JP2021145131A - RF integrated power adjustment capacitor - Google Patents

RF integrated power adjustment capacitor Download PDF

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JP2021145131A
JP2021145131A JP2021084312A JP2021084312A JP2021145131A JP 2021145131 A JP2021145131 A JP 2021145131A JP 2021084312 A JP2021084312 A JP 2021084312A JP 2021084312 A JP2021084312 A JP 2021084312A JP 2021145131 A JP2021145131 A JP 2021145131A
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glass substrate
photosensitive glass
copper
vias
layer
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JP7245547B2 (en
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ジェブ エイチ. フレミング
H Flemming Jeb
ジェブ エイチ. フレミング
ジェフ エー. バリントン
A Bullington Jeff
ジェフ エー. バリントン
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3D Glass Solutions
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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Abstract

To provide an RF integrated power adjustment capacitor that has a capacitance greater than or equal to 1 nf and less than 1 mm2 corresponding to high voltage and high current.SOLUTION: A method for fabricating an RF integrated power adjustment capacitor includes the steps of creating a region of ceramic material by selectively applying ultraviolet light exposure to a photosensitive glass substrate and then etching it to produce a substrate including one or more two- or three-dimensional capacitive devices.SELECTED DRAWING: None

Description

本発明は、集積RF電力調整用コンデンサを作成するステップに関する。 The present invention relates to a step of making an integrated RF power conditioning capacitor.

本発明の範囲を制限するものではないが、本発明の背景については、電力調整コンデンサと関連して説明する。 Although the scope of the present invention is not limited, the background of the present invention will be described in relation to the power adjustment capacitor.

RFデバイスが使用する電力は、より多くなっている。このクラスのRFデバイスは、10Vを超える電圧及び2アンペアを超える電流でパルスを生成する。このレベルの電流及び電圧において信号のスイッチを入れたり消したりすることで、著しい量の高調波信号が作成される。これらの高調波信号は、回路の動作を妨害する可能性がある。大値集積シリコン系コンデンサでは、必要とされる静電容量を達成することができず、絶縁破壊に悩まされることになる。 RF devices are using more power. RF devices of this class generate pulses at voltages above 10 V and currents above 2 amps. Switching the signal on and off at this level of current and voltage creates a significant amount of harmonic signals. These harmonic signals can interfere with the operation of the circuit. Large-value integrated silicon capacitors cannot achieve the required capacitance and suffer from dielectric breakdown.

本発明者らは、紫外線への露光及び熱処理の組合せを通じてガラス相からセラミック相へと変換することができる、集積感光性ガラス(photodefinableglass)−セラミックを開発した。フォトマスク又はシャドーマスクを使用する、紫外線露光の選択的適用によって、感光性ガラスにおいて、セラミック物質の領域が作成される。本発明は、高表面積構造体、誘電物質、及び1又は2以上の金属によるコーティングを備える光感受性ガラス(photosensitive glass)基板を調製することによって、1又は2以上の二次元又は三次元容量デバイスを備える基板を製作する方法を含む。 We have developed a photodefinable glass-ceramic that can be converted from a glass phase to a ceramic phase through a combination of exposure to ultraviolet light and heat treatment. Selective application of UV exposure using a photomask or shadow mask creates an area of ceramic material in the photosensitive glass. The present invention provides one or more two-dimensional or three-dimensional capacitive devices by preparing photosensitive glass substrates with high surface area structures, dielectrics, and coatings with one or more metals. Including a method of manufacturing a substrate to be provided.

本発明の一実施形態においては、感光性ガラス上に、電力調整のための集積大キャパシタンスを、小さいフォームファクタで作製する方法は、感光性ガラス上に、感光性ガラスにおいて1又は2以上のビア開口部を形成するように加工された導電性シード層を堆積させるステップと、感光性ガラス基板を、金属を電気めっきする金属化シード層とともに配置して、感光性ガラス基板における1又は2以上の開口部を充填してビアを形成するステップと、感光性ガラス基板の前面及び後面を化学機械的に研磨して、充填されたビアのみを残すステップと、2つの隣接する充填されたビアの周囲で、光感受性ガラス基板の少なくとも1つの矩形部分を露出及び変換するステップと、矩形パテントをエッチングして、少なくとも1対の隣接する充填されたビアを露出させて、金属ポストを形成するステップと、第1の電極を形成する金属ポスト上に非酸化層をフラッシュコートするステップと、ポスト上又はその周囲に誘電層を堆積させるステップと、誘電層を金属コーティングして、第2の電極を形成するステップと、第1の金属層を、第1の電極のすべてに対して並列に接続して、コンデンサ用の単一電極を形成するステップと、第2の金属層を、第2の電極のすべてに対して並列に接続して、コンデンサ用の第2の電極を形成するステップとを含む。一態様においては、誘電層は、厚さ0.5nm〜1000nmの薄膜である。別の態様においては、誘電層は、厚さ0.05μm〜100μmの焼結ペーストである。別の態様においては、誘電層は、10〜10,000の誘電率を有する。別の態様においては、誘電層は、2〜100の誘電率を有する。別の態様においては、誘電層は、ALDによって堆積される。別の態様においては、誘電層は、ドクターブレードによって堆積される。別の態様においては、コンデンサは、1,000pf/mmを超えるキャパシタンス密度を有する。 In one embodiment of the invention, the method of forming an integrated large capacitance for power regulation on photosensitive glass with a small foam factor is to create one or more vias on the photosensitive glass in the photosensitive glass. One or more in the photosensitive glass substrate, with the step of depositing a conductive seed layer processed to form an opening and placing the photosensitive glass substrate with a metallized seed layer that electroplates the metal. A step of filling the openings to form vias, a step of chemically and mechanically polishing the front and back surfaces of the photosensitive glass substrate to leave only the filled vias, and the perimeter of two adjacent filled vias. A step of exposing and transforming at least one rectangular portion of the photosensitive glass substrate, and a step of etching the rectangular patent to expose at least one pair of adjacent filled vias to form a metal post. A step of flash-coating a non-oxidizing layer on a metal post forming a first electrode, a step of depositing a dielectric layer on or around the post, and a metal coating of the dielectric layer to form a second electrode. A step and a step of connecting the first metal layer in parallel to all of the first electrodes to form a single electrode for a capacitor, and a second metal layer of all of the second electrodes. Includes a step of forming a second electrode for the capacitor by connecting in parallel with the metal. In one aspect, the dielectric layer is a thin film with a thickness of 0.5 nm to 1000 nm. In another aspect, the dielectric layer is a sintered paste with a thickness of 0.05 μm to 100 μm. In another aspect, the dielectric layer has a dielectric constant of 10 to 10,000. In another aspect, the dielectric layer has a dielectric constant of 2-100. In another embodiment, the dielectric layer is deposited by ALD. In another embodiment, the dielectric layer is deposited by a doctor blade. In another aspect, the capacitor has a capacitance density greater than 1,000 pf / mm 2.

本発明の別の実施形態においては、感光性ガラス基板上に、電力調整のための集積大キャパシタンスを、小さいフォームファクタで作製する方法は、光感受性ガラス基板上で、円形パターンをマスクするステップと、光感受性ガラス基板の少なくとも一部分を、活性化UVエネルギー源に対して露光するステップと、光感受性ガラス基板を、そのガラス転移温度よりも高い温度の少なくとも10分間の加熱フェーズに加熱するステップと、光感受性ガラス基板を冷却して、露光されたガラスの少なくとも一部を結晶性物質に変換して、ガラス−セラミック結晶性基板を形成するステップと、感光性ガラス基板のセラミック相を、エッチング溶液で、部分的にエッチングして取り除くステップと、感光性ガラス上に、導電性シード層を堆積させるステップと、感光性ガラス基板を、金属を電気めっきする金属化シード層とともに配置して、感光性ガラス基板における1又は2以上の開口部を充填してビアを形成するステップと、感光性ガラス基板の前面及び後面を化学機械的に研磨して、充填されたビアのみを残すステップと、2つの隣接する充填されたビアの周囲で、光感受性ガラス基板の少なくとも1つの矩形部分を露出及び変換するステップと、矩形パテントをエッチングして、少なくとも1対の隣接する充填されたビアを露出させて、金属ポストを形成するステップと、第1の電極を形成する金属ポスト上に非酸化層をフラッシュコートするステップと、ポスト上又はその周囲に誘電層を堆積させるステップと、誘電層を金属コーティングして、第2の電極を形成するステップと、第1の金属層を、第1の電極のすべてに対して並列に接続して、コンデンサ用の単一電極を形成するステップと、第2の金属層を、第2の電極のすべてに対して並列に接続して、コンデンサ用の第2の電極を形成するステップとを含む。一態様においては、誘電層は、厚さ0.5nm〜1000nmの薄膜である。別の態様においては、誘電層は、厚さ0.05μm〜100μmの焼結ペーストである。別の態様においては、誘電層は、10〜10,000の誘電率を有する。別の態様においては、誘電層は、2〜100の誘電率を有する。別の態様においては、誘電層は、ALDによって堆積される。別の態様においては、誘電層は、ドクターブレードによって堆積される。別の態様においては、コンデンサは、1,000pf/mmを超えるキャパシタンス密度を有する。 In another embodiment of the invention, a method of forming an integrated large capacitance for power regulation on a photosensitive glass substrate with a small foam factor is a step of masking a circular pattern on a photosensitive glass substrate. A step of exposing at least a portion of the photosensitive glass substrate to an activated UV energy source, and a step of heating the photosensitive glass substrate to a heating phase of at least 10 minutes at a temperature higher than its glass transition temperature. The steps of cooling the photosensitive glass substrate and converting at least a portion of the exposed glass into a crystalline material to form a glass-ceramic crystalline substrate and the ceramic phase of the photosensitive glass substrate with an etching solution. A step of partially etching and removing, a step of depositing a conductive seed layer on the photosensitive glass, and a photosensitive glass substrate are arranged together with a metallized seed layer for electroplating a metal to form a photosensitive glass. Two adjacent steps, one is to fill one or more openings in the substrate to form vias, and the other is to chemically and mechanically polish the front and back surfaces of the photosensitive glass substrate to leave only the filled vias. Around the filled vias to be filled, the steps of exposing and transforming at least one rectangular portion of the photosensitive glass substrate and etching the rectangular patent to expose at least one pair of adjacent filled vias to expose the metal. A step of forming a post, a step of flash-coating a non-oxidizing layer on a metal post forming a first electrode, a step of depositing a dielectric layer on or around the post, and a metal coating of the dielectric layer, The step of forming the second electrode, the step of connecting the first metal layer in parallel to all of the first electrodes to form a single electrode for a dielectric, and the step of forming the second metal layer. , Includes a step of connecting in parallel to all of the second electrodes to form a second electrode for the capacitor. In one aspect, the dielectric layer is a thin film with a thickness of 0.5 nm to 1000 nm. In another aspect, the dielectric layer is a sintered paste with a thickness of 0.05 μm to 100 μm. In another aspect, the dielectric layer has a dielectric constant of 10 to 10,000. In another aspect, the dielectric layer has a dielectric constant of 2-100. In another embodiment, the dielectric layer is deposited by ALD. In another embodiment, the dielectric layer is deposited by a doctor blade. In another aspect, the capacitor has a capacitance density greater than 1,000 pf / mm 2.

本発明のなおも別の実施形態は、光感受性ガラス基板上で、円形パターンをマスクするステップと、光感受性ガラス基板の少なくとも一部分を、活性化UVエネルギー源に対して露光するステップと、光感受性ガラス基板を、そのガラス転移温度よりも高い温度の少なくとも10分間の加熱フェーズに加熱するステップと、光感受性ガラス基板を冷却して、露光されたガラスの少なくとも一部を結晶性物質に変換して、ガラス−セラミック結晶性基板を形成するステップと、感光性ガラス基板のセラミック相を、エッチング溶液で、部分的にエッチングして取り除くステップと、感光性ガラス上に、導電性シード層を堆積させるステップと、感光性ガラス基板を、金属を電気めっきする金属化シード層とともに配置して、感光性ガラス基板における1又は2以上の開口部を充填してビアを形成するステップと、感光性ガラス基板の前面及び後面を化学機械的に研磨して、充填されたビアのみを残すステップと、2つの隣接する充填されたビアの周囲で、光感受性ガラス基板の少なくとも1つの矩形部分を露出及び変換するステップと、矩形パテントをエッチングして
、少なくとも1対の隣接する充填されたビアを露出させて、金属ポストを形成するステップと、第1の電極を形成する金属ポスト上に非酸化層をフラッシュコートするステップと、ポスト上又はその周囲に誘電層を堆積させるステップと、誘電層を金属コーティングして、第2の電極を形成するステップと、第1の金属層を、第1の電極のすべてに対して並列に接続して、コンデンサ用の単一電極を形成するステップと、第2の金属層を、第2の電極のすべてに対して並列に接続して、コンデンサ用の第2の電極を形成するステップとを含む方法によって作製される、集積コンデンサを包含する。一態様においては、誘電層は、厚さ0.5nm〜1000nmの薄膜である。別の態様においては、誘電層は、厚さ0.05μm〜100μmの焼結ペーストである。別の態様においては、誘電物質は、10〜10,000の誘電率を有する。別の態様においては、誘電薄膜は、2〜100の誘電率を有する。別の態様においては、誘電薄膜は、ALDによって堆積される。別の態様においては、誘電ペースト物質は、ドクターブレードによって堆積される。別の態様においては、コンデンサは、1,000pf/mmを超えるキャパシタンス密度を有する。
Yet another embodiment of the present invention includes a step of masking a circular pattern on a photosensitive glass substrate, a step of exposing at least a portion of the photosensitive glass substrate to an activated UV energy source, and a photosensitivity. A step of heating the glass substrate to a heating phase of at least 10 minutes at a temperature higher than its glass transition temperature and cooling the photosensitive glass substrate to convert at least a portion of the exposed glass into a crystalline material. , A step of forming a glass-ceramic crystalline substrate, a step of partially etching and removing the ceramic phase of the photosensitive glass substrate with an etching solution, and a step of depositing a conductive seed layer on the photosensitive glass. A step of arranging the photosensitive glass substrate together with a metallized seed layer for electroplating a metal to fill one or more openings in the photosensitive glass substrate to form vias, and a step of forming a via. A step of chemically mechanically polishing the front and back surfaces to leave only the filled vias, and a step of exposing and transforming at least one rectangular portion of the photosensitive glass substrate around two adjacent filled vias. And the steps of etching the rectangular patent to expose at least one pair of adjacent filled vias to form a metal post and flashcoating a non-oxidizing layer onto the metal post forming the first electrode. A step, a step of depositing a dielectric layer on or around the post, a step of metal-coating the dielectric layer to form a second electrode, and a first metal layer for all of the first electrodes. And the step of connecting in parallel to form a single electrode for the dielectric and the second metal layer connected in parallel to all of the second electrodes to form the second electrode for the dielectric. Includes integrated capacitors made by methods that include. In one aspect, the dielectric layer is a thin film with a thickness of 0.5 nm to 1000 nm. In another aspect, the dielectric layer is a sintered paste with a thickness of 0.05 μm to 100 μm. In another aspect, the dielectric material has a dielectric constant of 10 to 10,000. In another aspect, the dielectric thin film has a dielectric constant of 2-100. In another embodiment, the dielectric thin film is deposited by ALD. In another embodiment, the dielectric paste material is deposited by the doctor blade. In another aspect, the capacitor has a capacitance density greater than 1,000 pf / mm 2.

本発明の特色及び利点のより完全な理解のために、これより、本発明の詳細な記載について、添付の図面と併せて参照する。
銅で電気めっきされた、シード層を伴う充填された貫通ホールビアの画像である。 絶縁物質がHfOである、RF電力調整用コンデンサ及び物質キーの断面図である。 RF電力調整用コンデンサの上面図である。 BaTiO系集積電力調整コンデンサである。 直径が65μmであり、中心から中心までのピッチが72μmである、貫通ホールである。
For a more complete understanding of the features and advantages of the present invention, a detailed description of the present invention will now be referred to in conjunction with the accompanying drawings.
It is an image of a filled through hole via with a seed layer electroplated with copper. FIG. 5 is a cross-sectional view of an RF power adjustment capacitor and a substance key in which the insulating material is HfO 2. It is a top view of the capacitor for RF power adjustment. It is a BaTIO 3 system integrated power adjustment capacitor. It is a through hole having a diameter of 65 μm and a pitch from center to center of 72 μm.

本発明の様々な実施形態の作製及び使用について、下で詳細に考察されるが、本発明は適用可能な発明的概念を多く提供しており、これらの発明的概念は幅広い種類の個別の状況において具現化することができるということが理解されるべきである。本明細書において考察されている個別の実施形態は、本発明を作製及び使用する個別の方法の例証であるに過ぎず、本発明の範囲を定めるものではない。 The fabrication and use of various embodiments of the invention will be discussed in detail below, but the invention provides many applicable inventions, which are in a wide variety of individual situations. It should be understood that it can be embodied in. The individual embodiments discussed herein are merely illustrations of the individual methods of making and using the invention and do not define the scope of the invention.

本発明の理解を容易にするために、いくつかの用語を下に定義する。本明細書において定義される用語は、本発明が関連する技術分野における当業者によって一般的に理解されるような意味を有する。例えば「ある1つの(a)」、「ある1つの(an)」、及び「そ
の(the)」などの用語は、単一の主体のみを指すことを意図するものではないが、個別
の例が例証のために使用され得るものの一般的分類を包含することを意図している。本明細書における専門用語は、本発明の個別の実施形態を説明するために使用されているが、それらの使用は、特許請求の範囲において概説されているような場合を除き、本発明を限定するものではない。
To facilitate the understanding of the present invention, some terms are defined below. The terms defined herein have meanings commonly understood by those skilled in the art in which the invention relates. For example, terms such as "one (a)", "one (an)", and "the" are not intended to refer to only a single subject, but are individual examples. Is intended to include a general classification of what can be used for illustration. The terminology used herein is used to describe individual embodiments of the invention, but their use limits the invention except as outlined in the claims. It's not something to do.

感光性ガラス物質は、第一世代半導体製造装置を使用して、簡単な3つのステッププロセスで加工され、ここでの最終的な物質は、ガラス、セラミックのいずれかへと形作られるか、又はガラス及びセラミックの両方の領域を含み得る。感光性ガラスは、幅広い種類のマイクロシステム部品、チップ上のシステム、及びパッケージにおけるシステムの製作にとっての、いくつかの利点を有する。マイクロ構造体及び電子部品は、従来の半導体及びプリント回路基板(PCB,printed circuit board)加工装置を使用して、これらの
種類のガラスで比較的安価に製造されている。一般に、ガラスは、高い温度安定性、良好な機械的及び電気的特性、並びにプラスチック及び多くの種類の金属よりも良好な耐化学性を有する。
The photosensitive glass material is processed in a simple three-step process using first-generation semiconductor manufacturing equipment, where the final material is formed into either glass or ceramic, or glass. And can include both areas of ceramic. Photosensitive glass has several advantages for the fabrication of a wide variety of microsystem components, systems on chips, and systems in packages. Microstructures and electronic components are relatively inexpensively manufactured from these types of glass using conventional semiconductor and printed circuit board (PCB) processing equipment. In general, glass has high temperature stability, good mechanical and electrical properties, and better chemical resistance than plastics and many types of metals.

酸化セリウムは、酸化セリウムの吸収バンド内の紫外線に対して露光されると、フォトンを吸収し、電子を失うことによって、感作物質として作用する。この反応は、付近の酸化銀を還元して、銀原子を形成する。例えば、以下の通りである。 When exposed to ultraviolet light in the absorption band of cerium oxide, cerium oxide acts as a sensitizer by absorbing photons and losing electrons. This reaction reduces nearby silver oxide to form silver atoms. For example, it is as follows.

Ce3++Ag=□Ce4++Ag Ce 3+ + Ag + = □ Ce 4+ + Ag 0

銀イオンは、熱処理プロセス中に銀のナノクラスターへと合体し、周囲のガラスにおいて、結晶性セラミック相を形成するための核形成部位を誘発する。この熱処理は、ガラス転移温度付近の温度で行わなければならない。セラミック結晶相は、露光されていないガラス質の非晶質ガラス状領域よりも、例えばフッ化水素酸(HF)などのエッチング液に対して溶解性である。具体的には、FOTURAN(登録商標)の結晶性[セラミック]領域は、10%HFで、非晶質領域よりも約20倍速くエッチングされ、露光された領域を取り除いた際に約20:1の壁斜面比を有するマイクロ構造体を可能にする。T. R. Dietrich et al., "Fabrication technologies formicrosystems utilizing photoetchable glass,"Microelectronic Engineering 30, 497 (1996)を参照されたい。これは、参照によって本明細書に援用される。他の組成の感光性ガラスは、異なる速度でエッチングされることになる。 The silver ions coalesce into silver nanoclusters during the heat treatment process and induce nucleation sites in the surrounding glass to form the crystalline ceramic phase. This heat treatment must be performed at a temperature near the glass transition temperature. The ceramic crystalline phase is more soluble in an etching solution such as hydrofluoric acid (HF) than the unexposed vitreous amorphous glassy region. Specifically, the crystalline [ceramic] region of FOTURAN® was etched at 10% HF about 20 times faster than the amorphous region and about 20: 1 when the exposed region was removed. Allows microstructures with wall slope ratios of. See T. R. Dietrich et al., "Fabrication technologies for microsystems utilizing photoetchable glass," Microelectronic Engineering 30, 497 (1996). This is incorporated herein by reference. Photosensitive glasses of other compositions will be etched at different rates.

シリカ、酸化リチウム、酸化アルミニウム、及び酸化セリウムで構成される光感受性ガラス基板を使用して金属デバイスを製作する1つの方法は、マスク及びUV光を使用して、光感受性ガラス基板内に、少なくとも1つの、二次元又は三次元のセラミック相領域を有するパターンを作成することを伴う。 One method of making a metal device using a photosensitive glass substrate composed of silica, lithium oxide, aluminum oxide, and cerium oxide is to use a mask and UV light to at least in the photosensitive glass substrate. It involves creating a pattern with one, two-dimensional or three-dimensional ceramic phase region.

好ましくは、この成形ガラス構造体は、少なくとも1又は2以上の、二次元又は三次元の誘導デバイスを含む。この容量デバイスは、一連の接続された構造体を作製して、電力調整用の高表面積コンデンサを形成することによって形成される。これらの構造体は、キャパシタンスを生成するパターンを作成する、矩形、円形、楕円形、フラクタル、又は他の形状のいずれかであり得る。APEX(商標)ガラスのパターン形成領域は、めっき又は気相堆積を含むいくつかの方法によって、金属、合金、複合体、ガラス、又は他の磁気媒体で充填され得る。媒体の誘電率は、デバイスにおける構造体の次元、高表面積、及び数と組み合わさって、デバイスのインダクタンスを提供する。動作周波数に応じて、誘導デバイス設計には、異なる透磁率の物質が必要とされることになるため、より高い動作周波数では、銅又は他の類似する物質などの物質が、誘導デバイスにとって一般的に好まれる媒体となる。容量デバイスが生成されると、支持用のAPEX(商標)ガラスは定位置に留められるか、又は取り外されて、直列又は並列に取り付けることができる容量性構造体のアレイが作成される。 Preferably, the molded glass structure comprises at least one or more two-dimensional or three-dimensional induction devices. This capacitive device is formed by making a series of connected structures to form a high surface area capacitor for power regulation. These structures can be rectangular, circular, oval, fractal, or any other shape that creates a pattern that produces capacitance. The patterning area of APEX ™ glass can be filled with a metal, alloy, composite, glass, or other magnetic medium by several methods, including plating or vapor deposition. The permittivity of the medium, combined with the dimensions, high surface area, and number of structures in the device, provides the inductance of the device. At higher operating frequencies, materials such as copper or other similar materials are common for inductive devices, as inductive device designs will require materials with different magnetic permeability, depending on the operating frequency. It will be the preferred medium for. Once the capacitive device is created, the supporting APEX ™ glass is either held in place or removed to create an array of capacitive structures that can be mounted in series or in parallel.

この方法は、mm当たり1nf超又はそれに等しい値を伴う、集積電力調整用キャパシタンス密度にとって所望される技術的要件を上回る、大表面積コンデンサを作成するために使用することができる。使用される比誘電率及び誘電物質にとって好ましい堆積技術に基づいて、異なるデバイスアーキテクチャが存在する。本発明は、それぞれの誘電物質のためのデバイスアーキテクチャを作成する方法を提供する。 This method can be used to create large surface area capacitors with values greater than or equal to 1 nf per mm 2 that exceed the technical requirements desired for integrated power conditioning capacitance densities. There are different device architectures based on the relative permittivity used and the deposition technique preferred for the dielectric material. The present invention provides a method of creating a device architecture for each dielectric material.

一般に、ガラスセラミックス物質が、マイクロ構造体の形成において収めてきた成功は限定的であった。マイクロ構造体の形成は、性能、均一性、他のものによる有用性、及び利用可能性の問題に悩まされる。過去のガラス−セラミック物質によって得られたエッチングのアスペクト比は、およそ15:1であったが、対照的に、APEX(登録商標)ガラスは、50超:1の平均的エッチングアスペクト比を有する。これによって、ユーザは、より小さく、より深いフィーチャを作成することができる。加えて、我々の製造方法は、90%超の製品収率を可能とする(これまでのガラスでの収率は、50%付近である)。最後に、これまでのガラスセラミックスにおいては、ガラスのおよそ30%しかセラミック状態に変換されなかったが、一方で、APEX(登録商標)ガラスセラミックでは、この変換率は70%付近である。 In general, glass-ceramic materials have had limited success in forming microstructures. The formation of microstructures suffers from performance, uniformity, usefulness by others, and availability issues. Etching aspect ratios obtained with past glass-ceramic materials were approximately 15: 1, in contrast, APEX® glass has an average etching aspect ratio of greater than 50: 1. This allows the user to create smaller, deeper features. In addition, our manufacturing method allows for product yields in excess of 90% (yields on glass to date are around 50%). Finally, in conventional glass-ceramics, only about 30% of glass is converted to a ceramic state, while in APEX® glass-ceramic, this conversion rate is around 70%.

APEX(登録商標)組成物は、その強化された性能のために、3つのメカニズムを提供する。(1)より多量の銀によって、結晶粒界においてより速くエッチングされる、より小さいセラミック結晶の形成がもたらされ、(2)シリカ(HF酸によってエッチングされる主な構成成分)の含有量の減少によって、露光されていない物質の所望されないエッチングが減少し、並びに(3)アルカリ金属及び酸化ホウ素の総重量パーセントがより高いことによって、製造中、遥かにより均質なガラスが生成される。 The APEX® composition provides three mechanisms due to its enhanced performance. (1) higher amounts of silver result in the formation of smaller ceramic crystals that are etched faster at the grain boundaries, and (2) the content of silica (the main constituent etched by HF acid). The reduction reduces unwanted etching of unexposed material, and (3) higher total weight percent of alkali metals and boron oxide results in a much more homogeneous glass during production.

ガラスのセラミック化は、ガラス基板全体を、およそ20J/cmの310nm光に対して露光することによって達成される。セラミック内にガラス空間を作成しようと試みる場合、ユーザは、ガラスのまま留まるべき場所のガラスを除いて、物質のすべてを露光する。一実施形態においては、本発明は、異なる直径を有する様々な同心円を含む、石英/クロムマスクを提供する。 Ceramicization of glass is achieved by exposing the entire glass substrate to 310 nm light at approximately 20 J / cm 2. When attempting to create a glass space within a ceramic, the user exposes all of the material except the glass where it should remain glass. In one embodiment, the invention provides a quartz / chrome mask containing various concentric circles with different diameters.

本発明者らによって実証された、先述の高表面積コンデンサは、CVD法を用いる、薄膜金属化ビアを使用する。次いで、金属化ビアは、ALD法を用いて、例えば20nmのAl層などの誘電物質の薄膜でコーティングされ、その後、上部金属被覆を適用して、ビア(複数可)の有効表面積及び誘電体の極薄コーティングに起因する大キャパシタンスを作製する。 The above-mentioned high surface area capacitor demonstrated by the present inventors uses a thin film metallized via using a CVD method. The metallized vias are then coated with a thin film of dielectric material, such as a 20 nm Al 2 O 3 layer, using the ALD method, and then an upper metal coating is applied to obtain the effective surface area of the vias (s) and the effective surface area of the vias (s). Create a large capacitance due to the ultra-thin coating of dielectric.

本発明は、電気、マイクロ波、及び高周波用途において、ガラスセラミック構造体中又はその上に誘導デバイスを製作するための方法を包含する。ガラスセラミック基板は、幅広い数の組成変動を有する光感受性ガラス基板であってもよく、限定されるものではないが、60〜76重量%のシリカ;少なくとも3重量%のKOであり、6重量%〜16重量%の、KO及びNaOの組合せを伴う;0.003〜1重量%の、Ag2O及びAu2Oからなる群から選択される、少なくとも1つの酸化物;0.003〜2重量%のCuO;0.75重量%〜7重量%のB2O3及び6〜7重量%のAlであり、B及びAlの組合せは13重量%を上回らない;8〜15重量%のLiO;並びに0.001〜0.1重量%のCeOが挙げられる。この組成及び他の色々な組成が、一般に、APEX(登録商標)ガラスと呼ばれる。 The present invention includes methods for making inductive devices in or on glass-ceramic structures in electrical, microwave, and high frequency applications. Glass ceramic substrate may be a light sensitive glass substrate having the composition variation of the wide number, but are not limited to, 60 to 76 wt% of silica; at least 3 wt% of K 2 O, 6 weight% to 16 weight%, accompanied by a combination of K 2 O and Na 2 O; of 0.003 wt%, it is selected from the group consisting of Ag2O and Au2O, at least one oxide; 0.003 2 wt% of Cu 2 O; 0.75 wt% to 7 wt% of B2O3 and 6-7 wt% Al 2 O 3, the combination of B 2 O 3 and Al 2 O 3 is exceed 13 wt% no; 8-15 wt% of Li 2 O; and 0.001 wt% of CeO 2 and the like. This composition and various other compositions are commonly referred to as APEX® glass.

ガラスの露光された部分は、ガラス転移温度付近の温度までガラス基板を加熱することによって、結晶性物質へと変換することができる。例えばフッ化水素酸などのエッチング液でガラス基板をエッチングする際に、ガラスを広域スペクトル中紫外(約308〜312nm)投光ランプに対して露光して、少なくとも30:1のアスペクト比を有する成形ガラス構造体を提供し、誘導構造体を作成する場合、露光されていない部分に対する、露光された部分の異方性エッチング比は、少なくとも30:1である。露光用のマスクは、露光に対して連続的グレースケールを提供して、誘導構造体/デバイスを作成するための曲面構造体を形成する、ハーフトーンマスクのものであってもよい。デジタルマスクを、フラッド露光とともに使用することもでき、誘導構造体/デバイスの作成をもたらすために使用することができる。次いで、露光されたガラスは、典型的には2ステッププロセスでベーキングされる。420℃〜520℃での10分間〜2時間の加熱温度範囲は、銀イオンを銀ナノ粒子に合体させ、520℃〜620℃での10分間〜2時間の加熱温度範囲は、銀ナノ粒子の周囲において酸化リチウムを形成させる。次いで、ガラス板をエッチングする。ガラス基板は、典型的には5体積%〜10体積%のHF溶液のエッチング液でエッチングされ、広域スペクトル中紫外フラッドライトで露光した場合、露光されていない部分のエッチング比に対する、露光された部分のエッチング比は、少なくとも30:1であり、レーザで露光した場合、30超:1であり、少なくとも30:1の異方性エッチング比を有する、成形ガラス構造体が提供される。図1は、銅で電気めっきされた、シード層を伴う充填された貫通ホールビアの画像を示している。 The exposed portion of the glass can be converted into a crystalline substance by heating the glass substrate to a temperature near the glass transition temperature. For example, when etching a glass substrate with an etching solution such as hydrofluoric acid, the glass is exposed to an ultraviolet (about 308 to 312 nm) floodlight lamp in a wide spectrum to form a molding having an aspect ratio of at least 30: 1. When a glass structure is provided to create an inductive structure, the anisotropic etching ratio of the exposed portion to the unexposed portion is at least 30: 1. The mask for exposure may be that of a halftone mask that provides continuous grayscale for exposure and forms a curved structure for creating inductive structures / devices. Digital masks can also be used with flood exposure and can be used to result in the creation of inductive structures / devices. The exposed glass is then typically baked in a two-step process. A heating temperature range of 10 minutes to 2 hours at 420 ° C to 520 ° C combines silver ions with silver nanoparticles, and a heating temperature range of 10 minutes to 2 hours at 520 ° C to 620 ° C is that of silver nanoparticles. Form lithium oxide in the surroundings. The glass plate is then etched. The glass substrate is typically etched with an etching solution of 5% by volume to 10% by volume of HF solution, and when exposed to an ultraviolet floodlight in a wide spectrum, the exposed portion with respect to the etching ratio of the unexposed portion. There is provided a molded glass structure having an etching ratio of at least 30: 1 and, when exposed to a laser, greater than 30: 1 and having an anisotropic etching ratio of at least 30: 1. FIG. 1 shows an image of a filled through hole via with a seed layer electroplated with copper.

本発明は、ガラス−セラミック基板の複数の金属ポストにおいて作成される容量性構造体を包含し、このような方法は、少なくとも1又は2以上の、二次元又は三次元のコンデンサデバイスを含むウエハにおいて感光性ガラス基板を採用している。感光性ガラスウエハは、50μm〜1,000μmの範囲であってもよく、我々のケースでは、好ましくは250μmである。次いで、感光性ガラスは、円形パターンでパターン形成され、ガラスの嵩全体を通じてエッチングされる。円形パターンは、直径が5μm〜250μmの範囲
であってもよいが、好ましくは直径が30μmである。均一なチタンシード層が、CVD法によって、ビアを含むウエハにまたがって堆積される。シード層の厚さは、50nm〜1000nmの範囲であってもよいが、好ましくは厚さが150nmである。次いで、ウエハは電気めっき浴中に置かれ、ここで、銅(Cu)がシード層上に堆積される。銅層は、ビアを充填するのに十分である必要があり、この場合25μmである。ウエハの表側及び裏側は、ラッピングされ、感光性ガラスまで再び研磨される。これは、図2Aにおいて見ることができる。矩形パターンを、先に記載した方法を使用して感光性ガラスにおいて作製して、ガラスの10%〜90%、好ましくは感光性ガラスの体積の80%を変換する。ビアはまた、例えば希釈HFなどのエッチング液による追加的な低濃度のすすぎを受容してもよい。希釈HFは、ビアのセラミック壁をパターン形成又はテクスチャ形成することになる。セラミック壁のテクスチャ形成は、構造体の表面積を著しく増加させ、デバイスのキャパシタンスを直接的に増加させる。露出した銅を伴う感光性ガラスは、ウエアの裏側において、銅で充填されたビアと物理的/電気的に接触して配置される金属化ポリイミドを有する。金属化ポリイミドと接触する、露出した銅カラムを伴う感光性ガラスは、電気めっき浴中に置かれ、ここで、非酸化金属、又は半導体酸化物若しくは導電性酸化物を形成する金属のフラッシュコーティングが、金属ポストの表面上に電気めっきされる。この金属は、好ましくは、金(Au)である。この薄いフラッシュコーティングは、誘電媒体/物質の堆積中の、銅ポストの酸化を防止する。原子層堆積(ALD,atomic layer
deposition)法を用いて酸化可能な金属を堆積させるか、又は例えば10ÅのTa
、Alの誘電層、若しくは限定されるものではないが、AlO3を含む他の気相誘電体などの酸化物質を直接的に堆積させることによって、誘電体を堆積させる。TMA及びOを用いた、380℃のAl、サイクル時間:3.5秒間。次いで、Al層を酸素雰囲気下で5分間300℃に加熱して、誘電層を完全に酸化させる。この誘電層の厚さは、5nm〜1000nmの範囲であってもよい。我々にとって好ましい厚さは、図2Aにおいて見ることができるように、厚さ5nmである。次に、銅のRLDを堆積させて、矩形のホールを充填する。RLDは、好ましくは、シルクスクリーニング法によって堆積される銅ペーストである。次いで、ウエハを炉内に置き、これを、不活性ガス又は真空環境中において、5〜60分間、450℃〜700℃に加熱する。我々にとって好ましい温度及び時間は、アルゴンガス中600℃で20分間である。最後のステップは、RLD銅を接触させ、ダイの前面を横列にし、ウエハの裏側を縦列にすることである。前面の横列のすべてを並列に結び付けて、大集積表面積コンデンサ用の電極を作製する。同様に、ダイの裏面の縦列のすべてを並列に結び付けて、大集積表面積コンデンサ用の下部電極を作製する。図2Bは、RF電力調整用コンデンサの上面図を示している。
The present invention includes capacitive structures made up of multiple metal posts on a glass-ceramic substrate, such methods in wafers containing at least one or more two-dimensional or three-dimensional capacitor devices. A photosensitive glass substrate is used. The photosensitive glass wafer may be in the range of 50 μm to 1,000 μm, preferably 250 μm in our case. The photosensitive glass is then patterned in a circular pattern and etched throughout the bulk of the glass. The circular pattern may have a diameter in the range of 5 μm to 250 μm, but is preferably 30 μm in diameter. A uniform titanium seed layer is deposited across the wafer containing vias by the CVD method. The thickness of the seed layer may be in the range of 50 nm to 1000 nm, but is preferably 150 nm. The wafer is then placed in an electroplating bath where copper (Cu) is deposited on the seed layer. The copper layer needs to be sufficient to fill the vias, in this case 25 μm. The front and back sides of the wafer are wrapped and re-polished to photosensitive glass. This can be seen in FIG. 2A. A rectangular pattern is made in photosensitive glass using the method described above to convert 10% to 90% of the glass, preferably 80% of the volume of the photosensitive glass. Vias may also accept additional low concentrations of rinsing with an etchant such as diluted HF. Diluted HF will pattern or texture the ceramic walls of the vias. The texture formation of the ceramic wall significantly increases the surface area of the structure and directly increases the capacitance of the device. The photosensitive glass with exposed copper has a metallized polyimide that is placed on the back side of the garment in physical / electrical contact with copper-filled vias. The photosensitive glass with an exposed copper column in contact with the metallized polyimide is placed in an electroplating bath where a flash coating of non-oxide or metal forming a semiconductor or conductive oxide is applied. , Electroplated on the surface of the metal post. The metal is preferably gold (Au). This thin flash coating prevents oxidation of the copper post during the deposition of dielectric medium / material. Atomic layer (ALD)
An oxidizable metal is deposited using the deposition) method, or for example 10 Å Ta 2 O
5. The dielectric is deposited by directly depositing an oxidizing substance such as a dielectric layer of Al 2 O 3 or, but not limited to, another vapor phase dielectric containing Al 2 O 3. Al 2 O 3 at 380 ° C. using TMA and O 3 , cycle time: 3.5 seconds. The Al 2 O 3 layer is then heated to 300 ° C. for 5 minutes in an oxygen atmosphere to completely oxidize the dielectric layer. The thickness of this dielectric layer may be in the range of 5 nm to 1000 nm. The preferred thickness for us is 5 nm, as can be seen in FIG. 2A. Next, copper RLDs are deposited to fill the rectangular holes. The RLD is preferably a copper paste deposited by the silk screening method. The wafer is then placed in a furnace and heated to 450 ° C. to 700 ° C. for 5-60 minutes in an inert gas or vacuum environment. The preferred temperature and time for us is 600 ° C. in argon gas for 20 minutes. The final step is to bring the RLD copper into contact with the front of the die in rows and the back of the wafer in columns. All of the front rows are connected in parallel to create electrodes for large integrated surface area capacitors. Similarly, all the columns on the back of the die are connected in parallel to create a lower electrode for a large integrated surface area capacitor. FIG. 2B shows a top view of the RF power adjustment capacitor.

第2の実施形態を、図3において見ることができる。本発明は、ガラス−セラミック基板の複数の金属ポストにおいて作成される容量性構造体を包含し、このような方法は、少なくとも1又は2以上の、二次元又は三次元のコンデンサデバイスを含むウエハにおいて感光性ガラス基板を採用している。感光性ガラスウエハは、50μm〜1,000μmの範囲であってもよく、我々のケースでは、好ましくは250μmである。次いで、感光性ガラスは、円形パターンでパターン形成され、ガラスの嵩全体を通じてエッチングされる。円形パターンは、直径が5μm〜250μmの範囲であってもよいが、好ましくは直径が30μmである。均一なチタンシード層が、CVD法によって、ビアを含むウエハにまたがって堆積される。シード層の厚さは、50nm〜1000nmの範囲であってもよいが、好ましくは厚さが150nmである。次いで、ウエハは電気めっき浴中に置かれ、ここで、銅(Cu)がシード層上に堆積される。銅層は、ビアを充填するのに十分である必要があり、この場合25μmである。ウエハの表側及び裏側は、ラッピングされ、感光性ガラスまで再び研磨される。これは、図3において見ることができる。矩形パターンを、先に記載した方法を使用して感光性ガラスにおいて作製して、ガラスの10%〜90%、好ましくは感光性ガラスの体積の80%を変換する。ビアはまた、例えば希釈HFなどのエッチング液による追加的な低濃度のすすぎを受容してもよい。金属化ポリイミドと接触
する、露出した銅カラムを伴う感光性ガラスは、電気めっき浴中に置かれ、ここで、非酸化金属、又は半導体酸化物若しくは導電性酸化物を形成する金属のフラッシュコーティングが、金属ポストの表面上に電気めっきされる。この金属は、好ましくは、金(Au)である。この薄いフラッシュコーティングは、誘電媒体/物質の堆積中の、銅ポストの酸化を防止する。次いで、誘電領域を、商業的に入手可能なBaTiOペーストを使用して、これを矩形のウェル内にシルクスクリーニングすることによって作成する。次いで、ウエハを炉内に置き、これを、酸素雰囲気中において、5〜60分間、450℃〜700℃に加熱する。好ましい温度及び時間は、酸素雰囲気中600℃で30分間である。最後のステップは、RLD銅を接触させ、ダイの前面を横列にし、ウエハの裏側を、上部電極と並行である横列にすることである。前面の横列のすべてを並列に結び付けて、大集積表面積コンデンサ用の電極を作製する。同様に、ダイの裏面の横列のすべてを並列に結び付けて、大集積表面積コンデンサ用の下部電極を作製する。
A second embodiment can be seen in FIG. The present invention includes capacitive structures made up of multiple metal posts on a glass-ceramic substrate, such methods in wafers containing at least one or more two-dimensional or three-dimensional capacitor devices. A photosensitive glass substrate is used. The photosensitive glass wafer may be in the range of 50 μm to 1,000 μm, preferably 250 μm in our case. The photosensitive glass is then patterned in a circular pattern and etched throughout the bulk of the glass. The circular pattern may have a diameter in the range of 5 μm to 250 μm, but is preferably 30 μm in diameter. A uniform titanium seed layer is deposited across the wafer containing vias by the CVD method. The thickness of the seed layer may be in the range of 50 nm to 1000 nm, but is preferably 150 nm. The wafer is then placed in an electroplating bath where copper (Cu) is deposited on the seed layer. The copper layer needs to be sufficient to fill the vias, in this case 25 μm. The front and back sides of the wafer are wrapped and re-polished to photosensitive glass. This can be seen in FIG. A rectangular pattern is made in photosensitive glass using the method described above to convert 10% to 90% of the glass, preferably 80% of the volume of the photosensitive glass. Vias may also accept additional low concentrations of rinsing with an etchant such as diluted HF. The photosensitive glass with an exposed copper column in contact with the metallized polyimide is placed in an electroplating bath where a flash coating of non-oxide or metal forming a semiconductor or conductive oxide is applied. , Electroplated on the surface of the metal post. The metal is preferably gold (Au). This thin flash coating prevents oxidation of the copper post during the deposition of dielectric medium / material. The dielectric region is then created by silk screening this into a rectangular well using a commercially available BaTIO 3 paste. The wafer is then placed in a furnace and heated to 450 ° C.-700 ° C. for 5-60 minutes in an oxygen atmosphere. The preferred temperature and time is 600 ° C. for 30 minutes in an oxygen atmosphere. The final step is to bring the RLD copper into contact with the front of the die in rows and the back of the wafer in rows parallel to the top electrodes. All of the front rows are connected in parallel to create electrodes for large integrated surface area capacitors. Similarly, all the rows on the back of the die are tied in parallel to create a lower electrode for a large integrated surface area capacitor.

図4は、直径が65μmであり、中心から中心までのピッチが72μmである、貫通ホールを示している。 FIG. 4 shows a through hole having a diameter of 65 μm and a center-to-center pitch of 72 μm.

本発明及びその利点について詳細に説明してきたが、添付の特許請求の範囲によって画定されるような本発明の趣旨及び範囲から逸脱すること無く、様々な変更、置換、及び改変を本発明に対して行うことができることを理解されたい。また、本出願の範囲は、本明細書において記載されている方法(process)、機械、製造、物の組成物、手段、方法(method)、及びステップの特定の実施形態に限定されることを意図するものではない。当
業者であれば本発明の開示から容易に理解するように、本明細書において記載されている対応する実施形態と同じ機能を実質的に行うか、又はそれと同じ結果を実質的に達成する、現在存在しているか又は後程開発される、方法(process)、機械、製造、物の組成物
、手段、方法(method)、又はステップが、本発明に従って活用され得る。したがって、添付の特許請求の範囲は、このような方法(process)、機械、製造、物の組成物、手段
、方法(method)、又はステップを、それらの範囲内に包含することが意図される。
Although the present invention and its advantages have been described in detail, various modifications, substitutions and modifications have been made to the present invention without departing from the spirit and scope of the invention as defined by the appended claims. Please understand that you can do it. Also, the scope of this application is limited to specific embodiments of the processes, machines, manufactures, compositions, means, methods, and steps described herein. Not intended. As those skilled in the art will readily appreciate from the disclosure of the present invention, substantially perform the same functions as the corresponding embodiments described herein, or achieve substantially the same results. Processes, machines, manufactures, compositions, means, methods, or steps that currently exist or are developed later can be utilized in accordance with the present invention. Therefore, the appended claims are intended to include such processes, machines, manufactures, compositions, means, methods, or steps of a product within them. ..

本発明は、費用対効果が高い、ガラスセラミック三次元コンデンサ構造体又は三次元コンデンサアレイデバイスを作成する。ガラスセラミック基板がそのような構造体を形成する能力を実証した場合、垂直面及び水平面の両方を別個に、又は同時に加工することで、二次元又は三次元の容量デバイスが形成される。 The present invention creates a cost-effective glass-ceramic 3D capacitor structure or 3D capacitor array device. When a glass-ceramic substrate demonstrates the ability to form such a structure, processing both the vertical and horizontal planes separately or simultaneously results in the formation of two-dimensional or three-dimensional capacitive devices.

本発明は、ビア又はポストを伴う光感受性ガラス基板を準備し、さらに1又は2以上の導電層、典型的には金属、誘電物質、及び上部層導電層、典型的には金属でコーティング又は充填することによって、1又は2以上の、二次元又は三次元コンデンサデバイスを伴う基板を製作する方法を包含する。 The present invention prepares a photosensitive glass substrate with vias or posts and further coats or fills with one or more conductive layers, typically metals, dielectrics, and top conductive layers, typically metals. By doing so, it includes a method of making a substrate with one or more two-dimensional or three-dimensional capacitor devices.

本発明の様々な実施形態の作製及び使用について、下で詳細に考察されるが、本発明は適用可能な発明的概念を多く提供しており、これらの発明的概念は幅広い種類の個別の状況において具現化することができるということが理解されるべきである。本明細書において考察されている個別の実施形態は、本発明を作製及び使用する個別の方法の例証であるに過ぎず、本発明の範囲を制限するものではない。 The fabrication and use of various embodiments of the invention will be discussed in detail below, but the invention provides many applicable inventions, which are in a wide variety of individual situations. It should be understood that it can be embodied in. The individual embodiments discussed herein are merely illustrations of the individual methods of making and using the invention and do not limit the scope of the invention.

本明細書において考察されるあらゆる実施形態が、本発明のあらゆる方法、キット、試薬、又は組成物に関して実装され得ることが企図されており、逆もまた同様である。さらに、本発明の組成物は、本発明の方法を達成するために使用することができる。 It is contemplated that any embodiment discussed herein can be implemented with respect to any method, kit, reagent, or composition of the invention, and vice versa. In addition, the compositions of the invention can be used to achieve the methods of the invention.

本明細書に記載されている特定の実施形態は、例証のために示されており、本発明を限定するために示されているものではないことが理解されるであろう。本発明の主要な特色
は、本発明の範囲から逸脱すること無く、様々な実施形態において採用することができる。当業者であれば、本明細書に記載されている個別の手順に対する多数の均等物を、認識、又は通例の実験作業以上のものを使用すること無く確認することができるであろう。このような均等物は、本発明の範囲内にあるものとみなされ、特許請求の範囲によって網羅される。
It will be appreciated that the particular embodiments described herein are provided for illustration purposes only and are not intended to limit the present invention. The main features of the present invention can be adopted in various embodiments without departing from the scope of the present invention. One of ordinary skill in the art will be able to identify a number of equivalents to the individual procedures described herein without using more than recognition or routine experimental work. Such equivalents are considered to be within the scope of the invention and are covered by the claims.

本明細書において言及されているすべての刊行物及び特許出願は、本発明が関する技術分野における当業者の技能のレベルを示すものである。すべての刊行物及び特許出願は、それぞれ個々の刊行物又は特許出願について参照によって援用されることが個別具体的に示されているのと同じ程度で、参照によって本明細書に援用される。 All publications and patent applications referred to herein indicate the level of skill of one of ordinary skill in the art in the art in which the invention relates. All publications and patent applications are incorporated herein by reference to the same extent that each individual publication or patent application is individually and specifically indicated to be incorporated by reference.

特許請求の範囲及び/又は本明細書において、「を含む(comprising)」という用語と併用されている場合の、「ある1つの(a)」又は「ある1つの(an)」という語の使用
は、「1つ」を意味する場合もあるが、「1又は2以上」、「少なくとも1つ」、及び「1又は1を超える」という意味とも整合する。特許請求の範囲における「又は(or)」という用語の使用は、ある選択肢のみを指していたり、又は選択肢が相互排他的であったりすると明示的に示されていない限り、「及び/又は」を意味するように使用されているが、本開示では、ある選択肢のみ及び「及び/又は」の両方を指す定義が採用されている。本出願の全体を通じて、「約」という用語は、ある値が、その値を求めるために用いられるデバイス、方法に内在する誤差の偏差、又は研究対象に存在する偏差を含むことを示すために使用されている。
The use of the terms "one (a)" or "one (an)" when used in combination with the term "comprising" in the claims and / or in the present specification. May mean "one", but is consistent with the meanings of "one or more", "at least one", and "more than one or one". The use of the term "or" in the claims refers to "and / or" unless it is explicitly stated that the options refer to only one option or that the options are mutually exclusive. As used to mean, the present disclosure employs definitions that refer to only certain options and / or both. Throughout this application, the term "about" is used to indicate that a value includes deviations in errors inherent in the device, method used to determine the value, or deviations present in the subject of study. Has been done.

本明細書及び特許請求の範囲において使用される場合、「含む(comprising)」(及び含むの任意の形態、例えば「含む(comprise)」及び「含む(comprises)」など)、「
有する(having)」(及び有するの任意の形態、例えば「有する(have)」及び「有する(has)」など)、「含む(including)」(及び含むの任意の形態、例えば「含む(includes)」及び「含む(include)」など)、又は「含有する(containing)」(及び含有
するの任意の形態、例えば「含有する(contains)」及び「含有する(contain)」など
)という語は、包括的又は非限定的であり、追加的な、列挙されていない要素又は方法ステップを排除するものではない。本明細書において提供されている組成物及び方法のいずれかの実施形態において、「含む」は、「から本質的になる」又は「本質的になる」で置き換えられる場合がある。本明細書において使用される場合、「から本質的になる」という語句は、特定された完全体(複数可)又はステップだけでなく、特許請求される発明の特徴又は機能に対して実質的に影響を及ぼさないものも必要とする。本明細書において使用される場合、「からなる」という用語は、列挙された完全体(例えば、特色、要素、特徴、特性、方法/プロセスステップ、又は限界)又は完全体の群(例えば、特色(複数可)、要素(複数可)、特徴(複数可)、特性(複数可)、複数の方法/プロセスステップ、又は限界(複数可))のみの存在を示すために使用される。
As used herein and in the claims, "comprising" (and any form of including, such as "comprise" and "comprises"), "comprising".
Any form of having (and any form of having, such as "have" and "has"), "including" (and any form of including, such as "includes"). And "include"), or "containing" (and any form of containing, such as "contains" and "contain") It is inclusive or non-limiting and does not exclude additional, unlisted elements or method steps. In any embodiment of the compositions and methods provided herein, "contains" may be replaced by "becomes essential" or "becomes essential". As used herein, the phrase "becomes essential" is substantially relative to the features or functions of the claimed invention, as well as to the identified perfection (s) or steps. We also need something that does not affect us. As used herein, the term "consisting of" means an enumerated complete field (eg, feature, element, feature, characteristic, method / process step, or limit) or group of perfect fields (eg, feature). Used to indicate the existence of only (s), elements (s), features (s), characteristics (s), methods / process steps, or limits (s).

本明細書において使用される場合、「又はそれらの組合せ」という用語は、この用語に先行する、列挙された項目のすべての順列及び組合せを指す。例えば、「A、B、C、又はそれらの組合せ」は、A、B、C、AB、AC、BC、又はABCのうちの少なくとも1つを包含することを意図しており、特定の文脈において順序が重要な場合には、BA、CA、CB、CBA、BCA、ACB、BAC、又はCABも包含することを意図している。この例を用いて続けると、1又は2以上の項目又は用語の繰り返しを含む組合せ、例えばBB、AAA、AB、BBC、AAABCCCC、CBBAAA、CABABB、及びその他のものなどが明確に包含される。当業者であれば、別途文脈から明白でない限りにおいては、あらゆる組合せにおいて、項目又は用語の数に対する制限は典型的には存在しないことが理解されるであろう。 As used herein, the term "or a combination thereof" refers to all permutations and combinations of listed items that precede this term. For example, "A, B, C, or a combination thereof" is intended to include at least one of A, B, C, AB, AC, BC, or ABC, in a particular context. It is intended to include BA, CA, CB, CBA, BCA, ACB, BAC, or CAB when the order is important. Continuing with this example, combinations involving one or more repetitions of items or terms, such as BB, AAA, AB, BBC, AAABCCCC, CBBAAA, CABABB, and others are explicitly included. Those skilled in the art will appreciate that there are typically no restrictions on the number of items or terms in any combination, unless otherwise apparent from the context.

本明細書において使用される場合、近似の語、例えば限定されるものではないが、「約」、「実質的な」、又は「実質的に」などは、ある状態が、そのように修飾された場合、絶対的又は完全である必要は無いものの、当業者が、その状態が存在するのを明示することを保証するには十分なほど近いとみなされ得ることを指す。記述が変動し得る程度は、どの程度の大きさまで、変化が設定され得るかということ、及び当業者に、修飾された特色が修飾されていない特色の必要とされる特徴及び能力を依然として有するものとして、依然として認識させ得るかということに左右されることになる。先行する考察に準ずることにはなるが、一般に、例えば「約」などの近似の語によって修飾されている、本明細書における数値は、その言及された値から少なくとも±1、2、3、4、5、6、7、10、12、又は15%変動し得る。 As used herein, an approximate term, such as, but not limited to, "about," "substantially," or "substantially," a condition is so modified. If so, it means that it does not have to be absolute or complete, but can be considered close enough for a person skilled in the art to warrant that the condition exists. The extent to which the description can vary is to what extent the variation can be set, and those skilled in the art who still have the required features and capabilities of the modified spot color and the unmodified spot color. However, it still depends on whether it can be recognized. The numbers herein, which are generally modified by approximate terms such as "about", are at least ± 1, 2, 3, 4 from the referred values, although it follows the previous discussion. It can fluctuate by 5, 6, 7, 10, 12, or 15%.

本明細書において開示及び特許請求されている組成物及び/又は方法のすべては、本開示の観点から過分とされる実験作業を伴わずに作製及び実行することができる。本発明の組成物及び方法については、好ましい実施形態の見地から記載してきたが、当業者であれば、本発明の概念、趣旨、及び範囲から逸脱すること無く、これらの組成物及び/又は方法に対して、並びに本明細書に記載されている方法のステップ又はステップの筋道において、変更を加え得ることが明白であろう。当業者にとって明白である、すべてのそのような代替形態及び修正形態は、添付の特許請求の範囲によって画定されるような、本発明の趣旨、範囲、及び概念の内にあるとみなされる。 All of the compositions and / or methods disclosed and claimed herein can be made and carried out without the experimental work that would be overstated in the light of the present disclosure. The compositions and methods of the present invention have been described from the standpoint of preferred embodiments, but those skilled in the art will not deviate from the concept, purpose and scope of the present invention. It will be apparent that changes can be made to, as well as in the steps or steps of the methods described herein. All such alternatives and modifications that will be apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the invention as defined by the appended claims.

本明細書に添付される特許請求の範囲を解釈するに当たり、特許局、及び本出願に基づいて発行されるあらゆる特許のすべての読者の手助けとして、本出願人は、特定の請求項において「ための手段」又は「ためのステップ」という語が明示的に使用されていない限り、添付の特許請求の範囲のいずれも、米国特許法第112条第6段落、米国特許法第112条(f)段落、又は本発明の出願日時点で存在する同等のものの発動を意図するものではないことを注記することを希求するものである。 In interpreting the claims attached herein, to assist the Patent Office and all readers of all patents issued under this application, Applicants have "for" in certain claims. Unless the words "means" or "steps for" are explicitly used, all of the appended claims are in Article 112, Paragraph 6 of the US Patent Law, Article 112 (f) of the US Patent Law. It is desired to note that it is not intended to activate a paragraph or equivalent that exists as of the filing date of the invention.

請求項のそれぞれに関して、それぞれの従属請求項は、ありとあらゆる請求項に関して、先の請求項が請求項の用語又は要素について先行する適切な根拠を提供している限り、独立請求項及び先の従属請求項のそれぞれに従属し得る。 For each of the claims, each dependent claim is an independent claim and the preceding dependent claim for every claim, as long as the previous claim provides a reasonable basis in advance for the terms or elements of the claim. It can be subordinate to each of the terms.

Claims (10)

以下を含む、容量デバイスを作製する方法:
感光性ガラス基板を提供するステップ;
前記感光性ガラス基板を加工して、1又は2以上のビアを形成するステップ;
前記1又は2以上のビアをエッチング液ですすぎ、前記1又は2以上のビアの壁をパターン形成又はテクスチャ形成し、前記壁の表面積を増加させるステップ;
前記感光性ガラス基板上に金属化シード層を堆積させるステップであって、前記金属化シード層が前記1又は2以上のビア内に堆積されている、ステップ;
前記シード層上に銅層を堆積させるステップであって、前記銅層が前記1又は2以上のビア内に堆積されている、ステップ;
前記シード層及び前記銅層を前記感光性ガラス基板の第1の表面から、及び前記感光性ガラス基板の第2の表面から取り除くことによって、前記感光性ガラス基板を露出するステップであって、前記シード層及び前記銅層を前記1又は2以上のビア内に残すステップ;
前記1又は2以上のビアの周囲の前記第1の表面及び前記第2の表面それぞれの中に1又は2以上の矩形のウェルを作製し、前記銅層を前記1又は2以上のビア内で銅カラムとして露出するステップ;
(1)非酸化金属、(2)半導体酸化物を形成する第1の金属、(3)導電性酸化物を形成する第2の金属、のフラッシュコーティングを前記感光性ガラス基板の前記第1の表面及び前記第2の表面上に電気めっきするステップ;
前記感光性ガラス基板の前面及び後面上に誘電物質を堆積させるステップ;
前記1又は2以上の矩形のウェルを抵抗器‐インダクタダイオード(RLD)で充填するステップ;
前記感光性ガラス基板を加熱するステップ;
前記抵抗器‐インダクタダイオード(RLD)を前記感光性ガラス基板の前記第1の表面上に横列に形成し、前記横列を並列に結び付けて第1のコンデンサ電極を形成するステップ;及び
前記抵抗器‐インダクタダイオード(RLD)を前記感光性ガラス基板の前記第2の表面上に横列又は縦列に形成し、前記横列又は縦列を並列に結び付けて第2のコンデンサ電極を形成するステップ。
How to make a capacitive device, including:
Steps to provide a photosensitive glass substrate;
The step of processing the photosensitive glass substrate to form one or more vias;
The step of rinsing the one or more vias with an etching solution to pattern or texture the walls of the one or more vias to increase the surface area of the walls;
A step of depositing a metallized seed layer on the photosensitive glass substrate, wherein the metallized seed layer is deposited in the one or more vias;
A step of depositing a copper layer on the seed layer, wherein the copper layer is deposited in the one or more vias;
The step of exposing the photosensitive glass substrate by removing the seed layer and the copper layer from the first surface of the photosensitive glass substrate and from the second surface of the photosensitive glass substrate. The step of leaving the seed layer and the copper layer in the one or more vias;
One or two or more rectangular wells are made in each of the first surface and the second surface around the one or more vias, and the copper layer is placed in the one or more vias. Steps exposed as a copper column;
The flash coating of (1) a non-oxide metal, (2) a first metal forming a semiconductor oxide, and (3) a second metal forming a conductive oxide is applied to the first metal of the photosensitive glass substrate. The step of electroplating the surface and the second surface;
Steps of depositing a dielectric material on the front and back surfaces of the photosensitive glass substrate;
The step of filling the one or more rectangular wells with a resistor-inductor diode (RLD);
The step of heating the photosensitive glass substrate;
The step of forming the resistor-inductor diode (RLD) in a row on the first surface of the photosensitive glass substrate and connecting the rows in parallel to form a first capacitor electrode; and the resistor-. A step of forming an inductor diode (RLD) in rows or columns on the second surface of the photosensitive glass substrate and connecting the rows or columns in parallel to form a second capacitor electrode.
感光性ガラス基板上に金属化シード層を堆積させるステップが、化学蒸着(CVD)法で行われる;又は
前記金属化シード層上に銅層を堆積させるステップが、前記感光性ガラス基板を電気めっき浴内に配置することによって行われる;又は
前記シード層及び前記銅層を取り除くことによって、前記感光性ガラス基板を露出するステップが、ラッピングによって、研磨によって、或いはラッピング及び研磨の両方によって行われる;又は
誘電物質を堆積させるステップが、原子層堆積を用いて行われる;又は
抵抗器‐インダクタダイオード(RLD)を堆積させるステップが、シルクスクリーニングのプロセスによって行われる、
請求項1に記載の方法。
The step of depositing a metallized seed layer on a photosensitive glass substrate is performed by a chemical vapor deposition (CVD) method; or the step of depositing a copper layer on the metallized seed layer electroplates the photosensitive glass substrate. The step of exposing the photosensitive glass substrate by placing it in a bath; or by removing the seed layer and the copper layer is performed by wrapping, by polishing, or by both wrapping and polishing; Alternatively, the step of depositing the dielectric material is performed using atomic layer deposition; or the step of depositing the resistor-inductor diode (RLD) is performed by the silk screening process.
The method according to claim 1.
金属化シード層が、チタンを含む、請求項1に記載の方法。 The method of claim 1, wherein the metallized seed layer comprises titanium. 金属化シード層の厚さが、50nm超かつ1000nm未満である、請求項1に記載の方法。 The method of claim 1, wherein the metallized seed layer has a thickness of more than 50 nm and less than 1000 nm. 1又は2以上のビアの周囲の第1の表面及び第2の表面それぞれの中に1又は2以上の矩形のウェルを作製するステップが、
感光性ガラス基板の1又は2以上の部分を結晶性セラミックに変換すること;及び
前記結晶性セラミックをエッチングして取り除くこと
を含む、請求項1に記載の方法。
The step of creating one or more rectangular wells in each of the first and second surfaces around one or more vias is
The method of claim 1, comprising converting one or more portions of the photosensitive glass substrate into a crystalline ceramic; and etching and removing the crystalline ceramic.
1又は2以上の矩形のウェルを作製するステップの後、及び感光性ガラス基板の前面及び後面上にフラッシュコーティングを電気めっきするステップの前に実施する、1又は2以上のビア内に残る銅層を含む前記感光性ガラス基板の後面を金属化ポリイミドと接触させることをさらに含む、請求項1に記載の方法。 Copper layer remaining in one or more vias performed after the step of making one or more rectangular wells and before the step of electroplating the flash coating on the front and back surfaces of the photosensitive glass substrate. The method according to claim 1, further comprising contacting the rear surface of the photosensitive glass substrate containing the above with a metallized polyimide. 感光性ガラス基板の前面及び後面上にフラッシュコーティングを電気めっきするステップが、金のフラッシュコーティングを電気めっきすることを含む;又は
感光性ガラス基板を加熱するステップが、不活性ガス、真空環境、又は酸素環境中において、5〜60分間、450℃〜700℃に加熱することを含む、
請求項1に記載の方法。
The step of electroplating the flash coating on the front and back surfaces of the photosensitive glass substrate involves electroplating the gold flash coating; or the step of heating the photosensitive glass substrate is an inert gas, vacuum environment, or Including heating to 450 ° C. to 700 ° C. for 5 to 60 minutes in an oxygen environment.
The method according to claim 1.
表面の表面積を増加させるために、それぞれパターン形成又はテクスチャ形成された表面を有する1又は2以上の第1の銅カラム;及び
前記1又は2以上の第1の銅カラムと接触する、並列に結び付いている1又は2以上の抵抗器‐インダクタダイオード(RLD)の横列;
前記1又は2以上の第1の銅カラムと接触し、前記1又は2以上の抵抗器‐インダクタダイオード(RLD)の横列と接触する誘電物質;
を含む第1の電極;並びに
表面の表面積を増加させるために、それぞれパターン形成又はテクスチャ形成された表面を有する1又は2以上の第2の銅カラム;及び
前記1又は2以上の第2の銅カラムと接触する、並列に結び付いている1又は2以上の抵抗器‐インダクタダイオード(RLD)の横列;
を含む第2の電極
を含む容量デバイスであって、
感光性ガラス基板の中又は上にある、前記容量デバイス。
One or two or more first copper columns each having a patterned or textured surface; and one or more first copper columns in contact with the first copper column to increase the surface area of the surface, coupled in parallel. A row of one or more resistors-inductor diodes (RLDs)
Dielectric material in contact with the one or more first copper columns and in contact with the row of resistors-inductor diodes (RLDs) of the one or more;
A first electrode comprising a; and one or more second copper columns having a patterned or textured surface, respectively; to increase the surface area of the surface; and the one or more second copper. A row of one or more resistors-inductor diodes (RLDs) connected in parallel that contact the column;
A capacitive device comprising a second electrode comprising
The capacitive device, located in or on a photosensitive glass substrate.
銅層の厚さが、25μmである;又は
誘電物質の層の厚さが、5nmである;又は
誘電物質の層の厚さが1nm以上かつ1000nm以下である、
請求項8に記載の容量デバイス。
The thickness of the copper layer is 25 μm; or the thickness of the dielectric layer is 5 nm; or the thickness of the dielectric layer is 1 nm or more and 1000 nm or less.
The capacity device according to claim 8.
誘電物質が、(1)気相誘電体;(2)ペースト;若しくは(3)その組み合わせを含む;又は
誘電物質が、Ta、Al、BaTiOペースト、若しくはその組み合わせを含む;又は
抵抗器‐インダクタダイオード(RLD)が、銅ペーストを含む;
請求項8に記載の容量デバイス。
The dielectric material contains (1) vapor phase dielectric; (2) paste; or (3) a combination thereof; or the dielectric material contains Ta 2 O 5 , Al 2 O 3 , BaTIO 3 paste, or a combination thereof. Or the resistor-inductor diode (RLD) contains copper paste;
The capacity device according to claim 8.
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