JP2020104090A - Oil adsorbent composed of inorganic porous body, and production method of the same - Google Patents

Oil adsorbent composed of inorganic porous body, and production method of the same Download PDF

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JP2020104090A
JP2020104090A JP2019015076A JP2019015076A JP2020104090A JP 2020104090 A JP2020104090 A JP 2020104090A JP 2019015076 A JP2019015076 A JP 2019015076A JP 2019015076 A JP2019015076 A JP 2019015076A JP 2020104090 A JP2020104090 A JP 2020104090A
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oil
inorganic porous
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silicone oil
adsorbent
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JP7308040B2 (en
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阿部 久起
Hisaoki Abe
久起 阿部
隆之 徳丸
Takayuki Tokumaru
隆之 徳丸
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Mitsubishi Gas Chemical Co Inc
DIA Aqua Solutions Co Inc
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Abstract

To provide an oil adsorbent capable of easily removing contaminating chemical substances of petroleum, petroleum products, and the like such as a variety of solvents, crude oil, heavy oil, light oil, kerosene, lubricant, and gasoline, at low cost, safely, environment friendly even in a water-coexisting system without adsorbing water even if water coexists, and a production method of the same.SOLUTION: The oil adsorbent is produced by heating at 150°C or higher an inorganic porous body coated or impregnated with silicone oil after coating or impregnating the inorganic porous body with 0.1 mass% or more of the silicone oil.SELECTED DRAWING: None

Description

本発明は各種漏洩油等の油/水混合系から、油分のみを選択的に吸着する新規な油吸着剤、及びその製造方法に関する。 The present invention relates to a novel oil adsorbent that selectively adsorbs only an oil component from an oil/water mixed system such as various leaked oils, and a method for producing the same.

近年、各種の、溶剤、農薬・防腐剤等の化学薬品類、原油、重油、軽油、灯油、潤滑油等の石油及び石油製品類等の化学物質により河川、海、土壌、地下水等が汚染される頻度が増加しており、大きな社会問題となっている。これらの物質は一般的に水への溶解度が小さく、水や土壌と分離した形や、或いは水に分散した形で、水上、水中、土壌表面、土壌中、地下水中等に存在している。これらの物質を環境中から除去するため、種々の吸着法や吸着剤が提案されている。 In recent years, various chemicals such as solvents, pesticides and antiseptics, and chemical substances such as crude oil, heavy oil, light oil, kerosene, lubricating oil and other petroleum and petroleum products have polluted rivers, sea, soil, groundwater, etc. Frequency is increasing, which is a big social problem. These substances generally have low solubility in water, and are present on water, in water, on the soil surface, in soil, in groundwater, etc. in a form separated from water or soil or dispersed in water. In order to remove these substances from the environment, various adsorption methods and adsorbents have been proposed.

一般に油/水混合系では比重差、油分の疎水性から油分が水面に浮いた状態で存在する。その為、本目的の吸着剤には、かさ比重が1未満であることが求められる。この様な油吸着剤としては、ポリオレフィン繊維、ポリウレタン繊維、天然セルロース系などに代表される有機系吸着剤、親油性多孔質炭化物、パーライト、珪藻土に代表される無機系吸着剤が知られている。 Generally, in an oil/water mixed system, the oil component exists in a state of floating on the water surface due to the difference in specific gravity and the hydrophobicity of the oil component. Therefore, the adsorbent for this purpose is required to have a bulk specific gravity of less than 1. As such oil adsorbents, there are known polyolefin-based fibers, polyurethane fibers, organic-based adsorbents represented by natural cellulosics, lipophilic porous carbides, perlite, and inorganic-based adsorbents represented by diatomaceous earth. ..

特許文献1は、コーヒー豆の絞り滓を焼成して炭化させたかさ比重が水より小さい炭化物が開示されているが、撥水性が十分ではなく、徐々に水面から沈む為、水面に浮いた油分を効率的に吸着できない問題があった。 Patent Document 1 discloses a charcoal-based material having a bulk specific gravity smaller than that of water obtained by firing a carbonized slag of a coffee bean to carbonize it. However, the water repellency is not sufficient and the oil content floating on the water surface gradually sinks from the water surface. There was a problem that could not be adsorbed efficiently.

特許文献2は、パーライトに水性メチルシロキサン乳濁液を吹きつけた水浮上油吸収用パーライトが開示されているが、あらかじめ水1lにつきメチルシロキサン約50−200cmを乳濁させた水性メチルシロキサン乳濁液を準備する必要があった。さらに、一般的には水とメチルシロキサンの乳濁液を製造する場合、実用的には界面活性剤を併用する必要があると考えられ、油分のみを選択的に吸着する機能を損なう恐れがあった。 Patent Document 2 discloses perlite for absorbing water-floating oil, in which perlite is sprayed with an aqueous methylsiloxane emulsion, but an aqueous methylsiloxane milk obtained by previously emulsifying about 50-200 cm 3 of methylsiloxane per 1 liter of water is disclosed. It was necessary to prepare a suspension. Furthermore, it is generally considered that a surfactant should be used in combination in the case of producing an emulsion of water and methyl siloxane, which may impair the function of selectively adsorbing only oil. It was

特許文献3は、黒曜石パーライトを1000℃近くで加熱し体積膨張させたものに、疎水性シリカ粉を接着した油吸着材が開示されている。しかし、高温での処理が必要であり、基材が比較的高価な黒曜石パーライトに限定されること、バインダー使用する点で製造コストの面において改善の余地があると考えられた。 Patent Document 3 discloses an oil adsorbent in which obsidian pearlite is heated at about 1000° C. and volume-expanded, and hydrophobic silica powder is adhered thereto. However, it was considered that there is room for improvement in terms of production cost because it requires high temperature treatment, the substrate is limited to obsidian perlite, which is relatively expensive, and a binder is used.

特許文献4は、珪藻土由来の鉱物にリン脂質を付着させた油吸着剤である。各種の溶剤、農薬・防腐剤等の化学薬品類、原油、重油、軽油、潤滑油等の石油及び石油製品類等の汚染化学物質を容易に吸着できるが、撥水性が十分ではなく、同時に水も吸着するため徐々に沈降し、水面に浮いた油を効率的に吸着できない問題があった。 Patent Document 4 is an oil adsorbent in which a phospholipid is attached to a mineral derived from diatomaceous earth. It can easily adsorb pollutant chemicals such as various solvents, chemicals such as pesticides and preservatives, petroleum and petroleum products such as crude oil, heavy oil, light oil, and lubricating oil, but it is not sufficiently water-repellent and at the same time water. However, there is a problem that oil that floats on the water surface cannot be efficiently adsorbed because it also adsorbs.

特開平10−99851号JP-A-10-99851 特公昭43−13133号Japanese Patent Publication No. 43-13133 特開2000−170145号JP-A-2000-170145 特開2008−55319号Japanese Patent Laid-Open No. 2008-55319

本発明の目的は、水が共存していても水を吸着することなく、各種溶剤、原油、重油、軽油、灯油、潤滑油、ガソリン等の石油及び石油製品類等の汚染化学物質を、水が共存する系でも容易にかつ低コストで、安全に環境にやさしく取り除く事が可能な油吸着剤、及びその製造方法を提供することである。 The object of the present invention is to absorb polluted chemical substances such as petroleum and petroleum products such as various solvents, crude oil, heavy oil, light oil, kerosene, lubricating oil and gasoline without adsorbing water even if water coexists. (EN) An oil adsorbent that can be easily and inexpensively removed even in a system in which coexistent with each other and safely and environmentally friendly, and a method for producing the same.

本発明者らは、本課題の解決について鋭意検討した結果、無機多孔質体にシリコーンオイルを塗布した後、焼成する方法を見出し本発明に到達した。 As a result of intensive studies on the solution of this problem, the present inventors have found a method of applying silicone oil to an inorganic porous material and then firing it, and arrived at the present invention.

即ち、本発明は以下の通りである。
<1>
シリコーンオイルを無機多孔質体に対し0.1質量%以上塗布又は含侵させた後、
前記シリコーンオイルが塗布又は含侵した無機多孔質体を、150℃以上に加熱することによって製造される、油吸着剤。
<2>
前記無機多孔質体が、パーライト、珪藻土、焼成珪藻土からなる群のうち、いずれか一種以上である、<1>に記載の油吸着剤。
<3>
前記無機多孔質体が、珪藻土又は焼成珪藻土である、<1>又は<2>のいずれかに記載の油吸着剤。
<4>
前記シリコ−ンオイルの25℃での動粘度が、10mm/s〜5000mm/sである、<1>〜<3>のいずれかに記載の油吸着剤。
<5>
前記シリコ−ンオイルが、ジメチルシリコーンオイルまたはメチルフェニルシリコーンオイルを含む、<1>〜<4>のいずれかに記載の油吸着剤。
<6>
前記<1>〜<5>のいずれ一項に記載の油吸着剤であって、消火剤として使用することを特徴とする、油吸着剤。
<7>
<1>〜<6>のいずれかに記載の油吸着剤の製造方法であって、
前記シリコーンオイルを前記無機多孔質体に対し0.1質量%以上塗布又は含侵させた後、
前記シリコーンオイルを塗布又は含侵した無機多孔質体を、150℃以上に加熱する、油吸着剤の製造方法。
<8>
前記シリコーンオイルを前記無機多孔質体に対し0.3質量%以上10質量%以下塗布又は含侵させた後、
前記シリコーンオイルを塗布又は含侵した無機多孔質体を、190℃以上450℃以下に加熱する、<7>に記載の製造方法。
That is, the present invention is as follows.
<1>
After coating or impregnating 0.1% by mass or more of silicone oil with respect to the inorganic porous material,
An oil adsorbent produced by heating the inorganic porous material coated or impregnated with the silicone oil to 150° C. or higher.
<2>
The oil adsorbent according to <1>, wherein the inorganic porous body is at least one selected from the group consisting of perlite, diatomaceous earth, and calcined diatomaceous earth.
<3>
The oil adsorbent according to any one of <1> and <2>, wherein the inorganic porous body is diatomaceous earth or calcined diatomaceous earth.
<4>
The silicone - kinematic viscosity at 25 ° C. of N'oiru is a 10mm 2 / s~5000mm 2 / s, <1> ~ oil sorbent according to any one of <3>.
<5>
The oil adsorbent according to any one of <1> to <4>, wherein the silicone oil contains dimethyl silicone oil or methylphenyl silicone oil.
<6>
The oil adsorbent according to any one of <1> to <5>, which is used as a fire extinguishing agent.
<7>
A method for producing an oil adsorbent according to any one of <1> to <6>, comprising:
After coating or impregnating 0.1% by mass or more of the silicone oil with respect to the inorganic porous body,
A method for producing an oil adsorbent, comprising heating the inorganic porous material coated or impregnated with the silicone oil to 150° C. or higher.
<8>
After coating or impregnating the silicone oil with the inorganic porous body in an amount of 0.3% by mass or more and 10% by mass or less,
The production method according to <7>, wherein the inorganic porous body coated or impregnated with the silicone oil is heated to 190° C. or higher and 450° C. or lower.

本願記載の油吸着剤により、各種溶剤、原油、重油、軽油、灯油、潤滑油、ガソリン等の汚染化学物質を、水が共存する系に於いても容易にかつ低コストで、安全に環境にやさしく取り除く事が可能になる。即ち、本願の油吸着剤は、上述した汚染化学物質を容易に吸着でき、水が存在しても油だけを選択的に完全に吸着できる。 With the oil adsorbent described in the present application, polluting chemical substances such as various solvents, crude oil, heavy oil, light oil, kerosene, lubricating oil, gasoline, etc. can be easily and inexpensively and safely placed in the environment even in a system where water coexists. It can be removed easily. That is, the oil adsorbent of the present application can easily adsorb the pollutant chemicals described above, and can selectively adsorb only oil completely even in the presence of water.

本願に記載の油吸着剤は、シリコーンオイルを無機多孔質体に対し0.1質量%以上塗布又は含侵させた後、前記シリコーンオイルが塗布又は含侵した無機多孔質体を、150℃以上に加熱することによって製造される油吸着剤である。 The oil adsorbent described in the present application is obtained by applying or impregnating 0.1% by mass or more of silicone oil to an inorganic porous material, and then applying an impregnation of the inorganic porous material with the silicone oil to 150° C. or higher. It is an oil adsorbent produced by heating to.

前記無機多孔質体は、水面に浮いた状態の油分を吸着除去する目的から、かさ比重が1未満であることが好ましく、さらに0.3以上0.9以下であることがより好ましい。このような無機多孔質体として、具体的には、ケイ酸マグネシウム、ケイ酸アルミニウム、ケイ酸等のクレー系、非晶質シリカ、ゼオライト、カオリン、軽石、火山灰シラス(白砂、白州)、パーライト、モンモリロナイト、珪藻土、珪藻土を高温で焼成し結晶質シリカとした焼成珪藻土等が挙げられる。なかでも、パーライト、珪藻土、焼成珪藻土からなる群のうち、いずれか一種以上であることが更に好ましく、珪藻土または焼成珪藻土であることが特に好ましい。尚、本願の無機多孔質体は、内部が空で外側が殻である構造を有する中空セラミック粒とは異なり、この様な中空セラミック粒は含まない。
前記無機多孔質体の形状は、板状、ブロック状、シート状、粒状等どのような形状であってもよいが、ハンドリングが容易になり、水面に浮いた状態の油分を吸着除去し易くできる観点から、粒状であることがより好ましく、粒は円柱状であることがさらに好ましい。前記無機多孔質体の粒の形状が円柱状である場合、直径が0.1mm以上、高さが3mm以上の円柱状であることが好ましく、直径が1mm以上5mm以下、高さが5mm以上10mm以下の円柱状であることがより好ましい。ここで円柱の直径と高さは、ノギス又は定規によって測定した値である。
The bulk density of the inorganic porous material is preferably less than 1, and more preferably 0.3 or more and 0.9 or less, for the purpose of adsorbing and removing the oil component floating on the water surface. As such an inorganic porous material, specifically, magnesium silicate, aluminum silicate, clay such as silicic acid, amorphous silica, zeolite, kaolin, pumice, volcanic ash Shirasu (white sand, white sand), pearlite, Examples include montmorillonite, diatomaceous earth, and calcined diatomaceous earth obtained by calcining diatomaceous earth at high temperature to obtain crystalline silica. Among them, at least one selected from the group consisting of perlite, diatomaceous earth and calcined diatomaceous earth is more preferable, and diatomaceous earth or calcined diatomaceous earth is particularly preferable. The inorganic porous material of the present application does not include such hollow ceramic particles, unlike hollow ceramic particles having a structure in which the inside is empty and the outside is a shell.
The shape of the inorganic porous body may be any shape such as a plate shape, a block shape, a sheet shape, and a granular shape, but the handling becomes easy, and the oil component floating on the water surface can be easily adsorbed and removed. From the viewpoint, it is more preferable that the particles are granular, and it is further preferable that the particles are columnar. When the shape of the particles of the inorganic porous material is columnar, the columnar shape preferably has a diameter of 0.1 mm or more and a height of 3 mm or more, and the diameter is 1 mm or more and 5 mm or less and the height is 5 mm or more and 10 mm. The following cylindrical shape is more preferable. Here, the diameter and height of the cylinder are values measured by a caliper or a ruler.

一般にシリコーンオイルとしては、25℃での動粘度が1mm/sを下回るものから、100万mm/s程度の物までが知られているが、塗布作業でのハンドリング等を考慮すると、本願のシリコ−ンオイルの25℃での動粘度は、10mm/s〜5000mm/sであることが好ましく、20mm/s〜1000mm/sのシリコーンオイルであることがより好ましく、100mm/s〜1000mm/sのシリコーンオイルであることが更に好ましい。このようなシリコーンオイルとして、シロキサン結合からなる直鎖状ポリマーが好ましい。具体的には、ジメチルシリコ−ンオイル、メチルフェニルシリコ−ンオイル、メチルハイドロジェンシリコ−ンオイルや、ジメチルポリシロキサンのメチル基の一部に各種有機基を導入した変性シリコーンオイル等が挙げられる。中でも、ジメチルシリコーンオイル、メチルフェニルシリコーンオイル、メチルハイドロジェンシリコ−ンオイルがより好ましく、調達の容易性の観点から、ジメチルシリコーンオイル、メチルフェニルシリコーンオイルが特に好ましい。 The general silicone oil, from which a kinematic viscosity at 25 ° C. below 1 mm 2 / s, when it until those of about 1,000,000 mm 2 / s are known, consider the handling or the like in the coating operation, the present silico - kinematic viscosity at 25 ° C. of N'oiru is preferably 10mm 2 / s~5000mm 2 / s, more preferably silicone oil 20mm 2 / s~1000mm 2 / s, 100mm 2 / More preferably, it is s to 1000 mm 2 /s of silicone oil. As such silicone oil, a linear polymer having a siloxane bond is preferable. Specific examples thereof include dimethyl silicone oil, methylphenyl silicone oil, methyl hydrogen silicone oil, and modified silicone oil in which various organic groups are introduced into a part of the methyl group of dimethylpolysiloxane. Among them, dimethyl silicone oil, methylphenyl silicone oil, and methyl hydrogen silicone oil are more preferable, and dimethyl silicone oil and methylphenyl silicone oil are particularly preferable from the viewpoint of easy procurement.

上述の通り、本願の油吸着剤は、シリコ−ンオイルを無機多孔質体に対し0.1質量%以上塗布又は含侵させる。即ち、無機多孔質体に対するシリコーンオイルの塗布又は含侵量は、シリコ−ンオイル100質量部に対し、無機多孔質体を0.1質量部以上である。好ましくはシリコ−ンオイルを無機多孔質体に対し0.3%質量以上塗布又は含侵させる。シリコ−ンオイルを無機多孔質体に対し0.1質量%未満塗布又は含侵させた場合、シリコーンオイルの塗布又は含侵量が十分でなく、水中に長期間放置した場合、撥水性が弱く、水分を吸着し、油分を吸着除去することなく沈んでしまう。また、シリコ−ンオイルを無機多孔質体に対し10質量%以下塗布又は含侵させることが好ましい。シリコ−ンオイルを無機多孔質体に対し0.1%質量以上10質量%以下塗布又は含侵する場合、十分な撥水性が確保される上に、余剰のシリコーンオイルが発生せずコスト面で優位となり、環境にも優しい。 As described above, the oil adsorbent of the present application coats or impregnates the silicone oil with 0.1% by mass or more of the inorganic porous material. That is, the amount of silicone oil applied or impregnated into the inorganic porous material is 0.1 part by mass or more of the inorganic porous material with respect to 100 parts by mass of the silicone oil. Preferably, silicone oil is applied to or impregnated with the inorganic porous material in an amount of 0.3% by mass or more. When less than 0.1% by mass of silicone oil is applied or impregnated to the inorganic porous material, the amount of silicone oil applied or impregnated is not sufficient, and when left in water for a long time, the water repellency is weak, It absorbs water and sinks without adsorbing and removing oil. Further, it is preferable that 10% by mass or less of silicone oil is applied to or impregnated with the inorganic porous material. When silicone oil is applied to or impregnated with 0.1% by mass or more and 10% by mass or less of the inorganic porous material, sufficient water repellency is ensured and surplus silicone oil is not generated, which is advantageous in terms of cost. It is also environmentally friendly.

シリコーンオイルを無機多孔質体に塗布又は含侵する方法としては、無機多孔質体を一定時間シリコーンオイルに浸漬する、シリコーンオイルを無機多孔質体に塗布する方法等が挙げられる。無機多孔質体の表面および内部へ塗布又は含侵できればいずれの方法でも良い。例えば刷毛などを用いて塗布する方法、スプレーガンにより塗布する方法などが挙げられる。効率よくシリコーンオイルを無機多孔質体に塗布又は含侵するために、所定量の無機多孔質体を混合機にいれ、撹拌しながらこれにシリコーンオイルをスプレーして塗布する方法が挙げられる。該混合機として、ロータリーキルン、リボンミキサー、コニカルミキサー、ヘンシェルミキサー、コンクリートミキサー、モルタルミキサー等、無機多孔質体への衝撃負荷を最小限とし、均一にシリコーンオイルを無機多孔質体へ塗布できる方法であれば良い。このような混合機として、安価で入手が容易であることから、例えばコンクリートミキサーが好ましい。 Examples of the method of applying or impregnating the silicone oil to the inorganic porous body include a method of immersing the inorganic porous body in the silicone oil for a certain period of time and a method of coating the inorganic porous body with the silicone oil. Any method may be used as long as it can be applied to or impregnated into the surface and the inside of the inorganic porous body. For example, a method of applying using a brush or the like, a method of applying with a spray gun and the like can be mentioned. In order to efficiently coat or impregnate the inorganic porous material with the silicone oil, a method may be mentioned in which a predetermined amount of the inorganic porous material is put in a mixer and sprayed with the silicone oil while stirring. As the mixer, a rotary kiln, a ribbon mixer, a conical mixer, a Henschel mixer, a concrete mixer, a mortar mixer, etc. can be used to minimize the impact load on the inorganic porous material and uniformly apply the silicone oil to the inorganic porous material. I wish I had it. As such a mixer, for example, a concrete mixer is preferable because it is inexpensive and easily available.

本願の油吸着剤は、上述したシリコーンオイルが塗布又は含侵した無機多孔質体を150℃以上に加熱する、即ち焼き付け処理(焼成処理)を行うことによって製造される。加熱する温度とし、好ましくは190℃以上450℃以下、より好ましくは190℃以上350℃以下、さらに好ましくは200℃以上300℃以下、特に好ましくは200℃以上280℃以下、最も好ましくは230℃以上280℃以下である。シリコーンオイルが塗布又は含侵した無機多孔質体を150℃以上に加熱することによって、長期にわたる撥水性を油吸着剤に付与することができる。具体的には、シリコーンオイルが塗布又は含侵した無機多孔質体をコニカルドライヤー、乾燥機、電気炉、ロータリーキルン、パドルドライヤー、棚式乾燥機等に入れ、150℃以上で加熱する。
この焼成処理によりシリコーンオイルの疎水基が配向し油吸着剤に疎水性が付与されると考えられる。空気中で加熱した場合、シロキサン結合が破断し、酸化反応により低分子量シロキサンと共にホルマリンやその酸化物などが生じると共に分子間架橋が起こり、シリコーンオイルの粘度が上昇し、流動性が抑えられ易い。また、これらの反応によりシリコーンオイルが固定化され易くなる。空気中での酸化反応は、200℃以上の温度になるとかなり活発に進み、250℃以上では短時間であっても加熱時の質量減分が著しく大きくなる傾向がある。また、450℃以上では燃焼が起こり易く、有機成分は無くなり、シリカのみが残り、撥水性が付与できなくなる場合がある。これらを考慮すると、加熱温度により最小必要加熱時間が決まるが、シリコーンオイルの加熱時の酸化反応による撥水成分ロスを抑え、より少量のシリコーンオイル塗布量で撥水性を付与できることから、例えば、190℃以上450℃以下で加熱した場合、好ましい加熱時間は、1時間以上10時間以下であり、より好ましくは1時間以上5時間以下である。
The oil adsorbent of the present application is produced by heating the inorganic porous material coated or impregnated with the above-mentioned silicone oil to 150° C. or higher, that is, by performing a baking treatment (firing treatment). The heating temperature is preferably 190°C or higher and 450°C or lower, more preferably 190°C or higher and 350°C or lower, further preferably 200°C or higher and 300°C or lower, particularly preferably 200°C or higher and 280°C or lower, and most preferably 230°C or higher. It is 280°C or lower. By heating the inorganic porous material coated or impregnated with silicone oil to 150° C. or higher, water repellency for a long time can be imparted to the oil adsorbent. Specifically, the inorganic porous material coated or impregnated with silicone oil is placed in a conical dryer, a dryer, an electric furnace, a rotary kiln, a paddle dryer, a shelf dryer, etc., and heated at 150° C. or higher.
It is considered that this baking treatment causes the hydrophobic groups of the silicone oil to be oriented and imparts hydrophobicity to the oil adsorbent. When heated in air, the siloxane bond is broken, formalin and its oxides are generated together with the low molecular weight siloxane due to the oxidation reaction, and intermolecular cross-linking occurs, the viscosity of the silicone oil increases, and the fluidity is easily suppressed. Further, the silicone oil is easily immobilized by these reactions. The oxidation reaction in the air proceeds considerably actively at a temperature of 200° C. or higher, and at 250° C. or higher, the mass loss during heating tends to be significantly large even for a short time. Further, if the temperature is 450° C. or higher, combustion is likely to occur, the organic component is lost, only silica remains, and water repellency cannot be imparted. Taking these into consideration, the minimum required heating time is determined by the heating temperature, but since the loss of water repellent component due to the oxidation reaction during heating of silicone oil can be suppressed and the water repellency can be imparted with a smaller amount of silicone oil applied, for example, 190 When the heating is performed at a temperature of not lower than 450°C and not higher than 450°C, the preferable heating time is not shorter than 1 hour and not longer than 10 hours, more preferably not shorter than 1 hour and not longer than 5 hours.

前述した油吸着剤の好ましい製造方法は、前記シリコーンオイルを前記無機多孔質体に対し0.1質量%以上塗布又は含侵させた後、前記シリコーンオイルを塗布又は含侵した無機多孔質体を、150℃以上に加熱する製造方法である。より好ましい製造方法は、前記シリコーンオイルを前記無機多孔質体に対し0.3質量%以上10質量%以下塗布又は含侵させた後、前記シリコーンオイルを塗布又は含侵した無機多孔質体を、190℃以上450℃以下に加熱する製造方法である。 The preferred method for producing the above-mentioned oil adsorbent is such that after applying or impregnating 0.1% by mass or more of the silicone oil with respect to the inorganic porous body, the inorganic porous body coated or impregnated with the silicone oil is used. It is a manufacturing method of heating to 150° C. or higher. A more preferred manufacturing method is to apply or impregnate the silicone oil to the inorganic porous body in an amount of 0.3% by mass or more and 10% by mass or less, and then coat or impregnate the inorganic porous body with the silicone oil. It is a manufacturing method of heating to 190° C. or higher and 450° C. or lower.

上述した本願の油吸着剤の特徴について以下に記す。
第一の特徴は、水/油系中の油を短時間で油膜も残さないほど完全に吸着除去できることである。本油吸着剤は撥水性があり、かさ比重が1未満である場合、水面上に留まり易く、水面上に存在する油のみを吸着するため、従来の油吸着剤のように水面に薄い油膜が残るとの問題点がないことである。
The features of the oil adsorbent of the present invention described above will be described below.
The first feature is that the oil in the water/oil system can be completely adsorbed and removed in a short time without leaving an oil film. This oil adsorbent has water repellency, and when the bulk specific gravity is less than 1, it easily stays on the water surface and adsorbs only the oil present on the water surface. There is no problem of remaining.

第二の特徴は、水/油系中の油を完全に吸着除去した後、そのまま水中に放置しても油を長期間再遊離しないことである。従って、油汚染土壌に本剤を混合し、油を吸着させ、そのまま長期間放置して微生物により分解させるような方法にも使用できる。 The second feature is that even if the oil in the water/oil system is completely adsorbed and removed, the oil is not re-released for a long time even if it is left in water as it is. Therefore, it can also be used in a method in which this agent is mixed with oil-contaminated soil, oil is adsorbed, and left as it is for a long period of time to be decomposed by microorganisms.

第三の特徴は、吸着剤自体が無機系の物質である為、吸着剤自体の燃焼の恐れが無く、一般的に使用されている有機系の油吸着剤に比べて安全に油を吸着できることである。火災が想定される現場や、実際に火災が発生している現場での油吸着除去に好適に利用できる。また、油を吸着すると水に沈み、水中でも油を離さないことから、海洋上、河川上の新たな消火剤としての用途も期待できる。 The third characteristic is that since the adsorbent itself is an inorganic substance, there is no danger of burning the adsorbent itself, and it is possible to adsorb oil safely compared to commonly used organic oil adsorbents. Is. It can be suitably used for oil adsorption removal at a site where a fire is expected or where a fire is actually occurring. In addition, when oil is adsorbed, it sinks in water and does not release oil even in water, so it can be expected to be used as a new fire extinguisher on the ocean and rivers.

第四の特徴は、安価な無機多孔質体と少量のシリコーンオイルが使用でき、且つ好ましい焼成温度は190℃以上450℃以下である。このような焼成温度であれば、特別な設備が必要ではなく、一般的な設備で製造できることから安価に製造することができる。 The fourth feature is that an inexpensive inorganic porous material and a small amount of silicone oil can be used, and a preferable firing temperature is 190°C or higher and 450°C or lower. With such a firing temperature, no special equipment is required, and since it can be produced by general equipment, it can be produced at low cost.

次に本発明の方法を実施例により更に具体的に説明するが、本発明は要旨を超えない限り以下の実施例によって限定されるものではない。尚、%は質量%である。 Next, the method of the present invention will be described more specifically by way of examples, but the present invention is not limited to the following examples unless it exceeds the gist. In addition,% is mass %.

<浮上率(%)の測定方法>
200mlバイアル瓶に水80mlを入れ、油吸着剤5gを入れた後、蓋をし、振とう機を用いて上下に120rpmで4時間振とうした後、水に浮いている油吸着剤を回収、乾燥し、質量を測定した。用いた油吸着剤5gに対する、水に浮いていた油吸着剤の質量の割合を浮上率(%)とした。
<Method of measuring levitation rate (%)>
After putting 80 ml of water in a 200 ml vial and 5 g of the oil adsorbent, cover it, shake it up and down at 120 rpm for 4 hours using a shaker, and then collect the oil adsorbent floating in water. It was dried and weighed. The ratio of the mass of the oil adsorbent floating in water to 5 g of the oil adsorbent used was defined as the floatation rate (%).

<A重油吸着量(g)>
50mlのポリプロピレン製遠心分離沈殿管に水30ml、油吸着剤3g、A重油2.25ml(1.91g)を入れた後蓋をし、15分間撹拌し、A重油を吸着させた。引き続き、遠心分離機(株式会社久保田製作所製テーブルトップ冷却遠心機5420、ローター半径160mm)により、遠心分離沈殿管を3000rpmで、5分間、遠心分離した。上澄みの未吸着のA重油を含む水11mlを15mlのポリプロピレン製遠心分離沈殿管に採取し、油吸着剤により吸着除去されたA重油から分離した。さらに上述した水へ10%食塩水1mlを加え、蓋をし、3500rpmで、15分間、遠心分離した。振とうによりエマルジョン化したA重油を含む未吸着のA重油と水を分離し、−20℃で凍結させ、上層の油をフロン系溶剤(3,3−ジクロロ−1,1,1,2,2−ペンタフルオロプロパン及び1,3−ジクロロ−1,1,2,3,3−ペンタフルオロプロパンの混合溶剤)で溶解し、バイアル瓶に移した。ここへ硫酸ナトリウムを加え、脱水後、赤外油分濃度測定装置(株式会社堀場製作所製油分濃度計OCMA−355)で油分量を測定し、質量を求めた。最初に添加したA重油量2.25ml(1.91g)との差を求め、A重油吸着量を算出した。
<A heavy oil adsorption amount (g)>
30 ml of water, 3 g of oil adsorbent, and 2.25 ml (1.91 g) of A heavy oil were put in a 50 ml polypropylene centrifuge settling tube, which was then capped and stirred for 15 minutes to adsorb A heavy oil. Subsequently, the centrifugal separation settling tube was centrifuged at 3000 rpm for 5 minutes with a centrifugal separator (table top cooling centrifuge 5420 manufactured by Kubota Manufacturing Co., Ltd., rotor radius 160 mm). 11 ml of the water containing the unadsorbed A heavy oil in the supernatant was collected in a 15 ml polypropylene centrifuge settling tube and separated from the A heavy oil adsorbed and removed by the oil adsorbent. Further, 1 ml of 10% saline was added to the above-mentioned water, the lid was covered, and the mixture was centrifuged at 3500 rpm for 15 minutes. Unadsorbed A heavy oil containing A heavy oil emulsified by shaking and water are separated and frozen at −20° C., and the upper layer oil is used as a fluorocarbon solvent (3,3-dichloro-1,1,1,2, It was dissolved in a mixed solvent of 2-pentafluoropropane and 1,3-dichloro-1,1,2,3,3-pentafluoropropane) and transferred to a vial. Sodium sulfate was added thereto, and after dehydration, the amount of oil was measured with an infrared oil concentration measuring device (oil concentration meter OCMA-355 manufactured by Horiba Ltd.) to determine the mass. The amount of A heavy oil adsorbed was calculated by obtaining the difference from the amount of A heavy oil added at the beginning of 2.25 ml (1.91 g).

(実施例1)
50mlナスフラスコに、表1に記載の信越化学工業株式会社製シリコーンオイル580mgを取り、無機多孔質体としてイソライト工業株式会社製焼成珪藻土イソライトCG−1(かさ比重0.59)30gを加えた。これをロータリーエバポレーターにより回転撹拌させながら、常圧、空気中にて、オイルバスで230℃、2時間加熱して、油吸着剤を得た。得られた油吸着剤の浮上率及びA重油吸着量の結果を表1に示す。尚、振とうせずにそのまま放置した場合、3か月以上油吸着材の沈降が認められなかった。
(Example 1)
In a 50 ml eggplant-shaped flask, 580 mg of Shin-Etsu Chemical Co., Ltd. silicone oil shown in Table 1 was taken, and 30 g of calcined diatomaceous earth Isolite CG-1 (bulk specific gravity 0.59) manufactured by Isolite Industrial Co., Ltd. was added as an inorganic porous body. This was heated at 230° C. for 2 hours in an oil bath under atmospheric pressure and air while rotating and stirring with a rotary evaporator to obtain an oil adsorbent. Table 1 shows the results of the floating ratio and the amount of adsorbed heavy oil A of the obtained oil adsorbent. When left as it was without shaking, sedimentation of the oil adsorbent was not observed for 3 months or longer.

(実施例2〜6)
表1に記載したシリコーンオイルを用い、表1に示した加熱温度とする以外は、実施例1と同様にして油吸着剤を得た。得られた油吸着剤の浮上率及びA重油吸着量の結果を表1に示す。
(Examples 2 to 6)
An oil adsorbent was obtained in the same manner as in Example 1 except that the silicone oil described in Table 1 was used and the heating temperature shown in Table 1 was used. Table 1 shows the results of the floating ratio and the amount of the heavy oil A adsorbed on the obtained oil adsorbent.

(比較例1〜3)
表1に記載したシリコーンオイルを用い、、表1に示す加熱温度とする以外は、実施例1と同様にして油吸着剤を得た。得られた油吸着剤の浮上率及びA重油吸着量の結果を表1に示す。
(Comparative Examples 1 to 3)
An oil adsorbent was obtained in the same manner as in Example 1 except that the silicone oil described in Table 1 was used and the heating temperature shown in Table 1 was used. Table 1 shows the results of the floating ratio and the amount of the heavy oil A adsorbed on the obtained oil adsorbent.

(比較例4、5)
シリコーンオイルを用いず、表1に示す加熱温度とする以外は、実施例1と同様にして油吸着剤を得た。得られた油吸着剤の浮上率及びA重油吸着量の結果を表1に示す。
(Comparative Examples 4 and 5)
An oil adsorbent was obtained in the same manner as in Example 1 except that the heating temperature shown in Table 1 was used without using silicone oil. Table 1 shows the results of the floating ratio and the amount of the heavy oil A adsorbed on the obtained oil adsorbent.

Figure 2020104090
Figure 2020104090

(比較例6)
無機多孔質体として、珪藻土由来の鉱物にリン脂質を付着させた汚染化学物質の吸着剤(ユトラスK−2・ダイヤアクアソリューションズ(株)製)を用いる以外は、実施例1と同様に行った。その結果、浮上率は18%、A重油吸着量は0.47gであった。
(Comparative example 6)
The same procedure as in Example 1 was performed except that an adsorbent for pollutant chemicals (Utras K-2, manufactured by Dia Aqua Solutions Co., Ltd.) in which phospholipid was attached to a mineral derived from diatomaceous earth was used as the inorganic porous body. .. As a result, the floatation rate was 18%, and the heavy oil A adsorption amount was 0.47 g.

(実施例7)
10kg用小型コンクリートミキサーにイソライト工業株式会社製焼成珪藻土イソライトCG−1を300g入れ中央部のみ最小限開放した蓋を着けた。24rpmで回転撹拌しながらスプレーガンでミキサー中央部の穴より信越化学工業株式会社製シリコーンオイルKF-96-100CS 5.43g(イソライトCG−1の質量に対し1.81%)を噴霧し塗布した。これをアルミ皿に移し、電気炉で190℃、5分間、焼成処理を行った。得られた油吸着剤の浮上率及びA重油吸着量の結果を表2に示す。
(Example 7)
A small concrete mixer for 10 kg was charged with 300 g of calcined diatomaceous earth Isolite CG-1 manufactured by Isolite Industrial Co., Ltd., and a lid having a minimum opening only in the central portion was attached. While rotating and stirring at 24 rpm, 5.43 g (1.81% based on the mass of Isolite CG-1) of silicone oil KF-96-100CS manufactured by Shin-Etsu Chemical Co., Ltd. was sprayed and applied from a hole in the center of the mixer with a spray gun. .. This was transferred to an aluminum dish and fired at 190° C. for 5 minutes in an electric furnace. Table 2 shows the results of the floating rate and the amount of adsorbed heavy oil A of the obtained oil adsorbent.

(実施例8〜18、比較例7〜10)
表2に示す条件で行う以外は実施例7と同様に行った。得られた油吸着剤の浮上率及びA重油吸着量の結果を表2に示す。
(Examples 8 to 18, Comparative Examples 7 to 10)
The same procedure as in Example 7 was carried out except that the conditions shown in Table 2 were used. Table 2 shows the results of the floating rate and the amount of adsorbed heavy oil A of the obtained oil adsorbent.

(比較例11〜15)
焼成処理を行わない以外、実施例7と同様に行った。得られた油吸着剤の浮上率及びA重油吸着量の結果を表2に示す。
(Comparative Examples 11 to 15)
The same procedure as in Example 7 was carried out except that no baking treatment was performed. Table 2 shows the results of the floating rate and the amount of adsorbed heavy oil A of the obtained oil adsorbent.

Figure 2020104090
Figure 2020104090

(実施例19)
リボンミキサーにイソライト工業株式会社製焼成珪藻土イソライトCG−1を140kg仕込み、エアースプレーガン(アネスト岩田製 W−200−251)を用い、信越化学工業株式会社製シリコーンオイルKF-96-100CS1.8kg(シリコーンオイルの塗布量は1.3%)を、ミキサーを回転させながら上部より15分間かけて噴霧した。これをステンレスバットに深さ1cmに敷きつめ、棚式乾燥機に入れ、250℃にて20分間焼成処理を行った。その後加熱を止め放冷した。焼成処理には、25℃からの250℃までの温度上昇、さらに100℃までの放冷に合計6時間を要した。得られた油吸着剤の浮上率は70%、A重油吸着量は0.46gであった。
(Example 19)
A ribbon mixer was charged with 140 kg of calcined diatomaceous earth isolite CG-1 manufactured by Isolite Industrial Co., Ltd., and an air spray gun (W-200-251 manufactured by Anest Iwata) was used to make a silicone oil KF-96-100CS 1.8 kg manufactured by Shin-Etsu Chemical Co., Ltd. ( The coating amount of silicone oil was 1.3%) and was sprayed from above for 15 minutes while rotating the mixer. This was spread on a stainless vat to a depth of 1 cm, placed in a shelf dryer, and baked at 250° C. for 20 minutes. Then, the heating was stopped and the mixture was allowed to cool. The firing treatment required a total of 6 hours for the temperature increase from 25° C. to 250° C. and further for cooling to 100° C. The floating ratio of the obtained oil adsorbent was 70%, and the A heavy oil adsorption amount was 0.46 g.

(実施例20)
実施例19で得られた油吸着剤を用いて、浮上したA重油の回収試験を実施した。即ち、あらかじめ水600gを入れた1Lの水槽にA重油10gを加え、実施例19で得られた油吸着剤20gを注ぎいれ、薬さじで撹拌し油吸着剤とA重油を接触させた。水面上に浮かぶA重油は、油吸着剤に吸着除去され、油吸着剤が水中に沈むのを目視にて確認した。また、水面には、過剰な油吸着剤と少量の油を吸着した油吸着剤が浮いていたのを目視にて確認した。油膜は確認されなかった。
(Example 20)
Using the oil adsorbent obtained in Example 19, a recovery test of the A heavy oil that floated was carried out. That is, 10 g of heavy oil A was added to a 1-liter water tank containing 600 g of water in advance, 20 g of the oil adsorbent obtained in Example 19 was poured, and the mixture was stirred with a spoon to bring the oil adsorbent into contact with heavy oil A. It was visually confirmed that the heavy oil A floating on the water surface was adsorbed and removed by the oil adsorbent, and the oil adsorbent was submerged in water. In addition, it was visually confirmed that excess oil adsorbent and oil adsorbent adsorbing a small amount of oil were floating on the water surface. No oil film was confirmed.

(比較例16)
実施例19で用いた油吸着剤の代わりに、市販の油吸着マット(日本クレシア株式会社製PP-100)約2cm×2cm30枚を使用する以外は、実施例20と同様に浮上したA重油の回収試験を実施した。A重油を吸着した油吸着マットは浮いたままであり、沈んだマットはなかったことを目視にて確認した。また、水面上には油膜も目視にて確認され、完全にはA重油を取りきれなかった。
(Comparative Example 16)
Instead of the oil adsorbent used in Example 19, about 30 cm of a commercially available oil adsorption mat (PP-100 manufactured by Nippon Crecia Co., Ltd.) of about 2 cm×2 cm was used. A recovery test was conducted. It was visually confirmed that the oil-adsorbing mat that adsorbed the heavy oil A remained floating and that no mat was sinking. Further, an oil film was visually confirmed on the water surface, and the heavy oil A could not be completely removed.

(実施例21)
実施例19で得られた油吸着剤を用いて、水面上に浮かぶガソリンの回収試験を実施した。即ち、あらかじめ水47mlを入れた50mlバイアル瓶にガソリン3.8mlを加え、実施例23で得られた油吸着剤5gを静かに注いだ。水面上に浮かぶガソリンは、油吸着剤に吸着除去され水中に沈み、油膜は目視にて確認されなかった。その後バイアル瓶口付近に直火を近づけたが、燃焼は確認されなかった。
(Example 21)
Using the oil adsorbent obtained in Example 19, a recovery test of gasoline floating on the water surface was conducted. That is, 3.8 ml of gasoline was added to a 50 ml vial container containing 47 ml of water in advance, and 5 g of the oil adsorbent obtained in Example 23 was gently poured. The gasoline floating on the water surface was adsorbed and removed by the oil adsorbent and submerged in water, and no oil film was visually confirmed. After that, an open flame was brought near the mouth of the vial, but no combustion was confirmed.

(比較例17)
シリコーンオイルを噴霧しない以外は、実施例19と同様に実施した。イソライトCG−1は水中に沈んだものの、水面上に油膜が目視にて確認され、直火により激しく燃焼した。
(Comparative Example 17)
It carried out like Example 19 except not spraying silicone oil. Although Isolite CG-1 was submerged in water, an oil film was visually confirmed on the surface of the water and burned violently by an open flame.

(実施例22)
イソライト工業株式会社製焼成珪藻土イソライトCG−1の代わりに、微粉を12メッシュの篩で取り除いたパーライト(かさ比重0.08)を用い、シリコーンオイルの塗布量は5.6%とし、電気炉で280℃、30分間焼成処理を行う以外は、実施例19と同様に実施した。得られた油吸着剤をあらかじめ水をいれたバイアル瓶に静かに注ぎ12日間放置したが、全量水面上に浮上していたのを目視にて確認した。吸油量は実施例11で製造した油吸着剤と同程度であった。
(Example 22)
Instead of the calcined diatomaceous earth isolite CG-1 manufactured by Isolite Industry Co., Ltd., perlite (bulk specific gravity 0.08) obtained by removing fine powder with a 12-mesh sieve was used, and the coating amount of silicone oil was 5.6%. The same procedure as in Example 19 was performed except that the baking treatment was performed at 280° C. for 30 minutes. The obtained oil adsorbent was gently poured into a vial filled with water in advance and left for 12 days, but it was visually confirmed that all the oil adsorbent had floated above the water surface. The oil absorption was similar to that of the oil adsorbent produced in Example 11.

(比較例18)
シリコーンオイルを噴霧しない以外は、実施例22と同様に実施した。油吸着剤の大部分は水面下に浮いており、水中に沈んだものも目視にて認められた。油吸着剤が水面下で浮いているため、水共存下で水面に浮く油を吸着除去する油吸着剤としては不適であった。
(Comparative Example 18)
The procedure of Example 22 was repeated, except that the silicone oil was not sprayed. Most of the oil adsorbent floated below the surface of the water, and even when it was submerged in water, it was visually observed. Since the oil adsorbent floats below the water surface, it was not suitable as an oil adsorbent for adsorbing and removing oil floating on the water surface in the presence of water.

上述した実施例1〜22で得られた油吸着剤は、各種溶剤、原油、重油、軽油、灯油、潤滑油、ガソリン等の汚染化学物質を、水が共存する系でも容易にかつ低コストで、短時間で安全に環境にやさしく取り除く事が出来る。例えば、本発明の油吸着剤を、雨天の際の路上の油回収、工場での油漏液事故、河川、海での油漏洩事故の油吸着処理剤として用いれば、汚染の拡大を防ぐことが出来る。また、事前に本発明の油吸着剤を粒状のまま、シート状、マット状、ロープ状にし、油漏洩危険個所或いはその周辺に敷き詰めておくことにより、例えば震災等による石油類タンクからの油漏洩被害を最小化する事が出来る。さらに本発明の油吸着剤は無機系物質である為、油吸着剤自体の燃焼の恐れが無く、より安全に油を回収きるばかりでなく消火剤として使用出来る。 The oil adsorbents obtained in Examples 1 to 22 described above can easily and inexpensively produce various solvents, crude oils, heavy oils, light oils, kerosene, lubricating oils, and polluting chemical substances such as gasoline even in a system in which water coexists. , Can be removed safely and environmentally in a short time. For example, if the oil adsorbent of the present invention is used as an oil adsorption treatment agent for oil recovery on the road in rainy weather, oil leakage accident in factories, oil leakage accidents in rivers and seas, the spread of pollution can be prevented. Can be done. Further, by preliminarily forming the oil adsorbent of the present invention in a granular shape into a sheet shape, a mat shape, a rope shape, and spreading the oil adsorbent at or near an oil leakage risk location, for example, oil from a petroleum tank caused by an earthquake or the like. Leakage damage can be minimized. Furthermore, since the oil adsorbent of the present invention is an inorganic substance, there is no risk of burning the oil adsorbent itself, and not only can oil be recovered more safely, but it can also be used as a fire extinguishing agent.

(実施例23)
実施例2で得られた油吸着剤を磁製るつぼに2g分取し、電気炉(YAMATO製、型式FO310)を用いて300℃、60分間加熱した。放冷後、外観の変化を調べ、重量減少率(%)、浮上率を測定した。
(実施例24〜26)
表3に示す条件で行う以外は実施例23と同様に行った。得られた外観の変化、重量減少率(%)、浮上率(%)を表3に示す。
(比較例19〜21)
比較例16で用いた合成樹脂から成る市販の吸着マット(PP-100)、市販の特殊加工された天然セルロースからなる油吸着材(有限会社バイオフューチャー製セルソーブ、綿状)、市販の天然素材からなる油吸着分解剤(有限会社バイオフューチャー製オイルゲーター、粉状)を選び、実施例23と同様に加熱した。得られた外観の変化、重量減少率(%)を表3に示す。
(Example 23)
2 g of the oil adsorbent obtained in Example 2 was placed in a porcelain crucible and heated at 300° C. for 60 minutes using an electric furnace (YAMATO, model FO310). After allowing to cool, changes in appearance were examined, and the weight loss rate (%) and the floating rate were measured.
(Examples 24 to 26)
The same procedure as in Example 23 was performed except that the conditions shown in Table 3 were used. Table 3 shows the change in appearance, the weight loss rate (%), and the floating rate (%) obtained.
(Comparative Examples 19 to 21)
Commercially available adsorption mat (PP-100) made of synthetic resin used in Comparative Example 16, commercially available oil adsorbent made of specially processed natural cellulose (Biofuture Cell Sorb Co., Ltd., cotton-like), commercially available natural material The following oil adsorbing and decomposing agent (Oil Gator manufactured by Biofuture Co., Ltd., powder) was selected and heated in the same manner as in Example 23. Table 3 shows the obtained changes in appearance and the weight loss rate (%).

Figure 2020104090
Figure 2020104090

実施例23〜26は、300℃以上で加熱しても外観の変化は認められなかった。一方、比較例19〜21は、300℃で60分間加熱すると、焦げて黒く変色し、外観は原型を留めていなかった。 In Examples 23 to 26, no change in appearance was observed even when heated at 300°C or higher. On the other hand, in Comparative Examples 19 to 21, when heated at 300° C. for 60 minutes, it burnt and discolored to black, and the appearance did not retain the original shape.

(実施例27)
浮上油が燃焼しているところに油吸着剤を投入し、油が吸着され水没して燃焼が収まり消火が早まるか試験を行った。ステンレス製の寸胴鍋(高さ18cm、内径15cm)に水道水2.5L(水温23℃、比重1.00)を加えたところ水深14cmの水が溜まった。その上に市販のレギュラーガソリン200mL(液温23℃、比重0.74)を加えた。着火源を用意し、ガソリンを燃焼させ、燃焼が安定した着火から4分後に実施例2で得られた油吸着剤100gを一度に投入した。投入後、油吸着剤はガソリンを吸って緩やかに全部沈んだ。その後53秒経過した後、液面に残っていたガソリンが無くなり消火した。着火から消火までの燃焼時間は4分53秒であった。
(Example 27)
An oil adsorbent was added to the place where the floating oil was burning, and a test was conducted to see if the oil was adsorbed and submerged to subside the combustion and accelerate the extinction. When 2.5 L of tap water (water temperature 23° C., specific gravity 1.00) was added to a stainless steel pan (height 18 cm, inner diameter 15 cm), water having a depth of 14 cm was collected. 200 mL of commercially available regular gasoline (liquid temperature 23° C., specific gravity 0.74) was added thereto. An ignition source was prepared, gasoline was burned, and 4 minutes after the ignition was stabilized, 100 g of the oil adsorbent obtained in Example 2 was added at once. After the addition, the oil adsorbent absorbed gasoline and slowly sank. 53 seconds later, the gasoline remaining on the surface of the liquid disappeared and the fire was extinguished. The combustion time from ignition to extinction was 4 minutes and 53 seconds.

(実施例28〜30)
表4に示す条件で行う以外は実施例27と同様に行った。着火から消火までの燃焼時間の結果を表4に示す。
(Examples 28 to 30)
The same procedure as in Example 27 was performed except that the conditions shown in Table 4 were used. Table 4 shows the results of the combustion time from ignition to extinction.

(実施例31)
投入する油吸着剤を190gに増量した以外は実施例27と同様に行った。投入後、油吸着剤の一部は液面に浮いて残ったが、1分19秒経過した後に、液面に残っていたガソリンが無くなり消火した。着火から消火までの燃焼時間は5分19秒であった。
(Example 31)
The procedure of Example 27 was repeated, except that the amount of the oil adsorbent added was increased to 190 g. After the charging, part of the oil adsorbent remained floating on the liquid surface, but after 1 minute 19 seconds passed, the gasoline remaining on the liquid surface disappeared and the fire extinguished. The combustion time from ignition to extinction was 5 minutes and 19 seconds.

(実施例32)
実施例27と同様に、燃焼が安定した着火から4分後に実施例2で得られた油吸着剤を100g一度に投入した後、着火から4分30秒後にステンレス製のザル(外径15cm、深さ7cm、目開き0.5mm)を投入した。ザルにより液面に浮いていた油吸着剤はザルと共に全て沈み、水没と同時に消火した。ザル投入から消火までの時間は5秒であった。着火から消火までの燃焼時間は4分35秒であった。
(Example 32)
Similar to Example 27, 100 g of the oil adsorbent obtained in Example 2 was added at once after 4 minutes from ignition with stable combustion, and 4 minutes and 30 seconds after ignition, a stainless steel colander (outer diameter 15 cm, A depth of 7 cm and an opening of 0.5 mm) was added. The oil adsorbent floating on the liquid surface by the colander all settled together with the colander, and the fire was extinguished simultaneously with the submersion in water. The time from charging the colander to extinguishing the fire was 5 seconds. The combustion time from ignition to extinction was 4 minutes and 35 seconds.

(比較例22)
油吸着剤を加えない以外、実施例27と同様に行った。着火から消火までの燃焼時間は9分27秒であった。
(比較例23、24)
表4に示す条件で行う以外は実施例27と同様に行った。着火から消火までの燃焼時間の結果を表4に示す。
(Comparative Example 22)
Example 27 was repeated except that the oil adsorbent was not added. The combustion time from ignition to extinction was 9 minutes 27 seconds.
(Comparative Examples 23 and 24)
The same procedure as in Example 27 was performed except that the conditions shown in Table 4 were used. Table 4 shows the results of the combustion time from ignition to extinction.

Figure 2020104090
Figure 2020104090

実施例27〜30は、投入した油吸着剤の全てがガソリンを十分に吸着したことで油吸着剤全体のかさ比重が水より重くなり水没し、水中でもガソリンを遊離しないため、液面にあるガソリンの一部を取り除くことが出来た。よって液面に残るガソリンが少なくなり、比較例22より燃焼時間が大幅に短縮した。水がある環境下でもガソリンを吸着して遊離しない性質を利用すれば、浮上油火災に対し消火剤又は減災剤として活用できる。 In Examples 27 to 30, all of the added oil adsorbents sufficiently adsorbed gasoline, so that the bulk specific gravity of the oil adsorbent became heavier than water and the water was submerged. I was able to remove some of the gasoline. Therefore, less gasoline remained on the liquid surface, and the combustion time was significantly shortened as compared with Comparative Example 22. It can be used as a fire extinguishing agent or a disaster extinguishing agent for floating oil fires by utilizing the property of adsorbing gasoline and not releasing it even in the presence of water.

実施例31は、投入量を増やしたため、ガソリンを十分に吸着出来ずに中途半端に吸った油吸着剤の一部は、かさ比重が水より軽く液面に浮いて残った。しかし実施例32で示した通り、ザルを使って強制的に水没させると、5秒後に消火した。このように、水がある環境下でもガソリンを吸着して遊離しない性質を利用すれば、浮上油火災に対し消火剤又は減災剤として活用できる。 In Example 31, since the input amount was increased, a part of the oil adsorbent that could not adsorb gasoline sufficiently and absorbed halfway had a bulk specific gravity lighter than water and remained floating on the liquid surface. However, as shown in Example 32, the fire was extinguished after 5 seconds when forced to submerge with a colander. In this way, if the property of adsorbing gasoline and not releasing it even in an environment with water is utilized, it can be used as a fire extinguisher or a mitigating agent for floating oil fires.

比較例23と24で使用した油吸着剤は、水共存下でガソリンを十分に吸着して遊離しない性質が無いため燃焼時間の大幅な短縮に至らなかった。 The oil adsorbents used in Comparative Examples 23 and 24 did not have a property of sufficiently adsorbing gasoline and not releasing it in the coexistence of water, so that the combustion time could not be significantly shortened.

(実施例33〜38、比較例25〜28)
市販の灯油190mL(液温23℃、比重0.79)又はA重油190mL(液温23℃、比重0.88)について実施例27と同様に試験を行った。燃焼効果を上げるためにガソリンを10mL加えた。着火から消火までの燃焼時間の結果を表5に示す。
(Examples 33 to 38, Comparative Examples 25 to 28)
The same test as in Example 27 was performed on 190 mL of commercially available kerosene (liquid temperature 23° C., specific gravity 0.79) or 190 mL of A heavy oil (liquid temperature 23° C., specific gravity 0.88). 10 mL of gasoline was added to increase the combustion effect. Table 5 shows the results of the burning time from ignition to extinction.

Figure 2020104090
Figure 2020104090

灯油又はA重油を用いた場合も実施例33〜38の通り、燃焼時間は大幅に短縮した。水がある環境下でも灯油又はA重油を吸着して遊離しない性質を利用すれば、浮上油火災に対し消火剤又は減災剤として活用できる。 Even when kerosene or heavy oil A was used, the combustion time was significantly shortened as in Examples 33 to 38. By utilizing the property that kerosene or heavy oil A is not adsorbed and released even in the presence of water, it can be used as a fire extinguisher or a mitigating agent against floating oil fires.

Claims (8)

シリコーンオイルを無機多孔質体に対し0.1質量%以上塗布又は含侵させた後、
前記シリコーンオイルが塗布又は含侵した無機多孔質体を、150℃以上に加熱することによって製造される、油吸着剤。
After coating or impregnating 0.1% by mass or more of silicone oil with respect to the inorganic porous material,
An oil adsorbent produced by heating the inorganic porous material coated or impregnated with the silicone oil to 150° C. or higher.
前記無機多孔質体が、パーライト、珪藻土、焼成珪藻土からなる群のうち、いずれか一種以上である、請求項1に記載の油吸着剤。 The oil adsorbent according to claim 1, wherein the inorganic porous body is one or more selected from the group consisting of perlite, diatomaceous earth, and calcined diatomaceous earth. 前記無機多孔質体が、珪藻土又は焼成珪藻土である、請求項1又は2のいずれかに記載の油吸着剤。 The oil adsorbent according to claim 1, wherein the inorganic porous body is diatomaceous earth or calcined diatomaceous earth. 前記シリコ−ンオイルの25℃での動粘度が、10mm/s〜5000mm/sである、請求項1〜3のいずれか一項に記載の油吸着剤。 The silicone - kinematic viscosity at 25 ° C. of N'oiru is a 10mm 2 / s~5000mm 2 / s, oil sorbent according to any one of claims 1-3. 前記シリコ−ンオイルが、ジメチルシリコーンオイルまたはメチルフェニルシリコーンオイルを含む、請求項1〜4のいずれか一項に記載の油吸着剤。 The oil adsorbent according to any one of claims 1 to 4, wherein the silicone oil contains dimethyl silicone oil or methylphenyl silicone oil. 前記1〜5のいずれ一項に記載の油吸着剤であって、消火剤として使用することを特徴とする、油吸着剤。 The oil adsorbent according to any one of 1 to 5 above, which is used as a fire extinguishing agent. 請求項1〜6のいずれか一項に記載の油吸着剤の製造方法であって、
前記シリコーンオイルを前記無機多孔質体に対し0.1質量%以上塗布又は含侵させた後、
前記シリコーンオイルを塗布又は含侵した無機多孔質体を、150℃以上に加熱する、油吸着剤の製造方法。
A method for producing the oil adsorbent according to any one of claims 1 to 6, comprising:
After coating or impregnating 0.1% by mass or more of the silicone oil with respect to the inorganic porous body,
A method for producing an oil adsorbent, comprising heating the inorganic porous material coated or impregnated with the silicone oil to 150° C. or higher.
前記シリコーンオイルを前記無機多孔質体に対し0.3質量%以上10質量%以下塗布又は含侵させた後、
前記シリコーンオイルを塗布又は含侵した無機多孔質体を、190℃以上450℃以下に加熱する、請求項7に記載の製造方法。
After coating or impregnating the silicone oil with respect to the inorganic porous body in an amount of 0.3% by mass or more and 10% by mass or less,
The manufacturing method according to claim 7, wherein the inorganic porous material coated or impregnated with the silicone oil is heated to 190°C or higher and 450°C or lower.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4325846A (en) * 1980-01-30 1982-04-20 Kozo Shibata Adsorbent materials for oils and fats
US20140147655A1 (en) * 2009-06-08 2014-05-29 Innovanano, Inc. Hydrophobic Materials Made By Vapor Deposition Coating and Applications Thereof
US20180318751A1 (en) * 2017-05-05 2018-11-08 II Robert R. Meacham Replaceable grease containment device, kit and assembly for rooftop or wall-mounted exhaust fan

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4325846A (en) * 1980-01-30 1982-04-20 Kozo Shibata Adsorbent materials for oils and fats
US20140147655A1 (en) * 2009-06-08 2014-05-29 Innovanano, Inc. Hydrophobic Materials Made By Vapor Deposition Coating and Applications Thereof
US20180318751A1 (en) * 2017-05-05 2018-11-08 II Robert R. Meacham Replaceable grease containment device, kit and assembly for rooftop or wall-mounted exhaust fan

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