JP2021017358A - Binding tape shortage prevention device of binding device - Google Patents

Binding tape shortage prevention device of binding device Download PDF

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JP2021017358A
JP2021017358A JP2019135191A JP2019135191A JP2021017358A JP 2021017358 A JP2021017358 A JP 2021017358A JP 2019135191 A JP2019135191 A JP 2019135191A JP 2019135191 A JP2019135191 A JP 2019135191A JP 2021017358 A JP2021017358 A JP 2021017358A
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tape
binding
reel
bound
sensor
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善大 川上
Yoshihiro Kawakami
善大 川上
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Kawakami Ltd
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Kawakami Ltd
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Abstract

To prevent binding tape that is wound on the reel and binds collected rod-like articles as an article to be bound from running out and getting short while it is being drawn out.SOLUTION: A tape reel 4 with heat welding binding tape 5 wound thereon is mounted, and the ends of the article to be bound are held by a chuck and rotated. Meanwhile, the binding device draws out the binding tape 5 from the reel and winds it onto the outer periphery of the article to be bound. The binding device has two tape reels 4 on the front and the rear in the transport direction, and a tape sensor 12 that draws the binding tape 5 from each tape reel 4 and meanwhile detects the absence and presence of the binding tape 5 is provided. On the downstream side of the tape sensor 12, the binding tapes 5 are merged and double-layered and pass an adhesion device 14 with a heater. When neither tape sensor 12 operates, only one binding tape 5 passes, and when the tape sensor 12 detects the absence of the binding tape 5, the adhesion device 14 with a heater is operated to bind two binding tapes 5.SELECTED DRAWING: Figure 3

Description

本発明は、乾麺、線香、針金といった各種の棒状物を集積させた被結束物を搬送バケットで搬送している間、結束テープで結束する結束装置における結束テープ途切れ防止装置に関するものである。 The present invention relates to a binding tape breakage prevention device in a binding device that binds with a binding tape while a bound object in which various rod-shaped objects such as dried noodles, incense sticks, and wires are accumulated is conveyed by a transport bucket.

本出願人は、この種の結束装置を特願2015-99565号(特開2016-216053号)として提案している。これは、被結束物を搬送バケットに載せて間欠的に搬送し、特定の停止位置(これを結束位置とする)まで来たとき、被結束物の両端をチャックで掴んで回転させ。その間に結束位置の上方に装架したリール状の結束テープを引き出して被結束物の外周に巻き付けて結束するものである。そして、結束後はテープを切断して再度搬送バケットで搬送していた。つまり、被結束物を搬送しながら結束していたものである。 The applicant proposes this kind of binding device as Japanese Patent Application No. 2015-99565 (Japanese Patent Laid-Open No. 2016-216053). In this method, the bound object is placed on a transport bucket and transported intermittently, and when it reaches a specific stop position (this is the binding position), both ends of the bound object are grasped by a chuck and rotated. In the meantime, the reel-shaped binding tape mounted above the binding position is pulled out and wrapped around the outer circumference of the bound object to bind. Then, after binding, the tape was cut and transported again in the transport bucket. That is, the objects to be bound were bound while being conveyed.

この場合のリールとは、断面H型をした円環状のケースであり、これに結束テープを巻くことをいうのであるが、予め結束テープが巻かれたリールを装着する場合も含み、ここではテープリールと称する。従来は、テープリールの装着は一つであったから、結束テープが引き出されてしまうと結束テープは途切れてしまい、新しいテープリールに交換しなければならなかった。したがって、この間、監視が必要であるし、交換の手間もかかる。何よりも搬送バケットを止めなければならず、タイムロスが生じていた。 The reel in this case is an annular case having an H-shaped cross section, which means that a binding tape is wound around the reel, but it also includes a case where a reel on which a binding tape is wound in advance is attached. Called a reel. In the past, only one tape reel was attached, so if the binding tape was pulled out, the binding tape would break and had to be replaced with a new tape reel. Therefore, during this period, monitoring is required and it takes time and effort for replacement. Above all, the transport bucket had to be stopped, causing a time loss.

そこで、本発明は、リールを二基設け、それぞれのリールから引き出した結束テープを合流させて二枚重ねの状態にした接着部を設けておき、通常時は一枚のみ通過させ、一方の結束テープがなくなるときに他方の結束テープと接着し、結束テープを連続して引き出せるようにして途切れをなくしたものである。 Therefore, in the present invention, two reels are provided, and an adhesive portion is provided in which the binding tapes drawn from the respective reels are joined to form a two-ply stack, and normally only one is passed through, and one binding tape is passed. When it runs out, it adheres to the other binding tape so that the binding tape can be pulled out continuously so that there is no break.

以上の課題の下、本発明は、請求項1に記載した、所定量の被結束物を搬送バケットで間欠搬送するとともに、搬送バケットの上方に熱溶着性の結束テープをリールに巻いたテープリールを装架しておき、搬送バケットの特定の停止位置で被結束物の両端をチャックで掴んで回転させ、その間にリールから結束テープを引き出して被結束物の外周に巻き付けて結束する結束装置において、テープリールを搬送方向前後に二基設け、各テープリールから結束テープを引き出してその途中に結束テープの有無を検知するテープセンサーを設けるとともに、テープセンサーの下流で結束テープを合流させて二枚重ねにしてヒーター付き接着器を通過させ、どちらのテープセンサーも作動しないときには一枚のみの結束テープを通過させ、どちらかのテープセンサーが結束テープの無を検知するとヒーター付き接着器を作動させて二枚の結束テープを接着することを特徴とする結束装置における結束テープ途切れ防止装置を提供したものである。 Under the above problems, the present invention is a tape reel in which a predetermined amount of the object to be bound according to claim 1 is intermittently transported by a transport bucket, and a heat-weldable binding tape is wound on a reel above the transport bucket. In a binding device that holds both ends of the bound object with a chuck and rotates it at a specific stop position of the transport bucket, and in the meantime pulls out the binding tape from the reel and winds it around the outer circumference of the bound object to bind it. , Two tape reels are provided in the front and rear of the transport direction, a tape sensor is provided in the middle of pulling out the binding tape from each tape reel to detect the presence or absence of the binding tape, and the binding tapes are merged downstream of the tape sensor to form two layers. Pass through a heater-equipped adhesive, and when neither tape sensor works, pass only one binding tape, and when either tape sensor detects the absence of binding tape, activate the heater-equipped adhesive and two sheets. The present invention provides a binding tape breakage prevention device in a binding device characterized by adhering the binding tape of the above.

以上の手段をとることにより、一方の結束テープの引き出しが終了するときには、既に他の結束テープと接着されているのであるから、結束テープは継ぎ目では二重になってはいるものの、連続して引き出され、結束テープの補充の手間は省ける。したがって、監視も特に必要ないし、タイムロスも生じない。この間、空になった一方のリールには新たなテープリールを補充しておけばよい。なお、結束テープが二重になった結束物を良品にするか不良品にするかは任意の選択である。 By taking the above measures, when the withdrawal of one of the binding tapes is completed, the binding tape is already adhered to the other binding tape. Therefore, although the binding tape is doubled at the seam, it is continuous. It is pulled out and the trouble of replenishing the binding tape can be saved. Therefore, no particular monitoring is required and no time loss occurs. During this time, one of the empty reels may be replenished with a new tape reel. It should be noted that it is an arbitrary choice whether to make the bundled product with the double binding tape a good product or a defective product.

結束装置の正面図である。It is a front view of the binding device. 結束装置の平面図である。It is a top view of the binding device. 結束装置のリール部分の要部正面図である。It is a front view of the main part of the reel part of a binding device. 結束装置のテープセンサーの平面図である。It is a top view of the tape sensor of a bundling device. 結束装置のテープ接着部の要部正面図である。It is a front view of the main part of the tape bonding part of a binding device.

図1は結束装置を搬送方向直角方向から見た正面図であり、図2は平面図であるが、搬送方向上手側から下手側に移動する被結束物を載せるアタッチメントを取り付けた二列の搬送バケット1からなる搬送装置2を有している。搬送装置2の途中の結束位置には結束部3が設けられており、この位置で搬送バケット1は定期的に停止する(したがって、この位置を結束位置ともする)。結束は、結束位置の上方に設けられるスタンドに収納されるリール4に巻かれた結束テープ(以下、テープ)5をテープ引き出し装置6のテープホルダー7で引き出してチャック8で両端を掴まれた被結束物9に巻き付けて行われる。 FIG. 1 is a front view of the bundling device viewed from a direction perpendicular to the transport direction, and FIG. 2 is a plan view, but two rows of transports with attachments for mounting bound objects moving from the upper side to the lower side in the transport direction. It has a transport device 2 composed of a bucket 1. A binding portion 3 is provided at a binding position in the middle of the transport device 2, and the transport bucket 1 is periodically stopped at this position (hence, this position is also referred to as a binding position). For binding, the binding tape (hereinafter referred to as tape) 5 wound on the reel 4 housed in the stand provided above the binding position is pulled out by the tape holder 7 of the tape pulling device 6, and both ends are grasped by the chuck 8. It is performed by wrapping it around the binding object 9.

本発明は、テープ5を引き出すときにテープ5が尽きて途切れるのを防止するもので、引き出しや結束の仕方についてではないので、これらについては簡単に記しておく。結束や搬送は、要は、結束部3の位置で、被結束物9をチャック8で掴んで回転させ、その間にホイル4からテープ5を引き出して被結束物9の外周に巻き付けるのである。この場合、搬送装置2は間欠移動するので、テープ5の引き出しも間欠的になる。なお、結束時には、被結束物9を搬送バケット1の上に載せたままでは回転させ難いので、リフト10で持ち上げて行っている(被結束物9を回転させるときにはリフト10は降ろしておく)。 The present invention prevents the tape 5 from running out and being cut off when the tape 5 is pulled out, and is not a method of pulling out or binding, so these will be briefly described. In bundling and transporting, the point is that the bound object 9 is grasped by the chuck 8 and rotated at the position of the binding portion 3, and the tape 5 is pulled out from the foil 4 and wound around the outer circumference of the bound object 9 in the meantime. In this case, since the transport device 2 moves intermittently, the tape 5 is also intermittently pulled out. At the time of binding, it is difficult to rotate the bound object 9 while it is placed on the transport bucket 1, so the lift 10 is used to lift the bound object 9 (when the bound object 9 is rotated, the lift 10 is lowered).

本発明は、テープ5を引き出しているときに使い切って途切れるのを防止するのである。図3はそのための装置の要部の正面図であるが、リール4を搬送方向前後に二基設けるのである。つまり、リール4を取り付けるためのフレーム11を搬送方向前後に延びる横フレーム11a とこれと交差する縦フレーム11bとからなるT字形フレームとし、これに凹形フレーム11cを組み合わせたものにするのである。具体的には、各ホイル4を横フレーム11aの両端に取り付け、これにテープ5を巻くか、予め巻いたものを装着している。そして、各リール4の下方の凹形フレーム12の部分に移動するテープ5の有無を検知するテープセンサー12を取り付けておく。 The present invention prevents the tape 5 from being used up and interrupted when it is pulled out. FIG. 3 is a front view of a main part of the device for that purpose, and two reels 4 are provided in the front-rear direction in the transport direction. That is, the frame 11 for mounting the reel 4 is a T-shaped frame including a horizontal frame 11a extending in the front-rear direction in the transport direction and a vertical frame 11b intersecting the horizontal frame 11a, and the concave frame 11c is combined with the horizontal frame 11a. Specifically, each foil 4 is attached to both ends of the horizontal frame 11a, and a tape 5 or a pre-wound one is attached to the tape 5. Then, a tape sensor 12 that detects the presence or absence of the tape 5 that moves to the portion of the concave frame 12 below each reel 4 is attached.

テープセンサー12を通過したテープ5はフレーム11に設けられたアイドルローラ13で適宜向きを変えられ、凹形フレーム11cの下で縦フレーム11bに設けられたヒーター付き接着器13の中を通され、ここで、テープ5は合流させられて二枚重ねとなる。ヒーター付き接着器14を通過したテープ5は、テープ引き出し装置6のテープホルダー7へと引き継がれる。ただ、テープホルダー7に引き継がれるのは、一方のテープ5のみで、他方のテープ5はヒーター付き接着器14を出た個所で止まっている。 The tape 5 that has passed through the tape sensor 12 is appropriately turned by an idle roller 13 provided on the frame 11 and passed through a heater-equipped adhesive 13 provided on the vertical frame 11b under the concave frame 11c. Here, the tapes 5 are merged into two layers. The tape 5 that has passed through the heater-equipped adhesive 14 is taken over by the tape holder 7 of the tape pulling device 6. However, only one tape 5 is taken over by the tape holder 7, and the other tape 5 is stopped at the place where the heater-equipped adhesive 14 comes out.

動いているテープ5のテープセンサー12がテープ5を無と判断すると、ヒーター付き接着器14は作動し、二枚合わさっているテープ5を接着する。すると、テープ5は二枚重ねとなってテープ引き出し装置6の方に移動する。そして、元のテープ5がなくなると、新しい方のテープ5に切り替わり、以後はこのテープ5で結束する。この新しいテープ5が尽きるまでにはある程度の時間があるから、その間にテープ5を元のリール4に補充しておけばよい。一般に、テープ5は片面にポリエチレン樹脂等をラミネートした紙テープとポリエチレンとポリプロピレンを複合させたポリテープとがあるが、本発明ではいずれを使用してもよい。テープ5の先端をテープホルダー7で被結束物9へ止め付け、被結束物9を回転させると、テープ5を巻き取って結束する。したがって、リール4を前後に二基取り付けると、糊面と非糊面が重なるが、接着時は加熱するので、接着は容易に行われる When the tape sensor 12 of the moving tape 5 determines that the tape 5 is absent, the heater-equipped adhesive 14 operates to bond the two tapes together. Then, the tapes 5 are stacked and moved toward the tape pulling device 6. Then, when the original tape 5 is exhausted, the tape 5 is switched to the new tape 5, and thereafter, the tape 5 is used for binding. Since there is some time before the new tape 5 runs out, the tape 5 may be replenished to the original reel 4 during that time. Generally, the tape 5 includes a paper tape in which polyethylene resin or the like is laminated on one side and a poly tape in which polyethylene and polypropylene are composited, but any of them may be used in the present invention. When the tip of the tape 5 is fixed to the object to be bound 9 with the tape holder 7 and the object to be bound 9 is rotated, the tape 5 is wound up and bound. Therefore, when two reels 4 are attached to the front and back, the glued surface and the non-glued surface overlap each other, but since they are heated during bonding, bonding is easily performed.

図4はテープセンサー11の正面図であるが、凹形フレーム11cに固定され。テープ5を案内するガイド15とガイド15を通るテープ5を検出するスイッチ(センサー)16とからなる。テープ5が存在して流動(移動)しておれば、スィツチ16は作動(又は不作動)せず、したがって、ヒーター付き接着器14も作動せず、一枚のテープ5のみが流動する状態が続く。この場合のスイッチ16は光学的な近接スイッチのようなものが適する。テープ5に接触しないから、その移動に抵抗とならないからである。 FIG. 4 is a front view of the tape sensor 11, which is fixed to the concave frame 11c. It includes a guide 15 for guiding the tape 5 and a switch (sensor) 16 for detecting the tape 5 passing through the guide 15. If the tape 5 is present and flowing (moving), the switch 16 does not operate (or does not operate), and therefore the heater-equipped adhesive 14 does not operate, and only one tape 5 flows. Continue. The switch 16 in this case is suitable for something like an optical proximity switch. This is because it does not come into contact with the tape 5 and does not resist its movement.

図5はヒーター付き接着器14の正面図であり、(a)はヒーター付き接着器14が作動していないとき、(b)は作動しているときであるが、縦フレーム11bに設けられる開閉可能な二枚の感知片16a、16bを有しており、テープ5はこの間を通っている。この間をテープ5が流動している限りは感知片16a、16bは開いたままであり、ヒーター付き接着器14は作動せず、テープ5は接着されない。しかし、テープ5が途切れる前(又は途切れるとすぐ)になると、テープセンサー12はそれをキャッチして信号を発する。すると、感知片16a、16bは閉じ、二枚のテープ5を圧着する。 FIG. 5 is a front view of the heater-equipped adhesive 14, in which (a) is when the heater-equipped adhesive 14 is not operating and (b) is when it is operating, but the opening and closing provided in the vertical frame 11b. It has two possible sensing pieces 16a, 16b, and the tape 5 passes between them. As long as the tape 5 is flowing during this period, the sensing pieces 16a and 16b remain open, the heater-equipped adhesive 14 does not operate, and the tape 5 is not adhered. However, before the tape 5 is interrupted (or as soon as it is interrupted), the tape sensor 12 catches it and emits a signal. Then, the sensing pieces 16a and 16b are closed, and the two tapes 5 are crimped.

感知片16a、16bの傍にはヒーター17が設けられてテープ5は加熱されているから、
感知片16a、16bが閉じてテープ5が圧着されると、テープ5は接着される。なお、ヒーター17はテープセンサー11が信号を発してから加熱させてもよいが、常時、加熱させておく方が迅速で強力な接着ができる。二枚のテープ5が接着されると、二枚ともテープ繰り出し装置6に送られ、この間、被結束物9は二枚のテープで結束されるが、そのうち、先のテープ5が尽きて次のテープ5に切り替る。
Since the heater 17 is provided near the sensing pieces 16a and 16b and the tape 5 is heated,
When the sensing pieces 16a and 16b are closed and the tape 5 is crimped, the tape 5 is adhered. The heater 17 may be heated after the tape sensor 11 emits a signal, but it is better to keep the heater 17 heated at all times for quicker and stronger adhesion. When the two tapes 5 are adhered, both of them are sent to the tape feeding device 6, and during this time, the object to be bound 9 is bound by the two tapes, but the previous tape 5 is exhausted and the next tape 5 is exhausted. Switch to tape 5.

1 搬送バケット
⒉ 搬送装置
3 結束部
4 テープリール
5 結束テープ
6 テープ引き出し装置
7 テープホルダー
8 チャック
9 被結束物
10 リフト
11a 横フレーム
11b 縦フレーム
11c 凹形フレーム
12 テープセンサー
13 アィドルローラ
14 ヒーター付き接着器
15 ガイド
16 スイッチ
16a 感知片
16b 感知片
17 ヒーター

1 Transport bucket
⒉ Conveyor 3 Bundling part 4 Tape reel 5 Bundling tape 6 Tape pulling device 7 Tape holder 8 Chuck 9 Bundling object 10 Lift 11a Horizontal frame 11b Vertical frame 11c Concave frame
12 Tape sensor 13 Idle roller 14 Heater adhesive 15 Guide 16 Switch 16a Sensing piece
16b Sensing piece 17 Heater

Claims (1)

所定量の被結束物を搬送バケットで間欠搬送するとともに、搬送バケットの上方に熱溶着性の結束テープをリールに巻いたテープリールを装架しておき、搬送バケットの特定の停止位置で被結束物の両端をチャックで掴んで回転させ、その間にリールから結束テープを引き出して被結束物の外周に巻き付けて結束する結束装置において、テープリールを搬送方向前後に二基設け、各テープリールから結束テープを引き出してその途中に結束テープの有無を検知するテープセンサーを設けるとともに、テープセンサーの下流で結束テープを合流させて二枚重ねにしてヒーター付き接着器を通過させ、どちらのテープセンサーも作動しないときには一枚のみの結束テープを通過させ、どちらかのテープセンサーが結束テープの無を検知するとヒーター付き接着器を作動させて二枚の結束テープを接着することを特徴とする結束装置における結束テープ途切れ防止装置

A predetermined amount of the object to be bound is intermittently conveyed by the transfer bucket, and a tape reel in which a heat-bondable binding tape is wound around the reel is mounted above the transfer bucket to be bound at a specific stop position of the transfer bucket. In a binding device that grips both ends of an object with a chuck and rotates it, pulls out the binding tape from the reel, winds it around the outer circumference of the object to be bound, and binds the tape reels. When the tape is pulled out and a tape sensor is installed in the middle to detect the presence or absence of the binding tape, and the binding tapes are merged downstream of the tape sensor to stack two sheets and pass through an adhesive with a heater, and neither tape sensor works. A binding tape break in a binding device, characterized in that only one binding tape is passed and one of the tape sensors detects the absence of the binding tape and activates a heater-equipped adhesive to bond the two binding tapes together. Prevention device.
JP2019135191A 2019-07-23 2019-07-23 Binding tape shortage prevention device of binding device Pending JP2021017358A (en)

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