JP2021116590A - Bottom-expanded steel pipe pile and bottom-expanded integrated steel pipe - Google Patents

Bottom-expanded steel pipe pile and bottom-expanded integrated steel pipe Download PDF

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JP2021116590A
JP2021116590A JP2020010454A JP2020010454A JP2021116590A JP 2021116590 A JP2021116590 A JP 2021116590A JP 2020010454 A JP2020010454 A JP 2020010454A JP 2020010454 A JP2020010454 A JP 2020010454A JP 2021116590 A JP2021116590 A JP 2021116590A
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steel pipe
expanded
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榎本隆彦
Takahiko Enomoto
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Sigmabase Inc
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Abstract

To provide a bottom-expanded steel pipe pile that can form a large bottom-expanded part with a simple structure, can realize a large bearing capacity, and can exert a large propulsive force when rotationally press-fitting.SOLUTION: A bottom-expanded steel pipe pile comprises a shaft steel pipe 2, a bottom-expanded steel pipe 3 having a diameter larger than that of the shaft steel pipe joined to a lower end of the shaft steel pipe, and a tip member 4 joined to the lower end thereof and exerting excavation propulsion force. The tip member comprises an end face plate 10 fixed to the lower end surface of the bottom-expanded steel pipe and having inclined surface portions inclined upside down, and a plate-shaped excavation blade 31 fixed vertically to the lower surface thereof. The excavation blade has a notch 31a that opens facing a center hole 32 formed in the center of the end face plate. A joint structure between the shaft steel pipe and the bottom-expanded steel pipe is a joint structure in which a circular flat plate 21 is welded and fixed to the upper end of the bottom-expanded steel pipe, a short pipe 5 having a diameter equal to or slightly larger than the diameter of the shaft steel pipe and thicker than the shaft steel pipe is welded and fixed to the upper surface thereof, and the upper end of the short pipe and the lower end of the shaft steel pipe is welded and joined.SELECTED DRAWING: Figure 1

Description

この発明は、回転圧入工法により施工される拡底鋼管杭、及び前記拡底鋼管杭の拡底側部分として用いられる拡底部一体鋼管に関する。 The present invention relates to a bottom-expanded steel pipe pile constructed by a rotary press-fitting method and a bottom-expanded portion integrated steel pipe used as a bottom-expanded side portion of the bottom-expanded steel pipe pile.

拡底杭工法は場所打ちコンクリート工法で採用されているが、回転圧入工法による鋼管杭においても採用されている(特許文献1、2、3、4)。各特許文献については、それぞれの符号を用いて次に説明する。 The expanded bottom pile method is adopted in the cast-in-place concrete method, but it is also adopted in the steel pipe pile by the rotary press-fitting method (Patent Documents 1, 2, 3, 4). Each patent document will be described below using the respective reference numerals.

特許文献1の拡底鋼管杭1は、鋼管(杭鋼管)2の先端面に略正方形状の鋼板からなる拡底板3を取り付けた構造であり、前記拡底板3は切込みにより上向き傾斜面部31と下向き傾斜面部32とを形成したものである。 The bottom-expanded steel pipe pile 1 of Patent Document 1 has a structure in which a bottom-expanded plate 3 made of a substantially square steel plate is attached to the tip surface of a steel pipe (pile steel pipe) 2, and the bottom-expanded plate 3 faces upward and downward with an inclined surface portion 31 by cutting. The inclined surface portion 32 is formed.

特許文献2の拡底鋼管Aは、軸鋼管である小径鋼管1に、截頭円錐状の底支持翼2'を傾斜した補強材3'で連結した構成である。 The bottom-expanded steel pipe A of Patent Document 2 has a configuration in which a bottom conical bottom support blade 2'is connected to a small-diameter steel pipe 1 which is a shaft steel pipe by an inclined reinforcing material 3'.

特許文献3の回転圧入拡底鋼管杭1は、杭本体2の先端部に、拡底板4と前記拡底板4の切欠き部として形成された掘削翼5と先端掘削刃6とを有する接続用短管3を設けた構成である。 The rotary press-fitting expanded bottom steel pipe pile 1 of Patent Document 3 is a short for connection having a bottom expanding plate 4 and an excavation blade 5 and a tip excavating blade 6 formed as a notch portion of the bottom expanding plate 4 at the tip portion of the pile body 2. It has a configuration in which a pipe 3 is provided.

特許文献4の拡底鋼管杭Aは、鋼管杭本体である鋼管1の下端部に固定された拡底部2と、拡底部2の下端部に固定された圧入部3とからなる。
拡底部2は、中間鋼材5の凹部6の内外に、水反応膨張材12を充填した熱溶融性合成樹脂製袋13を複数個配置し、鋼管1の下端部に固定された取付板4に上端を揺動自在なるよう連結された複数枚の湾曲状にした押え板8で各袋13を囲繞し、且つ前記各押え板8の下方部外周を熱溶融性合成樹脂製バンド14で緊縛して形成される。
圧入部3として、先坑堀り掘削羽根17及び掘削錐18を設けている。
The bottom-expanded steel pipe pile A of Patent Document 4 includes a bottom-expanded portion 2 fixed to the lower end of the steel pipe 1 which is the main body of the steel pipe pile, and a press-fitting portion 3 fixed to the lower end of the bottom-expanded portion 2.
In the bottom expanding portion 2, a plurality of heat-meltable synthetic resin bags 13 filled with a water reaction expansion material 12 are arranged inside and outside the recess 6 of the intermediate steel material 5, and are attached to a mounting plate 4 fixed to the lower end portion of the steel pipe 1. Each bag 13 is surrounded by a plurality of curved pressing plates 8 whose upper ends are connected so as to be swingable, and the outer periphery of the lower portion of each pressing plate 8 is bound by a heat-meltable synthetic resin band 14. Is formed.
As the press-fitting portion 3, a forehead excavation blade 17 and an excavation drill 18 are provided.

特開2006−127267JP 2006-127267 特開2002−212947JP-A-2002-212947 特開2006−177101JP 2006-177101 特開2002−339352JP-A-2002-339352

特許文献1〜4はいずれも、杭本体鋼管(軸鋼管)に直接に拡底板3(特許文献1)、拡底支持翼2’(特許文献2)、拡底板4(特許文献3)、拡底部2(特許文献4)を設けた構成であり、十分大きな拡底部を形成できるものではない。
また、特許文献4は、水反応膨張材12を充填した熱溶融性合成樹脂製袋13を複数個配置するという特殊な構造であり、容易に製作できるものではない。
In all of Patent Documents 1 to 4, the bottom-expanded plate 3 (Patent Document 1), the bottom-expanded support wing 2'(Patent Document 2), the bottom-expanded plate 4 (Patent Document 3), and the bottom-expanded portion are directly attached to the pile body steel pipe (shaft steel pipe). 2 (Patent Document 4) is provided, and a sufficiently large bottom-expanded portion cannot be formed.
Further, Patent Document 4 has a special structure in which a plurality of heat-meltable synthetic resin bags 13 filled with a water reaction expansion material 12 are arranged, and cannot be easily manufactured.

ところで、本出願人のもとで、簡単な構造で十分大きな拡底部を形成することが可能で大きな支持力を得ることが可能な拡底鋼管杭、及び拡底部一体鋼管を開発し特許出願をした(特願2019-119163(令和1年6月26日出願))。
この拡底鋼管杭によれば、簡単な構造で十分大きな拡底部を形成することが可能で大きな支持力を得ることが可能であるが、大きな拡底部を有することで、杭を回転圧入する際に大きな推進力が求められるという面もある。
By the way, under the present applicant, we have developed a bottom-expanded steel pipe pile that can form a sufficiently large bottom-expanded portion with a simple structure and can obtain a large bearing capacity, and a bottom-expanded portion integrated steel pipe, and applied for a patent. (Patent application 2019-119163 (filed on June 26, 1st year of Reiwa)).
According to this bottom-expanded steel pipe pile, it is possible to form a sufficiently large bottom-expanded portion with a simple structure and obtain a large bearing capacity. There is also the aspect that a large driving force is required.

本発明は上記背景のもとでなされたもので、簡単な構造で十分大きな拡底部を形成することが可能で大きな支持力を得ることが可能であるとともに、杭を回転圧入する際に大きな推進力を発揮することが可能な拡底鋼管杭、及び拡底部一体鋼管を提供することを目的とする。 The present invention has been made based on the above background, and it is possible to form a sufficiently large bottom-expanded portion with a simple structure, to obtain a large bearing capacity, and to provide a large propulsion when the pile is rotationally press-fitted. It is an object of the present invention to provide a bottom-expanded steel pipe pile capable of exerting force and a bottom-expanded portion integrated steel pipe.

上記課題を解決する請求項1の発明の拡底鋼管杭は、杭鋼管本体である軸鋼管と、前記軸鋼管の下端に接合された前記軸鋼管より大径の拡底側鋼管と、前記拡底側鋼管の下端に接合された、円形の拡底部であると同時に掘削推進力を発揮する先端部材とからなる、回転圧入工法による拡底鋼管杭であって、
前記先端部材は、前記拡底側鋼管の下端面に、直径Dが拡底側鋼管直径dより大の円形の端面板が溶接固定され、前記端面板における前記拡底側鋼管の外周より外側に張り出した鍔部に互いに上下逆向きに傾斜した傾斜面部が形成された構成であり、
前記軸鋼管と前記拡底側鋼管との接合構造は、前記拡底側鋼管の上端に当該拡底側鋼管直径dと同径の円形平板が溶接固定され、前記円形平板の上面に前記軸鋼管直径dと同径又は2mm以内の大径で軸鋼管より厚肉の短尺管が溶接固定され、前記短尺管の長さは前記円形平板に対して内面溶接が可能な長さであり、前記短尺管の上端と前記軸鋼管の下端とが溶接接合された接合構造であり、
かつ前記端面板は、その下面中央に垂直に固定された先端の尖った板状の掘削刃を備えるとともに端面板中心部に円形の中心穴を有し、前記掘削刃はその端面板側の縁部に前記中心穴に臨んで開口する切欠きを有することを特徴とする。
The bottom-expanded steel pipe pile of the invention of claim 1 that solves the above problems includes a shaft steel pipe that is a pile steel pipe main body, a bottom-expanded steel pipe having a diameter larger than that of the shaft steel pipe joined to the lower end of the shaft steel pipe, and the bottom-expanded steel pipe. It is a bottom-expanded steel pipe pile by the rotary press-fitting method, which consists of a circular bottom-expanded part joined to the lower end of the pipe and at the same time a tip member that exerts excavation propulsion force.
A circular end face plate having a diameter D 0 larger than the diameter d 1 of the bottom expansion side steel pipe is welded and fixed to the lower end surface of the bottom expansion side steel pipe, and the tip member projects outward from the outer circumference of the bottom expansion side steel pipe in the end face plate. It is a configuration in which inclined surface portions that are inclined upside down from each other are formed on the flange portion.
Junction structure between said shaft steel pipe the拡底side steel pipe, circular flat plate of the拡底side the same diameter as the steel tube diameter d 1 is fixed by welding to the upper end of the拡底side steel pipe, the shaft steel tube diameter d on the upper surface of the circular flat plate 2 the same diameter or the short tube of the thick than the shaft steel pipe with a large diameter than 2mm fixed by welding, the length of the short tube is the inner surface welding is possible lengths for the circular flat plate, said short tube It is a joint structure in which the upper end of the steel pipe and the lower end of the shaft steel pipe are welded together.
Further, the end face plate is provided with a plate-shaped excavation blade having a pointed tip vertically fixed in the center of the lower surface thereof, and has a circular center hole in the center of the end face plate, and the excavation blade has an edge on the end face plate side. The portion is characterized by having a notch that opens facing the central hole.

請求項2は、請求項1の拡底鋼管杭において、前記掘削刃は、端面板側に互いに平行な両辺を有しその先端側が三角形である五角形家形をなす外形であることを特徴とする。 A second aspect of the present invention is the expanded steel pipe pile according to the first aspect, wherein the excavating blade has a pentagonal house shape having both sides parallel to each other on the end face plate side and a triangular tip side thereof.

請求項3の発明は、回転圧入工法による拡底鋼管杭の施工に際して用いられる拡底部一体鋼管であって、
円形の拡底部であると同時に掘削推進力を発揮する先端部材が下端に固定された、杭本体鋼管である軸鋼管より大径かつ厚肉の拡底側鋼管と、
前記拡底側鋼管の上端に溶接固定された当該拡底側鋼管直径dと同径の円形平板と、
前記円形平板の上面に溶接固定された前記軸鋼管直径dと同径又は2mm以内の大径で軸鋼管より厚肉の短尺管とを備え、前記短尺管の長さは、前記円形平板に対して内面溶接が可能な長さであり、
前記先端部材は、拡底側鋼管の下端面に円形の端面板が溶接固定され、前記端面板における前記拡底側鋼管の外周より外側に張り出した鍔部に互いに上下逆向きに傾斜した傾斜面部が形成された構成であり、
かつ前記端面板は、その下面中央に垂直に固定された先端の尖った板状の掘削刃を備えるとともに端面板中心部に円形の中心穴を有し、前記掘削刃はその端面板側の縁部に前記中心穴に臨んで開口する切欠きを有することを特徴とする。
The invention of claim 3 is a bottom-expanded steel pipe integrated with a bottom-expanded steel pipe used in the construction of a bottom-expanded steel pipe pile by a rotary press-fitting method.
A steel pipe with a larger diameter and a thicker wall than the shaft steel pipe, which is a pile body steel pipe, with a tip member that exerts excavation propulsion at the same time as a circular bottom-expanded part fixed at the lower end.
A circular flat plate of the same diameter as the拡底side steel tube diameter d 1 which is welded and fixed to the upper end of the拡底side steel pipe,
A short pipe having the same diameter as the shaft steel pipe diameter d 2 or a large diameter within 2 mm and thicker than the shaft steel pipe, which is welded and fixed to the upper surface of the circular flat plate, is provided, and the length of the short pipe is the same as that of the circular flat plate. On the other hand, the length is such that inner surface welding is possible.
In the tip member, a circular end face plate is welded and fixed to the lower end surface of the bottom-expanded steel pipe, and an inclined surface portion inclined upside down is formed on a flange portion of the end face plate that projects outward from the outer circumference of the bottom-expanded steel pipe. It is a structure that has been made
Further, the end face plate is provided with a plate-shaped excavation blade having a pointed tip vertically fixed in the center of the lower surface thereof, and has a circular center hole in the center of the end face plate, and the excavation blade has an edge on the end face plate side. The portion is characterized by having a notch that opens facing the central hole.

本発明の拡底鋼管杭によれば、杭鋼管本体である軸鋼管を、円形の拡底部であると同時に掘削推進力を発揮する先端部材に直接接合する構成ではなく、前記軸鋼管より大径の拡底側鋼管を介在させて先端部材に接合する構造なので、円形の拡底部である先端部材の端面板の外径を大径にすることができ、拡底鋼管杭として大きな支持力を得ることが可能となる。
すなわち、拡底鋼管杭として大きな支持力を得るために単に端面板の外径を大きくした場合、小径の軸鋼管を大径の端面板に直接溶接固定するとすれば、端面板の中央の狭い領域に集中荷重が作用するので、端面板(先端部材)がその剛性の点で拡底部として必ずしも有効に働かないが、端面板に接溶接固定される拡底側鋼管が大径なので、集中荷重が緩和され、拡底部として有効に作用する。
According to the bottom-expanded steel pipe pile of the present invention, the shaft steel pipe, which is the main body of the pile steel pipe, is not directly joined to the tip member that exerts excavation propulsion force at the same time as the circular bottom-expanded portion, but has a larger diameter than the shaft steel pipe. Since the structure is joined to the tip member with the bottom-expanded side steel pipe interposed therebetween, the outer diameter of the end face plate of the tip member, which is a circular bottom-expanded portion, can be made large, and a large bearing capacity can be obtained as a bottom-expanded steel pipe pile. It becomes.
That is, if the outer diameter of the end face plate is simply increased in order to obtain a large bearing capacity as a bottom-expanded steel pipe pile, and if the small diameter shaft steel pipe is directly welded and fixed to the large diameter end face plate, it will be in a narrow area in the center of the end face plate. Since the concentrated load acts, the end face plate (tip member) does not always work effectively as the bottom expansion part in terms of its rigidity, but the concentrated load is relaxed because the bottom expansion side steel pipe that is welded and fixed to the end face plate has a large diameter. , Acts effectively as a bottom expansion part.

上記の通り、簡単な構造で十分大きな拡底部を形成することが可能で大きな支持力を得ることが可能であるが、大きな拡底部を有することで、杭を回転圧入する際に大きな推進力が求められる。しかし、
端面板の中心部に円形の中心穴を有し、端面板の下面中央に固定された掘削刃が前記中心穴に臨んで開口する切欠きを有するという構成により、支持力を損なうことなく推進力を向上させることが可能となる。
すなわち、端面板の中心部に設けた中心穴は、回転圧入時に端面板に対する掘削土からの圧力を低減させる圧抜きとして作用する。すなわち、掘削土の抵抗を低減させて推進力を向上させる効果(施工性の向上)を奏する。
この場合、掘削刃が端面板の中心穴に位置していても、前記中心穴に臨んで開口する切欠きを有するので、掘削土が中心穴内(鋼管内)に侵入することをそれほど妨げない。すなわち、掘削刃に設けた切欠きは、掘削土の中心穴内(鋼管内)への侵入に対する制御作用を奏する。
このように、端面板の中心部にあけた中心穴と掘削刃側に形成した切欠きとが、相互に影響し合い協働して作用し、圧抜きの作用を損なうことなく、掘削土が管内に侵入することによる一定の閉塞効果を奏して支持力を確保できる。
As described above, it is possible to form a sufficiently large bottom-expanded portion with a simple structure and obtain a large bearing capacity, but by having a large bottom-expanded portion, a large propulsive force is provided when the pile is rotationally press-fitted. Desired. but,
The structure has a circular center hole in the center of the end face plate, and the excavation blade fixed to the center of the lower surface of the end face plate has a notch that opens facing the center hole, so that the propulsive force is not impaired. Can be improved.
That is, the center hole provided in the central portion of the end face plate acts as a pressure relief to reduce the pressure from the excavated soil on the end face plate at the time of rotational press fitting. That is, it has the effect of reducing the resistance of the excavated soil and improving the propulsive force (improvement of workability).
In this case, even if the excavation blade is located in the center hole of the end face plate, since it has a notch that opens facing the center hole, it does not prevent the excavated soil from entering the center hole (inside the steel pipe) so much. That is, the notch provided in the excavation blade exerts a control action against the invasion of the excavated soil into the central hole (inside the steel pipe).
In this way, the center hole drilled in the center of the end face plate and the notch formed on the excavation blade side interact with each other and act in cooperation with each other, so that the excavated soil can be removed without impairing the depressurizing action. Supporting power can be secured by exerting a certain blocking effect by invading the pipe.

また、前記軸鋼管と拡底側鋼管とは、拡底側鋼管の上端部に溶接固定した円形平板に溶接固定した、前記軸鋼管より厚肉の短尺管を介在させて接合する構造なので、軸鋼管と拡底側鋼管との異径管接合部の強度を確保できる。 Further, the shaft steel pipe and the bottom-expanded side steel pipe have a structure in which they are joined by welding and fixing to a circular flat plate welded and fixed to the upper end of the bottom-expanded side steel pipe, and a short pipe thicker than the shaft steel pipe is interposed. It is possible to secure the strength of the joint portion of the different diameter pipe with the steel pipe on the expanded bottom side.

地中に礫、転石、その他の軽い地中障害のために端面板の推進が難儀する場合でも、請求項2のように、端面板の下面に五角形家形の掘削刃を固定した構成により、円滑な端面板推進が可能となり、施工性が向上する。 Even when it is difficult to propel the end face plate due to gravel, boulders, or other minor underground obstacles in the ground, as in claim 2, the pentagonal house-shaped excavation blade is fixed to the lower surface of the end face plate. Smooth end face plate propulsion is possible, and workability is improved.

請求項3の発明によれば、施工現場では、既に工場で製作した拡底部一体鋼管の短尺管に軸鋼管を溶接接続することで拡底鋼管杭が施工されるので、軸鋼管と拡底側鋼管とを高い接合強度で接合することができ、かつ、現場での施工能率が顕著に向上する。 According to the invention of claim 3, at the construction site, the bottom-expanded steel pipe pile is constructed by welding and connecting the shaft steel pipe to the short pipe of the bottom-expanded integrated steel pipe already manufactured at the factory. Can be joined with high joining strength, and the construction efficiency at the site is significantly improved.

本発明の一実施例の拡底鋼管杭を長さ方向の2箇所の部分省略にて示した図である。It is a figure which showed the expanded steel pipe pile of one Example of this invention by partial omission of two places in the length direction. 図1のA部の拡大図である。It is an enlarged view of the part A of FIG. 図2のA−A断面図である。FIG. 2 is a cross-sectional view taken along the line AA of FIG. 図3のC―C要部断面図である。It is sectional drawing of the main part CC of FIG. 図2における掘削刃のみを示した図である。It is a figure which showed only the excavation blade in FIG. (イ)は図1のB部の拡大した要部断面図、(ロ)は(イ)のD−D断面図である。(A) is an enlarged cross-sectional view of a main part of part B in FIG. 1, and (b) is a cross-sectional view of DD in (a). 図1における拡底部一体鋼管7の部分を長さ省略なしに示した図(請求項3の拡底部一体鋼管の実施例として単独で示した図)である。It is the figure which showed the part of the bottom-expanded part integrated steel pipe 7 in FIG. 1 without omitting the length (the figure which showed alone as the Example of the bottom-expanded part integrated steel pipe of claim 3).

以下、本発明の拡底鋼管杭、及び前記拡底鋼管杭の拡底側部分として用いられる拡底部一体鋼管を実施するための形態について、図面を参照して説明する。 Hereinafter, a mode for carrying out the bottom-expanded steel pipe pile of the present invention and the bottom-expanded portion integrated steel pipe used as the bottom-expanded side portion of the bottom-expanded steel pipe pile will be described with reference to the drawings.

図1は本発明の一実施例の拡底鋼管杭を長さ方向の2箇所の部分省略にて示した図である。図2は図1のA部の拡大図、図3は図2のA−A断面図、図4は図3のC−C要部断面図である。
これらの図に示すように、実施例の拡底鋼管杭1は、杭鋼管本体である軸鋼管2と、前記軸鋼管2の下端に接合された拡底側鋼管3と、前記拡底側鋼管3の下端に接合された、円形の拡底部であると同時に掘削推進力を発揮する先端部材4とからなる。
実施例の拡底側鋼管3は、軸鋼管2と略同径で厚肉の短尺管5を介して軸鋼管2に接続されている。
図7に示すように、拡底側鋼管3と先端部材4と短尺管5の部分を拡底部一体鋼管7と呼ぶが、軸鋼管長さに関しては、短尺管5を軸鋼管3の一部とみる。
FIG. 1 is a view showing an expanded steel pipe pile according to an embodiment of the present invention with two partial omissions in the length direction. 2 is an enlarged view of part A of FIG. 1, FIG. 3 is a cross-sectional view taken along the line AA of FIG. 2, and FIG. 4 is a cross-sectional view of a main part CC of FIG.
As shown in these figures, the bottom-expanded steel pipe pile 1 of the embodiment includes a shaft steel pipe 2 which is a pile steel pipe main body, a bottom-expanded steel pipe 3 joined to the lower end of the shaft steel pipe 2, and a lower end of the bottom-expanded steel pipe 3. It is composed of a tip member 4 which is joined to a circular bottom and at the same time exerts an excavation propulsive force.
The bottom-expanded side steel pipe 3 of the embodiment is connected to the shaft steel pipe 2 via a thick short pipe 5 having substantially the same diameter as the shaft steel pipe 2.
As shown in FIG. 7, the portion of the bottom-expanded side steel pipe 3, the tip member 4, and the short pipe 5 is called the bottom-expanded integrated steel pipe 7, but with respect to the shaft steel pipe length, the short pipe 5 is regarded as a part of the shaft steel pipe 3. ..

実施例の前記先端部材4は、図2〜図5に示すように、拡底側鋼管3の下端に溶接固定された円形の端面板10と、前記端面板10の下面中央に垂直に溶接固定された先端の尖った板状の掘削刃31とを備えている
前記端面板10は、図3に示すように、直径Dが拡底側鋼管3の直径dより大であり、
拡底側鋼管3の外周面より外側部分である鍔部12に、端面板周縁から中央に向かう切欠部13を有し、前記切欠部13の端面板直径方向両側に、互いに上下逆向きに傾斜した傾斜面部14a、14bが形成されている。上向きに傾斜した傾斜面部を符号14a、下向きに傾斜した傾斜面部を14bで示す。端面板10のこの上下逆向きに傾斜した傾斜面部14a、14bが回転圧入時の回転により推進力を発揮する。
図示例では上下逆向きに傾斜した傾斜面部14a、14bを直径方向の両側に設けているが、片側のみに設けたものでもよい。
As shown in FIGS. As shown in FIG. 3, the end face plate 10 provided with the plate-shaped drilling blade 31 having a sharp tip has a diameter D 0 larger than the diameter d 1 of the bottom-expanded steel pipe 3.
The flange portion 12, which is a portion outside the outer peripheral surface of the bottom-expanded steel pipe 3, has a notch 13 extending from the peripheral edge of the end face plate toward the center, and is inclined upside down on both sides of the notch 13 in the diameter direction of the end face plate. Inclined surface portions 14a and 14b are formed. The upwardly inclined inclined surface portion is indicated by reference numeral 14a, and the downwardly inclined inclined surface portion is indicated by 14b. The inclined surface portions 14a and 14b of the end face plate 10 inclined in the upside-down direction exert a propulsive force by rotation at the time of rotational press-fitting.
In the illustrated example, the inclined surface portions 14a and 14b inclined in the vertical direction are provided on both sides in the diametrical direction, but they may be provided on only one side.

前記端面板10はその中心部に円形の中心穴32を有している。
前記掘削刃31は、図2〜図5に示すように端面板側(端面板に溶接固定される側)に、互いに平行な両辺31bを有しその先端側部分31cが三角形状である五角形家形(五角形である模式的な家の形)をなしており、端面板10の前記中心穴32に臨んで開口する切欠き31aを有している。この実施例の切欠き31aの形状(内縁形状)は、幅が前記中心穴32の直径d4と同寸法であり、掘削刃31の全体輪郭である五角形と概ね相似の五角形である(厳格に五角形である必要はない)。
The end face plate 10 has a circular center hole 32 at the center thereof.
As shown in FIGS. 2 to 5, the excavation blade 31 is a pentagonal house having both sides 31b parallel to each other on the end face plate side (the side welded and fixed to the end face plate) and the tip end side portion 31c having a triangular shape. It has a shape (a typical pentagonal house shape) and has a notch 31a that opens facing the center hole 32 of the end face plate 10. The shape (inner edge shape) of the notch 31a of this embodiment has the same width as the diameter d4 of the center hole 32, and is a pentagon that is substantially similar to the pentagon that is the overall contour of the excavation blade 31 (strictly pentagon). Does not have to be).

軸鋼管2は前述の通り短尺管5を介して拡底側鋼管3に接続される。図6に軸鋼管3と拡底側鋼管3との接合構造20の詳細を示す。
拡底側鋼管3の上端に当該拡底側鋼管直径dと同径の円形平板21が溶接固定され、前記円形平板21の上面に軸鋼管2の直径dと同径(d3)又は僅かに大径で軸鋼管2より厚肉の短尺管4が溶接固定され、短尺管4の上端と軸鋼管3の下端とが溶接接合された接合構造である。
前記短尺管5は、予め拡底側鋼管3に溶接固定した円形平板21の上面に内外面とも全周隅肉溶接にて溶接固定するが、外面側は開先付きの全周隅肉溶接としている。これにより十分強度の高い溶接接合が行われる。
As described above, the shaft steel pipe 2 is connected to the bottom expansion side steel pipe 3 via the short pipe 5. FIG. 6 shows the details of the joint structure 20 between the shaft steel pipe 3 and the bottom-expanded side steel pipe 3.
A circular flat plate 21 having the same diameter as the expanded bottom steel pipe diameter d 1 is welded and fixed to the upper end of the expanded bottom steel pipe 3, and the same diameter (d 3 ) or slightly as the diameter d 2 of the shaft steel pipe 2 is attached to the upper surface of the circular flat plate 21. The short pipe 4 having a large diameter and thicker than the shaft steel pipe 2 is welded and fixed, and the upper end of the short pipe 4 and the lower end of the shaft steel pipe 3 are welded and joined.
The short pipe 5 is welded and fixed to the upper surface of a circular flat plate 21 previously welded and fixed to the bottom-expanded side steel pipe 3 by full-circumferential fillet welding on both the inner and outer surfaces, but the outer surface side is full-circumferential fillet welding with a groove. .. As a result, a welded joint having sufficiently high strength is performed.

回転圧入駆動部を持つ杭打ち機にて拡底鋼管杭1を地盤に回転圧入させた際、先端部材4の端面板10が、その傾斜面部14a、14bが土に食い込む態様で推進力を発揮する。 When the bottom-expanded steel pipe pile 1 is rotationally press-fitted into the ground by a pile driver having a rotary press-fitting drive unit, the end face plate 10 of the tip member 4 exerts propulsive force in a manner in which its inclined surface portions 14a and 14b bite into the soil. ..

上述の拡底鋼管杭1によれば、杭鋼管本体である軸鋼管を、円形の拡底部であると同時に掘削推進力を発揮する先端部材に直接接合する構成ではなく、軸鋼管2より大径の拡底側鋼管3を介在させて先端部材4に接合する構造なので、円形の拡底部である先端部材4の端面板10の外径を大径にすることができ、拡底鋼管杭として大きな支持力を得ることが可能となる。
すなわち、拡底鋼管杭として大きな支持力を得るために単に端面板の外径を大きくした場合、小径の軸鋼管を大径の端面板に直接溶接固定するとすれば、端面板の中央の狭い領域に集中荷重が作用するので、端面板(先端部材)がその剛性の点で拡底部として必ずしも有効に働かないが、本発明の拡底鋼管杭1では、端面板10に接溶接固定される拡底側鋼管3が大径なので、集中荷重が緩和され、拡底部として有効に作用する。
According to the above-mentioned expanded bottom steel pipe pile 1, the shaft steel pipe, which is the main body of the pile steel pipe, is not directly joined to the tip member that exerts excavation propulsive force at the same time as the circular bottom expanded portion, and has a diameter larger than that of the shaft steel pipe 2. Since the structure is joined to the tip member 4 with the bottom-expanded side steel pipe 3 interposed therebetween, the outer diameter of the end face plate 10 of the tip member 4 which is a circular bottom-expanded portion can be made large, and a large bearing capacity can be provided as a bottom-expanded steel pipe pile. It becomes possible to obtain.
That is, if the outer diameter of the end face plate is simply increased in order to obtain a large bearing capacity as a bottom-expanded steel pipe pile, and if the small diameter shaft steel pipe is directly welded and fixed to the large diameter end face plate, it will be in a narrow area in the center of the end face plate. Since a concentrated load acts, the end face plate (tip member) does not necessarily work effectively as a bottom expansion portion in terms of its rigidity, but in the bottom expansion steel pipe pile 1 of the present invention, the bottom expansion side steel pipe fixed by welding to the end face plate 10 Since 3 has a large diameter, the concentrated load is relaxed and effectively acts as a bottom-expanded portion.

鋼管杭において、地盤条件により鋼管杭径(軸鋼管径)の例えば130倍の最大施工深さが可能とした場合に、杭先端側に軸鋼管2より大径の拡底側鋼管3が存在することで、最大施工深さをさらに深くすることが可能である。その場合、拡底鋼管杭全長(軸鋼管長さと拡底側鋼管長さの和)に対する拡底側鋼管長さの割合(拡底側鋼管比率)によっては、杭全長が同一径である鋼管杭と比べて材料費(鋼材費)を節約できることになる。 In a steel pipe pile, when the maximum construction depth of, for example, 130 times the steel pipe pile diameter (shaft steel pipe diameter) is possible depending on the ground conditions, the bottom-expanded side steel pipe 3 having a diameter larger than that of the shaft steel pipe 2 exists on the pile tip side. Therefore, it is possible to further increase the maximum construction depth. In that case, depending on the ratio of the bottom-expanded side steel pipe length (bottom-expanded side steel pipe ratio) to the total length of the expanded-bottomed steel pipe pile (sum of the shaft steel pipe length and the bottom-expanded side steel pipe length), the material is compared with the steel pipe pile having the same total pile length. The cost (steel material cost) can be saved.

すなわち、拡底側鋼管3の長さLが短すぎると拡底側鋼管を備えた効果(最大施工深さを深くすることができるという効果)が得られないし、長すぎると最大施工深さを深くすることができても材料費(鋼材費)が高くなり過ぎて費用対効果の点で採用する意味がなくなる。したがって、載荷試験を行って、高い費用対効果が得られる適切な長さ(拡底側鋼管比率)を得るとよい。これにより、杭全長が同一径である鋼管杭と比べて材料費(鋼材費)が節約される拡底鋼管杭を施工することが可能となる。
拡底側鋼管3の長さLが拡底鋼管杭1の全長Lの5〜20%であれば、載荷試験を行うことによって、高い費用対効果が得られる適切な拡底側鋼管比率を得ることが可能である。
That is, if the length L of the bottom-expanding side steel pipe 3 is too short, the effect of providing the bottom-expanding side steel pipe (the effect that the maximum construction depth can be deepened) cannot be obtained, and if it is too long, the maximum construction depth is deepened. Even if it can be done, the material cost (steel material cost) becomes too high and there is no point in adopting it in terms of cost effectiveness. Therefore, it is advisable to carry out a loading test to obtain an appropriate length (ratio of steel pipes on the expanded bottom side) that can obtain high cost effectiveness. This makes it possible to construct a bottom-expanded steel pipe pile that saves material cost (steel material cost) as compared with a steel pipe pile having the same total diameter.
If the length L of the bottom-expanded steel pipe 3 is 5 to 20% of the total length L 0 of the bottom-expanded steel pipe pile 1, a load test can be performed to obtain an appropriate bottom-expanded steel pipe ratio that can obtain high cost effectiveness. It is possible.

また、拡底鋼管杭1の掘削部である先端部材4の部分について説明すると、端面板10の中心部に円形の中心穴32を有し、端面板10の下面中央に固定された掘削刃31が前記中心穴32に臨んで開口する切欠き31aを有するという構成により、支持力を損なうことなく推進力を向上させることが可能となる。
すなわち、端面板10の中心部に設けた中心穴32は、回転圧入時に端面板10に対する掘削土からの圧力を低減させる圧抜きとして作用する。すなわち、掘削土の抵抗を低減させて推進力を向上させる効果(したがって、施工性の向上)を奏する。
この場合、掘削刃31が端面板10の中心穴32に位置していても、前記中心穴に臨んで開口する切欠き31aを有するので、掘削土が中心穴内(鋼管内)に侵入することをそれほど妨げない。すなわち、掘削刃31に設けた切欠き31aは、掘削土の中心穴内(鋼管内)への侵入に対する制御作用を奏する。
このように、端面板10の中心部にあけた中心穴32と掘削刃31側に形成した切欠き31aとが、相互に影響し合い協働して作用し、圧抜きの作用を損なうことなく、掘削土が管内に侵入することによる一定の閉塞効果を奏して支持力を確保できる。
上記の通り、本発明において端面板10の下面中央に固定された掘削刃31が中心穴32に臨んで開口する切欠き31aを有するという構成により、推進力を向上させることが可能となるので、大きな拡底部(先端部材4)を有することで杭を回転圧入する際に求められる大きな推進力に対応することができる。
Further, the portion of the tip member 4 which is the excavated portion of the bottom-expanded steel pipe pile 1 will be described. An excavation blade 31 having a circular center hole 32 in the center of the end face plate 10 and fixed to the center of the lower surface of the end face plate 10 The configuration having the notch 31a that opens toward the center hole 32 makes it possible to improve the propulsive force without impairing the supporting force.
That is, the center hole 32 provided in the central portion of the end face plate 10 acts as a depressurization to reduce the pressure from the excavated soil on the end face plate 10 at the time of rotational press fitting. That is, it has the effect of reducing the resistance of the excavated soil and improving the propulsive force (hence, the improvement of workability).
In this case, even if the excavation blade 31 is located in the center hole 32 of the end face plate 10, the excavated soil has a notch 31a that opens facing the center hole, so that the excavated soil does not enter the center hole (inside the steel pipe). It doesn't interfere so much. That is, the notch 31a provided in the excavation blade 31 exerts a control action against the invasion of the excavated soil into the central hole (inside the steel pipe).
In this way, the center hole 32 formed in the central portion of the end face plate 10 and the notch 31a formed on the side of the excavating blade 31 interact with each other and act in cooperation with each other without impairing the depressurizing action. , It is possible to secure the bearing capacity by exerting a certain blocking effect by the excavated soil invading the pipe.
As described above, in the present invention, the propulsive force can be improved by the configuration in which the excavation blade 31 fixed to the center of the lower surface of the end face plate 10 has a notch 31a that opens facing the center hole 32. By having a large bottom-expanded portion (tip member 4), it is possible to cope with a large propulsive force required when a pile is rotationally press-fitted.

また、地中に礫、転石、その他の軽い地中障害のために端面板10の推進が難儀する場合でも、端面板10の下面に五角形家形の掘削刃31を固定した構成により、円滑な端面板推進が可能となり、施工性が向上する。
また、掘削刃31の切欠き31aの形状が掘削刃31の五角形家形と相似の五角形家形なので、五角形家形の掘削刃31が土をほぐす作用と、切欠き31aの作用(掘削土の中心穴内(鋼管内)への侵入に対する制御作用)とが協働して作用し、支持力を損なうことなく推進力を向上させる効果を一層高めることができる。
なお、実施例の切欠き31aの形状(内縁形状)は、掘削刃31の形状と概ね相似形であるが、三角形部分は例えば半円弧状等であってもよい。また、切欠き31aの幅は実施例のように、中心穴32の直径に合わせるのが適切であるが、必ずしも合わせなくてもよい(幅が若干広くても狭くてもよい)。
Further, even when it is difficult to propel the end face plate 10 due to gravel, boulders, or other minor underground obstacles in the ground, the structure in which the pentagonal house-shaped excavation blade 31 is fixed to the lower surface of the end face plate 10 makes it smooth. End face plate propulsion becomes possible and workability is improved.
Further, since the shape of the notch 31a of the excavation blade 31 is a pentagonal house shape similar to the pentagonal house shape of the excavation blade 31, the pentagonal house-shaped excavation blade 31 has the action of loosening the soil and the action of the notch 31a (of the excavated soil). The control action against intrusion into the central hole (inside the steel pipe) works in cooperation with each other, and the effect of improving the propulsive force without impairing the supporting force can be further enhanced.
The shape (inner edge shape) of the notch 31a of the embodiment is substantially similar to the shape of the excavation blade 31, but the triangular portion may be, for example, a semicircular arc shape. Further, the width of the notch 31a is appropriately adjusted to the diameter of the center hole 32 as in the embodiment, but it does not necessarily have to be adjusted (the width may be slightly wider or narrower).

本発明の拡底鋼管杭1の各部の寸法は、回転圧入工法により施工される一般的な鋼管杭のサイズ範囲を採用可能であるが、実際の施工地盤の条件に対応して適切な軸鋼管の径・板厚・長さ、拡底側鋼管の径・板厚・長さ、端面板の径・板厚を選定するとよい。 For the dimensions of each part of the bottom-expanded steel pipe pile 1 of the present invention, the size range of a general steel pipe pile constructed by the rotary press-fitting method can be adopted. It is advisable to select the diameter / plate thickness / length, the diameter / plate thickness / length of the expanded bottom steel pipe, and the diameter / plate thickness of the end face plate.

本発明の拡底鋼管杭を施工する場合、予め工場にて、前記拡底側鋼管3の下端に前記先端部材4を溶接固定し上端に前記短尺管5を溶接固定しておくことができる。図7に拡底側鋼管3と先端部材4と短尺管5とを一体にした拡底部一体鋼管7のみを単独で示す。
この拡底部一体鋼管7を工場で予め製造しておくことで、施工現場では、この拡底部一体鋼管7の短尺管5に軸鋼管2を溶接接続することで拡底鋼管杭1が施工されるので、軸鋼管2と拡底側鋼管3とを高い接合強度で接合することができ、かつ、現場での施工能率が顕著に向上する。
When constructing the bottom-expanded steel pipe pile of the present invention, the tip member 4 can be welded and fixed to the lower end of the bottom-expanded side steel pipe 3 and the short pipe 5 can be welded and fixed to the upper end in advance at the factory. FIG. 7 shows only the bottom-expanded portion integrated steel pipe 7 in which the bottom-expanded side steel pipe 3, the tip member 4, and the short pipe 5 are integrated.
By manufacturing the bottom-expanded portion integrated steel pipe 7 in advance at the factory, the bottom-expanded steel pipe pile 1 is constructed by welding and connecting the shaft steel pipe 2 to the short pipe 5 of the bottom-expanded portion integrated steel pipe 7 at the construction site. , The shaft steel pipe 2 and the bottom-expanded side steel pipe 3 can be joined with high joining strength, and the construction efficiency at the site is remarkably improved.

1 拡底鋼管杭
2 軸鋼管
3 拡底側鋼管
4 先端部材
5 短尺管
7 拡底部一体鋼管
10 端面板
12 鍔部
13 切欠部
14a (上向きに傾斜した)傾斜面部
14b (下向きに傾斜した)傾斜面部
20 (軸鋼管と拡底側鋼管との)接合構造
21 (接合構造の)円形平板
31 掘削刃
31a 切欠き
32 中心穴

1 Expanded bottom steel pipe pile 2 Shaft steel pipe 3 Expanded bottom steel pipe 4 Tip member
5 Short pipe 7 Expanded bottom integrated steel pipe
10 End face plate 12 Brim portion 13 Notch portion 14a (inclined upward) Inclined surface portion
14b Inclined surface portion 20 (inclined downward) Join structure 21 (joint structure) Circular flat plate 31 Excavation blade 31a Notch 32 Center hole

Claims (3)

杭鋼管本体である軸鋼管と、前記軸鋼管の下端に接合された前記軸鋼管より大径の拡底側鋼管と、前記拡底側鋼管の下端に接合された、円形の拡底部であると同時に掘削推進力を発揮する先端部材とからなる、回転圧入工法による拡底鋼管杭であって、
前記先端部材は、前記拡底側鋼管の下端面に、直径Dが拡底側鋼管直径dより大の円形の端面板が溶接固定され、前記端面板における前記拡底側鋼管の外周より外側に張り出した鍔部に互いに上下逆向きに傾斜した傾斜面部が形成された構成であり、
前記軸鋼管と前記拡底側鋼管との接合構造は、前記拡底側鋼管の上端に当該拡底側鋼管直径dと同径の円形平板が溶接固定され、前記円形平板の上面に前記軸鋼管直径dと同径又は2mm以内の大径で軸鋼管より厚肉の短尺管が溶接固定され、前記短尺管の長さは前記円形平板に対して内面溶接が可能な長さであり、前記短尺管の上端と前記軸鋼管の下端とが溶接接合された接合構造であり、
かつ前記端面板は、その下面中央に垂直に固定された先端の尖った板状の掘削刃を備えるとともに端面板中心部に円形の中心穴を有し、前記掘削刃はその端面板側の縁部に前記中心穴に臨んで開口する切欠きを有することを特徴とする拡底鋼管杭。
A shaft steel pipe that is a pile steel pipe body, a bottom-expanded steel pipe having a diameter larger than that of the shaft steel pipe joined to the lower end of the shaft steel pipe, and a circular bottom-expanded portion joined to the lower end of the bottom-expanded steel pipe, and excavated at the same time. It is a bottom-expanded steel pipe pile by the rotary press-fitting method, which consists of a tip member that exerts propulsive force.
A circular end face plate having a diameter D 0 larger than the diameter d 1 of the bottom expansion side steel pipe is welded and fixed to the lower end surface of the bottom expansion side steel pipe, and the tip member projects outward from the outer circumference of the bottom expansion side steel pipe in the end face plate. It is a configuration in which inclined surface portions that are inclined upside down from each other are formed on the flange portion.
Junction structure between said shaft steel pipe the拡底side steel pipe, circular flat plate of the拡底side the same diameter as the steel tube diameter d 1 is fixed by welding to the upper end of the拡底side steel pipe, the shaft steel tube diameter d on the upper surface of the circular flat plate 2 the same diameter or the short tube of the thick than the shaft steel pipe with a large diameter than 2mm fixed by welding, the length of the short tube is the inner surface welding is possible lengths for the circular flat plate, said short tube It is a joint structure in which the upper end of the steel pipe and the lower end of the shaft steel pipe are welded together.
Moreover, the end face plate is provided with a plate-shaped excavation blade having a pointed tip vertically fixed in the center of the lower surface thereof, and has a circular center hole in the center of the end face plate, and the excavation blade has an edge on the end face plate side. A bottom-expanded steel pipe pile having a notch in the portion that faces the central hole.
前記掘削刃は、端面板側に互いに平行な両辺を有しその先端側が三角形である五角形家形をなす外形であることを特徴とする請求項1記載の鋼管杭。 The steel pipe pile according to claim 1, wherein the excavating blade has a pentagonal house shape having both sides parallel to each other on the end face plate side and a triangular tip side thereof. 回転圧入工法による拡底鋼管杭の施工に際して用いられる拡底部一体鋼管であって、
円形の拡底部であると同時に掘削推進力を発揮する先端部材が下端に固定された、杭本体鋼管である軸鋼管より大径かつ厚肉の拡底側鋼管と、
前記拡底側鋼管の上端に溶接固定された当該拡底側鋼管直径dと同径の円形平板と、
前記円形平板の上面に溶接固定された前記軸鋼管直径dと同径又は2mm以内の大径で軸鋼管より厚肉の短尺管とを備え、前記短尺管の長さは、前記円形平板に対して内面溶接が可能な長さであり、
前記先端部材は、拡底側鋼管の下端面に円形の端面板が溶接固定され、前記端面板における前記拡底側鋼管の外周より外側に張り出した鍔部に互いに上下逆向きに傾斜した傾斜面部が形成された構成であり、
かつ前記端面板は、その下面中央に垂直に固定された先端の尖った板状の掘削刃を備えるとともに端面板中心部に円形の中心穴を有し、前記掘削刃はその端面板側の縁部に前記中心穴に臨んで開口する切欠きを有することを特徴とする拡底部一体鋼管。
Bottom-expanded steel pipe used for construction of bottom-expanded steel pipe piles by the rotary press-fitting method.
A steel pipe with a larger diameter and a thicker wall than the shaft steel pipe, which is a pile body steel pipe, with a tip member that exerts excavation propulsion at the same time as a circular bottom-expanded part fixed at the lower end.
A circular flat plate of the same diameter as the拡底side steel tube diameter d 1 which is welded and fixed to the upper end of the拡底side steel pipe,
A short pipe having the same diameter as the shaft steel pipe diameter d 2 or a large diameter within 2 mm and thicker than the shaft steel pipe, which is welded and fixed to the upper surface of the circular flat plate, is provided, and the length of the short pipe is the same as that of the circular flat plate. On the other hand, the length is such that inner surface welding is possible.
In the tip member, a circular end face plate is welded and fixed to the lower end surface of the bottom-expanded steel pipe, and an inclined surface portion inclined upside down is formed on a flange portion of the end face plate that projects outward from the outer circumference of the bottom-expanded steel pipe. It is a structure that has been made
Further, the end face plate is provided with a plate-shaped excavation blade having a pointed tip vertically fixed in the center of the lower surface thereof, and has a circular center hole in the center of the end face plate, and the excavation blade has an edge on the end face plate side. An expanded bottom integrated steel pipe having a notch in the portion that faces the central hole.
JP2020010454A 2020-01-25 2020-01-25 Bottom-expanded steel pipe pile and bottom-expanded integrated steel pipe Pending JP2021116590A (en)

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