate Chemical compound [Na+].CC(O)CC([O-])=O NBPUSGBJDWCHKC-UHFFFAOYSA-M 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- AAMCVENDCXWDPJ-UHFFFAOYSA-N sulfanyl acetate Chemical compound CC(=O)OS AAMCVENDCXWDPJ-UHFFFAOYSA-N 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- QJVXKWHHAMZTBY-GCPOEHJPSA-N syringin Chemical compound COC1=CC(\C=C\CO)=CC(OC)=C1O[C@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 QJVXKWHHAMZTBY-GCPOEHJPSA-N 0.000 description 1
- 229940095064 tartrate Drugs 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical class O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Materials For Photolithography (AREA)
- Optical Elements Other Than Lenses (AREA)
Abstract
Description
本発明は、感光性樹脂組成物、感光性樹脂組成物を硬化してなる硬化膜、硬化膜付き基板、硬化膜付き基板の製造方法、および硬化膜または硬化膜付き基板を有する表示装置に関する。 The present invention relates to a photosensitive resin composition, a cured film obtained by curing a photosensitive resin composition, a substrate with a cured film, a method for producing a substrate with a cured film, and a display device having a cured film or a substrate with a cured film.
近年、200℃以上の高温で使用可能なガラス基板やシリコンウェハなどの耐熱性の高い基板だけでなく、デバイスのフレキシブル化やワンチップ化を目的として、耐熱性の低いPET(ポリエチレンテレフタラート)、PEN(ポリエチレンナフタレート)などのプラスチック基板(プラスチックフィルム、樹脂製フィルム)、または有機ELデバイス、有機TFTなどの有機デバイス付き基板上に、光散乱機能を有する感光性樹脂組成物を用いたパターンを形成する検討がなされている。 In recent years, not only highly heat-resistant substrates such as glass substrates and silicon wafers that can be used at high temperatures of 200 ° C or higher, but also PET (polyethylene terephthalate) with low heat resistance has been used for the purpose of making devices flexible and one-chip. A pattern using a photosensitive resin composition having a light scattering function is formed on a plastic substrate (plastic film, resin film) such as PEN (polyethylene terephthalate), or a substrate with an organic device such as an organic EL device or an organic TFT. Consideration is being made to form it.
ここで、高温焼成によりパターンを形成するための光散乱機能を有する感光性樹脂組成物を、プラスチック基板および有機デバイス付き基板などの基板の耐熱性に合わせて低温焼成によりパターンを形成すると、上記基板に形成したパターンの膜強度が不十分となり、その後の工程(例えば、レジスト塗布時の耐溶剤性やアルカリ現像時の耐アルカリ性など)において、塗膜の膜減り、表面荒れ、パターン剥離等が生じやすいという不具合があった。そこで、高温および低温焼成の両方に用いることができる光散乱性を有する感光性樹脂組成物が求められている。 Here, when a photosensitive resin composition having a light scattering function for forming a pattern by high-temperature firing is formed by low-temperature firing according to the heat resistance of a substrate such as a plastic substrate and a substrate with an organic device, the above substrate is formed. The film strength of the pattern formed in the above becomes insufficient, and in the subsequent steps (for example, solvent resistance during resist application and alkali resistance during alkaline development), the film of the coating film is reduced, the surface is roughened, the pattern is peeled off, and the like. There was a problem that it was easy. Therefore, there is a demand for a photosensitive resin composition having light scattering properties that can be used for both high-temperature and low-temperature firing.
また、近年、光散乱機能を有する感光性樹脂組成物においては、光透過率あるいは曇価(HAZE)と光散乱強度との組合せ等の光学特性に関する多様な要求特性を満たすことが求められている。さらに、新規表示装置開発において、省電力、色域の拡大といった機能性向上に対して、特定の機能を有する光散乱層の適用により表示装置の設計自由度を拡大できることも求められている。 Further, in recent years, a photosensitive resin composition having a light scattering function is required to satisfy various required characteristics regarding optical characteristics such as a combination of light transmittance or cloudiness value (HAZE) and light scattering intensity. .. Further, in the development of a new display device, in order to improve functionality such as power saving and expansion of color gamut, it is required that the degree of freedom in designing the display device can be expanded by applying a light scattering layer having a specific function.
たとえば、特許文献1には、TiO2フィラー、光重合性モノマー、アルカリ可溶性樹脂、光重合開始剤、および有機溶剤から構成される、光散乱機能を有するパターンを形成するための感光性組成物が開示されている。上記感光性組成物は、表示装置に用いるのに好適なフォトリソグラフィー特性を有し、かつ、TiO2フィラーによって青色光を入射角よりも広角度に散乱させる光散乱特性を有するとされている。 For example, Patent Document 1 describes a photosensitive composition for forming a pattern having a light scattering function, which is composed of a TiO 2 filler, a photopolymerizable monomer, an alkali-soluble resin, a photopolymerization initiator, and an organic solvent. It is disclosed. It is said that the photosensitive composition has photolithography characteristics suitable for use in a display device, and also has light scattering characteristics in which blue light is scattered at a wider angle than the incident angle by the TiO 2 filler.
また、特許文献2には、少なくとも1種の樹脂(A)をバインダー材料として含み、光散乱粒子(B)としてフッ素を含み、金属酸化物微粒子(C)としてZrO2およびTiO2からなる群より選択される少なくとも1種の金属酸化物微粒子を含む、光散乱層用樹脂組成物が開示されている。上記光散乱層用樹脂組成物は、光取り出し効率の波長依存性が小さく、広い波長領域で用いることができる光散乱層用樹脂組成物を提供することができるとされている。 Further, Patent Document 2 includes at least one kind of resin (A) as a binder material, contains fluorine as light scattering particles (B), and includes ZrO 2 and TiO 2 as metal oxide fine particles (C). A resin composition for a light scattering layer containing at least one selected metal oxide fine particles is disclosed. It is said that the resin composition for a light scattering layer can provide a resin composition for a light scattering layer that has a small wavelength dependence of light extraction efficiency and can be used in a wide wavelength range.
しかしながら、本発明者の知見によると、特許文献1に記載の感光性組成物は耐溶剤性が低く、特許文献2に記載の光散乱層用樹脂組成物は所望する光学特性(透過率、光散乱性)を有する硬化膜パターンを得ることができなかった。また、特許文献1に記載の感光性組成物および特許文献2に記載の光散乱層用樹脂組成物は、所望する硬化膜の現像特性(密着性、直線性、精細度)を十分に満たしてはいなかった。 However, according to the findings of the present inventor, the photosensitive composition described in Patent Document 1 has low solvent resistance, and the resin composition for a light scattering layer described in Patent Document 2 has desired optical characteristics (transmittance, light). It was not possible to obtain a cured film pattern having (scattering property). Further, the photosensitive composition described in Patent Document 1 and the resin composition for a light scattering layer described in Patent Document 2 sufficiently satisfy the desired development characteristics (adhesion, linearity, fineness) of the cured film. I didn't.
従来、硬化膜に光散乱機能を持たせるためには、屈折率が1.9以上と比較的屈折率の大きな金属酸化物粒子を用いることが多いが、光透過率あるいは曇価(HAZE)と光散乱強度との組合せ等の光学特性に関する多様な要求特性も求められるようになってきている中で、屈折率が1.2以上1.5以下の金属酸化物粒子または樹脂粒子を用いても、要求される光学特性およびその他硬化膜特性を満たすことが可能な感光性樹脂組成物が求められている。 Conventionally, in order to give a light scattering function to a cured film, metal oxide particles having a relatively large refractive index of 1.9 or more are often used, but the light transmittance or the cloudiness value (HAZE) is used. While various required characteristics related to optical characteristics such as combination with light scattering intensity are also required, even if metal oxide particles or resin particles having a refractive index of 1.2 or more and 1.5 or less are used. , There is a demand for a photosensitive resin composition capable of satisfying the required optical properties and other cured film properties.
さらに、新規表示装置開発において、有機EL等の発光素子の光取出し効率の向上のために、拡散透過光が強くなるような光散乱層への適用、および発光素子の光波長変換を利用する表示装置においては拡散反射光が強くなるような光散乱層への適用可能な感光性樹脂組成物も求められている。 Furthermore, in the development of a new display device, in order to improve the light extraction efficiency of a light emitting element such as an organic EL, a display using application to a light scattering layer in which diffusely transmitted light becomes stronger and light wavelength conversion of the light emitting element. In the apparatus, there is also a demand for a photosensitive resin composition that can be applied to a light scattering layer in which diffuse reflected light becomes strong.
本発明は、かかる点に鑑みてなされたものであり、基板の耐熱温度にかかわらず、良好な光学特性を有するとともに、良好な現像特性を有する硬化膜を形成できる感光性樹脂組成物、感光性樹脂組成物を硬化してなる硬化膜、硬化膜付き基板、硬化膜付き基板の製造方法、および硬化膜および硬化膜付き基板を有する表示装置を提供することを目的とする。 The present invention has been made in view of the above points, and is a photosensitive resin composition capable of forming a cured film having good optical characteristics and good development characteristics regardless of the heat resistant temperature of the substrate. It is an object of the present invention to provide a cured film obtained by curing a resin composition, a substrate with a cured film, a method for producing a substrate with a cured film, and a display device having the cured film and the substrate with the cured film.
本発明の感光性樹脂組成物は、(A)不飽和基含有アルカリ可溶性樹脂と、(B)少なくとも2個のエチレン性不飽和結合を有する光重合性モノマーと、(C)平均粒子径が40nm以上600nm以下であり、屈折率が1.2以上1.5以下の金属酸化物粒子または樹脂粒子と、(D)光重合開始剤と、を含み、前記(C)成分の含有量は、固形分の全質量に対して10質量%以上70質量%以下である。 The photosensitive resin composition of the present invention comprises (A) an unsaturated group-containing alkali-soluble resin, (B) a photopolymerizable monomer having at least two ethylenically unsaturated bonds, and (C) an average particle size of 40 nm. It contains metal oxide particles or resin particles having a refractive index of 1.2 or more and 1.5 or less and (D) a photopolymerization initiator, and the content of the component (C) is solid. It is 10% by mass or more and 70% by mass or less with respect to the total mass of the particles.
本発明の硬化膜は、上記感光性樹脂組成物を硬化してなる。 The cured film of the present invention is obtained by curing the above-mentioned photosensitive resin composition.
本発明の硬化膜付き基板は、上記硬化膜を有する。 The substrate with a cured film of the present invention has the above-mentioned cured film.
本発明の表示装置は、上記硬化膜または上記硬化膜付き基板を有する。 The display device of the present invention has the cured film or the substrate with the cured film.
本発明の硬化膜付き基板の製造方法は、耐熱温度が150℃以下の基板上に光散乱性を有する硬化膜パターンを形成して硬化膜付き基板を製造する方法であって、上記感光性樹脂組成物を基板上に塗布し、フォトマスクを介して露光して、現像により未露光部を除去し、150℃以下で加熱して所定の硬化膜パターンを形成する。 The method for producing a substrate with a cured film of the present invention is a method for producing a substrate with a cured film by forming a cured film pattern having light scattering property on a substrate having a heat resistant temperature of 150 ° C. or lower, and the above-mentioned photosensitive resin. The composition is applied onto a substrate, exposed through a photomask, unexposed portions are removed by development, and heated at 150 ° C. or lower to form a predetermined cured film pattern.
本発明のもう一つの硬化膜付き基板の製造方法は、耐熱温度が150℃超の基板上に光散乱性を有する硬化膜パターンを形成して硬化膜付き基板を製造する方法であって、上記感光性樹脂組成物を基板上に塗布し、フォトマスクを介して露光して、現像により未露光部を除去し、150℃超で加熱して所定の樹脂膜パターンを形成する。 Another method for producing a substrate with a cured film of the present invention is a method for producing a substrate with a cured film by forming a cured film pattern having photoscattering property on a substrate having a heat resistant temperature of more than 150 ° C. The photosensitive resin composition is applied onto a substrate, exposed through a photomask, unexposed portions are removed by development, and heated at over 150 ° C. to form a predetermined resin film pattern.
本発明によれば、基板の耐熱温度にかかわらず、良好な光学特性を有するとともに、良好な現像特性を有する硬化膜を形成できる感光性樹脂組成物、感光性樹脂組成物を硬化してなる硬化膜、硬化膜付き基板、硬化膜付き基板の製造方法、および硬化膜および硬化膜付き基板を有する表示装置を提供することができる。 According to the present invention, a photosensitive resin composition capable of forming a cured film having good optical characteristics and good developing characteristics regardless of the heat resistant temperature of the substrate, and curing obtained by curing the photosensitive resin composition. It is possible to provide a film, a substrate with a cured film, a method for manufacturing a substrate with a cured film, and a display device having the cured film and the substrate with a cured film.
これにより、従来、光散乱機能を持たせるためには、屈折率が1.9以上と比較的屈折率の大きく、かつ比較的大きな粒子径の金属酸化物粒子を用いることが多いが、光透過率あるいは曇価(HAZE)と光散乱強度との組合せ等の光学特性に関する多様な要求特性も求められるようになってきている中で、屈折率が1.2以上1.5以下の金属酸化物または樹脂粒子を用いても要求される光学特性およびその他硬化膜特性を満たすことが可能な感光性樹脂組成物を提供できる。 As a result, conventionally, in order to have a light scattering function, metal oxide particles having a relatively large refractive index of 1.9 or more and a relatively large particle size are often used, but light transmission is performed. While various required characteristics regarding optical characteristics such as a combination of rate or cloud value (HAZE) and light scattering intensity are also required, metal oxides having a refractive index of 1.2 or more and 1.5 or less are required. Alternatively, it is possible to provide a photosensitive resin composition capable of satisfying the required optical properties and other cured film properties even if resin particles are used.
さらに、新規表示装置開発において、有機EL等の発光素子の光取出し効率の向上のために、拡散透過光が強くなるような光散乱層への適用、および発光素子の光波長変換を利用する表示装置においては、拡散反射光が強くなるような光散乱層への適用可能な感光性樹脂組成物も提供できる。 Furthermore, in the development of a new display device, in order to improve the light extraction efficiency of a light emitting element such as an organic EL, a display using application to a light scattering layer in which diffusely transmitted light becomes stronger and light wavelength conversion of the light emitting element. In the apparatus, it is also possible to provide a photosensitive resin composition applicable to a light scattering layer in which diffuse reflected light is strengthened.
以下、本発明の実施形態を説明するが、本発明は以下の実施形態に限定されるものではない。なお、本発明において、各成分の含有量について、小数第一位が0であるときは、小数点以下の表記を省略することがある。 Hereinafter, embodiments of the present invention will be described, but the present invention is not limited to the following embodiments. In the present invention, when the first decimal place is 0 for the content of each component, the notation after the decimal point may be omitted.
1.感光性樹脂組成物
本発明の一実施の形態に係る感光性樹脂組成物は、(A)不飽和基含有アルカリ可溶性樹脂と、(B)少なくとも2個のエチレン性不飽和結合を有する光重合性モノマーと、(C)平均粒子径が40nm以上600nm以下であり、屈折率が1.2以上1.5以下の金属酸化物粒子または樹脂粒子と、(D)光重合開始剤と、を含む。
1. 1. Photosensitive Resin Composition The photosensitive resin composition according to the embodiment of the present invention has (A) an unsaturated group-containing alkali-soluble resin and (B) a photopolymerizable photopolymerizable bond having at least two ethylenically unsaturated bonds. It contains a monomer, (C) metal oxide particles or resin particles having an average particle diameter of 40 nm or more and 600 nm or less and a refractive index of 1.2 or more and 1.5 or less, and (D) a photopolymerization initiator.
[(A)成分]
(A)成分である不飽和基含有アルカリ可溶性樹脂は、1分子中に重合性不飽和基と、アルカリ可溶性を発現するための酸性基を有していることが好ましく、重合性不飽和基とカルボキシ基との両方を有していることがより好ましい。上記樹脂であれば、特に限定なく用いることができる。
[(A) component]
The unsaturated group-containing alkali-soluble resin as the component (A) preferably has a polymerizable unsaturated group and an acidic group for expressing alkali solubility in one molecule, and is preferably a polymerizable unsaturated group. It is more preferable to have both with a carboxy group. Any of the above resins can be used without particular limitation.
上記(A)成分は、基材への密着性を高める観点から、下記一般式(1)で表される不飽和基含有アルカリ可溶性樹脂(以下、単に、「アルカリ可溶性樹脂」ともいう)が好ましい。 From the viewpoint of enhancing the adhesion to the substrate, the component (A) is preferably an unsaturated group-containing alkali-soluble resin represented by the following general formula (1) (hereinafter, also simply referred to as "alkali-soluble resin"). ..
次に、上記一般式(1)で表されるアルカリ可溶性樹脂の製造方法について詳細に説明する。 Next, a method for producing the alkali-soluble resin represented by the general formula (1) will be described in detail.
先ず、一般式(3)で表される1分子内に2個のエポキシ基を有するエポキシ化合物(a−1)(以下、単に「エポキシ化合物(a−1)」ともいう)に不飽和基含有モノカルボン酸(例えば(メタ)アクリル酸)を反応させ、エポキシ(メタ)アクリレートを得る。なお、「(メタ)アクリル酸」とは、アクリル酸およびメタクリル酸の総称であり、「(メタ)アクリロイル基」は、アクリロイル基およびメタクリロイル基の総称であり、これらの一方または両方を意味する。 First, an unsaturated group is contained in an epoxy compound (a-1) having two epoxy groups in one molecule represented by the general formula (3) (hereinafter, also simply referred to as “epoxy compound (a-1)”). A monocarboxylic acid (eg, (meth) acrylic acid) is reacted to give an epoxy (meth) acrylate. In addition, "(meth) acrylic acid" is a general term for acrylic acid and methacrylic acid, and "(meth) acryloyl group" is a general term for acryloyl group and methacrylic acid group, and means one or both of them.
エポキシ化合物(a−1)は、ビスフェノール類とエピクロルヒドリンとを反応させることにより得られる2個のグリシジルエーテル基を有するエポキシ化合物である。 The epoxy compound (a-1) is an epoxy compound having two glycidyl ether groups obtained by reacting bisphenols with epichlorohydrin.
上記ビスフェノール類の例には、ビス(4−ヒドロキシフェニル)ケトン、ビス(4−ヒドロキシ−3,5−ジメチルフェニル)ケトン、ビス(4−ヒドロキシ−3,5−ジクロロフェニル)ケトン、ビス(4−ヒドロキシフェニル)スルホン、ビス(4−ヒドロキシ−3,5−ジメチルフェニル)スルホン、ビス(4−ヒドロキシ−3,5−ジクロロフェニル)スルホン、ビス(4−ヒドロキシフェニル)ヘキサフルオロプロパン、ビス(4−ヒドロキシ−3,5−ジメチルフェニル)ヘキサフルオロプロパン、ビス(4−ヒドロキシ−3,5−ジクロロフェニル)ヘキサフルオロプロパン、ビス(4−ヒドロキシフェニル)ジメチルシラン、ビス(4−ヒドロキシ−3,5−ジメチルフェニル)ジメチルシラン、ビス(4−ヒドロキシ−3,5−ジクロロフェニル)ジメチルシラン、ビス(4−ヒドロキシフェニル)メタン、ビス(4−ヒドロキシ−3,5−ジクロロフェニル)メタン、ビス(4−ヒドロキシ−3,5−ジブロモフェニル)メタン、2,2−ビス(4−ヒドロキシフェニル)プロパン、2,2−ビス(4−ヒドロキシ−3,5−ジメチルフェニル)プロパン、2,2−ビス(4−ヒドロキシ−3,5−ジクロロフェニル)プロパン、2,2−ビス(4−ヒドロキシ−3−メチルフェニル)プロパン、2,2−ビス(4−ヒドロキシ−3−クロロフェニル)プロパン、ビス(4−ヒドロキシフェニル)エーテル、ビス(4−ヒドロキシ−3,5−ジメチルフェニル)エーテル、ビス(4−ヒドロキシ−3,5−ジクロロフェニル)エーテル、9,9−ビス(4−ヒドロキシフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−メチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−クロロフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−ブロモフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−フルオロフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−メトキシフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3,5−ジメチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3,5−ジクロロフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3,5−ジブロモフェニル)フルオレン、4,4’−ビフェノール、3,3’−ビフェノール等が含まれる。これらの中でも、密着性をより高める観点から、フルオレン−9,9−ジイル基を有するビスフェノール類が好ましい。これらは、その1種のみを単独で使用してもよく、2種以上を併用してもよい。 Examples of the above bisphenols include bis (4-hydroxyphenyl) ketone, bis (4-hydroxy-3,5-dimethylphenyl) ketone, bis (4-hydroxy-3,5-dichlorophenyl) ketone, and bis (4-hydroxyphenyl) ketone. Hydroxyphenyl) sulfone, bis (4-hydroxy-3,5-dimethylphenyl) sulfone, bis (4-hydroxy-3,5-dichlorophenyl) sulfone, bis (4-hydroxyphenyl) hexafluoropropane, bis (4-hydroxy) -3,5-dimethylphenyl) hexafluoropropane, bis (4-hydroxy-3,5-dichlorophenyl) hexafluoropropane, bis (4-hydroxyphenyl) dimethylsilane, bis (4-hydroxy-3,5-dimethylphenyl) ) Dimethylsilane, bis (4-hydroxy-3,5-dichlorophenyl) dimethylsilane, bis (4-hydroxyphenyl) methane, bis (4-hydroxy-3,5-dichlorophenyl) methane, bis (4-hydroxy-3, 5-Dibromophenyl) methane, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 2,2-bis (4-hydroxy-3) , 5-Dichlorophenyl) propane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxy-3-chlorophenyl) propane, bis (4-hydroxyphenyl) ether, bis (4-Hydroxy-3,5-dimethylphenyl) ether, bis (4-hydroxy-3,5-dichlorophenyl) ether, 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis (4-hydroxy) -3-Methylphenyl) fluorene, 9,9-bis (4-hydroxy-3-chlorophenyl) fluorene, 9,9-bis (4-hydroxy-3-bromophenyl) fluorene, 9,9-bis (4-hydroxy) -3-fluorophenyl) fluorene, 9,9-bis (4-hydroxy-3-methoxyphenyl) fluorene, 9,9-bis (4-hydroxy-3,5-dimethylphenyl) fluorene, 9,9-bis (4-hydroxy-3-methoxyphenyl) fluorene, 9,9-bis (4-hydroxy-3-methoxyphenyl) fluorene. 4-Hydroxy-3,5-dichlorophenyl) fluorene, 9,9-bis (4-hydroxy-3,5-dibromophenyl) fluorene, 4,4'-biphenol, 3,3'-biphenol and the like are included. Among these, bisphenols having a fluorene-9,9-diyl group are preferable from the viewpoint of further enhancing the adhesion. Only one of these may be used alone, or two or more thereof may be used in combination.
上記不飽和基含有モノカルボン酸化合物の例には、アクリル酸、メタクリル酸以外に、アクリル酸やメタクリル酸に無水コハク酸、無水マレイン酸、無水フタル酸等の酸一無水物を反応させた化合物などが含まれる。 Examples of the unsaturated group-containing monocarboxylic acid compound include a compound obtained by reacting acrylic acid or methacrylic acid with an acid monoanhydride such as succinic anhydride, maleic anhydride, or phthalic anhydride in addition to acrylic acid and methacrylic acid. Etc. are included.
上記エポキシ化合物(a−1)と(メタ)アクリル酸との反応は、公知の方法を使用することができる。たとえば、特開平4−355450号公報には、2つのエポキシ基を有するエポキシ化合物1モルに対し、約2モルの(メタ)アクリル酸を使用することにより、重合性不飽和基を含有するジオール化合物が得られることが記載されている。本発明において、上記反応で得られる化合物は、重合性不飽和基を含有するジオール化合物であり、一般式(4)で表される重合性不飽和基を含有するジオール(d)(以下、単に「一般式(4)で表されるジオール(d)」ともいう)である。 A known method can be used for the reaction between the epoxy compound (a-1) and (meth) acrylic acid. For example, Japanese Patent Application Laid-Open No. 4-355450 describes a diol compound containing a polymerizable unsaturated group by using about 2 mol (meth) acrylic acid with respect to 1 mol of an epoxy compound having two epoxy groups. Is stated to be obtained. In the present invention, the compound obtained by the above reaction is a diol compound containing a polymerizable unsaturated group, and the diol (d) containing a polymerizable unsaturated group represented by the general formula (4) (hereinafter, simply referred to as "simply"). It is also referred to as "diol (d) represented by the general formula (4)").
一般式(4)で表されるジオール(d)の合成、およびそれに続く多価カルボン酸またはその無水物の付加反応、さらにカルボキシ基との反応性を有する重合性不飽和基を有する単官能エポキシ化合物等を反応させて、一般式(1)で表されるアルカリ可溶性樹脂の製造においては、通常、溶媒中で必要に応じて触媒を用いて反応を行う。 The synthesis of the diol (d) represented by the general formula (4), the subsequent addition reaction of the polyvalent carboxylic acid or its anhydride, and the monofunctional epoxy having a polymerizable unsaturated group having reactivity with the carboxy group. In the production of the alkali-soluble resin represented by the general formula (1) by reacting a compound or the like, the reaction is usually carried out in a solvent using a catalyst as needed.
溶媒の例には、エチルセロソルブアセテート、ブチルセロソルブアセテート等のセロソルブ系溶媒;ジグライム、エチルカルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールモノメチルエーテルアセテート等の高沸点のエーテル系もしくはエステル系の溶媒;シクロヘキサノン、ジイソブチルケトン等のケトン系溶媒等が含まれる。なお、使用する溶媒、触媒等の反応条件に関しては特に制限されないが、例えば、水酸基を持たず、反応温度より高い沸点を有する溶媒を反応溶媒として用いることが好ましい。 Examples of solvents include cellosolvent solvents such as ethyl cellosolve acetate and butyl cellosolve acetate; high boiling ether or ester solvents such as diglyme, ethyl carbitol acetate, butyl carbitol acetate and propylene glycol monomethyl ether acetate; cyclohexanone, A ketone solvent such as diisobutyl ketone is included. The reaction conditions such as the solvent and the catalyst to be used are not particularly limited, but for example, it is preferable to use a solvent having no hydroxyl group and having a boiling point higher than the reaction temperature as the reaction solvent.
また、カルボキシ基とエポキシ基との反応においては触媒を使用することが好ましく、例えば、特開平9−325494号公報には、テトラエチルアンモニウムブロマイド、トリエチルベンジルアンモニウムクロライド等のアンモニウム塩、トリフェニルホスフィン、トリス(2,6−ジメトキシフェニル)ホスフィン等のホスフィン類等が記載されている。 Further, it is preferable to use a catalyst in the reaction between the carboxy group and the epoxy group. For example, Japanese Patent Application Laid-Open No. 9-325494 describes ammonium salts such as tetraethylammonium bromide and triethylbenzylammonium chloride, triphenylphosphine and tris. Phosphines such as (2,6-dimethoxyphenyl) phosphine are described.
次に、エポキシ化合物(a−1)と(メタ)アクリル酸との反応で得られる一般式(4)で表されるジオール(d)と、ジカルボン酸もしくはトリカルボン酸またはその酸無水物(b)、およびテトラカルボン酸またはその酸二無水物(c)とを反応させて、一般式(1)で表される1分子内にカルボキシ基および重合性不飽和基を有するアルカリ可溶性樹脂を得ることができる。 Next, the diol (d) represented by the general formula (4) obtained by the reaction of the epoxy compound (a-1) with the (meth) acrylic acid, and the dicarboxylic acid or tricarboxylic acid or its acid anhydride (b). , And tetracarboxylic acid or its acid dianhydride (c) can be reacted to obtain an alkali-soluble resin having a carboxy group and a polymerizable unsaturated group in one molecule represented by the general formula (1). can.
一般式(1)で表されるアルカリ可溶性樹脂を合成するために使用される酸成分は、一般式(4)で表されるジオール(d)分子中の水酸基と反応し得る多価の酸成分であり、ジカルボン酸もしくはトリカルボン酸またはそれらの酸一無水物(b)とテトラカルボン酸またはその酸二無水物(c)とを併用することが必要である。上記酸成分のカルボン酸残基は、飽和炭化水素基または不飽和炭化水素基のいずれでもよい。また、これらのカルボン酸残基には−O−、−S−、カルボニル基等のヘテロ元素を含む結合を含んでいてもよい。 The acid component used for synthesizing the alkali-soluble resin represented by the general formula (1) is a polyvalent acid component capable of reacting with the hydroxyl group in the diol (d) molecule represented by the general formula (4). Therefore, it is necessary to use dicarboxylic acid or tricarboxylic acid or their acid monoanhydride (b) in combination with tetracarboxylic acid or its acid dianhydride (c). The carboxylic acid residue of the acid component may be either a saturated hydrocarbon group or an unsaturated hydrocarbon group. Further, these carboxylic acid residues may contain a bond containing a hetero element such as -O-, -S-, and a carbonyl group.
上記ジカルボン酸もしくはトリカルボン酸またはそれらの酸一無水物(b)としては、鎖式炭化水素ジカルボン酸もしくはトリカルボン酸、脂環式炭化水素ジカルボン酸もしくはトリカルボン酸、芳香族炭化水素ジカルボン酸もしくはトリカルボン酸、またはそれらの酸一無水物等を用いることができる。 Examples of the dicarboxylic acid or tricarboxylic acid or their acid monoanhydride (b) include chain hydrocarbon dicarboxylic acid or tricarboxylic acid, alicyclic hydrocarbon dicarboxylic acid or tricarboxylic acid, aromatic hydrocarbon dicarboxylic acid or tricarboxylic acid, and the like. Alternatively, those acid monoanhydrides and the like can be used.
上記鎖式炭化水素ジカルボン酸またはトリカルボン酸の酸一無水物の例には、コハク酸、アセチルコハク酸、マレイン酸、アジピン酸、イタコン酸、アゼライン酸、シトラリンゴ酸、マロン酸、グルタル酸、クエン酸、酒石酸、オキソグルタル酸、ピメリン酸、セバシン酸、スベリン酸、ジグリコール酸等の酸一無水物、および任意の置換基が導入されたジカルボン酸またはトリカルボン酸の酸一無水物等が含まれる。 Examples of the acid monoanhydride of the chain hydrocarbon dicarboxylic acid or tricarboxylic acid include succinic acid, acetylsuccinic acid, maleic acid, adipic acid, itaconic acid, azelaic acid, citralinic acid, malonic acid, glutaric acid and citric acid. , Tartrate acid, oxoglutaric acid, pimelli acid, sebacic acid, suberic acid, diglycolic acid and other acid monoanhydrides, and dicarboxylic acid or tricarboxylic acid monoan anhydride having an arbitrary substituent introduced therein.
脂環式炭化水素ジカルボン酸またはトリカルボン酸の酸一無水物の例には、シクロブタンジカルボン酸、シクロペンタンジカルボン酸、ヘキサヒドロフタル酸、テトラヒドロフタル酸、メチルテトラヒドロフタル酸、メチル−3,6−エンドメチレンテトラヒドロフタル酸、ノルボルナンジカルボン酸、クロレンド酸、ヘキサヒドロトリメリット酸等の酸一無水物、および任意の置換基が導入されたジカルボン酸またはトリカルボン酸の酸一無水物等が含まれる。 Examples of acid monoanhydrides of alicyclic hydrocarbon dicarboxylic acid or tricarboxylic acid include cyclobutanedicarboxylic acid, cyclopentanedicarboxylic acid, hexahydrophthalic acid, tetrahydrophthalic acid, methyltetrahydrophthalic acid, methyl-3,6-end. Includes acid monoanhydrides such as methylenetetrahydrophthalic acid, norbornandicarboxylic acid, chlorendic acid, hexahydrotrimertic acid, and acid monoanhydrides of dicarboxylic acids or tricarboxylic acids into which any substituent has been introduced.
芳香族ジカルボン酸またはトリカルボン酸の酸一無水物の例には、フタル酸、イソフタル酸、トリメリット酸、1,8−ナフタレンジカルボン酸、2,3−ナフタレンジカルボン酸等の酸一無水物、および任意の置換基が導入されたジカルボン酸またはトリカルボン酸の酸一無水物が含まれる。 Examples of acid unianhydrides of aromatic dicarboxylic acids or tricarboxylic acids include acid unianoxides such as phthalic acid, isophthalic acid, trimellitic acid, 1,8-naphthalenedicarboxylic acid, 2,3-naphthalenedicarboxylic acid, and Includes acid monoanhydrides of dicarboxylic acids or tricarboxylic acids into which any substituent has been introduced.
ジカルボン酸またはトリカルボン酸の酸一無水物の中では、コハク酸、イタコン酸、テトラヒドロフタル酸、ヘキサヒドロトリメリット酸、フタル酸、トリメリット酸が好ましく、コハク酸、イタコン酸、テトラヒドロフタル酸であることがより好ましい。また、ジカルボン酸もしくはトリカルボン酸においては、それらの酸一無水物を用いることが好ましい。上述したジカルボン酸またはトリカルボン酸の酸一無水物は、その1種のみを単独で使用してもよく、2種以上を併用してもよい。 Among the acid monoanhydrides of dicarboxylic acid or tricarboxylic acid, succinic acid, itaconic acid, tetrahydrophthalic acid, hexahydrotrimellitic acid, phthalic acid and trimellitic acid are preferable, and succinic acid, itaconic acid and tetrahydrophthalic acid are preferable. Is more preferable. Further, in the dicarboxylic acid or tricarboxylic acid, it is preferable to use those acid monoanhydrides. As the above-mentioned acid monoanhydride of dicarboxylic acid or tricarboxylic acid, only one kind thereof may be used alone, or two or more kinds thereof may be used in combination.
また、テトラカルボン酸またはその酸二無水物(c)としては、鎖式炭化水素テトラカルボン酸、脂環式炭化水素テトラカルボン酸、芳香族炭化水素テトラカルボン酸、またはそれらの酸二無水物等を用いることができる。 Examples of the tetracarboxylic acid or its acid dianhydride (c) include chain hydrocarbon tetracarboxylic acid, alicyclic hydrocarbon tetracarboxylic acid, aromatic hydrocarbon tetracarboxylic acid, and their acid dianhydride. Can be used.
鎖式炭化水素テトラカルボン酸の例には、ブタンテトラカルボン酸、ペンタンテトラカルボン酸、ヘキサンテトラカルボン酸、および脂環式炭化水素基、不飽和炭化水素基等の置換基が導入された鎖式炭化水素テトラカルボン酸等が含まれる。 Examples of chain hydrocarbon tetracarboxylic acids include butane tetracarboxylic acid, pentane tetracarboxylic acid, hexane tetracarboxylic acid, and chain type in which substituents such as alicyclic hydrocarbon groups and unsaturated hydrocarbon groups are introduced. Hydrocarbon tetracarboxylic acid and the like are included.
上記脂環式テトラカルボン酸の例には、シクロブタンテトラカルボン酸、シクロペンタンテトラカルボン酸、シクロヘキサンテトラカルボン酸、シクロへプタンテトラカルボン酸、ノルボルナンテトラカルボン酸、および鎖式炭化水素基、不飽和炭化水素基等の置換基が導入された脂環式テトラカルボン酸等が含まれる。 Examples of the alicyclic tetracarboxylic acid include cyclobutanetetracarboxylic acid, cyclopentanetetracarboxylic acid, cyclohexanetetracarboxylic acid, cycloheptantetracarboxylic acid, norbornan tetracarboxylic acid, and chain hydrocarbon groups and unsaturated hydrocarbons. An alicyclic tetracarboxylic acid or the like into which a substituent such as a hydrogen group has been introduced is included.
芳香族テトラカルボン酸の例には、ピロメリット酸、ベンゾフェノンテトラカルボン酸、ビフェニルテトラカルボン酸、ジフェニルエーテルテトラカルボン酸、ジフェニルスルホンテトラカルボン酸、ナフタレン−1,4,5,8−テトラカルボン酸、ナフタレン−2,3,6,7−テトラカルボン酸等が含まれる。 Examples of aromatic tetracarboxylic acids include pyromellitic acid, benzophenone tetracarboxylic acid, biphenyl tetracarboxylic acid, diphenyl ether tetracarboxylic acid, diphenyl sulfone tetracarboxylic acid, naphthalene-1,4,5,8-tetracarboxylic acid, naphthalene. -2,3,6,7-Tetracarboxylic acid and the like are included.
テトラカルボン酸またはその酸二無水物の中では、ビフェニルテトラカルボン酸、ベンゾフェノンテトラカルボン酸、ジフェニルエーテルテトラカルボン酸であることが好ましく、ビフェニルテトラカルボン酸、ジフェニルエーテルテトラカルボン酸であることがより好ましい。また、テトラカルボン酸またはその酸二無水物においては、その酸二無水物を用いることが好ましい。上述したテトラカルボン酸またはその酸二無水物は、その1種のみを単独で使用してもよく、2種以上を併用してもよい。 Among the tetracarboxylic acids or acid dianhydrides thereof, biphenyltetracarboxylic acid, benzophenone tetracarboxylic acid and diphenyl ether tetracarboxylic acid are preferable, and biphenyl tetracarboxylic acid and diphenyl ether tetracarboxylic acid are more preferable. Further, in the case of tetracarboxylic acid or its acid dianhydride, it is preferable to use the acid dianhydride. As the above-mentioned tetracarboxylic acid or acid dianhydride thereof, only one kind thereof may be used alone, or two or more kinds thereof may be used in combination.
一般式(4)で表されるジオール(d)と酸成分(b)および(c)との反応については、特に限定されるものではなく、公知の方法を採用することができる。たとえば、特開平9−325494号公報には、反応温度が90〜140℃でエポキシ(メタ)アクリレートとテトラカルボン酸二無水物を反応させる方法が記載されている。 The reaction between the diol (d) represented by the general formula (4) and the acid components (b) and (c) is not particularly limited, and a known method can be adopted. For example, Japanese Patent Application Laid-Open No. 9-325494 describes a method for reacting an epoxy (meth) acrylate with a tetracarboxylic dianhydride at a reaction temperature of 90 to 140 ° C.
ここで、化合物の末端がカルボキシ基となるように、一般式(4)で表されるジオール(d)、ジカルボン酸もしくはトリカルボン酸またはそれらの酸一無水物(b)、テトラカルボン酸二無水物(c)とのモル比が(d):(b):(c)=1:0.01〜1.0:0.2〜1.0となるように反応させることが好ましい。 Here, the diol (d) represented by the general formula (4), a dicarboxylic acid or a tricarboxylic acid or their acid monoanhydrides (b), and a tetracarboxylic acid dianhydride so that the end of the compound becomes a carboxy group. It is preferable to react so that the molar ratio with (c) is (d) :( b) :( c) = 1: 0.01 to 1.0: 0.2 to 1.0.
たとえば、(b)酸一無水物、(c)酸二無水物を用いる場合には、一般式(4)で表されるジオール(d)に対する酸成分の量〔(b)/2+(c)〕のモル比[(d)/〔(b)/2+(c)〕]が0.5〜1.0となるように反応させることが好ましい。ここで、モル比が0.5を超える場合には、一般式(1)で表されるアルカリ可溶性樹脂の末端が酸無水物とならないので、未反応酸二無水物の含有量が増大することを抑制できることから、アルカリ可溶性樹脂組成物の経時安定性を高めることができる。モル比が1.0以下である場合には、未反応の重合性不飽和基を含有するジオール化合物の含有量を増大させることがないのでアルカリ可溶性樹脂組成物の経時安定性を高めることができる。なお、一般式(1)で表されるアルカリ可溶性樹脂の酸価、分子量を調整する目的で、(d)、(b)および(c)の各成分のモル比は、上述の範囲で任意に変更することができる。 For example, when (b) acid monoanhydride and (c) acid dianhydride are used, the amount of the acid component with respect to the diol (d) represented by the general formula (4) [(b) / 2 + (c). ], It is preferable to react so that the molar ratio [(d) / [(b) / 2+ (c)]] is 0.5 to 1.0. Here, when the molar ratio exceeds 0.5, the terminal of the alkali-soluble resin represented by the general formula (1) does not become an acid anhydride, so that the content of the unreacted acid dianhydride increases. Therefore, the stability of the alkali-soluble resin composition over time can be improved. When the molar ratio is 1.0 or less, the content of the diol compound containing an unreacted polymerizable unsaturated group is not increased, so that the stability of the alkali-soluble resin composition over time can be improved. .. For the purpose of adjusting the acid value and molecular weight of the alkali-soluble resin represented by the general formula (1), the molar ratio of each component of (d), (b) and (c) can be arbitrarily set within the above range. Can be changed.
また、一般式(1)で表されるアルカリ可溶性樹脂の酸価の好ましい範囲は20mgKOH/g以上180mgKOH/g以下であることが好ましく、40mgKOH/g以上140mgKOH/g以下であることがより好ましく、80mgKOH/g以上120mgKOH/g以下であることがより好ましい。酸価が20mgKOH/g以上である場合には、アルカリ現像時に残渣が残りにくくなり、180mgKOH/g以下である場合には、アルカリ現像液の浸透が早くなり過ぎないので、剥離現像を抑制することができる。なお、酸価は、例えば、電位差滴定装置「COM−1600」(平沼産業株式会社製)を用いて1/10N−KOH水溶液で滴定して求めることができる。 The acid value of the alkali-soluble resin represented by the general formula (1) is preferably 20 mgKOH / g or more and 180 mgKOH / g or less, and more preferably 40 mgKOH / g or more and 140 mgKOH / g or less. More preferably, it is 80 mgKOH / g or more and 120 mgKOH / g or less. When the acid value is 20 mgKOH / g or more, the residue is less likely to remain during alkaline development, and when the acid value is 180 mgKOH / g or less, the penetration of the alkaline developer does not become too fast, so peeling development should be suppressed. Can be done. The acid value can be determined by titrating with a 1/10 N-KOH aqueous solution using, for example, a potentiometric titrator "COM-1600" (manufactured by Hiranuma Sangyo Co., Ltd.).
また、一般式(1)で表されるアルカリ可溶性樹脂の、重量平均分子量(Mw)は、1000以上100000以下が好ましく、2000以上20000以下がより好ましく、2000以上6000以下がさらに好ましい。重量平均分子量が1000以上の場合には、アルカリ現像時のパターンの密着性の低下を抑制することができる。また、重量平均分子量が100000以下である場合には、塗布に好適な感光性樹脂組成物の溶液粘度に調整しやすく、アルカリ現像に時間を要しすぎることがない。なお、重量平均分子量(Mw)は、例えば、ゲルパーミエーションクロマトグラフィー(GPC)測定(HLC−8220GPC、東ソー株式会社製)を用いてポリスチレン換算で求めることができる。 The weight average molecular weight (Mw) of the alkali-soluble resin represented by the general formula (1) is preferably 1000 or more and 100,000 or less, more preferably 2000 or more and 20000 or less, and further preferably 2000 or more and 6000 or less. When the weight average molecular weight is 1000 or more, it is possible to suppress a decrease in pattern adhesion during alkaline development. Further, when the weight average molecular weight is 100,000 or less, it is easy to adjust the solution viscosity of the photosensitive resin composition suitable for coating, and it does not take too much time for alkaline development. The weight average molecular weight (Mw) can be determined in terms of polystyrene by using, for example, gel permeation chromatography (GPC) measurement (HLC-8220 GPC, manufactured by Tosoh Corporation).
また、(A)成分として好ましい樹脂の別の例には、(メタ)アクリル酸、(メタ)アクリル酸エステル等の共重合体であって、(メタ)アクリロイル基およびカルボキシ基を有する樹脂が含まれる。上記樹脂の例には、グリシジル(メタ)アクリレートを含む(メタ)アクリル酸エステル類を溶剤中で共重合させて得られた共重合体に、(メタ)アクリル酸を反応させ、最後にジカルボン酸またはトリカルボン酸の無水物を反応させて得られる不飽和基含有アルカリ可溶性樹脂が含まれる。上記共重合体は、特開2014−111722号公報に示されている、両端の水酸基を(メタ)アクリル酸でエステル化されたジエステルグリセロールに由来する繰返し単位20〜90モル%、およびこれと共重合可能な1種類以上の重合性不飽和化合物に由来する繰返し単位10〜80モル%で構成され、数平均分子量(Mn)が2000〜20000かつ酸価が35〜120mgKOH/gである共重合体、および特開2018−141968号公報に示されている、(メタ)アクリル酸エステル化合物に由来するユニットと、(メタ)アクリロイル基およびジまたはトリカルボン酸残基を有するユニットと、を含む、重量平均分子量(Mw)が3000〜50000、酸価が30〜200mgKOH/gの重合体である不飽和基含有アルカリ可溶性樹脂を参考にできる。 Further, another example of a resin preferable as the component (A) includes a copolymer such as (meth) acrylic acid and (meth) acrylic acid ester, which has a (meth) acryloyl group and a carboxy group. Is done. In the above resin example, (meth) acrylic acid is reacted with a copolymer obtained by copolymerizing (meth) acrylic acid esters containing glycidyl (meth) acrylate in a solvent, and finally dicarboxylic acid. Alternatively, an unsaturated group-containing alkali-soluble resin obtained by reacting an anhydride of a tricarboxylic acid is included. The above-mentioned copolymer is a repeating unit of 20 to 90 mol% derived from a diesterglycerol in which the hydroxyl groups at both ends are esterified with (meth) acrylic acid, which is shown in JP-A-2014-111722, and the same copolymer thereof. A copolymer composed of 10 to 80 mol% repeating units derived from one or more polymerizable unsaturated compounds having a number average molecular weight (Mn) of 2000 to 20000 and an acid value of 35 to 120 mgKOH / g. , And a unit derived from a (meth) acrylic acid ester compound, which is shown in JP-A-2018-141968, and a unit having a (meth) acryloyl group and a di or tricarboxylic acid residue, by weight average. An unsaturated group-containing alkali-soluble resin which is a polymer having a molecular weight (Mw) of 3000 to 50,000 and an acid value of 30 to 200 mgKOH / g can be referred to.
なお、(A)成分の不飽和基含有アルカリ可溶性樹脂については、1種類のみを単独で使用してもよく、2種類以上を併用してもよい。 As for the unsaturated group-containing alkali-soluble resin of the component (A), only one type may be used alone, or two or more types may be used in combination.
それらの樹脂の中でも、一般的に、芳香族性の高い骨格を持つ樹脂は脂肪族系の樹脂よりも比重が大きくなる傾向にあり、同一の樹脂濃度の溶液とした場合に樹脂溶液の比重を大きくすることができる。これにより、樹脂よりも比重が大きい金属酸化物粒子の分散安定性を高めることができるものと推察される。したがって、一般式(1)で表されるアルカリ可溶性樹脂を用いることにより金属酸化物粒子の十分な分散安定性を具備する感光性樹脂組成物を得ることができる。とくに、一般式(1)に表されるXがフルオレン−9,9−ジイル基のような多環芳香族骨格を有する不飽和基含有アルカリ可溶性樹脂(カルド樹脂)を用いた場合はその効果が大きくなるので、金属酸化物粒子の分散安定性がより向上するものとみられる。カルド樹脂を(A)成分として本発明の感光性樹脂組成物に含むことにより、当該感光性樹脂組成物を硬化させてなる硬化物の光散乱性を高めることができる。また、カルド樹脂はフォトリソグラフィーによりパターン形成する場合に、現像時の密着性に優れる特性を有しており、金属酸化物のような無機系の充填剤を共存させた場合にもこの特性を有効に生かすことができるものと推察される。 Among these resins, resins having a highly aromatic skeleton generally tend to have a higher specific gravity than aliphatic resins, and when solutions having the same resin concentration are used, the specific gravity of the resin solution is increased. It can be made larger. It is presumed that this makes it possible to improve the dispersion stability of the metal oxide particles having a higher specific density than the resin. Therefore, by using the alkali-soluble resin represented by the general formula (1), a photosensitive resin composition having sufficient dispersion stability of the metal oxide particles can be obtained. In particular, when X represented by the general formula (1) uses an unsaturated group-containing alkali-soluble resin (cardo resin) having a polycyclic aromatic skeleton such as a fluorene-9,9-diyl group, the effect is effective. As the size increases, it is expected that the dispersion stability of the metal oxide particles will be further improved. By including the cardo resin as the component (A) in the photosensitive resin composition of the present invention, it is possible to enhance the light scattering property of the cured product obtained by curing the photosensitive resin composition. In addition, cardo resin has a property of excellent adhesion during development when pattern formation is performed by photolithography, and this property is also effective when an inorganic filler such as a metal oxide coexists. It is presumed that it can be utilized in.
上記(A)成分の含有量は、固形分の全質量に対して25質量%以上70質量%以下が好ましい。 The content of the component (A) is preferably 25% by mass or more and 70% by mass or less with respect to the total mass of the solid content.
ここで、本発明の感光性樹脂組成物が150℃以下の低温で焼成する組成物である場合には、(A)成分の含有量は、固形分の全質量に対して25質量%以上60質量%以下が好ましい。(A)成分としてカルド樹脂を用いる場合は30質量%以上55質量%以下が好ましい。また、(A)成分としてその他アクリル共重合体系などの樹脂を用いる場合は25質量%以上50質量%以下が好ましい。(A)成分の含有量が25質量%以上であると屈折率が1.2以上1.5以下の金属酸化物粒子または樹脂粒子を含有していても、良好な現像性が得られるので所望のパターンを残渣なく得ることができる。(A)成分の含有量が60質量%以下であるとアルカリ現像時の生産プロセス適正が向上し、光硬化性を十分に担保することができる。 Here, when the photosensitive resin composition of the present invention is a composition that is fired at a low temperature of 150 ° C. or lower, the content of the component (A) is 25% by mass or more and 60% by mass with respect to the total mass of the solid content. It is preferably mass% or less. When a cardo resin is used as the component (A), it is preferably 30% by mass or more and 55% by mass or less. When another resin such as an acrylic copolymer system is used as the component (A), it is preferably 25% by mass or more and 50% by mass or less. When the content of the component (A) is 25% by mass or more, good developability can be obtained even if the metal oxide particles or resin particles having a refractive index of 1.2 or more and 1.5 or less are contained, which is desirable. Pattern can be obtained without residue. When the content of the component (A) is 60% by mass or less, the suitability of the production process at the time of alkaline development is improved, and the photocurability can be sufficiently ensured.
また、本発明の感光性樹脂組成物が150℃超の高温で焼成する組成物である場合には、(A)成分の含有量は、固形分の全質量に対して40質量%以上70質量%以下が好ましい。また、(A)成分としてカルド樹脂を用いる場合は45質量%以上60質量%以下が好ましい。また、(A)成分としてその他アクリル共重合体系などの樹脂を用いる場合は40質量%以上60質量%以下が好ましい。(A)成分の含有量が40質量%以上であると、屈折率が1.2以上1.5以下の金属酸化物粒子または樹脂粒子を含有していても、良好な現像性が得られるので所望のパターンを残渣なく得ることができる。(A)成分の含有量が70質量%以下であるとアルカリ現像時の生産プロセス適正が向上し、光硬化性を十分に担保することができる。 When the photosensitive resin composition of the present invention is a composition that is fired at a high temperature of more than 150 ° C., the content of the component (A) is 40% by mass or more and 70% by mass with respect to the total mass of the solid content. % Or less is preferable. When a cardo resin is used as the component (A), it is preferably 45% by mass or more and 60% by mass or less. When another resin such as an acrylic copolymer system is used as the component (A), it is preferably 40% by mass or more and 60% by mass or less. When the content of the component (A) is 40% by mass or more, good developability can be obtained even if the metal oxide particles or resin particles having a refractive index of 1.2 or more and 1.5 or less are contained. The desired pattern can be obtained without residue. When the content of the component (A) is 70% by mass or less, the suitability of the production process at the time of alkaline development is improved, and the photocurability can be sufficiently ensured.
次に、本発明の一実施の形態に係る感光性樹脂組成物に含まれる、(B)〜(F)成分について説明する。 Next, the components (B) to (F) contained in the photosensitive resin composition according to the embodiment of the present invention will be described.
[(B)成分]
(B)成分は、少なくとも2個のエチレン性不飽和結合を有する光重合性モノマーである。(B)成分は、硬化物の密着性をより高くでき、また、露光部の良好な現像特性(パターン密着性、パターン直線性、パターン精細度)を得ることができる。
[(B) component]
The component (B) is a photopolymerizable monomer having at least two ethylenically unsaturated bonds. The component (B) can have higher adhesion of the cured product, and can obtain good development characteristics (pattern adhesion, pattern linearity, pattern definition) of the exposed portion.
(B)成分の例には、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、テトラメチレングリコールジ(メタ)アクリレート、グリセロールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、トリメチロールエタントリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、グリセロールトリ(メタ)アクリレート、ソルビトールペンタ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ソルビトールヘキサ(メタ)アクリレート、フォスファゼンのアルキレンオキサイド変性ヘキサ(メタ)アクリレート、カプロラクトン変性ジペンタエリスリトールヘキサ(メタ)アクリレート等の(メタ)アクリル酸エステル類、エチレン性二重結合を有する化合物として(メタ)アクリロイル基を有する樹枝状ポリマー等が含まれる。なお、これらは、その1種のみを単独で使用してもよく、2種以上を併用してもよい。 Examples of the component (B) include ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, and tetramethylene glycol di (meth) acrylate. , Glyoxide di (meth) acrylate, trimethylolpropantri (meth) acrylate, trimethylol ethanetri (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, Dipentaerythritol tetra (meth) acrylate, glycerol tri (meth) acrylate, sorbitol penta (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, sorbitol hexa (meth) acrylate, phosphazene (Meta) acrylic acid esters such as alkylene oxide-modified hexa (meth) acrylate and caprolactone-modified dipentaerythritol hexa (meth) acrylate, and dendritic polymers having (meth) acryloyl group as compounds having an ethylenic double bond. included. It should be noted that these may be used alone or in combination of two or more.
上記樹枝状ポリマーの例には、多官能(メタ)アクリレートの(メタ)アクリロイル基の中の炭素−炭素二重結合の一部に多価メルカプト化合物を付加して得られる樹枝状ポリマーが含まれる。具体的には、一般式(5)で表される多官能(メタ)アクリレートの(メタ)アクリロイル基と一般式(6)で表される多価メルカプト化合物のチオール基とを反応させて得られる樹枝状ポリマーが含まれる。 Examples of the dendritic polymer include a dendritic polymer obtained by adding a polyvalent mercapto compound to a part of carbon-carbon double bonds in the (meth) acryloyl group of a polyfunctional (meth) acrylate. .. Specifically, it is obtained by reacting the (meth) acryloyl group of the polyfunctional (meth) acrylate represented by the general formula (5) with the thiol group of the polyvalent mercapto compound represented by the general formula (6). Includes dendritic polymers.
一般式(5)で表される多官能(メタ)アクリレートの例には、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、テトラメチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、エチレンオキサイド変性トリメチロールプロパントリ(メタ)アクリレート、プロピレンオキサイド変性トリメチロールプロパントリ(メタ)アクリレート、トリメチロールエタントリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、トリペンタエリスリトールオクタ(メタ)アクリレート、トリペンタエリスリトールヘプタ(メタ)アクリレート、カプロラクトン変性ペンタエリスリトールトリ(メタ)アクリレート、カプロラクトン変性ペンタエリスリトールテトラ(メタ)アクリレート、カプロラクトン変性ジペンタエリスリトールヘキサ(メタ)アクリレート、エピクロルヒドリン変性ヘキサヒドロフタル酸ジ(メタ)アクリレート、ヒドロキシピバリン酸ネオペンチルグリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、エチレンオキサイド変性ネオペンチルグリコールジ(メタ)アクリレート、プロピレンオキサイド変性ネオペンチルグリコールジ(メタ)アクリレート、トリメチロールプロパンベンゾエート(メタ)アクリレート、トリス((メタ)アクリロキシエチル)イソシアヌレート、アルコキシ変性トリメチロールプロパントリ(メタ)アクリレート、ジペンタエリスリトールポリ(メタ)アクリレート、アルキル変性ジペンタエリスリトールトリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレートなどの(メタ)アクリル酸エステルが含まれる。これらの化合物は、その1種のみを単独で使用してもよく、2種以上を併用してもよい。 Examples of the polyfunctional (meth) acrylate represented by the general formula (5) include ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, trimethylolpropane di (meth) acrylate, and tetraethylene glycol di (meth). ) Acrylate, tetramethylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, ethylene oxide-modified trimethylolpropane tri (meth) acrylate, propylene oxide-modified trimethylolpropane tri (meth) acrylate, trimethylolethanetri ( Meta) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, tripentaerythritol octa (Meta) acrylate, tripentaerythritol hepta (meth) acrylate, caprolactone-modified pentaerythritol tri (meth) acrylate, caprolactone-modified pentaerythritol tetra (meth) acrylate, caprolactone-modified dipentaerythritol hexa (meth) acrylate, epichlorohydrin-modified hexahydrophthal Acid di (meth) acrylate, hydroxypivalate neopentyl glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, ethylene oxide-modified neopentyl glycol di (meth) acrylate, propylene oxide-modified neopentyl glycol di (meth) Acrylate, trimethylolpropane benzoate (meth) acrylate, tris ((meth) acryloxyethyl) isocyanurate, alkoxy-modified trimethylolpropane tri (meth) acrylate, dipentaerythritol poly (meth) acrylate, alkyl-modified dipentaerythritol tri ( Includes (meth) acrylic acid esters such as meta) acrylates and ditrimethylolpropane tetra (meth) acrylates. Only one of these compounds may be used alone, or two or more of these compounds may be used in combination.
一般式(6)で表される多価メルカプト化合物の例には、1,2−ジメルカプトエタン、1,3−ジメルカプトプロパン、1,4−ジメルカプトブタン、ビスジメルカプトエタンチオール、トリメチロールプロパントリ(メルカプトアセテート)、トリメチロールプロパントリ(メルカプトプロピオネート)、ペンタエリスリトールテトラ(メルカプトアセテート)、ペンタエリスリトールトリ(メルカプトアセテート)、ペンタエリスリトールテトラ(メルカプトプロピオネート)、ジペンタエリスリトールヘキサ(メルカプトアセテート)、ジペンタエリスリトールヘキサ(メルカプトプロピオネート)などが含まれる。これらの化合物は、その1種のみを単独で使用してもよく、2種以上を併用してもよい。 Examples of the polyvalent mercapto compound represented by the general formula (6) include 1,2-dimercaptoethane, 1,3-dimercaptopropane, 1,4-dimercaptobutane, bisdimercaptoethanethiol, and trimethylol. Propanetri (mercaptoacetate), trimethylpropantri (mercaptopropionate), pentaerythritoltetra (mercaptoacetate), pentaerythritoltri (mercaptoacetate), pentaerythritoltetra (mercaptopropionate), dipentaerythritol hexa (mercapto) Acetate), dipentaerythritol hexa (mercaptopropionate), etc. are included. Only one of these compounds may be used alone, or two or more of these compounds may be used in combination.
また、上記樹枝状ポリマーの合成に際しては、必要に応じて重合防止剤を加えてよい。重合防止剤の例には、ヒドロキノン系化合物、フェノール系化合物が含まれる。これらの具体例には、ハイドロキノン、メトキシハイドロキノン、カテコール、p−tert−ブチルカテコール、クレゾール、ジブチルヒドロキシトルエン、2,4,6−トリ−tert−ブチルフェノール(BHT)などが含まれる。 In addition, when synthesizing the dendritic polymer, a polymerization inhibitor may be added if necessary. Examples of the polymerization inhibitor include hydroquinone compounds and phenol compounds. Specific examples thereof include hydroquinone, methoxyhydroquinone, catechol, p-tert-butylcatechol, cresol, dibutylhydroxytoluene, 2,4,6-tri-tert-butylphenol (BHT) and the like.
(B)成分は、不飽和基含有アルカリ可溶性樹脂の分子同士を架橋する役割を果たすことができるものであり、この機能を発揮させるためには不飽和結合を3個以上有するものを用いることが好ましい。また、モノマーの分子量を1分子中の(メタ)アクリロイル基の数で除したアクリル当量が50g/eq以上300g/eq以下であることが好ましく、アクリル当量は80g/eq以上200g/eq以下であることがより好ましい。なお、(B)成分は遊離のカルボキシ基を有しない。 The component (B) can play a role of cross-linking the molecules of the unsaturated group-containing alkali-soluble resin, and in order to exert this function, it is necessary to use a component having three or more unsaturated bonds. preferable. Further, the acrylic equivalent obtained by dividing the molecular weight of the monomer by the number of (meth) acryloyl groups in one molecule is preferably 50 g / eq or more and 300 g / eq or less, and the acrylic equivalent is 80 g / eq or more and 200 g / eq or less. Is more preferable. The component (B) does not have a free carboxy group.
(B)成分の含有量は、固形分の全質量に対して10質量%以上40質量%以下が好ましい。 The content of the component (B) is preferably 10% by mass or more and 40% by mass or less with respect to the total mass of the solid content.
ここで、本発明の感光性樹脂組成物が150℃以下の低温で焼成する組成物である場合には、(B)成分の含有量は、固形分の全質量に対して10質量%以上40質量%以下が好ましい。ここで、(A)成分としてカルド樹脂を用いる場合には、(B)成分の含有量は、10質量%以上30質量%以下が好ましい。(A)成分としてその他アクリル共重合体系の樹脂等を用いる場合には、(B)成分の含有量は10質量%以上35質量%以下が好ましい。 Here, when the photosensitive resin composition of the present invention is a composition that is fired at a low temperature of 150 ° C. or lower, the content of the component (B) is 10% by mass or more and 40% by mass or more with respect to the total mass of the solid content. It is preferably mass% or less. Here, when a cardo resin is used as the component (A), the content of the component (B) is preferably 10% by mass or more and 30% by mass or less. When other acrylic copolymer type resins or the like are used as the component (A), the content of the component (B) is preferably 10% by mass or more and 35% by mass or less.
また、(B)成分の含有量は、本発明の感光性樹脂組成物が150℃超の高温で焼成する組成物である場合には、(B)成分の含有量は、固形分の全質量に対して10質量%以上40質量%以下が好ましくい。ここで、(A)成分としてカルド樹脂を用いる場合には、(B)成分の含有量は10質量%以上30質量%以下が好ましい。(A)成分としてその他アクリル共重合体系の樹脂等を用いる場合には、(B)成分の含有量は10質量%以上35質量%以下が好ましい。 Further, when the content of the component (B) is a composition in which the photosensitive resin composition of the present invention is fired at a high temperature of more than 150 ° C., the content of the component (B) is the total mass of the solid content. It is preferably 10% by mass or more and 40% by mass or less. Here, when a cardo resin is used as the component (A), the content of the component (B) is preferably 10% by mass or more and 30% by mass or less. When other acrylic copolymer type resins or the like are used as the component (A), the content of the component (B) is preferably 10% by mass or more and 35% by mass or less.
(B)成分の含有量が、固形分の全質量に対して10質量%以上であると、硬化物が脆くなりにくくなり、40質量%以下であると、組成物の酸価の低下を抑制してアルカリ現像液に対する未露光部の溶解性を高めて、硬化物のパターン密着性、パターン直線性、パターン精細度を向上させることができる。 When the content of the component (B) is 10% by mass or more with respect to the total mass of the solid content, the cured product is less likely to become brittle, and when it is 40% by mass or less, the decrease in the acid value of the composition is suppressed. As a result, the solubility of the unexposed portion in the alkaline developer can be increased, and the pattern adhesion, pattern linearity, and pattern definition of the cured product can be improved.
[(C)成分]
(C)成分は、平均粒子径が40nm以上600nm以下であり、屈折率が1.2以上1.5以下の金属酸化物粒子または樹脂粒子である。(C)成分を含むことにより、硬化膜(塗膜)に光散乱機能を付与できる。なお、本明細書において、「金属酸化物」とは、金属および半金属の酸化物、ならびに金属および半金属を含む複合酸化物のことをいう。
[(C) component]
The component (C) is a metal oxide particle or a resin particle having an average particle diameter of 40 nm or more and 600 nm or less and a refractive index of 1.2 or more and 1.5 or less. By including the component (C), a light scattering function can be imparted to the cured film (coating film). In addition, in this specification, a "metal oxide" means an oxide of a metal and a metalloid, and a composite oxide containing a metal and a metalloid.
上記屈折率が1.2以上1.5以下の金属酸化物粒子または樹脂粒子は、形成された硬化膜(塗膜)が光散乱機能を発揮することができれば、その粒径や形状は、特に限定されない。 The particle size and shape of the metal oxide particles or resin particles having a refractive index of 1.2 or more and 1.5 or less are particularly limited as long as the formed cured film (coating film) can exert a light scattering function. Not limited.
上記金属酸化物粒子または樹脂粒子の平均粒子径は40nm以上600nm以下であることが好ましい。上記金属酸化物粒子または樹脂粒子の平均粒子径が40nm以上であると硬化物による光散乱性を発現させ、所望の光散乱強度に調整することができる。平均粒子径が600nm以下であると、光透過性と光散乱強度を適正に調整することができ、また、硬化物のパターン密着性、パターン直線性、パターン精細度を十分に高めることができる。 The average particle size of the metal oxide particles or resin particles is preferably 40 nm or more and 600 nm or less. When the average particle size of the metal oxide particles or the resin particles is 40 nm or more, the light scattering property of the cured product can be exhibited and the desired light scattering intensity can be adjusted. When the average particle size is 600 nm or less, the light transmittance and the light scattering intensity can be appropriately adjusted, and the pattern adhesion, pattern linearity, and pattern fineness of the cured product can be sufficiently improved.
上記金属酸化物粒子の例には、シリカ粒子が含まれる。シリカ粒子は、粒径が上記範囲内であれば、気相反応または液相反応といった製造方法や、形状(球状、非球状、中空、中実等)は特に制限されない。また、粒径が上記範囲内であれば、シランカップリング剤処理等で表面処理を行ったシリカ粒子も特に制限なく使用することができる。 Examples of the metal oxide particles include silica particles. As long as the particle size of the silica particles is within the above range, the production method such as vapor phase reaction or liquid phase reaction and the shape (spherical, non-spherical, hollow, solid, etc.) are not particularly limited. Further, as long as the particle size is within the above range, silica particles surface-treated by a silane coupling agent treatment or the like can also be used without particular limitation.
また、上記樹脂粒子の例には、中空アクリル樹脂粒子が含まれる。中空アクリル樹脂粒子とは、例えば、中空粒子のシェルの部分が(メタ)アクリロイル基を有する数種類の単量体をラジカル共重合した樹脂であり、平均粒子径が40nm以上150nm以下、中空率が10%以上90%以下である粒子が好ましい。このような中空アクリル樹脂粒子の製造方法は、例えば、特開2017−66351号公報に記載された製造方法を用いることができる。 Further, examples of the resin particles include hollow acrylic resin particles. The hollow acrylic resin particles are, for example, a resin obtained by radically copolymerizing several types of monomers having a (meth) acryloyl group in the shell portion of the hollow particles, having an average particle diameter of 40 nm or more and 150 nm or less, and a hollow ratio of 10. Particles of% or more and 90% or less are preferable. As a method for producing such hollow acrylic resin particles, for example, the production method described in JP-A-2017-66351 can be used.
上記金属酸化物粒子および樹脂粒子の平均粒子径は、例えば、動的光散乱法の粒度分布計「粒径アナライザーFPAR−1000」(大塚電子株式会社製)を用い、キュムラント法により測定することができる。なお、金属酸化物粒子(シリカ粒子)および樹脂粒子(中空アクリル樹脂粒子)の屈折率は、上記シリカ粒子または中空アクリル樹脂粒子を粉末状に処理したものと、屈折率が既知の標準屈折液を混合することにより得られた透明の混合液から求めることができる。この場合、上記混合液の標準屈折液の屈折率をシリカ粒子または中空アクリル樹脂粒子の屈折率とする。 The average particle size of the metal oxide particles and the resin particles can be measured by the cumulant method using, for example, a particle size distribution meter "particle size analyzer FPAR-1000" (manufactured by Otsuka Electronics Co., Ltd.) of a dynamic light scattering method. can. The refractive index of the metal oxide particles (silica particles) and the resin particles (hollow acrylic resin particles) is the same as that of the silica particles or the hollow acrylic resin particles processed into a powder, and a standard refraction solution having a known refractive index. It can be obtained from the transparent mixed solution obtained by mixing. In this case, the refractive index of the standard refractive index of the mixture is defined as the refractive index of the silica particles or the hollow acrylic resin particles.
また、上記金属酸化物粒子および樹脂粒子の形状や中空粒子の中空率は透過型電子顕微鏡(TEM)を用いて観察し、測定することができる。 Further, the shapes of the metal oxide particles and the resin particles and the hollow ratio of the hollow particles can be observed and measured using a transmission electron microscope (TEM).
また、上記金属酸化物粒子および樹脂粒子の屈折率は、アッベ屈折率計を用いて測定することができる。 The refractive index of the metal oxide particles and the resin particles can be measured using an Abbe refractive index meter.
また、上記(C)成分である金属酸化物粒子または樹脂粒子は、溶剤に分散剤とともに分散させた粒子分散体として他の配合成分と混合できる。分散剤は、例えば、顔料分散に用いられている公知の化合物(分散剤、分散湿潤剤、分散促進剤等の名称で市販されている化合物等)等を特に制限なく使用することができる。 Further, the metal oxide particles or resin particles as the component (C) can be mixed with other compounding components as a particle dispersion dispersed in a solvent together with a dispersant. As the dispersant, for example, known compounds used for pigment dispersion (compounds commercially available under the names of dispersants, dispersion wetting agents, dispersion accelerators, etc.) and the like can be used without particular limitation.
上記(C)成分である金属酸化物粒子または樹脂粒子の含有量は、固形分の全質量に対して10質量%以上70質量%以下であることが好ましい。(C)成分の含有量が、10質量%以上であると硬化物の光透過性を維持した上で光散乱性を付与することができる。(C)成分の含有量が、70質量%以下であると、現像特性(パターン密着性、パターン直線性、パターン精細度)、光透過性および耐溶剤性に優れる。 The content of the metal oxide particles or resin particles as the component (C) is preferably 10% by mass or more and 70% by mass or less with respect to the total mass of the solid content. When the content of the component (C) is 10% by mass or more, the light scattering property can be imparted while maintaining the light transmittance of the cured product. When the content of the component (C) is 70% by mass or less, the development characteristics (pattern adhesion, pattern linearity, pattern definition), light transmission and solvent resistance are excellent.
[(D)成分]
(D)成分は、光重合開始剤である。(D)成分を含むことにより、光が照射された部分の反応が十分に進行し、現像時の硬化した部分の溶解性を低下させて所望する微細なパターンを形成することができる。なお、本発明でいう「光重合開始剤」とは、増感剤を含む意味で使用される。
[(D) component]
The component (D) is a photopolymerization initiator. By including the component (D), the reaction of the portion irradiated with light proceeds sufficiently, the solubility of the cured portion during development is lowered, and a desired fine pattern can be formed. The term "photopolymerization initiator" as used in the present invention is used to include a sensitizer.
(D)成分の例には、アセトフェノン、2,2−ジエトキシアセトフェノン、p−ジメチルアセトフェノン、p−ジメチルアミノプロピオフェノン、ジクロロアセトフェノン、トリクロロアセトフェノン、p−tert−ブチルアセトフェノン等のアセトフェノン類;ベンゾフェノン、2−クロロベンゾフェノン、p,p’−ビスジメチルアミノベンゾフェノン等のベンゾフェノン類;ベンジル、ベンゾイン、ベンゾインメチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインイソブチルエーテル等のベンゾインエーテル類;2−(o−クロロフェニル)−4,5−フェニルビイミダゾール、2−(o−クロロフェニル)−4,5−ジ(m−メトキシフェニル)ビイミダゾール、2−(o−フルオロフェニル)−4,5−ジフェニルビイミダゾール、2−(o−メトキシフェニル)−4,5−ジフェニルビイミダゾール、2,4,5−トリアリールビイミダゾール等のビイミダゾール系化合物類;2−トリクロロメチル−5−スチリル−1,3,4−オキサジアゾ−ル、2−トリクロロメチル−5−(p−シアノスチリル)−1,3,4−オキサジアゾール、2−トリクロロメチル−5−(p−メトキシスチリル)−1,3,4−オキサジアゾール等のハロメチルジアゾール化合物類;2,4,6−トリス(トリクロロメチル)−1,3,5−トリアジン、2−メチル−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−フェニル−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(4−クロロフェニル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(4−メトキシフェニル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(4−メトキシナフチル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(4−メトキシスチリル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(3,4,5−トリメトキシスチリル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(4−メチルチオスチリル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン等のハロメチル−s−トリアジン系化合物類;1,2−オクタンジオン,1−[4−(フェニルチオ)フェニル]−,2−(O−ベンゾイルオキシム)、エタノン,1−[9−エチル−6−(2-メチルベンゾイル)−9H−カルバゾール−3−イル]−,1−(0−アセチルオキシム)、1−(4−フェニルスルファニルフェニル)ブタン−1,2−ジオン−2−オキシム−O−ベンゾア−ト、1−(4−メチルスルファニルフェニル)ブタン−1,2−ジオン−2−オキシム−O−アセタート、1−(4−メチルスルファニルフェニル)ブタン−1−オンオキシム−O−アセタート等のO−アシルオキシム系化合物類;ベンジルジメチルケタール、チオキサントン、2−クロロチオキサントン、2,4−ジエチルチオキサントン、2−メチルチオキサントン、2−イソプロピルチオキサントン等のイオウ化合物;2−エチルアントラキノン、オクタメチルアントラキノン、1,2−ベンズアントラキノン、2,3−ジフェニルアントラキノン等のアントラキノン類;アゾビスイソブチロニトリル、ベンゾイルパーオキサイド、クメンパーオキシド等の有機過酸化物;トリエタノールアミン、トリエチルアミン等の第3級アミンなどが含まれる。なお、これらの光重合開始剤は、その1種のみを単独で使用してもよく、2種以上を併用してもよい。 Examples of the component (D) include acetophenones, 2,2-diethoxyacetophenone, p-dimethylacetophenone, p-dimethylaminopropiophenone, dichloroacetophenone, trichloroacetophenone, p-tert-butylacetophenone and other acetophenones; benzophenone. , 2-Chlorobenzophenone, p, p'-bisdimethylaminobenzophenone and other benzophenones; benzyl, benzoin, benzoin methyl ether, benzoin isopropyl ether, benzoin isobutyl ether and other benzoin ethers; 2- (o-chlorophenyl) -4 , 5-Phenylbiimidazole, 2- (o-chlorophenyl) -4,5-di (m-methoxyphenyl) biimidazole, 2- (o-fluorophenyl) -4,5-diphenylbiimidazole, 2- (o) −methoxyphenyl) -4,5-diphenylbiimidazole, 2,4,5-triarylbiimidazole and other biimidazole compounds; 2-trichloromethyl-5-styryl-1,3,4-oxadiazol, Halos such as 2-trichloromethyl-5- (p-cyanostyryl) -1,3,4-oxadiazole and 2-trichloromethyl-5- (p-methoxystyryl) -1,3,4-oxadiazole Methyldiazole compounds; 2,4,6-tris (trichloromethyl) -1,3,5-triazine, 2-methyl-4,6-bis (trichloromethyl) -1,3,5-triazine, 2- Phenyl-4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (4-chlorophenyl) -4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (4) −methoxyphenyl) -4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (4-methoxynaphthyl) -4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (4-methoxystyryl) -4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (3,4,5-trimethoxystyryl) -4,6-bis (trichloromethyl) Halomethyl-s-triazine compounds such as -1,3,5-triazine, 2- (4-methylthiostyryl) -4,6-bis (trichloromethyl) -1,3,5-triazine; 1,2- Octanedione, 1- [4- (phenylthio) phenyl]-, 2- (O-benzoyloxime), etanone, 1- [9-ethyl-6- (2-methyl) Benzoyl) -9H-carbazole-3-yl]-, 1- (0-acetyloxime), 1- (4-phenylsulfanylphenyl) butane-1,2-dione-2-oxime-O-benzoate, 1 O-acyloxime compounds such as-(4-methylsulfanylphenyl) butane-1,2-dione-2-oxime-O-acetate, 1- (4-methylsulfanylphenyl) butane-1-oneoxime-O-acetate, etc. Classes; sulfur compounds such as benzyldimethylketal, thioxanthone, 2-chlorothioxanthone, 2,4-diethylthioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone; 2-ethylanthraquinone, octamethylanthraquinone, 1,2-benzanthraquinone, Anthraquinones such as 2,3-diphenylanthraquinone; organic peroxides such as azobisisobutyronitrile, benzoyl peroxide, and oxime peroxide; tertiary amines such as triethanolamine and triethylamine are included. As these photopolymerization initiators, only one kind thereof may be used alone, or two or more kinds thereof may be used in combination.
とくに、金属酸化物の添加量が多い場合や光重合開始剤の添加量を少なくしたい場合、あるいは150℃といった高温での加熱硬化プロセスを取れないため光硬化をより有効に実施したい場合等の、高感度の光重合開始剤を必要とする場合には、O−アシルオキシム系化合物類(ケトオキシムを含む)を用いることが好ましい。それらの中でも、一般式(7)や一般式(8)で表される化合物群はより高感度の光重合開始剤として適用することができる。それらの中でも、低温硬化対応で光硬化をより有効に実施したい場合には、365nmにおけるモル吸光係数が10000L/mol・cm以上であるO−アシルオキシム系光重合開始剤を用いることが好ましい。 In particular, when the amount of metal oxide added is large, the amount of photopolymerization initiator added is small, or when the heat curing process at a high temperature of 150 ° C. cannot be performed and photocuring is desired to be performed more effectively. When a highly sensitive photopolymerization initiator is required, it is preferable to use O-acyloxime compounds (including ketooxime). Among them, the compound group represented by the general formula (7) and the general formula (8) can be applied as a more sensitive photopolymerization initiator. Among them, when it is desired to carry out photocuring more effectively in response to low temperature curing, it is preferable to use an O-acyloxime-based photopolymerization initiator having a molar extinction coefficient at 365 nm of 10000 L / mol · cm or more.
ここで、(D)成分の含有量は、(A)成分と(B)成分の全質量に対して0.1質量%以上30質量%以下が好ましく、1質量%以上25質量%以下が好ましい。(D)成分の含有量が、0.1質量%以上であると、適度な光重合の速度を有するので、感度の低下を抑制でき、30質量%以下であると、組成物の露光に対する感度が高すぎないため、マスクに対して忠実な線幅を再現できるとともにパターンエッジをシャープにすることができる。 Here, the content of the component (D) is preferably 0.1% by mass or more and 30% by mass or less, and preferably 1% by mass or more and 25% by mass or less, based on the total mass of the components (A) and (B). .. When the content of the component (D) is 0.1% by mass or more, it has an appropriate photopolymerization rate, so that a decrease in sensitivity can be suppressed, and when it is 30% by mass or less, the sensitivity to exposure of the composition Is not too high, so the line width faithful to the mask can be reproduced and the pattern edge can be sharpened.
[(E)成分]
本発明の一実施の形態に係る感光性樹脂組成物は、(E)エポキシ化合物を含むことが好ましい。上記感光性樹脂組成物を150℃以下の低温で焼成する場合には、必要に応じて(E)エポキシ化合物を含むことにより、硬化物の耐溶剤性を十分に高めることができる。
[(E) component]
The photosensitive resin composition according to the embodiment of the present invention preferably contains (E) an epoxy compound. When the photosensitive resin composition is fired at a low temperature of 150 ° C. or lower, the solvent resistance of the cured product can be sufficiently enhanced by containing the (E) epoxy compound if necessary.
(E)成分の例には、ビスフェノールA型エポキシ化合物、ビスフェノールF型エポキシ化合物、ビスフェノールフルオレン型エポキシ化合物、ビスナフトールフルオレン型エポキシ化合物、ジフェニルフルオレン型エポキシ化合物、フェノールノボラック型エポキシ化合物、クレゾールノボラック型エポキシ化合物、フェノールアラルキル型エポキシ化合物、ナフタレン骨格を含むフェノールノボラック化合物(例えば、NC−7000L:日本化薬株式会社製)、ナフトールアラルキル型エポキシ化合物、トリスフェノールメタン型エポキシ化合物(例えば、EPPN−501H:日本化薬株式会社製)、テトラキスフェノールエタン型エポキシ化合物などの芳香族構造を有するエポキシ化合物、多価アルコールのグリシジルエーテル、多価カルボン酸のグリシジルエステル、メタクリル酸とメタクリル酸グリシジルの共重合体に代表される(メタ)アクリル酸グリシジルをユニットとして含む(メタ)アクリロイル基を有するモノマーの共重合体、水素化ビスフェノールAジグリシジルエーテル(例えば、リカレジンHBE−100:新日本理化株式会社製)などのグリシジル基を有するエポキシ化合物、1,4−シクロヘキサンジメタノール−ビス3,4−エポキシシクロヘキサンカルボキシレート、2−(3,4−エポキシ)シクロヘキシル−5,1−スピロ(3,4−エポキシ)シクロヘキシル−m−ジオキサン(例えば、アラルダイトCY175:ハンツマン社製)、ビス(3,4−エポキシシクロヘキシルメチル)アジペート(例えば、CYRACURE UVR−6128:ダウ・ケミカル社製)、3’,4’−エポキシシクロヘキシルメチル3,4−エポキシシクロヘキサンカルボキシレート(例えば、セロキサイド2021P:株式会社ダイセル製)に代表される脂環式エポキシ化合物、ブタンテトラカルボン酸テトラ(3,4−エポキシシクロヘキシルメチル)修飾ε−カプロラクトン(例えば、エポリードGT401:株式会社ダイセル製)、エポキシシクロヘキシル基を有するエポキシ化合物(例えば、HiREM−1:四国化成工業株式会社製)、ジシクロペンタジエン骨格を有する多官能エポキシ化合物(例えば、HP7200シリーズ:DIC株式会社製)、2,2−ビス(ヒドロキシメチル)−1−ブタノールの1,2−エポキシ−4−(2−オキシラニル)シクロヘキサン付加物(例えば、EHPE3150:株式会社ダイセル製)、エポキシ化ポリブタジエン(例えば、NISSOPB JP−100:日本曹達株式会社製)、シリコーン骨格を有するエポキシ化合物等が含まれる。なお、これらの化合物は、その1種類の化合物のみを用いてもよく、2種以上を併用してもよい。 Examples of the component (E) include bisphenol A type epoxy compound, bisphenol F type epoxy compound, bisphenol fluorene type epoxy compound, bisnaphthol fluorene type epoxy compound, diphenylfluorene type epoxy compound, phenol novolac type epoxy compound, and cresol novolac type epoxy compound. Compounds, phenol aralkyl type epoxy compounds, phenol novolac compounds containing a naphthalene skeleton (for example, NC-7000L: manufactured by Nippon Kayaku Co., Ltd.), naphthol aralkyl type epoxy compounds, trisphenol methane type epoxy compounds (for example, EPPN-501H: Japan) (Made by Kayaku Co., Ltd.), Epoxy compounds with aromatic structure such as tetrakisphenol ethane type epoxy compounds, glycidyl ethers of polyhydric alcohols, glycidyl esters of polyvalent carboxylic acids, representatives of copolymers of methacrylic acid and glycidyl methacrylate A copolymer of a monomer having a (meth) acryloyl group containing glycidyl (meth) acrylate as a unit, glycidyl such as bisphenol hydride A diglycidyl ether (for example, lycaresin HBE-100: manufactured by Shin Nihon Rika Co., Ltd.) Epoxy compounds with groups, 1,4-cyclohexanedimethanol-bis 3,4-epoxycyclohexanecarboxylate, 2- (3,4-epoxy) cyclohexyl-5,1-spiro (3,4-epoxy) cyclohexyl-m -Dioxane (eg, Araldite CY175: manufactured by Huntsman), Bis (3,4-epoxycyclohexylmethyl) adipate (eg, CYRACURE UVR-6128: manufactured by Dow Chemical), 3', 4'-epoxycyclohexylmethyl 3, An alicyclic epoxy compound typified by 4-epoxycyclohexanecarboxylate (eg, celloxide 2021P: manufactured by Daicel Co., Ltd.), modified ε-caprolactone (3,4-epoxycyclohexylmethyl) of butanetetracarboxylate (eg, epipolyd GT401). : Dycel Co., Ltd.), Epoxy compound having an epoxycyclohexyl group (for example, HiREM-1: Shikoku Kasei Kogyo Co., Ltd.), Polyfunctional epoxy compound having a dicyclopentadiene skeleton (for example, HP7200 series: DIC Co., Ltd.) , 2,2-Bis (hydroxymethyl) -1-butanol 1,2-epoxy-4- (2-oxylanyl) cyclohexane adduct (For example, EHPE3150: manufactured by Daicel Corporation), epoxidized polybutadiene (for example, NISSOPB JP-100: manufactured by Nippon Soda Co., Ltd.), an epoxy compound having a silicone skeleton, and the like are included. As these compounds, only one kind of compound may be used, or two or more kinds thereof may be used in combination.
(E)成分のエポキシ当量は100g/eq以上500g/eq以下が好ましく、130g/eq以上480g/eq以下がより好ましい。また、(E)成分の数平均分子量(Mn)は100以上5000以下が好ましい。上記エポキシ当量が100g/eq以上であり、上記エポキシ化合物の数平均分子量(Mn)が100以上であると、良好な耐溶剤性を有する硬化膜となり得、エポキシ当量が300g/eq以下であり、数平均分子量(Mn)が5000以下であると、後工程でアルカリ性の薬液を使う場合でも十分な耐アルカリ性を維持することができる。 The epoxy equivalent of the component (E) is preferably 100 g / eq or more and 500 g / eq or less, and more preferably 130 g / eq or more and 480 g / eq or less. The number average molecular weight (Mn) of the component (E) is preferably 100 or more and 5000 or less. When the epoxy equivalent is 100 g / eq or more and the number average molecular weight (Mn) of the epoxy compound is 100 or more, a cured film having good solvent resistance can be obtained, and the epoxy equivalent is 300 g / eq or less. When the number average molecular weight (Mn) is 5000 or less, sufficient alkali resistance can be maintained even when an alkaline chemical solution is used in a subsequent step.
エポキシ当量は、例えば、樹脂溶液をジオキサンに溶解させた後に臭化テトラエチルアンモニウムの酢酸溶液を加え、電位差滴定装置「COM−1600」(平沼産業株式会社製)を用いて1/10N−過塩素酸溶液で滴定して求めることができる。また、数平均分子量(Mn)は、例えば、上述のゲルパーミエーションクロマトグラフィー(GPC)測定(HLC−8220GPC、東ソー株式会社製)を用いてポリスチレン換算で求めることができる。 The epoxy equivalent is, for example, 1 / 10N-perchloric acid using a potentiometric titrator "COM-1600" (manufactured by Hiranuma Sangyo Co., Ltd.) after dissolving a resin solution in dioxane and adding an acetic acid solution of tetraethylammonium bromide. It can be determined by titrating with a solution. The number average molecular weight (Mn) can be determined in terms of polystyrene using, for example, the above-mentioned gel permeation chromatography (GPC) measurement (HLC-8220 GPC, manufactured by Tosoh Corporation).
(E)成分の含有量は、固形分の全質量に対して5質量%以上35質量%以下であることが好ましく、10質量%以上25質量%以下がより好ましい。(E)成分の含有量が5質量%以上であると、150℃以下の低温で焼成する場合でも、硬化反応を十分に進行させることができる。35質量%以下であると、硬化物の現像特性、耐溶剤性を十分に高めることができる。 The content of the component (E) is preferably 5% by mass or more and 35% by mass or less, and more preferably 10% by mass or more and 25% by mass or less with respect to the total mass of the solid content. When the content of the component (E) is 5% by mass or more, the curing reaction can be sufficiently advanced even when firing at a low temperature of 150 ° C. or lower. When it is 35% by mass or less, the developing characteristics and solvent resistance of the cured product can be sufficiently enhanced.
一方、上記感光性樹脂組成物を150℃超の高温で焼成する場合には、(E)成分は硬化しやすいため、(E)成分の含有量は、固形分の全質量に対して30質量%以下であることが好ましい。 On the other hand, when the photosensitive resin composition is fired at a high temperature of more than 150 ° C., the component (E) is easily cured, so that the content of the component (E) is 30% by mass with respect to the total mass of the solid content. % Or less is preferable.
[(F)成分]
本発明の一実施の形態に係る感光性樹脂組成物は、(F)エポキシ化合物の硬化剤または硬化促進剤を含むことが好ましい。(F)成分を含むことにより、150℃以下の低温で焼成する場合であっても、感光性樹脂組成物を十分に硬化させることができる。
[(F) component]
The photosensitive resin composition according to the embodiment of the present invention preferably contains a curing agent or a curing accelerator of the (F) epoxy compound. By containing the component (F), the photosensitive resin composition can be sufficiently cured even when firing at a low temperature of 150 ° C. or lower.
(F)成分であるエポキシ化合物の硬化剤の例には、アミン系化合物、多価カルボン酸系化合物、フェノール樹脂、アミノ樹脂、ジシアンジアミド、ルイス酸錯体化合物等が含まれる。これらの中では、多価カルボン酸系化合物が好ましい。 Examples of the curing agent for the epoxy compound as the component (F) include amine compounds, polyvalent carboxylic acid compounds, phenol resins, amino resins, dicyandiamides, Lewis acid complex compounds and the like. Among these, a polyvalent carboxylic acid compound is preferable.
多価カルボン酸系化合物の例には、多価カルボン酸、多価カルボン酸の無水物、および多価カルボン酸の熱分解性エステルが含まれる。 Examples of polyvalent carboxylic acid compounds include polyvalent carboxylic acids, anhydrides of polyvalent carboxylic acids, and thermodegradable esters of polyvalent carboxylic acids.
多価カルボン酸とは1分子中に2つ以上のカルボキシ基を有する化合物をいい、例えば、コハク酸、マレイン酸、シクロヘキサン−1,2−ジカルボン酸、シクロヘキセン−1,2−ジカルボン酸、シクロヘキセン−4,5−ジカルボン酸、ノルボルナン−2,3−ジカルボン酸、フタル酸、3,6−ジヒドロフタル酸、1,2,3,6−テトラヒドロフタル酸、メチルテトラヒドロフタル酸、ベンゼン−1,2,4−トリカルボン酸、シクロヘキサン−1,2,4−トリカルボン酸、ベンゼン−1,2,4,5−テトラカルボン酸、シクロヘキサン−1,2,4,5−テトラカルボン酸、ブタン−1,2,3,4−テトラカルボン酸等が含まれる。 A polyvalent carboxylic acid is a compound having two or more carboxy groups in one molecule, for example, succinic acid, maleic acid, cyclohexane-1,2-dicarboxylic acid, cyclohexene-1,2-dicarboxylic acid, cyclohexene-. 4,5-dicarboxylic acid, norbornan-2,3-dicarboxylic acid, phthalic acid, 3,6-dihydrophthalic acid, 1,2,3,6-tetrahydrophthalic acid, methyltetrahydrophthalic acid, benzene-1,2, 4-Tricarboxylic acid, cyclohexane-1,2,4-tricarboxylic acid, benzene-1,2,4,5-tetracarboxylic acid, cyclohexane-1,2,4,5-tetracarboxylic acid, butane-1,2, Includes 3,4-tetracarboxylic acid and the like.
多価カルボン酸の無水物の例には、上記化合物の酸無水物が含まれる。これは分子間酸無水物でもよいが、一般には分子内で閉環した酸無水物が用いられる。 Examples of polyvalent carboxylic acid anhydrides include acid anhydrides of the above compounds. This may be an intermolecular acid anhydride, but generally an intramolecularly ring-closed acid anhydride is used.
多価カルボン酸の熱分解性エステルの例には、上記化合物のt−ブチルエステル、1−(アルキルオキシ)エチルエステル、1−(アルキルスルファニル)エチルエステル(ただし、アルキルは炭素数1〜20の飽和または不飽和の炭化水素基であり、炭化水素基は分岐構造や環構造を有していてもよく、任意の置換基で置換されていてもよい)等が含まれる。 Examples of thermally decomposable esters of polyvalent carboxylic acids include t-butyl ester, 1- (alkyloxy) ethyl ester, and 1- (alkylsulfanyl) ethyl ester of the above compounds (where alkyl has 1 to 20 carbon atoms). It is a saturated or unsaturated hydrocarbon group, and the hydrocarbon group may have a branched structure or a ring structure, or may be substituted with an arbitrary substituent) and the like.
また、多価カルボン酸系化合物としては2つ以上のカルボキシ基を有する重合体または共重合体も用いることができ、そのカルボキシ基は無水物または熱分解性エステルであってもよい。 Further, as the polyvalent carboxylic acid compound, a polymer or copolymer having two or more carboxy groups can also be used, and the carboxy group may be an anhydride or a pyrolytic ester.
上記2つ以上のカルボキシ基を有する重合体または共重合体の例には、(メタ)アクリル酸を構成成分として含む重合体または共重合体、無水マレイン酸を構成成分として含む共重合体、テトラカルボン酸二無水物をジアミンやジオールと反応させて酸無水物を開環させた化合物等が含まれる。これらのうち、フタル酸、3,6−ジヒドロフタル酸、1,2,3,6−テトラヒドロフタル酸、メチルテトラヒドロフタル酸、ベンゼン−1,2,4−トリカルボン酸の各無水物を用いることが好ましい。多価カルボン酸系化合物をエポキシ化合物の硬化剤として用いる場合の配合比率は、エポキシ化合物のエポキシ基の1モルに対して、多価カルボン酸化合物のカルボキシル基は0.5〜1.5モルが好ましく、0.6〜1.2モルがより好ましい。 Examples of the polymer or copolymer having two or more carboxy groups include a polymer or copolymer containing (meth) acrylic acid as a constituent, a copolymer containing maleic anhydride as a constituent, and tetra. A compound obtained by reacting a carboxylic acid dianhydride with a diamine or a diol to open a ring of the acid anhydride is included. Of these, phthalic acid, 3,6-dihydrophthalic acid, 1,2,3,6-tetrahydrophthalic acid, methyltetrahydrophthalic acid, and benzene-1,2,4-tricarboxylic acid anhydrides can be used. preferable. When the polyvalent carboxylic acid compound is used as a curing agent for the epoxy compound, the compounding ratio is 0.5 to 1.5 mol of the carboxyl group of the polyvalent carboxylic acid compound with respect to 1 mol of the epoxy group of the epoxy compound. Preferably, 0.6 to 1.2 mol is more preferable.
(F)成分であるエポキシ化合物の硬化促進剤としては、エポキシ化合物の硬化促進剤、硬化触媒、潜在性硬化剤等として知られる公知の化合物を利用することができる。エポキシ化合物の硬化促進剤の例には、三級アミン、四級アンモニウム塩、三級ホスフィン、四級ホスホニウム塩、ホウ酸エステル、ルイス酸、有機金属化合物、イミダゾール類等が含まれる。上記硬化促進剤の中では、1,8−ジアザビシクロ[5.4.0]ウンデカ−7−エンもしくは1,5−ジアザビシクロ[4.3.0]ノナ−5−エンまたはそれらの塩であることが好ましい。 As the curing accelerator of the epoxy compound as the component (F), a known compound known as a curing accelerator of the epoxy compound, a curing catalyst, a latent curing agent, or the like can be used. Examples of curing accelerators for epoxy compounds include tertiary amines, quaternary ammonium salts, tertiary phosphines, quaternary phosphonium salts, borate esters, Lewis acids, organic metal compounds, imidazoles and the like. Among the above curing accelerators, 1,8-diazabicyclo [5.4.0] undec-7-ene or 1,5-diazabicyclo [4.3.0] nona-5-ene or a salt thereof. Is preferable.
上記硬化促進剤の含有量は、エポキシ化合物100質量部に対して0.05質量部以上2質量部以下が好ましい。なお、硬化促進剤の含有量は、熱硬化後の樹脂膜パターンの耐薬品性(耐溶剤性)の発現状況等により調整することができる。 The content of the curing accelerator is preferably 0.05 parts by mass or more and 2 parts by mass or less with respect to 100 parts by mass of the epoxy compound. The content of the curing accelerator can be adjusted according to the state of development of chemical resistance (solvent resistance) of the resin film pattern after heat curing.
本発明の感光性樹脂組成物が150℃以下の低温で焼成する組成物である場合には、(E)成分および(F)成分の合計含有量は、固形分の全質量に対して5質量%以上35質量%以下であることが好ましく、10質量%以上30質量%以下であることがより好ましい。(E)成分および(F)成分の合計含有量が5質量%以上であると、150℃以下の低温で硬化させた際の硬化性が十分に担保され、35質量%以下であると、アルカリ現像時のパターニング性や直線性および耐溶剤性に悪影響を及ぼすことなく硬化性をあげることができる。 When the photosensitive resin composition of the present invention is a composition that is fired at a low temperature of 150 ° C. or lower, the total content of the components (E) and (F) is 5% by mass with respect to the total mass of the solid content. % Or more and 35% by mass or less, and more preferably 10% by mass or more and 30% by mass or less. When the total content of the component (E) and the component (F) is 5% by mass or more, the curability when cured at a low temperature of 150 ° C. or less is sufficiently ensured, and when it is 35% by mass or less, it is alkaline. Curability can be improved without adversely affecting patterning property, linearity and solvent resistance during development.
本発明の感光性樹脂組成物が150℃超の高温で焼成する組成物である場合には、(E)成分および(F)成分の合計含有量は、固形分の全質量に対して0質量%以上25質量%以下が好ましい。 When the photosensitive resin composition of the present invention is a composition that is fired at a high temperature of more than 150 ° C., the total content of the components (E) and (F) is 0 mass with respect to the total mass of the solid content. % Or more and 25% by mass or less are preferable.
[(G)成分]
本発明の一実施の形態に係る感光性樹脂組成物は、(G)溶剤を含むことが好ましい。(G)溶剤を含むことにより、上述の(A)〜(F)成分を含む液体状の感光性樹脂組成物を得ることができる。
[(G) component]
The photosensitive resin composition according to the embodiment of the present invention preferably contains (G) a solvent. By containing the solvent (G), a liquid photosensitive resin composition containing the above-mentioned components (A) to (F) can be obtained.
(G)成分の例には、メタノール、エタノール、n−プロパノール、イソプロパノール、エチレングリコール、プロピレングリコール、3−メトキシ−1−ブタノール、エチレングリコールモノブチルエーテル、3−ヒドロキシ−2−ブタノン、ジアセトンアルコール等のアルコール類;α−もしくはβ−テルピネオール等のテルペン類;アセトン、メチルエチルケトン、シクロヘキサノン、N−メチル−2−ピロリドン等のケトン類;トルエン、キシレン、テトラメチルベンゼン等の芳香族炭化水素;セロソルブ、メチルセロソルブ、エチルセロソルブ、カルビトール、メチルカルビトール、エチルカルビトール、ブチルカルビトール、ジエチレングリコールエチルメチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、トリエチレングリコールモノメチルエーテル、トリエチレングリコールモノエチルエーテル等のグリコールエーテル類;酢酸エチル、酢酸ブチル、乳酸エチル、3−メトキシブチルアセテート、3−メトキシ−3−ブチルアセテート、セロソルブアセテート、エチルセロソルブアセテート、ブチルセロソルブアセテート、カルビトールアセテート、エチルカルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート等のエステル類等が含まれる。これらの溶剤は、塗布性等の必要特性とするために、その1種類のみを単独で使用してもよく、2種類以上を併用してもよい Examples of the component (G) include methanol, ethanol, n-propanol, isopropanol, ethylene glycol, propylene glycol, 3-methoxy-1-butanol, ethylene glycol monobutyl ether, 3-hydroxy-2-butanone, diacetone alcohol and the like. Alcohols; terpenes such as α- or β-terpineol; ketones such as acetone, methyl ethyl ketone, cyclohexanone, N-methyl-2-pyrrolidone; aromatic hydrocarbons such as toluene, xylene, tetramethylbenzene; cellosolve, methyl Cellosolve, ethyl cellosolve, carbitol, methyl carbitol, ethyl carbitol, butyl carbitol, diethylene glycol ethyl methyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, tri Glycol ethers such as ethylene glycol monomethyl ether and triethylene glycol monoethyl ether; ethyl acetate, butyl acetate, ethyl lactate, 3-methoxybutyl acetate, 3-methoxy-3-butyl acetate, cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate. , Carbitol acetate, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate and other esters and the like are included. In order to obtain the required properties such as coatability, these solvents may be used alone or in combination of two or more.
(G)成分の含有量は目標とする粘度によって変化するが、感光性樹脂組成物溶液中において60質量%以上90質量%以下が好ましい。 The content of the component (G) varies depending on the target viscosity, but is preferably 60% by mass or more and 90% by mass or less in the photosensitive resin composition solution.
[(H)成分]
本発明の一実施の形態に係る感光性樹脂組成物は、(H)成分としてカップリング剤を含むことが好ましい。カップリング剤を含むことにより、基板への密着性を向上させることができる。
[(H) component]
The photosensitive resin composition according to the embodiment of the present invention preferably contains a coupling agent as the component (H). By including the coupling agent, the adhesion to the substrate can be improved.
(H)成分の例には、ビニルトリメトキシシラン、3−グリシドキシプロピルトリメトキシシラン、3−メタクリロキシプロピルトリメトキシシラン、3−(グリシジルオキシ)プロピルトリメトキシシラン、3−イソシアナトプロピルトリエトキシシラン、3−アミノプロピルトリエトキシシラン、3−(フェニルアミノ)プロピルトリメトキシシラン、3−ウレイドプロピルトリエトキシシラン等が含まれる。 Examples of the component (H) include vinyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3- (glycidyloxy) propyltrimethoxysilane, and 3-isocyanatopropyltri. Ethoxysilane, 3-aminopropyltriethoxysilane, 3- (phenylamino) propyltrimethoxysilane, 3-ureidopropyltriethoxysilane and the like are included.
[(I)成分]
本発明の一実施の形態に係る感光性樹脂組成物は、(I)成分として界面活性剤を含むことが好ましい。界面活性剤を含むことにより、均一な塗膜を得ることができる。
[(I) component]
The photosensitive resin composition according to the embodiment of the present invention preferably contains a surfactant as the component (I). By including a surfactant, a uniform coating film can be obtained.
(I)成分の例には、界面活性剤の例には、フッ素系界面活性剤、シリコーン系界面活性剤、ノニオン系界面活性剤、アニオン系界面活性剤、ベタイン系界面活性剤等が含まれる。これらの中では、フッ素系界面活性剤が好ましい。 Examples of the component (I) include fluorine-based surfactants, silicone-based surfactants, nonionic surfactants, anionic surfactants, betaine-based surfactants, and the like. .. Among these, a fluorine-based surfactant is preferable.
フッ素系界面活性剤の例には、パーフルオロアルキルスルホン酸化合物、パーフルオロアルキルカルボン酸化合物、パーフルオロアルキルリン酸エステル化合物、パーフルオロアルキルエチレンオキサイド付加物、パーフルオロアルキルエーテル基を側鎖に有するポリオキシアルキレンエーテルポリマー化合物などが含まれる。上記界面活性剤は、その1種類のみを単独で使用してもよく、2種類以上を併用してもよい。 Examples of fluorine-based surfactants have a perfluoroalkyl sulfonic acid compound, a perfluoroalkyl carboxylic acid compound, a perfluoroalkyl phosphate ester compound, a perfluoroalkyl ethylene oxide adduct, and a perfluoroalkyl ether group in the side chain. Includes polyoxyalkylene ether polymer compounds and the like. As the surfactant, only one kind thereof may be used alone, or two or more kinds thereof may be used in combination.
[その他の成分]
本発明の感光性樹脂組成物は、必要に応じて熱重合禁止剤、酸化防止剤、可塑剤、レベリング剤、消泡剤、連鎖移動剤等の添加剤を配合することができる。
[Other ingredients]
The photosensitive resin composition of the present invention may contain additives such as a thermal polymerization inhibitor, an antioxidant, a plasticizer, a leveling agent, an antifoaming agent, and a chain transfer agent, if necessary.
熱重合禁止剤および酸化防止剤の例には、ハイドロキノン、ハイドロキノンモノメチルエーテル、ピロガロール、tert−ブチルカテコール、フェノチアジン、ヒンダードフェノール系酸化防止剤、リン系熱安定剤が含まれる。 Examples of thermal polymerization inhibitors and antioxidants include hydroquinone, hydroquinone monomethyl ether, pyrogallol, tert-butylcatechol, phenothiazine, hindered phenolic antioxidants, phosphorus-based heat stabilizers.
可塑剤の例には、ジブチルフタレート、ジオクチルフタレート、リン酸トリクレジル等が含まれる。 Examples of plasticizers include dibutyl phthalate, dioctyl phthalate, tricresyl phosphate and the like.
消泡剤およびレベリング剤の例には、シリコーン系、フッ素系、アクリル系の化合物等が含まれる。 Examples of antifoaming agents and leveling agents include silicone-based, fluorine-based, and acrylic-based compounds.
連鎖移動剤の例には、2−メルカプトベンゾイミダゾール、2−メルカプトベンゾオキサゾール、2−メルカプトベンゾチアゾール等のチオール化合物等が含まれる。 Examples of chain transfer agents include thiol compounds such as 2-mercaptobenzimidazole, 2-mercaptobenzoxazole, and 2-mercaptobenzothiazole.
本発明の感光性樹脂組成物は、上述の(A)〜(I)成分、および任意のその他の成分を混合することにより得ることができる。 The photosensitive resin composition of the present invention can be obtained by mixing the above-mentioned components (A) to (I) and any other components.
本発明の感光性樹脂組成物は、屈折率が1.2以上1.5以下の金属酸化物または樹脂粒子を用いても要求される光学特性およびその他硬化膜特性を満たすことができる。また、本発明の感光性樹脂組成物は、新規表示装置開発において、有機EL等の発光素子の光取出し効率の向上のために、拡散透過光が強くなるような光散乱層への適用、および発光素子の光波長変換を利用する表示装置においては、拡散反射光が強くなるような光散乱層への適用が可能である。 The photosensitive resin composition of the present invention can satisfy the required optical properties and other cured film properties even when a metal oxide or resin particles having a refractive index of 1.2 or more and 1.5 or less are used. Further, in the development of a new display device, the photosensitive resin composition of the present invention is applied to a light scattering layer in which diffuse transmitted light is strengthened in order to improve the light extraction efficiency of a light emitting element such as an organic EL. In a display device that utilizes light wavelength conversion of a light emitting element, it can be applied to a light scattering layer in which diffusely reflected light becomes strong.
2.硬化膜の製造方法
本発明の感光性樹脂組成物を硬化してなる硬化膜の製造方法について説明する。本発明の硬化膜(塗膜)は、本発明の感光性樹脂組成物を用いてフォトリソグラフィー法により形成することができる。
2. Method for producing a cured film A method for producing a cured film obtained by curing the photosensitive resin composition of the present invention will be described. The cured film (coating film) of the present invention can be formed by a photolithography method using the photosensitive resin composition of the present invention.
[製造方法1]
本発明の硬化膜の製造方法は、耐熱温度が150℃以下の基板上に上述した感光性樹脂組成物を塗布し、フォトマスクを介して露光して、現像により未露光部を除去し、150℃以下で加熱して所定の硬化膜パターンを形成する、製造方法である。
[Manufacturing method 1]
In the method for producing a cured film of the present invention, the above-mentioned photosensitive resin composition is applied onto a substrate having a heat resistant temperature of 150 ° C. or lower, exposed through a photomask, and an unexposed portion is removed by development. This is a manufacturing method in which a predetermined cured film pattern is formed by heating at a temperature of ° C. or lower.
本発明の硬化膜の製造方法に用いる基板の例には、耐熱温度が150℃以下のPET(ポリエチレンテレフタラート)やPEN(ポリエチレンナフタレート)等の樹脂製フィルム(プラスチック基板)、樹脂製フィルム上にITOや金などの電極が蒸着あるいはパターニングされたものも基板などが含まれる。ここで、「耐熱温度」とは、基板上への硬化膜のパターン形成等の加工プロセスにおいて基板が暴露しても変形等の問題が生じない温度のことをいう。なお、樹脂製フィルムは延伸処理の程度によっても変化するが、少なくともガラス転移温度(Tg)を超えないことが必要となる。 Examples of the substrate used in the method for producing a cured film of the present invention include resin films (plastic substrates) such as PET (polyethylene terephthalate) and PEN (polyethylene naphthalate) having a heat resistant temperature of 150 ° C. or less, and resin films. The substrate and the like are also included in which electrodes such as ITO and gold are vapor-deposited or patterned. Here, the "heat-resistant temperature" refers to a temperature at which problems such as deformation do not occur even if the substrate is exposed in a processing process such as pattern formation of a cured film on the substrate. Although the resin film changes depending on the degree of stretching treatment, it is necessary that the resin film does not exceed at least the glass transition temperature (Tg).
また、本発明の硬化膜の製造方法に用いる他の基板の例には、ガラス基板、シリコンウェハおよびポリイミドフィルム等のように基板自体の耐熱性は高いが基板上に耐熱性の低い薄膜等を形成したものが含まれる。他の基板の具体例には、ガラス、シリコンウェハまたはポリイミドフィルム上に、有機EL(OLED)または有機薄膜トランジスタ(TFT)を形成した有機デバイス付基板等が含まれる。なお、本発明で対象とする耐熱性の低い基板の耐熱温度は、樹脂の種類やデバイスによっても異なるが、80〜140℃であることが好ましい。なお、有機デバイス付基板については、有機デバイス形成後に保護膜、保護フィルム等を形成したものも含む。これらの保護膜、保護フィルム自体の耐熱性が150℃以上であっても、有機デバイスの機能を担保するためには実質的に140℃以下の耐熱性しかない場合には、有機デバイス付基板に該当するためである。 Further, as an example of another substrate used in the method for producing a cured film of the present invention, a thin film having high heat resistance of the substrate itself but having low heat resistance such as a glass substrate, a silicon wafer and a polyimide film can be used on the substrate. The formed one is included. Specific examples of other substrates include a substrate with an organic device in which an organic EL (OLED) or an organic thin film transistor (TFT) is formed on a glass, a silicon wafer, or a polyimide film. The heat-resistant temperature of the substrate having low heat resistance, which is the subject of the present invention, varies depending on the type of resin and the device, but is preferably 80 to 140 ° C. The substrate with an organic device includes a substrate on which a protective film, a protective film, etc. are formed after the formation of the organic device. Even if the heat resistance of these protective films and the protective film itself is 150 ° C. or higher, if the heat resistance is substantially 140 ° C. or lower in order to ensure the function of the organic device, a substrate with an organic device can be used. This is because it is applicable.
感光性樹脂組成物の塗布方法は、塗布方法を用いることができる。上記塗布方法の例には、公知の溶液浸漬法、スプレー法の他、ローラーコーター機、ランドコーター機、スリットコーター機やスピナー機を用いる方法が含まれる。これらの方法によって、上記感光性樹脂組成物を所望の厚さに塗布することができる。 As a method for applying the photosensitive resin composition, a coating method can be used. Examples of the above coating method include a method using a roller coater machine, a land coater machine, a slit coater machine, and a spinner machine, in addition to the known solution dipping method and spray method. By these methods, the photosensitive resin composition can be applied to a desired thickness.
これらの方法によって、所望の厚さに塗布した後、溶剤を除去する(プリベーク)ことにより、塗膜が形成される。プリベークはオーブン、ホットプレート、熱風送風機、赤外線ヒータ等による加熱、真空乾燥またはこれらの組み合わせることによって行うことができる。プリベークにおける加熱温度および加熱時間は使用する溶剤に応じて適宜選択され、例えば、60〜110℃の温度(基板の耐熱温度を超えないように設定)で1〜3分間行われる。 By these methods, a coating film is formed by applying to a desired thickness and then removing the solvent (prebaking). Pre-baking can be performed by heating with an oven, a hot plate, a hot air blower, an infrared heater or the like, vacuum drying, or a combination thereof. The heating temperature and heating time in the prebake are appropriately selected according to the solvent used, and are carried out, for example, at a temperature of 60 to 110 ° C. (set so as not to exceed the heat resistant temperature of the substrate) for 1 to 3 minutes.
プリベーク後に行われる露光は、露光装置によって行なわれ、フォトマスクを介して放射線を照射することによりパターンに対応した部分のレジストのみを感光させる。上記露光装置およびその露光照射条件は適宜選択できる。照射される放射線の例には、可視光線、紫外線、遠紫外線、電子線およびX線などが含まれる。上記放射線の中では、紫外線であることが好ましい。また、放射線を照射する装置には、公知の露光装置(超高圧水銀灯、高圧水銀ランプ、メタルハライドランプ、遠紫外線灯等の光源)を用いることができる。また、照射する放射線の波長は250nm以上400nm以下であることが好ましい。放射線の露光量は、25mJ/cm2以上3000mJ/cm2以下であることが好ましく、50mJ/cm2以上2000mJ/cm2以下であることがより好ましい。 The exposure performed after the prebaking is performed by an exposure apparatus, and by irradiating radiation through a photomask, only the resist of the portion corresponding to the pattern is exposed. The exposure apparatus and its exposure irradiation conditions can be appropriately selected. Examples of irradiated radiation include visible light, ultraviolet light, far ultraviolet light, electron beams and X-rays. Among the above radiations, ultraviolet rays are preferable. Further, as a device for irradiating radiation, a known exposure device (a light source such as an ultra-high pressure mercury lamp, a high pressure mercury lamp, a metal halide lamp, or a far ultraviolet lamp) can be used. Further, the wavelength of the radiation to be irradiated is preferably 250 nm or more and 400 nm or less. Exposure of radiation is preferably 25 mJ / cm 2 or more 3000 mJ / cm 2 or less, and more preferably 50 mJ / cm 2 or more 2000 mJ / cm 2 or less.
上記フォトマスクは公知のものを用いることができる。フォトマスクの例には、ハーフトーンマス、グレートーンマスク等の多階調マスクが含まれる。 A known photomask can be used. Examples of photomasks include multi-tone masks such as halftone masks and gray tone masks.
また、露光後に行われる現像は、露光後の塗膜をアルカリ現像し、未露光部の塗膜を除去する目的で行われ、この現像によって所望のパターンが形成される。塗膜の現像方法の例には、シャワー現像法、スプレー現像法、ディップ(浸漬)現像法、およびパドル(液盛り)現像法などが含まれる。なお、上記現像方法は、市販の現像機や超音波洗浄機等を用いて行うことができる。 Further, the development performed after the exposure is performed for the purpose of alkaline-developing the coating film after the exposure to remove the coating film in the unexposed portion, and this development forms a desired pattern. Examples of the coating film developing method include a shower developing method, a spray developing method, a dip (immersion) developing method, a paddle (liquid filling) developing method, and the like. The above-mentioned developing method can be performed using a commercially available developing machine, an ultrasonic cleaner, or the like.
また、現像に適した現像液の例には、アルカリ金属やアルカリ土類金属の炭酸塩の水溶液、アルカリ金属の水酸化物の水溶液、ジエタノールアミン、テトラメチルアンモニウムヒドロキシド等の水溶液が含まれる。これらの中では、炭酸ナトリウム、炭酸カリウム、炭酸リチウム等の炭酸塩を0.05〜3質量%含有する弱アルカリ性水溶液を用いて23〜28℃の温度で行うことができる。アルカリ現像後は、通常、水洗される。上記現像液は、樹脂層の特性に合わせて適宜選択できるが、必要に応じて界面活性剤を添加してもよい。 Examples of the developing solution suitable for development include an aqueous solution of a carbonate of an alkali metal or an alkaline earth metal, an aqueous solution of an alkali metal hydroxide, and an aqueous solution of diethanolamine, tetramethylammonium hydroxide or the like. Among these, a weak alkaline aqueous solution containing 0.05 to 3% by mass of carbonates such as sodium carbonate, potassium carbonate, and lithium carbonate can be used at a temperature of 23 to 28 ° C. After alkaline development, it is usually washed with water. The developer can be appropriately selected according to the characteristics of the resin layer, but a surfactant may be added if necessary.
現像後の塗膜は80〜140℃の温度(基板の耐熱温度を超えないように設定)および20〜90分の条件で熱処理(ポストベーク)が行われることが好ましく、温度90〜120℃、加熱時間30〜60分の条件で行われることがより好ましい。上記ポストベークは、パターニングされた硬化膜と基板との密着性を高めるため等の目的で行われる。ポストベークは、プリベークと同様に、オーブン、ホットプレート等により加熱することによって行われる。このようにして、本発明のパターニングされた硬化膜付き基板を得ることができる。 The developed coating film is preferably heat-treated (post-baked) under the conditions of 80 to 140 ° C. (set so as not to exceed the heat resistant temperature of the substrate) and 20 to 90 minutes, and the temperature is 90 to 120 ° C. It is more preferable that the heating time is 30 to 60 minutes. The post-baking is performed for the purpose of enhancing the adhesion between the patterned cured film and the substrate. Like pre-baking, post-baking is performed by heating in an oven, a hot plate, or the like. In this way, the patterned substrate with a cured film of the present invention can be obtained.
[製造方法2]
本発明の硬化膜の製造方法は、耐熱温度が150℃超の基板上に上述した感光性樹脂組成物を塗布し、フォトマスクを介して露光して、現像により未露光部を除去し、150℃以上で加熱して所定の硬化膜パターンを形成する、製造方法である。
[Manufacturing method 2]
In the method for producing a cured film of the present invention, the above-mentioned photosensitive resin composition is applied onto a substrate having a heat resistant temperature of more than 150 ° C., exposed through a photomask, and an unexposed portion is removed by development. This is a manufacturing method in which a predetermined cured film pattern is formed by heating at a temperature of ° C. or higher.
耐熱温度が150℃超の基板上に所定の硬化膜パターンを形成する製造方法は、製造方法1と同様にして、塗布、露光、現像を行い、現像後、80〜250℃の温度、および20〜90分の条件で熱処理(ポストベーク)が行われることが好ましく、温度180〜230℃、加熱時間30〜60分の条件で行われることがより好ましい。上記ポストベークは、パターニングされた硬化膜と基板との密着性を高めるため等の目的で行われる。これはプリベークと同様に、オーブン、ホットプレート等により加熱することによって行われる。このようにして、本発明のパターニングされた硬化膜付き基板を得ることができる。 The manufacturing method for forming a predetermined cured film pattern on a substrate having a heat resistant temperature of more than 150 ° C. is the same as in manufacturing method 1, in which coating, exposure, and development are performed, and after development, a temperature of 80 to 250 ° C. and 20 The heat treatment (post-baking) is preferably performed under the conditions of ~ 90 minutes, and more preferably performed under the conditions of a temperature of 180 to 230 ° C. and a heating time of 30 to 60 minutes. The post-baking is performed for the purpose of enhancing the adhesion between the patterned cured film and the substrate. This is done by heating in an oven, hot plate, etc., similar to prebaking. In this way, the patterned substrate with a cured film of the present invention can be obtained.
3.硬化膜
本発明の硬化膜は、製造方法1または製造方法2により、上述の感光性樹脂組成物を硬化することにより得ることができる。
3. 3. Cured Film The cured film of the present invention can be obtained by curing the above-mentioned photosensitive resin composition by the production method 1 or the production method 2.
本発明の硬化膜は、透明基板上に製膜された際に、可視光領域の透過率が80%以上であり、硬化膜が製膜された透明基板に対して垂直に白色光を照射したとき、直進した直接透過光の角度を0°とした場合の60°における散乱光の強度は、直進した直接透過光の角度を0°とした場合の5°における散乱光の強度に対して10%以上80%未満であることが好ましい。 When the cured film of the present invention was formed on a transparent substrate, the transparency of the visible light region was 80% or more, and the transparent substrate on which the cured film was formed was irradiated with white light perpendicularly. When the angle of the straight-ahead directly transmitted light is 0 °, the intensity of the scattered light at 60 ° is 10 with respect to the intensity of the scattered light at 5 ° when the angle of the straight-ahead directly transmitted light is 0 °. It is preferably% or more and less than 80%.
本発明の硬化膜は、上述の光学特性(可視光領域の透過率および光散乱性)を満たすとともに、透明基板上に製膜された際に、上記硬化膜が製膜された透明基板に対して垂直に白色光を照射したとき、直進した直接透過光の角度を0°とした場合の120°における散乱光の強度は、上記直進した直接透過光の角度を0°とした場合の60°における散乱光の強度に対して80%未満であることが好ましく、50%未満がより好ましい。 The cured film of the present invention satisfies the above-mentioned optical characteristics (transparency and light scattering property in the visible light region), and when the film is formed on a transparent substrate, the cured film is formed on the transparent substrate. When the white light is irradiated vertically, the intensity of the scattered light at 120 ° when the angle of the directly transmitted light traveling straight is 0 ° is 60 ° when the angle of the directly transmitted light traveling straight is 0 °. It is preferably less than 80%, more preferably less than 50% with respect to the intensity of the scattered light in.
なお、この硬化膜付き基板の透過率、散乱光強度を計測する場合の基板は透明基板であり、例えば、透明ガラス基板「EagleXG」(コーニング社製)を用いることができる。 The substrate for measuring the transmittance and scattered light intensity of the substrate with the cured film is a transparent substrate, and for example, a transparent glass substrate "EagleXG" (manufactured by Corning Inc.) can be used.
散乱光の強度を上記範囲とすることにより、有機EL等の発光素子の光取出し効率の向上のために、拡散透過光が強くなるような光散乱層とすることができる。 By setting the intensity of the scattered light within the above range, a light scattering layer can be formed in which the diffused transmitted light becomes stronger in order to improve the light extraction efficiency of a light emitting element such as an organic EL.
なお、本発明の硬化膜は、光波長変換用の量子ドットや蛍光物質を添加することにより、発光素子から出る光を高拡散させ、光の閉じ込め効果を向上させた光波長変換層とすることもできる。また、発光素子の光波長変換を利用する表示装置のために、硬化膜を拡散反射光が強くなるような光散乱層とするためには、直進した直接透過光の角度を0°とした場合の120°における散乱光の強度が、前記直進した直接透過光の角度を0°とした場合の60°における散乱光の強度に対して80%を超えることが好ましい。このような用途については、より屈折率の小さなフッ化マグネシウムや中空シリカの適用が好ましい。 The cured film of the present invention is a light wavelength conversion layer in which the light emitted from the light emitting element is highly diffused by adding quantum dots or a fluorescent substance for light wavelength conversion to improve the light confinement effect. You can also. Further, for a display device that utilizes the light wavelength conversion of the light emitting element, in order to make the cured film a light scattering layer in which the diffused reflected light becomes strong, when the angle of the directly transmitted light traveling straight is set to 0 °. The intensity of the scattered light at 120 ° is preferably more than 80% of the intensity of the scattered light at 60 ° when the angle of the straight-ahead directly transmitted light is 0 °. For such applications, it is preferable to apply magnesium fluoride or hollow silica having a smaller refractive index.
4.表示装置
本発明の表示装置は、上述の硬化膜を有する。本発明の表示装置は、上述の硬化膜を有していることから、有機ELなどの発光素子の光取り出し効率を向上させることができる光散乱層を有することができる。
4. Display device The display device of the present invention has the above-mentioned cured film. Since the display device of the present invention has the above-mentioned cured film, it can have a light scattering layer capable of improving the light extraction efficiency of a light emitting element such as an organic EL.
以下、実施例および比較例に基づいて、本発明の実施形態を具体的に説明するが、本発明はこれらに限定されるものではない。 Hereinafter, embodiments of the present invention will be specifically described based on Examples and Comparative Examples, but the present invention is not limited thereto.
まず、(A)成分のアルカリ可溶性樹脂の合成例から説明するが、これらの合成例における樹脂の評価は、断りのない限り以下の通りに行った。各種測定機器について、同一の機種を使用した場合には、2か所目から機器メーカー名を省略している。また、[実験1]および[実験2]において、測定用硬化膜付き基板の作製に使用しているガラス基板は、全て同じ処理を施したガラス基板を使用している。 First, the examples of synthesizing the alkali-soluble resin of the component (A) will be described. Unless otherwise specified, the evaluation of the resin in these synthetic examples was carried out as follows. When the same model is used for various measuring devices, the device manufacturer name is omitted from the second place. Further, in [Experiment 1] and [Experiment 2], the glass substrates used for producing the substrate with the cured film for measurement are all glass substrates subjected to the same treatment.
[固形分濃度]
固形分濃度は、合成例中で得られた樹脂溶液1gをガラスフィルター〔重量:W0(g)〕に含浸させた重量〔W1(g)〕、および160℃にて2時間加熱した後の重量〔W2(g)〕から次式より求めた。
固形分濃度(重量%)=100×(W2−W0)/(W1−W0)
[Solid content concentration]
The solid content concentration was determined by the weight [W 1 (g)] obtained by impregnating a glass filter [weight: W 0 (g)] with 1 g of the resin solution obtained in the synthetic example, and after heating at 160 ° C. for 2 hours. It was calculated from the weight [W 2 (g)] of
Solid content concentration (% by weight) = 100 × (W 2- W 0 ) / (W 1- W 0 )
[エポキシ当量]
エポキシ当量は、樹脂溶液をジオキサンに溶解させた後に臭化テトラエチルアンモニウムの酢酸溶液を加え、電位差滴定装置「COM−1600」(平沼産業株式会社製)を用いて1/10N−過塩素酸溶液で滴定して求めた。
[Epoxy equivalent]
For the epoxy equivalent, add an acetic acid solution of tetraethylammonium bromide after dissolving the resin solution in dioxane, and use a potentiometric titrator "COM-1600" (manufactured by Hiranuma Sangyo Co., Ltd.) to prepare a 1/10 N-perchloric acid solution. It was determined by titration.
[酸価]
酸価は、樹脂溶液をジオキサンに溶解させ、電位差滴定装置「COM−1600」を用いて1/10N−KOH水溶液で滴定して求めた。
[Acid value]
The acid value was determined by dissolving the resin solution in dioxane and titrating with a 1/10 N-KOH aqueous solution using a potentiometric titrator "COM-1600".
[分子量]
分子量は、ゲルパーミュエーションクロマトグラフィー(GPC)「HLC−8220GPC」(東ソー株式会社製、溶媒:テトラヒドロフラン、カラム:TSKgelSuper H−2000(2本)+TSKgelSuper H−3000(1本)+TSKgelSuper H−4000(1本)+TSKgelSuper H−5000(1本)(東ソー株式会社製)、温度:40℃、速度:0.6ml/min)にて測定し、標準ポリスチレン(東ソー株式会社製、PS−オリゴマーキット)換算値として重量平均分子量(Mw)を求めた。
[Molecular weight]
The molecular weight is gel permeation chromatography (GPC) "HLC-8220 GPC" (manufactured by Tosoh Corporation, solvent: polystyrene, column: TSKgelSuper H-2000 (2) + TSKgelSuper H-3000 (1) + TSKgelSuper H-4000 (1). 1) + TSKgelSuper H-5000 (1) (manufactured by Tosoh Corporation), temperature: 40 ° C., speed: 0.6 ml / min), converted to standard polystyrene (manufactured by Tosoh Corporation, PS-oligoene kit) The weight average molecular weight (Mw) was determined as a value.
[屈折率]
シリカ粒子および中空アクリル樹脂粒子の屈折率は、アッベ屈折率計を用いて測定した。
[Refractive index]
The refractive index of the silica particles and the hollow acrylic resin particles was measured using an Abbe refractive index meter.
[平均粒子径]
シリカ粒子および中空アクリル樹脂粒子の平均粒子径は、動的光散乱法の粒度分布計「粒径アナライザーFPAR−1000」(大塚電子株式会社製)を用い、キュムラント法により求めた。
[Average particle size]
The average particle size of the silica particles and the hollow acrylic resin particles was determined by the cumulant method using a particle size distribution meter "particle size analyzer FPAR-1000" (manufactured by Otsuka Electronics Co., Ltd.) by a dynamic light scattering method.
合成例で使用する略号は次のとおりである。
DCPMA :ジシクロペンタニルメタクリレート
GMA :グリシジルメタクリレート
St :スチレン
AA :アクリル酸
SA :無水コハク酸
BPFE :ビスフェノールフルオレン型エポキシ化合物(9,9−ビス(4−ヒドロキシフェニル)フルオレンとクロロメチルオキシランとの反応物)
BPDA :3,3’,4,4’−ビフェニルテトラカルボン酸二無水物
THPA :テトラヒドロ無水フタル酸
TEAB :臭化テトラエチルアンモニウム
AIBN :アゾビスイソブチロニトリル
TDMAMP:トリスジメチルアミノメチルフェノール
HQ :ハイドロキノン
TEA :トリエチルアミン
PGMEA :プロピレングリコールモノメチルエーテルアセテート
The abbreviations used in the synthesis example are as follows.
DCPMA: Dicyclopentanyl methacrylate GMA: Glycidyl methacrylate St: Styrene AA: Acrylic acid SA: Succinic anhydride BPFE: Bisphenol fluorene type epoxy compound (9,9-bis (4-hydroxyphenyl) Reaction of fluorene with chloromethyloxylan Stuff)
BPDA: 3,3', 4,4'-biphenyltetracarboxylic dianhydride THPA: tetrahydrophthalic anhydride TEAB: tetraethylammonium bromide AIBN: azobisisobutyronitrile TDMAMP: trisdimethylaminomethylphenol HQ: hydroquinone TEA : Triethylamine PGMEA: Propylene glycol monomethyl ether acetate
[合成例1]
還留冷却器付き500ml四つ口フラスコ中にBPFE(114.4g、0.23モル)、AA(33.2g、0.46モル)、PGMEA(157g)およびTEAB(0.48g)を仕込み、100〜105℃で20時間撹拌して反応させた。次いで、フラスコ内にBPDA(35.3g、0.12モル)、THPA(18.3g、0.12モル)を仕込み、120〜125℃で6時間撹拌し、樹脂溶液(A)−1を得た。上記樹脂溶液の固形分濃度は56.1質量%、酸価(固形分換算)は103mgKOH/g、GPC分析によるMwは3600であった。
[Synthesis Example 1]
BPFE (114.4 g, 0.23 mol), AA (33.2 g, 0.46 mol), PGMEA (157 g) and TEAB (0.48 g) were charged in a 500 ml four-necked flask equipped with a return condenser. The reaction was carried out by stirring at 100 to 105 ° C. for 20 hours. Next, BPDA (35.3 g, 0.12 mol) and THPA (18.3 g, 0.12 mol) were charged in a flask and stirred at 120 to 125 ° C. for 6 hours to obtain a resin solution (A) -1. rice field. The solid content concentration of the resin solution was 56.1% by mass, the acid value (in terms of solid content) was 103 mgKOH / g, and the Mw by GPC analysis was 3600.
[合成例2]
還留冷却器付き1Lの四つ口フラスコ中に、PGMEA(300g)を入れ、フラスコ系内を窒素置換した後120℃に昇温した。このフラスコ中にモノマー混合物(DCPMA(77.1g、0.35モル)、GMA(49.8g、0.35モル)、St(31.2g、0.30モル)にAIBN(10g)を溶解した混合物を滴下ロートから2時間かけて滴下し、さらに120℃で2時間撹拌し、共重合体溶液を得た。
[Synthesis Example 2]
PGMEA (300 g) was placed in a 1 L four-necked flask equipped with a return condenser, the inside of the flask system was replaced with nitrogen, and then the temperature was raised to 120 ° C. AIBN (10 g) was dissolved in a monomer mixture (DCPMA (77.1 g, 0.35 mol), GMA (49.8 g, 0.35 mol), St (31.2 g, 0.30 mol)) in this flask. The mixture was added dropwise from the dropping funnel over 2 hours and further stirred at 120 ° C. for 2 hours to obtain a copolymer solution.
次いで、フラスコ系内を空気に置換した後、得られた共重合体溶液にAA(24.0g(グリシジル基の95%))、TDMAMP(0.8g)およびHQ(0.15g)を添加し、120℃で6時間撹拌し、重合性不飽和基含有共重合体溶液を得た。さらに、得られた重合性不飽和基含有共重合体溶液にSA(30.0g(AA添加モル数の90%))、TEA(0.5g)を加え120℃で4時間反応させ、樹脂溶液(A)−2を得た。上記樹脂溶液の固形分濃度は41.7質量%であり、酸価(固形分換算)は76mgKOH/gであり、GPC分析によるMwは5300であった。 Then, after replacing the inside of the flask system with air, AA (24.0 g (95% of glycidyl group)), TDAMP (0.8 g) and HQ (0.15 g) were added to the obtained copolymer solution. , 120 ° C. for 6 hours to obtain a polymerizable unsaturated group-containing copolymer solution. Further, SA (30.0 g (90% of the number of moles added with AA)) and TEA (0.5 g) were added to the obtained polymerizable unsaturated group-containing copolymer solution, and the mixture was reacted at 120 ° C. for 4 hours to prepare a resin solution. (A) -2 was obtained. The solid content concentration of the resin solution was 41.7% by mass, the acid value (in terms of solid content) was 76 mgKOH / g, and the Mw by GPC analysis was 5300.
以下の実施例の感光性樹脂組成物において使用する配合成分は以下のとおりである。 The compounding components used in the photosensitive resin compositions of the following examples are as follows.
(アルカリ可溶性樹脂)
(A)−1:上記合成例1で得られた樹脂溶液(固形分濃度56.1質量%)
(A)−2:上記合成例2で得られた樹脂溶液(固形分濃度41.7質量%)
(Alkali-soluble resin)
(A) -1: Resin solution obtained in Synthesis Example 1 (solid content concentration 56.1% by mass)
(A) -2: Resin solution obtained in Synthesis Example 2 (solid content concentration 41.7% by mass)
(光重合性モノマー)
(B):ジペンタエリスリトールペンタ/ヘキサアクリレート混合物(KAYARAD DPHA、アクリル当量96〜115g/eq、日本化薬株式会社製、「KAYARAD」は同社の登録商標)
(Photopolymerizable monomer)
(B): Dipentaerythritol penta / hexaacrylate mixture (KAYARAD DPHA, acrylic equivalent 96-115 g / eq, manufactured by Nippon Kayaku Co., Ltd., "KAYARAD" is a registered trademark of the company)
(金属酸化物粒子または樹脂粒子)
(C)−1:中空アクリル粒子「テクポリマーNH」(平均粒子径65nm、空隙率30体積%、屈折率1.33)濃度10質量%、PGMEA90質量%の中空アクリル粒子分散体
(C)−2:シリカ粒子「アドマナノYA050C」(平均粒子径50nm、屈折率1.45)濃度20質量%、分散剤(DISPERBYK−355)5質量%、PGMEA75質量%のシリカ粒子分散体
(C)−3:シリカ粒子(平均粒子径400nm、屈折率1.45)濃度20質量%、分散剤(DISPERBYK−355)5質量%、PGMEA75質量%のシリカ粒子分散体
(C)−4:シリカ粒子(平均粒子径600nm、屈折率1.45)濃度20質量%、分散剤(DISPERBYK−355)5質量%、PGMEA75質量%のシリカ粒子分散体
(Metal oxide particles or resin particles)
(C) -1: Hollow acrylic particle dispersion of hollow acrylic particles "Techpolymer NH" (average particle diameter 65 nm, void ratio 30% by volume, refractive index 1.33) concentration 10% by mass, PGMEA 90% by mass (C)- 2: Silica particle dispersion of silica particles "Admanano YA050C" (average particle diameter 50 nm, refractive index 1.45) concentration 20% by mass, dispersant (DISPERBYK-355) 5% by mass, PGMEA 75% by mass (C) -3: Silica particle dispersion (average particle diameter 400 nm, refractive index 1.45) concentration 20% by mass, dispersant (DISPERBYK-355) 5% by mass, PGMEA 75% by mass Silica particle dispersion (C) -4: Silica particles (average particle diameter) 600 nm, refractive index 1.45) concentration 20% by mass, dispersant (DISPERBYK-355) 5% by mass, PGMEA 75% by mass silica particle dispersion
テクポリマーNHは積水化成品工業株式会社製であり、「テクポリマー」は同社の登録商標である。アドマナノYA050Cは、株式会社アドマテックス製であり、「アドマナノ」は同社の登録商標である。DISPERBYK−355は、ビックケミ−社製であり、「DISPERBYK」は同社の登録商標である。 Techpolymer NH is manufactured by Sekisui Plastics Co., Ltd., and "Techpolymer" is a registered trademark of the company. Admanano YA050C is manufactured by Admatex Co., Ltd., and "Admanano" is a registered trademark of the company. DISPERBYK-355 is manufactured by Big Chemie, and "DISPERBYK" is a registered trademark of the company.
(光重合開始剤)
(D):1,2−オクタンジオン,1−[4−(フェニルチオ)フェニル]−,2−(O−ベンゾイルオキシム)(IrgacureOXE−01、BASF社製、「Irgacure」は同社の登録商標)
(Photopolymerization initiator)
(D): 1,2-octanedione, 1- [4- (phenylthio) phenyl]-, 2- (O-benzoyloxime) (IrgacureOXE-01, manufactured by BASF, "Irgacure" is a registered trademark of the company)
(エポキシ化合物)
(E):3’,4’−エポキシシクロヘキシルメチル3,4−エポキシシクロヘキサンカルボキシレート(セロキサイド2021P(エポキシ当量135g/eq)、株式会社ダイセル製、「セロキサイド」は同社の登録商標)
(Epoxy compound)
(E): 3', 4'-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate (celloxide 2021P (epoxy equivalent 135 g / eq), manufactured by Daicel Corporation, "celloxide" is a registered trademark of the same company)
(硬化剤および硬化促進剤)
(F)−1:ベンゼン1,2,4−トリカルボン酸−1,2−無水物
(F)−2:1,8−ジアザビシクロ[5.4.0]ウンデカ−7−エン(DBU(R)、サンアプロ株式会社製)を2質量%含有するPGMEA溶液
(Curing agent and curing accelerator)
(F) -1: Benzene 1,2,4-tricarboxylic acid-1,2-anhydride (F) -2: 1,8-diazabicyclo [5.4.0] Undec-7-ene (DBU (R)) , San Appro Co., Ltd.) containing 2% by mass of PGMEA solution
(溶剤)
(G)−1:プロピレングリコールモノメチルエーテルアセテート(PGMEA)
(G)−2:乳酸エチル(EL)
(G)−3:ジエチレングリコールエチルメチルエーテル(EDM)
(solvent)
(G) -1: Propylene Glycol Monomethyl Ether Acetate (PGMEA)
(G) -2: Ethyl lactate (EL)
(G) -3: Diethylene glycol ethyl methyl ether (EDM)
(その他添加剤)
(カップリング剤)
(H):3−グリシドキシプロピルトリメトキシシラン
(界面活性剤)
(I):メガファックF−477(DIC株式会社製、「メガファック」は同社の登録商標)
(Other additives)
(Coupling agent)
(H): 3-glycidoxypropyltrimethoxysilane (surfactant)
(I): Mega Fvck F-477 (manufactured by DIC Corporation, "Mega Fvck" is a registered trademark of the company)
[実験1]
上記の配合成分を表1に示す割合で配合して、実施例1〜6および比較例1、2の感光性樹脂組成物を調製した。表1の数値はすべて質量%を表す。
[Experiment 1]
The above-mentioned compounding components were blended in the proportions shown in Table 1 to prepare photosensitive resin compositions of Examples 1 to 6 and Comparative Examples 1 and 2. All the values in Table 1 represent mass%.
[評価]
実施例1〜6、比較例1、2の感光性樹脂組成物を用いて、以下の評価を行った。
[evaluation]
The following evaluations were carried out using the photosensitive resin compositions of Examples 1 to 6 and Comparative Examples 1 and 2.
(現像特性評価用の硬化膜(塗膜)付き基板の作製)
表1に示した感光性樹脂組成物を、予め低圧水銀灯で波長254nmの照度1000mJ/cm2の紫外線を照射して表面を洗浄した、125mm×125mmのガラス基板「#1737」(コーニング社製)(以下「ガラス基板」という)上に、加熱硬化処理後の膜厚が2.0μmとなるようにスピンコーターを用いて塗布し、ホットプレートを用いて90℃で2分間プリベークをして硬膜(塗膜)を作製した。次いで、上記硬化膜(塗膜)上にライン/スペース=10μm/10μm〜50μm/50μmのネガ型フォトマスクを用いて、i線照度30mW/cm2の超高圧水銀ランプで50mJ/cm2の紫外線を照射して、光硬化反応を行った。
(Preparation of substrate with cured film (coating film) for evaluation of development characteristics)
The surface of the photosensitive resin composition shown in Table 1 was washed by irradiating the surface with ultraviolet rays having a wavelength of 254 nm and an illuminance of 1000 mJ / cm 2 in advance with a low-pressure mercury lamp, and a 125 mm × 125 mm glass substrate “# 1737” (manufactured by Corning Inc.). A hard film is applied onto a glass substrate (hereinafter referred to as "glass substrate") using a spin coater so that the film thickness after heat curing treatment is 2.0 μm, and prebaked at 90 ° C. for 2 minutes using a hot plate. (Coating film) was prepared. Next, using a negative photomask with line / space = 10 μm / 10 μm to 50 μm / 50 μm on the cured film (coating film), an ultrahigh pressure mercury lamp with an i-line illuminance of 30 mW / cm 2 is used to generate 50 mJ / cm 2 ultraviolet rays. Was irradiated to carry out a photocuring reaction.
次いで、露光した上記硬化膜(塗膜)を25℃、0.04%水酸化カリウム溶液により1kgf/cm2のシャワー圧にて、パターンが現れ始める現像時間(ブレイクタイム=BT)から20秒間、現像処理を行った後、5kgf/cm2のスプレー水洗を行い、上記硬化膜(塗膜)の未露光部分を除去してガラス基板上に硬化膜パターンを形成し、熱風乾燥機を用いて90℃で60分間、本硬化(ポストベーク)し、現像特性評価用の硬化膜(塗膜)付き基板を得た。 Next, the exposed cured film (coating film) was subjected to a shower pressure of 1 kgf / cm 2 with a 0.04% potassium hydroxide solution at 25 ° C. for 20 seconds from the development time (break time = BT) at which the pattern began to appear. After the development treatment, a spray water wash of 5 kgf / cm 2 was performed to remove the unexposed portion of the cured film (coating film) to form a cured film pattern on the glass substrate, and 90 using a hot air dryer. This curing (post-baking) was performed at ° C. for 60 minutes to obtain a substrate with a cured film (coating film) for evaluating development characteristics.
[現像特性評価]
(パターン密着性)
(評価方法)
本硬化(ポストベーク)後の20μmマスクパターンを光学顕微鏡で観察した。なお、△以上を合格とした。
[Development characteristic evaluation]
(Pattern adhesion)
(Evaluation method)
The 20 μm mask pattern after the main curing (post-baking) was observed with an optical microscope. In addition, △ or more was regarded as a pass.
(評価基準)
○:硬化膜(塗膜)は全く剥離していない
△:硬化膜(塗膜)の一部が剥離している
×:硬化膜(塗膜)の大部分が剥離している
(Evaluation criteria)
◯: The cured film (coating film) is not peeled off at all Δ: Part of the cured film (coating film) is peeled off ×: Most of the cured film (coating film) is peeled off
(パターン直線性)
(評価方法)
本硬化(ポストベーク)後の20μmマスクパターンを光学顕微鏡で観察した。なお、△以上を合格とした。
(Pattern linearity)
(Evaluation method)
The 20 μm mask pattern after the main curing (post-baking) was observed with an optical microscope. In addition, △ or more was regarded as a pass.
(評価基準)
○:パターンエッジ部分のギザつきが認められない
△:パターンエッジ部分のギザつきが一部に認められる
×:パターンエッジ部分のギザつきが大部分に認められる
(Evaluation criteria)
◯: No knurling on the pattern edge part Δ: Some knurling on the pattern edge part is observed ×: Most knurling on the pattern edge part is recognized
(パターン精細度)
(評価方法)
本硬化(ポストベーク)後の10〜50μmマスクパターンを光学顕微鏡観察した。なお、△以上を合格とした。
(Pattern definition)
(Evaluation method)
The 10 to 50 μm mask pattern after the main curing (post-baking) was observed with an optical microscope. In addition, △ or more was regarded as a pass.
(評価基準)
◎:10μm以上15μm未満のパターンが形成されている
○:15μm以上24μm未満のパターンが形成されている
△:24μm以上50μm未満のパターンが形成されている
×:パターンが形成されていない
(Evaluation criteria)
⊚: A pattern of 10 μm or more and less than 15 μm is formed ◯: A pattern of 15 μm or more and less than 24 μm is formed Δ: A pattern of 24 μm or more and less than 50 μm is formed ×: A pattern is not formed
[耐溶剤性評価]
(耐溶剤性評価用の硬化膜(塗膜)付き基板の作製)
表1に示した感光性樹脂組成物を、ガラス基板上に、加熱硬化処理後の膜厚が2.0μmとなるようにスピンコーターを用いて塗布し、ホットプレートを用いて90℃で2分間プリベークをして硬化膜(塗膜)を作製した。次いで、上記硬化膜(塗膜)上にライン/スペース=20μm/20μmのネガ型フォトマスクを被せ、i線照度30mW/cm2の超高圧水銀ランプで50mJ/cm2の紫外線を照射して、光硬化反応を行った。
[Solvent resistance evaluation]
(Preparation of substrate with cured film (coating film) for solvent resistance evaluation)
The photosensitive resin composition shown in Table 1 is applied onto a glass substrate using a spin coater so that the film thickness after the heat curing treatment is 2.0 μm, and is applied to a glass substrate at 90 ° C. for 2 minutes using a hot plate. A cured film (coating film) was prepared by prebaking. Next, a negative photomask having a line / space of 20 μm / 20 μm was placed on the cured film (coating film), and an ultrahigh-pressure mercury lamp having an i-line illuminance of 30 mW / cm 2 was used to irradiate ultraviolet rays of 50 mJ / cm 2. A photocuring reaction was carried out.
次いで、露光した上記硬化膜(塗膜)を25℃、0.05%水酸化カリウム溶液により1kgf/cm2のシャワー圧にて60秒間、現像処理を行った後、5kgf/cm2のスプレー水洗を行い、上記硬化膜(塗膜)の未露光部分を除去してガラス基板上に硬化膜パターンを形成し、熱風乾燥機を用いて90℃で60分間、本硬化(ポストベーク)し、耐溶剤性評価用の硬化膜(塗膜)付き基板を得た。 Next, the exposed cured film (coating film) was developed with a 0.05% potassium hydroxide solution at 25 ° C. at a shower pressure of 1 kgf / cm 2 for 60 seconds, and then washed with a spray of 5 kgf / cm 2. The unexposed portion of the cured film (coating film) was removed to form a cured film pattern on the glass substrate, which was main-cured (post-baked) at 90 ° C. for 60 minutes using a hot air dryer to withstand A substrate with a cured film (coating film) for evaluation of solvent properties was obtained.
(評価方法)
ガラス基板上に作製した硬化膜(塗膜)の表面をPGMEAに浸漬したウエスで連続して20往復擦った。なお、△以上を合格とした。
(Evaluation method)
The surface of the cured film (coating film) prepared on the glass substrate was continuously rubbed 20 times with a waste cloth immersed in PGMEA. In addition, △ or more was regarded as a pass.
(評価基準)
○:硬化膜(塗膜)の表面に溶解が見られず、傷も付いていない
△:硬化膜(塗膜)の表面のごく一部に溶解が見られ、ごく一部に傷も付いている
×:硬化膜(塗膜)の表面が軟化しており、大部分に傷が付いている
(Evaluation criteria)
◯: No dissolution is seen on the surface of the cured film (coating film) and no scratches are made. : The surface of the cured film (coating film) is softened and most of it is scratched.
[光学特性評価]
(透過率)
(評価方法)
耐溶剤性評価用に作製した硬化膜(塗膜)付き基板と同様の硬化膜(塗膜)付き基板を用いて、紫外可視近赤外分光光度計「UH4150」(株式会社日立ハイテクサイエンス製)を用い、380nm〜780nmの可視光領域の透過率を測定した。なお、△以上を合格とした。
[Evaluation of optical characteristics]
(Transmittance)
(Evaluation method)
Ultraviolet visible near infrared spectrophotometer "UH4150" (manufactured by Hitachi High-Tech Science Corporation) using a substrate with a cured film (coating film) similar to the substrate with a cured film (coating film) prepared for solvent resistance evaluation. Was used to measure the transmittance in the visible light region of 380 nm to 780 nm. In addition, △ or more was regarded as a pass.
(評価基準)
○:透過率が80%以上である
△:透過率が70%以上80%未満である
×:透過率が70%未満である
(Evaluation criteria)
◯: Transmittance is 80% or more Δ: Transmittance is 70% or more and less than 80% ×: Transmittance is less than 70%
(光散乱性)
耐溶剤性評価用に作製した硬化膜(塗膜)付き基板と同様の硬化膜(塗膜)付き基板に対し、垂直に白色光を照射し、透過散乱光についてゴニオフォトメータ「GP−1」(ニッカ電測株式会社製)を用いて測定した。
(Light scattering)
A substrate with a cured film (coating film) similar to the substrate with a cured film (coating film) prepared for solvent resistance evaluation is vertically irradiated with white light, and the transmitted scattered light is a goniophotometer "GP-1". It was measured using (manufactured by Nikka Densoku Co., Ltd.).
(評価基準:光散乱性1)
○:直進した直接透過光の角度を0°とした場合の5°、60°における散乱光の強度の評価を行い、60°における光散乱強度が5°における光散乱強度に対し20%超のもの
△:直進した直接透過光の角度を0°とした場合の5°、60°における散乱光の強度の評価を行い、60°における光散乱強度が5°における光散乱強度に対し10%以上20%以下のもの
×:直進した直接透過光の角度を0°とした場合の5°、60°における散乱光の強度の評価を行い、60°における光散乱強度が5°における光散乱強度に対し10%未満のもの
(Evaluation criteria: Light scattering property 1)
◯: The intensity of scattered light at 5 ° and 60 ° was evaluated when the angle of the directly transmitted light traveling straight was 0 °, and the light scattering intensity at 60 ° was more than 20% of the light scattering intensity at 5 °. △: The intensity of scattered light at 5 ° and 60 ° was evaluated when the angle of the directly transmitted light traveling straight was 0 °, and the light scattering intensity at 60 ° was 10% or more of the light scattering intensity at 5 °. 20% or less ×: When the angle of the directly transmitted light traveling straight is 0 °, the intensity of the scattered light at 5 ° and 60 ° is evaluated, and the light scattering intensity at 60 ° becomes the light scattering intensity at 5 °. Less than 10%
(評価基準:光散乱性2)
A:直進した直接透過光の角度を0°とした場合の60°、120°における散乱光の強度の評価を行い、120°における光散乱強度が60°における光散乱強度に対し50%未満のもの
B:直進した直接透過光の角度を0°とした場合の60°、120°における散乱光の強度の評価を行い、120°における光散乱強度が60°における光散乱強度に対し50%以上80%未満のもの
C:直進した直接透過光の角度を0°とした場合の60°、120°における散乱光の強度の評価を行い、120°における光散乱強度が60°における光散乱強度に対し80%以上のもの
(Evaluation criteria: Light scattering property 2)
A: The intensity of scattered light at 60 ° and 120 ° was evaluated when the angle of the directly transmitted light traveling straight was 0 °, and the light scattering intensity at 120 ° was less than 50% of the light scattering intensity at 60 °. B: The intensity of scattered light at 60 ° and 120 ° is evaluated when the angle of the directly transmitted light traveling straight is 0 °, and the light scattering intensity at 120 ° is 50% or more of the light scattering intensity at 60 °. Less than 80% C: The intensity of scattered light at 60 ° and 120 ° when the angle of the directly transmitted light traveling straight is 0 ° is evaluated, and the light scattering intensity at 120 ° becomes the light scattering intensity at 60 °. 80% or more of
上記評価の評価結果を表2に示す。 The evaluation results of the above evaluation are shown in Table 2.
上記実施例1〜6、比較例1、2の結果から明らかなように、本発明の一般式(1)で表されるアルカリ可溶性樹脂および特定の物性(屈折率、平均粒子径等)を有する中空アクリル樹脂粒子、またはシリカ粒子を含む感光性樹脂組成物を用いることにより、光散乱性に優れるとともに、精細なパターン形成をすることができる硬化膜を作製できることがわかった。さらに、光散乱性評価において、光散乱性1の評価が○であり、かつ光散乱性2の評価がAとなる場合には、拡散透過光が強いことを示し、発光素子から出る光の光取り出し効率向上層として最適であることもわかった。 As is clear from the results of Examples 1 to 6 and Comparative Examples 1 and 2, it has an alkali-soluble resin represented by the general formula (1) of the present invention and specific physical properties (refractive index, average particle size, etc.). It was found that by using a photosensitive resin composition containing hollow acrylic resin particles or silica particles, a cured film having excellent light scattering properties and capable of forming a fine pattern can be produced. Further, in the light scattering property evaluation, when the evaluation of the light scattering property 1 is ◯ and the evaluation of the light scattering property 2 is A, it indicates that the diffused transmitted light is strong and the light emitted from the light emitting element. It was also found that it is the most suitable as a layer for improving the extraction efficiency.
[実験2]
上記の配合成分を表3に示す割合で配合して、実施例7〜12および比較例3、4の感光性樹脂組成物を調製した。表3の数値はすべて質量%を表す。
[Experiment 2]
The above-mentioned compounding components were blended in the proportions shown in Table 3 to prepare photosensitive resin compositions of Examples 7 to 12 and Comparative Examples 3 and 4. All the values in Table 3 represent mass%.
[評価]
実施例7〜12、比較例3、4の感光性樹脂組成物を硬化してなる硬化膜(塗膜)について、以下の評価を行った。
[evaluation]
The cured film (coating film) obtained by curing the photosensitive resin compositions of Examples 7 to 12 and Comparative Examples 3 and 4 was evaluated as follows.
(現像特性評価用の硬化膜(塗膜)付き基板の作製)
表3に示した感光性樹脂組成物を、ガラス基板上に、加熱硬化処理後の膜厚が2.0μmとなるようにスピンコーターを用いて塗布し、ホットプレートを用いて90℃で2分間プリベークをして硬膜(塗膜)を作製した。次いで、露光ギャップを100μmに調整し、上記硬化膜(塗膜)上に10〜50μm(5μm刻み)のネガ型フォトマスクを被せ、i線照度30mW/cm2の超高圧水銀ランプで50mJ/cm2の紫外線を照射して、光硬化反応を行った。
(Preparation of substrate with cured film (coating film) for evaluation of development characteristics)
The photosensitive resin composition shown in Table 3 is applied onto a glass substrate using a spin coater so that the film thickness after the heat curing treatment is 2.0 μm, and is applied to a glass substrate at 90 ° C. for 2 minutes using a hot plate. A hard film (coating film) was prepared by prebaking. Next, the exposure gap was adjusted to 100 μm, the cured film (coating film) was covered with a negative photomask of 10 to 50 μm (in 5 μm increments), and an ultra-high pressure mercury lamp with an i-line illuminance of 30 mW / cm 2 was used to cover 50 mJ / cm. The photocuring reaction was carried out by irradiating with the ultraviolet rays of 2.
次いで、露光した上記硬化膜(塗膜)を25℃、0.04%水酸化カリウム溶液により1kgf/cm2のシャワー圧にて、パターンが現れ始める現像時間(ブレイクタイム=BT)から20秒間、現像処理を行った後、5kgf/cm2のスプレー水洗を行い、上記硬化膜(塗膜)の未露光部分を除去してガラス基板上に硬化膜パターンを形成し、熱風乾燥機を用いて230℃で30分間、本硬化(ポストベーク)し、現像特性評価用の硬化膜(塗膜)付き基板を得た。 Next, the exposed cured film (coating film) was subjected to a shower pressure of 1 kgf / cm 2 with a 0.04% potassium hydroxide solution at 25 ° C. for 20 seconds from the development time (break time = BT) at which the pattern began to appear. After the development treatment, a spray water wash of 5 kgf / cm 2 was performed to remove the unexposed portion of the cured film (coating film) to form a cured film pattern on the glass substrate, and 230 using a hot air dryer. This curing (post-baking) was performed at ° C. for 30 minutes to obtain a substrate with a cured film (coating film) for evaluating development characteristics.
[現像特性評価]
(パターン密着性)
(評価方法)
本硬化(ポストベーク)後の20μmマスクパターンを光学顕微鏡で観察した。なお、△以上を合格とした。
[Development characteristic evaluation]
(Pattern adhesion)
(Evaluation method)
The 20 μm mask pattern after the main curing (post-baking) was observed with an optical microscope. In addition, △ or more was regarded as a pass.
(評価基準)
○:硬化膜(塗膜)は全く剥離していない
△:硬化膜(塗膜)の一部が剥離している
×:硬化膜(塗膜)の大部分が剥離している
(Evaluation criteria)
◯: The cured film (coating film) is not peeled off at all Δ: Part of the cured film (coating film) is peeled off ×: Most of the cured film (coating film) is peeled off
(パターン直線性)
(評価方法)
本硬化(ポストベーク)後の20μmマスクパターンを光学顕微鏡観察した。なお、△以上を合格とした。
(Pattern linearity)
(Evaluation method)
The 20 μm mask pattern after the main curing (post-baking) was observed with an optical microscope. In addition, △ or more was regarded as a pass.
(評価基準)
○:パターンエッジ部分のギザつきが認められない
△:パターンエッジ部分のギザつきが一部に認められる
×:パターンエッジ部分のギザつきが大部分に認められる
(Evaluation criteria)
◯: No knurling on the pattern edge part Δ: Some knurling on the pattern edge part is observed ×: Most knurling on the pattern edge part is recognized
(パターン精細度)
(評価方法)
本硬化(ポストベーク)後の10〜50μmマスクパターンを光学顕微鏡観察した。なお、△以上を合格とした。
(Pattern definition)
(Evaluation method)
The 10 to 50 μm mask pattern after the main curing (post-baking) was observed with an optical microscope. In addition, △ or more was regarded as a pass.
(評価基準)
◎:10μm以上15μm未満のパターンが形成されている
○:15μm以上24μm未満のパターンが形成されている
△:24μm以上50μm未満のパターンが形成されている
×:パターンが形成されていない
(Evaluation criteria)
⊚: A pattern of 10 μm or more and less than 15 μm is formed ◯: A pattern of 15 μm or more and less than 24 μm is formed Δ: A pattern of 24 μm or more and less than 50 μm is formed ×: A pattern is not formed
[透過率の評価]
(評価方法)
耐溶剤性評価用に作製した硬化膜(塗膜)付き基板と同様の硬化膜(塗膜)付き基板を用いて、紫外可視近赤外分光光度計「UH4150」を用い、380nm〜780nmの可視光領域の透過率を測定した。なお、○以上を合格とした。
[Evaluation of transmittance]
(Evaluation method)
Using a substrate with a cured film (coating film) similar to the substrate with a cured film (coating film) prepared for solvent resistance evaluation, using an ultraviolet-visible near-infrared spectrophotometer "UH4150", visibility of 380 nm to 780 nm The transmittance in the light region was measured. In addition, ○ or more was regarded as a pass.
(評価基準)
○:透過率が80%以上である
△:透過率が70%以上80%未満である
×:透過率が70%未満である
(Evaluation criteria)
◯: Transmittance is 80% or more Δ: Transmittance is 70% or more and less than 80% ×: Transmittance is less than 70%
[光散乱性の評価]
(光散乱性評価用の硬化膜(塗膜)付き基板の作製)
表3に示した感光性樹脂組成物を、ガラス基板上に、加熱硬化処理後の膜厚が2.0μmとなるようにスピンコーターを用いて塗布し、ホットプレートを用いて90℃で2分間プリベークをして硬膜(塗膜)を作製した。次いで、ネガ型フォトマスクを被せることなく、i線照度30mW/cm2の超高圧水銀ランプで50mJ/cm2の紫外線を照射して、光硬化反応を行った。
[Evaluation of light scattering]
(Preparation of substrate with cured film (coating film) for light scattering evaluation)
The photosensitive resin composition shown in Table 3 is applied onto a glass substrate using a spin coater so that the film thickness after the heat curing treatment is 2.0 μm, and is applied to a glass substrate at 90 ° C. for 2 minutes using a hot plate. A hard film (coating film) was prepared by prebaking. Next, the photocuring reaction was carried out by irradiating ultraviolet rays of 50 mJ / cm 2 with an ultra-high pressure mercury lamp having an i-line illuminance of 30 mW / cm 2 without covering with a negative photomask.
次いで、露光した上記硬化膜(塗膜)を25℃、0.05%水酸化カリウム溶液により1kgf/cm2のシャワー圧にて、パターンが現れ始める現像時間(ブレイクタイム=BT)から20秒間、現像処理を行った後、5kgf/cm2のスプレー水洗を行い、上記硬化膜(塗膜)の未露光部分を除去してガラス基板上に硬化膜パターンを形成し、熱風乾燥機を用いて230℃で30分間、本硬化(ポストベーク)した。 Next, the exposed cured film (coating film) was subjected to a shower pressure of 1 kgf / cm 2 with a 0.05% potassium hydroxide solution at 25 ° C. for 20 seconds from the development time (break time = BT) at which the pattern began to appear. After the development treatment, a spray water wash of 5 kgf / cm 2 was performed to remove the unexposed portion of the cured film (coating film) to form a cured film pattern on the glass substrate, and 230 using a hot air dryer. It was finally cured (post-baked) at ° C. for 30 minutes.
(評価方法)
耐溶剤性評価用に作製した硬化膜(塗膜)と同様の硬化膜(塗膜)に対し、垂直に白色光を照射し、透過散乱光についてゴニオフォトメータを用いて測定した。
(Evaluation method)
A cured film (coating film) similar to the cured film (coating film) prepared for solvent resistance evaluation was vertically irradiated with white light, and the transmitted scattered light was measured using a goniophotometer.
(評価基準:光散乱性1)
○:直進した直接透過光の角度を0°とした場合の5°、60°における散乱光の強度の評価を行い、60°における光散乱強度が5°における光散乱強度に対し20%超のもの
△:直進した直接透過光の角度を0°とした場合の5°、60°における散乱光の強度の評価を行い、60°における光散乱強度が5°における光散乱強度に対し10%以上20%以下のもの
×:直進した直接透過光の角度を0°とした場合の5°、60°における散乱光の強度の評価を行い、60°における光散乱強度が5°における光散乱強度に対し10%未満のもの
(Evaluation criteria: Light scattering property 1)
◯: The intensity of scattered light at 5 ° and 60 ° was evaluated when the angle of the directly transmitted light traveling straight was 0 °, and the light scattering intensity at 60 ° was more than 20% of the light scattering intensity at 5 °. △: The intensity of scattered light at 5 ° and 60 ° was evaluated when the angle of the directly transmitted light traveling straight was 0 °, and the light scattering intensity at 60 ° was 10% or more of the light scattering intensity at 5 °. 20% or less ×: When the angle of the directly transmitted light traveling straight is 0 °, the intensity of the scattered light at 5 ° and 60 ° is evaluated, and the light scattering intensity at 60 ° becomes the light scattering intensity at 5 °. Less than 10%
(評価基準:光散乱性2)
A:直進した直接透過光の角度を0°とした場合の60°、120°における散乱光の強度の評価を行い、120°における光散乱強度が60°における光散乱強度に対し50%未満のもの
B:直進した直接透過光の角度を0°とした場合の60°、120°における散乱光の強度の評価を行い、120°における光散乱強度が60°における光散乱強度に対し50%以上80%未満のもの
C:直進した直接透過光の角度を0°とした場合の60°、120°における散乱光の強度の評価を行い、120°における光散乱強度が60°における光散乱強度に対し80%以上のもの
(Evaluation criteria: Light scattering property 2)
A: The intensity of scattered light at 60 ° and 120 ° was evaluated when the angle of the directly transmitted light traveling straight was 0 °, and the light scattering intensity at 120 ° was less than 50% of the light scattering intensity at 60 °. B: The intensity of scattered light at 60 ° and 120 ° is evaluated when the angle of the directly transmitted light traveling straight is 0 °, and the light scattering intensity at 120 ° is 50% or more of the light scattering intensity at 60 °. Less than 80% C: The intensity of scattered light at 60 ° and 120 ° when the angle of the directly transmitted light traveling straight is 0 ° is evaluated, and the light scattering intensity at 120 ° becomes the light scattering intensity at 60 °. 80% or more of
上記評価の評価結果を表4に示す。 The evaluation results of the above evaluation are shown in Table 4.
上記実施例7〜12、比較例3、4の結果から明らかなように、本発明の一般式(1)で表されるアルカリ可溶性樹脂および特定の物性(屈折率、平均粒子径等)を有する中空アクリル樹脂粒子、シリカ粒子を含む感光性樹脂組成物を用いることにより、光散乱性に優れるとともに、精細なパターン形成をすることができる硬化膜を作製できることがわかった。さらに、光散乱性評価において、光散乱性1の評価が○であり、かつ光散乱性2の評価がAとなる場合には、拡散透過光が強いことを示し、発光素子から出る光の光取り出し効率向上層として最適であることもわかった。 As is clear from the results of Examples 7 to 12 and Comparative Examples 3 and 4, it has an alkali-soluble resin represented by the general formula (1) of the present invention and specific physical properties (refractive index, average particle size, etc.). It was found that by using a photosensitive resin composition containing hollow acrylic resin particles and silica particles, a cured film having excellent light scattering properties and capable of forming a fine pattern can be produced. Further, in the light scattering property evaluation, when the evaluation of the light scattering property 1 is ◯ and the evaluation of the light scattering property 2 is A, it indicates that the diffused transmitted light is strong and the light emitted from the light emitting element. It was also found that it is the most suitable as a layer for improving the extraction efficiency.
本発明の感光性樹脂組成物によれば、光散乱性に優れた硬化膜付き基板を得ることができる。そのため、例えば、表示装置などに有用である。すなわち、フォトリソグラフィーでパターン形成できることから、既存のフォトリソグラフィー工程で形成できる利点が有る。また、低温においても膜強度を得ることができるため、耐熱性の低い基板を用いるタッチパネル、カラーフィルターの作製に好適である。光散乱性については、用途によって要求特性に応じた硬化膜の設計が可能であり、拡散透過光の強度アップが必要な、発光素子から出る光の光取出し効率向上層とすることが可能であるとともに、拡散反射光の強度アップが必要な、発光素子から出る光の高拡散・閉じ込め効率向上層とすることも可能である。 According to the photosensitive resin composition of the present invention, a substrate with a cured film having excellent light scattering properties can be obtained. Therefore, it is useful for, for example, a display device. That is, since the pattern can be formed by photolithography, there is an advantage that it can be formed by the existing photolithography process. Further, since the film strength can be obtained even at a low temperature, it is suitable for manufacturing a touch panel and a color filter using a substrate having low heat resistance. With regard to light scattering, it is possible to design a cured film according to the required characteristics depending on the application, and it is possible to use it as a layer for improving the light extraction efficiency of light emitted from a light emitting element, which requires an increase in the intensity of diffuse transmitted light. At the same time, it is also possible to provide a layer for improving the high diffusion / confinement efficiency of the light emitted from the light emitting element, which requires an increase in the intensity of the diffuse reflected light.
Claims (14)
(B)少なくとも2個のエチレン性不飽和結合を有する光重合性モノマーと、
(C)平均粒子径が40nm以上600nm以下であり、屈折率が1.2以上1.5以下の金属酸化物粒子または樹脂粒子と、
(D)光重合開始剤と、
を含み、
前記(C)成分の含有量は、固形分の全質量に対して10質量%以上70質量%以下である、
感光性樹脂組成物。 (A) Unsaturated group-containing alkali-soluble resin and
(B) A photopolymerizable monomer having at least two ethylenically unsaturated bonds,
(C) Metal oxide particles or resin particles having an average particle size of 40 nm or more and 600 nm or less and a refractive index of 1.2 or more and 1.5 or less.
(D) Photopolymerization initiator and
Including
The content of the component (C) is 10% by mass or more and 70% by mass or less with respect to the total mass of the solid content.
Photosensitive resin composition.
(F)任意成分としてのエポキシ化合物の硬化剤または硬化促進剤と、
を含み、
前記(E)成分および前記(F)成分の合計含有量は、固形分の全質量に対して5質量%以上35質量%以下である、請求項1〜4のいずれか一項に記載の感光性樹脂組成物。 (E) Epoxy compound and
(F) An epoxy compound curing agent or curing accelerator as an optional component, and
Including
The photosensitivity according to any one of claims 1 to 4, wherein the total content of the component (E) and the component (F) is 5% by mass or more and 35% by mass or less with respect to the total mass of the solid content. Sex resin composition.
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