JP2020163706A - Transfer sheet - Google Patents

Transfer sheet Download PDF

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Publication number
JP2020163706A
JP2020163706A JP2019066591A JP2019066591A JP2020163706A JP 2020163706 A JP2020163706 A JP 2020163706A JP 2019066591 A JP2019066591 A JP 2019066591A JP 2019066591 A JP2019066591 A JP 2019066591A JP 2020163706 A JP2020163706 A JP 2020163706A
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Prior art keywords
layer
transfer sheet
transfer
acrylic resin
acetate copolymer
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JP2019066591A
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Japanese (ja)
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慧理 司馬
Eri Shiba
慧理 司馬
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Priority to JP2019066591A priority Critical patent/JP2020163706A/en
Priority to PCT/JP2020/013315 priority patent/WO2020203546A1/en
Publication of JP2020163706A publication Critical patent/JP2020163706A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B44C1/17Dry transfer

Abstract

To provide a transfer sheet excellent in adhesion to a transfer body, heat-resistance, and appearance design.SOLUTION: A transfer sheet 1 is a transfer sheet that is transferred to a body to be transferred formed of an inorganic material, in which a releasable support body 10 and a transfer layer 2 containing an adhesive layer 40 are laminated thereon. The adhesive layer contains chloroethylene-acetate copolymer and acrylic resin. The blending ratio of the chloroethylene-acetate copolymer against the acrylic resin is 50% or over and less than 100%, and a glass transition temperature of the acrylic resin is 60°C or over.SELECTED DRAWING: Figure 1

Description

本発明は、無機材料からなる被転写体に転写される転写シートに関する。 The present invention relates to a transfer sheet that is transferred to a transfer body made of an inorganic material.

従来、建築物、家具、建具、造作部材等の表面化粧の手段として、各種の絵柄が印刷された転写シートを、石材、木材、コンクリート、金属等の被転写体に転写することが行われている。例えば、天然の木材と同じ木目調の絵柄が印刷された転写シートを、ケイ酸カルシウム板の被転写体に転写することにより、天然の木材と同じ意匠を有する化粧材を作製することが行われている(特許文献1参照)。 Conventionally, as a means of surface makeup for buildings, furniture, fittings, building members, etc., a transfer sheet on which various patterns are printed has been transferred to a transferred body such as stone, wood, concrete, or metal. There is. For example, a decorative material having the same design as natural wood is produced by transferring a transfer sheet printed with a wood grain pattern similar to that of natural wood to a transfer body of a calcium silicate board. (See Patent Document 1).

特開平8−90707号公報JP-A-8-90707

上記転写シートを備えた化粧材は、耐熱性が求められる用途で使用されることもある。しかし、転写シートの熱溶着性接着剤層に添加される可塑剤(例えば、フタル酸エステル)は、流動点が低いため、高温下では熱溶着性接着剤層が軟化しやすい。そのため、ケイ酸カルシウム板に転写シートを転写した化粧材に対して、耐熱試験(例えば、JAS特殊加工化粧合板 2類浸漬剥離試験)を行うと、被転写体の内部で熱膨張した空気、或いは発生した気体を熱溶着性接着剤層で抑えることができず、化粧材の表面に膨れが発生し、ケイ酸カルシウム板との密着性を保つことができない。また、熱溶着性接着剤層の内部でも熱により気泡が生成されるため、この気泡によっても化粧材の表面に膨れが発生する。更に、化粧材の表面に膨れが発生しない場合であっても、化粧材に変形等の異常が発生して、外観意匠性が低下することもある。 The decorative material provided with the transfer sheet may be used in applications where heat resistance is required. However, since the plasticizer (for example, phthalate ester) added to the heat-sealing adhesive layer of the transfer sheet has a low pour point, the heat-welding adhesive layer tends to soften at a high temperature. Therefore, when a heat resistance test (for example, JAS specially processed decorative plywood type 2 immersion peeling test) is performed on a decorative material on which a transfer sheet is transferred to a calcium silicate board, the air that has been thermally expanded inside the transferred body or The generated gas cannot be suppressed by the heat-sealing adhesive layer, swelling occurs on the surface of the decorative material, and the adhesion to the calcium silicate plate cannot be maintained. In addition, since air bubbles are generated by heat even inside the heat-sealing adhesive layer, the air bubbles also cause swelling on the surface of the decorative material. Further, even when the surface of the decorative material does not swell, abnormalities such as deformation may occur in the decorative material, and the appearance design may be deteriorated.

本発明の目的は、被転写体に対する密着性、耐熱性及び外観意匠性に優れた転写シートを提供することである。 An object of the present invention is to provide a transfer sheet having excellent adhesion to a transferred body, heat resistance and appearance design.

本発明は、以下のような解決手段により前記課題を解決する。なお、理解を容易にするために、本発明の実施形態に対応する符号を付して説明するが、これに限定されるものではない。また、符号を付して説明した構成は、適宜改良してもよく、また、少なくとも一部を他の構成物に代替してもよい。 The present invention solves the above problems by the following solutions. In addition, in order to facilitate understanding, the description will be given with reference numerals corresponding to the embodiments of the present invention, but the description is not limited thereto. Further, the configurations described with reference numerals may be appropriately improved, or at least a part thereof may be replaced with other configurations.

第1の発明は、無機材料からなる被転写体に転写される転写シート(1)であって、離型性支持体(10)と、接着剤層(40)を含む転写層(2)と、が積層され、前記接着剤層は、塩化ビニル−酢酸ビニル共重合体と、アクリル樹脂とを含有し、前記塩化ビニル−酢酸ビニル共重合体は、前記アクリル樹脂に対する配合比率が50以上100%未満であり、前記アクリル樹脂のガラス転移温度は、60℃以上である。 The first invention is a transfer sheet (1) to be transferred to a transfer material made of an inorganic material, which comprises a releasable support (10) and a transfer layer (2) including an adhesive layer (40). , Are laminated, and the adhesive layer contains a vinyl chloride-vinyl acetate copolymer and an acrylic resin, and the vinyl chloride-vinyl acetate copolymer has a blending ratio of 50 or more and 100% with respect to the acrylic resin. It is less than, and the glass transition temperature of the acrylic resin is 60 ° C. or higher.

第2の発明は、第1の発明に係る転写シートであって、前記アクリル樹脂のガラス転移温度は、110℃以下である。 The second invention is the transfer sheet according to the first invention, and the glass transition temperature of the acrylic resin is 110 ° C. or lower.

第3の発明は、第1又は第2の発明に係る転写シートであって、前記塩化ビニル−酢酸ビニル共重合体のガラス転移温度は、70℃以上である。 The third invention is the transfer sheet according to the first or second invention, and the glass transition temperature of the vinyl chloride-vinyl acetate copolymer is 70 ° C. or higher.

第4の発明は、第1から第3までのいずれかの発明に係る転写シートであって、前記無機材料は、ケイ酸カルシウム板である。 The fourth invention is a transfer sheet according to any one of the first to third inventions, and the inorganic material is a calcium silicate plate.

第5の発明は、第1から第4までのいずれかの発明に係る転写シートであって、前記転写層は、前記接着剤層に加えて、剥離層及び装飾層のうち少なくとも一層を含む。 A fifth invention is a transfer sheet according to any one of the first to fourth inventions, and the transfer layer includes at least one of a release layer and a decorative layer in addition to the adhesive layer.

本発明によれば、被転写体に対する密着性、耐熱性及び外観意匠性に優れた転写シートを提供できる。 According to the present invention, it is possible to provide a transfer sheet having excellent adhesion to a transferred body, heat resistance and appearance design.

実施形態における転写シート1の断面図である。It is sectional drawing of the transfer sheet 1 in embodiment. 化粧材100の製造方法を示す断面図である。It is sectional drawing which shows the manufacturing method of the decorative material 100. 化粧材100の製造方法を示す断面図である。It is sectional drawing which shows the manufacturing method of the decorative material 100. 化粧材100の製造方法を示す断面図である。It is sectional drawing which shows the manufacturing method of the decorative material 100. アクリル樹脂組成物のガラス転移温度Tgを約50℃とした化粧材の評価結果を示す図である。It is a figure which shows the evaluation result of the decorative material which made the glass transition temperature Tg of an acrylic resin composition about 50 degreeC. アクリル樹脂組成物のガラス転移温度Tgを約70℃とした化粧材の評価結果を示す図である。It is a figure which shows the evaluation result of the decorative material which made the glass transition temperature Tg of an acrylic resin composition about 70 degreeC. アクリル樹脂組成物のガラス転移温度Tgを約100℃とした化粧材の評価結果を示す図である。It is a figure which shows the evaluation result of the decorative material which made the glass transition temperature Tg of an acrylic resin composition about 100 degreeC.

以下、図面を参照して、本発明の実施形態について説明する。なお、図1を含め、以下に示す各図(図5〜図7を除く)は、模式的に示した図であり、各部の大きさ、形状は、理解を容易にするため、適宜に誇張している。
本明細書中に記載する各部材の寸法等の数値及び材料名等は、実施形態としての一例であり、これに限定されるものではなく、適宜に選択して使用してよい。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, each figure (excluding FIGS. 5 to 7) shown below including FIG. 1 is a diagram schematically shown, and the size and shape of each part are exaggerated as appropriate for easy understanding. are doing.
Numerical values such as dimensions of each member and material names described in the present specification are examples of embodiments, and are not limited thereto, and may be appropriately selected and used.

図1は、本実施形態における転写シート1の断面図である。転写シート1は、図1に示す形態で保管したり、搬送したりできる。
図1に示すように、本実施形態の転写シート1は、離型性支持体10、剥離層20、装飾層30、熱溶着性接着剤層40及び剥離基材シート50を備える。本実施形態の転写シート1において、剥離層20、装飾層30及び熱溶着性接着剤層40は、転写層2を構成する。なお、本発明において、転写層2の構成は、本実施形態の組み合わせに限らず、他の機能層が含まれていてもよい。また、転写層2は、本実施形態の組み合わせから一部の機能層が含まれない構成としてもよい。
FIG. 1 is a cross-sectional view of the transfer sheet 1 in the present embodiment. The transfer sheet 1 can be stored or transported in the form shown in FIG.
As shown in FIG. 1, the transfer sheet 1 of the present embodiment includes a release support 10, a release layer 20, a decorative layer 30, a heat-welding adhesive layer 40, and a release base sheet 50. In the transfer sheet 1 of the present embodiment, the release layer 20, the decorative layer 30, and the heat-weld adhesive layer 40 constitute the transfer layer 2. In the present invention, the configuration of the transfer layer 2 is not limited to the combination of the present embodiment, and other functional layers may be included. Further, the transfer layer 2 may be configured not to include a part of the functional layers from the combination of the present embodiment.

(転写シート1の構成)
本実施形態の転写シート1は、剥離層20(転写層2)に対して離型性を有する離型性支持体10として、可撓性を有する薄膜のシートが採用される。この離型性支持体10上において、転写層2を構成する剥離層20、装飾層30及び熱溶着性接着剤層40は、この順に積層される。なお、本発明における「この順に積層」とは、直接的な積層だけでなく、間接的な積層をも含む意味であり、例えば、離型性支持体10と剥離層20との間に、他の層があっても許容する意味である。
(Structure of transfer sheet 1)
As the transfer sheet 1 of the present embodiment, a thin film sheet having flexibility is adopted as the releasable support 10 having releasability with respect to the release layer 20 (transfer layer 2). On the releasable support 10, the release layer 20, the decorative layer 30, and the heat-weld adhesive layer 40 constituting the transfer layer 2 are laminated in this order. In the present invention, "laminating in this order" means not only direct lamination but also indirect lamination. For example, between the releasable support 10 and the release layer 20, another It means that even if there is a layer of, it is acceptable.

<離型性支持体10>
離型性支持体10は、熱溶着性接着剤層40を含む転写層2を支持するシートである。離型性支持体10は、転写層2に対して離型性(剥離性)を有し、転写シート1が被転写体60(後述)に接着された後、剥離層20(転写層2)との界面から剥離される。離型性支持体10としては、例えば、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンテレフタレート等のポリエステル系樹脂、ポリプロピレン、ポリエチレン、ポリメチルペンテン等のポリオレフィン系樹脂、ポリアミド樹脂等の熱可塑性樹脂から成るシートが挙げられる。また、離型性支持体10として、紙の転写層2を形成する側の表面に、この転写層2と離型性を有する樹脂層を積層した形態が挙げられる。紙としては、上質紙、リンター紙、グラシン紙、パーチメント紙、クラフト紙等が使用できる。転写層2に対して離型性を有する樹脂層としては、前記各種熱可塑性樹脂の他、メラミン樹脂、エポキシ樹脂、珪素樹脂等が挙げられる。これら離型性支持体のうち、強度及び柔軟性に優れる点で、2軸延伸ポリエチレンテレフタレート(PET)シートが好ましい。なお、離型性支持体10における剥離層20側の表面には、従来公知の離型層が形成されていてもよく、離型処理が施されていてもよい。
離型性支持体10の膜厚は、10〜100μm程度であり、20〜60μmが好ましい。
<Releasable support 10>
The releasable support 10 is a sheet that supports the transfer layer 2 including the heat-sealing adhesive layer 40. The releasable support 10 has releasability (removability) with respect to the transfer layer 2, and after the transfer sheet 1 is adhered to the transferred body 60 (described later), the releasable layer 20 (transfer layer 2). It is peeled off from the interface with. The releasable support 10 is a sheet made of, for example, a polyester resin such as polyethylene terephthalate, polyethylene naphthalate, or polybutylene terephthalate, a polyolefin resin such as polypropylene, polyethylene, or polymethylpentene, or a thermoplastic resin such as a polyamide resin. Can be mentioned. Further, as the releasable support 10, a form in which the transfer layer 2 and a resin layer having releasability are laminated on the surface on the side where the transfer layer 2 of paper is formed can be mentioned. As the paper, high-quality paper, linter paper, glassine paper, parchment paper, kraft paper and the like can be used. Examples of the resin layer having releasability with respect to the transfer layer 2 include the above-mentioned various thermoplastic resins, melamine resin, epoxy resin, silicon resin and the like. Among these releasable supports, a biaxially stretched polyethylene terephthalate (PET) sheet is preferable in terms of excellent strength and flexibility. A conventionally known release layer may be formed on the surface of the release support 10 on the release layer 20 side, or a release treatment may be applied.
The film thickness of the releasable support 10 is about 10 to 100 μm, preferably 20 to 60 μm.

<剥離層20>
剥離層20は、転写層2から離型性支持体10の剥離を容易にするために積層される層である。剥離層20は、転写シート1上の転写層2が被転写体60上に接着され、離型性支持体10が剥離された後、転写層2の最も外側の層として残存する。剥離層20を化粧材100の最表面の保護層として利用することもできるが、通常は、化粧材100の表面の耐摩耗性、耐汚染性、耐水性、耐候性等の耐久性をより強化するために、転写シート1が被転写体60に転写された後、剥離層20の表面には、更にトップコート層70(後述)が形成される。
<Peeling layer 20>
The release layer 20 is a layer laminated to facilitate the release of the releasable support 10 from the transfer layer 2. The release layer 20 remains as the outermost layer of the transfer layer 2 after the transfer layer 2 on the transfer sheet 1 is adhered onto the transfer target 60 and the releasable support 10 is peeled off. The release layer 20 can be used as a protective layer on the outermost surface of the decorative material 100, but usually, the durability such as abrasion resistance, stain resistance, water resistance, and weather resistance of the surface of the decorative material 100 is further enhanced. After the transfer sheet 1 is transferred to the transferred body 60, a top coat layer 70 (described later) is further formed on the surface of the release layer 20.

剥離層20を構成する樹脂としては、例えば、ポリ(メタ)アクリル酸メチル、ポリ(メタ)アクリル酸エチル、ポリ(メタ)アクリル酸ブチル、(メタ)アクリル酸メチル−メタ)アクリル酸ブチル共重合体等のアクリル樹脂、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル等の(メタ)アクリル酸アルキルエステル単量体等の1種又は2種以上と、(メタ)アクリル酸−2−ヒドロキシエチル、(メタ)アクリル酸−2−ヒドロキシプロピル、(メタ)アクリル酸−2−ヒドロキシ−3−フェノキシプロピル等の分子中にOH基を有する(メタ)アクリル酸エステル単量体の1種又は2種以上と、更に必要に応じ、スチレン単量体等とを共重合させて得られたアクリルポリオール、塩化ビニル−酢酸ビニル共重合体、ウレタン樹脂、(メタ)アクリル酸メチル−塩化ビニル−酢酸ビニル共重合体等が挙げられる。なお、ここで、(メタ)アクリル酸とは、アクリル酸又はメタアクリル酸を意味する表記である。 Examples of the resin constituting the release layer 20 include methyl poly (meth) acrylate, ethyl poly (meth) acrylate, butyl poly (meth) acrylate, and methyl (meth) methyl acrylate-butyl acrylate. Acrylic resin such as coalescence, one of (meth) acrylic acid alkyl ester monomers such as (meth) methyl acrylate, (meth) ethyl acrylate, (meth) propyl acrylate, (meth) butyl acrylate, etc. It has two or more types and an OH group in molecules such as -2-hydroxyethyl (meth) acrylate, -2-hydroxypropyl (meth) acrylate, and -2-hydroxy-3-phenoxypropyl (meth) acrylate. Acrylic polyol, vinyl chloride-vinyl acetate copolymer, urethane obtained by copolymerizing one or more (meth) acrylic acid ester monomers with a styrene monomer or the like, if necessary. Examples thereof include resins and methyl (meth) acrylate-vinyl chloride-vinyl acetate copolymers. Here, (meth) acrylic acid is a notation meaning acrylic acid or methacrylic acid.

また、これらの組成物において、更に、イソシアネート化合物等が剥離強度の調整用に微量添加されていてもよい。更に、これらの組成物に、例えば、ベンゾトリアゾール系、ベンゾフェノン系、トリアジン系等の有機化合物、或いは酸化チタン、酸化ジルコニウム、酸化セリウム等の微粒子から成る紫外線吸収剤(UVA)、ヒンダードアミン系ラジカル捕捉剤(HALS)等のラジカル捕捉剤を添加してもよい。
剥離層20の層厚(dry)は、例えば、1〜2μm程度である。
Further, in these compositions, a small amount of isocyanate compound or the like may be added for adjusting the peel strength. Further, these compositions include, for example, an ultraviolet absorber (UVA) composed of organic compounds such as benzotriazole, benzophenone, and triazine, or fine particles such as titanium oxide, zirconium oxide, and cerium oxide, and a hindered amine radical scavenger. A radical scavenger such as (HALS) may be added.
The layer thickness (dry) of the peeling layer 20 is, for example, about 1 to 2 μm.

<装飾層30>
装飾層30は、転写シート1の絵柄(意匠)が形成される層であり、印刷等により形成される。装飾層30を構成する樹脂としては、例えば、アクリル樹脂、塩化ビニル−酢酸ビニル共重合体(塩酢ビ)樹脂、セルロース系樹脂、ウレタン樹脂、アクリル樹脂と塩酢ビ樹脂とを混合した組成物等が挙げられる。また、装飾層30には、公知の各種の着色顔料、着色染料等が添加される。
装飾層30の層厚(dry)は、例えば、約5μm程度である。
<Decorative layer 30>
The decorative layer 30 is a layer on which the pattern (design) of the transfer sheet 1 is formed, and is formed by printing or the like. Examples of the resin constituting the decorative layer 30 include an acrylic resin, a vinyl chloride-vinyl acetate copolymer (vinyl acetate) resin, a cellulose resin, a urethane resin, and a composition obtained by mixing an acrylic resin and a vinyl acetate resin. And so on. Further, various known coloring pigments, coloring dyes and the like are added to the decorative layer 30.
The layer thickness (dry) of the decorative layer 30 is, for example, about 5 μm.

<熱溶着性接着剤層40>
熱溶着性接着剤層40は、転写シート1を被転写体60に転写する際に、転写シート1と被転写体60とを接着する層である。
熱溶着性接着剤層40は、転写層2において、離型性支持体10と反対側に設けられる。熱溶着性接着剤層40は、塩化ビニル−酢酸ビニル共重合体と、アクリル樹脂(又はアクリル樹脂組成物)と、を含有する。
<Heat-weld adhesive layer 40>
The heat-welding adhesive layer 40 is a layer that adheres the transfer sheet 1 and the transfer body 60 when the transfer sheet 1 is transferred to the transfer body 60.
The heat-sealing adhesive layer 40 is provided on the transfer layer 2 on the opposite side of the releasable support 10. The heat-welding adhesive layer 40 contains a vinyl chloride-vinyl acetate copolymer and an acrylic resin (or an acrylic resin composition).

塩化ビニル−酢酸ビニル共重合体は、被転写体60の表面に形成されるシーラー層62(後述)に対して易接着な材料である。後述する転写シート1を被転写体60へ熱転写する工程では、熱溶着性接着剤層40に含まれる塩化ビニル−酢酸ビニル共重合体により、転写シート1の被転写体60への転写性、密着性を得ることができる。 The vinyl chloride-vinyl acetate copolymer is a material that is easily adhered to the sealer layer 62 (described later) formed on the surface of the transferred body 60. In the step of heat-transferring the transfer sheet 1 to the transferred body 60, which will be described later, the transferability and adhesion of the transfer sheet 1 to the transferred body 60 by the vinyl chloride-vinyl acetate copolymer contained in the heat-welding adhesive layer 40. You can get sex.

塩化ビニル−酢酸ビニル共重合体は、転写シート1が転写された化粧材100(後述)に耐熱性を付与するための材料である。塩化ビニル−酢酸ビニル共重合体のガラス転移温度(Tg)は、70℃以上とすることが望ましい。
後述する実施例1〜3の化粧材では、塩化ビニル−酢酸ビニル共重合体の、塩化ビニル−酢酸ビニル共重合体とアクリル樹脂組成物の合計に対する配合比率を50%又は80%に設定している。一方、塩化ビニル−酢酸ビニル共重合体のアクリル樹脂組成物に対する配合比率を100%として、アクリル樹脂が含まれないようにすると、2類浸食剥離試験(後述)後の外観意匠性が低下することが確認されている。そのため、塩化ビニル−酢酸ビニル共重合体の、塩化ビニル−酢酸ビニル共重合体とアクリル樹脂組成物の合計に対する配合比率は、50%以上100%未満とすることが望ましく、70%以上100%未満とすることがより望ましく、70%以上90%以下とすることが更に望ましい。
The vinyl chloride-vinyl acetate copolymer is a material for imparting heat resistance to the decorative material 100 (described later) to which the transfer sheet 1 has been transferred. The glass transition temperature (Tg) of the vinyl chloride-vinyl acetate copolymer is preferably 70 ° C. or higher.
In the decorative materials of Examples 1 to 3 described later, the blending ratio of the vinyl chloride-vinyl acetate copolymer to the total of the vinyl chloride-vinyl acetate copolymer and the acrylic resin composition is set to 50% or 80%. There is. On the other hand, if the compounding ratio of the vinyl chloride-vinyl acetate copolymer to the acrylic resin composition is set to 100% so that the acrylic resin is not contained, the appearance design after the type 2 erosion peeling test (described later) is deteriorated. Has been confirmed. Therefore, the blending ratio of the vinyl chloride-vinyl acetate copolymer to the total of the vinyl chloride-vinyl acetate copolymer and the acrylic resin composition is preferably 50% or more and less than 100%, and 70% or more and less than 100%. It is more desirable to set it to 70% or more and 90% or less.

アクリル樹脂は、転写シート1が転写された化粧材100(後述)に耐熱性を付与するための材料である。アクリル樹脂のガラス転移温度(Tg)は、60℃以上とすることが望ましい。
熱溶着性接着剤層40の層厚(dry)は、1以上10μm以下が好ましく、1以上2μm以下がより好ましい。
The acrylic resin is a material for imparting heat resistance to the decorative material 100 (described later) to which the transfer sheet 1 has been transferred. The glass transition temperature (Tg) of the acrylic resin is preferably 60 ° C. or higher.
The layer thickness (dry) of the heat-sealing adhesive layer 40 is preferably 1 or more and 10 μm or less, and more preferably 1 or more and 2 μm or less.

<剥離基材シート50>
剥離基材シート50は、熱溶着性接着剤層40に仮積層されるシートである。剥離基材シート50は、転写シート1を被転写体60に転写する際に、熱溶着性接着剤層40を露出させるために転写シート1から剥離される。剥離基材シート50を構成する材料としては、例えば、シリコン離型タイプのポリエチレンテレフタレート(PET)、未処理のポリエチレンテレフタレート、ポリプロピレン等が挙げられる。
剥離基材シート50の厚さは、10μm以上100μm以下が好ましく、20μm以上60μm以下がより好ましい。なお、剥離基材シート50は、必要に応じて設けられる。
<Release base sheet 50>
The release base sheet 50 is a sheet that is temporarily laminated on the heat-sealing adhesive layer 40. The release base sheet 50 is peeled from the transfer sheet 1 in order to expose the heat-weldable adhesive layer 40 when the transfer sheet 1 is transferred to the transfer target 60. Examples of the material constituting the release base sheet 50 include silicon release type polyethylene terephthalate (PET), untreated polyethylene terephthalate, polypropylene and the like.
The thickness of the release base sheet 50 is preferably 10 μm or more and 100 μm or less, and more preferably 20 μm or more and 60 μm or less. The release base sheet 50 is provided as needed.

(化粧材100の製造方法)
次に、化粧材100の製造方法について説明する。
図2、図3及び図4は、化粧材100の製造方法を示す断面図である。
まず、図2(A)に示すように、転写シート1から剥離基材シート50を剥離する。転写シート1から剥離基材シート50を剥離することにより、熱溶着性接着剤層40の装飾層30とは反対側の面(接合面)が露出する。
(Manufacturing method of decorative material 100)
Next, a method for producing the decorative material 100 will be described.
2, FIG. 3 and FIG. 4 are cross-sectional views showing a method of manufacturing the decorative material 100.
First, as shown in FIG. 2A, the release base sheet 50 is peeled from the transfer sheet 1. By peeling the release base sheet 50 from the transfer sheet 1, the surface (joint surface) of the heat-welding adhesive layer 40 opposite to the decorative layer 30 is exposed.

次に、図2(B)に示すように、剥離基材シート50を剥離した転写シート1を、被転写体60に積層する。転写シート1の被転写体60への積層は、例えば、ロール・ツゥ・ロール、ロール・ツゥ・シート等の形態により連続して行うことができる。
「ロール・ツゥ・ロール」とは、帯状の転写シート1をロール(巻取)から引き出して平板状の被転写体(被転写体本体61)に供給し、転写層2を被転写体上に積層した後、転写層2が離型された帯状の離型性支持体(離型性支持体10)を、再度ロールに巻き取る加工形態を言う。
Next, as shown in FIG. 2B, the transfer sheet 1 from which the release base sheet 50 has been peeled off is laminated on the transferred body 60. The transfer sheet 1 can be continuously laminated on the transferred body 60, for example, in the form of a roll-to-roll, a roll-to-sheet, or the like.
“Roll to roll” means that a band-shaped transfer sheet 1 is pulled out from a roll (winding) and supplied to a flat plate-shaped transfer target (transfer target body 61), and a transfer layer 2 is placed on the transfer target. This is a processing mode in which a strip-shaped releasable support (removable support 10) from which the transfer layer 2 has been released is wound again on a roll after being laminated.

また、「ロール・ツゥ・シート」とは、帯状の転写シート1をロール(巻取)から引き出して平板状の被転写体に供給し、転写層2を被転写体上に積層する前後において、転写シート1を概ね被転写体の1枚分に相当する寸法に切断して枚葉化し、転写層2が離型された枚葉の離型性支持体を、1枚毎に除去(廃棄)する加工形態を言う。また、転写シート1を手作業により被転写体60に積層し、その後、ヘラ等により押圧して、被転写体60の表面に均一に密着させてもよい。 Further, the "roll to sheet" means that the strip-shaped transfer sheet 1 is pulled out from the roll (winding) and supplied to the flat plate-shaped transfer body, and before and after the transfer layer 2 is laminated on the transfer target body. The transfer sheet 1 is cut to a size roughly equivalent to one sheet to be transferred and made into single leaves, and the single-leaf releasable support from which the transfer layer 2 is released is removed (discarded) one by one. The processing form to be performed. Alternatively, the transfer sheet 1 may be manually laminated on the transferred body 60 and then pressed with a spatula or the like to uniformly adhere to the surface of the transferred body 60.

図2(B)に示すように、本実施形態の被転写体60は、被転写体本体61と、シーラー層62と、を備える。
被転写体本体61は、転写シート1が転写される被転写体そのものである。被転写体本体61は、無機材料により構成される。被転写体本体61を構成する無機材料としては、例えば、ケイ酸カルシウム、多孔質の石材等の多孔質材料が挙げられる。
As shown in FIG. 2B, the transferred body 60 of the present embodiment includes a transferred body main body 61 and a sealer layer 62.
The transfer body body 61 is the transfer body itself to which the transfer sheet 1 is transferred. The body to be transferred 61 is made of an inorganic material. Examples of the inorganic material constituting the transfer body body 61 include a porous material such as calcium silicate and a porous stone material.

シーラー層62は、被転写体本体61の表面を目止め又は充填して、被転写体本体61と転写シート1との密着性を高めるための下塗り層である。シーラー層62を構成する材料としては、例えば、ウレタン樹脂が挙げられる。 The sealer layer 62 is an undercoat layer for sealing or filling the surface of the transfer body body 61 to improve the adhesion between the transfer body body 61 and the transfer sheet 1. Examples of the material constituting the sealer layer 62 include urethane resin.

次に、図3(C)に示すように、被転写体60上に接着された転写シート1から離型性支持体10を剥離する。転写シート1から離型性支持体10を剥離することにより転写工程が完了し、剥離層20の装飾層30とは反対側の面が露出する。図3(C)において、転写シート1の熱溶着性接着剤層40と被転写体60とは、強い粘着力で接合されるため、転写シート1から離型性支持体10を剥離した際に、転写シート1が被転写体60から剥離することはない。 Next, as shown in FIG. 3C, the releasable support 10 is peeled off from the transfer sheet 1 adhered onto the transfer body 60. The transfer step is completed by peeling the releasable support 10 from the transfer sheet 1, and the surface of the peeling layer 20 opposite to the decorative layer 30 is exposed. In FIG. 3C, the heat-weld adhesive layer 40 of the transfer sheet 1 and the transferred body 60 are bonded with a strong adhesive force, so that when the releasable support 10 is peeled off from the transfer sheet 1. , The transfer sheet 1 does not peel off from the transferred body 60.

次に、図3(D)に示すように、剥離層20の露出した面の上に、トップコート層70を形成する。以下、トップコート層70を含む転写層2と被転写体60との積層体を「化粧材100」ともいう。トップコート層70は、仕上げ剤として、化粧材100の表面に色彩、光沢等を付与すると共に、装飾層30を保護するための層である。また、トップコート層70を形成することにより、化粧材100に耐候性、耐汚染性、耐摩耗性等の耐久性を付与することもできる。トップコート層70としては、例えば、紫外線(UV樹脂)、電子線(EB)等の電離放射線、或いは熱で硬化するアクリル樹脂、珪素系樹脂、フッ素樹脂、ウレタン樹脂等が挙げられる。
トップコート層70の厚さについては、特に限定されないが、5μm以上1000μm以下が好ましく、10μm以上300μm以下がより好ましい。
Next, as shown in FIG. 3D, the top coat layer 70 is formed on the exposed surface of the release layer 20. Hereinafter, the laminate of the transfer layer 2 including the top coat layer 70 and the transferred body 60 is also referred to as “decorative material 100”. The top coat layer 70 is a layer for imparting color, gloss, etc. to the surface of the decorative material 100 and protecting the decorative layer 30 as a finishing agent. Further, by forming the top coat layer 70, it is possible to impart durability such as weather resistance, stain resistance, and abrasion resistance to the decorative material 100. Examples of the top coat layer 70 include an acrylic resin, a silicon-based resin, a fluororesin, and a urethane resin that are cured by ionizing radiation such as ultraviolet rays (UV resin) and electron beams (EB), or by heat.
The thickness of the top coat layer 70 is not particularly limited, but is preferably 5 μm or more and 1000 μm or less, and more preferably 10 μm or more and 300 μm or less.

次に、図4(E)に示すように、化粧材100を所定時間に亘って加熱及び加圧する(以下、「熱転写」ともいう)。図4(E)では、化粧材100に対する加熱及び加圧を、矢印により模式的に表している。熱転写は、化粧材100に熱風を吹き付けながら圧力を掛けてもよいし、化粧材100を所定温度に設定された加熱炉内に設置してもよい。また、内部に熱源を備えたローラを、化粧材100の表面に押し付けながら所定時間に亘って移動させてもよい。化粧材100を加熱する手法及び圧力を掛ける手法は、適宜に選択可能である。また、トップコート層70が電離放射線硬化性樹脂の場合は、紫外線等の電離放射線を照射して硬化させる。なお、図4(F)では、加熱により熱溶着性接着剤層40の内部が硬化した様子を細かいドット模様で表している。
以上の工程を経ることにより、被転写体60に転写シート1が転写された化粧材100を得ることができる。
Next, as shown in FIG. 4 (E), the decorative material 100 is heated and pressurized for a predetermined time (hereinafter, also referred to as “thermal transfer”). In FIG. 4E, the heating and pressurization of the decorative material 100 are schematically represented by arrows. In the thermal transfer, pressure may be applied to the decorative material 100 while blowing hot air, or the decorative material 100 may be installed in a heating furnace set to a predetermined temperature. Further, a roller provided with a heat source inside may be moved over a predetermined time while being pressed against the surface of the decorative material 100. The method of heating the decorative material 100 and the method of applying pressure can be appropriately selected. When the top coat layer 70 is an ionizing radiation curable resin, it is cured by irradiating it with ionizing radiation such as ultraviolet rays. In addition, in FIG. 4 (F), a state in which the inside of the heat-sealing adhesive layer 40 is cured by heating is represented by a fine dot pattern.
By going through the above steps, it is possible to obtain the decorative material 100 in which the transfer sheet 1 is transferred to the transferred body 60.

次に、実施例及び比較例を示して、本発明を更に詳細に説明する。但し、本発明は、以下の実施例に何ら限定されるものではない。
離型性支持体10として、25μm厚の2軸延伸PETシート(「E5001」 東洋紡株式会社製)を用意し、その一方の面にアクリル樹脂組成物(「A50−1」 Tg約50℃ 昭和インク工業株式会社製)を塗布して、膜厚(dry)1μmの剥離層20を形成した。この剥離層20の上に、アクリル樹脂と塩化ビニル−酢酸ビニル共重合体との混合樹脂組成物と着色顔料からなるグラビアインキ(「EIS」 昭和インク工業株式会社製)を用いて複数回の印刷を行い、図1に示すような装飾層30を形成した。上述した離型性支持体10、剥離層20及び装飾層30からなる積層体を、後述する比較例及び実施例のベースとして複数枚作製した。
Next, the present invention will be described in more detail with reference to Examples and Comparative Examples. However, the present invention is not limited to the following examples.
A 25 μm-thick biaxially stretched PET sheet (“E5001” manufactured by Toyobo Co., Ltd.) was prepared as the releasable support 10, and an acrylic resin composition (“A50-1” Tg at about 50 ° C. Showa Inc.) was prepared on one surface thereof. (Manufactured by Kogyo Co., Ltd.) was applied to form a release layer 20 having a film thickness (dry) of 1 μm. Printing on the release layer 20 a plurality of times using a gravure ink (“EIS” manufactured by Showa Ink Industry Co., Ltd.) composed of a mixed resin composition of an acrylic resin and a vinyl chloride-vinyl acetate copolymer and a coloring pigment. Was performed to form the decorative layer 30 as shown in FIG. A plurality of laminates composed of the above-mentioned releasable support 10, the release layer 20, and the decorative layer 30 were produced as the bases of Comparative Examples and Examples described later.

一方、塩化ビニル−酢酸ビニル共重合体の組成物(「化X(NT)」 Tg約75℃ 昭和インク工業株式会社製)と、アクリル樹脂組成物(「A50−1」 Tg約50℃、「SSCON」 Tg約70℃、「化X(NT) Tg約100℃ いずれも昭和インク工業株式会社製)を、0:100〜100:0までの5段階の比率で配合したインキをそれぞれ用意した。そして、上述した積層体の装飾層30の上に、上記15(3×5)パターンのインキをそれぞれ塗布して、膜厚(dry)1μmの熱溶着性接着剤層40を形成した。これにより、比較例及び実施例のベースとなる転写シートを複数枚作製した。 On the other hand, a composition of a vinyl chloride-vinyl acetate copolymer ("Chemical X (NT)" Tg about 75 ° C. manufactured by Showa Ink Industry Co., Ltd.) and an acrylic resin composition ("A50-1" Tg about 50 ° C., " Inks prepared by blending "SSCON" Tg at about 70 ° C. and "Chemical X (NT) Tg at about 100 ° C., both manufactured by Showa Ink Industry Co., Ltd.) at a ratio of 5 levels from 0: 100 to 100: 0. Then, the inks of the above 15 (3 × 5) patterns were applied onto the decorative layer 30 of the above-mentioned laminate to form a heat-weldable adhesive layer 40 having a film thickness (dry) of 1 μm. , A plurality of transfer sheets used as a base for Comparative Examples and Examples were prepared.

また、被転写体60として、ケイ酸カルシウム板(被転写体本体61及びシーラー層62)を用意し、これを100℃で予備加熱した後、その表面に比較例及び実施例の転写シートを160〜180℃で熱転写することにより、比較例及び実施例の化粧材を作製した。この化粧材から離型性支持体10を剥離し、露出した剥離層20の上に無溶剤のアクリル樹脂系の紫外線硬化性樹脂塗料を塗布して水銀燈からの紫外線照射により硬化させてトップコート層70を形成した。
以上の手順により、試験サンプルとして、比較例1〜7(11種類)の化粧材と、実施例1〜4(4種類)の化粧材をそれぞれ作製した。
Further, as the transfer body 60, a calcium silicate plate (transfer body body 61 and sealer layer 62) is prepared, and after preheating this at 100 ° C., the transfer sheets of Comparative Examples and Examples are 160 on the surface thereof. The decorative materials of Comparative Examples and Examples were prepared by thermal transfer at ~ 180 ° C. The releasable support 10 is peeled from this decorative material, a solvent-free acrylic resin-based ultraviolet curable resin paint is applied onto the exposed release layer 20, and the top coat layer is cured by ultraviolet irradiation from a mercury lamp. 70 was formed.
By the above procedure, the decorative materials of Comparative Examples 1 to 7 (11 types) and the decorative materials of Examples 1 to 4 (4 types) were prepared as test samples, respectively.

上記15種類の化粧材について、密着性を試験し、この試験で合格した化粧材について、耐熱性及び外観意匠性を評価した。
密着性は、JIS K5600−5−6に準拠したクロスカット法により試験した。被転写体60からの転写シートの剥離(一部が残存する場合を含む)が観察された場合を「×」とし、剥離が観察されない場合を「○」とした。
耐熱性を評価する試験として、JAS 特殊加工化粧合板 2類浸漬剥離試験を実施した。具体的には、試験サンプルとなる化粧材を70℃の温水中に2時間浸漬した後、60℃で3時間乾燥させた後の化粧材の表面の状態を観察した。化粧材の表面に顕著な膨れ(5mm以上)が観察された場合を「×」、微細な膨れ(2mm以上5mm未満)が観察された場合を「△」、ごく微細な膨れ(2mm未満)が観察されたが実用上問題ない場合を「〇」、膨れが観察されない場合を「◎」とした。
Adhesion was tested for the above 15 types of decorative materials, and heat resistance and appearance design were evaluated for the decorative materials that passed this test.
Adhesion was tested by a cross-cut method according to JIS K5600-5-6. The case where peeling of the transfer sheet from the transferred body 60 (including the case where a part of the transfer sheet remained) was observed was marked with “x”, and the case where peeling was not observed was marked with “◯”.
As a test for evaluating heat resistance, a JAS specially processed decorative plywood type 2 immersion peeling test was carried out. Specifically, the state of the surface of the decorative material after immersing the decorative material as a test sample in warm water at 70 ° C. for 2 hours and then drying at 60 ° C. for 3 hours was observed. When a remarkable swelling (5 mm or more) is observed on the surface of the decorative material, "x" is observed, when a fine swelling (2 mm or more and less than 5 mm) is observed, "△", and a very fine swelling (less than 2 mm) is observed. The case where it was observed but there was no problem in practical use was evaluated as "○", and the case where no swelling was observed was evaluated as "◎".

外観意匠性は、化粧材に変形等の異常がある場合を「×」、外観に問題がない場合を「〇」とした。
なお、後述する評価結果の説明では、「×」又は「△」の評価をNG、「〇」又は「◎」の評価をOKとする。また、図5〜図7において、「−」は、その前段階の試験で「△」又は「×」となったために評価していないことを表している。
The appearance design was evaluated as "x" when there was an abnormality such as deformation in the decorative material, and "○" when there was no problem in appearance.
In the explanation of the evaluation results described later, the evaluation of "x" or "Δ" is NG, and the evaluation of "○" or "◎" is OK. Further, in FIGS. 5 to 7, "-" indicates that the evaluation was not performed because the test was "Δ" or "x" in the previous stage test.

比較例1〜7及び実施例1〜4の各化粧材について、上記各試験項目による評価結果を図5〜図7に示す。
図5は、アクリル樹脂組成物のガラス転移温度Tgを約50℃とした化粧材の評価結果を示す図である。
図6は、アクリル樹脂組成物のガラス転移温度Tgを約70℃とした化粧材の評価結果を示す図である。
図7は、アクリル樹脂組成物のガラス転移温度Tgを約100℃とした化粧材の評価結果を示す図である。
The evaluation results of each of the above test items for each of the decorative materials of Comparative Examples 1 to 7 and Examples 1 to 4 are shown in FIGS. 5 to 7.
FIG. 5 is a diagram showing the evaluation results of the decorative material in which the glass transition temperature Tg of the acrylic resin composition is about 50 ° C.
FIG. 6 is a diagram showing the evaluation results of the decorative material in which the glass transition temperature Tg of the acrylic resin composition is about 70 ° C.
FIG. 7 is a diagram showing the evaluation results of the decorative material in which the glass transition temperature Tg of the acrylic resin composition is about 100 ° C.

図5に示すように、アクリル樹脂組成物のガラス転移温度Tgを約50℃とした化粧材において、比較例1、2及び5の評価結果は、以下の通りとなった。
比較例1:熱溶着性接着剤層40をアクリル樹脂組成物のみで形成した化粧材は、密着性がNGとなった。
比較例2:熱溶着性接着剤層40において、塩化ビニル−酢酸ビニル共重合体のアクリル樹脂に対する配合比率を20:80〜80:20(3パターン)とした化粧材は、いずれも密着性はOKであったが、耐熱性はNGとなった。
比較例5:熱溶着性接着剤層40を塩化ビニル−酢酸ビニル共重合体の組成物のみで形成した化粧材は、密着性及び耐熱性はOKであったが、外観意匠性の評価ではNGとなった。
As shown in FIG. 5, in the decorative material in which the glass transition temperature Tg of the acrylic resin composition was about 50 ° C., the evaluation results of Comparative Examples 1, 2 and 5 were as follows.
Comparative Example 1: The cosmetic material in which the heat-weldable adhesive layer 40 was formed only with the acrylic resin composition had NG adhesion.
Comparative Example 2: In the heat-weldable adhesive layer 40, the decorative materials in which the compounding ratio of the vinyl chloride-vinyl acetate copolymer to the acrylic resin was 20:80 to 80:20 (3 patterns) had good adhesion. It was OK, but the heat resistance was NG.
Comparative Example 5: A decorative material in which the heat-weldable adhesive layer 40 was formed only with the composition of a vinyl chloride-vinyl acetate copolymer was OK in adhesion and heat resistance, but was NG in the evaluation of appearance design. It became.

図6に示すように、アクリル樹脂組成物のガラス転移温度Tgを約70℃とした化粧材において、比較例3、比較例6、実施例1及び実施例2の評価結果は、以下の通りとなった。
比較例3:塩化ビニル−酢酸ビニル共重合体のアクリル樹脂に対する配合比率を0:100、20:80(2パターン)とした化粧材は、いずれも密着性はOKであったが、耐熱性はNGとなった。
比較例6:熱溶着性接着剤層40を塩化ビニル−酢酸ビニル共重合体の組成物のみで形成した化粧材は、密着性及び耐熱性はOKであったが、外観意匠性の評価ではNGとなった。
実施例1:塩化ビニル−酢酸ビニル共重合体のアクリル樹脂に対する配合比率を50:50とした化粧材は、密着性、耐熱性及び外観意匠性の評価は、いずれもOKとなった。
実施例2:塩化ビニル−酢酸ビニル共重合体のアクリル樹脂に対する配合比率を80:20とした化粧材は、密着性、耐熱性及び外観意匠性の評価は、いずれもOKとなった。
As shown in FIG. 6, the evaluation results of Comparative Example 3, Comparative Example 6, Example 1 and Example 2 in the decorative material in which the glass transition temperature Tg of the acrylic resin composition was about 70 ° C. are as follows. became.
Comparative Example 3: The decorative materials in which the compounding ratios of the vinyl chloride-vinyl acetate copolymer to the acrylic resin were 0: 100 and 20:80 (2 patterns) were all OK in adhesion, but heat resistance was high. It became NG.
Comparative Example 6: A decorative material in which the heat-weldable adhesive layer 40 was formed only with the composition of a vinyl chloride-vinyl acetate copolymer was OK in adhesion and heat resistance, but was NG in the evaluation of appearance design. It became.
Example 1: The decorative material in which the compounding ratio of the vinyl chloride-vinyl acetate copolymer to the acrylic resin was 50:50 was OK in all of the evaluations of adhesion, heat resistance and appearance design.
Example 2: The decorative material in which the compounding ratio of the vinyl chloride-vinyl acetate copolymer to the acrylic resin was 80:20 was OK in all of the evaluations of adhesion, heat resistance and appearance design.

図7に示すように、アクリル樹脂組成物のガラス転移温度Tgを約100℃とした化粧材において、比較例4、比較例7、実施例3及び4の評価結果は、以下の通りとなった。
比較例4:塩化ビニル−酢酸ビニル共重合体のアクリル樹脂に対する配合比率を0:100、20:80(2パターン)とした化粧材は、密着性がNGとなった。
比較例7:熱溶着性接着剤層40を塩化ビニル−酢酸ビニル共重合体の組成物のみで形成した化粧材は、密着性及び耐熱性はOKであったが、外観意匠性の評価ではNGとなった。
As shown in FIG. 7, the evaluation results of Comparative Example 4, Comparative Example 7, and Examples 3 and 4 in the decorative material in which the glass transition temperature Tg of the acrylic resin composition was about 100 ° C. were as follows. ..
Comparative Example 4: The adhesiveness of the decorative material in which the compounding ratio of the vinyl chloride-vinyl acetate copolymer to the acrylic resin was 0: 100 and 20:80 (2 patterns) was NG.
Comparative Example 7: A decorative material in which the heat-weld adhesive layer 40 was formed only with the composition of a vinyl chloride-vinyl acetate copolymer was OK in adhesion and heat resistance, but was NG in the evaluation of appearance design. It became.

実施例3:塩化ビニル−酢酸ビニル共重合体のアクリル樹脂に対する配合比率を50:50とした化粧材は、密着性、耐熱性及び外観意匠性の評価は、いずれもOKとなった。
実施例4:塩化ビニル−酢酸ビニル共重合体アクリル樹脂に対する配合比率を80:20とした化粧材は、密着性、耐熱性及び外観意匠性の評価は、いずれもOKとなった。
Example 3: The decorative material in which the compounding ratio of the vinyl chloride-vinyl acetate copolymer to the acrylic resin was 50:50 was OK in all of the evaluations of adhesion, heat resistance and appearance design.
Example 4: A decorative material having a blending ratio of vinyl chloride-vinyl acetate copolymer acrylic resin of 80:20 was OK in all evaluations of adhesion, heat resistance and appearance design.

これは、実施例1〜4では、塩化ビニル−酢酸ビニル共重合体の塩化ビニル−酢酸ビニル共重合体とアクリル樹脂組成物の合計に対する配合比率を50以上80%以下としたため、被転写体60と、この被転写体60に転写された転写層2との密着性が向上したものと考えられる。また、実施例1〜4では、熱溶着性接着剤層40に含まれるアクリル樹脂組成物のガラス転移温度Tgを約70℃以上としたため、加熱による熱溶着性接着剤層40の軟化が抑制されたことが考えられる。これによれば、加熱により被転写体60の内部で熱膨張した空気、或いは被転写体60の内部で発生した気体の移動が、比較的硬い熱溶着性接着剤層40により抑えられたため、化粧材の表面に気泡による膨れが発生しなかったものと考えられる。なお、熱溶着性接着剤層40の内部でも熱により気泡が発生した可能性があるが、この気泡についても、熱溶着性接着剤層40で抑えられたものと考えられる。
以上の結果から実施例1〜4の化粧材は、いずれも密着性、耐熱性及び外観意匠性のいずれも優れていることが明らかとなった。
This is because, in Examples 1 to 4, the compounding ratio of the vinyl chloride-vinyl acetate copolymer to the total of the vinyl chloride-vinyl acetate copolymer and the acrylic resin composition was 50 or more and 80% or less. It is considered that the adhesion with the transfer layer 2 transferred to the transferred body 60 is improved. Further, in Examples 1 to 4, since the glass transition temperature Tg of the acrylic resin composition contained in the heat-sealing adhesive layer 40 was set to about 70 ° C. or higher, the softening of the heat-sealing adhesive layer 40 by heating was suppressed. It is possible that According to this, the movement of the air thermally expanded inside the transferred body 60 due to heating or the gas generated inside the transferred body 60 was suppressed by the relatively hard heat-sealing adhesive layer 40, so that the makeup was made up. It is probable that no swelling due to air bubbles occurred on the surface of the material. It is possible that air bubbles were also generated inside the heat-welding adhesive layer 40 due to heat, but it is considered that these air bubbles were also suppressed by the heat-welable adhesive layer 40.
From the above results, it was clarified that all of the decorative materials of Examples 1 to 4 were excellent in adhesion, heat resistance, and appearance design.

本発明に係る転写シートは、被転写体に対して優れた密着性、耐熱性及び外観意匠性を付与できる。この転写シートの転写層を備えた化粧材は、建築物の壁材(外装材、内装材)、間仕切り、扉、窓枠等の建具、造作部材、机、食卓、食器棚、カウンターテーブル、流し台、箪笥等の家具、室内装飾品等のほか、自動車、鉄道車両、船舶、航空機等の乗り物の室内用又は室外(外装)用カバー材、各種標識、屋外広告等のパネル材等にも適用できる。 The transfer sheet according to the present invention can impart excellent adhesion, heat resistance, and appearance design to the transferred object. The decorative material provided with the transfer layer of the transfer sheet is a building wall material (exterior material, interior material), partition, door, window frame and other fittings, building materials, desk, dining table, cupboard, counter table, sink. In addition to furniture such as cupboards and upholstery, it can also be applied to indoor or outdoor (exterior) cover materials for vehicles such as automobiles, railroad vehicles, ships, and aircraft, various signs, and panel materials for outdoor advertisements. ..

1 転写シート
2 転写層
10 離型性支持体
20 剥離層
30 装飾層
40 熱溶着性接着剤層
50 剥離基材シート
60 被転写体
70 トップコート層
100 化粧材
1 Transfer sheet 2 Transfer layer 10 Releasable support 20 Release layer 30 Decorative layer 40 Heat-weld adhesive layer 50 Release base sheet 60 Transfer material 70 Top coat layer 100 Decorative material

Claims (5)

無機材料からなる被転写体に転写される転写シートであって、
離型性支持体と、接着剤層を含む転写層と、が積層され、
前記接着剤層は、塩化ビニル−酢酸ビニル共重合体と、アクリル樹脂とを含有し、
前記塩化ビニル−酢酸ビニル共重合体は、前記アクリル樹脂に対する配合比率が50以上100%未満であり、
前記アクリル樹脂のガラス転移温度は、60℃以上である、
転写シート。
A transfer sheet that is transferred to an object to be transferred made of an inorganic material.
The releasable support and the transfer layer including the adhesive layer are laminated,
The adhesive layer contains a vinyl chloride-vinyl acetate copolymer and an acrylic resin.
The vinyl chloride-vinyl acetate copolymer has a blending ratio of 50 or more and less than 100% with respect to the acrylic resin.
The glass transition temperature of the acrylic resin is 60 ° C. or higher.
Transfer sheet.
請求項1に記載の転写シートであって、
前記アクリル樹脂のガラス転移温度は、110℃以下である、
転写シート。
The transfer sheet according to claim 1.
The glass transition temperature of the acrylic resin is 110 ° C. or lower.
Transfer sheet.
請求項1又は2に記載の転写シートであって、
前記塩化ビニル−酢酸ビニル共重合体のガラス転移温度は、70℃以上である、
転写シート。
The transfer sheet according to claim 1 or 2.
The glass transition temperature of the vinyl chloride-vinyl acetate copolymer is 70 ° C. or higher.
Transfer sheet.
請求項1から3までのいずれか一項に記載の転写シートであって、
前記無機材料は、ケイ酸カルシウム板である、
転写シート。
The transfer sheet according to any one of claims 1 to 3.
The inorganic material is a calcium silicate plate.
Transfer sheet.
請求項1から4までのいずれか一項に記載の転写シートであって、
前記転写層は、前記接着剤層に加えて、剥離層及び装飾層のうち少なくとも一層を含む、
転写シート。
The transfer sheet according to any one of claims 1 to 4.
The transfer layer includes at least one of a release layer and a decorative layer in addition to the adhesive layer.
Transfer sheet.
JP2019066591A 2019-03-29 2019-03-29 Transfer sheet Pending JP2020163706A (en)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06179283A (en) * 1992-12-14 1994-06-28 Dainippon Printing Co Ltd Transfer film improved in film cutting properties of transfer layer
JPH06198824A (en) * 1992-12-28 1994-07-19 Dainippon Printing Co Ltd Transfer sheet for exterior material composed of vinyl chloride resin molded object
JPH07242074A (en) * 1994-03-04 1995-09-19 Dainippon Printing Co Ltd Transfer sheet
JP2010143039A (en) * 2008-12-18 2010-07-01 Dainippon Printing Co Ltd Patch transfer medium
JP2010173203A (en) * 2009-01-30 2010-08-12 Dainippon Printing Co Ltd Patch transfer medium
JP2011104832A (en) * 2009-11-16 2011-06-02 Toppan Cosmo Inc Decorative sheet
JP2016198746A (en) * 2015-04-14 2016-12-01 凸版印刷株式会社 Manufacturing method of decorative steel sheet, and decorative steel sheet
JP2017052124A (en) * 2015-09-07 2017-03-16 大日本印刷株式会社 Transfer foil and manufacturing method of printed matter
JP2018051919A (en) * 2016-09-28 2018-04-05 大日本印刷株式会社 Hard coat film for transfer and hard coat laminate
JP2019048426A (en) * 2017-09-11 2019-03-28 大日本印刷株式会社 Transfer sheet and method of manufacturing decorative sheet

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06179283A (en) * 1992-12-14 1994-06-28 Dainippon Printing Co Ltd Transfer film improved in film cutting properties of transfer layer
JPH06198824A (en) * 1992-12-28 1994-07-19 Dainippon Printing Co Ltd Transfer sheet for exterior material composed of vinyl chloride resin molded object
JPH07242074A (en) * 1994-03-04 1995-09-19 Dainippon Printing Co Ltd Transfer sheet
JP2010143039A (en) * 2008-12-18 2010-07-01 Dainippon Printing Co Ltd Patch transfer medium
JP2010173203A (en) * 2009-01-30 2010-08-12 Dainippon Printing Co Ltd Patch transfer medium
JP2011104832A (en) * 2009-11-16 2011-06-02 Toppan Cosmo Inc Decorative sheet
JP2016198746A (en) * 2015-04-14 2016-12-01 凸版印刷株式会社 Manufacturing method of decorative steel sheet, and decorative steel sheet
JP2017052124A (en) * 2015-09-07 2017-03-16 大日本印刷株式会社 Transfer foil and manufacturing method of printed matter
JP2018051919A (en) * 2016-09-28 2018-04-05 大日本印刷株式会社 Hard coat film for transfer and hard coat laminate
JP2019048426A (en) * 2017-09-11 2019-03-28 大日本印刷株式会社 Transfer sheet and method of manufacturing decorative sheet

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