JP2020165041A - Anionic yield improver and papermaking method using the same - Google Patents

Anionic yield improver and papermaking method using the same Download PDF

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JP2020165041A
JP2020165041A JP2019067055A JP2019067055A JP2020165041A JP 2020165041 A JP2020165041 A JP 2020165041A JP 2019067055 A JP2019067055 A JP 2019067055A JP 2019067055 A JP2019067055 A JP 2019067055A JP 2020165041 A JP2020165041 A JP 2020165041A
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JP7300082B2 (en
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翔平 三井
Shohei Mitsui
翔平 三井
夏彦 佐藤
Natsuhiko Sato
夏彦 佐藤
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Hymo Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

To provide an anionic yield improver capable of obtaining a high yield effect without impairing the texture in a papermaking process, and to provide a method for improving the yield of a papermaking raw material by using the anionic yield improver.SOLUTION: A water-in-oil emulsion of an anionic water-soluble polymer, which has a specific structure and composition and is produced by containing 0.5-10 mass% of an inorganic salt based on the liquid amount of the water-in-oil emulsion, is added as a yield improver to a papermaking raw material before papermaking to exhibit a high yield effect even at a low additional ratio, and the negative effect on the texture and paper quality can be suppressed.SELECTED DRAWING: None

Description

本発明は、抄紙工程で使用する歩留向上剤及びそれを用いた抄紙方法に関するものであり、詳しくは、抄紙工程においてアニオン性歩留向上剤を使用して製紙原料のワイヤー上での歩留を向上する方法に関するものである。 The present invention relates to a yield improver used in a papermaking process and a papermaking method using the same. Specifically, the present invention uses an anionic yield improver in a papermaking process to achieve a yield on a wire of a papermaking raw material. It is about how to improve.

塗工原紙、PPC用紙、上質紙、板紙及び新聞用紙等の抄紙工程において、製紙用薬剤、微細繊維、填料等のワイヤー上での歩留率向上を図るために歩留向上剤、あるいは歩留と同時に濾水改善の機能を重視した濾水性向上剤(あるいは歩留濾水性向上剤)が使用されている。一般的にポリアクリルアミド系(PAM系)ポリマーが歩留向上剤として汎用されるが、近年の抄造条件の多様化により、有効な歩留向上剤や歩留システムがそれぞれ異なる。主流はカチオン性PAMあるいは両性PAMであるが、中にはアニオン性PAMが有効な場合もある。ワイヤー上での製紙原料の歩留率が低下することは生産性の低下のみならず、製紙原料中に含まれる填料あるいは紙力剤やサイズ剤といった製紙用薬剤の歩留が低下し紙製品の品質低下を招く要因の一つとなっている。そのため最適な歩留向上剤や歩留システムを適用する必要が有り、主にカチオン性あるいは両性PAMの性能向上の取組みが行なわれてきた。しかし、カチオン性あるいは両性PAMに比べてアニオン性PAMの性能向上の取組みは比較的少なく、アニオン性PAMが有効な抄造条件において、より有効なポリマーが要望されている。
アニオン性PAMの分子量を上げることで歩留り率の向上は得られるが、紙品質、特に地合への影響が大きく、添加率が制限される。そこで、地合への影響を抑制するための方法として、例えば、特許文献1では、アニオン性水溶性高分子の見かけ粘度を低下させた水溶液を添加する歩留り向上方法が記載されている。この方法はポリマーを溶解した水溶液に無機塩あるいは無機酸を添加し、見かけ粘度を低下させることで紙料への拡散性を高め歩留りを高めることを目的としている。しかし、分子量の高いポリマーの使用に比べて大きな歩留率向上が得られないことが実情である。
特許文献2には、交叉結合された陰イオン性または両性の有機高分子微粒子、特許文献3には、架橋アニオン性ポリマーを含む水中水型ポリマー分散物がそれぞれ開示され、製紙用添加剤の適用が記載、歩留向上目的としての使用も示唆されている。しかし、これら架橋型のポリマーにより紙質への影響は比較的抑制できるが、直鎖型ポリマーに比べて、特に低添加率では高い歩留効果が得られない。そこで、紙の地合を損なうことなく高い歩留効果が得られるアニオン性歩留向上剤の開発が要望されている。
In the papermaking process of coating base paper, PPC paper, high-quality paper, paperboard, newspaper paper, etc., a yield improver or yield is used to improve the yield rate on wires such as paper chemicals, fine fibers, and fillers. At the same time, a drainage improver (or a yield drainage improver) that emphasizes the function of improving drainage is used. Generally, polyacrylamide-based (PAM-based) polymers are widely used as yield improvers, but effective yield improvers and yield systems differ due to the diversification of papermaking conditions in recent years. The mainstream is cationic PAM or amphoteric PAM, but anionic PAM may be effective in some cases. Decreasing the yield rate of papermaking raw materials on the wire not only reduces productivity, but also reduces the yield of paper-making chemicals such as fillers or paper strength agents and sizing agents contained in the papermaking raw materials. It is one of the factors that cause quality deterioration. Therefore, it is necessary to apply an optimum yield improver or yield system, and efforts have been made mainly to improve the performance of cationic or amphoteric PAM. However, there are relatively few efforts to improve the performance of anionic PAM as compared with cationic or amphoteric PAM, and more effective polymers are required under the papermaking conditions in which anionic PAM is effective.
Increasing the molecular weight of anionic PAM can improve the yield rate, but it has a large effect on paper quality, especially the formation, and the addition rate is limited. Therefore, as a method for suppressing the influence on the formation, for example, Patent Document 1 describes a method for improving the yield by adding an aqueous solution having a reduced apparent viscosity of the anionic water-soluble polymer. The purpose of this method is to increase the diffusibility to paper materials and increase the yield by adding an inorganic salt or an inorganic acid to an aqueous solution in which a polymer is dissolved to reduce the apparent viscosity. However, the fact is that a large improvement in yield rate cannot be obtained as compared with the use of a polymer having a high molecular weight.
Patent Document 2 discloses cross-linked anionic or amphoteric organic polymer fine particles, and Patent Document 3 discloses a water-in-water polymer dispersion containing a crosslinked anionic polymer, and application of a papermaking additive. Is described, and its use for the purpose of improving yield is also suggested. However, although the influence on the paper quality can be relatively suppressed by these crosslinked polymers, a high yield effect cannot be obtained particularly at a low addition rate as compared with the linear polymer. Therefore, there is a demand for the development of an anionic yield improver capable of obtaining a high yield effect without damaging the texture of the paper.

特開2001−295196号公報Japanese Unexamined Patent Publication No. 2001-295196 特開平4−226102号公報Japanese Patent Application Laid-Open No. 4-226102 特表2013−502502号公報Special Table 2013-502502

本発明は、抄紙工程で使用する歩留向上剤及びそれを用いた製紙原料の歩留向上方法に関するものであり、より性能の高いアニオン性歩留向上剤及びそれを用いた製紙原料の歩留向上方法を提供することを課題とする。 The present invention relates to a yield improving agent used in a papermaking process and a method for improving the yield of a papermaking raw material using the same, and has a higher performance anionic yield improving agent and a yield of a papermaking raw material using the same. The challenge is to provide an improvement method.

上記課題を解決するため鋭意検討を行なった結果、特定の組成、物性を有し、無機塩を含有したアニオン性水溶性高分子の油中水型エマルジョンを歩留向上剤として抄紙前の製紙原料に使用することで製紙原料の歩留向上を達成することができる。 As a result of diligent studies to solve the above problems, a water-in-oil emulsion of an anionic water-soluble polymer having a specific composition and physical properties and containing an inorganic salt was used as a yield improver as a raw material for papermaking before papermaking. It is possible to improve the yield of papermaking raw materials by using it in.

本発明におけるアニオン性水溶性高分子の油中水型エマルジョンを歩留向上剤として抄紙前の製紙原料に使用することで、アニオン性歩留向上剤の有効な製紙原料に対してより高い歩留率を得ることができ生産性の向上や紙品質の向上を達成することができる。 By using the water-in-oil emulsion of the anionic water-soluble polymer in the present invention as a yield improver in the papermaking raw material before papermaking, the yield is higher than that of the effective papermaking raw material of the anionic yield improving agent. The rate can be obtained, and productivity improvement and paper quality improvement can be achieved.

本発明におけるアニオン性水溶性高分子は、下記一般式(1)で表される単量体を5〜80モル%、共重合可能な非イオン性水溶性単量体20〜95モル%及び無機塩を含有する単量体混合物水溶液を、界面活性剤により水に非混和性有機液体を連続相、該単量体混合物水溶液を分散相となるよう乳化し、重合した後、転相剤を添加して製造したものである。
一般式(1)
は水素、メチル基又はカルボキシメチル基、QはSO、CSO、CONHC(CHCHSO、CCOOあるいはCOO、Rは水素又はCOOY、YあるいはYは水素又は陽イオンをそれぞれ表わす。
The anionic water-soluble polymer in the present invention contains 5 to 80 mol% of the monomer represented by the following general formula (1), 20 to 95 mol% of a copolymerizable nonionic water-soluble monomer, and an inorganic substance. An aqueous solution of a monomer mixture containing a salt is emulsified with a surfactant so that an immiscible organic liquid is in water as a continuous phase, and the aqueous solution of the monomer mixture is in a dispersed phase, polymerized, and then a phase inversion agent is added. It was manufactured by
General formula (1)
R 1 is hydrogen, methyl group or carboxymethyl group, Q is SO 3 , C 6 H 4 SO 3 , CONHC (CH 3 ) 2 CH 2 SO 3 , C 6 H 4 COO or COO, R 2 is hydrogen or COOY 2 , Y 1 or Y 2 represent hydrogen or cation, respectively.

本発明におけるアニオン性水溶性高分子を製造する際に使用するアニオン性単量体、即ち前記一般式(1)で表される単量体は5〜80モル%の範囲である。5モル%より少ないとアニオン性水溶性高分子のアニオン電荷による大きな歩留効果は得られず、80モル%より多いと高分子量のものが得られ難くなる。好ましくは10〜70モル%の範囲である。 The anionic monomer used in producing the anionic water-soluble polymer in the present invention, that is, the monomer represented by the general formula (1) is in the range of 5 to 80 mol%. If it is less than 5 mol%, a large yield effect due to the anionic charge of the anionic water-soluble polymer cannot be obtained, and if it is more than 80 mol%, it becomes difficult to obtain a high molecular weight one. It is preferably in the range of 10 to 70 mol%.

一般式(1)で表されるアニオン性単量体としては、ビニルスルホン酸、ビニルベンゼンスルホン酸あるいは2−アクリルアミド−2−メチルプロパンスルホン酸、メタクリル酸、アクリル酸、イタコン酸、マレイン酸、フタル酸あるいはp−カルボキシスチレン酸、あるいはそれらの塩、等が挙げられる。これらを二種以上、組み合わせても差し支えない。 Examples of the anionic monomer represented by the general formula (1) include vinyl sulfonic acid, vinyl benzene sulfonic acid, 2-acrylamide-2-methylpropane sulfonic acid, methacrylic acid, acrylic acid, itaconic acid, maleic acid, and phthalate. Acids, p-carboxystyrene acids, salts thereof, and the like can be mentioned. You may combine two or more of these.

本発明におけるアニオン性水溶性高分子を製造する際に、効果を阻害しない範囲においてカチオン性単量体を使用することができる。その際に使用するカチオン性単量体は0〜10モル%の範囲であり、10モル%より多いとアニオン性歩留向上剤としての効果が低下する。好ましくは5モル%以下である。 When producing the anionic water-soluble polymer in the present invention, a cationic monomer can be used as long as the effect is not impaired. The cationic monomer used at that time is in the range of 0 to 10 mol%, and if it is more than 10 mol%, the effect as an anionic yield improver is lowered. It is preferably 5 mol% or less.

本発明でカチオン性単量体を使用する際は、以下の様なものがある。即ち、ジメチルアミノエチル(メタ)アクリレートやジメチルアミノプロピル(メタ)アクリルアミド等の塩化メチルや塩化ベンジルによる四級化物である。その例として、(メタ)アクリロイルオキシエチルトリメチルアンモニウム塩化物、(メタ)アクリロイルオキシ−2−ヒドロキシプロピルトリメチルアンモニウム塩化物、(メタ)アクリロイルアミノプロピルトリメチルアンモニウム塩化物、(メタ)アクリロイルオキシエチルジメチルベンジルアンモニウム塩化物、(メタ)アクリロイルオキシ−2−ヒドロキシプロピルジメチルベンジルアンモニウム塩化物、(メタ)アクリロイルアミノプロピルジメチルベンジルアンモニウム塩化物である。これら二種以上組み合わせることも可能である。 When a cationic monomer is used in the present invention, there are the following. That is, it is a quaternized product of methyl chloride or benzyl chloride such as dimethylaminoethyl (meth) acrylate or dimethylaminopropyl (meth) acrylamide. Examples are (meth) acryloyloxyethyltrimethylammonium chloride, (meth) acryloyloxy-2-hydroxypropyltrimethylammonium chloride, (meth) acryloylaminopropyltrimethylammonium chloride, (meth) acryloyloxyethyldimethylbenzylammonium. Chloride, (meth) acryloyloxy-2-hydroxypropyldimethylbenzylammonium chloride, (meth) acryloylaminopropyldimethylbenzylammonium chloride. It is also possible to combine two or more of these.

本発明で使用する共重合可能な非イオン性単量体としては、(メタ)アクリルアミド、N,N’−ジメチルアクリルアミド、アクリロニトリル、(メタ)アクリル酸−2−ヒドロキシエチル、ジアセトンアクリルアミド、N−ビニルピロリドン、N−ビニルホルムアミド、N−ビニルアセトアミド、アクリロイルモルホリン等が挙げられる。これらを二種以上、組み合わせても差し支えない。非イオン性単量体のモル数としては、20〜95モル%であるが、好ましくは30〜90モル%である。 Examples of the copolymerizable nonionic monomer used in the present invention include (meth) acrylamide, N, N'-dimethylacrylamide, acrylonitrile, -2-hydroxyethyl (meth) acrylate, diacetoneacrylamide, and N-. Examples thereof include vinylpyrrolidone, N-vinylformamide, N-vinylacetamide, acrylamide and the like. You may combine two or more of these. The number of moles of the nonionic monomer is 20 to 95 mol%, preferably 30 to 90 mol%.

本発明におけるアニオン性水溶性高分子は、アニオン性単量体及び非イオン性単量体からなる単量体混合物を共重合することによって製造することができる。重合はこれら単量体を混合した水溶液を調製した後、常法の油中水型エマルジョン重合法によって行なう。 The anionic water-soluble polymer in the present invention can be produced by copolymerizing a monomer mixture composed of an anionic monomer and a nonionic monomer. The polymerization is carried out by a conventional water-in-oil emulsion polymerization method after preparing an aqueous solution in which these monomers are mixed.

油中水型エマルジョンの製造方法としては、特開昭55−137147号公報、特開昭59−130397号公報、特開平10−140496号公報、特開2011−99076号公報等に挙げられる方法に準じて適宜に製造することができる。アニオン性単量体及び非イオン性単量体からなる単量体混合物を水、水と非混和性の炭化水素からなる油状物質、油中水型エマルジョンを形成するに有効な量とHLBを有する少なくとも一種類の界面活性剤を混合し、強攪拌し油中水型エマルジョンを形成させた後、重合する。 Examples of the method for producing a water-in-oil emulsion include those listed in JP-A-55-137147, JP-A-59-130397, JP-A-10-140996, JP-A-2011-99076 and the like. It can be appropriately manufactured according to the above. A monomer mixture consisting of anionic and nonionic monomers has water, an oily substance consisting of water-immiscible hydrocarbons, an amount effective for forming a water-in-oil emulsion and an HLB. At least one type of surfactant is mixed and vigorously stirred to form a water-in-oil emulsion, which is then polymerized.

本発明におけるアニオン性水溶性高分子の油中水型エマルジョンを製造する際に無機塩を添加する。無機塩を添加するタイミングは、アニオン性単量体及び非イオン性単量体からなる単量体混合物を混合した水溶液中である。又、無機塩を分割し単量体混合物を混合した水溶液中に一部を添加、残りを重合途中や共重合後の油中水型エマルジョン中に添加しても良い。 An inorganic salt is added when producing a water-in-oil emulsion of an anionic water-soluble polymer in the present invention. The timing of adding the inorganic salt is in an aqueous solution in which a monomer mixture composed of an anionic monomer and a nonionic monomer is mixed. Alternatively, an inorganic salt may be divided and a part thereof may be added to an aqueous solution mixed with a monomer mixture, and the rest may be added to a water-in-oil emulsion during or after polymerization.

添加する無機塩は、ナトリウムやカリウムの様なアルカリ金属イオンやアンモニウムイオン、マグネシウムイオン等の陽イオンと、ハロゲン化物イオン、硫酸イオン、硝酸イオン、リン酸イオン等の陰イオンとを組み合わせた塩が使用可能である。これら塩類の濃度としては、油中水型エマルジョン液量に対して、0.5〜10質量%である。0.5質量%以上ないと効果を発揮し難く、10質量%より多い添加は無機塩の溶解性から製造工程上難しく、又、無機塩添加による大きな歩留効果の向上が得られない。 The inorganic salt to be added is a salt that combines alkali metal ions such as sodium and potassium, cations such as ammonium ion and magnesium ion, and anions such as halide ion, sulfate ion, nitrate ion and phosphate ion. It can be used. The concentration of these salts is 0.5 to 10% by mass with respect to the amount of the water-in-oil emulsion. If it is not 0.5% by mass or more, the effect is difficult to be exhibited, and addition of more than 10% by mass is difficult in the manufacturing process due to the solubility of the inorganic salt, and the addition of the inorganic salt does not provide a large improvement in the yield effect.

又、分散媒として使用する炭化水素からなる油状物質の例としては、パラフィン類或いは灯油、軽油、中油等の鉱油、或いはこれらと実質的に同じ範囲の沸点や粘度等の特性を有する炭化水素系合成油、或いはこれらの混合物が挙げられる。含有量としては、油中水型エマルジョン全量に対して20質量%〜50質量%の範囲であり、好ましくは20質量%〜35質量%の範囲である。 Examples of oily substances composed of hydrocarbons used as a dispersion medium include paraffins, mineral oils such as kerosene, light oil, and medium oil, or hydrocarbons having characteristics such as boiling point and viscosity in substantially the same range as these. Synthetic oils or mixtures thereof can be mentioned. The content is in the range of 20% by mass to 50% by mass, preferably in the range of 20% by mass to 35% by mass, based on the total amount of the water-in-oil emulsion.

油中水型エマルジョンを形成するに有効な量とHLBを有する少なくとも一種類の界面活性剤の例としては、HLB3〜11のノニオン性界面活性剤であり、その具体例としては、ソルビタンモノオレート、ソルビタンモノステアレート、ソルビタンモノパルミテート、ポリオキシエチレンノニルフェニルエーテル等が挙げられる。これら界面活性剤の添加量としては、油中水型エマルジョン全量に対して0.5〜10質量%であり、好ましくは1〜5質量%の範囲である。 An example of at least one type of surfactant having an effective amount and HLB for forming a water-in-oil emulsion is a nonionic surfactant of HLB 3-11, and a specific example thereof is sorbitan monooleate. Examples thereof include sorbitan monostearate, sorbitan monopalmitate, and polyoxyethylene nonylphenyl ether. The amount of these surfactants added is 0.5 to 10% by mass, preferably 1 to 5% by mass, based on the total amount of the water-in-oil emulsion.

重合後は、転相剤と呼ばれる親水性界面活性剤を添加して油の膜で被われたエマルジョン粒子が水になじみ易くし、中の水溶性高分子が溶解しやすくする処理を行ない、水で希釈して用いる。親水性界面活性剤の例としては、カチオン性界面活性剤やHLB9〜15のノ二オン性界面活性剤であり、ポリオキシエチレンポリオキシプロピレンアルキルエーテル系、ポリオキシエチレンアルコールエーテル系等である。 After the polymerization, a hydrophilic surfactant called a phase inversion agent is added to make the emulsion particles covered with the oil film more compatible with water, and the water-soluble polymer inside is easily dissolved. Dilute with and use. Examples of hydrophilic surfactants are cationic surfactants, nonionic surfactants of HLB 9 to 15, polyoxyethylene polyoxypropylene alkyl ether type, polyoxyethylene alcohol ether type and the like.

重合条件は通常、使用する単量体や共重合モル%によって適宜決めていき、温度としては20〜80℃、好ましくは20〜60℃の範囲で行なう。重合開始はラジカル重合開始剤を使用する。これら開始剤は油溶性或いは水溶性のどちらでも良く、アゾ系、レドックス系、過酸化物系の何れでも重合することが可能である。油溶性アゾ系開始剤の例としては、2、2’−アゾビスイソブチロニトリル、ジメチル−2、2’−アゾビスイソブチレート、1、1’−アゾビスシクロヘキサンカルボニトリル、2、2’−アゾビス−2−メチルブチロニトリル、2、2’−アゾビス−2−メチルプロピオネート、4、4’−アゾビス−(4−メトキシ−2、4−ジメチル)バレロニトリル等が挙げられる。 The polymerization conditions are usually appropriately determined depending on the monomer used and the copolymerized mol%, and the temperature is in the range of 20 to 80 ° C., preferably 20 to 60 ° C. A radical polymerization initiator is used to initiate polymerization. These initiators may be either oil-soluble or water-soluble, and can be polymerized by any of azo-based, redox-based, and peroxide-based initiators. Examples of oil-soluble azo-based initiators are 2,2'-azobisisobutyronitrile, dimethyl-2, 2'-azobisisobutyrate, 1,1'-azobiscyclohexanecarbonitrile, 2,2. Examples thereof include'-azobis-2-methylbutyronitrile, 2, 2'-azobis-2-methylpropionate, 4,4'-azobis- (4-methoxy-2,4-dimethyl) valeronitrile and the like.

水溶性アゾ開始剤の例としては、2、2’−アゾビス(アミジノプロパン)二塩化水素化物、2、2’−アゾビス[2−(5−メチル−イミダゾリン−2−イル)プロパン]二塩化水素化物、4、4’−アゾビス(4−シアノ吉草酸)等が挙げられる。又、レドックス系の例としては、ペルオキソ二硫酸アンモニウムと亜硫酸ナトリウム、亜硫酸水素ナトリウム、トリメチルアミン、テトラメチルエチレンジアミン等との組み合わせが挙げられる。更に過酸化物系の例としては、ペルオキソ二硫酸アンモニウム或いはカリウム、過酸化水素、ベンゾイルペルオキサイド、ラウロイルペルオキサイド、オクタノイルペルオキサイド、サクシニックペルオキサイド、t−ブチルペルオキシ−2−エチルヘキサノエート等を挙げることができる。 Examples of water-soluble azo initiators are 2,2'-azobis (amidinopropane) hydride dichloride, 2,2'-azobis [2- (5-methyl-imidazolin-2-yl) propane] hydrogen chloride. Examples thereof include hydrides, 4,4'-azobis (4-cyanovaleric acid) and the like. Further, examples of the redox system include a combination of ammonium peroxodisulfite and sodium sulfite, sodium hydrogen sulfite, trimethylamine, tetramethylethylenediamine and the like. Further, examples of peroxides include ammonium peroxodisulfate or potassium, hydrogen peroxide, benzoyl peroxide, lauroyl peroxide, octanoyl peroxide, succinic peroxide, t-butylperoxy-2-ethylhexanoate and the like. Can be mentioned.

又、重合度を調節するためイソプロピルアルコールを対単量体0.1〜5質量%併用、あるいはギ酸ソーダを対単量体0.02〜0.5質量%併用すると効果的である。 Further, in order to adjust the degree of polymerization, it is effective to use isopropyl alcohol in combination with 0.1 to 5% by mass of the monomer, or sodium formate in combination with 0.02 to 0.5% by mass of the monomer.

単量体の重合濃度は20〜50質量%の範囲であり、単量体の組成、開始剤の選択によって適宜重合の濃度と温度を設定する。 The polymerization concentration of the monomer is in the range of 20 to 50% by mass, and the concentration and temperature of the polymerization are appropriately set depending on the composition of the monomer and the selection of the initiator.

歩留向上剤として汎用されるポリアクリルアミド系(PAM系)ポリマーは、抄紙工程のワイヤーパートでの製紙原料の更なる歩留向上を得るためにPAM系ポリマーの高分子量化を図り、ポリマーと製紙原料中のパルプ繊維や填料との架橋吸着作用を高め、凝集効果を向上させる方法が検討されてきた。しかし、高分子量化により、ポリマー間の過剰な絡み合いを引き起こす結果、電荷中和作用が低下し歩留効果の大きな向上は得られないことがある。本発明におけるアニオン性水溶性高分子は、高分子量を維持し、ポリマー間の過剰な絡み合いを抑制することで高い歩留効果が得られるものと推測される。これは無機塩を添加することで、絡み合いを抑制する結果、架橋吸着作用と電荷中和作用が両立することになり高い歩留効果が発現するものと考えられる。 Polyacrylamide-based (PAM-based) polymers, which are widely used as yield-improving agents, are made by increasing the molecular weight of PAM-based polymers in order to further improve the yield of papermaking raw materials in the wire part of the papermaking process. A method of enhancing the cross-linking and adsorbing action with pulp fibers and fillers in the raw material to improve the cohesive effect has been studied. However, as a result of causing excessive entanglement between the polymers due to the high molecular weight, the charge neutralizing action is lowered and the yield effect may not be greatly improved. It is presumed that the anionic water-soluble polymer in the present invention can obtain a high yield effect by maintaining the high molecular weight and suppressing excessive entanglement between the polymers. It is considered that the addition of the inorganic salt suppresses the entanglement, and as a result, the cross-linking adsorption action and the charge neutralization action are compatible with each other, and a high yield effect is exhibited.

本発明におけるアニオン性水溶性高分子のポリマー構造は、電荷内包率を指標とすることができる。本発明で使用する電荷内包率は、以下のように定義される。
定義(A):電荷内包率(%)=(1−α/β)×100
αはアンモニアにてpH10.0に調整したアニオン性水溶性高分子0.025質量%水溶液を京都電子工業(株)製PCD滴定装置(PCD−500、AT−510)により、滴下液:1/1000Nポリジアリルジメチルアンモニウムクロライド水溶液、滴下速度:0.1ml/5sec、終点判定:0mVにて滴定し、求めた滴定量である。βはアンモニアにてpH10.0に調整したアニオン性水溶性高分子0.0025質量%水溶液に(株)日本精機製作所製エースホモジナイザー(AM−11)により、10000rpm、5分間の条件にてせん断を加え、同様にPCD滴定装置により、滴下液:1/1000Nポリジアリルジメチルアンモニウムクロライド水溶液、滴下速度:自動制御、終点判定:0mVにて滴定し、求めた滴定量である。
尚、PCD滴定装置は、同様な測定ができるのであれば前記装置に限定はしないが、数値を規定する必要上、前記装置で前記条件において測定した同一のイオン性高分子の電荷内包率の実験誤差が±0.5%以内に入る必要がある。
The polymer structure of the anionic water-soluble polymer in the present invention can use the charge inclusion rate as an index. The charge inclusion rate used in the present invention is defined as follows.
Definition (A): Charge inclusion rate (%) = (1-α / β) × 100
α is an anionic water-soluble polymer 0.025 mass% aqueous solution adjusted to pH 10.0 with ammonia by a PCD titrator (PCD-500, AT-510) manufactured by Kyoto Denshi Kogyo Co., Ltd. Titration was performed with a 1000 N polydiallyl dimethylammonium chloride aqueous solution, a dropping rate: 0.1 ml / 5 sec, and an end point determination: 0 mV, and the titration was determined. β is sheared in a 0.0025 mass% aqueous solution of an anionic water-soluble polymer adjusted to pH 10.0 with ammonia by an ace homogenizer (AM-11) manufactured by Nippon Seiki Seisakusho Co., Ltd. at 10000 rpm for 5 minutes. In addition, similarly, the titration solution was titrated with a PCD titrator at 1/1000 N polydialyldimethylammonium chloride aqueous solution, titration rate: automatic control, end point determination: 0 mV, and the titration was obtained.
The PCD titrator is not limited to the above device as long as the same measurement can be performed, but it is necessary to specify the numerical value, and the experiment of the charge inclusion rate of the same ionic polymer measured by the above device under the above conditions. The error should be within ± 0.5%.

前記滴定量α値は、試料であるアニオン性水溶性高分子に反対電荷を有するポリジアリルジメチルアンモニウムクロライド水溶液を滴下して行き、アニオン性水溶性高分子の「表面」(粒子状の表面部)に存在するイオン性基にイオン的静電反応を行わせる操作を意味する。
前記滴定量β値は、水溶性高分子の化学組成から計算される理論的な電荷量に相当すると考えられる。即ち水溶性高分子に対し、せん断によって現出した反対電荷が多量に存在するので、表面の電荷だけでなく、内部の電荷まで静電的な中和反応が行われると考えられる。架橋度が高ければ、αはβに対し小さくなり、(1−α/β)値は、大きくなり電荷内包率は大きい(すなわち架橋の度合いは高くなる)。
The titration amount α value is obtained by dropping an aqueous solution of polydiallyl dimethylammonium chloride having an opposite charge on the anionic water-soluble polymer as a sample, and then dropping the “surface” (particle-like surface portion) of the anionic water-soluble polymer. It means an operation of causing an ionic electrostatic reaction to occur in an ionic group existing in.
The titrated β value is considered to correspond to a theoretical charge amount calculated from the chemical composition of the water-soluble polymer. That is, since a large amount of countercharges appearing due to shearing are present in the water-soluble polymer, it is considered that an electrostatic neutralization reaction is performed not only on the surface charge but also on the internal charge. If the degree of cross-linking is high, α is small with respect to β, the (1-α / β) value is large, and the charge inclusion rate is large (that is, the degree of cross-linking is high).

即ち、電荷内包率の大きい水溶性高分子は、架橋が高まった水溶性高分子であり、電荷内包率の低い水溶性高分子は、架橋が少ない水溶性高分子であると言える。この理由は、以下の通りに説明される。直鎖状水溶性高分子は、希薄溶液中では、分子はほぼ「伸びきった」形状をしている。一方、架橋型水溶性高分子は、溶液中において粒子状の丸まった形状をしていて、粒子状の内部に存在するイオン性基は、外側には現われ難く、反対電荷との反応も緩慢に起こると考えられる。 That is, it can be said that the water-soluble polymer having a large charge inclusion rate is a water-soluble polymer having increased cross-linking, and the water-soluble polymer having a low charge inclusion rate is a water-soluble polymer having less cross-linking. The reason for this is explained as follows. In a linear water-soluble polymer, the molecule has an almost "stretched" shape in a dilute solution. On the other hand, the crosslinked water-soluble polymer has a rounded shape in the form of particles in the solution, and the ionic groups existing inside the particles are hard to appear on the outside, and the reaction with the opposite charge is slow. It is thought that it will happen.

本発明におけるアニオン性水溶性高分子は、電荷内包率が15.0%以下の範囲内が好ましい。通常の直鎖型高分子や架橋型高分子の場合、ポリマーの収縮やポリマー間の絡み合いが生じ、ポリマーの表面に存在する電荷が減少し電荷中和作用が抑制され歩留効果が低下する場合がある。
分岐構造や架橋構造を有した場合は、分子間の架橋まで分岐が進行し強い絡み合いが生じ電荷内包率が高くなっていると考えられ、この値が15.0%を超える。又、直鎖型高分子も高分子量のものでは15.0%を超える。電荷内包率が15.0%以下であると、高分子量であっても高い歩留効果を得られることができる。電荷内包率10.0%以下が好ましく、8.0%以下がより一層好ましい。
直鎖型高分子では、ポリマーの収縮により絡み合いが生じ電荷内包率が高く、分岐が進行した場合や架橋型高分子の領域では、分子間の架橋により、更に強い絡み合いが生じ電荷内包率が増加すると考えられる。一方、本発明におけるアニオン性水溶性高分子は、無機塩の添加により立体障害や電荷の反発が生じポリマー間の絡み合いが起こり難くなっていることが推測される。本発明におけるアニオン性水溶性高分子では、電荷内包率が15.0%以下の範囲においてポリマー間の絡み合い等が生じ難くなっているため高分子量であっても直鎖型のポリマーと同様な挙動を示し、高い歩留効果が発現されるものと考えられる。又、本発明で規定する電荷内包率の値が−(マイナス)となることがあるが、15.0%以下であれば本発明の水溶性高分子の構造の範囲内であり、測定上マイナスであっても差し支えない。実験上、電荷内包率の最低値−3.0の水溶性高分子が得られており、本発明の効果が確認されている。
The anionic water-soluble polymer in the present invention preferably has a charge inclusion rate in the range of 15.0% or less. In the case of a normal linear polymer or crosslinked polymer, when the polymer shrinks or entangles between the polymers, the charge existing on the surface of the polymer decreases, the charge neutralizing action is suppressed, and the yield effect decreases. There is.
When it has a branched structure or a crosslinked structure, it is considered that the branching proceeds to the intermolecular crosslinking, strong entanglement occurs, and the charge inclusion rate is high, and this value exceeds 15.0%. Further, the linear polymer also has a high molecular weight of more than 15.0%. When the charge inclusion rate is 15.0% or less, a high yield effect can be obtained even with a high molecular weight. The charge inclusion rate is preferably 10.0% or less, and even more preferably 8.0% or less.
In a linear polymer, entanglement occurs due to shrinkage of the polymer and the charge inclusion rate is high, and when branching progresses or in the region of a crosslinked polymer, stronger entanglement occurs due to cross-linking between molecules and the charge inclusion rate increases. It is thought that. On the other hand, it is presumed that the anionic water-soluble polymer in the present invention causes steric hindrance and charge repulsion due to the addition of the inorganic salt, and entanglement between the polymers is less likely to occur. In the anionic water-soluble polymer of the present invention, entanglement between the polymers is less likely to occur in the range where the charge inclusion rate is 15.0% or less, so that the behavior is similar to that of the linear polymer even if the molecular weight is high. It is considered that a high yield effect is exhibited. Further, the value of the charge inclusion rate specified in the present invention may be − (minus), but if it is 15.0% or less, it is within the range of the structure of the water-soluble polymer of the present invention and is negative in measurement. It doesn't matter. Experimentally, a water-soluble polymer having a minimum charge inclusion rate of −3.0 has been obtained, and the effect of the present invention has been confirmed.

本発明におけるアニオン性水溶性高分子では、重合時あるいは重合後、構造変性剤として架橋性単量体を使用しても良い。使用する場合は、添加率が多いと電荷内包率が高くなるため、単量体総量に対し0.002質量%以下が好ましい。架橋性単量体の例としては、N,N’−メチレンビス(メタ)アクリルアミド、トリアリルアミン、ジメタクリル酸エチレングリコール、ジメタクリル酸ジエチレングリコール、ジメタクリル酸トリエチレングリコール、ジメタクリル酸テトラエチレングリコール、ジメタクリル酸−1,3−ブチレングリコール、ジ(メタ)アクリル酸ポリエチレングリコール、N−ビニル(メタ)アクリルアミド、N−メチルアリルアクリルアミド、アクリル酸グリシジル、ポリエチレングリコールジグリシジルエーテル、アクロレイン、グリオキザール、ビニルトリメトキシシラン等が挙げられ、これらの中でN,N’−メチレンビス(メタ)アクリルアミドが好ましい。 In the anionic water-soluble polymer of the present invention, a crosslinkable monomer may be used as a structure modifier during or after the polymerization. When used, the charge inclusion rate increases as the addition rate increases, so 0.002% by mass or less is preferable with respect to the total amount of the monomers. Examples of crosslinkable monomers include N, N'-methylenebis (meth) acrylamide, triarylamine, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, and dimethacrylate. Methacrylic acid-1,3-butylene glycol, polyethylene glycol di (meth) acrylate, N-vinyl (meth) acrylamide, N-methylallylacrylamide, glycidyl acrylate, polyethylene glycol diglycidyl ether, achlorine, glioxal, vinyltrimethoxy Examples thereof include silane, and among these, N, N'-methylenebis (meth) acrylamide is preferable.

本発明におけるアニオン性水溶性高分子は、高い凝集力を得るには高分子量が必要である。分子量は、固有粘度で表わすと、油中水型エマルジョンを構成する水溶性高分子の25℃で測定した0.5質量%における、4質量%食塩水溶液中の固有粘度が15〜30dl/gであるが、好ましくは18〜30dl/g、更に好ましくは20〜30dl/gの範囲である。固有粘度が15dl/gより低いと歩留向上効果が著しく低下し、30dl/gより高いと紙の品質、特に地合いが低下する場合がある。極限粘度法による重量平均分子量では、1000万から3000万の範囲内が好ましい。又、4質量%食塩水中に高分子濃度が0.5質量%になるように溶解したときの25℃において測定した粘度(0.5質量%塩水溶液粘度)も分子量の指標とすることができ、0.5質量%塩水溶液粘度が150〜350mPa・sの範囲が好ましく、200〜300mPa・sが更に好ましい。 The anionic water-soluble polymer in the present invention requires a high molecular weight in order to obtain a high cohesive force. The molecular weight is expressed by the intrinsic viscosity of the water-soluble polymer constituting the water-in-oil emulsion at 0.5% by mass measured at 25 ° C. and the intrinsic viscosity in a 4% by mass aqueous saline solution is 15 to 30 dl / g. However, it is preferably in the range of 18 to 30 dl / g, more preferably 20 to 30 dl / g. If the intrinsic viscosity is lower than 15 dl / g, the yield improving effect may be significantly lowered, and if it is higher than 30 dl / g, the quality of the paper, particularly the texture may be lowered. The weight average molecular weight by the extreme viscosity method is preferably in the range of 10 million to 30 million. Further, the viscosity measured at 25 ° C. (viscosity of 0.5% by mass aqueous salt solution) when dissolved in 4% by mass saline solution so that the polymer concentration becomes 0.5% by mass can also be used as an index of molecular weight. , 0.5 mass% salt aqueous solution viscosity is preferably in the range of 150 to 350 mPa · s, more preferably 200 to 300 mPa · s.

本発明におけるアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤は、無機塩を含有することにより水に溶解時に粘度が低下し、製紙原料に添加した時の分散性が高まることも性能の向上に寄与していることが推測される。一般的なアニオン性歩留向上剤として使用される高分子量タイプのアニオン性ポリアクリルアミド系高分子は水溶液粘度が高く、通常0.2質量%水溶液のB型回転粘度計、25℃で測定した粘度(0.2質量%水溶液粘度)が1000mPa・s以上示すものもあるが、本発明におけるアニオン性水溶性高分子の油中水型エマルジョンは、高分子量であっても無機塩の添加率を調節することによって、水溶液粘度が低いものが製造できる。例えば、固有粘度が25dl/g以上であっても、0.2質量%水溶液が800mPa・s以下のものが製造可能である。 The yield improver composed of a water-in-oil emulsion of an anionic water-soluble polymer in the present invention has an inorganic salt content, which reduces the viscosity when dissolved in water and enhances the dispersibility when added to a papermaking raw material. It is presumed that this also contributes to the improvement of performance. The high molecular weight type anionic polyacrylamide polymer used as a general anionic retention improver has a high aqueous solution viscosity, and is usually a 0.2% by mass aqueous solution B-type rotational viscometer, and the viscosity measured at 25 ° C. (Viscosity of 0.2% by mass aqueous solution) is 1000 mPa · s or more, but the water-in-oil emulsion of the anionic water-soluble polymer in the present invention adjusts the addition rate of inorganic salts even if the amount is high. By doing so, a product having a low aqueous solution viscosity can be produced. For example, even if the intrinsic viscosity is 25 dl / g or more, a 0.2 mass% aqueous solution of 800 mPa · s or less can be produced.

本発明におけるアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤は、抄紙前の製紙原料に添加される。通常、製紙工程において上流からパルプ乾燥固形分濃度が2.0質量%以上で移送されてきた製紙原料が抄紙機の直前では白水や清水等によりパルプ乾燥固形分濃度が2.0質量%より低い製紙原料に希釈されている。一般的には0.5〜1.5質量%に希釈されており、これらはインレット原料やヘッドボックス原料と呼ばれており、これら原料(以下、インレット原料とする。)に対して歩留向上剤が添加され抄紙される。本発明の歩留向上剤もインレット原料に適用する。 The yield improver composed of a water-in-oil emulsion of an anionic water-soluble polymer in the present invention is added to a papermaking raw material before papermaking. Normally, in the papermaking process, the pulp dry solid content concentration of the papermaking raw material transferred from the upstream at 2.0% by mass or more is lower than 2.0% by mass due to white water, fresh water, etc. just before the papermaking machine. It is diluted as a raw material for papermaking. Generally, it is diluted to 0.5 to 1.5% by mass, and these are called inlet raw materials and headbox raw materials, and the yield is improved with respect to these raw materials (hereinafter referred to as inlet raw materials). The agent is added and the paper is made. The yield improver of the present invention is also applied to the inlet raw material.

本発明におけるアニオン性水溶性高分子の油中水型エマルジョンの製紙工程における添加場所は、従来の歩留向上剤として、せん断工程であるファンポンプやスクリーンの前後が一般的であり、本発明におけるアニオン性水溶性高分子の油中水型エマルジョンも同様な添加場所が適用される。少ない添加率で最も歩留率を向上させるには最終せん断工程であるスクリーン前後に添加するのが好ましい。スクリーン後であっても地合に与える影響が少ないため従来のアニオン性歩留向上剤に比べて添加率を上げることが可能である。又、分割して添加しても良い。 In the present invention, the reclaimed water emulsion of the anionic water-soluble polymer in the oil-in-oil emulsion is generally added before and after the fan pump or screen, which is a shearing process, as a conventional yield improver. The same place of addition is applied to the water-in-oil emulsion of the anionic water-soluble polymer. In order to maximize the yield rate with a small addition rate, it is preferable to add the mixture before and after the screen, which is the final shearing step. Since the effect on the formation is small even after the screen, it is possible to increase the addition rate as compared with the conventional anionic yield improver. Alternatively, it may be added separately.

本発明におけるアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤を使用する紙の種類としては、新聞用紙、上質印刷用紙、中質印刷用紙、グラビア印刷用紙、PPC用紙、塗工原紙、微塗工紙、包装用紙、ライナーや中芯原紙の板紙等が挙げられる。製紙原料のアニオン量、即ちカチオン要求量が比較的低い製紙原料に有効である。具体的にはカチオン要求量が0.01meq/L以下であれば本発明におけるアニオン性水溶性高分子が有効に作用する。好ましくは、0.008meq/L以下である。又、製紙原料がカチオン性(=アニオン要求量)を示しても効果を発揮する。カチオン性あるいは両性澱粉等の紙力剤や硫酸バンドの添加率が比較的多いライナーや中芯原紙等の板紙に適用すると効果的である。カチオン要求量は、Whatman No.41濾紙濾過液を市販の粒子電荷計(ミューテック社PCD−04型等)で測定した値(meq/L)で表される。 The types of paper using the yield improver composed of the water-in-oil emulsion of the anionic water-soluble polymer in the present invention include newspaper paper, high-quality printing paper, medium-quality printing paper, gravure printing paper, PPC paper, and coated paper. Examples thereof include working base paper, finely coated paper, wrapping paper, liner and core base paper boarding paper. It is effective for papermaking raw materials having a relatively low anion amount, that is, a cation requirement amount. Specifically, if the cation requirement is 0.01 meq / L or less, the anionic water-soluble polymer of the present invention works effectively. Preferably, it is 0.008 meq / L or less. Further, it is effective even if the papermaking raw material exhibits cationicity (= required amount of anion). It is effective when applied to paper strength agents such as cationic or amphoteric starch, liners having a relatively large addition rate of sulfate bands, and paperboards such as core base paper. The cation requirement is Whatman No. 41 The filter paper filter solution is represented by a value (meq / L) measured with a commercially available particle charge meter (PCD-04 type manufactured by Mutec Co., Ltd.).

本発明におけるアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤は、紙力剤、サイズ剤、硫酸バンド、凝結剤やその他の製紙用薬品と同時に添加することができ、歩留向上処方としてその他のカチオン性水溶性高分子、両性水溶性高分子、アニオン性水溶性高分子、非イオン性水溶性高分子、ベントナイトあるいはコロイダルシリカ等とも併用することができる。 The yield improver composed of a water-in-oil emulsion of an anionic water-soluble polymer in the present invention can be added at the same time as a paper strength agent, a sizing agent, a sulfate band, a coagulant and other paper-making chemicals. Other cationic water-soluble polymers, amphoteric water-soluble polymers, anionic water-soluble polymers, nonionic water-soluble polymers, bentonite, colloidal silica, and the like can also be used in combination as the yield improving formulation.

以下に本発明におけるアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤及びそれを用いた製紙原料の歩留向上方法について具体的に説明するが、本発明は以下の実施例に限定されるものではない。 Hereinafter, a yield improving agent composed of a water-in-oil emulsion of an anionic water-soluble polymer and a method for improving the yield of a papermaking raw material using the same will be specifically described below, but the present invention describes the following examples. It is not limited to.

(実施例1)
本発明におけるアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤として、試料1〜8を調製した。製造は、重合時に単量体混合物を混合した水溶液中に無機塩を含有させ、油中水型エマルジョン重合法の常法により製造した。これらの組成、物性を表1に示す。
(Example 1)
Samples 1 to 8 were prepared as a yield improver composed of a water-in-oil emulsion of an anionic water-soluble polymer in the present invention. The production was carried out by a conventional method of a water-in-oil emulsion polymerization method in which an inorganic salt was contained in an aqueous solution in which a monomer mixture was mixed at the time of polymerization. Table 1 shows these compositions and physical properties.

(比較例1)本発明の範囲外のアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤試料9〜12を油中水型エマルジョン重合法の常法により調製した。これらの組成、物性を表1に示す。又、市販品の歩留向上剤試料A〜Cを準備した。これらの組成、物性を表2に示す。 (Comparative Example 1) Yield improver samples 9 to 12 composed of a water-in-oil emulsion of an anionic water-soluble polymer outside the scope of the present invention were prepared by a conventional method of a water-in-oil emulsion polymerization method. Table 1 shows these compositions and physical properties. In addition, commercially available yield improver samples A to C were prepared. Table 2 shows these compositions and physical properties.

(表1)
AAC:アクリル酸
AAM:アクリルアミド
無機塩;SC:塩化ナトリウム、MS:硫酸マグネシウム
0.2質量%水溶液粘度:高分子濃度が0.2質量%になるように水で溶解したときの25℃において測定した粘度(mPa・s)。
(Table 1)
AAC: Acrylic acid AAM: Acrylamide inorganic salt; SC: Sodium chloride, MS: Magnesium sulfate 0.2% by mass aqueous solution Viscosity: Measured at 25 ° C. when dissolved in water so that the polymer concentration becomes 0.2% by mass. Viscosity (mPa · s).

(表2)
製品形態;D:塩水液中分散重合液、E:油中水型エマルジョン
0.2質量%水溶液粘度:高分子濃度が0.2質量%になるように水で溶解したときの25℃において測定した粘度(mPa・s)。
0.5質量%塩水溶液粘度:4質量%食塩水中に高分子濃度が0.5質量%になるように溶解したときの25℃において測定した粘度(mPa・s)。
(Table 2)
Product form: D: Dispersed polymer solution in salt water solution, E: Water-in-oil emulsion 0.2% by mass aqueous solution Viscosity: Measured at 25 ° C. when dissolved in water so that the polymer concentration becomes 0.2% by mass. Viscosity (mPa · s).
Viscosity of 0.5 mass% salt aqueous solution: Viscosity (mPa · s) measured at 25 ° C. when dissolved in 4 mass% saline solution so that the polymer concentration becomes 0.5 mass%.

(実施例2)叩解度360mLに調製したLBKPを用いて、ブリット式ダイナミックジャーテスターによる歩留率の測定試験を行なった(30メッシュワイヤー使用)。LBKP紙料を清水で希釈し、軽質炭酸カルシウムを添加、調整紙料とした。調整紙料の物性値は、固形分濃度9649ppm、軽質炭酸カルシウム等Ash分として41.1質量%対紙料固形分濃度、pH8.9、電気伝導度18mS/m、Whatman No.41濾紙濾過液のミューテック社PCD−04型を使用したカチオン要求量0.0045meq/L、濁度34NTU(HACH社製2100P型で測定)であった。ブリット式ダイナミックジャーテスターに調整紙料を所定量採取し、カチオン性澱粉(市販品)を対紙料固形分に対して1質量%添加、1000rpmで20秒撹拌後、表1の試料1の0.1質量%水溶液を対紙料固形分に対して200ppm添加(ポリマー純分)し、攪拌回転数1000rpmで10秒間攪拌後(抄紙工程のスクリーン出口添加想定)、濾液を採取しWhatman No.41濾紙にて濾過後、SSを測定、総歩留率を測定後、濾紙を525℃で2時間灰化し、灰分歩留率を測定した。又、同様な試験を試料2〜7についても実施した。これらの結果を表3に示す。 (Example 2) Using LBKP prepared to have a beating degree of 360 mL, a measurement test of the yield rate was carried out by a Brit type dynamic jar tester (using a 30 mesh wire). The LBKP paper material was diluted with fresh water and light calcium carbonate was added to prepare a paper material for adjustment. The physical property values of the adjusted paper material were: solid content concentration 9649 ppm, 41.1% by mass as Ash content such as light calcium carbonate, pH 8.9, electrical conductivity 18 mS / m, Whatman No. The cation requirement was 0.0045 meq / L and the turbidity was 34 NTU (measured with HACH 2100P type) using Mutec PCD-04 type of the 41 filter paper filter solution. A predetermined amount of the adjusting paper material was collected in a brit type dynamic jar tester, 1% by mass of cationic starch (commercially available product) was added to the solid content of the paper material, and after stirring at 1000 rpm for 20 seconds, 0 of sample 1 in Table 1 was added. . 200 ppm of 1 mass% aqueous solution was added to the solid content of the paper material (polymer pure content), and after stirring at a stirring rotation speed of 1000 rpm for 10 seconds (assuming the addition of the screen outlet in the papermaking process), the filtrate was collected and Watman No. After filtering with 41 filter paper, SS was measured, and after measuring the total yield rate, the filter paper was ashed at 525 ° C. for 2 hours, and the ash content yield rate was measured. A similar test was also performed on samples 2-7. These results are shown in Table 3.

(比較例2)実施例2と同じ調整紙料を用いて、本発明の範囲外の表1あるいは表2の試料を用いて実施例2と同様な試験を実施した。又、油中水型エマルジョン液量に対して、塩化ナトリウムを1質量%添加した時と同量になる様に試料10の0.1質量%水溶液に塩化ナトリウムを添加した試料(試料10−1)を用いて試験を実施した。これらの結果を表3に示す。 (Comparative Example 2) The same test as in Example 2 was carried out using the same adjusting paper material as in Example 2 and using the samples in Table 1 or Table 2 outside the scope of the present invention. Further, a sample in which sodium chloride was added to a 0.1% by mass aqueous solution of sample 10 so as to be the same amount as when 1% by mass of sodium chloride was added to the amount of the water-in-oil emulsion (Sample 10-1). ) Was used to carry out the test. These results are shown in Table 3.

(表3)
(Table 3)

無機塩を重合時に添加して製造したアニオン性水溶性高分子の油中水型エマルジョンを使用した実施例では、無機塩を重合時に添加しない試料を用いた場合に比べて高い歩留効果を示した。アニオン性単量体のモル数が同じ場合に無機塩を含有させることで、無機塩を含有させない高分子に比べて歩留効果が向上することが確認できた。又、試料10と試料10−1の比較から水溶液に無機塩を添加しても大きな歩留の向上は得られず、製造時に無機塩を含有することで性能が向上することが確認できた。尚、当該紙料においては、試料Cの歩留効果が他の試料に比べて低く、カチオン性歩留向上剤よりもアニオン性歩留向上剤が有効であった。 In the example using the water-in-oil emulsion of an anionic water-soluble polymer produced by adding an inorganic salt at the time of polymerization, a higher yield effect was exhibited as compared with the case of using a sample in which the inorganic salt was not added at the time of polymerization. It was. It was confirmed that the yield effect was improved by adding the inorganic salt when the number of moles of the anionic monomer was the same as compared with the polymer containing no inorganic salt. Further, from the comparison between Sample 10 and Sample 10-1, it was confirmed that the addition of the inorganic salt to the aqueous solution did not result in a large improvement in yield, and that the inclusion of the inorganic salt during production improved the performance. In the paper material, the yield effect of sample C was lower than that of other samples, and the anionic yield improver was more effective than the cationic yield improver.

(実施例3)叩解度360mLに調製したLBKPを用いて、ブリット式ダイナミックジャーテスターによる歩留率の測定試験を行なった(30メッシュワイヤー使用)。LBKP紙料を清水で希釈し、軽質炭酸カルシウムを添加、調整紙料とした。調整紙料の物性値は、固形分濃度10000ppm、軽質炭酸カルシウム等Ash分として41質量%対紙料固形分濃度、pH8.8、電気伝導度17mS/m、Whatman No.41濾紙濾過液のミューテック社PCD−04型を使用したカチオン要求量0.0061meq/L、濁度154NTU(HACH社製2100P型で測定)であった。ブリット式ダイナミックジャーテスターに調整紙料を所定量採取し、カチオン性澱粉(市販品)を対紙料固形分に対して1質量%添加、700rpmで20秒撹拌後、表1の試料8の0.1質量%水溶液を対紙料固形分に対して200ppmあるいは300ppm添加(ポリマー純分)し、攪拌回転数700rpmで10秒間攪拌後(抄紙工程のスクリーン出口添加想定)、濾液を採取しWhatman No.41濾紙にて濾過後、SSを測定、総歩留率を測定後、濾紙を525℃で2時間灰化し、灰分歩留率を測定した。結果を表4に示す。 (Example 3) Using LBKP prepared to have a beating degree of 360 mL, a measurement test of the yield rate was carried out by a Brit type dynamic jar tester (using a 30 mesh wire). The LBKP paper material was diluted with fresh water and light calcium carbonate was added to prepare a paper material for adjustment. The physical property values of the adjusted paper material were: solid content concentration 10000 ppm, 41% by mass as Ash content such as light calcium carbonate, pH 8.8, electrical conductivity 17 mS / m, Whatman No. The cation requirement was 0.0061 meq / L and the turbidity was 154 NTU (measured with HACH 2100P type) using Mutec PCD-04 type of the 41 filter paper filter solution. A predetermined amount of the adjusted paper material was collected in a brit-type dynamic jar tester, 1% by mass of cationic starch (commercially available product) was added to the solid content of the paper material, and after stirring at 700 rpm for 20 seconds, 0 of sample 8 in Table 1 was added. . Add 200 ppm or 300 ppm of 1 mass% aqueous solution to the solid content of the paper (pure polymer), stir at 700 rpm for 10 seconds (assuming the addition of the screen outlet in the papermaking process), and then collect the filtrate and take a Whatman No. .. After filtering with 41 filter paper, SS was measured, and after measuring the total yield rate, the filter paper was ashed at 525 ° C. for 2 hours, and the ash content yield rate was measured. The results are shown in Table 4.

(比較例3)実施例3と同様な調整紙料を用いて、実施例3と同様な試験を表1の試料12を用いて実施した。結果を表4に示す。 (Comparative Example 3) The same test as in Example 3 was carried out using the sample 12 in Table 1 using the same adjustment paper material as in Example 3. The results are shown in Table 4.

(表4)
(Table 4)

アニオン性単量体10モル%を構成単位とする高分子試料8を用いた実施例では、同じモル数を構成単位とする高分子試料12に比べて歩留効果が向上を示した。アニオン性単量体のモル数が同じ場合に無機塩を含有させることで、無機塩を含有させない高分子に比べて歩留効果が向上することが確認できた。これは、本発明におけるアニオン性水溶性高分子において、紙料性状に有効なアニオン性単量体モル数を構成単位とする高分子試料を適用することで歩留効果が向上することを意味する。 In the example using the polymer sample 8 having 10 mol% of anionic monomer as a constituent unit, the yield effect was improved as compared with the polymer sample 12 having the same number of moles as a constituent unit. It was confirmed that when the number of moles of the anionic monomer was the same, the yield effect was improved by adding the inorganic salt as compared with the polymer containing no inorganic salt. This means that in the anionic water-soluble polymer of the present invention, the yield effect is improved by applying a polymer sample having the number of moles of anionic monomer effective for paper properties as a constituent unit. ..

(実施例4)ブリット式ダイナミックジャーテスターによる歩留率の測定試験を行なった(30メッシュワイヤー使用)。原料として某製紙会社で入手した板紙のライナー抄造紙料であるインレット原料(pH8.0、電気伝導度112mS/m、カチオン要求量0.0024meq/L、濁度10NTU、SS3000ppm、Ash990ppm)を用いた。ブリット式ダイナミックジャーテスターにインレット原料を所定量採取し、カチオン性澱粉(市販品)を対紙料固形分に対して1質量%添加、600rpmで30秒撹拌後、表1の試料1の0.1質量%水溶液を対紙料固形分に対して320ppm添加(ポリマー純分)し、攪拌回転数600rpmで30秒間攪拌後(抄紙工程のスクリーン入口添加想定)、濾液を採取しWhatman No.41濾紙にて濾過後、SSを測定、総歩留率を測定後、濾紙を525℃で2時間灰化し、灰分歩留率を測定した。又、同様な試験を試料4についても実施した。その結果を表5に示す。 (Example 4) A measurement test of the yield rate was carried out by a Brit type dynamic jar tester (using a 30 mesh wire). As a raw material, an inlet raw material (pH 8.0, electrical conductivity 112 mS / m, cation requirement 0.0024 meq / L, turbidity 10 NTU, SS 3000 ppm, Ash 990 ppm), which is a liner papermaking material for paperboard obtained from a certain paper manufacturing company, was used. .. A predetermined amount of the inlet raw material was collected in a brit type dynamic jar tester, 1% by mass of cationic starch (commercially available product) was added to the solid content of the paper material, and the mixture was stirred at 600 rpm for 30 seconds. 320 ppm of 1 mass% aqueous solution was added to the solid content of the paper material (polymer pure content), and after stirring at a stirring speed of 600 rpm for 30 seconds (assuming addition of the screen inlet in the papermaking process), the filtrate was collected and Watman No. After filtering with 41 filter paper, SS was measured, and after measuring the total yield rate, the filter paper was ashed at 525 ° C. for 2 hours, and the ash content yield rate was measured. A similar test was also performed on Sample 4. The results are shown in Table 5.

(比較例4)実施例4と同じ原料を用いて、実施例4と同様な試験を試料9について実施した。その結果を表5に示す。 (Comparative Example 4) The same test as in Example 4 was carried out on Sample 9 using the same raw materials as in Example 4. The results are shown in Table 5.

(表5)
(Table 5)

(実施例5)実施例4と同じ原料を用いて、動的濾水性試験機DDA(Dynamic Drainage Analyzer、マツボー社)による濾水性試験を実施した。原料の所定量を、底部に62メッシュワイヤーの付いたDDA攪拌槽に投入した。攪拌回転数600rpmで5秒間攪拌後、カチオン性澱粉(市販品)を対紙料固形分に対して1質量%添加、攪拌回転数600rpmで30秒間攪拌後、表1記載の試料1を対インレット原料固形分に対して320ppm添加(ポリマー純分)、攪拌回転数600rpmで30秒間攪拌後(スクリーン入口添加想定)、300mBarの減圧下で、紙料を吸引し、ワイヤー上にシートを形成した時点の濾水時間及び35秒間吸引した後のシート含水率を測定した。又、同様な試験を試料4についても実施した。その結果を表6に示す。 (Example 5) Using the same raw materials as in Example 4, a drainage test was carried out by a dynamic drainage tester DDA (Dynamic Drainage Analyzer, Matsubo). A predetermined amount of the raw material was put into a DDA stirring tank having a 62 mesh wire at the bottom. After stirring at a stirring rotation speed of 600 rpm for 5 seconds, 1% by mass of cationic starch (commercially available product) was added to the solid content of the paper material, and after stirring at a stirring rotation speed of 600 rpm for 30 seconds, the sample 1 shown in Table 1 was added to the inlet. After adding 320 ppm to the solid content of the raw material (pure polymer content), stirring at a stirring rotation speed of 600 rpm for 30 seconds (assuming the addition of the screen inlet), the paper material was sucked under a reduced pressure of 300 mBar to form a sheet on the wire. The drainage time and the water content of the sheet after suction for 35 seconds were measured. A similar test was also performed on Sample 4. The results are shown in Table 6.

(比較例5)実施例4と同じ原料を用いて、実施例5と同様な試験を試料9について実施した。その結果を表6に示す。 (Comparative Example 5) The same test as in Example 5 was carried out on Sample 9 using the same raw materials as in Example 4. The results are shown in Table 6.

(表6)
(Table 6)

本発明におけるアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤は、従来のアニオン性歩留向上剤に比べて歩留効果が向上し、更には濾水性試験の結果から濾水時間が短縮、シート含水率が低下したことから濾水効果が優れることが確認できた。 The yield improver composed of a water-in-oil emulsion of an anionic water-soluble polymer in the present invention has an improved yield effect as compared with a conventional anionic yield improver, and further, based on the results of a water drainage test, a filter is obtained. It was confirmed that the drainage effect was excellent because the water time was shortened and the water content of the sheet was reduced.

本発明におけるアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤は、従来のアニオン性歩留向上剤に比べて低添加率でも高い歩留効果及び濾水効果を発揮することが確認できた。本発明における歩留向上剤を適用することで、従来のアニオン性歩留向上剤に比べて添加率を抑制でき地合への影響が低くすることが可能であり、生産性の向上や紙品質の向上を達成できる。


















The yield improver composed of a water-in-oil emulsion of an anionic water-soluble polymer in the present invention exhibits a high yield effect and a reclaimed water effect even at a lower addition rate than the conventional anionic yield improver. Was confirmed. By applying the yield improver in the present invention, it is possible to suppress the addition rate and reduce the influence on the formation as compared with the conventional anionic yield improver, and it is possible to improve productivity and paper quality. Can be achieved.


















Claims (4)

下記一般式(1)で表される単量体を5〜80モル%、共重合可能な非イオン性水溶性単量体20〜95モル%及び無機塩を油中水型エマルジョンの液量に対し0.5〜10質量%含有する単量体混合物水溶液を、界面活性剤により水に非混和性有機液体を連続相、該単量体混合物水溶液を分散相となるよう乳化し、重合した後、転相剤を添加して製造されたアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤。
一般式(1)
は水素、メチル基又はカルボキシメチル基、QはSO、CSO、CONHC(CHCHSO、CCOOあるいはCOO、Rは水素又はCOOY、YあるいはYは水素又は陽イオンをそれぞれ表わす。
Add 5 to 80 mol% of the monomer represented by the following general formula (1), 20 to 95 mol% of the copolymerizable nonionic water-soluble monomer, and an inorganic salt to the liquid volume of the water-in-oil emulsion. After emulsifying and polymerizing an aqueous solution of a monomer mixture containing 0.5 to 10% by mass with a surfactant so that an immiscible organic liquid is in water as a continuous phase and the aqueous solution of the monomer mixture is a dispersed phase. A yield improver consisting of a water-in-oil emulsion of an anionic water-soluble polymer produced by adding a phase inversion agent.
General formula (1)
R 1 is hydrogen, methyl group or carboxymethyl group, Q is SO 3 , C 6 H 4 SO 3 , CONHC (CH 3 ) 2 CH 2 SO 3 , C 6 H 4 COO or COO, R 2 is hydrogen or COOY 2 , Y 1 or Y 2 represent hydrogen or cation, respectively.
前記アニオン性水溶性高分子の25℃で測定した0.5質量%における、4質量%食塩水溶液中の固有粘度が15〜30dl/gであることを特徴とする請求項1に記載のアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤。 The anionic property according to claim 1, wherein the intrinsic viscosity of the anionic water-soluble polymer in a 4 mass% aqueous saline solution at 0.5 mass% measured at 25 ° C. is 15 to 30 dl / g. A yield improver consisting of a water-in-oil emulsion of a water-soluble polymer. 前記アニオン性水溶性高分子が、下記定義(A)で測定した電荷内包率が15.0%以下であることを特徴とする請求項1に記載のアニオン性水溶性高分子の油中水型エマルジョンからなる歩留向上剤。
定義(A):電荷内包率(%)=(1−α/β)×100
αはアンモニアにてpH10.0に調整したアニオン性水溶性高分子水溶液をポリジアリルジメチルアンモニウムクロライド水溶液にて滴定した滴定量。βはアンモニアにてpH10.0に調整したアニオン性水溶性高分子水溶液にせん断を加え、ポリジアリルジメチルアンモニウムクロライド水溶液にて滴定した滴定量である。
The water-in-oil type of the anionic water-soluble polymer according to claim 1, wherein the anionic water-soluble polymer has a charge inclusion rate of 15.0% or less as measured by the following definition (A). A yield improver consisting of an emulsion.
Definition (A): Charge inclusion rate (%) = (1-α / β) × 100
α is a titration amount obtained by titrating an anionic water-soluble polymer aqueous solution adjusted to pH 10.0 with ammonia with a polydiallyldimethylammonium chloride aqueous solution. β is a titration amount obtained by shearing an anionic water-soluble polymer aqueous solution adjusted to pH 10.0 with ammonia and titrating with a polydiallyldimethylammonium chloride aqueous solution.
下記一般式(1)で表される単量体を5〜80モル%、共重合可能な非イオン性水溶性単量体20〜95モル%及び無機塩を油中水型エマルジョンの液量に対し0.5〜10質量%含有する単量体混合物水溶液、界面活性剤により水に非混和性有機液体を連続相、該単量体混合物水溶液を分散相となるよう乳化し、重合した後、転相剤を添加して製造されたアニオン性水溶性高分子の油中水型エマルジョンを、抄紙前の製紙原料に添加することを特徴とする抄紙方法。
一般式(1)
は水素、メチル基又はカルボキシメチル基、QはSO、CSO、CONHC(CHCHSO、CCOOあるいはCOO、Rは水素又はCOOY、YあるいはYは水素又は陽イオンをそれぞれ表わす。



















Add 5 to 80 mol% of the monomer represented by the following general formula (1), 20 to 95 mol% of miscible nonionic water-soluble monomer and an inorganic salt to the liquid amount of the water-in-oil emulsion. On the other hand, an aqueous solution of a monomer mixture containing 0.5 to 10% by mass, an immiscible organic liquid in water with a surfactant is emulsified so as to be a continuous phase, and the aqueous solution of the monomer mixture is emulsified and polymerized. A papermaking method characterized by adding a water-in-oil emulsion of an anionic water-soluble polymer produced by adding a phase inversion agent to a papermaking raw material before papermaking.
General formula (1)
R 1 is hydrogen, methyl group or carboxymethyl group, Q is SO 3 , C 6 H 4 SO 3 , CONHC (CH 3 ) 2 CH 2 SO 3 , C 6 H 4 COO or COO, R 2 is hydrogen or COOY 2 , Y 1 or Y 2 represent hydrogen or cation, respectively.



















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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5982941A (en) * 1982-09-30 1984-05-14 ザ ダウ ケミカル カンパニ− Water in oil emulsion of water soluble cationic polymer and production thereof
JPH10195115A (en) * 1996-12-27 1998-07-28 Nippon P M C Kk Emulsion composition, its production, paper making additive and paper containing the additive
JP2011099076A (en) * 2009-11-09 2011-05-19 Hymo Corp Chemical agent for papermaking, and papermaking method using the same
JP2015021195A (en) * 2013-07-18 2015-02-02 ハイモ株式会社 Method for reducing pitch by anionic water-soluble polymer
JP2015183333A (en) * 2014-03-26 2015-10-22 ハイモ株式会社 Yield improver and yield improvement method for papermaking raw material
JP2016093800A (en) * 2014-11-14 2016-05-26 Mtアクアポリマー株式会社 Manufacturing method of polymer coagulant

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5982941A (en) * 1982-09-30 1984-05-14 ザ ダウ ケミカル カンパニ− Water in oil emulsion of water soluble cationic polymer and production thereof
JPH10195115A (en) * 1996-12-27 1998-07-28 Nippon P M C Kk Emulsion composition, its production, paper making additive and paper containing the additive
JP2011099076A (en) * 2009-11-09 2011-05-19 Hymo Corp Chemical agent for papermaking, and papermaking method using the same
JP2015021195A (en) * 2013-07-18 2015-02-02 ハイモ株式会社 Method for reducing pitch by anionic water-soluble polymer
JP2015183333A (en) * 2014-03-26 2015-10-22 ハイモ株式会社 Yield improver and yield improvement method for papermaking raw material
JP2016093800A (en) * 2014-11-14 2016-05-26 Mtアクアポリマー株式会社 Manufacturing method of polymer coagulant

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