JP2021031541A - Curable composition, cured product and method for forming insulating film - Google Patents
Curable composition, cured product and method for forming insulating film Download PDFInfo
- Publication number
- JP2021031541A JP2021031541A JP2019150663A JP2019150663A JP2021031541A JP 2021031541 A JP2021031541 A JP 2021031541A JP 2019150663 A JP2019150663 A JP 2019150663A JP 2019150663 A JP2019150663 A JP 2019150663A JP 2021031541 A JP2021031541 A JP 2021031541A
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- curable composition
- maleimide
- meth
- compound
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- 239000000203 mixture Substances 0.000 title claims abstract description 129
- 238000000034 method Methods 0.000 title claims abstract description 57
- -1 modified maleimide compound Chemical class 0.000 claims abstract description 128
- 239000002253 acid Substances 0.000 claims abstract description 18
- 229920005989 resin Polymers 0.000 claims description 134
- 239000011347 resin Substances 0.000 claims description 134
- 150000001875 compounds Chemical class 0.000 claims description 116
- 229920001955 polyphenylene ether Polymers 0.000 claims description 51
- 238000000576 coating method Methods 0.000 claims description 44
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 40
- 125000004432 carbon atom Chemical group C* 0.000 claims description 37
- 239000011248 coating agent Substances 0.000 claims description 32
- 239000003795 chemical substances by application Substances 0.000 claims description 24
- 125000003118 aryl group Chemical group 0.000 claims description 23
- 229910052799 carbon Inorganic materials 0.000 claims description 23
- 125000001931 aliphatic group Chemical group 0.000 claims description 19
- 125000000217 alkyl group Chemical group 0.000 claims description 17
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 14
- RQPNXPWEGVCPCX-UHFFFAOYSA-N 3-sulfanylbutanoic acid Chemical compound CC(S)CC(O)=O RQPNXPWEGVCPCX-UHFFFAOYSA-N 0.000 claims description 11
- 229920005862 polyol Polymers 0.000 claims description 9
- 239000003814 drug Substances 0.000 claims description 8
- 229940079593 drug Drugs 0.000 claims description 8
- 150000003077 polyols Chemical class 0.000 claims description 8
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 5
- PXQLVRUNWNTZOS-UHFFFAOYSA-N sulfanyl Chemical class [SH] PXQLVRUNWNTZOS-UHFFFAOYSA-N 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 63
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 60
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 42
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 38
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 26
- 239000000178 monomer Substances 0.000 description 26
- 238000006243 chemical reaction Methods 0.000 description 22
- 150000001721 carbon Chemical group 0.000 description 21
- 239000004094 surface-active agent Substances 0.000 description 21
- 229920001577 copolymer Polymers 0.000 description 20
- 229910052751 metal Inorganic materials 0.000 description 19
- 239000002184 metal Substances 0.000 description 19
- 239000003960 organic solvent Substances 0.000 description 19
- 150000003254 radicals Chemical class 0.000 description 19
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 18
- 125000000962 organic group Chemical group 0.000 description 18
- 239000003999 initiator Substances 0.000 description 17
- 239000000047 product Substances 0.000 description 17
- 229920000642 polymer Polymers 0.000 description 16
- 229920000178 Acrylic resin Polymers 0.000 description 15
- 239000004925 Acrylic resin Substances 0.000 description 15
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 15
- 229920001296 polysiloxane Polymers 0.000 description 15
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 14
- 239000000758 substrate Substances 0.000 description 13
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 12
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 12
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 12
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 229910052757 nitrogen Inorganic materials 0.000 description 12
- 239000002994 raw material Substances 0.000 description 12
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 11
- 150000002430 hydrocarbons Chemical group 0.000 description 11
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- 150000002989 phenols Chemical class 0.000 description 10
- 125000003396 thiol group Chemical group [H]S* 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- 125000001424 substituent group Chemical group 0.000 description 9
- 238000005698 Diels-Alder reaction Methods 0.000 description 8
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 8
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 8
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 8
- 125000005843 halogen group Chemical group 0.000 description 8
- 125000005647 linker group Chemical group 0.000 description 8
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 8
- 230000000379 polymerizing effect Effects 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- 125000003545 alkoxy group Chemical group 0.000 description 7
- 125000003277 amino group Chemical group 0.000 description 7
- 239000003963 antioxidant agent Substances 0.000 description 7
- 235000006708 antioxidants Nutrition 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical compound OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 description 7
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 description 7
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 7
- 229920005990 polystyrene resin Polymers 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 6
- 239000004793 Polystyrene Substances 0.000 description 6
- 230000003078 antioxidant effect Effects 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- 235000011187 glycerol Nutrition 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 229920002223 polystyrene Polymers 0.000 description 6
- 230000005855 radiation Effects 0.000 description 6
- 150000003440 styrenes Chemical class 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 6
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 5
- UWRZIZXBOLBCON-UHFFFAOYSA-N 2-phenylethenamine Chemical compound NC=CC1=CC=CC=C1 UWRZIZXBOLBCON-UHFFFAOYSA-N 0.000 description 5
- LBSXSAXOLABXMF-UHFFFAOYSA-N 4-Vinylaniline Chemical compound NC1=CC=C(C=C)C=C1 LBSXSAXOLABXMF-UHFFFAOYSA-N 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical class OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 125000002723 alicyclic group Chemical group 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 125000001309 chloro group Chemical group Cl* 0.000 description 5
- 238000004891 communication Methods 0.000 description 5
- 239000000470 constituent Substances 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- 229910052731 fluorine Inorganic materials 0.000 description 5
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 5
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 5
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 4
- PMNLUUOXGOOLSP-UHFFFAOYSA-N 2-mercaptopropanoic acid Chemical compound CC(S)C(O)=O PMNLUUOXGOOLSP-UHFFFAOYSA-N 0.000 description 4
- PMNLUUOXGOOLSP-UHFFFAOYSA-M 2-sulfanylpropanoate Chemical compound CC(S)C([O-])=O PMNLUUOXGOOLSP-UHFFFAOYSA-M 0.000 description 4
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 4
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 150000003926 acrylamides Chemical class 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 4
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- 238000001879 gelation Methods 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 4
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- 238000002360 preparation method Methods 0.000 description 4
- 239000001294 propane Substances 0.000 description 4
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 4
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 4
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 4
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 4
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 4
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 3
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 description 3
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 3
- QIRNGVVZBINFMX-UHFFFAOYSA-N 2-allylphenol Chemical compound OC1=CC=CC=C1CC=C QIRNGVVZBINFMX-UHFFFAOYSA-N 0.000 description 3
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- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 3
- LPEKGGXMPWTOCB-UHFFFAOYSA-N 8beta-(2,3-epoxy-2-methylbutyryloxy)-14-acetoxytithifolin Natural products COC(=O)C(C)O LPEKGGXMPWTOCB-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
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- 239000007983 Tris buffer Substances 0.000 description 3
- VTLHIRNKQSFSJS-UHFFFAOYSA-N [3-(3-sulfanylbutanoyloxy)-2,2-bis(3-sulfanylbutanoyloxymethyl)propyl] 3-sulfanylbutanoate Chemical compound CC(S)CC(=O)OCC(COC(=O)CC(C)S)(COC(=O)CC(C)S)COC(=O)CC(C)S VTLHIRNKQSFSJS-UHFFFAOYSA-N 0.000 description 3
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- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
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- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 3
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- 125000005842 heteroatom Chemical group 0.000 description 3
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- 230000001771 impaired effect Effects 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
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- 238000012986 modification Methods 0.000 description 3
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- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 3
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- 238000007086 side reaction Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
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- WAVDSLLYAQBITE-UHFFFAOYSA-N (4-ethenylphenyl)methanamine Chemical compound NCC1=CC=C(C=C)C=C1 WAVDSLLYAQBITE-UHFFFAOYSA-N 0.000 description 2
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- BDNKZNFMNDZQMI-UHFFFAOYSA-N 1,3-diisopropylcarbodiimide Chemical compound CC(C)N=C=NC(C)C BDNKZNFMNDZQMI-UHFFFAOYSA-N 0.000 description 2
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- HAFZJTKIBGEQKT-UHFFFAOYSA-N prop-2-enyl hexadecanoate Chemical compound CCCCCCCCCCCCCCCC(=O)OCC=C HAFZJTKIBGEQKT-UHFFFAOYSA-N 0.000 description 1
- HPCIWDZYMSZAEZ-UHFFFAOYSA-N prop-2-enyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC=C HPCIWDZYMSZAEZ-UHFFFAOYSA-N 0.000 description 1
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- 235000019260 propionic acid Nutrition 0.000 description 1
- 125000005767 propoxymethyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])[#8]C([H])([H])* 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
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- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
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- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical compound NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- 125000000213 sulfino group Chemical group [H]OS(*)=O 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
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- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- PFBLRDXPNUJYJM-UHFFFAOYSA-N tert-butyl 2-methylpropaneperoxoate Chemical compound CC(C)C(=O)OOC(C)(C)C PFBLRDXPNUJYJM-UHFFFAOYSA-N 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 125000000858 thiocyanato group Chemical group *SC#N 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 1
- UCPYLLCMEDAXFR-UHFFFAOYSA-N triphosgene Chemical compound ClC(Cl)(Cl)OC(=O)OC(Cl)(Cl)Cl UCPYLLCMEDAXFR-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D171/00—Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
- C09D171/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C09D171/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C09D171/12—Polyphenylene oxides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/02—Polythioethers
- C08G75/04—Polythioethers from mercapto compounds or metallic derivatives thereof
- C08G75/045—Polythioethers from mercapto compounds or metallic derivatives thereof from mercapto compounds and unsaturated compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract
Description
本発明は、硬化性組成物、硬化物、及び絶縁膜の形成方法に関する。 The present invention relates to a curable composition, a cured product, and a method for forming an insulating film.
近年、携帯電話等の通信機器では、高周波数化が進んでいる。そのため、通信機器が有する金属配線を絶縁する絶縁膜にも高周波数化への対応が求められる。
ここで、周波数が高いほど伝送損失が増加し、伝送損失が増加すると電気信号が減衰する。従って、高周波数化への対応として、伝送損失を低減することが求められる。
In recent years, communication devices such as mobile phones have been increasing in frequency. Therefore, the insulating film that insulates the metal wiring of communication equipment is also required to have a higher frequency.
Here, the higher the frequency, the higher the transmission loss, and when the transmission loss increases, the electric signal is attenuated. Therefore, it is required to reduce the transmission loss as a measure for increasing the frequency.
伝送損失を低減するために、誘電率及び誘電正接が低い材料を用いて絶縁膜を形成する技術が開示されている(例えば特許文献1)。 In order to reduce transmission loss, a technique for forming an insulating film using a material having a low dielectric constant and a dielectric loss tangent is disclosed (for example, Patent Document 1).
しかしながら、特許文献1の技術は、特定構造の樹脂組成物、具体的には特許文献1に記載された式(1)で表される架橋成分を含有する樹脂組成物を用いた技術であり、その他の組成物を用いる技術が求められている。
なお、高周波数化への対応は、サーバー等のネットワーク関連の電子機器や、コンピュータ等の電子機器等、通信機器以外の電気・電子デバイスにおいても、同様に求められている。
However, the technique of Patent Document 1 is a technique using a resin composition having a specific structure, specifically, a resin composition containing a cross-linking component represented by the formula (1) described in Patent Document 1. Techniques using other compositions are required.
It should be noted that support for higher frequencies is also required for electrical and electronic devices other than communication devices, such as network-related electronic devices such as servers and electronic devices such as computers.
また、電気・電子デバイスの製造においては、組成物から絶縁膜を形成した後に、加熱されてさらに配線等の部材を形成されることが多いため、絶縁膜には耐熱性も求められている。
そして、組成物から絶縁膜を形成する際に、塗布法によれば容易に絶縁膜を形成できるため、組成物は、塗布法に適用できる、すなわち塗布法での成膜性に優れていることが望ましい。
Further, in the manufacture of electric / electronic devices, since an insulating film is often formed from a composition and then heated to further form a member such as a wiring, the insulating film is also required to have heat resistance.
When the insulating film is formed from the composition, the insulating film can be easily formed according to the coating method. Therefore, the composition can be applied to the coating method, that is, has excellent film forming property in the coating method. Is desirable.
さらに、フレキシブルディスプレイデバイス用のパネル等の用途に代表されるように、絶縁膜について、伸び等の変形に対する耐久性が求められる場合が増えてきている。このため、絶縁膜を形成し得る組成物について、伸びや引張強度に優れる膜を製膜できることが求められている。 Further, as represented by applications such as panels for flexible display devices, there are increasing cases where the insulating film is required to have durability against deformation such as elongation. Therefore, for a composition capable of forming an insulating film, it is required to be able to form a film having excellent elongation and tensile strength.
本発明は、上記課題に鑑みてなされたものであり、誘電率及び誘電正接が低く、耐熱性、伸び、及び引張強度に優れた硬化物を形成することができ且つ成膜性に優れた硬化性組成物と、当該硬化性組成物の硬化物と、当該硬化性組成物を用いる絶縁膜の形成方法とを提供することを目的とする。 The present invention has been made in view of the above problems, and can form a cured product having a low dielectric constant and dielectric loss tangent, excellent heat resistance, elongation, and tensile strength, and has excellent film forming property. It is an object of the present invention to provide a sex composition, a cured product of the curable composition, and a method for forming an insulating film using the curable composition.
本発明者らは、マレイミド骨格を含む特定の構造のラジカル重合性基を有するマレイミド変性化合物(A)とともに、ラジカル発生剤(C)、及びチオール化合物(D)を含む硬化性組成物が、誘電率及び誘電正接が低く、耐熱性、伸び、及び引張強度に優れた硬化物を与え、且つ、成膜性に優れることを見出し、本発明を完成するに至った。 The present inventors have prepared a curable composition containing a radical generator (C) and a thiol compound (D) together with a maleimide-modified compound (A) having a radically polymerizable group having a specific structure including a maleimide skeleton. We have found that a cured product having a low rate and dielectric tangent, excellent heat resistance, elongation, and tensile strength is provided, and that the film forming property is excellent, and the present invention has been completed.
本発明の第1の態様は、マレイミド変性化合物(A)と、ラジカル発生剤(C)と、チオール化合物(D)とを含み、
マレイミド変性化合物(A)が、下記式(a1):
式(a1)で表される基が、マレイミド変性化合物(A)における脂肪族炭化水素基中又は芳香族基中の炭素原子に結合しており、
式(a1)中、Ra01及びRa02は、それぞれ独立に、水素原子、炭素原子数1以上6以下のアルキル基、炭素原子数3以上8以下のシクロアルキル基又は炭素原子数6以上12以下のアリール基である、硬化性組成物である。
A first aspect of the present invention comprises a maleimide-modified compound (A), a radical generator (C), and a thiol compound (D).
The maleimide-modified compound (A) has the following formula (a1):
The group represented by the formula (a1) is bonded to a carbon atom in the aliphatic hydrocarbon group or the aromatic group in the maleimide-modified compound (A).
In the formula (a1), R a01 and R a02 independently represent a hydrogen atom, an alkyl group having 1 or more and 6 or less carbon atoms, a cycloalkyl group having 3 or more and 8 or less carbon atoms, or 6 or more and 12 or less carbon atoms. It is a curable composition which is an aryl group of.
本発明の第2の態様は、第1の態様にかかる硬化性組成物の硬化物である。 A second aspect of the present invention is a cured product of the curable composition according to the first aspect.
本発明の第3の態様は、絶縁膜形成箇所に、第1の態様にかかる硬化性組成物を塗布して塗布膜を形成する、塗布工程と、
塗布膜を硬化させる、硬化工程とを含む、絶縁膜の形成方法である。
A third aspect of the present invention includes a coating step of applying the curable composition according to the first aspect to the insulating film forming portion to form a coating film.
It is a method of forming an insulating film, which includes a curing step of curing the coating film.
本発明によれば、誘電率及び誘電正接が低く、耐熱性、伸び、及び引張強度に優れた硬化物を形成することができ且つ成膜性に優れた硬化性組成物と、当該硬化性組成物の硬化物と、当該硬化性組成物を用いる絶縁膜の形成方法とを提供することができる。 According to the present invention, a curable composition having a low dielectric constant and dielectric loss tangent, capable of forming a cured product having excellent heat resistance, elongation, and tensile strength and having excellent film forming property, and the curable composition. It is possible to provide a cured product of a product and a method for forming an insulating film using the curable composition.
≪硬化性組成物≫
硬化性組成物は、マレイミド変性化合物(A)と、ラジカル発生剤(C)と、チオール化合物(D)とを含む。
マレイミド変性化合物(A)は、下記式(a1):
式(a1)中、Ra01及びRa02が、それぞれ独立に、水素原子、炭素原子数1以上6以下のアルキル基、炭素原子数3以上8以下のシクロアルキル基、又は炭素原子数6以上12以下のアリール基である。
<< Curable composition >>
The curable composition contains a maleimide-modified compound (A), a radical generator (C), and a thiol compound (D).
The maleimide-modified compound (A) has the following formula (a1):
In the formula (a1), R a01 and R a02 independently represent a hydrogen atom, an alkyl group having 1 or more and 6 or less carbon atoms, a cycloalkyl group having 3 or more and 8 or less carbon atoms, or 6 or more and 12 carbon atoms. The following aryl groups.
上記のマレイミド変性化合物(A)と、ラジカル発生剤(C)とを含む硬化性組成物は、良好な成膜性を有し、誘電率及び誘電正接が低く、耐熱性に優れた硬化物を与える。
また、硬化性組成物が、マレイミド変性化合物(A)とともにチオール化合物(D)を含むことにより、硬化性組成物を用いて伸び、及び引張強度に優れた硬化物を形成することができる。
The curable composition containing the maleimide-modified compound (A) and the radical generator (C) has good film-forming properties, low dielectric constant and dielectric loss tangent, and excellent heat resistance. give.
Further, when the curable composition contains the thiol compound (D) together with the maleimide-modified compound (A), the curable composition can be used to form a cured product having excellent elongation and tensile strength.
硬化性組成物は、好ましくは絶縁膜の形成に用いられる。典型的には、硬化性組成物は、金属配線を有する電気・電子デバイスにおいて、金属配線を絶縁する絶縁膜を形成するために用いられる。
電気・電子デバイスは、特に限定されず、携帯電話等の通信機器、サーバー等のネットワーク関連の電子機器や、コンピュータ等の電子機器等、特にはこれらの機器が有する半導体部品、具体的には、ウェハレベルパッケージと称される半導体パッケージが挙げられる。
これらの電気・電子デバイスは、銅等の金属や合金からなる金属配線を、電気・電子デバイス用の基板上に有する。金属配線を有する電気・電子デバイス用の基板としては、シリコン基板や、シリコン基板上に種々の層や部材が設けられたものが挙げられる。
この金属配線と他の金属配線や導電部材とを、硬化性組成物により形成される絶縁膜で絶縁する。
後述する成分を含む硬化性組成物を用いることにより、誘電率及び誘電正接(tanδ)が低い絶縁膜を形成できる。このため、後述する成分を含む硬化性組成物は、高周波数の信号を用いる電気・電子デバイスの金属配線を絶縁する絶縁膜に好適である。なお、本明細書において、「高周波数」とは、3GHz以上の周波数を意味する。
また、耐熱性に優れた絶縁膜を形成できるため、硬化性組成物は、例えば、硬化性組成物により絶縁膜を形成した後に加熱により他部材を形成する電気・電子デバイスにおける絶縁膜の形成に用いることができる。
さらに、硬化性組成物は、伸び、及び引張強度に優れる硬化物を与える。このため、硬化性組成物を用いて形成される絶縁膜は、例えば、フレキシブルディスプレイデバイス用のパネル等の曲げ応力や引張応力がかかる用途においても好適に使用し得る。
硬化性組成物は、塗布法での成膜性に優れている、すなわち、塗布法で成膜したときに、クラック及び結晶の発生がなく、タック(べたつき)がなく、成分の相溶性もよいため、容易な方法である塗布法で絶縁膜を形成することができる。
The curable composition is preferably used for forming an insulating film. Typically, the curable composition is used in an electrical / electronic device having metal wiring to form an insulating film that insulates the metal wiring.
The electrical and electronic devices are not particularly limited, and communication devices such as mobile phones, network-related electronic devices such as servers, electronic devices such as computers, and particularly semiconductor components possessed by these devices, specifically, A semiconductor package called a wafer level package can be mentioned.
These electric / electronic devices have metal wiring made of a metal such as copper or an alloy on a substrate for the electric / electronic device. Examples of the substrate for an electric / electronic device having metal wiring include a silicon substrate and a substrate on which various layers and members are provided on the silicon substrate.
This metal wiring and other metal wiring or conductive member are insulated by an insulating film formed of a curable composition.
By using a curable composition containing a component described later, an insulating film having a low dielectric constant and a low dielectric loss tangent (tan δ) can be formed. Therefore, the curable composition containing the components described later is suitable as an insulating film for insulating the metal wiring of an electric / electronic device using a high frequency signal. In addition, in this specification, "high frequency" means a frequency of 3GHz or more.
Further, since an insulating film having excellent heat resistance can be formed, the curable composition can be used, for example, for forming an insulating film in an electric / electronic device in which another member is formed by heating after forming the insulating film with the curable composition. Can be used.
Further, the curable composition provides a cured product having excellent elongation and tensile strength. Therefore, the insulating film formed by using the curable composition can be suitably used in applications where bending stress or tensile stress is applied, such as a panel for a flexible display device.
The curable composition is excellent in film forming property by the coating method, that is, when the film is formed by the coating method, there is no crack and crystal formation, there is no tack (stickiness), and the compatibility of the components is also good. Therefore, the insulating film can be formed by a coating method, which is an easy method.
以下、硬化性組成物が含む、必須又は任意の成分について説明する。 Hereinafter, essential or optional components contained in the curable composition will be described.
<マレイミド変性化合物(A)>
硬化性組成物は、下記式(a1)で表される基を1分子中に1つ以上有するマレイミド変性化合物(A)を含有する。そして、下記式(a1)で表される基は、マレイミド変性化合物(A)に含まれる脂肪族炭化水素基又は芳香族基における炭素原子に結合している。マレイミド変性化合物(A)は、下記式(a1)で表される基を1分子中に1つ以上有する重合体であるマレイミド変性樹脂(A1)であってもよく、下記式(a1)で表される基を1分子中に1つ以上有する非重合体であるマレイミドモノマー(A2)であってもよい。機械的特性、耐熱性、耐薬品性等に優れる硬化物を形成しやすい点から、マレイミド変性化合物(A)は、マレイミド変性樹脂(A1)のみからなるか、マレイミド変性樹脂(A1)とマレイミド変性モノマー(A2)との組み合わせであるのが好ましい。
The curable composition contains a maleimide-modified compound (A) having one or more groups represented by the following formula (a1) in one molecule. The group represented by the following formula (a1) is bonded to a carbon atom in an aliphatic hydrocarbon group or an aromatic group contained in the maleimide-modified compound (A). The maleimide-modified compound (A) may be a maleimide-modified resin (A1) which is a polymer having one or more groups represented by the following formula (a1) in one molecule, and is represented by the following formula (a1). It may be a maleimide monomer (A2) which is a non-polymer having one or more groups to be formed in one molecule. The maleimide-modified compound (A) is composed of only the maleimide-modified resin (A1) or the maleimide-modified resin (A1) and the maleimide-modified compound because it is easy to form a cured product having excellent mechanical properties, heat resistance, chemical resistance, and the like. It is preferably in combination with the monomer (A2).
式(a1)中のRa01及びRa02としての炭素原子数1以上6以下のアルキル基は、直鎖状でも分岐鎖状でもよく、具体例としては、メチル基、エチル基、n−プロピル基、n−ブチル基、n−ペンチル基、n−ヘキシル基、イソプロピル基、イソブチル基、sec−ブチル基、tert−ブチル基、イソペンチル基、ネオペンチル基、tert−ペンチル基、イソヘキシル基が挙げられる。
式(a1)中のRa01及びRa02としての炭素原子数3以上8以下のシクロアルキル基の具体例としては、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基が挙げられる。
式(a1)中のRa01及びRa02としての炭素原子数6以上12以下のアリール基の具体例としては、フェニル基、ビフェニル基、1−ナフチル基及び2−ナフチル基が挙げられる。
式(a1)中のRa01及びRa02は、いずれも水素原子であることが好ましい。Ra01及びRa02がいずれも水素原子であると、重合性に優れるため、硬化性に優れた硬化性組成物とすることができる。Ra01及びRa02がいずれも水素原子の場合は、式(a1)で表される基は、無置換のマレイミド基となる。
The alkyl groups having 1 or more and 6 or less carbon atoms as R a01 and R a02 in the formula (a1) may be linear or branched, and specific examples thereof include a methyl group, an ethyl group, and an n-propyl group. , N-butyl group, n-pentyl group, n-hexyl group, isopropyl group, isobutyl group, sec-butyl group, tert-butyl group, isopentyl group, neopentyl group, tert-pentyl group and isohexyl group.
Specific examples of the cycloalkyl group having 3 or more and 8 or less carbon atoms as R a01 and R a02 in the formula (a1) include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, and a cyclohexyl group.
Specific examples of the aryl group having 6 to 12 carbon atoms as R a01 and R a02 in the formula (a1) include a phenyl group, a biphenyl group, a 1-naphthyl group and a 2-naphthyl group.
It is preferable that both R a01 and R a02 in the formula (a1) are hydrogen atoms. When both R a01 and R a02 are hydrogen atoms, the polymerizability is excellent, so that a curable composition having excellent curability can be obtained. When both R a01 and R a02 are hydrogen atoms, the group represented by the formula (a1) is an unsubstituted maleimide group.
マレイミド変性化合物(A)における式(a1)で表される基の結合位置は、本発明の目的を阻害しない範囲で特に限定されない。マレイミド変性化合物(A)がマレイミド変性樹脂(A1)である場合、マレイミド変性樹脂(A1)において、上記式(a1)で表される基が、マレイミド変性樹脂(A1)の主鎖及び/又は側鎖における、脂肪族炭化水素基中又は芳香族基中の炭素原子であって、マレイミド変性樹脂(A1)の主鎖末端以外に位置する炭素原子に、結合しているのが好ましい。すなわち、マレイミド変性樹脂(A1)は、樹脂の、主鎖及び/又は側鎖における、脂肪族炭化水素基中又は芳香族基中の炭素原子であって、マレイミド変性樹脂(A1)の主鎖末端以外に位置する炭素原子に結合する水素原子が、式(a1)で表される基で置換された構造であるのが好ましい。
このような構造のマレイミド変性樹脂(A1)を与える樹脂としては、不飽和二重結合を有する単量体の重合体が挙げられる。かかる樹脂としては、例えば、(メタ)アクリル樹脂や、ポリスチレン系樹脂が挙げられる。なお、本明細書において、「(メタ)アクリル」とは、「アクリル」及び「メタクリル」の両者を意味する。
「(メタ)アクリル樹脂」とは、(メタ)アクリル酸、(メタ)アクリル酸エステル、及びN置換体であってもよい(メタ)アクリルアミドからなる群より選択される1種以上の単量体に由来する構成単位を含む樹脂である。(メタ)アクリル樹脂は、(メタ)アクリル酸、(メタ)アクリル酸エステル及びN置換体であってもよい(メタ)アクリルアミド以外の単量体に由来する構成単位を含んでいてもよい。
「ポリスチレン系樹脂」とは、スチレン及び/又はスチレン誘導体に由来する構成単位を含む樹脂である。
本出願の明細書では、(メタ)アクリル酸、(メタ)アクリル酸エステル、及びN置換体であってもよい(メタ)アクリルアミドからなる群より選択される1種以上の単量体に由来する構成単位と、スチレン及び/又はスチレン誘導体に由来する構成単位とを含む樹脂について、便宜的に、(メタ)アクリル樹脂として扱う。
なお、本明細書において、「側鎖」とは主鎖から枝分かれしている分子鎖を意味する。例えば、樹脂が(メタ)アクリル樹脂の場合は、(メタ)アクリル樹脂の単量体のα炭素に結合している、カルボキシ基、エステル基、N置換されていてもよいアミド基や、メチル基は、側鎖である。樹脂がスチレン系樹脂の場合は、スチレン系樹脂の単量体の炭素−炭素二重結合に由来する炭素原子に結合するフェニル基や、その誘導体は、側鎖である。
The bonding position of the group represented by the formula (a1) in the maleimide-modified compound (A) is not particularly limited as long as it does not impair the object of the present invention. When the maleimide-modified compound (A) is a maleimide-modified resin (A1), in the maleimide-modified resin (A1), the group represented by the above formula (a1) is the main chain and / or side of the maleimide-modified resin (A1). It is preferable that the carbon atom in the aliphatic hydrocarbon group or the aromatic group in the chain is bonded to a carbon atom located at a position other than the terminal of the main chain of the maleimide-modified resin (A1). That is, the maleimide-modified resin (A1) is a carbon atom in an aliphatic hydrocarbon group or an aromatic group in the main chain and / or side chain of the resin, and is a main chain terminal of the maleimide-modified resin (A1). It is preferable that the hydrogen atom bonded to the carbon atom located at a position other than the above is substituted with a group represented by the formula (a1).
Examples of the resin that gives the maleimide-modified resin (A1) having such a structure include a polymer of a monomer having an unsaturated double bond. Examples of such resins include (meth) acrylic resins and polystyrene-based resins. In addition, in this specification, "(meth) acrylic" means both "acrylic" and "methacryl".
The "(meth) acrylic resin" is one or more monomers selected from the group consisting of (meth) acrylic acid, (meth) acrylic acid ester, and (meth) acrylamide which may be an N-substituted product. It is a resin containing a structural unit derived from. The (meth) acrylic resin may contain a structural unit derived from a monomer other than (meth) acrylamide, which may be a (meth) acrylic acid, a (meth) acrylic acid ester and an N-substituted product.
The "polystyrene resin" is a resin containing a structural unit derived from styrene and / or a styrene derivative.
In the specification of the present application, it is derived from one or more monomers selected from the group consisting of (meth) acrylic acid, (meth) acrylic acid ester, and (meth) acrylamide which may be an N-substituted product. A resin containing a constituent unit and a constituent unit derived from styrene and / or a styrene derivative is treated as a (meth) acrylic resin for convenience.
In the present specification, the “side chain” means a molecular chain branched from the main chain. For example, when the resin is a (meth) acrylic resin, a carboxy group, an ester group, an amide group which may be N-substituted, or a methyl group bonded to the α carbon of the monomer of the (meth) acrylic resin. Is a side chain. When the resin is a styrene resin, the phenyl group bonded to the carbon atom derived from the carbon-carbon double bond of the monomer of the styrene resin and its derivative are side chains.
マレイミド変性樹脂(A1)において、上記式(a1)で表される基が、マレイミド変性樹脂(A1)の主鎖及び/又は側鎖における、脂肪族炭化水素基中又は芳香族基中の炭素原子であって、マレイミド変性樹脂(A1)の主鎖末端以外に位置する炭素原子に、結合しているため、式(a1)で表される基は、マレイミド変性樹脂(A1)の側鎖の少なくとも一部である。
例えば、マレイミド変性樹脂(A1)の主鎖における、脂肪族炭化水素基中又は芳香族基中の炭素原子であって、マレイミド変性樹脂(A1)の主鎖末端以外に位置する炭素原子に、上記式(a1)で表される基が結合している場合は、マレイミド変性樹脂(A1)は主鎖中に脂肪族炭化水素基又は芳香族基を有する構造であり、この主鎖中の脂肪族炭化水素基又は芳香族基中の炭素原子に式(a1)で表される基が結合しているため、式(a1)で表される基は、マレイミド変性樹脂(A1)の側鎖になる。
また、マレイミド変性樹脂(A1)の側鎖における、脂肪族炭化水素基中又は芳香族基中の炭素原子に、上記式(a1)で表される基が結合している場合は、マレイミド変性樹脂(A1)は側鎖中に脂肪族炭化水素基又は芳香族基を有する構造であり、この側鎖中の脂肪族炭化水素基又は芳香族基中の炭素原子に式(a1)で表される基が結合しているため、式(a1)で表される基は、マレイミド変性樹脂(A1)の側鎖の一部になる。
In the maleimide-modified resin (A1), the group represented by the above formula (a1) is a carbon atom in an aliphatic hydrocarbon group or an aromatic group in the main chain and / or side chain of the maleimide-modified resin (A1). Since it is bonded to a carbon atom located at a position other than the terminal of the main chain of the maleimide-modified resin (A1), the group represented by the formula (a1) is at least the side chain of the maleimide-modified resin (A1). It is a part.
For example, a carbon atom in an aliphatic hydrocarbon group or an aromatic group in the main chain of a maleimide-modified resin (A1) and located at a position other than the terminal of the main chain of the maleimide-modified resin (A1) may be added to the carbon atom. When the group represented by the formula (a1) is bonded, the maleimide-modified resin (A1) has a structure having an aliphatic hydrocarbon group or an aromatic group in the main chain, and the aliphatic in the main chain. Since the group represented by the formula (a1) is bonded to the carbon atom in the hydrocarbon group or the aromatic group, the group represented by the formula (a1) becomes a side chain of the maleimide-modified resin (A1). ..
When the group represented by the above formula (a1) is bonded to the carbon atom in the aliphatic hydrocarbon group or the aromatic group in the side chain of the maleimide-modified resin (A1), the maleimide-modified resin (A1) has a structure having an aliphatic hydrocarbon group or an aromatic group in the side chain, and is represented by the formula (a1) in the carbon atom in the aliphatic hydrocarbon group or the aromatic group in the side chain. Since the groups are bonded, the group represented by the formula (a1) becomes a part of the side chain of the maleimide-modified resin (A1).
なお、マレイミド変性樹脂(A1)において、マレイミド変性樹脂(A1)の主鎖及び/又は側鎖における、脂肪族炭化水素基中又は芳香族基中の炭素原子であって、マレイミド変性樹脂(A1)の主鎖末端以外に位置する炭素原子に、上記式(a1)で表される基が結合していればよい。さらに、マレイミド変性樹脂(A1)の主鎖末端に位置する炭素原子に上記式(a1)で表される基が結合していてもよい。
また、式(a1)で表される基は、樹脂の構成単位中に含まれていることが好ましい。
In the maleimide-modified resin (A1), the carbon atom in the aliphatic hydrocarbon group or the aromatic group in the main chain and / or the side chain of the maleimide-modified resin (A1) is the maleimide-modified resin (A1). It suffices that the group represented by the above formula (a1) is bonded to a carbon atom located at a position other than the terminal of the main chain of. Further, a group represented by the above formula (a1) may be bonded to a carbon atom located at the end of the main chain of the maleimide-modified resin (A1).
Further, the group represented by the formula (a1) is preferably contained in the constituent unit of the resin.
マレイミド変性樹脂(A1)の主鎖は、これらに限定されないが、例えば、(メタ)アクリル樹脂に由来する主鎖、又は、ポリスチレン系樹脂に由来する主鎖であることが好ましい。(メタ)アクリル樹脂やポリスチレン系樹脂は、誘電率や誘電正接が低いため、主鎖が、(メタ)アクリル樹脂に由来する主鎖、又は、ポリスチレン系樹脂に由来する主鎖であると、形成される絶縁部の誘電率や誘電正接をより低減することができる。 The main chain of the maleimide-modified resin (A1) is not limited to these, but is preferably, for example, a main chain derived from a (meth) acrylic resin or a main chain derived from a polystyrene-based resin. Since the (meth) acrylic resin and the polystyrene-based resin have low dielectric constants and dielectric loss tangents, they are formed when the main chain is a main chain derived from the (meth) acrylic resin or a main chain derived from the polystyrene-based resin. It is possible to further reduce the dielectric constant and the dielectric loss tangent of the insulating portion.
マレイミド変性樹脂(A1)の分子量は、本発明の効果を損なわない限り特に制限はないが、質量平均分子量(Mw)が4000以上であることが好ましく、5000以上であることがより好ましく、1万以上であることがさらに好ましい。マレイミド変性樹脂(A1)の分子量は、質量平均分子量(Mw)として、10万以下であることが好ましく、8万以下がより好ましい。
本明細書において質量平均分子量(Mw)はゲルパーミエーションクロマトグラフィ(GPC)のポリスチレン換算による測定値である。
The molecular weight of the maleimide-modified resin (A1) is not particularly limited as long as the effects of the present invention are not impaired, but the mass average molecular weight (Mw) is preferably 4000 or more, more preferably 5000 or more, and 10,000 or more. The above is more preferable. The molecular weight of the maleimide-modified resin (A1) is preferably 100,000 or less, more preferably 80,000 or less, as the mass average molecular weight (Mw).
In the present specification, the mass average molecular weight (Mw) is a measurement value obtained by gel permeation chromatography (GPC) in terms of polystyrene.
マレイミド変性化合物(A)を製造する方法は特に限定されない。具体的には、マレイミド変性化合物(A)は、第一級アミノ基を有する樹脂等の原料化合物における第一級アミノ基と、下記式(a2):
Ra1〜Ra6は、それぞれ独立に、水素原子、ハロゲン原子、炭素原子数1以上4以下のアルキル基、又は炭素原子数1以上4以下のアルコキシ基であり、Ra1とRa5とは、互いに結合して−O−、−S−、−CH2−、又は−CRa7Ra8−を形成してもよく、Ra3とRa4とは、互いに結合して炭素数6以上12以下の環を構成してもよく、
Ra7及びRa8は、それぞれ独立に、水素原子、炭素数1以上4以下のアルキル基又は炭素原子数1以上4以下のアルコキシ基である。)
で表されるジカルボン酸無水物とを縮合させて、下記式(a3):
で示される基を生成させる第1工程と、
第1工程で生成した、式(a3)で表される基を有する中間体化合物を加熱して、式(a3)で表される基を式(a1)で表される基に変換する第2工程と、を含む製造方法により製造することができる。
The method for producing the maleimide-modified compound (A) is not particularly limited. Specifically, the maleimide-modified compound (A) has a primary amino group in a raw material compound such as a resin having a primary amino group, and the following formula (a2):
R a1 to R a6 are independently hydrogen atoms, halogen atoms, alkyl groups having 1 to 4 carbon atoms, or alkoxy groups having 1 to 4 carbon atoms, and R a1 and R a5 are They may be bonded to each other to form -O-, -S-, -CH 2- , or -CR a7 R a8- , and Ra 3 and Ra 4 may be bonded to each other to form 6 or more and 12 or less carbon atoms. It may form a ring,
R a7 and R a8 are independently hydrogen atoms, alkyl groups having 1 or more and 4 or less carbon atoms, or alkoxy groups having 1 or more and 4 or less carbon atoms. )
By condensing with the dicarboxylic acid anhydride represented by, the following formula (a3):
The first step of producing the group indicated by
The second step is to heat the intermediate compound having the group represented by the formula (a3) produced in the first step to convert the group represented by the formula (a3) into the group represented by the formula (a1). It can be manufactured by a manufacturing method including a process.
式(a2)中のRa1〜Ra6としてのハロゲン原子の具体例としては、塩素原子、フッ素原子、臭素原子、及びヨウ素原子が挙げられる。
式(a2)中のRa1〜Ra6としての炭素原子数1以上4以下のアルキル基は、直鎖状でも分岐鎖状でもよく、具体例としては、メチル基、エチル基、n−プロピル基、n−ブチル基、イソプロピル基、イソブチル基、sec−ブチル基、tert−ブチル基が挙げられる。
式(a2)中のRa1〜Ra6としての炭素原子数1以上4以下のアルコキシ基は、直鎖でも分岐鎖状でもよく、具体例としては、メトキシ基、エトキシ基、n−プロポキシ基、イソプロポキシ基、及びn−ブトキシ基が挙げられる。
Ra7及びRa8としての炭素数1以上4以下のアルキル基及び炭素原子数1以上4以下のアルコキシ基は、Ra1〜Ra6としての炭素数1以上4以下のアルキル基及び炭素原子数1以上4以下のアルコキシ基と同様である。
Specific examples of the halogen atom as R a1 to R a6 in the formula (a2) include a chlorine atom, a fluorine atom, a bromine atom, and an iodine atom.
The alkyl group having 1 or more and 4 or less carbon atoms as R a1 to R a6 in the formula (a2) may be linear or branched, and specific examples thereof include a methyl group, an ethyl group, and an n-propyl group. , N-Butyl group, isopropyl group, isobutyl group, sec-butyl group, tert-butyl group.
The alkoxy group having 1 to 4 carbon atoms as R a1 to R a6 in the formula (a2) may be a straight chain or a branched chain, and specific examples thereof include a methoxy group, an ethoxy group, and an n-propoxy group. Examples thereof include an isopropoxy group and an n-butoxy group.
The alkyl groups having 1 to 4 carbon atoms and the alkoxy groups having 1 to 4 carbon atoms as R a7 and R a8 are the alkyl groups having 1 to 4 carbon atoms and 1 carbon atoms as R a1 to R a6. It is the same as the above 4 or less alkoxy groups.
第1工程では、第一級アミノ基を有する原料化合物における第一級アミノ基と、上記式(a2)で表されるジカルボン酸無水物とを縮合させて、上記式(a3)で示される基を生成させる。これにより、式(a3)で表される基を有する樹脂が得られる。 In the first step, the primary amino group in the raw material compound having a primary amino group is condensed with the dicarboxylic acid anhydride represented by the above formula (a2), and the group represented by the above formula (a3) is condensed. To generate. As a result, a resin having a group represented by the formula (a3) can be obtained.
第一級アミノ基を有する原料化合物としては、不飽和二重結合を有する単量体の重合体が挙げられる。かかる樹脂としては、例えば、第一級アミノ基を有する(メタ)アクリル樹脂や、第一級アミノ基を有するポリスチレン系樹脂が挙げられる。より具体的な例としては、側鎖末端に第一級アミノ基を有する(メタ)アクリル樹脂や、側鎖末端に第一級アミノ基を有するポリスチレン系樹脂が挙げられる。
「第一級アミノ基を有する(メタ)アクリル樹脂」とは、第一級アミノ基を有する構成単位を含む(メタ)アクリル樹脂である。第一級アミノ基を有する構成単位は、(メタ)アクリル酸エステルに由来する構成単位であってもよく、(メタ)アクリルアミドのN置換体に由来する構成単位であってもよく、これらの構成単位以外の構成単位であってもよい。第一級アミノ基を有する構成単位は、(メタ)アクリル酸エステルに由来する構成単位、及び/又は(メタ)アクリルアミドのN置換体に由来する構成単位であるのが好ましい。
「第一級アミノ基を有するポリスチレン系樹脂」とは、第一級アミノ基を有する構成単位を含むポリスチレン系樹脂である。第一級アミノ基を有する構成単位は、p−アミノスチレン、m−アミノスチレン、及びo−アミノスチレン等のアミノスチレンに由来する構成単位であってもよく、p−アミノメチルスチレン、m−アミノメチルスチレン、及びo−アミノメチルスチレン等のアミノ基を有するスチレン誘導体に由来する構成単位であってもよく、これらの構成単位以外の構成単位であってもよい。第一級アミノ基を有する構成単位は、アミノスチレンに由来する構成単位、及び/又はアミノ基を有するスチレン誘導体に由来する構成単位であるのが好ましい。
第一級アミノ基を有する(メタ)アクリル樹脂や、第一級アミノ基を有するポリスチレン系樹脂等の第一級アミノ基を有する樹脂は、側鎖末端に第一級アミノ基を有するのが好ましい。
側鎖末端に第一級アミノ基を有する(メタ)アクリル樹脂や、側鎖末端に第一級アミノ基を有するポリスチレン系樹脂において、側鎖が分岐鎖の場合の第一級アミノ基が結合する側鎖末端は、該分岐鎖が有する2以上の枝鎖のいずれの末端でもよい。また、側鎖の末端の構造が環構造である場合は、該環構造を構成する環の任意の位置が、第一級アミノ基が結合する側鎖末端である。
例えば、側鎖がα−ナフチル基やβ−ナフチル基からなる場合、ナフタレン環上の任意の位置が側鎖末端である。また、側鎖を構成する基が、分岐鎖状である1−フェニルエチル基である場合、2つの枝鎖の末端に相当するメチル基と、フェニル基上の任意の位置とが側鎖末端である。
Examples of the raw material compound having a primary amino group include a polymer of a monomer having an unsaturated double bond. Examples of such a resin include a (meth) acrylic resin having a primary amino group and a polystyrene resin having a primary amino group. More specific examples include a (meth) acrylic resin having a primary amino group at the end of the side chain and a polystyrene resin having a primary amino group at the end of the side chain.
The "(meth) acrylic resin having a primary amino group" is a (meth) acrylic resin containing a structural unit having a primary amino group. The structural unit having a primary amino group may be a structural unit derived from a (meth) acrylic acid ester or a structural unit derived from an N-substituted (meth) acrylamide, and these constituent units may be used. It may be a structural unit other than the unit. The structural unit having a primary amino group is preferably a structural unit derived from a (meth) acrylic acid ester and / or a structural unit derived from an N-substituted (meth) acrylamide.
The "polystyrene resin having a primary amino group" is a polystyrene resin containing a structural unit having a primary amino group. The structural unit having a primary amino group may be a structural unit derived from aminostyrene such as p-aminostyrene, m-aminostyrene, and o-aminostyrene, and may be a structural unit derived from aminostyrene such as p-aminomethylstyrene and m-amino. It may be a structural unit derived from a styrene derivative having an amino group such as methyl styrene and o-aminomethyl styrene, or may be a structural unit other than these structural units. The structural unit having a primary amino group is preferably a structural unit derived from aminostyrene and / or a structural unit derived from a styrene derivative having an amino group.
A resin having a primary amino group, such as a (meth) acrylic resin having a primary amino group or a polystyrene resin having a primary amino group, preferably has a primary amino group at the end of the side chain. ..
In a (meth) acrylic resin having a primary amino group at the end of the side chain or a polystyrene resin having a primary amino group at the end of the side chain, the primary amino group is bonded when the side chain is a branched chain. The end of the side chain may be any end of the two or more branched chains of the branched chain. When the structure at the end of the side chain is a ring structure, any position of the ring constituting the ring structure is the end of the side chain to which the primary amino group is bonded.
For example, when the side chain consists of an α-naphthyl group or a β-naphthyl group, an arbitrary position on the naphthalene ring is the end of the side chain. When the group constituting the side chain is a branched 1-phenylethyl group, the methyl group corresponding to the end of the two branch chains and an arbitrary position on the phenyl group are at the end of the side chain. is there.
マレイミド変性樹脂(A1)の製造方法において、第一級アミノ基を有する樹脂(原料化合物)は、第一級アミノ基を有するモノマーを単独重合することにより樹脂である原料化合物を製造すること、または、第一級アミノ基を有するモノマーと、コモノマーとを共重合して、樹脂である原料化合物を製造することを含むのが好ましい。
第一級アミノ基を有するモノマーとしては、アミノメチル(メタ)アクリレート、2−アミノエチル(メタ)アクリレート、3−アミノプロピル(メタ)アクリレート、4−アミノフェニル(メタ)アクリレート、3−アミノフェニル(メタ)アクリレート、2−アミノフェニル(メタ)アクリレート、4−アミノフェニルメチル(メタ)アクリレート、3−アミノフェニルメチル(メタ)アクリレート、及び2−アミノフェニルメチル(メタ)アクリレート等の(メタ)アクリレート類;N−2−アミノエチル(メタ)アクリルアミド、N−3−アミノプロピル(メタ)アクリルアミド、N−4−アミノフェニル(メタ)アクリルアミド、N−3−アミノフェニル(メタ)アクリルアミド、及びN−2−アミノフェニル(メタ)アクリルアミド等の(メタ)アクリルアミド類;p−アミノスチレン、m−アミノスチレン、及びo−アミノスチレン等のアミノスチレン;p−アミノメチルスチレン、m−アミノメチルスチレン、及びo−アミノメチルスチレン等のアミノアルキルスチレン等が挙げられる。
In the method for producing a maleimide-modified resin (A1), the resin having a primary amino group (raw material compound) is produced by homopolymerizing a monomer having a primary amino group to produce a raw material compound which is a resin, or , It is preferable to include copolymerizing a monomer having a primary amino group and a comonomer to produce a raw material compound which is a resin.
Examples of the monomer having a primary amino group include aminomethyl (meth) acrylate, 2-aminoethyl (meth) acrylate, 3-aminopropyl (meth) acrylate, 4-aminophenyl (meth) acrylate, and 3-aminophenyl (3-aminophenyl). (Meta) acrylates such as meta) acrylate, 2-aminophenyl (meth) acrylate, 4-aminophenylmethyl (meth) acrylate, 3-aminophenylmethyl (meth) acrylate, and 2-aminophenylmethyl (meth) acrylate N-2-aminoethyl (meth) acrylamide, N-3-aminopropyl (meth) acrylamide, N-4-aminophenyl (meth) acrylamide, N-3-aminophenyl (meth) acrylamide, and N-2- (Meta) acrylamides such as aminophenyl (meth) acrylamide; aminostyrenes such as p-aminostyrene, m-aminostyrene, and o-aminostyrene; p-aminomethylstyrene, m-aminomethylstyrene, and o-amino Examples thereof include aminoalkylstyrene such as methylstyrene.
コモノマーは、第一級アミノ基を有するモノマー以外のモノマーである。コモノマーとしては、例えば、下記式(a−I)で表される化合物が挙げられる。
CH2=CRa11−CO−O−Ra10・・・(a−I)
式(a−I)中、Ra10は、1価の有機基であり、Ra11は、水素原子又はメチル基である。この有機基は、該有機基中にヘテロ原子等の炭化水素基以外の結合や置換基を含んでいてもよい。また、この有機基は、直鎖状、分岐鎖状、環状のいずれでもよい。
The comonomer is a monomer other than the monomer having a primary amino group. Examples of the comonomer include compounds represented by the following formula (a-I).
CH 2 = CR a11- CO- OR a10 ... (a-I)
In formula (a-I), R a10 is a monovalent organic group and R a11 is a hydrogen atom or a methyl group. This organic group may contain a bond or a substituent other than the hydrocarbon group such as a hetero atom in the organic group. Further, the organic group may be linear, branched or cyclic.
Ra10の有機基中の炭化水素基以外の置換基としては、本発明の効果が損なわれない限り特に限定されず、ハロゲン原子、水酸基、メルカプト基、スルフィド基、シアノ基、イソシアノ基、シアナト基、イソシアナト基、チオシアナト基、イソチオシアナト基、シリル基、シラノール基、アルコキシ基、アルコキシカルボニル基、カルバモイル基、チオカルバモイル基、ニトロ基、ニトロソ基、カルボキシ基、カルボキシラート基、アシル基、アシルオキシ基、スルフィノ基、スルホ基、スルホナト基、ホスフィノ基、ホスフィニル基、ホスホノ基、ホスホナト基、ヒドロキシイミノ基、アルキルエーテル基、アルキルチオエーテル基、アリールエーテル基、アリールチオエーテル基、N−モノ置換アミノ基、及びN,N−ジ置換アミノ基等が挙げられる。上記置換基に含まれる水素原子は、炭化水素基によって置換されていてもよい。また、上記置換基に含まれる炭化水素基は、直鎖状、分岐鎖状、及び環状のいずれでもよい。 The substituent other than a hydrocarbon group in the organic group R a10, the effect is not particularly limited as long as they do not impair the present invention, a halogen atom, a hydroxyl group, a mercapto group, a sulfide group, a cyano group, an isocyano group, a cyanato group , Isocyanato group, thiocyanato group, isothiocyanato group, silyl group, silanol group, alkoxy group, alkoxycarbonyl group, carbamoyl group, thiocarbamoyl group, nitro group, nitroso group, carboxy group, carboxylate group, acyl group, acyloxy group, sulfino Group, sulfo group, sulfonate group, phosphino group, phosphinyl group, phosphono group, phosphonato group, hydroxyimino group, alkyl ether group, alkyl thioether group, aryl ether group, aryl thioether group, N-mono-substituted amino group, and N, Examples thereof include an N-di-substituted amino group. The hydrogen atom contained in the above substituent may be substituted with a hydrocarbon group. The hydrocarbon group contained in the substituent may be linear, branched or cyclic.
Ra10としては、アルキル基、アリール基、アラルキル基、又は複素環基が好ましい。これらの基は、ハロゲン原子、水酸基、アルキル基、又は複素環基で置換されていてもよい。また、これらの基がアルキレン部分を含む場合、アルキレン部分は、エーテル結合、チオエーテル結合、エステル結合により中断されていてもよい。 As R a10 , an alkyl group, an aryl group, an aralkyl group, or a heterocyclic group is preferable. These groups may be substituted with halogen atoms, hydroxyl groups, alkyl groups, or heterocyclic groups. When these groups contain an alkylene moiety, the alkylene moiety may be interrupted by an ether bond, a thioether bond, or an ester bond.
アルキル基が、直鎖状又は分岐鎖状のものである場合、その炭素原子数は、1以上20以下が好ましく、1以上15以下がより好ましく、1以上10以下が特に好ましい。好適なアルキル基の例としては、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、sec−ブチル基、tert−ブチル基、n−ペンチル基、イソペンチル基、sec−ペンチル基、tert−ペンチル基、n−ヘキシル基、n−ヘプチル基、n−オクチル基、イソオクチル基、sec−オクチル基、tert−オクチル基、n−ノニル基、イソノニル基、n−デシル基、イソデシル基等が挙げられる。 When the alkyl group is linear or branched, the number of carbon atoms thereof is preferably 1 or more and 20 or less, more preferably 1 or more and 15 or less, and particularly preferably 1 or more and 10 or less. Examples of suitable alkyl groups include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, isopentyl group, sec. -Pentyl group, tert-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, isooctyl group, sec-octyl group, tert-octyl group, n-nonyl group, isononyl group, n-decyl group, Examples thereof include an isodecyl group.
アルキル基が、脂環式基、又は脂環式基を含む基である場合、アルキル基に含まれる好適な脂環式基としては、シクロペンチル基、及びシクロヘキシル基等単環の脂環式基や、アダマンチル基、ノルボルニル基、イソボルニル基、トリシクロノニル基、トリシクロデシル基、及びテトラシクロドデシル基等の多環の脂環式基が挙げられる。 When the alkyl group is an alicyclic group or a group containing an alicyclic group, suitable alicyclic groups contained in the alkyl group include a cyclopentyl group, a monocyclic alicyclic group such as a cyclohexyl group, and the like. , Adamantyl group, norbornyl group, isobornyl group, tricyclononyl group, tricyclodecyl group, tetracyclododecyl group and other polycyclic alicyclic groups.
コモノマーの他の好ましい例としては、(メタ)アクリルアミド類、不飽和カルボン酸類、アリル化合物、ビニルエーテル類、ビニルエステル類、スチレン類等が挙げられる。これらのコモノマーは、単独又は2種以上組み合わせて用いることができる。 Other preferred examples of comonomer include (meth) acrylamides, unsaturated carboxylic acids, allyl compounds, vinyl ethers, vinyl esters, styrenes and the like. These comonomer can be used alone or in combination of two or more.
(メタ)アクリルアミド類としては、(メタ)アクリルアミド;N−メチル(メタ)アクリルアミド、N−エチル(メタ)アクリルアミド、N−n−プロピル(メタ)アクリルアミド、N−イソプロピル(メタ)アクリルアミド、及びN−n−ブチル(メタ)アクリルアミド等のN−アルキル(メタ)アクリルアミド;N−フェニル(メタ)アクリルアミド、N−α−ナフチル(メタ)アクリルアミド、及びN−β−ナフチル(メタ)アクリルアミド等のN−アリール(メタ)アクリルアミド;N,N−ジメチル(メタ)アクリルアミド、N,N−ジエチル(メタ)アクリルアミド、N,N−ジ−n−プロピル(メタ)アクリルアミド、及びN,N−ジ−n−ブチル(メタ)アクリルアミド等のN,N−ジアルキル(メタ)アクリルアミド;N,N−ジフェニル(メタ)アクリルアミド等のN,N−ジアリール(メタ)アクリルアミド;N−メチル−N−フェニル(メタ)アクリルアミド、及びN−ヒドロキシエチル−N−メチル(メタ)アクリルアミド等のその他のN,Nジ置換(メタ)アクリルアミドが挙げられる。 Examples of (meth) acrylamides include (meth) acrylamide; N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, Nn-propyl (meth) acrylamide, N-isopropyl (meth) acrylamide, and N-isopropyl (meth) acrylamide. N-alkyl (meth) acrylamide such as n-butyl (meth) acrylamide; N-aryl such as N-phenyl (meth) acrylamide, N-α-naphthyl (meth) acrylamide, and N-β-naphthyl (meth) acrylamide. (Meta) acrylamide; N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N, N-di-n-propyl (meth) acrylamide, and N, N-di-n-butyl ( N, N-dialkyl (meth) acrylamide such as meta) acrylamide; N, N-diaryl (meth) acrylamide such as N, N-diphenyl (meth) acrylamide; N-methyl-N-phenyl (meth) acrylamide, and N Other N, N di-substituted (meth) acrylamides such as -hydroxyethyl-N-methyl (meth) acrylamide can be mentioned.
不飽和カルボン酸類としては、クロトン酸等のモノカルボン酸;マレイン酸、フマル酸、シトラコン酸、メサコン酸、イタコン酸等のジカルボン酸;これらジカルボン酸の無水物;等が挙げられる。 Examples of unsaturated carboxylic acids include monocarboxylic acids such as crotonic acid; dicarboxylic acids such as maleic acid, fumaric acid, citraconic acid, mesaconic acid, and itaconic acid; and anhydrides of these dicarboxylic acids.
アリル化合物としては、酢酸アリル、カプロン酸アリル、カプリル酸アリル、ラウリン酸アリル、パルミチン酸アリル、ステアリン酸アリル、安息香酸アリル、アセト酢酸アリル、乳酸アリル等のアリルエステル類;アリルオキシエタノール;等が挙げられる。 Examples of the allyl compound include allyl esters such as allyl acetate, allyl caproate, allyl caprylate, allyl laurate, allyl palmitate, allyl stearate, allyl benzoate, allyl acetoacetate, and allyl lactate; allyloxyethanol; and the like. Can be mentioned.
ビニルエーテル類としては、ヘキシルビニルエーテル、オクチルビニルエーテル、デシルビニルエーテル、エチルヘキシルビニルエーテル、メトキシエチルビニルエーテル、エトキシエチルビニルエーテル、クロロエチルビニルエーテル、1−メチル−2,2−ジメチルプロピルビニルエーテル、2−エチルブチルビニルエーテル、ヒドロキシエチルビニルエーテル、ジエチレングリコールビニルエーテル、ジメチルアミノエチルビニルエーテル、ジエチルアミノエチルビニルエーテル、ブチルアミノエチルビニルエーテル、ベンジルビニルエーテル、テトラヒドロフルフリルビニルエーテル等のアルキルビニルエーテル;ビニルフェニルエーテル、ビニルトリルエーテル、ビニルクロロフェニルエーテル、ビニル−2,4−ジクロロフェニルエーテル、ビニルナフチルエーテル、ビニルアントラニルエーテル等のビニルアリールエーテル;等が挙げられる。 Examples of vinyl ethers include hexyl vinyl ether, octyl vinyl ether, decyl vinyl ether, ethyl hexyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether, chloroethyl vinyl ether, 1-methyl-2,2-dimethylpropyl vinyl ether, 2-ethylbutyl vinyl ether and hydroxyethyl vinyl ether. , Diethylene glycol vinyl ether, dimethylaminoethyl vinyl ether, diethylaminoethyl vinyl ether, butylaminoethyl vinyl ether, benzyl vinyl ether, tetrahydrofurfuryl vinyl ether and other alkyl vinyl ethers; vinyl phenyl ether, vinyl trill ether, vinyl chlorophenyl ether, vinyl-2,4-dichlorophenyl ether. , Vinyl aryl ethers such as vinyl naphthyl ethers and vinyl anthranyl ethers; and the like.
ビニルエステル類としては、ビニルブチレート、ビニルイソブチレート、ビニルトリメチルアセテート、ビニルジエチルアセテート、ビニルバレレート、ビニルカプロエート、ビニルクロロアセテート、ビニルジクロロアセテート、ビニルメトキシアセテート、ビニルブトキシアセテート、ビニルフェニルアセテート、ビニルアセトアセテート、ビニルラクテート、ビニル−β−フェニルブチレート、安息香酸ビニル、サリチル酸ビニル、クロロ安息香酸ビニル、テトラクロロ安息香酸ビニル、ナフトエ酸ビニル等が挙げられる。 Examples of vinyl esters include vinyl butyrate, vinyl isobutyrate, vinyl trimethyl acetate, vinyl diethyl acetate, vinyl ballerate, vinyl caproate, vinyl chloro acetate, vinyl dichloro acetate, vinyl methoxy acetate, vinyl butoxy acetate, and vinyl phenyl. Examples thereof include acetate, vinyl acetoacetate, vinyl lactate, vinyl-β-phenylbutyrate, vinyl benzoate, vinyl salicylate, vinyl chlorobenzoate, vinyl tetrachlorobenzoate, vinyl naphthoate and the like.
スチレン類としては、スチレン;メチルスチレン、ジメチルスチレン、トリメチルスチレン、エチルスチレン、ジエチルスチレン、イソプロピルスチレン、ブチルスチレン、ヘキシルスチレン、シクロヘキシルスチレン、デシルスチレン、ベンジルスチレン、クロロメチルスチレン、トリフルオロメチルスチレン、エトキシメチルスチレン、アセトキシメチルスチレン等のアルキルスチレン;メトキシスチレン、4−メトキシ−3−メチルスチレン、ジメトキシスチレン等のアルコキシスチレン;クロロスチレン、ジクロロスチレン、トリクロロスチレン、テトラクロロスチレン、ペンタクロロスチレン、ブロモスチレン、ジブロモスチレン、ヨードスチレン、フルオロスチレン、トリフルオロスチレン、2−ブロモ−4−トリフルオロメチルスチレン、4−フルオロ−3−トリフルオロメチルスチレン等のハロスチレン;等が挙げられる。 Styrenes include styrene; methylstyrene, dimethylstyrene, trimethylstyrene, ethylstyrene, diethylstyrene, isopropylstyrene, butylstyrene, hexylstyrene, cyclohexylstyrene, decylstyrene, benzylstyrene, chloromethylstyrene, trifluoromethylstyrene, ethoxy. Alkylstyrene such as methylstyrene and acetoxymethylstyrene; alkoxystyrene such as methoxystyrene, 4-methoxy-3-methylstyrene and dimethoxystyrene; chlorostyrene, dichlorostyrene, trichlorostyrene, tetrachlorostyrene, pentachlorostyrene, bromostyrene, Examples thereof include halostyrene such as dibromostyrene, iodostyrene, fluorostyrene, trifluorostyrene, 2-bromo-4-trifluoromethylstyrene, and 4-fluoro-3-trifluoromethylstyrene.
第一級アミノ基を有するモノマーと、コモノマーとを共重合する場合の第一級アミノ基を有するモノマーとコモノマーとの割合は特に限定されないが、例えば、モル基準で、第一級アミノ基を有するモノマー:コモノマー=5〜50:50〜95である。 The ratio of the monomer having a primary amino group to the monomer having a primary amino group and the comonomer in the case of copolymerizing the comonomer is not particularly limited, but for example, it has a primary amino group on a molar basis. Monomer: copolymer = 5-50: 50-95.
式(a2)で表される化合物としては、下記式(a2−1):
で表される化合物が挙げられる。
Examples of the compound represented by the formula (a2) include the following formula (a2-1):
Examples thereof include compounds represented by.
式(a2)で表される化合物は、例えば、下記式で表される化合物と、式(a2)で表される化合物の構造に対応する共役ジエン化合物とのディールスアルダー反応により得ることができる。
このディールスアルダー反応の条件は、用いる原料の種類等に応じて適宜設定すればよく、また、有機溶剤中での反応を行ってもよい。
The conditions for this Diels-Alder reaction may be appropriately set according to the type of raw material used, or the reaction may be carried out in an organic solvent.
当該ディールスアルダー反応に用いられる有機溶剤としては、例えば、酢酸エチル、酢酸ブチル、セロソルブアセテート等のエステル類;アセトン、メチルエチルケトン、イソブチルケトン、メチルイソブチルケトン等のケトン類;酢酸エチル、酢酸ブチル、マロン酸ジエチル等のエステル類;N−メチルピロリドン、N,N−ジメチルホルムアミド等のアミド類;ジエチルエーテル、エチルシクロペンチルエーテル、テトラヒドロフラン、ジオキサン等のエーテル類;トルエン、キシレン等の芳香族炭化水素類;ヘキサン、ヘプタン、オクタン、デカヒドロナフタレン等の脂肪族炭化水素類、メチレンクロリド、エチレンクロリド等のハロゲン化炭化水素類;ジメチルスルホキシド、ジメチルスルホアミド等が挙げられる。用いる有機溶剤は、1種類の溶剤を使用してもよいし、2種以上を任意に組み合わせて使用してもよい。
採用できる反応温度としては、例えば−10℃〜200℃の範囲であり、好ましくは0℃〜150℃の範囲であり、より好ましくは5℃〜120℃の範囲である。
採用できる反応時間としては、例えば5分以上12時間以下であり、10分以上10時間以下であり、30分以上8時間以下である。
Examples of the organic solvent used in the deal alder reaction include esters such as ethyl acetate, butyl acetate and cellosolve acetate; ketones such as acetone, methyl ethyl ketone, isobutyl ketone and methyl isobutyl ketone; ethyl acetate, butyl acetate and malonic acid. Esters such as diethyl; amides such as N-methylpyrrolidone, N, N-dimethylformamide; ethers such as diethyl ether, ethylcyclopentyl ether, tetrahydrofuran, dioxane; aromatic hydrocarbons such as toluene and xylene; hexane, Aliphatic hydrocarbons such as heptane, octane and decahydronaphthalene, halogenated hydrocarbons such as methylene chloride and ethylene chloride; dimethyl sulfoxide, dimethyl sulfoamide and the like can be mentioned. As the organic solvent to be used, one kind of solvent may be used, or two or more kinds may be used in any combination.
The reaction temperature that can be adopted is, for example, in the range of −10 ° C. to 200 ° C., preferably in the range of 0 ° C. to 150 ° C., and more preferably in the range of 5 ° C. to 120 ° C.
The reaction time that can be adopted is, for example, 5 minutes or more and 12 hours or less, 10 minutes or more and 10 hours or less, and 30 minutes or more and 8 hours or less.
第1工程における縮合は、通常縮合剤を用いて行われる。脱水縮合剤としては、カルボニルジイミダソール、カルボジイミド系化合物等が挙げられる。
この縮合剤の添加は、前述したディールスアルダー反応を行った反応容器中に対して行ってもよいし、ディールスアルダー反応における生成物を別途単離したうえで、再度有機溶剤等に溶解して添加を行ってもよい。
この縮合の際に用いられる有機溶剤は、ディールスアルダー反応において用いられる有機溶剤と同様のものを採用できる。
採用できる反応温度としては、例えば−10℃〜200℃の範囲であり、好ましくは0℃〜150℃の範囲であり、より好ましくは5℃〜120℃の範囲である。
採用できる反応時間としては、例えば5分以上12時間以下であり、10分以上10時間以下であり、30分以上8時間以下である。
Condensation in the first step is usually carried out using a condensing agent. Examples of the dehydration condensing agent include carbonyldiimidazole, carbodiimide-based compounds and the like.
The addition of this condensing agent may be carried out in the reaction vessel in which the Diels-Alder reaction described above has been carried out, or the product in the Diels-Alder reaction may be separately isolated and then dissolved again in an organic solvent or the like and added. May be done.
As the organic solvent used in this condensation, the same organic solvent as that used in the Diels-Alder reaction can be adopted.
The reaction temperature that can be adopted is, for example, in the range of −10 ° C. to 200 ° C., preferably in the range of 0 ° C. to 150 ° C., and more preferably in the range of 5 ° C. to 120 ° C.
The reaction time that can be adopted is, for example, 5 minutes or more and 12 hours or less, 10 minutes or more and 10 hours or less, and 30 minutes or more and 8 hours or less.
なお、第1工程を実施することで得られる上記式(a3)で表される基を有する化合物は、第1工程を実施した後に単離してもよい。
上記式(a3)で表される基を有する化合物が樹脂である場合、この単離は例えば第1工程における縮合が終わったあとの反応液を貧溶媒に注ぐことで固体化させ、これをろ取することで行われる。
The compound having a group represented by the above formula (a3) obtained by carrying out the first step may be isolated after carrying out the first step.
When the compound having a group represented by the above formula (a3) is a resin, this isolation is performed by, for example, solidifying the reaction solution after the condensation in the first step is completed by pouring it into a poor solvent, and filtering this. It is done by taking.
第2工程では、第1工程で生成した、上記式(a3)で表される基を有する化合物を加熱して、上記式(a3)で表される基を上記式(a1)で表される基に変換する(逆ディールスアルダー反応)。これにより、上記式(a1)で表される基を有するマレイミド変性化合物(A)が得られる。
上記式(a1)で表される基は、式(a2)で表される化合物の使用量に応じて、原料化合物である第一級アミノ基を有するモノマー由来のアミノ基の全て又は一部に導入され得る。
In the second step, the compound having the group represented by the above formula (a3) produced in the first step is heated, and the group represented by the above formula (a3) is represented by the above formula (a1). Convert to a group (reverse Diels-Alder reaction). As a result, the maleimide-modified compound (A) having a group represented by the above formula (a1) is obtained.
The groups represented by the above formula (a1) may be all or part of the amino groups derived from the monomer having a primary amino group which is a raw material compound, depending on the amount of the compound represented by the formula (a2) used. Can be introduced.
第2工程における逆ディールスアルダー反応は、例えば有機溶剤中で行われる。用いられる有機溶剤は前述したディールスアルダー反応において用いられる有機溶剤と同様のものを採用できるが、加熱による反応を実施するため、沸点が60℃以上であることが好ましく、沸点が80℃以上であることがより好ましく、沸点が100以上であることがさらに好ましい。沸点の上限値は特に制限がないが、例えば350℃以下である。
第2工程の加熱について、採用できる反応温度としては、例えば60℃〜280℃の範囲であり、好ましくは80℃〜250℃の範囲であり、より好ましくは100℃〜225℃の範囲である。
採用できる反応時間としては、例えば5分以上12時間以下であり、好ましくは10分以上10時間以下であり、より好ましくは30分以上8時間以下である。
The reverse Diels-Alder reaction in the second step is carried out, for example, in an organic solvent. The organic solvent used can be the same as the organic solvent used in the Diels-Alder reaction described above, but the boiling point is preferably 60 ° C. or higher, and the boiling point is 80 ° C. or higher in order to carry out the reaction by heating. It is more preferable that the boiling point is 100 or more. The upper limit of the boiling point is not particularly limited, but is, for example, 350 ° C. or lower.
Regarding the heating in the second step, the reaction temperature that can be adopted is, for example, in the range of 60 ° C. to 280 ° C., preferably in the range of 80 ° C. to 250 ° C., and more preferably in the range of 100 ° C. to 225 ° C.
The reaction time that can be adopted is, for example, 5 minutes or more and 12 hours or less, preferably 10 minutes or more and 10 hours or less, and more preferably 30 minutes or more and 8 hours or less.
また、第2工程を実施することで得られる上記式(a1)で表される基を有する化合物は、第2工程を実施した後に単離してもよい。
上記式(a1)で表される基を有する化合物が樹脂である場合、この単離は例えば第2工程における縮合が終わったあとの反応液を貧溶媒(例えばアルコール系溶剤)に注ぐことで固体化させ、これをろ取することで行われる。
Further, the compound having a group represented by the above formula (a1) obtained by carrying out the second step may be isolated after carrying out the second step.
When the compound having a group represented by the above formula (a1) is a resin, this isolation is carried out, for example, by pouring the reaction solution after the condensation in the second step into a poor solvent (for example, an alcohol solvent) to solidify it. It is done by making it into a solvent and collecting it.
マレイミド変性化合物(A)の製造方法の一例として、第一級アミノ基を有する原料化合物として、第一級アミノ基を有するモノマーであるアミノスチレンと、コモノマーであるスチレンとの共重合体を用いた場合の反応式を以下に示す。下記反応式において、第2工程は、トルエン中で還流した例を示している。また、下記反応式におけるm及びnは、それぞれ構成単位の繰り返し数である。
このようなマレイミド変性化合物(A)の製造方法によれば、マレイミド化以外の副反応が抑制される。特にマレイミド変性樹脂(A1)を製造する場合、上記の方法によれば、副反応が抑制される結果、式(a1)で表される基を有するマレイミド変性樹脂(A1)を固体状で得ることができる。従って、例えば上記硬化性組成物に、固体状の樹脂として、式(a1)で表される基を有するマレイミド変性樹脂(A1)を配合することができる。例えば、側鎖末端に上記式(a1)で表される基を含む、不飽和二重結合を有する単量体の重合体は、ゲル化の問題があったため、従来、固体状の樹脂として得ることができなかった。具体的には、例えばアミノ基を有するスチレン樹脂にマレイン酸無水物を反応させて閉環する方法では、ゲル化が生じてしまい固体状の樹脂が得られなかった。これは、所望するマレイミド化以外の副反応が生じやすいことに起因すると考えられる。しかし、上記の製造方法によれば、式(a1)で表される基を含む、不飽和二重結合を有する単量体の重合体を固体状の樹脂として得られる。
なお、本出願の明細書において、式(a1)で表される置換又は無置換の環状イミド基を、便宜的に「マレイミド基」とも称する。
According to the method for producing the maleimide-modified compound (A), side reactions other than maleimide formation are suppressed. In particular, when the maleimide-modified resin (A1) is produced, according to the above method, as a result of suppressing side reactions, the maleimide-modified resin (A1) having a group represented by the formula (a1) can be obtained in a solid state. Can be done. Therefore, for example, a maleimide-modified resin (A1) having a group represented by the formula (a1) can be blended with the curable composition as a solid resin. For example, a polymer of a monomer having an unsaturated double bond containing a group represented by the above formula (a1) at the end of a side chain has a problem of gelation, and thus is conventionally obtained as a solid resin. I couldn't. Specifically, for example, in the method of ring-closing a styrene resin having an amino group by reacting maleic anhydride with the styrene resin, gelation occurred and a solid resin could not be obtained. It is considered that this is because side reactions other than the desired maleimideization are likely to occur. However, according to the above-mentioned production method, a polymer of a monomer having an unsaturated double bond containing a group represented by the formula (a1) can be obtained as a solid resin.
In the specification of the present application, the substituted or unsubstituted cyclic imide group represented by the formula (a1) is also referred to as a "maleimide group" for convenience.
また、上記の製造方法によれば、マレイミド基を導入したモノマーを重合するのではなく、あらかじめ重合したポリマーを原料化合物として用い、ポリマーの第一級アミノ基を反応させることにより式(a1)で表される基を導入するため、重合が、時間のかかるカチオン重合に制限されない。よって、上記製造方法は、簡便な方法である。 Further, according to the above-mentioned production method, instead of polymerizing a monomer having a maleimide group introduced therein, a prepolymerized polymer is used as a raw material compound, and the primary amino group of the polymer is reacted to carry out the formula (a1). Polymerization is not limited to time-consuming cationic polymerization due to the introduction of the represented groups. Therefore, the above manufacturing method is a simple method.
また、第一級アミノ基と式(a2)で表されるジカルボン酸無水物とを縮合させ式(a3)で示される基を生成させた後に、加熱することにより式(a3)で表される基を式(a1)で表される基に変換するため、閉環反応による不具合が生じることなく、式(a1)で表される基を確実に導入することができる。 Further, a primary amino group and a dicarboxylic acid anhydride represented by the formula (a2) are condensed to form a group represented by the formula (a3), and then heated to be represented by the formula (a3). Since the group is converted to the group represented by the formula (a1), the group represented by the formula (a1) can be reliably introduced without causing a problem due to the ring closure reaction.
<マレイミド変性ポリフェニレンエーテル樹脂(A1−1)>
以上、マレイミド変性化合物(A)について、主にマレイミド変性樹脂(A1)について説明したが、式(a1)で表される基を有するマレイミド変性ポリフェニレンエーテル樹脂(A1−1)もマレイミド変性樹脂(A1)として好ましい。マレイミド変性ポリフェニレンエーテル樹脂(A1−1)は、未変性のポリフェニレンエーテル樹脂の分子鎖末端が式(a1)で表される基を含む末端基により変性された樹脂であるのが好ましい。式(a1)で表される基を含む末端基の構造は、本発明の目的を阻害しない範囲で特に限定されない。
マレイミド変性ポリフェニレンエーテル樹脂(A1−1)の主鎖に含まれるフェニレン基は、1以上4以下の置換基を有してもよい。
マレイミド変性ポリフェニレンエーテル樹脂(A1−1)が式(a1)で表される基を含む末端基を有する場合、末端基は、下記式(Ai):
*−Y2−Y1−**・・・(Ai)
で表される連結基を介して、マレイミド変性ポリフェニレンエーテル樹脂(A1−1)の主鎖に結合するのが好ましい。
連結基中の**側の結合手は、マレイミド変性ポリフェニレンエーテル樹脂(A1−1)を与える未変性ポリフェニレンエーテル樹脂の分子鎖末端の水酸基に由来する酸素原子に結合する。他方で、連結基中の*側の結合手が、末端基に結合する。
式(Ai)中、Y1は、単結合、又はカルボニル基である。Y2は、2価の有機基である。Y1が単結合である場合、Y1としての単結合は、Y2としての2価の有機基中のsp3混成軌道をとる炭素原子に結合する。
<Maleimide-modified polyphenylene ether resin (A1-1)>
As described above, the maleimide-modified compound (A) has been mainly described as the maleimide-modified resin (A1), but the maleimide-modified polyphenylene ether resin (A1-1) having a group represented by the formula (a1) is also a maleimide-modified resin (A1). ) Is preferable. The maleimide-modified polyphenylene ether resin (A1-1) is preferably a resin in which the molecular chain end of the unmodified polyphenylene ether resin is modified by a terminal group containing a group represented by the formula (a1). The structure of the terminal group including the group represented by the formula (a1) is not particularly limited as long as the object of the present invention is not impaired.
The phenylene group contained in the main chain of the maleimide-modified polyphenylene ether resin (A1-1) may have a substituent of 1 or more and 4 or less.
When the maleimide-modified polyphenylene ether resin (A1-1) has a terminal group containing a group represented by the formula (a1), the terminal group has the following formula (Ai):
* -Y 2- Y 1 -** ... (Ai)
It is preferable to bond to the main chain of the maleimide-modified polyphenylene ether resin (A1-1) via the linking group represented by.
The **-side bond in the linking group binds to an oxygen atom derived from the hydroxyl group at the end of the molecular chain of the unmodified polyphenylene ether resin that gives the maleimide-modified polyphenylene ether resin (A1-1). On the other hand, the * -side bond in the linking group binds to the terminal group.
In formula (Ai), Y 1 is a single bond or a carbonyl group. Y 2 is a divalent organic group. If Y 1 is a single bond, a single bond as Y 1 is bonded to the carbon atoms taking sp3 hybrid orbital in the divalent organic group as Y 2.
式(Ai)において、Y1がカルボニル基である場合、Y2が、−Y4−Y3−で表される基であるのが好ましい。Y3は、単結合、−O−、又は−NH−である。Y4は2価の有機基である。Y3がY1としてのカルボニル基と結合する。
つまり、式(Ai)中のY1がカルボニル基である場合、式(Ai)で表される連結基は、下記式(Ai−1)〜(Ai−3)で表される基であるのが好ましい。
*−Y4−CO−**・・・(Ai−1)
*−Y4−O−CO−**・・・(Ai−2)
*−Y4−NH−CO−**・・・(Ai−3)
In the formula (Ai), when Y 1 is a carbonyl group, it is preferable that Y 2 is a group represented by −Y 4− Y 3−. Y 3 represents a single bond, -O-, or -NH-. Y 4 is a divalent organic group. Y 3 binds to the carbonyl group as Y 1.
That is, when Y 1 in the formula (Ai) is a carbonyl group, the linking group represented by the formula (Ai) is a group represented by the following formulas (Ai-1) to (Ai-3). Is preferable.
* -Y 4- CO-** ... (Ai-1)
* -Y 4- O-CO-** ... (Ai-2)
* -Y 4- NH-CO-** ... (Ai-3)
Y4としての2価の有機基は、Y3と、式(a1)で表される末端基を連結し得る基であれば特に限定されない。有機基の構造は、直鎖状であっても、分岐鎖状であっても、環状であってもこれらの構造の組み合わせでもよい。有機基が含み得る炭素原子及び水素原子以外のヘテロ原子としては、窒素原子、硫黄原子、酸素原子、ハロゲン原子、リン原子、ケイ素原子、及びホウ素原子等が挙げられる。有機基は、1以上の不飽和結合を有してもよい。
Y4としては、マレイミド変性ポリフェニレンエーテル樹脂(A1−1)における末端変性に用いる化合物の入手又は製造が容易であったり、所望する末端変性が容易であったりすること等から、炭化水素基が好ましい。
炭化水素基の炭素原子数は1以上10以下が好ましく、1以上8以下がより好ましく、1以上6以下がさらに好ましい。
炭化水素基は、脂肪族炭化水素基であっても、芳香族炭化水素基であってもよい。剛直な芳香族炭化水素基と比較して柔軟であることから、炭化水素基としては、肪族炭化水素基が好ましい。
The divalent organic group as Y 4 is not particularly limited as long as it is a group capable of linking Y 3 and the terminal group represented by the formula (a1). The structure of the organic group may be linear, branched, cyclic, or a combination of these structures. Examples of heteroatoms other than carbon atoms and hydrogen atoms that can be contained in organic groups include nitrogen atoms, sulfur atoms, oxygen atoms, halogen atoms, phosphorus atoms, silicon atoms, and boron atoms. The organic group may have one or more unsaturated bonds.
The Y 4, or a easily available or the preparation of the compounds used in the end degeneration in maleimide-modified polyphenylene ether resin (A1-1), the like it or an easy desired end modification, hydrocarbon groups are preferred ..
The number of carbon atoms of the hydrocarbon group is preferably 1 or more and 10 or less, more preferably 1 or more and 8 or less, and further preferably 1 or more and 6 or less.
The hydrocarbon group may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group. As the hydrocarbon group, a aliphatic hydrocarbon group is preferable because it is more flexible than a rigid aromatic hydrocarbon group.
Y4として好ましい炭化水素基としては、メチレン基、エタン−1,2−ジイル基、エタン−1,1−ジイル基、プロパン−1,3−ジイル基、プロパン−1,2−ジイル基、プロパン−1,1−ジイル基、ブタン−1,4−ジイル基、ペンタン−1,5−ジイル基、ヘキサン−1,6−ジイル基、ヘプタン−1,7−ジイル基、オクタン−1,8−ジイル基、ノナン−1,9−ジイル、デカン−1,10−ジイル基、シクロヘキサン−1,4−ジイル基、シクロヘキサン−1,3−ジイル基、シクロヘキサン−1,2−ジイル基、p−フェニレン基、m−フェニレン基、o−フェニレン基、ナフタレン−1,4−ジイル基、ナフタレン−2,6−ジイル基、及びナフタレン−2,7−ジイル基が挙げられる。
これらの中では、エタン−1,2−ジイル基、プロパン−1,3−ジイル基、ブタン−1,4−ジイル基、シクロヘキサン−1,4−ジイル基、及びシクロヘキサン−1,3−ジイル基が好ましい。
The preferred hydrocarbon groups as Y 4, a methylene group, ethane-1,2-diyl, ethane-1,1-diyl group, propane-1,3-diyl, propane-1,2-diyl group, propane -1,1-diyl group, butane-1,4-diyl group, pentane-1,5-diyl group, hexane-1,6-diyl group, heptane-1,7-diyl group, octane-1,8- Diyl group, nonan-1,9-diyl group, decan-1,10-diyl group, cyclohexane-1,4-diyl group, cyclohexane-1,3-diyl group, cyclohexane-1,2-diyl group, p-phenylene Examples thereof include a group, an m-phenylene group, an o-phenylene group, a naphthalene-1,4-diyl group, a naphthalene-2,6-diyl group, and a naphthalene-2,7-diyl group.
Among these, ethane-1,2-diyl group, propane-1,3-diyl group, butane-1,4-diyl group, cyclohexane-1,4-diyl group, and cyclohexane-1,3-diyl group Is preferable.
式(Ai)において、Y1が単結合である場合、Y1としての単結合は、Y2としての2価の有機基中のsp3混成軌道をとる炭素原子に結合する。sp3混成軌道をとる炭素原子は典型的には、Y2としての有機基における、脂肪族炭化水素基からなる全体構造又は部分構造を構成する炭素原子である。 In the formula (Ai), when Y 1 is a single bond, a single bond as Y 1 is bonded to the carbon atoms taking sp3 hybrid orbital in the divalent organic group as Y 2. carbon atoms taking sp3 hybrid orbital is typically in the organic group as Y 2, is a carbon atom constituting the entire structure or a partial structure consisting of an aliphatic hydrocarbon group.
式(Ai)において、Y1が単結合である場合、Y2としての2価の有機基は、sp3混成軌道をとる炭素原子を少なくとも1つ有し、且つ末端マレイミド変性ポリフェニレンエーテル樹脂(A1−1)を与える未変性ポリフェニレンエーテル樹脂の分子鎖末端の水酸基に由来する酸素原子と、式(a1)で表される末端基を連結し得る基であれば特に限定されない。Y1が単結合である場合の、Y2としての2価の有機基は、炭素原子及び水素原子以外に、窒素原子、硫黄原子、酸素原子、ハロゲン原子、リン原子、ケイ素原子、及びホウ素原子等のヘテロ原子を1つ以上含んでいてもよい。 In formula (Ai), when Y 1 is a single bond, the divalent organic group as Y 2 has at least one carbon atom in the sp3 hybrid orbital and is a terminal maleimide-modified polyphenylene ether resin (A1-). The group is not particularly limited as long as it is a group capable of linking an oxygen atom derived from a hydroxyl group at the terminal of the molecular chain of the unmodified polyphenylene ether resin that gives 1) to the terminal group represented by the formula (a1). When Y 1 is a single bond, the divalent organic group as Y 2 is a nitrogen atom, a sulfur atom, an oxygen atom, a halogen atom, a phosphorus atom, a silicon atom, and a boron atom in addition to the carbon atom and the hydrogen atom. It may contain one or more heteroatoms such as.
Y1が単結合である場合、Y2としての2価の有機基の炭素原子数は、1以上10以下が好ましく、1以上8以下がより好ましく、1以上6以下がさらに好ましい。 When Y 1 is a single bond, the number of carbon atoms of the divalent organic group as Y 2 is preferably 1 or more and 10 or less, more preferably 1 or more and 8 or less, and further preferably 1 or more and 6 or less.
Y1が単結合である場合、Y2としての2価の有機基は、1以上のメチレン基が、カルボニル基(−CO−)、エーテル結合(−O−)、又はイミノ基(−NH−)で置換されていてもよい脂肪族炭化水素基であるのが好ましい。
Y1が単結合である場合、Y2として好ましい脂肪族炭化水素基としては、メチレン基、エタン−1,2−ジイル基、エタン−1,1−ジイル基、プロパン−1,3−ジイル基、プロパン−1,2−ジイル基、プロパン−1,1−ジイル基、ブタン−1,4−ジイル基、ペンタン−1,5−ジイル基、ヘキサン−1,6−ジイル基、ヘプタン−1,7−ジイル基、オクタン−1,8−ジイル基、ノナン−1,9−ジイル、デカン−1,10−ジイル基、シクロヘキサン−1,4−ジイル基、シクロヘキサン−1,3−ジイル基、及びシクロヘキサン−1,2−ジイル基が挙げられる。また、これらの炭化水素基が有する1つ又は2つのメチレン基が、カルボニル基(−CO−)、エーテル結合(−O−)、又はイミノ基(−NH−)で置換された基も好ましい。
これらの中では、エタン−1,2−ジイル基、プロパン−1,3−ジイル基、ブタン−1,4−ジイル基、シクロヘキサン−1,4−ジイル基、及びシクロヘキサン−1,3−ジイル基が好ましい。
When Y 1 is a single bond, the divalent organic group as Y 2 has one or more methylene groups as a carbonyl group (-CO-), an ether bond (-O-), or an imino group (-NH-). It is preferably an aliphatic hydrocarbon group that may be substituted with).
When Y 1 is a single bond, the preferred aliphatic hydrocarbon group as Y 2 is a methylene group, an ethane-1,2-diyl group, an ethane-1,1-diyl group, a propane-1,3-diyl group. , Propane-1,2-diyl group, propane-1,1-diyl group, butane-1,4-diyl group, pentane-1,5-diyl group, hexane-1,6-diyl group, heptane-1, 7-Diyl Group, Octane-1,8-Diyl Group, Nonan-1,9-Diyl Group, Decane-1,10-Diyl Group, Cyclohexane-1,4-Diyl Group, Cyclohexane-1,3-Diyl Group, and Cyclohexane-1,2-diyl groups can be mentioned. Further, a group in which one or two methylene groups contained in these hydrocarbon groups are substituted with a carbonyl group (-CO-), an ether bond (-O-), or an imino group (-NH-) is also preferable.
Among these, ethane-1,2-diyl group, propane-1,3-diyl group, butane-1,4-diyl group, cyclohexane-1,4-diyl group, and cyclohexane-1,3-diyl group Is preferable.
未変性ポリフェニレンエーテル樹脂の分子鎖末端に、式(a1)で表される末端基を導入して変性する方法は特に限定されない。
かかる変性を行うためには、フェノール性水酸基末端を有する未変性ポリフェニレンエーテル樹脂が好ましく使用される。
The method of introducing a terminal group represented by the formula (a1) into the molecular chain terminal of the unmodified polyphenylene ether resin for modification is not particularly limited.
In order to carry out such modification, an unmodified polyphenylene ether resin having a phenolic hydroxyl group terminal is preferably used.
未変性ポリフェニレンエーテル樹脂は、フェノール性水酸基末端を少なくとも1つ有する樹脂であればよい。未変性ポリフェニレンエーテル樹脂は、2以上のフェノール性水酸基末端を有するのが好ましく、2又は3のフェノール性水酸基末端を有するのがより好ましく、2つのフェノール性水酸基末端を有するのがさらに好ましい。
なお、未変性ポリフェニレンエーテル樹脂が末端にフェノール性水酸基を有する場合、未変性ポリフェニレンエーテル樹脂は、主鎖に含まれるフェニレン基上にさらにフェノール性水酸基を有していてもよい。
The unmodified polyphenylene ether resin may be a resin having at least one phenolic hydroxyl group terminal. The unmodified polyphenylene ether resin preferably has two or more phenolic hydroxyl group ends, more preferably has two or three phenolic hydroxyl group ends, and even more preferably has two phenolic hydroxyl group ends.
When the unmodified polyphenylene ether resin has a phenolic hydroxyl group at the terminal, the unmodified polyphenylene ether resin may further have a phenolic hydroxyl group on the phenylene group contained in the main chain.
ポリフェニレンエーテル樹脂は、典型的には、2,6−ジメチルフェノール等のフェノール化合物を、銅等の金属を含む触媒の存在下に酸化的に重合することにより製造され得る。未変性ポリフェニレンエーテル樹脂の製造方法は特に限定されないが、公知の方法に従って、前述の典型的な方法に従って未変性ポリフェニレンエーテル樹脂が製造されるのが好ましい。 Polyphenylene ether resins can typically be produced by oxidatively polymerizing a phenolic compound such as 2,6-dimethylphenol in the presence of a catalyst containing a metal such as copper. The method for producing the unmodified polyphenylene ether resin is not particularly limited, but it is preferable that the unmodified polyphenylene ether resin is produced according to the above-mentioned typical method according to a known method.
マレイミド変性ポリフェニレンエーテル樹脂(A1−1)の主鎖に含まれるフェニレン基は、1以上4以下の置換基を有してもよい。このため、未変性ポリフェニレンエーテル樹脂の主催に含まれるフェニレン基も、1以上4以下の置換基を有してもよい。
置換基の例としては、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、sec−ブチル基、及びtert−ブチル基等の炭素原子数1以上4以下のアルキル基、フェニル基、o−トリル基、m−トリル基、及びp−トリル基等の芳香族炭化水素基、メトキシ基、エトキシ基、n−プロピルオキシ基、イソプロピルオキシ基、n−ブチルオキシ基、イソブチルオキシ基、sec−ブチルオキシ基、及びtert−ブチルオキシ基等の炭素原子数1以上4以下のアルコキシ基、フェノール性水酸基、フッ素原子、塩素原子、臭素原子、及びヨウ素原子等のハロゲン原子が好ましい。
これらの置換基の中では、メチル基、フェニル基、塩素原子、及び臭素原子が好ましく、メチル基、フェニル基、及び塩素原子がより好ましい。
The phenylene group contained in the main chain of the maleimide-modified polyphenylene ether resin (A1-1) may have a substituent of 1 or more and 4 or less. Therefore, the phenylene group contained in the sponsorship of the unmodified polyphenylene ether resin may also have a substituent of 1 or more and 4 or less.
Examples of substituents are alkyl groups having 1 to 4 carbon atoms such as methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, and tert-butyl group. Aromatic hydrocarbon groups such as groups, phenyl groups, o-tolyl groups, m-tolyl groups, and p-tolyl groups, methoxy groups, ethoxy groups, n-propyloxy groups, isopropyloxy groups, n-butyloxy groups, isobutyls. An alkoxy group having 1 to 4 carbon atoms such as an oxy group, a sec-butyloxy group, and a tert-butyloxy group, and a halogen atom such as a phenolic hydroxyl group, a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom are preferable.
Among these substituents, a methyl group, a phenyl group, a chlorine atom and a bromine atom are preferable, and a methyl group, a phenyl group and a chlorine atom are more preferable.
未変性ポリフェニレンエーテル樹脂としては、フェノール類の単独重合体、又は2種以上のフェノール類の共重合体が挙げられる。
未変性ポリフェニレンエーテル樹脂は、1価フェノールのみを重合させた重合体であってもよく、1価フェノールと、2価フェノールや3価フェノールのような多価フェノールとを共重合させた重合体であってもよい。
1価フェノールのみの重合体は、一方の末端に、水酸基を持たない原料フェノールに由来するアリール基を有し、他方の末端に原料フェノールに由来するヒドロキシアリール基を有する。
Examples of the unmodified polyphenylene ether resin include homopolymers of phenols and copolymers of two or more kinds of phenols.
The unmodified polyphenylene ether resin may be a polymer obtained by polymerizing only monovalent phenol, or a polymer obtained by copolymerizing monohydric phenol with polyhydric phenol such as dihydric phenol or trihydric phenol. There may be.
A polymer containing only monohydric phenol has an aryl group derived from a raw material phenol having no hydroxyl group at one end and a hydroxyaryl group derived from the raw material phenol at the other end.
1価フェノールと、多価フェノールとの共重合体では、多価フェノールが有する2以上のフェノール性水酸基を起点としてポリフェニレンエーテルの分子鎖が成長する。このため、2価フェノールに1価フェノールを共重合させると、両末端にヒドロキシアリール基を有するポリフェニレンエーテル樹脂が得られる。また、3価以上のフェノールに1価フェノールを共重合させると、多価フェノールの価数に対応する分岐鎖を有し、各分岐鎖の末端にヒドロキシアリール基を有するポリフェニレンエーテル樹脂が得られる。 In the copolymer of monohydric phenol and polyhydric phenol, the molecular chain of polyphenylene ether grows starting from two or more phenolic hydroxyl groups of the polyhydric phenol. Therefore, when a monohydric phenol is copolymerized with a divalent phenol, a polyphenylene ether resin having a hydroxyaryl group at both ends can be obtained. Further, when a monohydric phenol is copolymerized with a phenol having a valence of 3 or more, a polyphenylene ether resin having a branched chain corresponding to the valence of the polyvalent phenol and having a hydroxyaryl group at the end of each branched chain can be obtained.
フェノール類の単独重合体の具体例としては、ポリ(2,6−ジメチル−1,4−フェニレンエーテル)、ポリ(2−メチル−6−フェニル−1,4−フェニレンエーテル)、ポリ(2,6−ジクロロ−1,4−フェニレンエ−テル)等が挙げられる。
前述の通り、2種以上のフェノール類の共重合体は、2種以上の1価フェノールの共重合体であってもよく、1種以上の1価フェノールと、1種以上の2価フェノールとの共重合体であってもよい。
2種以上の1価フェノール類の共重合体の具体例としては、2,6−ジメチルフェノールと2,3,6−トリメチルフェノールとの共重合体、2,6−ジメチルフェノールと2,6−ジクロロフェノールとの共重合体、及び2,6−ジメチルフェノールと2−メチル−6−フェニルフェノールとの共重合体等が挙げられる。
1種以上の1価フェノールと、1種以上の2価フェノールとの共重合体としては、3,3’,5,5’−テトラメチルビスフェノールAに2,6−ジメチルフェノールを重合させた共重合体や、3,3’,5,5’−テトラメチルビスフェノールAに2−メチル−6−フェニルフェノールを重合させた共重合体や、3,3’,5,5’−テトラメチルビスフェノールAに2,6−ジクロロフェノールを重合させた共重合体が挙げられる。
Specific examples of the homopolymers of phenols include poly (2,6-dimethyl-1,4-phenylene ether), poly (2-methyl-6-phenyl-1,4-phenylene ether), and poly (2, 6-Dichloro-1,4-phenylene ether) and the like.
As described above, the copolymer of two or more kinds of phenols may be a copolymer of two or more kinds of monovalent phenols, and one or more kinds of monovalent phenols and one or more kinds of divalent phenols. It may be a copolymer of.
Specific examples of copolymers of two or more monohydric phenols include copolymers of 2,6-dimethylphenol and 2,3,6-trimethylphenol, and 2,6-dimethylphenol and 2,6-trimethylphenol. Examples thereof include a copolymer with dichlorophenol and a copolymer of 2,6-dimethylphenol and 2-methyl-6-phenylphenol.
As a copolymer of one or more monovalent phenols and one or more divalent phenols, 3,3', 5,5'-tetramethylbisphenol A is polymerized with 2,6-dimethylphenol. A polymer, a copolymer obtained by polymerizing 2-methyl-6-phenylphenol on 3,3', 5,5'-tetramethylbisphenol A, or 3,3', 5,5'-tetramethylbisphenol A. Examples thereof include a copolymer obtained by polymerizing 2,6-dichlorophenol.
未変性ポリフェニレンエーテル樹脂としては、1価フェノールと、2価フェノールとの共重合体である、3,3’,5,5’−テトラメチルビスフェノールAに2,6−ジメチルフェノールを重合させた共重合体、3,3’,5,5’−テトラメチルビスフェノールAに2−メチル−6−フェニルフェノールを重合させた共重合体、及び3,3’,5,5’−テトラメチルビスフェノールAに2,6−ジクロロフェノールを重合させた共重合体が好ましく、3,3’,5,5’−テトラメチルビスフェノールAに2,6−ジメチルフェノールを重合させた共重合体がより好ましい。 As the unmodified polyphenylene ether resin, 2,6-dimethylphenol is polymerized with 3,3', 5,5'-tetramethylbisphenol A, which is a copolymer of monohydric phenol and divalent phenol. Polymers, copolymers obtained by polymerizing 2-methyl-6-phenylphenol on 3,3', 5,5'-tetramethylbisphenol A, and 3,3', 5,5'-tetramethylbisphenol A A copolymer obtained by polymerizing 2,6-dichlorophenol is preferable, and a copolymer obtained by polymerizing 2,6-dimethylphenol A with 3,3', 5,5'-tetramethylbisphenol A is more preferable.
未変性ポリフェニレンエーテル樹脂を変性して、末端に式(a1)で表される末端基を導入する方法は特に限定されない。
例えば、式(Ai)においてY1がカルボニル基であり、式(Ai)で表される連結基が、下記式(Ai−1):
*−Y4−CO−**・・・(Ai−1)
で表される基である場合、MIG−Y4−CO−OHで表されるカルボン酸と、未変性ポリフェニレンエーテル樹脂が有するフェノール性水酸基とを、カルボニルジイミダソールやN,N’−ジイソプロピルカルボジイミド等のカルボジイミド系化合物等の縮合剤を用いて縮合させることにより、未変性ポリフェニレンエーテル樹脂が有する末端フェノール性水酸基を、−O−CO−Y4−MIGで表される基に変換することができる。なお、MIGは、式(a1)で表される末端基である。
また、MIG−Y4−CO−Halで表されるカルボン酸ハライドと、未変性ポリフェニレンエーテル樹脂が有するフェノール性水酸基とを反応させることにより、未変性ポリフェニレンエーテル樹脂が有する末端フェノール性水酸基を、−O−CO−Y4−MIGで表される基に変換することができる。なお、Halは、塩素原子、臭素原子等のハロゲン原子である。
The method of modifying the unmodified polyphenylene ether resin to introduce the terminal group represented by the formula (a1) into the terminal is not particularly limited.
For example, in the formula (Ai), Y 1 is a carbonyl group, and the linking group represented by the formula (Ai) is the following formula (Ai-1) :.
* -Y 4- CO-** ... (Ai-1)
In the case of a group represented by MIG-Y 4- CO-OH, the carboxylic acid represented by MIG-Y 4-CO-OH and the phenolic hydroxyl group of the unmodified polyphenylene ether resin are combined with carbonyldiimidazole or N, N'-diisopropylcarbodiimide. By condensing with a condensing agent such as a carbodiimide-based compound such as, the terminal phenolic hydroxyl group of the unmodified polyphenylene ether resin can be converted into a group represented by -O-CO-Y 4-MIG. .. MIG is a terminal group represented by the formula (a1).
Further, by reacting the carboxylic acid halide represented by MIG-Y 4- CO-Hal with the phenolic hydroxyl group of the unmodified polyphenylene ether resin, the terminal phenolic hydroxyl group of the unmodified polyphenylene ether resin can be obtained by-. It can be converted to a group represented by O-CO-Y 4-MIG. Hal is a halogen atom such as a chlorine atom and a bromine atom.
式(Ai)においてY1がカルボニル基であり、式(Ai)で表される連結基が、下記式(Ai−2):
*−Y4−O−CO−**・・・(Ai−2)
で表される基である場合、未変性ポリフェニレンエーテル樹脂が有するフェノール性水酸基と、フェノール性水酸基に対して過剰量のMIG−Y4−OHで表されるアルコールとを、ホスゲンやトリホスゲン等のカーボネート結合を生成させる化合物と反応させることにより、未変性ポリフェニレンエーテル樹脂が有する末端フェノール性水酸基を、−O−CO−O−Y4−MIGで表される基に変換することができる。
In the formula (Ai), Y 1 is a carbonyl group, and the linking group represented by the formula (Ai) is the following formula (Ai-2):
* -Y 4- O-CO-** ... (Ai-2)
In the case of a group represented by, the phenolic hydroxyl group of the unmodified polyphenylene ether resin and the alcohol represented by MIG-Y 4- OH in an excess amount with respect to the phenolic hydroxyl group are mixed with carbonates such as phosgen and triphosgen. By reacting with a compound that forms a bond, the terminal phenolic hydroxyl group of the unmodified polyphenylene ether resin can be converted into a group represented by -O-CO-O-Y 4-MIG.
式(Ai)においてY1がカルボニル基であり、式(Ai)で表される連結基が、下記式(Ai−3):
*−Y4−NH−CO−**・・・(Ai−3)
で表される基である場合、未変性ポリフェニレンエーテル樹脂が有するフェノール性水酸基を、MIG−Y4−NCOで表されるイソシアネートと反応させることにより、未変性ポリフェニレンエーテル樹脂が有する末端フェノール性水酸基を、−O−CO−NH−Y4−MIGで表される基に変換することができる。
In the formula (Ai), Y 1 is a carbonyl group, and the linking group represented by the formula (Ai) is the following formula (Ai-3):
* -Y 4- NH-CO-** ... (Ai-3)
In the case of a group represented by, the phenolic hydroxyl group of the unmodified polyphenylene ether resin is reacted with the isocyanate represented by MIG-Y 4- NCO to obtain the terminal phenolic hydroxyl group of the unmodified polyphenylene ether resin. , -O-CO-NH-Y 4- MIG can be converted to a group.
式(Ai)においてY1が単結合である場合、未変性ポリフェニレンエーテル樹脂が有するフェノール性水酸基と、MIG−Y2−Halで表されるハロゲン化物とを、いわゆるWilliamsonのエーテル合成等の方法によりエーテル化することにより、未変性ポリフェニレンエーテル樹脂が有する末端フェノール性水酸基を、−O−Y2−MIGで表される基に変換することができる。 When Y 1 is a single bond in the formula (Ai), the phenolic hydroxyl group of the unmodified polyphenylene ether resin and the halide represented by MIG-Y 2- Hal are combined by a method such as so-called Williamson ether synthesis. by etherification can be converted to terminal phenolic hydroxyl groups of an unmodified polyphenylene ether resin, a group represented by -O-Y 2 -MIG.
以上、代表的なフェノール性水酸基の変性方法について説明したが、フェノール性水酸基の変性方法はこれらの方法に限定されず、式(a1)で表される末端基に結合する連結基の構造に応じて、公知の種々の方法を採用し得る。
また、上記の変性方法において、必要に応じて、採用された反応に応じた有機溶媒を適宜使用することができる。反応温度や反応時間についても、採用された反応における、公知の好適な条件を適宜採用することができる。
The typical method for modifying a phenolic hydroxyl group has been described above, but the method for modifying a phenolic hydroxyl group is not limited to these methods, and depends on the structure of the linking group bonded to the terminal group represented by the formula (a1). Therefore, various known methods can be adopted.
Further, in the above-mentioned modification method, if necessary, an organic solvent according to the adopted reaction can be appropriately used. As for the reaction temperature and reaction time, known suitable conditions in the adopted reaction can be appropriately adopted.
なお、未変性ポリフェニレンエーテル樹脂を用いてマレイミド変性ポリフェニレンエーテル樹脂(A1−1)を調製する際、未変性ポリフェニレンエーテル樹脂が有するフェノール性水酸基の一部に式(a1)で表される末端基を含む基が導入されてもよく、フェノール性水酸基の全てに式(a1)で表される末端基を含む基が導入されてもよい。 When the maleimide-modified polyphenylene ether resin (A1-1) is prepared using the unmodified polyphenylene ether resin, a terminal group represented by the formula (a1) is added to a part of the phenolic hydroxyl groups of the unmodified polyphenylene ether resin. A group containing a terminal group may be introduced, or a group containing a terminal group represented by the formula (a1) may be introduced into all of the phenolic hydroxyl groups.
マレイミド変性ポリフェニレンエーテル樹脂(A1−1)の分子量は、本発明の効果を損なわない限り特に制限はないが、質量平均分子量(Mw)が2000以上であることが好ましく、2500以上であることがより好ましく、3000以上であることがさらに好ましい。マレイミド変性ポリフェニレンーテル樹脂(A1−1)の分子量は、質量平均分子量(Mw)として、10万以下が好ましく、8万以下がより好ましく、5万以下がさらに好ましく、1万以下がさらにより好ましい。 The molecular weight of the maleimide-modified polyphenylene ether resin (A1-1) is not particularly limited as long as the effect of the present invention is not impaired, but the mass average molecular weight (Mw) is preferably 2000 or more, and more preferably 2500 or more. It is preferably 3000 or more, and more preferably 3000 or more. The molecular weight of the maleimide-modified polyphenylentel resin (A1-1) is preferably 100,000 or less, more preferably 80,000 or less, further preferably 50,000 or less, still more preferably 10,000 or less, as the mass average molecular weight (Mw). ..
以上、式(a1)で表される基を有するマレイミド変性樹脂(A1)について説明したが、マレイミド変性樹脂(A1)以外のマレイミド変性化合物(A)である、式(a1)で表される基を有するマレイミド変性モノマー(A2)としては、芳香族ジアミンや脂肪族ジアミンの2個のアミノ基を、式(a1)で表される基に置換したビスマレイミド化合物が挙げられる。 The maleimide-modified resin (A1) having a group represented by the formula (a1) has been described above, but the group represented by the formula (a1), which is a maleimide-modified compound (A) other than the maleimide-modified resin (A1). Examples of the maleimide-modified monomer (A2) having the above include a bismaleimide compound in which two amino groups of an aromatic diamine and an aliphatic diamine are replaced with a group represented by the formula (a1).
芳香族ジアミンの具体例としては、p−フェニレンジアミン、m−フェニレンジアミン、2,4−ジアミノトルエン、4,4’−ジアミノビフェニル、4,4’−ジアミノ−2,2’−ビス(トリフルオロメチル)ビフェニル、3,3’−ジアミノジフェニルスルフォン、4,4’−ジアミノジフェニルスルフォン、4,4’−ジアミノジフェニルスルフィド、4,4’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルエーテル、3,4’−ジアミノジフェニルエーテル、3,3’−ジアミノジフェニルエーテル、1,4−ビス(4−アミノフェノキシ)ベンゼン、1,3−ビス(4−アミノフェノキシ)ベンゼン、1,3−ビス(3−アミノフェノキシ)ベンゼン、4,4’−ビス(4−アミノフェノキシ)ビフェニル、ビス[4−(4−アミノフェノキシ)フェニル]スルフォン、ビス[4−(3−アミノフェノキシ)フェニル]スルフォン、2,2−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、及び2,2−ビス[4−(4−アミノフェノキシ)フェニル]ヘキサフルオロプロパン等が挙げられる。
脂肪族ジアミンの具体例としては、ペンタメチレンジアミン、ヘキサメチレンジアミン、ヘプタメチレンジアミン、2,3,3−トリメチルペンタン−1,5−ジアミン等が挙げられる。
市販されており、入手性の高いマレイミド変性モノマー(A2)としては、2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]プロパンや下記化合物(いずれも東京化成工業社製)や、BMI−689、BMI−1400、BMI−1500、BMI−1700、BMI−2700、BMI−3000(いずれもDesigner molecules社製)も挙げられる。
Specific examples of the aliphatic diamine include pentamethylenediamine, hexamethylenediamine, heptamethylenediamine, 2,3,3-trimethylpentane-1,5-diamine and the like.
Commercially available and highly available maleimide-modified monomers (A2) include 2,2-bis [4- (4-maleimidephenoxy) phenyl] propane, the following compounds (all manufactured by Tokyo Chemical Industry Co., Ltd.), and BMI. -689, BMI-1400, BMI-1500, BMI-1700, BMI-2700, BMI-3000 (all manufactured by Designer malecules) can also be mentioned.
このように、式(a1)で表される末端基を分子鎖末端に有するマレイミド変性化合物(A)は、式(a1)で表される末端基がラジカル重合性基であるため、露光や加熱して重合し得る。重合の結果、マレイミド変性化合物(A)は、低誘電率で、低誘電正接であり、且つ耐熱性に優れた絶縁膜を与える。例えば、形成される絶縁膜の誘電率を、3.00未満にすることができる。また、形成される絶縁膜の誘電正接を、0.01未満とすることができる。また、形成される絶縁膜のガラス転移温度(Tg)を150℃以上とすることができる。
また、マレイミド変性化合物(A)を含む硬化性組成物は、塗布法での成膜性に優れている、すなわち、塗布法で成膜したときに、クラック及び結晶の発生がなく、タック(べたつき)がなく、成分の相溶性もよい。従って、容易な方法である塗布法で絶縁膜を形成することができる。
As described above, the maleimide-modified compound (A) having a terminal group represented by the formula (a1) at the end of the molecular chain is exposed or heated because the terminal group represented by the formula (a1) is a radically polymerizable group. Can be polymerized. As a result of the polymerization, the maleimide-modified compound (A) provides an insulating film having a low dielectric constant, a low dielectric loss tangent, and excellent heat resistance. For example, the dielectric constant of the formed insulating film can be less than 3.00. Further, the dielectric loss tangent of the formed insulating film can be less than 0.01. Further, the glass transition temperature (Tg) of the formed insulating film can be set to 150 ° C. or higher.
Further, the curable composition containing the maleimide-modified compound (A) is excellent in film-forming property by the coating method, that is, when the film is formed by the coating method, cracks and crystals do not occur and tack (stickiness) is obtained. ), And the compatibility of the components is good. Therefore, the insulating film can be formed by a coating method, which is an easy method.
そして、マレイミド変性化合物(A)は溶剤溶解性に優れている。従って、マレイミド変性化合物(A)を含む硬化性組成物は、ネガ型組成物として、該溶剤による現像プロセスに適用可能である。
特に、マレイミド変性化合物(A)は、その構造にもよるが、アルカリ性水溶液に可溶である場合がある。例えば、マレイミド変性化合物(A)がカルボキシ基やフェノール性水酸基等のアルカリ可溶性基を有する場合である。このようなアルカリ可溶性のマレイミド変性化合物(A)を含む硬化性組成物は、ネガ型組成物として、アルカリ現像プロセスに適用可能である。
マレイミド変性化合物(A)を含む硬化性組成物からなる塗布膜に対して、位置選択的な露光と、上記の現像プロセスとを適用することにより、所望のパターン形状の硬化膜を形成することができる。
The maleimide-modified compound (A) is excellent in solvent solubility. Therefore, the curable composition containing the maleimide-modified compound (A) can be applied as a negative type composition to the developing process using the solvent.
In particular, the maleimide-modified compound (A) may be soluble in an alkaline aqueous solution, depending on its structure. For example, the maleimide-modified compound (A) has an alkali-soluble group such as a carboxy group or a phenolic hydroxyl group. The curable composition containing such an alkali-soluble maleimide-modified compound (A) can be applied to an alkali development process as a negative composition.
By applying regioselective exposure and the above-mentioned developing process to a coating film made of a curable composition containing a maleimide-modified compound (A), a cured film having a desired pattern shape can be formed. it can.
硬化性組成物中のマレイミド変性化合物(A)の含有量は特に限定されない。マレイミド変性化合物(A)の含有量は、硬化性組成物の全固形分量に対して5質量%以上100質量%以下が好ましい。
硬化性組成物がマレイミド変性化合物(A)として、マレイミド変性樹脂(A1)と、マレイミド変性モノマー(A2)とを含む場合、マレイミド変性樹脂(A1)の質量W1と、マレイミド変性モノマー(A2)の質量W2との比率W1:W2は、10:90〜90:10が好ましく、20:80〜80:20がより好ましい。比率W1:W2は、30:70〜70:30であってよく、40:60〜60:40であってよい。
The content of the maleimide-modified compound (A) in the curable composition is not particularly limited. The content of the maleimide-modified compound (A) is preferably 5% by mass or more and 100% by mass or less with respect to the total solid content of the curable composition.
When the curable composition contains the maleimide-modified resin (A1) and the maleimide-modified monomer (A2) as the maleimide-modified compound (A), the mass W1 of the maleimide-modified resin (A1) and the maleimide-modified monomer (A2) The ratio W1: W2 to the mass W2 is preferably 10:90 to 90:10, more preferably 20:80 to 80:20. The ratio W1: W2 may be 30:70 to 70:30 and may be 40:60 to 60:40.
〔ラジカル重合性化合物(B)〕
硬化性組成物は、さらに、ラジカル重合性化合物(B)を含んでいてもよい。勿論、硬化性組成物は、ラジカル重合性化合物(B)を含まなくてもよい。
ラジカル重合性化合物(B)は、マレイミド変性化合物(A)以外のラジカル重合性の化合物である。
ラジカル重合性化合物(B)は、スチレン、スチレン重合体、アクリロニトリル、(メタ)アクリル酸、(メタ)アクリル酸エステル等の不飽和二重結合を有する化合物でもよい。
[Radical polymerizable compound (B)]
The curable composition may further contain the radically polymerizable compound (B). Of course, the curable composition does not have to contain the radically polymerizable compound (B).
The radically polymerizable compound (B) is a radically polymerizable compound other than the maleimide-modified compound (A).
The radically polymerizable compound (B) may be a compound having an unsaturated double bond such as styrene, a styrene polymer, acrylonitrile, (meth) acrylic acid, and (meth) acrylic acid ester.
上記のラジカル重合性化合物としては、従来よりラジカル重合性の組成物に配合されている種々のラジカル重合性化合物を特に制限なく用いることができる。マレイミド化合物以外のラジカル重合性化合物の具体例としては、下記の化合物が挙げられる。 As the above-mentioned radically polymerizable compound, various radically polymerizable compounds conventionally blended in the radically polymerizable composition can be used without particular limitation. Specific examples of the radically polymerizable compound other than the maleimide compound include the following compounds.
単官能のラジカル重合性化合物としては、(メタ)アクリルアミド、メチロール(メタ)アクリルアミド、メトキシメチル(メタ)アクリルアミド、エトキシメチル(メタ)アクリルアミド、プロポキシメチル(メタ)アクリルアミド、ブトキシメトキシメチル(メタ)アクリルアミド、N−メチロール(メタ)アクリルアミド、N−ヒドロキシメチル(メタ)アクリルアミド、(メタ)アクリル酸、フマル酸、マレイン酸、無水マレイン酸、イタコン酸、無水イタコン酸、シトラコン酸、無水シトラコン酸、クロトン酸、2−アクリルアミド−2−メチルプロパンスルホン酸、tert−ブチルアクリルアミドスルホン酸、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、2−フェノキシ−2−ヒドロキシプロピル(メタ)アクリレート、2−(メタ)アクリロイルオキシ−2−ヒドロキシプロピルフタレート、グリセリンモノ(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、ジメチルアミノ(メタ)アクリレート、グリシジル(メタ)アクリレート、2,2,2−トリフルオロエチル(メタ)アクリレート、2,2,3,3−テトラフルオロプロピル(メタ)アクリレート、フタル酸誘導体のハーフ(メタ)アクリレート等が挙げられる。これらの単官能化合物は、単独又は2種以上組み合わせて用いることができる。 Examples of the monofunctional radically polymerizable compound include (meth) acrylamide, methylol (meth) acrylamide, methoxymethyl (meth) acrylamide, ethoxymethyl (meth) acrylamide, propoxymethyl (meth) acrylamide, butoxymethoxymethyl (meth) acrylamide, and the like. N-methylol (meth) acrylamide, N-hydroxymethyl (meth) acrylamide, (meth) acrylic acid, fumaric acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride, citraconic acid, citraconic anhydride, crotonic acid, 2-acrylamide-2-methylpropanesulfonic acid, tert-butylacrylamide sulfonic acid, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-Hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2-phenoxy-2-hydroxypropyl (meth) acrylate, 2- (meth) acryloyloxy-2- Hydroxypropyl phthalate, glycerin mono (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, dimethylamino (meth) acrylate, glycidyl (meth) acrylate, 2,2,2-trifluoroethyl (meth) acrylate, 2,2 Examples thereof include 3,3-tetrafluoropropyl (meth) acrylate and half (meth) acrylate of a phthalic acid derivative. These monofunctional compounds can be used alone or in combination of two or more.
多官能のラジカル重合性化合物としては、1,3−ブタンジオールジ(メタ)アクリレート、1,4−ブタンジオールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、1,9−ノナンジオールジ(メタ)アクリレート、1,10−デカンジオールジ(メタ)アクリレート、1,12−ドデカンジオールジ(メタ)アクリレート、エトキシ化ヘキサンジオールジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリレート、2−ヒドロキシ−3−(メタ)アクリロイルオキシプロピル(メタ)アクリレート、ジペンタエリスリトールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、ジプロピレングリコールジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、エトキシ化ネオペンチルグリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ポリ(エチレン−プロピレン)グリコールジ(メタ)アクリレート、ポリテトラメチレングリコールジ(メタ)アクリレート、エトキシ化ビスフェノールAジ(メタ)アクリレート、プロポキシ化ビスフェノールAジ(メタ)アクリレート、プロポキシ化エトキシ化ビスフェノールAジ(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ブチレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、1,6−ヘキサングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、グリセリンジ(メタ)アクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、ジペンタエリスリトールペンタアクリレート、ジペンタエリスリトールヘキサアクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、2,2−ビス(4−(メタ)アクリロキシジエトキシフェニル)プロパン、2,2−ビス(4−(メタ)アクリロキシポリエトキシフェニル)プロパン、2−ヒドロキシ−3−(メタ)アクリロイルオキシプロピル(メタ)アクリレート、エチレングリコールジグリシジルエーテルジ(メタ)アクリレート、ジエチレングリコールジグリシジルエーテルジ(メタ)アクリレート、フタル酸ジグリシジルエステルジ(メタ)アクリレート、グリセリントリアクリレート、グリセリンポリグリシジルエーテルポリ(メタ)アクリレート、ウレタン(メタ)アクリレート(すなわち、トリレンジイソシアネート)、トリメチルヘキサメチレンジイソシアネートとヘキサメチレンジイソシアネート等と2−ビドロキシエチル(メタ)アクリレートとの反応物、メチレンビス(メタ)アクリルアミド、(メタ)アクリルアミドメチレンエーテル、多価アルコールとN−メチロール(メタ)アクリルアミドとの縮合物、トリアクリルホルマール、2,4,6−トリオキソヘキサヒドロ−1,3,5−トリアジン−1,3,5−トリスエタノールトリアクリレート、及び2,4,6−トリオキソヘキサヒドロ−1,3,5−トリアジン−1,3,5−トリスエタノールジアクリレート等が挙げられる。これらの多官能化合物は、単独又は2種以上組み合わせて用いることができる。 Examples of the polyfunctional radically polymerizable compound include 1,3-butanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, and 1,9-. Nonanediol di (meth) acrylate, 1,10-decanediol di (meth) acrylate, 1,12-dodecanediol di (meth) acrylate, ethoxylated hexanediol di (meth) acrylate, tricyclodecanedimethanol di (meth) ) Acrylic, 2-Hydroxy-3- (meth) acryloyloxypropyl (meth) acrylate, dipentaerythritol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, dipropylene glycol di ( Meta) acrylate, tripropylene glycol di (meth) acrylate, ethoxylated neopentyl glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, poly (ethylene-propylene) glycol di (meth) acrylate, polytetramethylene glycol di (Meta) acrylate, ethoxylated bisphenol A di (meth) acrylate, propoxylated bisphenol A di (meth) acrylate, propoxylated ethoxylated bisphenol A di (meth) acrylate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) Acrylic, tetraethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, butylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexane glycol Di (meth) acrylate, trimethylolpropantri (meth) acrylate, glycerin di (meth) acrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, pentaerythritol di (meth) Aacrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, 2,2-bis (4- (meth) acryloxidier) Diol Xyphenyl) propane, 2,2-bis (4- (meth) acryloxypolyethoxyphenyl) propane, 2-hydroxy-3- (meth) acryloyloxypropyl (meth) acrylate, ethylene glycol diglycidyl ether di (meth) acrylate , Diethylene glycol diglycidyl ether di (meth) acrylate, diglycidyl phthalate di (meth) acrylate, glycerin triacrylate, glycerin polyglycidyl ether poly (meth) acrylate, urethane (meth) acrylate (ie, tolylene diisocyanate), trimethyl A reaction product of hexamethylene diisocyanate, hexamethylene diisocyanate, etc. and 2-vidroxyethyl (meth) acrylate, methylenebis (meth) acrylamide, (meth) acrylamide methylene ether, a condensate of polyhydric alcohol and N-methylol (meth) acrylamide, Triacrylic formal, 2,4,6-trioxohexahydro-1,3,5-triazine-1,3,5-trisethanol triacrylate, and 2,4,6-trioxohexahydro-1,3, Examples thereof include 5-triazine-1,3,5-trisethanoldiacrylate and the like. These polyfunctional compounds can be used alone or in combination of two or more.
硬化性組成物中のラジカル重合性化合物(B)の含有量は特に限定されないが、マレイミド変性化合物(A)とラジカル重合性化合物(B)との合計量に対して、10質量%以上70質量%以下とすることが好ましい。 The content of the radically polymerizable compound (B) in the curable composition is not particularly limited, but is 10% by mass or more and 70% by mass with respect to the total amount of the maleimide-modified compound (A) and the radically polymerizable compound (B). It is preferably% or less.
〔ラジカル開始剤(C)〕
硬化性組成物は、ラジカル開始剤(C)を含む。ラジカル開始剤(C)は、光ラジカル開始剤(C1)でも熱ラジカル開始剤(C2)でもよく、光ラジカル開始剤(C1)及び熱ラジカル開始剤(C2)を併用してもよい。
[Radical initiator (C)]
The curable composition comprises a radical initiator (C). The radical initiator (C) may be either a photoradical initiator (C1) or a thermal radical initiator (C2), and the photoradical initiator (C1) and the thermal radical initiator (C2) may be used in combination.
光ラジカル開始剤(C1)としては、Omnirad 651、Omnirad 184、Omnirad 1173、Omnirad 2959、Omnirad 127、Omnirad 907、Omnirad 369、Omnirad 369E、Omnirad 379EG(いずれもIGM Resins B.V.製)等のアルキルフェノン系開始剤、Omnirad TPO H、Omnirad 819(いずれもIGM Resins B.V.製)等のアシルフォスフィンオキサイド系開始剤や、Irgacure OXE01、Irgacure OXE02(いずれもBASF社製)等のオキシムエステル系光重合剤が挙げられる。 Examples of the photoinitiator (C1) include Omnirad 651, Omnirad 184, Omnirad 1173, Omnirad 2959, Omnirad 127, Omnirad 907, Omnirad 369, Omnirad 369, Omnirad 369, Omnirad 369E, Omnirad 369E, Omnirad 369E, Omnirad 369E, Omnirad 369E, Omnirad Phenon-based initiators, acylphosphine oxide-based initiators such as Omnirad TPO H, Omnirad 819 (all manufactured by IGM Resins BV), and oxime ester-based initiators such as Irgacare OXE01 and Irgacare OXE02 (all manufactured by BASF). Photopolymerizers can be mentioned.
光ラジカル開始剤(C1)の具体例としては、1−ヒドロキシシクロヘキシルフェニルケトン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、1−〔4−(2−ヒドロキシエトキシ)フェニル〕−2−ヒドロキシ−2−メチル−1−プロパン−1−オン、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、1−(4−ドデシルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、ビス(4−ジメチルアミノフェニル)ケトン、2−メチル−1−〔4−(メチルチオ)フェニル〕−2−モルフォリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタン−1−オン、1,2−オクタンジオン,1−[4−(フェニルチオ)フェニル]−,2−(O−ベンゾイルオキシム)(Irgacure OXE01)、エタノン−1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾル−3−イル]−1−(O−アセチルオキシム)(Irgacure OXE02)、2,4,6−トリメチルベンゾイルジフェニルホスフィンオキシド(Omnirad TPO H)、ビス(2,4,6−トリメチルベンゾイル)フェニルフォスフィンオキシド(Omnirad 819)、4−ベンゾイル−4’−メチルジメチルスルフィド、4−ジメチルアミノ安息香酸、4−ジメチルアミノ安息香酸メチル、4−ジメチルアミノ安息香酸エチル、4−ジメチルアミノ安息香酸ブチル、4−ジメチルアミノ−2−エチルヘキシル安息香酸、4−ジメチルアミノ−2−イソアミル安息香酸、ベンジル−β−メトキシエチルアセタール、ベンジルジメチルケタール、1−フェニル−1,2−プロパンジオン−2−(O−エトキシカルボニル)オキシム、O−ベンゾイル安息香酸メチル、2,4−ジエチルチオキサントン、2−クロロチオキサントン、2,4−ジメチルチオキサントン、1−クロロ−4−プロポキシチオキサントン、チオキサンテン、2−クロロチオキサンテン、2,4−ジエチルチオキサンテン、2−メチルチオキサンテン、2−イソプロピルチオキサンテン、2−エチルアントラキノン、オクタメチルアントラキノン、1,2−ベンズアントラキノン、2,3−ジフェニルアントラキノン、アゾビスイソブチロニトリル、ベンゾイルパーオキシド、クメンヒドロパーオキシド、2−メルカプトベンゾイミダール、2−メルカプトベンゾオキサゾール、2−メルカプトベンゾチアゾール、2−(O−クロロフェニル)−4,5−ジ(m−メトキシフェニル)−イミダゾリル二量体、ベンゾフェノン、2−クロロベンゾフェノン、p,p’−ビスジメチルアミノベンゾフェノン、4,4’−ビスジエチルアミノベンゾフェノン、4,4’−ジクロロベンゾフェノン、3,3−ジメチル−4−メトキシベンゾフェノン、ベンジル、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンゾイン−n−ブチルエーテル、ベンゾインイソブチルエーテル、ベンゾインブチルエーテル、アセトフェノン、2,2−ジエトキシアセトフェノン、p−ジメチルアセトフェノン、p−ジメチルアミノプロピオフェノン、ジクロロアセトフェノン、トリクロロアセトフェノン、p−tert−ブチルアセトフェノン、p−ジメチルアミノアセトフェノン、p−tert−ブチルトリクロロアセトフェノン、p−tert−ブチルジクロロアセトフェノン、α,α−ジクロロ−4−フェノキシアセトフェノン、チオキサントン、2−メチルチオキサントン、2−イソプロピルチオキサントン、ジベンゾスベロン、ペンチル−4−ジメチルアミノベンゾエート、9−フェニルアクリジン、1,7−ビス−(9−アクリジニル)ヘプタン、1,5−ビス−(9−アクリジニル)ペンタン、1,3−ビス−(9−アクリジニル)プロパン、p−メトキシトリアジン、2,4,6−トリス(トリクロロメチル)−s−トリアジン、2−メチル−4,6−ビス(トリクロロメチル)−s−トリアジン、2−[2−(5−メチルフラン−2−イル)エテニル]−4,6−ビス(トリクロロメチル)−s−トリアジン、2−[2−(フラン−2−イル)エテニル]−4,6−ビス(トリクロロメチル)−s−トリアジン、2−[2−(4−ジエチルアミノ−2−メチルフェニル)エテニル]−4,6−ビス(トリクロロメチル)−s−トリアジン、2−[2−(3,4−ジメトキシフェニル)エテニル]−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(4−メトキシフェニル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(4−エトキシスチリル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(4−n−ブトキシフェニル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2,4−ビス−トリクロロメチル−6−(3−ブロモ−4−メトキシ)フェニル−s−トリアジン、2,4−ビス−トリクロロメチル−6−(2−ブロモ−4−メトキシ)フェニル−s−トリアジン、2,4−ビス−トリクロロメチル−6−(3−ブロモ−4−メトキシ)スチリルフェニル−s−トリアジン、2,4−ビス−トリクロロメチル−6−(2−ブロモ−4−メトキシ)スチリルフェニル−s−トリアジン等が挙げられる。これらの光重合開始剤は、単独又は2種以上を組み合わせて用いることができる。中でも、オキシム系の開始剤を用いることを感度の面で特に好ましい。 Specific examples of the photoradical initiator (C1) include 1-hydroxycyclohexylphenylketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1- [4- (2-hydroxyethoxy) phenyl]. -2-Hydroxy-2-methyl-1-propane-1-one, 1- (4-isopropylphenyl) -2-hydroxy-2-methylpropan-1-one, 1- (4-dodecylphenyl) -2- Hydroxy-2-methylpropan-1-one, 2,2-dimethoxy-1,2-diphenylethane-1-one, bis (4-dimethylaminophenyl) ketone, 2-methyl-1- [4- (methylthio) Phenyl] -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butane-1-one, 1,2-octanedione, 1- [4- [4- (Phenylthio) Phenyl]-, 2- (O-benzoyloxime) (Irgacure OXE01), Etanone-1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl] -1-( O-Acetyloxym (Irgacure OXE02), 2,4,6-trimethylbenzoyldiphenylphosphine oxide (Omnirad TPO H), bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide (Omnirad 819), 4-benzoyl -4'-Methyldimethylsulfide, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, butyl 4-dimethylaminobenzoate, 4-dimethylamino-2-ethylhexyl benzoic acid, 4-Dimethylamino-2-isoamyl benzoic acid, benzyl-β-methoxyethyl acetal, benzyl dimethyl ketal, 1-phenyl-1,2-propandion-2- (O-ethoxycarbonyl) oxime, methyl O-benzoyl benzoate , 2,4-diethylthioxanthone, 2-chlorothioxanthone, 2,4-dimethylthioxanthone, 1-chloro-4-propoxythioxanthone, thioxanthene, 2-chlorothioxanthene, 2,4-diethylthioxanthene, 2-methylthioxanthene. , 2-Isopropylthioxanthene, 2-ethylanthraquinone, octamethylanthraquinone, 1,2-benzanthraquinone, 2,3-diphenylanthraquinone, azobisisobutyronitrile, Benoxyleperoxide, cumenehydroperoxide, 2-mercaptobenzoimider, 2-mercaptobenzoxazole, 2-mercaptobenzothiazole, 2- (O-chlorophenyl) 4,5-di (m-methoxyphenyl) -imidazolylni Acetophenone, 2-chlorobenzophenone, p, p'-bisdimethylaminobenzophenone, 4,4'-bisdiethylaminobenzophenone, 4,4'-dichlorobenzophenone, 3,3-dimethyl-4-methoxybenzophenone, benzyl, Benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin-n-butyl ether, benzoin isobutyl ether, benzoin butyl ether, acetophenone, 2,2-diethoxyacetophenone, p-dimethylacetophenone, p-dimethylaminopropiophenone, Dichloroacetophenone, trichloroacetophenone, p-tert-butylacetophenone, p-dimethylaminoacetophenone, p-tert-butyltrichloroacetophenone, p-tert-butyldichloroacetophenone, α, α-dichloro-4-phenoxyacetophenone, thioxanthone, 2- Methylthioxanthone, 2-isopropylthioxanthone, dibenzosverone, pentyl-4-dimethylaminobenzoate, 9-phenylacrine, 1,7-bis- (9-acrydinyl) heptane, 1,5-bis- (9-acrydinyl) pentane , 1,3-bis- (9-acrydinyl) propane, p-methoxytriazine, 2,4,6-tris (trichloromethyl) -s-triazine, 2-methyl-4,6-bis (trichloromethyl) -s -Triazine, 2- [2- (5-methylfuran-2-yl) ethenyl] -4,6-bis (trichloromethyl) -s-triazine, 2- [2- (fran-2-yl) ethenyl]- 4,6-bis (trichloromethyl) -s-triazine, 2- [2- (4-diethylamino-2-methylphenyl) ethenyl] -4,6-bis (trichloromethyl) -s-triazine, 2- [2 -(3,4-dimethoxyphenyl) ethenyl] -4,6-bis (trichloromethyl) -s-triazine, 2- (4-methoxyphenyl) -4,6-bis (trichloromethyl) -s-triazine, 2 -(4-Acetophenone) -4,6-bis (trichloromethyl) -s-to Riazine, 2- (4-n-butoxyphenyl) -4,6-bis (trichloromethyl) -s-triazine, 2,4-bis-trichloromethyl-6- (3-bromo-4-methoxy) phenyl-s -Triazine, 2,4-bis-trichloromethyl-6- (2-bromo-4-methoxy) phenyl-s-triazine, 2,4-bis-trichloromethyl-6- (3-bromo-4-methoxy) styryl Phenyl-s-triazine, 2,4-bis-trichloromethyl-6- (2-bromo-4-methoxy) styrylphenyl-s-triazine and the like can be mentioned. These photopolymerization initiators can be used alone or in combination of two or more. Above all, it is particularly preferable to use an oxime-based initiator in terms of sensitivity.
熱ラジカル重合開始剤(C2)としては、ケトンパーオキシド(メチルエチルケトンパーオキシド及びシクロヘキサノンパーオキシド等)、パーオキシケタール(2,2−ビス(tert−ブチルパーオキシ)ブタン及び1,1−ビス(tert−ブチルパーオキシ)シクロヘキサン等)、ヒドロパーオキシド(tert−ブチルヒドロパーオキシド及びクメンヒドロパーオキシド等)、ジアルキルパーオキシド(ジ−tert−ブチルパーオキシド(パーブチル(登録商標)D(日油株式会社製)、及びジ−tert−ヘキシルパーオキサイド(パーヘキシル(登録商標)D(日油株式会社製))等)、ジアシルパーオキシド(イソブチリルパーオキシド、ラウロイルパーオキシド及びベンゾイルパーオキシド等)、パーオキシジカーボネート(ジイソプロピルパーオキシジカーボネート等)、パーオキシエステル(tert−ブチルパーオキシイソブチレート及び2,5−ジメチル−2,5−ジ(ベンゾイルパーオキシ)ヘキサン等)等}の有機過酸化物や、1,1’−アゾビス(シクロヘキサン−1−カルボニトリル)、2,2’−アゾビスイソブチロニトリル、2,2’−アゾビス(2,4−ジメチル−4−メトキシバレロニトリル)、2,2’−アゾビス(2−メチルプロピオンアミジン)ジヒドロクロリド、2,2’−アゾビス[2−メチル−N−(2−プロペニル)プロピオンアミジン]ジヒドロクロリド、2,2’−アゾビス(2−メチルプロピオンアミド)、2,2’−アゾビス[2−メチル−N−(2−ヒドロキシエチル)プロピオンアミド]、2,2’−アゾビス(2−メチルプロパン)、2,2’−アゾビス(2,4,4−トリメチルペンタン)及びジメチル2,2’−アゾビス(2−メチルプロピオネート)等}等のアゾ化合物が挙げられる。 Examples of the thermal radical polymerization initiator (C2) include ketone peroxide (methyl ethyl ketone peroxide, cyclohexanone peroxide, etc.), peroxyketal (2,2-bis (tert-butylperoxy) butane, and 1,1-bis (tert). -Butylperoxy) cyclohexane, etc.), hydroperoxide (tert-butylhydroperoxide, cumenehydroperoxide, etc.), dialkyl peroxide (di-tert-butyl peroxide (perbutyl®) D (Nichiyu Co., Ltd.) , And di-tert-hexyl peroxide (perhexyl (registered trademark) D (manufactured by Nichiyu Co., Ltd.)), diacyl peroxide (isobutyryl peroxide, lauroyl peroxide, benzoyl peroxide, etc.), peroxy Organic peroxides of dicarbonate (diisopropylperoxydicarbonate, etc.), peroxyesters (tert-butylperoxyisobutyrate and 2,5-dimethyl-2,5-di (benzoylperoxy) hexane, etc.)} , 1,1'-azobis (cyclohexane-1-carbonitrile), 2,2'-azobisisobutyronitrile, 2,2'-azobis (2,4-dimethyl-4-methoxyvaleronitrile), 2 , 2'-azobis (2-methylpropion amidine) dihydrochloride, 2,2'-azobis [2-methyl-N- (2-propenyl) propion amidine] dihydrochloride, 2,2'-azobis (2-methylpropion) Amid), 2,2'-azobis [2-methyl-N- (2-hydroxyethyl) propionamide], 2,2'-azobis (2-methylpropane), 2,2'-azobis (2,4) 4-trimethylpentane) and azo compounds such as dimethyl 2,2'-azobis (2-methylpropionate)} can be mentioned.
硬化性組成物中のラジカル開始剤(C)の含有量は特に限定されないが、マレイミド変性化合物(A)とラジカル重合性化合物(B)との合計質量100質量部に対して、0.1質量部以上10質量部以下が好ましい。 The content of the radical initiator (C) in the curable composition is not particularly limited, but is 0.1 mass by mass with respect to 100 parts by mass of the total mass of the maleimide-modified compound (A) and the radically polymerizable compound (B). More than 10 parts by mass is preferable.
<チオール化合物(D)>
硬化性組成物は、マレイミド変性化合物(A)とともにチオール化合物(D)を含む。これにより、硬化性組成物は、伸び、及び引張強度に優れる硬化物を与える。
チオール化合物(D)が有するメルカプト基の数は特に限定されない。チオール化合物(D)が有するメルカプト基の数は、伸び、及び引張強度に優れる硬化物をより得やすい点から、2以上が好ましく、2以上10以下がより好ましく、2以上6以下がさらに好ましい。
<Thiol compound (D)>
The curable composition comprises a thiol compound (D) as well as a maleimide-modified compound (A). As a result, the curable composition gives a cured product having excellent elongation and tensile strength.
The number of mercapto groups contained in the thiol compound (D) is not particularly limited. The number of mercapto groups contained in the thiol compound (D) is preferably 2 or more, more preferably 2 or more and 10 or less, still more preferably 2 or more and 6 or less, from the viewpoint of making it easier to obtain a cured product having excellent elongation and tensile strength.
2以上のメルカプト基を有する化合物の具体例としては、1,2−ベンゼンジチオール、1,3−ベンゼンジチオール、1,4−ベンゼンジチオール、1,2−ビス(メルカプトメチル)ベンゼン、1,3−ビス(メルカプトメチル)ベンゼン、1,4−ビス(メルカプトメチル)ベンゼン、1,2−ビス(メルカプトエチル)ベンゼン、1,3−ビス(メルカプトエチル)ベンゼン、1,4−ビス(メルカプトエチル)ベンゼン、1,2,3−トリメルカプトベンゼン、1,2,4−トリメルカプトベンゼン、1,3,5−トリメルカプトベンゼン、1,2,3−トリス(メルカプトメチル)ベンゼン、1,2,4−トリス(メルカプトメチル)ベンゼン、1,3,5−トリス(メルカプトメチル)ベンゼン、1,2,3−トリス(メルカプトエチル)ベンゼン、1,2,4−トリス(メルカプトエチル)ベンゼン、1,3,5−トリス(メルカプトエチル)ベンゼン、2,5−トルエンジチオール、3,4−トルエンジチオール、1,3−ジ(p−メトキシフェニル)プロパン−2,2−ジチオール、1,3−ジフェニルプロパン−2,2−ジチオール、フェニルメタン−1,1−ジチオール、2,4−ジ(p−メルカプトフェニル)ペンタン、1,2−ビス(メルカプトエチルチオ)ベンゼン、1,3−ビス(メルカプトエチルチオ)ベンゼン、1,4−ビス(メルカプトエチルチオ)ベンゼン、1,2,3−トリス(メルカプトメチルチオ)ベンゼン、1,2,4−トリス(メルカプトメチルチオ)ベンゼン、1,3,5−トリス(メルカプトメチルチオ)ベンゼン、1,2,3−トリス(メルカプトエチルチオ)ベンゼン、1,2,4−トリス(メルカプトエチルチオ)ベンゼン、及び1,3,5−トリス(メルカプトエチルチオ)ベンゼン等が挙げられる。 Specific examples of compounds having two or more mercapto groups include 1,2-benzenedithiol, 1,3-benzenedithiol, 1,4-benzenedithiol, 1,2-bis (mercaptomethyl) benzene, and 1,3-. Bis (mercaptomethyl) benzene, 1,4-bis (mercaptomethyl) benzene, 1,2-bis (mercaptoethyl) benzene, 1,3-bis (mercaptoethyl) benzene, 1,4-bis (mercaptoethyl) benzene , 1,2,3-trimercaptobenzene, 1,2,4-trimercaptobenzene, 1,3,5-trimercaptobenzene, 1,2,3-tris (mercaptomethyl) benzene, 1,2,4- Tris (mercaptomethyl) benzene, 1,3,5-tris (mercaptomethyl) benzene, 1,2,3-tris (mercaptoethyl) benzene, 1,2,4-tris (mercaptoethyl) benzene, 1,3 5-Tris (mercaptoethyl) benzene, 2,5-toluenedithiol, 3,4-toluenedithiol, 1,3-di (p-methoxyphenyl) propane-2,2-dithiol, 1,3-diphenylpropane-2 , 2-Dithiol, phenylmethane-1,1-Dithiol, 2,4-di (p-mercaptophenyl) pentane, 1,2-bis (mercaptoethylthio) benzene, 1,3-bis (mercaptoethylthio) benzene , 1,4-bis (mercaptoethylthio) benzene, 1,2,3-tris (mercaptomethylthio) benzene, 1,2,4-tris (mercaptomethylthio) benzene, 1,3,5-tris (mercaptomethylthio) Benzene, 1,2,3-tris (mercaptoethylthio) benzene, 1,2,4-tris (mercaptoethylthio) benzene, 1,3,5-tris (mercaptoethylthio) benzene and the like can be mentioned.
また、2以上のメルカプト基を有するチオール化合物(D)としては、入手又は合成が容易である点や、硬化性組成物中での溶解安定性の点等から、2以上の水酸基を有するポリオールのメルカプトアルカノエートが好ましい。
2以上の水酸基を有するポリオールのメルカプトアルカノエートは、水酸基を有していてもよいが、水酸基を有していないのが好ましい。
Further, as the thiol compound (D) having two or more mercapto groups, a polyol having two or more hydroxyl groups can be easily obtained or synthesized, and has stability in dissolution in a curable composition. Mercapto alkanoates are preferred.
The mercapto alkanoate of a polyol having two or more hydroxyl groups may have a hydroxyl group, but preferably does not have a hydroxyl group.
メルカプトアルカノエートを与えるメルカプトアルカン酸の炭素原子数は特に限定されないが、2以上6以下が好ましく、3又は4が好ましい。メルカプトアルカノエートを与えるメルカプトアルカン酸の具体例としては、チオグリコール酸、2−メルカプトプロピオン酸、3−メルカプトプロピオン酸、2−メルカプトブタン酸、3−メルカプトブタン酸、4−メルカプトブタン酸、2−メルカプトペンタン酸、3−メルカプトペンタン酸、4−メルカプトペンタン酸、5−メルカプトペンタン酸、2−メルカプトヘキサン酸、3−メルカプトヘキサン酸、4−メルカプトヘキサン酸、及び5−メルカプトヘキサン酸が挙げられる。
これらの中では、2−メルカプトプロピオン酸、及び3−メルカプトブタン酸が好ましい。
The number of carbon atoms of the mercapto alkanoate that gives the mercapto alkanoate is not particularly limited, but is preferably 2 or more and 6 or less, preferably 3 or 4. Specific examples of mercaptoalkanoic acid giving mercaptoalkanoate include thioglycolic acid, 2-mercaptopropionic acid, 3-mercaptopropionic acid, 2-mercaptobutanoic acid, 3-mercaptobutanoic acid, 4-mercaptobutanoic acid, 2-. Examples thereof include mercaptopentanoic acid, 3-mercaptopentanoic acid, 4-mercaptopentanoic acid, 5-mercaptopentanoic acid, 2-mercaptohexanoic acid, 3-mercaptohexanoic acid, 4-mercaptohexanoic acid, and 5-mercaptohexanoic acid.
Of these, 2-mercaptopropionic acid and 3-mercaptobutanoic acid are preferred.
メルカプトアルカノエートを与えるポリオールは、芳香族基を含んでいてもよい。
芳香族基を含まないポリオールとしては、エチレングリコール、1,3−プロパンジオール、プロピレングリコール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,7−ヘプタンジオール、1,8−オクタンジオール、1,9−ノナンジオール、1,10−デカンジオール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、ジプロピレングリコール、トリプロピレングリコール、テトラプロピレングリコール、1,4−シクロヘキサンジオール、1,3−シクロヘキサンジオール、1,2−シクロヘキサンジオール、1,4−シクロヘキサンジメタノール、水素化ビスフェノールA、グリセリン、ジグリセリン、トリグリセリン、トリメチロールエタン、トリメチロールプロパン、ペンタエリスリトール、ジペンタエリスリトール、ソルビトール、マンニトール、ソルビタン、ショ糖、グルコース、マンノース、メチルグルコシド、及びトリス(2−ヒドロキシエチル)イソシアヌル酸等が挙げられる。
芳香族ポリオールとしては、ハイドロキノン、レゾルシノール、及びカテコール等のベンゼンジオール;フロログルシノール、ピロガロール、及び1,2,4−ベンゼントリオール等のベンゼントリオール;1,2−ナフタレンジオール、1,3−ナフタレンジオール、1,4−ナフタレンジオール、1,5−ナフタレンジオール、1,6−ナフタレンジオール、1,7−ナフタレンジオール、1,5−ナフタレンジオール、2,3−ナフタレンジオール、2,6−ナフタレンジオール、及び2,7−ナフタレンジオール等のナフタレンジオール;1,4,5−ナフタレントリオール、1,2,4−ナフタレントリオール、1,3,8−ナフタレントリオール、及び1,2,7−ナフタレントリオール等のナフタレントリオール;ビスフェノールA、ビスフェノールAP、ビスフェノールAF、ビスフェノールB、ビスフェノールBP、ビスフェノールC、ビスフェノールE、ビスフェノールF、ビスフェノールS、及びビスフェノールZ等のビスフェノール類;3,3’,4,4’−テトラヒドロキシビフェニル、及び3,3’,5,5’−テトラヒドロキシビフェニル等のテトラヒドロキシビフェニル;カリックスアレーン;フェノールノボラック、クレゾールノボラック、及びナフトールノボラック等のノボラック樹脂が挙げられる。
The polyol giving the mercapto alkanoate may contain aromatic groups.
Examples of the aromatic group-free polyol include ethylene glycol, 1,3-propanediol, propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, and 1,7-heptanediol. , 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, tetrapropylene glycol, 1,4-cyclohexanediol , 1,3-Cyclohexanediol, 1,2-Cyclohexanediol, 1,4-Cyclohexanedimethanol, Bisphenol A hydride, Glycerin, Diglycerin, Triglycerin, Trimethylolethane, Trimethylolpropane, Pentaerythritol, Dipentaerythritol , Sorbitol, mannitol, sorbitan, sucrose, glucose, mannose, methyl glucoside, tris (2-hydroxyethyl) isocyanuric acid and the like.
Aromatic polyols include benzenediols such as hydroquinone, resorcinol, and catechol; benzenetriols such as fluoroglucol, pyrogallol, and 1,2,4-benzenetriol; 1,2-naphthalenediol, 1,3-naphthalenediol. , 1,4-Naphthalenediol, 1,5-naphthalenediol, 1,6-naphthalenediol, 1,7-naphthalenediol, 1,5-naphthalenediol, 2,3-naphthalenediol, 2,6-naphthalenediol, And naphthalene diols such as 2,7-naphthalendiol; 1,4,5-naphthalentriol, 1,2,4-naphthalentriol, 1,3,8-naphthalentriol, and 1,2,7-naphthalentriol and the like. Naphthalentriol; bisphenols such as bisphenol A, bisphenol AP, bisphenol AF, bisphenol B, bisphenol BP, bisphenol C, bisphenol E, bisphenol F, bisphenol S, and bisphenol Z; 3,3', 4,4'-tetrahydroxy Examples thereof include biphenyl and tetrahydroxybiphenyl such as 3,3', 5,5'-tetrahydroxybiphenyl; calix arene; novolak resins such as phenol novolac, cresol novolak, and naphthol novolak.
上記のポリオールの中では、エチレングリコール、1,3−プロパンジオール、プロピレングリコール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、ジエチレングリコール、ジプロピレングリコール、グリセリン、ジグリセリン、トリメチロールエタン、トリメチロールプロパン、ペンタエリスリトール、ジペンタエリスリトール、及びトリス(2−ヒドロキシエチル)イソシアヌル酸が好ましく、1,4−ブタンジオール、トリメチロールエタン、トリメチロールプロパン、ペンタエリスリトール、及びトリス(2−ヒドロキシエチル)イソシアヌル酸がより好ましい。 Among the above polyols, ethylene glycol, 1,3-propanediol, propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, diethylene glycol, dipropylene glycol, glycerin, and di Glycerin, trimethylolethane, trimethylolpropane, pentaerythritol, dipentaerythritol, and tris (2-hydroxyethyl) isocyanuric acid are preferred, with 1,4-butanediol, trimethylolethane, trimethylolpropane, pentaerythritol, and tris. (2-Hydroxyethyl) isocyanuric acid is more preferred.
以上説明したポリオールのメルカプトアルカノエートとしては、1,4−ブタンジオールジ(2−メルカプトプロピオネート)、1,4−ブタンジオールジ(3−メルカプトブタノエート)、トリメチロールエタントリ(2−メルカプトプロピオネート)、トリメチロールエタントリ(3−メルカプトブタノエート)、トリメチロールプロパントリ(2−メルカプトプロピオネート)、トリメチロールプロパントリ(3−メルカプトブタノエート)、ペンタエリスリトールテトラ(2−メルカプトプロピオネート)、ペンタエリスリトールテトラ(3−メルカプトブタノエート)、トリス(2−ヒドロキシエチル)イソシアヌル酸トリ(2−メルカプトプロピオネート)、及びトリス(2−ヒドロキシエチル)イソシアヌル酸トリ(3−メルカプトブタノエート)が好ましく、1,4−ブタンジオールジ(3−メルカプトブタノエート)、トリメチロールエタントリ(3−メルカプトブタノエート)、トリメチロールプロパントリ(3−メルカプトブタノエート)、ペンタエリスリトールテトラ(3−メルカプトブタノエート)及びトリス(2−ヒドロキシエチル)イソシアヌル酸トリ(3−メルカプトブタノエート)がより好ましい。 Examples of the polyol mercaptoalkanoate described above include 1,4-butanedioldi (2-mercaptopropionate), 1,4-butanedioldi (3-mercaptobutanoate), and trimethylolethanetri (2-). Mercaptopropionate), trimethylolethanetri (3-mercaptobutanoate), trimethylolpropanetri (2-mercaptopropionate), trimethylolpropanetri (3-mercaptobutanoate), pentaerythritol tetra (2) -Mercaptopropionate), pentaerythritol tetra (3-mercaptobutanoate), trimethylolethane (2-hydroxyethyl) isocyanurate tri (2-mercaptopropionate), and trimethylolethane (2-hydroxyethyl) isocyanurate tri (2-hydroxyethyl) isocyanurate tri ( 3-mercaptobutanoate) is preferred, 1,4-butanedioldi (3-mercaptobutanoate), trimethylolethanetri (3-mercaptobutanoate), trimethylolpropanetri (3-mercaptobutanoate). ), Pentaerythritol tetra (3-mercaptobutanoate) and tris (2-hydroxyethyl) isocyanurate tri (3-mercaptobutanoate) are more preferred.
チオール化合物(D)の使用量は、本発明の目的を阻害しない範囲で特に限定されない。チオール化合物(D)の使用量は、マレイミド変性化合物(A)の質量とラジカル重合性化合物(B)の質量との合計100質量部に対して、0.1質量部以上20質量部以下が好ましく、0.5質量部以上15質量部以下がより好ましく、1質量部以上12質量部以下がさらに好ましい。 The amount of the thiol compound (D) used is not particularly limited as long as it does not impair the object of the present invention. The amount of the thiol compound (D) used is preferably 0.1 part by mass or more and 20 parts by mass or less with respect to 100 parts by mass in total of the mass of the maleimide-modified compound (A) and the mass of the radically polymerizable compound (B). , 0.5 parts by mass or more and 15 parts by mass or less is more preferable, and 1 part by mass or more and 12 parts by mass or less is further preferable.
<プロトン酸(E)>
硬化性組成物は、プロトン酸(E)を含むのが好ましい。硬化性組成物が、マレイミド変性化合物(A)とともにチオール化合物(D)を含む場合、硬化性組成物に経時的な粘度変化が生じやすい場合がある。しかし、硬化性組成物が、チオール化合物(D)とともにプロトン酸(E)を含む場合、硬化性組成物の経時的な安定性を高めることができる。ここでプロトン酸とは、プロトンH+を放出可能な化合物をいう。
なお、マレイミド変性化合物(A)が、カルボキシ基やフェノール性水酸基のようなプロトン酸として作用する酸性基を有する場合、当該マレイミド変性化合物(A)を含む硬化性組成物がプロトン酸(E)を含むものとする。
<Protonic acid (E)>
The curable composition preferably contains a protonic acid (E). When the curable composition contains the thiol compound (D) together with the maleimide-modified compound (A), the curable composition may easily change in viscosity with time. However, when the curable composition contains a protonic acid (E) together with the thiol compound (D), the stability of the curable composition over time can be enhanced. Here, the protonic acid refers to a compound capable of releasing proton H +.
When the maleimide-modified compound (A) has an acidic group that acts as a protonic acid such as a carboxy group or a phenolic hydroxyl group, the curable composition containing the maleimide-modified compound (A) contains the protonic acid (E). It shall include.
プロトン酸としては、有機酸であっても、無機酸であってもよく、有機酸が好ましい。
有機酸の具体例としては、ギ酸、酢酸、プロピオン酸、酪酸、吉草酸、イソ吉草酸、アクリル酸、メタクリル酸、シュウ酸、フタル酸、安息香酸、サリチル酸、4−ヒドロキシ安息香酸、乳酸、クエン酸、酒石酸、マロン酸、リンゴ酸、コハク酸、グリコール酸、グルタミン酸、アスパラギン酸、マレイン酸、カプロン酸、カプリル酸、ミリスチン酸、ステアリン酸、パルミチン酸、ピルビン酸、アスコルビン酸、アジピン酸、フェノール、1−ナフトール、2−ナフトールメタンスルホン酸、ベンゼンスルホン酸、p−トルエンスルホン酸、メチルホスホン酸、エチルホスホン酸、及びフェニルホスホン酸等が挙げられる。
無機酸の具体例としては、塩酸、臭化水素酸、硫酸、硝酸、及びリン酸等が挙げられる。
The protonic acid may be an organic acid or an inorganic acid, and an organic acid is preferable.
Specific examples of organic acids include formic acid, acetic acid, propionic acid, butyric acid, valeric acid, isovaleric acid, acrylic acid, methacrylic acid, oxalic acid, phthalic acid, benzoic acid, salicylic acid, 4-hydroxybenzoic acid, lactic acid, and citrus. Acids, tartaric acid, malonic acid, malic acid, succinic acid, glycolic acid, glutamic acid, aspartic acid, maleic acid, caproic acid, capric acid, myristic acid, stearic acid, palmitic acid, pyruvate, ascorbic acid, adipic acid, phenol, Examples thereof include 1-naphthol, 2-naphtholmethanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, methylphosphonic acid, ethylphosphonic acid, and phenylphosphonic acid.
Specific examples of the inorganic acid include hydrochloric acid, hydrobromic acid, sulfuric acid, nitric acid, phosphoric acid and the like.
プロトン酸(E)の使用量は、本発明の目的を阻害しない範囲で特に限定されない。プロトン酸(E)の使用量は、マレイミド変性化合物(A)の質量とラジカル重合性化合物(B)の質量との合計100質量部に対して、0.1質量部以上5質量部以下が好ましく、0.2質量部以上3質量部以下がより好ましく、0.5質量部以上1.5質量部以下がさらに好ましい。 The amount of the protonic acid (E) used is not particularly limited as long as it does not impair the object of the present invention. The amount of the protonic acid (E) used is preferably 0.1 part by mass or more and 5 parts by mass or less with respect to 100 parts by mass in total of the mass of the maleimide-modified compound (A) and the mass of the radically polymerizable compound (B). , 0.2 parts by mass or more and 3 parts by mass or less is more preferable, and 0.5 parts by mass or more and 1.5 parts by mass or less is further preferable.
<有機溶剤(S)>
硬化性組成物は、通常、有機溶剤(S)を含む。有機溶剤(S)の種類は、本発明の目的を阻害しない範囲で特に限定されず、従来より硬化性組成物に使用されている有機溶剤から適宜選択して使用することができる。
<Organic solvent (S)>
The curable composition usually contains an organic solvent (S). The type of the organic solvent (S) is not particularly limited as long as it does not impair the object of the present invention, and can be appropriately selected from the organic solvents conventionally used in the curable composition.
有機溶剤(S)の具体例としては、アセトン、メチルエチルケトン、シクロヘキサノン、メチルイソアミルケトン、2−ヘプタノン等のケトン類;エチレングリコール、エチレングリコールモノアセテート、ジエチレングリコール、ジエチレングリコールモノアセテート、プロピレングリコール、プロピレングリコールモノアセテート、プロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコール、ジプロピレングリコールモノアセテートのモノメチルエーテル、モノエチルエーテル、モノプロピルエーテル、モノブチルエーテル、モノフェニルエーテル等の多価アルコール類及びその誘導体;ジオキサン等の環式エーテル類;蟻酸エチル、乳酸メチル、乳酸エチル、酢酸メチル、酢酸エチル、酢酸ブチル、ピルビン酸メチル、アセト酢酸メチル、アセト酢酸エチル、ピルビン酸エチル、エトキシ酢酸エチル、メトキシプロピオン酸メチル、エトキシプロピオン酸エチル、2−ヒドロキシプロピオン酸メチル、2−ヒドロキシプロピオン酸エチル、2−ヒドロキシ−2−メチルプロピオン酸エチル、2−ヒドロキシ−3−メチルブタン酸メチル、3−メトキシブチルアセテート、3−メチル−3−メトキシブチルアセテート等のエステル類;トルエン、キシレン等の芳香族炭化水素類;等を挙げることができる。これらは単独で用いてもよく、2種以上を混合して用いてもよい。 Specific examples of the organic solvent (S) include ketones such as acetone, methyl ethyl ketone, cyclohexanone, methyl isoamyl ketone, and 2-heptanone; ethylene glycol, ethylene glycol monoacetate, diethylene glycol, diethylene glycol monoacetate, propylene glycol, and propylene glycol monoacetate. , Propropylene glycol monomethyl ether acetate, dipropylene glycol, monomethyl ether of dipropylene glycol monoacetate, monoethyl ether, monopropyl ether, monobutyl ether, monophenyl ether and other polyvalent alcohols and derivatives thereof; cyclic ether such as dioxane. Classes: ethyl formate, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, methyl acetoacetate, ethyl acetoacetate, ethyl pyruvate, ethyl ethoxyacetate, methyl methoxypropionate, ethyl ethoxypropionate, Methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, ethyl 2-hydroxy-2-methylpropionate, methyl 2-hydroxy-3-methylbutanoate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate Esters such as; aromatic hydrocarbons such as toluene and xylene; and the like. These may be used alone or in combination of two or more.
有機溶剤(S)の含有量は、本発明の目的を阻害しない範囲で特に限定されない。硬化性組成物の固形分濃度が30質量%以上70質量%以下となる範囲で、有機溶剤(S)を用いるのが好ましい。 The content of the organic solvent (S) is not particularly limited as long as it does not impair the object of the present invention. It is preferable to use the organic solvent (S) in the range where the solid content concentration of the curable composition is 30% by mass or more and 70% by mass or less.
〔その他の添加剤〕
硬化性組成物は、硬化性を向上させるため、さらにマレイミド硬化剤を含有していてもよく、塗布性、消泡性、レベリング性等を向上させるため、さらに界面活性剤を含有していてもよい。
マレイミド硬化剤としては、ジアミン類、低極性多官能アリルフェノール樹脂(例えば、FATC−809、FATC−AE(ともに群栄化学工業社製))やアリルエーテル等のアリル化合物、プロぺニル化ビフェニレン樹脂(例えば、BPN(群栄化学工業社製))等の1−プロぺニル基を有する1−プロぺニル化合物、及びベンゾオキサジン化合物が挙げられる。
界面活性剤としては、例えば、フッ素系界面活性剤やシリコーン系界面活性剤が好ましく用いられる。
フッ素系界面活性剤の具体例としては、BM−1000、BM−1100(いずれもBMケミー社製)、メガファックF142D、メガファックF172、メガファックF173、メガファックF183(いずれも大日本インキ化学工業社製)、フロラードFC−135、フロラードFC−170C、フロラードFC−430、フロラードFC−431(いずれも住友スリーエム社製)、サーフロンS−112、サーフロンS−113、サーフロンS−131、サーフロンS−141、サーフロンS−145(いずれも旭硝子社製)、SH−28PA、SH−190、SH−193、SZ−6032、SF−8428(いずれも東レシリコーン社製)等の市販のフッ素系界面活性剤が挙げられるが、これらに限定されるものではない。
シリコーン系界面活性剤としては、未変性シリコーン系界面活性剤、ポリエーテル変性シリコーン系界面活性剤、ポリエステル変性シリコーン系界面活性剤、アルキル変性シリコーン系界面活性剤、アラルキル変性シリコーン系界面活性剤、及び反応性シリコーン系界面活性剤等を好ましく用いることができる。
シリコーン系界面活性剤としては、市販のシリコーン系界面活性剤を用いることができる。市販のシリコーン系界面活性剤の具体例としては、ペインタッドM(東レ・ダウコーニング社製)、トピカK1000、トピカK2000、トピカK5000(いずれも高千穂産業社製)、XL−121(ポリエーテル変性シリコーン系界面活性剤、クラリアント社製)、BYK−310(ポリエステル変性シリコーン系界面活性剤、ビックケミー社製)等が挙げられる。
[Other additives]
The curable composition may further contain a maleimide curing agent in order to improve curability, and may further contain a surfactant in order to improve coatability, defoaming property, leveling property and the like. Good.
Examples of the maleimide curing agent include diamines, low-polarity polyfunctional allylphenol resins (for example, FATC-809 and FATC-AE (both manufactured by Gunei Chemical Industries, Ltd.)), allyl compounds such as allyl ethers, and propenylated biphenylene resins. (For example, 1-propenyl compound having a 1-propenyl group such as BPN (manufactured by Gunei Chemical Industry Co., Ltd.)), and a benzoxazine compound can be mentioned.
As the surfactant, for example, a fluorine-based surfactant or a silicone-based surfactant is preferably used.
Specific examples of fluorine-based surfactants include BM-1000 and BM-1100 (all manufactured by BM Chemie), Megafuck F142D, Megafuck F172, Megafuck F173, and Megafuck F183 (all manufactured by Dainippon Ink and Chemicals Co., Ltd.). , Florard FC-135, Florard FC-170C, Florard FC-430, Florard FC-431 (all manufactured by Sumitomo 3M), Surfron S-112, Surfron S-113, Surfron S-131, Surfron S- Commercially available fluorine-based surfactants such as 141, Surflon S-145 (all manufactured by Asahi Glass Co., Ltd.), SH-28PA, SH-190, SH-193, SZ-6032, SF-8428 (all manufactured by Toray Silicone Co., Ltd.) However, the present invention is not limited to these.
Silicone-based surfactants include unmodified silicone-based surfactants, polyether-modified silicone-based surfactants, polyester-modified silicone-based surfactants, alkyl-modified silicone-based surfactants, aralkyl-modified silicone-based surfactants, and aralkyl-based silicone-based surfactants. A reactive silicone-based surfactant or the like can be preferably used.
As the silicone-based surfactant, a commercially available silicone-based surfactant can be used. Specific examples of commercially available silicone-based surfactants include Painted M (manufactured by Toray Dow Corning), Topica K1000, Topica K2000, Topica K5000 (all manufactured by Takachiho Sangyo Co., Ltd.), XL-121 (polyester-modified silicone-based). Surfactants, manufactured by Clariant, BYK-310 (polyester-modified silicone-based surfactants, manufactured by Big Chemie) and the like.
硬化性組成物は、酸化防止剤を含有していてもよい。酸化防止剤としては、特に限定されず、従来公知の酸化防止剤を用いることができ、例えば、ヒンダードフェノール系酸化防止剤、ヒンダードアミン系酸化防止剤、リン系酸化防止剤、イオウ系酸化防止剤等が挙げられる。 The curable composition may contain an antioxidant. The antioxidant is not particularly limited, and conventionally known antioxidants can be used. For example, a hindered phenol-based antioxidant, a hindered amine-based antioxidant, a phosphorus-based antioxidant, and a sulfur-based antioxidant can be used. And so on.
硬化性組成物は、反応中の重合を適宜防止するために、重合防止剤を含有していてもよい。重合防止剤としては、特に限定されず、従来公知の重合防止剤を用いることができ、例えば、メトキノン、ハイドロキノン、メチルハイドロキノン、p−メトキシフェノール、ピロガロール、tert−ブチルカテコール、フェノチアジン等が挙げられる。 The curable composition may contain a polymerization inhibitor in order to appropriately prevent polymerization during the reaction. The polymerization inhibitor is not particularly limited, and conventionally known polymerization inhibitors can be used, and examples thereof include methquinone, hydroquinone, methylhydroquinone, p-methoxyphenol, pyrogallol, tert-butylcatechol, and phenothiazine.
硬化性組成物を用いて絶縁膜を形成する場合、硬化性組成物は、金属配線や、金属配線を有する電気・電子デバイス用の基板と、硬化性組成物を用いて形成される絶縁膜との密着性を向上させるために、密着性向上剤を含有していてもよい。密着性向上剤としては、特に限定されず、従来公知の密着性向上剤を用いることができ、例えば、ベンゾトリアゾール等が挙げられる。 When an insulating film is formed by using a curable composition, the curable composition includes a metal wiring, a substrate for an electric / electronic device having the metal wiring, and an insulating film formed by using the curable composition. In order to improve the adhesiveness of the material, an adhesiveness improving agent may be contained. The adhesion improver is not particularly limited, and conventionally known adhesion improvers can be used, and examples thereof include benzotriazole and the like.
〔硬化性組成物の調製方法〕
硬化性組成物は、上記の各成分を通常の方法で混合、撹拌して調製される。上記の各成分を、混合、撹拌する際に使用できる装置としては、ディゾルバー、ホモジナイザー、3本ロールミル等が挙げられる。上記の各成分を均一に混合した後に、得られた混合物を、さらにメッシュ、メンブランフィルタ等を用いて濾過してもよい。
[Method for preparing curable composition]
The curable composition is prepared by mixing and stirring each of the above components by a usual method. Examples of an apparatus that can be used when mixing and stirring each of the above components include a dissolver, a homogenizer, and a three-roll mill. After uniformly mixing each of the above components, the obtained mixture may be further filtered using a mesh, a membrane filter or the like.
また、硬化性組成物を、マレイミド変性化合物(A)を含む第1剤と、チオール化合物(D)を含む第2剤とを含む2剤以上の多剤からなる、多剤混合型の硬化性組成物とするのも好ましい。硬化性組成物中に、マレイミド変性化合物(A)とチオール化合物(D)とが共存する場合、硬化性組成物に経時的に変化が生じやすい場合がある。しかし、上記の多剤混合型の硬化性組成物であれば、このような経時変化の問題は生じない。 Further, the curable composition is a multi-drug mixed type curable composition composed of two or more multi-drugs containing a first agent containing a maleimide-modified compound (A) and a second agent containing a thiol compound (D). It is also preferable to use a composition. When the maleimide-modified compound (A) and the thiol compound (D) coexist in the curable composition, the curable composition may easily change with time. However, in the case of the above-mentioned multi-drug mixed curable composition, such a problem of aging does not occur.
上記の多剤混合型の硬化性組成物は、例えば、さらにラジカル発生剤(C)を含む第3剤を含むような3剤以上の多剤混合型の組成物であってもよい。しかし、使用時の混合作業が容易である点等から、多剤混合型の硬化性組成物は、マレイミド変性化合物(A)を含む第1剤と、チオール化合物(D)を含む第2剤とからなる2剤混合型の硬化性組成物であるのが好ましい。
かかる2剤混合型の硬化性組成物について、マレイミド変性化合物(A)を含む第1剤、及びチオール化合物(D)を含む第2剤のそれぞれが、マレイミド変性化合物(A)及びチオール化合物(D)以外の1種以上の成分を任意に含んでいてもよい。なお、2剤混合型の硬化性組成物では、第1剤、及び第2剤のいずれかがラジカル発生剤(C)を含む。
The above-mentioned multi-drug mixed curable composition may be, for example, a multi-drug mixed composition of three or more agents, which further contains a third agent containing a radical generator (C). However, since the mixing operation at the time of use is easy, the multi-drug mixed curable composition includes a first agent containing a maleimide-modified compound (A) and a second agent containing a thiol compound (D). A two-agent mixed curable composition comprising the above is preferable.
Regarding the two-agent mixed curable composition, the first agent containing the maleimide-modified compound (A) and the second agent containing the thiol compound (D) are the maleimide-modified compound (A) and the thiol compound (D), respectively. ) May be optionally contained in one or more kinds of components other than). In the two-agent mixed curable composition, either the first agent or the second agent contains a radical generator (C).
≪絶縁膜の形成方法≫
上記の硬化性組成物を用いて絶縁膜が形成される。
絶縁膜の形成方法は、
絶縁膜形成箇所に、硬化性組成物を塗布して塗布膜を形成する、塗布工程と、
塗布膜を硬化させる、硬化工程と、を含む。
≪How to form an insulating film≫
An insulating film is formed using the above curable composition.
The method of forming the insulating film is
A coating process in which a curable composition is applied to the insulating film forming portion to form a coating film, and
Includes a curing step, which cures the coating film.
好ましくは、硬化性組成物を用いて、金属配線を有する電気・電子デバイスにおける金属配線を絶縁する絶縁膜を形成することができる。 Preferably, the curable composition can be used to form an insulating film that insulates the metal wiring in an electrical / electronic device having the metal wiring.
絶縁膜の形成方法において、例えば、金属配線を有する電気・電子デバイス用の基板上の、少なくとも絶縁膜形成箇所に、硬化性組成物が塗布され塗布膜が形成される。
硬化性組成物の塗布方法としては、スピンコート法、スリットコート法、ロールコート法、スクリーン印刷法、インクジェット法、アプリケーター法等の方法を採用することができる。スクリーン印刷法やインクジェット法等の印刷法を適用する場合、絶縁膜を刑する箇所のみに硬化性組成物を塗布することが可能である。
In the method of forming the insulating film, for example, the curable composition is applied to at least the insulating film forming portion on the substrate for an electric / electronic device having metal wiring to form the coating film.
As a method for applying the curable composition, a spin coating method, a slit coating method, a roll coating method, a screen printing method, an inkjet method, an applicator method and the like can be adopted. When a printing method such as a screen printing method or an inkjet method is applied, it is possible to apply the curable composition only to the portion where the insulating film is punished.
塗布膜の厚さは特に限定されないが、0.5μm以上が好ましく、0.5μm以上300μm以下がより好ましく、1μm以上150μm以下が特に好ましく、3μm以上50μm以下が最も好ましい。 The thickness of the coating film is not particularly limited, but is preferably 0.5 μm or more, more preferably 0.5 μm or more and 300 μm or less, particularly preferably 1 μm or more and 150 μm or less, and most preferably 3 μm or more and 50 μm or less.
次いで、必要に応じて、塗布膜に対して乾燥や、プレベークが行われる。プレベーク条件は、硬化性組成物中の各成分の種類、配合割合、塗布膜厚等によって異なるが、通常は70℃以上200℃以下で、好ましくは80℃以上150℃以下で、2分以上120分以下程度である。 Then, if necessary, the coating film is dried or prebaked. The pre-baking conditions vary depending on the type, blending ratio, coating film thickness, etc. of each component in the curable composition, but are usually 70 ° C. or higher and 200 ° C. or lower, preferably 80 ° C. or higher and 150 ° C. or lower, for 2 minutes or longer and 120. It is less than a minute.
硬化性組成物が光ラジカル発生剤(C1)を含む場合、塗布膜に対して、活性光線又は放射線、例えば波長が300nm以上500nm以下の紫外線又は可視光線を照射(露光)する。塗布膜の全面に露光してもよく、また、所定のパターンのマスクを介して活性光線又は放射線を露光する等の方法により、位置選択的に露光(パターン露光)を行ってもよい。
露光により、重合成分であるマレイミド変性化合物(A)やラジカル重合性化合物(B)が重合し絶縁膜が形成される。これにより、例えば、金属配線を有する電気・電子デバイス用の基板上に絶縁膜が形成される。
When the curable composition contains a photoradical generator (C1), the coating film is irradiated (exposed) with active light or radiation, for example, ultraviolet rays or visible light having a wavelength of 300 nm or more and 500 nm or less. The entire surface of the coating film may be exposed, or regioselective exposure (pattern exposure) may be performed by a method such as exposing active rays or radiation through a mask having a predetermined pattern.
Upon exposure, the maleimide-modified compound (A) and the radically polymerizable compound (B), which are polymerization components, are polymerized to form an insulating film. As a result, for example, an insulating film is formed on a substrate for an electric / electronic device having metal wiring.
放射線の線源としては、低圧水銀灯、高圧水銀灯、超高圧水銀灯、メタルハライドランプ、アルゴンガスレーザー等を用いることができる。また、放射線には、マイクロ波、赤外線、可視光線、紫外線、X線、γ線、電子線、陽子線、中性子線、イオン線等が含まれる。放射線照射量は、硬化性組成物の組成や塗布膜の膜厚等によっても異なるが、例えば超高圧水銀灯使用の場合、100mJ/cm2以上10000mJ/cm2以下である。また、放射線には、ラジカルを発生させるために、ラジカル開始剤(C)を活性化させる光線が含まれていてもよい。 As the radiation source, a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, a metal halide lamp, an argon gas laser, or the like can be used. Further, the radiation includes microwaves, infrared rays, visible rays, ultraviolet rays, X-rays, γ-rays, electron beams, proton beams, neutron beams, ion rays and the like. Dose of radiation varies depending on the film thickness and the like of the composition and the coating film of the curable composition, for example, in the case of ultra-high pressure mercury lamp used is 100 mJ / cm 2 or more 10000 mJ / cm 2 or less. Further, the radiation may include a light beam that activates the radical initiator (C) in order to generate a radical.
位置選択的な露光の場合は、露光された塗布膜を、従来知られる方法に従って現像し、不要な部分を溶解、除去することにより、所定の形状の絶縁膜が形成される。この際、現像液としては、上記有機溶剤(S)や、アルカリ性水溶液が使用できる。例えば、前述のマレイミド変性化合物(A)がカルボキシ基やフェノール性水酸基のようなアルカリ可溶性基を有する場合、アルカリ性水溶液による現像が可能である。 In the case of regioselective exposure, the exposed coating film is developed according to a conventionally known method, and an unnecessary portion is dissolved and removed to form an insulating film having a predetermined shape. At this time, the organic solvent (S) or an alkaline aqueous solution can be used as the developing solution. For example, when the above-mentioned maleimide-modified compound (A) has an alkali-soluble group such as a carboxy group or a phenolic hydroxyl group, development with an alkaline aqueous solution is possible.
現像液として用いるアルカリ性水溶液としては、例えば、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、アンモニア水、エチルアミン、n−プロピルアミン、ジエチルアミン、ジ−n−プロピルアミン、トリエチルアミン、メチルジエチルアミン、ジメチルエタノールアミン、トリエタノールアミン、テトラメチルアンモニウムヒドロキシド(水酸化テトラメチルアンモニウム)、テトラエチルアンモニウムヒドロキシド、ピロール、ピペリジン、1,8−ジアザビシクロ[5,4,0]−7−ウンデセン、1,5−ジアザビシクロ[4,3,0]−5−ノナン等のアルカリ類の水溶液を使用することができる。また、上記アルカリ類の水溶液にメタノール、エタノール等の水溶性有機溶媒や界面活性剤を適当量添加した水溶液を現像液として使用することもできる。 Examples of the alkaline aqueous solution used as the developing solution include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, ethylamine, n-propylamine, diethylamine, di-n-propylamine, and triethylamine. , Methyldiethylamine, dimethylethanolamine, triethanolamine, tetramethylammonium hydroxide (tetramethylammonium hydroxide), tetraethylammonium hydroxide, pyrrole, piperidine, 1,8-diazabicyclo [5,4,0] -7-undecene , 1,5-diazabicyclo [4,5,0] -5-nonane and other alkaline aqueous solutions can be used. Further, an aqueous solution obtained by adding an appropriate amount of a water-soluble organic solvent such as methanol or ethanol or a surfactant to the above-mentioned aqueous solution of alkalis can also be used as a developing solution.
現像時間は、硬化性組成物の組成や塗布膜の膜厚等によっても異なるが、通常1分以上30分以下の間である。現像方法は、液盛り法、ディッピング法、パドル法、スプレー現像法等のいずれでもよい。 The developing time varies depending on the composition of the curable composition, the film thickness of the coating film, and the like, but is usually between 1 minute and 30 minutes or less. The developing method may be any of a liquid filling method, a dipping method, a paddle method, a spray developing method and the like.
現像後は、例えば、流水洗浄を30秒以上90秒以下の間行い、エアーガンや、オーブン等を用いて乾燥させる。 After development, for example, washing with running water is performed for 30 seconds or more and 90 seconds or less, and the mixture is dried using an air gun, an oven, or the like.
このようにして、例えば、金属配線を有する電気・電子デバイス用の基板上に、所望する形状にパターン化された絶縁膜が形成される。 In this way, for example, an insulating film patterned in a desired shape is formed on a substrate for an electric / electronic device having metal wiring.
なお、上記では露光により、重合成分であるマレイミド変性化合物(A)やラジカル重合性化合物(B)が重合させて絶縁膜を形成する例を示した。硬化性組成物が熱ラジカル発生剤(C2)を含む場合、重合成分であるマレイミド変性化合物(A)やラジカル重合性化合物(B)を加熱により重合させて絶縁膜を形成してもよい。 In the above, an example is shown in which the maleimide-modified compound (A) and the radically polymerizable compound (B), which are polymerization components, are polymerized by exposure to form an insulating film. When the curable composition contains a thermal radical generator (C2), the maleimide-modified compound (A) and the radically polymerizable compound (B), which are polymerization components, may be polymerized by heating to form an insulating film.
形成された絶縁膜は、誘電率が低く、誘電正接が低いため、高周波数用途の金属配線を有する電気・電子デバイスの絶縁膜に適している。例えば、3GHz以上30GHz以下の5G通信帯候補の周波数や、30GHz以上300GHz以下のミリ波帯の周波数の用途の金属配線を有する電気・電子デバイスの絶縁膜とすることができる。また、形成された絶縁膜は耐熱性に優れているため、絶縁膜を形成した後に加熱されてさらに配線等の部材を形成される用途に適している。 The formed insulating film has a low dielectric constant and a low dielectric loss tangent, and is therefore suitable as an insulating film for electrical / electronic devices having metal wiring for high frequency applications. For example, it can be used as an insulating film for an electric / electronic device having a metal wiring for a 5G communication band candidate frequency of 3 GHz or more and 30 GHz or less and a millimeter wave band frequency of 30 GHz or more and 300 GHz or less. Further, since the formed insulating film has excellent heat resistance, it is suitable for applications in which a member such as wiring is further formed by heating after forming the insulating film.
以下、本発明を実施例によりさらに詳細に説明するが、本発明はこれらの実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
〔調製例1〕
未変性ポリフェニレンエーテル樹脂として、下記構造のフェノール性水酸基末端を有するポリフェニレンエーテル樹脂(SA90、SABIC Innovative Plastics社製)を用いた。
As the unmodified polyphenylene ether resin, a polyphenylene ether resin having a phenolic hydroxyl group terminal having the following structure (SA90, manufactured by SABIC Innovative Plastics) was used.
未変性ポリフェニレンエーテル樹脂166質量部と、下記構造のマレイミド基を有するカルボン酸47.2質量部を、ジクロロエタン1184質量部中に加えた。
反応液中にジイソプロピルカルボジイミド40.9質量部と、ジメチルアミノピリジン0.25質量部を加えた後、5℃で8時間、末端フェノール性水酸基の変性反応を行った。反応後、反応液を濾過しアセトニトリルで再沈殿して、未変性ポリフェニレンエーテル樹脂の両末端のフェノール性水酸基が下記式の基に変性された、マレイミド変性ポリフェニレンエーテル樹脂A1を145質量部得た。マレイミド変性ポリフェニレンエーテル樹脂P1のゲルパーミエーションクロマトグラフィ(GPC)により測定されたポリスチレン換算の質量平均分子量(Mw)は7000であった。
〔調製例2〕
樹脂A2として、スチレンと4−アミノスチレンとの共重合体におけるアミノ基が、マレイミド変性された樹脂を調製した。
スチレンと4−アミノスチレンとの共重合比が、スチレン/4−アミノスチレン(モル基準)として80/20(モル基準)である共重合体72.8質量部と、下記式で表されるオキソノルボルネン酸無水物41質量部とをテトラヒドロフラン300質量部に溶解させ、窒素雰囲気下で4時間撹拌した。
As the resin A2, a resin in which the amino group in the copolymer of styrene and 4-aminostyrene was modified with maleimide was prepared.
72.8 parts by mass of the copolymer in which the copolymerization ratio of styrene and 4-aminostyrene is 80/20 (molar standard) as styrene / 4-aminostyrene (molar standard) and oxo represented by the following formula 41 parts by mass of norbornene anhydride was dissolved in 300 parts by mass of tetrahydrofuran, and the mixture was stirred under a nitrogen atmosphere for 4 hours.
次いで、反応液にカルボニルジミダゾール61質量部を加えた後、反応液を6時間撹拌した。その後、反応液を、ヘプタン1500質量部に滴下することにより沈殿した下記構造の重合体を回収した。下記構造式における各構成単位中の括弧の右下の数字は、各樹脂中の構成単位の含有量(モル%)を表す。
得られた上記構造の重合体を、20質量%のトルエン溶液とし、リフラックスさせながら4時間撹拌した。その後、ヘプタンで再沈殿することで、固体状の下記構造の樹脂A2を17.8質量部得た。
13C NMRにおける、カルボニルピーク及び二重結合のピークから、マレイミド構造を確認した。なお、13C NMRの測定溶媒は、アセトン−d6とした。
また、得られた樹脂A2の質量平均分子量(Mw)を、ゲルパーミエーションクロマトグラフィ(GPC)のポリスチレン換算により求めた。樹脂A2の質量平均分子量(Mw)は、15000であった。
The maleimide structure was confirmed from the carbonyl peak and the double bond peak in 13 C NMR. The measurement solvent for 13 C NMR was acetone-d6.
Moreover, the mass average molecular weight (Mw) of the obtained resin A2 was determined by gel permeation chromatography (GPC) in terms of polystyrene. The mass average molecular weight (Mw) of the resin A2 was 15,000.
<硬化性組成物の調製>
[実施例1〜14、及び比較例1〜4]
実施例1〜14では、マレイミド変性化合物(A)として、上記樹脂A1、A2及び下記A3を用いた。
なお、A3はBMI−689(Designer molecules社製)である。
<Preparation of curable composition>
[Examples 1 to 14 and Comparative Examples 1 to 4]
In Examples 1 to 14, the above resins A1 and A2 and the following A3 were used as the maleimide-modified compound (A).
A3 is BMI-689 (manufactured by Designer molecules).
実施例1〜14、及び比較例1〜4では、ラジカル開始剤(C)として、下記C1及びC2を用いた。
C1:Irgacure OXE02(BASF製)
C2:パーヘキシルD(日油社製)
In Examples 1 to 14 and Comparative Examples 1 to 4, the following C1 and C2 were used as the radical initiator (C).
C1: Irgacure OXE02 (manufactured by BASF)
C2: Perhexyl D (manufactured by NOF CORPORATION)
実施例1〜14では、チオール化合物(D)として、下記D1及びD2を用いた。
D1:ペンタエリスリトールテトラ(3−メルカプトブタノエート)
D2:トリス(2−ヒドロキシエチル)イソシアヌル酸トリ(3−メルカプトブタノエート)
In Examples 1 to 14, the following D1 and D2 were used as the thiol compound (D).
D1: Pentaerythritol tetra (3-mercaptobutanoate)
D2: Tris (2-hydroxyethyl) trichloroisocyanuric acid (3-mercaptobutanoate)
実施例1〜8、及び実施例11〜14では、プロトン酸(E)として、下記E1〜E3を用いた。
E1:フェニルホスホン酸
E2:サチリル酸
E3:マロン酸
In Examples 1 to 8 and Examples 11 to 14, the following E1 to E3 were used as the protonic acid (E).
E1: Phenylphosphonic acid E2: Satilic acid E3: Malonic acid
実施例1〜14、及び比較例1〜4では、添加剤として、下記F1を用いた。
F1:Irganox 1010(BASF製)
F2:FATC−809(マレイミド硬化剤、低極性多官能アリルフェノール樹脂(群栄化学工業社製))
F3:FATC−AE(マレイミド硬化剤、低極性多官能アリルフェノール樹脂(群栄化学工業社製))
In Examples 1 to 14 and Comparative Examples 1 to 4, the following F1 was used as an additive.
F1: Irganox 1010 (manufactured by BASF)
F2: FATC-809 (maleimide curing agent, low-polarity polyfunctional allylphenol resin (manufactured by Gun Ei Chemical Industry Co., Ltd.))
F3: FATC-AE (maleimide curing agent, low-polarity polyfunctional allylphenol resin (manufactured by Gun Ei Chemical Industry Co., Ltd.))
それぞれ表1〜2に記載の種類及び量の、マレイミド変性化合物(A)と、ラジカル開始剤(C)と、チオール化合物(D)と、プロトン酸(E)と、添加剤と、界面活性剤(BYK310、ビックケミー社製)0.05質量部とを、固形分濃度が40質量%となるように、プロピレングリコールモノメチルエーテルアセテート(PGMEA)に溶解させて、各実施例及び比較例の硬化性組成物を得た。 Maleimide-modified compound (A), radical initiator (C), thiol compound (D), protonic acid (E), additive, and surfactant of the types and amounts shown in Tables 1 and 2, respectively. 0.05 parts by mass (BYK310, manufactured by Big Chemie) was dissolved in propylene glycol monomethyl ether acetate (PGMEA) so that the solid content concentration was 40% by mass, and the curable composition of each Example and Comparative Example was obtained. I got something.
<評価>
得られた硬化性組成物を用いて、以下の方法に従って、成膜性と、フォトリソ特性と、誘電率と、誘電正接と、耐熱性とを評価した。これらの評価結果を表1〜2に記す。
[成膜性及びフォトリソ特性]
実施例、及び比較例の硬化性組成物を、直径200mmのSi基板上に塗布し、塗布膜を形成した。次いで、塗布膜を80℃で200秒間プリベーク(PAB)した。なお、プリベーク後の塗布膜の膜厚は11μmであった。プリベーク後、直径30μmの円形の開口を形成できるホールパターンのマスクと露光装置Prisma GHI5452(ウルトラテック社製)とを用い露光量100mJ/cm2以上4400mJ/cm2以下にて、ghi線でパターン露光した。なお、焦点は0μm(塗布膜表面)とした。
次いで、基板をホットプレート上に載置して90℃で1.5分間の露光後加熱(PEB)を行った。その後、プロピレングリコールモノメチルエーテルアセテート(PGMEA)に、露光された塗布膜を、60℃で60秒間浸漬した。その後、窒素ブローして、窒素雰囲気下で180℃1時間加熱して、パターン(絶縁膜)を得た。
プリベーク前の塗布膜の表面を走査型電子顕微鏡により観察して、成膜性を評価した。具体的には、パターン表面にクラック及び/又は結晶が観察されず、パターンにタック(べたつき)がなく、且つ含有成分が相溶しており透明であった場合を、○とした。また、パターン表面にクラックが観察された場合をa、パターン表面に結晶が観察された場合をb、パターン表面にタック(べたつき)があった場合をc、含有成分が相溶しておらず不透明であった場合をdとして、a〜dの少なくとも1つに該当する場合を×とした。
また、得られたパターン(絶縁膜)の表面及び断面を走査型電子顕微鏡により観察して、フォトリソ特性を評価した。具体的には、上述の露光量範囲において、直径30μmの開口が形成される条件が存在していた場合は○、直径30μmの開口が形成される条件が存在しなかった場合を×として評価した。
<Evaluation>
Using the obtained curable composition, the film forming property, the photolithographic property, the dielectric constant, the dielectric loss tangent, and the heat resistance were evaluated according to the following methods. The evaluation results are shown in Tables 1 and 2.
[Film film properties and photolithography characteristics]
The curable compositions of Examples and Comparative Examples were applied onto a Si substrate having a diameter of 200 mm to form a coating film. The coating film was then prebaked (PAB) at 80 ° C. for 200 seconds. The film thickness of the coating film after prebaking was 11 μm. After pre-baking, and at 4400mJ / cm 2 or less exposure dose 100 mJ / cm 2 or more using a mask and an exposure apparatus Prisma GHI5452 hole pattern capable of forming a circular opening with a diameter of 30 [mu] m (manufactured by Ultratech Co., Ltd.), pattern exposure with ghi ray did. The focal point was 0 μm (coating film surface).
The substrate was then placed on a hot plate and exposed and then heated (PEB) at 90 ° C. for 1.5 minutes. Then, the exposed coating film was immersed in propylene glycol monomethyl ether acetate (PGMEA) at 60 ° C. for 60 seconds. Then, it was blown with nitrogen and heated at 180 ° C. for 1 hour in a nitrogen atmosphere to obtain a pattern (insulating film).
The surface of the coating film before prebaking was observed with a scanning electron microscope to evaluate the film forming property. Specifically, the case where no cracks and / or crystals were observed on the surface of the pattern, the pattern had no tack (stickiness), and the contained components were compatible with each other and was transparent was marked with ◯. Further, a is the case where cracks are observed on the pattern surface, b is the case where crystals are observed on the pattern surface, c is the case where the pattern surface is tacky (sticky), and the contained components are not compatible and opaque. The case where was was set as d, and the case corresponding to at least one of a to d was set as x.
In addition, the surface and cross section of the obtained pattern (insulating film) were observed with a scanning electron microscope to evaluate the photolithography characteristics. Specifically, in the above-mentioned exposure amount range, the case where the condition for forming an opening having a diameter of 30 μm was present was evaluated as ◯, and the case where the condition for forming an opening with a diameter of 30 μm did not exist was evaluated as ×. ..
[誘電率及び誘電正接]
実施例、及び比較例の硬化性組成物を、直径200mmのSi基板上に塗布し、塗布膜を形成した。次いで、塗布膜を80℃で200秒間プリベーク(PAB)した。なお、プリベーク後の塗布膜の膜厚は11μmであった。プリベーク後、露光装置Prisma GHI5452(ウルトラテック社製)を用い露光量4400mJ/cm2にて、ghi線で全面を露光した。なお、焦点は0μm(塗布膜表面)とした。その後、塗布膜表面を窒素ブローして、窒素雰囲気下で180℃1時間加熱して、サンプルを得た。
得られたサンプルの誘電率(ε)及び誘電正接(tanδ)を、電子情報通信学会の信学技報 vol. 118, no. 506, MW2018-158, pp. 13-18, 2019年3月 「感光性絶縁フィルムの円筒空洞共振器法によるミリ波複素誘電率評価に関する検討」(高萩耕平(宇都宮大学)、海老澤和明(東京応化工業株式会社)、古神義則(宇都宮大学)、清水隆志(宇都宮大学))に記載された方法で、測定した。ネットワークアナライザーHP8510C(キーサイト社製)を使用し、空洞共振器法で、室温25℃、湿度50%、周波数36GHz、サンプル厚さ10μmの条件で測定した。
誘電率値が3.00未満であった場合を○、3.00以上であった場合を×として、誘電率を評価した。
誘電正接値が、0.01未満であった場合を○、0.01以上であった場合を×として、誘電正接を評価した。
[Permittivity and dielectric loss tangent]
The curable compositions of Examples and Comparative Examples were applied onto a Si substrate having a diameter of 200 mm to form a coating film. The coating film was then prebaked (PAB) at 80 ° C. for 200 seconds. The film thickness of the coating film after prebaking was 11 μm. After prebaking, the entire surface was exposed with a ghi line at an exposure amount of 4400 mJ / cm 2 using an exposure apparatus Prisma GHI5452 (manufactured by Ultratech). The focal point was 0 μm (coating film surface). Then, the surface of the coating film was blown with nitrogen and heated at 180 ° C. for 1 hour in a nitrogen atmosphere to obtain a sample.
The permittivity (ε) and dielectric loss tangent (tan δ) of the obtained sample are described in the IEICE Technical Report vol. 118, no. 506, MW2018-158, pp. 13-18, March 2019. Examination of Milliwave Complex Dielectric Permittivity Evaluation of Photosensitive Insulating Film by Cylindrical Cavity Resonator Method ”(Kohei Takahagi (Utsunomiya University), Kazuaki Ebisawa (Tokyo Oka Kogyo Co., Ltd.), Yoshinori Kogami (Utsunomiya University), Takashi Shimizu ( It was measured by the method described in Utsunomiya University)). Using a network analyzer HP8510C (manufactured by Keysight Co., Ltd.), measurement was performed by a cavity resonator method under the conditions of room temperature 25 ° C., humidity 50%, frequency 36 GHz, and sample thickness 10 μm.
The dielectric constant was evaluated as ◯ when the dielectric constant value was less than 3.00 and x when it was 3.00 or more.
The dielectric loss tangent was evaluated as ◯ when the dielectric loss tangent value was less than 0.01 and x when the dielectric loss tangent value was 0.01 or more.
[耐熱性]
[誘電率及び誘電正接]の項目と同様の手法で得られたサンプルについて、動的粘弾性測定装置Rheogel−E4000(UBM株式会社製)を使用して測定したtanδのピークトップ温度(℃)を、ガラス転移点(Tg)とした(DMA法)。測定条件は、測定モード:引張モード、周波数:10Hz、昇温速度:5℃/min、測定温度範囲:40〜300℃、サンプル形状:長さ50mm、幅5mm、厚み10μmmとした。
Tgが150℃以上であった場合を○、150℃未満であった場合を×として、耐熱性を評価した。
[Heat-resistant]
For the sample obtained by the same method as the item of [Dielectric constant and dielectric loss tangent], the peak top temperature (° C.) of tan δ measured using a dynamic viscoelasticity measuring device Rheogel-E4000 (manufactured by UBM Co., Ltd.) was measured. , Glass transition point (Tg) (DMA method). The measurement conditions were measurement mode: tensile mode, frequency: 10 Hz, heating rate: 5 ° C./min, measurement temperature range: 40 to 300 ° C., sample shape: length 50 mm, width 5 mm, thickness 10 μmm.
The heat resistance was evaluated as ◯ when the Tg was 150 ° C. or higher and x when the Tg was lower than 150 ° C.
[伸び及び引張強度]
Si基板からフィルムを剥離して得られたフィルムから、幅1cm、長さ5cmの短冊状の試験片を切り出した。得られた試験片と、EZ−test(島津製作所製)とを用いてチャック間距離2cm、引っ張り速度1mm/minで引っ張り試験を行い伸びと引張強度とを測定した。破断点のチャック間距離を伸びとして求めた。
伸びについて、上記方法で測定された伸びが8%以上であった場合を○とし、8%未満であった場合を×とした。
引張強度について、上記方法で測定された引張強度が90MPa以上であった場合を○とし、90MPa未満であった場合を×とした。
[Elongation and tensile strength]
A strip-shaped test piece having a width of 1 cm and a length of 5 cm was cut out from the film obtained by peeling the film from the Si substrate. Using the obtained test piece and EZ-test (manufactured by Shimadzu Corporation), a tensile test was performed at a distance between chucks of 2 cm and a tensile speed of 1 mm / min, and elongation and tensile strength were measured. The distance between the chucks at the breaking point was calculated as the elongation.
Regarding the elongation, the case where the elongation measured by the above method was 8% or more was evaluated as ◯, and the case where the elongation was less than 8% was evaluated as x.
Regarding the tensile strength, the case where the tensile strength measured by the above method was 90 MPa or more was evaluated as ◯, and the case where the tensile strength was less than 90 MPa was evaluated as x.
[保管安定性]
各実施例の硬化性組成物を室温で1週間保管し、ゲル化しなかった場合を○とし、ゲル化した場合を×とした。
[Storage stability]
The curable composition of each example was stored at room temperature for 1 week, and the case where it did not gel was evaluated as ◯, and the case where it was gelled was evaluated as x.
実施例1〜14によれば、マレイミド変性化合物(A)と、ラジカル発生剤(C)と、チオール化合物(D)とを含む硬化性組成物であれば、製膜性、フォトリソ特性に優れ、絶縁膜として好適に使用され得る、誘電特性、耐熱性、伸び、及び引張強度に優れる硬化膜を形成できることが分かる。
他方、比較例1〜4によれば、硬化性組成物がマレイミド変性化合物(A)を含んでいても、チオール化合物(D)を含まない場合、硬化膜についての優れた伸びと、優れた引張強度との両立が困難であることが分かる。
また、実施例9及び10と、他の実施例との比較から、硬化性組成物がマレイミド変性化合物(A)とともにチオール化合物(D)を含む場合、継時的なゲル化が発生しやすいが、硬化性組成物にプロトン酸(E)を添加することにより継時的なゲル化が抑制されることが分かる。
According to Examples 1 to 14, a curable composition containing a maleimide-modified compound (A), a radical generator (C), and a thiol compound (D) is excellent in film-forming property and photolitho property. It can be seen that a cured film having excellent dielectric properties, heat resistance, elongation, and tensile strength that can be suitably used as an insulating film can be formed.
On the other hand, according to Comparative Examples 1 to 4, when the curable composition contained the maleimide-modified compound (A) but did not contain the thiol compound (D), the cured film had excellent elongation and excellent tensile strength. It turns out that it is difficult to achieve both strength and strength.
Further, from the comparison between Examples 9 and 10 and other Examples, when the curable composition contains the thiol compound (D) together with the maleimide-modified compound (A), gelation over time is likely to occur. It can be seen that the addition of the protonic acid (E) to the curable composition suppresses the gelation over time.
Claims (13)
前記マレイミド変性化合物(A)が、下記式(a1):
前記式(a1)で表される基が、前記マレイミド変性化合物(A)における脂肪族炭化水素基中又は芳香族基中の炭素原子に結合しており、
前記式(a1)中、Ra01及びRa02は、それぞれ独立に、水素原子、炭素原子数1以上6以下のアルキル基、炭素原子数3以上8以下のシクロアルキル基又は炭素原子数6以上12以下のアリール基である、硬化性組成物。 It contains a maleimide-modified compound (A), a radical generator (C), and a thiol compound (D).
The maleimide-modified compound (A) has the following formula (a1):
The group represented by the formula (a1) is bonded to a carbon atom in the aliphatic hydrocarbon group or the aromatic group in the maleimide-modified compound (A).
In the above formula (a1), R a01 and R a02 independently represent a hydrogen atom, an alkyl group having 1 or more and 6 or less carbon atoms, a cycloalkyl group having 3 or more and 8 or less carbon atoms, or 6 or more and 12 carbon atoms. A curable composition which is the following aryl group.
前記塗布膜を硬化させる、硬化工程とを含む、絶縁膜の形成方法。 A coating step of applying the curable composition according to any one of claims 1 to 9 to form a coating film at an insulating film forming portion.
A method for forming an insulating film, which comprises a curing step of curing the coating film.
露光された前記塗布膜を現像液により現像する、現像工程をさらに含む、請求項12に記載の絶縁膜の形成方法。 The exposure to the coating film is regioselective.
The method for forming an insulating film according to claim 12, further comprising a developing step of developing the exposed coating film with a developing solution.
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JP7528279B2 (en) | 2022-08-08 | 2024-08-05 | 南亞塑膠工業股▲分▼有限公司 | Polyphenylene Ether Bismaleimide Resin |
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