JP2020130039A - Novel uses of branching enzymes in dough or dough-heated foods - Google Patents

Novel uses of branching enzymes in dough or dough-heated foods Download PDF

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JP2020130039A
JP2020130039A JP2019027365A JP2019027365A JP2020130039A JP 2020130039 A JP2020130039 A JP 2020130039A JP 2019027365 A JP2019027365 A JP 2019027365A JP 2019027365 A JP2019027365 A JP 2019027365A JP 2020130039 A JP2020130039 A JP 2020130039A
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dough
branching enzyme
steamed
acid sequence
food
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JP7278094B2 (en
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雄一 柏倉
Yuichi Kashiwakura
雄一 柏倉
忍 安井
Shinobu Yasui
忍 安井
遠 劉
Toshi Ryu
遠 劉
巧 栃尾
Takumi Tochio
巧 栃尾
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Bussan Food Science Co Ltd
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Abstract

To provide novel uses of branching enzymes in dough or dough-heated foods.SOLUTION: Provided are an agent for improving storage resistance of steamed dough foods, which contains a branching enzyme as an active ingredient, under heating and humidification, and a texture-improving agent for dough-heated foods, and a mechanical resistance-improving agent for dough, as well as a method for producing dough, a method for producing dough-heated foods, and a method for producing dough-steamed foods using the same. According to the present invention, it is possible to contribute to the improvement of product value and the improvement of productivity in the production of dough or foods using the dough.SELECTED DRAWING: Figure 2

Description

本発明は、ドウまたはドウ加熱食品における分枝酵素の新規用途に関する。詳細には、分枝酵素を有効成分とする、ドウ蒸製食品の加温加湿下での保存耐性向上剤、ドウ加熱食品の肌理改善剤およびドウの機械耐性向上剤、ならびにこれらを用いるドウの製造方法、ドウ加熱食品の製造方法およびドウ蒸製食品の製造方法に関する。 The present invention relates to novel uses of branching enzymes in dough or dough cooked foods. Specifically, an agent for improving the storage resistance of steamed dough foods under heating and humidification, an agent for improving the texture of cooked dough foods, and an agent for improving the mechanical resistance of dough, and the production of dough using these, which contain branching enzyme as an active ingredient. The present invention relates to a method, a method for producing a dough cooked food, and a method for producing a dough steamed food.

ドウ(dough)とは、穀物や豆などから得られる澱粉を主体とする食材に、水および必要に応じて他の材料(副材料)を配合してなる食品生地のうち、水分含有量が比較的少なく、流動性に乏しい固いものを指す。ドウは、焼く、蒸す、揚げる、茹でるなどの加熱調理を経て食用に供され、その具体例としては、パンやドーナツ、パイ、麺、春巻きなどの皮、饅頭の皮、団子、クッキーや煎餅などの焼き菓子の生地が挙げられる。これらのドウを加熱して製造される食品には上記のように幅広い製品群が存在し、その市場規模も大きく、食品産業上重要な地位を占めている。 Dough is a food dough made by mixing starch-based ingredients obtained from grains, beans, etc. with water and other ingredients (secondary ingredients) as needed, and the water content is compared. It refers to a hard material with little target and poor fluidity. Dough is used for food after being cooked by baking, steaming, frying, boiling, etc. Specific examples include skins such as bread, donuts, pies, noodles, and spring rolls, bun skins, dumplings, cookies, and rice cakes. The dough for baked confectionery can be mentioned. As mentioned above, the food products produced by heating these doughs have a wide range of products, and their market size is large, occupying an important position in the food industry.

以下、本発明においては、その製造過程にドウを加熱する工程を含む食品をドウ加熱食品という。また、ドウ加熱食品のうち、ドウを加熱する方法が「蒸す」方法であるものをドウ蒸製食品という。 Hereinafter, in the present invention, a food containing a step of heating the dough in the manufacturing process is referred to as a dough-heated food. Further, among the dough-heated foods, those in which the method of heating the dough is "steaming" are called dough-steamed foods.

ドウ蒸製食品の代表例としては、肉まん、あんまん、ピザまんといった中華まんや、酒饅頭、薯蕷(じょうよ)饅頭といった和菓子の饅頭類、蒸しパン、餃子やシュウマイなどの点心などが挙げられる。これらのうち、中華まんはスーパーマーケット等で冷凍食品やチルド製品として販売されるほか、コンビニエンスストアや売店等で加温販売する製品として広く展開されている。 Typical examples of steamed dough foods include Chinese steamed buns such as meat buns, steamed buns, and pizza buns, Japanese sweets buns such as sake buns and buns, steamed buns, and dim sum such as dumplings and shumai. Of these, Chinese steamed buns are sold as frozen foods and chilled products at supermarkets, etc., and are also widely deployed as products that are heated and sold at convenience stores and shops.

ここで、コンビニエンスストアや売店等における加温販売とは、加熱調理済みの中華まんを、消費者が購入後すぐに喫食できるよう、スチーマーと呼ばれる蒸し機に入れ、常時加温加湿された状態で販売する態様をいう。係る販売態様では、スチーマーで長時間保存された中華まんが多くの水分を吸収してしまい、その結果、皮が非常に柔らかくブヨブヨの状態となり食感が著しく低下することが問題となっている。また、この問題は、賞味期限の短縮や廃棄ロス発生の要因にもなっている。 Here, in the case of heated sales at convenience stores and shops, cooked Chinese steamed buns are placed in a steamer called a steamer so that consumers can eat them immediately after purchase, and are sold in a constantly heated and humidified state. A mode to be used. In such a sales mode, the Chinese steamed bun stored for a long time with a steamer absorbs a large amount of water, and as a result, the skin becomes very soft and buyobuyo, and the texture is significantly deteriorated. In addition, this problem is also a factor in shortening the expiration date and causing disposal loss.

そこで、スチーマーで長時間保存しても品質が劣化しない中華まんが研究開発されている。例えば、特許文献1には、ιカラギーナンおよび有機酸モノグリセリドを含有する中華まん類が開示されており、当該中華まん類は、加温下で長時間保存された後も良好な食感を維持していることが記載されている。また、特許文献2には、サッカロミセス・セレビシエの特定株を使用する中華まんじゅう食品の製造方法が開示されており、当該方法で製造された中華まんじゅう食品は、長時間、再蒸しされた後も、表皮の褐変および固化が抑制されること、製品の比容積が増大し、柔らかな食感が持続することが記載されている。 Therefore, Chinese steamed buns whose quality does not deteriorate even when stored for a long time with a steamer are being researched and developed. For example, Patent Document 1 discloses Chinese steamed buns containing ι carrageenan and organic acid monoglyceride, and the Chinese steamed buns maintain a good texture even after being stored for a long time under heating. It is stated that. Further, Patent Document 2 discloses a method for producing a Chinese manju food using a specific strain of Saccharomyces cerevisiae, and the Chinese manju food produced by this method can be used even after being re-steamed for a long time. It is described that browning and solidification of the epidermis are suppressed, the specific volume of the product is increased, and the soft texture is maintained.

特開2017−70256号公報JP-A-2017-70256 特許第4156187号公報Japanese Patent No. 4156187

しかしながら、特許文献1に記載の中華まん類は、65〜75℃で5時間保存後に、官能試験にて「ねちゃつき感」が比較的小さい旨の記載はあるものの、吸水量については検討されていないため、スチーマーで長時間保存後の食感維持効果が十分かどうかは不明である。特許文献2に記載の方法で製造された中華まんじゅう食品もまた、スチーマーでの保存後における吸水量や食感については一切検討されていない。すなわち、これら特許文献を鑑みても、加温加湿下での保存時に吸水を抑制し、良好な食感を維持しうるドウ蒸製食品を製造する技術は、十分に提供されている状況ではない。 However, although there is a description in the sensory test that the Chinese steamed buns described in Patent Document 1 have a relatively small "sticky texture" after being stored at 65 to 75 ° C. for 5 hours, the amount of water absorption has been studied. Therefore, it is unclear whether the steamer has a sufficient texture-maintaining effect after long-term storage. The Chinese manju food produced by the method described in Patent Document 2 has not been examined at all regarding the amount of water absorption and texture after storage in a steamer. That is, even in view of these patent documents, a technique for producing a dough-steamed food that can suppress water absorption during storage under heating and humidification and maintain a good texture is not sufficiently provided.

また、ドウ加熱食品の内層は通常、発酵や膨化の際に生じた多数の気泡の跡(すだち、気泡構造)を呈する。係る穴状の気泡跡の大きさや多寡、気泡を構成する膜の厚み、均一性といった態様を、内層の肌理(きめ、キメ)という。そして一般に、肌理が細かいとは、このすだちの穴の直径が小さく、穴の数が多く、穴を構成する膜が薄いことをいう。また、肌理の均一性が高いとは、多数のすだちの穴の直径のバラツキが小さく、比較的同程度の大きさで揃っていることをいう。 In addition, the inner layer of dough-heated food usually exhibits traces of a large number of bubbles (sudachi, bubble structure) generated during fermentation and swelling. Aspects such as the size and amount of the hole-shaped bubble traces, the thickness and uniformity of the film constituting the bubbles are referred to as the texture of the inner layer. In general, fine texture means that the diameter of the holes in the sudachi is small, the number of holes is large, and the film constituting the holes is thin. In addition, high texture uniformity means that the diameters of many sudachi holes are small and are relatively the same size.

ドウ加熱食品は、内層の肌理が粗く不均一な状態であると、外観が悪く、食感も柔らかさや口溶け感が欠けたものとなる。そこで、本発明者らは、ドウ加熱食品の内層の肌理を細かくし、あるいは均一性を高めることができれば、外観が良く、よりソフトで口当たりのよい食感のドウ加熱食品をつくることができ、商品価値の向上に寄与することができると考えた。この点、上記特許文献に記載のいずれの先行技術も、ドウ加熱食品の肌理を細かくし、あるいは均一性を高めるという課題を解決するものではない。 If the inner layer of the dough-heated food is rough and uneven, the appearance will be poor and the texture will be lacking in softness and melting in the mouth. Therefore, the present inventors can produce a dough-heated food having a good appearance, a softer texture, and a pleasant texture if the inner layer of the dough-heated food can be made finer or more uniform. We thought that it could contribute to the improvement of commercial value. In this respect, none of the prior arts described in the above patent documents solves the problem of making the texture of the dough-heated food finer or increasing the uniformity.

また、ドウ加熱食品を機械を用いて製造すると、ドウが傷む場合がある。この傷みは分割や成型の工程を機械で扱った場合に多く起こる。傷んだドウは加熱工程で膨らみが不良となり、そのドウ加熱食品は、体積不足で食感も柔らかさに欠けたものとなる。そこで、本発明者らは、ドウの機械耐性を高めることができれば、商品価値の向上のほか、手動から機械化への移行や機械の稼働速度の上昇等が可能となり、生産費の低減ないし生産性の向上に寄与することができると考えた。この点、上記特許文献に記載のいずれの先行技術も、ドウの機械耐性の向上という課題を解決するものではない。 In addition, when the dough-heated food is manufactured using a machine, the dough may be damaged. This damage often occurs when the process of division and molding is handled by a machine. Damaged dough has poor swelling during the heating process, and the dough-heated food has insufficient volume and lacks soft texture. Therefore, if the mechanical resistance of the dough can be increased, the present inventors will be able to improve the commercial value, shift from manual to mechanized, increase the operating speed of the machine, etc., and reduce the production cost or productivity. I thought that it could contribute to the improvement of. In this respect, none of the prior arts described in the above patent documents solves the problem of improving the mechanical resistance of the dough.

本発明は、このような課題を解決するためになされたものであって、ドウ蒸製食品の加温加湿下での保存耐性を向上できる剤、ドウ加熱食品の肌理を改善できる剤、およびドウの機械耐性を向上できる剤、ならびにこれを用いるドウの製造方法および食品の製造方法を提供することを目的とする。 The present invention has been made to solve such a problem, and is an agent capable of improving the storage resistance of a dough steamed food under heating and humidification, an agent capable of improving the texture of a dough cooked food, and a dough. It is an object of the present invention to provide an agent capable of improving mechanical resistance, and a method for producing dough and a method for producing food using the same.

本発明者らは、鋭意研究の結果、分枝酵素をドウの材料に添加することにより、ドウ蒸製食品を加温加湿状況で保存した際に通常起こる吸水や軟化を抑制できること、ドウ加熱食品の内層の肌理を細かくし、均一性を高められること、ドウの製造工程を機械で行った場合に通常起こるドウの傷みあるいはそれに起因する膨らみの不良を抑制できることを見出した。そこで、これらの知見に基づいて、下記の各発明を完成した。 As a result of diligent research, the present inventors have found that by adding a branching enzyme to the dough material, it is possible to suppress water absorption and softening that normally occur when the dough steamed food is stored in a heated and humidified state. It was found that the texture of the inner layer can be made finer and the uniformity can be improved, and that the damage to the dough that normally occurs when the dough manufacturing process is performed by a machine or the defect of swelling caused by the damage can be suppressed. Therefore, based on these findings, the following inventions have been completed.

(1)本発明に係るドウ蒸製食品の加温加湿下での保存耐性向上剤は、分枝酵素を有効成分とする。 (1) The storage resistance improving agent for the dough steamed food according to the present invention under heating and humidification contains a branched enzyme as an active ingredient.

(2)本発明に係るドウ加熱食品の肌理改善剤は、分枝酵素を有効成分とする。 (2) The texture improving agent for dough-heated foods according to the present invention contains a branching enzyme as an active ingredient.

(3)本発明に係るドウの機械耐性向上剤は、分枝酵素を有効成分とする。 (3) The mechanical resistance improving agent for dough according to the present invention contains a branched enzyme as an active ingredient.

(4)本発明に係る剤において、分枝酵素は、下記(a)または(b)のアミノ酸配列を有し、かつ分枝酵素活性を有するポリペプチドとすることができる;
(a)配列番号2と90%以上の配列同一性を有するアミノ酸配列、
(b)下記(ア)〜(ウ)のいずれかの核酸配列によってコードされるアミノ酸配列、
(ア)配列番号1の核酸配列、
(イ)配列番号1に相補的な核酸配列、
(ウ)(ア)または(イ)と、ストリンジェントな条件下でハイブリダイズする核酸配列。
(4) In the agent according to the present invention, the branching enzyme can be a polypeptide having the following amino acid sequence (a) or (b) and having branching enzyme activity;
(A) Amino acid sequence having 90% or more sequence identity with SEQ ID NO: 2.
(B) An amino acid sequence encoded by any of the following nucleic acid sequences (a) to (c),
(A) Nucleic acid sequence of SEQ ID NO: 1,
(A) Nucleic acid sequence complementary to SEQ ID NO: 1,
(C) A nucleic acid sequence that hybridizes with (a) or (b) under stringent conditions.

(5)本発明に係るドウの製造方法は、ドウを組成する材料に、本発明に係る剤を混合する工程を有する。 (5) The method for producing dough according to the present invention includes a step of mixing the agent according to the present invention with the material constituting the dough.

(6)本発明に係るドウ加熱食品の製造方法は、本発明に係る剤を含むドウを加熱する工程を有する。 (6) The method for producing a dough-heated food according to the present invention includes a step of heating the dough containing the agent according to the present invention.

(7)本発明に係るドウ蒸製食品の製造方法は、本発明に係る剤を含むドウを蒸す工程を有する。 (7) The method for producing a dough steamed food according to the present invention includes a step of steaming the dough containing the agent according to the present invention.

本発明に係るドウ蒸製食品の加温加湿下での保存耐性向上剤、これを用いるドウの製造方法またはドウ蒸製食品の製造方法によれば、ドウ蒸製食品を加温加湿環境下で保存した際に通常起こる吸水や軟化を抑制することができる。よって、製品を加温加湿された状態で販売するにあたっても製品本来の良好な食感を長く保つことができ、これにより、当該製品の商品価値の向上や賞味期限の延長、廃棄ロスの低減に寄与することができる。 According to the storage resistance improving agent for dough steamed foods according to the present invention under heating and humidification, the method for producing dough using the same, or the method for producing dough steamed foods, when the dough steamed foods are stored in a heating and humidifying environment. It is possible to suppress water absorption and softening that normally occur in Japan. Therefore, even when the product is sold in a heated and humidified state, the original good texture of the product can be maintained for a long time, thereby improving the commercial value of the product, extending the expiration date, and reducing waste loss. Can contribute.

本発明に係るドウ加熱食品の肌理改善剤、これを用いるドウの製造方法またはドウ加熱食品の製造方法によれば、ドウ加熱食品の内層の肌理を細かくし、あるいは均一性を高めることができる。よって、ドウあるいはこれを用いる食品の製造にあたり、商品価値の向上に寄与することができる。 According to the texture improving agent for dough-heated foods according to the present invention, the method for producing dough using the same, or the method for producing dough-heated foods, the texture of the inner layer of the dough-heated foods can be made finer or more uniform. Therefore, it can contribute to the improvement of commercial value in the production of dough or foods using the dough.

本発明に係るドウの機械耐性向上剤、これを用いるドウの製造方法またはドウ加熱食品の製造方法によれば、ドウの製造工程を機械で行った場合に通常起こるドウの傷みあるいはそれに起因する膨らみの不良を抑制することができる。よって、商品価値の向上、あるいは手動から機械化への移行や機械の稼働速度の上昇等により、生産費の低減や生産性の向上に寄与することができる。 According to the dough machine resistance improver according to the present invention, the dough manufacturing method using the dough manufacturing method, or the dough heated food manufacturing method, the dough is usually damaged or swelled when the dough manufacturing process is performed by a machine. Defects can be suppressed. Therefore, it is possible to contribute to the reduction of production cost and the improvement of productivity by improving the commercial value, shifting from manual to mechanization, increasing the operating speed of the machine, and the like.

分枝酵素を添加しない中華まん(試料1)および分枝酵素を添加した中華まん(試料2)について、蒸し器での保存前後のクラムを圧縮した際の最大荷重を示す棒グラフである。It is a bar graph which shows the maximum load when crumbs were compressed before and after storage in a steamer for Chinese steamed buns without branching enzyme (Sample 1) and Chinese steamed buns with branching enzyme (Sample 2). 分枝酵素を添加しない中華まん(試料1)および分枝酵素を添加した中華まん(試料2)の内層の電子顕微鏡による観察画像である。It is an observation image by the electron microscope of the inner layer of the Chinese steamed bun (Sample 1) to which branching enzyme was not added, and Chinese steamed bun (Sample 2) to which branching enzyme was added. 分枝酵素を添加しない中華まん(試料1)および分枝酵素を添加した中華まん(試料2)の体積を示す棒グラフである。It is a bar graph which shows the volume of the Chinese steamed bun (Sample 1) which did not add a branching enzyme, and the Chinese steamed bun (Sample 2) which added a branched enzyme.

以下、本発明について詳細に説明する。本発明に係るドウ蒸製食品の加温加湿下での保存耐性向上剤、ドウ加熱食品の肌理改善剤、およびドウの機械耐性向上剤(以下、まとめて「本発明の剤」という場合がある。)は、いずれも、分枝酵素を有効成分とする。また、本発明に係るドウの製造方法は、ドウを組成する材料に、本発明の剤を混合する工程を有する。また、本発明に係るドウ加熱食品の製造方法は、本発明の剤を含むドウを加熱する工程を有する。また、本発明に係るドウ蒸製食品の製造方法は、本発明の剤を含むドウを蒸す工程を有する。 Hereinafter, the present invention will be described in detail. The agent for improving the storage resistance of steamed dough foods according to the present invention under heating and humidification, the agent for improving the texture of cooked dough foods, and the agent for improving the mechanical resistance of dough (hereinafter, may be collectively referred to as "the agent of the present invention". ) Have a branched enzyme as an active ingredient. Further, the method for producing a dough according to the present invention includes a step of mixing the agent of the present invention with the material constituting the dough. In addition, the method for producing a dough-heated food according to the present invention includes a step of heating the dough containing the agent of the present invention. In addition, the method for producing a dough steamed food according to the present invention includes a step of steaming the dough containing the agent of the present invention.

「加温加湿下での保存耐性」とは、ドウ蒸製食品を加温加湿した環境下で保存した際に通常起こる吸水や軟化が生じにくいこと、あるいは生じたとしてもその程度が小さいことをいう。すなわち、この保存耐性が高い場合は、加温加湿下で保存した際に当該ドウ蒸製食品が吸収する水分量が小さく、あるいは軟化の程度が小さく、その結果、良好な食感を維持している時間が長くなるといえる。 "Preservation resistance under heating and humidification" means that water absorption and softening that normally occur when dough steamed foods are stored in a heating and humidifying environment are unlikely to occur, or even if they do occur, the degree is small. .. That is, when this storage resistance is high, the amount of water absorbed by the dough steamed food when stored under heating and humidification is small, or the degree of softening is small, and as a result, a good texture is maintained. It can be said that the time will be longer.

ここで、「ドウ蒸製食品を加温加湿下で保存する」という場合の温度は、外気温あるいは室温を超える温度になるよう加温していればよく、特に限定されないが、具体的には、ドウ蒸製食品を保存する容器内の温度として、常温以上100℃未満、50〜100℃未満、60〜100℃未満、60〜90℃以下を例示することができる。また、この場合の湿度は、ドウ蒸製食品を保存する容器内を加湿していればよく、特に限定されないが、具体的には、90〜100%を例示することができる。 Here, the temperature in the case of "preserving the dough steamed food under heating and humidification" may be heated so as to exceed the outside air temperature or room temperature, and is not particularly limited. Examples of the temperature inside the container for storing the dough steamed food include room temperature and above and below 100 ° C., below 50 to 100 ° C., below 60 to 100 ° C., and below 60 to 90 ° C. Further, the humidity in this case is not particularly limited as long as the inside of the container for storing the dough steamed food is humidified, but specifically, 90 to 100% can be exemplified.

本発明において、ドウ加熱食品の「肌理を改善する」とは、ドウ加熱食品の内層の肌理を細かくすること、および/または、肌理の均一性を高めることをいう。 In the present invention, "improving the texture" of the dough-heated food means making the inner layer of the dough-heated food finer and / or enhancing the texture uniformity.

本発明において、「ドウの機械耐性」とは、分割や成型等のドウ加熱食品の製造工程を機械を用いて行った場合に、通常生じるドウの傷み乃至当該傷みに起因する膨らみの不良が生じにくいこと、あるいは生じたとしてもその程度が小さいことをいう。 In the present invention, "mechanical resistance of dough" means that when a dough-heated food manufacturing process such as division or molding is performed using a machine, the dough is usually damaged or a defect in swelling due to the damage occurs. It means that it is difficult, or even if it occurs, the degree is small.

分枝酵素(ブランチングエンザイム、EC2.4.1.18)は澱粉やグリコーゲンなどのグルコース構成多糖に作用する転移酵素(6−α−グルカノトランスフェラーゼ)である。本酵素はα−1,4結合を切断し、α−1,6結合で別の場所に転移する反応を触媒する。本明細書において、分枝酵素は、単に「酵素」という場合がある。 A branching enzyme (branching enzyme, EC 2.4.1.18) is a transferase (6-α-glucanotransferase) that acts on glucose-constituting polysaccharides such as starch and glycogen. This enzyme cleaves the α-1,4 bond and catalyzes the reaction of transferring to another location with the α-1,6 bond. As used herein, a branched enzyme may be simply referred to as an "enzyme".

本発明において分枝酵素活性は、Takata et al.,Applied and Environmental Microbiology(1994),p.3097(assayA)に記載の方法の改良版に従い確認することができる。具体的には、まず、50μLの酵素溶液と50μLの基質溶液(0.1M Tris緩衝液に0.1%の濃度となるようIII型アミロースを溶解したもの)とを混合し、60℃で30分間インキュベートする。続いて、2mLのヨウ素試薬を混合し、室温で15分間インキュベートして、アミロース−ヨウ素複合体を形成させる。ヨウ素試薬は、0.5mLの1N HClと0.5mLの保存液(0.26gのIおよび2.6gのKIを10mLの水に溶解したもの)とを混合した後、130mLとなるよう水で希釈したものである。その後、660nmにおける吸光度(A660)を測定する。対照試料は酵素溶液を水で置換したものを用いる。分枝酵素活性は、供試試料と対照試料との間のA660の差異として測定する。1ユニット(U)の分枝酵素活性は、60℃、pH7.0で1分当たり1%ずつA660を低下させ得る酵素量として定義される。 In the present invention, the branching enzyme activity is described by Takata et al. , Applied and Environmental Microbiology (1994), p. It can be confirmed according to the improved version of the method described in 3097 (assayA). Specifically, first, 50 μL of an enzyme solution and 50 μL of a substrate solution (a 0.1 M Tris buffer solution in which type III amylose is dissolved at a concentration of 0.1%) are mixed, and 30 at 60 ° C. Incubate for minutes. Subsequently, 2 mL of iodine reagent is mixed and incubated at room temperature for 15 minutes to form an amylose-iodine complex. The iodine reagent is prepared by mixing 0.5 mL of 1N HCl with 0.5 mL of a preservative solution (0.26 g of I 2 and 2.6 g of KI dissolved in 10 mL of water), and then watering the mixture to make 130 mL. Diluted with. Then, the absorbance (A 660 ) at 660 nm is measured. The control sample used is an enzyme solution replaced with water. Branching enzyme activity is measured as the difference in A 660 between the test sample and the control sample. The branching enzyme activity of one unit (U) is defined as the amount of enzyme capable of lowering A 660 by 1% per minute at 60 ° C. and pH 7.0.

分枝酵素は、60℃〜120℃、好ましくは60℃〜100℃、より好ましくは60℃〜80℃、よりさらに好ましくは60℃〜70℃の範囲に至適温度を有する。また、6〜8の範囲内に至適pH(相対的活性70%以上)を有するものが好ましい。 The branching enzyme has an optimum temperature in the range of 60 ° C. to 120 ° C., preferably 60 ° C. to 100 ° C., more preferably 60 ° C. to 80 ° C., and even more preferably 60 ° C. to 70 ° C. Further, those having an optimum pH (relative activity of 70% or more) in the range of 6 to 8 are preferable.

分枝酵素は、市販の食品用分枝酵素製剤を用いることができ、そのような市販品としては、例えば、「ブランチザイム(Branchzyme)」(ノボザイムズ)、「デナチームBBR LIGHT」(ナガセケムテックス)、グライコトランスフェラーゼ「アマノ」L(天野エンザイム)などを挙げることができる。 As the transferase, a commercially available transferase preparation for food can be used, and examples of such a commercially available product include "Branchzyme" (Novozymes) and "Denateam BBR LIGHT" (Nagase Chemtex). , Glycotransferase "Amano" L (Amano Enzyme) and the like.

また、分枝酵素は、植物や微生物等の天然に存在する生物から定法に従って抽出・精製したものを用いてもよい。分枝酵素を有する生物としては、例えば、ロドサームス・オバメンシス(Rhodothermus obamensis)、ロドサームス・マリヌス(Rhodothermus marinus)、アルスロバクタ・グロビホルミス(Arthrobacter globiformis)、バチルス・メガテリウム(Bacillus megaterium)、ストレプトコッカス・ミチス(Streptococcus mitis)、サルモネラ・タイフィムリウム(Salmonella typhimurium)、藻類シアニジウム・カルダリウム(Cyanidium caldarium)、大腸菌、バチルス・カルドリチクス(Bacillus caldolyticus)、ゲオバチルス・ステアロサーモフィルス(Geobacillus stearothermophilus)、シネココッカス(Synechococcus)などを挙げることができる。 Further, as the branching enzyme, one extracted and purified from naturally occurring organisms such as plants and microorganisms according to a conventional method may be used. Organisms with branching enzymes include, for example, Rhodothermus obamensis, Rhodothermus marinus, Arthrobacter globiformis, Bacillus megaterium, Streptococcus mic , Salmonella typhimurium, algae Cyanidium caldarium, Escherichia coli, Bacillus caldolyticus, Geobacillus stearothermophilus, Synecococcus, etc. it can.

分枝酵素を天然に存在する生物から調製する方法は、例えば、分枝酵素を生産する微生物を培養する工程(培養工程)、培養液から微生物菌体を分離する工程(菌体分離工程)、および微生物菌体から分枝酵素を抽出・精製する工程(抽出精製工程)を含む。培養工程では、当該微生物が利用し得る栄養源を含む培地で当該微生物を培養する。培地の形態は、分枝酵素の生産を促進する限り、液体状であっても固体状であってもよいが、培地調製が容易で、高い菌濃度にまで培養が可能であるという点から液体培地が好ましい。栄養源としては、例えば、炭素源、窒素源および無機塩類が挙げられる。炭素源としては、例えば、グルコース、グリセリン、デキストリン、スターチ、糖蜜、および動植物油が挙げられる。窒素源としては、例えば、大豆粉、コーンスチープリカー、綿実かす、肉エキス、ペプトン、酵母エキス、硫酸アンモニウム、硝酸ソーダ、および尿素が挙げられる。無機塩類としては、例えば、ナトリウム、カリウム、カルシウム、マグネシウム、マンガン、鉄、コバルト、亜鉛、およびリン酸が挙げられる。培養法は、静置培養でも振盪培養または通気攪拌培養でもよいが、空気および栄養源を効率的に菌体に供給することができるという点から、通気攪拌培養が好ましい。培養温度は、例えば、25℃〜70℃、好ましくは30℃〜60℃を挙げることができる。培地のpHは、pH5〜pH8を挙げることができる。培養時間は、例えば、1日間〜7日間であり、分枝酵素の菌体内蓄積量が最高になったときに培養を停止する。菌体分離工程は、例えば、遠心分離、ろ過、減圧蒸留によって行うことができる。抽出精製工程における抽出方法は、例えば、凍結融解、高圧ホモジナイザー処理、ビーズ処理といった物理的方法、細胞膜に損傷を与えるような薬剤での処理、浸透圧を急激に変化させる方法、アルカリ処理、酵素処理といった化学的方法を挙げることができる。抽出精製工程における精製方法は、例えば、排除分子量5000または排除分子量10000のろ過膜を用いた限外ろ過、硫安またはエタノールを用いた分画、クロマトグラフィーによる精製などの公知の手段を目的の分枝酵素の精製度に応じて適宜組み合わせて用いることができる。分枝酵素は、分枝酵素を含む溶液をそのまま液体状で使用してもよく、真空乾燥または凍結乾燥して得られた粉末状の酵素として使用してもよい。 Methods for preparing a branching enzyme from a naturally occurring organism include, for example, a step of culturing a microorganism that produces the branching enzyme (culture step), a step of separating microbial cells from a culture solution (bacterial cell separation step), and a step. Including a step of extracting and purifying a branched enzyme from microbial cells (extraction purification step). In the culturing step, the microorganism is cultured in a medium containing a nutrient source that can be used by the microorganism. The form of the medium may be liquid or solid as long as it promotes the production of branched enzymes, but it is liquid in that the medium can be easily prepared and cultured to a high bacterial concentration. Medium is preferred. Nutrient sources include, for example, carbon sources, nitrogen sources and inorganic salts. Carbon sources include, for example, glucose, glycerin, dextrin, starch, molasses, and animal and vegetable oils. Nitrogen sources include, for example, soybean flour, corn steep liquor, cotton dregs, meat extract, peptone, yeast extract, ammonium sulfate, sodium nitrate, and urea. Inorganic salts include, for example, sodium, potassium, calcium, magnesium, manganese, iron, cobalt, zinc, and phosphoric acid. The culturing method may be static culture, shaking culture, or aeration stirring culture, but aeration stirring culture is preferable from the viewpoint that air and nutrient sources can be efficiently supplied to the cells. The culture temperature can be, for example, 25 ° C to 70 ° C, preferably 30 ° C to 60 ° C. The pH of the medium can be pH 5 to pH 8. The culturing time is, for example, 1 to 7 days, and the culturing is stopped when the intracellular accumulation amount of the branching enzyme becomes maximum. The cell separation step can be performed, for example, by centrifugation, filtration, or vacuum distillation. Extraction methods in the extraction and purification steps include, for example, physical methods such as freeze-thaw, high-pressure homogenizer treatment, and bead treatment, treatment with chemicals that damage cell membranes, methods of rapidly changing osmotic pressure, alkali treatment, and enzyme treatment. Such chemical methods can be mentioned. The purification method in the extraction and purification step is for branching by a known means such as ultrafiltration using a filtration membrane having an exclusion molecular weight of 5000 or an exclusion molecular weight of 10000, fractionation using ammonium sulfate or ethanol, and purification by chromatography. It can be used in combination as appropriate depending on the degree of purification of the enzyme. As the branching enzyme, a solution containing the branching enzyme may be used as it is in a liquid state, or may be used as a powdered enzyme obtained by vacuum drying or freeze-drying.

本発明において好適に用いられる分枝酵素として、下記(a)または(b)のアミノ酸配列を有するポリペプチド(以下、「本ポリペプチド」という場合がある。)を例示することができる;
(a)配列番号2と90%以上の配列同一性を有するアミノ酸配列、
(b)下記(ア)〜(ウ)のいずれかの核酸配列によってコードされるアミノ酸配列、
(ア)配列番号1の核酸配列、
(イ)配列番号1に相補的な核酸配列(配列番号3)、
(ウ)(ア)または(イ)と、ストリンジェントな条件下でハイブリダイズする核酸配列。
As a branching enzyme preferably used in the present invention, a polypeptide having the following amino acid sequence (a) or (b) (hereinafter, may be referred to as “the present polypeptide”) can be exemplified;
(A) Amino acid sequence having 90% or more sequence identity with SEQ ID NO: 2.
(B) An amino acid sequence encoded by any of the following nucleic acid sequences (a) to (c),
(A) Nucleic acid sequence of SEQ ID NO: 1,
(A) Nucleic acid sequence complementary to SEQ ID NO: 1 (SEQ ID NO: 3),
(C) A nucleic acid sequence that hybridizes with (a) or (b) under stringent conditions.

ここで、配列番号2は、特許第4732591号公報に記載の配列番号2のアミノ酸配列に、配列番号1は、同公報に記載の配列番号1の核酸配列に、それぞれ等しい。配列番号2は、ロドサームス・オバメンシスの株JCM 9785の分枝酵素(以下、「JCM9785分枝酵素」という場合がある。)のアミノ酸配列である。また、配列番号1は、配列番号2のアミノ酸配列をコードする核酸配列である。また、配列番号3は、配列番号1に相補的な核酸配列である。すなわち、本ポリペプチドは、アミノ酸配列および酵素活性の点でJCM9785分枝酵素と同一または高い類似性を有する分枝酵素を意味する。 Here, SEQ ID NO: 2 is equivalent to the amino acid sequence of SEQ ID NO: 2 described in Japanese Patent No. 4732591, and SEQ ID NO: 1 is equivalent to the nucleic acid sequence of SEQ ID NO: 1 described in the same publication. SEQ ID NO: 2 is the amino acid sequence of the branching enzyme of the Rhodotherms obamensis strain JCM 9785 (hereinafter, may be referred to as "JCM9785 branching enzyme"). Further, SEQ ID NO: 1 is a nucleic acid sequence encoding the amino acid sequence of SEQ ID NO: 2. Moreover, SEQ ID NO: 3 is a nucleic acid sequence complementary to SEQ ID NO: 1. That is, this polypeptide means a branching enzyme having the same or high similarity to JCM9785 branching enzyme in terms of amino acid sequence and enzyme activity.

本ポリペプチドは、ロドサームス・オバメンシスの株JCM 9785(理化学研究所微生物系統保存施設)から上述の方法により抽出・生成して得ることができる。また、上述の(a)または(b)のアミノ酸配列情報に基づいて、Fmoc法(フルオレニルメチルオキシカルボニル法)、tBoc法(t−ブチルオキシカルボニル法)などの化学合成法に従って化学合成することができる他、各種の市販のペプチド合成機を利用して化学合成することもできる。 This polypeptide can be obtained by extraction and production from the Rhodotherms obamensis strain JCM 9785 (RIKEN Microbial Strain Preservation Facility) by the above method. Further, based on the amino acid sequence information of (a) or (b) described above, chemical synthesis is performed according to a chemical synthesis method such as the Fmoc method (fluorenylmethyloxycarbonyl method) or the tBoc method (t-butyloxycarbonyl method). In addition to this, it can also be chemically synthesized using various commercially available peptide synthesizers.

また、本ポリペプチドは、遺伝子組換え技術によって得ることもできる。この方法では、本ポリペプチドを好適な発現系にて発現させればよい。すなわち、(ア)〜(ウ)の核酸配列を、適当なベクターに挿入して組換えベクターを得た後、その組換えベクターを適当な宿主に導入して形質転換体を得る。そして、得られた形質転換体を培養して本ポリペプチドを発現させることにより得ることができる。ここで、(ア)〜(ウ)の核酸配列は、その配列情報に基づいて、市販されている種々のDNA合成機を用いて合成することができるほか、JCM9785分枝酵素をコードするDNAを鋳型として、ポリメラーゼ連鎖反応(PCR)を行うことにより得ることができる。また、係る形質転換体として、特許第4732591号公報(段落[0207]など)に記載の大腸菌のクローン(NMO049443、寄託番号DSM12607)を用いることもできる。 The present polypeptide can also be obtained by gene recombination technology. In this method, the present polypeptide may be expressed in a suitable expression system. That is, the nucleic acid sequences (a) to (c) are inserted into an appropriate vector to obtain a recombinant vector, and then the recombinant vector is introduced into an appropriate host to obtain a transformant. Then, it can be obtained by culturing the obtained transformant to express the present polypeptide. Here, the nucleic acid sequences (a) to (c) can be synthesized using various commercially available DNA synthesizers based on the sequence information, and DNA encoding the JCM9785 branching enzyme can be used. It can be obtained by performing a polymerase chain reaction (PCR) as a template. Further, as the transformant, a clone of Escherichia coli (NMO049443, deposit number DSM12607) described in Japanese Patent No. 4732591 (paragraph [0207], etc.) can also be used.

なお、アミノ酸配列の同一性は、常法に従って確認することができ、例えば、FASTA(http://www.genome.JP/tools/fasta/)、Basic local alignment search tool(BLAST;http://www.ncbi.nlm.nih.gov.)、Position−Specific Iterated BLAST(PSI−BLAST;http://www.ncbi.nlm.nih.gov.)などのプログラムを用いて確認することができる。なお、「同一性」とは一致性を指し、「identity」と交換可能に用いられる。 The identity of the amino acid sequence can be confirmed according to a conventional method. For example, FASTA (http://www.genome.JP/tools/fasta/), National center for biotechnology information (BLAST; http: //). It can be confirmed by using a program such as www.ncbi.nlm.nih.gov.), Position-Specificidicated BLAST (PSI-BLAST; http: // www.ncbi.nlm.nih.gov.). In addition, "identity" refers to consistency and is used interchangeably with "identity".

ストリンジェントな条件下でのハイブリダイズは、下記を例示することができる;5× SSPE、0.3%SDS、200μg/mlの剪断・変性したサケ精子DNA、50%ホルムアミドにおける、標準的なサザンブロッティング法に従う42℃でのプレハイブリダイゼーションおよびハイブリダイゼーション。2×SSC、0.2%SDSを用いて、65℃または70℃で各15分間、3回洗浄。 Hybridization under stringent conditions can be exemplified by: 5 × SSPE, 0.3% SDS, 200 μg / ml sheared and denatured salmon sperm DNA, standard Southern in 50% formamide. Prehybridization and hybridization at 42 ° C. according to the blotting method. Washed 3 times at 65 ° C. or 70 ° C. for 15 minutes each using 2 × SSC, 0.2% SDS.

本発明において、分枝酵素は、ドウを組成する材料に混合して用いる。分枝酵素を添加するタイミングとしては、ドウを組成する各種材料を混合する段階を例示することができる。分枝酵素の添加量は特に制限されるものではないが、例えば、小麦粉1kg当たり25〜125000U、125〜25000U、あるいは250〜2500Uを例示することができる。 In the present invention, the branching enzyme is used by mixing it with the material constituting the dough. As the timing of adding the branching enzyme, a step of mixing various materials constituting the dough can be exemplified. The amount of the branching enzyme added is not particularly limited, and examples thereof include 25 to 125,000 U, 125 to 25,000 U, and 250 to 2500 U per kg of wheat flour.

なお、本発明において、ドウを組成する主たる材料としては、水および穀粉などの澱粉を主体とする食材(小麦粉、米粉、大麦粉、ライ麦粉、トウモロコシ粉、ジャガイモ粉、テフ粉、ひえ粉、きな粉、大豆粉、ヒヨコ豆粉、エンドウ豆粉、緑豆粉、そば粉、アマランサス粉、片栗粉、くず粉、タピオカ粉、栗粉、どんぐり粉など)を挙げることができる。また、ドウには、上記以外に任意の副材料を配合することができ、そのような副材料としては、例えば、イーストや油脂、甘味料や食塩などの調味料、乳製品、卵、グルテン、各種の食品添加物、生地改良剤、膨張剤などを挙げることができる。 In the present invention, the main ingredients for composing dough are foodstuffs mainly composed of starch such as water and flour (wheat flour, rice flour, barley flour, rye flour, corn flour, potato flour, tef flour, hie flour, and kin flour. , Soybean flour, chick soybean flour, pea flour, green bean flour, buckwheat flour, amaranthus flour, kataguri flour, waste flour, tapioca flour, chestnut flour, acorn flour, etc.). In addition, any auxiliary material other than the above can be blended in the dough, and such auxiliary materials include, for example, yeast, fats and oils, seasonings such as sweeteners and salt, dairy products, eggs, and gluten. Various food additives, dough improvers, leavening agents and the like can be mentioned.

ドウ加熱食品は、上述したように、その製造過程にドウを加熱する工程を含む食品をいう。本発明において、ドウ加熱食品を製造する際の加熱方法は特に限定されず、例えば、焼く(焼成)、蒸す(蒸製)、揚げる(油調)、茹でるなどの任意の方法でドウを加熱することができる。 As described above, the dough-heated food refers to a food that includes a step of heating the dough in its manufacturing process. In the present invention, the heating method for producing a dough-heated food is not particularly limited, and for example, the dough is heated by any method such as baking (baking), steaming (steaming), frying (oil-like), and boiling. Can be done.

ドウ蒸製食品は、上述したように、ドウ加熱食品のうち、ドウを加熱する方法が「蒸す」方法であるものをいう。すなわち、ドウ蒸製食品は、その製造過程にドウを蒸す工程を含む食品である。本発明において、ドウ蒸製食品は、中華まんや和菓子の饅頭類のように具材や餡を内部に入れて包んだものでもよく、蒸しパンやマントウのように内部に何も入れないものでもよい。なお、「蒸す」とは、水を沸騰させて出た水蒸気の熱で材料を加熱することをいう。 As described above, the dough steamed food refers to a dough-heated food whose method of heating the dough is a "steaming" method. That is, a dough steamed food is a food that includes a step of steaming dough in its manufacturing process. In the present invention, the dough steamed food may be wrapped with ingredients or bean paste inside, such as Chinese steamed buns or Japanese sweets buns, or may be a steamed bread or mantou, which does not contain anything inside. In addition, "steaming" means heating the material with the heat of steam generated by boiling water.

以下、本発明について、各実施例に基づいて説明するが、本発明の技術的範囲は、これらの実施例によって示される特徴に限定されない。なお、本実施例において、分枝酵素は配列番号2と90%以上の配列同一性を有するアミノ酸配列からなるポリペプチドを用いた。 Hereinafter, the present invention will be described based on each example, but the technical scope of the present invention is not limited to the features shown by these examples. In this example, the branching enzyme used was a polypeptide consisting of an amino acid sequence having 90% or more sequence identity with SEQ ID NO: 2.

<実施例1>分枝酵素の効果検証:加温加湿下での保存後の吸水量
(1)中華まんの製造
表1に示す配合にて、試料1および試料2の中華まんを製造し、冷凍保管した。具体的な手順を下記の[1]〜[8]に示す。なお、本実施例では主としてドウを加熱してなる部分(皮の部分)を評価することを目的としたため、具材を内包しない中華まんを製造した。
<Example 1> Verification of effect of branching enzyme: Water absorption after storage under heating and humidification (1) Production of Chinese steamed buns Chinese steamed buns of Sample 1 and Sample 2 are produced according to the formulation shown in Table 1 and stored frozen. did. The specific procedure is shown in [1] to [8] below. In addition, since the purpose of this embodiment was mainly to evaluate the portion (skin portion) formed by heating the dough, a Chinese steamed bun containing no ingredients was produced.

《中華まんの製造手順》
[1]混捏:表1に示す材料をミキサー(愛工舎製作所)に入れ、低速で3分、その後中速で5分、混捏することによりドウを作製した。
[2]成型:手動にて、ドウを30g/個に分割して丸く成型した。
[3]発酵:成型したドウを40℃、湿度70%で60分置くことにより発酵させた。
[4]ラックタイム:発酵後のドウを室温で10分置いて表面を乾燥させた。
[5]蒸製:蒸し器にて100℃で20分蒸気加熱し、中華まんを作製した。
[6]冷却:加熱後の中華まんを室温で15分置くことにより冷却した。
[7]急速冷凍:−40℃の急速凍結機に60分入れておくことにより急速冷凍した。
[8]冷凍保管:−20℃の冷凍庫にて冷凍保管した。
<< Manufacturing procedure of Chinese steamed bun >>
[1] Kneading: The materials shown in Table 1 were placed in a mixer (Aikosha Seisakusho) and kneaded at a low speed for 3 minutes and then at a medium speed for 5 minutes to prepare a dough.
[2] Molding: The dough was manually divided into 30 g / piece and molded into a round shape.
[3] Fermentation: The molded dough was fermented by leaving it at 40 ° C. and 70% humidity for 60 minutes.
[4] Rack time: The fermented dough was left at room temperature for 10 minutes to dry the surface.
[5] Steaming: A Chinese steamed bun was prepared by steam heating at 100 ° C. for 20 minutes in a steamer.
[6] Cooling: The heated Chinese steamed bun was cooled by leaving it at room temperature for 15 minutes.
[7] Quick freezing: Quick freezing was performed by placing the product in a quick freezer at −40 ° C. for 60 minutes.
[8] Freezing storage: Freezing storage in a freezer at −20 ° C.

(2)吸水量の評価
試料1および試料2の中華まんを室温に30分置くことにより解凍した後、重量を測定し、これを「蒸し保存前重量」とした。続いて、80℃〜90℃、湿度100%の蒸し器に入れた状態で6時間保存した。その後、重量を測定し、これを「蒸し保存後重量」とした。下記の式1および式2により吸水量および吸水率を算出した。その結果を表2に示す。表2において、各数値は、各試料における中華まん5個の平均値である。
式1:吸水量(g)=蒸し保存後重量(g)−蒸し保存前重量(g)
式2:吸水率(%)=(吸水量(g)÷蒸し保存後重量(g))×100
(2) Evaluation of water absorption After thawing the Chinese steamed buns of Sample 1 and Sample 2 at room temperature for 30 minutes, the weight was measured, and this was defined as the "weight before steaming and storage". Subsequently, it was stored for 6 hours in a steamer at 80 ° C. to 90 ° C. and 100% humidity. Then, the weight was measured, and this was defined as "weight after steaming and storage". The water absorption amount and the water absorption rate were calculated by the following formulas 1 and 2. The results are shown in Table 2. In Table 2, each numerical value is an average value of 5 Chinese steamed buns in each sample.
Equation 1: Water absorption (g) = Weight after steaming storage (g) -Weight before steaming storage (g)
Equation 2: Water absorption rate (%) = (water absorption amount (g) ÷ weight after steaming and storage (g)) x 100

表2に示すように、吸水量は、試料1では3.20gであったのに対して、試料2では1.40gであった。また、吸水率は、試料1では10.46%であったのに対して、試料2では4.60%であった。すなわち、分枝酵素を添加しない場合よりも分枝酵素を添加した場合の方が、中華まんの皮が吸収した水分量が顕著に小さかった。この結果から、分枝酵素は、ドウ蒸製食品を加温加湿状況で保存する際の吸水を抑制できることが明らかになった。 As shown in Table 2, the amount of water absorption was 3.20 g in Sample 1 and 1.40 g in Sample 2. The water absorption rate was 10.46% in sample 1 and 4.60% in sample 2. That is, the amount of water absorbed by the skin of the Chinese steamed bun was significantly smaller when the branching enzyme was added than when the branching enzyme was not added. From this result, it was clarified that the branching enzyme can suppress water absorption when the dough steamed food is stored in a heated and humidified state.

<実施例2>分枝酵素の効果検証:加温加湿下での保存による軟化
実施例1(1)に記載の方法により中華まんを製造し、冷凍保管した。続いて、中華まんを室温に30分置いて解凍した後、内層から、3cm×3cm×2.5cm角の直方体を切り出した。クリープメータ(山電)の直径5cm円柱型のプランジャーを用いて、直方体を圧縮速度1mm/秒で60体積%圧縮変形するまで圧縮し、その時の最大荷重を測定した。また、80℃〜90℃、湿度100%の蒸し器に入れた状態で6時間保存した後、同様にして直方体を切り出し、最大荷重を測定した。その結果を図1に示す。図1において、棒グラフ上部の数値は、各試料における中華まん5個の平均値である。
<Example 2> Verification of effect of branching enzyme: Softening by storage under heating and humidification Chinese steamed buns were produced by the method described in Example 1 (1) and stored frozen. Subsequently, the Chinese steamed bun was left at room temperature for 30 minutes to thaw, and then a rectangular parallelepiped of 3 cm × 3 cm × 2.5 cm square was cut out from the inner layer. Using a cylindrical plunger with a diameter of 5 cm of a creep meter (Sanden), the rectangular parallelepiped was compressed at a compression rate of 1 mm / sec until it was compressed and deformed by 60% by volume, and the maximum load at that time was measured. Further, after storing for 6 hours in a steamer at 80 ° C. to 90 ° C. and 100% humidity, a rectangular parallelepiped was cut out in the same manner and the maximum load was measured. The result is shown in FIG. In FIG. 1, the numerical value at the upper part of the bar graph is the average value of 5 Chinese steamed buns in each sample.

図1に示すように、試料1では、蒸し器での保存前(蒸し保存前)の最大荷重が11.38Nであり、保存後(蒸し保存後)の最大荷重が8.78Nであった。これに対して、試料2では、蒸し保存前の最大荷重が10.44Nで、蒸し保存後の最大荷重は9.74Nであった。すなわち、試料1よりも試料2の方が、蒸し保存後の最大荷重が顕著に大きく、また、保存前後の最大荷重の変化量も少なかった。この結果から、分枝酵素を添加しない場合よりも分枝酵素を添加した場合の方が、加温加湿状況での長時間の保存によるドウ蒸製食品の皮の軟化を抑制できることが明らかになった。すなわち、分枝酵素は、ドウ蒸製食品を加温加湿下で保存する際の食感維持に有効であることが明らかになった。 As shown in FIG. 1, in Sample 1, the maximum load before storage in the steamer (before steam storage) was 11.38 N, and the maximum load after storage (after steam storage) was 8.78 N. On the other hand, in Sample 2, the maximum load before steaming and storage was 10.44N, and the maximum load after steaming and storage was 9.74N. That is, the maximum load of sample 2 after steaming and storage was remarkably larger than that of sample 1, and the amount of change in maximum load before and after storage was also small. From this result, it was clarified that the softening of the skin of the dough steamed food due to long-term storage under the warming and humidifying condition can be suppressed when the branching enzyme is added than when the branching enzyme is not added. .. That is, it was clarified that the branching enzyme is effective in maintaining the texture when the dough steamed food is stored under heating and humidification.

<実施例3>分枝酵素の効果検証:内層の肌理
実施例1(1)に記載の方法により中華まんを製造し、冷凍保管した。ただし、[2]の成型工程は、ドウの量を60g/個とし、手動に代えて包あん機(CN600、レオン自動機)を用いて行った。続いて、凍結状態の中華まんを10mm厚さにスライスして断片とし、凍結乾燥機(FD−1000、EYELA社)を用いて一晩凍結乾燥させた。その後、断片の表面をマグネトロン方式イオンコーター(MSP−1S、真空デバイス社)で金蒸着し、走査型電子顕微鏡(VHX−D510、KEYENCE社製)を用いて、観察倍率30倍または50倍にて観察した。観察画像を図2に示す。
<Example 3> Verification of effect of branching enzyme: Texture of inner layer Chinese steamed buns were produced by the method described in Example 1 (1) and stored frozen. However, in the molding step of [2], the amount of dough was set to 60 g / piece, and a packing machine (CN600, Leon automatic machine) was used instead of manual operation. Subsequently, the frozen Chinese steamed bun was sliced to a thickness of 10 mm into fragments, and freeze-dried overnight using a freeze dryer (FD-1000, EYELA). Then, the surface of the fragment is vapor-deposited with gold using a magnetron ion coater (MSP-1S, Vacuum Device Co., Ltd.), and the observation magnification is 30 times or 50 times using a scanning electron microscope (VHX-D510, manufactured by KEYENCE). Observed. The observation image is shown in FIG.

図2に示すように、試料2の内層は、試料1と比較して、すだち(気泡構造)の各穴の直径が小さく、穴の数が多く、穴を構成する膜が薄かった。また、試料2の方が、試料1と比較して穴の大きさのバラツキが小さく、比較的同じ大きさの穴で揃っていた。すなわち、分枝酵素を添加しない場合よりも分枝酵素を添加した場合の方が、内層の肌理が細かく、均一であった。この結果から、分枝酵素は、ドウ加熱食品の内層の肌理を細かくし、均一性を高めることが明らかになった。 As shown in FIG. 2, in the inner layer of the sample 2, the diameter of each hole of the sudachi (bubble structure) was smaller, the number of holes was larger, and the film forming the holes was thinner than that of the sample 1. Further, the sample 2 had a smaller variation in the hole size than the sample 1, and the holes had a relatively same size. That is, the texture of the inner layer was finer and more uniform when the branching enzyme was added than when the branching enzyme was not added. From this result, it was clarified that the branching enzyme makes the texture of the inner layer of the dough-heated food finer and enhances the uniformity.

<実施例4>分枝酵素の効果検証:機械耐性
実施例1(1)に記載の方法により中華まんを製造し、冷凍保管した。ただし、[2]の成型工程はドウの量を60g/個とし、手動に代えて包あん機(CN600、レオン自動機)を用いて行った。包あん機のアジテーター(回転ノズル)の回転速度は、最も大きい高速6とした。なお、アジテーターの回転速度が大きいほど、ドウへの負荷は大きい。続いて、中華まんを25℃に1時間置いて解凍した後、体積および重量を測定し、1g当たりの体積(比容積)を算出した。その結果を表3に示す。また、体積の棒グラフを図3に示す。表3および図3において、各数値は、試料1では中華まん15個、試料2では中華まん22個の平均値である。
<Example 4> Verification of effect of branched enzyme: Mechanical resistance Chinese steamed buns were produced by the method described in Example 1 (1) and stored frozen. However, in the molding step of [2], the amount of dough was set to 60 g / piece, and a packing machine (CN600, Leon automatic machine) was used instead of manual operation. The rotation speed of the agitator (rotary nozzle) of the packing machine was set to the highest speed 6. The higher the rotation speed of the agitator, the greater the load on the dough. Subsequently, the Chinese steamed bun was allowed to thaw at 25 ° C. for 1 hour, and then the volume and weight were measured to calculate the volume (specific volume) per gram. The results are shown in Table 3. A bar graph of volume is shown in FIG. In Table 3 and FIG. 3, each numerical value is an average value of 15 Chinese steamed buns in Sample 1 and 22 Chinese steamed buns in Sample 2.

表3に示すように、重量は、試料1では50.9g、試料2では50.2gで、両者は同等であった。その一方で、表3および図3に示すように、体積は、試料1では180.6cmであったのに対して、試料2では194.8cmであり、試料2の方が顕著に大きかった。また、比容積は、試料1では3.22cm/gであったのに対して、試料2では3.88cm/gであった。すなわち、両者の重量は同等であるにもかかわらず、分枝酵素を添加しない場合よりも分枝酵素を添加した場合の方が体積が大きかったことから、機械負荷によるドウの傷みに起因する膨らみの不良が、分枝酵素により低減されたことが明らかになった。この結果から、分枝酵素は、ドウ加熱食品において、ドウの機械耐性を向上させることが明らかになった。 As shown in Table 3, the weight of sample 1 was 50.9 g and that of sample 2 was 50.2 g, both of which were equivalent. On the other hand, as shown in Table 3 and Figure 3, volume, whereas it was in Sample 1 180.6Cm 3, a Sample 2 194.8Cm 3, significantly greater in the sample 2 It was. The specific volume of sample 1 was 3.22 cm 3 / g, whereas that of sample 2 was 3.88 cm 3 / g. That is, although the weights of both were the same, the volume was larger when the branching enzyme was added than when the branching enzyme was not added, so that the swelling caused by the damage of the dough due to the mechanical load was caused. It was revealed that the defect was reduced by the branching enzyme. From this result, it was clarified that the branching enzyme improves the mechanical resistance of the dough in the dough-heated food.

Claims (7)

分枝酵素を有効成分とする、ドウ蒸製食品の加温加湿下での保存耐性向上剤。 An agent for improving storage resistance of steamed dough foods under heating and humidification, which contains a branching enzyme as an active ingredient. 分枝酵素を有効成分とする、ドウ加熱食品の肌理改善剤。 A texture improver for dough-heated foods containing a branching enzyme as an active ingredient. 分枝酵素を有効成分とする、ドウの機械耐性向上剤。 A dough machine resistance improver containing a branching enzyme as an active ingredient. 分枝酵素が、下記(a)または(b)のアミノ酸配列を有し、かつ分枝酵素活性を有するポリペプチドである、請求項1〜3のいずれかに記載の剤;
(a)配列番号2と90%以上の配列同一性を有するアミノ酸配列、
(b)下記(ア)〜(ウ)のいずれかの核酸配列によってコードされるアミノ酸配列、
(ア)配列番号1の核酸配列、
(イ)配列番号1に相補的な核酸配列、
(ウ)(ア)または(イ)と、ストリンジェントな条件下でハイブリダイズする核酸配列。
The agent according to any one of claims 1 to 3, wherein the branching enzyme is a polypeptide having the following amino acid sequence (a) or (b) and having branching enzyme activity;
(A) Amino acid sequence having 90% or more sequence identity with SEQ ID NO: 2.
(B) An amino acid sequence encoded by any of the following nucleic acid sequences (a) to (c),
(A) Nucleic acid sequence of SEQ ID NO: 1,
(A) Nucleic acid sequence complementary to SEQ ID NO: 1,
(C) A nucleic acid sequence that hybridizes with (a) or (b) under stringent conditions.
ドウを組成する材料に、請求項1〜4のいずれかに記載の剤を混合する工程を有する、ドウの製造方法。 A method for producing dough, which comprises a step of mixing the agent according to any one of claims 1 to 4 with a material constituting the dough. 請求項1〜4のいずれかに記載の剤を含むドウを加熱する工程を有する、ドウ加熱食品の製造方法。 A method for producing a dough-heated food, which comprises a step of heating the dough containing the agent according to any one of claims 1 to 4. 請求項1〜4のいずれかに記載の剤を含むドウを蒸す工程を有する、ドウ蒸製食品の製造方法。 A method for producing a dough steamed food, which comprises a step of steaming a dough containing the agent according to any one of claims 1 to 4.
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US20170354157A1 (en) * 2015-01-16 2017-12-14 Novozymes A/S Method to Improve Sliceability of Baked Goods
JP2017143747A (en) * 2016-02-15 2017-08-24 奥野製薬工業株式会社 Bread quality improver and method for producing bread using thereof
JP2018186811A (en) * 2017-05-02 2018-11-29 ミヨシ油脂株式会社 Bread making dough modifier, bread making dough using the same, and method of making bread

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