JP2021084950A - Curable composition, cured product and adhesive - Google Patents
Curable composition, cured product and adhesive Download PDFInfo
- Publication number
- JP2021084950A JP2021084950A JP2019214238A JP2019214238A JP2021084950A JP 2021084950 A JP2021084950 A JP 2021084950A JP 2019214238 A JP2019214238 A JP 2019214238A JP 2019214238 A JP2019214238 A JP 2019214238A JP 2021084950 A JP2021084950 A JP 2021084950A
- Authority
- JP
- Japan
- Prior art keywords
- curable composition
- resin
- epoxy resin
- group
- phosphorus atom
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000000203 mixture Substances 0.000 title claims abstract description 55
- 239000000853 adhesive Substances 0.000 title claims abstract description 33
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 33
- 239000003822 epoxy resin Substances 0.000 claims abstract description 68
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 68
- 229920005989 resin Polymers 0.000 claims abstract description 53
- 239000011347 resin Substances 0.000 claims abstract description 53
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 37
- 125000004437 phosphorous atom Chemical group 0.000 claims abstract description 35
- 150000001875 compounds Chemical class 0.000 claims abstract description 29
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- -1 phenol compound Chemical class 0.000 claims description 100
- 150000003077 polyols Chemical class 0.000 claims description 54
- 229920005862 polyol Polymers 0.000 claims description 49
- 239000005056 polyisocyanate Substances 0.000 claims description 22
- 229920001228 polyisocyanate Polymers 0.000 claims description 22
- 239000000047 product Substances 0.000 claims description 20
- 125000001931 aliphatic group Chemical group 0.000 claims description 19
- 125000003118 aryl group Chemical group 0.000 claims description 17
- 239000012948 isocyanate Substances 0.000 claims description 15
- 150000002513 isocyanates Chemical class 0.000 claims description 15
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 14
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 14
- 229920000570 polyether Polymers 0.000 claims description 14
- 239000002981 blocking agent Substances 0.000 claims description 13
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 13
- 125000000217 alkyl group Chemical group 0.000 claims description 11
- 125000003545 alkoxy group Chemical group 0.000 claims description 10
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 claims description 9
- 125000002723 alicyclic group Chemical group 0.000 claims description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 7
- 229920005906 polyester polyol Polymers 0.000 claims description 7
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 6
- 239000004814 polyurethane Substances 0.000 claims description 5
- 229920002635 polyurethane Polymers 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 3
- 125000005442 diisocyanate group Chemical group 0.000 claims description 3
- 239000007795 chemical reaction product Substances 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 24
- 229910052751 metal Inorganic materials 0.000 abstract description 11
- 239000002184 metal Substances 0.000 abstract description 11
- 239000002994 raw material Substances 0.000 abstract description 8
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 abstract description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 50
- 125000004432 carbon atom Chemical group C* 0.000 description 39
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 20
- 239000004593 Epoxy Substances 0.000 description 19
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Natural products OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 19
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 11
- 239000004359 castor oil Substances 0.000 description 11
- 235000019438 castor oil Nutrition 0.000 description 11
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 11
- 238000003786 synthesis reaction Methods 0.000 description 11
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 229920003986 novolac Polymers 0.000 description 9
- 229920000768 polyamine Polymers 0.000 description 9
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 8
- 150000002989 phenols Chemical class 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 8
- 239000002253 acid Substances 0.000 description 7
- 150000001298 alcohols Chemical class 0.000 description 7
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 7
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 7
- 229930185605 Bisphenol Natural products 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 150000002009 diols Chemical class 0.000 description 6
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 5
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 125000003700 epoxy group Chemical group 0.000 description 5
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Natural products O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 5
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 5
- 150000005846 sugar alcohols Polymers 0.000 description 5
- XLSZMDLNRCVEIJ-UHFFFAOYSA-N 4-methylimidazole Chemical compound CC1=CNC=N1 XLSZMDLNRCVEIJ-UHFFFAOYSA-N 0.000 description 4
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 150000002460 imidazoles Chemical class 0.000 description 4
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 4
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 4
- GJYCVCVHRSWLNY-UHFFFAOYSA-N ortho-butylphenol Natural products CCCCC1=CC=CC=C1O GJYCVCVHRSWLNY-UHFFFAOYSA-N 0.000 description 4
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 4
- 229920001748 polybutylene Polymers 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- OBETXYAYXDNJHR-UHFFFAOYSA-N 2-Ethylhexanoic acid Chemical compound CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 3
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 3
- XMTQQYYKAHVGBJ-UHFFFAOYSA-N 3-(3,4-DICHLOROPHENYL)-1,1-DIMETHYLUREA Chemical compound CN(C)C(=O)NC1=CC=C(Cl)C(Cl)=C1 XMTQQYYKAHVGBJ-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 229920000459 Nitrile rubber Polymers 0.000 description 3
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 3
- SHZIWNPUGXLXDT-UHFFFAOYSA-N caproic acid ethyl ester Natural products CCCCCC(=O)OCC SHZIWNPUGXLXDT-UHFFFAOYSA-N 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 150000002596 lactones Chemical class 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 150000002923 oximes Chemical class 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- 235000013824 polyphenols Nutrition 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 description 2
- RXYPXQSKLGGKOL-UHFFFAOYSA-N 1,4-dimethylpiperazine Chemical compound CN1CCN(C)CC1 RXYPXQSKLGGKOL-UHFFFAOYSA-N 0.000 description 2
- IWDFHWZHHOSSGR-UHFFFAOYSA-N 1-ethylimidazole Chemical compound CCN1C=CN=C1 IWDFHWZHHOSSGR-UHFFFAOYSA-N 0.000 description 2
- MCTWTZJPVLRJOU-UHFFFAOYSA-N 1-methyl-1H-imidazole Chemical compound CN1C=CN=C1 MCTWTZJPVLRJOU-UHFFFAOYSA-N 0.000 description 2
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 2
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 description 2
- LLPKQRMDOFYSGZ-UHFFFAOYSA-N 2,5-dimethyl-1h-imidazole Chemical compound CC1=CN=C(C)N1 LLPKQRMDOFYSGZ-UHFFFAOYSA-N 0.000 description 2
- CZAZXHQSSWRBHT-UHFFFAOYSA-N 2-(2-hydroxyphenyl)-3,4,5,6-tetramethylphenol Chemical compound OC1=C(C)C(C)=C(C)C(C)=C1C1=CC=CC=C1O CZAZXHQSSWRBHT-UHFFFAOYSA-N 0.000 description 2
- SYEWHONLFGZGLK-UHFFFAOYSA-N 2-[1,3-bis(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COCC(OCC1OC1)COCC1CO1 SYEWHONLFGZGLK-UHFFFAOYSA-N 0.000 description 2
- HPILSDOMLLYBQF-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)butoxymethyl]oxirane Chemical compound C1OC1COC(CCC)OCC1CO1 HPILSDOMLLYBQF-UHFFFAOYSA-N 0.000 description 2
- HSDVRWZKEDRBAG-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)hexoxymethyl]oxirane Chemical compound C1OC1COC(CCCCC)OCC1CO1 HSDVRWZKEDRBAG-UHFFFAOYSA-N 0.000 description 2
- KUAUJXBLDYVELT-UHFFFAOYSA-N 2-[[2,2-dimethyl-3-(oxiran-2-ylmethoxy)propoxy]methyl]oxirane Chemical compound C1OC1COCC(C)(C)COCC1CO1 KUAUJXBLDYVELT-UHFFFAOYSA-N 0.000 description 2
- UUODQIKUTGWMPT-UHFFFAOYSA-N 2-fluoro-5-(trifluoromethyl)pyridine Chemical compound FC1=CC=C(C(F)(F)F)C=N1 UUODQIKUTGWMPT-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- HVCNXQOWACZAFN-UHFFFAOYSA-N 4-ethylmorpholine Chemical compound CCN1CCOCC1 HVCNXQOWACZAFN-UHFFFAOYSA-N 0.000 description 2
- NJQHZENQKNIRSY-UHFFFAOYSA-N 5-ethyl-1h-imidazole Chemical compound CCC1=CNC=N1 NJQHZENQKNIRSY-UHFFFAOYSA-N 0.000 description 2
- TYOXIFXYEIILLY-UHFFFAOYSA-N 5-methyl-2-phenyl-1h-imidazole Chemical compound N1C(C)=CN=C1C1=CC=CC=C1 TYOXIFXYEIILLY-UHFFFAOYSA-N 0.000 description 2
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 2
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 229940067597 azelate Drugs 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 230000001588 bifunctional effect Effects 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000007809 chemical reaction catalyst Substances 0.000 description 2
- PMMYEEVYMWASQN-IMJSIDKUSA-N cis-4-Hydroxy-L-proline Chemical compound O[C@@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-IMJSIDKUSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229930003836 cresol Natural products 0.000 description 2
- VEZUQRBDRNJBJY-UHFFFAOYSA-N cyclohexanone oxime Chemical compound ON=C1CCCCC1 VEZUQRBDRNJBJY-UHFFFAOYSA-N 0.000 description 2
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- IUNMPGNGSSIWFP-UHFFFAOYSA-N dimethylaminopropylamine Chemical compound CN(C)CCCN IUNMPGNGSSIWFP-UHFFFAOYSA-N 0.000 description 2
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 239000012776 electronic material Substances 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- QOHMWDJIBGVPIF-UHFFFAOYSA-N n',n'-diethylpropane-1,3-diamine Chemical compound CCN(CC)CCCN QOHMWDJIBGVPIF-UHFFFAOYSA-N 0.000 description 2
- JAYXSROKFZAHRQ-UHFFFAOYSA-N n,n-bis(oxiran-2-ylmethyl)aniline Chemical compound C1OC1CN(C=1C=CC=CC=1)CC1CO1 JAYXSROKFZAHRQ-UHFFFAOYSA-N 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
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- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 1
- 125000005474 octanoate group Chemical group 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- UKODFQOELJFMII-UHFFFAOYSA-N pentamethyldiethylenetriamine Chemical compound CN(C)CCN(C)CCN(C)C UKODFQOELJFMII-UHFFFAOYSA-N 0.000 description 1
- OOCYPIXCHKROMD-UHFFFAOYSA-M phenyl(propanoyloxy)mercury Chemical compound CCC(=O)O[Hg]C1=CC=CC=C1 OOCYPIXCHKROMD-UHFFFAOYSA-M 0.000 description 1
- RPGWZZNNEUHDAQ-UHFFFAOYSA-N phenylphosphine Chemical compound PC1=CC=CC=C1 RPGWZZNNEUHDAQ-UHFFFAOYSA-N 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 150000004714 phosphonium salts Chemical class 0.000 description 1
- 150000003017 phosphorus Chemical class 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- DBIWHDFLQHGOCS-UHFFFAOYSA-N piperidine;trifluoroborane Chemical class FB(F)F.C1CCNCC1 DBIWHDFLQHGOCS-UHFFFAOYSA-N 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- XRVCFZPJAHWYTB-UHFFFAOYSA-N prenderol Chemical compound CCC(CC)(CO)CO XRVCFZPJAHWYTB-UHFFFAOYSA-N 0.000 description 1
- 229950006800 prenderol Drugs 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- OLBCVFGFOZPWHH-UHFFFAOYSA-N propofol Chemical compound CC(C)C1=CC=CC(C(C)C)=C1O OLBCVFGFOZPWHH-UHFFFAOYSA-N 0.000 description 1
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical group CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 1
- 229960001755 resorcinol Drugs 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- KCNSDMPZCKLTQP-UHFFFAOYSA-N tetraphenylen-1-ol Chemical compound C12=CC=CC=C2C2=CC=CC=C2C2=CC=CC=C2C2=C1C=CC=C2O KCNSDMPZCKLTQP-UHFFFAOYSA-N 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 1
- LYRCQNDYYRPFMF-UHFFFAOYSA-N trimethyltin Chemical compound C[Sn](C)C LYRCQNDYYRPFMF-UHFFFAOYSA-N 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Polyurethanes Or Polyureas (AREA)
- Epoxy Resins (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
本発明は、非鉄金属への密着性に優れ、接着剤用途に好適な硬化性組成物とその硬化物、及び接着剤に関する。 The present invention relates to a curable composition having excellent adhesion to non-ferrous metals and suitable for adhesive use, a cured product thereof, and an adhesive.
現在、エポキシ樹脂を用いる熱硬化型構造用接着剤は自動車車体を始め、鉄道車輌や船舶等多岐に使用されている。その接着剤配合には、液状ビスフェノール型エポキシ樹脂の他に接着剤への靱性、柔軟性や接着強度付与の為にウレタン変性エポキシ樹脂、ゴム変性エポキシ樹脂並びにブロックイソシアネート樹脂などが使用されている。一方自動車業界では低燃費化の為に車体の軽量化が進められており、これまで使用されていた鋼板からより軽量なアルミニウム等非鉄金属への代替も検討されている。この様な非鉄金属への接着に有用なものとしてリン酸でビスフェノールA型エポキシ樹脂を変性したリン酸変性エポキシ樹脂をウレタン変性したものが提供されているが、リン原子の含有量を十分に高める事ができず、その結果として、十分な接着強度を達成できず、改良が求められている。 Currently, thermosetting structural adhesives using epoxy resins are widely used in automobile bodies, railroad vehicles, ships, and the like. In addition to the liquid bisphenol type epoxy resin, urethane-modified epoxy resin, rubber-modified epoxy resin, blocked isocyanate resin, and the like are used for blending the adhesive in order to impart toughness, flexibility, and adhesive strength to the adhesive. On the other hand, in the automobile industry, the weight of the car body is being reduced in order to reduce fuel consumption, and replacement of the steel plate used so far with a lighter non-ferrous metal such as aluminum is being considered. As a material useful for adhesion to such non-ferrous metals, a phosphoric acid-modified epoxy resin obtained by modifying a bisphenol A type epoxy resin with phosphoric acid and urethane-modified is provided, but the content of phosphorus atoms is sufficiently increased. As a result, sufficient adhesive strength cannot be achieved, and improvement is required.
したがって、本発明が解決しようとする課題は、特に非鉄金属への密着性に優れ、構造接着剤用途に好適に用いることができる硬化性組成物とその硬化物、及び接着剤を提供することにある。 Therefore, the problem to be solved by the present invention is to provide a curable composition, a cured product thereof, and an adhesive which are particularly excellent in adhesion to non-ferrous metals and can be suitably used for structural adhesive applications. is there.
本発明者らは、上記課題を解決するため鋭意検討を行った結果、特定のリン原子含有化合物を用いて変性したエポキシ樹脂を用いることによって、前記課題を解決できることを見出し、本発明を完成させるに至った。 As a result of diligent studies to solve the above problems, the present inventors have found that the above problems can be solved by using an epoxy resin modified with a specific phosphorus atom-containing compound, and complete the present invention. It came to.
即ち、本発明は、下記一般式(1)〜(4) That is, the present invention has the following general formulas (1) to (4).
で表されるリン原子含有化合物の1種以上を必須の反応原料とするリン原子含有エポキシ樹脂(A)と、
柔軟性樹脂(B)と、
硬化剤又は硬化促進剤(C)と、を含有することを特徴とする硬化性組成物とその硬化物、並びに当該硬化性組成物からなる接着剤を提供するものである。
A phosphorus atom-containing epoxy resin (A) containing one or more of the phosphorus atom-containing compounds represented by the above as essential reaction raw materials, and a phosphorus atom-containing epoxy resin (A).
Flexible resin (B) and
It provides a curable composition characterized by containing a curing agent or a curing accelerator (C), a cured product thereof, and an adhesive composed of the curable composition.
本発明によれば、硬化物における柔軟性と靭性が良好であり、アルミニウム等の非鉄金属への密着性にも優れ、構造用接着剤用途に好適な硬化性組成物とその硬化物、及び接着剤を提供することができる。 According to the present invention, a curable composition having good flexibility and toughness in a cured product, excellent adhesion to non-ferrous metals such as aluminum, and a curable composition suitable for use as a structural adhesive, a cured product thereof, and adhesion. The agent can be provided.
以下、本発明を詳細に説明する。
本発明は、下記一般式(1)〜(4)
Hereinafter, the present invention will be described in detail.
The present invention has the following general formulas (1) to (4).
で表されるリン原子含有化合物の1種以上を必須の反応原料とするリン原子含有エポキシ樹脂(A)と、
柔軟性樹脂(B)と、
硬化剤又は硬化促進剤(C)と、を含有することを特徴とする。
A phosphorus atom-containing epoxy resin (A) containing one or more of the phosphorus atom-containing compounds represented by
Flexible resin (B) and
It is characterized by containing a curing agent or a curing accelerator (C).
本発明は、前記のように特定のリン原子含有化合物を必須の反応原料とし、エポキシ樹脂を変性したリン原子含有エポキシ樹脂(A)を用いることによって、組成物中のリン原子含有率を容易に高めることができ、その結果として、非鉄金属への密着性を向上させることが可能となる。さらにこのリン原子含有エポキシ樹脂(A)を他の柔軟性樹脂(B)と組み合わせることによって、構造用接着剤として求められる靭性等にも優れたものとすることが可能となる。 In the present invention, the phosphorus atom content in the composition can be easily adjusted by using the phosphorus atom-containing epoxy resin (A) modified from the epoxy resin by using a specific phosphorus atom-containing compound as an essential reaction raw material as described above. It can be enhanced, and as a result, the adhesion to non-ferrous metals can be improved. Further, by combining this phosphorus atom-containing epoxy resin (A) with another flexible resin (B), it becomes possible to obtain excellent toughness and the like required as a structural adhesive.
前記リン原子含有化合物は前記一般式(1)〜(4)で表される何れかの化合物である。前記一般式(1)〜(4)中のRは、芳香環上の水素原子あるいは1価の置換基であり、当該1価の置換基としては、アルキル基、アルコキシ基、アラルキル基、アリール基の何れかである。反応性の観点からは、Rは水素原子であることが好ましい。 The phosphorus atom-containing compound is any compound represented by the general formulas (1) to (4). R in the general formulas (1) to (4) is a hydrogen atom or a monovalent substituent on the aromatic ring, and the monovalent substituent includes an alkyl group, an alkoxy group, an aralkyl group, and an aryl group. It is either. From the viewpoint of reactivity, R is preferably a hydrogen atom.
前記アルキル基、アルコキシ基としては、炭素原子数1〜4のアルキル基、アルコキシ基であることが好ましい。アラルキル基としては、炭素原子数1〜4のアルキル基の水素原子の一部がフェニル基などのアリール基に置換されている基が挙げられ、アリール基としてはフェニル基が挙げられる。 The alkyl group and the alkoxy group are preferably an alkyl group and an alkoxy group having 1 to 4 carbon atoms. Examples of the aralkyl group include a group in which a part of hydrogen atoms of an alkyl group having 1 to 4 carbon atoms is substituted with an aryl group such as a phenyl group, and examples of the aryl group include a phenyl group.
前記リン原子含有化合物としては、9,10−ジヒドロ−9−オキサ−10−ホスファフェナントレン−10−オキサイド(三光化学株式会社製 商品名HCA)、10−(2,5−ジヒドロキシフェニル)−10H−9−オキサ−10−ホスファフェナントレン−10−オキシド(三光株式会社製 商品名HCA−HQ)、ジフェニルホスフィンオキシド等が挙げられる。 Examples of the phosphorus atom-containing compound include 9,10-dihydro-9-oxa-10-phosphineanthrene-10-oxide (trade name HCA manufactured by Sanko Chemical Co., Ltd.), 10- (2,5-dihydroxyphenyl) -10H. Examples thereof include -9-oxa-10-phosphaphenanthrene-10-oxide (trade name HCA-HQ manufactured by Sanko Co., Ltd.), diphenylphosphine oxide and the like.
本発明で用いるリン原子含有エポキシ樹脂(A)は、前記リン原子含有化合物と種々のエポキシ樹脂とを反応させることによって容易に得ることができ、例えば、特開2014−77075号公報に記載のように公知の方法で反応させることができる。具体的には、前記リン原子含有化合物と、エポキシ樹脂とをベンジルジメチルアミン等の第3級アミン類、テトラメチルアンモニウムクロライド等の第4級アンモニウム塩類、トリフェニルホスフィン、トリス(2,6−ジメトキシフェニル)ホスフィン等のホスフィン類、エチルトリフェニルホスホニウムブロマイド等のホスホニウム塩類、2−メチルイミダゾール、2−エチル−4−メチルイミダゾール等のイミダゾール類等各種触媒を用いて、反応温度として100℃〜200℃、より好ましくは120℃〜180℃で攪拌下行うことができる。反応時間はエポキシ当量の測定を行って決定することができる。 The phosphorus atom-containing epoxy resin (A) used in the present invention can be easily obtained by reacting the phosphorus atom-containing compound with various epoxy resins, and is described in, for example, JP-A-2014-77075. Can be reacted by a known method. Specifically, the phosphorus atom-containing compound and the epoxy resin are used as tertiary amines such as benzyldimethylamine, quaternary ammonium salts such as tetramethylammonium chloride, triphenylphosphine, and tris (2,6-dimethoxy). Using various catalysts such as phosphines such as phenyl) phosphine, phosphonium salts such as ethyltriphenylphosphonium bromide, and imidazoles such as 2-methylimidazole and 2-ethyl-4-methylimidazole, the reaction temperature is 100 ° C. to 200 ° C. , More preferably, it can be carried out under stirring at 120 ° C. to 180 ° C. The reaction time can be determined by measuring the epoxy equivalent.
この時、前記リン原子含有化合物以外の種々の2官能以上のフェノール化合物を併用してもよい。併用できるフェノール化合物としては、例えば、ビスフェノールA、ビスフェノールS、ビスフェノールF、ナフタレンジオール、ビフェノール、フェノールノボラック樹脂、クレゾールノボラック樹脂、グリオキザールテトラフェノール樹脂、ビスフェノールAノボラック樹脂、フェノールアラルキル樹脂、ナフトールアラルキル樹脂、ビフェノールアラルキル樹脂などが挙げられる。さらにリン原子を有するフェノール類である、10−(1,4−ジオキシナフタレン)−10H−9−オキサ−10−ホスファフェナントレン−10−オキシド(以下HCA−NQと記す)、ジフェニルホスフィニルヒドロキノン(北興化学工業株式会社製 商品名PPQ)、ジフェニルホスフェニル−1,4−ジオキシナフタリン、1,4−シクロオクチレンホスフィニル−1,4−フェニルジオール(日本化学工業株式会社製 商品名CPHO−HQ)、1,5−シクロオクチレンホスフィニル−1,4−フェニルジオール(日本化学工業株式会社製 商品名CPHO−HQ)等を併用してもよい。2官能以上のフェノール化合物類を使用する目的は、得られるリン原子含有エポキシ樹脂(A)のリン含有率、粘度やエポキシ当量を調整するためなので、目的に応じて調整することが好ましい。 At this time, various bifunctional or higher functional phenol compounds other than the phosphorus atom-containing compound may be used in combination. Examples of the phenol compound that can be used in combination include bisphenol A, bisphenol S, bisphenol F, naphthalenediol, biphenol, phenol novolac resin, cresol novolac resin, glioxal tetraphenol resin, bisphenol A novolak resin, phenol aralkyl resin, naphthol aralkyl resin, and biphenol. Examples include aralkyl resin. Furthermore, 10- (1,4-dioxynaphthalene) -10H-9-oxa-10-phosphaphenanthrene-10-oxide (hereinafter referred to as HCA-NQ) and diphenylphosphinyl, which are phenols having a phosphorus atom. Hydroquinone (trade name PPQ manufactured by Hokuko Kagaku Kogyo Co., Ltd.), diphenylphosphenyl-1,4-dioxynaphthaline, 1,4-cyclooctylenephosphinyl-1,4-phenyldiol (manufactured by Nippon Kagaku Kogyo Co., Ltd.) Name CPHO-HQ), 1,5-cyclooctylenephosphinyl-1,4-phenyldiol (trade name CPHO-HQ manufactured by Nippon Kagaku Kogyo Co., Ltd.) and the like may be used in combination. Since the purpose of using the bifunctional or higher functional phenol compound is to adjust the phosphorus content, viscosity and epoxy equivalent of the obtained phosphorus atom-containing epoxy resin (A), it is preferable to adjust according to the purpose.
前記リン原子含有化合物と反応させるエポキシ樹脂としては、特に限定されるものではなく、種々の脂肪族ジグリシジルエーテル、脂環式ジグリシジルエーテル又は芳香族ジグリシジルエーテル等を用いることができる。 The epoxy resin to be reacted with the phosphorus atom-containing compound is not particularly limited, and various aliphatic diglycidyl ethers, alicyclic diglycidyl ethers, aromatic diglycidyl ethers and the like can be used.
前記脂肪族ジグリシジルエーテルとしては、例えば、ブタンジオールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、ヘキサンジオールジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、グリセリントリグリシジルエーテル等が挙げられ、脂環式ジグリシジルエーテルとしては、例えば、水素化ビスフェノールAジグリシジルエーテル等が挙げられ、芳香族ジグリシジルエーテルとしては、例えば、テトラメチルビフェノール型エポキシ樹脂、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂等のビスフェノール型又はビフェノール型エポキシ樹脂が挙げられる。さらに、ジグリシジルアニリン、レゾルシノールジグリシジルエーテル、アルキルフェノールモノグリシジルエーテル、ネオデカン酸グリシジルエステル等のポリグリシジルエステル化合物を用いてもよい。 Examples of the aliphatic diglycidyl ether include butanediol diglycidyl ether, neopentyl glycol diglycidyl ether, hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, glycerin triglycidyl ether, and the like. Examples of the glycidyl ether include hydride bisphenol A diglycidyl ether and the like, and examples of the aromatic diglycidyl ether include bisphenol such as tetramethylbiphenol type epoxy resin, bisphenol A type epoxy resin and bisphenol F type epoxy resin. Examples include mold or biphenol type epoxy resin. Further, polyglycidyl ester compounds such as diglycidyl aniline, resorcinol diglycidyl ether, alkylphenol monoglycidyl ether, and neodecanoic acid glycidyl ester may be used.
前記反応で得られる本発明でのリン原子含有エポキシ樹脂(A)としては、得られる硬化性組成物としての、非鉄金属への接着性がより良好である観点から、そのリン原子含有率が0.5〜10質量%の範囲であることが好ましく、特に1.0〜5.0質量%の範囲であることが好ましい。なお、このリン原子含有率は原料の仕込み比から算出した値である。 The phosphorus atom-containing epoxy resin (A) obtained by the above reaction has a phosphorus atom content of 0 from the viewpoint of better adhesion to non-ferrous metals as the obtained curable composition. It is preferably in the range of .5 to 10% by mass, and particularly preferably in the range of 1.0 to 5.0% by mass. The phosphorus atom content is a value calculated from the raw material charging ratio.
また、本発明でのリン原子含有エポキシ樹脂(A)のエポキシ当量としては、硬化性組成物としたときの反応性の観点から、100〜1000g/eqの範囲であることが好ましく、特に200〜700g/eqの範囲であることが好ましい。 The epoxy equivalent of the phosphorus atom-containing epoxy resin (A) in the present invention is preferably in the range of 100 to 1000 g / eq, particularly from 200 to 200, from the viewpoint of reactivity when prepared as a curable composition. It is preferably in the range of 700 g / eq.
本発明で用いる柔軟性樹脂(B)は、硬化物の靭性を向上させるために用いる樹脂であり、その構造としては特に限定されるものではない。樹脂に柔軟性を付与させる方法としては、例えば、ゴム成分の導入や、ポリオキシアルキレン構造の導入などの公知の方法を適宜採用することができる。 The flexible resin (B) used in the present invention is a resin used to improve the toughness of a cured product, and its structure is not particularly limited. As a method for imparting flexibility to the resin, for example, a known method such as introduction of a rubber component or introduction of a polyoxyalkylene structure can be appropriately adopted.
それらの中でも、工業的な原料の入手容易性の観点から、ゴム変性エポキシ樹脂(B1)、ウレタン変性エポキシ樹脂(B2)、ブロックイソシアネート樹脂(B3)を1種又は2種以上を組み合わせて用いることが好ましい。 Among them, from the viewpoint of availability of industrial raw materials, one or a combination of rubber-modified epoxy resin (B1), urethane-modified epoxy resin (B2), and blocked isocyanate resin (B3) should be used. Is preferable.
前記ゴム変性エポキシ樹脂(B1)はエポキシ基を2個以上有し、骨格がゴムであるエポキシ樹脂であれば特に制限されない。骨格を形成するゴムとしては、例えば、ポリブタジエン、アクリロニトリルブタジエンゴム(NBR)、カルボキシル基末端NBR(CTBN)が挙げられる。ゴム変性エポキシ樹脂(B1)はそれぞれ単独でまたは2種以上を組み合わせて使用することができる。 The rubber-modified epoxy resin (B1) is not particularly limited as long as it is an epoxy resin having two or more epoxy groups and a rubber skeleton. Examples of the rubber forming the skeleton include polybutadiene, acrylonitrile butadiene rubber (NBR), and carboxyl group-terminated NBR (CTBN). The rubber-modified epoxy resin (B1) can be used alone or in combination of two or more.
前記ゴム変性エポキシ樹脂(B1)はその製造について特に制限されない。例えば、多量のエポキシ中でゴムとエポキシとを反応させて製造することができる。ゴム変性エポキシ樹脂を製造する際に使用されるエポキシ(例えば、エポキシ樹脂)は特に制限されず、従来公知のものが挙げられる。また市販品をそのまま使用してもよい。 The rubber-modified epoxy resin (B1) is not particularly limited in its production. For example, it can be produced by reacting rubber and epoxy in a large amount of epoxy. The epoxy (for example, epoxy resin) used in producing the rubber-modified epoxy resin is not particularly limited, and conventionally known ones can be mentioned. Alternatively, a commercially available product may be used as it is.
前記ウレタン変性エポキシ樹脂(B2)としては、分子中にウレタン結合と2個以上のエポキシ基とを有する樹脂であれば、その構造として特に限定されるものではない。ウレタン結合とエポキシ基とを効率的に1分子中に導入することができる点から、ポリオール(b1)とポリイソシアネート(b2)とを反応させて得られるイソシアネート基を有するウレタン結合含有化合物と、ヒドロキシ基含有エポキシ化合物とを反応させて得られる樹脂であることが好ましい。 The structure of the urethane-modified epoxy resin (B2) is not particularly limited as long as it is a resin having a urethane bond and two or more epoxy groups in the molecule. A urethane bond-containing compound having an isocyanate group obtained by reacting a polyol (b1) with a polyisocyanate (b2) and hydroxy It is preferably a resin obtained by reacting with a group-containing epoxy compound.
前記ウレタン変性エポキシ樹脂(B2)を製造する際に使用されるポリオール(b1)としては、例えば、ポリエーテルポリオール、ポリエステルポリオール、ヒドロキシカルボン酸とアルキレンオキシドの付加物、ポリブタジエンポリオール、ポリオレフィンポリオール等が挙げられる。なかでも、ポリエーテルポリオールを用いた場合に、密着性、柔軟性等に優れた硬化物が得られるので好ましい。 Examples of the polyol (b1) used in producing the urethane-modified epoxy resin (B2) include polyether polyols, polyester polyols, additives of hydroxycarboxylic acid and alkylene oxide, polybutadiene polyols, polyolefin polyols and the like. Be done. Above all, when a polyether polyol is used, a cured product having excellent adhesion, flexibility and the like can be obtained, which is preferable.
ポリオール(b1)の分子量は、柔軟性と硬化性とのバランスに優れる点から、数平均分子量として、300以上10000以下であるのが好ましく、1000以上5000以下であるのがより好ましい。 The molecular weight of the polyol (b1) is preferably 300 or more and 10000 or less, and more preferably 1000 or more and 5000 or less, as a number average molecular weight from the viewpoint of excellent balance between flexibility and curability.
尚、本発明において、ポリオールの数平均分子量(Mn)は水酸基価と官能基数からの計算値であり、その他の重量平均分子量(Mw)は下記条件のゲルパーミエーションクロマトグラフィー(GPC)により測定される値である。 In the present invention, the number average molecular weight (Mn) of the polyol is a calculated value from the hydroxyl value and the number of functional groups, and the other weight average molecular weight (Mw) is measured by gel permeation chromatography (GPC) under the following conditions. Value.
測定装置 ;東ソー株式会社製 HLC−8220GPC
カラム ;東ソー株式会社製 TSK−GUARDCOLUMN SuperHZ−L
+東ソー株式会社製 TSK−GEL SuperHZM−M×4
検出器 ;RI(示差屈折計)
データ処理;東ソー株式会社製 マルチステーションGPC−8020modelII
測定条件 ;カラム温度 40℃
溶媒 テトラヒドロフラン
流速 0.35ml/分
標準 ;単分散ポリスチレン
試料 ;樹脂固形分換算で0.2質量%のテトラヒドロフラン溶液をマイクロフィルターでろ過したもの(100μl)
Measuring device; HLC-8220GPC manufactured by Tosoh Corporation
Column; TSK-GUARDCOLUMN SuperHZ-L manufactured by Tosoh Corporation
+ TSK-GEL SuperHZM-M x 4 manufactured by Tosoh Corporation
Detector; RI (Differential Refractometer)
Data processing; Multi-station GPC-8020modelII manufactured by Tosoh Corporation
Measurement conditions; column temperature 40 ° C
Solvent tetrahydrofuran
Flow velocity 0.35 ml / min Standard; Monodisperse polystyrene sample; 0.2 mass% tetrahydrofuran solution in terms of resin solid content filtered through a microfilter (100 μl)
前記ポリエーテルポリオールとしては、例えば、脂肪族ポリエーテルポリオール及び芳香族環含有ポリエーテルポリオールが挙げられ、柔軟性の観点からは脂肪族ポリエーテルポリオールを用いることが好ましい。脂肪族ポリエーテルポリオールとしては、炭素原子数2〜20の脂肪族多価アルコール及び炭素原子数2〜20の脂肪族多価アルコールの炭素原子数2〜12のアルキレンオキサイド(以下AOと略記)付加物等が挙げられる。 Examples of the polyether polyol include an aliphatic polyether polyol and an aromatic ring-containing polyether polyol, and it is preferable to use an aliphatic polyether polyol from the viewpoint of flexibility. As the aliphatic polyether polyol, an alkylene oxide (hereinafter abbreviated as AO) having 2 to 12 carbon atoms of an aliphatic polyhydric alcohol having 2 to 20 carbon atoms and an aliphatic polyhydric alcohol having 2 to 20 carbon atoms is added. Things etc. can be mentioned.
炭素原子数2〜20の脂肪族多価アルコールとしては、炭素原子数2〜12の直鎖又は分岐の脂肪族2価アルコール[エチレングリコール、1,3−プロピレングリコール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,7−ヘプタンジオール、1,8−オクタンジオール、1,9−ノナンジオール、1,10−ドデカンジオール、ジエチレングリコール、トリエチレングリコール及びテトラエチレングリコール等の直鎖アルコール;1,2−、1,3−又は2,3−ブタンジオール、2−メチル−1,4−ブタンジオール、ネオペンチルグリコール、2,2−ジエチル−1,3−プロパンジオール、2−メチル−1,5−ペンタンジオール、3−メチル−1,5−ペンタンジオール、2−メチル−1,6−ヘキサンジオール、3−メチル−1,6−ヘキサンジオール、2−メチル−1,7−ヘプタンジオール、3−メチル−1,7−ヘプタンジオール、4−メチル−1,7−ヘプタンジオール、2−メチル−1,8−オクタンジオール、3−メチル−1,8−オクタンジオール及び4−メチルオクタンジオール等の分岐アルコール等];炭素原子数6〜20の脂環式2価アルコール[1,4−シクロヘキサンジオール、1,3−シクロヘキサンジメタノール、1,4−シクロヘキサンジオール、1,3−シクロペンタンジオール、1,4−シクロヘプタンジオール、2,5−ビス(ヒドロキシメチル)−1,4−ジオキサン、2,7−ノルボルナンジオール、テトラヒドロフランジメタノール、1,4−ビス(ヒドロキシエトキシ)シクロヘキサン、1,4−ビス(ヒドロキシメチル)シクロヘキサン及び2,2−ビス(4−ヒドロキシシクロヘキシル)プロパン等];炭素原子数3〜20の3価アルコール[脂肪族トリオール(グリセリン及びトリメチロールプロパン等)等];炭素原子数5〜20の4〜8価アルコール[脂肪族ポリオール(ペンタエリスリトール、ソルビトール、マンニトール、ソルビタン、ジグリセリン及びジペンタエリスリトール等);糖類(ショ糖、グルコース、マンノース、フルクトース、メチルグルコシド及びその誘導体)];等が挙げられる。 Examples of the aliphatic polyhydric alcohol having 2 to 20 carbon atoms include linear or branched aliphatic dihydric alcohols having 2 to 12 carbon atoms [ethylene glycol, 1,3-propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-dodecanediol, diethylene glycol, triethylene glycol and tetraethylene Linear alcohols such as glycols; 1,2-, 1,3- or 2,3-butanediol, 2-methyl-1,4-butanediol, neopentyl glycol, 2,2-diethyl-1,3-propane Diol, 2-methyl-1,5-pentanediol, 3-methyl-1,5-pentanediol, 2-methyl-1,6-hexanediol, 3-methyl-1,6-hexanediol, 2-methyl- 1,7-Heptanediol, 3-Methyl-1,7-Heptanediol, 4-Methyl-1,7-Heptanediol, 2-Methyl-1,8-octanediol, 3-Methyl-1,8-octanediol And branched alcohols such as 4-methyloctanediol]; alicyclic divalent alcohols having 6 to 20 carbon atoms [1,4-cyclohexanediol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanediol, 1 , 3-Cyclopentanediol, 1,4-Cycloheptandiol, 2,5-bis (hydroxymethyl) -1,4-dioxane, 2,7-norbornandiol, tetrahydrofuran dimethanol, 1,4-bis (hydroxyethoxy) ) Cyclohexane, 1,4-bis (hydroxymethyl) cyclohexane and 2,2-bis (4-hydroxycyclohexyl) propane, etc.]; Trivalent alcohols having 3 to 20 carbon atoms [aliphatic triol (glycerin, trimethylolpropane, etc.) ) Etc.]; 4-8 valent alcohols with 5 to 20 carbon atoms [aliphatic polyols (pentaerythritol, sorbitol, mannitol, sorbitan, diglycerin, dipentaerythritol, etc.); saccharides (sucrose, glucose, mannose, fructose, etc.) Methyl glucoside and its derivatives)]; and the like.
炭素原子数2〜12のAOとしては、エチレンオキサイド(以下EOと略記)、1,2−又は1,3−プロピレンオキサイド(以下POと略記)、1,2−、2,3−又は1,3−ブチレンオキサイド、テトラヒドロフラン、3−メチルテトラヒドロフラン、α−オレフィンオキサイド、スチレンオキサイド及びエピハロヒドリン(エピクロルヒドリン等)等が挙げられる。 Examples of AOs having 2 to 12 carbon atoms include ethylene oxide (hereinafter abbreviated as EO), 1,2- or 1,3-propylene oxide (hereinafter abbreviated as PO), 1,2-, 2,3- or 1, Examples thereof include 3-butylene oxide, tetrahydrofuran, 3-methyltetrahydrofuran, α-olefin oxide, styrene oxide and epichlorohydrin (epicchlorohydrin and the like).
脂肪族ポリエーテルポリオールの具体例としては、例えばポリオキシアルキレンポリオール[ポリエチレングリコール(以下、PEGと略記)等]、ポリオキシプロピレンポリオール[ポリプロピレングリコール等]、ポリオキシエチレン/プロピレンポリオール及びポリテトラメチレンエーテルグリコール等が挙げられる。 Specific examples of the aliphatic polyether polyol include polyoxyalkylene polyol [polyethylene glycol (hereinafter abbreviated as PEG), etc.], polyoxypropylene polyol [polypropylene glycol, etc.], polyoxyethylene / propylene polyol, and polytetramethylene ether. Glycol and the like can be mentioned.
脂肪族ポリエーテルポリオールの市販品としては、サンニックス PP−1000[Mn=1,000のポリ(オキシプロピレン)ジオール、三洋化成工業(株)製]、サンニックス PP−2000[Mn=2,000のポリ(オキシプロピレン)ジオール、三洋化成工業(株)製]、サンニックス GP−1000[Mn=1,000のポリ(オキシプロピレン)トリオール、三洋化成工業(株)製]、サンニックス GP−3000[Mn=3,000のポリ(オキシプロピレン)トリオール、三洋化成工業(株)製]、サンニックス TP−400[Mn=400のポリ(オキシプロピレン)トリオール、三洋化成工業(株)製]、TEGOMER D3403[Mn=1,200のポリエーテルポリオール、エボニックデグサ社製]、PTMG1000[Mn=1,000のポリ(オキシテトラメチレン)グリコール、三菱ケミカル(株)製]、PTMG2000[Mn=2,000のポリ(オキシテトラメチレン)グリコール、三菱ケミカ(株)製]、PTMG3000[Mn=3,000のポリ(オキシテトラメチレン)グリコール、三菱ケミカ(株)製]、PTGL2000[Mn=2,000の変性ポリ(オキシテトラメチレン)グリコール、保土谷化学工業(株)製]及びPTGL3000[Mn=3,000の変性ポリ(オキシテトラメチレン)グリコール、保土谷化学工業(株)製]等が挙げられる。 Commercially available aliphatic polyether polyols include Sanniks PP-1000 [Mn = 1,000 poly (oxypropylene) diol, manufactured by Sanyo Kasei Kogyo Co., Ltd.] and Sanniks PP-2000 [Mn = 2,000]. Poly (oxypropylene) diol, manufactured by Sanyo Kasei Kogyo Co., Ltd.], Sanniks GP-1000 [Mn = 1,000 poly (oxypropylene) triol, manufactured by Sanyo Kasei Kogyo Co., Ltd.], Sanniks GP-3000 [Mn = 3,000 poly (oxypropylene) triol, manufactured by Sanyo Kasei Kogyo Co., Ltd.], Sanniks TP-400 [Mn = 400 poly (oxypropylene) triol, manufactured by Sanyo Kasei Kogyo Co., Ltd.], TEGOMER D3403 [Mn = 1,200 polyether polyol, manufactured by Ebony Degusa], PTMG1000 [Mn = 1,000 poly (oxytetramethylene) glycol, manufactured by Mitsubishi Chemical Co., Ltd.], PTMG2000 [Mn = 2,000 Poly (oxytetramethylene) glycol, manufactured by Mitsubishi Chemica Co., Ltd.], PTMG3000 [Mn = 3,000 poly (oxytetramethylene) glycol, manufactured by Mitsubishi Chemica Co., Ltd.], PTGL2000 [Mn = 2,000 modified poly (Oxytetramethylene) glycol, manufactured by Hodoya Chemical Industry Co., Ltd.] and PTGL3000 [Mn = 3,000 modified poly (oxytetramethylene) glycol, manufactured by Hodoya Chemical Industry Co., Ltd.] and the like.
芳香族環含有ポリエーテルポリオールとしては、炭素原子数8〜20の芳香脂肪族2価アルコール[m−又はp−キシリレングリコール、ビス(ヒドロキシエチル)ベンゼン及びビス(ヒドロキシエトキシ)ベンゼン等]のAO付加物及びビスフェノール化合物(ビスフェノールA、ビスフェノールB、ビスフェノールS及びビスフェノールF)のAO付加物等が挙げられる。 Examples of the aromatic ring-containing polyether polyol include AOs of aromatic aliphatic dihydric alcohols having 8 to 20 carbon atoms [m- or p-xylylene glycol, bis (hydroxyethyl) benzene, bis (hydroxyethoxy) benzene, etc.]. Additives and AO additives of bisphenol compounds (bisphenol A, bisphenol B, bisphenol S and bisphenol F) and the like can be mentioned.
芳香族ポリエーテルポリオールの具体例としては、例えばビスフェノールAのエチレンオキサイド(以下、EOと略記)付加物[ビスフェノールAのEO2モル付加物、ビスフェノールAのEO4モル付加物、ビスフェノールAのEO6モル付加物、ビスフェノールAのEO8モル付加物、ビスフェノールAのEO10モル付加物及びビスフェノールAのEO20モル付加物等]及びビスフェノールAのプロピレンオキサイド(以下、POと略記)付加物[ビスフェノールAのPO2モル付加物、ビスフェノールAのPO3モル付加物、ビスフェノールAのPO5モル付加物等]等のビスフェノール骨格を有するポリオール並びにレゾルシンのEO又はPO付加物等が挙げられる。 Specific examples of the aromatic polyether polyol include, for example, an ethylene oxide (hereinafter abbreviated as EO) adduct of bisphenol A [EO2 mol adduct of bisphenol A, EO4 mol adduct of bisphenol A, EO6 mol adduct of bisphenol A]. , EO 8 mol adduct of bisphenol A, EO 10 mol adduct of bisphenol A, EO 20 mol adduct of bisphenol A, etc.] and propylene oxide (hereinafter abbreviated as PO) adduct of bisphenol A [PO 2 mol adduct of bisphenol A, Examples thereof include polyols having a bisphenol skeleton such as bisphenol A PO3 mol adduct, bisphenol A PO5 mol adduct, etc., and EO or PO adducts of resorcin.
ポリエステルポリオールとしては、縮合型ポリエステルポリオール、ポリラクトンポリオール、ポリカーボネートポリオール及びヒマシ油系ポリオール等が挙げられる。 Examples of the polyester polyol include condensed polyester polyol, polylactone polyol, polycarbonate polyol, castor oil-based polyol and the like.
縮合型ポリエステルポリオールとしては、例えば、分子量が300未満の低分子ポリオールと炭素原子数2〜10の多価カルボン酸又はそのエステル形成性誘導体とのポリエステルポリオール等が挙げられる。前記低分子ポリオールの内で好ましいのは、エチレングリコール、プロピレングリコール、1,4−ブタンジオール、ネオペンチルグリコール、1,6−ヘキサングリコール、ビスフェノールAのEO又はPO低モル付加物及びこれらの混合物である。 Examples of the condensed polyester polyol include a low molecular weight polyol having a molecular weight of less than 300 and a polyester polyol obtained by a polyvalent carboxylic acid having 2 to 10 carbon atoms or an ester-forming derivative thereof. Among the low molecular weight polyols, preferred are ethylene glycol, propylene glycol, 1,4-butanediol, neopentyl glycol, 1,6-hexane glycol, EO or PO low molar adduct of bisphenol A, and mixtures thereof. is there.
前記炭素原子数2〜10の多価カルボン酸又はそのエステル形成性誘導体としては、脂肪族ジカルボン酸(コハク酸、アジピン酸、アゼライン酸、セバチン酸、フマル酸及びマレイン酸等)、脂環式ジカルボン酸(ダイマー酸等)、芳香族ジカルボン酸(テレフタル酸、イソフタル酸及びフタル酸等)、3価又はそれ以上のポリカルボン酸(トリメリット酸及びピロメリット酸等)、これらの無水物(無水コハク酸、無水マレイン酸、無水フタル酸及び無水トリメリット酸等)、これらの酸ハロゲン化物(アジピン酸ジクロライド等)、これらの低分子量アルキルエステル(コハク酸ジメチル及びフタル酸ジメチル等)並びこれらの混合物が挙げられる。 Examples of the polyvalent carboxylic acid having 2 to 10 carbon atoms or an ester-forming derivative thereof include an aliphatic dicarboxylic acid (succinic acid, adipic acid, azelaic acid, sebatic acid, fumaric acid, maleic acid, etc.) and an alicyclic dicarboxylic acid. Acids (such as dimer acid), aromatic dicarboxylic acids (such as terephthalic acid, isophthalic acid and phthalic acid), trivalent or higher polycarboxylic acids (such as trimellitic acid and pyromellitic acid), and anhydrides thereof (succinic anhydride). Acids, maleic anhydride, phthalic anhydride, trimellitic anhydride, etc.), their acid halides (dichloroide adipate, etc.), these low molecular weight alkyl esters (dimethyl succinate, dimethyl phthalate, etc.) and mixtures thereof. Can be mentioned.
縮合型ポリエステルポリオールの具体例としては、ポリエチレンアジペートジオール、ポリブチレンアジペートジオール、ポリヘキサメチレンアジペートジオール、ポリヘキサメチレンイソフタレートジオール、ポリネオペンチルアジペートジオール、ポリエチレンプロピレンアジペートジオール、ポリエチレンブチレンアジペートジオール、ポリブチレンヘキサメチレンアジペートジオール、ポリジエチレンアジペートジオール、ポリ(ポリテトラメチレンエーテル)アジペートジオール、ポリ(3−メチルペンチレンアジペート)ジオール、ポリエチレンアゼレートジオール、ポリエチレンセバケートジオール、ポリブチレンアゼレートジオール、ポリブチレンセバケートジオール及びポリネオペンチルテレフタレートジオール等が挙げられる。 Specific examples of the condensed polyester polyol include polyethylene adipatediol, polybutylene adipatediol, polyhexamethylene adipatediol, polyhexamethyleneisophthalatediol, polyneopentyl adipatediol, polyethylenepropylene adipatediol, polyethylenebutylene adipatediol, and polybutylene. Hexamethylene adipate diol, polydiethylene adipate diol, poly (polytetramethylene ether) adipate diol, poly (3-methylpentylene adipate) diol, polyethylene azelate diol, polyethylene sebacate diol, polybutylene azelate diol, polybutylene ceva Examples thereof include catediol and polyneopentyl terephthalate diol.
前記ポリラクトンポリオールは、例えば、分子量Mnが300未満の低分子ポリオールへのラクトンの重付加物であり、ラクトンとしては、炭素原子数4〜12のラクトン(例えばγ−ブチロラクトン、γ−バレロラクトン及びε−カプロラクトン)等が挙げられる。ポリラクトンポリオールの具体例としては、例えばポリカプロラクトンジオール、ポリバレロラクトンジオール及びポリカプロラクトントリオール等が挙げられる。 The polylactone polyol is, for example, a heavy addition of a lactone to a low molecular weight polyol having a molecular weight Mn of less than 300, and the lactone includes lactones having 4 to 12 carbon atoms (for example, γ-butyrolactone, γ-valerolactone and the like. Ε-Caprolactone) and the like. Specific examples of the polylactone polyol include polycaprolactone diol, polyvalerolactone diol, polycaprolactone triol and the like.
ポリカーボネートポリオールとしては、前記炭素原子数2〜20の脂肪族多価アルコールと、低分子カーボネート化合物(例えば、アルキル基の炭素原子数1〜6のジアルキルカーボネート、炭素原子数2〜6のアルキレン基を有するアルキレンカーボネート及び炭素原子数6〜9のアリール基を有するジアリールカーボネート)とを、脱アルコール反応させながら縮合させることによって製造されるポリカーボネートポリオール等が挙げられる。炭素原子数2〜20の脂肪族多価アルコール及びアルキレンカーボネートはそれぞれ2種以上併用してもよい。 Examples of the polycarbonate polyol include the aliphatic polyhydric alcohol having 2 to 20 carbon atoms, a low molecular weight carbonate compound (for example, a dialkyl carbonate having 1 to 6 carbon atoms of an alkyl group, and an alkylene group having 2 to 6 carbon atoms. Examples thereof include a polycarbonate polyol produced by condensing an alkylene carbonate having an alkylene carbonate and a diaryl carbonate having an aryl group having 6 to 9 carbon atoms while undergoing a dealcohol reaction. Two or more kinds of aliphatic polyhydric alcohols and alkylene carbonates having 2 to 20 carbon atoms may be used in combination.
ヒマシ油系ポリオールとしては、ヒマシ油及びポリオール又はAOで変性された変性ヒマシ油等が挙げられる。変性ヒマシ油はヒマシ油とポリオールとのエステル交換及び/又はAO付加により製造できる。ヒマシ油系ポリオールとしては、ヒマシ油、トリメチロールプロパン変性ヒマシ油、ペンタエリスリトール変性ヒマシ油及びヒマシ油のEO(4〜30モル)付加物等が挙げられる。 Examples of castor oil-based polyols include castor oil and polyols, modified castor oil modified with AO, and the like. Modified castor oil can be produced by transesterification of castor oil and polyol and / or addition of AO. Examples of castor oil-based polyols include castor oil, trimethylolpropane-modified castor oil, pentaerythritol-modified castor oil, and EO (4 to 30 mol) adducts of castor oil.
前記ポリイソシアネート(b2)としては、2〜3個又はそれ以上のイソシアネート基を有する炭素原子数6〜20(イソシアネート基中の炭素原子を除く、以下同様)の芳香族ポリイソシアネート、炭素原子数2〜18の脂肪族ポリイソシアネート、炭素原子数4〜15の脂環式ポリイソシアネート、炭素原子数8〜15の芳香脂肪族ポリイソシアネート及びそれらの変性物等が挙げられ、単独でも2種以上を併用してもよい。 The polyisocyanate (b2) is an aromatic polyisocyanate having 2 to 3 or more isocyanate groups and having 6 to 20 carbon atoms (excluding carbon atoms in the isocyanate group, the same applies hereinafter), and having 2 carbon atoms. Examples include ~ 18 aliphatic polyisocyanates, alicyclic polyisocyanates having 4 to 15 carbon atoms, aromatic aliphatic polyisocyanates having 8 to 15 carbon atoms and their modified products, and two or more of them can be used alone or in combination. You may.
炭素原子数6〜20の芳香族ポリイソシアネートとしては、1,3−又は1,4−フェニレンジイソシアネート、2,4−又は2,6−トリレンジイソシアネート(TDI)、4,4’−又は2,4’−ジフェニルメタンジイソシアネート(MDI)、1,5−ナフチレンジイソシアネート、4,4’,4’’−トリフェニルメタントリイソシアネート、m−又はp−イソシアナトフェニルスルホニルイソシアネート及びクルードMDI等が挙げられる。 Aromatic polyisocyanates having 6 to 20 carbon atoms include 1,3- or 1,4-phenylenediocyanate, 2,4- or 2,6-tolylene diisocyanate (TDI), 4,4'-or 2, Examples thereof include 4'-diphenylmethane diisocyanate (MDI), 1,5-naphthylene diisocyanate, 4,4', 4 "-triphenylmethane triisocyanate, m- or p-isocyanatophenylsulfonyl isocyanate and crude MDI.
炭素原子数2〜18の脂肪族ポリイソシアネートとしては、エチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート(HDI)、ドデカメチレンジイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート及び2−イソシアナトエチル−2,6−ジイソシアナトヘキサノエート等が挙げられる。 Aliphatic polyisocyanates having 2 to 18 carbon atoms include ethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (HDI), dodecamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, lysine diisocyanate and 2-isocyanato. Ethyl-2,6-diisocyanatohexanoate and the like can be mentioned.
炭素原子数4〜15の脂環式ポリイソシアネートとしては、イソホロンジイソシアネート(IPDI)、4,4−ジシクロヘキシルメタンジイソシアネート(水添MDI)、シクロヘキシレンジイソシアネート、メチルシクロヘキシレンジイソシアネート(水添TDI)、ビス(2−イソシアナトエチル)−4−シクロヘキセン−1,2−ジカルボキシレート及び2,5−又は2,6−ノルボルナンジイソシアネート等が挙げられる。 Examples of the alicyclic polyisocyanate having 4 to 15 carbon atoms include isophorone diisocyanate (IPDI), 4,4-dicyclohexylmethane diisocyanate (hydrogenated MDI), cyclohexylene diisocyanate, methylcyclohexylene diisocyanate (hydrogenated TDI), and bis (hydrogenated TDI). 2-Isocyanatoethyl) -4-cyclohexene-1,2-dicarboxylate and 2,5- or 2,6-norbornene diisocyanate and the like can be mentioned.
炭素原子数8〜15の芳香脂肪族ポリイソシアネートとしては、m−又はp−キシリレンジイソシアネート(XDI)及びα,α,α’,α’−テトラメチルキシリレンジイソシアネート(TMXDI)等が挙げられる。 Examples of the aromatic aliphatic polyisocyanate having 8 to 15 carbon atoms include m- or p-xylene diisocyanate (XDI) and α, α, α', α'-tetramethylxylene diisocyanate (TMXDI).
イソシアネートの変性物としては、ウレタン基、カルボジイミド基、アロハネート基、ウレア基、ビウレット基、ウレトジオン基、ウレトイミン基、イソシアヌレート基又はオキサゾリドン基を有する前述のポリイソシアネートの変性物等が挙げられる。 Examples of the modified isocyanate include the above-mentioned modified polyisocyanate having a urethane group, a carbodiimide group, an alohanate group, a urea group, a biuret group, a uretdione group, a uretoimine group, an isocyanurate group or an oxazolidone group.
これらの中でも、得られる硬化物の機械的強度及び接着性の観点から、脂肪族ポリイソシアネート、脂環式ポリイソシアネートを用いることが好ましく、特に好ましいのはIPDI及び水添MDIである。 Among these, from the viewpoint of mechanical strength and adhesiveness of the obtained cured product, it is preferable to use an aliphatic polyisocyanate or an alicyclic polyisocyanate, and IPDI and hydrogenated MDI are particularly preferable.
前記ポリオール(b1)と前記ポリイソシアネート(b2)との反応は特に限定されるものではなく、通常のウレタン化反応で実施すればよい。例えば、反応温度40〜140℃、好ましくは60〜130℃であり、反応を促進するために種々のウレタン重合用触媒、例えば、金属触媒[錫系(トリメチルチンラウレート、トリメチルチンヒドロキサイド、ジメチルチンジラウレート、ジブチルチンジアセテート、ジブチルチンジラウレート、スタナスオクトエート及びジブチルチンマレエート等)、鉛系(オレイン酸鉛、2−エチルヘキサン酸鉛、ナフテン酸鉛及びオクテン酸鉛等)、コバルト系(ナフテン酸コバルト等)、ビスマス系{ビスマストリス(2−エチルヘキサノエート等}及び水銀系(フェニル水銀プロピオン酸塩等)等]、アミン触媒[トリエチレンジアミン、テトラメチルエチレンジアミン、テトラメチルヘキシレンジアミン、ジアザビシクロアルケン類{1,8−ジアザビシクロ[5.4.0]−7−ウンデセン}等;ジアルキルアミノアルキルアミン類{ジメチルアミノエチルアミン、ジメチルアミノプロピルアミン、ジエチルアミノプロピルアミン、ジブチルアミノエチルアミン、ジメチルアミノオクチルアミン及びジプロピルアミノプロピルアミン等]又は複素環式アミノアルキルアミン類[2−(1−アジリジニル)エチルアミン及び4−(1−ピペリジニル)−2−ヘキシルアミン等]の炭酸塩又は有機酸塩(ギ酸塩等)等;N−メチルモルホリン、N−エチルモルホリン、トリエチルアミン、ジエチルエタノールアミン及びジメチルエタノールアミン等]及びこれらの2種以上の混合物が挙げられる。 The reaction between the polyol (b1) and the polyisocyanate (b2) is not particularly limited, and may be carried out by a normal urethanization reaction. For example, the reaction temperature is 40 to 140 ° C., preferably 60 to 130 ° C., and various urethane polymerization catalysts for accelerating the reaction, for example, metal catalysts [tin-based (trimethyltin laurate, trimethyltin hydroxyside, dimethyl). Tingilaurate, dibutyltin diacetate, dibutyltin dilaurate, stanas octoate, dibutyltin maleate, etc.), lead-based (lead oleate, lead 2-ethylhexanoate, lead naphthenate, lead octenoate, etc.), cobalt-based (lead oleate, lead 2-ethylhexanoate, lead octenoate, etc.) Cobalt naphthenate, etc.), bismuth-based {bismastris (2-ethylhexanoate, etc.} and mercury-based (phenylmercurypropionate, etc.), etc.], amine catalysts [triethylenediamine, tetramethylethylenediamine, tetramethylhexylene diamine, etc.] Diazabicycloalkenes {1,8-diazabicyclo [5.4.0] -7-undecene} etc .; Dialkylaminoalkylamines {dimethylaminoethylamine, dimethylaminopropylamine, diethylaminopropylamine, dibutylaminoethylamine, dimethylamino Octylamine and dipropylaminopropylamine, etc.] or heterocyclic aminoalkylamines [2- (1-aziridinyl) ethylamine and 4- (1-piperidinyl) -2-hexylamine, etc.] carbonates or organic acid salts ( (Glyate, etc.), etc .; N-methylmorpholin, N-ethylmorpholin, triethylamine, diethylethanolamine, dimethylethanolamine, etc.] and a mixture of two or more thereof can be mentioned.
反応触媒の使用量は、得られる原料の合計質量に対し、好ましくは1質量%以下、更に好ましくは0.001〜0.1質量%である。 The amount of the reaction catalyst used is preferably 1% by mass or less, more preferably 0.001 to 0.1% by mass, based on the total mass of the obtained raw materials.
前記ポリオール(b1)中の水酸基に対するイソシアネート基の過剰量としては、水酸基1モルに対し、イソシアネート基が2.05〜3.50モルの範囲であることが、生成物の分子量を調整しやすいことや、未反応ポリイソシアネート低減の観点から好ましい。 The excess amount of isocyanate groups with respect to the hydroxyl groups in the polyol (b1) is in the range of 2.05 to 3.50 mol of isocyanate groups with respect to 1 mol of hydroxyl groups, so that the molecular weight of the product can be easily adjusted. It is preferable from the viewpoint of reducing unreacted polyisocyanate.
前記で得られた末端にイソシアネート基を有するウレタン化合物とヒドロキシ基含有エポキシ化合物とを反応させることで、ウレタン変性エポキシ樹脂(B2)を得ることができる。 A urethane-modified epoxy resin (B2) can be obtained by reacting the urethane compound having an isocyanate group at the terminal obtained above with a hydroxy group-containing epoxy compound.
この時使用できるヒドロキシ基含有エポキシ化合物としては、特に限定されるものではなく、例えば、下記一般式(5) The hydroxy group-containing epoxy compound that can be used at this time is not particularly limited, and for example, the following general formula (5)
(式中、R2はそれぞれ独立に水素原子、炭素原子数1〜4のアルキル基、炭素原子数1〜4のアルコキシ基の何れかであり、R3はそれぞれ独立に炭素原子数1〜4のアルキル基、炭素原子数1〜4のアルコキシ基の何れかであり、nは繰り返し数である。)
の何れかで表される構造部位である。]
で表される化合物が挙げられ、これらの中でも、原料入手容易性や得られる硬化性樹脂組成物を接着剤として用いた際の基材密着性が良好である観点から前記一般式(5−1)、(5−2)、(5−3)で表される構造を有する化合物であることが好ましい。
(In the formula, R 2 is independently any of a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, and an alkoxy group having 1 to 4 carbon atoms, and R 3 is independently having 1 to 4 carbon atoms. Is any of the alkyl group and the alkoxy group having 1 to 4 carbon atoms, and n is the number of repetitions.)
It is a structural part represented by any of. ]
Among these, the compound represented by the above general formula (5-1) is mentioned from the viewpoint of easy availability of raw materials and good substrate adhesion when the obtained curable resin composition is used as an adhesive. ), (5-2), and (5-3) are preferable.
前記ヒドロキシ基含有エポキシ化合物のエポキシ基当量は、得られるウレタン変性エポキシ樹脂を含む硬化性組成物の取り扱いが良好である観点より300〜600g/eqの範囲であることが好ましい。 The epoxy group equivalent of the hydroxy group-containing epoxy compound is preferably in the range of 300 to 600 g / eq from the viewpoint of good handling of the curable composition containing the obtained urethane-modified epoxy resin.
前記ヒドロキシ基含有エポキシ化合物と、前記で得られたイソシアネート基を有するウレタン化合物との反応は、例えば、適当な反応触媒の存在下、100〜130℃程度の温度条件で行う方法が挙げられる。両者の質量比[ウレタン化合物/エポキシ化合物]は、硬化物における靱性が高い組成物を容易に得られる観点より、55/45〜75/25の範囲となる割合であることが好ましい。 The reaction between the hydroxy group-containing epoxy compound and the urethane compound having an isocyanate group obtained above can be carried out, for example, in the presence of a suitable reaction catalyst under temperature conditions of about 100 to 130 ° C. The mass ratio [urethane compound / epoxy compound] of the two is preferably in the range of 55/45 to 75/25 from the viewpoint of easily obtaining a composition having high toughness in the cured product.
本発明で用いるブロックイソシアネート樹脂(B3)は、ポリオール(b1)中の水酸基に対して、過剰のイソシアネート基となるようにポリイソシアネート(b2)を用いてなるポリウレタンをブロック化剤(b3)でブロックしてなる樹脂であることが好ましい。 The blocked isocyanate resin (B3) used in the present invention blocks polyurethane made of polyisocyanate (b2) with a blocking agent (b3) so as to form an excess isocyanate group with respect to the hydroxyl group in the polyol (b1). It is preferably a resin made of
ブロックイソシアネート樹脂(B3)におけるポリオール(b1)、ポリイソシアネート(b2)としては、前述のものをいずれも用いることができ、また、その反応としても同様である。すなわち、前述では得られるウレタン化合物のイソシアネート基をエポキシ化合物中のヒドロキシ基と反応させ、ウレタン変性エポキシ樹脂を得ていたが、ブロックイソシアネート樹脂(B3)は、当該ウレタン化合物のイソシアネート基をブロック化剤(b3)でブロックしてなるものである。このようなブロックイソシアネート樹脂は、硬化性組成物として、硬化反応を行う際に、このブロック化剤(b3)が外れ、イソシアネート基となることで、他の樹脂と架橋反応し、硬化物中にポリオール(b1)由来の柔軟性骨格を導入することができる。 As the polyol (b1) and the polyisocyanate (b2) in the blocked isocyanate resin (B3), any of the above can be used, and the same is true for the reaction. That is, in the above-mentioned, the isocyanate group of the obtained urethane compound was reacted with the hydroxy group in the epoxy compound to obtain a urethane-modified epoxy resin, but the blocked isocyanate resin (B3) blocks the isocyanate group of the urethane compound. It is blocked by (b3). As a curable composition, such a blocked isocyanate resin undergoes a cross-linking reaction with other resins by removing the blocking agent (b3) and forming an isocyanate group when performing a curing reaction, and is contained in the cured product. A flexible skeleton derived from polyol (b1) can be introduced.
ブロックイソシアネート樹脂(B3)を得るためのウレタン化合物を調整する際には、1分子中にイソシアネート基が2個以上残るように設定することが好ましく、ポリイソシアネート(b2)のビュレット体、ポリイソシアネート(b2)のイソシアヌレート体等の変性体を用いることも好ましい。 When preparing a urethane compound for obtaining a blocked isocyanate resin (B3), it is preferable to set so that two or more isocyanate groups remain in one molecule, and a bullet form of polyisocyanate (b2), polyisocyanate (polyisocyanate) ( It is also preferable to use a modified product such as the isocyanurate compound of b2).
前記ブロック化剤(b3)としては、炭素原子数2〜6のラクタム(ε−カプロラクタム、δ−バレロラクタム及びγ−ブチロラクタム等)、炭素原子数1〜15のオキシム[アセトオキシム、メチルエチルケトオキシム(MEKオキシム)、メチルイソブチルケトオキシム(MIBKオキシム)及びシクロヘキサノンオキシム等]、炭素原子数2〜15の第二級アミン[脂肪族アミン(ジメチルアミン、ジイソピルアミン、ジ−n−プロピルアミン及びジイソブチルアミン等)、炭素原子数4〜15の脂環式アミン(メチルヘキシルアミン及びジシクロヘキシルアミン等)、芳香族アミン(アニリン及びジフェニルアミン等)]、炭素原子数6〜20のフェノール及びアルキルフェノール[フェノール、クレゾール、エチルフェノール、n−プロピルフェノール、イソプロピルフェノール、n−ブチルフェノール、オクチルフェノール、ノニルフェノール、キシレノール、ジイソプロピルフェノール及びジ−t−ブチルフェノール等]、環の構成単位としてイミノ基と窒素−炭素2重結合とを有する5員環化合物[イミダゾール、2−メチルイミダゾール、ピラゾール、3−メチルピラゾール、3,5−ジメチルピラゾール及び1,2,4−トリアゾール等]、イミン[エチレンイミン及びポリエチレンイミン等]、活性メチレン含有化合物[マロン酸ジメチル、マロン酸ジエチル、マロン酸ジイソプロピル、アセチルアセトン、アセト酢酸メチル及びアセト酢酸エチル等]、特開2002−309217号公報及び特開2008−239890号公報に記載のブロック化剤並びにこれらの2種以上の混合物が挙げられ、1種を単独で用いても2種以上を併用してもよい。 Examples of the blocking agent (b3) include lactams having 2 to 6 carbon atoms (ε-caprolactam, δ-valerolactam, γ-butyrolactam, etc.) and oximes having 1 to 15 carbon atoms [acetooximes, methylethylketooximes (MEK)). Oxime), methylisobutylketooxime (MIBK oxime) and cyclohexanone oxime, etc.], secondary amines with 2 to 15 carbon atoms [aliphatic amines (dimethylamine, diisopyramine, di-n-propylamine, diisobutylamine, etc.), Alicyclic amines with 4 to 15 carbon atoms (methylhexylamine, dicyclohexylamine, etc.), aromatic amines (aniline, diphenylamine, etc.)], phenols with 6 to 20 carbon atoms and alkylphenols [phenols, cresols, ethylphenols, etc. n-propylphenol, isopropylphenol, n-butylphenol, octylphenol, nonylphenol, xylenol, diisopropylphenol, di-t-butylphenol, etc.], a 5-membered ring compound having an imino group and a nitrogen-carbon double bond as a ring constituent unit. [Imidazole, 2-methylimidazole, pyrazole, 3-methylpyrazole, 3,5-dimethylpyrazole and 1,2,4-triazole, etc.], imine [ethyleneimine, polyethyleneimine, etc.], active oxime-containing compound [dimethylmalonate, etc.] , Diethyl malonate, diisopropyl malate, acetylacetone, methyl acetoacetate, ethyl acetoacetate, etc.], Blocking agents described in JP-A-2002-309217 and JP-A-2008-239890, and mixtures of two or more thereof. However, one type may be used alone or two or more types may be used in combination.
これらの中でも、硬化性組成物を調製したのち、硬化物を得る際の反応に影響を及ぼしにくい観点から、1価のフェノール化合物であることが好ましく、特に炭素原子数1〜8のアルキル基を有するアルキルフェノールであることが好ましく、安全性の観点から、p−t−ブチルフェノールを用いることが最も好ましい。 Among these, a monovalent phenol compound is preferable, and an alkyl group having 1 to 8 carbon atoms is particularly preferable, from the viewpoint that it does not easily affect the reaction when the cured product is obtained after the curable composition is prepared. It is preferably an alkylphenol having, and from the viewpoint of safety, it is most preferable to use pt-butylphenol.
ブロック化反応は、公知の反応方法により行なうことができ、ブロック化剤(b3)の使用量は、遊離のイソシアネート基に対し、通常1〜2当量、好ましくは1.05〜1.5当量である。 The blocking reaction can be carried out by a known reaction method, and the amount of the blocking agent (b3) used is usually 1 to 2 equivalents, preferably 1.05 to 1.5 equivalents, relative to the free isocyanate group. is there.
前記ブロック化剤(b3)によるブロック化反応は、通常ポリウレタンの重合の最終の反応でブロック化剤(b3)を添加する方法をとるが、ポリウレタンの重合の任意の段階でブロック化剤(b3)を添加し反応させることもできる。 The blocking reaction with the blocking agent (b3) usually takes the method of adding the blocking agent (b3) in the final reaction of the polymerization of the polyurethane, but the blocking agent (b3) is used at any stage of the polymerization of the polyurethane. Can also be added and reacted.
ブロック化剤(b3)の添加方法としては、所定の重合終了時に添加するか、重合初期に添加するか、又は重合初期に一部添加し重合終了時に残部を添加する等の方法が可能であるが、好ましくは重合終了時に添加する。この場合、所定の重合終了時の目安としては、イソシアネート%を基準とすればよい。ブロック化剤を添加する際の反応温度は、通常50〜150℃であり、好ましくは60〜120℃である。反応時間は通常1〜7時間程度とする。反応に際し、前記ウレタン重合用触媒を添加して反応を促進することも可能である。また、反応に際し、可塑剤を任意の量加えてもよい。 As a method of adding the blocking agent (b3), a method of adding at the end of a predetermined polymerization, adding at the beginning of polymerization, adding a part at the beginning of polymerization, and adding the rest at the end of polymerization is possible. However, it is preferably added at the end of polymerization. In this case, the isocyanate% may be used as a reference as a guideline at the end of the predetermined polymerization. The reaction temperature at the time of adding the blocking agent is usually 50 to 150 ° C, preferably 60 to 120 ° C. The reaction time is usually about 1 to 7 hours. At the time of the reaction, it is also possible to add the urethane polymerization catalyst to accelerate the reaction. In addition, an arbitrary amount of plasticizer may be added during the reaction.
本発明の硬化性組成物では、接着剤としての取り扱い容易性、硬化性等の観点から、前記リン原子含有エポキシ樹脂(A)、ゴム変性エポキシ樹脂(B1)、ウレタン変性エポキシ樹脂(B2)以外の、その他のエポキシ樹脂を併用してもよい。 The curable composition of the present invention is other than the phosphorus atom-containing epoxy resin (A), rubber-modified epoxy resin (B1), and urethane-modified epoxy resin (B2) from the viewpoint of ease of handling as an adhesive, curability, and the like. Other epoxy resins may be used in combination.
ここで用いることができるその他のエポキシ樹脂としては、接着剤として用いる場合は、常温下で液状のエポキシ樹脂であることが好ましく、例えば、テトラメチルビフェノール型エポキシ樹脂、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂等のビスフェノール型又はビフェノール型エポキシ樹脂;ブタンジオールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、ヘキサンジオールジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、グリセリントリグリシジルエーテル等の脂肪族ポリオールポリグリシジルエーテル;ジグリシジルアニリン、レゾルシノールジグリシジルエーテル、水素化ビスフェノールAジグリシジルエーテル等の環構造含有ポリグリシジル化合物;アルキルフェノールモノグリシジルエーテル等の環構造含有単官能グリシジル化合物;ネオデカン酸グリシジルエステル等のポリグリシジルエステル化合物等が挙げられる。中でも、柔軟性、靱性等により優れた硬化物が得られることからビスフェノール型又はビフェノール型エポキシ樹脂を用いることが好ましく、工業的入手容易性の観点からは、ビスフェノール型エポキシ樹脂が好ましい。 As the other epoxy resin that can be used here, when used as an adhesive, it is preferably an epoxy resin that is liquid at room temperature, for example, tetramethylbiphenol type epoxy resin, bisphenol A type epoxy resin, bisphenol F. Bisphenol type or biphenol type epoxy resin such as type epoxy resin; aliphatic polyol polyglycidyl such as butanediol diglycidyl ether, neopentyl glycol diglycidyl ether, hexanediol diglycidyl ether, trimethylpropan triglycidyl ether, glycerin triglycidyl ether Ether; Ring structure-containing polyglycidyl compound such as diglycidyl aniline, resorcinol diglycidyl ether, hydride bisphenol A diglycidyl ether; Ring structure-containing monofunctional glycidyl compound such as alkylphenol monoglycidyl ether; Polyglycidyl ester such as neodecanoic acid glycidyl ester Examples include compounds. Of these, a bisphenol type or biphenol type epoxy resin is preferably used because a cured product having excellent flexibility and toughness can be obtained, and a bisphenol type epoxy resin is preferable from the viewpoint of industrial availability.
前記ビスフェノール型又はビフェノール型エポキシ樹脂のエポキシ当量は150〜250g/eqの範囲であることが好ましく、特に硬化物における柔軟性と靱性に優れることから、160〜200g/eqの範囲であることがより好ましい。 The epoxy equivalent of the bisphenol type or biphenol type epoxy resin is preferably in the range of 150 to 250 g / eq, and is more preferably in the range of 160 to 200 g / eq because it is particularly excellent in flexibility and toughness in a cured product. preferable.
本発明の硬化性組成物においては、組成物中の樹脂成分の合計質量に対してリン原子含有率が0.1〜0.5質量%になるように調整することが好ましい。また、前記柔軟性樹脂(B)は柔軟成分の含有量により使用割合が異なる。ウレタン変性エポキシ樹脂(B2)、ブロックイソシアネート樹脂(B3)を用いる場合には、それらの原料に組み込まれるポリオール成分が、組成物中の樹脂成分の合計質量に対して5〜30質量%の範囲になるように調整することが好ましい。また、ゴム変性エポキシ樹脂(B1)を用いる場合にも、組成物中の樹脂成分の合計質量に対して3〜30質量%の範囲になるように調整することが好ましい。 In the curable composition of the present invention, it is preferable to adjust the phosphorus atom content to be 0.1 to 0.5% by mass with respect to the total mass of the resin components in the composition. Further, the usage ratio of the flexible resin (B) differs depending on the content of the flexible component. When urethane-modified epoxy resin (B2) and blocked isocyanate resin (B3) are used, the polyol component incorporated in these raw materials is in the range of 5 to 30% by mass with respect to the total mass of the resin components in the composition. It is preferable to adjust so as to be. Further, even when the rubber-modified epoxy resin (B1) is used, it is preferable to adjust it so that it is in the range of 3 to 30% by mass with respect to the total mass of the resin components in the composition.
本発明では、硬化性組成物に更に硬化剤又は硬化促進剤(C)を含有する。 In the present invention, the curable composition further contains a curing agent or a curing accelerator (C).
前記硬化剤又は硬化促進剤(C)は、エポキシ樹脂の硬化用に一般的に用いられるものを広く用いることができ、例えば、ポリアミン化合物、アミド化合物、酸無水物、フェノ−ル性水酸基含有樹脂、リン化合物、イミダゾール化合物、イミダゾリン化合物、尿素系化合物、有機酸金属塩、ルイス酸、アミン錯塩等が挙げられる。 As the curing agent or curing accelerator (C), those generally used for curing epoxy resins can be widely used, for example, polyamine compounds, amide compounds, acid anhydrides, and phenolic hydroxyl group-containing resins. , Phosphorus compounds, imidazole compounds, imidazoline compounds, urea compounds, organic acid metal salts, Lewis acids, amine complex salts and the like.
前記ポリアミン化合物は、例えば、トリメチレンジアミン、エチレンジアミン、N,N,N’,N’−テトラメチルエチレンジアミン、ペンタメチルジエチレントリアミン、トリエチレンジアミン、ジプロピレンジアミン、N,N,N’,N’−テトラメチルプロピレンジアミン、テトラメチレンジアミン、ペンタンジアミン、ヘキサメチレンジアミン、トリメチルヘキサメチレンジアミン、N,N,N’,N’−テトラメチルヘキサメチレンジアミン、N,N−ジメチルシクロヘキシルアミン、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ジメチルアミノプロピルアミン、ジエチルアミノプロピルアミン、ジブチルアミノプロピルアミン、1,4−ジアザビシクロ(2,2,2)オクタン(トリエチレンジアミン)、ポリオキシエチレンジアミン、ポリオキシプロピレンジアミン、ビス(2−ジメチルアミノエチル)エーテル、ジメチルアミノエトキシエトキシエタノール、トリエタノールアミン、ジメチルアミノヘキサノール等の脂肪族アミン化合物; The polyamine compound is, for example, trimethylenediamine, ethylenediamine, N, N, N', N'-tetramethylethylenediamine, pentamethyldiethylenetriamine, triethylenediamine, dipropylenediamine, N, N, N', N'-tetramethyl. Propylene diamine, tetramethylene diamine, pentan diamine, hexamethylene diamine, trimethyl hexamethylene diamine, N, N, N', N'-tetramethylhexamethylenediamine, N, N-dimethylcyclohexylamine, diethylenetriamine, triethylenetetramine, tetra Ethylenepentamine, dimethylaminopropylamine, diethylaminopropylamine, dibutylaminopropylamine, 1,4-diazabicyclo (2,2,2) octane (triethylenediamine), polyoxyethylenediamine, polyoxypropylenediamine, bis (2-dimethyl) Aminoethyl) Ether, dimethylaminoethoxyethoxyethanol, triethanolamine, dimethylaminohexanol and other aliphatic amine compounds;
ピペリジン、ピペラジン、メンタンジアミン、イソホロンジアミン、メチルモルホリン、エチルモルホリン、N,N’,N”−トリス(ジメチルアミノプロピル)ヘキサヒドロ−s−トリアジン、3,9−ビス(3−アミノプロピル)−2,4,8,10−テトラオキシスピロ(5,5)ウンデカンアダクト、N−アミノエチルピペラジン、トリメチルアミノエチルピペラジン、ビス(4−アミノシクロヘキシル)メタン、N,N’−ジメチルピペラジン、1,8−ジアザビシクロ−[5.4.0]−ウンデセン(DBU)等の脂環式及び複素環式アミン化合物; Piperazine, piperazine, mentandiamine, isophoronediamine, methylmorpholin, ethylmorpholin, N, N', N "-tris (dimethylaminopropyl) hexahydro-s-triazine, 3,9-bis (3-aminopropyl) -2, 4,8,10-Tetraoxyspiro (5,5) undecane adduct, N-aminoethylpiperazine, trimethylaminoethylpiperazine, bis (4-aminocyclohexyl) methane, N, N'-dimethylpiperazine, 1,8-diazabicyclo -[5.4.0] -Alicyclic and heterocyclic amine compounds such as undecene (DBU);
o−フェニレンジアミン、m−フェニレンジアミン、p−フェニレンジアミン、ジアミノジフェニルメタン、ジアミノジフェニルスルホン、ベンジルメチルアミン、ジメチルベンジルアミン、m−キシレンジアミン、ピリジン、ピコリン、α−メチルベンジルメチルアミン等の芳香族アミン化合物; Aromatic amines such as o-phenylenediamine, m-phenylenediamine, p-phenylenediamine, diaminodiphenylmethane, diaminodiphenylsulfone, benzylmethylamine, dimethylbenzylamine, m-xylenediamine, pyridine, picoline, α-methylbenzylmethylamine Compound;
エポキシ化合物付加ポリアミン、マイケル付加ポリアミン、マンニッヒ付加ポリアミン、チオ尿素付加ポリアミン、ケトン封鎖ポリアミン、ジシアンジアミド、グアニジン、有機酸ヒドラジド、ジアミノマレオニトリル、アミンイミド、三フッ化ホウ素−ピペリジン錯体、三フッ化ホウ素−モノエチルアミン錯体等の変性アミン化合物等が挙げられる。 Epoxy compound-added polyamines, Michael-added polyamines, Mannig-added polyamines, thiourea-added polyamines, ketone-blocking polyamines, dicyandiamides, guanidines, organic acid hydrazides, diaminomaleonitriles, amineimides, boron trifluoride-piperidin complexes, boron trifluoride-mono Examples thereof include modified amine compounds such as ethylamine complexes.
前記アミド化合物は、例えば、ジシアンジアミドやポリアミドアミン等が挙げられる。前記ポリアミドアミンは、例えば、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸等の脂肪族ジカルボン酸や、脂肪酸、ダイマー酸等のカルボン酸化合物と、脂肪族ポリアミンやポリオキシアルキレン鎖を有するポリアミン等を反応させて得られるものが挙げられる。 Examples of the amide compound include dicyandiamide and polyamide amine. The polyamide amines include, for example, aliphatic dicarboxylic acids such as succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid and azelaic acid, carboxylic acid compounds such as fatty acids and dimer acids, and aliphatic polyamines and polyoxyalkylenes. Examples thereof include those obtained by reacting a polyamine having a chain or the like.
前記酸無水物は、例えば、無水フタル酸、無水トリメリット酸、無水ピロメリット酸、無水マレイン酸、テトラヒドロ無水フタル酸、メチルテトラヒドロ無水フタル酸、無水メチルナジック酸、ヘキサヒドロ無水フタル酸、メチルヘキサヒドロ無水フタル酸等が挙げられる。 The acid anhydrides include, for example, phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, maleic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylnadic anhydride, hexahydrophthalic anhydride, and methylhexahydro. Examples include phthalic anhydride.
前記フェノ−ル性水酸基含有樹脂は、例えば、フェノールノボラック樹脂、クレゾールノボラック樹脂、芳香族炭化水素ホルムアルデヒド樹脂変性フェノール樹脂、ジシクロペンタジエンフェノール付加型樹脂、フェノールアラルキル樹脂(ザイロック樹脂)、ナフトールアラルキル樹脂、トリメチロールメタン樹脂、テトラフェニロールエタン樹脂、ナフトールノボラック樹脂、ナフトール−フェノール共縮ノボラック樹脂、ナフトール−クレゾール共縮ノボラック樹脂、ビフェニル変性フェノール樹脂(ビスメチレン基でフェノール核が連結された多価フェノール化合物)、ビフェニル変性ナフトール樹脂(ビスメチレン基でフェノール核が連結された多価ナフトール化合物)、アミノトリアジン変性フェノール樹脂(メラミン、ベンゾグアナミンなどでフェノール核が連結された多価フェノール化合物)やアルコキシ基含有芳香環変性ノボラック樹脂(ホルムアルデヒドでフェノール核及びアルコキシ基含有芳香環が連結された多価フェノール化合物)等の多価フェノール化合物が挙げられる。 Examples of the phenolic hydroxyl group-containing resin include phenol novolac resin, cresol novolac resin, aromatic hydrocarbon formaldehyde resin-modified phenol resin, dicyclopentadienephenol-added resin, phenol aralkyl resin (Zyroc resin), and naphthol aralkyl resin. Trimethylol methane resin, tetraphenylol ethane resin, naphthol novolac resin, naphthol-phenol co-condensed novolak resin, naphthol-cresol co-condensed novolak resin, biphenyl-modified phenol resin (polyphenol compound in which phenol nuclei are linked by bismethylene groups) , Biphenyl-modified naphthol resin (polyhydric naphthol compound in which phenol nuclei are linked by bismethylene group), aminotriazine-modified phenol resin (polyvalent phenol compound in which phenol nuclei are linked by melamine, benzoguanamine, etc.) and alkoxy group-containing aromatic ring modification Examples thereof include polyhydric phenol compounds such as novolak resin (polyhydric phenol compound in which a phenol nucleus and an alkoxy group-containing aromatic ring are linked with formaldehyde).
前記リン化合物は、例えば、エチルホスフィン、ブチルホスフィン等のアルキルホスフィン、フェニルホスフィン等の第1ホスフィン;ジメチルホスフィン、ジプロピルホスフィン等のジアルキルホスフィン;ジフェニルホスフィン、メチルエチルホスフィン等の第2ホスフィン;トリメチルホスフィン、トリエチルホスフィン、トリフェニルホスフィン等の第3ホスフィン等が挙げられる。 The phosphorus compound is, for example, an alkylphosphine such as ethylphosphine or butylphosphine, a first phosphine such as phenylphosphine; a dialkylphosphine such as dimethylphosphine or dipropylphosphine; a second phosphine such as diphenylphosphine or methylethylphosphine; , Triethylphosphine, third phosphine such as triphenylphosphine and the like.
前記イミダゾール化合物は、例えば、イミダゾール、1−メチルイミダゾール、2−メチルイミダゾール、3−メチルイミダゾール、4−メチルイミダゾール、5−メチルイミダゾール、1−エチルイミダゾール、2−エチルイミダゾール、3−エチルイミダゾール、4−エチルイミダゾール、5−エチルイミダゾール、1−n−プロピルイミダゾール、2−n−プロピルイミダゾール、1−イソプロピルイミダゾール、2−イソプロピルイミダゾール、1−n−ブチルイミダゾール、2−n−ブチルイミダゾール、1−イソブチルイミダゾール、2−イソブチルイミダゾール、2−ウンデシル−1H−イミダゾール、2−ヘプタデシル−1H−イミダゾール、1,2−ジメチルイミダゾール、1,3−ジメチルイミダゾール、2,4−ジメチルイミダゾール、2−エチル−4−メチルイミダゾール、1−フェニルイミダゾール、2−フェニル−1H−イミダゾール、4−メチル−2−フェニル−1H−イミダゾール、2−フェニル−4−メチルイミダゾール、1−ベンジル−2−メチルイミダゾール、1−ベンジル−2−フェニルイミダゾール、1−シアノエチル−2−メチルイミダゾール、1−シアノエチル−2−エチル−4−メチルイミダゾール、1−シアノエチル−2−ウンデシルイミダゾール、1−シアノエチル−2−フェニルイミダゾール、2−フェニルイミダゾールイソシアヌル酸付加物、2−メチルイミダゾールイソシアヌル酸付加物、2−フェニル−4,5−ジヒドロキシメチルイミダゾール、2−フェニル−4−メチル−5−ヒドロキシメチルイミダゾール、1−シアノエチル−2−フェニル−4,5−ジ(2−シアノエトキシ)メチルイミダゾール、1−ドデシル−2−メチル−3−ベンジルイミダゾリウムクロライド、1−ベンジル−2−フェニルイミダゾール塩酸塩等が挙げられる The imidazole compounds include, for example, imidazole, 1-methylimidazole, 2-methylimidazole, 3-methylimidazole, 4-methylimidazole, 5-methylimidazole, 1-ethyl imidazole, 2-ethyl imidazole, 3-ethyl imidazole, 4 -Ethyl imidazole, 5-ethyl imidazole, 1-n-propyl imidazole, 2-n-propyl imidazole, 1-isopropyl imidazole, 2-isopropyl imidazole, 1-n-butyl imidazole, 2-n-butyl imidazole, 1-isobutyl Imidazole, 2-isobutylimidazole, 2-undecyl-1H-imidazole, 2-heptadecyl-1H-imidazole, 1,2-dimethylimidazole, 1,3-dimethylimidazole, 2,4-dimethylimidazole, 2-ethyl-4- Methylimidazole, 1-phenylimidazole, 2-phenyl-1H-imidazole, 4-methyl-2-phenyl-1H-imidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl- 2-Phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-phenylimidazole, 2-phenylimidazole Isocyanuric acid adduct, 2-methylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 1-cyanoethyl-2-phenyl-4, Examples thereof include 5-di (2-cyanoethoxy) methylimidazole, 1-dodecyl-2-methyl-3-benzylimidazolium chloride, 1-benzyl-2-phenylimidazole hydrochloride and the like.
前記イミダゾリン化合物は、例えば、2−メチルイミダゾリン、2−フェニルイミダゾリン等が挙げられる。 Examples of the imidazoline compound include 2-methylimidazoline and 2-phenylimidazoline.
前記尿素化合物は、例えば、p−クロロフェニル−N,N−ジメチル尿素、3−フェニル−1,1−ジメチル尿素、3−(3,4−ジクロロフェニル)−N,N−ジメチル尿素、N−(3−クロロ−4−メチルフェニル)−N’,N’−ジメチル尿素等が挙げられる。 The urea compound includes, for example, p-chlorophenyl-N, N-dimethylurea, 3-phenyl-1,1-dimethylurea, 3- (3,4-dichlorophenyl) -N, N-dimethylurea, N- (3). -Chloro-4-methylphenyl) -N', N'-dimethylurea and the like can be mentioned.
本発明において、前記硬化剤又は硬化促進剤(C)と配合量は、エポキシ基と反応し得る官能基を有する硬化剤を用いる場合、組成物中のエポキシ基1モルに対し、硬化剤中の官能基が0.5〜1.1モルの範囲となる割合で配合することが好ましい。また、硬化促進剤を用いる場合には、組成物中のエポキシ樹脂の合計100質量部に対し、0.5〜10質量部の割合で配合することが好ましい。 In the present invention, when a curing agent having a functional group capable of reacting with an epoxy group is used, the amount of the curing agent or curing accelerator (C) blended with the curing agent is 1 mol of the epoxy group in the composition. It is preferable to blend in a ratio of the functional group in the range of 0.5 to 1.1 mol. When a curing accelerator is used, it is preferably blended in a proportion of 0.5 to 10 parts by mass with respect to a total of 100 parts by mass of the epoxy resin in the composition.
本発明の硬化性組成物は、この他、有機溶剤、紫外線吸収剤、酸化防止剤、シリコン系添加剤、フッ素系添加剤、難燃剤、可塑剤、シランカップリング剤、有機ビーズ、無機微粒子、無機フィラー、レオロジーコントロール剤、脱泡剤、防曇剤、着色剤等を含有していても良い。これら各種成分は所望の性能に応じて任意の量を添加してよい。 In addition, the curable composition of the present invention includes organic solvents, ultraviolet absorbers, antioxidants, silicon-based additives, fluorine-based additives, flame retardants, plasticizers, silane coupling agents, organic beads, inorganic fine particles, and the like. It may contain an inorganic filler, a rheology control agent, a defoaming agent, an antifogging agent, a coloring agent and the like. Any amount of these various components may be added depending on the desired performance.
本発明の硬化性組成物は、前記各種の任意成分を、ポットミル、ボールミル、ビーズミル、ロールミル、ホモジナイザー、スーパーミル、ホモディスパー、万能ミキサー、バンバリーミキサー、ニーダー等を用いて均一に混合することにより調製することができる。 The curable composition of the present invention is prepared by uniformly mixing the various optional components using a pot mill, a ball mill, a bead mill, a roll mill, a homogenizer, a super mill, a homodisper, a universal mixer, a Banbury mixer, a kneader, or the like. can do.
本発明の硬化性組成物の用途は特に限定されず、塗料、コーティング剤、成形材料、絶縁材料、封止剤、シール剤、繊維の結束剤など様々な用途に用いることができる。中でも、硬化物における柔軟性と靭性に優れる特徴を生かし、自動車、電車、土木建築、エレクトロニクス、航空機、宇宙産業分野の構造部材の接着剤として好適に用いることができる。本発明の接着剤は、例えば、金属−非金属間のような異素材の接着に用いた場合にも、温度環境の変化に影響されず高い接着性を維持することができ、剥がれ等が生じ難い。また、本発明の接着剤は、構造部材用途の他、一般事務用、医療用、炭素繊維、電子材料用などの接着剤としても使用でき、電子材料用の接着剤としては、例えば、ビルドアップ基板などの多層基板の層間接着剤、光学部品接合用接着剤、光ディスク貼り合わせ用接着剤、プリント配線板実装用接着剤、ダイボンディング接着剤、アンダーフィルなどの半導体用接着剤、BGA補強用アンダーフィル、異方性導電性フィルム、異方性導電性ペーストなどの実装用接着剤などが挙げられる。 The use of the curable composition of the present invention is not particularly limited, and it can be used in various applications such as paints, coating agents, molding materials, insulating materials, sealing agents, sealing agents, and fiber binding agents. Above all, it can be suitably used as an adhesive for structural members in the fields of automobiles, trains, civil engineering and construction, electronics, aircraft, and the space industry by taking advantage of its excellent flexibility and toughness in cured products. Even when the adhesive of the present invention is used for adhering different materials such as between metal and non-metal, high adhesiveness can be maintained without being affected by changes in the temperature environment, and peeling or the like occurs. hard. Further, the adhesive of the present invention can be used not only for structural members but also as an adhesive for general office work, medical use, carbon fiber, electronic material, etc., and as an adhesive for electronic material, for example, build-up Adhesives for multilayer substrates such as substrates, adhesives for joining optical components, adhesives for bonding optical disks, adhesives for mounting printed wiring boards, die bonding adhesives, adhesives for semiconductors such as underfill, underfill for BGA reinforcement Examples thereof include a fill, an anisotropic conductive film, and an adhesive for mounting such as an anisotropic conductive paste.
以下に、実施例および比較例をもって本発明をより詳しく説明する。 Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples.
合成例1
窒素雰囲気下、三光株式会社製 HCA 〔9,10−ジヒドロ−9−オキサ−10−ホスファフェナントレン−10−オキサイド,Mw:216)161質量部、DIC株式会社製 ビスフェノールA型液状エポキシ樹脂 EPICLON 850−S(エポキシ当量:188g/eq)839質量部、触媒としてトリフェニルホスフィン(TPP)0.5質量部を投入し、150℃まで昇温し、同温度で3時間反応せしめ、リン原子含有エポキシ樹脂(A−1)を得た。得られた(A−1)のエポキシ当量は270g/eqであった。
Synthesis example 1
Under a nitrogen atmosphere, HCA [9,10-dihydro-9-oxa-10-phosphineanthrene-10-oxide, Mw: 216) manufactured by Sanko Co., Ltd., 161 parts by mass, bisphenol A type liquid epoxy resin manufactured by DIC Corporation EPICLON 850 839 parts by mass of −S (epoxy equivalent: 188 g / eq) and 0.5 parts by mass of triphenylphosphine (TPP) as a catalyst were added, the temperature was raised to 150 ° C., and the reaction was carried out at the same temperature for 3 hours. A resin (A-1) was obtained. The epoxy equivalent of the obtained (A-1) was 270 g / eq.
合成例2〜6
合成例1と同様の手法で、表1の配合組成より、リン原子含有エポキシ樹脂(A−2)〜(A−6)を得た。
Synthesis Examples 2-6
Phosphorus atom-containing epoxy resins (A-2) to (A-6) were obtained from the compounding compositions in Table 1 in the same manner as in Synthesis Example 1.
表1中の樹脂は以下の通り。
HCA−HQ:三光株式会社製 HCA−HQ〔10−(2,5−ジヒドロキシフェニル)−9,10−ジヒドロ9−オキサ−10−ホスファフェナントレン−10−オキサイド,Mw:324〕
830−S:EPICLON 830−S〔DIC株式会社製ビスフェノールF型エポキシ樹脂、エポキシ当量:169g/eq〕
EX−717:ナガセケミテックス株式会社製 ポリオキシプロピレン付加ビスフェノールA型エポキシ樹脂、エポキシ当量:310g/eq)
The resins in Table 1 are as follows.
HCA-HQ: HCA-HQ manufactured by Sanko Co., Ltd. [10- (2,5-dihydroxyphenyl) -9,10-dihydro 9-oxa-10-phosphaphenanthrene-10-oxide, Mw: 324]
830-S: EPICLON 830-S [Bisphenol F type epoxy resin manufactured by DIC Corporation, epoxy equivalent: 169 g / eq]
EX-717: Polyoxypropylene-added bisphenol A type epoxy resin manufactured by Nagase Chemitex Co., Ltd., epoxy equivalent: 310 g / eq)
合成例7
窒素雰囲気下、三井ケミカル&SKCポリウレタン(MCNS)社製ポリオキシエチレン(PE)−ポリオキシプロピレン(PP)コポリマーであるポリエーテルポリオール(アクトコールED−28 Mn:4000 官能基数:2)834質量部、イソホロンジイソシアネート(IPDI)96質量部を混合し、触媒としてネオスタン U−820(日東化成株式会社製ジオクチル錫)0.1質量部を投入し、80℃で5時間反応せしめ、次いで、ブロック化剤としてパラターシャリーブチルフェノール(PTBP)70質量部を投入し、90℃で5時間反応せしめ、ブロックイソシアネート樹脂(B3−1)を得た。
Synthesis example 7
Under a nitrogen atmosphere, a polyether polyol (Actcol ED-28 Mn: 4000 functional groups: 2), which is a polyoxyethylene (PE) -polyoxypropylene (PP) copolymer manufactured by Mitsui Chemicals & SKC Polyurethane (MCNS), 834 parts by mass, 96 parts by mass of isophorone diisocyanate (IPDI) was mixed, 0.1 part by mass of Neostan U-820 (dioctyl tin manufactured by Nitto Kasei Co., Ltd.) was added as a catalyst, and the mixture was reacted at 80 ° C. for 5 hours, and then as a blocking agent. 70 parts by mass of paracatalyst butylphenol (PTBP) was added and reacted at 90 ° C. for 5 hours to obtain a blocked isocyanate resin (B3-1).
合成例8
合成例7と同様の処方で、表2の配合組成より、ブロックイソシアネート樹脂(B3−2)を得た。
Synthesis example 8
A blocked isocyanate resin (B3-2) was obtained from the compounding composition shown in Table 2 with the same formulation as in Synthesis Example 7.
合成例9
窒素雰囲気下、ED−28 224質量部、IPDI26質量部を混合し、触媒としてネオスタン U−820 0.03質量部を投入し、80℃で5時間反応せしめ、次いでEPICLON 850−S 750質量部を投入し、90℃で5時間反応せしめ、ウレタン変性エポキシ樹脂(B2−1)を得た。
Synthesis example 9
Under a nitrogen atmosphere, 224 parts by mass of ED-28 and 26 parts by mass of IPDI were mixed, 0.03 parts by mass of Neostan U-820 was added as a catalyst, and the mixture was reacted at 80 ° C. for 5 hours, and then EPICLON 850-S 750 parts by mass was added. The mixture was charged and reacted at 90 ° C. for 5 hours to obtain a urethane-modified epoxy resin (B2-1).
合成例10
合成例9と同様の処方で、表2の配合組成より、ウレタン変性エポキシ樹脂(B2−2)を得た。
Synthesis example 10
A urethane-modified epoxy resin (B2-2) was obtained from the compounding composition shown in Table 2 with the same formulation as in Synthesis Example 9.
表2中の樹脂は以下の通り。
T−3000:MCNS社製PPポリオール (Mn:3000 官能基数:3)
TDI: MCNS社製トリレンジイソシアネート T−80
The resins in Table 2 are as follows.
T-3000: PP polyol manufactured by MCNS (Mn: 3000, number of functional groups: 3)
TDI: MCNS tolylene diisocyanate T-80
実施例1
合成例1で合成したリン原子含有エポキシ樹脂(A−1)20質量部、合成例7で合成したブロックイソシアネート樹脂(B3−1)25質量部、EPICLON 850−S 55質量部、DIC株式会社製ゴム変性エポキシ樹脂EPICLON TSR−601 9質量部、硬化剤としてジシアンジアミド(DICY) 5質量部、硬化促進剤として3,4−ジクロロフェニル−N,N−ジメチル尿素(DCMU)1質量部、フィラーとして炭酸カルシウム(CaCO3)を20質量部混合し、硬化性組成物(1)を得た。この硬化性組成物(1)について、170℃で30分かけて硬化した硬化物について、鋼板SPCC−SD(JIS G3141)とアルミニウム板(A5052P)間での接着性評価を行った。
Example 1
20 parts by mass of phosphorus atom-containing epoxy resin (A-1) synthesized in Synthesis Example 1, 25 parts by mass of blocked isocyanate resin (B3-1) synthesized in Synthesis Example 7, EPICLON 850-S 55 parts by mass, manufactured by DIC Co., Ltd. Rubber-modified epoxy resin EPICLON TSR-6019 9 parts by mass, dicyandiamide (DICY) 5 parts by mass as a curing agent, 3,4-dichlorophenyl-N, N-dimethylurea (DCMU) 1 part by mass as a curing accelerator, calcium carbonate as a filler (CaCO 3 ) was mixed by 20 parts by mass to obtain a curable composition (1). Regarding this curable composition (1), the adhesiveness between the steel plate SPCC-SD (JIS G3141) and the aluminum plate (A5052P) was evaluated for the cured product cured at 170 ° C. for 30 minutes.
<引張剪断試験>
JIS K6859 (接着剤のクリープ破壊試験)方法で25℃の条件で 島津製作所製 AUTOGRAPH AG−XPlus 100kNを用いて引張せん断強度を測定した。
<Tensile shear test>
The tensile shear strength was measured using AUTOGRAPH AG-XPlus 100 kN manufactured by Shimadzu Corporation under the condition of 25 ° C. by the JIS K6859 (adhesive creep rupture test) method.
<T字剥離試験>
JIS K6854−3 (接着剤の剥離接着強さ試験)方法で25℃の条件で 島津製作所製 AUTOGRAPH AG−IS 1kNを用いて剥離強度を測定した。
<T-shaped peeling test>
The peel strength was measured using AUTOGRAPH AG-IS 1kN manufactured by Shimadzu Corporation under the condition of 25 ° C. by the JIS K6854-3 (adhesive peeling adhesive strength test) method.
実施例2−6
実施例1の配合処方に替えて表3に示した配合処方で実施例1と同様にして配合した硬化性組成物(2)〜(6)について同様の評価を実施した。またその評価結果を表3にまとめた。
Example 2-6
The same evaluation was carried out for the curable compositions (2) to (6) which were blended in the same manner as in Example 1 with the formulas shown in Table 3 instead of the formulas of Example 1. The evaluation results are summarized in Table 3.
比較例1
特開2008−239890号公報に記載の製造例1と同様の手法でウレタン変性キレートエポキシ樹脂(A’)を合成した。実施例1の硬化性組成物(1)に替えて表4に示した配合処方で調整した硬化性組成物(11)〜(14)について同様の評価を実施した。またその評価結果を表4にまとめた。
Comparative Example 1
A urethane-modified chelated epoxy resin (A') was synthesized in the same manner as in Production Example 1 described in JP-A-2008-239890. Similar evaluations were carried out for the curable compositions (11) to (14) prepared with the formulation shown in Table 4 in place of the curable composition (1) of Example 1. The evaluation results are summarized in Table 4.
Claims (10)
で表されるリン原子含有化合物の1種以上を必須の反応原料とするリン原子含有エポキシ樹脂(A)と、
柔軟性樹脂(B)と、
硬化剤又は硬化促進剤(C)と、を含有することを特徴とする硬化性組成物。 The following general formulas (1) to (4)
A phosphorus atom-containing epoxy resin (A) containing one or more of the phosphorus atom-containing compounds represented by
Flexible resin (B) and
A curable composition comprising a curing agent or a curing accelerator (C).
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JPH05148337A (en) * | 1991-11-29 | 1993-06-15 | Yokohama Rubber Co Ltd:The | Epoxy resin composition suitable for structural adhesive |
JP2001181371A (en) * | 1999-12-27 | 2001-07-03 | Toshiba Chem Corp | Build-up type multilayer printed circuit board, resin composition therefor, and resin film |
JP2002012740A (en) * | 2000-06-29 | 2002-01-15 | Nippon Kayaku Co Ltd | Flame-retardant epoxy resin composition and use thereof |
JP2013067698A (en) * | 2011-09-21 | 2013-04-18 | Dic Corp | New epoxy resin having phosphorus atom, epoxy resin composition and cured product thereof |
JP2018016767A (en) * | 2016-07-29 | 2018-02-01 | 株式会社Adeka | Curable resin composition, and adhesive for structural material bonding prepared with the composition |
JP2019019231A (en) * | 2017-07-18 | 2019-02-07 | 味の素株式会社 | Resin composition |
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2019
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JPH05148337A (en) * | 1991-11-29 | 1993-06-15 | Yokohama Rubber Co Ltd:The | Epoxy resin composition suitable for structural adhesive |
JP2001181371A (en) * | 1999-12-27 | 2001-07-03 | Toshiba Chem Corp | Build-up type multilayer printed circuit board, resin composition therefor, and resin film |
JP2002012740A (en) * | 2000-06-29 | 2002-01-15 | Nippon Kayaku Co Ltd | Flame-retardant epoxy resin composition and use thereof |
JP2013067698A (en) * | 2011-09-21 | 2013-04-18 | Dic Corp | New epoxy resin having phosphorus atom, epoxy resin composition and cured product thereof |
JP2018016767A (en) * | 2016-07-29 | 2018-02-01 | 株式会社Adeka | Curable resin composition, and adhesive for structural material bonding prepared with the composition |
JP2019019231A (en) * | 2017-07-18 | 2019-02-07 | 味の素株式会社 | Resin composition |
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WO2023067909A1 (en) * | 2021-10-22 | 2023-04-27 | 東洋紡株式会社 | Electroconductive composition |
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