JP2020153097A - Apparatus and method for manufacturing core structure of take-up shaft for shutter curtain - Google Patents

Apparatus and method for manufacturing core structure of take-up shaft for shutter curtain Download PDF

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JP2020153097A
JP2020153097A JP2019050633A JP2019050633A JP2020153097A JP 2020153097 A JP2020153097 A JP 2020153097A JP 2019050633 A JP2019050633 A JP 2019050633A JP 2019050633 A JP2019050633 A JP 2019050633A JP 2020153097 A JP2020153097 A JP 2020153097A
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rod
holding means
core
shaped member
holding
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JP7252800B2 (en
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力 小沢
Tsutomu Ozawa
力 小沢
知和 河村
Tomokazu Kawamura
知和 河村
佑輔 巣瀬
Yusuke Suse
佑輔 巣瀬
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Bunka Shutter Co Ltd
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Bunka Shutter Co Ltd
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Abstract

To provide an apparatus and a method for manufacturing a core structure of a take-up shaft for a shutter curtain which is capable of automatically inserting a rod-like member constituting a take-up shaft into a center hole of a core member even when the rod-like member and the center hole are off-centered.SOLUTION: A core structure has a rod-like member 7 forming a shaft neck part of a take-up shaft, and a core member 11 arranged on the rod-like member 7 by inserting the rod-like member 7 into a center hole 11A of a center part. Among first holding means for holding the core member 11 and second holding means for holding the rod-like member, at least one holding means can advance to the other holding means for inserting the rod-like member into the center hole of the core member. A chamfered part 7A is provided on at least one of the outer peripheral part of the tip surface 7C of the rod-like member and the inner peripheral part of the end part on the side where the tip surface 7C of the center hole is inserted, and at least one of the first holding means and the second holding means relaxes the holding when the tip surface is inserted into the center hole.SELECTED DRAWING: Figure 13

Description

本発明は、シャッターカーテンを繰り出し自在に巻き取る巻取軸のための中子構造体を製造するための装置及びその方法に係り、例えば、出入口等の開口部を開閉するシャッターカーテンや、全閉となることで防火区画を形成するシャッターカーテン等のための巻取軸の中子構造体を製造するために利用できるものである。 The present invention relates to an apparatus and a method for manufacturing a core structure for a winding shaft for freely winding a shutter curtain, for example, a shutter curtain that opens and closes an opening such as an entrance and exit, and a fully closed one. Therefore, it can be used to manufacture a core structure of a take-up shaft for a shutter curtain or the like forming a fireproof compartment.

下記の特許文献1には、シャッターカーテンを繰り出し自在に巻き取る巻取軸が中子構造体を含んで構成されていることが示されている。この中子構造体は、シャッターカーテンを繰り出し自在に巻き取るための巻取軸の軸方向の端部の軸首部を形成する棒状部材と、中心部に丸孔で設けられている中心孔に丸棒で形成された棒状部材が挿入されることでこの棒状部材に配置されるとともに、この棒状部材に溶接で結合され、巻取軸の本体を形成している丸筒状部材の内部で外周部がこの丸筒状部材の内周部に結合される中子部材とを含んで構成されたものとなっている。 Patent Document 1 below shows that a take-up shaft that winds up a shutter curtain freely is configured to include a core structure. This core structure has a rod-shaped member that forms a shaft neck portion at the axial end of the winding shaft for freely winding the shutter curtain, and a round hole in the central hole. By inserting a rod-shaped member formed of a rod, the rod-shaped member is placed on the rod-shaped member, and the outer peripheral portion is inside the round tubular member which is joined to the rod-shaped member by welding to form the main body of the take-up shaft. Is configured to include a core member coupled to the inner peripheral portion of the round tubular member.

特開2006−316442号公報Japanese Unexamined Patent Publication No. 2006-316442

以上の中子構造体を組み立てて製造することは、作業者による手作業で行われており、棒状部材を中子部材の中心孔に挿入するための作業も手作業で行われているため、作業時間の短縮を実現し、作業効率を向上させるために、棒状部材を中子部材の中心孔に挿入するための作業を自動的に行える装置及び方法が求められる。 Assembling and manufacturing the above core structure is performed manually by an operator, and the work for inserting the rod-shaped member into the central hole of the core member is also performed manually. In order to shorten the work time and improve the work efficiency, there is a need for a device and a method that can automatically perform the work for inserting the rod-shaped member into the central hole of the core member.

本発明の目的は、シャッターカーテンを繰り出し自在に巻き取る巻取軸のための棒状部材を中子部材の中心孔に挿入する作業を、棒状部材と中心孔とに芯ずれがあっても、自動的に行えるようになるシャッターカーテン用巻取軸の中子構造体の製造装置及びその製造方法を提供するところにある。 An object of the present invention is to automatically insert a rod-shaped member for a winding shaft for freely winding a shutter curtain into a center hole of a core member even if the rod-shaped member and the center hole are misaligned. It is an object of the present invention to provide an apparatus for manufacturing a core structure of a winding shaft for a shutter curtain and a method for manufacturing the same.

本発明に係るシャッターカーテン用巻取軸の中子構造体の製造装置は、シャッターカーテンを繰り出し自在に巻き取るための巻取軸の軸方向の端部の軸首部を形成する棒状部材と、中心部に丸孔で設けられている中心孔に丸棒で形成された前記棒状部材が挿入されることでこの棒状部材に配置されるとともに、この棒状部材に溶接で結合され、前記巻取軸の本体を形成している丸筒状部材の内部で外周部がこの丸筒状部材の内周部に結合される中子部材とを含んで構成されるシャッターカーテン用巻取軸の中子構造体を製造するための装置であって、前記中子部材を保持するための第1保持手段と、前記棒状部材を保持するための第2保持手段とを備えており、これらの保持手段のうち、少なくとも一方の保持手段は、前記棒状部材を前記中子部材の前記中心孔に挿入するために、他方の保持手段に向かって前進可能となっているとともに、前記棒状部材の先端面の外周部と、前記中心孔における前記先端面が挿入する側の端部の内周部とのうち、少なくとも一方に面取り部が設けられ、前記第1保持手段と前記第2保持手段のうち、少なくとも一方の保持手段は、前記先端面が前記中心孔に挿入されるときに、前記保持を緩和している状態となっていることを特徴とするものである。 The apparatus for manufacturing the core structure of the winding shaft for a shutter curtain according to the present invention includes a rod-shaped member forming a shaft neck portion at the axial end of the winding shaft for freely winding the shutter curtain, and a center. By inserting the rod-shaped member formed of a round bar into the central hole provided in the portion with a round hole, the rod-shaped member is arranged in the rod-shaped member, and is joined to the rod-shaped member by welding to form the winding shaft. A core structure of a winding shaft for a shutter curtain, which includes a core member whose outer peripheral portion is coupled to the inner peripheral portion of the round tubular member inside the round tubular member forming the main body. It is an apparatus for manufacturing the above, and includes a first holding means for holding the core member and a second holding means for holding the rod-shaped member, and among these holding means, At least one of the holding means can advance toward the other holding means in order to insert the rod-shaped member into the central hole of the core member, and also with the outer peripheral portion of the tip surface of the rod-shaped member. A chamfered portion is provided on at least one of the inner peripheral portion of the end portion of the central hole on the side where the tip surface is inserted, and at least one of the first holding means and the second holding means is held. The means is characterized in that when the tip surface is inserted into the central hole, the holding is relaxed.

このように本発明に係るシャッターカーテン用巻取軸の中子構造体の製造装置では、棒状部材の先端面の外周部と、中子部材の中心孔における前記先端面が挿入する側の端部の内周部とのうち、少なくとも一方に面取り部が設けられており、また、第1保持手段と第2保持手段のうち、少なくとも一方の保持手段は、棒状部材の先端面が中子部材の中心孔に挿入されるときには、前記保持を緩和している状態となっているため、棒状部材の先端面が中子部材の中心孔に挿入されるときに、棒状部材と中心孔とに芯ずれが生じていても、中子部材と棒状部材のうち、少なくとも一方が内外径方向に移動することによってこの芯ずれを解消しながら、棒状部材を中子部材の中心孔に所定どおり挿入することができ、これにより、作業時間の短縮、作業効率の向上を図ることができる。 As described above, in the apparatus for manufacturing the core structure of the winding shaft for the shutter curtain according to the present invention, the outer peripheral portion of the tip surface of the rod-shaped member and the end portion of the central hole of the core member on the side where the tip surface is inserted. A chamfered portion is provided on at least one of the inner peripheral portions of the rod-shaped member, and the tip surface of the rod-shaped member of at least one of the first holding means and the second holding means is a core member. When the rod-shaped member is inserted into the center hole, the holding is relaxed. Therefore, when the tip surface of the rod-shaped member is inserted into the center hole of the core member, the rod-shaped member and the center hole are misaligned. Even if this occurs, at least one of the core member and the rod-shaped member can be moved in the inner and outer diameter directions to eliminate this misalignment, and the rod-shaped member can be inserted into the center hole of the core member as predetermined. This makes it possible to shorten the work time and improve the work efficiency.

以上の本発明に係るシャッターカーテン用巻取軸の中子構造体の製造装置において、棒状部材を中子部材の中心孔に挿入するためには、第1保持手段と第2保持手段の両方を移動させてもよく、あるいは、第1保持手段と第2保持手段のうち、一方の保持手段だけを移動させてもよい。また、前記保持を緩和する状態にすることは、第1保持手段と第2保持手段の両方について行ってもよく、あるいは、第1保持手段と第2保持手段のうち、一方の保持手段だけについて行ってもよい。 In the above-described apparatus for manufacturing the core structure of the shutter curtain take-up shaft according to the present invention, in order to insert the rod-shaped member into the central hole of the core member, both the first holding means and the second holding means are used. It may be moved, or only one of the first holding means and the second holding means may be moved. Further, the state of relaxing the holding may be performed for both the first holding means and the second holding means, or only for one of the first holding means and the second holding means. You may go.

また、棒状部材を中子部材の中心孔に挿入するために、第1保持手段と第2保持手段のうち、一方の保持手段だけを移動させるとともに、前記保持を緩和する状態にすることを、第1保持手段と第2保持手段のうち、一方の保持手段だけについて行う場合には、これらの一方の保持手段を同じ保持手段としてもよく、互いに別の保持手段としてもよい。 Further, in order to insert the rod-shaped member into the central hole of the core member, only one of the first holding means and the second holding means is moved, and the holding is relaxed. When only one of the first holding means and the second holding means is used, one of the holding means may be the same holding means, or may be different holding means from each other.

また、以上の本発明に係るシャッターカーテン用巻取軸の中子構造体の製造装置において、棒状部材に配置される中子部材の個数は、1個でもよく、あるいは、棒状部材の軸方向に間隔をあけて配置される複数個でもよい。 Further, in the above-described apparatus for manufacturing the core structure of the shutter curtain winding shaft according to the present invention, the number of core members arranged on the rod-shaped member may be one, or in the axial direction of the rod-shaped member. A plurality of them may be arranged at intervals.

また、中子部材を保持するための第1保持手段の保持構造や、棒状部材を保持するための第2保持手段の保持構造は、中子部材や棒状部材の保持及び保持解除を行えるものであれば任意の形式、形態のものでよい。その一例の第1保持手段は、中子部材の円周方向に配置されている複数個の爪部材が、中子部材の内外径方向に移動自在となっているスクロールチャック式の保持手段であり、また、第2保持手段も、棒状部材の円周方向に配置されている複数個の爪部材が、棒状部材の内外径方向に移動自在となっているスクロールチャック式の保持手段である。これ以外に第1保持手段及び第2保持手段を、中子部材と棒状部材の全周を包持して、これらの中子部材と棒状部材を空気圧等で弾性的に保持及び保持解除する圧力式弾性部材によるものとしてもよい。 Further, the holding structure of the first holding means for holding the core member and the holding structure of the second holding means for holding the rod-shaped member can hold and release the core member and the rod-shaped member. If there is, any form and form may be used. The first holding means of the example is a scroll chuck type holding means in which a plurality of claw members arranged in the circumferential direction of the core member are movable in the inner and outer diameter directions of the core member. The second holding means is also a scroll chuck type holding means in which a plurality of claw members arranged in the circumferential direction of the rod-shaped member are movable in the inner and outer diameter directions of the rod-shaped member. In addition to this, the first holding means and the second holding means are held around the entire circumference of the core member and the rod-shaped member, and the core member and the rod-shaped member are elastically held and released by air pressure or the like. It may be made of a type elastic member.

また、上述したように第1保持手段を、中子部材の円周方向に配置されている複数個の爪部材が、中子部材の内外径方向に移動自在となっているスクロールチャック式の保持手段とし、第2保持手段も、棒状部材の円周方向に配置されている複数個の爪部材が、棒状部材の内外径方向に移動自在となっているスクロールチャック式の保持手段とする場合には、前述したように棒状部材の先端面が中子部材の中心孔に挿入されるときに、中子部材を保持する第1保持手段と、棒状部材を保持する第2保持手段とのうち、少なくとも一方の保持手段を、前記保持を緩和している状態にすることは、スクロールチャック式の保持手段の複数個の爪部材を、前記保持を維持して外径方向に少し移動させることとすることにより実現できる。 Further, as described above, the first holding means is a scroll chuck type holding in which a plurality of claw members arranged in the circumferential direction of the core member are movable in the inner and outer diameter directions of the core member. As a means, when the second holding means is also a scroll chuck type holding means in which a plurality of claw members arranged in the circumferential direction of the rod-shaped member are movable in the inner and outer diameter directions of the rod-shaped member. Of the first holding means for holding the core member and the second holding means for holding the rod-shaped member when the tip surface of the rod-shaped member is inserted into the central hole of the core member as described above. Bringing at least one of the holding means to a state in which the holding is relaxed means that the plurality of claw members of the scroll chuck type holding means are slightly moved in the outer diameter direction while maintaining the holding. It can be realized by.

また、このように棒状部材の先端面が中子部材の中心孔に挿入されるときに、中子部材を保持する第1保持手段と、棒状部材を保持する第2保持手段とのうち、少なくとも一方の保持手段を、前記保持を緩和している状態にするために、スクロールチャック式の保持手段の複数個の爪部材を、前記保持を維持して外径方向に少し移動させることとする場合であって、前記保持を緩和している状態が、第1保持手段で行われることとする場合には、第2保持手段のそれぞれの爪部材に、中子部材の保持を緩和した第1保持手段のそれぞれの爪部材にこの中子部材を弾性的に押圧するための弾性部材を取り付けてもよい。 Further, at least one of the first holding means for holding the core member and the second holding means for holding the rod-shaped member when the tip surface of the rod-shaped member is inserted into the central hole of the core member in this way. In the case where a plurality of claw members of the scroll chuck type holding means are slightly moved in the outer diameter direction while maintaining the holding in order to bring one holding means into a state in which the holding is relaxed. When the state in which the holding is relaxed is to be performed by the first holding means, the first holding in which the holding of the core member is relaxed is applied to each of the claw members of the second holding means. An elastic member for elastically pressing the core member may be attached to each claw member of the means.

これによると、第1保持手段の爪部材が中子部材の保持を緩和しているときに、第2保持手段のそれぞれの爪部材に取り付けられている弾性部材が、第1保持手段のそれぞれの爪部材に中子部材を弾性的に押圧するため、中子部材の中心孔の内径が、この中心孔に挿入される棒状部材の外径よりも少し大きくなっていても、中子部材を棒状部材に直立状態にして配置することができる。 According to this, when the claw member of the first holding means relaxes the holding of the core member, the elastic members attached to the claw members of the second holding means are the respective elastic members of the first holding means. Since the core member is elastically pressed against the claw member, even if the inner diameter of the central hole of the core member is slightly larger than the outer diameter of the rod-shaped member inserted into the center hole, the core member is rod-shaped. It can be placed upright on the member.

そして、このように第2保持手段のそれぞれの爪部材に、中子部材の保持を緩和した第1保持手段のそれぞれの爪部材にこの中子部材を弾性的に押圧するための弾性部材を取り付ける場合には、第1保持手段のそれぞれの爪部材の内径側の先端部に、内径側が開放され、かつ外径側が閉じられていて、第2保持手段とは反対側に窪んだ窪み部を設け、中子部材をこれらの窪み部に、第2保持手段のそれぞれの爪部材に取り付けられた弾性部材により弾性的に押圧することにより、第1保持手段での中子部材の保持を維持しつつ、この保持を緩和することと、中子部材を棒状部材に直立状態にして配置することとの両方を有効に実現できる。 Then, an elastic member for elastically pressing the core member is attached to each claw member of the first holding means in which the holding of the core member is relaxed in this way. In this case, a recessed portion is provided at the tip of each claw member of the first holding means on the inner diameter side, the inner diameter side is open and the outer diameter side is closed, and the side opposite to the second holding means is recessed. By elastically pressing the core member against these recesses by the elastic members attached to the respective claw members of the second holding means, while maintaining the holding of the core member by the first holding means. It is possible to effectively realize both the relaxation of this holding and the arrangement of the core member in an upright state on the rod-shaped member.

また、本発明に係るシャッターカーテン用巻取軸の中子構造体の製造装置には、第1保持手段のそれぞれの爪部材に設けられた前記窪み部に前記弾性部材により弾性的に押圧された中子部材を棒状部材にスポット溶接するための溶接手段を設けてもよい。 Further, in the apparatus for manufacturing the core structure of the winding shaft for a shutter curtain according to the present invention, the elastic member elastically presses the recessed portion provided in each claw member of the first holding means. Welding means for spot welding the core member to the rod-shaped member may be provided.

これによると、中子部材を棒状部材に直立状態にして配置した後に、溶接手段によるスポット溶接により中子部材を棒状部材に位置決め結合することができる。 According to this, after the core member is placed upright on the rod-shaped member, the core member can be positioned and connected to the rod-shaped member by spot welding by welding means.

さらに、本発明に係るシャッターカーテン用巻取軸の中子構造体の製造装置には、中子部材が配置された棒状部材を保持してこの棒状部材を回転させるための第3保持手段と、この第3保持手段で回転する棒状部材に中子部材をこの棒状部材の全周に渡って溶接するための溶接手段とを設けてもよい。 Further, the apparatus for manufacturing the core structure of the winding shaft for the shutter curtain according to the present invention includes a third holding means for holding the rod-shaped member on which the core member is arranged and rotating the rod-shaped member. The rod-shaped member rotating by the third holding means may be provided with a welding means for welding the core member over the entire circumference of the rod-shaped member.

これによると、中子部材が配置された棒状部材を保持した第3保持手段によって棒状部材を回転させることにより、溶接手段によって棒状部材に中子部材を棒状部材の全周に渡って溶接することができる。 According to this, by rotating the rod-shaped member by the third holding means that holds the rod-shaped member on which the core member is arranged, the core member is welded to the rod-shaped member over the entire circumference of the rod-shaped member by the welding means. Can be done.

なお、上述したスポット溶接のための溶接手段と、棒状部材の全周に渡って中子部材を棒状部材に溶接するための溶接手段は、同じ溶接手段でもよく、それぞれ別の溶接手段でもよい。 The welding means for spot welding described above and the welding means for welding the core member to the rod-shaped member over the entire circumference of the rod-shaped member may be the same welding means or different welding means.

本発明に係るシャッターカーテン用巻取軸の中子構造体の製造方法は、シャッターカーテンを繰り出し自在に巻き取るための巻取軸の軸方向の端部の軸首部を形成する棒状部材と、中心部に丸孔で設けられている中心孔に丸棒で形成された前記棒状部材が挿入されることでこの棒状部材に配置されるとともに、この棒状部材に溶接で結合され、前記巻取軸の本体を形成している丸筒状部材の内部で外周部がこの丸筒状部材の内周部に結合される中子部材とを含んで構成されるシャッターカーテン用巻取軸の中子構造体を製造するための方法であって、前記棒状部材の先端面の外周部と、前記中心孔における前記先端面が挿入する側の端部の内周部とのうち、少なくとも一方に面取り部を設けるための作業工程と、前記中子部材を第1保持手段により保持させるとともに、前記棒状部材を第2保持手段により保持させるための作業工程と、前記第1保持手段と前記第2保持手段のうち、少なくとも一方の保持手段を、前記棒状部材を前記中子部材の前記中心孔に挿入するために、他方の保持手段に向かって前進させるための作業工程と、前記第1保持手段と前記第2保持手段のうち、少なくとも一方の保持手段を、前記先端面が前記中心孔に挿入されるときには、前記保持を緩和させている状態とするための作業工程と、を含んでいることを特徴とするものである。 The method for manufacturing the core structure of the winding shaft for a shutter curtain according to the present invention includes a rod-shaped member forming a shaft neck portion at the axial end of the winding shaft for freely winding the shutter curtain, and a center. The rod-shaped member formed of a round bar is inserted into the central hole provided in the portion to be arranged in the rod-shaped member, and is joined to the rod-shaped member by welding to form the winding shaft. A core structure of a winding shaft for a shutter curtain, which includes a core member whose outer peripheral portion is coupled to the inner peripheral portion of the round tubular member inside the round tubular member forming the main body. A chamfered portion is provided on at least one of the outer peripheral portion of the tip end surface of the rod-shaped member and the inner peripheral portion of the end portion of the central hole on the side where the tip end surface is inserted. The work process for holding the core member by the first holding means and holding the rod-shaped member by the second holding means, and the first holding means and the second holding means. A work step for advancing at least one holding means toward the other holding means in order to insert the rod-shaped member into the central hole of the core member, and the first holding means and the second holding means. It is characterized in that at least one of the holding means includes a working step for making the holding relaxed when the tip surface is inserted into the central hole. It is a thing.

このように本発明に係るシャッターカーテン用巻取軸の中子構造体の製造方法では、棒状部材の先端面の外周部と、中子部材の中心孔における棒状部材の先端面が挿入する側の端部の内周部とのうち、少なくとも一方に面取り部を設けられ、また、中子部材は第1保持手段により保持されるとともに、棒状部材は第2保持手段により保持され、これらの第1保持手段と第2保持手段のうち、少なくとも一方の保持手段は、棒状部材を中子部材の中心孔に挿入するために、他方の保持手段に向かって前進し、第1保持手段と第2保持手段のうち、少なくとも一方の保持手段は、棒状部材の先端面が中子部材の中心孔に挿入されるときには、前記保持を緩和させている状態となっているため、棒状部材の先端面が中子部材の中心孔に挿入されるときに、棒状部材と中心孔とに芯ずれがあっても、中子部材と棒状部材のうち、少なくとも一方が内外径方向に移動することによってこの芯ずれを解消しながら、棒状部材を中子部材の中心孔に所定どおり挿入することができ、これにより、作業時間の短縮、作業効率の向上を図ることができる。 As described above, in the method for manufacturing the core structure of the winding shaft for the shutter curtain according to the present invention, the outer peripheral portion of the tip surface of the rod-shaped member and the tip surface of the rod-shaped member in the central hole of the core member are inserted. A chamfering portion is provided on at least one of the inner peripheral portions of the end portion, the core member is held by the first holding means, and the rod-shaped member is held by the second holding means. At least one of the holding means and the second holding means advances toward the other holding means in order to insert the rod-shaped member into the central hole of the core member, and the first holding means and the second holding means Of the means, at least one holding means is in a state in which the holding is relaxed when the tip surface of the rod-shaped member is inserted into the central hole of the core member, so that the tip surface of the rod-shaped member is medium. Even if there is a misalignment between the rod-shaped member and the center hole when inserted into the center hole of the child member, at least one of the core member and the rod-shaped member moves in the inner and outer diameter directions to prevent this misalignment. While eliminating the problem, the rod-shaped member can be inserted into the central hole of the core member as predetermined, whereby the working time can be shortened and the working efficiency can be improved.

また、本発明に係るシャッターカーテン用巻取軸の中子構造体の製造方法においても、棒状部材を中子部材の中心孔に挿入するためには、第1保持手段と第2保持手段の両方を移動させてもよく、あるいは、第1保持手段と第2保持手段のうち、一方の保持手段だけを移動させてもよい。また、前記保持を緩和する状態にすることは、第1保持手段と第2保持手段の両方について行ってもよく、あるいは、第1保持手段と第2保持手段のうち、一方の保持手段だけについて行ってもよい。 Further, also in the method for manufacturing the core structure of the winding shaft for a shutter curtain according to the present invention, both the first holding means and the second holding means are used to insert the rod-shaped member into the central hole of the core member. May be moved, or only one of the first holding means and the second holding means may be moved. Further, the state of relaxing the holding may be performed for both the first holding means and the second holding means, or only for one of the first holding means and the second holding means. You may go.

また、棒状部材を中子部材の中心孔に挿入するために、第1保持手段と第2保持手段のうち、一方の保持手段だけを移動させるとともに、前記保持を緩和する状態にすることを、第1保持手段と第2保持手段のうち、一方の保持手段だけについて行う場合には、これらの一方の保持手段を同じ保持手段としてもよく、互いに別の保持手段としてもよい。 Further, in order to insert the rod-shaped member into the central hole of the core member, only one of the first holding means and the second holding means is moved, and the holding is relaxed. When only one of the first holding means and the second holding means is used, one of the holding means may be the same holding means, or may be different holding means from each other.

以上説明した本発明に係るシャッターカーテン用巻取軸の中子構造体の製造装置及びその製造方法は、任意の用途のためのシャッターカーテンを繰り出し自在に巻き取る巻取軸の中子構造体を製造するために用いることができ、このシャッターカーテンは、例えば、複数個が連設されるスラットや、パネル、パイプ等によって少なくとも一部が形成され、出入口等の開口部を開閉するためのシャッターカーテンでもよく、あるいは、耐火性や防火性を有するシート等によって少なくとも一部が形成され、全閉となることにより防火区画を形成するためのシャッターカーテンでもよい。 The apparatus for manufacturing the core structure of the take-up shaft for a shutter curtain and the method for manufacturing the same according to the present invention described above include a core structure of a take-up shaft for freely winding out a shutter curtain for any purpose. This shutter curtain can be used for manufacturing, and the shutter curtain is formed by, for example, a plurality of slat, a panel, a pipe, etc., and at least a part of the shutter curtain is formed to open / close an opening such as an entrance / exit. Alternatively, it may be a shutter curtain for forming a fireproof section by forming at least a part of the sheet or the like having fire resistance or fireproof property and fully closing the sheet.

本発明によると、シャッターカーテンを繰り出し自在に巻き取る巻取軸のための棒状部材を中子部材の中心孔に挿入する作業を、棒状部材と中心孔とに芯ずれがあっても、自動的に行えるようになるという効果を得られる。 According to the present invention, the work of inserting the rod-shaped member for the winding shaft for freely winding the shutter curtain into the center hole of the core member is automatically performed even if the rod-shaped member and the center hole are misaligned. You can get the effect of being able to do it.

図1は、巻取軸で繰り出し自在に巻き取られるシャッターカーテンを備えているシャッター装置の全体を示す正面図である。FIG. 1 is a front view showing the entire shutter device including a shutter curtain that is freely wound by a winding shaft. 図2は、中子構造体を含んで構成されている巻取軸を示す一部省略の正面図である。FIG. 2 is a partially omitted front view showing a take-up shaft including a core structure. 図3は、図2のS3−S3線断面図である。FIG. 3 is a cross-sectional view taken along the line S3-S3 of FIG. 図4は、中子構造体の製造装置の全体を示す正面図である。FIG. 4 is a front view showing the entire manufacturing apparatus for the core structure. 図5は、中子構造体の製造装置の全体を示す平面図である。FIG. 5 is a plan view showing the entire apparatus for manufacturing the core structure. 図6は、第1保持手段を示し、(A)は、左側面図、(B)は、正面図である。6A and 6B show a first holding means, where FIG. 6A is a left side view and FIG. 6B is a front view. 図7は、第2保持手段を示し、(A)は、右側面図、(B)は、正面図である。7A and 7B show a second holding means, where FIG. 7A is a right side view and FIG. 7B is a front view. 図8は、第3保持手段を示し、(A)は、左側面図、(B)は、正面図である。8A and 8B show a third holding means, where FIG. 8A is a left side view and FIG. 8B is a front view. 図9は、中子構造体を製造する際の最初の作業を示す概略正面図である。FIG. 9 is a schematic front view showing the first operation in manufacturing the core structure. 図10は、中子構造体を製造する際の次の作業を示す図9と同様の図である。FIG. 10 is a diagram similar to FIG. 9 showing the next operation when manufacturing the core structure. 図11は、中子構造体を製造する際の図10の次の作業を示す図9と同様の図である。FIG. 11 is a diagram similar to FIG. 9 showing the next operation of FIG. 10 when manufacturing the core structure. 図12は、中子構造体を製造する際の図11の次の作業を示す図9と同様の図である。FIG. 12 is a diagram similar to FIG. 9 showing the next operation of FIG. 11 when manufacturing the core structure. 図13は、図12の一部を拡大した図であって、中子部材を断面で示した図である。FIG. 13 is an enlarged view of a part of FIG. 12, which is a cross-sectional view of the core member. 図14は、中子構造体を製造する際の図12の次の作業を示す図9と同様の図である。FIG. 14 is a diagram similar to FIG. 9 showing the next operation of FIG. 12 when manufacturing the core structure. 図15は、中子構造体を製造する際の図14の次の作業を示す図9と同様の図である。FIG. 15 is a diagram similar to FIG. 9 showing the next operation of FIG. 14 when manufacturing the core structure. 図16は、中子構造体を製造する際の図15の次の作業を示す図9と同様の図である。FIG. 16 is a diagram similar to FIG. 9 showing the next operation of FIG. 15 when manufacturing the core structure. 図17は、中子構造体を製造する際の図16の次の作業を示す図9と同様の図である。FIG. 17 is a diagram similar to FIG. 9 showing the next operation of FIG. 16 when manufacturing the core structure. 図18は、中子構造体を製造する際の図17の次の作業を示す図9と同様の図である。FIG. 18 is a diagram similar to FIG. 9 showing the next operation of FIG. 17 when manufacturing the core structure. 図19は、中子構造体を製造する際の図18の次の作業を示す図9と同様の図である。FIG. 19 is a diagram similar to FIG. 9 showing the next operation of FIG. 18 when manufacturing the core structure. 図20は、中子構造体を製造する際の図19の次の作業を示す図9と同様の図である。FIG. 20 is a diagram similar to FIG. 9 showing the next operation of FIG. 19 when manufacturing the core structure. 図21は、中子構造体を製造する際の図20の次の作業を示す図9と同様の図である。FIG. 21 is a diagram similar to FIG. 9 showing the next operation of FIG. 20 when manufacturing the core structure. 図22は、中子構造体を製造する際の図21の次の作業を示す図9と同様の図である。FIG. 22 is a diagram similar to FIG. 9 showing the next operation of FIG. 21 when manufacturing the core structure. 図23は、中子構造体を製造する際の図22の次の作業を示す図9と同様の図である。FIG. 23 is a diagram similar to FIG. 9 showing the next operation of FIG. 22 when manufacturing the core structure. 図24は、中子構造体を製造する際の図23の次の作業を示す図9と同様の図である。FIG. 24 is a diagram similar to FIG. 9 showing the next operation of FIG. 23 when manufacturing the core structure. 図25は、中子構造体を製造する際の図24の次の作業を示す図9と同様の図である。FIG. 25 is a diagram similar to FIG. 9 showing the next operation of FIG. 24 when manufacturing the core structure. 図26は、中子構造体を製造する際の図25の次の作業を示す図9と同様の図である。FIG. 26 is a diagram similar to FIG. 9 showing the next operation of FIG. 25 when manufacturing the core structure. 図27は、中子構造体を製造する際の図26の次の作業を示す図9と同様の図である。FIG. 27 is a diagram similar to FIG. 9 showing the next operation of FIG. 26 when manufacturing the core structure. 図28は、中子構造体を製造する際の図27の次の作業を示す図9と同様の図である。FIG. 28 is a diagram similar to FIG. 9 showing the next operation of FIG. 27 when manufacturing the core structure. 図29は、中子構造体を製造する際の図28の次の作業を示す図9と同様の図である。FIG. 29 is a diagram similar to FIG. 9 showing the next operation of FIG. 28 when manufacturing the core structure. 図30は、中子構造体を製造する際の図29の次の作業を示す図9と同様の図である。FIG. 30 is a diagram similar to FIG. 9 showing the next operation of FIG. 29 when manufacturing the core structure. 図31は、中子構造体を製造する際の図30の次の作業を示す図9と同様の図である。FIG. 31 is a diagram similar to FIG. 9 showing the next operation of FIG. 30 when manufacturing the core structure. 図32は、中子構造体を製造する際の図31の次の作業を示す図9と同様の図である。FIG. 32 is a diagram similar to FIG. 9 showing the next operation of FIG. 31 when manufacturing the core structure. 図33は、中子構造体を製造する際の図32の次の作業を示す図9と同様の図である。FIG. 33 is a diagram similar to FIG. 9 showing the next operation of FIG. 32 when manufacturing the core structure. 図34は、中子構造体を製造する際の図33の次の作業を示す図9と同様の図である。FIG. 34 is a diagram similar to FIG. 9 showing the next operation of FIG. 33 when manufacturing the core structure. 図35は、中子構造体を製造する際の図34の次の作業を示す図9と同様の図である。FIG. 35 is a diagram similar to FIG. 9 showing the next operation of FIG. 34 when manufacturing the core structure. 図36は、中子構造体を製造する際の図35の次の作業を示す図9と同様の図である。FIG. 36 is a diagram similar to FIG. 9 showing the next operation of FIG. 35 when manufacturing the core structure. 図37は、中心孔に面取り部が設けられている別実施形態の中子部材を示す図13と同様の図である。FIG. 37 is a diagram similar to FIG. 13 showing a core member of another embodiment in which a chamfered portion is provided in the central hole.

以下に本発明を実施するための形態を図面に基づいて説明する。図1には、本発明の一実施形態に係る装置及び方法で製造される中子構造体を有する巻取軸で開閉移動するシャッターカーテン1が示されている。このシャッターカーテン1は、左右一対のガイドレール2と、巻取軸3が内部に収納されたシャッターケース4と、床5とにより囲まれた出入口等の開口部6を開閉するものであり、多数のスラット1Aが上下に連設されることで主要部が形成されているシャッターカーテン1は、このシャッターカーテン1の上端が連結されている巻取軸3が図示しない開閉機により正回転することで巻取軸3に巻き取られ、また、巻取軸3が開閉機により逆回転することで巻取軸3から繰り出され、これにより、シャッターカーテン1は左右一対のガイドレール2に案内されて上下に開閉移動する。なお、巻取軸3の軸方向の両端部は、ブラケット9により回転自在に支持されている。 Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. FIG. 1 shows a shutter curtain 1 that opens and closes and moves on a take-up shaft having a core structure manufactured by the apparatus and method according to the embodiment of the present invention. The shutter curtain 1 opens and closes a pair of left and right guide rails 2, a shutter case 4 in which a take-up shaft 3 is housed, and an opening 6 such as a doorway surrounded by a floor 5. In the shutter curtain 1 in which the main portion is formed by connecting the slats 1A of the above and below, the take-up shaft 3 to which the upper end of the shutter curtain 1 is connected rotates forward by an opening / closing device (not shown). The shutter curtain 1 is wound around the winding shaft 3 and is unwound from the winding shaft 3 by rotating the winding shaft 3 in the reverse direction by the opening / closing machine, whereby the shutter curtain 1 is guided by a pair of left and right guide rails 2 up and down. Move to open and close. Both ends of the take-up shaft 3 in the axial direction are rotatably supported by the bracket 9.

図2には、長さ方向の一部が省略された巻取軸3が示されている。この巻取軸3は、巻取軸3の軸方向の両端部の軸首部3Aと、これらの軸首部3Aの間の本体3Bとを有するものとなっており、図1のブラケット9で回転自在に支持されるそれぞれの軸首部3Aは、金属製の丸棒による棒状部材7で形成されており、本体3Bは、巻取軸3の全長よりも少し短い長さ寸法の金属製の丸筒状部材8により形成されている。また、左右2個の棒状部材7のうち、一方の棒状部材7には、電動モータとブレーキの組み合せで構成される上述の開閉機からの駆動力がチェーンで伝達されるスプロケットホイールが取り付けられ、これにより、巻取軸3は開閉機からの駆動力により正逆回転する。 FIG. 2 shows a take-up shaft 3 in which a part in the length direction is omitted. The take-up shaft 3 has a shaft neck portion 3A at both ends in the axial direction of the take-up shaft 3 and a main body 3B between these shaft neck portions 3A, and is rotatable by the bracket 9 in FIG. Each shaft neck portion 3A supported by the shaft neck portion 3A is formed of a rod-shaped member 7 made of a metal round bar, and the main body 3B has a metal round cylinder shape having a length slightly shorter than the total length of the winding shaft 3. It is formed by a member 8. Further, of the two left and right rod-shaped members 7, one of the rod-shaped members 7 is attached with a sprocket wheel in which the driving force from the above-mentioned switch composed of a combination of an electric motor and a brake is transmitted by a chain. As a result, the take-up shaft 3 rotates forward and reverse by the driving force from the switch.

軸首部3Aを形成しているそれぞれの棒状部材7には、それぞれ金属製板材により円板状に形成された第1中子部材11と第2中子部材12が棒状部材7の軸方向の間隔をあけて配置されており、厚さ寸法が同じであって、外径寸法も同じになっているこれらの第1及び第2中子部材11,12を棒状部材7に配置するために、図2のS3−S3線断面図である図3からも分かるように、第1及び第2中子部材11,12の中心部には、棒状部材7の外径よりも内径が少し大きい丸孔による中心孔11A,12Aが設けられ、これらの中心孔11A,12Aに棒状部材7が挿入された後に、棒状部材7と第1及び第2中子部材11,12とが、第1及び第2中子部材11,12の厚さ方向両側において、棒状部材7の全周に渡る溶接部14〜17で結合され、これらの全周溶接部14〜17により棒状部材7に第1及び第2中子部材11,12が結合されている。 In each rod-shaped member 7 forming the shaft neck portion 3A, the first core member 11 and the second core member 12 formed in a disk shape by a metal plate material are spaced apart from each other in the axial direction of the rod-shaped member 7. In order to arrange these first and second core members 11 and 12 having the same thickness dimension and the same outer diameter dimension on the rod-shaped member 7, the members are arranged apart from each other. As can be seen from FIG. 3 which is a cross-sectional view taken along the line S3-S3 of No. 2, a round hole having an inner diameter slightly larger than the outer diameter of the rod-shaped member 7 is formed in the central portion of the first and second core members 11 and 12. The central holes 11A and 12A are provided, and after the rod-shaped member 7 is inserted into the central holes 11A and 12A, the rod-shaped member 7 and the first and second core members 11 and 12 are placed in the first and second middle holes. On both sides of the child members 11 and 12 in the thickness direction, the rod-shaped members 7 are connected by welded portions 14 to 17 over the entire circumference, and these all-round welded portions 14 to 17 attach the first and second cores to the rod-shaped member 7. Members 11 and 12 are connected.

以上の棒状部材7と第1及び第2中子部材11,12とにより、図2で示すように左右対称形状となっている2個の中子構造体20が製造され、これらの中子構造体20を構成する部材のうち、第1及び第2中子部材11,12は、巻取軸3の本体3Bを形成する丸筒状部材8の内部に挿入されて、第1及び第2中子部材11,12の外周部を丸筒状部材8の内周部に結合することにより、本体3Bの軸方向の両端部に、中子構造体20の棒状部材7により軸首部3Aが設けられた巻取軸3が製造される。 By the rod-shaped member 7 and the first and second core members 11 and 12, two core structures 20 having a symmetrical shape as shown in FIG. 2 are manufactured, and these core structures are manufactured. Of the members constituting the body 20, the first and second core members 11 and 12 are inserted into the round tubular member 8 forming the main body 3B of the take-up shaft 3, and are inserted into the first and second middle members. By connecting the outer peripheral portions of the child members 11 and 12 to the inner peripheral portions of the round tubular member 8, shaft neck portions 3A are provided at both ends of the main body 3B in the axial direction by the rod-shaped members 7 of the core structure 20. The take-up shaft 3 is manufactured.

なお、第1及び第2中子部材11,12の外周部を丸筒状部材8の内周部に結合するために、図2及び図3では、丸筒状部材8に、第1及び第2中子部材11,12の配置箇所と一致する位置において、図3で示されている孔8Aを円周方向に複数個設け、これらの孔8Aにおいて、丸筒状部材8と第1及び第2中子部材11,12とを、溶接棒を用いる電気溶接によりスポット溶接している。しかし、第1及び第2中子部材11,12のうち、丸筒状部材8の軸方向の端部側に配置される第2中子部材12については、丸筒状部材8の軸方向の端部の開口部から丸筒状部材8の内部に挿入した溶接棒を用いる電気溶接手段により、この第2中子部材12の外周部の全周を丸筒状部材8の内周部に溶接してもよい。 In addition, in order to connect the outer peripheral portions of the first and second core members 11 and 12 to the inner peripheral portion of the round tubular member 8, in FIGS. 2 and 3, the first and first round tubular members 8 are connected. 2 A plurality of holes 8A shown in FIG. 3 are provided in the circumferential direction at positions corresponding to the arrangement locations of the core members 11 and 12, and in these holes 8A, the round tubular member 8 and the first and first holes 8A are provided. 2 The core members 11 and 12 are spot-welded by electric welding using a welding rod. However, of the first and second core members 11 and 12, the second core member 12 arranged on the axial end side of the round tubular member 8 is in the axial direction of the round tubular member 8. The entire circumference of the outer peripheral portion of the second core member 12 is welded to the inner peripheral portion of the round tubular member 8 by an electric welding means using a welding rod inserted into the round tubular member 8 from the opening at the end. You may.

また、図2に示されているように、左右対称形状となっている2個の中子構造体20を構成しているそれぞれの棒状部材7の軸方向の両端面には、これらの両端面の外周部を切削加工することによって面取り部7A,7Bが形成され、これらの面取り部7A,7Bのうち、丸筒状部材8の外側に突出している面取り部7Aが形成されている棒状部材7の端面は、この棒状部材7の先端面7Cとなっており、丸筒状部材8の内部に配置された面取り部7Bが形成されている棒状部材7の端面は、この棒状部材7の後端面7Dである。 Further, as shown in FIG. 2, both end faces in the axial direction of each of the rod-shaped members 7 constituting the two core structures 20 having a symmetrical shape are provided on both end faces thereof. The chamfered portions 7A and 7B are formed by cutting the outer peripheral portion of the above, and among these chamfered portions 7A and 7B, the rod-shaped member 7 on which the chamfered portion 7A protruding to the outside of the round tubular member 8 is formed. The end surface of the rod-shaped member 7 is the tip surface 7C of the rod-shaped member 7, and the end surface of the rod-shaped member 7 on which the chamfered portion 7B arranged inside the round tubular member 8 is formed is the rear end surface of the rod-shaped member 7. It is 7D.

図4には、本発明の一実施形態に係る中子構造体20の製造装置30の正面図が示され、図5は、この製造装置30の平面図である。製造装置30は、台座30Aの上に、後述から分かるように第1及び第2中子部材11,12を保持するための第1保持手段31と、棒状部材7を保持するための第2保持手段32と、棒状部材7を保持しかつこの棒状部材7を回転させるための第3保持手段33とが、左右方向に間隔をあけて配置されたものとなっており、第2保持手段32と第3保持手段33との間に配置されている第1保持手段31は、台座30Aに固定設置されている。また、第2保持手段32は、ガイドレール34で案内されて第1保持手段31に対し前後進自在となっているスライダ35の上に配置され、第3保持手段33も、ガイドレール36で案内されて第1保持手段31に対し前後進自在となっているスライダ37の上に配置されている。スライダ35には、図4で示す電動モータ38からの駆動力がベルト等で構成された駆動力伝達手段39を介して伝達される送りねじ部材40に螺合されているナット部材41が取り付けられ、これにより、第2保持手段32とスライダ35は、電動モータ38の正逆回転により第1保持手段31に対し前後進する。また、スライダ37には、図4で示す電動モータ42からの駆動力がベルト等で構成された駆動力伝達手段43を介して伝達される送りねじ部材44に螺合されているナット部材45が取り付けられ、これにより、第3保持手段33とスライダ37も、電動モータ42の正逆回転により第1保持手段31に対し前後進する。 FIG. 4 shows a front view of the manufacturing apparatus 30 of the core structure 20 according to the embodiment of the present invention, and FIG. 5 is a plan view of the manufacturing apparatus 30. The manufacturing apparatus 30 has a first holding means 31 for holding the first and second core members 11 and 12 and a second holding for holding the rod-shaped member 7 on the pedestal 30A, as will be described later. The means 32 and the third holding means 33 for holding the rod-shaped member 7 and rotating the rod-shaped member 7 are arranged at intervals in the left-right direction, and the second holding means 32 and The first holding means 31 arranged between the third holding means 33 and the third holding means 33 is fixedly installed on the pedestal 30A. Further, the second holding means 32 is arranged on the slider 35 which is guided by the guide rail 34 and is free to move forward and backward with respect to the first holding means 31, and the third holding means 33 is also guided by the guide rail 36. It is arranged on the slider 37 which is free to move forward and backward with respect to the first holding means 31. A nut member 41 screwed into a feed screw member 40 in which the driving force from the electric motor 38 shown in FIG. 4 is transmitted via a driving force transmitting means 39 composed of a belt or the like is attached to the slider 35. As a result, the second holding means 32 and the slider 35 move forward and backward with respect to the first holding means 31 by the forward and reverse rotation of the electric motor 38. Further, the slider 37 has a nut member 45 screwed into a feed screw member 44 in which the driving force from the electric motor 42 shown in FIG. 4 is transmitted via a driving force transmitting means 43 composed of a belt or the like. Attached, the third holding means 33 and the slider 37 also move forward and backward with respect to the first holding means 31 by the forward and reverse rotation of the electric motor 42.

図6は、第1保持手段31を示し、図6(A)は、左側面図であり、図6(B)は、正面図である。第1保持手段31は、台座30Aに固定設置されたリング状の本体50と、この本体50の第2保持手段32と対向する側面に、第1保持手段31で保持される第1及び第2中子部材11,12の円周方向に等角度間隔で3個配置された爪部材51とを含んで構成されたものとなっており、それぞれの爪部材51は、本体50の第2保持手段32と対向する側面に形成された案内溝52で案内されて第1及び第2中子部材11,12の内外径方向に移動自在である。なお、リング状の本体50の中心部に設けられている円形の開口孔50Aは、爪部材51が外径方向に移動しているときに、棒状部材7を含めて第1及び第2中子部材11,12を通過させることができる大きさとなっている。 6A and 6B show the first holding means 31, FIG. 6A is a left side view, and FIG. 6B is a front view. The first holding means 31 is a ring-shaped main body 50 fixedly installed on the pedestal 30A, and the first and second holding means 31 are held on the side surfaces of the main body 50 facing the second holding means 32. The core members 11 and 12 are configured to include three claw members 51 arranged at equal intervals in the circumferential direction, and each claw member 51 is a second holding means of the main body 50. Guided by a guide groove 52 formed on the side surface facing the 32, the first and second core members 11 and 12 are movable in the inner and outer diameter directions. The circular opening hole 50A provided in the center of the ring-shaped main body 50 includes the rod-shaped member 7 and the first and second cores when the claw member 51 is moving in the outer diameter direction. The size is such that the members 11 and 12 can pass through.

図5に示されているように、本体50には、ブラケット53を介して電動モータ54が取り付けられ、この電動モータ54の駆動力はベベルギヤ機構55を介して本体50の内部に入力している。また、本体50の内部には、図6(A)で示されているリング状の円盤部材56が回転自在に収納され、本体50の内部に入力した電動モータ54の駆動力は、本体50の内部に配置されているベベルギヤ機構を介して円盤部材56に伝達されるため、電動モータ54の駆動軸の回転方向に応じて、円盤部材56は正回転又は逆回転する。また、円盤部材56には渦巻き状の凸条が形成されており、それぞれの爪部材51には、この渦巻き状の凸条に係合する凹条が設けられているため、円盤部材56が正回転すると、それぞれの爪部材51は内径方向に移動することで第1及び第2中子部材11,12を保持し、円盤部材56が逆回転すると、それぞれの爪部材51は外径方向に移動することで第1及び第2中子部材11,12の保持を解除する。 As shown in FIG. 5, an electric motor 54 is attached to the main body 50 via a bracket 53, and the driving force of the electric motor 54 is input to the inside of the main body 50 via the bevel gear mechanism 55. .. Further, the ring-shaped disk member 56 shown in FIG. 6A is rotatably housed inside the main body 50, and the driving force of the electric motor 54 input to the inside of the main body 50 is the driving force of the main body 50. Since it is transmitted to the disk member 56 via the bevel gear mechanism arranged inside, the disk member 56 rotates forward or reverse according to the rotation direction of the drive shaft of the electric motor 54. Further, the disc member 56 is formed with spiral ridges, and each claw member 51 is provided with a dent that engages with the spiral ridge, so that the disc member 56 is positive. When rotated, each claw member 51 moves in the inner diameter direction to hold the first and second core members 11 and 12, and when the disk member 56 rotates in the reverse direction, each claw member 51 moves in the outer diameter direction. By doing so, the holding of the first and second core members 11 and 12 is released.

このため、第1保持手段31は、第1及び第2中子部材11,12の円周方向に3個配置された爪部材51が、第1及び第2中子部材11,12の内外径方向に移動して、第1及び第2中子部材11,12の保持と保持解除とを行うスクロールチャック式の保持手段となっている。 Therefore, in the first holding means 31, three claw members 51 arranged in the circumferential direction of the first and second core members 11 and 12 have inner and outer diameters of the first and second core members 11 and 12. It is a scroll chuck type holding means that moves in the direction to hold and release the first and second core members 11 and 12.

図6(B)で示されているように、それぞれの爪部材51の内径側の先端部には、第2保持手段32とは反対側に窪んだ窪み部57が設けられ、これらの窪み部57は、内径側が開放されていて、外径側が壁部57Aで閉じられたものとなっている。 As shown in FIG. 6B, the tip portion on the inner diameter side of each claw member 51 is provided with a recessed portion 57 recessed on the side opposite to the second holding means 32, and these recessed portions. The inner diameter side of 57 is open, and the outer diameter side is closed by the wall portion 57A.

図7は、第2保持手段32を示し、図7(A)は、右側面図であり、図7(B)は、正面図である。第2保持手段32は、図4及び図5で示したスライダ35に固定設置されたリング状の本体60と、この本体60の第1保持手段31と対向する側面に、第2保持手段32で保持される棒状部材7の円周方向に等角度間隔で3個配置された爪部材61とを含んで構成されたものとなっており、それぞれの爪部材61は、本体60の第1保持手段31と対向する側面に形成された案内溝62で案内されて棒状部材7の内外径方向に移動自在である。 7A and 7B show the second holding means 32, FIG. 7A is a right side view, and FIG. 7B is a front view. The second holding means 32 is a ring-shaped main body 60 fixedly installed on the slider 35 shown in FIGS. 4 and 5, and a second holding means 32 on the side surface of the main body 60 facing the first holding means 31. It is configured to include three claw members 61 arranged at equal angular intervals in the circumferential direction of the rod-shaped member 7 to be held, and each claw member 61 is a first holding means of the main body 60. It is guided by a guide groove 62 formed on the side surface facing the 31 and is movable in the inner and outer diameter directions of the rod-shaped member 7.

図5に示されているように、本体60には、ブラケット63を介して電動モータ64が取り付けられ、この電動モータ64の駆動力はベベルギヤ機構65を介して本体60の内部に入力し、本体60の内部には、図7(A)で示されているリング状の円盤部材66が回転自在に収納されている。本体60の内部に入力した電動モータ64の駆動力は、本体60の内部に配置されているベベルギヤ機構を介して円盤部材66に伝達され、これにより、電動モータ64の駆動軸の回転方向に応じて、円盤部材66は正回転又は逆回転する。また、この円盤部材66にも、渦巻き状の凸条が形成されており、それぞれの爪部材61には、この渦巻き状の凸条に係合する凹条が設けられているため、円盤部材66が正回転すると、それぞれの爪部材61は内径方向に移動することで棒状部材7を保持し、円盤部材66が逆回転すると、それぞれの爪部材61は外径方向に移動することで棒状部材7の保持を解除する。 As shown in FIG. 5, an electric motor 64 is attached to the main body 60 via a bracket 63, and the driving force of the electric motor 64 is input to the inside of the main body 60 via the bevel gear mechanism 65 to enter the main body. Inside the 60, the ring-shaped disk member 66 shown in FIG. 7A is rotatably housed. The driving force of the electric motor 64 input to the inside of the main body 60 is transmitted to the disk member 66 via the bevel gear mechanism arranged inside the main body 60, thereby depending on the rotation direction of the drive shaft of the electric motor 64. The disk member 66 rotates forward or backward. Further, the disk member 66 is also formed with spiral ridges, and each claw member 61 is provided with dents that engage with the spiral ridges, so that the disk member 66 is also provided. When the claw member 61 rotates forward, each claw member 61 moves in the inner diameter direction to hold the rod-shaped member 7, and when the disk member 66 rotates in the reverse direction, each claw member 61 moves in the outer diameter direction to hold the rod-shaped member 7. Release the holding of.

このため、第2保持手段32も、棒状部材7の円周方向に3個配置された爪部材61が、棒状部材7の内外径方向に移動して、この棒状部材7の保持と保持解除とを行うスクロールチャック式の保持手段となっている。 Therefore, in the second holding means 32 as well, the three claw members 61 arranged in the circumferential direction of the rod-shaped member 7 move in the inner and outer diameter directions of the rod-shaped member 7 to hold and release the rod-shaped member 7. It is a scroll chuck type holding means for performing the above.

図7(B)で示されているように、それぞれの爪部材61の外径側の後端部には、第1保持手段31とは反対側に窪んだ窪み部67が設けられ、これらの窪み部67に弾性部材であるコイルばね68が配置され、基端部が窪み部67に溶接又は図示しない結合具等で結合されているこれらのコイルばね68は、無負荷の自然状態では、先端部68Aが爪部材61における第1保持手段31側の側面61Aよりも第1保持手段31側へ突出した状態になっている。 As shown in FIG. 7B, a recessed portion 67 recessed on the side opposite to the first holding means 31 is provided at the rear end portion on the outer diameter side of each claw member 61, and these are provided. A coil spring 68, which is an elastic member, is arranged in the recessed portion 67, and the base end portion is welded to the recessed portion 67 or coupled to the recessed portion 67 by a coupling tool or the like (not shown). The portion 68A is in a state of protruding toward the first holding means 31 side from the side surface 61A of the claw member 61 on the first holding means 31 side.

図8は、第3保持手段33を示し、図8(A)は、左側面図であり、図8(B)は、正面図である。第3保持手段33は、図4及び図5で示したスライダ37に固定設置されている基台37Aに水平軸を中心に回転自在となって配置されたリング状の本体70と、この本体70の第1保持手段31と対向する側面に、第3保持手段33で保持される棒状部材7の円周方向に等角度間隔で3個配置された爪部材71とを含んで構成されたものとなっている。それぞれの爪部材71は、本体70の第1保持手段31と対向する側面に形成された案内溝72で案内されて棒状部材7の内外径方向に移動自在である。 8A and 8B show a third holding means 33, FIG. 8A is a left side view, and FIG. 8B is a front view. The third holding means 33 is a ring-shaped main body 70 rotatably arranged around a horizontal axis on a base 37A fixedly installed on the slider 37 shown in FIGS. 4 and 5, and the main body 70. On the side surface facing the first holding means 31, three claw members 71, which are arranged at equal intervals in the circumferential direction of the rod-shaped member 7 held by the third holding means 33, are included. It has become. Each claw member 71 is guided by a guide groove 72 formed on a side surface of the main body 70 facing the first holding means 31, and is movable in the inner and outer diameter directions of the rod-shaped member 7.

図5に示されているように、基台37Aには、ブラケット73を介して電動モータ74が取り付けられ、この電動モータ74の駆動力はベベルギヤ機構75を介して本体70の内部に入力し、この本体70の内部には、図8(A)で示されているリング状の円盤部材76が回転自在に収納されている。本体70の内部に入力した電動モータ54の駆動力は、本体70の内部に配置されているベベルギヤ機構を介して円盤部材76に伝達され、このため、電動モータ74の駆動軸の回転方向に応じて、円盤部材76は正回転又は逆回転する。この円盤部材76にも渦巻き状の凸条が形成され、それぞれの爪部材71には、この渦巻き状の凸条に係合する凹条が設けられているため、円盤部材76が正回転すると、それぞれの爪部材71は内径方向に移動することで棒状部材7を保持し、円盤部材76が逆回転すると、それぞれの爪部材71は外径方向に移動することで棒状部材7の保持を解除する。 As shown in FIG. 5, an electric motor 74 is attached to the base 37A via a bracket 73, and the driving force of the electric motor 74 is input to the inside of the main body 70 via the bevel gear mechanism 75. A ring-shaped disk member 76 shown in FIG. 8A is rotatably housed inside the main body 70. The driving force of the electric motor 54 input to the inside of the main body 70 is transmitted to the disk member 76 via the bevel gear mechanism arranged inside the main body 70, and therefore, depending on the rotation direction of the drive shaft of the electric motor 74. Therefore, the disk member 76 rotates in the forward direction or in the reverse direction. A spiral ridge is also formed on the disk member 76, and each claw member 71 is provided with a dent that engages with the spiral ridge. Therefore, when the disk member 76 rotates in the forward direction, Each claw member 71 moves in the inner diameter direction to hold the rod-shaped member 7, and when the disk member 76 rotates in the reverse direction, each claw member 71 moves in the outer diameter direction to release the holding of the rod-shaped member 7. ..

このため、第3保持手段33も、棒状部材7の円周方向に3個配置された爪部材71が、棒状部材7の内外径方向に移動して、この棒状部材7の保持と保持解除とを行うスクロールチャック式の保持手段となっている。 Therefore, in the third holding means 33 as well, the three claw members 71 arranged in the circumferential direction of the rod-shaped member 7 move in the inner and outer diameter directions of the rod-shaped member 7 to hold and release the rod-shaped member 7. It is a scroll chuck type holding means for performing the above.

また、この第3保持手段33には、本体70と連結されたリングギヤ77が設けられ、本体70とリングギヤ77とを連結するために、リング状の本体70の中心部に、本体70とリングギヤ77とを連結するための筒状連結部材が設けられている。本体70の全周に渡るリングギヤ77には、図4及び図5で示されているように、基台37Aにブラケット78を介して取り付けられた電動モータ79で回転するギヤ80が噛合しており、このため、この電動モータ79の駆動力により、本体70は基台37Aに対して水平軸を中心に回転し、この本体70と共に3個の爪部材71も水平軸を中心に回転する。 Further, the third holding means 33 is provided with a ring gear 77 connected to the main body 70, and in order to connect the main body 70 and the ring gear 77, the main body 70 and the ring gear 77 are placed in the center of the ring-shaped main body 70. A tubular connecting member for connecting and is provided. As shown in FIGS. 4 and 5, a gear 80 rotated by an electric motor 79 attached to the base 37A via a bracket 78 meshes with the ring gear 77 over the entire circumference of the main body 70. Therefore, due to the driving force of the electric motor 79, the main body 70 rotates about the horizontal axis with respect to the base 37A, and the three claw members 71 also rotate about the horizontal axis together with the main body 70.

このため、第3保持手段33の3個の爪部材71は、電動モータ74による棒状部材7の内外径方向への移動と、電動モータ79による水平軸を中心とした回転とを行い、3個の爪部材71が棒状部材7を保持しているときに、これらの爪部材71が回転することで棒状部材7も回転する。 Therefore, the three claw members 71 of the third holding means 33 perform movement of the rod-shaped member 7 in the inner and outer radial directions by the electric motor 74 and rotation about the horizontal axis by the electric motor 79, and three of them. When the claw member 71 of the above holds the rod-shaped member 7, the rotation of these claw members 71 causes the rod-shaped member 7 to rotate as well.

したがって、この第3保持手段33では、後述するように3個の爪部材71が棒状部材7を保持しているときに、電動モータ79により本体70と3個の爪部材71とが水平軸を中心に回転するようになっている。この作動を実現するために、電動モータ79により本体70と3個の爪部材71とが水平軸を中心に回転しているときに、電動モータ74の駆動力で3個の爪部材71が棒状部材7の保持を持続するようになっており、あるいは、電動モータ79により本体70と3個の爪部材71とが水平軸を中心に回転しているときに、電動モータ74の電力供給回路が遮断されて、図示しない電磁ブレーキ等の作動により、棒状部材7を保持した3個の爪部材71が外径方向に移動することが阻止されるようになっている。 Therefore, in the third holding means 33, when the three claw members 71 hold the rod-shaped member 7, the main body 70 and the three claw members 71 are held on the horizontal axis by the electric motor 79, as will be described later. It is designed to rotate around the center. In order to realize this operation, when the main body 70 and the three claw members 71 are rotated about the horizontal axis by the electric motor 79, the three claw members 71 are rod-shaped by the driving force of the electric motor 74. The power supply circuit of the electric motor 74 is designed to keep the member 7 held, or when the main body 70 and the three claw members 71 are rotated about the horizontal axis by the electric motor 79. It is blocked so that the operation of an electromagnetic brake or the like (not shown) prevents the three claw members 71 holding the rod-shaped member 7 from moving in the outer radial direction.

図5に示されているように、本実施形態に係る中子構造体20の製造装置30には、第1保持手段31に第1及び第2中子部材11,12を供給し、かつ第2保持手段32に棒状部材7を供給するための供給手段85と、棒状部材7に第1及び第2中子部材11,12をスポット溶接するための第1溶接手段86と、棒状部材7に第1及び第2中子部材11,12を棒状部材7の全周に渡って溶接するための第2溶接手段87とが設けられ、これらの供給手段85と、溶接棒を用いる電気溶接手段となっている第1及び第2溶接手段86,87は、例えば、ロボットにより第1〜第3保持手段31〜33に対して進退移動及び左右移動するものとなっている。なお、供給手段85は、後述するように、棒状部材7の全周に渡って第1及び第2中子部材11,12がこの棒状部材7に溶接された中子構造体20を第3保持手段33から取り出すために用いてもよく、また、第1及び第2溶接手段86,87を共通化された1個の溶接手段としてもよい。 As shown in FIG. 5, in the manufacturing apparatus 30 of the core structure 20 according to the present embodiment, the first and second core members 11 and 12 are supplied to the first holding means 31, and the first and second core members 11 and 12 are supplied. 2 The supply means 85 for supplying the rod-shaped member 7 to the holding means 32, the first welding means 86 for spot welding the first and second core members 11 and 12 to the rod-shaped member 7, and the rod-shaped member 7. A second welding means 87 for welding the first and second core members 11 and 12 over the entire circumference of the rod-shaped member 7 is provided, and a supply means 85 thereof and an electric welding means using a welding rod are provided. The first and second welding means 86 and 87 are, for example, moved forward and backward and left and right with respect to the first to third holding means 31 to 33 by a robot. As will be described later, the supply means 85 thirdly holds the core structure 20 in which the first and second core members 11 and 12 are welded to the rod-shaped member 7 over the entire circumference of the rod-shaped member 7. It may be used for taking out from the means 33, or the first and second welding means 86 and 87 may be used as one common welding means.

次に、図9〜図36により、図4及び図5で示した製造装置30によって図2で示した中子構造体20を製造するための作業の手順について説明する。以下に説明するこの作業は、コンピュータのプログラムによるシーケンス手段により、製造装置30の台座30Aに配置されている図4の電動モータ38,42と、図5で示されている第1保持手段31の電動モータ54と、第2保持手段32の電動モータ64と、第3保持手段33の電動モータ74,79と、ロボットを含む供給手段85と、ロボットを含む第1及び第2溶接手段86,87とを制御することによる自動作業として行われる。 Next, with reference to FIGS. 9 to 36, a procedure of work for manufacturing the core structure 20 shown in FIG. 2 by the manufacturing apparatus 30 shown in FIGS. 4 and 5 will be described. This work described below is performed on the electric motors 38 and 42 of FIG. 4 arranged on the pedestal 30A of the manufacturing apparatus 30 and the first holding means 31 shown in FIG. 5 by a sequence means programmed by a computer. The electric motor 54, the electric motor 64 of the second holding means 32, the electric motors 74 and 79 of the third holding means 33, the supply means 85 including the robot, and the first and second welding means 86 and 87 including the robot. It is performed as an automatic work by controlling and.

図9に示されているように、最初に、第2保持手段32に図5の供給手段85により棒状部材7が供給され、この棒状部材7は、第2保持手段32の内径方向に移動した爪部材61により保持され、次いで、図10に示されているように、第1保持手段31に供給手段85により第1中子部材11が供給され、この第1中子部材11は、第1保持手段31の内径方向に移動した爪部材51により保持される。この保持は、図6で示したそれぞれの爪部材51の窪み部57において、これらの窪み部57の外径側の壁部57Aで第1中子部材11の外周部を挟着することで行われる。この後に、図11に示されているように、第2保持手段32は第1保持手段31に向かって前進し、この前進により、棒状部材7の図2でも示されている先端面7Cが第1中子部材11に近づくと、図12に示されているように、第1保持手段31のそれぞれの爪部材51は外径方向に少し移動する。これにより、第1中子部材11は、第1保持手段31における保持が緩和されることになる。このときに第1中子部材11は自重で少し下側に移動するが、爪部材51の外径方向への移動量は、窪み部57についての内外径方向の長さ寸法よりも充分に小さいため、第1中子部材11がそれぞれの爪部材51から脱落することはなく、このため、第1保持手段31での第1中子部材11の保持は維持されながら、この保持は緩和されることになる。 As shown in FIG. 9, the rod-shaped member 7 was first supplied to the second holding means 32 by the supply means 85 of FIG. 5, and the rod-shaped member 7 moved in the inner diameter direction of the second holding means 32. It is held by the claw member 61, and then, as shown in FIG. 10, the first core member 11 is supplied to the first holding means 31 by the supply means 85, and the first core member 11 is the first. It is held by the claw member 51 that has moved in the inner diameter direction of the holding means 31. This holding is performed by sandwiching the outer peripheral portion of the first core member 11 with the wall portion 57A on the outer diameter side of each of the recessed portions 57 of the claw member 51 shown in FIG. Be told. After this, as shown in FIG. 11, the second holding means 32 advances toward the first holding means 31, and due to this advance, the tip surface 7C of the rod-shaped member 7 also shown in FIG. 1 When approaching the core member 11, as shown in FIG. 12, each claw member 51 of the first holding means 31 moves slightly in the outer diameter direction. As a result, the holding of the first core member 11 by the first holding means 31 is relaxed. At this time, the first core member 11 moves slightly downward due to its own weight, but the amount of movement of the claw member 51 in the outer diameter direction is sufficiently smaller than the length dimension in the inner and outer diameter directions of the recessed portion 57. Therefore, the first core member 11 does not fall off from each of the claw members 51, and therefore, the holding of the first core member 11 by the first holding means 31 is maintained, and this holding is relaxed. It will be.

図13には、このときにおける図12の一部拡大図が、第1中子部材11が断面として示されている。棒状部材7の先端面7Cには、図2で説明したように、この先端面7Cの外周面を切削加工することで形成された面取り部7Aが設けられている。このため、棒状部材7の中心軸N1と、第1中子部材11の中心部に設けられている前述の中心孔11Aの中心軸N2とに、たとえ上下方向や、前後方向(図13では紙面の表裏方向)の芯ずれが生じていても、図14に示されているように、第2保持手段32が第1保持手段31側へ前進すると、面取り部7Aにより、第1保持手段31での保持が緩和されている第1中子部材11が上下方向や前後方向の内外径方向に移動することによって芯ずれが解消されることになり、これにより、棒状部材7は、先端面7Cから第1中子部材11の中心孔11Aに挿入される。 FIG. 13 shows a partially enlarged view of FIG. 12 at this time, in which the first core member 11 is shown as a cross section. As described with reference to FIG. 2, the tip surface 7C of the rod-shaped member 7 is provided with a chamfered portion 7A formed by cutting the outer peripheral surface of the tip surface 7C. Therefore, the central axis N1 of the rod-shaped member 7 and the central axis N2 of the above-mentioned central hole 11A provided in the central portion of the first core member 11 are in the vertical direction and the front-rear direction (paper surface in FIG. 13). As shown in FIG. 14, when the second holding means 32 advances toward the first holding means 31, the chamfering portion 7A causes the first holding means 31 to be misaligned. The misalignment is eliminated by moving the first core member 11 in which the holding of the rod-shaped member 11 is relaxed in the inner and outer radial directions in the vertical direction and the front-rear direction, whereby the rod-shaped member 7 can be moved from the tip surface 7C. It is inserted into the central hole 11A of the first core member 11.

このため、本実施形態によると、製造装置30での第1保持手段31や第2保持手段32についての設置精度に、たとえ上下方向や前後方向の誤差があり、この誤差により、棒状部材7の中心軸N1と、第1中子部材11の中心孔11Aの中心軸N2とに、上下方向や前後方向の芯ずれが生じていても、このような誤差及び芯ずれを面取り部7Aにより解消して、棒状部材7を、先端面7Cから第1中子部材11の中心孔11Aに挿入することができて、この第1中子部材11を棒状部材7に配置することができる。 Therefore, according to the present embodiment, there is an error in the installation accuracy of the first holding means 31 and the second holding means 32 in the manufacturing apparatus 30, even in the vertical direction and the front-back direction, and due to this error, the rod-shaped member 7 Even if the central axis N1 and the central axis N2 of the central hole 11A of the first core member 11 are misaligned in the vertical direction or the front-rear direction, such an error and the misalignment are eliminated by the chamfering portion 7A. The rod-shaped member 7 can be inserted into the central hole 11A of the first core member 11 from the tip surface 7C, and the first core member 11 can be arranged in the rod-shaped member 7.

図15及び図16には、図14の後作業が示され、図15に示されているように、第1保持手段31のそれぞれの爪部材51が外径方向に移動した後に、図16に示されているように、棒状部材7を保持している第2保持手段32は第1保持手段31から後退する。次いで、図17に示されているように、第1保持手段31に供給手段85により第2中子部材12が供給されて、この第2中子部材12は、第1保持手段31の内径方向に移動した爪部材51により保持され、この保持は、図10のときと同様に、図6で示されているそれぞれの爪部材51の窪み部57において、これらの窪み部57の外径側の壁部57Aで第2中子部材12の外周部を挟着することにより行われる。 15 and 16 show the post-work of FIG. 14, and as shown in FIG. 15, after each of the claw members 51 of the first holding means 31 has moved in the outer diameter direction, FIG. As shown, the second holding means 32 holding the rod-shaped member 7 retracts from the first holding means 31. Next, as shown in FIG. 17, the second core member 12 is supplied to the first holding means 31 by the supply means 85, and the second core member 12 is in the inner diameter direction of the first holding means 31. It is held by the claw member 51 that has moved to, and this holding is performed in the recessed portion 57 of each of the claw member 51 shown in FIG. 6 on the outer diameter side of the recessed portion 57, as in the case of FIG. This is done by sandwiching the outer peripheral portion of the second core member 12 with the wall portion 57A.

次いで、図18に示されているように、第2保持手段32は第1保持手段31に向かって前進し、この前進により、棒状部材7の先端面7Cが第1中子部材11に近づいたときに、第1保持手段31のそれぞれの爪部材51は外径方向に少し移動し、これにより、第1保持手段31での第2中子部材12の保持は緩和される。この緩和は、図12のときと同様に、爪部材51の外径方向への移動量が窪み部57についての内外径方向の長さ寸法よりも充分に小さくなって行われるため、第2中子部材12がそれぞれの爪部材51から脱落することはなく、このため、第1保持手段31での第2中子部材12の保持は維持されながら、この保持は緩和される。 Next, as shown in FIG. 18, the second holding means 32 advances toward the first holding means 31, and by this advance, the tip surface 7C of the rod-shaped member 7 approaches the first core member 11. Occasionally, each of the claw members 51 of the first holding means 31 moves slightly in the outer diameter direction, whereby the holding of the second core member 12 by the first holding means 31 is relaxed. As in the case of FIG. 12, this relaxation is performed so that the amount of movement of the claw member 51 in the outer diameter direction is sufficiently smaller than the length dimension in the inner and outer diameter directions of the recessed portion 57. The child members 12 do not fall off from the respective claw members 51, so that the holding of the second core member 12 by the first holding means 31 is maintained, but the holding is relaxed.

この後に、図19に示されているように、棒状部材7を保持している第2保持手段32は第1保持手段31側へ前進し、このときも、製造装置30での第1保持手段31や第2保持手段32についての設置精度に上下方向や前後方向の誤差があるために、棒状部材7の中心軸と、第2中子部材12の中心孔12Aの中心軸とに、上下方向や前後方向の芯ずれがあっても、面取り部7Aにより、第1保持手段31での保持が緩和されている第2中子部材12が上下方向や前後方向の内外径方向に移動することによって芯ずれが解消されることになり、これにより、棒状部材7を、先端面7Cから第2中子部材12の中心孔12Aに挿入することができる。 After this, as shown in FIG. 19, the second holding means 32 holding the rod-shaped member 7 advances toward the first holding means 31, and also at this time, the first holding means in the manufacturing apparatus 30. Since there is an error in the vertical direction and the front-rear direction in the installation accuracy of the 31 and the second holding means 32, the central axis of the rod-shaped member 7 and the central axis of the central hole 12A of the second core member 12 are in the vertical direction. Even if there is a misalignment in the front-rear direction, the chamfering portion 7A moves the second core member 12 whose holding by the first holding means 31 is relaxed in the vertical direction and the inner / outer radial direction in the front-rear direction. The misalignment is eliminated, so that the rod-shaped member 7 can be inserted from the tip surface 7C into the center hole 12A of the second core member 12.

次いで、図20に示されているように、第1保持手段31の爪部材51は内径方向に移動して第2中子部材12を強固に保持し、この強固の保持により、中心孔12Aの内径が、この中心孔12Aに棒状部材7を挿入できるように、棒状部材7の外径よりも少し大きな寸法となっていても、第2中子部材12は棒状部材7に直立状態となって配置されることになる。この後に、図21に示されているように、第2中子部材12は棒状部材7に、図5で示した第1溶接手段86によりスポット溶接され、スポット溶接部90により、第2中子部材12は棒状部材7に位置決めされて仮結合される。 Next, as shown in FIG. 20, the claw member 51 of the first holding means 31 moves in the inner diameter direction to firmly hold the second core member 12, and by this firm holding, the central hole 12A Even if the inner diameter is slightly larger than the outer diameter of the rod-shaped member 7 so that the rod-shaped member 7 can be inserted into the central hole 12A, the second core member 12 is in an upright state on the rod-shaped member 7. It will be placed. After this, as shown in FIG. 21, the second core member 12 is spot-welded to the rod-shaped member 7 by the first welding means 86 shown in FIG. 5, and the second core member 90 is spot-welded by the spot welded portion 90. The member 12 is positioned on the rod-shaped member 7 and temporarily connected.

この後に、図22に示されているように、第1保持手段31の爪部材51は外径方向に移動して第2中子部材12の保持を解除し、さらに、図23に示されているように、棒状部材7を保持している第2保持手段32は第1保持手段31側へ前進する。これにより、棒状部材7に配置されている第2中子部材12は、第1保持手段31の図6(A)で示されている本体50の円形の開口孔50Aを通過するとともに、第1中子部材11が、第1保持手段31の爪部材51が配置されている位置と一致又は略一致する位置まで移動する。次いで、図24に示されているように、第3保持手段33が第1保持手段31側へ前進し、この後に、図25に示されているように、この第3保持手段33のそれぞれの爪部材71が内径方向に移動することにより、棒状部材7は第3保持手段33により保持される。次いで、図26に示されているように、第1保持手段31のそれぞれの爪部材51は内径方向に移動し、このときの移動量は、爪部材51の窪み部57の前述した壁部57Aが第1中子部材11の外周部を挟着するための移動量よりも小さくて、図12のときと同様に、爪部材51が第1中子部材11を緩和して保持する移動量と同程度の移動量である。 After this, as shown in FIG. 22, the claw member 51 of the first holding means 31 moves in the outer diameter direction to release the holding of the second core member 12, and is further shown in FIG. As such, the second holding means 32 holding the rod-shaped member 7 advances toward the first holding means 31 side. As a result, the second core member 12 arranged in the rod-shaped member 7 passes through the circular opening hole 50A of the main body 50 shown in FIG. 6A of the first holding means 31, and the first one. The core member 11 moves to a position that coincides with or substantially coincides with the position where the claw member 51 of the first holding means 31 is arranged. Next, as shown in FIG. 24, the third holding means 33 advances toward the first holding means 31, and after that, as shown in FIG. 25, each of the third holding means 33. As the claw member 71 moves in the inner diameter direction, the rod-shaped member 7 is held by the third holding means 33. Next, as shown in FIG. 26, each of the claw members 51 of the first holding means 31 moves in the inner diameter direction, and the amount of movement at this time is the above-mentioned wall portion 57A of the recessed portion 57 of the claw member 51. Is smaller than the amount of movement for sandwiching the outer peripheral portion of the first core member 11, and the amount of movement that the claw member 51 relaxes and holds the first core member 11 is the same as in FIG. The amount of movement is about the same.

この後に、図27に示されているように、第2保持手段32の爪部材61は外径方向に移動し、次いで、図28に示されているように、第2保持手段32は、第1保持手段31側へ少し前進する。これによると、第2保持手段32のそれぞれの爪部材61には、図7で示した弾性部材となっているコイルばね68が取り付けられ、これらのコイルばね68の先端部68Aは、爪部材61における第1保持手段31側の側面61Aから突出していて、第1保持手段31の爪部材51による第1中子部材11の保持が緩和されているため、これらのコイルばね68により、第1中子部材11は爪部材51の窪み部57に大きな荷重で弾性的に押圧されることになる。このため、第1中子部材11の中心孔11Aの内径が、この中心孔11Aに棒状部材7を挿入できるように、棒状部材7の外径よりも少し大きな寸法となっていても、この第1中子部材11は棒状部材7に直立して配置された状態になる。 After this, as shown in FIG. 27, the claw member 61 of the second holding means 32 moves in the outer diameter direction, and then, as shown in FIG. 28, the second holding means 32 is the second holding means 32. 1 Move forward slightly toward the holding means 31 side. According to this, coil springs 68, which are elastic members shown in FIG. 7, are attached to each of the claw members 61 of the second holding means 32, and the tip 68A of these coil springs 68 is the claw member 61. Since the holding of the first core member 11 by the claw member 51 of the first holding means 31 is relaxed by projecting from the side surface 61A on the side of the first holding means 31 in the above, these coil springs 68 make the first middle member. The child member 11 is elastically pressed against the recessed portion 57 of the claw member 51 with a large load. Therefore, even if the inner diameter of the central hole 11A of the first core member 11 is slightly larger than the outer diameter of the rod-shaped member 7 so that the rod-shaped member 7 can be inserted into the central hole 11A, this first core member 11. 1 The core member 11 is arranged upright on the rod-shaped member 7.

このように第1中子部材11が棒状部材7に直立して配置された状態になった後に、図29に示されているように、棒状部材7を保持している第3保持手段33は第1保持手段31から後退する。これにより、棒状部材7における第1中子部材11の配置位置は、この第1中子部材11がコイルばね68による押圧力を受けて棒状部材7に対する直立状態を維持しながら、棒状部材7の前述した先端面7Cから遠い位置に変更されることになり、第1中子部材11が、この先端面7Cとは棒状部材7における長さ方向の反対側の後端面7Dに近い位置に配置されることにより、この第1中子部材11は、図2で示されている棒状部材7の長さ方向における第1中子部材11の配置位置と同じ位置に配置される。 After the first core member 11 is placed upright on the rod-shaped member 7 in this way, as shown in FIG. 29, the third holding means 33 holding the rod-shaped member 7 Retreat from the first holding means 31. As a result, the arrangement position of the first core member 11 in the rod-shaped member 7 is such that the first core member 11 receives the pressing force of the coil spring 68 and maintains an upright state with respect to the rod-shaped member 7. The position is changed to a position far from the above-mentioned tip surface 7C, and the first core member 11 is arranged at a position close to the rear end surface 7D on the rod-shaped member 7 opposite to the tip surface 7C in the length direction. As a result, the first core member 11 is arranged at the same position as the arrangement position of the first core member 11 in the length direction of the rod-shaped member 7 shown in FIG.

次いで、図30に示されているように、第1保持手段31のそれぞれの爪部材51が内径方向に移動して第1中子部材11を強固に保持し、これにより、第1中子部材11は棒状部材7に直立して配置されている状態を継続する。この後に、図31に示されているように、第2保持手段32は第1保持手段31から後退する。次いで、図32に示されているように、棒状部材7に直立して配置されている第1中子部材11は、図5で示した第1溶接手段86により棒状部材7にスポット溶接され、スポット溶接部91により、第1中子部材11は棒状部材7に位置決めされて仮結合され、これにより、図33に示されているように、第1保持手段31の爪部材51が外径方向に移動して第1中子部材11の保持を解除しても、第1中子部材11は棒状部材7に直立した状態を維持する。 Next, as shown in FIG. 30, each claw member 51 of the first holding means 31 moves in the inner diameter direction to firmly hold the first core member 11, whereby the first core member 11 is firmly held. The 11 continues to be arranged upright on the rod-shaped member 7. After this, as shown in FIG. 31, the second holding means 32 recedes from the first holding means 31. Next, as shown in FIG. 32, the first core member 11 arranged upright on the rod-shaped member 7 is spot-welded to the rod-shaped member 7 by the first welding means 86 shown in FIG. The first core member 11 is positioned and temporarily connected to the rod-shaped member 7 by the spot welded portion 91, whereby, as shown in FIG. 33, the claw member 51 of the first holding means 31 is positioned in the outer radial direction. Even if the holding of the first core member 11 is released by moving to, the first core member 11 maintains an upright state on the rod-shaped member 7.

なお、第1中子部材11を第1溶接手段86によるスポット溶接部91により棒状部材7に位置決めして仮結合する以前において、図31及び図32で示されているように、第2保持手段32を第1保持手段31から後退させる理由は、前述したように、棒状部材7における第1中子部材11の配置位置を、図2で示されている棒状部材7の長さ方向における第1中子部材11の配置位置と同じになるように、棒状部材7の先端面7Cとは棒状部材7の長さ方向の反対側の後端面7Dに近い位置に変更したときに、第1保持手段31と第2保持手段32との間に第1溶接手段86を挿入することができる充分に大きなスペースを確保するためである。これにより、図14と図15において、棒状部材7を長い寸法に渡って第2保持手段32の爪部材61で保持しているために、図14と図15の間で、第1保持手段31の爪部材51で第1中子部材11を強固に保持する作業を実施することで第1中子部材11を棒状部材7に第1溶接手段86によるスポット溶接により仮結合する作業を行うことができなくても、図32において、この仮結合作業を行うことができることになり、この仮結合により、第1中子部材11を棒状部材7に、この第1中子部材11からの棒状部材7の後端面7Dの突出量を小さくして配置することができる。 Before the first core member 11 is positioned on the rod-shaped member 7 by the spot welded portion 91 by the first welding means 86 and temporarily connected, as shown in FIGS. 31 and 32, the second holding means The reason why the 32 is retracted from the first holding means 31 is that, as described above, the arrangement position of the first core member 11 on the rod-shaped member 7 is set to the first position in the length direction of the rod-shaped member 7 shown in FIG. The first holding means is changed to a position close to the rear end surface 7D on the opposite side of the rod-shaped member 7 in the length direction from the tip surface 7C of the rod-shaped member 7 so as to be the same as the arrangement position of the core member 11. This is to secure a sufficiently large space in which the first welding means 86 can be inserted between the 31 and the second holding means 32. As a result, in FIGS. 14 and 15, since the rod-shaped member 7 is held by the claw member 61 of the second holding means 32 over a long dimension, the first holding means 31 is held between FIGS. 14 and 15. By carrying out the work of firmly holding the first core member 11 with the claw member 51 of the above, the work of temporarily joining the first core member 11 to the rod-shaped member 7 by spot welding by the first welding means 86 can be performed. Even if this is not possible, in FIG. 32, this temporary connection work can be performed, and by this temporary connection, the first core member 11 becomes a rod-shaped member 7, and the rod-shaped member 7 from the first core member 11 The rear end surface 7D can be arranged with a small protrusion amount.

この後に、図34に示されているように、第1及び第2中子部材11,12が配置されている棒状部材7を爪部材71により保持した第3保持手段33を第1保持手段31から後退させ、次いで、図35に示されているように、第3保持手段33のそれぞれの爪部材71が水平軸を中心に回転することにより、棒状部材7と第1及び第2中子部材11,12も水平軸を中心に回転する。この回転時において、図5で示した第2溶接手段87により、第2中子部材12における厚さ方向の一方の片側が棒状部材7の全周に渡って溶接され、これにより、第2中子部材12は、図2でも示されている全周溶接部17により棒状部材7に結合される。この後に、爪部材71によって棒状部材7と第1及び第2中子部材11,12が水平軸を中心に回転することにより、図36に示されているように、第2溶接手段87により、第2中子部材12における厚さ方向の他方の片側が棒状部材7の全周に渡って溶接されるとともに、第1中子部材11における厚さ方向の両側が棒状部材7の全周に渡って溶接され、これにより、第2中子部材12は、図2でも示されている全周溶接部16により、また、第1中子部材11は、図2でも示されている全周溶接部14,15により、それぞれ棒状部材7に結合される。 After that, as shown in FIG. 34, the first holding means 31 holds the rod-shaped member 7 in which the first and second core members 11 and 12 are arranged by the claw member 71. Then, as shown in FIG. 35, each of the claw members 71 of the third holding means 33 rotates about the horizontal axis, so that the rod-shaped member 7 and the first and second core members are formed. 11 and 12 also rotate around the horizontal axis. At the time of this rotation, one side of the second core member 12 in the thickness direction is welded over the entire circumference of the rod-shaped member 7 by the second welding means 87 shown in FIG. The child member 12 is connected to the rod-shaped member 7 by the all-around welded portion 17 also shown in FIG. After that, the rod-shaped member 7 and the first and second core members 11 and 12 are rotated about the horizontal axis by the claw member 71, and as shown in FIG. 36, by the second welding means 87. The other side of the second core member 12 in the thickness direction is welded over the entire circumference of the rod-shaped member 7, and both sides of the first core member 11 in the thickness direction extend over the entire circumference of the rod-shaped member 7. The second core member 12 is welded by the all-around welded portion 16 also shown in FIG. 2, and the first core member 11 is welded by the all-around welded portion 16 also shown in FIG. 14 and 15 are respectively coupled to the rod-shaped member 7.

以上により、棒状部材7と第1及び第2中子部材11,12とからなる図2で示した中子構造体20が製造されたことになる。 As described above, the core structure 20 shown in FIG. 2, which is composed of the rod-shaped member 7 and the first and second core members 11 and 12, is manufactured.

次いで、図面には示されていないが、棒状部材7と第1及び第2中子部材11,12の水平軸を中心する回転が停止した後に、第3保持手段33の爪部材71が外径方向に移動して棒状部材7の保持を解除し、この後に、中子構造体20は、図示しない取り出し手段により第3保持手段33から取り出される。なお、この取り出し作業を、図5で示した供給手段85により実施してもよい。 Next, although not shown in the drawing, after the rotation of the rod-shaped member 7 and the first and second core members 11 and 12 around the horizontal axis is stopped, the claw member 71 of the third holding means 33 has an outer diameter. It moves in the direction to release the holding of the rod-shaped member 7, and after that, the core structure 20 is taken out from the third holding means 33 by a taking-out means (not shown). In addition, this taking-out operation may be carried out by the supply means 85 shown in FIG.

図37には、別実施形態に係る第1及び第2中子部材11’,12’が示されている。これらの第1及び第2中子部材11’,12’の中心部に丸孔として設けられている中心孔11A’,12A’には、これらの中心孔11A’,12A’における棒状部材7の先端面7Cが挿入する側の端部の内周部において、面取り部92が形成されている。これによると、前述したように、製造装置30での第1保持手段31や第2保持手段32についての設置精度に、たとえ上下方向や前後方向の誤差があり、この誤差により、棒状部材7の中心軸N1と、第1及び第2中子部材11’,12’の中心孔11A’12A’の中心軸N2とに、上下方向や前後方向の大きな芯ずれが生じていても、面取り部92と、棒状部材7の先端面7Cの外周部に形成された面取り部7Aとの両方により、このような誤差及び芯ずれを解消して、棒状部材7を、先端面7Cから第1及び第2中子部材11’,12’の中心孔11A’,12A’に挿入することができる。 FIG. 37 shows the first and second core members 11 ′ and 12 ′ according to another embodiment. In the central holes 11A'and 12A'provided as round holes in the central portions of the first and second core members 11'and 12', the rod-shaped members 7 in the central holes 11A'and 12A' A chamfered portion 92 is formed at the inner peripheral portion of the end portion on the side where the tip surface 7C is inserted. According to this, as described above, there is an error in the installation accuracy of the first holding means 31 and the second holding means 32 in the manufacturing apparatus 30, even in the vertical direction and the front-back direction, and due to this error, the rod-shaped member 7 The chamfered portion 92 even if the central axis N1 and the central axis N2 of the central holes 11A'12A'of the first and second core members 11'and 12' have a large misalignment in the vertical and front-rear directions. And the chamfered portion 7A formed on the outer peripheral portion of the tip surface 7C of the rod-shaped member 7 eliminates such an error and misalignment, and the rod-shaped member 7 is first and second from the tip surface 7C. It can be inserted into the central holes 11A'and 12A' of the core members 11'and 12'.

本発明は、出入口等の開口部を開閉するシャッターカーテンや、全閉となることで防火区画を形成するシャッターカーテン等のための巻取軸を構成する中子構造体を製造するために利用することができる。 The present invention is used to manufacture a core structure constituting a winding shaft for a shutter curtain that opens and closes an opening such as an entrance / exit, a shutter curtain that forms a fireproof compartment when fully closed, and the like. be able to.

1 シャッターカーテン
3 巻取軸
3A 軸首部
3B 本体
7 棒状部材
7A 面取り部
7C 先端面
8 丸筒状部材
11,11’ 第1中子部材
11A,11A’ 中心孔
12,12’ 第2中子部材
12A,12A’ 中心孔
20 中子構造体
30 製造装置
31 第1保持手段
32 第2保持手段
33 第3保持手段
51,61,71 爪部材
57 窪み部
68 弾性部材であるコイルばね
85 棒状部材や第1及び第2中子部材を供給するための供給手段
86 棒状部材に第1及び第2中子部材をスポット溶接するための第1溶接手段
87 棒状部材に第1及び第2中子部材を全周溶接するための第2溶接手段
92 面取り部
1 Shutter curtain 3 Winding shaft 3A Shaft neck 3B Main body 7 Rod-shaped member 7A Chamfered part 7C Tip surface 8 Round tubular member 11,11'First core member 11A, 11A'Center hole 12,12' Second core member 12A, 12A'Center hole 20 Core structure 30 Manufacturing equipment 31 First holding means 32 Second holding means 33 Third holding means 51, 61, 71 Claw member 57 Recessed part 68 Coil spring 85 rod-shaped member which is an elastic member Supply means for supplying the first and second core members 86 First welding means for spot welding the first and second core members to the rod-shaped member 87 Attach the first and second core members to the rod-shaped member Second welding means for full-circle welding 92 Chamfered part

Claims (9)

シャッターカーテンを繰り出し自在に巻き取るための巻取軸の軸方向の端部の軸首部を形成する棒状部材と、中心部に丸孔で設けられている中心孔に丸棒で形成された前記棒状部材が挿入されることでこの棒状部材に配置されるとともに、この棒状部材に溶接で結合され、前記巻取軸の本体を形成している丸筒状部材の内部で外周部がこの丸筒状部材の内周部に結合される中子部材とを含んで構成されるシャッターカーテン用巻取軸の中子構造体を製造するための装置であって、
前記中子部材を保持するための第1保持手段と、前記棒状部材を保持するための第2保持手段とを備えており、これらの保持手段のうち、少なくとも一方の保持手段は、前記棒状部材を前記中子部材の前記中心孔に挿入するために、他方の保持手段に向かって前進可能となっているとともに、前記棒状部材の先端面の外周部と、前記中心孔における前記先端面が挿入する側の端部の内周部とのうち、少なくとも一方に面取り部が設けられ、前記第1保持手段と前記第2保持手段のうち、少なくとも一方の保持手段は、前記先端面が前記中心孔に挿入されるときには、前記保持を緩和している状態となっていることを特徴とするシャッターカーテン用巻取軸の中子構造体の製造装置。
A rod-shaped member forming the shaft neck portion of the axial end of the winding shaft for freely winding the shutter curtain, and the rod-shaped member formed of a round bar in the central hole provided in the central portion. When the member is inserted, it is arranged on this rod-shaped member, and at the same time, the outer peripheral portion is formed in this round tubular shape inside the round tubular member which is joined to the rod-shaped member by welding to form the main body of the winding shaft. A device for manufacturing a core structure of a winding shaft for a shutter curtain, which includes a core member coupled to an inner peripheral portion of the member.
A first holding means for holding the core member and a second holding means for holding the rod-shaped member are provided, and at least one of these holding means is the rod-shaped member. Can be advanced toward the other holding means in order to insert the core member into the central hole, and the outer peripheral portion of the tip surface of the rod-shaped member and the tip surface of the center hole are inserted. A chamfered portion is provided on at least one of the inner peripheral portions of the end portion on the side to be used, and the tip surface of at least one of the first holding means and the second holding means is the central hole. A device for manufacturing a core structure of a winding shaft for a shutter curtain, which is in a state where the holding is relaxed when inserted into the shutter curtain.
請求項1に記載のシャッターカーテン用巻取軸の中子構造体の製造装置において、前記中子部材の個数は、前記棒状部材の軸方向に間隔をあけて複数個となっていることを特徴とするシャッターカーテン用巻取軸の中子構造体の製造装置。 In the apparatus for manufacturing a core structure of a winding shaft for a shutter curtain according to claim 1, the number of the core members is a plurality of rod-shaped members at intervals in the axial direction. A device for manufacturing a core structure of a take-up shaft for a shutter curtain. 請求項1又は2に記載のシャッターカーテン用巻取軸の中子構造体の製造装置において、前記第1保持手段は、前記中子部材の円周方向に配置されている複数個の爪部材が、前記中子部材の内外径方向に移動自在となっているスクロールチャック式の保持手段であり、前記第2保持手段も、前記棒状部材の円周方向に配置されている複数個の爪部材が、前記棒状部材の内外径方向に移動自在となっているスクロールチャック式の保持手段であることを特徴とするシャッターカーテン用巻取軸の中子構造体の製造装置。 In the apparatus for manufacturing the core structure of the winding shaft for a shutter curtain according to claim 1 or 2, the first holding means includes a plurality of claw members arranged in the circumferential direction of the core member. , A scroll chuck type holding means that is movable in the inner and outer diameter directions of the core member, and the second holding means also has a plurality of claw members arranged in the circumferential direction of the rod-shaped member. An apparatus for manufacturing a core structure of a winding shaft for a shutter curtain, which is a scroll chuck type holding means that is movable in the inner and outer diameter directions of the rod-shaped member. 請求項3に記載のシャッターカーテン用巻取軸の中子構造体の製造装置において、前記保持を緩和している状態とは、前記スクロールチャック式の保持手段の前記複数個の爪部材が、前記保持を維持して少し外径方向に移動していることであることを特徴とするシャッターカーテン用巻取軸の中子構造体の製造装置。 In the apparatus for manufacturing the core structure of the winding shaft for a shutter curtain according to claim 3, the state in which the holding is relaxed means that the plurality of claw members of the scroll chuck type holding means are the same. A device for manufacturing a core structure of a take-up shaft for a shutter curtain, which is characterized in that it is held and moved slightly in the outer diameter direction. 請求項4に記載のシャッターカーテン用巻取軸の中子構造体の製造装置において、前記保持を緩和している状態は、前記第1保持手段において行われ、前記第2保持手段のそれぞれの前記爪部材には、前記中子部材の保持を緩和した前記第1保持手段のそれぞれの前記爪部材にこの中子部材を弾性的に押圧するための弾性部材が取り付けられていることを特徴とするシャッターカーテン用巻取軸の中子構造体の製造装置。 In the apparatus for manufacturing the core structure of the shutter curtain take-up shaft according to claim 4, the state in which the holding is relaxed is performed by the first holding means, and each of the second holding means. The claw member is characterized in that an elastic member for elastically pressing the core member is attached to each of the claw members of the first holding means that relaxes the holding of the core member. A device for manufacturing a core structure of a take-up shaft for a shutter curtain. 請求項5に記載のシャッターカーテン用巻取軸の中子構造体の製造装置において、前記第1保持手段のそれぞれの前記爪部材の内径側の先端部には、内径側が開放され、かつ外径側が閉じられていて、前記第2保持手段とは反対側に窪んだ窪み部が設けられ、前記第1保持手段で前記中子部材の前記保持を緩和している状態において、この中子部材は前記窪み部に前記弾性部材により弾性的に押圧されることを特徴とすることを特徴とするシャッターカーテン用巻取軸の中子構造体の製造装置。 In the apparatus for manufacturing the core structure of the winding shaft for a shutter curtain according to claim 5, the inner diameter side is open and the outer diameter is open to the tip portion on the inner diameter side of each of the claw members of the first holding means. The core member is in a state where the side is closed, a recessed portion is provided on the side opposite to the second holding means, and the holding of the core member is relaxed by the first holding means. An apparatus for manufacturing a core structure of a winding shaft for a shutter curtain, characterized in that the recessed portion is elastically pressed by the elastic member. 請求項6に記載のシャッターカーテン用巻取軸の中子構造体の製造装置において、それぞれの前記窪み部に前記弾性部材により弾性的に押圧された前記中子部材を前記棒状部材にスポット溶接するための溶接手段を備えていることを特徴とするシャッターカーテン用巻取軸の中子構造体の製造装置。 In the apparatus for manufacturing a core structure of a winding shaft for a shutter curtain according to claim 6, the core member elastically pressed by the elastic member in each of the recesses is spot welded to the rod-shaped member. A device for manufacturing a core structure of a winding shaft for a shutter curtain, which comprises a welding means for the purpose. 請求項1〜7のいずれかに記載のシャッターカーテン用巻取軸の中子構造体の製造装置において、前記中子部材が配置された前記棒状部材を保持してこの棒状部材を回転させるための第3保持手段と、この第3保持手段で回転する前記棒状部材に前記中子部材をこの棒状部材の全周に渡って溶接するための溶接手段とを備えていることを特徴とするシャッターカーテン用巻取軸の中子構造体の製造装置。 The apparatus for manufacturing a core structure of a winding shaft for a shutter curtain according to any one of claims 1 to 7, for holding the rod-shaped member on which the core member is arranged and rotating the rod-shaped member. A shutter curtain characterized by comprising a third holding means and a welding means for welding the core member to the rod-shaped member rotated by the third holding means over the entire circumference of the rod-shaped member. Equipment for manufacturing core structures of take-up shafts. シャッターカーテンを繰り出し自在に巻き取るための巻取軸の軸方向の端部の軸首部を形成する棒状部材と、中心部に丸孔で設けられている中心孔に丸棒で形成された前記棒状部材が挿入されることでこの棒状部材に配置されるとともに、この棒状部材に溶接で結合され、前記巻取軸の本体を形成している丸筒状部材の内部で外周部がこの丸筒状部材の内周部に結合される中子部材とを含んで構成されるシャッターカーテン用巻取軸の中子構造体を製造するための方法であって、
前記棒状部材の先端面の外周部と、前記中心孔における前記先端面が挿入する側の端部の内周部とのうち、少なくとも一方に面取り部を設けるための作業工程と、
前記中子部材を第1保持手段により保持させるとともに、前記棒状部材を第2保持手段により保持させるための作業工程と、
前記第1保持手段と前記第2保持手段のうち、少なくとも一方の保持手段を、前記棒状部材を前記中子部材の前記中心孔に挿入するために、他方の保持手段に向かって前進させるための作業工程と、
前記第1保持手段と前記第2保持手段のうち、少なくとも一方の保持手段を、前記先端面が前記中心孔に挿入されるときには、前記保持を緩和させている状態とするための作業工程と、
を含んでいることを特徴とするシャッターカーテン用巻取軸の中子構造体の製造方法。
A rod-shaped member forming the shaft neck portion of the axial end of the winding shaft for freely winding the shutter curtain, and the rod-shaped member formed of a round bar in the central hole provided in the central portion. When the member is inserted, it is arranged on this rod-shaped member, and at the same time, the outer peripheral portion is formed in this round tubular shape inside the round tubular member which is joined to the rod-shaped member by welding to form the main body of the winding shaft. A method for manufacturing a core structure of a winding shaft for a shutter curtain, which includes a core member coupled to an inner peripheral portion of the member.
A work process for providing a chamfered portion on at least one of the outer peripheral portion of the tip surface of the rod-shaped member and the inner peripheral portion of the end portion of the central hole on the side where the tip surface is inserted.
A work process for holding the core member by the first holding means and holding the rod-shaped member by the second holding means, and
To advance at least one of the first holding means and the second holding means toward the other holding means in order to insert the rod-shaped member into the central hole of the core member. Work process and
A work step for bringing at least one of the first holding means and the second holding means into a state in which the holding is relaxed when the tip surface is inserted into the central hole.
A method for manufacturing a core structure of a take-up shaft for a shutter curtain, which comprises.
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JPS579428U (en) * 1980-06-14 1982-01-18
JPS60145288A (en) * 1984-01-07 1985-07-31 Mitsubishi Heavy Ind Ltd Assembling device for flange and pipe
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JPH05305506A (en) * 1992-05-01 1993-11-19 Olympus Optical Co Ltd Chuck device
JP2002018575A (en) * 2000-07-07 2002-01-22 Fuji Kiso Kikai Kk Automatic working machine for spiral blade
JP2006316442A (en) * 2005-05-11 2006-11-24 Bunka Shutter Co Ltd Rotor
JP2013018047A (en) * 2011-07-14 2013-01-31 Mitsubishi Heavy Ind Ltd Positioning device for welding, welding equipment and welding method
JP2014000646A (en) * 2012-06-20 2014-01-09 Yaskawa Electric Corp Robotic system and fitting member manufacturing method
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Publication number Priority date Publication date Assignee Title
JPS4870968A (en) * 1971-12-28 1973-09-26
JPS49115046A (en) * 1973-03-08 1974-11-02
JPS5016979A (en) * 1973-06-16 1975-02-22
JPS579428U (en) * 1980-06-14 1982-01-18
JPS60145288A (en) * 1984-01-07 1985-07-31 Mitsubishi Heavy Ind Ltd Assembling device for flange and pipe
JPS6136389U (en) * 1984-07-31 1986-03-06 三菱重工業株式会社 Pipe flange automatic welding equipment
JPH05305506A (en) * 1992-05-01 1993-11-19 Olympus Optical Co Ltd Chuck device
JP2002018575A (en) * 2000-07-07 2002-01-22 Fuji Kiso Kikai Kk Automatic working machine for spiral blade
JP2006316442A (en) * 2005-05-11 2006-11-24 Bunka Shutter Co Ltd Rotor
JP2013018047A (en) * 2011-07-14 2013-01-31 Mitsubishi Heavy Ind Ltd Positioning device for welding, welding equipment and welding method
JP2014000646A (en) * 2012-06-20 2014-01-09 Yaskawa Electric Corp Robotic system and fitting member manufacturing method
JP2015139790A (en) * 2014-01-27 2015-08-03 日産自動車株式会社 Method for manufacturing component to be welded

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