JP2021003837A - Agitation mixing granulator - Google Patents

Agitation mixing granulator Download PDF

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JP2021003837A
JP2021003837A JP2019118747A JP2019118747A JP2021003837A JP 2021003837 A JP2021003837 A JP 2021003837A JP 2019118747 A JP2019118747 A JP 2019118747A JP 2019118747 A JP2019118747 A JP 2019118747A JP 2021003837 A JP2021003837 A JP 2021003837A
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robot arm
processing container
stirring blade
robot
stirring
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JP7257673B2 (en
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内田 和宏
Kazuhiro Uchida
和宏 内田
井上 琢也
Takuya Inoue
琢也 井上
知重 入江
Tomoshige Irie
知重 入江
功至 田林
Koji Tabayashi
功至 田林
宏仁 上開地
Hirohito Kamikaichi
宏仁 上開地
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Powrex KK
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Abstract

To automatize the scraping operation of the treated product of granules stuck to the inside of a treatment container in an agitation mixing granulator.SOLUTION: An agitation mixing granulator 1 comprises an articulation robot 6 arranged at the outside of a treatment container 2. The articulation robot 6 comprises a robot arm 6a movable in an optional direction in a three-dimensional space, an imaging device held by the robot arm 6a and a scraping fixture 14 held by the robot arm 6a. After the treatment of granules, by the movement of the robot arm 6a, the inside of the treatment container 2 is imaged by the imaging device. Then, based on the imaged result, by the movement of the robot arm 6a, the treated product of the granules stuck to the inside of the treatment container 2 is scraped by the scraping fixture 14.SELECTED DRAWING: Figure 2

Description

本発明は、医薬品、食品、農薬等の粉粒体を結合させて造粒する撹拌混合造粒装置に関する。 The present invention relates to a stirring and mixing granulator that binds and granulates powders and granules of pharmaceuticals, foods, pesticides and the like.

医薬品、食品、農薬等の粉、粒子、その他これらに類するもの(以下、これらを総称して粉粒体という。)を結合させて造粒するために撹拌混合造粒装置が使用されている(例えば特許文献1〜3参照)。この撹拌混合造粒装置は、通常、処理すべき粉粒体を内部に収容する処理容器と、前記処理容器内の底部に配設された撹拌羽根とを備える。 A stirring and mixing granulator is used to combine and granulate powders, particles of pharmaceuticals, foods, pesticides, etc. (hereinafter, these are collectively referred to as powders and granules) (hereinafter, these are collectively referred to as powders and granules). For example, see Patent Documents 1 to 3). This stirring and mixing granulator usually includes a processing container for accommodating the powder or granular material to be processed inside, and a stirring blade arranged at the bottom of the processing container.

特開2011−245415号公報Japanese Unexamined Patent Publication No. 2011-245415 特開平7−8782号公報Japanese Unexamined Patent Publication No. 7-8782 特開平5−115766号公報Japanese Unexamined Patent Publication No. 5-115766

ところで、この撹拌混合造粒装置では、粉粒体の処理(造粒)後に、処理容器内に、粉粒体の処理品が、付着していることが多い。従来では、処理品の生産量の向上のため、この付着した処理品を、作業者が手作業で治具により掻き取って、通常の処理品に加えていた。しかしながら、生産効率の観点から、この掻き取り作業の自動化が求められていた。 By the way, in this stirring and mixing granulator, after the treatment (granulation) of the powder or granular material, the processed product of the powder or granular material is often adhered to the inside of the processing container. Conventionally, in order to improve the production amount of the processed product, the worker manually scrapes the adhered processed product with a jig and adds it to the normal processed product. However, from the viewpoint of production efficiency, automation of this scraping work has been required.

本発明は、上記事情に鑑み、撹拌混合造粒装置において、処理容器内に付着した粉粒体の処理品の掻き取り作業を自動化することを技術的課題とする。 In view of the above circumstances, it is a technical subject of the present invention to automate the scraping operation of the processed product of the powder or granular material adhering to the inside of the processing container in the stirring and mixing granulation apparatus.

上記課題を解決するために創案された本発明に係る撹拌混合造粒装置は、処理すべき粉粒体を内部に収容する処理容器と、前記処理容器内の底部に配設された撹拌羽根とを備えた撹拌混合造粒装置において、前記処理容器の外部に配置された関節ロボットを備え、前記関節ロボットが、三次元空間において任意方向に移動可能なロボットアームと、該ロボットアームに保持される撮像装置と、前記ロボットアームに保持される掻き取り治具とを有し、前記粉粒体の処理後に、前記ロボットアームの動作により、前記撮像装置で前記処理容器内を撮像し、前記撮像装置の撮像結果に基づいて、前記ロボットアームの動作により、前記掻き取り治具で前記処理容器内に付着した前記粉粒体の処理品を掻き取ることを特徴とする。 The stirring and mixing granulator according to the present invention, which was devised to solve the above problems, includes a processing container for internally containing the powder or granular material to be processed, and a stirring blade arranged at the bottom of the processing container. A stirring and mixing granulator equipped with a robot arm provided with a joint robot arranged outside the processing container, and the joint robot is held by a robot arm that can move in an arbitrary direction in a three-dimensional space and the robot arm. It has an image pickup device and a scraping jig held by the robot arm, and after processing the powder or granular material, the robot arm operates to image the inside of the processing container with the image pickup device, and the image pickup device. It is characterized in that the processed product of the powder or granular material adhering to the inside of the processing container is scraped by the scraping jig by the operation of the robot arm based on the imaging result of the above.

この構成であれば、関節ロボットのロボットアームに保持された掻き取り治具により、処理容器内に付着した粉粒体の処理品を掻き取ることができる。従って、撹拌混合造粒装置において、処理容器内に付着した粉粒体の処理品の掻き取り作業を自動化することが可能である。更に、撮像結果に基づいて掻き取りを行うので、粉粒体の処理品の付着が多い部分に対して重点的に掻き取りを行うことができ、これにより、効率的に掻き取りを行うことができる。 With this configuration, the processed product of the powder or granular material adhering to the processing container can be scraped off by the scraping jig held by the robot arm of the joint robot. Therefore, in the stirring and mixing granulator, it is possible to automate the scraping operation of the processed product of the powder or granular material adhering to the inside of the processing container. Further, since the scraping is performed based on the imaging result, it is possible to intensively scrape the portion where the processed product of the powder or granular material adheres, and thereby efficiently scraping. it can.

上記の構成において、前記ロボットアームが洗浄治具を保持可能であり、前記処理容器内の洗浄後に、前記ロボットアームの動作により、前記撮像装置で前記処理容器内を撮像し、前記撮像装置の撮像結果に基づいて、前記洗浄治具を保持した前記ロボットアームの動作により、前記洗浄治具で前記処理容器内の洗浄残渣を洗浄してもよい。 In the above configuration, the robot arm can hold the cleaning jig, and after cleaning the inside of the processing container, the robot arm operates to image the inside of the processing container with the image pickup device, and the image pickup of the image pickup device is performed. Based on the result, the cleaning residue in the processing container may be cleaned by the operation of the robot arm holding the cleaning jig.

この構成であれば、関節ロボットのロボットアームに保持された洗浄治具により、処理容器内の洗浄残渣を洗浄することができる。更に、撮像結果に基づいて洗浄を行うので、洗浄残渣が多い部分に対して重点的に洗浄を行うことができ、これにより、効率的に洗浄を行うことができる。 With this configuration, the cleaning residue in the processing container can be cleaned by the cleaning jig held by the robot arm of the joint robot. Further, since the cleaning is performed based on the imaging result, it is possible to intensively perform the cleaning on the portion having a large amount of cleaning residue, whereby the cleaning can be performed efficiently.

本発明によれば、撹拌混合造粒装置において、処理容器内に付着した粉粒体の処理品の掻き取り作業を自動化することができる。 According to the present invention, in the stirring and mixing granulator, it is possible to automate the scraping operation of the processed product of the powder or granular material adhering to the inside of the processing container.

本発明の実施形態に係る撹拌混合造粒装置の概略斜視図である。It is a schematic perspective view of the stirring mixing granulation apparatus which concerns on embodiment of this invention. 撹拌混合造粒装置の要部拡大側面図である。It is an enlarged side view of the main part of a stirring mixing granulation apparatus. ディスチャージ部の状態を示す概略断面図であり、(A)が排出を行わない状態を示す図、(B)が排出を行う状態を示す図である。It is a schematic cross-sectional view which shows the state of the discharge part, (A) is the figure which shows the state which does not discharge, and (B) is the figure which shows the state which discharges. 排出工程の全体を示すフローチャートである。It is a flowchart which shows the whole discharge process. 排出工程B内の工程を示すフローチャートである。It is a flowchart which shows the process in the discharge process B. 撹拌羽根の停止位置1を示す概略平面図である。It is a schematic plan view which shows the stop position 1 of a stirring blade. ロボットにより処理容器内を撮像する様子を示す概略断面図である。It is a schematic cross-sectional view which shows the state of taking an image of the inside of a processing container by a robot. ロボットにより処理容器内を掻き取る様子を示す概略断面図である。It is the schematic sectional drawing which shows the state of scraping the inside of a processing container by a robot. 排出工程C内の工程を示すフローチャートである。It is a flowchart which shows the process in the discharge process C. 撹拌羽根の停止位置2を示す概略平面図である。It is a schematic plan view which shows the stop position 2 of a stirring blade. 撹拌羽根の停止位置3を示す概略平面図である。It is a schematic plan view which shows the stop position 3 of a stirring blade. 撹拌羽根の停止位置4を示す概略平面図である。It is a schematic plan view which shows the stop position 4 of a stirring blade. 排出工程D内の工程を示すフローチャートである。It is a flowchart which shows the process in the discharge process D. ロボットにより処理容器内の洗浄残渣を洗浄する様子を示す概略断面図である。It is schematic cross-sectional view which shows the state of cleaning the cleaning residue in a processing container by a robot. ロボットにより処理容器内を乾燥させる様子を示す概略断面図である。It is the schematic sectional drawing which shows the state of drying the inside of a processing container by a robot. 本発明の変形例に係る撹拌混合造粒装置の概略斜視図である。It is a schematic perspective view of the stirring mixing granulation apparatus which concerns on the modification of this invention.

図1は、本発明の実施形態に係る撹拌混合造粒装置の概略斜視図であり、図2は、撹拌混合造粒装置の要部拡大側面図である。この撹拌混合造粒装置1は、処理すべき粉粒体を内部に収容する処理容器2と、処理容器2内の底部(底面2a)に配設された撹拌羽根3と、処理容器2の側面に配設された破砕羽根(クロススクリュウ4)と、処理容器2の側部に配設されたディスチャージ部5と、処理容器2の外部に配置された関節ロボット6と、粉粒体の処理や関節ロボット6を等をコントロールするためのコントロール部7とを主要な構成要素として備える。 FIG. 1 is a schematic perspective view of the stirring and mixing granulator according to the embodiment of the present invention, and FIG. 2 is an enlarged side view of a main part of the stirring and mixing and granulating device. The stirring / mixing / granulating apparatus 1 includes a processing container 2 that internally houses the powder or granular material to be processed, a stirring blade 3 arranged at the bottom (bottom surface 2a) of the processing container 2, and a side surface of the processing container 2. The crushing blade (cross screw 4) arranged in the processing container 2, the discharging unit 5 arranged on the side of the processing container 2, the joint robot 6 arranged outside the processing container 2, and the processing of powder or granular material. A control unit 7 for controlling the joint robot 6 and the like is provided as a main component.

撹拌混合造粒装置1は、処理容器2内の粉粒体を次のように処理する。不図示の結合剤供給部から処理容器2内に結合剤を供給しつつ粉粒体を撹拌羽根3及びクロススクリュウ4で撹拌することによって粉粒体を結合させて造粒する。詳述すれば、撹拌羽根3が回転すると、処理容器2内の粉粒体が、撹拌され、この撹拌される粉粒体が、供給された結合剤により適度に凝集する一方、クロススクリュウ4によって適当にせん断され、徐々に所望の粒径に造粒されていく。 The stirring and mixing granulator 1 processes the powder or granular material in the processing container 2 as follows. While supplying the binder into the processing container 2 from the binder supply unit (not shown), the powder or granular material is stirred by the stirring blade 3 and the cross screw 4 to bond the powder or granular material and granulate. More specifically, when the stirring blade 3 is rotated, the powder or granular material in the processing container 2 is stirred, and the stirred powder or granular material is appropriately agglomerated by the supplied binder, while the cross-screw 4 is used. It is appropriately sheared and gradually granulated to a desired particle size.

処理容器2は、上端に開口部8aを有する容器本体8と、容器本体8の開口部8aに回動機構9を介して装着され、容器本体8に対する上下方向の回動動作によって開口部8aを開閉可能な蓋部10とを有する。回動機構9は、蓋部10の一端側に配設されており、本実施形態では、ヒンジの一種である。また、蓋部10は、閉じた状態でクランプ機構11により固定することが可能である。 The processing container 2 is attached to the container body 8 having an opening 8a at the upper end and the opening 8a of the container body 8 via a rotation mechanism 9, and the opening 8a is opened by a vertical rotation operation with respect to the container body 8. It has a lid portion 10 that can be opened and closed. The rotating mechanism 9 is arranged on one end side of the lid portion 10, and is a kind of hinge in the present embodiment. Further, the lid portion 10 can be fixed by the clamp mechanism 11 in a closed state.

図3(A)と図3(B)に示すように、処理容器2の容器本体8において、ディスチャージ部5が配設されている部位には、粉粒体の処理品を排出するための排出口12が設けられている。ディスチャージ部5には、シリンダ機構5aが設けられており、このシリンダ機構5aの伸縮動作により、閉塞部5bが排出口12を開閉する。ディスチャージ部5の下部には、排出開口部5cが設けられており、排出口12から排出された粉粒体の処理品は、排出開口部5cを介してディスチャージ部5から排出される。 As shown in FIGS. 3A and 3B, in the container body 8 of the processing container 2, the portion where the discharge portion 5 is arranged is discharged to discharge the processed product of the powder or granular material. An exit 12 is provided. The discharge portion 5 is provided with a cylinder mechanism 5a, and the closing portion 5b opens and closes the discharge port 12 by the expansion / contraction operation of the cylinder mechanism 5a. A discharge opening 5c is provided in the lower part of the discharge portion 5, and the processed product of the powder or granular material discharged from the discharge port 12 is discharged from the discharge portion 5 through the discharge opening 5c.

関節ロボット6は、本実施形態では、6軸の垂直多関節型ロボットであるが、本発明は、これに限定されるものではない。関節ロボット6は、先端部6bが三次元空間において任意方向に移動可能なロボットアーム6aを有する。ロボットアーム6aの先端部6bは、デジタルカメラ等の撮像装置13(図7参照)や複数種類の治具を、自動で着脱可能である。 The articulated robot 6 is a 6-axis vertical articulated robot in the present embodiment, but the present invention is not limited thereto. The joint robot 6 has a robot arm 6a whose tip portion 6b can move in an arbitrary direction in a three-dimensional space. The tip portion 6b of the robot arm 6a can automatically attach / detach an image pickup device 13 (see FIG. 7) such as a digital camera and a plurality of types of jigs.

本実施形態では、ロボットアーム6aの先端部6bに保持される治具は、掻き取り治具14、蓋部開閉治具15、洗浄治具16、乾燥治具17である(図1、図2、図8、図14、図15参照)。図1に示すように、ロボットアーム6aの先端部6bに保持される治具は、使用前には、関節ロボット6の近傍の所定の位置に配置されている。なお、図1では、掻き取り治具14、蓋部開閉治具15のみを図示し、撮像装置13やその他の治具は図示を省略している。 In the present embodiment, the jigs held by the tip portion 6b of the robot arm 6a are a scraping jig 14, a lid opening / closing jig 15, a cleaning jig 16, and a drying jig 17 (FIGS. 1 and 2). , FIG. 8, FIG. 14, FIG. 15). As shown in FIG. 1, the jig held by the tip portion 6b of the robot arm 6a is arranged at a predetermined position in the vicinity of the joint robot 6 before use. Note that, in FIG. 1, only the scraping jig 14 and the lid opening / closing jig 15 are shown, and the image pickup device 13 and other jigs are not shown.

図2に示すように、掻き取り治具14は、粉粒体の処理品を掻き取るためのヘラ部14aを有する。ヘラ部14aは、例えば、ポリエチレン等の樹脂等で形成されている。 As shown in FIG. 2, the scraping jig 14 has a spatula portion 14a for scraping the processed product of the powder or granular material. The spatula portion 14a is formed of, for example, a resin such as polyethylene.

次に、粉粒体の処理を完了した後に、撹拌混合造粒装置1から粉粒体の処理品を排出する方法について説明する。 Next, a method of discharging the processed product of the powder or granular material from the stirring and mixing granulator 1 after completing the treatment of the powder or granular material will be described.

図4に示すように、撹拌混合造粒装置1からの粉粒体処理品(以下、処理品と記す)の排出の工程は、排出工程Aと、排出工程B(第1の排出工程)と、排出工程C(掻き落とし工程)と、排出工程D(第2の排出工程)とをこの順番で備える。 As shown in FIG. 4, the steps of discharging the powder or granular material treated product (hereinafter referred to as the treated product) from the stirring and mixing granulator 1 are the discharge step A and the discharge step B (first discharge step). , The discharge step C (scraping step) and the discharge step D (second discharge step) are provided in this order.

排出工程Aでは、まず、図3(B)に示すように、シリンダ機構5aの縮退動作により、閉塞部5bを処理容器2の排出口12から脱離させ、排出口12を開状態とする。その後、撹拌羽根3を連続的に高速で回転させ、遠心力により、排出口12から処理品を排出する。 In the discharge step A, first, as shown in FIG. 3B, the closing portion 5b is detached from the discharge port 12 of the processing container 2 by the degenerate operation of the cylinder mechanism 5a, and the discharge port 12 is opened. After that, the stirring blade 3 is continuously rotated at high speed, and the processed product is discharged from the discharge port 12 by centrifugal force.

排出工程Bでは、排出工程Aの後に、関節ロボット6のロボットアーム6aの動作により、掻き取り治具14で処理容器2内に付着した処理品を掻き落とし、その後、撹拌羽根3を連続的に回転させることにより、排出口12から処理品を排出する。 In the discharge step B, after the discharge step A, the processed product adhering to the inside of the processing container 2 is scraped off by the scraping jig 14 by the operation of the robot arm 6a of the joint robot 6, and then the stirring blade 3 is continuously moved. By rotating, the processed product is discharged from the discharge port 12.

詳述すると、図5に示すように、まず、排出工程Aの連続回転の後に自然停止した位置にある撹拌羽根3を、回転させて停止位置1に停止させる(S1)(図6参照)。なお、撹拌羽根3の回転方向dは、平面視で反時計回りである。また、撹拌羽根3は、回転方向前方に移行するにしたがって、処理容器2の底面2aに漸次接近するように傾斜している。 More specifically, as shown in FIG. 5, first, the stirring blade 3 at the position where it naturally stopped after the continuous rotation of the discharge step A is rotated and stopped at the stop position 1 (S1) (see FIG. 6). The rotation direction d of the stirring blade 3 is counterclockwise in a plan view. Further, the stirring blade 3 is inclined so as to gradually approach the bottom surface 2a of the processing container 2 as it moves forward in the rotation direction.

図6に示すように、処理容器2の底面2aは、撹拌羽根3(第1〜第3撹拌羽根3a〜3c)によって3つの区画領域Ra,Rb,Rcに区画形成される。撹拌羽根3のうちの第1撹拌羽根3aと第2撹拌羽根3bで区画形成される区画領域がRb、第2撹拌羽根3bと第3撹拌羽根3cで区画形成される区画領域がRc、第3撹拌羽根3cと第1撹拌羽根3aで区画形成される区画領域がRaである。なお、本発明では、区画領域Ra,Rb,Rcは、撹拌羽根3の回転移動に伴って移動する。 As shown in FIG. 6, the bottom surface 2a of the processing container 2 is partitioned into three compartment regions Ra, Rb, and Rc by the stirring blades 3 (first to third stirring blades 3a to 3c). Of the stirring blades 3, the partition region formed by the first stirring blade 3a and the second stirring blade 3b is Rb, and the partition region formed by the second stirring blade 3b and the third stirring blade 3c is Rc, the third. The partition region formed by the stirring blade 3c and the first stirring blade 3a is Ra. In the present invention, the partition regions Ra, Rb, and Rc move with the rotational movement of the stirring blade 3.

次に、関節ロボット6のロボットアーム6aの動作により、蓋部開閉治具15によってクランプ機構11を操作し、蓋部10のクランプ機構11による固定を解除する。その後、関節ロボット6のロボットアーム6aの動作により、蓋部開閉治具15で蓋部10を45°開け、不図示の固定機構で蓋部10を固定する(S2)。 Next, by the operation of the robot arm 6a of the joint robot 6, the clamp mechanism 11 is operated by the lid opening / closing jig 15, and the fixing of the lid 10 by the clamp mechanism 11 is released. After that, by the operation of the robot arm 6a of the joint robot 6, the lid portion 10 is opened by 45 ° with the lid portion opening / closing jig 15, and the lid portion 10 is fixed by a fixing mechanism (not shown) (S2).

その後、関節ロボット6のロボットアーム6aの動作により、撮像装置13で蓋部10の内側面10aを撮像する(S3)。 After that, the image pickup device 13 captures the inner surface 10a of the lid 10 by the operation of the robot arm 6a of the joint robot 6 (S3).

そして、撮像装置13の撮像結果に基づいて、関節ロボット6のロボットアーム6aの動作により、掻き取り治具14で蓋部10の内側面10aに付着した処理品を掻き落とす(S4)。この際、蓋部10の内側面10aにおける処理品の付着が多い部分に対して重点的に掻き落としを行う。 Then, based on the imaging result of the imaging device 13, the scraping jig 14 scrapes off the processed product adhering to the inner side surface 10a of the lid portion 10 by the operation of the robot arm 6a of the joint robot 6 (S4). At this time, the portion of the inner side surface 10a of the lid portion 10 to which the treated product adheres is intensively scraped off.

次に、固定機構による蓋部10の固定を解除し、関節ロボット6のロボットアーム6aの動作により、蓋部開閉治具15で蓋部10を90°まで開け、再び、固定機構によって蓋部10を固定する(S5)。 Next, the lid 10 is released from the fixing mechanism, the lid 10 is opened to 90 ° by the lid opening / closing jig 15 by the operation of the robot arm 6a of the joint robot 6, and the lid 10 is opened again by the fixing mechanism. Is fixed (S5).

その後、関節ロボット6のロボットアーム6aの動作により、撮像装置13で容器本体8の内部を撮像する(S6)(図7参照)。 After that, the inside of the container body 8 is imaged by the image pickup device 13 by the operation of the robot arm 6a of the joint robot 6 (S6) (see FIG. 7).

そして、撮像装置13の撮像結果に基づいて、関節ロボット6のロボットアーム6aの動作により、掻き取り治具14で容器本体8の内部に付着した処理品を掻き落とす(S7)(図8参照)。この際、容器本体8の内部における処理品の付着が多い部分に対して重点的に掻き落としを行う。この際に、容器本体8の内部で処理品を掻き落とす部位は、容器本体8内の側面8bや、この側面8bと底面2aとの間のR部8c、撹拌羽根3、撹拌羽根3のボス部3dである(図2参照)。 Then, based on the imaging result of the imaging device 13, the processing product adhering to the inside of the container body 8 is scraped off by the scraping jig 14 by the operation of the robot arm 6a of the joint robot 6 (S7) (see FIG. 8). .. At this time, the portion inside the container body 8 where the treated product adheres a lot is mainly scraped off. At this time, the parts where the processed product is scraped off inside the container body 8 are the side surface 8b inside the container body 8, the R portion 8c between the side surface 8b and the bottom surface 2a, the stirring blade 3, and the boss of the stirring blade 3. Part 3d (see FIG. 2).

次に、固定機構による蓋部10の固定を解除し、関節ロボット6のロボットアーム6aの動作により、蓋部開閉治具15で蓋部10を閉じる。そして、関節ロボット6のロボットアーム6aの動作により、蓋部開閉治具15でクランプ機構11を操作して蓋部10をクランプ機構11で固定する(S8)。 Next, the lid portion 10 is released from the fixing mechanism, and the lid portion 10 is closed by the lid portion opening / closing jig 15 by the operation of the robot arm 6a of the joint robot 6. Then, by the operation of the robot arm 6a of the joint robot 6, the clamp mechanism 11 is operated by the lid opening / closing jig 15 to fix the lid 10 by the clamp mechanism 11 (S8).

その後、撹拌羽根3を連続的に高速で回転させる(S9)。すると、遠心力により、排出口12から処理品が排出される。なお、排出工程Aの後、処理容器2の排出口12は開状態のままである。 After that, the stirring blade 3 is continuously rotated at high speed (S9). Then, the treated product is discharged from the discharge port 12 by centrifugal force. After the discharge step A, the discharge port 12 of the processing container 2 remains in the open state.

排出工程Cでは、排出工程Bの後に、撹拌羽根3を所定の位置に停止させた状態で、区画領域Ra,Rb,Rcに対し、関節ロボット6のロボットアーム6aの動作により、掻き取り治具14で処理品を掻き落とす。 In the discharge step C, after the discharge step B, with the stirring blade 3 stopped at a predetermined position, the scraping jig is operated by the robot arm 6a of the joint robot 6 with respect to the compartment areas Ra, Rb, and Rc. The processed product is scraped off at 14.

詳述すると、図9に示すように、まず、排出工程Bの連続回転の後に自然停止した位置にある撹拌羽根3を、回転させて停止位置1に停止させる(S10)(図6参照)。 More specifically, as shown in FIG. 9, first, the stirring blade 3 at the position where it naturally stopped after the continuous rotation of the discharge step B is rotated and stopped at the stop position 1 (S10) (see FIG. 6).

次に、関節ロボット6のロボットアーム6aの動作により、蓋部開閉治具15によってクランプ機構11を操作し、蓋部10のクランプ機構11による固定を解除する。その後、関節ロボット6のロボットアーム6aの動作により、蓋部開閉治具15で蓋部10を90°開け、不図示の固定機構で蓋部10を固定する(S11)。 Next, by the operation of the robot arm 6a of the joint robot 6, the clamp mechanism 11 is operated by the lid opening / closing jig 15, and the fixing of the lid 10 by the clamp mechanism 11 is released. After that, by the operation of the robot arm 6a of the joint robot 6, the lid portion 10 is opened by 90 ° with the lid portion opening / closing jig 15, and the lid portion 10 is fixed by a fixing mechanism (not shown) (S11).

その後、関節ロボット6のロボットアーム6aの動作により、撮像装置13で容器本体8の内部を撮像する(S12)(図7参照)。 After that, the inside of the container body 8 is imaged by the image pickup device 13 by the operation of the robot arm 6a of the joint robot 6 (S12) (see FIG. 7).

そして、撮像装置13の撮像結果に基づいて、関節ロボット6のロボットアーム6aの動作により、区画領域Ra,Rb,Rcに対し、掻き取り治具14によって容器本体8の内部に付着した処理品を掻き落とし、更に、掻き取り治具14によって掻き落とされた処理品を前記撹拌羽根の回転中心の側(底面2aの中央側)に掻き寄せる(S13)(図8参照)。この際、容器本体8の内部における処理品の付着が多い部分に対して重点的に掻き落としを行う。なお、本実施形態では、図6に矢印a1で示すように、処理品の底面2aの中央側への掻き寄せは、底面2aの半径方向に沿って行われ、中心部Cpの内側に処理品を移動させる。中心部Cpの半径は、例えば、底面2aの半径の1/2〜1/3である。 Then, based on the imaging result of the imaging device 13, the processed product adhered to the inside of the container body 8 by the scraping jig 14 with respect to the compartmentalized areas Ra, Rb, and Rc by the operation of the robot arm 6a of the joint robot 6. It is scraped off, and the processed product scraped off by the scraping jig 14 is scraped off toward the rotation center side (center side of the bottom surface 2a) of the stirring blade (S13) (see FIG. 8). At this time, the portion inside the container body 8 where the treated product adheres a lot is mainly scraped off. In the present embodiment, as shown by the arrow a1 in FIG. 6, the scraping of the bottom surface 2a of the treated product toward the center is performed along the radial direction of the bottom surface 2a, and the treated product is inside the central portion Cp. To move. The radius of the central portion Cp is, for example, 1/2 to 1/3 of the radius of the bottom surface 2a.

この際に、容器本体8の内部で処理品を掻き落とす部位は、容器本体8内の側面8bの下部とR部8cである。これは、排出工程Bでの撹拌羽根3の連続回転の遠心力によって、これらの部位に処理品が付着しているからである。また、掻き取り治具14による処理品の掻き落としと底面2a中央側への掻き寄せは、容器本体8の内部の周方向の各位置において、連続して行う。 At this time, the parts where the processed product is scraped off inside the container body 8 are the lower portion of the side surface 8b and the R portion 8c inside the container body 8. This is because the treated product adheres to these parts due to the centrifugal force of the continuous rotation of the stirring blade 3 in the discharge step B. Further, scraping of the processed product by the scraping jig 14 and scraping to the center side of the bottom surface 2a are continuously performed at each position in the circumferential direction inside the container body 8.

排出工程Dでは、排出工程Cの後に、図10に示すように、撹拌羽根3を所定角度回転させ、区画領域Raを排出口12に繋がる排出位置Pに停止させ、区画領域Raにおいて、関節ロボット6のロボットアーム6aの動作により、掻き取り治具14で処理品を排出口12に掻き寄せて排出する。 In the discharge step D, after the discharge step C, as shown in FIG. 10, the stirring blade 3 is rotated by a predetermined angle, the partition region Ra is stopped at the discharge position P connected to the discharge port 12, and the joint robot is in the partition region Ra. By the operation of the robot arm 6a of No. 6, the scraping jig 14 scrapes the processed product to the discharge port 12 and discharges it.

その後、図11,図12に示すように、残りの区画領域Rb,Rcが、順次、排出位置Pに停止するように撹拌羽根3を間欠的に回転させて、排出位置Pに停止した区画領域Rb,Rcにおいて、関節ロボット6のロボットアーム6aの動作により、掻き取り治具14で処理品を排出口12に掻き寄せて排出する。 After that, as shown in FIGS. 11 and 12, the stirring blade 3 is intermittently rotated so that the remaining partition regions Rb and Rc sequentially stop at the discharge position P, and the partition regions stop at the discharge position P. In Rb and Rc, the processed product is scraped to the discharge port 12 by the scraping jig 14 by the operation of the robot arm 6a of the joint robot 6 and discharged.

詳述すると、図13に示すように、まず、排出工程Cの後で停止位置1にある撹拌羽根3を、撹拌羽根3を所定角度回転させて停止位置2に停止させる(S14)(図10参照)。これにより、排出工程Cで区画領域Ra,Rb,Rcの底面2a中央側に掻き集められた処理品が、撹拌羽根3のそれぞれによって移動させられる。停止位置2では、区画領域Raが排出口12に繋がる排出位置Pにある。停止位置2では、第1撹拌羽根3aが、排出口12の周方向位置に対して、回転方向後方近傍の周方向位置にある。 More specifically, as shown in FIG. 13, first, after the discharge step C, the stirring blade 3 at the stop position 1 is stopped at the stop position 2 by rotating the stirring blade 3 by a predetermined angle (S14) (FIG. 10). reference). As a result, the processed products collected on the center side of the bottom surface 2a of the partition regions Ra, Rb, and Rc in the discharge step C are moved by each of the stirring blades 3. At the stop position 2, the compartment area Ra is at the discharge position P connected to the discharge port 12. At the stop position 2, the first stirring blade 3a is located in the circumferential direction near the rear in the rotational direction with respect to the circumferential position of the discharge port 12.

その後、関節ロボット6のロボットアーム6aの動作により、撮像装置13で区画領域Raと第1撹拌羽根3aを撮像する(S15)(図7参照)。 After that, by the operation of the robot arm 6a of the joint robot 6, the image pickup device 13 images the partition region Ra and the first stirring blade 3a (S15) (see FIG. 7).

そして、撮像装置13の撮像結果に基づいて、区画領域Raと第1撹拌羽根3aにおいて、関節ロボット6のロボットアーム6aの動作により、図10の矢印a2で示すように、掻き取り治具14で処理品を排出口12に掻き寄せて排出する(S16)(図8参照)。この際、区画領域Raと第1撹拌羽根3aにおける処理品が多い部分に対して重点的に掻き取りを行う。 Then, based on the imaging result of the imaging device 13, in the partition region Ra and the first stirring blade 3a, by the operation of the robot arm 6a of the joint robot 6, the scraping jig 14 is used as shown by the arrow a2 in FIG. The processed product is scraped to the discharge port 12 and discharged (S16) (see FIG. 8). At this time, scraping is performed intensively on the portions of the section region Ra and the first stirring blade 3a where there are many processed products.

本実施形態では、区画領域Raと第1撹拌羽根3aで処理品を掻き取る部位は、底面2aにおける第1撹拌羽根3aの回転方向前方の近傍領域と、第1撹拌羽根3aにおける回転方向前方の部位である。これは、撹拌羽根3を停止位置2に移動させた際に、第1撹拌羽根3aの移動により、処理品がこれらの領域、部位に集まるからである。 In the present embodiment, the portions where the processed product is scraped off by the partition region Ra and the first stirring blade 3a are a region near the bottom surface 2a in front of the first stirring blade 3a in the rotation direction and a region in front of the first stirring blade 3a in the rotation direction. It is a part. This is because when the stirring blade 3 is moved to the stop position 2, the processed products are gathered in these regions and parts due to the movement of the first stirring blade 3a.

次に、停止位置2にある撹拌羽根3を、120°回転させて停止位置3に停止させる(S17)(図11参照)。これにより、排出工程Cで区画領域Rb,Rcの底面2a中央側に掻き集められた処理品が、第2、第3撹拌羽根3b、3cによって移動させられる。停止位置3では、区画領域Rbが排出口12に繋がる排出位置Pにある。停止位置3では、第2撹拌羽根3bが、排出口12の周方向位置に対して、回転方向後方近傍の周方向位置にある。 Next, the stirring blade 3 at the stop position 2 is rotated by 120 ° to stop at the stop position 3 (S17) (see FIG. 11). As a result, the processed products collected on the center side of the bottom surface 2a of the compartment areas Rb and Rc in the discharge step C are moved by the second and third stirring blades 3b and 3c. At the stop position 3, the compartment area Rb is at the discharge position P connected to the discharge port 12. At the stop position 3, the second stirring blade 3b is located in the circumferential direction near the rear in the rotational direction with respect to the circumferential position of the discharge port 12.

その後、関節ロボット6のロボットアーム6aの動作により、撮像装置13で区画領域Rbと第2撹拌羽根3bを撮像する(S18)(図7参照)。 After that, by the operation of the robot arm 6a of the joint robot 6, the image pickup device 13 images the partition region Rb and the second stirring blade 3b (S18) (see FIG. 7).

そして、撮像装置13の撮像結果に基づいて、区画領域Rbと第2撹拌羽根3bにおいて、関節ロボット6のロボットアーム6aの動作により、図11の矢印a3で示すように、掻き取り治具14で処理品を排出口12に掻き寄せて排出する(S19)(図8参照)。この際、区画領域Rbと第2撹拌羽根3bにおける処理品が多い部分に対して重点的に掻き取りを行う。 Then, based on the imaging result of the imaging device 13, the scraping jig 14 is used in the partition region Rb and the second stirring blade 3b by the operation of the robot arm 6a of the joint robot 6 as shown by the arrow a3 in FIG. The processed product is scraped to the discharge port 12 and discharged (S19) (see FIG. 8). At this time, the portions of the section region Rb and the second stirring blade 3b where there are many processed products are intensively scraped.

本実施形態では、区画領域Rbと第2撹拌羽根3bで処理品を掻き取る部位は、底面2aにおける第2撹拌羽根3bの回転方向前方の近傍領域と、第2撹拌羽根3bにおける回転方向前方の部位である。これは、撹拌羽根3を停止位置3に移動させた際に、第2撹拌羽根3bの移動により、処理品がこれらの領域、部位に集まるからである。 In the present embodiment, the portions where the processed product is scraped off by the partition region Rb and the second stirring blade 3b are a region near the front surface of the second stirring blade 3b in the rotation direction on the bottom surface 2a and a region forward in the rotation direction of the second stirring blade 3b. It is a part. This is because when the stirring blade 3 is moved to the stop position 3, the processed products are gathered in these regions and parts due to the movement of the second stirring blade 3b.

次に、停止位置3にある撹拌羽根3を、120°回転させて停止位置4に停止させる(S20)(図12参照)。これにより、排出工程Cで区画領域Rcの底面2a中央側に掻き集められた処理品が、第3撹拌羽根3cによって移動させられる。停止位置4では、区画領域Rcが排出口12に繋がる排出位置Pにある。停止位置4では、第3撹拌羽根3cが、排出口12の周方向位置に対して、回転方向後方近傍の周方向位置にある。 Next, the stirring blade 3 at the stop position 3 is rotated by 120 ° to stop at the stop position 4 (S20) (see FIG. 12). As a result, the processed product scraped to the center side of the bottom surface 2a of the partition region Rc in the discharge step C is moved by the third stirring blade 3c. At the stop position 4, the compartment area Rc is at the discharge position P connected to the discharge port 12. At the stop position 4, the third stirring blade 3c is located in the circumferential direction near the rear in the rotational direction with respect to the circumferential position of the discharge port 12.

その後、関節ロボット6のロボットアーム6aの動作により、撮像装置13で区画領域Rcと第3撹拌羽根3cを撮像する(S21)(図7参照)。 After that, by the operation of the robot arm 6a of the joint robot 6, the image pickup device 13 images the partition region Rc and the third stirring blade 3c (S21) (see FIG. 7).

そして、撮像装置13の撮像結果に基づいて、区画領域Rcと第3撹拌羽根3cにおいて、関節ロボット6のロボットアーム6aの動作により、図12の矢印a4で示すように、掻き取り治具14で処理品を排出口12に掻き寄せて排出する(S22)(図8参照)。この際、区画領域Rcと第3撹拌羽根3cにおける処理品が多い部分に対して重点的に掻き取りを行う。 Then, based on the imaging result of the imaging device 13, the scraping jig 14 is used in the partition region Rc and the third stirring blade 3c by the operation of the robot arm 6a of the joint robot 6 as shown by the arrow a4 in FIG. The processed product is scraped to the discharge port 12 and discharged (S22) (see FIG. 8). At this time, scraping is performed intensively on the portions of the partition region Rc and the third stirring blade 3c where there are many treated products.

本実施形態では、区画領域Rcと第3撹拌羽根3cで処理品を掻き取る部位は、底面2aにおける第3撹拌羽根3cの回転方向前方の近傍領域と、第3撹拌羽根3cにおける回転方向前方の部位である。これは、撹拌羽根3を停止位置4に移動させた際に、第3撹拌羽根3cの移動により、処理品がこれらの領域、部位に集まるからである。 In the present embodiment, the portions where the processed product is scraped off by the partition region Rc and the third stirring blade 3c are a region near the bottom surface 2a in front of the third stirring blade 3c in the rotation direction and a region in front of the third stirring blade 3c in the rotation direction. It is a part. This is because when the stirring blade 3 is moved to the stop position 4, the processed products are gathered in these regions and parts due to the movement of the third stirring blade 3c.

以上で、撹拌混合造粒装置1からの処理品の排出の工程(排出工程A〜D)が完了する。 This completes the process of discharging the processed product from the stirring / mixing / granulating apparatus 1 (discharging steps A to D).

次に、洗浄工程における撹拌混合造粒装置1の動作を説明する。 Next, the operation of the stirring and mixing granulator 1 in the washing step will be described.

処理容器2内の溜め洗い運転による洗浄後に、図7に示すように、関節ロボット6のロボットアーム6aの動作により、撮像装置13で処理容器2内(蓋部10の内側面10aと容器本体8内)を撮像する。 After cleaning by the reservoir washing operation in the processing container 2, as shown in FIG. 7, the robot arm 6a of the joint robot 6 causes the image pickup device 13 to move the inside of the processing container 2 (the inner side surface 10a of the lid 10 and the container body 8). (Inside) is imaged.

そして、図14に示すように、撮像装置13の撮像結果に基づいて、関節ロボット6のロボットアーム6aの動作により、洗浄治具16によって処理容器2内(蓋部10の内側面10aと容器本体8内)の洗浄残渣を洗浄する。この際、容器本体8の内部における洗浄残渣が多い部分に対して重点的に洗浄を行う。本実施形態では、洗浄治具16は、洗浄ノズルであり、洗浄液を噴出するものである。 Then, as shown in FIG. 14, based on the imaging result of the imaging device 13, the robot arm 6a of the articulated robot 6 causes the cleaning jig 16 to move inside the processing container 2 (the inner side surface 10a of the lid 10 and the container body). 8) Wash the washing residue. At this time, the portion inside the container body 8 having a large amount of cleaning residue is intensively cleaned. In the present embodiment, the cleaning jig 16 is a cleaning nozzle and ejects a cleaning liquid.

なお、排出工程Bのように、蓋部10の内側面10aに対する撮像と洗浄残渣の洗浄の場合の蓋部10の開度を45°とし、容器本体8内に対する撮像と洗浄残渣の洗浄の場合の蓋部10の開度を90°とすることが好ましい。 When the opening degree of the lid 10 is 45 ° in the case of imaging the inner surface 10a of the lid 10 and cleaning the cleaning residue as in the discharge step B, and in the case of imaging the inside of the container body 8 and cleaning the cleaning residue. It is preferable that the opening degree of the lid portion 10 of the above is 90 °.

処理容器2内(蓋部10の内側面10aと容器本体8内)の撮像と洗浄残渣の洗浄が完了した後、再び、図7に示すように、関節ロボット6のロボットアーム6aの動作により、撮像装置13で処理容器2内(蓋部10の内側面10aと容器本体8内)を撮像する。 After the imaging of the inside of the processing container 2 (the inner side surface 10a of the lid 10 and the inside of the container body 8) and the cleaning of the cleaning residue are completed, again, as shown in FIG. 7, the robot arm 6a of the joint robot 6 is operated. The inside of the processing container 2 (the inner side surface 10a of the lid 10 and the inside of the container body 8) is imaged by the image pickup device 13.

そして、図15に示すように、撮像装置13の撮像結果に基づいて、関節ロボット6のロボットアーム6aの動作により、乾燥治具17によって処理容器2内(蓋部10の内側面10aと容器本体8内)に付着した洗浄液を乾燥させる。この際、容器本体8の内部における洗浄液が多く付着している部分に対して重点的に乾燥を行う。本実施形態では、乾燥治具17は、エアブローノズルであり、エアを噴出するものである。 Then, as shown in FIG. 15, based on the imaging result of the imaging device 13, the robot arm 6a of the joint robot 6 operates inside the processing container 2 (the inner side surface 10a of the lid 10 and the container body) by the drying jig 17. The cleaning solution adhering to (inside 8) is dried. At this time, the portion inside the container body 8 to which a large amount of cleaning liquid is attached is mainly dried. In the present embodiment, the drying jig 17 is an air blow nozzle that ejects air.

以上のように構成された撹拌混合造粒装置1では、関節ロボット6のロボットアーム6aに保持された掻き取り治具14により、処理容器2内に付着した処理品を掻き取ることができる。従って、撹拌混合造粒装置1において、処理容器2内に付着した処理品の掻き取り作業を自動化することが可能である。更に、撮像結果に基づいて掻き取りを行うので、処理品の付着が多い部分に対して重点的に掻き取りを行うことができ、これにより、効率的に掻き取りを行うことができる。 In the stirring / mixing / granulating apparatus 1 configured as described above, the processed product adhering to the processing container 2 can be scraped off by the scraping jig 14 held by the robot arm 6a of the joint robot 6. Therefore, in the stirring and mixing granulation apparatus 1, it is possible to automate the scraping operation of the processed product adhering to the processing container 2. Further, since the scraping is performed based on the imaging result, the scraping can be performed intensively on the portion where the processed product adheres a lot, whereby the scraping can be performed efficiently.

本発明は、上記実施形態に限定されるものでは無く、その技術的思想の範囲内で、様々な変形が可能である。例えば、高薬理活性薬物や人体に有害な化学物質などの粉粒体を処理する場合、作業者の保護や、外部環境の汚染防止を図るために、図16に示すように、撹拌混合造粒装置1が、外部環境に対して気密に隔離された作業室Rを備えていてもよい。この場合には、処理容器2、ディスチャージ部5、関節ロボット6、掻き取り治具14、蓋部開閉治具15等は、作業室Rの内部に配置される。そして、この撹拌混合造粒装置1は、粉粒体の処理容器2への投入、ディスチャージ部5から排出された処理品の移動等も含め、作業室R内の全ての作業を、関節ロボット6により行うことができるように構成されている。 The present invention is not limited to the above embodiment, and various modifications can be made within the scope of its technical idea. For example, when treating powders and granules such as highly pharmacologically active drugs and chemical substances harmful to the human body, in order to protect workers and prevent contamination of the external environment, as shown in FIG. The device 1 may include a work room R that is airtightly isolated from the external environment. In this case, the processing container 2, the discharge unit 5, the joint robot 6, the scraping jig 14, the lid opening / closing jig 15, and the like are arranged inside the work room R. Then, the stirring and mixing granulator 1 performs all the work in the work room R, including the charging of the powder or granular material into the processing container 2 and the movement of the processed product discharged from the discharge unit 5, the joint robot 6 It is configured so that it can be done by.

また、上記実施形態では、排出工程、洗浄工程で、ロボットアーム6aの動作により、撮像装置13で撮像していたが、例えば、撹拌混合造粒装置1の運転準備や、メンテナンスの際に、ロボットアーム6aの動作により、撮像装置13で撮像し、その撮像結果に基づいて、その部位の異常の有無を判定するようにしてもよい。 Further, in the above embodiment, the image pickup device 13 is used for imaging by the operation of the robot arm 6a in the discharge step and the cleaning step. However, for example, the robot is used for the operation preparation and maintenance of the stirring and mixing granulation device 1. The image pickup device 13 may perform an image by the operation of the arm 6a, and the presence or absence of an abnormality in the portion may be determined based on the image pickup result.

1 撹拌混合造粒装置
2 処理容器
2a 底面(底部)
3,3a,3b,3c 撹拌羽根
6 関節ロボット
6a ロボットアーム
13 撮像装置
14 掻き取り治具
16 洗浄治具
1 Stirring and mixing granulator 2 Processing container 2a Bottom (bottom)
3,3a, 3b, 3c Stirring blade 6 Joint robot 6a Robot arm 13 Imaging device 14 Scraping jig 16 Cleaning jig

Claims (2)

処理すべき粉粒体を内部に収容する処理容器と、前記処理容器内の底部に配設された撹拌羽根とを備えた撹拌混合造粒装置において、
前記処理容器の外部に配置された関節ロボットを備え、
前記関節ロボットが、三次元空間において任意方向に移動可能なロボットアームと、該ロボットアームに保持される撮像装置と、前記ロボットアームに保持される掻き取り治具とを有し、
前記粉粒体の処理後に、前記ロボットアームの動作により、前記撮像装置で前記処理容器内を撮像し、
前記撮像装置の撮像結果に基づいて、前記ロボットアームの動作により、前記掻き取り治具で前記処理容器内に付着した前記粉粒体の処理品を掻き取ることを特徴とする撹拌混合造粒装置。
In a stirring and mixing granulator equipped with a processing container for accommodating powders and granules to be processed inside and a stirring blade arranged at the bottom of the processing container.
It is equipped with a joint robot placed outside the processing container.
The joint robot has a robot arm that can move in an arbitrary direction in a three-dimensional space, an imaging device held by the robot arm, and a scraping jig held by the robot arm.
After processing the powder or granular material, the inside of the processing container is imaged by the imaging device by the operation of the robot arm.
Based on the imaging result of the imaging device, the stirring and mixing granulation apparatus is characterized in that the processed product of the powder or granular material adhering to the inside of the processing container is scraped by the operation of the robot arm. ..
前記ロボットアームが洗浄治具を保持可能であり、
前記処理容器内の洗浄後に、前記ロボットアームの動作により、前記撮像装置で前記処理容器内を撮像し、
前記撮像装置の撮像結果に基づいて、前記洗浄治具を保持した前記ロボットアームの動作により、前記洗浄治具で前記処理容器内の洗浄残渣を洗浄することを特徴とする請求項1に記載の撹拌混合造粒装置。
The robot arm can hold the cleaning jig and
After cleaning the inside of the processing container, the inside of the processing container is imaged by the imaging device by the operation of the robot arm.
The first aspect of claim 1, wherein the cleaning jig is used to clean the cleaning residue in the processing container by the operation of the robot arm holding the cleaning jig based on the imaging result of the imaging device. Stirring and mixing granulator.
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