JP2021113132A - Production method of glass plate, and cleaning apparatus of glass plate - Google Patents

Production method of glass plate, and cleaning apparatus of glass plate Download PDF

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JP2021113132A
JP2021113132A JP2018058204A JP2018058204A JP2021113132A JP 2021113132 A JP2021113132 A JP 2021113132A JP 2018058204 A JP2018058204 A JP 2018058204A JP 2018058204 A JP2018058204 A JP 2018058204A JP 2021113132 A JP2021113132 A JP 2021113132A
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cleaning
glass plate
rows
width direction
spindle
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弘樹 中塚
Hiroki Nakatsuka
弘樹 中塚
薫 鑑継
Kaoru Kankei
薫 鑑継
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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Priority to JP2018058204A priority Critical patent/JP2021113132A/en
Priority to CN201990000578.3U priority patent/CN215480583U/en
Priority to PCT/JP2019/011891 priority patent/WO2019188721A1/en
Priority to TW108110201A priority patent/TW201940452A/en
Publication of JP2021113132A publication Critical patent/JP2021113132A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C23/00Other surface treatment of glass not in the form of fibres or filaments
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Nonlinear Science (AREA)
  • Optics & Photonics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mathematical Physics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Cleaning In General (AREA)
  • Liquid Crystal (AREA)
  • Surface Treatment Of Glass (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)

Abstract

To certainly reduce cleaning unevenness of a glass plate in a width direction orthogonal to a conveying direction in cleaning the surface of the conveyed glass plate.SOLUTION: A production method of a glass plate includes a cleaning step for cleaning a surface Ga of a glass plate G by cleaning lines 8a-8c containing a plurality of cleaning members 10 arranged with a space S from each other in a width direction orthogonal to a conveying direction Y of the glass plate G while conveying the glass plate G. The cleaning lines 8a-8c are set with a space in the conveying direction Y. In the three cleaning lines 8a-8c, the location of the space S does not overlap with each other in the width direction.SELECTED DRAWING: Figure 2

Description

本発明は、ガラス板の製造方法及びガラス板の洗浄装置に関する。 The present invention relates to a method for manufacturing a glass plate and a device for cleaning the glass plate.

液晶ディスプレイ、プラズマディスプレイ、有機ELディスプレイ等のフラットパネルディスプレイ(FPD)は、高精細化が推進されている。これに伴い、FPD用の基板として用いられるガラス板には、FPDの製造工程で緻密な電気回路が形成される。従って、この種のガラス板には、塵や汚れが付いていない高い清浄性が要求される。 High-definition flat panel displays (FPDs) such as liquid crystal displays, plasma displays, and organic EL displays are being promoted. Along with this, a precise electric circuit is formed on the glass plate used as the substrate for the FPD in the manufacturing process of the FPD. Therefore, this type of glass plate is required to have high cleanliness without dust and dirt.

そこで、ガラス板の製造工程では、元ガラス板を所定サイズに切断して複数枚のガラス板を得る切断工程の後などに、ガラス板を洗浄する洗浄工程が設けられるのが一般的である。 Therefore, in the glass plate manufacturing process, a cleaning step for cleaning the glass plate is generally provided after the cutting step of cutting the original glass plate to a predetermined size to obtain a plurality of glass plates.

ガラス板を洗浄する方法としては、例えば特許文献1に開示の方法が挙げられる。同文献では、複数のディスク状の洗浄部材をガラス板の搬送方向と直交する幅方向に並べて配置した洗浄列が、搬送方向に間隔を置いて2列設けられている。この2列の洗浄列に含まれる各洗浄部材を回転させることにより、搬送されるガラス板の表面が洗浄される。 Examples of the method for cleaning the glass plate include the method disclosed in Patent Document 1. In the same document, two cleaning rows in which a plurality of disc-shaped cleaning members are arranged side by side in the width direction orthogonal to the transport direction of the glass plate are provided at intervals in the transport direction. By rotating each cleaning member included in the two cleaning rows, the surface of the conveyed glass plate is cleaned.

ここで、各洗浄列で隣接する洗浄部材の間には、隣接する洗浄部材同士の干渉を避けるために隙間が形成される。 Here, a gap is formed between the cleaning members adjacent to each other in each cleaning row in order to avoid interference between the adjacent cleaning members.

特開2017−14060号公報Japanese Unexamined Patent Publication No. 2017-14060

特許文献1では、ガラス板の幅方向に洗浄ムラが生じるのを抑えるために、2列の洗浄列のうち、一方の洗浄列に含まれる洗浄部材が、他方の洗浄列に含まれる洗浄部材に対してガラス板の幅方向にずらして配置されている。 In Patent Document 1, in order to prevent uneven cleaning in the width direction of the glass plate, the cleaning member included in one of the two cleaning rows is replaced with the cleaning member included in the other cleaning row. On the other hand, they are arranged so as to be offset in the width direction of the glass plate.

しなしながら、2列の洗浄列のうち、一方の洗浄列の隣接する洗浄部材の間の隙間に対応する位置や、他方の洗浄列の隣接する洗浄部材の間の隙間に対応する位置では、ガラス板の表面は洗浄部材と1回しか接触しない。従って、隙間に対応する位置では、洗浄部材とガラス板の接触時間が必然的に短くなり、ガラス板の幅方向における洗浄ムラが依然として生じるおそれがある。このような洗浄ムラが生じると、ガラス板に筋状の汚れが残るなどして洗浄不良の原因となり得る。 However, in the two rows of cleaning rows, at the position corresponding to the gap between the adjacent cleaning members of one cleaning row and the position corresponding to the gap between the adjacent cleaning members of the other cleaning row, The surface of the glass plate comes into contact with the cleaning member only once. Therefore, at the position corresponding to the gap, the contact time between the cleaning member and the glass plate is inevitably shortened, and cleaning unevenness in the width direction of the glass plate may still occur. If such uneven cleaning occurs, streaky stains may remain on the glass plate, which may cause poor cleaning.

しかも、2列の洗浄列のうち、一方の洗浄列(又は一方の洗浄列の一部の洗浄部材)が故障などによって使用できない状態になると、一方の洗浄列を修理・交換するまでの間、他方の洗浄列1列のみでガラス板を洗浄する必要がある。このように他方の洗浄列1列のみでガラス板を洗浄すると、その洗浄列に含まれる隣接する洗浄部材の間の隙間に対応する位置でガラス板の表面を洗浄できなくなる。この結果、洗浄不良の原因となり得る、ガラス板の幅方向における洗浄ムラが生じやすくなる。 Moreover, if one of the two cleaning rows (or some cleaning members of one cleaning row) becomes unusable due to a failure or the like, until one of the cleaning rows is repaired or replaced. It is necessary to clean the glass plate with only one of the other cleaning rows. When the glass plate is cleaned only by the other cleaning row in this way, the surface of the glass plate cannot be cleaned at a position corresponding to the gap between the adjacent cleaning members included in the cleaning row. As a result, uneven cleaning in the width direction of the glass plate, which can cause poor cleaning, is likely to occur.

本発明は、搬送されるガラス板の表面を洗浄する際に、搬送方向と直交するガラス板の幅方向における洗浄ムラを確実に低減することを課題とする。 An object of the present invention is to surely reduce cleaning unevenness in the width direction of a glass plate orthogonal to the transport direction when cleaning the surface of the glass plate to be transported.

上記の課題を解決するために創案された本発明は、ガラス板を搬送しながら、ガラス板の搬送方向と直交する幅方向に隙間をあけて配置された複数の洗浄部材を含む洗浄列によって、ガラス板の表面を洗浄する洗浄工程を備えたガラス板の製造方法であって、洗浄列は、搬送方向に間隔を置いて複数列設けられる共に、複数列の洗浄列は、隙間の幅方向の位置が互いに重複しない3種以上の洗浄列を含むことを特徴とする。ここで、「ガラス板の表面」という用語は、ガラス板の表裏面のうちの少なくとも一方の面を意味する。すなわち、本発明は、ガラス板の片面のみを洗浄する場合と、ガラス板の両面を洗浄する場合とを含む。また、「複数の洗浄列は、隙間の幅方向の位置が互いに重複しない3種以上の洗浄列を含む」という用語には、複数の洗浄列が、全体として3種以上の洗浄列を含んでいれば、同種の洗浄列(隙間の幅方向の位置が互いに重複する洗浄列)が複数列含まれる場合も含まれる。このような構成によれば、隙間の幅方向の位置が互いに重複しない3種以上の洗浄列の中のいずれか1種(1列)の洗浄列の隙間に対応する位置であっても、ガラス板は残り2種以上の洗浄列に含まれる洗浄部材と少なくとも2回接触するため、洗浄時間を十分に確保することができる。また、隙間の幅方向の位置が互いに重複しない3種以上の洗浄列の中のいずれか1種(1列)の洗浄列(又はその洗浄列に含まれる洗浄部材)が故障等によって使用できなくなっても、残り2種(2列)以上の洗浄列で、ガラス板の全幅を隙間なく洗浄することができる。従って、幅方向におけるガラス板の洗浄ムラを確実に低減することができる。 The present invention, which was devised to solve the above problems, uses a cleaning row including a plurality of cleaning members arranged with a gap in the width direction orthogonal to the transport direction of the glass plate while transporting the glass plate. A method for manufacturing a glass plate including a cleaning step for cleaning the surface of the glass plate. A plurality of cleaning rows are provided at intervals in the transport direction, and the multiple rows of cleaning rows are in the width direction of the gap. It is characterized by including three or more wash rows whose positions do not overlap each other. Here, the term "front surface of the glass plate" means at least one surface of the front and back surfaces of the glass plate. That is, the present invention includes a case where only one side of the glass plate is cleaned and a case where both sides of the glass plate are cleaned. Further, in the term "a plurality of cleaning rows include three or more types of cleaning rows whose positions in the width direction of the gap do not overlap each other", the plurality of cleaning rows includes three or more types of cleaning rows as a whole. If so, the case where a plurality of cleaning rows of the same type (cleaning rows in which the positions in the width direction of the gap overlap each other) are included is also included. According to such a configuration, even if the positions in the width direction of the gaps do not overlap each other, even if the positions correspond to the gaps in the cleaning row of any one (one row) of the three or more cleaning rows, the glass Since the plate comes into contact with the cleaning members included in the remaining two or more types of cleaning rows at least twice, a sufficient cleaning time can be secured. In addition, any one (one) cleaning row (or cleaning member included in the cleaning row) of the three or more cleaning rows whose positions in the width direction of the gap do not overlap each other cannot be used due to a failure or the like. However, the entire width of the glass plate can be cleaned without gaps in the remaining two or more cleaning rows (two rows). Therefore, it is possible to reliably reduce the uneven cleaning of the glass plate in the width direction.

上記の構成において、隙間の幅方向の位置が互いに重複しない洗浄列のそれぞれの隙間が、幅方向に等間隔で繰り返すように位置していることが好ましい。このようにすれば、隙間の幅方向の位置が互いに重複しない洗浄列のそれぞれの隙間が、幅方向において一定の間隔で現れる。このため、隙間の影響による洗浄部材とガラス板との総接触時間のばらつきが、幅方向で小さく抑えられる。従って、幅方向におけるガラス板の洗浄ムラをより確実に低減することができる。 In the above configuration, it is preferable that the gaps in the cleaning rows whose positions in the width direction do not overlap each other are positioned so as to repeat at equal intervals in the width direction. In this way, the gaps of the cleaning rows in which the positions of the gaps in the width direction do not overlap each other appear at regular intervals in the width direction. Therefore, the variation in the total contact time between the cleaning member and the glass plate due to the influence of the gap can be suppressed to be small in the width direction. Therefore, it is possible to more reliably reduce the uneven cleaning of the glass plate in the width direction.

上記の構成において、複数列の洗浄列の搬送方向における上流側及び下流側のそれぞれに、上側ローラと下側ローラとを含む上下ローラ対を配置し、上下ローラ対によって前記ガラス板を上下に挟んで搬送するようにしてもよい。このようにすれば、複数の洗浄列によるガラス板の洗浄時に、ガラス板の姿勢が安定する。 In the above configuration, a pair of upper and lower rollers including an upper roller and a lower roller are arranged on each of the upstream side and the downstream side in the transport direction of the plurality of rows of cleaning rows, and the glass plate is vertically sandwiched by the upper and lower roller pairs. It may be transported by. In this way, the posture of the glass plate is stabilized when the glass plate is washed by a plurality of washing rows.

上記の課題を解決するために創案された本発明は、ガラス板を搬送する搬送機構と、ガラス板の搬送方向と直交する幅方向に隙間をあけて配置された複数の洗浄部材を含む洗浄列とを備えたガラス板の洗浄装置であって、洗浄列は、搬送方向に間隔を置いて複数列設けられる共に、複数列の洗浄列は、隙間の幅方向の位置が互いに重複しない3種以上の洗浄列を含むことを特徴とする。このような構成によれば、既に述べた対応する構成と同様の作用効果を得ることができる。 The present invention, which was devised to solve the above problems, comprises a transport mechanism for transporting a glass plate and a cleaning row including a plurality of cleaning members arranged with a gap in a width direction orthogonal to the transport direction of the glass plate. It is a glass plate cleaning device provided with, and a plurality of cleaning rows are provided at intervals in the transport direction, and there are three or more types of cleaning rows in which the positions in the width direction of the gap do not overlap each other. It is characterized by including a washing line of. According to such a configuration, it is possible to obtain the same effect as the corresponding configuration described above.

本発明によれば、搬送されるガラス板の表面を洗浄する際に、搬送方向と直交する幅方向におけるガラス板の洗浄ムラを確実に低減することができる。 According to the present invention, when cleaning the surface of the glass plate to be transported, it is possible to reliably reduce the cleaning unevenness of the glass plate in the width direction orthogonal to the transport direction.

ガラス板の洗浄装置を示す側面図である。It is a side view which shows the cleaning apparatus of a glass plate. 洗浄列に含まれる洗浄部材の配列状態を示す平面図である。It is a top view which shows the arrangement state of the cleaning member included in the cleaning row. ガラス板洗浄機構を示す断面図である。It is sectional drawing which shows the glass plate cleaning mechanism. スピンドルケースの下端部(先端部)側を拡大して示す断面図である。It is sectional drawing which shows the lower end part (tip part) side of a spindle case enlarged. スピンドルケースの上端部(基端部)側を拡大して示す断面図である。It is sectional drawing which shows the upper end part (base end part) side of a spindle case enlarged.

以下、本実施形態に係るガラス板の洗浄装置及びガラス板の製造方法について、図面を参照しながら説明する。なお、図中のXYZは直交座標系である。X方向及びY方向は水平方向であり、Z方向は鉛直方向である。Y方向はガラス板の搬送方向であり、X方向及びZ方向を含むXZ平面はガラス板の搬送方向と直交する平面である。 Hereinafter, the glass plate cleaning apparatus and the glass plate manufacturing method according to the present embodiment will be described with reference to the drawings. Note that XYZ in the figure is a Cartesian coordinate system. The X and Y directions are horizontal, and the Z direction is vertical. The Y direction is the transport direction of the glass plate, and the XZ plane including the X direction and the Z direction is a plane orthogonal to the transport direction of the glass plate.

図1に示すように、本実施形態に係るガラス板の洗浄装置1は、洗浄エリアWと、乾燥エリアDとを備えており、ガラス板GをY方向に搬送しながら、その上面Ga及び下面Gbを同時に洗浄するものである。 As shown in FIG. 1, the glass plate cleaning device 1 according to the present embodiment includes a cleaning area W and a drying area D, and while transporting the glass plate G in the Y direction, the upper surface Ga and the lower surface thereof. Gb is washed at the same time.

洗浄エリアW及び乾燥エリアDでは、ガラス板Gは、搬送方向Yと直交するガラス板Gの幅方向(図3のX方向と角度θをなす方向)において、一端側が他端側よりも低位に位置するように、傾斜した姿勢で搬送される。これにより、ガラス板Gの上面Gaに付着した余分な液体が自重でガラス板Gの上面Gaから流れ落ち、ガラス板Gの上面Gaに汚れの原因となる液体溜りが形成されるのを防止している。なお、洗浄エリアW及び/又は乾燥エリアDにおいて、ガラス板Gを水平姿勢で搬送してもよい。 In the cleaning area W and the drying area D, one end side of the glass plate G is lower than the other end side in the width direction of the glass plate G orthogonal to the transport direction Y (the direction forming an angle θ with the X direction in FIG. 3). It is transported in an inclined position so that it is located. As a result, excess liquid adhering to the upper surface Ga of the glass plate G is prevented from flowing down from the upper surface Ga of the glass plate G due to its own weight, and a liquid pool causing stains is formed on the upper surface Ga of the glass plate G. There is. The glass plate G may be conveyed in a horizontal position in the cleaning area W and / or the drying area D.

洗浄装置1は、洗浄エリアWにおいて、ガラス板Gの上面Ga及び下面Gbに付着した液体を除去する絞りローラ2,3と、ガラス板Gの上面Gaを洗浄する上側洗浄機構4と、ガラス板Gの下面Gbを洗浄する下側洗浄機構5とを備えている。洗浄エリアWには、その上流側に配置された搬送ローラ等の任意の機構によりガラス板Gが供給される。 The cleaning device 1 includes a drawing rollers 2 and 3 for removing liquid adhering to the upper surface Ga and the lower surface Gb of the glass plate G, an upper cleaning mechanism 4 for cleaning the upper surface Ga of the glass plate G, and a glass plate in the cleaning area W. It is provided with a lower cleaning mechanism 5 for cleaning the lower surface Gb of G. The glass plate G is supplied to the cleaning area W by an arbitrary mechanism such as a transport roller arranged on the upstream side thereof.

絞りローラ2,3は、ガラス板Gを上下に挟んで搬送する、上側ローラ2a,3aと下側ローラ2b,3bとを含む上下ローラ対により構成されている。すなわち、絞りローラ2,3は、搬送機構としても機能する。本実施形態では、絞りローラ2,3は、洗浄機構4,5の上流側及び下流側にそれぞれ配置されている。 The drawing rollers 2 and 3 are composed of a pair of upper and lower rollers including upper rollers 2a and 3a and lower rollers 2b and 3b that sandwich and convey the glass plate G vertically. That is, the drawing rollers 2 and 3 also function as a transport mechanism. In the present embodiment, the drawing rollers 2 and 3 are arranged on the upstream side and the downstream side of the cleaning mechanisms 4 and 5, respectively.

絞りローラ2,3は、液体を吸収可能な材料(例えば軟質スポンジ)からなるローラにより構成されるが、これに限定されない。 The drawing rollers 2 and 3 are composed of rollers made of a material capable of absorbing a liquid (for example, a soft sponge), but are not limited thereto.

上側洗浄機構4は、搬送方向Yに間隔を置いて3列設けられた洗浄列6a〜6cと、各洗浄列6a〜6cに洗浄液Cを供給するために、内部空間に洗浄液Cが貯留された筐体7とを備えている。 In the upper cleaning mechanism 4, the cleaning liquids C are stored in the internal space in order to supply the cleaning liquids C to the cleaning rows 6a to 6c provided in three rows at intervals in the transport direction Y and the cleaning liquids C to the respective cleaning rows 6a to 6c. It includes a housing 7.

下側洗浄機構5は、上側洗浄機構4の洗浄列6a〜6cとガラス板Gを挟んで対向するように、搬送方向Yに間隔を置いて3列設けられた洗浄列8a〜8cと、各洗浄列8a〜8cに洗浄液Cを供給するために、内部空間に洗浄液Cが貯留された筐体9とを備えている。 The lower cleaning mechanism 5 includes cleaning rows 8a to 8c provided in three rows at intervals in the transport direction Y so as to face each other with the cleaning rows 6a to 6c of the upper cleaning mechanism 4 sandwiching the glass plate G. In order to supply the cleaning liquid C to the cleaning rows 8a to 8c, a housing 9 in which the cleaning liquid C is stored is provided in the internal space.

洗浄液Cとしては、例えば、洗浄液(例えば液体洗剤)や、すすぎ液(例えば水)といった液体を使用することができる。 As the cleaning liquid C, for example, a liquid such as a cleaning liquid (for example, liquid detergent) or a rinsing liquid (for example, water) can be used.

ここで、下側洗浄機構5は、上側洗浄機構4を上下反転させたような構成であり、上側洗浄機構4と実質的に同じ構成及び作用効果を有する。従って、以下では、上側洗浄機構4の構成を例にとって説明し、下側洗浄機構5の構成の詳しい説明は省略する。 Here, the lower cleaning mechanism 5 has a configuration in which the upper cleaning mechanism 4 is turned upside down, and has substantially the same configuration and operation effect as the upper cleaning mechanism 4. Therefore, in the following, the configuration of the upper cleaning mechanism 4 will be described as an example, and the detailed description of the configuration of the lower cleaning mechanism 5 will be omitted.

図2に示すように、上側洗浄機構4の各洗浄列6a〜6cは、搬送方向Yと直交するガラス板Gの幅方向に隙間Sをあけて一列に並べられた複数の洗浄部材10を備えている。各洗浄部材10は、ガラス板Gの上面Gaを擦り洗浄可能なディスク状の回転体である。なお、下側洗浄機構5の洗浄列8a〜8cに含まれる各洗浄部材11は、上側洗浄機構4の洗浄列6a〜6cに含まれる各洗浄部材10とガラス板Gを挟んで対をなす。対をなす洗浄部材10,11は、互いに同方向に回転するようになっている。 As shown in FIG. 2, each cleaning row 6a to 6c of the upper cleaning mechanism 4 includes a plurality of cleaning members 10 arranged in a row with a gap S in the width direction of the glass plate G orthogonal to the transport direction Y. ing. Each cleaning member 10 is a disk-shaped rotating body capable of rubbing and cleaning the upper surface Ga of the glass plate G. The cleaning members 11 included in the cleaning rows 8a to 8c of the lower cleaning mechanism 5 form a pair with the cleaning members 10 included in the cleaning rows 6a to 6c of the upper cleaning mechanism 4 so as to sandwich the glass plate G. The pair of cleaning members 10 and 11 rotate in the same direction as each other.

3列の洗浄列6a〜6cは、各列の隙間Sの幅方向の位置(各列の隙間Sの範囲)が互いに重複しないように、幅方向にずらして配置されている。つまり、3列の洗浄列6a〜6cは、隙間Sの幅方向の位置が互いに重複しない3種の洗浄列から構成されている。従って、搬送方向Yで見た場合に、洗浄列6a〜6cの中の任意の1列に含まれる洗浄列のいずれの隙間Sの範囲内でも、残り2列の洗浄列に含まれる、2つの洗浄部材10の一部が位置する。 The three rows of cleaning rows 6a to 6c are arranged so as to be offset in the width direction so that the positions of the gaps S in each row in the width direction (range of the gaps S in each row) do not overlap each other. That is, the three cleaning rows 6a to 6c are composed of three types of cleaning rows in which the positions of the gaps S in the width direction do not overlap each other. Therefore, when viewed in the transport direction Y, the two cleaning rows included in the remaining two rows are included in any of the gaps S of the cleaning rows included in any one of the cleaning rows 6a to 6c. A part of the cleaning member 10 is located.

これにより、3列の洗浄列6a〜6cの中の任意の1列の洗浄列のいずれの隙間Sに対応する幅方向の位置でも、ガラス板Gは残り2列の洗浄列に含まれる洗浄部材10と2回接触するため、洗浄時間を十分に確保することができる。また、3列の洗浄列6a〜6cの中のいずれか1列の洗浄列(又はその洗浄列に含まれる洗浄部材10)が故障等によって使用できなくなっても、残り2列の洗浄列でガラス板Gの全幅を隙間なく洗浄することができる。従って、幅方向におけるガラス板Gの洗浄ムラを確実に低減することが可能となる。 As a result, the glass plate G is a cleaning member included in the remaining two rows of cleaning rows at a position in the width direction corresponding to any gap S of any one row of cleaning rows in the three rows of cleaning rows 6a to 6c. Since it comes into contact with 10 twice, a sufficient cleaning time can be secured. Further, even if any one of the three cleaning rows 6a to 6c (or the cleaning member 10 included in the cleaning row) becomes unusable due to a failure or the like, the remaining two cleaning rows are used for glass. The entire width of the plate G can be washed without gaps. Therefore, it is possible to reliably reduce the cleaning unevenness of the glass plate G in the width direction.

更に、本実施形態では、ガラス板Gと洗浄部材10との総接触時間が幅方向でばらつくのを抑制するために、3列の洗浄列6a〜6cのそれぞれの隙間Sが、幅方向に一定の間隔ΔLで繰り返すように位置している。これにより、幅方向におけるガラス板Gの洗浄ムラをより確実に低減することができる。なお、3列の洗浄列6a〜6cのそれぞれの隙間Sは、幅方向に不等間隔で繰り返すように位置していてもよい。 Further, in the present embodiment, in order to suppress the total contact time between the glass plate G and the cleaning member 10 from varying in the width direction, the gaps S of the three rows of cleaning rows 6a to 6c are constant in the width direction. It is located so as to repeat at the interval ΔL. Thereby, the cleaning unevenness of the glass plate G in the width direction can be reduced more reliably. The gaps S of the three rows of cleaning rows 6a to 6c may be positioned so as to repeat at unequal intervals in the width direction.

洗浄部材10の直径は、例えば50〜200mmであることが好ましく、隙間Sの幅は、例えば2〜10mmであることが好ましい。隙間Sの繰り返し間隔ΔLは、洗浄部材10の直径や洗浄列の種類に応じて適宜設定することができる。 The diameter of the cleaning member 10 is preferably, for example, 50 to 200 mm, and the width of the gap S is preferably, for example, 2 to 10 mm. The repetition interval ΔL of the gap S can be appropriately set according to the diameter of the cleaning member 10 and the type of cleaning row.

なお、複数列の洗浄列は、隙間Sの幅方向の位置が互いに重複しない3種の洗浄列を含んでいれば4列以上で構成されていてもよい。設備コストの増大を抑制する観点から、複数列の洗浄列は20列以下で構成されることが好ましい。また、同様の観点から、複数列の洗浄列が含む洗浄列の種類は、5種以下であることが好ましい。 The plurality of cleaning rows may be composed of four or more rows as long as they include three types of cleaning rows in which the positions of the gaps S in the width direction do not overlap with each other. From the viewpoint of suppressing an increase in equipment cost, it is preferable that the cleaning row having a plurality of rows is composed of 20 rows or less. From the same viewpoint, the number of types of cleaning rows included in the plurality of cleaning rows is preferably 5 or less.

図3に示すように、上側洗浄機構4は、3列の洗浄列6a〜6cの各洗浄部材10に、筐体7に貯留された洗浄液Cを供給するための構成を備えている。本実施形態では、3列の洗浄列6a〜6cの各洗浄部材10に対して、1つの筐体7から洗浄液Cを供給するようになっている(図1を参照)。なお、例えば3列の洗浄列6a〜6c毎に専用の筐体を設けるなどして、複数の筐体から洗浄液Cを供給するようにしてもよい。 As shown in FIG. 3, the upper cleaning mechanism 4 has a configuration for supplying the cleaning liquid C stored in the housing 7 to each cleaning member 10 of the three rows of cleaning rows 6a to 6c. In the present embodiment, the cleaning liquid C is supplied from one housing 7 to each cleaning member 10 of the three rows of cleaning rows 6a to 6c (see FIG. 1). The cleaning liquid C may be supplied from a plurality of housings, for example, by providing a dedicated housing for each of the three rows of cleaning rows 6a to 6c.

上側洗浄機構4は、ガラス板Gの上面Gaの傾斜に倣って筐体7が傾斜している。この筐体7の傾斜により、各洗浄列6a〜6cの各洗浄部材10が、ガラス板Gの上面Gaに倣って傾斜している。ガラス板Gの上面Gaの水平面に対する傾斜角度θは、例えば2〜10°であることが好ましい。 In the upper cleaning mechanism 4, the housing 7 is inclined in accordance with the inclination of the upper surface Ga of the glass plate G. Due to the inclination of the housing 7, each cleaning member 10 of each cleaning row 6a to 6c is inclined according to the upper surface Ga of the glass plate G. The inclination angle θ of the upper surface Ga of the glass plate G with respect to the horizontal plane is preferably 2 to 10 °, for example.

上側洗浄機構4は、各洗浄部材10に対応する位置に、筐体7の内部空間に面するように筐体7に固定されたスピンドルケース12と、スピンドルケース12の内部空間に面するようにスピンドルケース12に回転可能に保持されたスピンドル13とを備えている。洗浄部材10は、筐体7及びスピンドルケース12の外側でスピンドル13の下端部に装着されている。 The upper cleaning mechanism 4 faces the spindle case 12 fixed to the housing 7 so as to face the internal space of the housing 7 and the internal space of the spindle case 12 at positions corresponding to each cleaning member 10. The spindle case 12 includes a spindle 13 rotatably held. The cleaning member 10 is attached to the lower end portion of the spindle 13 on the outside of the housing 7 and the spindle case 12.

スピンドルケース12の下端部には、筒状の滑り軸受(ブッシング)14が圧入固定されており、スピンドルケース12の上端部には、筒状の滑り軸受(ブッシング)15が圧入固定されている。スピンドル13の外周面は、滑り軸受14,15の軸受面(内周面)によって回転可能に保持されている。滑り軸受14,15は、例えば金属製等であってもよいが、本実施形態では樹脂製(例えばエンジニアリングプラスチック製)である。 A tubular slide bearing (bushing) 14 is press-fitted and fixed to the lower end of the spindle case 12, and a tubular slide bearing (bushing) 15 is press-fitted and fixed to the upper end of the spindle case 12. The outer peripheral surface of the spindle 13 is rotatably held by the bearing surfaces (inner peripheral surfaces) of the slide bearings 14 and 15. The slide bearings 14 and 15 may be made of, for example, metal, but in the present embodiment, they are made of resin (for example, made of engineering plastic).

洗浄部材10は、スピンドル13に対してスペーサ16を介して取り付けられている。洗浄部材10及びスペーサ16は、スピンドル13に対して着脱可能である。 The cleaning member 10 is attached to the spindle 13 via the spacer 16. The cleaning member 10 and the spacer 16 are removable from the spindle 13.

洗浄部材10は、ガラス板Gの上面Gaに接触してガラス板Gの上面Gaを擦り洗浄する洗浄部10aと、洗浄部10aが取り付けられた支持部10bとを備えている。洗浄部10aは、例えばブラシ等であってもよいが、本実施形態ではスポンジや不織布等からなるパッドである。 The cleaning member 10 includes a cleaning portion 10a that comes into contact with the upper surface Ga of the glass plate G and scrubs and cleans the upper surface Ga of the glass plate G, and a support portion 10b to which the cleaning portion 10a is attached. The cleaning unit 10a may be, for example, a brush or the like, but in the present embodiment, it is a pad made of a sponge, a non-woven fabric, or the like.

ガラス板Gに対する洗浄部材10の接触圧は、ガラス板Gに対する上側ローラ2a,3aの接触圧よりも小さく設定されることが好ましい。これにより、ガラス板Gの搬送方向Yにおける直進安定性が向上する。なお、ガラス板Gに対する洗浄部材10の接触圧は、例えば、ガラス板Gに対して上側洗浄機構4の位置を調整すること、スペーサ16の厚みを変更すること(スペーサ16を取り付けない場合も含む)などにより調整できる。 The contact pressure of the cleaning member 10 with respect to the glass plate G is preferably set to be smaller than the contact pressure of the upper rollers 2a and 3a with respect to the glass plate G. As a result, the straight running stability of the glass plate G in the transport direction Y is improved. The contact pressure of the cleaning member 10 with respect to the glass plate G is, for example, adjusting the position of the upper cleaning mechanism 4 with respect to the glass plate G and changing the thickness of the spacer 16 (including the case where the spacer 16 is not attached). ) Etc. can be adjusted.

筐体7には、筐体7の内部空間に外部から洗浄液Cを供給するための供給路R1が設けられており、筐体7の外部に配置されたタンク(不図示)に貯留された洗浄液Cが、矢印aのように供給路R1を通じて筐体7の内部空間にポンプ(不図示)等によって圧送されるようになっている。この洗浄液Cの圧送により、筐体7の内部空間に供給された洗浄液Cの圧力は高い状態に維持される。なお、供給路R1は、筐体7に1つ又は複数設けられる。 The housing 7 is provided with a supply path R1 for supplying the cleaning liquid C from the outside to the internal space of the housing 7, and the cleaning liquid stored in a tank (not shown) arranged outside the housing 7. C is pumped into the internal space of the housing 7 through the supply path R1 as shown by an arrow a by a pump (not shown) or the like. By pumping the cleaning liquid C, the pressure of the cleaning liquid C supplied to the internal space of the housing 7 is maintained in a high state. In addition, one or a plurality of supply paths R1 are provided in the housing 7.

スピンドルケース12には、筐体7の内部空間とスピンドルケース12の内部空間とを連通する連通路R2が設けられており、筐体7の内部空間の洗浄液Cが、矢印bのように連通路R2を通じてスピンドルケース12の内部空間に供給されるようになっている。 The spindle case 12 is provided with a communication passage R2 that communicates the internal space of the housing 7 and the internal space of the spindle case 12, and the cleaning liquid C in the internal space of the housing 7 communicates with the communication passage as shown by the arrow b. It is supplied to the internal space of the spindle case 12 through R2.

スピンドル13及びスペーサ16には、スピンドルケース12の内部空間と洗浄部材10とを連通する連通路R3が設けられており、スピンドルケース12の内部空間の洗浄液Cが、矢印cのように連通路R3を通じて洗浄部材10に供給されるようになっている。なお、連通路R3は、スピンドル13に設けられた貫通孔と、スペーサ16に設けられた貫通孔とから構成されている。 The spindle 13 and the spacer 16 are provided with a communication passage R3 for communicating the internal space of the spindle case 12 and the cleaning member 10, and the cleaning liquid C in the internal space of the spindle case 12 is provided with the communication passage R3 as shown by the arrow c. It is supplied to the cleaning member 10 through. The communication passage R3 is composed of a through hole provided in the spindle 13 and a through hole provided in the spacer 16.

洗浄部材10には、連通路R3に連通する貫通孔R4が設けられおり、連通路R3によって供給された洗浄液Cが、矢印dのように貫通孔R4を通じてガラス板Gに供給されるようになっている。貫通孔R4は、洗浄部材10が洗浄液Cを透過可能な材質(例えば、多孔質体等)で形成される場合には省略してもよい。 The cleaning member 10 is provided with a through hole R4 communicating with the communication passage R3, and the cleaning liquid C supplied by the communication passage R3 is supplied to the glass plate G through the through hole R4 as shown by an arrow d. ing. The through hole R4 may be omitted when the cleaning member 10 is made of a material (for example, a porous body) that can permeate the cleaning liquid C.

このようにすれば、供給路R1、連通路R2、連通路R3及び貫通孔R4により、洗浄液Cが、筐体7の内部空間→スピンドルケース12の内部空間→洗浄部材10→ガラス板Gの順に供給される。従って、筐体7の内部空間に供給された洗浄液Cが、連通路R2と連通路R3を介して各洗浄部材10に直接供給されるため、洗浄液供給用の複雑な配管が必要なくなると共に洗浄液Cの無駄も少なくなる。 In this way, the cleaning liquid C is supplied to the cleaning liquid C in the order of the internal space of the housing 7, the internal space of the spindle case 12, the cleaning member 10, and the glass plate G by the supply passage R1, the communication passage R2, the communication passage R3, and the through hole R4. Be supplied. Therefore, the cleaning liquid C supplied to the internal space of the housing 7 is directly supplied to each cleaning member 10 via the communication passage R2 and the communication passage R3, so that complicated piping for supplying the cleaning liquid is not required and the cleaning liquid C is not required. There is less waste.

更に、スピンドルケース12及びスピンドル13の大部分は、筐体7の内部空間に貯留された洗浄液C中に浸漬された状態となるため、スピンドルケース12及びスピンドル13が洗浄液Cによって冷却されるという効果も期待できる。従って、スピンドル13を回転させてガラス板Gを洗浄している間も、スピンドルケース12及びスピンドル13の熱膨張を低減し、スピンドル13の回転動作を良好に維持できると考えられる。なお、本実施形態では、各洗浄列6a〜6cの各洗浄部材10に対応する、複数のスピンドルケース12及び複数のスピンドル13が一つの筐体7内の洗浄液C中に浸漬されている。 Further, since most of the spindle case 12 and the spindle 13 are immersed in the cleaning liquid C stored in the internal space of the housing 7, the spindle case 12 and the spindle 13 are cooled by the cleaning liquid C. Can also be expected. Therefore, it is considered that the thermal expansion of the spindle case 12 and the spindle 13 can be reduced and the rotational operation of the spindle 13 can be maintained satisfactorily while the spindle 13 is rotated to clean the glass plate G. In the present embodiment, the plurality of spindle cases 12 and the plurality of spindles 13 corresponding to the cleaning members 10 of the cleaning rows 6a to 6c are immersed in the cleaning liquid C in one housing 7.

ここで、本実施形態では、筐体7の傾斜によって、筐体7内において各洗浄列6a〜6cに含まれる各洗浄部材10に対応する位置で高低差が生じている。このため、この高低差による圧力差によって、各洗浄列6a〜6cに含まれる各洗浄部材10に供給される洗浄液Cの量にばらつきが生じる場合がある。従って、図示は省略するが、高低差による洗浄液Cの供給量のばらつきを低減する観点からは、各洗浄列6a〜6cにおいて、低位に位置する連通路R3が、高位に位置する連通路R3よりも開口面積の小さい部分を有することが好ましい。具体的には、例えば、低位に位置するスペーサ16の貫通孔の開口面積を高位に位置するスペーサ16の貫通孔の開口面積よりも小さくしたり、低位に位置するスピンドル13の貫通孔の開口面積を高位に位置するスピンドル13の貫通孔の開口面積よりも小さくしたりすることが好ましい。あるいは、スピンドル13の貫通孔の一部にオリフィスを設けて、開口面積を変化させてもよい。 Here, in the present embodiment, the inclination of the housing 7 causes a height difference in the housing 7 at a position corresponding to each cleaning member 10 included in the cleaning rows 6a to 6c. Therefore, the amount of the cleaning liquid C supplied to each cleaning member 10 included in the cleaning rows 6a to 6c may vary due to the pressure difference due to the height difference. Therefore, although not shown, from the viewpoint of reducing the variation in the supply amount of the cleaning liquid C due to the height difference, in each of the cleaning rows 6a to 6c, the lower passage R3 is more than the higher passage R3. Also preferably has a portion having a small opening area. Specifically, for example, the opening area of the through hole of the spacer 16 located at the lower position may be smaller than the opening area of the through hole of the spacer 16 located at the higher position, or the opening area of the through hole of the spindle 13 located at the lower position. Is preferably smaller than the opening area of the through hole of the spindle 13 located at a higher position. Alternatively, an orifice may be provided in a part of the through hole of the spindle 13 to change the opening area.

上側洗浄機構4は、洗浄列6a〜6c毎に、スピンドル13を回転駆動する回転駆動機構17を備えている。回転駆動機構17は、筐体7及びスピンドルケース12の外側でスピンドル13の上端部に回転駆動力を付与するようになっている。 The upper cleaning mechanism 4 includes a rotation driving mechanism 17 that rotationally drives the spindle 13 for each cleaning row 6a to 6c. The rotation drive mechanism 17 applies a rotation drive force to the upper end portion of the spindle 13 on the outside of the housing 7 and the spindle case 12.

回転駆動機構17は、ギア機構18と、駆動部19とを備えている。ギア機構18は、各スピンドル13の上端部に取り付けられた複数のギア18aを備え、X方向に隣接するギア18a同士が噛み合っている。駆動部19は、モータ19aと、モータ19aに取り付けられたギア19bとを備え、ギア19bがギア機構18のX方向の一端側でギア18aと噛み合っている。従って、モータ19aの回転によりギア19bを回転させると、その動力がギア機構18に伝達され、各スピンドル13が回転するようになっている。 The rotation drive mechanism 17 includes a gear mechanism 18 and a drive unit 19. The gear mechanism 18 includes a plurality of gears 18a attached to the upper ends of each spindle 13, and the gears 18a adjacent to each other in the X direction are meshed with each other. The drive unit 19 includes a motor 19a and a gear 19b attached to the motor 19a, and the gear 19b meshes with the gear 18a on one end side of the gear mechanism 18 in the X direction. Therefore, when the gear 19b is rotated by the rotation of the motor 19a, the power is transmitted to the gear mechanism 18 so that each spindle 13 rotates.

ギア18a,19bは、例えば金属製(例えばSUS製)であってもよいが、本実施形態では樹脂製(例えばエンジニアリングプラスチック製)である。なお、ギア18a,19bには、金属製のものと樹脂製のものを組み合わせて用いてもよい。 The gears 18a and 19b may be made of, for example, metal (for example, SUS), but in the present embodiment, they are made of resin (for example, engineering plastic). The gears 18a and 19b may be made of metal and resin in combination.

なお、各洗浄列6a〜6cにおいて、X方向に隣接するギア18a同士が直接噛み合っているため、X方向に隣接するスピンドル13及び洗浄部材10は、互いに反対向きに回転するようになっているが(図2を参照)、ギアを増やす等して互いに同じ向きに回転するようにしてもよい。また、動力伝達部は、ギア機構18に限定されるものではなく、例えばベルト等の他の手段であってもよい。更に、各スピンドル13に個別に駆動部を取り付けてもよい。 In each of the cleaning rows 6a to 6c, since the gears 18a adjacent to each other in the X direction are directly meshed with each other, the spindle 13 and the cleaning member 10 adjacent to each other in the X direction rotate in opposite directions. (See FIG. 2), the gears may be increased to rotate in the same direction as each other. Further, the power transmission unit is not limited to the gear mechanism 18, and may be another means such as a belt. Further, a drive unit may be individually attached to each spindle 13.

図4及び図5に示すように、滑り軸受14の軸受面とスピンドル13の下端部の外周面との間、及び、滑り軸受15の軸受面とスピンドル13の上端部の外周面との間には、それぞれ液層C1,C2が形成されている。液層C1,C2は、スピンドルケース12の内部空間に供給された洗浄液Cが液層C1,C2に対応する部分から滲み出すことによって形成される。従って、液層C1,C2は、洗浄液Cに由来する潤滑機能を有するため、滑り軸受14,15及び/又はスピンドル13の摩耗を防止することができる。 As shown in FIGS. 4 and 5, between the bearing surface of the slide bearing 14 and the outer peripheral surface of the lower end portion of the spindle 13, and between the bearing surface of the slide bearing 15 and the outer peripheral surface of the upper end portion of the spindle 13. In each case, liquid layers C1 and C2 are formed. The liquid layers C1 and C2 are formed by the cleaning liquid C supplied to the internal space of the spindle case 12 exuding from the portions corresponding to the liquid layers C1 and C2. Therefore, since the liquid layers C1 and C2 have a lubricating function derived from the cleaning liquid C, wear of the slide bearings 14, 15 and / or the spindle 13 can be prevented.

液層C1,C2を形成する洗浄液Cの滲み出しは、筐体7の内部空間の洗浄液Cの圧力を高めることによって生じやすくなる。筐体7の内部空間の洗浄液Cの圧力は、例えば、筐体7の内部空間への洗浄液Cの単位時間当たりの供給量を変更することによって調整することができる。 The exudation of the cleaning liquid C forming the liquid layers C1 and C2 is likely to occur by increasing the pressure of the cleaning liquid C in the internal space of the housing 7. The pressure of the cleaning liquid C in the internal space of the housing 7 can be adjusted, for example, by changing the supply amount of the cleaning liquid C to the internal space of the housing 7 per unit time.

図1に示すように、洗浄装置1は、乾燥エリアDにおいて、エアナイフ20a,20bと、搬送ローラ21とを備えている。エアナイフ20aは搬送ローラ21よりも上方に配置され、エアナイフ20bは搬送ローラ21よりも下方に配置される。 As shown in FIG. 1, the cleaning device 1 includes air knives 20a and 20b and a transfer roller 21 in the drying area D. The air knife 20a is arranged above the transfer roller 21, and the air knife 20b is arranged below the transfer roller 21.

乾燥エリアDでは、搬送ローラ21によってガラス板Gを搬送しつつ、エアナイフ20a,20bから高圧の気体をガラス板Gの上面Ga及び下面Gbに噴射することで、これら表面に付着している水分を除去する。なお、乾燥エリアDでは、エアナイフ20a,20b以外の他の公知の乾燥手段によりガラス板Gを乾燥させてもよい。また、乾燥エリアDは省略してもよい。 In the drying area D, while transporting the glass plate G by the transport roller 21, high-pressure gas is injected from the air knives 20a and 20b onto the upper surface Ga and the lower surface Gb of the glass plate G to remove the moisture adhering to these surfaces. Remove. In the drying area D, the glass plate G may be dried by a known drying means other than the air knives 20a and 20b. Further, the drying area D may be omitted.

次に、本実施形態に係るガラス板の製造方法を説明する。本製造方法は、上述したガラス板の洗浄装置1を用いた洗浄工程を含む。 Next, a method for manufacturing a glass plate according to the present embodiment will be described. The present manufacturing method includes a cleaning step using the above-mentioned glass plate cleaning device 1.

詳細には、ガラス板の製造方法は、例えば、成形工程と、徐冷工程と、採板工程と、切断工程と、洗浄工程(乾燥工程を含む)と、検査工程と、梱包工程とを備えている。なお、採板工程の後に熱処理工程を備えていてもよい。また、切断工程の後に端面加工工程を備えていてもよい。 Specifically, the method for manufacturing a glass plate includes, for example, a molding step, a slow cooling step, a plate sampling step, a cutting step, a cleaning step (including a drying step), an inspection step, and a packing step. ing. A heat treatment step may be provided after the plate sampling step. Further, an end face processing step may be provided after the cutting step.

成形工程では、オーバーフローダウンドロー法やフロート法等の公知の方法によって、溶融ガラスからガラスリボンを成形する。 In the molding step, a glass ribbon is molded from molten glass by a known method such as an overflow down draw method or a float method.

徐冷工程では、成形されたガラスリボンの反り及び内部歪を低減するために、成形されたガラスリボンを徐冷する。 In the slow cooling step, the molded glass ribbon is slowly cooled in order to reduce the warp and internal strain of the molded glass ribbon.

採板工程では、徐冷されたガラスリボンを所定の長さごとに切断し、複数枚の元ガラス板を得る。 In the plate-taking step, the slowly cooled glass ribbon is cut into predetermined lengths to obtain a plurality of original glass plates.

熱処理工程では、例えば熱処理炉において、元ガラス板に対して熱処理を行う。 In the heat treatment step, the original glass plate is heat-treated, for example, in a heat treatment furnace.

切断工程では、元ガラス板を所定サイズに切断し、一枚又は複数枚のガラス板Gを得る。元ガラス板の切断方法としては、例えば、切断予定線に沿って形成されたスクライブ線を曲げ応力によって進展させる曲げ応力割断、切断予定線の一部に形成された初期クラックをレーザー照射と急冷によって生じた熱応力で切断予定線に沿って進展させるレーザー割断、レーザー照射によって溶融しながら切断予定線に沿って切断するレーザー溶断等を利用することができる。ガラス板Gは矩形状であることが好ましい。ガラス板Gの一辺の大きさは1000mm〜3000mmであることが好ましく、板厚は0.05mm〜10mmであることが好ましく、0.2mm〜0.7mmであることがより好ましい。 In the cutting step, the original glass plate is cut to a predetermined size to obtain one or a plurality of glass plates G. As a method of cutting the original glass plate, for example, bending stress breaking in which a scrib line formed along the planned cutting line is advanced by bending stress, and initial cracks formed in a part of the planned cutting line are laser-irradiated and rapidly cooled. Laser cutting that advances along the planned cutting line by the generated thermal stress, laser cutting that cuts along the planned cutting line while melting by laser irradiation, and the like can be used. The glass plate G preferably has a rectangular shape. The size of one side of the glass plate G is preferably 1000 mm to 3000 mm, the plate thickness is preferably 0.05 mm to 10 mm, and more preferably 0.2 mm to 0.7 mm.

端面加工工程では、ガラス板Gに対して端面の研削、研磨及びコーナーカットを含む端面加工を行う。 In the end face processing step, end face processing including grinding, polishing and corner cutting of the end face is performed on the glass plate G.

洗浄工程では、上述の洗浄装置1を用いて、ガラス板Gを傾斜姿勢で搬送しながら洗浄した後に乾燥させる。 In the washing step, the glass plate G is washed while being conveyed in an inclined posture by using the above-mentioned washing device 1, and then dried.

検査工程では、洗浄されたガラス板Gに対して表面に傷、塵、汚れ等がないか、及び/又は、気泡、異物等の内部欠陥がないかを検査する。検査は、カメラ等の光学検査装置を用いて行う。 In the inspection step, the surface of the washed glass plate G is inspected for scratches, dust, dirt, etc., and / or for internal defects such as air bubbles, foreign substances, etc. The inspection is performed using an optical inspection device such as a camera.

梱包工程では、検査の結果、所望の品質を満たすガラス板Gを梱包する。梱包は、所定のパレットに対して、複数枚のガラス板Gを平置きで積層したり、縦置きで積層したりすることによって行う。この場合、ガラス板Gの積層方向の相互間には、合紙や発泡樹脂等からなる保護シートを介在させることが好ましい。 In the packing process, as a result of the inspection, the glass plate G satisfying the desired quality is packed. Packing is performed by laminating a plurality of glass plates G horizontally or vertically on a predetermined pallet. In this case, it is preferable to interpose a protective sheet made of interleaving paper, foamed resin, or the like between the glass plates G in the laminating direction.

なお、本発明は、上記実施形態の構成に限定されるものではなく、上記した作用効果に限定されるものでもない。本発明は、本発明の要旨を逸脱しない範囲で種々の変更が可能である。 The present invention is not limited to the configuration of the above embodiment, and is not limited to the above-mentioned action and effect. The present invention can be modified in various ways without departing from the gist of the present invention.

上記の実施形態では、洗浄液が貯留された筐体を用いて洗浄液を供給する場合を説明したが、洗浄液の供給方法はこれに限定されない。例えば、シャワーノズル等を用いて洗浄液を洗浄部材及び/又はガラス板に対して噴射供給してもよい。 In the above embodiment, the case where the cleaning liquid is supplied using the housing in which the cleaning liquid is stored has been described, but the method for supplying the cleaning liquid is not limited to this. For example, the cleaning liquid may be sprayed and supplied to the cleaning member and / or the glass plate using a shower nozzle or the like.

上記の実施形態において、絞りローラを省略してもよい。また、絞りローラを、液体を吸着しない上下ローラ対からなる搬送ローラに代えてもよい。この場合、搬送ローラは、ガラス板Gの幅方向の両端部のみを挟んで搬送する構成、つまり、ガラス板Gの幅方向の中央部には接触しない構成としてもよい。 In the above embodiment, the drawing roller may be omitted. Further, the drawing roller may be replaced with a transport roller composed of a pair of upper and lower rollers that do not adsorb liquid. In this case, the transport roller may be configured to sandwich and transport only both ends of the glass plate G in the width direction, that is, to not contact the central portion of the glass plate G in the width direction.

上記の実施形態において、ガラス板の板厚方向に対向する一対の洗浄部材のうち、少なくとも一方の洗浄部材を、基準位置と退避位置との間で、ガラス板の板厚方向に移動可能としてもよい。すなわち、ガラス板が所定位置まで搬送されたことをセンサ等によって検知し、その検知結果に基づいて、ガラス板の板厚方向に対向する一対の洗浄部材のうち、少なくとも一方の洗浄部材を退避位置から基準位置までガラス板の板厚方向に移動させることにより、一対の洗浄部材の対向間隔を狭めてガラス板に当接するようにしてもよい。 In the above embodiment, even if at least one of the pair of cleaning members facing the glass plate thickness direction can be moved between the reference position and the retracted position in the glass plate thickness direction. good. That is, it is detected by a sensor or the like that the glass plate has been conveyed to a predetermined position, and based on the detection result, at least one of the pair of cleaning members facing each other in the thickness direction of the glass plate is retracted. By moving the glass plate from the to the reference position in the plate thickness direction, the facing distance between the pair of cleaning members may be narrowed so that the pair of cleaning members come into contact with the glass plate.

上記の実施形態において、上側洗浄機構と下側洗浄機構とが異なる構成を有していてもよい。例えば、ガラス板の上面側で洗浄液を供給すれば、上面に供給された洗浄液が、ガラス板の表面を伝ってガラス板の下面にも供給される。従って、下側洗浄機構は、洗浄部材がガラス板に洗浄液を直接供給する構成を備えていなくてもよい。 In the above embodiment, the upper cleaning mechanism and the lower cleaning mechanism may have different configurations. For example, if the cleaning liquid is supplied on the upper surface side of the glass plate, the cleaning liquid supplied to the upper surface is also supplied to the lower surface of the glass plate along the surface of the glass plate. Therefore, the lower cleaning mechanism does not have to have a configuration in which the cleaning member directly supplies the cleaning liquid to the glass plate.

上記の実施形態では、洗浄装置において、一つの洗浄エリアを設ける場合を説明したが、複数の洗浄エリアを設けてもよい。この場合、各洗浄エリアの下流側に乾燥エリアを設けてもよいし、最下流の洗浄エリアの下流側にのみ乾燥エリアを設けてもよい。 In the above embodiment, the case where one cleaning area is provided in the cleaning device has been described, but a plurality of cleaning areas may be provided. In this case, a drying area may be provided on the downstream side of each cleaning area, or a drying area may be provided only on the downstream side of the most downstream cleaning area.

上記の実施形態では、ガラス板の両面を同時に洗浄する場合を説明したが、ガラス板の片面のみを洗浄するようにしてもよい。 In the above embodiment, the case where both sides of the glass plate are cleaned at the same time has been described, but only one side of the glass plate may be cleaned.

1 洗浄装置
2 絞りローラ
3 絞りローラ
4 上側洗浄機構
5 下側洗浄機構
6a〜6c 洗浄列
7 筐体
8a〜8c 洗浄列
9 筐体
10 洗浄部材
11 洗浄部材
13 スピンドル
G ガラス板
W 洗浄エリア
D 乾燥エリア
C 洗浄液
S 隙間
1 Cleaning device 2 Squeezing roller 3 Squeezing roller 4 Upper cleaning mechanism 5 Lower cleaning mechanism 6a to 6c Cleaning row 7 Housing 8a to 8c Cleaning row 9 Housing 10 Cleaning member 11 Cleaning member 13 Spindle G Glass plate W Cleaning area D Drying Area C Cleaning liquid S Gap

Claims (4)

ガラス板を搬送しながら、前記ガラス板の搬送方向と直交する幅方向に隙間をあけて配置された複数の洗浄部材を含む洗浄列によって、ガラス板の表面を洗浄する洗浄工程を備えたガラス板の製造方法であって、
前記洗浄列は、前記搬送方向に間隔を置いて複数列設けられる共に、
前記複数列の洗浄列は、前記隙間の前記幅方向の位置が互いに重複しない3種以上の洗浄列を含むことを特徴とするガラス板の製造方法。
A glass plate provided with a cleaning step of cleaning the surface of the glass plate by a cleaning row including a plurality of cleaning members arranged with a gap in a width direction orthogonal to the transport direction of the glass plate while transporting the glass plate. It is a manufacturing method of
The cleaning rows are provided in a plurality of rows at intervals in the transport direction, and
A method for manufacturing a glass plate, wherein the plurality of rows of cleaning rows include three or more types of cleaning rows in which the positions of the gaps in the width direction do not overlap each other.
前記隙間の前記幅方向の位置が互いに重複しない前記洗浄列のそれぞれの前記隙間が、前記幅方向に等間隔で繰り返すように位置していることを特徴とする請求項1に記載のガラス板の製造方法。 The glass plate according to claim 1, wherein the gaps in the width direction do not overlap each other, and the gaps in the cleaning row are positioned so as to repeat at equal intervals in the width direction. Production method. 前記複数列の洗浄列の前記搬送方向における上流側及び下流側のそれぞれに、上側ローラと下側ローラとを含む上下ローラ対を配置し、前記上下ローラ対によって前記ガラス板を上下に挟んで搬送することを特徴とする請求項1又は2に記載のガラス板の製造方法。 A pair of upper and lower rollers including an upper roller and a lower roller are arranged on each of the upstream side and the downstream side in the transport direction of the plurality of rows of cleaning rows, and the glass plate is vertically sandwiched between the upper and lower roller pairs for transport. The method for manufacturing a glass plate according to claim 1 or 2, wherein the glass plate is manufactured. ガラス板を搬送する搬送機構と、前記ガラス板の搬送方向と直交する幅方向に隙間をあけて配置された複数の洗浄部材を含む洗浄列とを備えたガラス板の洗浄装置であって、
前記洗浄列は、前記搬送方向に間隔を置いて複数列設けられる共に、
前記複数列の洗浄列は、前記隙間の前記幅方向の位置が互いに重複しない3種以上の洗浄列を含むことを特徴とするガラス板の洗浄装置。
A glass plate cleaning device including a transport mechanism for transporting a glass plate and a cleaning row including a plurality of cleaning members arranged with a gap in a width direction orthogonal to the transport direction of the glass plate.
The cleaning rows are provided in a plurality of rows at intervals in the transport direction, and
A glass plate cleaning apparatus, wherein the plurality of rows of cleaning rows include three or more types of cleaning rows in which the positions of the gaps in the width direction do not overlap each other.
JP2018058204A 2018-03-26 2018-03-26 Production method of glass plate, and cleaning apparatus of glass plate Pending JP2021113132A (en)

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PCT/JP2019/011891 WO2019188721A1 (en) 2018-03-26 2019-03-20 Method for producing glass plate, and apparatus for washing glass plate
TW108110201A TW201940452A (en) 2018-03-26 2019-03-25 Method for producing glass plate, and apparatus for washing glass plate

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