JP2020114965A - Roof finishing material and roof repairing method - Google Patents
Roof finishing material and roof repairing method Download PDFInfo
- Publication number
- JP2020114965A JP2020114965A JP2019006146A JP2019006146A JP2020114965A JP 2020114965 A JP2020114965 A JP 2020114965A JP 2019006146 A JP2019006146 A JP 2019006146A JP 2019006146 A JP2019006146 A JP 2019006146A JP 2020114965 A JP2020114965 A JP 2020114965A
- Authority
- JP
- Japan
- Prior art keywords
- roof
- finishing material
- roof finishing
- adhesive layer
- repairing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 192
- 238000000034 method Methods 0.000 title claims description 35
- 239000010454 slate Substances 0.000 claims abstract description 72
- 239000004576 sand Substances 0.000 claims abstract description 36
- 239000010426 asphalt Substances 0.000 claims abstract description 34
- 229920005989 resin Polymers 0.000 claims abstract description 29
- 239000011347 resin Substances 0.000 claims abstract description 29
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 27
- 239000011707 mineral Substances 0.000 claims abstract description 27
- 239000003365 glass fiber Substances 0.000 claims abstract description 19
- 239000011256 inorganic filler Substances 0.000 claims abstract description 10
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 10
- 239000010410 layer Substances 0.000 claims description 43
- 239000012790 adhesive layer Substances 0.000 claims description 41
- 239000000843 powder Substances 0.000 claims description 17
- 239000004705 High-molecular-weight polyethylene Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 238000010276 construction Methods 0.000 abstract description 19
- 230000007547 defect Effects 0.000 abstract description 4
- 238000004904 shortening Methods 0.000 abstract description 2
- 229920006395 saturated elastomer Polymers 0.000 abstract 1
- 235000010755 mineral Nutrition 0.000 description 22
- 230000001070 adhesive effect Effects 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 8
- 230000002265 prevention Effects 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 239000004568 cement Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 238000009418 renovation Methods 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 241000195493 Cryptophyta Species 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004299 exfoliation Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000005791 algae growth Effects 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000009419 refurbishment Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000004577 thatch Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/28—Roofing elements comprising two or more layers, e.g. for insulation
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0281—Repairing or restoring roofing or roof covering
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Mechanical Engineering (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Abstract
Description
本願発明は、建物の勾配屋根の表面に敷設される屋根仕上げ材とこれによるスレート屋根の改修方法に関し、詳しくは形状に特徴を有し、施工性に優れる屋根仕上げ材とこれによる既存の平板スレート屋根の改修方法に関するものである。 The present invention relates to a roof finishing material laid on the surface of a pitched roof of a building and a method for repairing a slate roof using the roof finishing material. More specifically, a roof finishing material having a characteristic shape and excellent in workability and an existing flat plate slate using the same It concerns the method of roof renovation.
屋根仕上げ材のシングル(Roofing shingles)は、瓦屋根材や金属屋根材より軽量であり、また、施工現場での加工性が良いことから広く使用されている。特にガラス繊維基材にアスファルトを含浸塗覆し表面に着色砂を圧着させたアスファルトシングル(Asphalt shingles)やガラス繊維基材に無機充填材と樹脂材との混合層を形成した不燃シングル(Incombustible shingles)は、防水性、耐久性に優れることから米国をはじめ日本や他の多くの国々で、屋根仕上げ材として用いられている。 Single roofing materials (Roofing shingles) are widely used because they are lighter in weight than tile roof materials and metal roof materials and have good workability at construction sites. In particular, asphalt singles (Asphalt shingles) in which asphalt is impregnated and coated on the glass fiber substrate and colored sand is pressed onto the surface, and noncombustible singles (Incombustible shingles) in which a mixed layer of inorganic filler and resin material is formed on the glass fiber substrate. Because of its excellent waterproofness and durability, is used as a roof finishing material in the United States, Japan, and many other countries.
シングルを取り付け施工する方法としては、木質系下地の場合、通常釘打ちと接着剤を併用する。既存の平板スレート屋根の改修工事において、既存屋根へのかぶせ工法においても同様の方法が採られる。 As a method of attaching and installing a single, in the case of a wooden base, usually nailing and an adhesive are used together. The same method will be applied to the existing flat roof slate roof repair work.
近年、施工者の負担軽減が課題として挙げられており、シングルの施工性を向上させるために様々な考案がなされている。例えば、特許文献1には粘着層と剥離シート材を有することを特徴とするアスファルトシングルが開示されている。また、特許文献2には、釘打ちを効果的に行うための釘打ち領域を備えたアスファルトシングルが開示されている。 In recent years, reducing the burden on the builder has been cited as an issue, and various ideas have been made to improve the workability of a single. For example, Patent Document 1 discloses an asphalt single having an adhesive layer and a release sheet material. Further, Patent Document 2 discloses an asphalt single having a nailing area for effectively performing nailing.
また、シングル表面を覆う着色砂は、経年で剥落するため、乾性油で砂を処理し撥水性を付与し、剥落性を改善する考案が特許文献3に開示されている。
さらに、シングル葺きによる屋根は、年を経るに従い表面に藻の発生により、暗緑色に変色現象が生じることがあるため、防藻性を付与する考案が特許文献4に開示されている。
Further, since the colored sand covering the surface of the single piece comes off with the passage of time, Patent Document 3 discloses a device for treating the sand with a drying oil to impart water repellency to improve the exfoliation property.
Furthermore, since the roof of a single thatch may change its color to dark green due to the generation of algae on the surface as the years pass, Patent Document 4 discloses a device for imparting anti-algae property.
特許文献1に開示される粘着層や、特許文献2に開示される釘打ち領域は、施工性向上に寄与するものの、施工者の負担を軽減し、施工性向上を図るためには、さらなる改善が求められている。また、特許文献3に開示される方法では、砂の剥落を完全に防止することはできず、経年の風雨で砂の剥落が生じる虞があった。さらに、特許文献4に開示される方法ではトリアジン系の防藻剤を添加する必要があった。 Although the adhesive layer disclosed in Patent Document 1 and the nailing region disclosed in Patent Document 2 contribute to the improvement of the workability, further improvement is required in order to reduce the burden on the operator and improve the workability. Is required. Further, the method disclosed in Patent Document 3 cannot completely prevent the sand from coming off, and there is a possibility that the sand may come off due to wind and rain over the years. Furthermore, in the method disclosed in Patent Document 4, it was necessary to add a triazine-based algae preventative agent.
一方、戸建て住宅用の屋根材としては、工期が短く意匠性も良いことから、平板スレートが採用されてきたが、経年劣化により退色、漏水が発生する場合があり、既存のスレート屋根の改修手段が求められている。その一つとして、既存のスレート屋根にアスファルトシングルや不燃シングルをかぶせ施工する方法があるが、既存のシングルを用いた場合、葺き足(働き)の違いから、外観上の不具合、凹凸部が生じるという問題があった。 On the other hand, as a roofing material for detached houses, flat slate has been adopted because it has a short construction period and good design, but discoloration and water leakage may occur due to deterioration over time, so existing slate roof repairing means Is required. As one of them, there is a method of covering the existing slate roof with asphalt single or non-combustible single, but when using the existing single, there are defects in appearance and uneven parts due to the difference in thatched feet (work). There was a problem.
そこで、本発明は、既存のシングルの形状を大型化し、施工単位面積当たりの必要部材数および釘打ち数を減らすこと、およびシングル表面に高分子量ポリエチレン粒子を担持した樹脂層を設けることで、位置決めに掛かる時間を短縮することで施工性を向上させ、且つ砂の剥落が無く防藻性を有する屋根材を提供し、さらに既存のスレート屋根(コロニアル屋根)の改修時に、かぶせ工法を採用した際に生じる凹凸の外観不良が生じない、施工方法を提供する。
改修以外に本発明品を用いるとき、すなわち新築時に使用する際は、さらに施工単位面積当たりの必要部数を減らすことが可能である。具体的には、スレート屋根の改修に当たっては、葺き足182mmで5.5枚/m2であるのに対し、例えば、短辺485mmでは葺き足を217mmまで拡大し、4.6枚/m2まで必要部数を減らすことが出来る。さらに短辺540mmとすると葺き足は254mmまで拡大することが出来る為に必要部数は4.1枚/m2まで減じることが可能である。
Therefore, the present invention, by enlarging the shape of the existing single, reducing the number of necessary members and the number of nailing per construction unit area, and by providing a resin layer carrying high molecular weight polyethylene particles on the surface of the single, positioning By improving the workability by shortening the time required for the construction, and providing a roof material with algae-proof property without the removal of sand, and when adopting the cover method when renovating the existing slate roof (colonial roof) Provided is a construction method which does not cause a defective appearance of unevenness caused by the above.
When the product of the present invention is used for other than the refurbishment, that is, when it is used for new construction, it is possible to further reduce the required number of copies per construction unit area. Specifically, when repairing a slate roof, the number of roofing legs 182 mm is 5.5 sheets/m 2 , whereas, for example, when the short side is 485 mm, the number of roofing legs is expanded to 217 mm and 4.6 sheets/m 2 You can reduce the required number of copies. Further, if the short side is 540 mm, the thatched leg can be expanded to 254 mm, and therefore the required number of copies can be reduced to 4.1 sheets/m 2 .
上記課題を解決するために、本件第一発明は、ガラス繊維基材にアスファルトを含浸塗覆し表面に鉱物砂を撒布圧着させたアスファルトシングルおよびガラス繊維基材の両面に無機質充填材と樹脂材との混合層を形成し表面に鉱物砂を撒布圧着させた不燃シングルからなる群から選択される屋根仕上げ材であって、屋根仕上げ材が、平面視で、上辺、下辺、左辺および右辺を有する略長方形の形状を有し、上辺および下辺の長さが900〜1200mmであり、左辺および右辺の長さが420〜540mmであることを特徴とする。
本件第二発明は、葺き足が182±5mmである既存スレート屋根の改修方法であって、イ)前記屋根仕上げ材を、葺き足が182±5mmになるように、配置する工程を含むことを特徴とする。
In order to solve the above problems, the present invention is, asphalt single impregnated and coated with asphalt on the glass fiber base material and mineral sand is sprinkled and pressure-bonded on the surface, and an inorganic filler and a resin material on both sides of the glass fiber base material. A roof finishing material selected from the group consisting of non-combustible singles formed by mixing and sand-bonding mineral sand on the surface, the roof finishing material having an upper side, a lower side, a left side and a right side in plan view. It has a rectangular shape, and the length of the upper side and the lower side is 900 to 1200 mm, and the length of the left side and the right side is 420 to 540 mm.
The second aspect of the present invention is a method for repairing an existing slate roof having a roofing foot of 182±5 mm, and (a) including a step of arranging the roof finishing material so that the roofing foot is 182±5 mm. Characterize.
本発明は、次の実施態様を含む。
[1]ガラス繊維基材にアスファルトを含浸塗覆し表面に鉱物砂を撒布圧着させたアスファルトシングルおよびガラス繊維基材の両面に無機質充填材と樹脂材との混合層を形成し表面に鉱物砂を撒布圧着させた不燃シングルからなる群から選択される屋根仕上げ材であって、屋根仕上げ材が、平面視で、上辺、下辺、左辺および右辺を有する略長方形の形状を有し、上辺および下辺の長さが900〜1200mmであり、左辺および右辺の長さが420〜540mmである、屋根仕上げ材。
[2]屋根仕上げ材が、上辺の左右両端に切り欠きを有し、左辺および右辺の中央から上端の間に切り込みを有し、上辺の中央に切り込みを有する、[1]に記載の屋根仕上げ材。
[3]屋根仕上げ材が、下辺から上に177〜230mm離れた位置において左右方向に延びる直線より上の部分である基部と前記直線より下の部分であるタブからなる、[1]または[2]に記載の屋根仕上げ材。
[4]屋根仕上げ材のおもて面に、下辺から上に187mmを超える寸法だけ離れた位置より上に粘着層が設けられ、かつ、少なくとも粘着層が設けられた領域に対応する裏面の領域に、屋根仕上げ材同士を重ねた際に屋根仕上げ材同士が貼りつくのを防止するための貼りつき防止手段が設けられている、[1]〜[3]のいずれかに記載の屋根仕上げ材。
[5]屋根仕上げ材のタブの裏面の少なくとも一部に粘着層が設けられ、かつ該粘着層が剥離フィルムまたは剥離紙で覆われている、[3]に記載の屋根仕上げ材。
[6]アスファルトシングルまたは不燃シングルが、さらに、鉱物砂の層のおもて面側に樹脂層を含み、樹脂層のおもて面側に担持された高分子ポリエチレンパウダーを含む、[1]〜[5]のいずれかに記載の屋根仕上げ材。
[7]樹脂層が紫外線硬化塗料の硬化物である、[6]に記載の屋根仕上げ材。
[8]葺き足が182±5mmである既存スレート屋根の改修方法であって、
ロ)[1]〜[7]のいずれかに記載の屋根仕上げ材を、葺き足が182±5mmになるように、配置する工程
を含む既存スレート屋根の改修方法。
[9]工程ロ)の後に、
ハ)屋根仕上げ材に釘打ちする工程
を含む、[8]に記載の既存スレート屋根の改修方法。
[10]既存スレート屋根のスレート板の3枚重ね部分ではない部分に釘打ちする、[9]に記載の既存スレート屋根の改修方法。
[11]屋根仕上げ材のおもて面に、下辺から上に187mmを超える寸法だけ離れた位置より上に粘着層が設けられ、前記粘着層が設けられた領域よりも上の位置に釘打ちする、[9]または[10]に記載の既存スレート屋根の改修方法。
[12]工程ロ)の前に、
イ)下葺材を既存スレート屋根に張り付ける工程
を含む、[8]〜[11]のいずれかに記載の既存スレート屋根の改修方法。
The present invention includes the following embodiments.
[1] Asphalt single obtained by impregnating and coating glass fiber base material with asphalt and sprinkling mineral sand on the surface and forming a mixed layer of inorganic filler and resin material on both surfaces of the glass fiber base material and applying mineral sand on the surface A roof finishing material selected from the group consisting of non-combustible singles sprinkled and pressure-bonded, wherein the roof finishing material has a substantially rectangular shape having an upper side, a lower side, a left side and a right side in a plan view, and A roof finishing material having a length of 900 to 1200 mm and a length of a left side and a right side of 420 to 540 mm.
[2] The roof finishing material according to [1], wherein the roof finishing material has notches at the left and right ends of the upper side, has a notch between the center and the upper end of the left side and the right side, and has a notch at the center of the upper side. Material.
[3] The roof finishing material is composed of a base portion which is a portion above a straight line extending in the left-right direction and a tab which is a portion below the straight line at a position separated from the lower side by 177 to 230 mm and located above [1] or [2]. ] The roof finishing material described in.
[4] On the front surface of the roof finishing material, an adhesive layer is provided above the position separated from the lower side by a dimension exceeding 187 mm, and at least the area of the back surface corresponding to the area where the adhesive layer is provided. The roof finishing material according to any one of [1] to [3], wherein a sticking prevention means for preventing the roof finishing materials from sticking to each other when the roof finishing materials are stacked on each other is provided. ..
[5] The roof finishing material according to [3], wherein an adhesive layer is provided on at least a part of the back surface of the tab of the roof finishing material, and the adhesive layer is covered with a release film or release paper.
[6] The asphalt single or non-combustible single further includes a resin layer on the front surface side of the mineral sand layer, and a high molecular weight polyethylene powder supported on the front surface side of the resin layer, [1] ~ The roof finishing material according to any one of [5].
[7] The roof finishing material according to [6], wherein the resin layer is a cured product of an ultraviolet curable coating material.
[8] A method for repairing an existing slate roof having a roofing leg of 182±5 mm,
(B) A method for repairing an existing slate roof including a step of arranging the roof finishing material according to any one of [1] to [7] so that the roofing legs are 182±5 mm.
[9] After step b),
C) The method for repairing an existing slate roof according to [8], including a step of nailing a roof finishing material.
[10] The method for repairing an existing slate roof according to [9], wherein nailing is performed on a portion of the existing slate roof that is not a three-layered portion of the slate plate.
[11] On the front surface of the roof finishing material, an adhesive layer is provided above a position separated from the lower side by a dimension exceeding 187 mm, and nailing is performed at a position higher than the area where the adhesive layer is provided. The method for repairing an existing slate roof described in [9] or [10].
[12] Before step b)
(A) The method for repairing an existing slate roof according to any one of [8] to [11], including a step of attaching a lower roofing material to the existing slate roof.
本発明の屋根仕上げ材は、既存スレート屋根の改修に用いたときに、施工単位面積当たりの部材数、釘打ち数を減らし、施工時間を短縮することができ、既存のスレート屋根の改修かぶせ工法を採用した際に凹凸の外観不良の発生を回避することができる。 INDUSTRIAL APPLICABILITY The roof finishing material of the present invention can reduce the number of members per construction unit area and the number of nails and shorten the construction time when used for renovation of an existing slate roof. When adopting, it is possible to avoid the occurrence of appearance defects of unevenness.
以下、図面を参照しながら、本発明の実施の形態を詳細に説明する。また、以下の実施の形態において同一または類似の要素には共通の参照符号を付けて示し、理解を容易にするために、これらの図面は縮尺を適宜変更している。本発明は、図面に示されたものに限定されない。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the following embodiments, the same or similar elements are designated by common reference numerals, and the scales of these drawings are appropriately changed for easy understanding. The invention is not limited to that shown in the drawings.
本発明の屋根仕上げ材は、ガラス繊維基材にアスファルトを含浸塗覆し表面に鉱物砂を撒布圧着させたアスファルトシングルおよびガラス繊維基材の両面に無機質充填材と樹脂材との混合層を形成し表面に鉱物砂を撒布圧着させた不燃シングルからなる群から選択される屋根仕上げ材であって、屋根仕上げ材が、平面視で、上辺、下辺、左辺および右辺を有する略長方形の形状を有し、上辺および下辺の長さが900〜1200mmであり、左辺および右辺の長さが420〜540mmであることを特徴とする。 The roof finishing material of the present invention forms a mixed layer of an inorganic filler and a resin material on both surfaces of an asphalt single and glass fiber base material in which glass fiber base material is impregnated with asphalt and sprinkled with mineral sand on the surface. A roof finishing material selected from the group consisting of non-combustible singles that are sprinkled and crimped with mineral sand on the surface, the roof finishing material having a substantially rectangular shape with top, bottom, left and right sides in plan view. The length of the upper side and the lower side is 900 to 1200 mm, and the length of the left side and the right side is 420 to 540 mm.
図1は本願発明の屋根仕上げ材1の一つの実施形態の平面図を示す。図2は、図1の屋根仕上げ材の寸法を表示する図であり、図2中の数字はmm単位の寸法を表す。
図1および図2の(a)はおもて面を示し、(b)は裏面を示す。上辺11および下辺12の長さが1000mm、左辺13および右辺14の長さが485mmの平面視略長方形の形状を有し、上辺11の両端には切り欠き15を有し、左辺13および右辺14の中央から上端の間には位置決めのための20mmの切り込み16を有し、上辺11の中央に20mmの切り込み17を有する。左辺13および右辺14の切り込み16は、上辺から葺き足の長さだけ下の位置に設けられる。すなわち、葺き足が182mmの場合は、切り込み16は上辺から182mm下の位置に設けられる。屋根仕上げ材1は、下辺12から上に177〜230mm離れた位置において左右方向に延びる直線18より上の部分である基部19と前記直線18より下の部分であるタブ20からなる。図1の屋根仕上げ材においては、下辺12から上へ195mmまでの部分がタブ20であり、上辺11から下へ290mmまでの部分が基部19である。
FIG. 1 shows a plan view of one embodiment of a roof finishing material 1 of the present invention. FIG. 2 is a diagram showing the dimensions of the roof finishing material of FIG. 1, and the numbers in FIG. 2 represent the dimensions in mm.
1 and 2 (a) shows the front surface, and (b) shows the back surface. The upper side 11 and the lower side 12 have a length of 1000 mm, the left side 13 and the right side 14 have a substantially rectangular shape in a plan view, and the left side 13 and the right side 14 have notches 15 at both ends. There is a 20 mm notch 16 for positioning between the center and the upper end, and a 20 mm notch 17 is provided at the center of the upper side 11. The cuts 16 on the left side 13 and the right side 14 are provided at a position below the length of the thatched foot from the upper side. That is, when the thatched foot is 182 mm, the cut 16 is provided at a position 182 mm below the upper side. The roof finishing material 1 is composed of a base portion 19 which is a portion above the straight line 18 extending in the left-right direction and a tab 20 which is a portion below the straight line 18 at a position 177 to 230 mm above the lower side 12. In the roof finishing material of FIG. 1, the portion from the lower side 12 to the upper side 195 mm is the tab 20, and the portion from the upper side 11 to the lower side 290 mm is the base portion 19.
屋根仕上げ材1のおもて面には、下辺から187mmを超える寸法だけ上に離れた位置より上に粘着層21が設けられている。図1(a)に図示された粘着層21は、6個の長方形領域に設けられているが、その数はいくつでもよく、1つでもよいし、その形も特に限定されない。粘着層21を形成する材料は、粘着性を有する材料であれば特に限定されないが、改質アスファルト系粘着剤、アクリル系粘着剤、ブチル系粘着剤などが挙げられ、好ましくは改質アスファルト系粘着剤である。なお、粘着剤はプレセメントとも呼ばれる。各粘着層21の上部には釘打ち位置54が配置される。図1(a)には、6つの釘打ち位置54a、54b、54c、54d、54e、54fが図示されているが、必ずしもすべての釘打ち位置に釘を打つ必要はなく、例えば釘2本で固定する場合は54bと54e、釘4本で固定する場合は54a、54c、54d、54fというように釘打ちを行い、下地に固定する。屋根仕上げ材1の裏面には、少なくとも粘着層が設けられた領域に対応する領域に、屋根仕上げ材同士を重ねた際に屋根仕上げ材同士が貼りつくのを防止するための貼りつき防止手段22が設けられている。貼りつき防止手段22は、屋根仕上げ材同士を重ねた際に屋根仕上げ材同士が貼りつくのを防止する機能を有する限り限定されないが、例えば、剥離フィルムもしくは剥離紙、またはシリコーン等の剥離剤の塗布層などであり、好ましくは剥離フィルムまたは剥離紙である。剥離フィルムまたは剥離紙を貼りつき防止手段22として用いる場合は、剥離フィルムまたは剥離紙の剥離面を外側にして屋根仕上げ材の裏面に取り外し不能に貼り付ける。剥離フィルムを貼り付ける位置は、屋根仕上げ材同士を重ねた際に、剥離フィルムまたは剥離紙が粘着層のすべてを覆うような位置とする。図1(a)に図示された貼りつき防止手段(剥離フィルムまたは剥離紙)22は、1個の帯状物であるが、屋根仕上げ材同士を重ねた際に、剥離フィルムまたは剥離紙が粘着層のすべてを覆うことができれば、その数および大きさは限定されない。
図1の屋根仕上げ材では、粘着層は屋根仕上げ材のおもて面に設けられているが、粘着層は屋根仕上げ材の裏面に設けてもよい。粘着層を屋根仕上げ材の裏面に設ける場合は、好ましくは、タブの裏面に設ける。その場合、粘着層はタブの裏面の少なくとも一部に設ける。すなわち、粘着層はタブの裏面の全面に設けてもよいし、タブの裏面の一部に設けてもよい。粘着層をタブの裏面の一部に設ける場合、粘着層は複数の領域に設けてもよいし、1つの領域に設けてもよい。図5は、粘着層をタブの裏面の略全面に設けた屋根仕上げ材の平面図を示す。図5(a)はおもて面を示し、図5(b)は裏面を示す。図6は、図5におけるII−II線断面図を示す。図5に示す屋根仕上げ材1は、タブ20の裏面の略全面に粘着層21が設けられている。屋根仕上げ材同士を重ねた際に屋根仕上げ材同士が貼りつくのを防止するために、粘着層21は剥離フィルムまたは剥離紙23で覆うことが好ましい。剥離フィルムまたは剥離紙23の面積は、粘着層21の面積と同一であってもよいし、粘着層21の面積より若干大きくてもよい。剥離フィルムとしては熱可塑性樹脂等のフィルムにシリコーン等の剥離剤を塗布したものを用いることができ、剥離紙としては紙にシリコーン等の剥離剤を塗工したものを用いることができる。
On the front surface of the roof finishing material 1, an adhesive layer 21 is provided above a position separated from the lower side by a dimension exceeding 187 mm. The adhesive layer 21 illustrated in FIG. 1A is provided in six rectangular regions, but the number may be any number, one, and the shape thereof is not particularly limited. The material forming the adhesive layer 21 is not particularly limited as long as it is a material having an adhesive property, and examples thereof include modified asphalt-based adhesives, acrylic adhesives, butyl-based adhesives, and the like, preferably modified asphalt-based adhesives. It is an agent. The adhesive is also called pre-cement. A nailing position 54 is arranged on the top of each adhesive layer 21. Although six nailing positions 54a, 54b, 54c, 54d, 54e, 54f are shown in FIG. 1(a), it is not necessary to nail all nailing positions. In the case of fixing with nails 54b and 54e, and in the case of fixing with four nails, nailing is carried out like 54a, 54c, 54d, 54f and fixed to the base. On the back surface of the roof finishing material 1, sticking prevention means 22 for preventing the roof finishing materials from sticking to each other when the roof finishing materials are stacked on each other at least in the area corresponding to the area where the adhesive layer is provided. Is provided. The sticking prevention means 22 is not limited as long as it has a function of preventing the roof finishing materials from sticking to each other when the roof finishing materials are overlapped with each other. A coating layer or the like, preferably a release film or release paper. When a release film or release paper is used as the sticking prevention means 22, it is irremovably attached to the back surface of the roof finishing material with the release surface of the release film or release paper facing outward. The position where the release film is attached is such that the release film or release paper covers all of the adhesive layer when the roof finishing materials are overlaid on each other. The sticking prevention means (release film or release paper) 22 shown in FIG. 1(a) is one strip, but when the roof finishing materials are overlaid, the release film or release paper is an adhesive layer. The number and size are not limited as long as all of the can be covered.
In the roof finishing material of FIG. 1, the adhesive layer is provided on the front surface of the roof finishing material, but the adhesive layer may be provided on the back surface of the roof finishing material. When the adhesive layer is provided on the back surface of the roof finishing material, it is preferably provided on the back surface of the tab. In that case, the adhesive layer is provided on at least a part of the back surface of the tab. That is, the adhesive layer may be provided on the entire back surface of the tab or may be provided on a part of the back surface of the tab. When the adhesive layer is provided on a part of the back surface of the tab, the adhesive layer may be provided in a plurality of regions or in one region. FIG. 5 shows a plan view of a roof finishing material in which an adhesive layer is provided on almost the entire back surface of the tab. FIG. 5A shows the front surface, and FIG. 5B shows the back surface. FIG. 6 shows a sectional view taken along line II-II in FIG. In the roof finishing material 1 shown in FIG. 5, an adhesive layer 21 is provided on substantially the entire back surface of the tab 20. The adhesive layer 21 is preferably covered with a release film or release paper 23 in order to prevent the roof finishing materials from sticking to each other when the roof finishing materials are stacked. The area of the release film or release paper 23 may be the same as the area of the adhesive layer 21, or may be slightly larger than the area of the adhesive layer 21. The release film may be a thermoplastic resin film coated with a release agent such as silicone, and the release paper may be a paper coated with a release agent such as silicone.
下辺は直線ではなく、端部から3〜20mmの巾でランダムな非直線とすることもできる。非直線である方が、隣り合う屋根仕上げ材の配置のずれが目立たず、外観上好まれる形態である。 The lower side may not be a straight line but may be a random non-straight line with a width of 3 to 20 mm from the end. The non-straight line is the preferred form in terms of appearance because the dislocation of the adjacent roof finishing materials is less noticeable.
図3は、本発明の屋根仕上げ材の一例の断面図であり、屋根仕上げ材がガラス繊維基材にアスファルトを含浸塗覆し表面に鉱物砂を撒布圧着させたアスファルトシングルである場合の断面図であり、図1におけるI−I線断面図である。アスファルトシングル31は、ガラス繊維基材32にアスファルト33を含浸塗覆した層34および層34のおもて面側に鉱物砂の層35を有し、好ましくはさらに層34の裏面側に鉱物質粉粒の層36を有し、層35のおもて面側の一部に粘着層21が設けられ、層35のおもて面側の粘着層21が設けられていない領域に樹脂層37を有し、樹脂層37のおもて面側に高分子ポリエチレンパウダー38が担持され、鉱物質粉粒の層36の裏面側の一部に貼りつき防止手段(剥離フィルム)22が設けられている。 FIG. 3 is a cross-sectional view of an example of the roof finishing material of the present invention, and is a cross-sectional view in the case where the roof finishing material is an asphalt single obtained by impregnating and coating glass fiber base material with asphalt and sprinkling and bonding mineral sand on the surface. 2 is a sectional view taken along line I-I in FIG. 1. The asphalt single 31 has a layer 34 in which a glass fiber base material 32 is impregnated and coated with asphalt 33, and a layer of mineral sand 35 on the front surface side of the layer 34, and preferably further on the back surface side of the layer 34, a mineral substance. The adhesive layer 21 is provided on a part of the front surface side of the layer 35, and the resin layer 37 is provided on the front surface side of the layer 35 where the adhesive layer 21 is not provided. And a high molecular weight polyethylene powder 38 is carried on the front surface side of the resin layer 37, and a sticking prevention means (release film) 22 is provided on a part of the back surface side of the layer 36 of the mineral powder particles. There is.
鉱物砂として、着色砂を用いてもよい。鉱物質粉粒としては、粘板岩からなる天然スレート砂、玄武岩からなる着色砂などが挙げられる。鉱物砂と鉱物質粉粒は、同一のものでもよいし、異なる組み合わせでもよい。 Colored sand may be used as the mineral sand. Examples of the mineral powder particles include natural slate sand made of slate and colored sand made of basalt. The mineral sand and the mineral powder may be the same or different combinations.
樹脂層37は、砂の剥落防止と施工時の屋根仕上げ材の位置決めを素早くするために、屋根仕上げ材同士の摩擦を軽減するものであって、アクリル樹脂、塩化ビニル樹脂、ポリウレタン樹脂、オレフィン樹脂、エポキシ樹脂、テフロン(登録商標)樹脂などの樹脂を鉱物砂の層35のおもて面側に、好ましくは2〜20μmの厚さで塗布することによって形成することができる。 The resin layer 37 reduces friction between roof finishing materials in order to prevent sand from falling off and to quickly position the roof finishing material during construction. The resin layer 37 is made of acrylic resin, vinyl chloride resin, polyurethane resin, olefin resin. , An epoxy resin, a Teflon (registered trademark) resin, or the like can be formed by applying the resin on the front surface side of the mineral sand layer 35, preferably in a thickness of 2 to 20 μm.
屋根仕上げ材同士の摩擦抵抗をさらに減ずるために、最表面には高分子量ポリエチレンパウダーを担持することが好ましい。高分子量ポリエチレンパウダーは、平均分子量が1,500,000〜2,500,000のポリエチレンからなる粉末であり、その粒径(コールターカウンター法により測定した平均粒径)は、摩擦抵抗を減ずることができる限りにおいて限定されないが、好ましくは5〜35μm、より好ましくは7〜30μm、さらに好ましくは8〜15μmである。高分子量ポリエチレンパウダーは、市販されており、本発明において市販品を使用することができる。高分子量ポリエチレンパウダーの市販品としては、三井化学株式会社製「ミペロン」(登録商標)がある。 In order to further reduce the frictional resistance between the roof finishing materials, it is preferable to carry high molecular weight polyethylene powder on the outermost surface. The high molecular weight polyethylene powder is a powder composed of polyethylene having an average molecular weight of 1,500,000 to 2,500,000, and its particle size (average particle size measured by the Coulter counter method) may reduce frictional resistance. The thickness is not particularly limited, but is preferably 5 to 35 μm, more preferably 7 to 30 μm, and further preferably 8 to 15 μm. The high molecular weight polyethylene powder is commercially available, and a commercially available product can be used in the present invention. As a commercial item of high molecular weight polyethylene powder, there is "Miperon" (registered trademark) manufactured by Mitsui Chemicals, Inc.
図4は、本発明の屋根仕上げ材の他の例の断面図であり、屋根仕上げ材がガラス繊維基材の両面に無機質充填材と樹脂材との混合層を形成し表面に鉱物砂を撒布圧着させた不燃シングルである場合の断面図である。不燃シングル41は、ガラス繊維基材32の両面に無機質充填材と樹脂材との混合層42を有し、おもて面側の混合層42のおもて面側に鉱物砂の層35を有し、好ましくはさらに裏面側の混合層42の裏面側に鉱物質粉粒の層36を有し、層35のおもて面側の一部に粘着層21が設けられ、層35のおもて面側の粘着層21が設けられていない領域に樹脂層37を有し、樹脂層37のおもて面側に高分子ポリエチレンパウダー38が担持され、鉱物質粉粒の層36の裏面側の一部に貼りつき防止手段(剥離フィルム)22が設けられている。 FIG. 4 is a cross-sectional view of another example of the roof finishing material of the present invention, in which the roof finishing material forms a mixed layer of the inorganic filler and the resin material on both surfaces of the glass fiber base material and the surface is sprinkled with mineral sand. It is sectional drawing in case it is a non-combustible single piece that is crimped. The non-combustible single 41 has a mixed layer 42 of an inorganic filler and a resin material on both sides of the glass fiber base material 32, and a mineral sand layer 35 on the front side of the mixed layer 42 on the front side. And preferably further has a layer 36 of mineral powder on the back side of the mixed layer 42 on the back side, the adhesive layer 21 is provided on a part of the front side of the layer 35, The front surface side has a resin layer 37 in a region where the adhesive layer 21 is not provided, the front surface side of the resin layer 37 carries a high-molecular polyethylene powder 38, and the back surface of the mineral powder layer 36. Sticking prevention means (release film) 22 is provided on a part of the side.
混合層42を構成する無機質充填材としては、炭酸カルシウム、亜鉛華、水酸化マグネシウム、水酸化アルミニウムなどが挙げられる。混合層42を構成する樹脂材としては、改質アスファルト、合成ゴム改質剤を含むアスファルトなどが挙げられる。 Examples of the inorganic filler forming the mixed layer 42 include calcium carbonate, zinc white, magnesium hydroxide, aluminum hydroxide and the like. Examples of the resin material forming the mixed layer 42 include modified asphalt and asphalt containing a synthetic rubber modifier.
屋根仕上げ材は、図1に示す形状以外の形状を有することができる。屋根仕上げ材の形状の他の例を、図7、図8、図9および図10に示す。図中、Wは、上辺および下辺の長さを意味し、900〜1200mmである。Lは、左辺および右辺の長さを意味し、420〜540mmである。短辺が420mmより小さいと釘を最適な位置に打つ事が出来ず、また作業効率を上げることは出来ず、逆に540mmを超えると取り回しが難しくなり施工効率は上がらず、施工仕上がりも低下する。
図7(a)は、単純な長方形の形状を示す。図7(b)は、長方形の左辺および右辺に切り込み16を有する。図7(c)は、左辺および右辺の切り込み16に加え、上辺の左右両端に切り欠き15を有する。図7(d)は、左辺および右辺の切り込み16および上辺の左右両端の切り欠き15に加え、上辺の中央に切り込み17を有する。
The roof finish can have a shape other than the shape shown in FIG. Other examples of the shape of the roof finishing material are shown in FIGS. 7, 8, 9 and 10. In the figure, W means the length of the upper side and the lower side, and is 900 to 1200 mm. L means the length of the left side and the right side, and is 420 to 540 mm. If the short side is shorter than 420 mm, the nail cannot be hit to the optimum position, and the working efficiency cannot be improved. On the contrary, if the short side exceeds 540 mm, the manipulating becomes difficult and the working efficiency is not improved and the working finish is deteriorated. ..
FIG. 7A shows a simple rectangular shape. FIG. 7B has cuts 16 on the left and right sides of the rectangle. In FIG. 7C, in addition to the notches 16 on the left side and the right side, notches 15 are provided at both left and right ends of the upper side. In FIG. 7D, in addition to the notches 16 on the left side and the right side and the notches 15 at the left and right ends of the upper side, a notch 17 is provided at the center of the upper side.
図8(a)は、タブを有しない例を示す。図8(b)は、タブ20を1つ有する例を示す。図8(c)は、タブ20を3つ有する例を示す。図8(d)は、タブ20を4つ有する例を示す。 FIG. 8A shows an example having no tab. FIG. 8B shows an example having one tab 20. FIG. 8C shows an example having three tabs 20. FIG. 8D shows an example having four tabs 20.
図9(a)は、左辺および右辺の切り込み16、上辺の左右両端の切り欠き15および上辺の中央の切り込み17を有し、タブを有しない例を示す。図9(b)は、左辺および右辺の切り込み16、上辺の左右両端の切り欠き15および上辺の中央の切り込み17を有し、タブ20を1つ有する例を示す。図9(c)は、左辺および右辺の切り込み16、上辺の左右両端の切り欠き15および上辺の中央の切り込み17を有し、タブ20を3つ有する例を示す。図9(d)は、左辺および右辺の切り込み16、上辺の左右両端の切り欠き15および上辺の中央の切り込み17を有し、タブ20を4つ有する例を示す。 FIG. 9A shows an example having notches 16 on the left and right sides, notches 15 at the left and right ends of the upper side, and a notch 17 at the center of the upper side, and having no tab. FIG. 9B shows an example having notches 16 on the left and right sides, notches 15 at both left and right ends of the upper side, a notch 17 at the center of the upper side, and one tab 20. FIG. 9C shows an example having notches 16 on the left and right sides, notches 15 at the left and right ends of the upper side, a notch 17 at the center of the upper side, and three tabs 20. FIG. 9D shows an example having notches 16 on the left and right sides, notches 15 at the left and right ends of the upper side, a notch 17 at the center of the upper side, and four tabs 20.
図10(a)は、左辺および右辺の切り込み16および上辺の中央の切り込み17を有し、タブ20を1つ有する例を示す。図10(b)は、左辺および右辺の切り込み16および上辺の中央の切り込み17を有し、タブ20を1つ有し、下辺が非直線である例を示す。図10(c)は、左辺および右辺の切り込み16、上辺の中央の切り込み17および上辺の左右両端の切り欠き15を有し、タブ20を1つ有し、下辺が非直線である例を示す。 FIG. 10A shows an example having notches 16 on the left and right sides, a notch 17 at the center of the upper side, and one tab 20. FIG. 10B shows an example in which the left side and right side cuts 16 and the upper side center cut 17 are provided, one tab 20 is provided, and the lower side is non-linear. FIG. 10C shows an example in which the left side and right side cuts 16, the upper side center cut 17 and the upper side left and right cutouts 15 are provided, one tab 20 is provided, and the lower side is non-linear. ..
図11は、従来の屋根仕上げ材1′の形状を示す。図中、W′は、上辺および下辺の長さを意味し、915mmである。L′は、左辺および右辺の長さを意味し、305mmである。図11(a)は、単純な長方形の形状を示す。図11(b)は、タブを1つ有する例を示す。図11(c)は、タブを3つ有する例を示す。図11(d)は、タブを4つ有する例を示す。 FIG. 11 shows the shape of a conventional roof finishing material 1'. In the figure, W'means the length of the upper side and the lower side, and is 915 mm. L'means the length of the left side and the right side, and is 305 mm. FIG. 11A shows a simple rectangular shape. FIG. 11B shows an example having one tab. FIG. 11C shows an example having three tabs. FIG. 11D shows an example having four tabs.
本発明の方法は、葺き足が182±5mmである既存スレート屋根の改修方法であって、
ロ)前記屋根仕上げ材を、葺き足が182±5mmになるように、配置する工程
を含む既存スレート屋根の改修方法である。
本発明の方法は、さらに、工程ロ)の後に、
ハ)屋根仕上げ材に釘打ちする工程
を含むことが好ましい。
釘打ちの位置は、既存スレート屋根のスレート板の3枚重ね部分ではない部分に行うことが好ましい。すなわち、既存スレート屋根のスレート板の2枚重ね部分に釘打ちすることが好ましい。3枚重ね部分よりも2枚重ね部分に釘打ちする方が、釘が打ちこみやすい。
また、屋根仕上げ材のおもて面に、下辺から上に187mmを超える寸法だけ離れた位置より上に粘着層が設けられている場合は、前記粘着層が設けられた領域よりも上の位置に釘打ちすることが好ましい。
本発明の方法は、さらに、工程ロ)の前に、
イ)下葺材を既存スレート屋根に張り付ける工程
を含むことが好ましい。
既存スレート屋根と本発明の屋根仕上げ材の間に下葺材を挿入することにより、防水性を向上することができる。下葺材としては、例えば、不織布にアスファルトを含浸したものを用いることができる。下葺材の厚さは、限定されないが、好ましくは0.6〜2.0mmである。また、下葺材は、裏面粘着層を有するものが好ましい。
The method of the present invention is a method for repairing an existing slate roof having a thatched foot of 182±5 mm,
(B) It is a method for repairing an existing slate roof including a step of arranging the roof finishing material so that the roofing feet are 182±5 mm.
The method of the present invention further comprises, after step b),
C) It is preferable to include a step of nailing the roof finishing material.
It is preferable that the nailing is performed on a portion of the existing slate roof that is not the three-layered portion of the slate plates. That is, it is preferable to nail the two slate plates of the existing slate roof to overlap each other. Nailing is easier when nailing the two-ply portion rather than the three-ply portion.
Further, in the case where an adhesive layer is provided on the front surface of the roof finishing material at a position separated from the lower side by a dimension exceeding 187 mm, a position above the area where the adhesive layer is provided. It is preferable to nail it.
The method of the present invention further comprises:
A) It is preferable to include a step of attaching the underlaying material to the existing slate roof.
By inserting an underlaying material between the existing slate roof and the roof finishing material of the present invention, waterproofness can be improved. As the lowering material, for example, a non-woven fabric impregnated with asphalt can be used. The thickness of the lower roof material is not limited, but is preferably 0.6 to 2.0 mm. Further, the lower roofing material preferably has a back surface adhesive layer.
図12は、本発明の屋根改修方法を示す平面図であり、より詳しくは、葺き足が182mmである既存スレート屋根の上に、上辺および下辺の長さが1000mmであり左辺および右辺の長さが485mmである本発明の屋根仕上げ材1を、葺き足が182mmになるように配置した例を示す。図中、破線で示された部分は、既存スレート屋根51を示す。既存スレート屋根51の葺き足は182mmである。既存スレート屋根51の軒端52から上に(すなわち棟側に)順次、本発明の屋根仕上げ材1を敷設していく。屋根仕上げ材1は、上下方向は葺き足が182mmになるように下の屋根仕上げ材1と重ねながら、左右方向は半分(すなわち500mm)ずつ下の屋根仕上げ材1と重ね合わせながら、敷設していく。下の屋根仕上げ材1の上端に、その上に重ねる屋根仕上げ材1の右辺の切込み16を合わせることによって、葺き足を182mmにすることができる。既存スレート屋根の段差が改修後に盛り上がり部を発生することがないようにするために、既存スレート屋根51に使用されているスレート板53の下端と本発明の屋根仕上げ材1の下端(すなわち下辺)が一致するように、屋根仕上げ材1を位置決めすることが好ましい。屋根仕上げ材1を固定するために、釘打ちを行うことが好ましい。釘打ちの位置54は、釘が打ちこみやすいように、既存スレート屋根のスレート板2枚重ね部分にすることが好ましい。図12において、Dで示される部分がスレート板2枚重ね部分であり、Tで示される部分がスレート板3枚重ね部分である。屋根仕上げ材1枚当たりの釘の数は、限定されないが、2本の場合は、例えば、図1の54aおよび54fで示される位置に釘打ちするのが好ましい。 FIG. 12 is a plan view showing the roof repairing method of the present invention. More specifically, the length of the upper and lower sides is 1000 mm and the length of the left and right sides is on the existing slate roof having a roofing leg of 182 mm. An example is shown in which the roof finishing material 1 of the present invention having a length of 485 mm is arranged so that the roofing feet are 182 mm. In the figure, the part shown by the broken line shows the existing slate roof 51. The roofing feet of the existing slate roof 51 are 182 mm. The roof finishing material 1 of the present invention is laid one after another from the eaves edge 52 of the existing slate roof 51 (that is, on the ridge side). The roof finishing material 1 is laid while stacking it with the lower roof finishing material 1 so that the roofing feet are 182 mm in the vertical direction, and by stacking the roof finishing material 1 below by half (that is, 500 mm) in the left-right direction. Go By aligning the cut 16 on the right side of the roof finishing material 1 to be overlaid on the upper end of the lower roof finishing material 1, the thatched foot can be made 182 mm. In order to prevent the step of the existing slate roof from being raised after the repair, the lower end of the slate plate 53 used in the existing slate roof 51 and the lower end (that is, the lower side) of the roof finishing material 1 of the present invention. It is preferable to position the roof finish 1 so that In order to fix the roof finishing material 1, nailing is preferably performed. The nailing position 54 is preferably a portion where two slate plates of the existing slate roof are stacked so that the nail can be easily driven. In FIG. 12, the portion indicated by D is the overlapping portion of two slate plates, and the portion indicated by T is the overlapping portion of three slate plates. The number of nails per one roof finishing material is not limited, but in the case of two, it is preferable to nail at the positions indicated by 54a and 54f in FIG. 1, for example.
図13は、図12におけるII−II線断面図である。図中、53は既存スレート屋根を構成するスレート板であり、56は下葺材であり、1は本発明の屋根仕上げ材であり、55は釘であり、Dはスレート板2枚重ね部分を示し、Tはスレート板3枚重ね部分を示す。 FIG. 13 is a sectional view taken along line II-II in FIG. In the figure, 53 is a slate plate that constitutes an existing slate roof, 56 is an underlaying material, 1 is a roof finishing material of the present invention, 55 is a nail, and D is a slate board two-ply overlapping portion. , T indicates the overlapping portion of three slate plates.
図14は、従来の屋根仕上げ材を用いて改修した屋根の断面図である。従来の屋根仕上げ材1′は、左辺および右辺の長さが305mmであり、葺き足が120〜122mmである。既存スレート屋根のスレート板53の葺き足は182mmである。従来の屋根仕上げ材1′の葺き足と既存スレート屋根のスレート板53の葺き足が一致していないため、矢印で示した箇所に盛り上がり部が発生する。 FIG. 14 is a cross-sectional view of a roof modified by using a conventional roof finishing material. In the conventional roof finishing material 1', the lengths of the left side and the right side are 305 mm, and the thatched legs are 120 to 122 mm. The thatched foot of the slate plate 53 of the existing slate roof is 182 mm. Since the roofing feet of the conventional roof finishing material 1'and the roofing feet of the slate plate 53 of the existing slate roof do not coincide with each other, a raised portion occurs at the position indicated by the arrow.
図16は、従来の屋根仕上げ材を用いて改修した屋根の外観の写真である。従来の屋根仕上げ材と既存スレート屋根のスレート板との葺き足の相違に起因する盛り上がり部が見られ、屋根仕上げ材の平面性が損なわれ、外観が良くない。 FIG. 16 is a photograph of the appearance of a roof refurbished using a conventional roof finishing material. A swelling part due to the difference in the roofing feet between the conventional roof finishing material and the slate board of the existing slate roof is seen, and the flatness of the roof finishing material is impaired, resulting in a poor appearance.
図15は、本発明の屋根仕上げ材を用いて改修した屋根の外観の写真である。屋根仕上げ材の平面性が保たれ、外観が良好である。 FIG. 15 is a photograph of the appearance of a roof modified using the roof finishing material of the present invention. The flatness of the roof finishing material is maintained and the appearance is good.
(実施例1)
ガラス繊維からなる柔軟な基材にアスファルトを含浸塗覆し、表裏面に着色砂を撒布し、ロール圧着した後、プレセメント部と剥離フィルムを設け、抜型を用いて図2の形状に裁断し、表面にプレセメント部を、裏面に剥離フィルムを設けた、上辺および下辺が1,000mm、左辺および右辺が485mmのアスファルトシングル(屋根仕上げ材)を製造した。
(Example 1)
A soft base material made of glass fiber is impregnated and coated with asphalt, sprinkled with colored sand on the front and back surfaces, roll-pressed, provided with a pre-cement portion and a release film, and cut into a shape of FIG. 2 using a die, An asphalt single (roof finishing material) having a pre-cement part on the front surface and a release film on the back surface and having 1,000 mm on the upper and lower sides and 485 mm on the left and right sides was manufactured.
(実施例2)
実施例1のアスファルトシングルの表面に、プレセメントを除く部分にスプレーコートを用いウレタン系の紫外線硬化塗料を20μmの厚さで塗布し、粒径10μmの高分子量ポリエチレンパウダー(三井化学株式会社製「ミペロン」(登録商標))を、1m2あたり5gを散布した後、紫外線照射により樹脂を硬化させ、樹脂層を備えた屋根仕上げ材を製造した。
(Example 2)
The surface of the asphalt single of Example 1 was coated with a urethane-based UV-curable coating in a thickness of 20 μm on a portion excluding pre-cement using a spray coat, and a high-molecular-weight polyethylene powder having a particle diameter of 10 μm (Mitsui Chemicals, Inc. After spraying 5 g of Miperon (registered trademark) per 1 m 2 , the resin was cured by irradiation of ultraviolet rays to produce a roof finishing material having a resin layer.
(比較例1)
実施例1と同様の生産方法で、図11(a)に示す形状(W′=915mm、L′=305mm)のタブ無しのアスファルトシングル(屋根仕上げ材)を製造した。
(Comparative Example 1)
By the same production method as in Example 1, a tabless asphalt single (roof finishing material) having the shape (W'=915 mm, L'=305 mm) shown in FIG. 11A was manufactured.
(実施例3)
葺き足182mmの既存スレート屋根に、実施例1の屋根仕上げ材を用い、葺き足を182mmにして、改修工事を行い、改修後の屋根の外観不良(凹凸)を目視で観察した。改修後の屋根の外観の写真を図15に示す。本発明の屋根仕上げ材を用い、本発明の方法で施工した場合は、屋根仕上げ材の平面性が保たれ、外観が良好であることが分かる。
(Example 3)
The roof finishing material of Example 1 was used for the existing slate roof with 182 mm of roofing feet, and the roofing material was set to 182 mm, and repair work was performed, and defective appearance (unevenness) of the roof after repairing was visually observed. Figure 15 shows a photograph of the exterior of the roof after renovation. It can be seen that when the roof finishing material of the present invention is used and construction is performed by the method of the present invention, the flatness of the roof finishing material is maintained and the appearance is good.
(比較例2)
葺き足182mmの既存スレート屋根に、比較例1の屋根仕上げ材を用い、葺き足を122〜124mmにして、改修工事を行い、改修後の屋根の外観不良(凹凸)を目視で観察した。改修後の屋根の外観の写真を図16に示す。従来の屋根仕上げ材を用いた場合には、従来の屋根仕上げ材と既存スレート屋根のスレート板との葺き足の相違に起因する盛り上がり部が見られ、屋根仕上げ材の平面性が損なわれ、外観が良くないことが分かる。
(Comparative example 2)
The roof finishing material of Comparative Example 1 was used for the existing slate roof having 182 mm of roofing feet, the roofing feet were set to 122 to 124 mm, and repair work was carried out, and the appearance defect (unevenness) of the roof after repairing was visually observed. Figure 16 shows a photograph of the exterior of the roof after renovation. When the conventional roof finishing material is used, a swelling part due to the difference in the roofing feet between the conventional roof finishing material and the slate plate of the existing slate roof is seen, and the flatness of the roof finishing material is impaired, resulting in an appearance. It turns out that is not good.
(実施例4)
2名の施工技能員により、葺き足182mmの既存スレート屋根に、実施例1の屋根仕上げ材を、葺き足を182mmにして施工し、施工に要する時間を計測し、施工性の評価を行った。結果を表1に示す。表1中、セルフシールとは、予めシングルに工場塗布した接着材を意味する。
(Example 4)
Two construction technicians applied the roof finishing material of Example 1 to the existing slate roof having a roof of 182 mm with the roof of 182 mm to measure the time required for the construction, and evaluated the workability. .. The results are shown in Table 1. In Table 1, the term “self-sealing” means an adhesive material that has been previously single-coated at the factory.
(実施例5)
実施例1の屋根仕上げ材に代えて、実施例2の屋根仕上げ材を用いたこと以外は、実施例4と同様に実施した。結果を表1に示す。
(Example 5)
It carried out like Example 4 except having used the roof finishing material of Example 2 instead of the roof finishing material of Example 1. The results are shown in Table 1.
(比較例3)
2名の施工技能員により、葺き足182mmの既存スレート屋根に、比較例1の屋根仕上げ材を、葺き足を140mmにして施工し、施工に要する時間を計測し、施工性の評価を行った。結果を表1に示す。表1中、シングルセメントとは、シングル同士を接着するため、施工現場で塗布するシングル用接着剤を意味する。
(Comparative example 3)
Two construction technicians applied the roof finishing material of Comparative Example 1 to the existing slate roof having a roof of 182 mm with the roof of 140 mm to measure the time required for the construction, and evaluated the workability. .. The results are shown in Table 1. In Table 1, single cement means a single adhesive applied at a construction site in order to bond singles together.
実施例1または実施例2の屋根仕上げ材を用いた場合は、比較例1の屋根仕上げ材を用いた場合と比較すると、施工に要する時間はおよそ三分の一に短縮できることを確認した。 It was confirmed that when the roof finishing material of Example 1 or Example 2 was used, the time required for construction could be shortened to about one-third as compared with the case where the roof finishing material of Comparative Example 1 was used.
[砂剥落性の評価」
屋根仕上げ材の表面の砂の剥落性について評価したところ、実施例2の屋根仕上げ材は砂の剥落が無いことが確認された。一方、比較例1の屋根仕上げ材は砂の剥落が生じた。
なお、砂剥落性の評価は、日本防水材料協会規格に従い、金ブラシ34往復/分で表面を擦り砂の剥落の有無を目視で観察することにより行った。
[防藻性の評価]
防藻性の評価は特許文献4を参考に実施し、実施例2において発藻が無いことを確認した。
[Evaluation of sand exfoliation]
When the sand finishing property of the surface of the roof finishing material was evaluated, it was confirmed that the roof finishing material of Example 2 had no sand peeling. On the other hand, the roof finishing material of Comparative Example 1 had sand peeled off.
In addition, the evaluation of the sand-repelling property was carried out according to the Japan Waterproofing Material Association Standard by visually rubbing the surface with a gold brush of 34 reciprocations/min and visually confirming the presence or absence of the removal of sand.
[Evaluation of algal resistance]
The evaluation of algal resistance was carried out with reference to Patent Document 4, and it was confirmed in Example 2 that there was no algal growth.
本発明の屋根仕上げ材は、既存スレート屋根の改修に好適に利用することができる。本発明の既存スレート屋根の改修方法は、既存スレート屋根の改修に好適に利用することができる。 INDUSTRIAL APPLICABILITY The roof finishing material of the present invention can be suitably used for repairing an existing slate roof. INDUSTRIAL APPLICABILITY The method for repairing an existing slate roof of the present invention can be suitably used for repairing an existing slate roof.
1 屋根仕上げ材
1′ 従来の屋根仕上げ材
11 上辺
12 下辺
13 左辺
14 右辺
15 切り欠き
16、17 切り込み
18 直線
19 基部
20 タブ
21 粘着層
22 貼りつき防止手段
23 剥離フィルムまたは剥離紙
31 アスファルトシングル
32 ガラス繊維基材
33 アスファルト
34 ガラス繊維基材にアスファルトを含浸塗覆した層
35 鉱物砂の層
36 鉱物質粉粒の層
37 樹脂層
38 高分子ポリエチレンパウダー
41 不燃シングル
42 無機質充填材と樹脂材との混合層
51 既存スレート屋根
52 軒端
53 既存スレート屋根を構成するスレート板
54 釘打ち位置
55 釘
56 下葺材
1 Roof Finishing Material 1'Conventional Roof Finishing Material 11 Upper Side 12 Lower Side 13 Left Side 14 Right Side 15 Notches 16, 17 Cuts 18 Straight Line 19 Base 20 Tab 21 Adhesive Layer 22 Adhesion Prevention Means 23 Release Film or Release Paper 31 Asphalt Single 32 Glass fiber base material 33 Asphalt 34 Layer of glass fiber base material impregnated with asphalt 35 Layer of mineral sand 36 Layer of mineral powder 37 Resin layer 38 Polymer polyethylene powder 41 Noncombustible single 42 Inorganic filler and resin material Mixed layer 51 Existing slate roof 52 Eave edge 53 Slate plate that constitutes the existing slate roof 54 Nailing position 55 Nail 56 Underlaying material
Claims (12)
ロ)請求項1〜7のいずれか1項に記載の屋根仕上げ材を、葺き足が182±5mmになるように、配置する工程
を含む既存スレート屋根の改修方法。 A method of repairing an existing slate roof whose roofing feet are 182±5 mm,
(B) A method for repairing an existing slate roof including a step of arranging the roof finishing material according to any one of claims 1 to 7 so that the roofing legs are 182 ± 5 mm.
ハ)屋根仕上げ材に釘打ちする工程
を含む、請求項8に記載の既存スレート屋根の改修方法。 After the process b),
(C) The method for repairing an existing slate roof according to claim 8, including a step of nailing a roof finishing material.
イ)下葺材を既存スレート屋根に張り付ける工程
を含む、請求項8〜11のいずれか1項に記載の既存スレート屋根の改修方法。 Before process b)
(A) The method for repairing an existing slate roof according to any one of claims 8 to 11, including a step of attaching a lower roofing material to the existing slate roof.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019006146A JP6843163B2 (en) | 2019-01-17 | 2019-01-17 | Roof finishing materials and roof renovation methods |
CN201910143541.2A CN111441538B (en) | 2019-01-17 | 2019-02-27 | Roof finishing material and roof reconstruction method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019006146A JP6843163B2 (en) | 2019-01-17 | 2019-01-17 | Roof finishing materials and roof renovation methods |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2020169299A Division JP7285242B2 (en) | 2020-10-06 | 2020-10-06 | How to repair an existing slate roof |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2020114965A true JP2020114965A (en) | 2020-07-30 |
JP6843163B2 JP6843163B2 (en) | 2021-03-17 |
Family
ID=71626700
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019006146A Active JP6843163B2 (en) | 2019-01-17 | 2019-01-17 | Roof finishing materials and roof renovation methods |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP6843163B2 (en) |
CN (1) | CN111441538B (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5582416U (en) * | 1978-12-04 | 1980-06-06 | ||
JPS6042818U (en) * | 1983-09-02 | 1985-03-26 | オリエンタル・アスベスト株式会社 | Diffuse reflective flexible non-combustible roofing material |
JPH10121664A (en) * | 1996-10-23 | 1998-05-12 | Riboole:Kk | Light roof material and manufacture thereof |
JPH10131405A (en) * | 1996-11-06 | 1998-05-19 | Kubota Corp | Flat seam roofing tile |
JP2001146819A (en) * | 1999-11-19 | 2001-05-29 | Nichiha Corp | Roof material |
JP2003336352A (en) * | 2002-05-17 | 2003-11-28 | Tajima Roofing Co Ltd | Roof finishing material and roofing structure |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2318302Y (en) * | 1997-10-23 | 1999-05-12 | 王曙光 | Flexible tile |
JP2002339524A (en) * | 2001-05-16 | 2002-11-27 | Toho Kogyo Kk | Roof board with lap margin |
CN101532323A (en) * | 2009-04-01 | 2009-09-16 | 浙江省二建建设集团有限公司 | Method for paving asphalt tile |
CN202416714U (en) * | 2011-12-15 | 2012-09-05 | 天津市禹神建筑防水材料有限公司 | Fiberglass based asphalt shingle |
US20130276397A1 (en) * | 2012-04-21 | 2013-10-24 | Margie Chavez | Leak Locating Shingle |
CN104358362B (en) * | 2014-10-31 | 2016-06-29 | 中国建筑材料科学研究总院苏州防水研究院 | A kind of heat-insulating flame-retardant bituminized shingle and preparation method thereof |
CN105888142A (en) * | 2014-11-28 | 2016-08-24 | 天津市禹神建筑防水材料有限公司 | Novel asphalt shingle for buildings |
-
2019
- 2019-01-17 JP JP2019006146A patent/JP6843163B2/en active Active
- 2019-02-27 CN CN201910143541.2A patent/CN111441538B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5582416U (en) * | 1978-12-04 | 1980-06-06 | ||
JPS6042818U (en) * | 1983-09-02 | 1985-03-26 | オリエンタル・アスベスト株式会社 | Diffuse reflective flexible non-combustible roofing material |
JPH10121664A (en) * | 1996-10-23 | 1998-05-12 | Riboole:Kk | Light roof material and manufacture thereof |
JPH10131405A (en) * | 1996-11-06 | 1998-05-19 | Kubota Corp | Flat seam roofing tile |
JP2001146819A (en) * | 1999-11-19 | 2001-05-29 | Nichiha Corp | Roof material |
JP2003336352A (en) * | 2002-05-17 | 2003-11-28 | Tajima Roofing Co Ltd | Roof finishing material and roofing structure |
Also Published As
Publication number | Publication date |
---|---|
CN111441538A (en) | 2020-07-24 |
CN111441538B (en) | 2021-11-02 |
JP6843163B2 (en) | 2021-03-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CA2530558C (en) | Fastener-free composite roofing product | |
US10189656B2 (en) | Shingle with reinforced nail zone and method of manufacturing | |
JP5452917B2 (en) | Laminated roofing single, bundle of laminated roofing single, and method of making laminated roofing single | |
US7132143B2 (en) | Self-adhering modified bitumen underlayment for tile roofs | |
JP6145608B2 (en) | Waterproof sheet edge treatment structure | |
US20090291260A1 (en) | Metal Flake-Surfaced Roofing Materials | |
US9719247B2 (en) | Reinforced water-resistant board with traffic coat | |
KR101426881B1 (en) | Waterproofing roof shingle structure and, repairing method for preventing the blowing of roof shingle | |
CA2982177C (en) | Building multilayer underlayments, related building assemblies and methods | |
US11933051B2 (en) | Rolled roof standing seam system and method of construction | |
JP2020114965A (en) | Roof finishing material and roof repairing method | |
JP7285242B2 (en) | How to repair an existing slate roof | |
US20210339279A1 (en) | Slip resistant protective coating for single-ply membranes | |
US20190390456A1 (en) | Reinforced water-resistant board with traffic coat | |
JP2000129867A (en) | Waterproof sheet with projection and its waterproof method | |
KR100216633B1 (en) | Urethane shingle method | |
JP2023153127A (en) | Roof repair method and roof repair structure | |
JP2002339524A (en) | Roof board with lap margin | |
US20060005496A1 (en) | Torchless self-adhesive roofing product and method | |
JP2022156648A (en) | Substrate material for ventilation construction method mortar thin coat finishing and mortar thin coat finishing construction method using same | |
US55805A (en) | Improvement in roofs of buildings | |
Wilson et al. | Early 20th-Century Building Materials: Siding and Roofing | |
ROOFING | PART 1-GENERAL 1.1 DESCRIPTION | |
Needs | Solutions | |
WOOD | 3 EXECUTION |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20190620 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20200811 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20201006 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20210126 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20210222 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 6843163 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |