JP2020153451A - Method of removing existing corporation stop, and method of replacing existing corporation stop - Google Patents

Method of removing existing corporation stop, and method of replacing existing corporation stop Download PDF

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JP2020153451A
JP2020153451A JP2019053156A JP2019053156A JP2020153451A JP 2020153451 A JP2020153451 A JP 2020153451A JP 2019053156 A JP2019053156 A JP 2019053156A JP 2019053156 A JP2019053156 A JP 2019053156A JP 2020153451 A JP2020153451 A JP 2020153451A
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water
water stop
existing
hole
diversion
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JP7274203B2 (en
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寺田 孝
Takashi Terada
孝 寺田
宗実 宇田川
Munezane Udagawa
宗実 宇田川
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Tabuchi Corp
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Tabuchi Corp
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Abstract

To provide a removal method and a replacement method suitable for an existing corporation stop having a water cut-off top and attached to a water main pipe by a saddle.SOLUTION: Provided is a method of removing an existing corporation stop 1, the corporation stop comprising: an existing pipe 8 erected in a water diversion hole 6 formed in a main pipe 5; an existing saddle 4 for attaching the existing pipe 8 to the main pipe 5; an existing diversion pipe 11 connected in the middle of the existing pipe 8; and a water cut-off top 3 that can cut off the flow of tap water from the water diversion hole 6 to the existing diversion pipe 11. The method includes: a removal step of removing the water cut-off top 3; and a water stop step of stopping the flow of tap water from the water diversion hole 6 to the existing pipe 8 at the water diversion hole 6 after removing the water cut-off top 3.SELECTED DRAWING: Figure 11

Description

本発明は、止水こまを備え且つサドルによって水道本管に取付けられている既設分水栓の撤去方法、および既設分水栓の交換方法に関する。 The present invention relates to a method for removing an existing diversion faucet provided with a water stop frame and attached to a water main by a saddle, and a method for replacing the existing diversion faucet.

特許文献1には、甲形分水栓の撤去方法が記載されている。一般的に甲形分水栓は、水道本管の分水孔に直接取付けられる下胴と、下胴の上に取付けられる上胴と、上胴の上下方向途中に連結される分岐管ソケットと、上胴内に螺合するよう取付けられて上胴内から下胴内へ下移動して、下胴の弁座に着座することで分岐管ソケットに対する水道水の流れを遮断可能に設けられる止水こまとを備える。 Patent Document 1 describes a method for removing the instep faucet. Generally, the instep diversion faucet includes a lower body that is directly attached to the water diversion hole of the water main, an upper body that is installed on the lower body, and a branch pipe socket that is connected in the middle of the upper body in the vertical direction. , It is installed so as to be screwed into the upper body, moves downward from the upper body to the lower body, and sits on the valve seat of the lower body to block the flow of tap water to the branch pipe socket. Equipped with a water top.

特許文献1における甲形分水栓の撤去方法は、止水こま撤去用治具を用いて止水こまを下胴まで下動させて止水した状態で、上胴および分岐管ソケットを取外している。(文献1の図5参照) In the method of removing the instep diversion faucet in Patent Document 1, the upper body and the branch pipe socket are removed in a state where the water stop piece is moved down to the lower body using a jig for removing the water stop piece to stop water. There is. (See Fig. 5 of Reference 1)

特開2003−314778号公報Japanese Unexamined Patent Publication No. 2003-314778

特許文献1の撤去方法は、止水こま撤去用治具を用いて止水こまを下胴まで下動させて止水した状態で、上胴および分岐管ソケットを取外す方法である。 The removal method of Patent Document 1 is a method of removing the upper body and the branch pipe socket in a state where the water stop piece is moved down to the lower body using a jig for removing the water stop piece to stop water.

しかしながら、甲形分水栓とは別に、止水こまを備え且つサドルによって水道本管に取付けられている分水栓では、一体の分水栓本体内に止水こまが設けられているため、サドルを撤去すると水道本管に形成した分水孔に対して止水できない。したがって、特許文献1の撤去方法は、止水こまを備え且つサドルによって水道本管に取付けられている分水栓には、使用できない。 However, in addition to the instep diversion faucet, the diversion faucet equipped with a water stoppage and attached to the water main by a saddle has a water stoppage inside the integrated faucet body. When the saddle is removed, water cannot be stopped at the diversion hole formed in the main water supply. Therefore, the removal method of Patent Document 1 cannot be used for a diversion faucet provided with a water stop frame and attached to the water main by a saddle.

そこで本発明は、止水こまを備え且つサドルによって水道本管に取付けられている既設分水栓に好適な撤去方法、および交換方法を提供すること目的とする。 Therefore, an object of the present invention is to provide a removal method and a replacement method suitable for an existing diversion faucet provided with a water stop frame and attached to a water main by a saddle.

本発明は、水道本管に形成された分水孔に立設される既設管と、該既設管を前記水道本管に取付ける既設サドルと、前記既設管の途中に連結される既設分水管と、該既設分水管に対する前記分水孔からの水道水の流れを遮断可能とする止水こまとを備えた既設分水栓の撤去方法であって、前記止水こまを除去する除去工程と、前記止水こまを除去した後に、前記既設管に対する前記分水孔からの水道水の流れを該分水孔に止水する止水工程と、とを備えたことを特徴としている。 The present invention includes an existing pipe erected in a water diversion hole formed in a water main, an existing saddle for attaching the existing pipe to the water main, and an existing diversion pipe connected in the middle of the existing pipe. A method for removing an existing diversion faucet provided with a water stoppage capable of blocking the flow of tap water from the diversion hole to the existing diversion pipe, the removal step of removing the water stoppage. It is characterized by comprising a water stopping step of stopping the flow of tap water from the water diversion hole to the existing pipe after removing the water stop frame.

本発明の既設分水栓の撤去方法によれば、止水こまが除去工程によって除去され、水道本管に形成された分水孔からの水道水が止水工程によって分水孔にて止水されるから、止水こまを備え、且つサドルによって水道本管に取付けられる既設分水栓でも撤去できる。 According to the method for removing the existing diversion faucet of the present invention, the water stop piece is removed by the removal step, and the tap water from the diversion hole formed in the water main is stopped at the diversion hole by the water stop step. Therefore, it can be removed even with an existing diversion faucet equipped with a water stop frame and attached to the water main by a saddle.

本発明の既設分水栓の撤去方法では、前記除去工程は、除去工具を用いて前記止水こまを除去する工程であり、前記止水工程は、孔止水工具を用いて前記分水孔にて止水する工程であり、前記除去工程と前記止水工程との間に、前記既設管から外部への水の流れを止水する止水部で止水した状態で、前記除去工具と孔止水工具とを交換する。 In the method for removing the existing water diversion faucet of the present invention, the removal step is a step of removing the water stop piece using a removal tool, and the water stop step is a step of removing the water diversion hole using a hole water stop tool. The removal tool and the removal tool are in a state where the water is stopped by the water stop portion that stops the flow of water from the existing pipe to the outside between the removal step and the water stop step. Replace with a hole water stop tool.

本発明の既設分水栓の撤去方法によれば、止水部で止水した状態で工具交換できるので、漏水させずに作業できる。 According to the method for removing the existing water faucet of the present invention, the tool can be replaced while the water is stopped at the water stop portion, so that the work can be performed without leaking water.

本発明の既設分水栓の撤去方法では、前記孔止水工具は、前記除去工具で前記止水こまを除去することで形成された通路を通して、前記分水孔まで挿入される。 In the method for removing the existing water diversion faucet of the present invention, the hole water stop tool is inserted to the water diversion hole through a passage formed by removing the water stop piece with the removal tool.

本発明の既設分水栓の撤去方法によれば、孔止水工具は、除去工具で止水こまを除去することで形成された通路を通して、分水孔まで挿入することができるので、効率よく作業できる。 According to the method for removing the existing water diversion faucet of the present invention, the hole water stop tool can be efficiently inserted to the water diversion hole through the passage formed by removing the water stop piece with the removal tool. I can work.

本発明の既設分水栓の交換方法は、上記何れかの撤去方法を用いて、前記既設分水栓を撤去して新設分水栓へ交換する。 In the method for replacing the existing diversion faucet of the present invention, the existing diversion faucet is removed and replaced with a new diversion faucet by using any of the above removal methods.

本発明の既設分水栓の交換方法、および交換方法によれば、除去工具で形成した通路を利用して、孔止水工具を挿入できるから、効率よく作業できる。 According to the method for replacing the existing diversion faucet of the present invention and the method for replacing the existing faucet, the hole water stop tool can be inserted by using the passage formed by the removal tool, so that the work can be performed efficiently.

本発明の既設分水栓の撤去方法では、止水こまを備え且つサドルによって水道本管に取付けられている既設分水栓であっても撤去でき、交換できる。 In the method for removing an existing diversion faucet of the present invention, even an existing diversion faucet provided with a water stop frame and attached to the water main by a saddle can be removed and replaced.

本発明の第一の実施形態を表す既設分水栓の一部破断正面図である。It is a partially broken front view of the existing diversion faucet which shows the 1st Embodiment of this invention. 同既設分水栓にアタッチメントを取付けた状態の一部破断正面図である。It is a partially broken front view of the state where the attachment is attached to the existing water faucet. 同アタッチメントに止水部を取付けた状態の一部破断正面図である。It is a partially broken front view of the state where the water stop part is attached to the attachment. 同止水部の正面図である。It is a front view of the water stop part. 同止水部の底面図である。It is the bottom view of the water stop part. 同止水部の平面図である。It is a top view of the water stop part. 同止水部の右側面図である。It is the right side view of the water stop part. 同止水部の左側面図である。It is a left side view of the water stop part. 同止水部のA−A線矢視断面図である。It is sectional drawing which saw the arrow AA of the water stop part. 同止水部に電動穿孔機を取付けた状態の一部破断正面図である。It is a partially broken front view of the state where the electric drilling machine is attached to the water stop part. 同穿孔ドリルを止水孔に挿通した状態の一部破断正面図である。It is a partially broken front view of the state where the drill is inserted into the water stop hole. 同止水弁を収納姿勢から止水姿勢に切替えた状態の一部破断正面図である。It is a partially broken front view of the state where the water stop valve is switched from the storage posture to the water stop posture. 同止水部に閉栓装置が取付けられ、孔止水具が止水部の止水経路に挿入された状態の一部破断正面図である。It is a partially broken front view of a state in which a closing device is attached to the water stop portion and a hole water stop device is inserted into the water stop path of the water stop portion. 同孔止水具が止水孔に挿入された状態の一部破断正面図である。It is a partially broken front view of the state where the same hole water stop tool is inserted in the water stop hole. 同孔止水具を回転させてパッキンの下部を拡径させた状態の一部破断正面図である。It is a partially broken front view in a state where the diameter of the lower part of the packing is expanded by rotating the water stop tool of the same hole. 同止水部の検出プラグを取外した状態の一部破断正面図である。It is a partially broken front view of the state where the detection plug of the water stop part is removed. 同止水部から閉栓装置を取外した状態の一部破断正面図である。It is a partially broken front view of the state where the closing device is removed from the water stop part. 同既設分水栓から止水部を取外した状態の一部破断正面図である。It is a partially broken front view of the state where the water stop part is removed from the existing water faucet. 同止水孔に孔止水具を残留させて既設分水栓を撤去した状態の本管の正面断面図である。It is a front sectional view of the main pipe in a state where the hole water stop tool remains in the water stop hole and the existing water faucet is removed. 同孔止水具を案内部材として新設サドル分水栓を本管に設置した状態の一部破断側面図である。It is a partially broken side view of the state where the newly installed saddle diversion faucet is installed in the main pipe by using the same hole water stop tool as a guide member. 同分水栓本体に切粉排出ドレンを取付けた状態の一部破断側面図である。It is a partially broken side view of the state where the chip discharge drain is attached to the main body of the faucet. 同分水孔に対して孔止水具を引抜いた状態の一部破断側面図である。It is a partially broken side view of the state where the hole water stop tool is pulled out from the water hole of the same division. 同分水孔に穿孔ドリルを貫通させた状態の一部破断側面図である。It is a partially broken side view of the state where the drilling drill is passed through the water hole. 同既設分水栓を新設サドル分水栓に交換させた一部破断側面図である。It is a partially broken side view in which the existing diversion faucet is replaced with a new saddle diversion faucet. 本発明の第二の実施形態の既設分水栓おいて、タップバーを止水こまの凹部に挿入した状態の一部破断正面図である。It is a partially broken front view of the existing water faucet of the second embodiment of the present invention in a state where the tap bar is inserted into the recess of the water stop plate. 同既設分水栓にアタッチメント、止水部を取付けた状態の一部破断正面図である。It is a partially broken front view of the state where the attachment and the water stop part are attached to the existing water faucet. 同止水部に対して止水こまを上動させた状態の一部破断正面図である。It is a partially broken front view of the state where the water stop piece is moved upward with respect to the water stop part. 同止水部における止水弁を止水姿勢とした状態の一部破断正面図である。It is a partially broken front view of the state where the water stop valve in the water stop portion is in the water stop posture.

以下、本発明の一実施形態に係る既設分水栓の撤去方法および交換方法を、図面を参照して説明する。本発明の一実施形態は、図1に示す既設分水栓1(甲分サドル)を、図24に示す新たな分水栓すなわち新設サドル分水栓2に交換するための撤去方法であり、交換方法である。 Hereinafter, a method for removing and replacing an existing diversion faucet according to an embodiment of the present invention will be described with reference to the drawings. One embodiment of the present invention is a removal method for replacing the existing diversion faucet 1 (instep saddle) shown in FIG. 1 with a new diversion faucet shown in FIG. 24, that is, a new saddle diversion faucet 2. It is a replacement method.

図1に示すように、既設分水栓1は、止水こま3を備え且つ既設サドル4によって水道本管5(以下、本管5と称す)に取付けられている甲分サドルを意味する。 As shown in FIG. 1, the existing diversion faucet 1 means an instep saddle provided with a water stop frame 3 and attached to a water main 5 (hereinafter referred to as a main 5) by an existing saddle 4.

既設分水栓1は、本管5の上部に形成された分水孔6に、分水孔6の周辺にOリング7を介して接続される既設サドル4と、分水孔6に接続されるとともに既設サドル4によって本管5に立設された既設管8とを備える。既設管8は、その上下方向途中に一体的に形成された、既設分水管としての分岐管ソケット9とを備える。また、既設分水栓1は、既設管8の内部に貫通された既設通水経路10と分岐管ソケット9の内部に貫通された分岐管流路11に対して、分水孔6からの水道水の供給を遮断可能に設けられた前記止水こま3とを備えている。 The existing diversion faucet 1 is connected to the diversion hole 6 formed in the upper part of the main pipe 5, the existing saddle 4 connected to the periphery of the diversion hole 6 via the O-ring 7, and the diversion hole 6. It also includes an existing pipe 8 erected on the main pipe 5 by the existing saddle 4. The existing pipe 8 includes a branch pipe socket 9 as an existing water diversion pipe integrally formed in the vertical direction thereof. Further, the existing diversion faucet 1 is provided with water from the diversion hole 6 with respect to the existing water flow path 10 penetrating the inside of the existing pipe 8 and the branch pipe flow path 11 penetrating the inside of the branch pipe socket 9. It is provided with the water stop frame 3 provided so as to be able to cut off the supply of water.

止水こま3は回転自在に設けられ、既設通水経路10(既設管8)の内周に形成されたねじ12により、昇降自在にねじ止めされる。止水こま3の上部には、止水こま3を昇降させるための開閉工具を挿入する凹部13が形成されている。開閉工具を凹部13に嵌合させて、開閉工具を回転させることにより、止水こま3が上下動させられる。また、既設通水経路10(分岐管ソケット9より下側)の下部には、止水こま3の下動を制限する縮径部14が形成されており、止水こま3が縮径部14に当接することで止水される。 The water stop frame 3 is rotatably provided, and is screwed up and down by a screw 12 formed on the inner circumference of the existing water passage path 10 (existing pipe 8). A recess 13 for inserting an opening / closing tool for raising and lowering the water stop piece 3 is formed in the upper part of the water stop piece 3. The water stop frame 3 is moved up and down by fitting the opening / closing tool into the recess 13 and rotating the opening / closing tool. Further, a diameter-reduced portion 14 for limiting the downward movement of the water-stopping frame 3 is formed in the lower part of the existing water flow path 10 (below the branch pipe socket 9), and the water-stopping frame 3 is the diameter-reduced portion 14. Water is stopped by contacting with.

既設管8における本管5側の基部と既設サドル4とは、ねじ8aによって螺合され、既設管8の基部と既設サドル4とは、分水孔6の周囲に配置されたOリング7aを介して取付けられている。 The base of the existing pipe 8 on the main pipe 5 side and the existing saddle 4 are screwed together by a screw 8a, and the base of the existing pipe 8 and the existing saddle 4 form an O-ring 7a arranged around the water diversion hole 6. It is attached via.

本実施形態は、このような既設分水栓1(甲分サドル)を新設サドル分水栓2に交換するために撤去する方法であり、この撤去方法は、既設分水栓1に対して、
(1)既設管8に対して止水部15(後述する)を装着する装着工程、
(2)止水こま3を除去する除去工程、
(3)除去具(穿孔ドリル33)を取外し、孔止水工具40(後述するガイド)を装着する除去止水工具交換工程、
(4)孔止水工具40で分水孔6を止水する止水工程(設置工程)、
(5)既設分水栓1を除去する撤去工程、
を備える。以下、上記工程を行うための装置および工程について述べる。
The present embodiment is a method of removing such an existing diversion faucet 1 (instep saddle) in order to replace it with a new saddle diversion faucet 2, and this removal method is a method of removing the existing diversion faucet 1 with respect to the existing diversion faucet 1.
(1) A mounting process of mounting the water stop portion 15 (described later) on the existing pipe 8.
(2) Removal step of removing the water stop piece 3
(3) Removal step of removing the removal tool (drilling drill 33) and attaching the hole water stop tool 40 (guide described later),
(4) A water stop step (installation process) in which the water diversion hole 6 is stopped by the hole water stop tool 40.
(5) Removal process for removing the existing water faucet 1.
To be equipped. Hereinafter, an apparatus and a process for performing the above steps will be described.

装着工程では、止水部15が既設管8の先端に装着され、止水部15の止水経路22は、既設管8の上下方向の既設通水経路10に対して直線状(上下方向)に連通される。また、止水部15は、基端側が既設管8に接続され、先端側が除去工具(穿孔ドリル33)および孔止水工具40に接続されている。また、止水部15は、基端と先端の間で止水するよう構成されている。 In the mounting process, the water stop portion 15 is mounted at the tip of the existing pipe 8, and the water stop path 22 of the water stop portion 15 is linear (vertical direction) with respect to the existing water flow path 10 in the vertical direction of the existing pipe 8. Is communicated with. The base end side of the water stop portion 15 is connected to the existing pipe 8, and the tip end side is connected to the removal tool (drilling drill 33) and the hole water stop tool 40. Further, the water stop portion 15 is configured to stop water between the base end and the tip end.

装着工程では、図2に示すように、既設通水経路10の上端に、止水部15を取付けるためのアタッチメント16を取付け、アタッチメント16に止水部15を取付ける。このアタッチメント16は、既設分水栓1の既設管8のサイズに応じた止水部15を取付けるためのものである。ここで、アタッチメント16の構成を説明する。 In the mounting step, as shown in FIG. 2, an attachment 16 for attaching the water stop portion 15 is attached to the upper end of the existing water flow path 10, and the water stop portion 15 is attached to the attachment 16. The attachment 16 is for attaching the water stop portion 15 according to the size of the existing pipe 8 of the existing water faucet 1. Here, the configuration of the attachment 16 will be described.

図2に示すように、アタッチメント16は、既設管8を介して止水部15を取付けるよう構成され、アタッチメント16は、スリーブ状に形成されたアタッチメント本体17と、アタッチメント本体17の内部中心に、本管5の分水孔6に対して径を大きく形成された挿通孔18を備えている。挿通孔18は、アタッチメント本体17を上下に貫通している。アタッチメント本体17の底部は、既設管8の上部に着脱自在に螺合される。 As shown in FIG. 2, the attachment 16 is configured to attach the water stop portion 15 via the existing pipe 8, and the attachment 16 has a sleeve-shaped attachment body 17 and an internal center of the attachment body 17. An insertion hole 18 having a larger diameter than the water diversion hole 6 of the main pipe 5 is provided. The insertion hole 18 penetrates the attachment body 17 up and down. The bottom of the attachment body 17 is detachably screwed onto the upper part of the existing pipe 8.

また、アタッチメント本体17と既設管8の上部とが螺合すると、挿通孔18と止水こま3の凹部13とが連通される。また、アタッチメント本体17の上部外周には、止水部15を取付けるための雄ねじ17aが形成されている。 Further, when the attachment main body 17 and the upper portion of the existing pipe 8 are screwed together, the insertion hole 18 and the recess 13 of the water stop frame 3 are communicated with each other. Further, a male screw 17a for attaching the water blocking portion 15 is formed on the upper outer circumference of the attachment main body 17.

次に、図3ないし図9を参照して、止水部15を説明する。止水部15は、止水本体部19を備え、止水本体部19は、上本体20と下本体21から略円筒状に形成されている。止水本体部19の内部には、止水経路22が止水本体部19の上下方向に亘って形成されている。止水経路22は、既設管8の既設通水経路10よりも大径に形成されている。特に、下本体21の止水経路22は、上本体20の止水経路22に比べて大径である。その理由として、後述する止水弁23が、本管5に対して軸心方向で移動自在に構成されているからである。 Next, the water stop portion 15 will be described with reference to FIGS. 3 to 9. The water-stopping portion 15 includes a water-stopping main body 19, and the water-stopping main body 19 is formed in a substantially cylindrical shape from the upper main body 20 and the lower main body 21. Inside the water stop main body 19, a water stop path 22 is formed in the vertical direction of the water stop main body 19. The water stop path 22 is formed to have a diameter larger than that of the existing water flow path 10 of the existing pipe 8. In particular, the water stop path 22 of the lower body 21 has a larger diameter than the water stop path 22 of the upper body 20. The reason is that the water stop valve 23, which will be described later, is configured to be movable in the axial direction with respect to the main pipe 5.

止水部15には、下本体21から側方に突出した回転装置24が設けられている。回転装置24は、下本体21から側方に配置される外郭体25と、外郭体25の側部からさらに突出した工具用摘み26と、工具用摘み26から外郭体25の内部端部に配置された回転体27と、回転体27に連結された断面円形の杆体28と、杆体28を外嵌する断面矩形の摺動子29とを備える。 The water stop portion 15 is provided with a rotating device 24 projecting laterally from the lower main body 21. The rotating device 24 is arranged at the outer shell body 25 arranged laterally from the lower main body 21, the tool knob 26 further protruding from the side portion of the outer shell body 25, and the inner end portion of the outer shell body 25 from the tool knob 26. The rotating body 27 is provided, a rod body 28 having a circular cross section connected to the rotating body 27, and a slider 29 having a rectangular cross section on which the rod body 28 is fitted.

杆体28の外周には杆体28の略全長に亘り雄ねじ28aが形成され、摺動子29の内面には、杆体28の雄ねじ28aに螺合する雌ねじが形成されている。摺動子29は、外郭体25の内部で本管5の軸心に対して移動する。 Male threads 28a are formed on the outer circumference of the rod 28 over substantially the entire length of the rod 28, and female threads screwed on the male threads 28a of the rod 28 are formed on the inner surface of the slider 29. The slider 29 moves inside the outer shell 25 with respect to the axis of the main pipe 5.

前記止水弁23の端部は、摺動子29の上面に連結されていて、本管5の幅方向および長さ方向に延長され、上本体20の止水経路22を覆うことができるような大きさの板状に形成されている。また、止水弁23は、外郭体25の上部に収納可能な大きさに形成され、止水弁23の収納に際し、上本体20の止水経路22は全く開放されている。 The end of the water stop valve 23 is connected to the upper surface of the slider 29 and extends in the width direction and the length direction of the main body 5 so as to cover the water stop path 22 of the upper main body 20. It is formed in the shape of a plate of various sizes. Further, the water stop valve 23 is formed in a size that can be stored in the upper part of the outer shell 25, and the water stop path 22 of the upper main body 20 is completely opened when the water stop valve 23 is stored.

止水部15は、このような構成を有しており、工具用摘み26を回転させると、摺動子29が止水経路22の径方向に沿って移動し、止水部15は、止水弁23により上本体20の止水経路22を止水した止水姿勢B1(図12参照)と、上本体20の止水経路22を下本体21の止水経路22に対して開放して、外郭体25の上部に収納された収納姿勢B2に切替えられる。 The water stop portion 15 has such a configuration, and when the tool knob 26 is rotated, the slider 29 moves along the radial direction of the water stop path 22, and the water stop portion 15 stops. The water stop posture B1 (see FIG. 12) in which the water stop path 22 of the upper body 20 is stopped by the water valve 23 and the water stop path 22 of the upper body 20 are opened with respect to the water stop path 22 of the lower body 21. , It is switched to the storage posture B2 stored in the upper part of the outer body 25.

なお、上本体20の途中には、止水経路22に外観において水道水の供給があるかないかを検出する窓30が形成されており、この窓30には、検出プラグ31が着脱自在に設けられている。また、止水本体部19の上部外周面には、後述する電動穿孔機32が外嵌される雄ねじ19aが形成されている。このように装着工程では、止水経路22が既設通水経路10に上下に連通し、止水経路22と既設通水経路10の間に止水弁23が位置される。 A window 30 for detecting whether or not tap water is supplied in appearance is formed in the middle of the upper main body 20, and a detection plug 31 is detachably provided in the window 30. Has been done. Further, a male screw 19a on which the electric drilling machine 32 described later is fitted is formed on the upper outer peripheral surface of the water blocking main body 19. As described above, in the mounting step, the water stop path 22 communicates vertically with the existing water flow path 10, and the water stop valve 23 is positioned between the water stop path 22 and the existing water flow path 10.

除去工程は、既設管8の通水経路10に設けられている止水こま3を除去する工程である。止水こま3を除去するのに除去工具が用いられ、除去工具は、通水経路10を上(先端)側から下(基部)側へ向けて挿通することで、止水こま3を除去する。除去工程は、上下に連通している止水経路22および通水経路10に除去工具を挿通して、止水こま3を除去する工程である。除去工具は、既設管8の上に立設(装着)される。換言すれば、除去工具は止水部15の上に立設(装着)される。 The removal step is a step of removing the water stop piece 3 provided in the water passage path 10 of the existing pipe 8. A removal tool is used to remove the water stop piece 3, and the removal tool removes the water stop piece 3 by inserting the water passage path 10 from the upper (tip) side to the lower (base) side. .. The removal step is a step of removing the water stop piece 3 by inserting a removal tool through the water stop path 22 and the water flow path 10 which are communicated vertically. The removal tool is erected (mounted) on the existing pipe 8. In other words, the removal tool is erected (mounted) on the water stop portion 15.

図10で示すように、除去工具である穿孔ドリル33を、既設通水経路10内に通して止水こま3を破壊する。電動穿孔機32は、止水本体部19の上部外周面の雄ねじ19aに外嵌され、下穿孔機34と上穿孔機35とを備え、その内部には、穿孔ドリル33を挿通可能な挿通経路36が形成されている。挿通経路36の径は、止水本体部19の止水経路22よりも大径に形成されている。 As shown in FIG. 10, a drilling drill 33, which is a removal tool, is passed through the existing water passage path 10 to destroy the water stop piece 3. The electric drilling machine 32 is externally fitted to a male screw 19a on the upper outer peripheral surface of the water blocking body portion 19, includes a lower punching machine 34 and an upper punching machine 35, and an insertion path through which a drilling drill 33 can be inserted. 36 is formed. The diameter of the insertion path 36 is formed to be larger than the diameter of the water stop path 22 of the water stop main body 19.

穿孔ドリル33は、上下方向に長いドリル本体37と、ドリル本体37の先端に取付けられ、本管5の分水孔6と略同径に形成されたドリル部38とを備える。 The drilling drill 33 includes a drill body 37 that is long in the vertical direction, and a drill portion 38 that is attached to the tip of the drill body 37 and is formed to have substantially the same diameter as the water diversion hole 6 of the main pipe 5.

装着工程、除去工程についてさらに述べる。まず、装着工程として、既設管8にアタッチメント16を取付け(図2参照)、アタッチメント16に止水部15を取付ける(図3参照)。このとき、止水部15は、上本体20の止水経路22を開放して、外郭体25が止水経路22から外れた収納姿勢B2としておく。 The mounting process and the removing process will be further described. First, as a mounting step, the attachment 16 is attached to the existing pipe 8 (see FIG. 2), and the water stop portion 15 is attached to the attachment 16 (see FIG. 3). At this time, the water stop portion 15 opens the water stop path 22 of the upper main body 20 and sets the outer body 25 in the storage posture B2 in which the outer body 25 is separated from the water stop path 22.

除去工程として、止水部15に電動穿孔機32を取付ける(図10参照)。また、電動穿孔機32の挿通経路36に穿孔ドリル33を挿通し、穿孔ドリル33のドリル部38を、止水こま3の凹部13に宛がう。そして、穿孔ドリル33を回転し、また下動させることで、止水こま3が粉砕されて破壊される。粉砕された止水こま3は、分岐管ソケット9の分岐管流路11に対して水道水を供給可能としておくことで、既設管8の既設通水経路10から流れ出る。また、図11に示すように、穿孔ドリル33のドリル部38は、分水孔6に内嵌して回転する。これにより、穿孔ドリル33は、分水孔6の周面を削る。 As a removal step, the electric drilling machine 32 is attached to the water stop portion 15 (see FIG. 10). Further, the drilling drill 33 is inserted into the insertion path 36 of the electric drilling machine 32, and the drill portion 38 of the drilling drill 33 is addressed to the recess 13 of the water stop plate 3. Then, by rotating the drill 33 and moving it downward, the water blocking frame 3 is crushed and destroyed. The crushed water stop piece 3 flows out from the existing water flow path 10 of the existing pipe 8 by making it possible to supply tap water to the branch pipe flow path 11 of the branch pipe socket 9. Further, as shown in FIG. 11, the drill portion 38 of the drill drill 33 is fitted inside the water diversion hole 6 and rotates. As a result, the drill 33 cuts the peripheral surface of the water diversion hole 6.

このようにした後、電動穿孔機32の挿通経路36から、穿孔ドリル33を、止水弁23よりも上に引き上げる(上に動かす)。そして、図12に示すように、止水部15においては、工具用摘み26を工具で把持して、外郭体25の上部に収納された収納姿勢B2から、止水経路22を止水した止水姿勢B1に切替えて(止水弁23を閉じ)止水する。そして、電動穿孔機32は、止水部15から取外される。 After doing so, the drilling drill 33 is pulled up (moved upward) above the water stop valve 23 from the insertion path 36 of the electric drilling machine 32. Then, as shown in FIG. 12, in the water stop portion 15, the tool knob 26 is gripped by the tool, and the water stop path 22 is stopped from the storage posture B2 stored in the upper part of the outer body 25. Switch to the water posture B1 (close the water stop valve 23) to stop the water. Then, the electric drilling machine 32 is removed from the water stop portion 15.

このような除去工程によって、止水こま3が穿孔ドリル33によって破壊された後に、装着工程で示したように、既設管8に止水部15を取付けることによれば、止水弁23によって分水孔6から離れた位置で、水道水の流れを遮断(止水)できる。 After the water stop piece 3 is destroyed by the drilling drill 33 by such a removal step, as shown in the mounting step, by attaching the water stop portion 15 to the existing pipe 8, the water stop valve 23 divides the water stop piece 3. The flow of tap water can be blocked (stopped) at a position away from the water hole 6.

装着工程では、既設管8に対して止水部15を装着し、除去工程では、既設管8に挿通可能な穿孔ドリル33により止水こま3を除去する。本実施形態では、装着工程として止水部15を既設管8に装着し、除去工程として、除去工具(穿孔ドリル33)を止水部15(既設管8)に取付けた後に該除去工具で止水こま3を破壊(除去)し、分水孔6の周面を切削した後、除去工具を元の位置に引き上げることで、止水こま3が除去される。 In the mounting step, the water stop portion 15 is mounted on the existing pipe 8, and in the removing step, the water stop frame 3 is removed by a drill 33 that can be inserted into the existing pipe 8. In the present embodiment, the water stop portion 15 is attached to the existing pipe 8 as an attachment step, and the removal tool (drilling drill 33) is attached to the water stop portion 15 (existing pipe 8) as a removal step, and then stopped by the removal tool. The water stop piece 3 is removed by destroying (removing) the water piece 3, cutting the peripheral surface of the water diversion hole 6, and then pulling up the removal tool to the original position.

次に、工具交換工程を行う。この工具交換工程は、前記除去工程と後述の止水工程(設置工程)との間で、止水部15で止水した状態で除去工具を他の工具に交換する工程である。除去工具を、後述の孔止水工具40に交換する場合を除去止水工具交換工程と称し、後述のガイドに交換する場合を除去ガイド交換工程と称する。本実施形態では、孔止水工具40がガイドとして機能するため、除去止水工具交換工程と除去ガイド交換工程とは、同じ工程となる。 Next, a tool change process is performed. This tool changing step is a step of replacing the removing tool with another tool while the water is stopped by the water stopping portion 15 between the removing step and the water stopping step (installing step) described later. The case where the removal tool is replaced with the hole water stop tool 40 described later is referred to as a removal water stop tool replacement step, and the case where the removal tool is replaced with a guide described later is referred to as a removal guide replacement step. In the present embodiment, since the hole water stop tool 40 functions as a guide, the removal water stop tool replacement step and the removal guide replacement step are the same steps.

孔止水工具40は、断面円形の杆状に形成された孔止水工具本体41と、孔止水工具本体41の下部先端に形成された先細りの尖端42と、尖端42側の孔止水工具本体41に形成され拡幅を許容されたパッキン43と、孔止水工具本体41の上部基端に形成された操作部44とを備える。孔止水工具本体41は、分水孔6よりもわずかに小径に形成されている。パッキン43の径は、縮径状態において、分水孔6よりもわずかに小径に形成されている。 The hole water stop tool 40 includes a hole water stop tool main body 41 formed in a rod shape with a circular cross section, a tapered tip 42 formed at the lower tip of the hole water stop tool main body 41, and a hole water stop on the tip 42 side. It includes a packing 43 formed on the tool body 41 to allow widening, and an operation portion 44 formed on the upper base end of the hole water blocking tool body 41. The hole water stop tool main body 41 is formed to have a diameter slightly smaller than that of the water diversion hole 6. The diameter of the packing 43 is slightly smaller than that of the water diversion hole 6 in the reduced diameter state.

本管5の分水孔6を止水する孔止水工具40を取付けて止水するための装置を説明する。これには閉栓装置45が用いられる。閉栓装置45は、止水部15に取付けられる案内部46と、案内部46とは別体であり、孔止水工具40の案内部46に対して上方に離間し、操作部44を回転自在に且つ着脱自在に把持する閉栓器47と、閉栓器47に内嵌されて本管5の表面に接触可能なゲージ48とを有する。 A device for attaching a hole water blocking tool 40 for stopping water in the water diversion hole 6 of the main pipe 5 to stop water will be described. A closing device 45 is used for this. The closing device 45 is a separate body from the guide portion 46 attached to the water stop portion 15 and the guide portion 46, is separated upward from the guide portion 46 of the hole water stop tool 40, and the operation portion 44 can be rotated. It also has a stopper 47 that can be detachably gripped, and a gauge 48 that is fitted inside the stopper 47 and can come into contact with the surface of the main pipe 5.

案内部46は、止水本体部19の上部外周面の雄ねじ19aによって取付けられている。案内部46の中心には、孔止水工具本体41を挿通する挿通部49が形成されている。案内部46を止水本体部19に取付けた際に、案内部46の挿通部49は、止水本体部19の止水経路22と連通している。 The guide portion 46 is attached by a male screw 19a on the upper outer peripheral surface of the waterproof main body portion 19. At the center of the guide portion 46, an insertion portion 49 through which the hole water blocking tool main body 41 is inserted is formed. When the guide portion 46 is attached to the water stop main body portion 19, the insertion portion 49 of the guide portion 46 communicates with the water stop path 22 of the water stop main body portion 19.

図14に示すように、ゲージ48は、本管5の軸心方向に沿う水平部50と、水平部50の端部から本管5の外周面に向かって垂下する鉛直部51とから、杆状のL字型に形成されている。閉栓器47は操作部44を覆うように構成され、閉栓器47の上端には、ゲージ48の水平部50を内嵌する把持部52が形成されている。 As shown in FIG. 14, the gauge 48 has a rod from a horizontal portion 50 along the axial direction of the main pipe 5 and a vertical portion 51 hanging from an end portion of the horizontal portion 50 toward the outer peripheral surface of the main pipe 5. It is formed in an L-shape. The stopper 47 is configured to cover the operation portion 44, and a grip portion 52 in which the horizontal portion 50 of the gauge 48 is fitted is formed at the upper end of the stopper 47.

止水部15から取外された穿孔ドリル33を孔止水工具40に交換するのは、図13に示すように、止水部15に案内部46を取付け、案内部46の挿通部49に対して、孔止水工具40の尖端42から孔止水工具本体41を、上方から挿入し、また、ゲージ48の水平部50を把持部52に内嵌させた閉栓器47で、孔止水工具40の操作部44を覆う。 To replace the drill 33 removed from the water stop portion 15 with the hole water stop tool 40, as shown in FIG. 13, the guide portion 46 is attached to the water stop portion 15 and the insertion portion 49 of the guide portion 46 is replaced. On the other hand, the hole water stop tool main body 41 is inserted from above from the tip 42 of the hole water stop tool 40, and the hole water stop is stopped by the stopper 47 in which the horizontal portion 50 of the gauge 48 is internally fitted in the grip portion 52. Covers the operating portion 44 of the tool 40.

工具交換工程は、除去工程の後に止水部15で止水した状態で止水工具を後工程で用いる工具に交換する工程である。工具交換工程は、既設管8に対して本管5と反対側の経路、具体的には止水部15の止水経路22にて止水し、除去工具よりも本管5側の経路、具体的には止水経路22で止水する。すなわち止水経路22は、径方向で横切る止水弁23で止水される。そして、除去工具を既設管8(止水部15)から取外し、既設管8に孔止水工具40(ガイド)を装着し、孔止水工具40(ガイド)を止水部15の上に装着する。また、孔止水工具40(ガイド)は、既設管8の通水経路10に挿通可能なように装着される。具体的には、孔止水工具40(ガイド)は、止水経路22と通水経路10に接続可能に装着される。 The tool change step is a step of changing the water stop tool to a tool used in a subsequent process while the water is stopped by the water stop portion 15 after the removal step. In the tool changing process, water is stopped at the path opposite to the main pipe 5 with respect to the existing pipe 8, specifically, the water stop path 22 of the water stop portion 15, and the route on the main pipe 5 side with respect to the removal tool. Specifically, the water is stopped at the water stop path 22. That is, the water stop path 22 is stopped by the water stop valve 23 that crosses in the radial direction. Then, the removal tool is removed from the existing pipe 8 (water stop portion 15), the hole water stop tool 40 (guide) is attached to the existing pipe 8, and the hole water stop tool 40 (guide) is attached on the water stop portion 15. To do. Further, the hole water stop tool 40 (guide) is attached so as to be inserted into the water passage path 10 of the existing pipe 8. Specifically, the hole water stop tool 40 (guide) is mounted so as to be connectable to the water stop path 22 and the water flow path 10.

工具交換工程として、孔止水工具40に交換する場合は、除去工程と止水工程との間の除去止水工具交換工程であり、ガイドに交換する場合は、除去工程と設置工程との間の除去ガイド交換工程である。そして、本実施形態では、後述のように孔止水工具40がすなわちガイドとなるため、除去止水工具交換工程と除去ガイド交換工程とは同じ工程となる。 As a tool change process, when changing to the hole water stop tool 40, it is a removal water stop tool change process between the removal process and the water stop process, and when changing to a guide, it is between the removal process and the installation process. This is the removal guide replacement process. Then, in the present embodiment, since the hole water stop tool 40 serves as a guide as described later, the removal water stop tool replacement step and the removal guide replacement step are the same steps.

次に、止水工程に移る。止水工程は、分水孔6に栓をすることで止水する工程である。すなわち、本管5から分水孔6を介して水道水が外部へ流れるのを止める。これには、パッキン43を分水孔6の内周面に圧着させて止水する、あるいはパッキン43を本管5の内周面における分水孔6まわりの周縁部に密着させて分水孔6を止水する、もしくは両方で分水孔6を止水するものである。また、除去工程で止水こま3を除去して形成された通路に孔止水工具40を挿通して、分水孔6を止水する。 Next, the water stop step is started. The water stop step is a step of stopping water by plugging the water diversion hole 6. That is, the tap water is stopped from flowing from the main pipe 5 to the outside through the diversion hole 6. To do this, the packing 43 is crimped to the inner peripheral surface of the water diversion hole 6 to stop water, or the packing 43 is brought into close contact with the peripheral edge around the water diversion hole 6 on the inner peripheral surface of the main pipe 5 to prevent water diversion. Water is stopped at 6 or both are used to stop water at the diversion hole 6. Further, the hole water stop tool 40 is inserted into the passage formed by removing the water stop piece 3 in the removal step to stop the water diversion hole 6.

具体的には、図14に示すように、閉栓器47を押し下げるようにして、案内部46の内周(挿通部49)で案内すると、孔止水工具40が下動し、孔止水工具40の尖端42から孔止水工具本体41が、止水部15の止水経路22、アタッチメント16の挿通孔18、そして、既設管8の既設通水経路10に挿通され、尖端42が本管5の分水孔6から本管5の内部に入り、パッキン43の上部が分水孔6の周面に嵌合する。尖端42が本管5の内部に入り、パッキン43の上部が分水孔6の周面に嵌合したことは、予めゲージ48の鉛直部51の下端が本管5の外周面に至ることで検出される。その後、図15で示すように閉栓装置45(閉栓器47)を回転させて、パッキン43の下部を拡径して、分水孔6をパッキン43で止水する。 Specifically, as shown in FIG. 14, when the stopper 47 is pushed down and guided by the inner circumference (insertion portion 49) of the guide portion 46, the hole water stop tool 40 moves downward and the hole water stop tool The hole water stop tool main body 41 is inserted from the tip 42 of 40 into the water stop path 22 of the water stop portion 15, the insertion hole 18 of the attachment 16, and the existing water passage 10 of the existing pipe 8, and the tip 42 is the main pipe. It enters the inside of the main pipe 5 through the water diversion hole 6 of 5, and the upper part of the packing 43 fits into the peripheral surface of the water diversion hole 6. The fact that the tip 42 enters the inside of the main pipe 5 and the upper part of the packing 43 fits into the peripheral surface of the water diversion hole 6 means that the lower end of the vertical portion 51 of the gauge 48 reaches the outer peripheral surface of the main pipe 5 in advance. Detected. After that, as shown in FIG. 15, the closing device 45 (the closing device 47) is rotated to expand the diameter of the lower part of the packing 43, and the water diversion hole 6 is stopped by the packing 43.

ここで、本実施形態では止水工程が設置工程でもある。この設置工程は、分水孔6の中心軸線に沿うようにガイドを立設する工程である。ガイドは、分水孔6から本管5の径方向外向きに延出するように立設される。また、ガイドの先端が分水孔6に係止することで立設される。なお、ガイドは分水孔6に係止することによる止水であってもよいし、栓とは別の構成で分水孔6に立設することで、止水しなくてもよい。また、設置工程では、前記除去工程で止水こま3を除去して形成された通路を利用して、ガイドを立設する。また、設置工程では、ガイドは、止水経路22と通水経路10を挿通する。この場合は、孔止水工具40がガイドであり、孔止水工具本体41がガイド本体であり、パッキン43(止水体)が孔係止部となる。 Here, in the present embodiment, the water stopping process is also an installation process. This installation step is a step of erecting a guide along the central axis of the water diversion hole 6. The guide is erected so as to extend outward in the radial direction of the main pipe 5 from the water diversion hole 6. Further, the tip of the guide is locked in the water diversion hole 6 to be erected. The guide may be stopped by locking it in the water diversion hole 6, or it may not be stopped by standing in the water diversion hole 6 with a configuration different from that of the stopper. Further, in the installation step, the guide is erected by using the passage formed by removing the water stop piece 3 in the removal step. Further, in the installation process, the guide inserts the water stop path 22 and the water flow path 10. In this case, the hole water stop tool 40 is a guide, the hole water stop tool body 41 is a guide body, and the packing 43 (water stop body) is a hole locking portion.

そして、図16で示すように、止水部15の検出プラグ31を外し、窓30から外観することで、パッキン43によって分水孔6からの止水ができているかを確認する。 Then, as shown in FIG. 16, the detection plug 31 of the water stop portion 15 is removed, and the appearance from the window 30 confirms whether the packing 43 can stop the water from the water diversion hole 6.

次に、撤去工程に移る。撤去工程は、閉栓装置45を除去し、止水部15を除去し、既設分水栓1(既設管8、分岐管ソケット9、既設サドル4、Oリング7)を除去する工程である。すなわち、分水孔6からの止水ができているかを確認したら、孔止水工具40は分水孔6に残留させたまま閉栓装置45を取外す。続いて、図17から図18に示すように、止水部15を既設管8から取外し、孔止水工具40を分水孔6に立設した状態で、既設サドル4、既設管8だけにし、続いて図19に示すように、既設サドル4を本管5から取外す。 Next, the removal process is started. The removing step is a step of removing the plugging device 45, removing the water stop portion 15, and removing the existing diversion faucet 1 (existing pipe 8, branch pipe socket 9, existing saddle 4, O-ring 7). That is, after confirming that the water is stopped from the water diversion hole 6, the hole water stop tool 40 removes the plug closing device 45 while remaining in the water diversion hole 6. Subsequently, as shown in FIGS. 17 to 18, the water stop portion 15 is removed from the existing pipe 8, and the hole water stop tool 40 is erected in the water diversion hole 6, and only the existing saddle 4 and the existing pipe 8 are used. Then, as shown in FIG. 19, the existing saddle 4 is removed from the main pipe 5.

このように、本管5の分水孔6に対し、孔止水工具40を立設したまま止水することで、既設分水栓1が、止水こま3を備え且つ既設サドル4によって本管5に取付けられていても、分水孔6から水道水が漏れることなく撤去できる。 In this way, by stopping the water in the water diversion hole 6 of the main pipe 5 with the hole water stop tool 40 standing upright, the existing diversion faucet 1 is provided with the water stop frame 3 and is provided by the existing saddle 4. Even if it is attached to the pipe 5, it can be removed without leaking tap water from the diversion hole 6.

既設分水栓1の撤去方法によれば、止水部15で止水した状態で、穿孔ドリル33および孔止水工具40を工具交換できるので、分水孔6から漏水させずに作業できる。また、孔止水工具40は、穿孔ドリル33で止水こま3を除去することで形成された通路を通して、分水孔5まで挿入することができるから、効率的に作業ができる。 According to the method of removing the existing water diversion faucet 1, the drill drill 33 and the hole water stop tool 40 can be replaced while the water is stopped at the water stop portion 15, so that the work can be performed without leaking water from the water diversion hole 6. Further, since the hole water stop tool 40 can be inserted up to the water diversion hole 5 through the passage formed by removing the water stop piece 3 with the drill 33, the work can be performed efficiently.

次に、既設分水栓1の交換方法を説明する。交換方法は、撤去方法にて既設分水栓1を撤去した後に(図19参照)、新設サドル分水栓2を設置する方法(図24参照)である。この交換方法は、分水栓工程、通水工程を含む工程である。 Next, a method of replacing the existing diversion faucet 1 will be described. The replacement method is a method of installing a new saddle diversion faucet 2 after removing the existing diversion faucet 1 by the removal method (see FIG. 19). This replacement method is a step including a faucet step and a water flow step.

除去工程については、前記(2)と同じ工程として撤去方法で行われ、設置工程についても、図18のように、撤去方法において、孔止水工具40(ガイド40)を分水孔6に立設した状態とされることで行われている。ここで、孔止水工具40であるガイド40によって新設サドル分水栓2を誘導して、本管5に設置する分水栓工程を説明する。 The removal step is performed by the removal method as the same step as in (2) above, and the installation step is also such that the hole water stop tool 40 (guide 40) stands in the water diversion hole 6 in the removal method as shown in FIG. It is done by making it in the installed state. Here, the water diversion faucet process in which the newly installed saddle diversion faucet 2 is guided by the guide 40, which is the hole water stop tool 40, and installed in the main pipe 5 will be described.

はじめに、新設サドル分水栓2について説明するが、例えば図20に示すように、新設サドル分水栓2は一般的な構成であるため、概略を説明する。新設サドル分水栓2は、本管5の上部周面を覆って本管5の軸心方向に所定距離を有したサドル53と、サドル53にボルト・ナットBNを介して本管5の下部に取付けられるバンド54と、分水栓本体55とを備える。 First, the new saddle diversion faucet 2 will be described. For example, as shown in FIG. 20, since the new saddle diversion faucet 2 has a general configuration, an outline will be described. The new saddle diversion faucet 2 covers the upper peripheral surface of the main pipe 5 and has a predetermined distance in the axial direction of the main pipe 5, and the saddle 53 is connected to the saddle 53 via bolts and nuts BN to lower the main pipe 5. A band 54 attached to the water faucet body 55 is provided.

サドル53の中心には、分水栓本体55を取付けるための開口53aが形成されている。サドル53は、本管5の分水孔6の周辺に新たなガスケット7Aを介して接続される。また、新設サドル分水栓2は、サドル53に対して取付けられる分水栓本体55を備える。分水栓本体55の下部外周には、サドル53における開口53aに螺合する雄ねじ55aが形成されている。 At the center of the saddle 53, an opening 53a for attaching the diversion faucet main body 55 is formed. The saddle 53 is connected to the periphery of the water diversion hole 6 of the main pipe 5 via a new gasket 7A. Further, the newly installed saddle diversion faucet 2 includes a diversion faucet main body 55 attached to the saddle 53. A male screw 55a screwed into the opening 53a of the saddle 53 is formed on the lower outer circumference of the water faucet main body 55.

分水栓本体55は、内部に上下方向の流路を備えるとともに、該流路にボール型弁体56を備える。ボール型弁体56は、その中心に弁孔57が貫通されている。分水栓本体55の側部に、ボール型弁体56を回転操作するための操作ハンドル58を備えている。なお、前記流路のうち、ボール型弁体56の上側を上流路59、下側を下流路60と称する。 The water diversion faucet main body 55 is provided with a flow path in the vertical direction inside, and is provided with a ball-shaped valve body 56 in the flow path. The ball-shaped valve body 56 has a valve hole 57 penetrating through the center thereof. An operation handle 58 for rotating the ball-shaped valve body 56 is provided on the side of the water faucet main body 55. Of the flow paths, the upper side of the ball-shaped valve body 56 is referred to as an upper flow path 59, and the lower side is referred to as a lower flow path 60.

新設サドル分水栓2は、分水栓本体55の側部に、給水配管61を備え、その内部には、前記流路に連通する配管路62を備えている。また、分水栓本体55の上部外周には雄ねじ55bが形成され、給水配管61の側部外周には雄ねじ61aが形成されている。 The new saddle diversion faucet 2 is provided with a water supply pipe 61 on the side of the diversion faucet main body 55, and is provided with a piping passage 62 communicating with the flow path inside. Further, a male screw 55b is formed on the upper outer circumference of the faucet main body 55, and a male screw 61a is formed on the outer circumference of the side portion of the water supply pipe 61.

分水栓工程は、本管5の分水孔6にガイド40を案内部材として、図20に示すように、新設サドル分水栓2を設置する工程である。すなわち、一例として、ガスケット7A付きのサドル53と、サドル53の開口53a(雌ねじ)に分水栓本体55の雄ねじ55aを螺合させた分水栓本体55を組品として、分水栓本体55における下流路60、上流路59、下流路60および上流路59を開放した(開姿勢とした)ボール型弁体56を、ガイド40に沿って案内させ、サドル53を本管5の外周まで到達させる。その後に、ボルト・ナットBNを介して本管5の下部にバンド54を取付け、サドル53を本管5の外周に固定する。このように、ガイド40を案内部材として新設サドル分水栓2を本管5に設置すれば、特別な技能なくして、新設サドル分水栓2を設置できる。 The water diversion faucet step is a step of installing a new saddle diversion faucet 2 in the water diversion hole 6 of the main pipe 5 using the guide 40 as a guide member as shown in FIG. That is, as an example, the saddle 53 with the gasket 7A and the faucet main body 55 in which the male screw 55a of the faucet main body 55 is screwed into the opening 53a (female screw) of the saddle 53 are used as an assembly. The ball-shaped valve body 56 in which the lower flow path 60, the upper flow path 59, the lower flow path 60, and the upper flow path 59 are opened (in an open posture) is guided along the guide 40, and the saddle 53 reaches the outer periphery of the main pipe 5. Let me. After that, the band 54 is attached to the lower part of the main pipe 5 via the bolt / nut BN, and the saddle 53 is fixed to the outer circumference of the main pipe 5. In this way, if the new saddle diversion faucet 2 is installed in the main pipe 5 using the guide 40 as a guide member, the new saddle diversion faucet 2 can be installed without any special skill.

次に通水工程を説明する。通水工程は、分水孔6を止水するガイド40を除去して各戸へ水道水が供給され得る工程である。新設サドル分水栓2を設置するためには、ガイド40によって止水された水道水を、通水可能なように除去する必要がある。そのため、まず図21に示すように、給水配管61の側部外周の雄ねじ61aに、公知の切粉排出ドレン63を接続する。この切粉排出ドレン63は内部に弁体63aを備え、弁体63aを開閉する摘み63bを備えている。また、分水栓本体55の上部外周に形成された雄ねじ55bに、閉栓装置45を取付ける。閉栓装置45は、ゲージ48を有さないだけで、図13〜図16に示した通りである。 Next, the water flow process will be described. The water flow step is a step in which tap water can be supplied to each house by removing the guide 40 that stops the water diversion hole 6. In order to install the new saddle diversion faucet 2, it is necessary to remove the tap water stopped by the guide 40 so that the water can pass through. Therefore, first, as shown in FIG. 21, a known chip discharge drain 63 is connected to the male screw 61a on the outer periphery of the side portion of the water supply pipe 61. The chip discharge drain 63 is provided with a valve body 63a inside, and is provided with a knob 63b for opening and closing the valve body 63a. Further, the closing device 45 is attached to the male screw 55b formed on the upper outer circumference of the water faucet main body 55. The closing device 45 does not have the gauge 48, but is as shown in FIGS. 13 to 16.

そして、切粉排出ドレン63の摘み63bを操作して弁体63aを閉姿勢(配管路62を止水する姿勢)とする。また、閉栓装置45は、閉栓器47を回転させることで、拡径されたパッキン43の下部を復元する(上下に伸ばす)。そして、図22に示すように、分水孔6、下流路60、弁孔57、および上流路59に対しガイド40を引き上げる。その際、切粉排出ドレン63の弁体63aを閉姿勢としていることで、水道水の噴出が避けられる。また、分水栓本体55のボール型弁体56を閉姿勢として、分水栓本体55から閉栓装置45およびガイド40を取外す。 Then, the knob 63b of the chip discharge drain 63 is operated to bring the valve body 63a into a closed posture (a posture in which the piping path 62 is stopped). Further, the closing device 45 restores (extends up and down) the lower part of the expanded packing 43 by rotating the closing device 47. Then, as shown in FIG. 22, the guide 40 is pulled up with respect to the water diversion hole 6, the lower flow path 60, the valve hole 57, and the upper flow path 59. At that time, since the valve body 63a of the chip discharge drain 63 is in the closed posture, the ejection of tap water can be avoided. Further, with the ball-shaped valve body 56 of the faucet main body 55 in the closed posture, the faucet closing device 45 and the guide 40 are removed from the faucet main body 55.

次に、図23で示すように、再び電動穿孔機32を分水栓本体55の上部外周に形成した雄ねじ55bに取付け、電動穿孔機32内に穿孔ドリル33を取付けるとともに、操作ハンドル58を回転操作し、ボール型弁体56を、上流路59、弁孔57、および下流路60を連通させる開姿勢とし、穿孔ドリル33のドリル部38を、分水孔6に穿孔させ、ドリル部38を本管5内に挿入させる。ドリル部38の径は、分水孔6の径よりもわずかに大きく形成されている。ドリル部38が分水孔6を通ると、ドリル部38の径は分水孔6の径よりもわずかに大きく形成されていることにより、分水孔6の径は、その分だけ大きくなって、分水孔6はその径を中心とした新たな分水孔6となる。そして、新たな分水孔6では、ドリル部38の拡径により、後述のスリーブ取付けに適した径となる。 Next, as shown in FIG. 23, the electric drilling machine 32 is attached to the male screw 55b formed on the upper outer periphery of the water diversion plug main body 55 again, the drilling drill 33 is installed in the electric drilling machine 32, and the operation handle 58 is rotated. By operating, the ball-shaped valve body 56 is placed in an open posture in which the upper flow path 59, the valve hole 57, and the lower flow path 60 are communicated with each other. It is inserted into the main pipe 5. The diameter of the drill portion 38 is formed to be slightly larger than the diameter of the water diversion hole 6. When the drill portion 38 passes through the diversion hole 6, the diameter of the drill portion 38 is formed to be slightly larger than the diameter of the diversion hole 6, so that the diameter of the diversion hole 6 becomes larger by that amount. , The diversion hole 6 becomes a new diversion hole 6 centered on its diameter. Then, in the new water diversion hole 6, the diameter of the drill portion 38 is increased to a diameter suitable for mounting the sleeve described later.

そして、穿孔ドリル33を分水栓本体55から引き上げ、ボール型弁体56を閉姿勢として、電動穿孔機32を分水栓本体55から外す。また、図24に示すように、分水孔6に貫入して保持されるスリーブ64(分水孔6を保護するためのものである)を取付けるために、スリーブ挿入器(図示せず)を準備し、ボール型弁体56を開姿勢として、スリーブ挿入器によってスリーブ64を分水孔6に取付ける。 Then, the drill 33 is pulled up from the faucet main body 55, the ball-shaped valve body 56 is in the closed posture, and the electric drilling machine 32 is removed from the faucet main body 55. Further, as shown in FIG. 24, a sleeve inserter (not shown) is installed in order to attach a sleeve 64 (to protect the water diversion hole 6) that is held through the water diversion hole 6. The sleeve 64 is attached to the water diversion hole 6 by the sleeve inserter with the ball-shaped valve body 56 in the open posture.

スリーブ64を分水孔6に取付けた後、スリーブ挿入器を、分水孔6、下流路60、弁孔57、および上流路59から引き上げ、ボール型弁体56を閉姿勢とし、スリーブ挿入器を外し、分水栓本体55の上部外周に形成した雄ねじ55bにキャップ65を螺合する。そして、切粉排出ドレン63を取外し、本管5から各戸へ給する新たな継手66を準備して、給水配管61の側部外周の雄ねじ61aに取付け、ボール型弁体56を開姿勢とする。これにより、各戸へ水道水が供給され得る開設状態(通水工程)となる。 After attaching the sleeve 64 to the water diversion hole 6, the sleeve inserter is pulled up from the water diversion hole 6, the lower flow path 60, the valve hole 57, and the upper flow path 59, and the ball-shaped valve body 56 is in the closed posture. Is removed, and the cap 65 is screwed into the male screw 55b formed on the upper outer circumference of the water diversion plug main body 55. Then, the chip discharge drain 63 is removed, a new joint 66 to be supplied from the main pipe 5 to each house is prepared, attached to the male screw 61a on the outer periphery of the side portion of the water supply pipe 61, and the ball type valve body 56 is in the open posture. .. As a result, the tap water can be supplied to each house in an open state (water flow process).

本実施形態によれば、既設管8の上に止水部15を取付け、止水部15の上に工具を取付けるようにしている。このように止水部15の上に工具を取付けるようにすれば、工具を容易に交換でき、作業を簡易化できる。また、孔止水工具をもって分水孔に栓をすることで、止水しつつガイドを立設することができて作業効率を向上させることができる。 According to the present embodiment, the water stop portion 15 is mounted on the existing pipe 8 and the tool is mounted on the water stop portion 15. If the tool is mounted on the water stop portion 15 in this way, the tool can be easily replaced and the work can be simplified. Further, by plugging the water diversion hole with the hole water stop tool, the guide can be erected while stopping the water, and the work efficiency can be improved.

本発明は、上記実施形態に限定されず、本発明の主旨を逸脱しない範囲で種々変形が可能である。その他、各部の具体的構成についても上記実施形態に限られるものではない。例えば、第二の実施形態として、止水こま3は、穿孔ドリル33によって除去(破壊)される場合のみではなく、取除かれる場合も含む。この第二の実施形態を、図25〜図28に示す。 The present invention is not limited to the above embodiment, and various modifications can be made without departing from the gist of the present invention. In addition, the specific configuration of each part is not limited to the above embodiment. For example, as a second embodiment, the water blocking frame 3 includes not only the case where it is removed (destroyed) by the drill 33, but also the case where it is removed. This second embodiment is shown in FIGS. 25-28.

第二の実施形態では、止水こま3を取除くために杆状のタップバー67を用いる。すなわち、図25に示すように、タップバー67を取付けるためのタップガイド68を既設管8の上部に着脱自在に螺合する。タップガイド68の内部に形成された挿通部からタップバー67を下降させて、タップバー67の先端を止水こま3の凹部13に挿入し、止水こま3を縮径部14まで降ろして(図25の仮想線参照)、タップガイド68を既設管8から外す。止水こま3を縮径部14まで降ろしたときに、分水孔6が間接的に止水される。 In the second embodiment, a rod-shaped tap bar 67 is used to remove the water stop piece 3. That is, as shown in FIG. 25, the tap guide 68 for attaching the tap bar 67 is detachably screwed onto the upper part of the existing pipe 8. The tap bar 67 is lowered from the insertion portion formed inside the tap guide 68, the tip of the tap bar 67 is inserted into the recess 13 of the water stop piece 3, and the water stop piece 3 is lowered to the reduced diameter portion 14 (FIG. 25). Remove the tap guide 68 from the existing pipe 8). When the water stop piece 3 is lowered to the reduced diameter portion 14, the water diversion hole 6 is indirectly stopped.

そして、タップバー67を縮径部14まで降ろした状態で、図26で示すように、第一の実施形態と同様のアタッチメント16を、既設管8の上部に着脱自在に螺合し、アタッチメント16に、第一の実施形態と同様の止水部15を取付ける。このとき、回転体27を回転操作して、止水弁23を収納姿勢B2とする。また、止水部キャップ69を、タップバー67に外嵌するようにして、止水本体部19の上部外周面の雄ねじ19aに螺合する。そして、図27に示すように、止水こま3を止水部キャップ69まで引き上げ、回転体27を回転操作して、止水弁23を止水姿勢B1とし、図28に示すように、止水部キャップ69およびタップバー67を止水部15から外す。 Then, with the tap bar 67 lowered to the reduced diameter portion 14, as shown in FIG. 26, the attachment 16 similar to that of the first embodiment is detachably screwed onto the upper portion of the existing pipe 8 to be attached to the attachment 16. , The same water stop portion 15 as in the first embodiment is attached. At this time, the rotating body 27 is rotated to set the water stop valve 23 in the storage posture B2. Further, the water stop cap 69 is screwed onto the male screw 19a on the upper outer peripheral surface of the water stop body 19 so as to be fitted onto the tap bar 67. Then, as shown in FIG. 27, the water stop piece 3 is pulled up to the water stop cap 69, the rotating body 27 is rotated, the water stop valve 23 is set to the water stop posture B1, and as shown in FIG. 28, the water stop valve 23 is stopped. Remove the water cap 69 and the tap bar 67 from the water stop 15.

この作業により、本管5に既設分水栓1を取付けたまま、止水こま3の取外し、および止水ができる。その後は、第一の実施形態で示した図13から図24までの方法で、既設分水栓1を撤去し、新設サドル分水栓2に交換できる。 By this work, the water stop piece 3 can be removed and the water can be stopped while the existing water faucet 1 is attached to the main pipe 5. After that, the existing diversion faucet 1 can be removed and replaced with a new saddle diversion faucet 2 by the method shown in FIGS. 13 to 24 shown in the first embodiment.

上記実施形態では、止水部15に平板状の止水弁23を形成した。しかしながら、止水部15はボール型弁体としてもよい。この場合、弁孔に孔止水工具40が挿通される。 In the above embodiment, a flat plate-shaped water stop valve 23 is formed on the water stop portion 15. However, the water stop portion 15 may be a ball-shaped valve body. In this case, the hole water stop tool 40 is inserted into the valve hole.

上記実施形態では、分水孔6に孔止水工具40を立設して、これを新設サドル分水栓2のガイドとして設けた。しかしながら、孔止水工具40以外に分水孔6の孔周面、あるいは本管5の表面における分水孔6の周囲で止水するものであってもよい。 In the above embodiment, the hole water stop tool 40 is erected in the water diversion hole 6, and this is provided as a guide for the newly installed saddle diversion faucet 2. However, in addition to the hole water stop tool 40, water may be stopped around the peripheral surface of the water diversion hole 6 or around the water diversion hole 6 on the surface of the main pipe 5.

また、上記実施形態は、孔止水工具40を分水孔6に配置した。しかしながら、孔止水工具であれば、ガイドとして立設するもの、あるいは立設しないものも含んでいる。また、ガイドであれば、分水孔6を止水するもの、あるいは止水しないものも含まれる。 Further, in the above embodiment, the hole water stop tool 40 is arranged in the water diversion hole 6. However, if it is a hole water stop tool, it includes a tool that is erected as a guide and a tool that is not erected. Further, if it is a guide, one that stops water in the water diversion hole 6 or one that does not stop water is also included.

1:既設分水栓、2:新設サドル分水栓、4:既設サドル、5:本管、6:分水孔、8:既設管、9:分岐管ソケット、10:既設通水経路、11:分岐管流路、13:凹部、14:縮径部、15:止水部、16:アタッチメント、18:挿通孔、19:止水本体部、22:止水経路、23:止水弁、25:外郭体、27:回転体、28:杆体、29:摺動子、32:電動穿孔機、33:穿孔ドリル、36:挿通経路、37:ドリル本体、38:ドリル部、40:孔止水具、43:パッキン、44:操作部、45:閉栓装置、46:案内部、47:閉栓器、49:挿通凹部、52:把持部、53:サドル、55:分水栓本体、56:ボール型弁体、57:弁孔、58:操作ハンドル、59:上流路、60:下流路、61:給水配管、62:配管路、B1:止水姿勢、B2:収納姿勢 1: Existing diversion faucet 2: New saddle diversion faucet 4: Existing saddle 5: Main pipe, 6: Water diversion hole, 8: Existing pipe, 9: Branch pipe socket, 10: Existing water flow path, 11 : Branch pipe flow path, 13: Recessed part, 14: Reduced diameter part, 15: Water stop part, 16: Attachment, 18: Insertion hole, 19: Water stop body part, 22: Water stop path, 23: Water stop valve, 25: Outer body, 27: Rotating body, 28: Rod body, 29: Slider, 32: Electric drilling machine, 33: Drilling drill, 36: Insertion path, 37: Drill body, 38: Drill part, 40: Hole stop Water tool, 43: Packing, 44: Operation part, 45: Closing device, 46: Guide part, 47: Stopper, 49: Insertion recess, 52: Grip part, 53: Saddle, 55: Water faucet body, 56: Ball type valve body, 57: valve hole, 58: operation handle, 59: upper flow path, 60: lower flow path, 61: water supply pipe, 62: piping path, B1: water stop posture, B2: storage posture

Claims (4)

水道本管に形成された分水孔に立設される既設管と、該既設管を前記水道本管に取付ける既設サドルと、前記既設管の途中に連結される既設分水管と、該既設分水管に対する前記分水孔からの水道水の流れを遮断可能とする止水こまとを備えた既設分水栓の撤去方法であって、
前記止水こまを除去する除去工程と、
前記止水こまを除去した後に、前記既設管に対する前記分水孔からの水道水の流れを該分水孔に止水する止水工程と、
を備えたことを特徴とする既設分水栓の撤去方法。
An existing pipe erected in a diversion hole formed in a water main, an existing saddle for attaching the existing pipe to the water main, an existing diversion pipe connected in the middle of the existing pipe, and the existing portion. It is a method of removing an existing diversion faucet equipped with a water stop frame that can block the flow of tap water from the diversion hole to the water pipe.
The removal step of removing the water stop piece and
After removing the water stop piece, a water stop step of stopping the flow of tap water from the water diversion hole to the existing pipe to the water diversion hole, and
A method of removing the existing diversion faucet, which is characterized by being equipped with.
前記除去工程は、除去工具を用いて前記止水こまを除去する工程であり、
前記止水工程は、孔止水工具を用いて前記分水孔にて止水する工程であり、
前記除去工程と前記止水工程との間に、前記既設管から外部への水の流れを止水部で止水した状態で、前記除去工具と孔止水工具とを交換する除去止水工具交換工程を備えた請求項1に記載の既設分水栓の撤去方法。
The removal step is a step of removing the water stop piece using a removal tool.
The water stop step is a step of stopping water at the water diversion hole using a hole water stop tool.
A removal water stop tool that replaces the removal tool and the hole water stop tool while the water flow from the existing pipe to the outside is stopped by the water stop portion between the removal step and the water stop step. The method for removing an existing water faucet according to claim 1, further comprising a replacement step.
前記孔止水工具は、前記除去工具で前記止水こまを除去することで形成された通路を通して、前記分水孔まで挿入される請求項2に記載の既設分水栓の撤去方法。 The method for removing an existing diversion faucet according to claim 2, wherein the hole water stop tool is inserted to the water diversion hole through a passage formed by removing the water stop frame with the removal tool. 請求項1ないし請求項3に記載の撤去方法を用いて、前記既設分水栓を撤去して新設分水栓へ交換する既設分水栓の交換方法。 A method for replacing an existing faucet by removing the existing faucet and replacing it with a new faucet by using the removal method according to claim 1 to 3.
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JP2003269681A (en) * 2002-03-15 2003-09-25 Maezawa Kyuso Industries Co Ltd Method of replacing saddle snap tap and replacing device
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JP2015072060A (en) * 2013-10-04 2015-04-16 株式会社タブチ Ferrule with saddle

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Publication number Priority date Publication date Assignee Title
JP2003028377A (en) * 2001-07-19 2003-01-29 Minoru Shigeta Tool for replacing saddle ferrule
JP2003254489A (en) * 2002-03-06 2003-09-10 Maezawa Kyuso Industries Co Ltd Snap tap replacing method and conversion snap tap
JP2003269681A (en) * 2002-03-15 2003-09-25 Maezawa Kyuso Industries Co Ltd Method of replacing saddle snap tap and replacing device
JP2007024178A (en) * 2005-07-15 2007-02-01 Kurimoto Shoji Kk Removal method of snap tap
JP2015072060A (en) * 2013-10-04 2015-04-16 株式会社タブチ Ferrule with saddle

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020153452A (en) * 2019-03-20 2020-09-24 株式会社タブチ Method of replacing existing corporation stop
JP7340836B2 (en) 2019-03-20 2023-09-08 株式会社タブチ How to replace existing faucet

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