JP2021134584A - Fixing structure of riser board, construction method of riser board, and riser board fixing member used for them and riser board - Google Patents

Fixing structure of riser board, construction method of riser board, and riser board fixing member used for them and riser board Download PDF

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JP2021134584A
JP2021134584A JP2020032336A JP2020032336A JP2021134584A JP 2021134584 A JP2021134584 A JP 2021134584A JP 2020032336 A JP2020032336 A JP 2020032336A JP 2020032336 A JP2020032336 A JP 2020032336A JP 2021134584 A JP2021134584 A JP 2021134584A
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riser plate
riser
fixing member
plate
groove
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徹 宇佐美
Toru Usami
徹 宇佐美
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Noda Corp
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Noda Corp
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Abstract

To provide a novel technique that makes it easier to fix a riser board of stairs to a tread board of an upper stage and also prevents the treading noise.SOLUTION: A riser board fixing member 10 has a main body portion 11 having a rectangular cross section, a front protruding portion 12, a tapered upward protruding portion 13, and a fixture insertion hole 16. After fitting the front protruding portion into a concave groove 24 formed on a rear surface 23 of a riser board 20, to temporarily fix, fix or integrating the same, and applying an adhesive 40 to a riser board upper end surface 21, the upper end of the riser board is inserted into a riser board fitting groove 33 formed on a back surface 32 of a tread board 30, and the riser board upper end surface is pressed against a groove bottom surface 33a of the riser board fitting groove to be adhered. Here, the upward protruding portion of the riser board fixing member is inserted to the root between the rear surface of the upper end of the riser board and a rear groove side surface 33c of the riser board fitting groove. Further, a fixture 50 is made to pass through the fixture insertion hole to fix the riser board upper end portion to the front end portion of the tread board to obtain the fixing structure of Fig. 2.SELECTED DRAWING: Figure 2

Description

本発明は、蹴込板の固定構造、蹴込板の施工方法、これらに用いられる蹴込板固定部材および蹴込板に関する。 The present invention relates to a riser plate fixing structure, a riser plate construction method, a riser plate fixing member and a riser plate used therein.

階段の蹴込板を上段の踏板に固定する際、従来は、図9に示すような方法が採用されていた。すなわち、蹴込板20の上端面21には接着剤40が塗布充填される凹溝22が形成されると共に、上端面21に近い位置において後面23には固定具50(以下、「木ネジ50」とする。)を打ち込む位置決めとなる凹溝24が形成され、また、踏板30の前端面31(段鼻先端面)に近い位置において裏面32に蹴込板嵌合溝33が形成されており、蹴込板上端面21の凹溝22に接着剤40を塗布充填した状態で、蹴込板20の上端部を踏板30の蹴込板嵌合溝33に挿入してその溝底面33aおよび前方溝側面33bに押し付ける。これにより、蹴込板20の上端面21が蹴込板嵌合溝33の溝底面33a(および前方溝側面33b)に密着して接合される。さらに、蹴込板20の後面23の凹溝24から斜め上方に向けて木ネジ50を打ち込むことにより、蹴込板20が踏板30に所定の位置関係で結合された固定構造を得ようとするものであった。 Conventionally, when fixing the riser plate of the stairs to the tread plate of the upper stage, the method as shown in FIG. 9 has been adopted. That is, a concave groove 22 to which the adhesive 40 is applied and filled is formed on the upper end surface 21 of the riser plate 20, and a fixture 50 (hereinafter, “wood screw 50”) is formed on the rear surface 23 at a position close to the upper end surface 21. A recessed groove 24 is formed for positioning to drive the tread plate 30, and a riser plate fitting groove 33 is formed on the back surface 32 at a position close to the front end surface 31 (the tip surface of the nose) of the tread plate 30. With the concave groove 22 on the upper end surface 21 coated and filled with the adhesive 40, the upper end portion of the riser plate 20 is inserted into the riser plate fitting groove 33 of the tread plate 30 and pressed against the groove bottom surface 33a and the front groove side surface 33b. As a result, the upper end surface 21 of the riser plate 20 is closely joined to the groove bottom surface 33a (and the front groove side surface 33b) of the riser plate fitting groove 33. Further, by driving a wood screw 50 diagonally upward from the concave groove 24 of the rear surface 23 of the riser plate 20, a fixed structure in which the riser plate 20 is connected to the tread plate 30 in a predetermined positional relationship is to be obtained. there were.

しかしながら、図9に示すような従来技術による場合、蹴込板20の上端部を踏板30の蹴込板嵌合溝30に挿入する際の押し付けが十分に行われないと、蹴込板20の上端面21と踏板嵌合溝33の溝底面33aとの間や、蹴込板20の前面25と踏板嵌合溝33の前方溝側面33bとの間に隙間が生じ、接着剤40による接着力が低下し、階段を人が昇降する際に踏み鳴りを生ずる原因となる。 However, in the case of the conventional technique as shown in FIG. 9, if the upper end portion of the riser plate 20 is not sufficiently pressed when being inserted into the riser plate fitting groove 30 of the tread plate 30, the upper end surface 21 of the riser plate 20 is not sufficiently pressed. A gap is formed between the surface and the bottom surface 33a of the tread plate fitting groove 33 and between the front surface 25 of the riser plate 20 and the side surface 33b of the front groove of the tread plate fitting groove 33, and the adhesive force due to the adhesive 40 is reduced. It causes a squeal when a person goes up and down the stairs.

また、木ネジ50の打ち込みが所定角度(たとえば45度)で行われないときも、踏板30に対する蹴込板20の固定が不十分となる。すなわち、木ネジ50が蹴込板20の上端面21から蹴込板嵌合溝33の溝底面33aに突き抜けるような深い打ち込み角度であると、蹴込板20の前面25と踏板嵌合溝33の前方溝側面33bとの間の固定が接着剤40の接着力のみに頼ることになり、また、木ネジ50が蹴込板20の前面25から蹴込板嵌合溝33の前方溝側面33bに突き抜けるような浅い打ち込み角度であると、蹴込板20の上端面21と踏板嵌合溝33の溝底面33aとの間の固定が接着剤40の接着力のみに頼ることになり、いずれの場合も固定強度が不足して、踏み鳴りの原因となる。 Further, even when the wood screw 50 is not driven at a predetermined angle (for example, 45 degrees), the riser plate 20 is not sufficiently fixed to the tread plate 30. That is, if the wood screw 50 has a deep driving angle such that the wood screw 50 penetrates from the upper end surface 21 of the riser plate 20 to the groove bottom surface 33a of the riser plate fitting groove 33, the front surface 25 of the riser plate 20 and the front groove of the tread plate fitting groove 33 Fixing with the side surface 33b depends only on the adhesive strength of the adhesive 40, and the wood screw 50 is shallow so as to penetrate from the front surface 25 of the riser plate 20 to the front groove side surface 33b of the riser plate fitting groove 33. When the driving angle is set, the fixing between the upper end surface 21 of the riser plate 20 and the groove bottom surface 33a of the tread plate fitting groove 33 depends only on the adhesive force of the adhesive 40, and the fixing strength is insufficient in either case. Then, it causes a squeal.

特許文献1には、問題を解決するために蹴込板固定用ブロック1を用いることが提案されている。この蹴込板固定用ブロック1は、蹴込板30の上端部を踏板30の蹴込板嵌合溝30に嵌合した際に、踏板21の裏面および蹴込板23の後面に当接して配置されるブロック本体2と、蹴込板上端部の後面23と蹴込板嵌合溝30の後方溝側面33c(図9(a))との間に生ずる隙間34(図9(b))に挿入される楔片3とからなる。 Patent Document 1 proposes to use a riser plate fixing block 1 in order to solve the problem. The riser plate fixing block 1 is a block arranged in contact with the back surface of the tread plate 21 and the rear surface of the riser plate 23 when the upper end portion of the riser plate 30 is fitted into the riser plate fitting groove 30 of the tread plate 30. A wedge piece inserted into a gap 34 (FIG. 9 (b)) formed between the main body 2, the rear surface 23 of the upper end of the riser plate, and the rear groove side surface 33c (FIG. 9 (a)) of the riser plate fitting groove 30. It consists of 3.

この特許文献1記載の蹴込板固定用ブロック1を用いることにより、「楔片の楔作用により、蹴込板の上縁が段板(=踏板)の裏面に形成された嵌合溝にしっかりと嵌め込まれることとなり、両者の相対移動が拘束されてきしみ音(=踏み鳴り)が低減される」(段落0017)という効果が得られる。 By using the riser plate fixing block 1 described in Patent Document 1, "the upper edge of the riser plate is firmly fitted into the fitting groove formed on the back surface of the step plate (= tread plate) by the wedge action of the wedge piece. Therefore, the relative movement of the two is restricted and the squeak noise (= stepping noise) is reduced ”(paragraph 0017).

また、ブロック本体2には釘の挿入孔10が形成されているので、「留付け具となる釘26の打ち込み角度や打ち込み位置が予め定められることとなり、かくして留付けの位置や角度が適正な位置あるいは角度からずれて段板21に割れやひびが発生するといった事態を未然に回避することができる」(段落0046)という効果も得られる。 Further, since the nail insertion hole 10 is formed in the block body 2, "the driving angle and the driving position of the nail 26 serving as the fastening tool are predetermined, and thus the fastening position and the angle are appropriate. It is possible to avoid a situation in which the step plate 21 is deviated from the position or angle and the step plate 21 is cracked or cracked ”(paragraph 0046).

特開2010−7359号公報Japanese Unexamined Patent Publication No. 2010-7359

しかしながら、特許文献1記載の蹴込板固定用ブロック1を用いて蹴込板23を段板21に固定する際には、蹴込板23の上縁を嵌合溝25に挿入して所定の位置関係(蹴込板23の上面および前面が嵌合溝25の底面および前面にそれぞれ密接した位置関係)に保持しながら、蹴込板固定用ブロック1の下面(設置用打撃面8)をハンマーなどで叩いて楔片3を前記隙間に打ち込む必要がある。すなわち、蹴込板を踏板に対して釘や接着剤などを用いて所定の位置関係で仮止めし、さらに、蹴込板固定用ブロックを蹴込板および踏板に対して釘や接着剤などを用いて所定の位置関係で固定するため、作業手間を要するという問題があった。 However, when the riser plate 23 is fixed to the step plate 21 by using the riser plate fixing block 1 described in Patent Document 1, the upper edge of the riser plate 23 is inserted into the fitting groove 25 and a predetermined positional relationship ( While holding the upper surface and the front surface of the riser plate 23 in close positional relationship with the bottom surface and the front surface of the fitting groove 25, the lower surface of the riser plate fixing block 1 (the striking surface for installation 8) is hit with a hammer or the like to make a wedge. It is necessary to drive the piece 3 into the gap. That is, the riser plate is temporarily fixed to the tread plate with nails or adhesive in a predetermined positional relationship, and the riser plate fixing block is further specified to the riser plate and tread plate using nails or adhesive. Since it is fixed in the positional relationship of, there is a problem that work time and effort is required.

したがって、本発明が解決しようとする課題は、階段の蹴込板を上段の踏板に固定する際の作業をより簡単に行うことができ、踏み鳴りも防止することができる新規な技術を提供することである。 Therefore, the problem to be solved by the present invention is to provide a new technique capable of more easily performing the work of fixing the riser plate of the stairs to the upper tread plate and preventing the treading. Is.

この課題を解決するため、請求項1に係る本発明は、蹴込板の上端部を踏板の裏面に形成された蹴込板嵌合溝に嵌合させた状態で固定してなる蹴込板の固定構造であって、本体部と、本体部から前方に突出する前方突出部と、本体部から上方に突出する先細テーパー状の上方突出部と、本体部に所定の角度で形成される固定具挿通穴と、を少なくとも有してなる蹴込板固定部材を用い、この蹴込板固定部材の前方突出部が蹴込板の後面に形成された凹溝に嵌合され、上方突出部の前面が凹溝より上方の蹴込板後面に密接し、本体部の上面が踏板の裏面に密接し、上方突出部が蹴込板の上端部の後面と蹴込板嵌合溝の後方溝側面との間に根元まで挿入された状態で、固定具挿通穴から蹴込板の上端部を貫通して踏板の前端部に打ち込まれる固定具および蹴込板嵌合溝内の接着剤で固定されてなることを特徴とする。 In order to solve this problem, the present invention according to claim 1 has a riser plate fixing structure in which the upper end portion of the riser plate is fixed in a state of being fitted into the riser plate fitting groove formed on the back surface of the tread plate. The main body, the front protruding portion protruding forward from the main body portion, the tapered upward protruding portion protruding upward from the main body portion, and the fixture insertion hole formed at a predetermined angle in the main body portion. Using a riser plate fixing member having at least The upper surface of the main body is in close contact with the back surface of the tread plate, and the upward protruding portion is inserted to the root between the rear surface of the upper end portion of the riser plate and the rear groove side surface of the riser plate fitting groove. In this state, the fixture is fixed by an adhesive in the riser plate fitting groove and the fixture that penetrates the upper end portion of the riser plate from the fixture insertion hole and is driven into the front end portion of the tread plate.

請求項2に係る本発明は、蹴込板の上端部を踏板の裏面に形成された蹴込板嵌合溝に嵌合させた状態で、固定具挿通穴に挿入した固定具および接着剤で踏板に固定する蹴込板の施工方法であって、本体部と、本体部から前方に突出する前方突出部と、本体部から上方に突出する先細テーパー状の上方突出部と、本体部に所定の角度で形成される固定具挿通穴と、を少なくとも有してなる蹴込板固定部材を用い、この蹴込板固定部材の前方突出部を蹴込板の後面に形成された凹溝に嵌合すると共に蹴込板の上端面に接着剤を塗布した後、蹴込板の上端部を踏板の蹴込板嵌合溝に挿入して蹴込板上端面を蹴込板嵌合溝の溝底面に押し付けて接着し、このときに蹴込板固定部材の上方突出部を蹴込板の上端部の後面と蹴込板嵌合溝の後方溝側面との間に根元まで挿入し、さらに、蹴込板固定部材の固定具挿通穴から固定具を挿入して蹴込板を踏板に固定することを特徴とする。 According to the second aspect of the present invention, in a state where the upper end portion of the riser plate is fitted into the riser plate fitting groove formed on the back surface of the tread plate, the tread plate is formed with a fixture and an adhesive inserted into the fixture insertion hole. It is a method of constructing a riser plate to be fixed. Using a riser plate fixing member having at least a fixture insertion hole to be formed, the front protruding portion of the riser plate fixing member is fitted into a concave groove formed on the rear surface of the riser plate, and the riser plate is formed. After applying the adhesive to the upper end surface, insert the upper end of the riser plate into the riser plate fitting groove of the tread plate and press the upper end surface of the riser plate against the groove bottom surface of the riser plate fitting groove to bond them. Insert the upward protrusion of the plate fixing member between the rear surface of the upper end of the riser plate and the rear groove side surface of the riser plate fitting groove to the root, and further insert the fixture through the fixture insertion hole of the riser plate fixing member. The riser plate is fixed to the tread plate.

請求項3に係る本発明は、請求項1記載の蹴込板の固定構造または請求項2記載の蹴込板の施工方法に用いられる蹴込板固定部材である。 The present invention according to claim 3 is a riser plate fixing member used in the riser plate fixing structure according to claim 1 or the riser plate construction method according to claim 2.

請求項4に係る本発明は、請求項3記載の蹴込板固定部材において、蹴込板固定部材が、さらに、本体部から後方に突出する後方突出部と、本体部から下方に突出する下方突出部とを有し、後方突出部の下面と下方突出部の後面とで入隅が形成されることを特徴とする。 According to the fourth aspect of the present invention, in the riser plate fixing member according to claim 3, the riser plate fixing member further protrudes rearward from the main body portion and downwardly protrudes downward from the main body portion. It is characterized in that an inside corner is formed by the lower surface of the rear protruding portion and the rear surface of the downward protruding portion.

請求項5に係る本発明は、請求項4記載の蹴込板固定部材において、前記蹴込板固定部材の固定具挿通穴が、後方突出部の下面と下方突出部の後面との入隅に開口することを特徴とする。 According to the fifth aspect of the present invention, in the riser plate fixing member according to the fourth aspect, the fixing tool insertion hole of the riser plate fixing member opens at the entrance corner between the lower surface of the rear protrusion and the rear surface of the lower protrusion. It is characterized by that.

請求項6に係る本発明は、請求項3ないし5のいずれかに記載の蹴込板固定部材の前方突出部が蹴込板後面の凹溝に嵌合された状態と同一の外形状を有するように一体的に形成された上端部を有することを特徴とする蹴込板である。 The present invention according to claim 6 has the same outer shape as the state in which the front protruding portion of the riser plate fixing member according to any one of claims 3 to 5 is fitted into the concave groove on the rear surface of the riser plate. It is a riser plate characterized by having an integrally formed upper end portion.

本発明によれば、従来技術とは異なる形状の蹴込板固定部材を用いて、容易に蹴込板を固定ないし施工することができ、施工後の踏み鳴りも防止することができる。 According to the present invention, it is possible to easily fix or construct the riser plate by using a riser plate fixing member having a shape different from that of the prior art, and it is possible to prevent treading after the construction.

すなわち、本発明の蹴込板固定部材は、前方突出部を蹴込板上端部の後面に形成した凹溝に嵌合させた状態で仮固定(または蹴込板の上端部に固定ないし一体化)され、このようにして蹴込板固定部材が取り付けられた蹴込板の上端部を踏板裏面の蹴込板嵌合溝に挿入していくと、蹴込板固定部材の上方突出部が、蹴込板上端部と蹴込板嵌合溝の後方溝側面に沿って蹴込板嵌合溝に入り込み、蹴込板固定部材の本体部の表面が踏板の裏面に密接すると同時に、上方突出部の根元が該隙間を密実に塞ぐ。蹴込板の上端面が蹴込板嵌合溝の溝底面に押し付けられると、蹴込板の上端面に塗布された接着剤が該上端面の全般に拡がり、さらにその余剰分が蹴込板固定部材の上方突出部と蹴込板嵌合溝の後方溝側面との間の隙間に流れ出して、これらを蹴込板嵌合溝の溝底面および後方溝側面に強固に接着固定する。これにより、木ネジなどの固定具による固定と相俟って、蹴込板を踏板に対して強固に固定することができ、階段歩行時の踏み鳴りを防止することができる。 That is, the riser plate fixing member of the present invention is temporarily fixed (or fixed or integrated with the upper end portion of the riser plate) in a state where the front protrusion is fitted in the concave groove formed on the rear surface of the upper end portion of the riser plate. When the upper end of the riser plate to which the riser plate fixing member is attached is inserted into the riser plate fitting groove on the back surface of the tread plate, the upper protruding portion of the riser plate fixing member becomes the upper end of the riser plate and the riser plate. It enters the riser plate fitting groove along the side surface of the rear groove of the fitting groove, and at the same time, the surface of the main body of the riser plate fixing member comes into close contact with the back surface of the tread plate, and at the same time, the root of the upward protruding portion closes the gap tightly. When the upper end surface of the riser plate is pressed against the bottom surface of the riser plate fitting groove, the adhesive applied to the upper end surface of the riser plate spreads over the entire upper end surface, and the surplus portion is above the riser plate fixing member. It flows out into the gap between the protrusion and the side surface of the rear groove of the riser plate fitting groove, and these are firmly adhered and fixed to the bottom surface of the groove and the side surface of the rear groove of the riser plate fitting groove. As a result, the riser plate can be firmly fixed to the tread plate in combination with the fixing by a fixing tool such as a wood screw, and it is possible to prevent the treading noise when walking on the stairs.

さらに、蹴込板上端部を踏板の蹴込板嵌合溝に完全に挿入したときに、蹴込板固定部材の上方突出部の根元が該隙間を密実に塞ぐことにより、蹴込板嵌合溝内に挿入された蹴込板上端部の前面が前方溝側面に密接するので、これらの間に接着剤が流れ出ることはなく、したがって、蹴込板の前面の露出部が接着剤で汚れることを防止することができる。 Further, when the upper end of the riser plate is completely inserted into the riser plate fitting groove of the tread plate, the root of the upward protruding portion of the riser plate fixing member closes the gap tightly, so that the riser plate fitting groove is inserted into the riser plate fitting groove. Since the front surface of the upper end portion of the riser plate is in close contact with the side surface of the front groove, the adhesive does not flow out between them, and therefore the exposed portion on the front surface of the riser plate can be prevented from being contaminated with the adhesive. ..

本発明の一実施形態による蹴込板固定部材を示す断面図である。It is sectional drawing which shows the riser plate fixing member by one Embodiment of this invention. この蹴込板固定部材を用いた蹴込板の固定構造を示す断面図である。It is sectional drawing which shows the fixing structure of the riser plate using this riser plate fixing member. 図2の蹴込板の固定構造を各部材に分解して示す断面図である。It is sectional drawing which shows the fixed structure of the riser plate of FIG. 2 disassembled into each member. この蹴込板固定部材を用いた蹴込板の施工方法の第一工程を示す断面図である。It is sectional drawing which shows the 1st process of the construction method of the riser plate using this riser plate fixing member. 図4の第一工程に続いて行う第二工程を示す断面図である。It is sectional drawing which shows the 2nd process performed following the 1st process of FIG. 図5の第二工程に続いて行う第三工程を示す断面図である。It is sectional drawing which shows the 3rd process performed following the 2nd process of FIG. 本発明の別の実施形態による蹴込板固定部材を示す。図7(a)は、図1と同形状の蹴込板固定部材をあらかじめ蹴込板の後面に接着固定して一体化したものを用いた実施形態を示し、図7(b)は、蹴込板固定部材を別部材とすることに代えて、蹴込板の上端部が図7(a)と同様の外形状を有するように蹴込板を切削加工したものを用いた実施形態を示す。A riser plate fixing member according to another embodiment of the present invention is shown. FIG. 7 (a) shows an embodiment in which a riser plate fixing member having the same shape as that of FIG. 1 is previously adhered and fixed to the rear surface of the riser plate and integrated, and FIG. 7 (b) shows the riser plate fixing. An embodiment is shown in which the riser plate is cut so that the upper end portion of the riser plate has the same outer shape as in FIG. 7A, instead of using the member as a separate member. 本発明のさらに別の実施形態による蹴込板固定部材を示す。図8(a)は、図1とは異なる形状の蹴込板固定部材をあらかじめ蹴込板の後面に接着固定して一体化したものを用いた実施形態を示し、図8(b)は、蹴込板固定部材を別部材とすることに代えて、蹴込板の上端部が図8(a)と同様の外形状を有するように蹴込板を切削加工したものを用いた実施形態を示す。A riser plate fixing member according to still another embodiment of the present invention is shown. FIG. 8A shows an embodiment in which a riser plate fixing member having a shape different from that of FIG. 1 is previously adhered and fixed to the rear surface of the riser plate and integrated, and FIG. 8B shows a riser plate. An embodiment is shown in which the riser plate is cut so that the upper end portion of the riser plate has the same outer shape as in FIG. 8A, instead of using the fixing member as a separate member. 蹴込板を上段の踏板に固定する際に従来行われていた施工方法を示す断面図である。It is sectional drawing which shows the construction method which was conventionally performed when fixing the riser plate to the upper tread plate.

本発明の一実施形態による蹴込板固定部材が図1に断面で示されている。この蹴込板固定部材10は、合成樹脂、金属、木材などであって、木ネジ、タッピングネジ、釘などの固定具50(以下、「木ネジ50」とする。)で固定可能な材料(固定具を打ち込んだりねじ込んだりしても破損しない材料)で形成され、断面方形状の本体部11と、本体部11から前方に突出する前方突出部12と、本体部11から上方に突出する上方突出部13と、本体部11から後方に突出する後方突出部14と、本体部11から下方に突出する下方突出部15とを有して一体に成形されている。さらに、後方突出部14と下方突出部15との入隅から本体部11を斜め(この実施形態では傾斜角度45度)に貫通する固定具挿通穴50(以下、「木ネジ挿通穴16」とする。)が形成されている。 A riser plate fixing member according to an embodiment of the present invention is shown in cross section in FIG. The riser plate fixing member 10 is made of synthetic resin, metal, wood, or the like, and is a material (fixing) that can be fixed by a fixing tool 50 (hereinafter, referred to as “wood screw 50”) such as a wood screw, a tapping screw, and a nail. A material that does not break even when the tool is driven in or screwed in), and has a rectangular cross-section main body 11, a forward protruding portion 12 that protrudes forward from the main body 11, and an upward protrusion that protrudes upward from the main body 11. The portion 13 has a rear projecting portion 14 projecting rearward from the main body portion 11, and a downward projecting portion 15 projecting downward from the main body portion 11 and is integrally formed. Further, a fixture insertion hole 50 (hereinafter, "wood screw insertion hole 16") that penetrates the main body 11 diagonally (in this embodiment, an inclination angle of 45 degrees) from the entrance corner of the rear protrusion 14 and the downward protrusion 15 is referred to as "wood screw insertion hole 16". ) Is formed.

前方突出部12の上面12aと本体部11の上面11aと後方突出部14の上面14aは同一の水平面を与え、上方突出部13の前面13aと本体部11の前面11bと下方突出部15の前面15aは同一の垂直面を与える。また、後方突出部14の下面14bと下方突出部15の後面15bとで直角の入隅を形成し、木ネジ挿通穴16はこの入隅で開口している。なお、図1において本体部11と前方突出部12、上方突出部13、後方突出部14および下方突出部15との間に描かれている点線は、いずれもこれら部分同士の境界線を概念的に示すものであって、上記したようにこれらは一体に成形されているので、実際には境界線は存在しない。 The upper surface 12a of the front protrusion 12, the upper surface 11a of the main body 11, and the upper surface 14a of the rear protrusion 14 provide the same horizontal plane, and the front surface 13a of the upward protrusion 13, the front surface 11b of the main body 11, and the front surface of the downward protrusion 15 are provided. 15a gives the same vertical plane. Further, a right-angled inside corner is formed by the lower surface 14b of the rear protruding portion 14 and the rear surface 15b of the downward protruding portion 15, and the wood screw insertion hole 16 is opened at this inside corner. Note that the dotted lines drawn between the main body portion 11 and the front protruding portion 12, the upward protruding portion 13, the rear protruding portion 14 and the downward protruding portion 15 in FIG. 1 conceptually represent the boundary line between these portions. Since these are integrally molded as described above, there is actually no boundary line.

蹴込板固定部材10は、長さ方向(図1において紙面鉛直方向)に任意の寸法を有し、その全長に亘って図1に示す断面形状を有する。比較的短尺(たとえば20〜100mm)の蹴込板固定部材10の場合は、蹴込板20および踏板30の幅寸法に応じて複数個の蹴込板固定部材10を等間隔または適宜の間隔で使用することができ、あるいは、少なくとも2個の蹴込板固定部材10を蹴込板20および踏板30の両端近くに固定して、それ以外の箇所では蹴込板固定部材10を用いずに図9に示す従来技術と同様に所定本数の木ネジ50のみで固定するようにしても良い。また、蹴込板20および踏板30の幅寸法に近い比較的長尺(たとえば100mmより大きく、蹴込板20と略同一の長さ)の蹴込板固定部材10の場合は、単一の蹴込板固定部材10を用いても良い。 The riser plate fixing member 10 has an arbitrary dimension in the length direction (vertical direction on the paper surface in FIG. 1), and has a cross-sectional shape shown in FIG. 1 over the entire length thereof. In the case of a relatively short (for example, 20 to 100 mm) riser plate fixing member 10, a plurality of riser plate fixing members 10 should be used at equal intervals or at appropriate intervals according to the width dimensions of the riser plate 20 and the tread plate 30. Or, at least two riser plate fixing members 10 are fixed near both ends of the riser plate 20 and the tread plate 30, and the conventional technique shown in FIG. 9 is used in other places without using the riser plate fixing member 10. Similarly, it may be fixed only with a predetermined number of wood screws 50. Further, in the case of the riser plate fixing member 10 having a relatively long length (for example, larger than 100 mm and substantially the same length as the riser plate 20) close to the width dimension of the riser plate 20 and the tread plate 30, a single riser plate fixing member 10 may be used.

なお、木ネジ挿通穴16は、蹴込板固定部材10の長さに応じて1個以上形成される。一般的に釘打ち間隔は50〜100mmであるから、木ネジ挿通穴16も同様の間隔で任意数だけ形成される。 In addition, one or more wood screw insertion holes 16 are formed according to the length of the riser plate fixing member 10. Since the nailing interval is generally 50 to 100 mm, an arbitrary number of wood screw insertion holes 16 are formed at the same interval.

蹴込板固定部材10の各部の図1に示す断面における寸法は、一例として、本体部11および後方突出部14の高さ(上下方向)寸法が5mm、本体部11および下方突出部15の幅(前後方向)寸法が5mm、前方突出部12の本体部11前面からの突出長(前後方向)および突出幅(上下方向)がそれぞれ1mmおよび3mm、上方突出部13の本体部11上面からの突出長(上下方向)が12mmであって、その根元部および先端部の幅(前後方向)がそれぞれ2mmおよび1mmの先細テーパー状である。 The dimensions of each part of the riser plate fixing member 10 in the cross section shown in FIG. 1 are, for example, the height (vertical direction) dimension of the main body portion 11 and the rear protruding portion 14 being 5 mm, and the width of the main body portion 11 and the downward protruding portion 15 (the width of the main body portion 11 and the downward protruding portion 15). The dimensions (in the front-rear direction) are 5 mm, the protrusion length (front-back direction) and protrusion width (vertical direction) from the front surface of the main body 11 of the front protrusion 12 are 1 mm and 3 mm, respectively, and the protrusion length of the upward protrusion 13 from the upper surface of the main body 11. The (vertical direction) is 12 mm, and the widths (front-back direction) of the root portion and the tip portion thereof are tapered tapered shapes of 2 mm and 1 mm, respectively.

この蹴込板固定部材10は、その構成および用法において特許文献1記載の蹴込板固定用ブロック1と近似しているが、特に前方突出部12を有する点において大きく異なり、したがってこの蹴込板固定部材10を用いて得られる蹴込板20の固定構造およびこの蹴込板固定部材10を用いて行う蹴込板20の施工方法も相違し、且つ、後述する効果ないし利点を発揮することができるものである。 The riser plate fixing member 10 is similar to the riser plate fixing block 1 described in Patent Document 1 in its configuration and usage, but is significantly different in that it has a front protrusion 12, and therefore the riser plate fixing member 10 is used. The fixing structure of the riser plate 20 obtained by using the above and the method of constructing the riser plate 20 performed by using the riser plate fixing member 10 are also different, and the effects or advantages described later can be exhibited.

図2は、この蹴込板固定部材10を用いて蹴込板20を上段の踏板30に固定して得られる固定構造を示す断面図であり、図3は、この固定構造の分解断面図である。この蹴込板固定構造は、蹴込板20の上端面21には接着剤40を塗布するための凹溝22が形成されると共に、上端面21に近い位置において後面23には木ネジ50を打ち込む位置決めとなる凹溝24が形成され、また、踏板30の前端面31(段鼻先端面)に近い位置において裏面32に蹴込板嵌合溝33が形成されており、蹴込板20の上端面21が蹴込板嵌合溝33の溝底面33aに密接し、蹴込板20の前面25が蹴込板嵌合溝33の前方溝側面33bに密接した状態で、接着剤40により接合されると共に、後方突出部14の下面14bと下方突出部15の後面15bとの入隅から蹴込板固定部材10の木ネジ挿通穴16に打ち込まれた木ネジ50により固定されて、蹴込板20が踏板30に所定の位置関係で結合された固定構造となる。 FIG. 2 is a cross-sectional view showing a fixing structure obtained by fixing the riser plate 20 to the upper tread plate 30 using the riser plate fixing member 10, and FIG. 3 is an exploded cross-sectional view of the fixed structure. In this riser plate fixing structure, a concave groove 22 for applying the adhesive 40 is formed on the upper end surface 21 of the riser plate 20, and a wood screw 50 is driven into the rear surface 23 at a position close to the upper end surface 21. A concave groove 24 is formed, and a riser plate fitting groove 33 is formed on the back surface 32 at a position close to the front end surface 31 (step nose tip surface) of the tread plate 30, and the upper end surface 21 of the riser plate 20 is kicked. The front surface 25 of the riser plate 20 is in close contact with the groove bottom surface 33a of the plate fitting groove 33 and is in close contact with the front groove side surface 33b of the riser plate fitting groove 33. The riser plate 20 is fixed to the tread plate 30 by a wood screw 50 driven into the wood screw insertion hole 16 of the riser plate fixing member 10 from the inner corner of the lower surface 14b and the rear surface 15b of the downward protrusion 15. It becomes a fixed structure connected by.

図2に示す固定構造は、図9に示す従来技術と基本的に同様であり、同一の部材ないし要素には同一の符号が付されている。なお、図2および図3において符号36は、踏板30の前面に近い位置において表面35に形成された滑り止め用の凹溝である。また、図2において黒く塗り潰されているのは、蹴込板20の上端部を踏板30の蹴込板嵌合溝33に挿入してその溝底面33aおよび前方溝側面33bに押し付けたときに、接着剤40が、蹴込板20の上端面21の全般に亘って拡がって蹴込板嵌合溝33の溝底面33aに接合させると共に、さらに蹴込板20の後面23と蹴込板嵌合溝33の後方溝側面33cとの間の隙間34(図9(b))に流れ込んで蹴込板固定部材10の上方突出部13を接合させている状態を示している。 The fixed structure shown in FIG. 2 is basically the same as that of the prior art shown in FIG. 9, and the same members or elements are designated by the same reference numerals. In FIGS. 2 and 3, reference numeral 36 is a non-slip groove formed on the surface 35 at a position close to the front surface of the tread plate 30. Further, what is painted black in FIG. 2 is an adhesive when the upper end portion of the riser plate 20 is inserted into the riser plate fitting groove 33 of the tread plate 30 and pressed against the groove bottom surface 33a and the front groove side surface 33b. The 40 extends over the entire upper end surface 21 of the riser plate 20 and is joined to the groove bottom surface 33a of the riser plate fitting groove 33, and further, the rear surface 23 of the riser plate 20 and the rear groove side surface of the riser plate fitting groove 33. It shows a state in which the upper protrusion 13 of the riser plate fixing member 10 is joined by flowing into the gap 34 (FIG. 9B) between the 33c and the riser plate fixing member 10.

蹴込板20は、MDF、合板、パーティクルボード、これらの複合材などの木質材料で形成された基材の少なくとも前面25および後面23における露出面に化粧シートや突板などが貼着され、あるいは塗装が施されたものを用いることができる。蹴込板20の長さ(左右方向)は、踏板30が左右側板(図示せず)に嵌合される左右端部の長さ分だけ踏板30の長さ(左右方向)より短く、その板厚は、踏板30の蹴込板嵌合溝33の溝幅より蹴込板固定部材10の上方突出部13の根元厚さ(前記寸法例では2mm)と略同一の寸法分だけ小さい。たとえば、蹴込板20は、高さ225mm、厚さ5.5〜12mmを有するものとすることができる。 The riser board 20 has a decorative sheet, a veneer, or the like attached or painted on at least the exposed surfaces of the front surface 25 and the rear surface 23 of a base material made of wood materials such as MDF, plywood, particle board, and composite materials thereof. The one that has been applied can be used. The length of the riser plate 20 (left-right direction) is shorter than the length of the tread plate 30 (left-right direction) by the length of the left and right ends where the tread plate 30 is fitted to the left-right side plates (not shown), and the plate thickness thereof. Is smaller than the groove width of the riser plate fitting groove 33 of the tread plate 30 by substantially the same dimension as the root thickness (2 mm in the above dimensional example) of the upward protrusion 13 of the riser plate fixing member 10. For example, the riser plate 20 may have a height of 225 mm and a thickness of 5.5 to 12 mm.

また、蹴込板20の後面23に形成される凹溝24は、蹴込板固定部材10の上方突出部13を根元まで押し込んだとき(後方突出部14の上面が踏板30の裏面32に当接したとき)に、前方突出部12を嵌合・保持することができるような位置(たとえば凹溝24の上端が蹴込板20の上端面21から10〜20mmとなる位置)に形成され、その溝深さおよび溝幅は前方突出部12の突出長(前後方向)および突出幅(上下方向)に応じて0.5〜1.5mmおよび2.5〜3.5mmの範囲内に形成され、前方突出部12が前記寸法例の場合は、溝深さ1mm、溝幅3mmの凹溝24とすることができる。 Further, the concave groove 24 formed on the rear surface 23 of the riser plate 20 comes into contact with the back surface 32 of the tread plate 30 when the upward protrusion 13 of the riser plate fixing member 10 is pushed to the root (the upper surface of the rear protrusion 14 abuts on the back surface 32 of the tread plate 30). (When), the front protrusion 12 is formed at a position where it can be fitted and held (for example, a position where the upper end of the concave groove 24 is 10 to 20 mm from the upper end surface 21 of the riser plate 20), and the groove depth thereof. The width of the groove is formed within the range of 0.5 to 1.5 mm and 2.5 to 3.5 mm depending on the protrusion length (front-back direction) and the protrusion width (vertical direction) of the front protrusion 12, and the front protrusion When the portion 12 is the above-mentioned dimensional example, it can be a concave groove 24 having a groove depth of 1 mm and a groove width of 3 mm.

なお、凹溝24は、蹴込板固定部材10の前方突出部12を嵌合することができるものであれば良く、単一の長尺の蹴込板固定部材10が用いられる実施形態の場合は、蹴込板20の略全長(左右方向)に亘って形成されるが、複数個の蹴込板固定部材10が等間隔または適宜の間隔で用いられる実施形態の場合は、その蹴込板固定部材10の位置および個数に応じて複数個の凹溝24を断続的に形成しても良い。 The groove 24 may be any as long as it can fit the front protrusion 12 of the riser plate fixing member 10, and in the case of the embodiment in which a single long riser plate fixing member 10 is used, the groove 24 may be formed. It is formed over substantially the entire length (left-right direction) of the riser plate 20, but in the case of an embodiment in which a plurality of riser plate fixing members 10 are used at equal intervals or at appropriate intervals, the position of the riser plate fixing members 10 And, a plurality of recessed grooves 24 may be formed intermittently depending on the number of the grooves 24.

踏板30は、MDF、合板、パーティクルボード、これらの複合材などの木質材料で形成された基材の少なくとも前端面31、表面35および裏面32における露出面に化粧シートや突板などが貼着され、あるいは塗装が施されたものを用いることができる。図示実施形態では、2枚のMDF37,39の間に合板38を挟んで積層してなる複合材を踏板30の基材としている。踏板30の長さ(左右方向)は、左右側板(図示せず)に嵌合される左右端部の長さ分だけ蹴込板20の長さ(左右方向)より大きく、たとえば895〜1180mmであり、その前後方向の長さは、踏面の前後長さに応じてたとえば210〜1180mmであり、その板厚は、たとえば30〜36mmである。 The tread plate 30 has a decorative sheet, a veneer, or the like attached to at least the front end surface 31, the front surface 35, and the exposed surface of the back surface 32 of a base material formed of a wood material such as MDF, plywood, particle board, or a composite material thereof. Alternatively, a painted one can be used. In the illustrated embodiment, a composite material formed by sandwiching a plywood 38 between two MDFs 37 and 39 and laminating them is used as a base material of the tread plate 30. The length of the tread plate 30 (left-right direction) is larger than the length of the riser plate 20 (left-right direction) by the length of the left and right ends fitted to the left-right side plates (not shown), for example, 895 to 1180 mm. The length in the front-rear direction is, for example, 210 to 1180 mm depending on the front-rear length of the tread, and the plate thickness is, for example, 30 to 36 mm.

踏板30の裏面32に形成される蹴込板嵌合溝33は、その前方溝側面33bが踏板30の前端面31から20〜40mmの位置に形成され、溝幅(前方溝側面33bと後方溝側面33cとの間隔)は、蹴込板20の厚さに蹴込板固定部材10の上方突出部13の根元厚さを足した合計厚さと略同一寸法(たとえば11mm)であり、その深さは、蹴込板20の上端面21から凹溝24の上縁までの長さと略同一である。また、蹴込板嵌合溝33の長さ(左右方向)は、蹴込板20の上端部をその全長に亘って嵌合することができる寸法であれば良く、たとえば210〜1180mmである。既述したように蹴込板30は踏板30より若干短く形成されるが、蹴込板嵌合溝33については蹴込板30の全長に亘って形成しても良い。 The riser plate fitting groove 33 formed on the back surface 32 of the tread plate 30 has a front groove side surface 33b formed at a position 20 to 40 mm from the front end surface 31 of the tread plate 30, and has a groove width (front groove side surface 33b and rear groove side surface). The distance from 33c) is substantially the same dimension (for example, 11 mm) as the total thickness obtained by adding the thickness of the riser plate 20 to the thickness of the base of the upward protrusion 13 of the riser plate fixing member 10, and the depth thereof is the riser. It is substantially the same as the length from the upper end surface 21 of the plate 20 to the upper edge of the concave groove 24. Further, the length (left-right direction) of the riser plate fitting groove 33 may be any size as long as the upper end portion of the riser plate 20 can be fitted over the entire length thereof, and is, for example, 210 to 1180 mm. As described above, the riser plate 30 is formed slightly shorter than the tread plate 30, but the riser plate fitting groove 33 may be formed over the entire length of the riser plate 30.

図2に示す固定構造には、図1に示す蹴込板固定部材10が用いられており、この点において図9に示す従来技術と大きく異なっている。蹴込板固定部材10は、前方突出部12が蹴込板20の凹溝24に嵌合され、上方突出部13が踏板30の蹴込板嵌合溝33内においてその根元まで蹴込板20の後面23と蹴込板嵌合溝33の後方溝側面33cとの間の隙間34(図9(b))に入り込んでおり、且つ、上方突出部13の前面13a、本体部11の前面11bおよび下方突出部15の前面15aがいずれも蹴込板20の後面23に密接し、本体部11の上面11aと後方突出部14の上面14aとが踏板30の裏面32に密接した状態で設けられている。木ネジ50は、蹴込板固定部材10の後方突出部14と下方突出部15との入隅から木ネジ挿通穴16を通って蹴込板20の上端部から踏板30の前端部に打ち込まれている。 The riser plate fixing member 10 shown in FIG. 1 is used in the fixing structure shown in FIG. 2, which is significantly different from the conventional technique shown in FIG. In the riser plate fixing member 10, the front protrusion 12 is fitted into the concave groove 24 of the riser plate 20, and the upper protrusion 13 is fitted with the rear surface 23 of the riser plate 20 to the root in the riser plate fitting groove 33 of the tread plate 30. It has entered the gap 34 (FIG. 9 (b)) between the riser plate fitting groove 33 and the rear groove side surface 33c, and has the front surface 13a of the upward protruding portion 13, the front surface 11b of the main body portion 11, and the downward protruding portion 15. The front surface 15a of the above is in close contact with the rear surface 23 of the riser plate 20, and the upper surface 11a of the main body 11 and the upper surface 14a of the rear protrusion 14 are provided in close contact with the back surface 32 of the tread plate 30. The wood screw 50 is driven into the front end portion of the tread plate 30 from the upper end portion of the riser plate 20 through the wood screw insertion hole 16 from the entrance corner of the rear protrusion portion 14 and the lower protrusion portion 15 of the riser plate fixing member 10. ..

次に、図1に示す蹴込板固定部材10を用いて蹴込板20を施工して図2に示す固定構造を得る方法について、図4ないし図6を参照して説明する。 Next, a method of constructing the riser plate 20 using the riser plate fixing member 10 shown in FIG. 1 to obtain the fixing structure shown in FIG. 2 will be described with reference to FIGS. 4 to 6.

まず、図4に示すように、蹴込板20の凹溝24に蹴込板固定部材10の前方突出部12を嵌合させることにより、蹴込板固定部材10を蹴込板20に対して仮固定する。前方突出部12は凹溝24と略同一形状および略同一寸法に形成されているので、その上下において上方突出部13の前面13aおよび下方突出部15の前面15aが蹴込板20の後面23に密接することとも相俟って、嵌合状態が維持され、容易には離脱せずに仮固定されるが、必要に応じて両面テープや接着剤などを用いて固定しても良い。また、蹴込板固定部材10を若干の弾性変形可能な合成樹脂や金属などの材料から、凹溝24より僅かに大きい寸法を有するように形成し、これを凹溝24に押し込むようにして仮固定しても良い。 First, as shown in FIG. 4, the riser plate fixing member 10 is temporarily fixed to the riser plate 20 by fitting the front protrusion 12 of the riser plate fixing member 10 into the concave groove 24 of the riser plate 20. Since the front protruding portion 12 is formed to have substantially the same shape and substantially the same dimensions as the concave groove 24, the front surface 13a of the upward protruding portion 13 and the front surface 15a of the downward protruding portion 15 are in close contact with the rear surface 23 of the riser plate 20 above and below the concave groove 24. In combination with this, the mated state is maintained and temporarily fixed without being easily detached, but if necessary, it may be fixed with double-sided tape or an adhesive. Further, the riser plate fixing member 10 is formed from a material such as synthetic resin or metal that is slightly elastically deformable so as to have a dimension slightly larger than that of the concave groove 24, and is temporarily fixed by pushing it into the concave groove 24. You may.

このようにして蹴込板固定部材10が仮固定された蹴込板20の上端面21の接着剤塗布溝22に接着剤40を塗布する。接着剤40の塗布量は、蹴込板20の上端部を踏板30の蹴込板嵌合溝33に挿入して上端面21を蹴込板嵌合溝33の溝底面33aに押し付けたときに、接着剤40が上端面21の全般に拡がり、さらにその若干の余剰分が蹴込板固定部材10の上方突出部13と蹴込板嵌合溝33の後方溝側面33cとの間の隙間に流れ出るような量とする。蹴込板嵌合溝33内に挿入された蹴込板20の前面25は前方溝側面33bに密接するので、これらの間に接着剤40が流れ出ることはなく、したがって、蹴込板20の前面25の露出部が流れ出た接着剤40で汚れることを防止することができる。 The adhesive 40 is applied to the adhesive application groove 22 on the upper end surface 21 of the riser plate 20 to which the riser plate fixing member 10 is temporarily fixed in this way. The amount of the adhesive 40 applied is the adhesive when the upper end of the riser plate 20 is inserted into the riser plate fitting groove 33 of the tread plate 30 and the upper end surface 21 is pressed against the groove bottom surface 33a of the riser plate fitting groove 33. The amount of 40 spreads over the entire upper end surface 21, and a slight excess thereof flows out into the gap between the upward protruding portion 13 of the riser plate fixing member 10 and the rear groove side surface 33c of the riser plate fitting groove 33. do. Since the front surface 25 of the riser plate 20 inserted into the riser plate fitting groove 33 is in close contact with the front groove side surface 33b, the adhesive 40 does not flow out between them, and therefore the front surface 25 of the riser plate 20 is exposed. It is possible to prevent the portion from being soiled by the adhesive 40 that has flowed out.

なお、上記においては、蹴込板後面23の凹溝24に蹴込板固定部材10の前方突出部12を嵌合させた(蹴込板固定部材10を蹴込板20に仮固定した)後に、蹴込板上端面21の接着剤塗布溝22に接着剤40を塗布するものとして説明したが、反対に、接着剤塗布溝22に接着剤40を塗布した後に、蹴込板固定部材10を蹴込板20に仮固定する工程順で行っても良い。 In the above, the front protruding portion 12 of the riser plate fixing member 10 is fitted into the concave groove 24 of the rear surface 23 of the riser plate (the riser plate fixing member 10 is temporarily fixed to the riser plate 20), and then on the riser plate. Although it has been described that the adhesive 40 is applied to the adhesive application groove 22 of the end surface 21, conversely, after the adhesive 40 is applied to the adhesive application groove 22, the riser plate fixing member 10 is temporarily fixed to the riser plate 20. It may be performed in the order of the steps to be performed.

この状態で蹴込板20の上端部を踏板30の蹴込板嵌合溝33に挿入していく。このとき、図5に示すように、蹴込板20の上端面21を蹴込板嵌合溝33の溝底面33aに押し付けると同時に、蹴込板固定部材10の上方突出部13の先細テーパー面13bを、蹴込板嵌合溝33の後方溝側面33cと踏板裏面32との角に沿わせながら、蹴込板固定部材10越しに蹴込板20を前方に押し込んで、蹴込板嵌合溝33内において蹴込板20の前面25を前方溝側面33bに押し付けてこれらの間に隙間が生じないようにする。 In this state, the upper end portion of the riser plate 20 is inserted into the riser plate fitting groove 33 of the tread plate 30. At this time, as shown in FIG. 5, the upper end surface 21 of the riser plate 20 is pressed against the groove bottom surface 33a of the riser plate fitting groove 33, and at the same time, the tapered surface 13b of the upward protruding portion 13 of the riser plate fixing member 10 is pressed. The riser plate 20 is pushed forward through the riser plate fixing member 10 along the corner between the rear groove side surface 33c of the riser plate fitting groove 33 and the tread plate back surface 32, and the riser plate 20 is pushed in the riser plate fitting groove 33. The front surface 25 of the above is pressed against the front groove side surface 33b so that no gap is formed between them.

なお、蹴込板20を前方に押し込むことについては、それほど意識しなくても良い。蹴込板20の上端部を蹴込板嵌合溝33に挿入していくと、その上方移動につれて、仮固定された蹴込板固定部材10の上方突出部13の先細テーパー面13bが蹴込板嵌合溝33の後方溝側面33cと踏板裏面32との角に沿って徐々に前方に移動し、蹴込板20の上端面21が蹴込板嵌合溝33の溝底面33aに密接すると同時に、上方突出部13の根元が蹴込板嵌合溝33にはまり込んで、蹴込板20の前面25が蹴込板嵌合溝33の前方溝側面33bに密接する。 It is not necessary to be so conscious of pushing the riser plate 20 forward. When the upper end portion of the riser plate 20 is inserted into the riser plate fitting groove 33, the tapered surface 13b of the upward protruding portion 13 of the temporarily fixed riser plate fixing member 10 becomes the riser plate fitting groove as the upper end portion is inserted into the riser plate fitting groove 33. It gradually moves forward along the angle between the rear groove side surface 33c of 33 and the tread plate back surface 32, and the upper end surface 21 of the riser plate 20 comes into close contact with the groove bottom surface 33a of the riser plate fitting groove 33, and at the same time, the upward protrusion 13 The root of the riser plate 20 is fitted into the riser plate fitting groove 33, and the front surface 25 of the riser plate 20 is in close contact with the front groove side surface 33b of the riser plate fitting groove 33.

そうすると、既述したように、また図6に示すように、接着剤40が上端面21の全般に拡がり、さらにその若干の余剰分が蹴込板固定部材10の上方突出部13と蹴込板嵌合溝33の後方溝側面33cとの間の隙間に流れ出るので、蹴込板嵌合溝33内に挿入された蹴込板20の上端面21が溝底面33aに密接して接着され、仮固定された蹴込板固定部材10の上方突出部13と後方溝側面33cとの間の隙間を塞ぐようにしてこれら同士を接着する。 Then, as described above and as shown in FIG. 6, the adhesive 40 spreads over the entire upper end surface 21, and a small excess thereof is fitted to the upward protrusion 13 of the riser plate fixing member 10 and the riser plate. Since it flows out into the gap between the groove 33 and the rear groove side surface 33c, the upper end surface 21 of the riser plate 20 inserted into the riser plate fitting groove 33 is closely adhered to the groove bottom surface 33a and temporarily fixed. These are adhered to each other so as to close the gap between the upward protruding portion 13 of the plate fixing member 10 and the rear groove side surface 33c.

この状態で、木ネジ50を、蹴込板固定部材10の後方突出部14と下方突出部15との入隅から、木ネジ挿通穴16を通して、蹴込板20の上端部から踏板30の前端部に打ち込むことにより、図2に示す固定構造が得られる。 In this state, the wood screw 50 is inserted from the inner corner of the rear protruding portion 14 and the downward protruding portion 15 of the riser plate fixing member 10 through the wood screw insertion hole 16 from the upper end portion of the riser plate 20 to the front end portion of the tread plate 30. By driving, the fixed structure shown in FIG. 2 can be obtained.

なお、木ネジ50の打ち込み角度が急すぎると、蹴込板20を踏板30にしっかり固定することができず、蹴込板20の上端部に割れが生じやすくなり、反対に打ち込み角度が緩すぎると、踏板30に対する蹴込板20の固定は十分に行えるものの、踏板30の裏面32などに木ネジ50による膨らみが生じやすくなる。本発明者による実験の結果、木ネジ50の打ち込み角度は約45度とすることが好ましく、蹴込板固定部材10において木ネジ挿通穴16を約45度の角度で形成することにより、木ネジ50を常に最適な打ち込み角度で打ち込むことができ、蹴込板20を強固に固定すると共に踏板裏面32の変状を確実に防止することができる。 If the driving angle of the wood screw 50 is too steep, the riser plate 20 cannot be firmly fixed to the tread plate 30, and the upper end of the riser plate 20 is likely to crack. On the contrary, if the drive angle is too loose, Although the riser plate 20 can be sufficiently fixed to the tread plate 30, the back surface 32 of the tread plate 30 is likely to be bulged by the wood screws 50. As a result of the experiment by the present inventor, the driving angle of the wood screw 50 is preferably about 45 degrees, and the wood screw 50 is formed by forming the wood screw insertion hole 16 at an angle of about 45 degrees in the riser plate fixing member 10. Can always be driven at the optimum driving angle, and the riser plate 20 can be firmly fixed and the back surface 32 of the tread plate can be reliably prevented from being deformed.

本発明は上記の実施形態に限定されず、特許請求の範囲の記載によって定められる発明の範囲内において多種多様に変形ないし変更して実施することができる。たとえば、各部についての寸法は例示であり、本発明の効果を損なわない限りにおいて変更可能である。また、蹴込板固定部材10の各部の形状は、上記した作用効果を発揮することができるものであれば変更可能であり、たとえば本体部11は断面方形状に限らず、踏板裏面32に密接する面と蹴込板後面23に密接する面を有するものであれば、断面三角形状などに形成されたものであっても良い。また、上記の実施形態では、固定具挿通穴(木ネジ挿通穴)50を本体部11を貫通させて形成しているが、後方突出部下面14bと下方突出部後面15bとの入隅から固定具(木ネジ)50を打ち込むときの挿入角度を決めることができるものであれば、非貫通の挿入穴として形成しても良い。 The present invention is not limited to the above-described embodiment, and can be variously modified or modified within the scope of the invention defined by the description of the claims. For example, the dimensions of each part are exemplary and can be changed as long as the effects of the present invention are not impaired. Further, the shape of each part of the riser plate fixing member 10 can be changed as long as it can exert the above-mentioned action and effect. For example, the main body portion 11 is not limited to the cross-sectional shape but is in close contact with the back surface 32 of the tread plate. As long as it has a surface that is in close contact with the surface and the rear surface 23 of the riser plate, it may be formed in a triangular cross section or the like. Further, in the above embodiment, the fixture insertion hole (wood screw insertion hole) 50 is formed so as to penetrate the main body portion 11, but is fixed from the inside corner of the lower surface 14b of the rear protrusion and the rear surface 15b of the lower protrusion. As long as the insertion angle when driving the tool (wood screw) 50 can be determined, it may be formed as a non-penetrating insertion hole.

また、上記の実施形態では、蹴込板固定部材10の前方突出部12を蹴込板後面23の凹溝24に嵌合することにより蹴込板固定部材10を蹴込板20に対して仮固定するものとして説明したが、図7(a)に示すように、蹴込板固定部材10の前方突出部12を蹴込板後面23の凹溝24に嵌合させた状態で接着剤などにより蹴込板固定部材10を蹴込板20に一体に固定しても良い。あるいは、図7(b)に示すように、蹴込板固定部材10を別部材とすることに代えて、蹴込板20の上端部が図7(a)と同様の外形状を有するように蹴込板20を切削加工した蹴込板20としても良い。 Further, in the above embodiment, the riser plate fixing member 10 is temporarily fixed to the riser plate 20 by fitting the front protrusion 12 of the riser plate fixing member 10 into the concave groove 24 of the riser plate rear surface 23. As described above, as shown in FIG. 7A, the riser plate fixing member 10 is fitted with an adhesive or the like in a state where the front protrusion 12 of the riser plate fixing member 10 is fitted into the concave groove 24 of the riser plate rear surface 23. It may be integrally fixed to the riser plate 20. Alternatively, as shown in FIG. 7B, instead of using the riser plate fixing member 10 as a separate member, the riser plate so that the upper end portion of the riser plate 20 has the same outer shape as in FIG. 7A. A riser plate 20 obtained by cutting 20 may be used.

また、図1に示す蹴込板固定部材10から実質的に後方突出部14および下方突出部15を省略した形状の蹴込板固定部材10を用いて、これを仮固定または接着剤などによる固定一体化しても良く(図8(a))、あるいは、蹴込板20の上端部が図8(a)と同様の外形状を有するように蹴込板20を切削加工した蹴込板20としても良い(図8(b))。 Further, a riser plate fixing member 10 having a shape in which the rear protrusion 14 and the downward protrusion 15 are substantially omitted from the riser plate fixing member 10 shown in FIG. 1 is used, and the riser plate fixing member 10 is temporarily fixed or fixed and integrated with an adhesive or the like. Alternatively, the riser plate 20 may be formed by cutting the riser plate 20 so that the upper end portion of the riser plate 20 has the same outer shape as that of FIG. 8 (a) (FIG. 8). (B)).

10 蹴込板固定部材
11 本体部
12 前方突出部
13 上方突出部
14 後方突出部
15 下方突出部
16 木ネジ挿通穴(固定具挿通穴)
20 蹴込板
21 上端面
22 接着剤塗布溝
23 後面
24 凹溝
25 前面
30 踏板
31 前端面(段鼻先端面)
32 裏面
33 蹴込板嵌合溝
34 隙間
35 表面
36 滑り止め凹溝
37 MDF
38 合板
39 MDF
40 接着剤
50 木ネジ(固定具)
10 Rise plate fixing member 11 Main body 12 Front protrusion 13 Upper protrusion 14 Rear protrusion 15 Lower protrusion 16 Wood screw insertion hole (fixing tool insertion hole)
20 riser plate 21 upper end surface 22 adhesive application groove 23 rear surface 24 concave groove 25 front surface 30 tread plate 31 front end surface (step nose tip surface)
32 Back side 33 Rise plate fitting groove 34 Gap 35 Front side 36 Non-slip concave groove 37 MDF
38 plywood 39 MDF
40 Adhesive 50 Wood screws (fixing tool)

Claims (6)

蹴込板の上端部を踏板の裏面に形成された蹴込板嵌合溝に嵌合させた状態で固定してなる蹴込板の固定構造であって、
本体部と、本体部から前方に突出する前方突出部と、本体部から上方に突出する先細テーパー状の上方突出部と、本体部に所定の角度で形成される固定具挿通穴と、を少なくとも有してなる蹴込板固定部材を用い、
この蹴込板固定部材の前方突出部が蹴込板の後面に形成された凹溝に嵌合され、上方突出部の前面が凹溝より上方の蹴込板後面に密接し、本体部の上面が踏板の裏面に密接し、上方突出部が蹴込板の上端部の後面と蹴込板嵌合溝の後方溝側面との間に根元まで挿入された状態で、固定具挿通穴から蹴込板の上端部を貫通して踏板の前端部に打ち込まれる固定具および蹴込板嵌合溝内の接着剤で固定されてなることを特徴とする、蹴込板の固定構造。
It is a fixing structure of the riser plate that is fixed in a state where the upper end of the riser plate is fitted in the riser plate fitting groove formed on the back surface of the tread plate.
At least a main body, a front protruding portion protruding forward from the main body portion, a tapered upward protruding portion protruding upward from the main body portion, and a fixture insertion hole formed in the main body portion at a predetermined angle. Using the riser plate fixing member that you have
The front protruding portion of the riser plate fixing member is fitted into the concave groove formed on the rear surface of the riser plate, the front surface of the upward protruding portion is in close contact with the rear surface of the riser plate above the concave groove, and the upper surface of the main body portion is the tread plate. It is in close contact with the back surface, and the upper protrusion penetrates from the fixture insertion hole to the upper end of the riser plate with the upper protrusion inserted to the root between the rear surface of the upper end of the riser plate and the side surface of the rear groove of the riser plate fitting groove. The riser plate fixing structure is characterized in that it is fixed by a fixture to be driven into the front end portion of the tread plate and an adhesive in the riser plate fitting groove.
蹴込板の上端部を踏板の裏面に形成された蹴込板嵌合溝に嵌合させた状態で、固定具挿通穴に挿入した固定具および接着剤で踏板に固定する蹴込板の施工方法であって、
本体部と、本体部から前方に突出する前方突出部と、本体部から上方に突出する先細テーパー状の上方突出部と、本体部に所定の角度で形成される固定具挿通穴と、を少なくとも有してなる蹴込板固定部材を用い、
この蹴込板固定部材の前方突出部を蹴込板の後面に形成された凹溝に嵌合すると共に蹴込板の上端面に接着剤を塗布した後、
蹴込板の上端部を踏板の蹴込板嵌合溝に挿入して蹴込板上端面を蹴込板嵌合溝の溝底面に押し付けて接着し、このときに蹴込板固定部材の上方突出部を蹴込板の上端部の後面と蹴込板嵌合溝の後方溝側面との間に根元まで挿入し、
さらに、蹴込板固定部材の固定具挿通穴から固定具を挿入して蹴込板を踏板に固定することを特徴とする、蹴込板の施工方法。
It is a construction method of a riser plate that is fixed to the tread plate with a fixture inserted in the fixture insertion hole and an adhesive with the upper end of the riser plate fitted in the riser plate fitting groove formed on the back surface of the tread plate. hand,
At least a main body, a front protruding portion protruding forward from the main body portion, a tapered upward protruding portion protruding upward from the main body portion, and a fixture insertion hole formed in the main body portion at a predetermined angle. Using the riser plate fixing member that you have
After fitting the front protrusion of the riser plate fixing member into the concave groove formed on the rear surface of the riser plate and applying an adhesive to the upper end surface of the riser plate,
The upper end of the riser plate is inserted into the riser plate fitting groove of the tread plate, and the upper end surface of the riser plate is pressed against the bottom surface of the groove of the riser plate fitting groove to bond them. Insert it to the root between the rear surface of the upper end of the riser and the rear groove side surface of the riser plate fitting groove.
Further, a method for constructing a riser plate, which comprises inserting a fixture through a fixture insertion hole of a riser plate fixing member to fix the riser plate to a tread plate.
請求項1記載の蹴込板の固定構造または請求項2記載の蹴込板の施工方法に用いられる蹴込板固定部材。 The riser plate fixing member used in the riser plate fixing structure according to claim 1 or the riser plate construction method according to claim 2. 前記蹴込板固定部材が、さらに、本体部から後方に突出する後方突出部と、本体部から下方に突出する下方突出部とを有し、後方突出部の下面と下方突出部の後面とで入隅が形成されることを特徴とする、請求項3記載の蹴込板固定部材。 The riser plate fixing member further has a rear protruding portion projecting rearward from the main body portion and a downward projecting portion projecting downward from the main body portion, and is inserted by a lower surface of the rear protruding portion and a rear surface of the downward projecting portion. The riser plate fixing member according to claim 3, wherein a corner is formed. 前記蹴込板固定部材の固定具挿通穴が、後方突出部の下面と下方突出部の後面との入隅に開口することを特徴とする、請求項4記載の蹴込板固定部材。 The riser plate fixing member according to claim 4, wherein the fixing tool insertion hole of the riser plate fixing member opens at the entrance corner between the lower surface of the rear protrusion and the rear surface of the lower protrusion. 請求項3ないし5のいずれかに記載の蹴込板固定部材の前方突出部が蹴込板後面の凹溝に嵌合された状態と同一の外形状を有するように一体的に形成された上端部を有することを特徴とする蹴込板。 An upper end portion integrally formed so that the front protruding portion of the riser plate fixing member according to any one of claims 3 to 5 has the same outer shape as the state in which the front protrusion portion is fitted in the concave groove on the rear surface of the riser plate. A riser plate characterized by having.
JP2020032336A 2020-02-27 2020-02-27 Fixing structure of riser board, construction method of riser board, and riser board fixing member used for them and riser board Pending JP2021134584A (en)

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