JP2021025639A - Roller and manufacturing method therefor - Google Patents

Roller and manufacturing method therefor Download PDF

Info

Publication number
JP2021025639A
JP2021025639A JP2019147075A JP2019147075A JP2021025639A JP 2021025639 A JP2021025639 A JP 2021025639A JP 2019147075 A JP2019147075 A JP 2019147075A JP 2019147075 A JP2019147075 A JP 2019147075A JP 2021025639 A JP2021025639 A JP 2021025639A
Authority
JP
Japan
Prior art keywords
elastic body
adhesive
shaft
roller
ultraviolet rays
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2019147075A
Other languages
Japanese (ja)
Other versions
JP7353855B2 (en
Inventor
俊成 林
Toshinari Hayashi
俊成 林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inoac Corp
Original Assignee
Inoue MTP KK
Inoac Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inoue MTP KK, Inoac Corp filed Critical Inoue MTP KK
Priority to JP2019147075A priority Critical patent/JP7353855B2/en
Publication of JP2021025639A publication Critical patent/JP2021025639A/en
Application granted granted Critical
Publication of JP7353855B2 publication Critical patent/JP7353855B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Electrophotography Configuration And Component (AREA)
  • Rolls And Other Rotary Bodies (AREA)

Abstract

To provide a roller capable of facilitating work required for adhesion of an elastic body and a shaft, having a short adhesion time, and having excellent adhesiveness of the elastic body and the shaft, and a manufacturing method therefor.SOLUTION: A roller 10 comprises an elastic body 11 and a shaft 21 inserted through the elastic body 11, wherein the elastic body 11 is adhered to the outer surface of the shaft 21 by curing an adhesive 25 provided on the outer surface of the shaft 21 covered with the elastic body 11. The elastic body 11 is made of a material that allows ultraviolet rays to pass through. The adhesive 25 is made of an ultraviolet curable resin, and is configured to be cured by ultraviolet rays transmitted through the elastic body 11.SELECTED DRAWING: Figure 2

Description

本発明は、弾性体にシャフトが挿通されたローラとその製造方法に関する。 The present invention relates to a roller in which a shaft is inserted through an elastic body and a method for manufacturing the same.

弾性体にシャフトが挿通されたローラは、例えば、電子写真装置の帯電ローラに当接して該帯電ローラの表面をクリーニングするクリーニングローラや、像担持体にトナーを供給するトナー供給ローラや、紙送りローラ等に使用されている。 The roller in which the shaft is inserted through the elastic body is, for example, a cleaning roller that comes into contact with a charging roller of an electrophotographic apparatus to clean the surface of the charging roller, a toner supply roller that supplies toner to an image carrier, or a paper feeder. Used for rollers, etc.

従来のローラとして、ホットメルト接着剤を加熱溶融してシャフトの外面に塗布し、冷却後のシャフトを弾性体に挿通し、その後にホットメルト接着剤を加熱硬化させて弾性体をシャフトの外面に接着したものがある。 As a conventional roller, the hot melt adhesive is heated and melted and applied to the outer surface of the shaft, the cooled shaft is inserted into the elastic body, and then the hot melt adhesive is heat-cured to apply the elastic body to the outer surface of the shaft. Some are glued together.

また、ホットメルト接着剤を用いる例として、ホットメルト接着剤が塗布された金属製芯金を弾性体に挿入し、金属製芯金を高周波誘導加熱手段で加熱することにより、ホットメルト接着剤を熱溶融させて金属製芯金と弾性体を接着させる方法がある(特許文献1)。 Further, as an example of using a hot melt adhesive, a metal core metal coated with the hot melt adhesive is inserted into an elastic body, and the metal core metal is heated by a high frequency induction heating means to obtain a hot melt adhesive. There is a method of hot-melting and adhering a metal core metal and an elastic body (Patent Document 1).

その他、シャフトの外面に塗布する接着剤として湿気硬化型接着剤を使用するものや、瞬間接着剤を使用するもの、あるいはエマルジョン系接着剤を使用するものや、溶剤型接着剤を使用するものなどがある。 In addition, those that use a moisture-curable adhesive as the adhesive to be applied to the outer surface of the shaft, those that use an instant adhesive, those that use an emulsion adhesive, those that use a solvent type adhesive, etc. There is.

特開2003−140476号公報Japanese Unexamined Patent Publication No. 2003-140476

しかし、ホットメルト接着剤を加熱溶融してシャフトに塗布する方法は、ホットメルト接着剤をシャフトの外面に塗布する工程から、弾性体にシャフトを挿通した後の接着工程までの作業工数が多く、しかもホットメルト接着剤の溶融及び冷却に長い時間を要するため、製造時間が長い問題がある。 However, the method of heating and melting the hot melt adhesive and applying it to the shaft requires a lot of work steps from the process of applying the hot melt adhesive to the outer surface of the shaft to the bonding process after inserting the shaft into the elastic body. Moreover, since it takes a long time to melt and cool the hot melt adhesive, there is a problem that the manufacturing time is long.

また、ホットメルト接着剤の加熱溶融に高周波誘導加熱手段を使用する方法は、ホットメルト接着剤の加熱時間については短縮できるが、冷却に必要な時間については短縮できないため、依然として製造時間が長い問題がある。 Further, the method of using the high frequency induction heating means for heating and melting the hot melt adhesive can shorten the heating time of the hot melt adhesive, but cannot shorten the time required for cooling, so that the manufacturing time is still long. There is.

一方、湿気硬化型接着剤を使用する方法は、湿気硬化型接着剤の硬化に数日必要な場合がある。
また、瞬間接着剤を使用する方法は、シャフトの外面に塗布した瞬間接着剤の硬化が速いため、弾性体にシャフトを挿通するまでの時間が短すぎ、作業性の問題がある。
また、エマルジョン系接着剤を使用する方法は、エマルジョン系接着剤をシャフトの外面に塗布した後、エマルジョン系接着剤に含まれる水分の揮発に長い時間が必要となる。
また、溶剤型接着剤を使用する方法は、溶剤による環境汚染の問題や、溶剤が弾性体に染み込んで物性低下を生じさせるおそれがある。
On the other hand, the method using a moisture-curable adhesive may require several days to cure the moisture-curable adhesive.
Further, in the method using the instant adhesive, since the instant adhesive applied to the outer surface of the shaft cures quickly, the time required to insert the shaft into the elastic body is too short, and there is a problem of workability.
Further, in the method using an emulsion adhesive, after applying the emulsion adhesive to the outer surface of the shaft, it takes a long time to volatilize the water contained in the emulsion adhesive.
In addition, the method using a solvent-type adhesive may cause a problem of environmental pollution by the solvent and may cause the solvent to permeate into the elastic body and cause deterioration of physical properties.

本発明は、前記の点に鑑みなされたものであり、弾性体とシャフトの接着に必要な作業を簡略なものにでき、かつ接着時間が短く、弾性体とシャフトの接着性が良好なローラとその製造方法の提供を目的とする。 The present invention has been made in view of the above points, and the roller can simplify the work required for bonding the elastic body and the shaft, have a short bonding time, and have good adhesiveness between the elastic body and the shaft. The purpose is to provide the manufacturing method.

請求項1の発明は、弾性体と、前記弾性体に挿通されたシャフトとよりなり、前記弾性体で覆われた前記シャフトの外面に設けられた接着剤の硬化によって前記弾性体が前記シャフトの外面に接着されているローラにおいて、前記弾性体は紫外線が透過する材質からなり、前記接着剤は紫外線硬化樹脂からなり、前記弾性体を透過した紫外線によって硬化したことを特徴とする。 The invention of claim 1 comprises an elastic body and a shaft inserted through the elastic body, and the elastic body is formed of the shaft by curing an adhesive provided on an outer surface of the shaft covered with the elastic body. In the roller bonded to the outer surface, the elastic body is made of a material that transmits ultraviolet rays, the adhesive is made of an ultraviolet curable resin, and is cured by the ultraviolet rays transmitted through the elastic body.

請求項2の発明は、請求項1において、前記弾性体の厚みが0.1〜6mmであることを特徴とする。 The invention of claim 2 is characterized in that, in claim 1, the thickness of the elastic body is 0.1 to 6 mm.

請求項3の発明は、弾性体にシャフトが挿通されたローラの製造方法において、前記弾性体は、紫外線が透過する材質からなり、前記シャフトの外面に紫外線硬化樹脂からなる接着剤を塗布する接着剤塗布工程と、前記接着剤塗布済みのシャフトを前記弾性体に挿通するシャフト挿通工程と、前記弾性体に紫外線を照射し、前記弾性体を透過した紫外線によって前記弾性体で覆われた前記シャフトの外面の前記接着剤を硬化させる紫外線照射・接着剤硬化工程と、を含み、前記紫外線による前記接着剤の硬化によって前記弾性体を前記シャフトの外面に接着することを特徴とする。 The third aspect of the present invention is a method for manufacturing a roller in which a shaft is inserted through an elastic body. The elastic body is made of a material that allows ultraviolet rays to pass through, and an adhesive made of an ultraviolet curable resin is applied to the outer surface of the shaft. The agent application step, the shaft insertion step of inserting the adhesive-coated shaft into the elastic body, and the shaft covered with the elastic body by the ultraviolet rays transmitted through the elastic body by irradiating the elastic body with ultraviolet rays. It is characterized by including an ultraviolet irradiation / adhesive curing step of curing the adhesive on the outer surface of the shaft, and adhering the elastic body to the outer surface of the shaft by curing the adhesive with the ultraviolet rays.

本発明のローラによれば、弾性体で覆われたシャフトの外面に設けられた接着剤を紫外線硬化樹脂とし、弾性体を紫外線が透過する材質としたことにより、ローラの製造時に、弾性体の外側から紫外線を照射して接着剤を硬化させることができ、熱硬化性樹脂を使用する場合に必要となる熱硬化性樹脂の加熱溶融作業、その後の冷却硬化作業が何れも不要になるとともに、加熱溶融及び冷却に必要な時間も無くすことができる。また、湿気硬化型接着剤のように硬化に長時間かかることもなく、弾性体とシャフトの接着性も良好なものになる。さらに、溶剤型接着剤のような環境汚染の問題や、溶剤が弾性体に染み込むことによる問題もない。 According to the roller of the present invention, the adhesive provided on the outer surface of the shaft covered with the elastic body is made of an ultraviolet curable resin, and the elastic body is made of a material through which ultraviolet rays are transmitted. The adhesive can be cured by irradiating ultraviolet rays from the outside, eliminating the need for heat-melting work of thermosetting resin and subsequent cooling-curing work, which are required when using thermosetting resin. The time required for heating and melting and cooling can also be eliminated. Further, unlike the moisture-curable adhesive, it does not take a long time to cure, and the adhesiveness between the elastic body and the shaft is also good. Further, there is no problem of environmental pollution as in the case of solvent-type adhesives, and no problem of the solvent permeating into the elastic body.

本発明のローラの製造方法によれば、弾性体を、紫外線が透過する材質とし、シャフトの外面に紫外線硬化樹脂からなる接着剤を塗布する接着剤塗布工程と、接着剤塗布済みのシャフトを弾性体に挿通するシャフト挿通工程と、弾性体に紫外線を照射し、弾性体を透過した紫外線によって弾性体で覆われたシャフトの外面の接着剤を硬化させる紫外線照射・接着剤硬化工程とを行うことにより、弾性体をシャフトの外面に接着することができるため、熱硬化性樹脂を使用する場合に必要となる熱硬化性樹脂の加熱溶融作業、その後の冷却硬化作業が何れも不要になるとともに、加熱溶融及び冷却に必要な時間を無くすことができる。また、湿気硬化型接着剤のような硬化に長時間かかることもなく、弾性体とシャフトの接着性を良好に行うことができる。さらに、溶剤型接着剤のような環境汚染の問題や、溶剤が弾性体に染み込むことによる問題もない。また、紫外線を照射するまで接着剤の硬化が開始されないため、瞬間接着剤を使用する場合のように、シャフトの外面に接着剤を塗布した後、弾性体へのシャフトの挿通が間に合わなくなる恐れがなく、作業性が良好なものになる。 According to the method for manufacturing a roller of the present invention, the elastic body is made of a material that allows ultraviolet rays to pass through, and an adhesive application step of applying an adhesive made of an ultraviolet curable resin to the outer surface of the shaft and an adhesive-applied shaft are elastic. Performing a shaft insertion step of inserting into the body and an ultraviolet irradiation / adhesive curing step of irradiating the elastic body with ultraviolet rays and curing the adhesive on the outer surface of the shaft covered with the elastic body by the ultraviolet rays transmitted through the elastic body. As a result, the elastic body can be adhered to the outer surface of the shaft, so that the heat-melting work of the thermosetting resin and the subsequent cooling-curing work, which are required when using the thermosetting resin, are not required. The time required for heating and melting and cooling can be eliminated. In addition, unlike the moisture-curable adhesive, it does not take a long time to cure, and the adhesiveness between the elastic body and the shaft can be improved. Further, there is no problem of environmental pollution as in the case of solvent-type adhesives, and no problem of the solvent permeating into the elastic body. In addition, since the adhesive does not start to cure until it is irradiated with ultraviolet rays, there is a risk that the shaft cannot be inserted into the elastic body in time after applying the adhesive to the outer surface of the shaft, as in the case of using an instant adhesive. There is no workability.

本発明のローラの一実施形態を示す斜視図である。It is a perspective view which shows one Embodiment of the roller of this invention. 図1の2−2拡大断面図である。It is a 2-2 enlarged sectional view of FIG. 本発明のローラの製造方法における一実施形態の工程を示す図である。It is a figure which shows the process of one Embodiment in the manufacturing method of the roller of this invention. 各実施例の構成と硬化時間及び接着力の評価を示す表である。It is a table which shows the composition of each Example and the evaluation of curing time and adhesive strength. 各比較例の構成と硬化時間及び接着力の評価を示す表である。It is a table which shows the structure of each comparative example and evaluation of curing time and adhesive force.

図1及び図2に示すローラ10は、弾性体11と、弾性体11に挿通されたシャフト21とよりなり、弾性体11で覆われたシャフト21の外面に設けられた接着剤25の硬化によって弾性体11がシャフト21の外面に接着されたものである。ローラ10は、電子写真装置の帯電ローラの表面をクリーニングするクリーニングローラや、像担持体にトナーを供給するトナー供給ローラや、紙送りローラ等に好適である。 The roller 10 shown in FIGS. 1 and 2 comprises an elastic body 11 and a shaft 21 inserted through the elastic body 11, and the adhesive 25 provided on the outer surface of the shaft 21 covered with the elastic body 11 is cured. The elastic body 11 is adhered to the outer surface of the shaft 21. The roller 10 is suitable for a cleaning roller that cleans the surface of a charging roller of an electrophotographic apparatus, a toner supply roller that supplies toner to an image carrier, a paper feed roller, and the like.

弾性体11は、外形が円筒形からなり、中心にはシャフト21を挿通するための貫通孔13が形成されている。弾性体11の径及び長さは、ローラの用途や装着される機器等に応じて決定される。 The elastic body 11 has a cylindrical outer shape, and a through hole 13 for inserting the shaft 21 is formed in the center of the elastic body 11. The diameter and length of the elastic body 11 are determined according to the use of the roller, the equipment to be mounted, and the like.

弾性体11の材質は、弾性体を紫外線が透過する材質からなり、紫外線の透過を妨げない弾性体であればよく、特に限定されない。例えば、紫外線の透過を妨げる物質を含まないポリウレタン発泡体、メラミン発泡体、シリコーン発泡体、EPDM発泡体、ポリスチレン発泡体、ポリエチレン発泡体等の発泡体を挙げることができる。紫外線を妨げる物質としては、カーボン等の顔料、炭酸カルシウム、タルク、硫黄等の添加剤等を挙げることができる。 The material of the elastic body 11 is not particularly limited as long as it is made of a material that allows ultraviolet rays to pass through the elastic body and does not interfere with the transmission of ultraviolet rays. For example, foams such as polyurethane foam, melamine foam, silicone foam, EPDM foam, polystyrene foam, and polyethylene foam that do not contain a substance that interferes with the transmission of ultraviolet rays can be mentioned. Examples of the substance that interferes with ultraviolet rays include pigments such as carbon, additives such as calcium carbonate, talc, and sulfur.

弾性体11の厚みは、0.1〜6mmが好ましい。0.1mm未満では、ローラ10における弾性体11の効果が得にくくなる。一方、6mmを超える場合は、ローラの用途によっては適さないことがある。なお、弾性体11の厚みは、弾性体11の貫通孔13の内周面と弾性体11の外周面との間の部分の厚みである。
弾性体11の密度は、9.2〜250kg/mが好ましい。密度が低すぎるとローラ10の機能として好ましくなく、密度が高すぎると弾性体として機能しなくなる。
The thickness of the elastic body 11 is preferably 0.1 to 6 mm. If it is less than 0.1 mm, it becomes difficult to obtain the effect of the elastic body 11 on the roller 10. On the other hand, if it exceeds 6 mm, it may not be suitable depending on the application of the roller. The thickness of the elastic body 11 is the thickness of the portion between the inner peripheral surface of the through hole 13 of the elastic body 11 and the outer peripheral surface of the elastic body 11.
The density of the elastic body 11 is preferably 9.2 to 250 kg / m 3. If the density is too low, the function of the roller 10 is not preferable, and if the density is too high, the roller 10 does not function as an elastic body.

シャフト21は、金属や樹脂等からなる棒状体で構成されており、ローラ10の芯材を構成する。金属製のシャフトは、耐久性に優れ、一方、樹脂製のシャフトは、軽量性に優れる。樹脂としては、CFRPやポリエチレン・ポリプロピレン等を挙げることができる。 The shaft 21 is made of a rod-shaped body made of metal, resin, or the like, and constitutes a core material of the roller 10. The metal shaft has excellent durability, while the resin shaft has excellent lightness. Examples of the resin include CFRP, polyethylene and polypropylene.

接着剤25は、紫外線硬化樹脂からなる。紫外線硬化樹脂としては、アクリル系樹脂(ポリマー型アクリレート)、ウレタン系樹脂(ウレタンアクリレート)、ビニルエステル系樹脂、ポリエステル・アルキド樹脂(エポキシアクリレート)等を挙げることができる。 The adhesive 25 is made of an ultraviolet curable resin. Examples of the ultraviolet curable resin include acrylic resin (polymer type acrylate), urethane resin (urethane acrylate), vinyl ester resin, polyester / alkyd resin (epoxy acrylate) and the like.

紫外線硬化樹脂からなる接着剤25は、シャフト21が弾性体11に挿通される前にシャフト21の外面に塗布され、シャフト21が弾性体11に挿通されて弾性体11で覆われた後、弾性体11の外方から紫外線が照射されて弾性体11を透過した紫外線により硬化し、弾性体11とシャフト21とを接着する。シャフト21に塗布される紫外線硬化樹脂は、シャフトの外面への塗布性、弾性体に挿通されるまでのシャフト外面における紫外線硬化樹脂の保持性の点から、未硬化時(塗布時)の粘度が0.5〜50Pa・sであるのが好ましい。0.5Pa・s未満の時は、シャフトに接着剤を保持しにくく、膜厚を得にくい。50Pa・sを超える時は、接着剤を均一に塗布しにくく、弾性体内へのシャフトの挿入不具合を生じやすくなる。 The adhesive 25 made of an ultraviolet curable resin is applied to the outer surface of the shaft 21 before the shaft 21 is inserted into the elastic body 11, and after the shaft 21 is inserted into the elastic body 11 and covered with the elastic body 11, it is elastic. Ultraviolet rays are irradiated from the outside of the body 11 and cured by the ultraviolet rays transmitted through the elastic body 11, and the elastic body 11 and the shaft 21 are adhered to each other. The UV curable resin applied to the shaft 21 has a viscosity when uncured (when coated) from the viewpoint of coatability on the outer surface of the shaft and retention of the UV curable resin on the outer surface of the shaft until it is inserted into an elastic body. It is preferably 0.5 to 50 Pa · s. When it is less than 0.5 Pa · s, it is difficult to hold the adhesive on the shaft and it is difficult to obtain a film thickness. When it exceeds 50 Pa · s, it is difficult to apply the adhesive uniformly, and it is easy for the shaft to be inserted into the elastic body.

ローラ10の製造方法は、少なくとも接着剤塗布工程と、シャフト挿通工程と、紫外線照射・接着剤硬化工程とを含み、必要に応じてその後に行われる研磨工程などが含まれる。各工程について、図3を用いて説明する。なお、図3に示す各製造工程では、各部材の符号を数字の後に「A」を付けたものとして図1及び図2の数字のみのものと区別したが、図3と図1及び図2とにおいて数字の部分が同一の部材は、同一の材質からなる。 The method for manufacturing the roller 10 includes at least an adhesive coating step, a shaft insertion step, an ultraviolet irradiation / adhesive curing step, and if necessary, a polishing step to be performed thereafter. Each step will be described with reference to FIG. In each manufacturing process shown in FIG. 3, the code of each member was distinguished from those having only the numbers in FIGS. 1 and 2 by adding "A" after the numbers, but FIGS. 3 and 1 and 2 Members with the same number part are made of the same material.

接着剤塗布工程では、シャフト21Aの外面に紫外線硬化樹脂からなる接着剤25Aを塗布する。シャフト21Aは、金属製または樹脂製からなる。接着剤25Aの塗布は、シャフトを円周方向に回転させながら行うダイコート方式、または、ディピング方式、スプレー方式などにより行うことができる。接着剤25Aの塗布厚みは、50〜600μmが好ましい。 In the adhesive application step, an adhesive 25A made of an ultraviolet curable resin is applied to the outer surface of the shaft 21A. The shaft 21A is made of metal or resin. The adhesive 25A can be applied by a die coating method in which the shaft is rotated in the circumferential direction, a dipping method, a spray method, or the like. The coating thickness of the adhesive 25A is preferably 50 to 600 μm.

シャフト挿通工程では、紫外線が透過する材質からなる弾性体11Aに、紫外線硬化樹脂からなる接着剤25Aを塗布した後のシャフト21Aを挿通し、シャフト21Aの外面の接着剤25Aを弾性体11Aで覆う。弾性体11Aの中心には、シャフト21Aを挿通するための貫通孔13Aを回転ドリルなどにより形成しておく。弾性体11Aに形成する貫通孔13Aの内径は、シャフト21Aの外径と同一またはそれより小としてもよい。弾性体11Aの外形は、製品と同様の円筒形に限られず、断面が多角形からなる角筒形のものであってもよい。なお、弾性体11Aの外形が、製品の外形と異なる場合、後述の研磨工程を行って製品の外形にする。ここで使用する弾性体11Aの厚み(弾性体11Aの貫通孔13Aの内周面と弾性体11Aの外周面との間の厚み)は、6mm以下が好ましい。弾性体11Aの厚みが大きすぎると、後の紫外線照射・接着剤硬化工程で紫外線が効率よく弾性体を透過できなくなる。 In the shaft insertion step, the shaft 21A after applying the adhesive 25A made of ultraviolet curable resin is inserted into the elastic body 11A made of a material that transmits ultraviolet rays, and the adhesive 25A on the outer surface of the shaft 21A is covered with the elastic body 11A. .. A through hole 13A for inserting the shaft 21A is formed in the center of the elastic body 11A by a rotary drill or the like. The inner diameter of the through hole 13A formed in the elastic body 11A may be the same as or smaller than the outer diameter of the shaft 21A. The outer shape of the elastic body 11A is not limited to the same cylindrical shape as the product, and may be a square cylinder having a polygonal cross section. If the outer shape of the elastic body 11A is different from the outer shape of the product, the polishing step described later is performed to obtain the outer shape of the product. The thickness of the elastic body 11A used here (thickness between the inner peripheral surface of the through hole 13A of the elastic body 11A and the outer peripheral surface of the elastic body 11A) is preferably 6 mm or less. If the thickness of the elastic body 11A is too large, ultraviolet rays cannot efficiently pass through the elastic body in the subsequent ultraviolet irradiation / adhesive curing step.

紫外線照射・接着剤硬化工程では、弾性体11Aの外方から、紫外線を照射して弾性体11Aで覆われたシャフト21Aの外面に塗布されている紫外線硬化樹脂からなる接着剤25Aを硬化させ、その硬化によって弾性体11Aをシャフト21Aの外面に接着する。紫外線の照射は、アイグラフィック株式会社製ECS−4011GX(ランプ120W/cm、3kW)装置により行うことができる。紫外線の照射量は、使用する紫外線硬化樹脂によって最適量が異なるが、100〜1,000mW/cm(アイグラフィック株式会社製照度計PD−365)、照射時間は5〜90秒が好ましい。 In the ultraviolet irradiation / adhesive curing step, the adhesive 25A made of an ultraviolet curable resin coated on the outer surface of the shaft 21A covered with the elastic body 11A is cured by irradiating ultraviolet rays from the outside of the elastic body 11A. By the curing, the elastic body 11A is adhered to the outer surface of the shaft 21A. The irradiation of ultraviolet rays can be performed by an ECS-4011GX (lamp 120 W / cm, 3 kW) device manufactured by Eye Graphic Co., Ltd. The optimum amount of ultraviolet irradiation varies depending on the ultraviolet curable resin used, but it is preferably 100 to 1,000 mW / cm 2 (illuminance meter PD-365 manufactured by Eye Graphic Co., Ltd.) and the irradiation time is 5 to 90 seconds.

研磨工程では、弾性体11Aの外周面を研磨ローラ等の研磨具31Aで研磨し、製品形状及び寸法にする。研磨方法は特に限定されない。例えば、シャフト21Aの両端を回転装置に取り付け、シャフト21Aと共に弾性体11Aを回転させ、弾性体11Aの外周面に押し当てた研磨具31Aをシャフト21Aと平行方向に移動させる方法を挙げる。なお、シャフト21Aを挿通した弾性体11Aの形状によっては、研磨工程が不要なこともある。 In the polishing step, the outer peripheral surface of the elastic body 11A is polished with a polishing tool 31A such as a polishing roller to obtain the product shape and dimensions. The polishing method is not particularly limited. For example, a method in which both ends of the shaft 21A are attached to a rotating device, the elastic body 11A is rotated together with the shaft 21A, and the polishing tool 31A pressed against the outer peripheral surface of the elastic body 11A is moved in a direction parallel to the shaft 21A. Depending on the shape of the elastic body 11A through which the shaft 21A is inserted, the polishing step may not be necessary.

さらに、ローラの用途等によっては、研磨工程の後に、例えば研磨粉除去工程や表面熱プレス工程等を行う場合もある。 Further, depending on the use of the roller, for example, a polishing powder removing step, a surface heat pressing step, or the like may be performed after the polishing step.

・実施例1
シャフトとして、外径4mm×長さ240mm、SUS303の金属製シャフトを用い、弾性体として、外径16mm×長さ220mmのポリウレタン発泡体(密度70kg/m、顔料及び無機充填剤を含まない、品名:EP−70、株式会社イノアックコーポレーション製)の中心に直径4mmの貫通孔を形成した厚み6mmのものを用い、紫外線硬化樹脂からなる接着剤としてウレタンアクリレート系、品名:CREAレジン、品番:FLR−010、株式会社イノアックコーポレーション製、粘度180Pa・sを用い、次のようにして実施例1のローラを製造した。
・ Example 1
A metal shaft having an outer diameter of 4 mm x a length of 240 mm and a SUS303 was used as the shaft, and a polyurethane foam having an outer diameter of 16 mm x a length of 220 mm (density 70 kg / m 3 , free of pigments and inorganic fillers) was used as the elastic body. Product name: EP-70, manufactured by Inoac Corporation), using a 6 mm thick adhesive with a 4 mm diameter through hole formed in the center, urethane acrylate-based adhesive made of UV-curable resin, product name: CREA resin, product number: FLR The roller of Example 1 was manufactured as follows using −010, manufactured by Inoac Corporation, and a viscosity of 180 Pa · s.

シャフトの外面に、長さ220mmの範囲にわたって、厚み180μmの厚みで紫外線硬化樹脂から成る接着剤をロールコーターにより塗布した。紫外線硬化樹脂からなる接着剤塗布後のシャフトを、弾性体の貫通孔に挿通し、シャフト外面の紫外線硬化樹脂からなる接着剤を弾性体で覆った。その後、弾性体の外面にアイグラフィック株式会社製ECS−4011GX(ランプ120W/cm、3kW)装置によって主波長365nmの紫外線を20秒間照射し、紫外線硬化樹脂からなる接着剤を硬化させて、シャフトに弾性体が接着したローラを製造した。 An adhesive made of an ultraviolet curable resin having a thickness of 180 μm was applied to the outer surface of the shaft over a range of 220 mm in length by a roll coater. The shaft after applying the adhesive made of the ultraviolet curable resin was inserted into the through hole of the elastic body, and the adhesive made of the ultraviolet curable resin on the outer surface of the shaft was covered with the elastic body. After that, the outer surface of the elastic body is irradiated with ultraviolet rays having a main wavelength of 365 nm for 20 seconds using an ECS-4011GX (lamp 120 W / cm, 3 kW) device manufactured by Eye Graphic Co., Ltd. to cure the adhesive made of an ultraviolet curable resin, and the shaft A roller to which an elastic body was bonded was manufactured.

・実施例2
弾性体として、外径16mm×長さ220mmのポリウレタン発泡体(密度70kg/m、顔料及び無機充填剤を含まない、品名:EFF、株式会社イノアックコーポレーション製)の中心に直径4mmの貫通孔を形成した厚み6mmのものを用い、紫外線の照射時間を20秒とした以外、実施例1と同様にして実施例2のローラを製造した。
-Example 2
As an elastic body, a through hole with a diameter of 4 mm is formed in the center of a polyurethane foam (density 70 kg / m 3 , free of pigments and inorganic fillers, product name: EFF, manufactured by Inoac Corporation) with an outer diameter of 16 mm and a length of 220 mm. A roller having a thickness of 6 mm was used, and a roller of Example 2 was manufactured in the same manner as in Example 1 except that the irradiation time of ultraviolet rays was set to 20 seconds.

・実施例3
弾性体として、外径16mm×長さ220mmのポリウレタン発泡体(密度21kg/m、顔料及び無機充填剤を含まない、品名:EFF、株式会社イノアックコーポレーション製)の中心に直径4mmの貫通孔を形成した厚み6mmのものを用い、紫外線の照射時間を20秒とした以外、実施例1と同様にして実施例3のローラを製造した。
・ Example 3
As an elastic body, a through hole with a diameter of 4 mm is provided in the center of a polyurethane foam (density 21 kg / m 3 , free of pigments and inorganic fillers, product name: EFF, manufactured by Inoac Corporation) with an outer diameter of 16 mm and a length of 220 mm. A roller having a thickness of 6 mm was used, and a roller of Example 3 was manufactured in the same manner as in Example 1 except that the irradiation time of ultraviolet rays was set to 20 seconds.

・実施例4
弾性体として、外径16mm×長さ220mmのポリウレタン発泡体(密度65kg/m、染料及び老化防止剤含有、品名:XP−278、株式会社イノアックコーポレーション製)の中心に直径4mmの貫通孔を形成した厚み6mmのものを用い、紫外線の照射時間を20秒とした以外、実施例1と同様にして実施例4のローラを製造した。
・ Example 4
As an elastic body, a through hole with a diameter of 4 mm is formed in the center of a polyurethane foam (density 65 kg / m 3 , containing dye and anti-aging agent, product name: XP-278, manufactured by Inoac Corporation) with an outer diameter of 16 mm and a length of 220 mm. A roller having a thickness of 6 mm was used, and a roller of Example 4 was manufactured in the same manner as in Example 1 except that the irradiation time of ultraviolet rays was set to 20 seconds.

・実施例5
弾性体として、外径16mm×長さ220mmのメラミン発泡体(密度9.2kg/m、品名:W、株式会社イノアックコーポレーション製)の中心に直径4mmの貫通孔を形成した厚み6mmのものを用い、紫外線の照射時間を20秒とした以外、実施例1と同様にして実施例5のローラを製造した。
・ Example 5
As an elastic body, a melamine foam having an outer diameter of 16 mm and a length of 220 mm (density 9.2 kg / m 3 , product name: W, manufactured by Inoac Corporation) having a through hole with a diameter of 4 mm formed in the center and a thickness of 6 mm is used. The rollers of Example 5 were manufactured in the same manner as in Example 1 except that the irradiation time of ultraviolet rays was set to 20 seconds.

・実施例6
弾性体として、外径16mm×長さ220mmのシリコーン発泡体(密度250kg/m、品名:XS−004、株式会社イノアックコーポレーション製)の中心に直径4mmの貫通孔を形成した厚み6mmのものを用い、紫外線の照射時間を20秒とした以外、実施例1と同様にして実施例6のローラを製造した。
-Example 6
As an elastic body, a silicone foam having an outer diameter of 16 mm and a length of 220 mm (density 250 kg / m 3 , product name: XS-004, manufactured by Inoac Corporation) having a through hole with a diameter of 4 mm formed in the center and a thickness of 6 mm is used. The roller of Example 6 was manufactured in the same manner as in Example 1 except that the irradiation time of ultraviolet rays was set to 20 seconds.

・実施例7
弾性体として、外径16mm×長さ220mmのEPDM発泡体(液状パーオキサイドを含む、密度150kg/m、品名:XE−012、株式会社イノアックコーポレーション製)の中心に直径4mmの貫通孔を形成した厚み6mmのものを用い、紫外線の照射時間を20秒とした以外、実施例1と同様にして実施例7のローラを製造した。
-Example 7
As an elastic body, a through hole with a diameter of 4 mm is formed in the center of an EPDM foam (including liquid peroxide, density 150 kg / m 3 , product name: XE-012, manufactured by Inoac Corporation) having an outer diameter of 16 mm and a length of 220 mm. A roller having a thickness of 6 mm was produced in the same manner as in Example 1 except that the irradiation time of ultraviolet rays was 20 seconds.

また、実施例3と同様の弾性体を用い、接着剤を異ならせた比較例1〜比較例5、弾性体としてカーボン含有ポリウレタン発泡体を用いた比較例6、不純物を多く含有する天然ゴム発泡体を用いた比較例7、硫黄を含有するEPDM発泡体を用いた比較例8のローラを製造した。 Further, Comparative Examples 1 to 5 using the same elastic body as in Example 3 and different adhesives, Comparative Example 6 using a carbon-containing polyurethane foam as the elastic body, and natural rubber foam containing a large amount of impurities. Rollers of Comparative Example 7 using a body and Comparative Example 8 using an EPDM foam containing sulfur were produced.

・比較例1
比較例1は、接着剤としてオレフィン系ホットメルト接着剤、品名:NタックNSH−784、株式会社中川商会製を用い、そのホットメルト接着剤を180℃に加熱して溶融し、その溶融したホットメルト接着剤を、厚み180μmでシャフトの外面に塗布し、その後に冷却したシャフトを弾性体の貫通孔に挿通して高周波誘導加熱装置により180℃に加熱し、その後室温で冷却して、シャフトに弾性体が接着したローラを製造した。
・ Comparative example 1
In Comparative Example 1, an olefin-based hot melt adhesive, product name: N-tuck NSH-784, manufactured by Nakagawa Shokai Co., Ltd. was used as the adhesive, and the hot melt adhesive was heated to 180 ° C. and melted, and the melted hot A melt adhesive is applied to the outer surface of the shaft with a thickness of 180 μm, and then the cooled shaft is inserted through the through hole of the elastic body and heated to 180 ° C. by a high frequency induction heating device, and then cooled at room temperature to form the shaft. A roller with an elastic body adhered was manufactured.

・比較例2
比較例2は、接着剤として酢酸ビニル系接着剤(溶媒は水、エマルジョンタイプ)、品名:KE60、コニシ株式会社製を用い、その酢酸ビニル系接着剤を厚み180μmでシャフトの外面に塗布し、そのシャフトを弾性体の貫通孔に挿通して硬化させることにより、シャフトに弾性体が接着したローラを製造した。
・ Comparative example 2
In Comparative Example 2, a vinyl acetate-based adhesive (solvent is water, emulsion type), product name: KE60, manufactured by Konishi Co., Ltd. was used as the adhesive, and the vinyl acetate-based adhesive was applied to the outer surface of the shaft with a thickness of 180 μm. A roller in which the elastic body was adhered to the shaft was manufactured by inserting the shaft through the through hole of the elastic body and hardening the shaft.

・比較例3
比較例3は、接着剤として合成ゴム系接着剤(有機溶剤タイプ)、品名:5430LF、セメダイン株式会社製を用い、その合成ゴム系接着剤を厚み180μmでシャフトの外面に塗布し、そのシャフトを弾性体の貫通孔に挿通して硬化させることにより、シャフトに弾性体が接着したローラを製造した。
・ Comparative example 3
In Comparative Example 3, a synthetic rubber adhesive (organic solvent type), product name: 5430LF, manufactured by Cemedyne Co., Ltd. was used as the adhesive, and the synthetic rubber adhesive was applied to the outer surface of the shaft with a thickness of 180 μm, and the shaft was applied. A roller in which the elastic body was adhered to the shaft was manufactured by inserting it into a through hole of the elastic body and hardening it.

・比較例4
比較例4は、接着剤としてシアノアクリレート系の湿気硬化型接着剤、品名:3000スーパー、セメダイン株式会社製を用い、その湿気硬化型接着剤を厚み180μmでシャフトの外面に塗布し、そのシャフトを弾性体の貫通孔に挿通して硬化させることにより、シャフトに弾性体が接着したローラを製造した。
・ Comparative example 4
In Comparative Example 4, a cyanoacrylate-based moisture-curable adhesive, product name: 3000 Super, manufactured by Cemedyne Co., Ltd. was used as the adhesive, and the moisture-curable adhesive was applied to the outer surface of the shaft with a thickness of 180 μm, and the shaft was applied. A roller in which the elastic body was adhered to the shaft was manufactured by inserting it into a through hole of the elastic body and curing it.

・比較例5
比較例5は、接着剤としてシリコーン系の湿気硬化型接着剤、品名:KE−3475、信越化学工業株式会社製を用い、その湿気硬化型接着剤を厚み180μmでシャフトの外面に塗布し、そのシャフトを弾性体の貫通孔に挿通して硬化させることにより、シャフトに弾性体が接着したローラを製造した。
・ Comparative example 5
In Comparative Example 5, a silicone-based moisture-curable adhesive, product name: KE-3475, manufactured by Shin-Etsu Chemical Industry Co., Ltd. was used as the adhesive, and the moisture-curable adhesive was applied to the outer surface of the shaft with a thickness of 180 μm. By inserting the shaft through the through hole of the elastic body and curing it, a roller in which the elastic body was adhered to the shaft was manufactured.

・比較例6
比較例6は、弾性体として、カーボンを含有するポリウレタン発泡体(密度70kg/m、品名:EP−70C、株式会社イノアックコーポレーション製)の中心に直径4mmの貫通孔を形成した厚み6mmのものを用いた以外、実施例1と同様にした。
-Comparative example 6
Comparative Example 6 is an elastic body having a thickness of 6 mm in which a through hole having a diameter of 4 mm is formed in the center of a carbon-containing polyurethane foam (density 70 kg / m 3, product name: EP-70C, manufactured by Inoac Corporation). Was used, but was the same as in Example 1.

・比較例7
比較例7は、弾性体として、不純物を多く含有する天然ゴム発泡体(密度150kg/m、品名:XN−021、株式会社イノアックコーポレーション製)の中心に直径4mmの貫通孔を形成した厚み6mmのものを用い、紫外線の照射時間を20秒とした以外、実施例1と同様にした。
-Comparative example 7
Comparative Example 7 has a thickness of 6 mm in which a through hole having a diameter of 4 mm is formed in the center of a natural rubber foam (density 150 kg / m 3 , product name: XN-021, manufactured by Inoac Corporation) containing a large amount of impurities as an elastic body. The same as in Example 1 was carried out except that the irradiation time of ultraviolet rays was set to 20 seconds.

・比較例8
比較例8は、弾性体として、硫黄を含有するEPDM発泡体(密度150kg/m、品名:XE−013、株式会社イノアックコーポレーション製)の中心に直径4mmの貫通孔を形成した厚み6mmのものを用い、紫外線の照射時間を20秒とした以外、実施例1と同様にした。
-Comparative example 8
Comparative Example 8 is an elastic body having a thickness of 6 mm in which a through hole having a diameter of 4 mm is formed in the center of an EPDM foam containing sulfur (density 150 kg / m 3, product name: XE-013, manufactured by Inoac Corporation). The same as in Example 1 except that the irradiation time of ultraviolet rays was set to 20 seconds.

各実施例及び各比較例のローラについて、接着剤塗布後のシャフトを弾性体に挿通完了した時点から接着剤の硬化完了時点までの時間(硬化時間)を測定した。なお、各実施例及び各比較例における接着剤の硬化時間は次の時点とした。紫外線硬化樹脂接着剤を用いる実施例1〜7及び比較例6〜8の硬化完了時点は、弾性体を破壊し、接着剤が液状・ペースト状でなく、固化している時点とした。ホットメルト接着剤を用いる比較例1のローラの硬化完了時点は、シャフトが自然冷却によって35℃になった時点とした。酢酸ビニル系接着剤(エマルジョンタイプ)を用いる比較例2のローラ、及び合成ゴム系接着剤(有機溶剤タイプ)を用いる比較例3のローラの硬化完了時点は、実施例と同様に、弾性体を破壊し、接着剤が液状・ペースト状でなく、固化している時点とした。湿気硬化型接着剤を用いる比較例4のローラ及び比較例5のローラの硬化完了時点は、実施例と同様に、弾性体を破壊し、接着剤が液状・ペースト状でなく、固化している時点とした。 For the rollers of each Example and each Comparative Example, the time (curing time) from the time when the shaft after the adhesive was applied to the elastic body was completed to the time when the adhesive was cured was measured. The curing time of the adhesive in each Example and each Comparative Example was set as follows. The time when the curing of Examples 1 to 7 and Comparative Examples 6 to 8 using the ultraviolet curable resin adhesive was completed was set to the time when the elastic body was destroyed and the adhesive was solidified rather than liquid or paste. The time when the roller of Comparative Example 1 using the hot melt adhesive was cured was set to the time when the shaft reached 35 ° C. by natural cooling. At the time when the roller of Comparative Example 2 using the vinyl acetate adhesive (emulsion type) and the roller of Comparative Example 3 using the synthetic rubber adhesive (organic solvent type) were cured, the elastic body was used as in the example. It was set at the time when the adhesive was broken and solidified rather than liquid or pasty. At the time when the rollers of Comparative Example 4 and the rollers of Comparative Example 5 using the moisture-curable adhesive were cured, the elastic body was broken and the adhesive was solidified instead of being liquid or pasty, as in the examples. As a point in time.

また、各実施例及び各比較例のローラについて、接着力を評価した。接着力の評価方法は、シャフトの両端を固定し、弾性体を周方向へ回転させた際に、弾性体がシャフトの外周で回転(空転)しない、あるいは弾性体が破壊された場合に合格とし、回転(空転)した場合に不合格とした。 In addition, the adhesive strength of the rollers of each example and each comparative example was evaluated. The adhesive strength evaluation method is passed if both ends of the shaft are fixed and the elastic body does not rotate (idle) around the outer circumference of the shaft when the elastic body is rotated in the circumferential direction, or if the elastic body is destroyed. , It was rejected when it rotated (idle).

各実施例及び各比較例について、硬化タイプ、接着剤組成、硬化時間、接着力の評価結果を図4と図5に示す。
紫外線硬化樹脂接着剤を用いる各実施例のローラは、硬化時間が0.25分と短く、接着力の評価についても合格であった。
For each Example and each Comparative Example, the evaluation results of the curing type, the adhesive composition, the curing time, and the adhesive strength are shown in FIGS. 4 and 5.
The rollers of each example using the ultraviolet curable resin adhesive had a short curing time of 0.25 minutes and passed the evaluation of the adhesive strength.

一方、ホットメルト接着剤を用いる比較例1のローラは、硬化時間が120分と長く、接着力の評価については合格であった。
酢酸ビニル系接着剤(エマルジョンタイプ)を用いる比較例2のローラは、硬化時間が1440分と長く、接着力の評価については合格であった。
合成ゴム系接着剤(有機溶剤タイプ)を用いる比較例3のローラは、硬化時間が30分と長く、接着力の評価については合格であった。
湿気硬化型のシアノアクリレート系接着剤を用いる比較例4のローラは、硬化時間が10分と長く、接着力の評価については不合格であった。
湿気硬化型のシリコーン系接着剤を用いる比較例5のローラは、硬化時間が2880分と最も長く、接着力の評価については合格であった。
On the other hand, the roller of Comparative Example 1 using the hot melt adhesive had a long curing time of 120 minutes and passed the evaluation of the adhesive strength.
The roller of Comparative Example 2 using the vinyl acetate-based adhesive (emulsion type) had a long curing time of 1440 minutes and passed the evaluation of the adhesive strength.
The roller of Comparative Example 3 using the synthetic rubber adhesive (organic solvent type) had a long curing time of 30 minutes and passed the evaluation of the adhesive strength.
The roller of Comparative Example 4 using the moisture-curable cyanoacrylate-based adhesive had a long curing time of 10 minutes and failed to evaluate the adhesive strength.
The roller of Comparative Example 5 using the moisture-curable silicone-based adhesive had the longest curing time of 2880 minutes and passed the evaluation of the adhesive strength.

また、弾性体として、カーボンを含有するポリウレタン発泡体を用い、接着剤として紫外線硬化樹脂接着剤を用いる比較例6は、弾性体に含まれるカーボンによって紫外線の透過が妨げられるため、弾性体で覆われたシャフト外面の紫外線硬化樹脂が硬化せず、接着力が不合格であった。 Further, in Comparative Example 6 in which a polyurethane foam containing carbon is used as the elastic body and an ultraviolet curable resin adhesive is used as the adhesive, the carbon contained in the elastic body hinders the transmission of ultraviolet rays, so that the elastic body is covered with the elastic body. The ultraviolet curable resin on the outer surface of the broken shaft did not cure, and the adhesive strength was unacceptable.

弾性体として、不純物を多く含有する天然ゴム発泡体を用い、接着剤として紫外線硬化樹脂接着剤を用いる比較例7は、弾性体に含まれる不純物によって紫外線の透過が妨げられるため、弾性体で覆われたシャフト外面の紫外線硬化樹脂が硬化せず、接着力が不合格であった。 Comparative Example 7 in which a natural rubber foam containing a large amount of impurities is used as the elastic body and an ultraviolet curable resin adhesive is used as the adhesive is covered with the elastic body because the impurities contained in the elastic body hinder the transmission of ultraviolet rays. The ultraviolet curable resin on the outer surface of the damaged shaft did not cure, and the adhesive strength was unacceptable.

弾性体として、硫黄を含有するEPDM発泡体を用い、接着剤として紫外線硬化樹脂接着剤を用いる比較例8は、弾性体に含まれる硫黄によって紫外線の透過が妨げられるため、弾性体で覆われたシャフト外面の紫外線硬化樹脂が硬化せず、接着力が不合格であった。 Comparative Example 8 in which an EPDM foam containing sulfur was used as the elastic body and an ultraviolet curable resin adhesive was used as the adhesive was covered with the elastic body because the sulfur contained in the elastic body hindered the transmission of ultraviolet rays. The ultraviolet curable resin on the outer surface of the shaft did not cure, and the adhesive strength was unacceptable.

このように、紫外線硬化樹脂接着剤を用い、紫外線が透過する発泡体を弾性体として用いる実施例のローラは、ホットメルト接着剤や、エマルジョン型接着剤、有機溶剤型接着剤、湿気硬化型接着剤などの他のタイプの接着剤を用いる比較例のローラよりも、接着剤の硬化に必要な時間が短く、しかもホットメルト接着剤のように予め加熱溶融させる必要がないため、接着作業を簡略なものにでき、かつ、弾性体とシャフトの接着性が良好である。 As described above, the rollers of the example in which the ultraviolet curable resin adhesive is used and the foam that transmits ultraviolet rays is used as the elastic body are hot melt adhesive, emulsion type adhesive, organic solvent type adhesive, and moisture curable type adhesive. Compared to the roller of the comparative example using other types of adhesives such as agents, the time required to cure the adhesive is shorter, and unlike hot melt adhesives, it does not need to be preheated and melted, which simplifies the bonding work. The adhesiveness between the elastic body and the shaft is good.

10 ローラ
11、11A シャフト
13、13A 弾性体の貫通孔
21、21A 弾性体
25、25A 接着剤
31A 研磨具
10 Roller 11, 11A Shaft 13, 13A Through hole of elastic body 21, 21A Elastic body 25, 25A Adhesive 31A Abrasive tool

Claims (3)

弾性体と、前記弾性体に挿通されたシャフトとよりなり、前記弾性体で覆われた前記シャフトの外面に設けられた接着剤の硬化によって前記弾性体が前記シャフトの外面に接着されているローラにおいて、
前記弾性体は紫外線が透過する材質からなり、
前記接着剤は紫外線硬化樹脂からなり、前記弾性体を透過した紫外線によって硬化したことを特徴とするローラ。
A roller composed of an elastic body and a shaft inserted through the elastic body, and the elastic body is adhered to the outer surface of the shaft by curing an adhesive provided on the outer surface of the shaft covered with the elastic body. In
The elastic body is made of a material that allows ultraviolet rays to pass through.
A roller characterized in that the adhesive is made of an ultraviolet curable resin and is cured by ultraviolet rays transmitted through the elastic body.
前記弾性体の厚みが0.1〜6mmであることを特徴とする請求項1に記載のローラ。 The roller according to claim 1, wherein the elastic body has a thickness of 0.1 to 6 mm. 弾性体にシャフトが挿通されたローラの製造方法において、
前記弾性体は、紫外線が透過する材質からなり、
前記シャフトの外面に紫外線硬化樹脂からなる接着剤を塗布する接着剤塗布工程と、
前記接着剤塗布済みのシャフトを前記弾性体に挿通するシャフト挿通工程と、
前記弾性体に紫外線を照射し、前記弾性体を透過した紫外線によって前記弾性体で覆われた前記シャフトの外面の前記接着剤を硬化させる紫外線照射・接着剤硬化工程と、
を含み、
前記紫外線による前記接着剤の硬化によって前記弾性体を前記シャフトの外面に接着することを特徴とするローラの製造方法。
In the method of manufacturing a roller in which a shaft is inserted through an elastic body,
The elastic body is made of a material that allows ultraviolet rays to pass through.
An adhesive application step of applying an adhesive made of an ultraviolet curable resin to the outer surface of the shaft, and
A shaft insertion step of inserting the adhesive-coated shaft into the elastic body, and
An ultraviolet irradiation / adhesive curing step of irradiating the elastic body with ultraviolet rays and curing the adhesive on the outer surface of the shaft covered with the elastic body by the ultraviolet rays transmitted through the elastic body.
Including
A method for manufacturing a roller, which comprises adhering the elastic body to the outer surface of the shaft by curing the adhesive with the ultraviolet rays.
JP2019147075A 2019-08-09 2019-08-09 Roller and its manufacturing method Active JP7353855B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2019147075A JP7353855B2 (en) 2019-08-09 2019-08-09 Roller and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2019147075A JP7353855B2 (en) 2019-08-09 2019-08-09 Roller and its manufacturing method

Publications (2)

Publication Number Publication Date
JP2021025639A true JP2021025639A (en) 2021-02-22
JP7353855B2 JP7353855B2 (en) 2023-10-02

Family

ID=74664604

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2019147075A Active JP7353855B2 (en) 2019-08-09 2019-08-09 Roller and its manufacturing method

Country Status (1)

Country Link
JP (1) JP7353855B2 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5978062A (en) * 1982-10-27 1984-05-04 Olympus Optical Co Ltd Surface covered roller and preparation thereof
JP2003067674A (en) * 2001-08-28 2003-03-07 Ricoh Co Ltd Code information processor
JP2016071344A (en) * 2014-09-30 2016-05-09 キヤノン株式会社 Electrophotographic member, image heating device, image forming apparatus and manufacturing method of electrophotographic member

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5978062A (en) * 1982-10-27 1984-05-04 Olympus Optical Co Ltd Surface covered roller and preparation thereof
JP2003067674A (en) * 2001-08-28 2003-03-07 Ricoh Co Ltd Code information processor
JP2016071344A (en) * 2014-09-30 2016-05-09 キヤノン株式会社 Electrophotographic member, image heating device, image forming apparatus and manufacturing method of electrophotographic member

Also Published As

Publication number Publication date
JP7353855B2 (en) 2023-10-02

Similar Documents

Publication Publication Date Title
TWI583526B (en) Method for manufacturing mold for embossing
JP7372828B2 (en) Use of lacquer systems to coat lenses, methods for coating the edges of lenses, and lenses
MXPA04001038A (en) Process for repairing coated substrate surfaces.
JP7353855B2 (en) Roller and its manufacturing method
JP5773466B1 (en) Method for producing sleeve printing plate
DE60210335D1 (en) METHOD FOR REPAIRING COATED SUBSTRATE SURFACES
EP1391439A3 (en) Methods and apparatus for coloring optical fibers during draw
CN107077089A (en) Electrophotography component, image heater, the manufacture method of image processing system and electrophotography component
JP2015003828A (en) Winding core and method for restoring elastic body layer in the same
JP6026083B2 (en) Elastic roller, method for manufacturing the same, fixing device, and image forming apparatus
TW201718228A (en) Method for manufacturing mold for imprinting
JPH04333457A (en) Seamless belt with guide for preventing snaking
JPS62146617A (en) Manufacture of bearing assembly
JP5358063B2 (en) Rubber roller manufacturing equipment
JPH0643796A (en) Cleaning blade for electrophotographic copying machine and its production and cleaning device having this cleaning blade
CN107406726B (en) Adhesive sheet
JPS5978062A (en) Surface covered roller and preparation thereof
JPH04194972A (en) Cleaning device for electrophotographic copying machine and the like
JP2009015138A (en) Heat resistant endless belt, manufacturing method therefor, and image forming apparatus
KR200316021Y1 (en) Adhesive material application apparatus of printed band for knotting paper bunch
JP2008012396A (en) Formation method for elastic roller
JPH08243931A (en) Polishing sheet and its manufacture
JP2021154680A (en) Composite member and method for manufacturing the same
JPH058325A (en) Manufacture of roller
KR100356579B1 (en) A marking process of abrasive film

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20220729

RD03 Notification of appointment of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7423

Effective date: 20221216

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20230113

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20230327

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20230328

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20230518

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20230829

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20230920

R150 Certificate of patent or registration of utility model

Ref document number: 7353855

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150