JP2021080982A - Motor valve and refrigeration cycle system - Google Patents

Motor valve and refrigeration cycle system Download PDF

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JP2021080982A
JP2021080982A JP2019208062A JP2019208062A JP2021080982A JP 2021080982 A JP2021080982 A JP 2021080982A JP 2019208062 A JP2019208062 A JP 2019208062A JP 2019208062 A JP2019208062 A JP 2019208062A JP 2021080982 A JP2021080982 A JP 2021080982A
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main valve
valve body
valve
main
sub
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JP7242511B2 (en
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亮司 小池
Ryoji Koike
亮司 小池
雄希 北見
Yuki Kitami
雄希 北見
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Saginomiya Seisakusho Inc
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Saginomiya Seisakusho Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • F16K27/0254Construction of housing; Use of materials therefor of lift valves with conical shaped valve members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/10Welded housings
    • F16K27/102Welded housings for lift-valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

To provide a motor valve having a two-stage flow rate control region in which a main valve body is in a seated state on a main valve seat, and a flow rate control is performed in a small flow rate control region for a coolant by an orifice between an auxiliary valve port and a needle valve formed on the main valve body, in which a controllability in the small flow rate region is improved even when the main valve body vibrates in the small flow rate control region.SOLUTION: A columnar straight part 3S parallel with an axial line L is formed at an end part of a main valve part 31 of a main valve body 3. In a state where a main valve port 13a is fully closed in the main valve body 3, fluid is caused to flow through an orifice (gap) between a needle part 42 of a needle valve 4 and an auxiliary valve port 33a to form a small flow rate control region. In the small flow rate control region. a cross section of a gap between the straight part 3S of the main valve body 3 and the main valve port 13a is made constant.SELECTED DRAWING: Figure 4

Description

本発明は、冷凍サイクルシステムなどに使用する電動弁及び冷凍サイクルシステムに関する。 The present invention relates to an electric valve and a refrigeration cycle system used in a refrigeration cycle system or the like.

従来、空気調和機の冷凍サイクルに設けられる電動弁として、小流量制御域と大流量域とで流量制御する電動弁がある。このような電動弁は、室内機に搭載される用途(例えば除湿弁)があり、例えば特開2019−132347号公報(特許文献1)に開示されている。 Conventionally, as an electric valve provided in a refrigeration cycle of an air conditioner, there is an electric valve that controls the flow rate in a small flow rate control range and a large flow rate range. Such an electric valve has an application to be mounted on an indoor unit (for example, a dehumidifying valve), and is disclosed in, for example, Japanese Patent Application Laid-Open No. 2019-132347 (Patent Document 1).

特開2019−132347号公報Japanese Unexamined Patent Publication No. 2019-132347

この種の電動弁は、小流量制御域は例えば除湿運転を行うものであり、この小流量制御域では、主弁座の主弁ポートを主弁体で全閉状態とし、この主弁体に形成された副弁ポートとニードル弁(副弁体)との間の絞り部を冷媒が通過するように構成されている。しかし、一次側または二次側における冷媒流れの脈動などにより圧力変化や配管振動が生じ、主弁体が振動するという問題がある。通常、この小流量制御域では主弁体は主弁ポートを全閉としているが、上記の振動により主弁体が主弁ポート(主弁座)から浮き上がってしまうことがある。このため、流体の流量が主弁体の上昇量に応じて増減(変動)するという問題がある。 In this type of electric valve, for example, a dehumidifying operation is performed in the small flow rate control range. In this small flow rate control range, the main valve port of the main valve seat is fully closed by the main valve body, and the main valve body is set to this main valve body. The refrigerant is configured to pass through the throttle portion between the formed auxiliary valve port and the needle valve (secondary valve body). However, there is a problem that the main valve body vibrates due to pressure change and pipe vibration caused by the pulsation of the refrigerant flow on the primary side or the secondary side. Normally, in this small flow rate control range, the main valve body has the main valve port fully closed, but the main valve body may be lifted from the main valve port (main valve seat) due to the above vibration. Therefore, there is a problem that the flow rate of the fluid increases / decreases (varies) according to the amount of increase of the main valve body.

本発明は、主弁体を主弁座に着座状態とし、この主弁体に形成された副弁ポートとニードル弁との間の絞り部により冷媒の小流量制御域での流量制御を行う二段の流量制御域を有する電動弁において、小流量制御域での主弁体の振動があっても、小流量域の制御性を向上させることを課題とする。 In the present invention, the main valve body is seated on the main valve seat, and the flow rate is controlled in the small flow rate control range of the refrigerant by the throttle portion between the auxiliary valve port and the needle valve formed in the main valve body. In an electric valve having a step flow rate control range, it is an object to improve the controllability of the small flow rate range even if there is vibration of the main valve body in the small flow rate control range.

本発明の電動弁は、弁本体の主弁室内に設けられた主弁ポートの周縁に形成された主弁座に対して、前記主弁ポートの軸線方向に近接または離隔する主弁体を備えるとともに、前記主弁体の内部の副弁室内に設けられた副弁ポートの周縁に形成された副弁座と近接または離隔する副弁体とを備え、前記副弁体が前記主弁体を前記主弁座に押し付けるよう構成された二段式の電動弁であって、前記主弁体の前記軸線方向の微少変動の許容範囲内にて、前記主弁体と前記主弁座との間の開口面積を一定にするように前記軸線と平行となるストレート部が、前記主弁体または前記主弁座の少なくとも一方に設けられていることを特徴とする。 The electric valve of the present invention includes a main valve body that is close to or separated from the main valve seat formed on the periphery of the main valve port provided in the main valve chamber of the valve body in the axial direction of the main valve port. At the same time, a sub-valve seat formed on the periphery of a sub-valve port provided in the sub-valve chamber inside the main valve body is provided with a sub-valve seat that is close to or separated from the sub-valve seat, and the sub-valve body holds the main valve body. It is a two-stage electric valve configured to be pressed against the main valve seat, and is between the main valve body and the main valve seat within an allowable range of slight fluctuation in the axial direction of the main valve body. A straight portion parallel to the axis is provided on at least one of the main valve body and the main valve seat so as to keep the opening area of the main valve body constant.

この際、前記主弁体に、前記主弁ポート内に挿通される円柱状の前記ストレート部が設けられ、当該ストレート部は前記軸線方向の前記許容範囲内で前記主弁ポートの最小径の部位と対向することを特徴とする電動弁が好ましい。 At this time, the main valve body is provided with the columnar straight portion inserted into the main valve port, and the straight portion is a portion having the minimum diameter of the main valve port within the allowable range in the axial direction. An electric valve characterized by facing the above is preferable.

また、前記主弁座の前記主弁ポートが前記主弁体の一部を挿通させる円柱状の前記ストレート部を構成し、当該ストレート部は前記軸線方向の前記許容範囲内で前記主弁体の前記主弁ポート内の突条と対向することを特徴とする電動弁が好ましい。 Further, the main valve port of the main valve seat constitutes the cylindrical straight portion through which a part of the main valve body is inserted, and the straight portion constitutes the main valve body within the allowable range in the axial direction. An electric valve characterized by facing the ridge in the main valve port is preferable.

また、前記副弁体が前記副弁座と当接することなく、前記副弁体が前記主弁体を前記主弁座に押し付けるよう構成されていることを特徴とする電動弁が好ましい。 Further, an electric valve characterized in that the sub-valve body is configured to press the main valve body against the main valve seat without contacting the sub-valve seat is preferable.

また、前記副弁体と前記主弁体とは当接部を備え、該当接部は、一方が前記副弁ポートの軸線を中心軸とするテーパ部であり、他方が前記軸線を中心軸とする段部であることを特徴とする電動弁が好ましい。 Further, the sub-valve body and the main valve body are provided with a contact portion, and one of the contact portions is a tapered portion whose central axis is the axis of the sub-valve port, and the other is a tapered portion whose central axis is the axis of the sub-valve port. An electric valve characterized by having a stepped portion is preferable.

また、前記副弁体と前記主弁体との前記当接部は、前記副弁体に設けられたフランジ部と前記主弁体に設けられた段部との間に設置されたバネを介して当接されることを特徴とする電動弁が好ましい。 Further, the contact portion between the sub-valve body and the main valve body is via a spring installed between a flange portion provided on the sub-valve body and a step portion provided on the main valve body. An electric valve characterized by being brought into contact with each other is preferable.

本発明の冷凍サイクルシステムは、圧縮機と、室内熱交換器と、室外熱交換器と、前記室内熱交換器と前記室外熱交換器との間に設けられた電子膨張弁と、前記室内熱交換器に設けられる除湿弁とを含む冷凍サイクルシステムであって、前記電動弁が、前記除湿弁として用いられていることを特徴とする。 The refrigeration cycle system of the present invention includes a compressor, an indoor heat exchanger, an outdoor heat exchanger, an electronic expansion valve provided between the indoor heat exchanger and the outdoor heat exchanger, and the indoor heat. A refrigeration cycle system including a dehumidifying valve provided in an exchanger, characterized in that the electric valve is used as the dehumidifying valve.

本発明の電動弁及び冷凍サイクルシステムによれば、副弁体と副弁ポートとの間の絞り部(隙間)による小流量制御の状態では、主弁ポートでの流体の圧力変化や配管振動が生て主弁体が浮上しても、ストレート部の許容範囲内では流量が一定になり小流量域の制御性が向上する。 According to the electric valve and the refrigeration cycle system of the present invention, in the state of small flow rate control by the throttle portion (gap) between the sub-valve body and the sub-valve port, the pressure change of the fluid and the vibration of the pipe at the main valve port occur. Even if the main valve body rises, the flow rate becomes constant within the permissible range of the straight portion, and the controllability in the small flow rate range is improved.

本発明の第1実施形態の電動弁の小流量制御域状態の縦断面図である。It is a vertical cross-sectional view of the small flow rate control region state of the electric valve of 1st Embodiment of this invention. 第1実施形態の電動弁の主弁体の全開状態で運転停止時、または冷房運転時の縦断面図である。It is a vertical cross-sectional view at the time of the operation stop or the cooling operation in the fully open state of the main valve body of the electric valve of 1st Embodiment. 第1実施形態の電動弁の小流量制御域状態の要部拡大縦断面図である。It is an enlarged vertical sectional view of the main part of the small flow rate control region state of the electric valve of 1st Embodiment. 第1実施形態の電動弁の図3の小流量制御域状態から副弁体が僅かに上昇した要部拡大縦断面図である。FIG. 5 is an enlarged vertical cross-sectional view of a main part in which the auxiliary valve body is slightly raised from the small flow rate control range state of FIG. 3 of the electric valve of the first embodiment. 第1実施形態の電動弁における主弁体のストレート部と着座部を示す拡大図である。It is an enlarged view which shows the straight part and the seating part of the main valve body in the electric valve of 1st Embodiment. 第2実施形態の電動弁の小流量制御域状態の要部拡大縦断面図である。It is an enlarged vertical sectional view of the main part of the small flow rate control region state of the electric valve of the 2nd Embodiment. 第3実施形態の電動弁の小流量制御域状態の要部拡大縦断面図である。It is an enlarged vertical sectional view of the main part of the small flow rate control region state of the electric valve of the 3rd embodiment. 第4実施形態の電動弁の小流量制御域状態の要部拡大縦断面図である。It is an enlarged vertical sectional view of the main part of the small flow rate control region state of the electric valve of 4th Embodiment. 第4実施形態の電動弁における主弁座のストレート部を示す拡大図である。It is an enlarged view which shows the straight part of the main valve seat in the electric valve of 4th Embodiment. 第5実施形態の電動弁の微少振動の許容範囲を説明する図である。It is a figure explaining the permissible range of the minute vibration of the electric valve of 5th Embodiment. 第5実施形態の電動弁における主弁座のストレート部を示す拡大図である。It is an enlarged view which shows the straight part of the main valve seat in the electric valve of 5th Embodiment. 本発明の実施形態の冷凍サイクルシステムを示す図である。It is a figure which shows the refrigeration cycle system of embodiment of this invention.

次に、本発明の電動弁及び冷凍サイクルシステムの実施形態について図面を参照して説明する。図1は第1実施形態の電動弁の小流量制御域状態の縦断面図、図2は第1実施形態の電動弁の主弁体の全開状態で運転停止時、または冷房運転時の縦断面図、図3は第1実施形態の電動弁の小流量制御域状態の要部拡大縦断面図である」図4は、図3の小流量制御域状態から副弁体が僅かに上昇した状態の要部拡大縦断面図である。図5(A)は、図4の状態において、主弁体が主弁座から浮いた状態を示し、図5(B)は、図4の状態における主弁体内の段差部と副弁体のテーパ部(当接部)の縦断面図である。なお、以下の説明における「上下」の概念は図1及び図2の図面における上下に対応する。この電動弁100は、弁ハウジング1と、ガイド部材2と、主弁体3と、「副弁体」としてのニードル弁4と、駆動部5と、を備えている。 Next, an embodiment of the electric valve and the refrigeration cycle system of the present invention will be described with reference to the drawings. FIG. 1 is a vertical cross-sectional view of the electric valve of the first embodiment in a small flow rate control range state, and FIG. 2 is a vertical cross-sectional view of the electric valve of the first embodiment when the main valve body is fully open and the operation is stopped or during cooling operation. FIG. 3 is an enlarged vertical cross-sectional view of a main part of the small flow rate control range state of the electric valve of the first embodiment. ”FIG. 4 shows a state in which the auxiliary valve body is slightly raised from the small flow rate control range state of FIG. It is an enlarged vertical sectional view of the main part of. FIG. 5 (A) shows a state in which the main valve body floats from the main valve seat in the state of FIG. 4, and FIG. 5 (B) shows a stepped portion in the main valve body and a sub valve body in the state of FIG. It is a vertical cross-sectional view of a taper part (contact part). The concept of "upper and lower" in the following description corresponds to the upper and lower parts in the drawings of FIGS. 1 and 2. The electric valve 100 includes a valve housing 1, a guide member 2, a main valve body 3, a needle valve 4 as a "secondary valve body", and a drive unit 5.

弁ハウジング1は例えば、黄銅、ステンレス等で略円筒形状に形成されており、その内側に主弁室1Rを有している。弁ハウジング1の外周片側には主弁室1Rに導通される第1継手管11が接続されるとともに、下端から下方に延びる筒状部に第2継手管12が接続されている。また、弁ハウジング1の第2継手管12の主弁室1R側には円筒状の主弁座13が形成され、この主弁座13の内側は主弁ポート13aとなっており、第2継手管12は主弁ポート13aを介して主弁室1Rに導通される。主弁ポート13aは軸線Lを中心とする円柱形状の透孔(貫通した孔)である。なお、第1継手管11及び第2継手管12は、弁ハウジング1に対してろう付け等により固着されている。 The valve housing 1 is formed of, for example, brass, stainless steel, or the like in a substantially cylindrical shape, and has a main valve chamber 1R inside the valve housing 1. A first joint pipe 11 conducting to the main valve chamber 1R is connected to one side of the outer circumference of the valve housing 1, and a second joint pipe 12 is connected to a tubular portion extending downward from the lower end. Further, a cylindrical main valve seat 13 is formed on the main valve chamber 1R side of the second joint pipe 12 of the valve housing 1, and the inside of the main valve seat 13 is the main valve port 13a, and the second joint The pipe 12 is conducted to the main valve chamber 1R via the main valve port 13a. The main valve port 13a is a cylindrical through hole (through hole) centered on the axis L. The first joint pipe 11 and the second joint pipe 12 are fixed to the valve housing 1 by brazing or the like.

弁ハウジング1の上端の開口部には、ガイド部材2が取り付けられている。ガイド部材2は、弁ハウジング1の内周面内に圧入される圧入部21と、圧入部21より小径で圧入部21の上下に位置する略円柱状のガイド部22,23と、上側のガイド部22の上部に延設されたホルダ部24と、圧入部21の外周に設けられたリング状のフランジ部25とを有している。圧入部21、ガイド部22,23、ホルダ部24は樹脂製の一体品として構成されている。また、フランジ部25は、例えば、黄銅、ステンレス等の金属板であり、このフランジ部25は、インサート成形により樹脂製の圧入部21と共に一体に設けられている。なお、フランジ部25には主弁室1Rと後述するケース14内とを弁軸の軸線L方向に連通する孔(不図示)が設けられている。 A guide member 2 is attached to the opening at the upper end of the valve housing 1. The guide member 2 includes a press-fitting portion 21 that is press-fitted into the inner peripheral surface of the valve housing 1, substantially cylindrical guide portions 22 and 23 that are smaller in diameter than the press-fitting portion 21 and are located above and below the press-fitting portion 21, and an upper guide. It has a holder portion 24 extending above the portion 22 and a ring-shaped flange portion 25 provided on the outer periphery of the press-fitting portion 21. The press-fitting portion 21, the guide portions 22, 23, and the holder portion 24 are configured as an integral product made of resin. Further, the flange portion 25 is, for example, a metal plate such as brass or stainless steel, and the flange portion 25 is integrally provided together with the resin press-fitting portion 21 by insert molding. The flange portion 25 is provided with a hole (not shown) for communicating the main valve chamber 1R and the inside of the case 14, which will be described later, in the axis L direction of the valve shaft.

ガイド部材2は、圧入部21により弁ハウジング1に組み付けられ、フランジ部25を介して弁ハウジング1の上端部に溶接により固定されている。また、ガイド部材2において、圧入部21及び上下のガイド部22,23の内側には軸線Lと同軸の円筒形状のガイド孔2Aが形成されるとともに、ホルダ部24の中心には、ガイド孔2Aと同軸の雌ねじ部24aとそのねじ孔が形成されている。そして、下側のガイド部23の内側でガイド孔2A内には主弁体3が配設されている。 The guide member 2 is assembled to the valve housing 1 by the press-fitting portion 21, and is fixed to the upper end portion of the valve housing 1 via the flange portion 25 by welding. Further, in the guide member 2, a cylindrical guide hole 2A coaxial with the axis L is formed inside the press-fitting portion 21 and the upper and lower guide portions 22 and 23, and the guide hole 2A is formed in the center of the holder portion 24. A female screw portion 24a coaxial with the screw portion 24a and a screw hole thereof are formed. The main valve body 3 is arranged inside the guide hole 2A inside the lower guide portion 23.

主弁体3は、主弁座13に対して着座及び離座する主弁部31と、円柱状のニードルガイド孔32aを有する保持部32と、ニードルガイド孔32aの底部を構成する副弁座33と、保持部32の端部に設けられたリテーナ34と、を有している。また、ニードルガイド孔32aの下側にはこのニードルガイド孔32aに連なる副弁室3Rとなっており、この副弁室3Rとニードルガイド孔32aとの境界に「当接部」としての段部3aが形成されている。保持部32のニードルガイド孔32a内には、後述のロータ軸51に取り付けられたワッシャ43とロータ軸51と一体に形成されたニードル弁4のガイド用ボス部41とが挿通されている。なお、リング状のリテーナ34は保持部32の上端に嵌合固着または溶接等により固着されている。 The main valve body 3 includes a main valve portion 31 that seats and departs from the main valve seat 13, a holding portion 32 having a columnar needle guide hole 32a, and a sub valve seat that constitutes the bottom of the needle guide hole 32a. It has 33 and a retainer 34 provided at the end of the holding portion 32. Further, below the needle guide hole 32a, there is an auxiliary valve chamber 3R connected to the needle guide hole 32a, and a step portion as an "contact portion" is formed at the boundary between the auxiliary valve chamber 3R and the needle guide hole 32a. 3a is formed. A washer 43 attached to the rotor shaft 51, which will be described later, and a guide boss portion 41 of the needle valve 4 integrally formed with the rotor shaft 51 are inserted into the needle guide hole 32a of the holding portion 32. The ring-shaped retainer 34 is fixed to the upper end of the holding portion 32 by fitting or welding.

また、リテーナ34とガイド孔2Aの上端部との間には、主弁ばね35が配設されており、この主弁ばね35により主弁体3は主弁座13の方向(閉方向)に付勢されている。副弁座33の中心には軸線Lを中心とする円筒形状の副弁ポート33aが形成されている。また、段部3aより下側で保持部32の側面の一箇所には、副弁室3Rと主弁室1Rとを導通する導通孔32bが形成されており、副弁体としてのニードル弁4が副弁ポート33aを開状態としたとき、主弁室1R、副弁室3R、副弁ポート33a及び主弁ポート13aが導通する。さらに、主弁室1Rとケース14の内部は、フランジ部25に設けられた弁軸の軸線L方向に連通する孔(不図示)により連通され、ケース14の内部とガイド部材2の内部は、ガイド部材2の上部に設けられた連通孔により連通され、主弁体3の上部と主弁体3の段部3a直上の空間は、ワッシャ43の外周及びニードル弁4のガイド用ボス部41の外周と主弁体3のニードルガイド孔32aの内周との隙間により連通されることで、主弁室1Rと副弁室3Rが連通する。 Further, a main valve spring 35 is disposed between the retainer 34 and the upper end portion of the guide hole 2A, and the main valve body 3 is moved in the direction (closed direction) of the main valve seat 13 by the main valve spring 35. Being urged. A cylindrical sub-valve port 33a centered on the axis L is formed at the center of the sub-valve seat 33. Further, a conduction hole 32b for conducting the auxiliary valve chamber 3R and the main valve chamber 1R is formed at one position on the side surface of the holding portion 32 below the step portion 3a, and the needle valve 4 as the auxiliary valve body 4 When the sub-valve port 33a is opened, the main valve chamber 1R, the sub-valve chamber 3R, the sub-valve port 33a, and the main valve port 13a become conductive. Further, the main valve chamber 1R and the inside of the case 14 are communicated with each other by a hole (not shown) communicating with the valve shaft in the axis L direction provided in the flange portion 25, and the inside of the case 14 and the inside of the guide member 2 are communicated with each other. It is communicated by a communication hole provided in the upper part of the guide member 2, and the space above the main valve body 3 and the step portion 3a of the main valve body 3 is the outer circumference of the washer 43 and the guide boss portion 41 of the needle valve 4. The main valve chamber 1R and the sub-valve chamber 3R communicate with each other by communicating with each other through a gap between the outer circumference and the inner circumference of the needle guide hole 32a of the main valve body 3.

「副弁体」としてのニードル弁4は、ロータ軸51の下端部にこのロータ軸51と一体に形成されており、このニードル弁4はガイド用ボス部41とニードル部42とで構成されている。ガイド用ボス部41はニードル部42側に向かって徐々に径が小さくなる円錐台状の「当接部」としてのテーパ部41aを有し、このテーバ部41aは主弁体3の段部3a(当接部)に当接可能となっている。また、ニードル部42はテーパ部41aの端部に連結されている。また、ガイド用ボス部41の上端には、潤滑性樹脂からなる円環状のワッシャ43が配設されている。そして、ワッシャ43とガイド用ボス部41は、ニードルガイド孔32a内に摺動可能に挿通されている。 The needle valve 4 as the "secondary valve body" is integrally formed with the rotor shaft 51 at the lower end of the rotor shaft 51, and the needle valve 4 is composed of a guide boss portion 41 and a needle portion 42. There is. The guide boss portion 41 has a tapered portion 41a as a truncated cone-shaped "contact portion" whose diameter gradually decreases toward the needle portion 42 side, and this taber portion 41a is a step portion 3a of the main valve body 3. It is possible to contact the (contact part). Further, the needle portion 42 is connected to the end portion of the tapered portion 41a. An annular washer 43 made of a lubricating resin is disposed at the upper end of the guide boss portion 41. The washer 43 and the guide boss portion 41 are slidably inserted into the needle guide hole 32a.

弁ハウジング1の上端にはケース14が溶接等によって気密に固定され、このケース14の内外に駆動部5が構成されている。駆動部5は、ステッピングモータ5Aと、ステッピングモータ5Aの回転によりニードル弁4を進退させるねじ送り機構5Bと、ステッピングモータ5Aの回転を規制するストッパ機構5Cと、を備えている。 A case 14 is airtightly fixed to the upper end of the valve housing 1 by welding or the like, and a drive unit 5 is formed inside and outside the case 14. The drive unit 5 includes a stepping motor 5A, a screw feed mechanism 5B that advances and retreats the needle valve 4 by the rotation of the stepping motor 5A, and a stopper mechanism 5C that regulates the rotation of the stepping motor 5A.

ステッピングモータ5Aは、ロータ軸51と、ケース14の内部に回転可能に配設されたマグネットロータ52と、ケース14の外周においてマグネットロータ52に対して対向配置されたステータコイル53と、その他、図示しないヨークや外装部材等により構成されている。ロータ軸51はブッシュを介してマグネットロータ52の中心に取り付けられ、このロータ軸51のガイド部材2側の外周には雄ねじ部51aが形成されている。この雄ねじ部51aはガイド部材2の雌ねじ部24aに螺合されており、これにより、ガイド部材2はロータ軸51を軸線L上に支持している。そして、ガイド部材2の雌ねじ部24aとロータ軸51の雄ねじ部51aはねじ送り機構5Bを構成している。また、ケース14の内側天井部で回転ストッパ機構5Cを保持する円筒部14a内には、ロータ軸51の上端に当接するバネ受け54を介してコイルバネ55が配設されており、このコイルバネ55はロータ軸51を下方に付勢することにより、ねじ送り機構5Bにおけるのバックラッシュを防止している。 The stepping motor 5A includes a rotor shaft 51, a magnet rotor 52 rotatably arranged inside the case 14, a stator coil 53 arranged to face the magnet rotor 52 on the outer circumference of the case 14, and others shown in the figure. It is composed of a yoke, exterior members, etc. The rotor shaft 51 is attached to the center of the magnet rotor 52 via a bush, and a male screw portion 51a is formed on the outer circumference of the rotor shaft 51 on the guide member 2 side. The male threaded portion 51a is screwed into the female threaded portion 24a of the guide member 2, whereby the guide member 2 supports the rotor shaft 51 on the axis L. The female screw portion 24a of the guide member 2 and the male screw portion 51a of the rotor shaft 51 form the screw feed mechanism 5B. Further, a coil spring 55 is arranged in a cylindrical portion 14a that holds the rotation stopper mechanism 5C on the inner ceiling portion of the case 14 via a spring receiver 54 that abuts on the upper end of the rotor shaft 51. By urging the rotor shaft 51 downward, backlash in the screw feed mechanism 5B is prevented.

以上の構成により、ステッピングモータ5Aが駆動されるとマグネットロータ52及びロータ軸51が回転し、ロータ軸51の雄ねじ部51aとガイド部材2の雌ねじ部24aとのねじ送り機構5Bにより、マグネットロータ52と共にロータ軸51が軸線L方向に移動する。そして、ニードル弁4が軸線L方向に進退移動してニードル弁4が副弁ポート33aに対して近接又は離間する。また、ニードル弁4が上昇するとき、ワッシャ43が主弁体3のリテーナ34に係合し、主弁体3はニードル弁4と共に移動して、主弁座13から離座する。なお、マグネットロータ52には突起部52aが形成されており、マグネットロータ52の回転に伴って突起部52aが回転ストッパ機構5Cを作動させ、ロータ軸51(及びマグネットロータ52)の最下端位置及び最上端位置が規制される。 With the above configuration, when the stepping motor 5A is driven, the magnet rotor 52 and the rotor shaft 51 rotate, and the magnet rotor 52 is provided by the screw feed mechanism 5B between the male screw portion 51a of the rotor shaft 51 and the female screw portion 24a of the guide member 2. At the same time, the rotor shaft 51 moves in the L direction of the axis. Then, the needle valve 4 moves back and forth in the axis L direction, and the needle valve 4 approaches or separates from the auxiliary valve port 33a. Further, when the needle valve 4 rises, the washer 43 engages with the retainer 34 of the main valve body 3, and the main valve body 3 moves together with the needle valve 4 and separates from the main valve seat 13. A protrusion 52a is formed on the magnet rotor 52, and the protrusion 52a operates the rotation stopper mechanism 5C as the magnet rotor 52 rotates, and the lowermost position of the rotor shaft 51 (and the magnet rotor 52) and the lowermost position and the magnet rotor 52. The topmost position is regulated.

図1の小流量制御域状態では、主弁体3は主弁座13に着座した状態で主弁ポート13aが弁閉となり、ニードル弁4により副弁ポート33aの開度が制御され、小流量の制御が行われる。また、例えば冷凍サイクルシステムの圧縮機が停止して流体(冷媒)が停止した状態で、ニードル弁4と主弁体3が上昇されると、図2のように主弁ポート13aが全開状態となる。これにより、冷房運転時、第1継手管11から第2継手管12へ大流量の流体(冷媒)が流されたり、暖房運転時、第2継手管12から第1継手管11へ大流量の流体(冷媒)が流される。 In the small flow rate control range state of FIG. 1, the main valve body 3 is seated on the main valve seat 13, the main valve port 13a is closed, and the needle valve 4 controls the opening degree of the sub valve port 33a, resulting in a small flow rate. Is controlled. Further, for example, when the needle valve 4 and the main valve body 3 are raised while the compressor of the refrigeration cycle system is stopped and the fluid (refrigerant) is stopped, the main valve port 13a is fully opened as shown in FIG. Become. As a result, a large flow rate of fluid (refrigerant) flows from the first joint pipe 11 to the second joint pipe 12 during the cooling operation, and a large flow rate flows from the second joint pipe 12 to the first joint pipe 11 during the heating operation. A fluid (refrigerant) is flowed.

図3及び図4に示すように、ニードル部42は、軸線Lを中心線とする円柱からなるストレート部42aと、先端側にかけて縮径されたニードル42bとから構成されている。また、ストレート部42aの外径は、副弁ポート33aの内径より小さくなっており、ストレート部42aと副弁ポート33aとの間には絞り部(隙間)が形成される。そして、この絞り部を一定流量の冷媒が流れることにより小流量制御が行われる。また、この小流量制御の状態では、ニードル弁4のガイド用ボス部41のテーパ部41aが主弁体3の段差部3aに当接する。そして、このときバックラッシュ防止用のコイルバネ55の付勢力により、ニードル弁4は主弁体3を主弁座13側に押圧する。したがって、主弁室1Rと主弁ポート13aとの間で流体の多少の圧力変化が生じても、主弁体3が振動することなく、小流量域の制御性が向上する。 As shown in FIGS. 3 and 4, the needle portion 42 is composed of a straight portion 42a formed of a cylinder whose center line is the axis L, and a needle 42b whose diameter is reduced toward the tip end side. Further, the outer diameter of the straight portion 42a is smaller than the inner diameter of the sub-valve port 33a, and a throttle portion (gap) is formed between the straight portion 42a and the sub-valve port 33a. Then, a small flow rate control is performed by flowing a constant flow rate of the refrigerant through the throttle portion. Further, in this small flow rate control state, the tapered portion 41a of the guide boss portion 41 of the needle valve 4 comes into contact with the stepped portion 3a of the main valve body 3. At this time, the needle valve 4 presses the main valve body 3 toward the main valve seat 13 by the urging force of the coil spring 55 for preventing backlash. Therefore, even if a slight pressure change of the fluid occurs between the main valve chamber 1R and the main valve port 13a, the main valve body 3 does not vibrate and the controllability in the small flow rate region is improved.

ここで、図4に示すようにニードル4が主弁体3の段差部3aから僅か(図5(B)に示すL1)に上昇し、ニードル弁4のテーパ部41aが主弁体3の段差部3aから離れた状態になった場合、主弁体3は、主弁ばね35により主弁座13の方向(閉方向)に付勢されているので、ニードル弁4のテーパ部41aが主弁体3の段差部3aに当接していなくても、通常は、主弁体3は主弁座13に対する着座状態を保持するが、第1継手管11及び第2継手管12の圧力変動により大きな圧力差が生じた場合、主弁体3が主弁座13からL1の距離浮上する場合が生じる。これに対してこの第1実施形態では、図4及び図5(A)に示すように、主弁体3の主弁部31の先端部に軸線Lを中心とする円柱形状のストレート部3Sが形成されている。このストレート部3Sの外径は円柱状の主弁ポート13aの内径より僅かに小さく、このストレート部3Sは主弁ポート13a内に挿通される。ここで、L1は、雌ねじ部24aと雄ねじ部51aのバックラッシュの大きさである。 Here, as shown in FIG. 4, the needle 4 slightly rises from the stepped portion 3a of the main valve body 3 (L1 shown in FIG. 5B), and the tapered portion 41a of the needle valve 4 rises slightly from the stepped portion 3a of the main valve body 3. When the main valve body 3 is separated from the portion 3a, the main valve body 3 is urged in the direction (closing direction) of the main valve seat 13 by the main valve spring 35, so that the tapered portion 41a of the needle valve 4 is the main valve. Normally, the main valve body 3 maintains a seated state with respect to the main valve seat 13 even if it is not in contact with the stepped portion 3a of the body 3, but it is large due to pressure fluctuations of the first joint pipe 11 and the second joint pipe 12. When a pressure difference occurs, the main valve body 3 may rise a distance of L1 from the main valve seat 13. On the other hand, in the first embodiment, as shown in FIGS. 4 and 5A, a cylindrical straight portion 3S centered on the axis L is provided at the tip end portion of the main valve portion 31 of the main valve body 3. It is formed. The outer diameter of the straight portion 3S is slightly smaller than the inner diameter of the columnar main valve port 13a, and the straight portion 3S is inserted into the main valve port 13a. Here, L1 is the size of the backlash of the female threaded portion 24a and the male threaded portion 51a.

これにより、図5(A)に示すように、ストレート部3Sの外周と主弁ポート13aとの間の隙間は、軸線L方向の一定の許容範囲L2内において一定幅となる。ここで、ストレート部3Sの外周と主弁ポート13aとの間の隙間による流路面積は、ニードル弁4が図5(B)に示すL1の距離浮上した状態において、ニードル弁4のテーパ部41aと主弁体3の段差部3aによる流路面積より小さく設定されている。また、主弁体3が主弁座13に着座した状態において、許容範囲L2は図5(B)に示すテーパ部41aと段差部3aとの距離L1に対して、好ましくは、
L1×2>L2>L1
となるように設定されている。すなわち、軸線L方向の一定の許容範囲L2は、雌ねじ部24aと雄ねじ部51aのバックラッシュより大きく、このバックラッシュの2倍より小さく設定されている。
As a result, as shown in FIG. 5A, the gap between the outer circumference of the straight portion 3S and the main valve port 13a becomes a constant width within a certain allowable range L2 in the axis L direction. Here, the flow path area due to the gap between the outer circumference of the straight portion 3S and the main valve port 13a is the tapered portion 41a of the needle valve 4 when the needle valve 4 is levitated by the distance L1 shown in FIG. 5 (B). Is set smaller than the flow path area due to the stepped portion 3a of the main valve body 3. Further, when the main valve body 3 is seated on the main valve seat 13, the allowable range L2 is preferably the distance L1 between the tapered portion 41a and the stepped portion 3a shown in FIG. 5 (B).
L1 × 2>L2> L1
It is set to be. That is, the constant allowable range L2 in the axis L direction is set to be larger than the backlash of the female threaded portion 24a and the male threaded portion 51a and smaller than twice the backlash.

このように、主弁体3の軸線L方向の微少変動の許容範囲L2内にて、主弁体3と主弁座13との間の開口面積を一定にするように軸線Lと平行となる円柱状のストレート部3Sが、主弁体3に設けられ、このストレート部3Sは、主弁ポート13a内に挿通されている。また、このストレート部3Sは軸線L方向の許容範囲L2内で主弁ポート13aの最小径の部位と対向している。これにより、主弁座13に対して主弁体3が軸線L方向に浮上しても、この浮上量が許容範囲L2内であれば、ストレート部3Sと主弁座13との相互間の隙間による開口面積は一定になる。したがって、このような主弁体3の振動時でも、第1継手管11から第2継手管12へ流れる流体の流量を一定に保持することができ、小流量域の制御性が向上する。 In this way, within the permissible range L2 of the slight fluctuation in the axis L direction of the main valve body 3, the opening area between the main valve body 3 and the main valve seat 13 is parallel to the axis L so as to be constant. A columnar straight portion 3S is provided on the main valve body 3, and the straight portion 3S is inserted into the main valve port 13a. Further, the straight portion 3S faces the portion having the minimum diameter of the main valve port 13a within the allowable range L2 in the axis L direction. As a result, even if the main valve body 3 floats with respect to the main valve seat 13 in the axis L direction, if the floating amount is within the allowable range L2, the gap between the straight portion 3S and the main valve seat 13 is provided. The opening area is constant. Therefore, even when the main valve body 3 vibrates, the flow rate of the fluid flowing from the first joint pipe 11 to the second joint pipe 12 can be kept constant, and the controllability in the small flow rate region is improved.

図6は第2実施形態の電動弁の小流量制御域状態の要部拡大縦断面図であり、以下の各実施形態において、各実施形態の特徴部分以外の電動弁の全体構成は図1及び図2と同様である。この第2実施形態におけるニードル弁4′は、ロータ軸51と一体に形成された薄型のガイド用ボス部41′(フランジ部)と、第1実施形態と同様な「副弁体」としてのニードル部42と、長尺円錐台状の連結ロッド43′とで構成されており、ニードル部42は連結ロッド43′の端部に連結されている。また、ガイド用ボス部41′と主弁体3の段部3aとの間には、潤滑性樹脂からなる円環状のバネ受け7aを介してコイルバネ7が配設されている。そして、コイルバネ7の下端は段部3aに当接する「当接部」を構成している。 FIG. 6 is an enlarged vertical cross-sectional view of a main part of the electric valve of the second embodiment in the small flow rate control range state, and in each of the following embodiments, the overall configuration of the electric valve other than the characteristic portion of each embodiment is shown in FIG. It is the same as FIG. The needle valve 4'in the second embodiment includes a thin guide boss portion 41' (flange portion) integrally formed with the rotor shaft 51 and a needle as a "secondary valve body" similar to the first embodiment. It is composed of a portion 42 and a long truncated cone-shaped connecting rod 43', and the needle portion 42 is connected to an end portion of the connecting rod 43'. Further, a coil spring 7 is disposed between the guide boss portion 41'and the step portion 3a of the main valve body 3 via an annular spring receiver 7a made of a lubricating resin. The lower end of the coil spring 7 constitutes an "contact portion" that abuts on the step portion 3a.

以上の構成により、第1実施形態と同様に、ニードル部42のストレート部42aと副弁ポート33aとの間の絞り部を一定流量の冷媒が流れることにより小流量制御が行われ、この小流量制御の状態では、コイルバネ7の付勢力により、ニードル弁4′は主弁体3を主弁座13側に押圧する。したがって、主弁室1Rと主弁ポート13aとの間で流体の圧力変化が生じても、主弁体3が振動することなく、小流量域の制御性が向上する。なお、すなわち、圧力変動により大きな圧力差が生じた場合に主弁体3が許容範囲L2内で振動しても、小流量域の制御性が向上することは、第1実施形態と同様である。 With the above configuration, as in the first embodiment, small flow rate control is performed by flowing a constant flow rate of refrigerant through the throttle portion between the straight portion 42a of the needle portion 42 and the auxiliary valve port 33a, and this small flow rate is performed. In the controlled state, the needle valve 4'presses the main valve body 3 toward the main valve seat 13 by the urging force of the coil spring 7. Therefore, even if the pressure of the fluid changes between the main valve chamber 1R and the main valve port 13a, the main valve body 3 does not vibrate and the controllability in the small flow rate region is improved. That is, even if the main valve body 3 vibrates within the permissible range L2 when a large pressure difference occurs due to the pressure fluctuation, the controllability in the small flow rate region is improved as in the first embodiment. ..

図7は第3実施形態の電動弁の小流量制御域状態の要部拡大縦断面図である。この第3実施形態は、第1実施形態のテーパ部41aと段差部3a、第2実施形態のコイルバネ7のように、主弁体3を主弁座13側に押圧する構成を無くしたものである。この第3実施形態におけるニードル弁4″は、ロータ軸51の下端部にこのロータ軸51と一体に形成された円柱状のガイド用ボス部41″と、ガイド用ボス部41″の下端に形成された「副弁体」としてのニードル部42″とを一体に形成して備えている。また、ニードル弁4″は、前記実施形態と同様に、ワッシャ43を備えており、ワッシャ43とガイド用ボス部41″は、ニードルガイド孔32a内に摺動可能に挿通されている。 FIG. 7 is an enlarged vertical cross-sectional view of a main part of the electric valve of the third embodiment in the small flow rate control range state. This third embodiment eliminates the configuration of pressing the main valve body 3 toward the main valve seat 13 like the tapered portion 41a and the stepped portion 3a of the first embodiment and the coil spring 7 of the second embodiment. is there. The needle valve 4 "in the third embodiment is formed at the lower end of the rotor shaft 51 with a columnar guide boss 41" integrally formed with the rotor shaft 51 and at the lower end of the guide boss 41 ". The needle valve 4 ″ is integrally formed with the needle portion 42 ″ as the “sub-valve body”, and the needle valve 4 ″ is provided with the washer 43 as in the above embodiment, and the washer 43 and the guide are provided. The boss portion 41 ″ is slidably inserted into the needle guide hole 32a.

この第3実施形態でも、前記実施形態と同様に、ニードル部42のストレート部42aと副弁ポート33aとの間の絞り部を一定流量の冷媒が流れることにより小流量制御が行われる。なお、この第3実施形態における主弁体3、主弁座13の構成は第1実施形態と同様であり、主弁体3のストレート部3Sと主弁座13との相互間の隙間による開口面積が一定になる。すなわち、圧力変動により大きな圧力差が生じた場合に主弁体3が振動しても、小流量域の制御性が向上することは、第1実施形態と同様である。 Also in this third embodiment, as in the above embodiment, the small flow rate control is performed by flowing a constant flow rate of the refrigerant through the throttle portion between the straight portion 42a of the needle portion 42 and the auxiliary valve port 33a. The configuration of the main valve body 3 and the main valve seat 13 in the third embodiment is the same as that in the first embodiment, and the opening due to the gap between the straight portion 3S of the main valve body 3 and the main valve seat 13 is provided. The area becomes constant. That is, even if the main valve body 3 vibrates when a large pressure difference is generated due to the pressure fluctuation, the controllability in the small flow rate region is improved as in the first embodiment.

図8は第4実施形態の電動弁の小流量制御域状態の要部拡大縦断面図である。この第4実施形態では、主弁座13の主弁ポート13aの上部をストレート部13Sとし、主弁体3の主弁部31の先端部の外周に軸線Lを中心とする円環状の突条31aを形成したものである。突条31aの外径は円柱状のストレート部13S(主弁ポート13a)の内径より僅かに小さく、この突条31aはストレート部13S内に挿通さる。 FIG. 8 is an enlarged vertical cross-sectional view of a main part of the electric valve of the fourth embodiment in the small flow rate control range state. In the fourth embodiment, the upper portion of the main valve port 13a of the main valve seat 13 is a straight portion 13S, and an annular protrusion centered on the axis L is formed on the outer periphery of the tip portion of the main valve portion 31 of the main valve body 3. It forms 31a. The outer diameter of the ridge 31a is slightly smaller than the inner diameter of the cylindrical straight portion 13S (main valve port 13a), and the ridge 31a is inserted into the straight portion 13S.

これにより、図9に示すように、突条31aの外周とストレート部13S(主弁ポート13a)との間の隙間は、軸線L方向の一定の許容範囲L2内において一定幅となる。このように、主弁体3の軸線L方向の微少変動の許容範囲L2内にて、主弁体3と主弁座13との間の開口面積を一定にするように軸線Lと平行となる円柱状のストレート部13Sが主弁座13に設けられ、このストレート部13Sは、主弁ポート13a内に挿通された主弁体3の突条31aが軸線L方向の許容範囲L2内で主弁ポート13aの最大径の部位と対向している。 As a result, as shown in FIG. 9, the gap between the outer circumference of the ridge 31a and the straight portion 13S (main valve port 13a) becomes a constant width within a certain allowable range L2 in the axis L direction. In this way, within the allowable range L2 of slight fluctuation in the axis L direction of the main valve body 3, the opening area between the main valve body 3 and the main valve seat 13 is parallel to the axis L so as to be constant. A columnar straight portion 13S is provided on the main valve seat 13, and in this straight portion 13S, the ridge 31a of the main valve body 3 inserted into the main valve port 13a is the main valve within the allowable range L2 in the axis L direction. It faces the portion having the maximum diameter of the port 13a.

これにより、主弁座13に対して主弁体3が軸線L方向に浮上しても、この浮上量が許容範囲L2内であれば、主弁体3の突条31aとストレート部13Sとの相互間の隙間による開口面積は一定になる。したがって、このような主弁体3の許容範囲L2内での振動時でも、第1継手管11から第2継手管12へ流れる流体の流量を一定に保持することができ、小流量域の制御性が向上する。 As a result, even if the main valve body 3 floats with respect to the main valve seat 13 in the axis L direction, if the floating amount is within the allowable range L2, the protrusion 31a of the main valve body 3 and the straight portion 13S The opening area due to the gap between them becomes constant. Therefore, even when the main valve body 3 vibrates within the permissible range L2, the flow rate of the fluid flowing from the first joint pipe 11 to the second joint pipe 12 can be kept constant, and a small flow rate range can be controlled. Sex improves.

図10は第5実施形態の電動弁の小流量制御域状態の要部拡大縦断面図であり、この第5実施形態において第1実施形態と異なるところは、主弁体3の2カ所に導通孔32bが形成されている点と、主弁座13の端部にストレート部13S′を設けた点である。すなわち、図11に示すように、この第4実施形態では、主弁座13の上端部の内側に主弁ポート13aより径の大きなストレート部13S′を設け、このストレート部13S′内に主弁体3の主弁部31の一部を挿通するようにしている。 FIG. 10 is an enlarged vertical cross-sectional view of a main part of the electric valve of the fifth embodiment in the small flow rate control range state, and what is different from the first embodiment in the fifth embodiment is conduction to two places of the main valve body 3. A point where the hole 32b is formed and a point where a straight portion 13S'is provided at an end portion of the main valve seat 13. That is, as shown in FIG. 11, in the fourth embodiment, a straight portion 13S'having a diameter larger than that of the main valve port 13a is provided inside the upper end portion of the main valve seat 13, and the main valve is provided in the straight portion 13S'. A part of the main valve portion 31 of the body 3 is inserted.

このように、主弁体3の軸線L方向の微少変動の許容範囲L2内にて、主弁体3と主弁座13との間の開口面積を一定にするように軸線Lと平行となる円環状のストレート部3S′が主弁座13に設けられている。また、このストレート部13S′は軸線L方向の許容範囲L2内で主弁座3の最大径の部位と対向している。 In this way, within the permissible range L2 of the slight fluctuation in the axis L direction of the main valve body 3, the opening area between the main valve body 3 and the main valve seat 13 is parallel to the axis L so as to be constant. An annular straight portion 3S'is provided on the main valve seat 13. Further, the straight portion 13S'is opposed to the portion having the maximum diameter of the main valve seat 3 within the allowable range L2 in the axis L direction.

これにより、主弁座13に対して主弁体3が軸線L方向に浮上しても、この浮上量が許容範囲L2内であれば、ストレート部13S′と主弁体3との相互間の隙間による開口面積は一定になる。したがって、このような主弁体3の振動時でも、第1継手管11から第2継手管12へ流れる流体の流量を一定に保持することができ、小流量域の制御性が向上する。 As a result, even if the main valve body 3 floats with respect to the main valve seat 13 in the axis L direction, if the floating amount is within the allowable range L2, the straight portion 13S'and the main valve body 3 are between each other. The opening area due to the gap becomes constant. Therefore, even when the main valve body 3 vibrates, the flow rate of the fluid flowing from the first joint pipe 11 to the second joint pipe 12 can be kept constant, and the controllability in the small flow rate region is improved.

次に、図12に基づいて本発明の冷凍サイクルシステムについて説明する。冷凍サイクルシステムは、例えば、家庭用エアコン等の空気調和機に用いられる。前記実施形態の電動弁100は、空気調和機の第1室内側熱交換器91(除湿時冷却器として作動)と第2室内側熱交換器92(除湿時加熱器として作動)との間に設けられており、圧縮機95、四方弁96、室外側熱交換器94および電子膨張弁93とともに、ヒ−トポンプ式冷凍サイクルを構成している。第1室内側熱交換器91と第2室内側熱交換器92及び電動弁100は室内に設置され、圧縮機95、四方弁96、室外側熱交換器94および電子膨張弁93は室外に設置されていて冷暖房装置を構成している。 Next, the refrigeration cycle system of the present invention will be described with reference to FIG. Refrigeration cycle systems are used, for example, in air conditioners such as home air conditioners. The electric valve 100 of the above embodiment is between the first indoor side heat exchanger 91 (operating as a dehumidifying cooler) and the second indoor side heat exchanger 92 (operating as a dehumidifying heater) of the air conditioner. It is provided and, together with the compressor 95, the four-way valve 96, the outdoor heat exchanger 94 and the electronic expansion valve 93, constitutes a heat pump type refrigeration cycle. The first indoor side heat exchanger 91, the second indoor side heat exchanger 92, and the electric valve 100 are installed indoors, and the compressor 95, the four-way valve 96, the outdoor heat exchanger 94, and the electronic expansion valve 93 are installed outdoors. It constitutes a heating and cooling system.

除湿弁としての実施形態の電動弁100は、除湿時以外の冷房時または暖房時には主弁体が全開状態とされて、第1室内熱交換器91と第2室内熱交換器92は一つの室内熱交換器とされる。そして、この一体の室内熱交換器と室外熱交換器94は、「蒸発器」及び「凝縮器」として択一的に機能する。すなわち、電子膨張弁としての電動弁93は、蒸発器と凝縮器の間に設けられている。 In the electric valve 100 of the embodiment as a dehumidifying valve, the main valve body is fully opened during cooling or heating other than during dehumidification, and the first chamber heat exchanger 91 and the second chamber heat exchanger 92 are in one chamber. It is said to be a heat exchanger. The integrated indoor heat exchanger and outdoor heat exchanger 94 alternately function as an "evaporator" and a "condenser". That is, the electric valve 93 as the electronic expansion valve is provided between the evaporator and the condenser.

なお、本発明は、前記実施形態に限定されるものではなく、本発明の目的が達成できる他の構成等を含み、以下に示すような変形等も本発明に含まれる。例えば、前記実施形態では、家庭用エアコン等の空気調和機に用いられる電動弁100を例示したが、本発明の電動弁は、家庭用エアコンに限らず、業務用エアコンであってもよいし、空気調和機に限らず、各種の冷凍機等にも適用可能である。 The present invention is not limited to the above-described embodiment, but includes other configurations and the like that can achieve the object of the present invention, and the following modifications and the like are also included in the present invention. For example, in the above embodiment, the electric valve 100 used in an air conditioner such as a home air conditioner has been illustrated, but the electric valve of the present invention is not limited to the home air conditioner, and may be a commercial air conditioner. It can be applied not only to air conditioners but also to various refrigerators.

また、前記実施形態では、ニードル弁側に当接部としてのテーバ部を形成し、主弁体側に当接部としての段部を形成した例について説明したが、ニードル弁側に円柱状の段部を形成し、主弁体側にこの円柱状の段部をに対向するようなすり鉢状のテーバ部を形成してもよい。 Further, in the above embodiment, an example in which a taber portion as an abutting portion is formed on the needle valve side and a step portion as an abutting portion is formed on the main valve body side has been described, but a columnar step is formed on the needle valve side. A portion may be formed, and a mortar-shaped taber portion may be formed on the main valve body side so as to face the columnar step portion.

以上、本発明の実施の形態について図面を参照して詳述し、その他の実施形態についても詳述してきたが、具体的な構成はこれらの実施の形態に限られるものではなく、本発明の要旨を逸脱しない範囲の設計の変更等があっても本発明に含まれる。 As described above, the embodiments of the present invention have been described in detail with reference to the drawings, and other embodiments have also been described in detail. However, the specific configuration is not limited to these embodiments, and the present invention is not limited to these embodiments. It is included in the present invention even if there is a design change or the like within a range not deviating from the gist.

1 弁ハウジング
1R 主弁室
11 第1継手管
12 第2継手管
13 主弁座
13a 主弁ポート
14 ケース
L 軸線
2 ガイド部材
2A ガイド孔
21 圧入部
22 上側のガイド部
23 下側のガイド部
24 ホルダ部
24a 雌ねじ部
25 フランジ部
3 主弁体
3S ストレート部
3R 副弁室
3a 段部(当接部)
31 主弁部
32 保持部
32a ニードルガイド孔
33 副弁座
34 リテーナ
35 主弁ばね
4 ニードル弁(副弁体)
41 ガイド用ボス部
41a テーパ部(当接部)
42 ニードル部
42a ストレート部
42b ニードル
43 ワッシャ
5 駆動部
5A ステッピングモータ
5B ねじ送り機構
5C ストッパ機構
51 ロータ軸
51a 雄ねじ部
52 マグネットロータ
52a 突起部
53 ステータコイル
54 バネ受け
55 コイルバネ
4′ ニードル弁
41′ ガイド用ボス部
43′ 連結ロッド
7a バネ受け
7 コイルバネ(当接部)
4″ ニードル弁
41″ ガイド用ボス部
42″ ニードル部(副弁体)
13S ストレート部
31a 突条
13S′ ストレート部
91 第1室内側熱交換器
92 第2室内側熱交換器
93 電子膨張弁
94 室外側熱交換器
95 圧縮機
96 四方弁
100 電動弁
1 Valve housing 1R Main valve chamber 11 1st joint pipe 12 2nd joint pipe 13 Main valve seat 13a Main valve port 14 Case L Axis 2 Guide member 2A Guide hole 21 Press-fitting part 22 Upper guide part 23 Lower guide part 24 Holder part 24a Female thread part 25 Flange part 3 Main valve body 3S Straight part 3R Sub valve chamber 3a Step part (contact part)
31 Main valve part 32 Holding part 32a Needle guide hole 33 Sub valve seat 34 Retainer 35 Main valve spring 4 Needle valve (secondary valve body)
41 Guide boss 41a Tapered part (contact part)
42 Needle part 42a Straight part 42b Needle 43 Washer 5 Drive part 5A Stepping motor 5B Thread feed mechanism 5C Stopper mechanism 51 Rotor shaft 51a Male thread part 52 Magnet rotor 52a Protrusion part 53 Stator coil 54 Spring receiver 55 Coil spring 4'Needle valve 41' Guide Boss part 43'Connecting rod 7a Spring receiver 7 Coil spring (contact part)
4 ″ Needle valve 41 ″ Guide boss 42 ″ Needle valve (secondary valve body)
13S Straight part 31a Rough 13S'Straight part 91 1st indoor side heat exchanger 92 2nd indoor side heat exchanger 93 Electronic expansion valve 94 Outdoor heat exchanger 95 Compressor 96 Four-way valve 100 Electric valve

Claims (7)

弁本体の主弁室内に設けられた主弁ポートの周縁に形成された主弁座に対して、前記主弁ポートの軸線方向に近接または離隔する主弁体を備えるとともに、前記主弁体の内部の副弁室内に設けられた副弁ポートの周縁に形成された副弁座と近接または離隔する副弁体とを備えた二段式の電動弁であって、
前記主弁体の前記軸線方向の微少変動の許容範囲内にて、前記主弁体と前記主弁座との間の開口面積を一定にするように前記軸線と平行となるストレート部が、前記主弁体または前記主弁座の少なくとも一方に設けられていることを特徴とする電動弁。
A main valve body formed on the periphery of a main valve port provided in the main valve chamber of the valve body is provided with a main valve body that is close to or separated from the main valve seat in the axial direction of the main valve port, and the main valve body is provided. It is a two-stage electric valve equipped with a sub-valve seat formed on the periphery of a sub-valve port provided in the internal sub-valve chamber and a sub-valve body that is close to or separated from the sub-valve.
The straight portion parallel to the axis so as to keep the opening area between the main valve body and the main valve seat constant within the allowable range of slight fluctuation in the axis direction of the main valve body is described. An electric valve provided on at least one of a main valve body and the main valve seat.
前記主弁体に、前記主弁ポート内に挿通される円柱状の前記ストレート部が設けられ、当該ストレート部は前記軸線方向の前記許容範囲内で前記主弁ポートの最小径の部位と対向することを特徴とする請求項1に記載の電動弁。 The main valve body is provided with the columnar straight portion inserted into the main valve port, and the straight portion faces the portion having the minimum diameter of the main valve port within the allowable range in the axial direction. The electric valve according to claim 1. 前記主弁座の前記主弁ポートが前記主弁体の一部を挿通させる円柱状の前記ストレート部を構成し、当該ストレート部は前記軸線方向の前記許容範囲内で前記主弁体の前記主弁ポート内の突条と対向することを特徴とする請求項1に記載の電動弁。 The main valve port of the main valve seat constitutes the cylindrical straight portion through which a part of the main valve body is inserted, and the straight portion constitutes the main valve body of the main valve body within the allowable range in the axial direction. The electric valve according to claim 1, wherein the electric valve faces a protrusion in a valve port. 前記副弁体が前記副弁座と当接することなく、前記副弁体が前記主弁体を前記主弁座に押し付けるよう構成されていることを特徴とする請求項1乃至3のいずれか一項に記載の電動弁。 Any one of claims 1 to 3, wherein the sub-valve body is configured to press the main valve body against the main valve seat without contacting the sub-valve seat. The electric valve described in the section. 前記副弁体と前記主弁体とは当接部を備え、該当接部は、一方が前記副弁ポートの軸線を中心軸とするテーパ部であり、他方が前記軸線を中心軸とする段部であることを特徴とする請求項4に記載の電動弁。 The sub-valve body and the main valve body are provided with a contact portion, and one of the contact portions is a tapered portion whose central axis is the axis of the sub-valve port, and the other is a step whose central axis is the axis. The electric valve according to claim 4, wherein the electric valve is a part. 前記副弁体と前記主弁体との前記当接部は、前記副弁体に設けられたフランジ部と前記主弁体に設けられた段部との間に設置されたバネを介して当接されることを特徴とする請求項4に記載の電動弁。 The contact portion between the sub-valve body and the main valve body is contacted via a spring installed between a flange portion provided on the sub-valve body and a step portion provided on the main valve body. The electric valve according to claim 4, wherein the electric valve is brought into contact with the electric valve. 圧縮機と、室内熱交換器と、室外熱交換器と、前記室内熱交換器と前記室外熱交換器との間に設けられた電子膨張弁と、前記室内熱交換器に設けられる除湿弁とを含む冷凍サイクルシステムであって、請求項1乃至6のいずれか一項に記載の電動弁が、前記除湿弁として用いられていることを特徴とする冷凍サイクルシステム。 A compressor, an indoor heat exchanger, an outdoor heat exchanger, an electronic expansion valve provided between the indoor heat exchanger and the outdoor heat exchanger, and a dehumidifying valve provided in the indoor heat exchanger. A refrigeration cycle system comprising the above, wherein the electric valve according to any one of claims 1 to 6 is used as the dehumidification valve.
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